Graco 1095 Premium Hi Operation Manual

Operation
695 / 795 / 1095 / 1595 / Mark IV / Mark V / Mark VII / Mark X
Electric Airless Sprayers
332916D
EN
For Portable Airless Spraying of Architectural Coatings and Paints.
For professional use only. Not approved for use in European explosive atmosphere locations.
3300 psi (227 bar, 22.7 MPa) Maximum Working Pressure
Important Safety Instructions
Read all warnings and instructions in this manual and related manuals. Be familiar with the controls
and the proper usage of the equipment. Save these instructions.
Related Manuals:
332918
333281
309495
308491
311861
311254
333028
332922
Standard Hi-Boy Series
Standard Lo-Boy Series
ProContractor Series
IronMan Series
ti22882a
Table of Contents
Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
UltraMax II, Ultimate Max II Models: . . . . . . . . . . 3
TexSpray Models: . . . . . . . . . . . . . . . . . . . . . . . . 4
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Component Identification . . . . . . . . . . . . . . . . . . . . 8
695 / 795 / 1095 / 1595 / Mark IV / Mark V / Mark VII
/ Mark X
Standard Models: . . . . . . . . . . . . . . . . . . . . . 8
695 / 795 / 1095 / 1595 Mark IV / Mark V / Mark VII /
Mark X ProContractor Models: . . . . . . . . . . . 9
1095 / 1595 / Mark V IronMan Models: . . . . . . . 10
Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Power Requirements . . . . . . . . . . . . . . . . . . . . 11
Extension Cords . . . . . . . . . . . . . . . . . . . . . . . . 11
Pails . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
10/16 Amp Switch . . . . . . . . . . . . . . . . . . . . . . . . . 12
15/20 Amp Switch . . . . . . . . . . . . . . . . . . . . . . . . . 12
Pressure Relief Procedure . . . . . . . . . . . . . . . . . . 13
Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Switch Tip Installation . . . . . . . . . . . . . . . . . . . . . . 16
Spray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2
Clearing Tip Clog . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Fast Flush
(ProContractor and IronMan models only) . . 17
WatchDog™ Protection System
(ProContractor and IronMan models only) . . 17
ProGuard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Standard Models . . . . . . . . . . . . . . . . . . . . . . . . 18
ProContractor and IronMan Models . . . . . . . . . 18
Hose Reel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
(ProContractor models only) . . . . . . . . . . . . . . . 19
Digital Tracking System
(ProContractor and IronMan models only) . . 20
Operation Main Menu . . . . . . . . . . . . . . . . . . . . 20
Change Display Units . . . . . . . . . . . . . . . . . . . . 20
Job Gallons . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Lifetime Gallons . . . . . . . . . . . . . . . . . . . . . . . . . 20
Secondary Menu - Stored Data . . . . . . . . . . . . . 21
Cleanup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Mechanical/Fluid Flow . . . . . . . . . . . . . . . . . . . . 24
Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 44
332916D
Models
Models
UltraMax II, Ultimate Max II Models:
695 UltraMax, Standard, ProContractor, IronMan Models
Model
Voltage
Standard Hi-Boy
16W892
16W893
16W894
826177
826178
826179
16X656
16X657
16X658
16X659
16X660
16X811
16X812
16Y635
16Y637
16Y638
16Y639
120
120
120
120
120
120
230
230
120
120
230
120
230
230
230
120
230

16W895
16W896
826180
826181
16X813
16X870
16X871
16X872
16X873
16Y895
16Y896
16Y897
16Y898
16Y899
120
120
120
120
230
230
230
120
230
230
230
230
120
120
16W899
16W900
16W901
826182
826183
826184
16X874
16X875
16X881
16X882
16Y829
16Y830
16Y831
16Y832
16Y833
16Y869
16Y871
120
120
120
120
120
120
230
230
230
120
230
230
120
230
120
230
230
Standard Lo-Boy
ProContractor
IronMan
















795 UltraMax, Standard, ProContractor, IronMan Models














1095 UltraMax, Standard, ProContractor, IronMan Models
332916D









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



3
Models
1595 UltraMax, Standard, ProContractor, IronMan Models
Model
Voltage
Standard Hi-Boy
16W902
16W903
16W907
16W936
16W937
16W938
826185
826186
826187
826188
826189
826190
120
120
120
120
120
120
120
120
120
120
120
120

Standard Lo-Boy
ProContractor
IronMan











TexSpray Models:
Mark IV / Mark V / Mark VII / Mark X Standard, ProContractor, IronMan Models
Model
Number
Model
Voltage
16W897
Mark IV
120
16W898
Mark IV
120
16X953
Mark IV
230
16X954
Mark IV
230
16X956
Mark IV
230
16Y892
Mark IV
230
16Y893
Mark IV
230
16Y894
Mark IV
230
16W905
Mark V
120
16W906
Mark V
120
16W939
Mark V
120
16W940
Mark V
120
16X944
Mark V
230
16X947
Mark V
120
16X965
Mark V
230
16X966
Mark V
120
16X967
Mark V
230
16Y533
Mark V
120
16Y864
Mark V
230
16Y865
Mark V
230
16Y866
Mark V
120
16Y867
Mark V
230
16Y868
Mark V
120
16Y872
Mark V
230
16Y874
Mark V
230
16Y763
Mark VII
230
16Y919
Mark VII
230
16Y920
Mark VII
230
16Y921
Mark VII
230
16W908
Mark X
230
16X099
Mark X
230
16Y534
Mark X
230
16Y535
Mark X
230
16Y536
Mark X
230
16Y910
Mark X
230
16Y912
Mark X
230
16Y913
Mark X
230
4
Standard
Pro
IronMan
Hi-Boy Contractor


































Blue
Texture
Gun
HD
Inline
Texture
Gun











Flex
Plus
Gun
3/8 in. x 50ft +
1/4 in. x 3 ft
whip
(9.5mm x 15m
+ 6.4mm x
0.9m whip)
3/8 in. x 100 ft 1/2 in. x 50 ft + 1/2 in. x 100 ft
+ 1/4 in. x 3 ft
3/8 in. x 12 ft + 3/8 in. x 12 ft
whip
whip
whip
(9.5mm x 30m (12.7mm x 15m (12.7mm x 30m
+ 6.4mm x
+ 9.5mm x
+ 9.5mm x
0.9m whip)
3.7m whip)
3.7m whip)































































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
332916D
Warnings
Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When
these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific
hazard symbols and warnings not covered in this section may appear throughout the body of this manual where
applicable.
WARNING
GROUNDING
This product must be grounded. In the event of an electrical short circuit, grounding reduces the risk of
electric shock by providing an escape wire for the electric current. This product is equipped with a cord
having a grounding wire with an appropriate grounding plug. The plug must be plugged into an outlet
that is properly installed and grounded in accordance with all local codes and ordinances.
•
•
•
•
•
•
Improper installation of the grounding plug is able to result in a risk of electric shock.
When repair or replacement of the cord or plug is required, do not connect the grounding wire to
either flat blade terminal.
The wire with insulation having an outer surface that is green with or without yellow stripes is the
grounding wire.
Check with a qualified electrician or serviceman when the grounding instructions are not completely
understood, or when in doubt as to whether the product is properly grounded.
Do not modify the plug provided; if it does not fit the outlet, have the proper outlet installed by a qualified electrician.
This product is for use on a nominal 120V or 230V circuit and has a grounding plug similar to the
plugs illustrated in the figure below.
120V US
•
•
230V
Only connect the product to an outlet having the same configuration as the plug.
Do not use an adapter with this product.
Extension Cords:
• Use only a 3-wire extension cord that has a grounding plug and a grounding receptacle that accepts
the plug on the product.
• Make sure your extension cord is not damaged. If an extension cord is necessary, use 12 AWG
(2.5 mm2) minimum to carry the current that the product draws.
• An undersized cord results in a drop in line voltage and loss of power and overheating.
332916D
5
Warnings
WARNING
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent
fire and explosion:
• Do not spray flammable or combustible materials near an open flame or sources of ignition such as
cigarettes, motors, and electrical equipment.
• Paint or solvent flowing through the equipment is able to result in static electricity. Static electricity
creates a risk of fire or explosion in the presence of paint or solvent fumes. All parts of the spray system, including the pump, hose assembly, spray gun, and objects in and around the spray area shall
be properly grounded to protect against static discharge and sparks. Use Graco conductive or
grounded high-pressure airless paint sprayer hoses.
• Verify that all containers and collection systems are grounded to prevent static discharge. Do not
use pail liners unless they are are antistatic or conductive.
• Connect to a grounded outlet and use grounded extensions cords. Do not use a 3-to-2 adapter.
• Do not use a paint or a solvent containing halogenated hydrocarbons.
• Do not spray flammable or combustible liquids in a confined area.
• Keep spray area well-ventilated. Keep a good supply of fresh air moving through the area.
• Sprayer generates sparks. keep pump assembly in a well ventilated area at least 20 feet (6 m) away
from the spray area when spraying, flushing, cleaning or servicing. Do not spray pump assembly.
• Do not smoke in the spray area or spray where sparks or flame is present.
• Do not operate light switches, engines, or similar spark producing products in the spray area.
• Keep area clean and free of paint or solvent containers, rags, and other flammable materials.
• Know the contents of the paints and solvents being sprayed. Read all Safety Data Sheets (SDS) and
container labels provided with the paints and solvents. Follow the paint and solvents manufacturer’s
safety instructions.
• Fire extinguisher equipment shall be present and working.
SKIN INJECTION HAZARD
High-pressure spray is able to inject toxins into the body and cause serious bodily injury. In the event
that injection occurs, get immediate surgical treatment.
• Do not aim the gun at, or spray any person or animal.
• Keep hands and other body parts away from the discharge. For example, do not try to stop leaks
with any part of the body.
• Always use the nozzle tip guard. Do not spray without nozzle tip guard in place.
• Use Graco nozzle tips.
• Use caution when cleaning and changing nozzle tips. In the case where the nozzle tip clogs while
spraying, follow the Pressure Relief Procedure for turning off the unit and relieving the pressure
before removing the nozzle tip to clean.
• Equipment maintains pressure after power is shut off. Do not leave the equipment energized or
under pressure while unattended. Follow the Pressure Relief Procedure when the equipment is
unattended or not in use, and before servicing, cleaning, or removing parts.
• Check hoses and parts for signs of damage. Replace any damaged hoses or parts.
• This system is capable of producing 3300 psi (227 bar, 22.7 MPa). Use Graco replacement parts or
accessories that are rated a minimum of 3300 psi (227 bar, 22.7 MPa).
• Always engage the trigger lock when not spraying. Verify the trigger lock is functioning properly.
• Verify that all connections are secure before operating the unit.
• Know how to stop the unit and bleed pressure quickly. Be thoroughly familiar with the controls.
6
332916D
Warnings
WARNING
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
• Always wear appropriate gloves, eye protection, and a respirator or mask when painting.
• Do not operate or spray near children. Keep children away from equipment at all times.
• Do not overreach or stand on an unstable support. Keep effective footing and balance at all times.
• Stay alert and watch what you are doing.
• Do not leave the unit energized or under pressure while unattended. When the unit is not in use, turn
off the unit and follow the Pressure Relief Procedure for turning off the unit.
• Do not operate the unit when fatigued or under the influence of drugs or alcohol.
• Do not kink or over-bend the hose.
• Do not expose the hose to temperatures or to pressures in excess of those specified by Graco.
• Do not use the hose as a strength member to pull or lift the equipment.
• Do not spray with a hose shorter than 25 feet.
• Do not alter or modify equipment. Alterations or modifications may void agency approvals and create
safety hazards.
• Make sure all equipment is rated and approved for the environment in which you are using it.
ELECTRIC SHOCK HAZARD
This equipment must be grounded. Improper grounding, setup, or usage of the system can cause electric shock.
• Turn off and disconnect power cord before servicing equipment.
• Connect only to grounded electrical outlets.
• Use only 3-wire extension cords.
• Ensure ground prongs are intact on power and extension cords.
• Do not expose to rain. Store indoors.
• Wait five minutes after disconnecting power cord before servicing large capacitor units.
PRESSURIZED ALUMINUM PARTS HAZARD
Use of fluids that are incompatible with aluminum in pressurized equipment can cause serious chemical
reaction and equipment rupture. Failure to follow this warning can result in death, serious injury, or property damage.
• Do not use 1,1,1-trichloroethane, methylene chloride, other halogenated hydrocarbon solvents or
fluids containing such solvents.
• Do not use chlorine bleach.
• Many other fluids may contain chemicals that can react with aluminum. Contact your material supplier for compatibility.
MOVING PARTS HAZARD
Moving parts can pinch, cut or amputate fingers and other body parts.
• Keep clear of moving parts.
• Do not operate equipment with protective guards or covers removed.
• Pressurized equipment can start without warning. Before checking, moving, or servicing equipment,
follow the Pressure Relief Procedure and disconnect all power sources.
PERSONAL PROTECTIVE EQUIPMENT
Wear appropriate protective equipment when in the work area to help prevent serious injury, including
eye injury, hearing loss, inhalation of toxic fumes, and burns. This protective equipment includes but is
not limited to:
• Protective eyewear, and hearing protection.
• Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer.
CALIFORNIA PROPOSITION 65
This product contains a chemical known to the state of California to cause cancer, birth defects or other
reproductive harm. Wash hands after handling.
332916D
7
Component Identification
Component Identification
695 / 795 / 1095 / 1595 / Mark IV / Mark V / Mark VII / Mark X
Standard Models:
A
M
B
L
C
OFF
ON
D
ti14839c
G
H
J
K
E
F
8
A
Pressure Gauge (not available on all units)
G
Filter
B
Amp Switch (not available on all units)
H
Strainer
C
ON/OFF Switch
J
Pump
D
Pressure Control
K
Drain Tube
E
Prime / Spray Valve
L
Model/Serial Tag
F
Trigger Lock
M
ProGuard Status Light
332916D
Component Identification
695 / 795 / 1095 / 1595 Mark IV / Mark V / Mark VII / Mark X
ProContractor Models:
A
R
P
B
C
N
OFF
ON
M
D
L
K
E
G
H
J
F
F
ti18239b
A
Smart Control 3.0 Display
J
Pump
B
Amp Switch (not available on all units)
K
ProConnect™ II
C
ON/OFF Switch
L
Tool Box
D
Pressure Control
M
Rod Pull Feature
E
Spray / Prime / Fast Flush
N
Unit / Serial Tag
F
Trigger Lock
P
Drain Tube
G
Filter
R
QuikReel
H
Strainer
332916D
9
Component Identification
1095 / 1595 / Mark V IronMan Models:
A
N
B
C
OFF
M
ON
D
L
K
E
G
H
J
F
ti22935a
A
Smart Control 3.0 Display
H
Strainer
B
Amp Switch (not available on all units)
J
Pump
C
ON/OFF Switch
K
ProConnect™ II
D
Pressure Control
L
Rod Pull Feature
E
Spray / Prime / Fast Flush
M
Unit / Serial Tag
F
Trigger Lock
N
Drain Tube
G
Filter
10
332916D
Grounding
Grounding
Do not modify plug! If it will not fit in outlet, have
grounded outlet installed by a qualified electrician. Do
not use an adapter.
The equipment must be grounded to reduce the risk
of static sparking and electric shock. Electric or static
sparking can cause fumes to ignite or explode.
Improper grounding can cause electric shock.
Grounding provides an escape wire for the electric
current.
The sprayer cord includes a grounding wire with an
appropriate grounding contact. Do not use the sprayer if
the electrical cord has a damaged ground contact.
Power Requirements
•
100-120V units require 100-120 VAC, 50/60 Hz,
15A, 1 phase
•
230V units require 220-240 VAC, 50/60 Hz,
10A-16A
Extension Cords
Use an extension cord with an undamaged ground
contact.
The plug must be plugged into an outlet that is properly
installed and grounded in accordance with all local
codes and ordinances.
If an extension cord is necessary, use a 3-wire, 12 AWG
(2.5 mm2) minimum. Longer cords and higher gauge
cords reduce sprayer performance.
ti7529b
ti7528b
332916D
11
10/16 Amp Switch
10/16 Amp Switch
Pails
(Mark VII and Mark X units)
Solvent and oil/based fluids: follow local code. Use
only conductive metal pails, placed on a grounded surface such as concrete.
Do not place pail on a nonconductive surface such as
paper or cardboard which interrupts grounding
continuity.
ti22874a
Select 10A or 16A setting based on your circuit rating.
ti5850b
Grounding a metal pail: connect a ground wire to the
pail by clamping one end to pail and other end to a true
earth ground.
ti14840a
15/20 Amp Switch
(120V 1595 and Mark V units)
ti22936a
Select 15A or 20A setting based on your circuit rating.
To maintain grounding continuity when flushing or
relieving pressure: hold metal part of spray gun firmly
to side of a grounded metal pail. Then trigger gun.
ti18247b
12
332916D
Pressure Relief Procedure
Pressure Relief Procedure
Follow the Pressure Relief Procedure whenever
you see this symbol.
4. Turn pressure to lowest setting. Trigger gun to
relieve pressure.
This equipment stays pressurized until pressure is
manually relieved. To help prevent serious injury
from pressurized fluid, such as skin injection,
splashing fluid and moving parts, follow the Pressure
Relief Procedure when you stop spraying and before
cleaning, checking, or servicing the equipment.
1. Turn power OFF. Wait 7 seconds for power to
dissipate.
ti22937a
5. Put drain tube in pail. Turn prime valve down to
DRAIN position. Leave prime valve in DRAIN position until you are ready to spray again.
2. Engage trigger lock.
ti14842a
ti2595a
ti18199a
6. If you suspect the spray tip or hose is clogged or
that pressure has not been fully relieved after following the steps above, VERY SLOWLY loosen tip
guard retaining nut or hose end coupling to relieve
pressure gradually, then loosen completely. Clear
hose or tip obstruction.
3. Remove guard and SwitchTip.
ti2769a
332916D
13
Setup
Setup
5. Check inlet strainer for clogs and debris.
1. All sprayers except ProContractor: Connect
Graco airless hose to sprayer. Tighten securely.
ti17608b
6. Fill throat packing nut with Graco TSL to prevent
premature packing wear. Do this each time you
spray.
ti22875a
If using the optional hopper, remove the nipple fitting from the filter. Install 45° elbow (from parts box)
into filter and install nipple fitting into elbow. Then
connect the hose to the nipple.
ti18421b
7. Turn power OFF.
ti18631a
NOTE: Make sure nipple fitting is angled away from
hopper so the hose can be easily installed.
2. Connect whip hose (if applicable) and gun to other
end of hose. Tighten securely.
ti18195a
3. Engage trigger lock.
ti18199a
ti22950a
8. Plug power supply cord into a properly grounded
electrical outlet.
9. Turn prime valve down to DRAIN position.
ti14842a
10. Place pump in grounded metal pail partially filled
with flushing fluid. Attach ground wire to pail and
to true earth ground. Perform steps 1 - 5 of Startup
to flush out storage oil shipped in sprayer. Use
water to flush water-base paint and mineral spirits to
flush oil-base paint and storage oil.
4. Remove tip guard.
ti2769a
14
ti18245b
332916D
Startup
Startup
6. Hold gun against grounded metal flushing pail. Trigger gun and increase fluid pressure 1/2 turn. Flush
1 minute.
1. Perform Pressure Relief Procedure, page 13.
2. Turn pressure control to lowest pressure.
ti22949a
ti13670b
High-pressure spray is able to inject toxins into the
body and cause serious bodily injury. Do not stop
leaks with hand or rag.
3. Turn power ON.
7. Inspect for leaks. If leaks occur, perform Pressure
Relief Procedure, page 13. Tighten fittings. Perform Startup, steps 1 - 5. If no leaks, proceed to
step 7.
8. Place pump in paint pail.
ti4266b
4. Increase pressure 1/2 turn to start motor and allow
fluid to circulate through drain tube for 15 seconds;
turn pressure down.
ti18244b
15sec.
9. Trigger gun again into flushing pail until paint
appears. Move gun to paint pail and trigger for 20
seconds.
1/2
5. Turn prime valve forward to SPRAY position. Disengage trigger lock.
ti18248a
ti14845a
ti18198a
10. Engage trigger lock. Assemble tip and guard, see
instructions on next page.
ti18199a
332916D
15
Switch Tip Installation
Switch Tip Installation
Spray
1. Spray test pattern. Increase pressure to eliminate
heavy edges. Use smaller tip size if pressure adjustment can not eliminate heavy edges.
1. Perform Pressure Relief Procedure, page 13.
2. Use spray tip (A) to insert OneSeal™ (B) into
guard (C).
C
B
A
ti18243a
ti13023a
2. Hold gun perpendicular, 10-12 in. (25-30 cm) from
surface. Spray back and forth. Overlap by 50%.
Trigger gun after moving and release before stopping.
3. Insert Switch Tip.
ti13024a
4. Screw assembly onto gun. Tighten.
ti2710a
ti18242a
Clearing Tip Clog
SKIN INJECTION HAZARD
Never point gun at your hand or into a rag!
1. Release trigger, engage trigger lock. Rotate
SwitchTip. Disengage trigger lock. Trigger gun to
clear clog.
ti13033a
2. Engage trigger lock. Return SwitchTip to original
position. Disengage trigger lock and continue spraying.
ti13034a
16
332916D
Fast Flush (ProContractor and IronMan models only)
Fast Flush
WatchDog™ Protection System
(ProContractor and IronMan models only)
(ProContractor and IronMan models only)
To flush the hose and gun at an accelerated speed, perform the following steps:
Pump stops automatically when material pail is empty.
1. Perform steps 1 - 3 of Cleanup, page 22.
1. Perform Startup.
To Activate:
2. Squeeze gun trigger and turn prime valve down to
DRAIN position and then over to FAST FLUSH.
ti22938a
ti22940a
2. Turn WatchDog switch ON and WD ON displays.
EMPTY displays/flashes and pump stops when
Watchdog protection system detects an empty
material pail.
3. Continue flushing system until fluid appears clear.
ti22033a
3. Turn WatchDog switch OFF. Add material or reprime sprayer. Turn pump switch OFF and ON to
reset WatchDog protection system. Turn WatchDog
switch back ON to continue to monitor material
level.
ti22939a
332916D
17
ProGuard
ProGuard
This sprayer protects itself against high and low voltage.
If the sprayer is plugged into a power source that is too
low or too high the sprayer will stop operating.
One of three error codes will be displayed:
Error
Code
Standard Models
Standard models come equipped with a ProGuard status indicator light. This light has three different states of
operation: ON, blink, and OFF.
Error
Code
ProContractor and IronMan Models
Definition
Light is ON
Unit is powered and operating normally.
Light is Blinking
Voltage supply is too low or too high for
sprayer and will not run until it is plugged
into a good power supply.
Light is OFF
No power to sprayer, or there is another
error other than the voltage supply.
See Troubleshooting (page 24) to determine the cause
of any errors.
Definition
Multiple incoming voltage surges
detected - unplug sprayer and
locate good voltage supply to
prevent damage to electronics.
Typical cause of this error is plugging
into a circuit that is higher than the
rated voltage of the sprayer. Find a
circuit that supplies the correct
voltage.
Incoming voltage too low for
sprayer operation - unplug sprayer
and locate good voltage supply to
prevent damage to electronics.
Typical cause of this error is other
equipment on the same circuit or
generator frequently turning on/off
under load. Find a circuit that is
dedicated to the sprayer.
Sprayer plugged into wrong
voltage - unplug sprayer and
locate correct voltage supply.
Typical cause of this error is a GFCI
box that is wired for the wrong
voltage (240V vs. 120V). No damage
has occurred to the sprayer. Find a
circuit with the correct voltage and
the sprayer will run correctly.
ProGuard
Status Indicator Light
18
332916D
Hose Reel
Hose Reel
(ProContractor models only)
3. Pull reel handle up and turn clockwise to reel in
hose.
Moving parts can pinch, cut or amputate fingers and
other body parts. To avoid injury from moving parts, be
sure to keep your head clear of hose reel while winding
up hose.
1. Make sure hose is routed through hose guide.
ti13502b
ti13503b
NOTE: The hose reel can be locked into two positions:
Usage (A) and Storage (B).
(A)
(B)
ti18241a
2. Lift and turn pivot lock 90° to unlock hose reel. Pull
on hose to remove it from hose reel.
ti13563b
ti13501c
332916D
19
Digital Tracking System (ProContractor and IronMan models only)
Digital Tracking System
Job Gallons
(ProContractor and IronMan models only)
1. Short press DTS button to move to Job Gallons (or
liters x 10).
Operation Main Menu
Short press to move to next display. Press and hold (5
seconds) to change units or reset data.
ti22717a
ti22719a
1. Turn pressure to lowest setting. Trigger gun to
relieve pressure. Turn prime valve down to DRAIN
position.
NOTE: JOB scrolls past, then the number of gallons
sprayed above 400 psi (28 bar, 2.8 MPa) for Mark
VII and Mark X displays; 1000 psi (70 bar, 7 MPa)
for all other models.
2. Press and hold to reset to zero.
Lifetime Gallons
1. Short press DTS button to move to Lifetime Gallons
(or liters x 10).
ti22941a
2. Turn power ON. Pressure display appears. Dashes
will not appear unless pressure is less than 200 psi
(14 bar, 1,4 MPa).
ti22942a
NOTE: LIFE scrolls briefly, then the number of gallons sprayed above 400 psi (28 bar, 2.8 MPa) for
Mark VII and Mark X displays; 1000 psi (70 bar, 7
MPa) for all other models.
ti22718a
Change Display Units
Press and hold DTS button for 5 seconds to change
pressure units (psi, bar, MPa) to desired units. Selection of bar or MPa changes gallons to liters x 10. To
change display units DTS must be in pressure display
mode and pressure must be at zero.
ti22876a
20
332916D
Digital Tracking System (ProContractor and IronMan models only)
Secondary Menu - Stored Data
1.
Perform Pressure Relief, steps 1 - 4 if they have not
already been done.
2.
Turn power switch on while holding DTS button down.
7.
Short press DTS button. W-DOG scrolls past then OFF
displays if watchdog switch is OFF. ON displays if Watchdog switch is ON.
ti22724a
8.
ti22881a
3.
SERIAL NUMBER scrolls past and then serial number
(e.g. 00001) displays.
Press and hold (8 seconds) DTS button to move to
WatchDog Trigger % menu. Continue to hold DTS button
and Watchdog can be set to trigger at 30, 40, 50, or 60%
of current sprayer pressure setting. Release DTS button
when desired % is displayed. Default is 50%.
ti22720a
4.
Short press DTS button and MOTOR HOURS scrolls past
and then total motor run hours are displayed.
ti22725a
9.
ti22721a
5.
Short press DTS button. LAST CODE scrolls by and last
code is displayed; e.g. E=07 (see Repair manual).
Short press to move to SOFTWARE REV.
10. Short press DTS button. MOTOR ID RESISTOR scrolls
by and model code number (see below).
Motor ID Number
Models
0
2
4
6
10
695
795 / Mark IV
1095 / 230V Mark V
1595 / 120V Mark V / MARK VII
Mark X
ti22722a
6.
Press and hold DTS button to clear code to zero.
ti22723a
332916D
21
Cleanup
Cleanup
5. Turn prime valve down to DRAIN position and allow
flushing fluid to circulate until flushing fluid appears
clear.
1. Perform Pressure Relief Procedure (page 13),
steps 1 - 4. Remove tip guard from gun.
NOTE: Use water for water-base material, mineral
spirits for oil-base material, or other solvents recommended by manufacturer.
2. Turn power ON. Turn prime valve forward to
SPRAY position.
ti22945a
6. Turn prime valve forward to SPRAY position. Trigger gun into flushing pail to purge fluid from hose.
ti22946a
ti22943a
3. Increase pressure to 1/2. Hold gun against pail. Disengage trigger lock. Trigger gun until flushing fluid
appears.
ti18248a
7. Raise pump above flushing fluid and run sprayer for
15 to 30 seconds to drain fluid. Turn power OFF.
ti22944a
ti18249a
4. Move gun to waste pail, hold gun against pail, trigger gun to thoroughly flush system. Release trigger
and engage trigger lock.
ti22947a
8. Turn prime valve down DRAIN position. Unplug
sprayer.
ti18248a
22
ti22945a
332916D
Cleanup
9. Remove filters from gun and sprayer, if installed.
Clean and inspect. Install filters.
11. Wipe sprayer, hose and gun with a rag soaked in
water or mineral spirits.
ti2776a
ti15018a
ti13454a
10. If flushing with water, flush again with mineral spirits, or Pump Armor, to leave a protective coating to
prevent freezing or corrosion.
ti2895a
Pump Armor
332916D
23
Troubleshooting
Troubleshooting
Mechanical/Fluid Flow
Perform Pressure Relief Procedure; page 13.
TYPE OF PROBLEM
For units with display:
CODE XX is displayed.
WHAT TO CHECK
If check is OK, go to next check
WHAT TO DO
When check is not OK, refer to this column
Fault condition exists
Determine fault correction from table,
page 27.
Spray tip worn
Follow Pressure Relief Procedure on page
13, then replace tip. See your separate gun or
tip manual.
Spray tip clogged
Relieve pressure. Check and clean spray tip.
Paint supply
Refill and reprime pump.
Intake strainer clogged
Remove and clean, then reinstall
Intake valve ball and piston ball are
not seating properly
Remove intake valve and clean. Check balls
and seats for nicks; replace if necessary; see
pump manual. Strain paint before using to
remove particles that could clog pump.
Fluid filter, tip filter, or tip is clogged
or dirty.
Clean filter; see operation manual.
Prime valve leaking
Relieve pressure. Repair prime valve.
Verify pump does not continue to
stroke when gun trigger is released.
(Prime valve not leaking.)
Service pump; see pump manual.
For units with no display:
ProGuard status light is
blinking or the light is off
and there is power to the
sprayer.
Pump output is low
Leaking around throat packing nut
Replace packings; see pump manual. Also
which may indicate worn or damaged check piston valve seat for hardened paint or
packings.
nicks and replace if necessary. Tighten packing nut/wet-cup.
24
332916D
Troubleshooting
TYPE OF PROBLEM
Pump output is low
WHAT TO CHECK
If check is OK, go to next check
WHAT TO DO
When check is not OK, refer to this column
Pump rod damage
Repair pump. See pump manual.
Low stall pressure
Turn pressure knob fully clockwise. Make sure
pressure control knob is properly installed to
allow full clockwise position. If problem persists, replace pressure transducer.
Piston packings are worn or damaged
Replace packings; see pump manual.
O-ring in pump is worn or damaged
Replace o-ring; see pump manual.
Intake valve ball is packed with mate- Clean intake valve; see pump manual.
rial
Pressure setting is too low
Increase pressure; see pump manual.
Large pressure drop in hose with
heavy materials
Use larger diameter hose and/or reduce overall
length of hose.
Check to see if Amp switch (10/16 or Switch to 16A or 20A setting. Change to circuit
that provides 16A or 20A. Change to less
15/20) is on low setting. Make sure
circuit is able to provide high setting. loaded circuit.
Motor runs but pump does
not stroke
Excessive paint leakage
into throat packing nut
Fluid is spitting from gun
332916D
Displacement pump pin damaged or
missing; see pump manual.
Replace pump pin if missing. Be sure retainer
spring is fully in groove all around connecting
rod; see pump manual.
Connecting rod assembly damaged;
see pump manual.
Replace connecting rod assembly; see pump
manual.
Gears or drive housing damaged.
Inspect drive housing assembly and gears for
damage and replace if necessary; see pump
manual.
Throat packing nut is loose
Remove throat packing nut spacer. Tighten
throat packing nut just enough to stop leakage.
Throat packings are worn or damaged
Replace packings; see pump manual.
Displacement rod is worn or damaged
Replace rod; see pump manual.
Air in pump or hose
Check and tighten all fluid connections. Cycle
pump as slowly as possible during priming.
Tip is partially clogged
Clear tip; see Operation manual.
Fluid supply is low or empty
Refill fluid supply. Prime pump; see pump manual. Check fluid supply often to prevent running
pump dry.
25
Troubleshooting
TYPE OF PROBLEM
Pump is difficult to prime
No display, sprayer
operates
26
WHAT TO CHECK
If check is OK, go to next check
WHAT TO DO
When check is not OK, refer to this column
Air in pump or hose
Check and tighten all fluid connections. Cycle
pump as slowly as possible during priming.
Intake valve is leaking
Clean intake valve. Be sure ball seat is not
nicked or worn and that ball seats well. Reassemble valve.
Pump packings are worn
Replace pump packings; see pump manual.
Paint is too thick
Thin the paint according to supplier recommendations.
Display is damaged or has bad connection
Check connections. Replace display.
332916D
Troubleshooting
Electrical
ProGuard Status Light
Control Board Status Light
D20
Symptom: Sprayer does not run, stops running, or will
not shut off.
D20
Perform Pressure Relief Procedure; page 13.
1. Plug sprayer into correct voltage, grounded outlet.
2. Set power switch OFF for 30 seconds and then ON
again (this ensures sprayer is in normal run mode).
3. Turn pressure control knob clockwise 1/2 turn.
4. View digital displayy.
Keep clear of electrical and moving parts during troubleshooting procedures. To avoid electrical shock hazards when covers are removed for troubleshooting, wait
5 minutes after unplugging power cord for stored electricity to dissipate.
TYPE OF PROBLEM
Sprayer does not run at all
For units without a display, see ProGuard (page 18). If
there is a voltage supply issue (CODE 04, 08, or 17), the
ProGuard status light will blink continuously when the
ON/OFF switch is ON. To determine which code (or any
other code besides voltage supply) refer to the control
board status light. Turn the ON/OFF switch OFF, remove
the control cover then turn power back ON. Observe the
status light. Blinking LED total count equals the error
code (for example: two blinks equals CODE 02).
WHAT TO CHECK
HOW TO CHECK
See flow chart, page 33.
Display is blank
ProGuard status light and
control board status light never
light
Sprayer does not run at all
Display shows CODE 02
Control board status light blinks
2 times repeatedly
332916D
Check transducer or transducer
connections
1.
Make sure there is no pressure in the system (see
Pressure Relief Procedure, page 13). Check fluid
path for clogs, such as clogged filter.
2.
Use airless paint spray hose with no metal braid
1/4 in. x 50 ft minimum. Smaller hose or metal braid
hose may result in high-pressure spikes.
3.
Set sprayer to OFF and disconnect power to
sprayer.
4.
Check transducer and connections to control board.
5.
Disconnect transducer from control board socket.
Check that transducer and control board contacts
are clean and secure.
6.
Reconnect transducer to control board socket.
Connect power, set sprayer ON and control knob
1/2 turn clockwise. If sprayer does not run properly,
set sprayer to OFF and go to next step.
7.
Install new transducer. Connect power, set sprayer
ON and control knob 1/2 turn clockwise. Replace
control board if sprayer does not run properly.
27
Troubleshooting
TYPE OF PROBLEM
Sprayer does not run at all
Display shows CODE 03
WHAT TO CHECK
Check transducer or transducer
connections (control board is not
detecting a pressure signal).
HOW TO CHECK
1.
Set sprayer to OFF and disconnect power to
sprayer.
2.
Check transducer and connections to control board.
3.
Disconnect transducer from control board socket.
Check to see if transducer and control board
contacts are clean and secure.
4.
Reconnect transducer to control board socket.
Connect power, set sprayer ON and control knob
to 1/2 turn clockwise. If sprayer does not run,
set sprayer to OFF and go to next step.
5.
Connect a confirmed working transducer to control
board socket.
6.
Set sprayer ON and control knob to 1/2 turn
clockwise. If sprayer runs, install new transducer.
Replace control board if sprayer does not run.
7.
Check transducer resistance with ohmmeter (less
than 9k ohm between red and black wires and 3-6k
ohm between green and yellow wires).
1.
Set sprayer to OFF and disconnect power to
sprayer.
2.
Locate a good voltage supply to prevent damage to
electronics.
Control board status light blinks
3 times repeatedly
Sprayer does not run at all
Display shows CODE 4
Check voltage supply to the
sprayer (control board is
detecting a multiple voltage
surges).
Control board status light blinks
four times repeatedly
28
332916D
Troubleshooting
TYPE OF PROBLEM
Sprayer does not run at all
Display shows CODE 05
Control board status light blinks
5 times repeatedly
WHAT TO CHECK
HOW TO CHECK
Control is commanding motor to run 1.
but motor shaft does not rotate.
Possibly locked rotor condition, an
open connection exists between
2.
motor and control, there is a
problem with motor or control board,
or motor amp draw is excessive.
3.
Remove pump and try to run sprayer. If motor runs,
check for locked or frozen pump or drive train.
If sprayer does not run, continue to step 2.
Set sprayer to OFF and disconnect power to
sprayer.
Disconnect motor connector(s) from control board
socket(s). Check that motor connector and control
board contacts are clean and secure. If contacts
are clean and secure, continue to step 4.
4.
Set sprayer to OFF and spin motor fan 1/2 turn.
Restart sprayer. If sprayer runs, replace control
board. If sprayer does not run, continue to step 5.
5.
Perform Spin Test: Test at large 4-pin motor field
connector. Disconnect fluid pump from sprayer. Test
motor by placing a jumper across pins 1 & 2. Rotate
motor fan at about 2 revolutions per second. A cogging
resistance to motion should be felt at the fan.
The motor should be replaced if no resistance is felt.
Repeat for pin combinations 1 & 3 and 2 & 3. Pin 4
(the green wire) is not used in this test. If all spin test
is positive, continue to step 6.
Green Blue Red Black
STEP 1:
Green Blue Red Black
STEP 2:
Green Blue Red Black
STEP 3:
332916D
29
Troubleshooting
TYPE OF PROBLEM
Sprayer does not run at all
Display shows CODE 05
WHAT TO CHECK
Control is commanding motor to run 6.
but motor shaft does not rotate.
Possibly locked rotor condition,
an open connection exists between
motor and control, there is a problem
with motor or control board, or
7.
motor amp draw is excessive.
HOW TO CHECK
Perform Field Short Test: Test at large 4-pin motor
field connector. There should not be continuity from
pin 4, the ground wire, and any of the remaining
3 pins. If motor field connector tests fail,
replace motor.
Check Motor Thermal Switch: Unplug thermal
wires. Set meter to ohms. Meter should read the
proper resistance for each unit (see table below).
Control board status light blinks
5 times repeatedly
-
ti13140a
Resistance Table:
30
695/240V Mark IV
0 ohms
795/120V Mark IV
2k ohms
1095/240V Mark V
3.9k ohms
1595/120V Mark V/MARK VII
6.2k ohms
MARK X
10.0k ohms
332916D
Troubleshooting
TYPE OF PROBLEM
Sprayer does not run at all
Display shows CODE 06
WHAT TO CHECK
HOW TO CHECK
Allow sprayer to cool. If sprayer
NOTE: Motor must be cooled down for the test.
runs when cool, correct cause of
1. Check thermal device connector (yellow wires)
overheating. Keep sprayer in cooler
at control board.
location with good ventilation. Make
sure motor air intake is not blocked. 2. Disconnect thermal device connector from control
board socket. Make sure contacts are clean and
If sprayer still does not run, follow
secure. Measure resistance of the thermal device. If
Step 1.
reading is not correct, replace motor.
Check Motor Thermal Switch: Unplug thermal
wires. Set meter to ohms. Meter should read the
proper resistance for each unit (see table below).
Control board status light blinks
6 times repeatedly
-
ti13140a
Resistance Table:
3.
Sprayer does not run at all
Display shows CODE 08
Check voltage supply to the sprayer 1.
(incoming voltage too low for
sprayer operation)
2.
3.
695/240V Mark IV
0 ohms
795/120V Mark IV
2k ohms
1095/240V Mark V
3.9k ohms
1595/120V Mark V/MARK VII
6.2k ohms
MARK X
10.0k ohms
Reconnect thermal device connector to control
board socket. Connect power, turn sprayer ON and
control knob 1/2 turn clockwise. If sprayer does not
run, replace control board.
Set sprayer to OFF and disconnect power to
sprayer.
Remove other equipment that uses the same circuit.
Locate a good voltage supply to avoid damage to
electronics.
Control board status light blinks
eight times repeatedly
Sprayer does not run at all
Display shows CODE 10
Check to see if control board is over 1.
heating.
2.
3.
Make sure motor air intake is not blocked.
Make sure fan has not failed.
Make sure control board is properly connected
to back plate and that conductive thermal paste
is used on power components.
4.
Replace control board.
5.
Replace motor.
Control board status light blinks
10 times repeatedly
332916D
31
Troubleshooting
TYPE OF PROBLEM
Sprayer does not run at all
Display shows CODE 12
WHAT TO CHECK
HOW TO CHECK
Excessive current protection
enabled
1.
Cycle power on and off.
Check the connections above the
motor
1.
Set sprayer to OFF and disconnect power to
sprayer.
2.
Remove motor shroud.
3.
Disconnect motor control and inspect for damage at
connectors.
4.
Reconnect motor control.
5.
Turn power on. If code continues, replace motor.
1.
Turn power OFF.
2.
Disconnect motor position sensor and inspect for
damage at connectors.
Control board status light blinks
12 times repeatedly
Sprayer does not run at all
Display shows CODE 15
Control board status light blinks
15 times repeatedly
Sprayer does not run at all
Check the connections. Control
Digital display shows CODE 16 is not receiving a motor position
sensor signal
Control board status light blinks
16 times repeatedly
Sprayer does not run at all
Display shows CODE 17
ti18685a
3.
Reconnect sensor.
4.
Turn power ON. If code continues, replace motor.
Check voltage supply to the sprayer 1.
(sprayer plugged into wrong
voltage)
2.
Set sprayer to OFF and disconnect power to
sprayer.
Locate a good voltage supply to avoid damage to
electronics.
Control board status light blinks
17 times repeatedly
32
332916D
Troubleshooting
Sprayer Will Not Run
(See following page for steps)
Remove control box cover. Turn
sprayer ON. Observe control
board status light on control board
(see page 27).
No light
Once
Normal operation
Light on
Continuously
Control board
commanding
motor to run
Flashing
See Code section
for further
troubleshooting
See Step 1. Do
you have over
100 VAC
(220 VAC for
230V units)?
NO
See Step 2. Do
you have over
100 VAC
(220 VAC for
230V units)?
NO
Repair or
replace
power cord.
YES
Replace the
ON/OFF switch.
YES
See Step 3. Is the
proper reading
present through the
thermal switch
wires?
NO
If motor is hot, let cool and
retest. If Step 3 still shows
incorrect resistance, replace
motor. The motor has
a defective thermal device.
NO
Connect a test
transducer to the
board. Does the
motor run?
YES
See step 4. Does
the motor run?
NO
YES
YES
Replace
potentiometer.
332916D
Replace the
control board.
Replace the
transducer
33
Troubleshooting
200-240V
V
-
STEP 1:
Plug power cord in
and turn switch ON.
Connect probes to
on/off switch. Turn
meter to AC Volts.
200-240V
STEP 2:
Plug power cord in
and turn switch ON.
Connect probes to
on/off switch. Turn
meter to AC Volts.
-
100k ohm
34
STEP 3:
Check motor thermal switch.
Unplug yellow wires. Meter
should read according to
Resistance Table on page 30.
NOTE: Motor should be cool
during reading.
STEP 4:
Plug power cord
in and turn switch
ON. Disconnect
potentiometer.
332916D
Troubleshooting
Sprayer Will Not Shut Off
1. Perform Pressure Relief Procedure; page 13.
Leave prime valve open and power switch OFF.
2. Remove control box cover so the control board
status light can be viewed if available.
Troubleshooting Procedure
Plumb pressure gauge into paint
hose, plug sprayer in, and turn power
switch ON. Does sprayer reach or
exceed its maximum pressure?
NO
Mechanical problem: See the proper
fluid pump manual for the sprayer for
further trouble shooting procedures.
YES
Unplug the transducer from control
board. Does motor stop running?
NO
Replace the control board.
YES
Bad transducer. Replace and test
with a new one.
332916D
35
Technical Data
Technical Data
695 Sprayers
U.S.
Metric
Sprayer
Maximum Delivery
North American Models
International Models
Maximum Tip Size
Fluid Outlet npsm
Cycles
Generator Minimum
120V, A, Hz
230V, A, Hz
0.95 gpm
0.75 gpm
0.031
1/4 in.
226 per gallon
5000 W
14.8, 50/60
9, 50/60
3.6 lpm
2.8 lpm
0.031
1/4 in.
60 per liter
5000 W
14.8, 8, 50/60
9, 50/60
94 lb
94 lb
111 lb
43 kg
43 kg
50 kg
27.5 in.
28.5 in. (Handle down)
38.75 in. (Handle up)
39 in.
69.9 cm
72.4 cm (Handle down)
98.4 cm (Handle up)
99 cm
37 in.
26 in.
29.5 in.
22.5 in.
94 cm
66 cm
75 cm
57.2 cm
Dimensions
Weight:
Standard Series Lo-Boy
Standard Series Hi-Boy
ProContractor
Height:
Standard Series Lo-Boy
Standard Series Hi-Boy
ProContractor
Length:
Standard Series Lo-Boy
Standard Series Hi-Boy
ProContractor
Width:
Wetted parts
Noise Level:
Sound Power
Sound Pressure
36
zinc- and nickel-plated carbon steel, nylon, stainless steel, PTFE, Acetal,
leather, UHMWPE, aluminum, tungsten carbide, PEEK, brass
91 dBa*
82 dBa*
*per ISO 3744; measured at 3.1 ft
91 dBa*
82 dBa*
*per ISO 3744; measured at 1 m
332916D
Technical Data
795 Sprayers
U.S.
Metric
Sprayer
Maximum Delivery
North American Models
International Models
Maximum Tip Size
Fluid Outlet npsm
Cycles
Generator Minimum
120V, A, Hz
230V, A, Hz
1.1 gpm
0.95 gpm
0.033
1/4 in.
195 per gallon
5000 W
15, 50/60
10, 50/60
4.2 lpm
3.6 lpm
0.033
1/4 in.
52 per liter
5000 W
15, 50/60
10, 50/60
98 lb
98 lb
115 lb
45 kg
45 kg
52 kg
27.5 in.
28.5 in. (Handle down)
38.75 in. (Handle up)
39 in.
69.9 cm
72.4 cm (Handle down)
98.4 cm (Handle up)
99 cm
37 in.
26 in.
29.5 in.
22.5 in.
94 cm
66 cm
75 cm
57.2 cm
Dimensions
Weight:
Standard Series Lo-Boy
Standard Series Hi-Boy
ProContractor
Height:
Standard Series Lo-Boy
Standard Series Hi-Boy
ProContractor
Length:
Standard Series Lo-Boy
Standard Series Hi-Boy
ProContractor
Width:
Wetted parts
Noise Level:
Sound Power
Sound Pressure
332916D
zinc- and nickel-plated carbon steel, nylon, stainless steel, PTFE, Acetal,
leather, UHMWPE, aluminum, tungsten carbide, PEEK, brass
91 dBa*
82 dBa*
*per ISO 3744; measured at 3.1 ft
91 dBa*
82 dBa*
*per ISO 3744; measured at 1 m
37
Technical Data
1095 Sprayers
U.S.
Metric
Sprayer
Maximum Delivery
North American Models
International Models
Maximum Tip Size
Fluid Outlet npsm
Cycles
Generator Minimum
120V, A, Hz
230V, A, Hz
1.2 gpm
1.1 gpm
0.035
1/4 in.
123 per gallon
5000 W
15, 50/60
10, 50/60
4.5 lpm
4.1 lpm
0.035
1/4 in.
33 per liter
5000 W
15, 50/60
10, 50/60
120 lb
141 lb
127 lb
55 kg
64 kg
58 kg
29.5 in. (Handle down)
38.5 in. (Handle up)
39 in.
40.2 in.
74.9 cm (Handle down)
97.8 cm (Handle up)
99 cm
102 cm
26 in.
28 in.
29.9 in.
66 cm
71 cm
76 cm
24 in.
24 in.
24.4 in.
61 cm
61 cm
62 cm
Dimensions
Weight:
Standard Series Hi-Boy
ProContractor
IronMan
Height:
Standard Series Hi-Boy
ProContractor
IronMan
Length:
Standard Series Hi-Boy
ProContractor
IronMan
Width:
Standard Series Hi-Boy
ProContractor
IronMan
Wetted parts
Noise Level:
Sound Power
Sound Pressure
38
zinc- and nickel-plated carbon steel, nylon, stainless steel, PTFE, Acetal,
leather, UHMWPE, aluminum, tungsten carbide, PEEK, brass
91 dBa*
82 dBa*
*per ISO 3744; measured at 3.1 ft
91 dBa*
82 dBa*
*per ISO 3744; measured at 1 m
332916D
Technical Data
1595 Sprayers
U.S.
Metric
Sprayer
Maximum Delivery
Maximum Tip Size
Fluid Outlet npsm
Cycles
Generator Minimum
120V, A, Hz
1.35 gpm
0.039
1/4 in.
110 per gallon
5000 W
20/15, 50/60
5.1 lpm
0.039
1/4 in.
29 per liter
5000 W
20/15, 50/60
125 lb
146 lb
132 lb
57 kg
66 kg
60 kg
29.5 in. (Handle down)
38.5 in. (Handle up)
39 in.
40.2 in.
74.9 cm (Handle down)
97.8 cm (Handle up)
99 cm
102 cm
26 in.
28 in.
29.9 in.
66 cm
71 cm
76 cm
24 in.
24 in.
24.4 in.
61 cm
61 cm
62 cm
Dimensions
Weight:
Standard Series Hi-Boy
ProContractor
IronMan
Height:
Standard Series Hi-Boy
ProContractor
IronMan
Length:
Standard Series Hi-Boy
ProContractor
IronMan
Width:
Standard Series Hi-Boy
ProContractor
IronMan
Wetted parts
Noise Level:
Sound Power
Sound Pressure
332916D
zinc- and nickel-plated carbon steel, nylon, stainless steel, PTFE, Acetal,
leather, UHMWPE, aluminum, tungsten carbide, PEEK, brass
91 dBa*
82 dBa*
*per ISO 3744; measured at 3.1 ft
91 dBa*
82 dBa*
*per ISO 3744; measured at 1 m
39
Technical Data
Mark IV Sprayers
U.S.
Metric
Sprayer
Maximum Delivery
North American Models
International Models
Maximum Tip Size
North American Models
International Models
Fluid Outlet npsm
Cycles
Generator Minimum
120V, A, Hz
230V, A, Hz
1.1 gpm
0.95 gpm
4.2 lpm
3.6 lpm
0.033
0.031
3/8 in.
195 per gallon
5000 W
15, 50/60
10, 50/60
0.033
0.031
3/8 in.
52 per liter
5000 W
15, 50/60
10, 50/60
98 lb
119 lb
45 kg
54 kg
28.5 in. (Handle down)
38.75 in. (Handle up)
39 in.
72.4 cm (Handle down)
98.4 cm (Handle up)
99 cm
26 in.
29.5 in.
22.5 in.
66 cm
75 cm
57.2 cm
Dimensions
Weight:
Standard Series Hi-Boy
ProContractor
Height:
Standard Series Hi-Boy
ProContractor
Length:
Standard Series Hi-Boy
ProContractor
Width:
Wetted parts
Noise Level:
Sound Power
Sound Pressure
40
zinc- and nickel-plated carbon steel, nylon, stainless steel, PTFE, Acetal,
leather, UHMWPE, aluminum, tungsten carbide, PEEK, brass
91 dBa*
82 dBa*
*per ISO 3744; measured at 3.1 ft
91 dBa*
82 dBa*
*per ISO 3744; measured at 1 m
332916D
Technical Data
Mark V Sprayers
U.S.
Metric
Sprayer
Maximum Delivery
North American and UK Models
International Models
Maximum Tip Size
North American and UK Models
International Models
Fluid Outlet npsm
Cycles
Generator Minimum
120V, A, Hz
230V, A, Hz
1.35 gpm
1.2 gpm
5.1 lpm
4.5 lpm
0.039
0.035
3/8 in.
110 per gallon
5000 W
20/15, 50/60
10, 50/60
0.039
0.035
3/8 in.
29 per liter
5000 W
20/15, 50/60
10, 50/60
130 lb
151 lb
137 lb
59 kg
68 kg
62 kg
29.5 in. (Handle down)
38.5 in. (Handle up)
39 in.
40.2 in.
74.9 cm (Handle down)
97.8 cm (Handle up)
99 cm
102 cm
26 in.
28 in.
29.9 in.
66 cm
71 cm
76 cm
24 in.
24 in.
24.4 in.
61 cm
61 cm
62 cm
Dimensions
Weight:
Standard Series Hi-Boy
ProContractor
IronMan
Height:
Standard Series Hi-Boy
ProContractor
IronMan
Length:
Standard Series Hi-Boy
ProContractor
IronMan
Width:
Standard Series Hi-Boy
ProContractor
IronMan
Wetted parts
Noise Level:
Sound Power
Sound Pressure
332916D
zinc- and nickel-plated carbon steel, nylon, stainless steel, PTFE, Acetal,
leather, UHMWPE, aluminum, tungsten carbide, PEEK, brass
91 dBa*
82 dBa*
*per ISO 3744; measured at 3.1 ft
91 dBa*
82 dBa*
*per ISO 3744; measured at 1 m
41
Technical Data
Mark VII Sprayers
U.S.
Metric
Sprayer
Maximum Delivery
Maximum Tip Size
Fluid Outlet npsm
Cycles
Generator Minimum
230V, A, Hz
1.58 gpm
0.041 in.
1/2 in.
97 per gallon
5000 W
16, 50/60
6.0 lpm
0.041 in.
1/2 in.
26 per liter
5000 W
16, 50/60
139 lb
160 lb
63 kg
73 kg
29.5 in. (Handle down)
38.5 in. (Handle up)
39 in.
74.9 cm (Handle down)
97.8 cm (Handle up)
99 cm
26 in.
28 in.
24 in.
66 cm
71 cm
61 cm
Dimensions
Weight:
Standard Series Hi-Boy
ProContractor
Height:
Standard Series Hi-Boy
ProContractor
Length:
Standard Series Hi-Boy
ProContractor
Width:
Wetted parts
Noise Level:
Sound Power
Sound Pressure
42
zinc- and nickel-plated carbon steel, nylon, stainless steel, PTFE, Acetal,
leather, UHMWPE, aluminum, tungsten carbide, PEEK, brass
91 dBa*
82 dBa*
*per ISO 3744; measured at 3.1 ft
91 dBa*
82 dBa*
*per ISO 3744; measured at 1 m
332916D
Technical Data
Mark X Sprayers
U.S.
Metric
Sprayer
Maximum Delivery
Maximum Tip Size
Fluid Outlet npsm
Cycles
Generator Minimum
230V, A, Hz
2.1 gpm
0.045 in.
1/2 in.
70 per gallon
5000 W
16, 50/60
8.0 lpm
0.045 in.
1/2 in.
19 per liter
5000 W
154 lb
178 lb
70 kg
81 kg
29.9 in. (Handle down)
40.1 in. (Handle up)
39 in.
76 cm (Handle down)
102 cm (Handle up)
99 cm
26 in.
30 in.
24 in.
66 cm
75 cm
61 cm
Dimensions
Weight:
Standard Series Hi-Boy
ProContractor
Height:
Standard Series Hi-Boy
ProContractor
Length:
Standard Series Hi-Boy
ProContractor
Width:
Wetted parts
Noise Level:
Sound Power
Sound Pressure
332916D
zinc- and nickel-plated carbon steel, nylon, stainless steel, PTFE, Acetal,
leather, UHMWPE, aluminum, tungsten carbide, PEEK, brass
91 dBa*
82 dBa*
*per ISO 3744; measured at 3.1 ft
91 dBa*
82 dBa*
*per ISO 3744; measured at 1 m
43
Graco Standard Warranty
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in
material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty
published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by
Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written
recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty
installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of
non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with
structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or
maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of
the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned
to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs
will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT
LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy
(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or
consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT
MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to
the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these
warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or
the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the
negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into,
given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la
rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite
de ou en rapport, directement ou indirectement, avec les procédures concernées.
Graco Information
For the latest information about Graco products, visit www.graco.com.
For patent information, see www.graco.com/patents.
TO PLACE AN ORDER, contact your Graco distributor or call 1-800-690-2894 to identify the nearest distributor.
All written and visual data contained in this document reflects the latest product information available at the time of publication.
Graco reserves the right to make changes at any time without notice.
Original instructions. This manual contains English. MM 332916
Graco Headquarters: Minneapolis
International Offices: Belgium, China, Japan, Korea
GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA
Copyright 2014, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.
www.graco.com
Revision D -July 2015

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