Vermont Castings | NV580 | Operating instructions | Vermont Castings NV580 Operating instructions

Decorative Gas Appliance
Model: NV360
NV580
INSTALLER/CONSUMER
SAFETY INFORMATION
PLEASE READTHIS MANUAL
BEFORE INSTALLING AND USING
APPLIANCE.
WARNING: IF THE INFORMATION IN
THIS MANUAL IS NOT FOLLOWED EXACTLY, A FIRE OR EXPLOSION MAY
RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS
OF LIFE.
FOR YOUR SAFETY
Installation and service must be performed by a qualified installer, service
agency, or the gas supplier.
What to do if you smell gas:
• Do not try to light any appliance
• Do not touch any electric switch; do
not use any phone in your building.
• Immediately call your gas upplier
for myour neighbor's phone. Follow
the gas supplier's instructions.
• If you cannot reach your gas supplier, call the fire department.
DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE
VAPORS AND LIQUIDS IN THE
VICINITY OF THIS OR ANY OTHER
APPLIANCE.
Homeowner's Installation and
Operating Manual
DE S I GN
2261
DV360/580
cover
1/24/00 djt
C E RT I F I E D
CE
RTIFI E D
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
20003565 7/06 Rev. 7
NV360/580 Series
Table of Contents
Thank you and Congratulations on your purchase of a Majestic Fireplaces fireplace.
PLEASE READ THE INSTALLATION & OPERATING INSTRUCTIONS BEFORE USING THE APPLIANCE
IMPORTANT: Read all instructions and warnings carefully before starting installation. Failure to follow these
instructions may result in a possible fire hazard and will void the warranty.
Installation & Operating Instructions
General Information............................................................................................................. 3
Fireplace Dimensions .......................................................................................................... 4
Clearance to Combustibles ................................................................................................. 5
Mantels ............................................................................................................................... 5
Hearth Extension ................................................................................................................. 5
Framing & Finishing ............................................................................................................ 6
Final Finishing ..................................................................................................................... 6
Gas Specifications............................................................................................................... 6
Gas Inlet & Manifold Pressures ........................................................................................... 6
High Elevations ................................................................................................................... 6
Gas Line Installation ............................................................................................................ 6
Remote Switch Installation .................................................................................................. 7
Alternate Switch Location .................................................................................................... 7
EB-1 Electrical Box.............................................................................................................. 7
Install the Venting System, Flashing, and Termination ........................................................ 8
Venting Runs ....................................................................................................................... 9
Operating Instructions
Glass Information .............................................................................................................. 10
Louvre Removal ................................................................................................................ 10
Window Frame Assembly Removal................................................................................... 10
Glass Cleaning .................................................................................................................. 10
Log Installation .................................................................................................................. 10
Ember Material Placement ................................................................................................ 11
Lava Rock ......................................................................................................................... 11
Flame Adjustment.............................................................................................................. 11
Flame Characteristics........................................................................................................ 11
Inspecting the Venting System .......................................................................................... 12
Test Chimney Draw ........................................................................................................... 12
First Firing ......................................................................................................................... 13
Vent Safety Switch ............................................................................................................ 13
Electrical Connection......................................................................................................... 13
Lighting & Operating Instructions ...................................................................................... 15
Troubleshooting ................................................................................................................. 16
Fuel Conversion Instructions ............................................................................................. 18
Replacement of Ceramic Hearth Panels ........................................................................... 19
Maintenance ................................................................................................................................. 20
Replacement Parts ...................................................................................................................... 21
Accessories ................................................................................................................................. 24
Warranty ....................................................................................................................................... 27
2
20003565
NV360/580 Series
Installation & Operating Instructions
This gas appliance should be installed by a qualified
installer in accordance with local building codes and with
current CSA-B149.1 Installation codes for Gas Burning
Appliances and Equipment. If the unit is being installed
in a mobile home, the installation should comply with the
current CAN/CSA Z 240.4 code. For U.S.A. installations
follow local codes and/or the current National Fuel Gas
Code ANSI Z223.1/NFPA 54.
In the Commonwealth of Massachusetts, all gas fittings
and installation of this heater shall only be done by a
licensed gas fitter or lice d plumber.
FOR SAFE INSTALLATION AND OPERATION OF YOUR
NATURAL DRAFT APPLIANCE PLEASE NOTE THE
FOLLOWING:
1. This appliance gives off high temperatures and should
be located out of high traffic areas and away from
furniture and draperies.
2. Children and adults should be alerted to the hazards
of the high surface temperatures of this appliance and
should stay away to avoid burns or ignition of clothing.
3. Children should be carefully supervised when they are
in the same room as your appliance.
4. Under no circumstances should this appliance be
modified. Parts having to be removed for servicing
should be replaced prior to operating this appliance
again.
5. Installation and any repairs to this appliance should be
carried out by a qualified service person. A professional service person should be contacted to inspect this
appliance annually. Make it a practice to have all of
your gas appliances checked annually. More frequent
cleaning may be required due to excess lint and dust
from carpeting, bedding material, etc.
6. Control compartments, burners and air passages in
this appliance should be kept clean and free of dust
and lint. Make sure that the gas valve and pilot light
are turned off before you attempt to clean this unit.
7. The venting system (chimney) of this appliance
should be checked at least once a year and if needed
your venting system should be cleaned.
8. Keep the area around your appliance clear of combustible materials, gasoline and other flammable vapor
and liquids. This appliance should not be used as a
drying rack for clothing, nor should Christmas stockings or decorations be hung in the area of it.
9. Under no circumstances should any solid fuels (wood,
coal, paper or cardboard etc.) be used in this appliance.
10. The flow of combustion and ventilation air must not
be obstructed in any way.
11. Whether the appliance is installed directly on carpeting, vinyl tile or any combustible material other than
20003565
wood, this appliance must be installed on a metal or
wood panel extending the full width and depth of the
appliance.
12. This appliance requires adequate ventilation and
combustion air to operate properly.
13. This appliance must not be connected to a chimney
flue serving a separate solid fuel burning fireplace.
14. When the fireplace is not in use, it is recommended
that the gas valve be left in the "OFF" position.
WARNING: Check with your electronics manufacturer
before installing a television or other electronic device above this fireplace.
This appliance may be installed in an aftermarket
permanently located, manufactured home or mobile home, where not prohibited by local codes.
This appliance is only for use with the type of gas
indicated on the rating plate. This appliance is not
convertible for use with other gases, unless a certified kit is used.
Proposition 65 Warning: Fuels used in gas, woodburning or oil fired appliances, and the products of
combustion of such fuels, contain chemicals known to
the State of California to cause cancer, birth defects
and other reproductive harm.
California Health & Safety Code Sec. 25249.6
IMPORTANT:
PLEASE READ THE FOLLOWING CAREFULLY
Remove any plastic from trim parts before turning the
fireplace “ON”.
It is normal for fireplaces fabricated of steel to give off
some expansion and/or contraction noises during the
start up or cool down cycle. Similar noises are found
with your furnace heat exchanger or car engine.
It is not unusual for your gas fireplace to give off some
odor the first time it is burned. This is due to the curing
of the paint and any undetected oil used in the manufacturing process.
Please ensure that your room is well ventilated.
Open all windows.
It is recommended that you burn your fireplace for at
least ten (10) continuous hours the first time you use it.
If the optional fan kit has been installed, place the fan
switch in the “OFF” position during this time.
3
NV360/580 Series
Fireplace Dimensions
Rough
Opening
Depth
�
J
R
�
�
�
�
�
K Recessed
CL
Nailing Flange
T - Rough Opening Width
�
Rough
Opening
Height
�
G
F
Outside Air
S
B
L
D
C
P
E
M
O
Electrical Access
Gas Line
Access
N
A
G
Q
Fig. 1 Fireplace specifications and framing dimensions.
4
3565a
Ref.
A
B
C
D
E
F
G
H
I
J
K
L
M
N
O
P
Q
R
41"
37¹⁄₂"
36"
24¹⁄₂"
7"
6"
1¹⁄₄"
19¹⁄₄"
5¹⁄₂"
25¹⁄₄"
5/8"
9¹⁄₄"
5¹⁄₂"
3"
15¹⁄₄"
8"
2¹⁄₈"
6"
S
T
U
V
W
X
38¹⁄₂"
41"
19¹⁄₄"
62¹⁄₄"
44"
31³⁄₄"
NV360
NV360 NV580
Specs
(1046 mm)
47"
(1194 mm)
12/6/00
(953 mm)
41¹⁄₄" djt (1048 mm)
(914 mm)
42"
(1067 mm)
(622 mm)
28¹⁄₂"
(724 mm)
(179 mm)
7"
(179 mm)
(152 mm)
6"
(152 mm)
(32 mm)
1¹⁄₄"
(32 mm)
(489 mm)
23¹⁄₂"
(591 mm)
(140 mm)
5¹⁄₂"
(140 mm)
(641 mm)
31¹⁄₄"
(794 mm)
(16 mm)
5/8"
(16 mm)
(235 mm)
9¹⁄₄"
(235 mm)
(140 mm)
5¹⁄₂"
(140 mm)
(76 mm)
3"
(76 mm)
(387 mm)
15¹⁄₄"
(387 mm)
(203 mm)
6³⁄₄"
(172 mm)
(54 mm)
1¹⁄₈"
(29 mm)
(152 mm) Dia.
8"
(203 mm) Dia.
Framing Dimensions
(978 mm)
42¹⁄₂"
(1080 mm)
(1041 mm)
47¹⁄₄"
(1200 mm)
(489 mm)
23¹⁄₂"
(591 mm)
(1581 mm)
75"
(1905 mm)
(1118 mm)
53"
(1346 mm)
(807 mm)
38"
(965 mm)
20003565
NV360/580 Series
Clearance to Combustibles
Appliances
Top .......................................................... 0” (0 mm)
Bottom ..................................................... 0” (0 mm)
Side ......................................................... 0” (0 mm)
Back ........................................................ 0” (0 mm)
Perpendicular Sidewall ........................... 0” (0 mm)
Top of unit to ceiling .......................... 36” (914 mm)
Front of unit to combustibles ............. 36” (914 mm)
Venting
B-Vent ................................................... 1” (25 mm)
J
Black
Surround
Face
Side of
Combustion Chamber
CFM164a
Mantel Leg Chart
06/22/01 sta
The height that a combustible mantel is fitted above the
fireplace is dependent on the depth of the mantel. This
also applies to the distance between the mantel leg (if
fitted) and the fireplace.
H
G
Mantel
Leg
CFM164
Mantels
I
M
N
O
F
K
L
For the correct mounting height and widths refer to
Figures 2a and 2b.
Noncombustible mantels and legs may be installed at
any height and width around the appliance.
When using paint or lacquer to finish the
mantel, such paint or lacquer must be heat
resistant to prevent discoloration.
V
CFM170
W
Ref.
X
Y
F
G
H
I
J
Z
A
B
C
D
Hearth Extension
Louvre Assembly Top
Top of Combustion
Chamber
Bottom of Door Trim
V
W
X
Y
Z
Mantel Leg From
of Comb. Opening
14" (356 mm)
12" (305 mm)
10" (254 mm)
8" (203 mm)
1¹⁄₂" (38 mm)
Fig. 2b Combustible mantel leg minimum installation.
E
Fireplace
Ref.
Mantel
Ref.
Leg Depth
CFM170
14" (356
mm)
K
DV Builder Front
12" (305
mm)
L
View
10" (254 mm)
M
8" (203 mm)
N
1¹⁄₂" (38 mm)
O
Mantel
Ref.
CFM146
Shelf Depth
DV Mantel Chart
10" (2547/5/01
mm)sta
A
8" (203 mm)
B
6" (152 mm)
C
4" (102 mm)
D
2" (51 mm)
E
CFM146
Mantel From Top
of Comb. Chamber
19" (483 mm)
17" (432 mm)
15" (381 mm)
13" (330 mm)
11" (279 mm)
A hearth extension in front of appliance is recommended but not required. We recommend a noncombustible hearth.
Cold climate installation recommendation:
When installing this unit against a noninsulated exterior wall or chase, it is mandatory
that the outer walls be insulated to conform
to applicable insulation codes.
Fig. 2a Combustible mantel minimum installation.
20003565
5
NV360/580 Series
Air Shutter Setting
Framing and Finishing
Check appliance to make sure it is levelled
and properly positioned.
1. Choose unit location.
2. Nailing flanges are supplied with the fireplace (found
on the fireplace hearth). To level the box and secure
it firmly in place, remove the nailing flanges from
the hearth and install at the sides of the firebox as
shown in Figure 3.
3. Screw through the slotted holes in the drywall strip
and into pre-drilled holes in fireplace side. Measure
from face of fireplace to the face of the drywall strip
to confirm the final depth.
C
Adjustable Drywall Strip
(Nailing Flanges)
A
B
Screw
Drywall
Position
Depths
A
1/2" / 13 mm
B
5/8" / 16 mm
C
3/4" / 19 mm
Model
NV360RN
NV360RP
NV580RN
NV580RP
Front
closed
open
closed
open
Rear
closed
open
closed
open
Gas Inlet & Manifold Pressures
Natural
Minimum Inlet Pressure
Maximum Inlet Pressure
Manifold Pressure
5.5" w.c.
14.0" w.c.
3.5" w.c.
LP
11" w.c.
14.0" w.c.
11" w.c.
NV360 / NV580
Certified to
ANSI Z21.50b-2002 / CSA 2.22b-2002
Vented Gas Fireplace
Units: H31A00, H31B00, I31A00, I31B00
High Elevations
Input ratings are shown in BTU per hour and are
certified without deration for elevations up to
4,500 feet (1,370m) above sea level.
For elevations above 4,500 feet (1,370m) in USA,
installations must be in accordance with the
current ANSI Z223.1/NFPA 54 and/or local codes
having jurisdiction.
In Canada, please consult provincial and/or local
authorities having jurisdiction for installations at
elevations above 4,500 feet (1,370m).
Adjustable
1/2", 5/8" & 3/4"
Spacing
Gas Line Installation
FP1023
When purging gas line the front glass must
be removed.
Fig. 3 Nailing flanges.
Finishing
Noncombustible materialsFP1023
such as brick and tile can
be extended over the faceside
of the
unit (Do
not cover the
nailing
flange
glass door or grille). If a trim kit is to be installed, brick
1/27/00 djt
and tile will have to be installed flush with the side of
this appliance.
Gas Specifications
Model
Fuel
NV360RN Natural
NV360RP Propane
NV580RN Natural
NV580RP Propane
6
Gas Control
Millivolt Hi/Lo
Millivolt Hi/Lo
Millivolt Hi/Lo
Millivolt Hi/Lo
Max.
Input
33,500
33,500
45,000
45,000
Min.
Input
23,500
23,700
31,500
31,900
The gas pipeline can be brought in through the right
side of the appliance. Knockouts are provided at convenient locations to allow for the gas pipe installation and
testing of any gas connection.
The gas line connection can be made with properly
tinned 3/8” copper tubing, 1/2” rigid pipe or an approved
flex connector. Since some municipalities have additional local codes, it is always best to consult your local
authority and the CSA-B149.1 installation codes.
For USA installations consult the current National Fuel
Gas Code, ANSI Z223.1/NFPA 54.
Always check for gas leaks with a mild
soap and water solution applied with a
brush no larger than 1” (25 mm). Never
apply soap and water solution with a spray
bottle. Do not use an open flame for leak
testing.
20003565
NV360/580 Series
Alternate Switch Location
1/2" Gas Supply
The remote switch can be installed on either side of
the access door. Mount the switch to the switch bracket
provided. Screw the bracket on either side of the frame,
line up the screws with the prepunched holes. (Fig. 6)
1/2" NPT x 3/8" Flare
Shut-off Valve
3/8" Flex Line
(from valve)
FP297a
Fig. 4 Typical gas supply installation.
The fireplace valve must not be subjected
to any test pressures exceeding 1/2 psi.
Isolate or disconnect
FP297Athis or any other gas
INSTA
VENT
appliance control
from
the FREE
gas line when
UVHB26 GAS SUPPLY
pressure testing.
7/1/98
The gas control is equipped with a captured screw type
pressure test point, therefore it is not necessary to provide a 1/8” test point up stream of the control.
When using copper or flex connector use only approved
fittings. Always provide a union when using black iron
pipe so that the gas line can be easily disconnected for
burner or fan servicing. (Fig. 4) See the gas specifications for pressure details and ratings.
FP1024
Fig. 6 Alternate switch location.
EB-1 Electrical Box
The fireplace, when installed, must be electrically connected and grounded in accordance with local codes or, in the absence
of local codes, with the current CSA C22.1
Canadian Electrical Code.
Remote ON/OFF Switch Installation
FP1024
alternate
For USA installations,
follow local codes
and the National Electrical Code, ANSI/
remote switch
NFPA No. 70.
It is strongly suggested that the wiring of
location
the EB-1 electrical
junction box be carried
out by a licensed electrician.
1/27/00 djt
Ensure that the power to the supply line
Do not wire the remote ON/OFF wall switch
for this gas appliance into a 120v power
supply.
1. Thread wire through the electrical knockout located
on either side of the unit. Take care not to cut the
wire or insulation on metal edges. Ensure the wire is
secured and protected from possible damage. Run
one end of the gas control valve and the other end to
the conveniently located wall switch.
2. Attach the wire to the ON/OFF switch and install
switch into receptacle box. Attach cover plate to
switch.
3. Connect wiring to gas valve. (Fig. 5)
Thermopile
W584-9
has been disconnected before commencing this procedure.
The EB-1 electrical junction box has been
supplied standard on the NV360/580 models to allow
for the easy installation of an optional fan kit.
To connect the EB-1 box to the house electrical supply,
follow the steps below:
1. Unscrew the retaining screw from the EB-1 base
plate (fig. 7) and remove the EB-1 assembly from
the fireplace.
2. Remove the front cover of the EB-1 box.
3. Remove the plug socket assembly form the EB-1
box.
4. Feed the supply line in from the outside through the
cable clamp. (Fig. 7)
5. Connect black wire of the power supply line to the
brass screw (polarized) of the socket assembly.
W584-9
Fig. 5 Remote switch wiring diagram for R models.
20003565
WIRING DIAGRAM
1/8/99 djt
11/9/99 added thermopile
7
NV360/580 Series
INSIDE
FRONT
Install the Venting System,
Flashing and Termination
Electrical Box
NOTE: The NV360 uses a 6" B-vent system. The
NV580 uses an 8" B-vent system (refer to Accessories,
Page 23 for adapter).
OF UNIT
Refer venting installation instructions provided by the
B-Vent manufacturer.
Refer to Page 4, Figure 1 to locate chimney centerline
dimension from a combustible back wall.
OUTSIDE
• Minimum vertical chimney height — 12 feet (3.65 m).
(measured from the bottom of the fireplace)
IT
F UN
NT O
FRO
• Maximum vertical height — 40 feet (12 m).
• Minimum height with two (2) elbows — 18 feet (5
m)
FP580
Fig. 7 EB-1 receptacle.
FP580 line to the
6. Connect the white wire of the power
INSTA VENT FREE
chrome screw of the socket assembly.
EB1 JUNCTION BOX
7. Connect the ground wire of the11/18/97
supply line to the
green screw of the socket assembly.
8. Refit the socket assembly back into the electrical
box and replace the cover plate. Secure the cable
with the clamp on the outside of the unit to prevent
strain on the connections.
9. The EB-1 electrical junction box is now ready to supply power to the FK12 or FK24 fan kits if fitted.
• Elbow requirements allow a maximum of two (2)
90° elbows or four (4) 45° elbows per installation.
(Two (2) 45° elbows = One (1) 90° elbow.) Refer to
the venting chart for proper elbow offset runs.
For firestop positioning, refer to Figure 8. Only one (1)
firestop required per frame. NOTE: A firestop is not
required at the roof.
Attic Installation
Firestop position when area above ceiling is an attic.
Nail (4)
Firestop Spacer
Joist
Ceiling Installation
Firestop position when area above ceiling is NOT an attic.
(Firestop/draftstop appearances my vary. Only
1 firestop required per
frame.)
FP384
Fig. 8 Firestop/draftstop positions.
8
FP384
FIRESTOP
11/21/96
20003565
adapted from IGF53
NV360/580 Series
Venting Runs
Horizontal Run (in feet)
1
40
38
36
34
32
2
3 4
5 6
7
8
9 10 11 12
Vertical Run (in feet)
A
B
30
28
26
24
22
20
18
16
14
12
= Acceptable venting configuration
= Unacceptable venting configuration
A: Vertical installations up to 40 feet (12m) in
height. Up to an 8 ft. horizontal vent run can be
installed within the vent system using a
maximum of two (2) 90-degree elbows or four (4)
45-degree elbows.
B: Vertical installations up to 40 feet (12m) in
height. Up to a 12 ft. horizontal vent run can be
installed within the vent system using a
maximum of two (2) 45-degree elbows.
FP567a
Table 1 Venting configurations.
FP567a
8' VENTING RUNS
12/00
20003565
9
NV360/580 Series
Operating Instructions
Glass Information
Glass Frame
Only glass approved by CFM Corporation
should be used on this fireplace.
• The use of any non-approved replacement glass will
•
•
•
void all product warranties.
Care must be taken to avoid breakage of the glass.
Do not operate appliance with glass front
removed, cracked or broken.
Replacement glass (complete with gasket) is
available through your Majestic Fireplaces
dealer and should only be installed by a licensed
qualified service person.
Louvre Removal
To remove the
louvre assembly
top, pull louvre up,
then lift out. (Fig. 9)
The bottom louvre
assembly is hinged at
the bottom edge and
swings down.
Clamps
Glass
Panel
Glass
Panel
Pull Clamp
Hook
Push Clamp
Handle
FP771a
Fig. 10 Glass panel removal.
Glass Cleaning
FP771a
DV360/580
GLASS REMOVAL-CLIP
1/27/00 djt
2.
1.
FP444
Louvre
Assembly
Top
Glass Panel
Fig. 9 Remove louvre assembly
top.
FP444
Window Frame Assembly
Removal
remove louvre
12/99
1. Shut off gas.
2. Allow the fireplace to cool if it has been operating.
3. Remove louvre assembly top. (Refer to Louvre Removal, Fig. 9)
4. Open the bottom louvre assembly.
5. Release the two (2) clamps at the bottom of the window frame by pulling down on the clamp handles.
6. Lift off the window frame assembly as shown. (Fig.
10)
7. To reinstall window frame assembly, follow the above
procedure in reverse.
10
Fireplace
Front
It will be necessary to clean the glass periodically.
During start-up, condensation, which is normal, forms
on the inside of the glass and causes lint, dust and
other airborne particles to cling to the glass surface.
Also, initial paint curing may deposit a slight film on
the glass. It is therefore recommended the glass
be cleaned two or three times with a non-ammonia
household cleaner and warm water (gas fireplace
glass cleaner is recommended). After initial use the
glass should be cleaned two or three times during
each heating season depending on the circumstances
present.
Clean glass after first two weeks of
operation.
Do not clean glas when hot.
Do not use abrasive cleaners.
Do not strike or slam the glass.
Log Installation
Logs
Log Front Left
Log Front Right
Log Rear
Log Top Left
Log Top Center Left
Log Top Center Right
Log Top Right
NV360
B25
B26
B27
B28
--B29
NV580
E1
E2
E3
E4
E5
E6
E7
20003565
NV360/580 Series
1. Remove window frame assembly. (Refer to
Page 10)
2. Remove logs from packaging.
As with all plastics - these are not
toys and should be kept away form
children and infants.
3. Place rear log on rear bracket (ensure log is
seated properly, leveled and centered to the
unit), so it will not move form side to side and
is firmly positioned on the bracket. Be sure log
is as far back as possible on bracket.
4. Place front left log on top of burner, left side.
Align log's bottom holes with left bracket log
locator studs.
5. Place front right log on top of burner, right
side. Align log's bottom holes with right
bracket log locator studs.
6. Place top cross logs onto locator notches.
Ensure logs are secure. (Fig. 11 or 12)
Top logs must be placed properly
onto notches.
Log Top
Left
Log Top
Right
Log Rear
Log
Front
Right
Ember
Material
Lava Rock
Log Front
Left
Ember Material Placement
LG119
Place the hard ceramic ember material on the
Fig. 11 NV360 log, lava rock and ember material placement.
burner in front of the front logs. Place small dime
size ceramic wool on top of hard ceramic emLog Top Center
Log Top
LG119
bers. Place small pieces in hole of top cross log
Right
Center Left
and on front of the front logs by placing a small
DV360
piece of wool on your fingertip and pushing it
Log Top
onto the log. Do not place ember material in the
log placement
Left
inside corners of the front logs.
Log Top
1/26/00 djt
Lava Rock
The lava rock provided with this fireplace must
be placed on the firebox base around the sides
of the burner assembly and on the tray beneath
the grate.
Right
Log
Rear
Under no circumstances should this lava rock be
place don any part of the burner assembly.
Flame Adjustment
For fireplaces equipped with Hi/Lo valves, flame
adjustment is accomplished by rotating the Hi/Lo
adjustment knob located near the center of the
gas control. (Fig. 13 or 14)
Log
Front
Right
Log
Front
Left
Ember
Material
Flame Characteristics
It is important to periodically perform a visual
check of the pilot and the burner flames. Compare them to Figures 15, 16 and 17. If any of the
flames appear abnormal call a service person.
Lava
Rock
LG120
Fig. 12 NV580 log, lava rock and ember material placement.
20003565
LG120
DV580
log placement
1/27/00 djt
11
NV360/580 Series
Inspecting the Venting System
LO
Turn
counterclockwise
to increase
flame height
HI
Turn clockwise
to decrease
flame height
HV102
Fig. 13 Flame adjustment knob for Honeywell valve.
Turn
counterclockwise
to increase
flame height
IH
Turn clockwise
to decrease
flame height
HV102
LO
Honeywell
hi/lo knob
4/5/99 djt
Fig. 14 Flame adjustment knob for SIT 820 valve.
HV116
Any foreign object in the venting system, except those
designed specifically for the venting system, may cause
spillage of flue gases.
To inspect the venting system, make sure the main gas
valve is off. Remove glass frame (See Window Frame
Assembly Removal Section). Using a flashlight, check
the area above the baffle in the combustion dome.
Clean if necessary.
Test Chimney Draw
PSE Pilot
3/8" - 1/2"
This appliance venting system was designed and constructed to develop a positive flow adequate to remove
flue gases to the outside atmosphere.
(10 - 13 mm)
HV116
SIT 820 knob
1/14/02 djt
SIT Pilot
F584-703
Fig. 15 Correct pilot flame appearance.
A "Chimney Draw" test must be made before the installation is complete.
1. Close all doors and windows in the home and start
exhaust fans in the kitchen and bathroom.
2. Light unit and operate for 5 minutes.
3. Hold an ignited match, cigarette or smoke match in
front of the unit. Refer to Figure 17 for location of the
draft hood opening.
4. Check to make sure smoke from the match, cigarette or smoke match is drawn into the fireplace. If it
Yellow Flame
DV360
F584-703
Honeywell
& PSE
pilot flames
Yellow
Flame
LG118
Red Glow
LG118
DV360
logs
1/26/00 djt
DV580
LG121
Red Glow
Fig. 16 Correct burner flame appearance.
12
20003565
LG121
DV580
NV360/580 Series
is not, turn the unit off and check for causes creating
the lack of adequate draft.
Do not operate the unit until lack of adequate draft has been determined and
rectified.
Test for Draft at This Location
CAUTION: The firebox, Vent Safety Switch sensor
and surrounding panels become very hot during
normal operation. Allow time for the components to
cool before carrying out any service or inspection.
If the sensor is activated and shuts off the burner assembly, the following procedure should be followed:
• Observe that the pilot flame is still "ON". If the pilot
flame has gone out the reason for the fireplace shut
down is not the vent safety switch.
• Turn the pilot flame "OFF" and close all controls. Allow the fireplace to cool.
• Check the flue and venting component for blockage
or restrictions.
• Remove the front louvre assembly.
• Locate the sensor.
• Reset the sensor by pressing the reset pin between
the two wire terminals. (Fig. 18)
CAUTION: The components may still be hot.
• Light the fireplace and check for downdrafts.
• Operate the fireplace in the normal manner. If the
FP1197
Fig. 17 Draft test location.
burner assembly shuts down again after a period
of operation, DO NOT ATTEMPT TO RESET THE
SENSOR AGAIN. Turn off the fireplace and contact
your service technician.
First Firing
Sensor
FP1197
Upon completing the gas line connection, a small
draft test
location
amount of air will be trapped
in the
line. When first
2/27/02
lighting the unit with pilot light, itdjt
will take a few minutes
to purge the trapped air. Once purging is complete, the
pilot and burner will light and operate as indicated in the
instruction manual. Subsequent lightings of the appliance will not require purging.
When lit for the first time, the appliance will emit a slight
odor for an hour or two. This is due to paint and lubricants used in the manufacturing process. After each
lighting, vapor may condense and fog the glass; this
moisture disappears in a few minutes of burning.
Vent Safety Switch
This fireplace incorporates the use of a Vent Safety
Shut-off Switch. The sensor and wiring are factory
installed and should not be removed or altered during
installation.
Wire Terminal
Wire Terminal
Reset Pin
FP1160
Fig. 18 Vent safety switch.
Electrical Connection
FP1160
The sensor is wired in series between the wall mounted
Vent safety switch
"ON/OFF" switch and the Electronic Ignition Module
11/2/01 djt
(Fig. 19) or the thermopile and the gas valve (Fig. 20).
In the event of total flue blockage the system will detect
the increased heat buildup and will automatically shut
down the main burner assembly.
The sensor is located above the firebox behind the top
louvre assembly. It is accessible by removing the top
louvre assembly.
20003565
13
NV360/580 Series
WHITE
PILOT
MVPV
PV
GND
(BURNER)
24V
GND
24V
BLACK
HONEYWELL S8600 B IGNITION MODULE
MV
SPARK
SENSE
WHITE
WHITE
BLACK
BLACK
WHITE
BLACK
WHITE
A
E
HI
LO
LO
T
HI
PILO
NOVA SIT 822 VALVE
BLACK
24 VAC HOT
120 VAC RTN
1 5
WHITE
3 4
BLACK
WHITE
WHITE
"ON/OFF"
SWITCH
24 VAC RTN
120 VAC HOT
GREEN
BLACK
BLACK
40VA
TRANSFORMER
FP670
Fig. 19 Vent Safety Switch wiring, EN/EP units.
Thermopile
"ON/OFF"
Switch
FP670
NOVA SIT 822 VALVE WIRING DGRM.
(w/ Honeywell S8600 B Ignition Module)
4/30/98
TH
Vent Safety
Switch
TP
TH
TP
Gas
Valve
FP1161
Fig. 20 RN/RP units using a remote ON/OFF switch.
14
20003565
FP1161
Vent Safety Switch
NV360/580 Series
Lighting And Operating Instructions
FOR YOUR SAFETY READ BEFORE LIGHTING
WARNING:If you do not follow these instructions exactly, a fire or explosion
may result causing property damage, personal injury or loss of life.
A. This heater has a pilot which must be lit manually. When lighting the pilot follow these instructions exactly.
B. BEFORE LIGHTING smell all around the heater
area for gas. Be sure to smell next to the floor
because some gas is heavier than air and will
settle on the floor.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any fireplace
• Do not touch any electric switch
• Do not use any phone in your building
• Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions.
•
If you cannot reach your gas supplier, call the
Fire Department
C. Use only your hand to push in or turn the gas
control knob. Never use tools. If the knob will not
push in or turn by hand, do not try to repair it, call a
qualified service technician. Applying force or any
attempted repair may result in a fire or explosion.
D. Do not use this fireplace if any part has been under
water. Immediately call a qualified service technician to inspect the heater and to replace any part of
the control system and any gas control which has
been under water.
Lighting Instructions
1. STOP! Read the safety information above.
2. Turn OFF all electrical power to the fireplace.
3. For MN/MP/TN/TP appliances ONLY, go on to
Step 4. For RN/RP appliances turn the On/Off
switch to “OFF” position or set thermostat to
lowest level.
4. Open control access panel.
5. Push in gas control knob slightly and turn
clockwise
to "OFF".
ON
OFF
3/8" - 1/2"
OFF
OFF
3 4 5
Euro SIT
T
LO
PI
ON
1 2
P
OFF ilot
PILOT
10. Push the control knob all the way in and hold.
Immediately light the pilot by repeatedly depressing the piezo spark ignitor until a flame appears.
Continue to hold the control knob in for about one
(1) minute after the pilot is lit. Release knob and it
will pop back up. Pilot should remain lit. If it goes
out, repeat steps 5 through 8.
SIT NOVA
Honeywell
6. Wait five (5) minutes to clear out any gas. Then
smell for gas, including near the floor. If you
smell gas, STOP!FP1067
Follow "B" in the safety information above. If you
doinstruction
not smell gas, go to the
lighting
knobs
next step.
3/9/01 djt
7. Remove glass door before lighting pilot. (See
Glass Frame Removal section).
8. Visibly locate pilot by the main burner.
9. Turn knob on gas control counterclockwise
to "PILOT".
•
If knob does not pop up when released, stop
and immediately call your service technician or
gas supplier.
FP1068
•
If after several tries,Lighting
the pilotinstructions
will not stay lit,
turn the gas control knobPilots
to "OFF" and call your
service technician or gas supplier.
11. Replace glass door.
12. Turn gas control knob to “ON” position.
13. For RN/RP appliances turn the On/Off switch to
“ON” position or set thermostat to desired setting.
14. Turn on all electrical power to the fireplace.
To Turn Off Gas to Heater
1. Turn the On/Off switch to "OFF" position or set
the thermostat to lowest setting.
2. Turn off all electric power to the fireplace if
service is to be performed.
20003565
3. Open control access panel.
4. Push in gas control knob slightly and turn clockwise
to "OFF". Do not force.
5. Close control access panel.
15
NV360/580 Series
Troubleshooting
Honeywell VS8420 Standing Pilot
Remove Glass Panel Before Servicing.
START
Gas Supply ON
CHECK
NO
• Supply line hooked up
• Shutoff valve open
NO
• Lockout has engaged. Wait
60 seconds and try again.
• For spark at electrode while
depressing Piezo - 1/8" gap to
pilot hood needed.
• All wiring connections
• Replace Piezo ignitor
NO
• For air in lines
• Thermopile needs a minimum
325mV. Adjust pilot flame height.
• All Wiring connections
• Replace thermopile
• Thermocouple needs a minimum
14mV.
• Defective valve. Turn to pilot,
meter should read greater than
100mV. If not, replace.
YES
Pilot Lights with
Piezo Ignitor
YES
Pilot Stays Lit
YES
Pilot Lights
Main Burner
YES
NO
• Valve is turned on
• Wall switch is not turned on.
Watch for grounded wires!
• Thermopile needs a minimum
325mV.
• Plugged burner orifice.
System OK
FP396b
HV standing pilot
troubleshoot
16
FP396a
20003565
NV360/580 Series
Troubleshooting
SIT NOVA 820 MILLIVOLT VALVE
NOTE: Before troubleshooting the gas control system, be sure external gas shut off is in the "ON" position.
WARNING: BEFORE DOING ANY GAS CONTROL SERVICE WORK, REMOVE GLASS FRONT.
SYMPTOM
1. Spark ignitor will not light.
POSSIBLE CAUSES
A. Defective or misaligned electrode at pilot.
B. Defective ignitor (push button)
2. Pilot will not stay lit after
carefully following lighting
instructions.
A. Defective pilot generator (thermocouple), remote wall switch.
B. Defective automatic valve.
3. Pilot burning, no gas to
main burner.
A. Wall switch or wires defective.
B. Thermopile may not be generating sufficient millivoltage.
C. Plugged burner orifice.
D. Defective automatic valve operator.
4. Frequent pilot outage
problem.
20003565
A. Pilot flame may be too low or
blowing (high) causing the pilot
safety to drop out.
B. Possible blockage of the vent
terminal.
CORRECTIVE ACTION
Using a match, light pilot. If pilot lights, turn off pilot and
push the red button again. If pilot will not light - check gap
at electrode and pilot -should be 1/8" to have a strong
spark.
Push piezo ignitor button. Check for spark at electrode
and pilot. If no spark to pilot, and electrode wire is properly connected, replace ignitor.
Check pilot flame. Must impinge on thermocouple/thermopile. NOTE: This pilot burner assembly utilizes both - a
thermocouple and a thermopile. The thermocouple operates the main valve operation ("ON" and "OFF"). Clean
and/or adjust maximum flame impingement on thermopile
and thermocouple.
Turn valve knob to "PILOT". Maintain flow to pilot; millivolt
meter should read greater than 10 mV. If the reading
is okay and the pilot does not stay on, replace the gas
valve. NOTE: An interrupter block (not supplied) must be
used to conduct this test.
Check wall switch and wires for proper connections.
Jumper wire across terminals at wall switch, if burner
comes on, replace defective wall switch. If okay, jumper
wires across wall switch wires at valve. If burner comes
on, wires are faulty or connections are bad.
1. Be sure wire connections from thermopile at gas valve
terminals are tight and thermopile is fully inserted into
pilot bracket.
2. One of the wall switch wires may be grounded.
Remove wall switch wires form valve terminals if pilot
now stays lit, trace wall switch wiring for ground. May
be grounded to fireplace or gas supply.
3. Check thermopile with millivolt meter. Take reading at
thermopile terminals of gas valve. Should read 250300 millivolts (minimum 150) while holding valve knob
depressed in pilot position and wall switch "OFF".
Replace faulty thermopile if reading is below specified
minimum.
Check burner orifices for debris and remove.
Turn valve knob to "ON", place wall switch to "ON". Millivolt meter should read greater than 100 mV. If the reading
is okay and the burner does not come on, replace the gas
valve.
Clean and/or adjust pilot flame for maximum flame impingement on thermopile and thermocouple.
Check the vent terminal for blockage (recycling the flue
gases).
17
NV360/580 Series
To convert the DV360/580 units for use with a different
gas follow these instructions. Before proceeding, turn
control knob on valve to “OFF” and turn gas supply
OFF. Turn OFF any electricity that may be going to the
appliance.
CAUTION: Logs may be HOT! Allow to cool before
proceeding.
2. Insure the rubber gasket (D) is properly positioned
and install the new HI/LO pressure regulator assembly to the valve using the new screws (E) supplied
with the kit. Tighten the screws securely. (Ref. torque
= 25 in/lb) (Fig. 23)
3. Install the enclosed conversion label (F) to the valve
body where it can easily be seen. (Fig. 23)
Valve conversion is complete.
E
1. Open louvre assembly bottom to gain access to
valve. Remove window frame assembly. (See “Window Frame Assembly Removal”, Page 10, Fig. 10)
2. Remove logs if previously installed.
Honeywell Valve
1. Remove cap from HI/LO knob. This can be accomplished by lifting the plastic cap off the screw. (Fig.
21)
2. Remove the screw from center of HI/LO knob with
small screwdriver turning counterclockwise. (Fig. 21)
3. Insert conversion screw supplied in conversion kit.
Blue for natural gas, red for LP.
4. Tighten screw, replace cap.
N
IL
FP
OF
OT
Fuel Conversion Instructions
O
D
F
Cap
HI
Lift Open
HI
FC108
Fig. 23 Replace regulator.
LO
LO
Hi/Lo
Knob
Remove
Center Screw
CO100
Fig. 21 Remove center screwCO100
from Hi/Lo knob.
Gas conversion
HI-LO knob
NOVA SIT820 Valve
3/15/99 djt
1. Using the TORX T20 bit, remove and discard the
three (3) pressure regulator mounting screws (A),
pressure regulator tower (B) and the spring and
diaphragm assembly (C). (Fig. 22)
Burner and Pilot Orifice Conversion
FC108
1. Remove manifold mounting screw from burner. (Fig.
SIT
24)
regulator
2. Remove burner
orifice from manifold assembly using
3/8” wrench.conversion
(Fig. 25)
10/03orifices in place of orifices just
3. Install conversion
removed.
Manifold Assembly
Burner Pan
NV360 Pilot
Location
A
Manifold
Mounting
Screw
B
NV580 Pilot
Location
C
Orifice
Log Support
CO101a
Fig. 24 Remove manifold assembly.
CO101a
DV360/580
Gas Conversion
Rear Burner Orifice
Manifold
#53 (NV360)
1/28/00
#51 (NV580)
added manifold screw
PIL
OT
N
OFF
O
4/7/00 djt
FC107
Fig. 22 Remove mounting screws, pressure regulator tower
and spring and diaphragm assembly.
CO102a
Front Burner Orifice:
#74 (NV360)
#65 (NV580)
Fig. 25 Remove burner orifice, replace with new orifice.
18
FC107
SIT820
valve conversion
10/03
20003565
CO102a
DV360/580
Gas Conversion
NV360/580 Series
4. Remove both air shutters from burner pan by removing shutter retaining screw then air shutter. (Fig. 26)
5. Install air shutters supplied in kit on burner pan.
Replace shutter retaining screw. For conversion to
Natural Gas adjust new air shutters so slots are covered. For conversion to Propane Gas, adjust new air
shutters so slots are open. NOTE: NV360 air shutter
has only one hole, closed. Secure shutter retaining
screws. (Fig. 27)
6. Re-install manifold to burner pan.
Pilot
Hood
Pilot
Bracket
CO105a
Fig. 28 Remove pilot hood.
Burner Pan
Shutter
Retaining
Screw
Index Tab
Air Shutter
CO103
Fig. 26 Remove air shutter from burner pan.
CO103
Gas Conversion
shutter
Shutter Air
Retaining
Screw 2/15/99 djt
Natural Gas
Slots Covered
Shutter
Retaining
Screw
Snap Ring
Burner
Pan
CO105a
DV360/580
Gas Conversion
Pilot
1/28/00 djt
CO106a
Fig. 29 Remove pilot orifice.
Replacement of
Ceramic Hearth Panels
CO106a
Front View
Top View
One (1) Hole Closed
Burner
Pan
NV360
Holes Open
Slots Open
Front View
Allen Wrench
Holes Open
Burner
Pan
NV580
DV360/580
1. Turn unit OFF. NOTE:
Be sure unit is cool.
Gas Conversion
2. Remove glass. Pilot2
1/28/00
3. Remove logs. Remove
old djt
hearth panels and discard.
4. Remove two (2) screws securing grate to hearth
pan. (Fig. 30)
5. Set left and right panels on hearth and bring towards
front of unit.
6. Replace assembly.
7. Replace logs.
8. Re-install glass panels.
Screw
Holes Open
Screw
Burner
CO110
Fig. 27 Install conversion air shutters.
CO109
air shutter conversion
NOTE: It is not necessary to remove the pilot tube for
6/22/01 djt
conversion.
7. Remove pilot hood by lifting up. (Fig. 28)
8. Remove pilot orifice with Allen wrench. (Fig. 29)
9. Install LP pilot orifice.
10. Re-install pilot hood and be sure to align with index
tab. Installation complete.
20003565
Grate
Hearth Panels
Front of Unit
H100a
Fig. 30 Hearth panel location.
H100a
hearth Panels
1/27/00 djt
19
NV360/580 Series
Maintenance
Burner and Burner Compartment
It is important to keep the burner and the burner compartment clean. At least once per year the logs and lava
rock/ember material should be removed and the burner
compartment vacuumed and wiped out. Remove and
replace the logs as per the instructions in this manual.
Always handle the logs with care as they
are fragile and may also be hot if the fireplace has been in use.
FK24/FK12 Fan Assembly
The fan unit requires periodic cleaning. At least once
per month in the operating season, open the lower louvre panels and wipe or vacuum the area around the fan
to remove any build up of dust or lint.
To obtain proper operation, it is imperative that the pilot
and burner’s flame characteristics are steady, not lifting
or floating.
Typically, the top 3/8” or 1/2” of the thermopile should
be engulfed in the pilot flame. (Fig. 31)
To adjust pilot burner; (by qualified service technician)
1. Remove pilot adjustment cap.
2. Adjust pilot screw to provide properly sized flame.
3. Replace pilot adjustment cap.
The primary air shutter is set at factory and should only
be adjusted, if necessary, by a qualified service technician.
Brass Trim
Clean the brass trim pieces using a soft cloth lightly
dampened with lemon oil. Do not use water or household cleaners on any brass components.
PSE Pilot
3/8” - 1/2”
(10 - 13 mm)
Contact your local representative to arrange an annual
service program.
Cleaning the Standing
Pilot Control System
The burner and control system consists of
• burner tube • gas orifice
• pilot assembly • thermopile
• millivolt gas valve
Most of these components may require only an occasional checkup and cleaning and some may require
adjustment. If repair is necessary, it should be performed by a qualified technician.
F584-703
SIT Pilot
Fig. 31 Correct pilot flame appearance.
F584-703
Honeywell
& PSE
pilot flames
Logs May Be HOT!!
1. Turn off pilot light at gas valve side.
2. Let fireplace cool if it has been running.
3. Remove window frame assembly. (Refer to Window
Frame Assembly Removal section)
4. Remove logs.
5. Vacuum burner compartment especially around
orifice primary air openings.
6. Visually inspect pilot. Brush or blow away any dust
or lint accumulation.
7. Reinstall logs.
8. Ignite pilot - Refer to Lighting Instructions.
9. Reinstall window frame assembly.
20
20003565
NV360/580 Series
1c
1c
1b
1a
5a,b
2
1a
1g
1b
6
4
14
3
15
1d
1d
7
1e
DV360
DV580
1e
1f
11
19
16
8a
21a-d
9
13
8b
10a
12
10b
17
22
26
33
27
20
36a
36b
I
34a/b
ON
T OFF
40
29
O
PIL
28
35
O H
25
L
32
41
PILOT
ADJ
37
31
18
42
38
46a,b
23 a/b
45
24 a/b
39
CFM Corporation reserves the right to make changes in design, materials, specifications, prices and discontinue colors and products at any time,
without notice.
NV360/580
Ref.
1.
1a.
1b.
1c.
1d.
1e.
1f.
1g.
2.
3.
4.
5a.
5b.
Description
Log Set
Log Front Left
Log Front Right
Log Rear
Log Top Left
Log Top Right
Log Top Center Left
Log Top Center Right
Volcanic Rock
Ember (Package)
Lava Rock (Burner)
Burner Housing Assembly - Natural
Burner Housing Assembly - LP
20003565
3565
NV360/580
parts page
12/6/00 djt
NV360
20002397
B25
B26
B27
B28
B29
--20000376
51915
57897
200022411
20004145
NV580
20002071
E
E2
E3
E4
E7
E5
E6
20000376
51915
57897
20004268
20002402
21
NV360/580 Series
NV360/580 (continued)
Ref.
6.
7.
8a.
8b.
9.
10a.
10b.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21a.
21b.
21c.
21d.
22.
23a.
23b.
24a.
24b.
25a.
25b.
26.
27.
28.
29.
31.
32.
33.
34a.
34b.
35.
36a.
36b.
37.
38.
39.
40.
41.
42.
43.
22
Description
Ceramic Tile (single)
Manifold Assembly
Ceramic Hearth Panel (Left)
Ceramic Hearth Panel (Right)
Ceramic Panel (Rear)
Ceramic Panel (Left Side)
Ceramic Panel (Right Side)
Glass with Gasket
Gasket Glass
Door Frame Assembly
Clamp Frame Window
Trim Frame Window (Pb) (w/two magnets)
Louvre Assembly Top
Bottom Louvre Assy.
Bottom Louvre Hinge
Deflector Top
Grate Assembly
Orifice - Front Burner - LP
Orifice - Front Burner - Natural
Orifice - Rear Burner - LP
Orifice - Rear Burner - Natural
Switch ON/OFF
Valve - Honeywell VS8421 - Natural
Valve - Honeywell VS8421 - LP
Valve - SIT 820 - Natural
Valve - SIT 820 - LP
Pilot Assembly - Natural
Pilot Assembly - LP
Electrode Ignitor w/cable SIT24
Sensing Electrode w/cable
Pilot Tube 1/8" x 24" Long w/fittings
Thermocouple 24"
Thermopile 18" RS
Pilot Top Convertible
Hood Pilot 3 Way
Pilot Orifice #65 - Natural
Pilot Orifice #35 - LP
Ignitor Piezo (SIT Valve)
Air Shutter - Front - LP
Air Shutter - Rear - LP
Air Shutter - Natural
Fan w/Bracket
Electrical Cord (6 ft.)
Fan Temp. Sensor
Speed Control
Speed Control Knob
Remote Switch Kit (not shown)
NV360
57803
10000765
20002274
20002275
20002273
20002271
20002272
20002205
10000992
20003710
54174
57483
10000039
10000040
52356
54364
20002196
20003872
53349
20002385
20002498
51842
10001782
10001759
52677
52678
10002264
10002265
10001297
57885
10001296
53373
51827
10002266
10002385
10002268
10002269
52464
20000680
20000184
20000129
54103
51865
51704
51738
51882
53875
NV580
57803
10000765
20002322
20002323
20002319
20002321
20002320
20002369
10000992
20003711
54174
20002072
20002380
20002381
52356
20002286
20002442
20002540
20002150
10000616
20003611
51842
10001782
10001759
52677
52678
10002264
10002265
10001297
57885
10001296
53373
51827
10002266
10002385
10002268
10002269
52464
20000680
20000680
20000129
54103
51865
51704
51738
51882
53875
20003565
NV360/580 Series
NV360/580 (continued)
Ref.
Description
44.
45.
46a.
46b.
Piezo Ignitor Replacement Kit - Honeywell Valve (not shown)
Vent Safety Switch
Regulator Head - Natural
Regulator Head - LP
NV360
NV580
20000062
10002013
10001006
10001007
20000062
10002013
10001006
10001007
Fuel Conversion Kits
Conversion Kit, NG to LP
NV360RN KIt # 20003896
NV580RN Kit # 20003898
Conversion Kit, LP to NG
NV360RP Kit # 20003895
NV580RP Kit # 20003897
20003565
23
NV360/580 Series
Accessories
Front of
Unit
Hearth Pan
Base Pan
FK12 Fan
FP1004
Fig. 32 FK12 Fan Kit placement.
Hard (Direct) Wire Hook Up
First connect ground wire to ground stud located on
the base of either box. Black wire from supply should
connect to the variable speed switch. Alternate speed
switch wire connects to temperature sensor. Alternate
lead from sensor connects to fan. Alternate fan lead
connects back to the white supply wire. (Fig. 34)
Any electrical rewiring of this fan must be
completed by a qualified electrician.
FK24 Fan Assembly
FP1004
Fan specifications: 120
60 Hz, .75 Amp.
Fanvolt,
placement
This fan does not need
regular
however
DV360/580maintenance,
Series
periodic cleaning is 1/25/00
required. Check
the
area
under
the
djt
control door and in front of the fan and wipe or vacuum
at least once a month during the operating season.
Should this fan require servicing, the power supply must
be disconnected.
Turn off all power before hook up.
Electrical Box
Heat Sensor
Fan
The FK24 comes with the electrical cord attached.
A
TP
LO
OFF
O
PILO
TH
OFF
Cold Air
Box
HI
Side View
FF
1. Open louvre assembly bottom.
2. Install FK12 fan in back of unit between hearth supports. (Fig. 32)
3. Secure fan on velcro strips.
4. Power to the fan can be supplied by plugging the
supply lead into a conveniently located wall socket
or by using a hard-wired EB-1 connector box.
5. Be sure fan motor does not touch hearth supports.
TO
FK12 Fan Assembly
Method A
Route the 6’ (1.8m) lead fitted to the unit to a conveniently located wall socket.
Method B
If the EB-1 receptacle box (Pt. #ZA1200) was correctly connected when the unit was installed, the
fan lead can be directly plugged into the EB-1 plug
socket.
5. Whether wiring directly to the fan junction box (Option A) or into the EB1 (electrical box, Option B) first
ensure cable is secured using box connector.
The fireplace, when installed must be electrically connected and grounded in accordance with local codes, with the current
CSA C22.1 Canadian Electrical Code or for
US installations, follow local codes and
the National Electrical Code, ANSI/NFPA
No. 70.
E
Fan Kits
N
O
PIL T
1. Slide fan assembly from the left side into the fireplace opening, line up mounting holes with screw
studs on back of fireplace and fasten with #10 - 24
hex nuts. (Fig. 76)
2. Install thermal sensor on bottom of firebox using #10
- 24 hex nuts.
3. (Option A) - Place electronic fan speed control box
on bottom of fireplace base, lining up mounting holes
with screw studs. Fasten fan speed control box with
#10 - 24 hex nuts.
(Option B) - The speed control can be installed in an
electrical box at normal wall switch height for convenient access.
4. The power supply may be connected in 2 ways:
24
Fan Speed
Switch
FP1026
Gas Line
Valve
Fig. 33 FK24 fan placement.
Temperature
Sensor
Speed
Control
FP1026 Fan
FK24
fan placement
1/27/00 djt
Black
White
Ground
FP1025
Fig. 34 FK24 fan wiring.
FP394
WIRING DIAGRAM
11/20/96
20003565
NV360/580 Series
Remote Controls
Optional remote control units are available to control
different functions of the appliance.
Model
RC1
RC2
MRC3
IMT
Functions Controlled
ON/OFF
ON/OFF and Temperature
ON/OFF and Temperature control with
a digital display and a programmable
24 hour clock
Wall mounted thermostat control
Rear Ceramic Panel
Burner
Rear Log
Support
Ceramic Refractory Lining
H102
1. Remove glass and logs.
2. Insert supports under ceramic hearth panels. (Fig.
35)
3. Remove three (3) screws securing heat shield to
combustion dome. (Fig. 36)
4. Place rear ceramic panel in back of unit. (Fig. 37)
5. Place side panels.
6. Replace heat shield, logs and glass.
Grate
Back of
Firebox
Ceramic
Support
Fig. 37 Rear ceramic panel placement.
Decorative
Frame Trims
H102
ceramic
support
A selection ofrear
decorative
frame
trim kits are available
for moutning 2/23/99
around the djt
outside of the appliance to
enhance its visual effct on the room. Installation instrucitons for each decorative frame trim are included with
the frame trim kit. Contact your authorized distributor for
details and ordering information.
B-Vent Adapter
Burner
For use with other than VCMP B-vent (SK-8) pipe. Contact your dealer for information.
Outside Air Kit
The model AK-1 Outside Air Kit is designed to bring
additional combustion air directly from the outside to the
fireplace. Refer to installation instructions provided with
the Outside Air Kit.
Hearth Panel
H101a
Fig. 35 Ceramic support.
Heat Shield
Section A
Heat Shield
H101
Ceramic Panel Supports
3/16/99 djt
(3)
Screws
Side View
Section A
H103
Fig. 36 Heat shield.
H103
heat shield
3/1/99 djt
20003565
25
NV360/580 Series
26
20003565
LIMITED LIFETIME WARRANTY
NV360/580 Series
PRODUCT COVERED BY THIS WARRANTY
All Vermont Castings gas stoves, gas inserts, and gas fireplaces, and all Majestic or Northern Flame
brand gas fireplaces equipped with an Insta-Flame Ceramic Burner, or standard steel tube burner.
BASIC WARRANTY
CFM Corporation (hereinafter referred to collectively as the Company)
warrants that your new Vermont Castings or Majestic Gas Fireplace/
Stove is free from manufacturing and material defects for a period of
one year from the date of purchase, subject to the following conditions
and limitations.
EXTENDED LIFETIME WARRANTY
The heat exchanger, where applicable, and combustion chamber
of every Vermont Castings or Majestic gas product is warranted for
life against through wall perforation. All appliances equipped with an
Insta-Flame Ceramic Burner have limited lifetime coverage on the
ceramic burner plaque. Warrantees are made to the original owner
subject to proof of purchase and the conditions and limitations listed
on this Warranty Document
•
•
•
•
COMPONENT WARRANTY
CAST IRON: All external and internal cast iron parts are warranted for a
period of three years.
Note: On porcelain enamel finished external parts and accessories
The Company offers no Warranty on chipping of enamel surfaces.
Inspect all product prior to accepting it for any damage to the
enamel.
The salt air environment of coastal areas or a high humidity
environment can be corrosive to the porcelain enamel finish. These
conditions can cause rusting of the cast iron beneath the porcelain
enamel finish, which will cause the finish to flake off.
Dye lot variations with replacement parts and/or accessories can
occur and are not covered by warranty.
GLASS DOORS: Glass doors are covered for a period of one year.
Glass doors are not warranted for breakage due to misuse or accident.
Glass doors are not covered for discoloration or burned in stains due to
environmental issues, or improper cleaning and maintenance.
BRASS PLATED PARTS AND ACCESSORIES: Brass parts should be
cleaned with Lemon oil only. Brass cleaners cannot be used. Mortar
mix and masonry cleaners may corrode the brass finish. The Company
will not be responsible for, nor will it warrant any brass parts which are
damaged by external chemicals or down draft conditions.
GAS VALVES: Gas valves are covered for a period of one year
•
•
•
•
•
•
ELECTRONIC AND MECHANICAL COMPONENTS: Electronic and
mechanical components of the burner assembly are covered for one
year. All steel tube burners are warranted for one year.
ACCESSORIES: Unless otherwise noted all components and CFM
Corporation company supplied accessories are covered for a period of
one year.
CONDITIONS AND LIMITATIONS
•
•
•
•
This new Vermont Castings or Majestic product must be installed by
a competent, authorized, service contractor. A licensed technician, as
prescribed by the local jurisdiction must perform any installation/service
work. It must be installed and operated at all times in accordance with
the Installation and Operating instructions furnished with the product.
Any alteration, willful abuse, accident, or misuse of the product shall
nullify this warranty.
This warranty is non-transferable, and is made to the original owner,
provided that the purchase was made through an authorized supplier
of the Company.
The customer must pay for any Authorized Dealer in-home travel fees
or service charges for in-home repair work. It is the dealers option
whether the repair work will be done in the customer’s home or in the
dealer’s shop.
If upon inspection, the damage is found to be the fault of the
manufacturer, repairs will be authorized at no charge to the customer
parts and/or labor.
20003565
•
Any part and/or component replaced under the provisions of this
warranty is covered for six months or the remainder of the original
warranty, whichever is longest.
This warranty is limited to the repair of or replacement of part(s) found
to be defective in material or workmanship, provided that such part(s)
have been subjected to normal conditions of use and service, after
said defect is confirmed by the Company’s inspection.
The company may, at its discretion, fully discharge all obligations
with respect to this warranty by refunding the wholesale price of the
defective part(s)
Any installation, labor, construction, transportation, or other related
costs/expenses arising from defective part(s), repair, replacement,
or otherwise of same, will not be covered by this warranty, nor shall
the Company assume responsibility for same. Further, the Company
will not be responsible for any incidental, indirect, or consequential
damages except as provided by law.
SOME STATES DO NOT ALLOW FOR THE EXCLUSION OR
LIMITATIONS OF INCIDENTAL AND CONSEQUENTIAL DAMAGES
OR LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY
LASTS, SO THE ABOVE LIMITATIONS MAY NOT APPLY TO YOUR
CIRCUMSTANCES. THIS WARRANTY GIVES YOU SPECIFIC
RIGHTS AND YOU MAY HAVE OTHER RIGHTS WHICH VARY FROM
STATE TO STATE.
All other warranties-expressed or implied- with respect to the product,
its components and accessories, or any obligations/liabilities on the
part of the Company are hereby expressly excluded.
The Company neither assumes, nor authorizes any third party to
assume on its behalf, any other liabilities with respect to the sale of
this Vermont Castings or Majestic product
The warranties as outlined within this document do not apply to
chimney components or other non CFM Corporation accessories used
in conjunction with the installation of this product..
Damage to the unit while in transit is not covered by this warranty but
is subject to claim against the common carrier. Contact the dealer
from whom you purchased your fireplace/stove (do not operate the
appliance as this might negate the ability to process the claim with the
carrier).
The Company will not be responsible for:
a) Down drafts or spillage caused by environmental conditions such
as near-by trees, buildings, roof tops, hills, or mountains.
b) Inadequate ventilation or negative air pressure caused by
mechanical systems such as furnaces, fans, clothes dryers, etc.
This warranty is void if:
a) The fireplace has been operated in atmospheres contaminated by
chlorine, fluorine, or other damaging chemicals.
b) The fireplace has been subjected to prolonged periods of
dampness or condensation
c) Any damages to the fireplace, combustion chamber, heat
exchanger or other components due to water, or weather damage,
which is the result of but not limited to, improper chimney/venting
installation.
d) Any alteration, willful abuse, accident, or misuse of the product
has occurred.
IF WARRANTY SERVICE IS NEEDED…
1) Contact your supplier. Make sure you have your warranty,
your sales receipt, and the model/serial number of your
CFM Corporation product.
2) DO NOT ATTEMPT TO DO ANY SERVICE WORK
YOURSELF.
© CFM Corporation
27
CFM Corporation
2695 Meadowvale Blvd. • Mississauga, Ontario, Canada L5N 8A3
800-668-5323 • www.cfmcorp.com
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