GENERAL SPECIFICATIONS FOR THE CONSTRUCTION CONSTRUCTION OF BURIED PIPELINES PIPELINES AND ROADWAY SYSTEMS SYSTEMS TOWN OF AURORA INFRASTRUCTURE AND ENVIRONMENTAL SERVICES DEPARTMENT DEPARTMENT REVISED – SEPTEMBER 2015 Page |1 TABLE OF CONTENTS Section 1 - GENERAL SPECIFICATIONS FOR THE CONSTRUCTION OF BURIED PIPELINES Section 2 - Section 3 - 1.1 Definitions 1.2 Definitions of Terms Used in Pipe Installations 1.3 Scope of Work 1.4 Contract Plans and Specifications 1.5 Protection of Adjacent Structures and /or Utilities 1.6 Construction of Buried Pipelines 1.7 Shoring and Bracing Trenches 1.8 Over Excavation of the Trench SPECIFICATIONS FOR WATERMAINS 2.1 Materials 2.2 Corrosion Protection 2.3 Tracing Wire 2.4 Interruption of Service 2.5 Watermain Installation 2.6 Backfilling 2.7 Field Testing 2.8 Restoration of Services 2.9 Clean Up 2.10 Water Quality Testing SPECIFICATIONS FOR SEWERS 3.1 Materials 3.2 Construction 3.3 Inspection and Testing Page |2 Section 4 - SPECIFICATIONS FOR THE CONSTRUCTION OF CONCRETE SIDEWALKS Section 5 - 4.1 Scope of Work 4.2 Materials 4.3 Construction 4.4 Protection of Sidewalk 4.5 Sidewalk Tolerances 4.6 Restoration 4.7 Basis of Payment SPECIFICATIONS FOR THE CONSTRUCTION OF CONCRETE CURB AND GUTTER Section 6 - Section 7 - 5.1 Material 5.2 Construction 5.3 Protection of Curb and Gutter Systems 5.4 Tolerances 5.5 Restoration 5.6 Basis of Payment SPECIFICATIONS FOR AGGREGATE AND ASPHALT MATERIALS 6.1 Gradation Requirements for Crusher-Run Limestone 6.2 Physical Requirements for Coarse Aggregates 6.3 Specification for Hot Mix Asphalt 6.4 Acceptance Testing for Hot Mix, Hot Laid Asphalt 6.5 Frequency of Testing SPECIFICATIONS FOR STREET LIGHTING 7.1 Design Specifications 7.2 Equipment 7.3 Installation Page |3 APPENDICES Appendix “A” - APPROVED WATERMAIN MATERIAL AND MANUFACTURER’S PRODUCT LIST Appendix “B” - APPROVED SEWER MATERIAL AND MANUFACTURER’S PRODUCT LIST Appendix “C” - DESIGN CRITERIA MANUAL INDEX OF STANDARD DRAWINGS Appendix “D” - SANITARY SEWER DESIGN SHEET Appendix “E” - STORM SEWER DESIGN SHEET Manual Revision Record: Revision 1 2 3 4 5 Date 99/04/13 99/12/08 15/06/03 Remarks Converted file to “Word” format. Revisions Overall Updates and Revisions Please click on the link below to access our Town of Aurora - Design Criteria Manual: http://www.aurora.ca/TownHall/Documents/Infrastructure%20and%20Environmental%20Servic es/TownOfAurora-DesignCriteriaManual%20Rev%20Dec%202014.pdf Created: February 29th, 2000 K:\Infrastructure & Environmental Services\ADM\PoliciesProcess\Standards\Buried Pipeline Being Updated\Construction Specifications revised.doc Page |4 SECTION 1 TOWN OF AURORA INFRASTRUCTURE AND ENVIRONMENTAL SERVICES DEPARTMENT GENERAL SPECIFICATIONS FOR THE CONSTRUCTION OF BURIED PIPELINES 1.1 DEFINITIONS The word "Owner" and/or "Corporation" shall be understood as referring to the "Corporation of the Town of Aurora". The word "Director" and/or "Engineer" shall be understood as referring to the Director of Infrastructure and Environment Services, who has been appointed by the Owner to oversee all engineering activities within the Town of Aurora. The word "Inspector" and/or "Director's designate" shall be understood as being an authorized representative of the Director, assigned to make any or all inspections of the work performed, materials and equipment furnished by the "Contractor". The word "Contractor" shall be understood as referring to the Person(s), Corporation or Partnership who have agreed to perform the work as outlined in the contract documents and specifications. M.T.O. O.P.S.S. C.S.A. M.O.C.C. M.O.E. A.S.T.M. A.W.W.A. - Ontario Ministry of Transportation Ontario Provincial Standard Specifications Canadian Standards Association Ministry of the Environment and Climate Change Ministry of Energy American Society for Testing and Materials International American Water Works Association 1.2 DEFINITIONS OF TERMS USED IN PIPE INSTALLATIONS Foundation -refers to the trench bottom that provides support for the bedding material and pipe. Pipe Embedment -refers to the area extending from the top of the foundation to the top of the initial backfill material. Bedding -the material used to support the pipe. Page |5 Launching -the material placed and compacted under the haunches of the pipe, and covering the area from the bedding to the top of the midsection or springline of the pipe. Initial Backfill -material extending from the top of the haunching material to a point 300mm on top of the pipe. Springline -the line horizontally bisecting the pipe. Select Native Backfill -the material excavated on the project which has been approved for backfilling purposes by the Director. 1.3 SCOPE OF WORK The work to be performed shall include the furnishing of all labour, material, equipment and plant necessary for the installation of buried pipeline, house services or any other appurtenances or accessories as stipulated in this specification and other contract documents. The Contractor shall remove pavement or other improved surfaces (if appropriate), excavate the trenches to the required alignment, grade and dimensions, provide for safety of the travelling public, protect private and public property, provide for the maintenance of traffic, provide proper maintenance to all utility services, sheet brace, shore or otherwise support the adjoining ground or structures where necessary, handle all surface and ground water, embed the pipes, services and appurtenances, backfill and consolidate trenches, remove surplus excavated material, perform tests on the complete pipeline or provide for an inspection as requested, restore pavements or other improved surfaces over the trench (if appropriate) and clear the site of all debris. 1.4 CONTRACT PLANS AND SPECIFICATIONS All pipeline installations, their appurtenances, services and connections are to be installed in accordance with the approved contract drawings, written specifications or any other documents as may be given to the Contractor during the tendering process or any addenda issued thereof. The pipelines, their appurtenances, services or other connections shall have their dimensions indicated by figures and the Contractor's work shall be governed by such figured dimensions. Whenever the required dimensions are not indicated by figures or where such figures are conflicting or incomplete, the Contractor shall obtain clarification from the Director before he proceeds with the construction of that portion of work to which they refer. Page |6 There will be no compensation made by the Owner in the event of a misunderstanding, conflicting or incomplete figured dimensions causing the removal or adjustment to a section of pipeline if the Contractor neglected to request clarification from the Director or his designate. 1.5 PROTECTION OF ADJACENT STRUCTURES AND/OR UTILITIES The Contractor shall at his own cost maintain adjacent structures and utilities in their place and protect any other services, utilities, drains, conduits or other structures in the vicinity of his work whether above or underground, and he shall assume all costs of damage which may occur because of carelessness or neglect causing conditions unacceptable for the use of said structure or utility for which it was intended. 1.5.1 Locating Underground Utilities The Contractor shall have the owners of utilities indicate the location of their plant at least two (2) days before carrying out excavation in any location. The Contractor shall take full responsibility for protecting and maintain intact, or restoring to their original condition if damaged, all underground utilities or other plant which are plotted on the drawings and/or otherwise staked out or indicated by their owners. Should the Contractor fail to comply with these requirements and as a consequence damage utilities or other underground plant, or should he damage utilities which are shown on the drawings in their substantially correct location, or cause damage through carelessness, he shall repair or have same repaired by the owner of such utility, all costs of which must be absorbed by the Contractor. 1.5.2 Unknown/Unlocated Underground Plant Should the Contractor encounter in the excavation operation, any municipality owned utility or other plant that is operated by the Corporation of the Town of Aurora other than service connections and catchbasin leads that are: (a) not shown on the construction drawings and not staked out in the field to an acceptable tolerance as determined by the Director and as a consequence of same are accidentally struck and damaged by the Contractor or (b) found unexpectedly to interfere or conflict with the construction of the proposed pipeline. Page |7 The Contractor shall immediately notify the Director or his designate who will expeditiously investigate the incident. Should the Director or his designate confirm that conditions set out in (a) or (b) above apply; the Director will direct the Contractor in writing as to what action is required. Compensation for this work shall be paid on a "time and material" basis using the rates tendered in the contingency section of the contract documents. 1.6 CONSTRUCTION OF BURIED PIPELINES 1.6.1 Stripping & Storing Topsoil Prior to any excavation being undertaken, all existing topsoil shall be stripped the full width of the excavated area. All topsoil shall be stockpiled within the limits of the contract at a prearranged location, for respreading upon completion of the backfilling operation. Care must be taken during the stripping of the topsoil so as not to contaminate it with the underlying native materials. 1.6.2 Excavation and Preparation of Trenches The trench shall be excavated to the alignment and elevations as indicated on the drawings, with any deviations previously approved in writing by the Director. All trench excavation work shall comply with the requirements of the current issue of the Occupational Health and Safety Act (Ontario Regulation 691/80 and any subsequent amendments) and with all Municipal regulations and by-laws. The trench shall be excavated so that the pipe can be laid and jointed properly to the required vertical and horizontal alignment and same shall be excavated in advance of the pipe laying operation as permitted by the Director or his representative. Any excess water discharged from the trench is to be conducted to a natural drainage channel, storm sewer, or into a maintenance hole or valve chamber that has been isolated by plugs, and the water so directed can then be pumped and/or controlled in a manner which will cause minimum interference with normal activities. 1.6.3 Trench Excavation During Winter In the event the pipeline is scheduled to be installed during winter, the Contractor must adopt a safe method of removing frozen ground during such months, that same will not cause excessive ground vibration or damage to adjacent structures. The Contractor shall not use a backhoe bucket or drop weight to break frozen ground in urbanized areas. 1.6.4 Trench Work Within Surfaced Areas (Removal of Same) The Contractor shall remove pavement or other surface material as part of the trench excavation and the width of same shall depend upon the depth of excavation and nature of the ground encountered. Payment for the removal of same shall be considered as being included in the unit price tendered for sewer installation. Page |8 The pavement required to be removed shall depend on the longitudinal installation of the pipeline, their appurtenances, and other structures as indicated on the contract drawings and such removal shall not exceed the maximum longitudinal dimension by more than 300mm on each end. Whenever, in the opinion of the Director, existing conditions make it necessary or advisable to remove additional pavement, the Contractor shall remove such only as directed by the Director. The Contractor shall use a saw or use other approved method(s) to assure the breaking of pavement or other improved surfaces along a straight line. 1.7 SHORING AND BRACING TRENCHES The Contractor shall shore and brace the trench and perform all trench work in accordance with the Occupational Health and Safety Act R.S.O 1990, c.O.1,as amended by regulations made thereunder. It must be noted that the Contractor is not relieved of any responsibility by absence of direction from the Director or his representative regarding shoring and bracing, or by approval or disapproval by the Director or his representative of measures taken by the Contractor. It shall be the Contractor's sole responsibility to take necessary steps to safely secure the trench and notify the proper authorities prior to commencement of the work. It will be the Contractor's responsibility to provide, place and maintain such shoring and bracing at such locations and elevations as are necessary or required in order to: 1. Support and protect sides, bottom and roof (if any) of the excavation; 2. Prevent any disturbance to or weakening of, supporting material below or beside the works; 3. Prevent movement of ground, which may disturb or damage the works, adjacent pavement, property, structures or other works; 4. Prevent inflow of ground water or soil into excavation. Shoring and bracing which has been ordered left in place must be removed for a distance of 1.0m below the existing or future street grade, whichever is lower, or when specified that shoring and bracing be removed, procedures shall be followed for extracting shoring and bracing, and placing backfill, so as to ensure that backfill load is applied gradually, and disturbance of the works or foundation material is avoided. Shoring, except that which has been ordered left in place, shall be removed after backfilling reaches the level of bracing or brought up to such an elevation as to permit its safe removal. Page |9 It is, however, recommended that shoring be removed in 150mm increments until safely clear of the pipeline and once clear of said pipeline, increments are to ensure that backfill is not more than 450 to 1000mm above the toe of shoring. Payment for shoring and bracing includes all sheeting, braces, shores, support, stringers, wailing strips or sheet piling, labour, equipment and plant; the cost of furnishing, placing and removing, shall be included in the price bid for the placement of the pipeline, or as indicated under the "Schedule of Items". When shoring and bracing has been ordered left in place by the Director, and this is not indicated on the contract drawings, the payment for same shall be as prearranged with the Director but in no case shall it be greater than the cost of materials involved. 1.8 OVER EXCAVATION OF THE TRENCH During the course of construction, should the Contractor inadvertently over-excavate the trench more than 150mm below the bottom of the bedding material of the pipe, but less than 300mm below, he shall fill that over-excavation with acceptable native material and compact to a density equal to that of the native soil. The Contractor shall fill any area of over-excavation more than 300mm below the bottom of the Director's approval with HL8 stone compacted to a minimum of 95% Standard Proctor Density, the cost of which will be borne by the Contractor. The bottom of the trench shall be prepared so as to provide a uniform and continuous bearing and support for the pipe on the bedding material as specified. 1.8.1 Sub-Excavation Within Unstable Soil Conditions When an unstable soil condition is encountered and in the opinion of the Director or his designate the trench bottom cannot support the pipe, or has non uniform bearing capacity causing the pipe to shift or settle non-uniformly, upon written instruction from the Director, the Contractor shall line the bottom of the trench with Geotextile or approved equal, leaving a sufficient overlap to be able to wrap the pipe embedded into the specified bedding material. Said filter cloth shall be laid perpendicular to the pipe, and an overlap of 100mm is required at each side and at the joint. All edges and joints must be held down to prevent displacement. (See Town of Aurora “Design Criteria Manual For Engineering Plans”, Index of Standard Drawings, Standard Drawing No, S-300). In the event that sub-excavation becomes necessary as a result of extreme soil conditions, the contractor upon written instruction from the Director shall sub-excavate these materials to a depth of 300mm and shall proceed with the placement of the HL8 stone to the underside of bedding, ensuring that the pipeline will be supported by uniform depth of materials. Following the placement of the HL8 stone, the Contractor is required to level the material by hand, and apply consolidation with a light compacting unit, prior to the placement of the pipe embedment materials wrapped in Geotextile. P a g e | 10 Payment for sub-excavation will be made at linear metre tendered, unless specified otherwise in the contract. Such payment shall constitute all inclusive compensation for labour, equipment, the supply, delivery and placement of all materials and appliances including the foundation preparation and disposal of all excess materials, backfilling and restoration of any other item required for the satisfactory completion of the work as specified herein. Following the placement of the HL8 stone, the Contractor is required to level the material by hand, and apply consolidation with a light compacting unit, prior to the placement of the pipe embedment materials wrapped in Geotextile. Unless this work has been specified in the contract or identified on the contract drawings the contractor shall be paid on a time and materials basis, as outlined in the General Conditions of Contract, for the work involved in dealing with unexpected unstable soils. P a g e | 11 SECTION 2 TOWN OF AURORA INFRASTRUCTURE AND ENVIRONMENTAL SERVICES DEPARTMENT SPECIFICATIONS FOR WATERMAINS 2.1 MATERIALS 2.1.1 Pipes & Fittings Mains up to 400mm diameter shall be Polyvinyl Chloride (P.V.C.) pipes, in accordance with AWWA C-900, Class 150. All P.V.C. water mains shall be blue in colour. Watermains larger than 400mm shall be cement-lined ductile iron pipe, minimum Class 52 conforming to ANSI Specification A21-4-1974 or latest amendment. Each pipe shall be subjected to a hydrostatic pressure of at least 3448kPa (500 p.s.i.) at the point of manufacture. All fittings and accessories shall be compatible with the class and type of pipe with which they will be used and manufactured and furnished by the pipe supplier, and shall have bell and/or spigot configuration suitable for the pipe in use. All fittings shall conform to ANSI/AWWA specification C110/A21.10 and C-900 specifications. The pipes shall be coated externally with standard asphaltic coating. Pipes shall also have a cement mortar lining in accordance with ANSI/AWWA C111/A21.11 but with no internal bituminous sealant. Where corrosion protection is required as the result of soils investigation, as performed in accordance with Appendix 'A' of ANSI/AWWA C105/A21.5, or as deemed necessary by previous experience or where the Director deems it necessary, the Contractor will be required to employ a suitable means of corrosion protection. Corrosion protection shall be achieved by the use of Hyprotec-coated, cement-lined pipe or polyethylene encasement in accordance with ANSI/AWWA C105/A21.5 standards. 2.1.2 Joints Ductile iron pipe shall have Tyton joints in accordance with ANSI/AWWA specification C111/A21.11 or latest amendment thereof. The pipe manufacturer's installation instructions are to be followed in all respects. Close attention shall be taken as to the proper installation of the gasket so as to ensure a smooth and water tight fit. Gaskets shall be installed prior to lowering the pipe into the trench. Bell, spigot and gasket shall all be wiped clean and only lubricant meeting the pipe manufacturer's requirements is to be used in the assembly. Deflection at pipe joints in order to install long radius curves shall be limited to those recommended by the manufacturer. P a g e | 12 2.1.3 Valves Unless specified otherwise or approved by the Director in writing, all valves shall be gate valves conforming to A.W.W.A. C509 Specifications and satisfying the following requirements: - Iron body, bronze or stainless steel mounted stem Inside screw-type with non-rising spindle and O-ring stem seal system Designed for minimum cold water working pressure of 1035 kPA Solid resilient seat wedge that works equally well with full pressure on either side of gate Open left (counter clockwise) 50mm square nut (unless noted otherwise) Mechanical joint ends Each valve shall have a valve box unless installed in a chamber. Watermain having a diameter of 300mm or greater shall have valves located within a chamber and shall be supplied with flanged ends to ANSI B16.1 Class 125. All valve boxes shall be fitted with guide plates. (See Town of Aurora “Design Criteria Manual For Engineering Plans”, Index of Standard Drawings, Standard Drawing Nos. W-102, W-103 and W-104). The maximum distances allowed between valves on a watermain are as follows: Diameter of Water Pipe 150 mm 200 mm 250 mm 300 mm 400 mm and larger Maximum Distance Between Valves 150 Meters 150 Meters 150 Meters 200 Meters 250 Meters Degree of valving is determined on an individual basis, a minimum of three valves are required at a "T" intersection, four valves at a full cross intersection. The standard location of valves at intersections shall be at the end of curb radii. Valves not located at intersections shall be placed at a side lot line in order to avoid driveways. 2.1.4 Hydrants All hydrants shall conform to the requirements of the A.W.W.A. C502 specification. Each hydrant shall have two (2) nozzles and one stortz pumper connection and be shop-painted with two (2) coats of Tremclad red enamel. Hydrants shall also be complete with a breakaway flange assembly. The hydrant base shall be a 150mm mechanical joint and shall be located, installed and valved as specified. The maximum spacing of fire hydrants is 125m. The drainage pit, shall be 300mm deep and 900mm x 900mm in area and shall be excavated below each hydrant and backfilled with clear 19mm diameter limestone. The limestone shall be compacted and carried to a point 150mm above the drainage opening and covered with polyethylene liner. In the event of a high water table being present the hydrant drain holes shall be plugged and no drainage pit is required. P a g e | 13 The boot of each hydrant shall be well braced against undisturbed soil with a concrete thrust block. Thrust blocks shall be concrete manufactured in accordance with Section MOE-033000 Class "B" having a compressive strength of not less than 20 MPa at 28 days. Blocks shall be placed between undisturbed ground and the fitting to be anchored. Bond breaker is to be used between the hydrant and the concrete blocks. The blocks shall be placed so that the boot of the hydrant will be accessible for repairs. All hydrants shall receive one field-applied coat of paint after completion of all necessary adjustments and the placement of top course asphalt, where required, and prior to final completion of the contract. (See Town of Aurora “Design Criteria Manual For Engineering Plans”, Index of Standard Drawings, Standard Drawing No. W-105). 2.1.5 Valve Chambers Valve chambers, where called for, shall be equal to the precast concrete valve chamber specified herein. Frames, covers and plugs shall be made of cast iron with machined seats for close fit to prevent rocking. All casting shall be given a protective coat of asphaltic compound before shipment from the foundry. For all chambers greater than 1.20 meters in depth, steps are required. The bottom step is to be located 300mm above the base. All other steps will be installed at intervals of 300mm centre to centre. All chambers shall have a standard 125mm slide-type valve box situated directly above the valve-operating nut. Valve stem extensions and supporting brackets are required to ensure proper alignment. Valve chamber covers shall be solid castings complete with recessed lift pockets. Bolted type covers are required at pressure zone boundaries. Precast concrete adjustment rings shall conform to A.S.T.M. C-478. When using precast adjustment rings, the first ring is to be set in a full bed of mortar, whereas successive sections have to be assembled using the sealant recommended by the manufacturer. All brickwork, including brick at pipe inlets, must be parged externally with a minimum mortar thickness of 15mm. Mortar shall be composed of 3 parts sand conforming to C.S.A. A.82.56M to 1 part cement conforming to C.A.N. 3-A5-M. All valves within a chamber shall have flanged connections. Valve chambers shall have drainage pipe (diameter 150mm P.V.C.) connected to storm sewer where possible or to drainage pit where sewer doesn't exist. (See Town of Aurora “Design Criteria Manual For Engineering Plans”, Index of Standard Drawings, Standard Drawing Nos. W-102 and W-103). 2.1.6 Water Services Water service lines, 50mm diameter and less, shall be Type "K" soft copper. Main Stop - Approved main stops shall be compression type and supplied with two-piece tails. Curb Stop - Approved curb stops shall be compression type and supplied with two-piece tails. P a g e | 14 Couplings - Service Boxes - Approved couplings shall be compression type and supplied with twopiece tails. Compression fittings shall be permitted with the approval of the Director. All boxes are to have a minimum 300mm adjustment and be complete with a stainless steel operating rod and copper cotter pin. 2.1.7 Water Meters All water meters shall be to the current Town standard complete with exterior Touchread Pad, calibrated in cubic metres. All outside readers are to be located consistently in a prearranged exterior location at or near the front, outside corner of the dwelling. All water meter installations are to be inspected by representatives of the Town of Aurora Infrastructure and Environment Services Operations Division staff, at which time the meter assembly will be sealed. 2.2 CORROSION PROTECTION 2.2.1 Pipes Ductile iron pipe shall be coated externally with a bituminous coating as per manufacturer's specification, or as specified under "Pipe and Fittings" within this specification. Any pipe with obvious coating damage shall be repaired using mastic or glass enamel anti-corrosion spray paint or any larger area of damage shall be wrapped with Denso Tape prior to installation. 2.2.2 Valves and Fitting in Chambers Valves and fittings in chambers shall be protected from corrosion by wrapping all exposed parts with the Denso System, or by installing 3/4" large protecto caps on each bolt, or approved equal. 2.2.3 Buried Valves and Fittings Special care must be exercised at all anchored valves and fittings. There shall be no backfilling permitted until anti-corrosion protection devices have been installed and inspected as specified herein. All buried valves and fittings shall be wrapped with the Denso system. All metallic fittings and valves shall also be fitted with 12 lb zinc anodes (anode type Z-12-24 as specified in OPSS 442) with the exception of valves that are installed in easements or are 400mm in diameter and larger which shall be fitted with 24 lb zinc anodes (anode type Z-24-48 as specified in OPSS 442). As an alternative to anodes, 3/4" large protecto caps can be installed on each bolt. P a g e | 15 2.2.4 Hydrants (Grade Level Flange Connection) In areas where the native soils exhibit corrosive characteristics and if protection against corrosion is specified at the flange connection at grade level, the flange and all exposed bolts and nuts shall be protected by wrapping with the Denso System or approved equal. All hydrants below grade shall have the following protection: • Fittings and base shall be coated with bituminous paint or mastic as per the manufacturer's specification • All hydrant bases shall be fitted with 24 lb zinc anodes (anode type Z-24-48 as specified in OPSS 442). 2.2.5 Water Services On water services, a 12 lb packaged zinc anode (anode type Z-12-24 as specified in OPSS 442) is to be installed using a hydro ground clamp in order to affix the anode to the copper service. The anode can be connected directly to the mainstop if the mainstop is fitted to receive the anode wire. 2.2.6 Denso System Where Denso Tape is specified to be used in order to complete the seal of joints against corrosion, the Contractor shall supply and install Denso Tape, and when required, Denso Paste in accordance with the supplier's specifications or as specified herein. Apply a liberal coating of Densyl Mastic over threads, cavities, shoulders and irregular surfaces only, prior to applying the Denso Tape. Denso Tape shall not be placed on voids, concave surfaces such as mechanical joints, couplings, valves etc. without the use of Densyl Mastic. Where voids and awkward shapes exist, they should be filled or mounded with Densyl Mastic until the profile of such materials softens to allow easier wrapping with Denso Tape. There is no drying or curing time required, the backfilling may commence immediately upon the completion of the wrapping. 2.2.7 Polyethylene Encasement System Polyethylene encasement of pipelines and fittings shall be used only where specifically approved and shall be performed in strict accordance with ANSI/AWWA C105/A21.5 specifications. 2.3 TRACING WIRE Unless otherwise approved by the Director, all newly installed watermains shall have tracing wire buried with the pipe. All tracing wire is to be 12 gauge, stranded copper with outer plastic coating. P a g e | 16 The wire is to be secured to the top of the watermain at every fitting, at every valve and at intervals not to exceed 3.0m. The tracing wire is not to be looped around the watermain as a method of securing the wire to the watermain and shall not be looped or bolted to mechanical fittings. In event that concrete encasement is called for on the contract drawings or specifications, the Contractor is required to run the tracing wire on top of the concrete encasement to ensure that the concrete covering the pipe will not "shade" the tracing wire and render said section untraceable. If there is no surface connection possible, each project shall start and terminate with the installation of a "Test Station" as supplied by the Aurora Operations Division. The Contractor is required to install a "Test Station" at locations approved by the Director or his designate. Tracing wire continuity must be maintained and wire shall be brought up through all valves, including all valve boxes, chambers and secondary valves. Splicing is not permitted except at the end of rolls. However, if it is required, waterproof electrical shrink connectors approved for underground installation shall be used. Tracing wire continuity will be tested and verified by the Town of Aurora Operations Division prior to the acceptance of the contract. (See Town of Aurora “Design Criteria Manual For Engineering Plans”, Index of Standard Drawings, Standard Drawing Nos. W104 and W-105). 2.4 INTERRUPTION OF SERVICE Prior to the commencement of construction, a pre-construction meeting shall be held, enabling the Town of Aurora’s Operations Division staff to have an opportunity to familiarize the Contractor with the location and operation of valves within and immediately peripheral to the limits of the contract. Said valves may be operated by the Contractor's forces during scheduled operations provided proper notification is given to the Town of Aurora Operations Division as well as to all residents so affected. Said notification shall be given in writing a minimum 24 hours in advance enabling the residents to arrange for sufficient water to be drawn prior to the discontinuation of service. Should residents be left without water for an unusual length of time in the opinion of the Director, the Contractor shall arrange for suitable alternative supply. The Contractor shall protect the Corporation against any or all claims, public liability and/or damage to property that may arise from such a service interruption. At the completion of a contract a post construction inspection will be made of all valves operated during the course of the contract in order to identify the presence of inoperative or damaged valves. The cost of repairing same will be borne by the Contractor or the Town of Aurora depending upon the nature of the damage involved. The Director will be the sole judge of determining which party is to be assessed the cost of repairing same. P a g e | 17 Any Contractor working in an unassumed development shall not be permitted to operate any valves or other controls within the Town's water distribution system without proper authorization from the Director, or his designate, other than for emergency purposes. In the event of emergency, valves or other controls may be operated by a qualified employee engaged by the contractor without prior notification, however, the Town of Aurora Infrastructure and Environmental Services Department as well as those residents so effected must be notified as soon as possible of the nature of the work being undertaken and the anticipated down time. 2.5 WATERMAIN INSTALLATION 2.5.1 Pipe Installation Proper procedure, tools and facilities satisfactory to the Director or his representative shall be provided and used by the Contractor for the safe and convenient execution of the work. All pipe fittings, valves and hydrants shall be carefully lowered into the trench in such a manner as to prevent damage of watermain materials and protective coatings and linings. Under no circumstances shall watermain material be dropped or dumped into the trench. If damage occurs to any pipe, fitting, valve, hydrant or watermain accessory in handling, the damaged item shall be replaced. The Contractor shall take such precautions as are necessary to prevent foreign material from entering the pipe. The pipe shall be lowered singly to the bottom of the trench and shall be made to rest firmly throughout its length on the granular bedding material. The pipe shall be secured in place with bedding material tamped under the haunches, except at the flanges. The watermain shall then be backfilled to a minimum 300mm above the pipe, or as indicated on the drawings. During times when pipe laying is not in progress, the open ends of pipelines shall be closed by watertight plugs, or other means approved by the Director. If water is in the trench, the plugs shall remain in place until the trench is pumped completely dry. The Contractor shall also secure the pipe with sufficient backfill or other weight to prevent the pipe from floating. Any pipe, which has floated or has otherwise been dislocated, shall be removed and re-laid at the contractor's expense. No pipe shall be laid in wet or unstable trench conditions which preclude proper bedding and installation. The Director or his designate shall be the sole judge as to the acceptability of the trench condition. 2.5.2 Pipe Joints Pipes shall be joined in strict conformance with the recommendation of the manufacturer of the pipe being used and as herein specified. 2.5.3 Direction of Bells The direction of the bells is not functionally related to the direction of flow within the main. It is, however, common practice when the main is being laid on grade, that the pipe is most frequently laid with the bells facing uphill for ease of installation. P a g e | 18 2.5.4 Push - On Joints This type of joint consists of a bell cast integrally with the pipe. The bell is provided with an internal groove in which a heavy rubber gasket is retained. The spigot end of the pipe is bevelled and the connection is assembled by pushing the spigot into the bell, thereby compressing the gasket and forming a watertight joint. Care must be exercised to make certain that the correct gasket is being used for the type of pipe being installed and that the gasket faces the proper direction. Prior to installation, the groove and the bell socket shall be thoroughly cleaned, and the rubber gasket supplied with each pipe shall be lubricated with a thin film of lubricant applied to the inside of the gasket which will be in contact with the spigot end of the pipe. No lubricant, other than that specified by the manufacturer shall be used. Field cutting of push - on joint pipe whenever it becomes necessary shall be done so as to leave an end at right angles to the axis of a pipe and the cut shall be conditioned by bevelling the outside edge at 30 degree angle to the pipe. 2.5.5 Mechanical Joints The mechanical joints for ductile iron pipe has four parts; a flange cast integrally with the bell of the pipe; a rubber gasket fitting a recess in the socket; a gland to compress the gasket; and bolts and nuts for strengthening the joint. The gland shall be placed on the spigot end of the pipe closely followed by the gasket after both have received a coating of lubricant. The entire section of pipe shall be pushed forward to seat the spigot end in the bell. The lubricated gasket shall then be pressed into place within the bell, taking care that the gasket is evenly located around the entire joint. The gland then shall be moved along the pipe into position for the bolting. The bolts and nuts should then be assembled by hand and partially tightened. Nuts spaced 180 degrees apart shall be tightened alternately in order to produce an equal pressure on all parts of the gland. The Contractor shall complete the assembly by tightening evenly with a torque-limiting wrench and the torque shall be varied for different sizes of bolts and shall be to the manufacturer's recommendations. Where Hyprotec pipe is specified, the same specifications should apply, however, to complete the assembly, the joint must be sealed using the Denso System or approved equivalent. 2.5.6 Pipe Deflection Wherever it is necessary to deflect the pipe from a straight line either in a vertical or horizontal plane, the deflection angle shall not exceed that recommended by the pipe manufacturer. In all cases, the contractor shall complete the jointing in straight line as specified, and he shall make the deflection after the joint is assembled as recommended by the pipe manufacturer. 2.5.7 Setting of Valves, Hydrants and Fittings All valves, hydrants, drain valves, air release valves and other fittings shall be accurately located as shown on the drawings. In order that the pipe will not be required to sustain P a g e | 19 their weight, all valves and fittings shall be provided with a support, such as concrete block. Use of wood planking as a support is not permitted. A written instruction from the Director, or his designate is required for installing hydrants and valves at other than that specified location. The Contractor shall install a key operated gate valve one (1) metre from the hydrant. All hydrants installed in the Town of Aurora shall meet the requirements of Section 2.1.4 and the "Approved Materials List" (Appendix “A” and “B”) of this specification. Hydrants are to be plumb to proposed grade with the bottom flange 50 to 200mm above grade, with the ground slightly sloped such that water will not accumulate at the base of the hydrant. Lowering of the grade to expose the bottom flange around the hydrant will not be permitted unless by doing so the appearance of the area is improved. If by doing so the extent of restoration is extended, the Contractor shall bear full cost of same. A valve box or chamber shall be provided for every valve. The valve box shall be set plumb over the operating nut of the valve, with the box cover flush with the final grade or such other elevation as may be directed. Guide plates are to be used with all valve boxes and the valves shall operate freely after installation. Dead ends shall be avoided wherever possible. If a dead end can't be eliminated it shall be terminated with an approved plug manufactured for the pipe in use and shall be equipped with suitable blow-off properly anchored to prevent movement. (See Town of Aurora “Design Criteria Manual For Engineering Plans”, Index of Standard Drawings, Standard Drawing No. W-108). The Contractor shall provide fabricated bends for any change in line or grade of 11-1/4 degrees or more. Deflections less than 11-1/4 degrees shall be made by pipe joint deflection, however the Contractor shall never exceed the manufacturer's recommendation in deflecting pipe joints. An air release valve is required at all high points within the water distribution system or as called for on the construction drawings. All air release valves shall be located in chambers. The Contractor shall ensure the required corrosion protection for all valves, hydrants and fittings is utilized. 2.5.8 Anchor Blocks All plugs, caps, tees and bends deflecting 11-1/2 degrees or more shall be anchored to prevent movement by providing suitable thrust blocks or metal harnesses, as shown on the plans or as specified herein. The thrust blocks shall be concrete having the compressive strength of not less than 20 MPa at 28 days. Blocks shall be placed between undisturbed ground and the fitting. Bond breaker is to be used between the fitting and the concrete block. The area of bearing on the fitting and on the ground in each instance shall be as shown or directed by the Director and shall be sufficient to prevent movement during operation. The blocks shall be so placed that the pipe and the fitting joints will be accessible for repair. Approved metal harnesses of tie rods and clamps, or joint restrainer glands of adequate P a g e | 20 strength to prevent movement, may be used instead of concrete blocks. Steel rods, clamps and nuts shall be galvanized or asphalt coated to prevent corrosion. 2.5.9 Service Connections All service connections are to be tapped "wet" (the watermain shall be pressurized by pumping if necessary during the tapping). Standard waterworks equipment shall be used for the tapping of watermain pipe and the insertion of the main stop. The tapping machine used must be in good condition. It is important that the boring bar does not wobble and that the drilltop is clean and sharp. The threads on the tap shall match the treads on the main stop. Depending on the wall thickness of the watermain pipe, there should be from one to four threads showing when main stop is inserted. The Contractor shall make a "Shop-Tap" ahead of time and make a stop-mark on the boring bar at the proper location for the type of watermain being used. Care must be exercised during insertion of the main stop to prevent crossing threads and over-tightening. Main stops are to be located on the watermain at an angle of about 45 degrees. Main stops must be staggered and spaced at least 300mm apart and at least 300mm from the end of the pipe. Service pipe connected to the main stop shall be either bent to form a proper "gooseneck" or a standard manufactured "gooseneck" shall be used. Service pipe shall be laid in an evenly graded trench to provide a minimum of 1.7m of cover below proposed final grade. Care must be exercised to prevent deformed sections on the pipe caused by excessive bending. All deformed sections shall be removed and replaced at the contractor's expense. Granular "D" bedding and backfill material shall be used from a point 150mm below to a point 150mm above the service pipe. Curb stops shall always be located on the street line. All services to be tapped on P.V.C. pipe shall be installed with the use of stainless steel saddles manufactured for this purpose. (See Town of Aurora “Design Criteria Manual For Engineering Plans”, Index of Standard Drawings, Standard Drawing Nos. W-101, W-107, W-108 and W-109). 2.6 2.6.1 BACKFILLING Bedding Unless otherwise specified or approved by the Director, all watermains shall have Granular "D", (Limestone Screening or Approved Equivalent), bedding material. Bedding material shall be placed to provide uniform and adequate support under the pipe. Blocking shall not be used to bring the pipe to grade. Prior to placement of the pipe, the bedding material, with a compacted depth of 150mm, shall be shaped to line and grade, with bell holes at each joint to permit the joint to be assembled properly while maintaining a uniform pipe support. The bedding material shall be compacted with approved compaction equipment to 100% Standard Proctor Maximum Dry Density. (See Town of Aurora “Design Criteria Manual For Engineering Plans”, Index of Standard Drawings, Standard Drawing No. W100). P a g e | 21 2.6.2 Initial Backfilling Initial backfilling shall be completed as soon as possible after the laying and jointing of the pipe and associated appurtenances or as otherwise specified or approved by the Director. The trench shall be filled by hand to the mid-point of the pipe with granular material and compacted. Backfilling shall be carried out on each side of the pipe simultaneously. From the mid-point of the pipe to a point at least 300mm over the top of the pipe, the trench shall be backfilled by hand or approved mechanical method in order to prevent displacement or physical damage to the pipe. 2.6.3 Backfilling The remainder of the trench shall be backfilled with native material free from cinders, ashes, refuse, vegetable or organic materials, boulders or other material which, in the opinion of the Director, is unsuitable, in 300mm layers and compacted to a minimum of 95% Standard Proctor Density. Where the excavation is made through improved surfaces such as pavements, shoulders, driveways or sidewalks, or where such structures are undermine by the excavation, the trenches are to be backfilled in the same manner as previously outlined except that the native material shall be brought up to the top of the existing subgrade. The granular underlying such structures shall be placed in accordance with the "150mm Layer Compaction Method" using identical granular materials and depths which originally existed, and compacted to a minimum of 100% Standard Proctor Maximum Dry Density. Granular backfill shall be brought up to the elevation required in order to permit the installation of the final surfacing material that shall correspond to the material and depth that originally existed, or in the case of hot-mix asphalt to a minimum compacted depth of 50mm. 2.6.4 Compaction by Saturation Flooding, jetting or puddling shall only be allowed upon special permission from the Director of Infrastructure and Environmental Services. If permission is granted, care should be taken to provide drainage and prevent floatation of the pipeline. Saturation shall be not permitted during freezing weather. Erosion of pipe support at the sides and bottom by water jetting shall be prevented. Only enough water is to be applied to give complete saturation. Enough time is to be allowed for saturated soil to dewater and solidify. 2.7 FIELD TESTING – This Section will be updated to meet the new MOE criteria as soon as it is available. Please refer to QMS-PRO-026 Water-main Disinfection Procedure. 2.7.1 Pressurizing Newly Installed Watermains The Contractor shall supply, install and remove all temporary connections, valves, drains, blow-offs and other appurtenances that are required for the charging, testing, chlorination and flushing of the new watermains. The cost of this work shall be included in the tender prices. The Contractor shall make all arrangements with the Town of Aurora Infrastructure and Environmental Services Operations Division, if necessary, for the supply of water for P a g e | 22 this purpose and the costs, which may be incurred, shall be included in the tender price. All watermains installed within the Town of Aurora shall be tested in the presence of a Representative of the Director. Prior to pressure testing and sterilization, the Representative and a competent person supplied by the contractor will inspect the installation. If the installation is approved by the Representative, the Contractor may proceed with the required testing. 2.7.2 Hydrostatic Leakage Test The leakage test shall include all watermains, valves, drains, hydrants, blow-offs, services to the streetline and other appurtenances as indicated in the approved contract drawings. The Contractor shall operate each and every valve in the presence of the Town's representative using the proper valve-operating key. Each valve must be fully opened and closed as required. Each test section of pipe shall be slowly filled with water and all the air shall be dispelled from the main. The test section shall be subject to a continuous pressure of 1035 KPa (150 P.S.I.) for a period of 2 hours, or as directed by the Director. The leakage is the amount of water added to the test section in order to maintain specified test pressure for the test duration. If the measured leakage exceeds the allowable leakage all leaks are to be located and repaired, and the section shall be retested until a satisfactory result is obtained. The cost involved with the repairs and retesting shall be borne by the Contractor. The allowable leakage for mains shall be calculated in accordance with the formula: 2.2 litres per millimetre of pipe diameter per kilometre of pipe per 24 hours. The allowable leakage for P.V.C. mains shall be calculated in accordance with the following: Pipe Diameter 150mm 200mm 250mm 300mm Allowable Leakage in Litres/1000 metres/Hour 13.75 L 18.33 L 22.91 L 27.50 L 2.7.3 Flushing and Disinfecting Watermains (Sterilization) On completion of the satisfactory pressure test, the mains shall be sterilized by the Contractor. Complete swabbing (flushing) of the new watermain is required prior to the commencement of the disinfecting operation. After the swabbing and flushing is completed, chlorine is to be applied to the pipe section so that the chlorine concentration throughout the entire test section is 100 P.P.M. minimum. The system is then to be left charged with the chlorine solution for 24 hours. All valves and hydrants located in the test section are to be operated during the 24-hour test P a g e | 23 period. Residual chlorine in the subject section is to be tested after 24 hours and if the test indicates a residual of less than 25 P.P.M. the chlorination process is to be repeated. Upon satisfactory chlorination, the test section is to be completely flushed using the existing distribution system and the disinfecting water shall be diluted to an acceptable chlorine residual of 0.5 P.P.M. or less. Flushing shall be carried out as directed by the Inspector. All chlorinated water shall be pre-tested prior to disposal and the method of disposal shall be subject to the approval of the Contract Administrator. The test section is to be charged with water from the existing distribution system and samples shall immediately be taken for bacteriological tests (see section 2.10). If tests do not meet the necessary requirements, the chlorination procedure is to be repeated until satisfactory results are obtained. The test system is not to be put into operation until clearance has been given by the Director or his representative. 2.8 RESTORATION OF SERVICES The Contractor shall restore and/or replace paving, curbing, sidewalks, gutters, shrubbery, fences, sod or other disturbed surfaces or structures to a condition equal to, or better than, the condition prior to the work being undertaken and to the satisfaction of the Director and shall furnish all labour and material incidental thereto. 2.9 CLEAN UP Surplus pipeline material, tools and temporary structures shall be removed by the Contractor. All dirt, rubbish and excess earth from the excavation shall be disposed of at the expense of the Contractor. The construction site shall be left neat and clean, to the satisfaction of the Director. 2.10 WATER QUALITY TESTING The tests used to determine quality of water within the new watermains prior to said water being approved for public consumption, are the Membrane Filter Test and the Present/Absent Test: Membrane Filter Test - Total Coliform (TCMF) per 100 ml. sample of water tested must be 0 to 1 to be classified as safe for drinking. Background (TCMFBK) per 100 ml. sample of water tested is an index of the overall bacteria colonies present and should be less than 1000. Samples with figures 300 + have a good opportunity of having coliform present in the sample. Standard Plate Count per 100 ml. sample of water tested gives the total bacterial count and a figure of 500 or less is generally acceptable. Present/Absent Test - All samples are 100 ml. in size. The samples are tested for the following: Coliform, Faecal Coliform, Faecal Streptococcus, Pseudomon P a g e | 24 Aeruginosa, Aeromonas SP, Staph & Aureus. If any of the Present/Absent Tests indicate Present, the watermain should again be disinfected, flushed and retested. All water sampling for newly installed watermains will be conducted by the Town of Aurora Infrastructure and Environmental Services Department staff. All samples will be taken on Wednesdays. All requests for taking samples will be made 48 hours in advance of sampling. Written verification of results will be continually forwarded unless the Present/Absent Test indicates a failure of any given sample upon which verbal notification will be made as soon as possible. P a g e | 25 SECTION 3 TOWN OF AURORA INFRASTRUCTURE AND ENVIRONMENTAL SERVICES DEPARTMENT SPECIFICATIONS FOR SEWERS 3.1 MATERIALS Unless specified otherwise, all sanitary sewer pipe shall be either Polyvinyl Chloride (P.V.C.), as per C.S.A. B-137.3, B-182 or B-182.4(DR 35) or better base on the pipe depth (minimum), or Concrete pressure sewer pipe with the bell and spigot type joint complete with "Roll-in-Gasket" or for larger pipe the confined "O" ring gasket. Unless specified otherwise, or approved by the Director, storm sewer pipe shall be reinforced concrete, Class III (minimum) meeting the requirements of C.S.A. specification A257.2 or Polyvinyl Chloride (P.V.C.) pipe having concentric, external reinforcing ribs meeting the requirements of C.S.A. B182.4. 3.1.1 P.V.C. Pipe and Fittings Unless otherwise specified or approved by the Director, all fittings and accessories shall be manufactured and furnished by the pipe supplier, and shall have bell and/or spigot configuration suitable for the pipe in use. The Contractor shall supply pipe of the size and class as shown on the contract drawings. Polyvinyl Chloride pipe specified in the contract drawings or documents shall be manufactured to conform to C.S.A. specifications. The joints shall be bell and spigot type with rubber gasket. The Contractor shall supply fittings suitable for, and compatible with, the class and type of pipe with which they will be used, and said fittings shall be manufactured to C.S.A. B182.2 or C.S.A. B182.3 specifications, in a plant certified by C.S.A. All sanitary pipe material shall be coloured green to identify them as such. All storm pipe material shall be any other colour to identify them as such. The list of special fittings that are accepted by the Town should also meet the requirements of ASTM 3034. Maintenance hole Connectors: a) Wing adaptor complete with sand ring b) Bell or spigot manhole section complete with sand ring c) Kor-N-Seal connector P a g e | 26 Service Connections: a) 22-1/2 and 45 degree sweeps b) Strap on saddle Tee or Wye, shall be secured onto the pipe with two straps solvent welded and gasketed. Cleanout Adapter: "Crowle" test fitting, or approved equal, stamped "STM" or "SAN" by the manufacturer and which will be located at the streetline. Sanitary Cleanout Inspection Chambers: Le-Ron Plastics Inc. as per ‘IC Schematic Install Diagram’ and ‘4” x 5” x 8” Inspection Chamber’ or approved equivalent. 3.1.2 Concrete Pipe and Fittings Unless otherwise specified or approved by the Director, all fittings, bends and accessories shall be manufactured and furnished by the same pipe supplier and shall have bell and spigot configuration suitable for the pipe in use. Unless specified otherwise or approved by the Director all concrete sewer pipes shall have the following minimum requirements: Pipe 300mm and larger shall be reinforced Class III (65-D) meeting the requirements of C.S.A. Specification A257.2 All rubber gaskets shall be manufactured by the extrusion or moulding of high grade rubber compound and shall meet the "Physical Requirements for Gaskets" in accordance with A.S.T.M. Designation C443. Only pipe produced by the supplier who is at both the date of production and the date of delivery prequalified by the Ontario Ministry of Environment and Climate Change in the sizes and classes required by the Contractor shall be used in any project within the limits of the Town. The manufacturing of all elbows, bends or fittings shall be governed by the same requirements, and shall be supplied by the pipe manufacturer. All "Tee" connections on concrete sanitary mains shall be pre-manufactured with factory installed P.V.C. bell - type connections. 3.1.3 Solvent Cement Solvent cement and primers used on P.V.C. pipe and fittings shall be the type recommended and/or supplied by the pipe manufacturer. The "Roll-in-Gasket" used on the concrete pipe does not require lubricant. The sealing is completed during the homing of the pipe when the rubber gasket rolls into place by the friction of the non-lubricated pipe spigot. P a g e | 27 3.1.4 MAINTENANCE HOLES 3.1.4.1 Precast Maintenance Holes Precast maintenance holes shall be manufactured to conform to the requirement of the latest revision of the Ontario Provincial Standard Drawings. In addition, in order to comply with the aforementioned requirements, the precast maintenance hole sections, tops, appurtenances, bases and jointing materials shall meet the requirements of A.S.T.M. C478. Maintenance holes joints are to be manufactured such that a joint is formed by a male section interconnecting with a female end of the adjoining section. All surfaces which are designed to support the gasket shall be smooth and free from imperfections which would adversely effect the performance of the joint, since the gasket is the sole element being depended upon to make the joint water tight. The Contractor shall provide a minimum of 300mm of compacted HL8 stone as bedding to each manhole. In the event the foundation materials are found to be unstable or having non-uniform bearing capacity because of its moisture content, the contractor is required to line the previously prepared base with Geotextile, or approved equal before placing the stone bedding. An overlap of 300mm is required around the manhole and an overlap of 100mm at each joint is required, if necessary. Said material shall be laid perpendicular to centreline, and all edges and joints must be held down to prevent displacement. The bedding material shall be hand shaped before the installation of the manhole. It is not a requirement but a recommendation that the Contractor use cast-in-place manhole bases. There shall be no leakage allowed through the maintenance hole joints or walls. If the maintenance hole section is supplied with lift holes, they shall be parged externally and internally with non-shrinking mortar to prevent any water seepage. Benching in all sanitary and storm maintenance holes shall be carried to the obvert (top) of the pipe. Rigid maintenance hole connector pipes are to be supported from the maintenance hole to the first joint with a 20 MPa concrete cradle. Maintenance holes shall be adjusted to final elevation using precast adjustment rings meeting the current requirements of the A.S.T.M. C748 specification. The Contractor shall use a minimum of three and a maximum of six adjustment rings for any installation. The adjustment rings shall be parged externally with 1:3 non-shrink mortar applied at a minimum 15mm thickness and sealed with a mastic compound (or approved equivalent ) after parging. Prior to backfilling, the Contractor shall provide a 4:1 frost wedge to subgrade at each structure. Said frost wedge shall be Granular "B", type 1 passing the 4.75mm sieve, which shall be compacted to a minimum 95% Standard Proctor Density. P a g e | 28 3.1.4.2 Cast In Place Maintenance Holes Cast in place maintenance holes shall be manufactured to the requirements of the latest edition of the Ontario Provincial Standard Drawings. In addition, all of the components of concrete shall meet the appropriate C.S.A. Specifications, and shall conform to the following requirements. All concrete shall be placed, consolidated and cured in accordance with O.P.S.S. Form 904 and shall have reinforcement bars meeting C.S.A. G30.12m. The cement shall be Type 10, with minimum cement content of 300 kg/m3 and water cement ratio of 0.55 maximum. Class of concrete Coarse aggregate Air Content Maximum Slump - 25 MPa at 28 days - 19mm maximum size - 6% + 1% - 60mm Lumber shall be grade marked to which allowable stress may be assigned in accordance with the Ontario Building Code regulation 583/83. Plywood shall meet CSA CAN 3-A23.1m specification. In the event the Contractor is required to place concrete between the 15th of October and the 15th of April, heating equipment shall be on site and available for use whenever the air temperature is 5°C and falling or less, in order to maintain temperature of concrete surfaces at not less than 10°C for 120 hours immediately after placing. The Contractor shall notify the Director or the on-site inspector at least 48 hours prior to concrete placement. The Contractor shall arrange for testing of the concrete by a qualified testing agency satisfactory to the Town of Aurora. One set of tests is required for each maintenance hole being poured. One set shall include air, slump and the casting of compressive strength cylinders. If slump or air content falls outside of limits specified, a second test will be immediately made on the same load. In the event of failure, the concrete will be deemed unacceptable and the whole batch from which the sample was taken shall be removed from the site. If any strength requirement provision fails to meet specification, core samples will be taken and said concrete tested to verify strength. The compressive strength of the concrete will be considered satisfactory if averages of all sets of 3 consecutive strength tests are at least equal to specified compressive strength and no individual test is more than 3.5 MPa below specified strength. Remove forms as soon as possible after the concrete has adequate strength to support its own weight and all superimposed loads without cracking or deflection. Wet cure the concrete structures for 10 consecutive days. During the curing period, special provisions are required in cold or hot weather treatment as outlined O.P.S.S. Form P a g e | 29 900. If the Contractor decides to use curing compound following the stripping of the forms, the concrete structures shall be saturated for 24 hours prior to applying two coats of curing compound. Rigid maintenance hole connecting pipes must be supported from the manhole to the first joint with a 20 MPa concrete cradle. Benching in all sanitary and storm maintenance holes shall be carried to the obvert (top) of the pipe. A minimum of three and a maximum of six precast adjustment rings shall be used to obtain the final elevation of the maintenance hole. All adjustment rings are to be parged externally with 1:3 non-shrinking mortar mix, applied a minimum of 15mm thickness and sealed with a mastic compound (or approved equivalent ) after parging. During the backfilling operation, the Contractor shall provide for a 4:1 Granular "B", type 1 passing the 4.75mm sieve, frost wedge up to subgrade. Said granular wedge shall be compacted to a minimum 95% standard proctor density. 3.1.4.3 Mortar Mixing and Concrete Finishing All mortar mix used on structures, for any purpose, shall be mixed at a ratio of 1 part cement to 3 parts sand. All cement shall meet CSA CAN 3-A5-M requirements and sand to CSA A82-56M. The mortar ingredients shall be thoroughly mixed in such quantities as are immediately required. Do not use mortar that has been mixed more than two hours prior to placing. All benching in the maintenance holes shall be carried to the obvert (top) of the pipe, and finish all surfaces of benching to wood float finish. All channels shall be finished to steel trowel finish. Brick work including the pipe inlets must be parged externally and internally with a minimum mortar thickness of 15mm. 3.1.5 MAINTENANCE HOLE FRAMES AND COVERS Frames and covers shall be made of cast iron with machined seats for close fit to prevent rocking. Frame and covers are to be manufactured to the dimensions and requirements of O.P.S. specifications. The initials or mark of the manufacturer and the year of installation are to be distinctly cast in raised letters on the frame and cover. Sanitary maintenance hole covers are to be of 'closed' construction per O.P.S.D-401.01, TYPE 'A' with a 2mm rubber gasket between the frame and cover along with rubber plugs within the covers pick holes. Storm maintenance covers are to be of 'open' construction per O.P.S.D-401.01, TYPE 'B'. Any maintenance hole which is located off the road allowance (in an easement, walkway, open space, etc.) shall be equipped with a security-type cover per O.P.S.D-401.060 P a g e | 30 complete with the specified bolts and gaskets. All sanitary maintenance holes shall be equipped with watertight seals as supplied by the manufacturer of the frame and cover. All castings shall be given a protective coat of asphaltic compound before shipment from the foundry. The frames shall be square and shall be seated in a full bed of mortar on the precast interlocking adjustment ring. 3.1.6 Precast Adjustment Rings A minimum of one and a maximum of three precast adjustment rings shall be used to obtain the final elevation of the maintenance holes (as per OPSD 704.010). Only precast concrete adjustment rings meeting the requirements of ASTM C478 shall be used. Concrete adjustment rings are to be parged externally only with minimum mortar thickness of 15mm and sealed with a mastic compound (or approved equivalent) after parging. Mortar shall be composed of 3 parts sand conforming to C.S.A. A.82.56M to 1 part cement conforming to C.A.N. 3.A5.M. The first ring is to be set in a full bed of cement mortar whereas successive sections have to be assembled using the sealant recommended and/or supplied by the manufacturer. 3.1.7 Maintenance Hole Steps All sewer maintenance holes shall be installed complete with maintenance hole steps manufactured to the requirements of OPSD 405.01 "Solid Circular Aluminium". The bottom step is to be located 300mm above the benching, all other steps will be installed at intervals of 300mm centre to centre. The distance from the base of the frame to the first step is to be 75mm. 3.1.8 Safety Platform All safety platforms shall meet the requirements of OPSD-404.01 or OPSD-404.02 with the following special requirements: - For all maintenance holes greater than 5.0 metres in depth, the installation of a safety platform at the halfway point is required. - The distance between safety platforms shall not exceed 5.0 metres. - There shall be a minimum of 2.0 metre clearance between the top of benching and the lowest safety platform - Install grating assemblies so that they are matched and free of deflection or deformation. P a g e | 31 - 3.1.9 Sewer inverts and safety platforms shall be placed such that sewage flows do not discharge onto the platform. Drop Structures All drop structures shall be installed in accordance with the Town of Aurora “Design Criteria Manual For Engineering Plans” Standard Drawing No. S-301 – Typical Drop Structure for Standard Maintenance Holes. 3.1.10 Catchbasin and Ditch Inlets Only precast catchbasins, ditch inlets or rear-yard catchbasins meeting the requirements of the Town of Aurora “Design Criteria Manual For Engineering Plans” Standard Drawing No. S-303 – Catchbasin and Subdrain Detail. Said catchbasins shall also meet the following special requirements: - minimum depth, measured from the top of grade to the invert of the outlet pipe shall be 1.4 metres. - all precast structures shall have a sump extending downward 600mm from the pipe invert. - during the backfilling operation, the Contractor shall provide for a 4:1 Granular "B", type 1 passing the 4.75mm sieve, frost wedge to the road subgrade; said granular material being compacted to a minimum 95% Standard Proctor Density. - catchbasins shall be adjusted to final grade by way of precast adjustment rings, using a minimum of one and not more than three (as per OPSD 704.010). Concrete adjustment rings are to be parged externally only with minimum mortar thickness of 15mm and sealed with a mastic compound (or approved equivalent) after parging. - rigid catchbasin lead pipes must be supported from the catchbasin to the first joint with a 20 MPa concrete cradle. 3.1.11 Service Connections Sanitary Services All sanitary services shall be P.V.C. (DR28) pipe being 125mm in diameter and green in colour. In the event the sewer main is concrete pipe, the service connections will be completed with pre-manufactured concrete "Tees", complete with factory installed 125mm diameter PVC bell type pipe connections. Double sanitary connections being 150 diameters with wye connection. P a g e | 32 Storm Services All storm service shall be Class 3 (extra strength) unreinforced concrete pipe or P.V.C. (DR28) being 150mm diameter and being white in colour. Catchbasin Leads Single catchbasin leads shall be 250mm diameter, P.V.C. (Ultra-Rib) pipe. Double catchbasin leads shall be 300mm diameter, P.V.C. (Ultra-Rib) pipe. 3.2 CONSTRUCTION 3.2.1 Bedding Materials Unless otherwise specified or approved by the Director, all sewer pipe (including concrete pipe), shall have HL8 stone bedding material meeting the current OPSS Form 1001. Bedding material shall be placed to provide uniform and adequate longitudinal support under the pipe and will experience only slight volume change with variation of its moisture content. Blocking shall not be used to bring the pipe to grade. Prior to placement of the pipe, the bedding material, with a compacted depth of 150mm, shall be shaped to line and grade, with bell depressions at each joint provided for in order to permit the joint to be assembled properly while maintaining a uniform pipe support by having the barrel of the pipe resting on the bedding material. (See Town of Aurora “Design Criteria Manual For Engineering Plans”, Index of Standard Drawings, Standard Drawing No. S-300). 3.2.2 Pipe Installation - General The proper procedures, tools and facilities that are recommended by the pipe manufacturer and satisfactory to the Director shall be provided and used by the Contractor for the safe and convenient execution of the work. All pipes and fittings shall be carefully lowered into the trench piece by piece to prevent damage. Pipes and fittings shall be inspected prior to final assembly for defect or damage. Any material found to be unsound shall be removed and replaced at the Contractor's expense. If there is water in the trench, the open end of pipe shall be closed by a watertight plug, or other means approved by the Director until the trench is pumped dry. The Contractor will also secure the pipe with sufficient backfill or other weight to prevent the pipe from floating. Any pipe which has floated or otherwise been disturbed shall be removed and re-laid at the contractor's expense. No pipe shall be laid in wet or unsuitable trench conditions which preclude proper bedding and installation. The Director or his designate shall be the sole judge as to the acceptability of trench conditions. In the event that the Contractor encounters an unstable trench bottom, he shall then immediately notify the Director or his designate on site and shall await instructions as to how to proceed with the base preparation. Failing this, should the pipe shift or settle unevenly, the Contractor shall remove the affected sections at his own cost, and shall relay affected sections with the method recommended by the Director at his own cost. P a g e | 33 Pipe shall be jointed in strict conformity with the recommendations of the manufacturer of the pipe in use and as specified herein. 3.2.3 P.V.C. Pipe Joint Assembly The most frequently used type of joint is the bell and spigot type assembly, in which the lubricated pipe spigot end slides through the rubber gasket and into the bell. The elastomeric gaskets may be supplied separately in cartons or be prepositioned in the bell joint or coupling depending upon the nature of installation at the factory. Inspect the gasket, pipe spigot bevel, gasket groove (if required) and the sealing surface for damage or deformation. When gaskets are supplied separately, use only gaskets recommended and/or supplied by the pipe manufacturer. Good alignment of the pipe is essential for the ease of assembly. Align the spigot to the bell and insert the spigot into the bell until it contacts the gasket uniformly. The spigot end is marked by the manufacturer to indicate the proper depth of insertion. Push the spigot end into the bell until the reference mark on the pipe barrel is flush with the end of the bell. 3.2.4 Concrete Pipe Joint Assembly All concrete pipes shall be manufactured with push-on, bell and spigot type joints. The jointing procedures shall be in strict conformity with the manufacturer's recommendations, or as specified. For all gasket type installation, it is essential to clean gasket, bell and spigot with rag or brush to remove all dirt and foreign material which could interfere with the proper assembly installation. Any marked or deformed gasket that may affect the sealing of the joint shall be removed and disposed of off site. Homing of the pipe with a backhoe bucket or other mechanical means is not permitted. 3.2.5 Haunching and Initial Backfill The haunching material shall be placed as soon as possible after the laying and jointing of the pipe and associated appurtenances have been inspected and approved. The haunching material, unless otherwise specified or approved by the Director, shall be identical to the material used for bedding (HL8 stone). The placement of the haunching material is an important factor affecting, especially in P.V.C. material, the performance and deflection of sewer pipes. The backfilling shall be carried out on each side of the pipe simultaneously. Place materials under the haunches and at least halfway up the pipe (springline) to provide side support. The material placed under the haunches shall be compacted with a tamping rod or other approved method, all the while ensuring that the pipe remains in place throughout this compaction procedure. The material placement up to and including the compaction under the haunches is identical for both P.V.C. and concrete pipe. P.V.C. pipe requires additional lateral support in order to reduce the possibility of excessive horizontal deflection due to the presence of an imposed load. To provide this additional side support the HL8 stone material shall be carried to the top of the PVC pipe. P a g e | 34 For P.V.C. pipe, the initial backfill shall start from the top of said pipe to at least 300mm above the top of the pipe. In the case of concrete pipe, initial backfill is to extend from the mid point of the pipe (springline) to a point at least 300mm above the pipe. In both cases the material shall be Granular "B", type 1 passing the 4.75mm sieve, free of stone larger than 50mm, and shall meet the current requirements of OPSS form 1010. All materials within the pipe zone shall be placed by hand or by approved mechanical method, simultaneously on both sides in order to assure that the pipe is not disturbed, and shall not contain stone larger than 50mm in diameter. The initial backfill material shall be compacted with a small compacting unit (i.e. vibratory plate tamper), however, care shall be taken not to over compact the initial backfill directly above the sewer pipe in order to prevent displacement or physical damage to the installation. In the event the contractor encounters ideal joint conditions and receives a written approval from the Director, the depth of the initial backfill can be reduced to a lesser depth of 150mm over the top of the pipe, however, the minimum depth shall be maintained at all times to protect the pipe from damage during the final backfill placement. (See Town of Aurora “Design Criteria Manual For Engineering Plans”, Index of Standard Drawings, Standard Drawing No. S-300 – Sewer Bedding and Backfill Details, OPSS 401). 3.2.6 Joint Deflection Wherever it is necessary to deflect the pipe from a straight line either in a vertical or horizontal plane, the amount of deflection shall not exceed that recommended by the pipe manufacturer. In all cases, however, the installation as described previously shall be completed in a straight line prior to deflection. 3.2.7 Service Connections Fittings manufactured by the pipe supplier are required for all house connections. Manufactured "Tees" are to be located on the main sewer line at an angle of about 45 degrees above horizontal. The use of 45 degree or 22-1/2 degree long sweeps shall be used for such purposes in order to minimize differential settlement. Sweeps shall not be allowed to connect onto the main. Shallow connections do not require sweeps as grade changes can be accomplished by joint deflection. All service connections shall have the same embedment requirements as the main line installation. Double connections shall not be permitted without the written consent of the Director. In the event two house connections are located substantially at the same location or one building requires multiple connections, the service connections must be staggered and spaced at least 300mm apart and at least 300mm from the end of the pipe length. Service connections to maintenance holes are permissible provided the following requirements are met: P a g e | 35 - Service laterals shall not be connected into the most upstream maintenance hole. - The benching needed to accommodate the lateral connection shall not be greater than 45 degrees from the centreline alignment of the sewer. (See Town of Aurora “Design Criteria Manual For Engineering Plans”, Index of Standard Drawings, Standard Drawing No. S-302 – Sewer Service Connection Detail). 3.2.8 Common Sewer Trench In the event the storm and sanitary pipes are to be located in a common trench, one of the following requirements shall apply: (a) The invert of the storm sewer pipe shall be at least 300mm higher than the sanitary pipe invert. (b) If the invert of both pipes are identical or are less than 300mm, apart, then the Contractor must maintain a 300 x 300mm undisturbed berm between said pipes. This requirement is to reduce the possibility of the sanitary sewer infiltrating into the storm sewer. 3.2.9 Backfilling the Trenches The area from the top of the initial backfill to the subgrade, or to within 150mm of final grade, whichever is appropriate, shall be backfilled with native materials. Said material shall be free from stones or boulders larger than 200mm, vegetable or organic materials or other perishable matter that would prevent proper consolidation or that might cause subsequent settlement, or any materials which in the opinion of the Director are not suitable. Trenches shall be backfilled using the 150mm to 300mm layered method, each of which shall be compacted to a minimum of 95% Standard Proctor Density. The material native to the Town of Aurora will consist of clay, silt and very fine sand in various compositions, but in most cases silt is prevalent, with a moisture content higher than optimum. Such materials exhibit very low shear strength and should the Contractor use excessive compaction or vibration, slip failure will occur causing "pumping" or "rolling". Such deficiencies are very difficult, if not impossible to correct and usually require full removal. During construction proper evaluation of the composite materials is essential as a result of the varying nature of the soil from location to location. In the event that the Contractor encounters soil conditions, during excavation, which he feels will present problems during the backfilling operation, he shall contact the Town of Aurora Infrastructure and Environment Service Department, Engineering Division, in order to obtain advice as to how to handle the material and obtain approval before proceeding. In the event there are significant accumulations of water in the trench, a pump or well points shall be used to control the water. P a g e | 36 The Contractor shall exercise care in selecting the size and type of the equipment he plans on using for compaction. If the compaction unit is too heavy, shear failure may occur as a result of the moisture content of the materials being placed. Consolidation shall be best achieved by static compaction, using sheeps foot rollers. In order to select the most appropriate compaction unit, the Contractor must keep the following in mind: 1. The contact area and the efficiency of the compacting unit will increase with larger pegs. 2. The larger sized pegs will enlarge the surface area, thus increasing the evaporation of excess moisture. 3. The materials should be kneaded rather than vibrated together. In all cases, when the backfilling operation is stopped, the Contractor shall maintain a plain surface within the trench completed with proper crossfall, produced by a bladed machine in order to ensure a work site that will drain quickly and efficiently. For pipe installed by jacking or tunnelling, the void between the pipe and the tunnel wall is to be filled with a non-shrinkable cement grout, developing strength of 10-15 MPa at 28 days. This can be accomplished by pumping, or in excessively long sections vertical holes shall be drilled from the surface. 3.3 INSPECTION AND TESTING All projects shall be inspected and tested upon installation. All debris and obstructions are to be removed from the new line by flushing prior to proceeding with the inspection. All pipe installations shall be inspected by use of a video camera. All videos are to be reviewed by the project consultant and a written report shall be submitted with the video(s). The following is a checklist of visual inspections: - All inverts shall be smooth and free to sags and high points. - All joints must be properly sealed. - Service connections must be properly made. - Maintenance holes, vertical adjustments, frames and covers, must be properly installed, parged and sealed with a mastic compound (or approved equivalent ) after parging externally. - Maintenance hole benching shall be finished to "wood float finish". - All channels in maintenance holes shall be finished to "steel trowel finish". P a g e | 37 - Cracks in the walls of concrete pipe systems shall not exceed 0.3 millimetres wide or the pipe shall be deemed unacceptable. - Any noticeable water in new installations, which should otherwise be dry, shall have the problem traced to the source and be repaired. In all new P.V.C. pipe system installations, the Contractor will be required to test the pipe for any excessive vertical deflection due to imposed loading which is in excess of the recommended limits (i.e.- 5%). This shall be accomplished by way of a Mandrell Test, pulling a "pig" through the pipe. An air pressure test is also required on all P.V.C. pipes according to OPSS 410. Any increase or decrease in the volume of flow must be investigated and if the source of flow cannot readily be determined an infiltration or exfiltration test will be required. P a g e | 38 SECTION 4 TOWN OF AURORA INFRASTRUCTURE AND ENVIRONMENT SERVICES DEPARTMENT SPECIFICATION FOR THE CONSTRUCTION OF CONCRETE SIDEWALKS 4.1 SCOPE OF WORK Unless otherwise stipulated in the contract document, the Contractor shall furnish all labour, materials and equipment necessary for the installation of concrete sidewalks as specified herein. He shall excavate or otherwise prepare the foundation to the depth and grade as shown on the drawings or as requested by the Director. The subgrade shall be shaped to line and level, and all disturbed materials shall be thoroughly consolidated to the satisfaction of the Director or his designate. The degree of compaction shall be a minimum of 95% Standard Proctor Density or the in-situ density of the adjacent undisturbed ground, whichever is less. The surplus excavated material not required for backfilling or embankment shall be disposed of off the site at the Contractor's expense. 4.2 MATERIALS 4.2.1 Concrete The Concrete and constituent materials shall conform to O.P.S.S. 351, O.P.S.S.1350 and The Town of Aurora “Design Criteria Manual For Engineering Plans”, Index of Standard Drawings, Standard Drawing No. R-200 – Concrete Sidewalk Detail along with the following specification: class of concrete coarse aggregate air content maximum slump 30 MPa at 28 days 19mm maximum size 7% +/- 1.5% 60mm 4.2.2 Granular Foundation Material The granular foundation material in all cases, except where otherwise specified, shall be 19mm crusher-run limestone meeting the current O.P.S. specification and having a maximum stone size of 19mm. 4.2.3 Material For Curing Moisture vapour barrier when used for curing shall meet the physical requirements of O.P.S.S.1305. Burlap conforming to O.P.S.S.1306 shall be used. White pigmented membrane curing compound shall meet the physical requirements of O.P.S.S.1315. P a g e | 39 4.3 CONSTRUCTION 4.3.1 Excavation The Contractor shall arrange to have all utilities located at least 2 days prior to carrying out any excavation. Prior to any excavation, all existing topsoil shall be stripped the full width of the excavated area. Where the topsoil is to be saved, it shall be stockpiled within the limits of the contract at a designated area along the route of the sidewalk and shall be used in the restoration operation. Care must be taken in selecting the storage area for the stockpiled topsoil, so that it will not obstruct or impair the visibility of local traffic. Excavation for the foundation shall be to the depth shown on the approved contract drawings. Care must be taken if the excavated materials are required for embankment. All the material used for embankment shall be free from organic or other objectionable matter and approved by the Director. Said material shall be placed in layers not exceeding 150mm in depth and uniformity compacted throughout, whether excavation or embankment, to a minimum of 95% Standard Proctor Density or the in-situ density of the adjacent undisturbed ground, whichever is less. Surplus materials from the excavation shall be disposed of off site or as directed by the Director. Unless otherwise noted all excavation, clearing and grubbing, embankment construction, consolidation and disposal of surplus material shall be included in the unit price tendered for the Construction or Removal and Construction of Concrete Sidewalk. 4.3.2 Sidewalk Removal If the contract calls for the removal of existing concrete or asphalt sidewalk, the Contractor will remove the designated sidewalk in small sections only, sufficient to carry on a day's work and so as not to unduly obstruct local pedestrian and vehicular traffic. The Contractor shall only remove those sections of sidewalk previously indicated for the purpose of removal and in doing so, will not damage any driveways or private walks adjacent to his work. The Contractor will be held responsible for private walks adjacent to his work. The Contractor will be held responsible for all damage to any adjacent structure caused by the construction of the sidewalk. At the close of each day's work, the site is to be left in such a state as to ensure the safety of the public. 4.3.3 Granular Foundation Material Unless otherwise specified or approved by the Director, the granular foundation material shall be 19mm crusher-run limestone with a minimum depth of not less than 100mm. In the case of driveway crossings, a minimum depth of 50mm is acceptable because of the additional concrete thickness. All granular material is to be compacted to a minimum 95% Standard Proctor Density. (See Town of Aurora “Design Criteria Manual For Engineering Plans”, Index of Standard Drawings, Standard Drawing No. R-200). P a g e | 40 Should the foundation materials under the existing sidewalk be contaminated or in an unacceptable condition, the Contractor shall remove to a depth of 225mm below final grade and the same requirements shall apply as indicated in new sidewalk construction. The unit price tendered for the removal and construction of concrete sidewalk shall include payment for the supply, placement and compaction of the granular foundation material. 4.3.4 Tolerances on Granular Foundation Material The compacted granular material shall not deviate more than 12mm from the specified grade when using a 3.0m template. 4.3.5 Setting Forms Immediately after the granular foundation is completed, suitable forms shall be placed to a grade conforming to the approved construction drawings or as directed by the Director. Forms are to be placed to provide a 2.0% fall toward the curb or such slopes as indicated on the drawings. Forms may be either steel or wood, and shall be sufficient depth to allow the placement of the required depth of concrete. When wood is used, the boards shall be at least 19mm thick. All forms are to be secured by stakes and shall be adequately treated so as not to damage the concrete during removal. The forms are not to be removed for at least 24 hours after the concrete has been placed. 4.3.6 Concrete Placement The granular foundation shall be wetted down preceding the concrete placement but it shall be carried out without leaving standing water. The sidewalk thickness shall be 125mm except at driveways or any other traffic lanes where it shall be 175mm. The sidewalk slabs are to be constructed to a minimum 1.5m width or as indicated on the construction drawings. All concrete shall be placed, compacted, cured and protected in accordance with O.P.S.S. 904 or as specified herein. The compaction of all concrete materials shall proceed in a manner such that no segregation of the aggregates will take place but all entrapped air is removed. Full spading is required along all sidewalks to ensure a smooth tight wall. Concrete shall not be placed when it is raining or when rain is imminent. Concrete already placed at the onset of rain will be protected until it is sufficiently hardened by covering it with burlap or plastic. 4.3.7 Finishing After the placement of concrete, the surface shall be struck off true to grade and cross section by oscillating movement of a straight edge template inclining towards the designated drainage area at a rate of 2.0% or as indicated on the contract drawings. The surface shall be floated with a hardwood float until the mortar flushes to the top and the P a g e | 41 entire surface presents a tight and uniform finish. To complete the finishings, a coarse textured broom finish is to be applied. The division between each block (dummy joints) shall be 1.5m, tooled with a proper finishing tool designed for this purpose, to the satisfaction of the Director or his designate. Under no circumstances will it be permitted to grout any portion of the sidewalk that does not present a satisfactory surface. Such portions must be removed and replaced, at the Contractor's expense. 4.3.8 Expansion Joints Expansion joints shall be placed where the sidewalk abuts a rigid object or at intervals of 4.5m unless plans show other arrangements. The Contractor is also required to install an expansion joint at the end of each driveway and at the centre of all manholes (See Town of Aurora “Design Criteria Manual For Engineering Plans”, Index of Standard Drawings, Standard Drawing Nos. R-200 and R-202). When the concrete placement is interrupted, the Contractor will form a vertical face and build an expansion joint using a 10mm x 125mm bituminous fibre joint filler before reconnecting placement. The filler board is to be set perpendicular to the surface, with the top of the board flush with the concrete surface. 4.3.9 Concrete Curing Curing procedures for the sidewalk shall comprise of one of the following: (a) Burlap And Water - Curing with burlap shall be with two layers of damp burlap carefully laid on the surface and shall overlap the concrete not less than 100mm on each side. The burlap is to be secured on both sides to prevent displacement. The burlap shall be maintained in place and kept wet for a period of four days. (b) Moisture Vapour Barrier (Polyethylene) - Curing with moisture vapour barrier shall be accomplished by installing polyethylene in such a manner as to prevent any flow of air between the concrete and the polyethylene. The polyethylene shall overlap the sides at least 100mm, held down at the edges to prevent displacement. The vapour barrier shall be kept in place for a period of four days. (c) White Pigmented Membrane - White pigmented membrane curing compound (O.P.S.S.1315) will be applied as soon as the surface is free of any bleed water. The compound shall be applied by means of approved spraying equipment including the provision for agitation and be capable of providing an even application. P a g e | 42 4.4 PROTECTION OF SIDEWALK The Contractor shall provide barricades, watchpersons or any other means for adequate protection of all sidewalk surfaces. Protection from pedestrian traffic shall be for not less than 24 hours. Protection from vehicular traffic shall be for a minimum of 7 days. The Contractor shall be responsible for the replacement of all damaged concrete as a result of failure to protect said areas. The Contractor shall at all times, prior to opening to traffic, provide a suitable bridging or other means of providing access to adjacent properties. Wooden heather will be required at all private driveways or any other unpaved laneways. 4.5 SIDEWALK TOLERANCES The surface of the finished concrete shall not deviate more than 5mm at any place when using a 3.0m template. If the sidewalk thickness does not deviate more than 15mm downward, the sidewalk may be accepted, subject to the approval of the Director and a downward payment calculated. If the thickness deficiency exceeds 15mm downward, the sidewalk shall be removed and replaced with all costs absorbed by the Contractor. 4.6 RESTORATION All disturbed areas are to be landscaped with 150mm topsoil and No. 1 nursery sod. When the sidewalk is placed within surfaced areas, the Contractor shall restore and/or replace paving, curbing, shrubbery, fences or other disturbed surfaces or structures to a condition equal to or better than before construction began and to the satisfaction of the Director. The Contractor shall furnish all labour and material incidentals thereto. 4.7 BASIS OF PAYMENT For the basis of payment, all sidewalks will be measured by the length and width as laid with measurements computed in square metres. Such payment shall constitute compensation in full for all labour, equipment, supply, deliver and placement of all materials and appliances including the foundation excavation and preparation and the disposal of all excess materials as indicated and all items of work herein required for the completion of the work, excepting those items for which a specific payment item is herein provided. There will be no compensation of any kind for removing and replacing any sidewalk disfigured by footprints or any other marks for a construction deficiency that was caused by faulty material, poor workmanship or neglect on behalf of the Contractor, his agent or his employees. P a g e | 43 SECTION 5 TOWN OF AURORA INFRASTRUCTURE AND ENVIRONMENTAL SERVICES DEPARTMENT SPECIFICATION FOR THE CONSTRUCTION OF CONCRETE CURB & GUTTER 5.1 MATERIAL The concrete and constituent materials shall be of the quality requirements of O.P.S.S. 353 and 1350 and conform to the following requirements: class of concrete coarse aggregate air content maximum slump 30 MPa at 28 days 19mm maximum size 7% +/- 1.5% 60mm The granular foundation material preceding the curb placement shall be wetted down but it shall be carried out without leaving standing water. All concrete shall be placed, compacted, cured and protected in accordance with O.P.S.S. 904 or as specified herein. The concrete shall be placed within the formwork at or near its final position. Compaction of the concrete shall take place in such a manner so as all the entrapped air shall be removed. Full spading is required along the sidewalls to ensure a smooth and tight wall. If the Contractor chooses to use an internal vibrator for compaction, the vibrator is to be applied at the point of deposit and for the purpose of consolidation only, it shall not be used to make the concrete flow or spread into place. 5.2 CONSTRUCTION 5.2.1 Curb Removal If the contract calls for the removal of existing concrete or asphalt curbs, the Contractor will remove the designated curbs in small sections only, sufficient to carry on a day's work and so as not to unduly obstruct local traffic and access to property. The Contractor shall only remove those sections of curb previously indicated for removal and in doing so, will attempt not to damage any driveways or property adjacent to his work. The Contractor will be responsible for all damage to any adjacent structure or property caused by the removal or construction of the curbs. At the close of each day's work, the site is to be left in such a state as to insure the safety of the public. P a g e | 44 5.2.2 Granular Foundation Material Should the foundation material under existing curb and gutter be contaminated or in an unacceptable condition, the Contractor shall remove same to a depth of 300mm from the underside of the curb and replace the foundation material using identical granular material, compacted to 100% Standard Proctor Density, or to the satisfaction of the Director. All excavated material shall be disposed of off the site at the Contractor's expense. Where curb and gutter is to be constructed on new roads it shall be placed on the new road base (limestone) material after shaping and compacting has been completed, all in accordance with Aurora and O.P.S. Specifications (see Town of Aurora standard road sections). In cases where the granular foundation material proves to be in an acceptable condition, the Contractor shall shape and consolidate all granular material to a minimum 100% Standard Proctor Density prior to the casting of the curbs. 5.2.3 Forms The forms shall be of wood or metal and of sufficient strength to resist displacement due to the placing of the concrete. All forms shall be installed to conform to the dimensions specified in the current O.P.S., Type C, Curb and Gutter standard or as indicated on the contract drawings, also without internal ties but shall be secured enough to prevent bulging or the leakage of mortar. All forms shall be adequately treated with an approved non staining oil so as not to damage the concrete during removal. 5.2.4 Construction Joints A 10mm bituminous fibre joint filler, pre-cut from a single piece to a shape of the curb and gutter cross-section, shall be used at each end of the newly placed concrete curb or at any other place where the curb abuts sidewalks or other structures including catchbasin frames, setbacks and gutter outlets. The Contractor shall form the dummy joints with a "guillotine" knife in the fresh concrete at an interval of not more than 5.0m. The joints shall be a minimum of 3mm - 5mm wide and 60mm deep. 5.2.5 Finishing After the placement of concrete, the surface shall be struck off and floated true to grade and cross-section. Care shall be taken to avoid over finishing or working more mortar to the top as required. To insure a uniform surface, prior to setting of the concrete, the Contractor shall carefully remove that part of the forms that is shaping the face of the curb and apply a coarse textured finish with a minimum 100mm wide stiff bristled brush. Under no circumstances will it be permitted to grout any portion of the curb that does not present a satisfactory surface. Such portions must be removed and replaced at the Contractor's expense. Any honeycombed areas along the formed surfaces may be filled with mortar, composed of one part Portland Cement and two parts sand. P a g e | 45 5.2.6 Concrete Curing Curing shall be applied to all surface areas after the finishing operation as soon as it can be achieved without damaging the surface. Curing procedures for the curb and gutter shall comprise of one of the following: (a) Burlap And Water - Curing with burlap shall be with two layers of damp burlap carefully laid on the surface and shall overlap the concrete not less than 100mm on each side. The burlap is to be secured on both sides to prevent displacement. The burlap shall be maintained in place and kept wet for period of four days. (b) Moisture Vapour Barrier (Polyethylene) - Curing with moisture vapour barrier shall be accomplished by installing polyethylene in such a manner as to prevent any flow of air between the concrete and the polyethylene. The polyethylene shall overlap the sides at least 100mm, held down at the edges to prevent displacement. The vapour barrier shall be kept in place for a period of four days. (c) White Pigmented Membrane - White pigmented membrane curing compound (O.P.S.S.1315) will be applied as soon as the surface is free of any bleed water. The compound shall be applied by means of approved spraying equipment including the provision for agitation and be capable of providing a homogenous application. 5.3 PROTECTION OF CURB AND GUTTER SYSTEMS The forms shall not be removed for a minimum of 24 hours after the placement of the concrete. The Contractor, at all times prior to opening to traffic, shall provide a suitable bridging or other means of access to adjacent properties. 5.4 TOLERANCES The exposed surfaces of the finished concrete shall be such that when tested with a 3m long straight edge placed on the surface, there shall be no deviation greater than 3mm between the bottom of the straight edge and the surface of the concrete. 5.5 RESTORATION All disturbed areas are to be landscaped with 150mm topsoil and No. 1 nursery sod. When the curb and gutter systems are placed within surfaced areas, the Contractor shall restore and/or replace paving, sidewalks or other disturbed surfaces or structures to a condition P a g e | 46 equal to or better than before construction began and to the satisfaction of the Director. The Contractor shall furnish all labour and material incidentals thereto. 5.6 BASIS OF PAYMENT For the basis of payment, all curbs and gutters shall be measured by the length as laid in metres. Payment will be made at the unit contract price tendered. Such payment shall constitute full compensation for the various components making up the curb and gutter system, all labour, equipment, supply, delivery and placement of all material and appliances including the excavation of the granular foundation, preparation of the base if required, the disposal of all excess materials as indicated and all items of work herein required for the completion of the work, excepting those items for which a specific payment item is herein provided. P a g e | 47 SECTION 6 TOWN OF AURORA INFRASTRUCTURE AND ENVIRONMENTAL SERVICES DEPARTMENT SPECIFICATIONS FOR AGGREGATE AND ASPHALT MATERIALS 6.1 GRADATION REQUIREMENTS FOR CRUSHER-RUN LIMESTONE The 19mm and 50mm crusher-run limestone material shall meet gradation requirements in the following tables and give a smooth curve without sharp breaks when plotted on a semilog grading chart. 19mm 50mm M.T.O. Sieve Designation 19.0mm 3/4" 13.2mm 0.53" 9.5mm 3/8" 4.75mm #4 1.18mm #16 300Fm #50 75Fm #200 63.0mm 50.0mm 33.0mm 26.5mm 13.2mm 4.75mm 1.8mm 300Fm 75Fm % Passing by Mass 100% 75 - 95 55 - 80 35 - 55 15 - 35 5 - 20 3 - 10 2 1/2" 2" 1 1/4" 7/8" 3/8" #4 #30 #50 #200 100% 85 - 100 70 - 90 55 - 80 35 - 55 20 - 35 10 - 23 5 - 12 2-8 6.2 PHYSICAL REQUIREMENTS FOR COARSE AGGREGATES: Los Angeles Abrasion 35% Maximum Loss Petrographic Number 200 Plasticity Index 0 Percentage Crushed 100% (Percent passing the 75Fm shall be determined by washing and sieving). P a g e | 48 6.3 SPECIFICATION FOR HOT MIX ASPHALT Town of Aurora's requirements for Hot Mix Asphalt properties is to use O.P.S.S 310 on all paving contracts. TABLE 1. AGGREGATE GRADATION FOR ASPHALT MIXES M.T.O. Sieve Designation Percent Passing HL8 HL3 HL3A HL2 26.5mm 100 19.0mm 94 - 100 16.0mm 77 - 95 100 100 13.2mm - 98 - 100 98-100 9.5mm 48 - 78 75 - 90 85 - 94 100 4.75mm 30 - 55 45 - 65 65 - 80 85 - 100 2.36mm 21 - 54 36 - 64 52 - 80 70 - 90 1.18mm 12 - 49 25 - 58 36 - 72 50 - 75 600ųm 6 - 38 16 - 45 23 - 56 30 - 55 300ųm 3 - 22 7 - 26 10 - 32 15 - 35 150ųm 1-9 3 - 10 3 - 12 5 - 16 75ųm 0-6 0-5 0-6 3-8 The Town will accept mixing tolerances according to O.P.S.S. 1003 and O.P.S.S 1101 respectively. A mix design shall be sent to the Director for approval at least two weeks prior to the start of this operation. The Contractor is required to demonstrate his ability to produce the desired mix before initial placement. This will be done at the plant by a minimum of two samples. If the test samples are found to be unacceptable, corrections will have to be made and the testing procedure repeated. Asphalt cement shall be PG58-28 for top courses and PG52-28 for binder courses. All suppliers shall ensure that all asphalt cement meets the physical requirements of O.P.S.S. Form 1101 and that all aggregates comply with the material specifications as outlined in O.P.S.S. Form 1003. The composition of all binder course asphalt may be modified by the recycling of up to 25% by mass of reclaimed asphaltic concrete. Said proposal must include the composition of the mix, including recovered penetration of the asphalt cement in the blended mix at the P a g e | 49 design proportions. The resultant penetration of the mix at the time of placement shall comply with the penetration range of 55 to 90. The Contractor shall not proceed with his proposal until he receives approval in writing from the Director or his representative. 6.4 ACCEPTANCE TESTING FOR HOT MIX, HOT LAID ASPHALT Pavement acceptance will be based on, but not necessarily limited to, the following tests and inspections: - asphalt cement content full aggregate gradation air voids, Marshall flow and stability, voids in mineral aggregate recovered penetration mix discharge temperature compaction compacted thickness visual inspections - including segregation, flushing, surface deformations, cracking 6.5 FREQUENCY OF TESTING The following is the Town of Aurora's minimum requirements for the frequency of testing but may be altered for specific site/project conditions: a) Extraction Test asphalt content aggregate gradation one in a.m.; one in p.m. b) Marshall Compliance Test A.C. Content Bulk Relative Density Marshall Stability Marshall Flow Air Voids V.M.A. one per day; or aggregate gradation one per 1000t c) Compaction Test test in a.m.; test in p.m. P a g e | 50 SECTION 7 TOWN OF AURORA INFRASTRUCTURE AND ENVIRONMENTAL SERVICES DEPARTMENT SPECIFICATIONS FOR STREET LIGHTING 7.1 DESIGN SPECIFICATIONS 7.1.1 General Lighting designs shall be based on the latest version of American National Standards Institute/Illuminating Engineering Society of North America's American National Standard Practice for Roadway Lighting; (ANSI/IESNA RP-8-00). Roadway lighting must provide uniform lighting at a level that is adequate and comfortable for vehicular and pedestrian movement on the roads and sidewalks. All roadway lighting systems shall be designed by an Engineer experienced in roadway lighting. Designs shall be carried out using the luminance method as described in RP-8-00 (unless noted otherwise) by a qualified engineer, while incorporating the Town standards and specifications as given below. As per the current roadway lighting policy, all proposed lighting shall be reviewed and approved by the Infrastructure and Environmental Services Department. Lighting design submissions to the Town must include: a) Photometric distribution diagram b) design criteria used c) design calculations d) contract drawings and specifications e) manufacturers literature All roadway lighting design and construction must satisfy Electrical Safety Authority (ESA) requirements, and is subject to ESA inspection and approval. All materials used for roadway lighting must meet Canadian Standards Association (CSA) specifications. 7.1.2 IES Illumination and Luminance Design Criteria The illuminance method of roadway lighting calculations determines the amount or quality of light incident on the roadway surface and the luminance method of roadway lighting calculations determines how ‘bright’ the road is by determining the amount of light reflected from the pavement in the direction of the driver. The recommended illuminance and luminance values, uniformity ratios and the disability veiling ratios are given in Table 1. The design values for luminance (and illuminance in the case of sidewalks) in Table 2 are taken from ANSI/IES RP-8, 2000. P a g e | 51 TABLE 1 Illuminance & Luminance Design Criteria for Mid-Block Sections (Non-Intersection Areas) Luminance Values for Mid-Block Roadways Average Road and Maintained Average Uniformity Uniformity Pedestrian Maintained Ratio Ratio Conflict Area Illuminance Luminance (Maximum (Maximum 2 Classification (R2 & R3) (cd/m ) Allowed) Allowed) (Lux) Eavg Residential (Local– Low) Industrial (Local– medium) Residential (Collector – Low) Industrial (Collector– Medium) Lavg Lavg / Lmin Lmax / Lmin Illumination for Sidewalks Veiling Luminance Ratio (Maximum Allowed) Average Uniformity Maintained Ratio (Maximum Illuminance Allowed) (Lux) Lvmax / Lavg Eavg Eavg / Emin 4.0 0.3 6.0 to 1 10.0 to 1 0.4 to 1 3.0 6.0 to 1 7.0 0.5 6.0 to 1 10.0 to 1 0.4 to 1 5.0 4.0 to 1 6.0 0.4 4.0 to 1 8.0 to 1 0.4 to 1 4.0 4.0 to 1 9.0 0.6 3.5 to 1 6.0 to 1 0.4 to 1 5.0 4.0 to 1 The above illuminance and luminance values are to be used in calculating the spacing for standard and decorative street lighting fixtures on local residential, local industrial, residential collector and industrial collector streets.The above illuminance and luminance values were used in calculating the spacing for standard and decorative fixtures on local residential, residential collector and local industrial streets as given in Table 2, below. 7.1.3 Maximum Spacings for Street Lights on the Town of Aurora’s Standard Road Sections: Using the luminaire/pole combinations listed in Section B, the table below gives the allowable spacing for street lights for straight sections, gradual curves and gently sloping grades for two sided and single sided arrangements. P a g e | 52 TABLE 2 MAXIMUM SPACINGS ON STRAIGHT SECTIONS One Sided S/L on Same Type of Luminaire Two Sided Type of R.O.W. One Sided S/L on Opposite One Sided Same side as SW Opposite side as SW 100 Watt Standard (9.6m pole) 20m Local Residential (Std. Dwg. R-210) 52m 48m 37m 100 Watt Decorative (8.8m pole) 20m Local Residential (Std. Dwg. R-210) 47m 45m 27m 150 Watt Standard (11.3m pole) 26m Residential Collector (Std. Dwg. R-212) 67m N/A 54m 150 Watt Decorative (9.6m pole) 26m Residential Collector (Std. Dwg. R-212) 55m N/A 49m 150 Watt Standard (11.3m pole) 20m Local Industrial (Std. Dwg. R-213) 65m 62m 60m Notes: 3) 4) 5) This spacing covers placing the streetlights on the same side or opposite side of the sidewalk. This spacing is based on a two meter off-set from curb face. If the standard offset of five meters is used, the spacing is reduced to 40 meters. Assumes the brackets will be mounted on the hydro poles at a height that will result in a luminaire mounting height of at least 10.5 meters (34.5 feet) 7.1.4 Intersections Luminance is difficult to use with the design of lighting for intersections due to the basic assumptions inherent in luminance design and the methods used in its calculation. Therefore illuminance criteria and calculations are recommended for use in the design of intersections. Intersections should be illuminated to a level equal to the sum of the recommended average levels for each of the intersecting roads. These levels are given in Table 3, below. TABLE 3 Intersection Type Local residential with a local residential Local residential with a residential collector Local industrial with an industrial collector Required Average Illumination Level for Road #1 Required Average Illumination Level for Road #2 Total Required Average Illumination in Intersection 8.0 lux 4.0 lux (local) 4.0 lux (local) 4.0 lux (local) 6.0 lux (collector) 10.0 lux 7.0 lux (local) 9.0 lux (collector) 16.0 lux P a g e | 53 Typical lighting layouts for intersections are given in ANSI/IES RP-8, 1983 in Appendix “A”, Figure A2 on page 16 and in MEA - MSL-95, Section V, Figures 3 to 9 inclusive on pages V-5 to V-8. 7.1.5 Curves and Hills Table 2, Maximum Spacing on Straight Sections, is to be used on relatively straight and level sections only. When lighting curves and/or hills, the spacings in Table 2 should be modified in accordance with the procedures given in ANSI/IES RP-8, 1983 in Appendix “A”, Figure A3 (page 17) and in MEA - MSL-95, Section V, Figures 1 and 2, pages V-3 and V-4. 7.2 EQUIPMENT 7.2.1 Standard Street Lighting ("Cobra-Head") 7.2.1.1 Standard Street Light Poles Standard street light poles must conform to the Municipal Electrical Association (MEA) Guide to Municipal Standard Construction, Street Lighting, Part 6, Section VIII, Sub-section 5 (Specification for Poles), latest revision. The pole for use with the 100 watt standard luminaire shall be a 31.5 foot (9.6 m) direct buried Class B prestressed round concrete pole with provision for electrical ground, mold finish and suitable for a Powerlite RE6MA bracket, being either a StressCrete catalogue # E-315-BPR-G-MOO-s/f126, or a Utility Structures Inc. catalogue #CP315B10. The pole for use with the 150 watt standard luminaire shall be a 37.0 foot (11.3 m) direct buried Class B prestressed round concrete pole with provision for electrical ground, mold finish and suitable for a Powerlite RE8MA bracket, being either a Stress-Crete catalogue # E-370-BPR-G-MOO-s/f128, or a Utility Structures Inc. catalogue #CP37B10. 7.2.1.2 Standard Street Light Brackets Standard street light brackets must conform to the MEA Guide to Municipal Standard Construction, Street Lighting, Part 6, Section VIII, Sub-section 4 (Specification for Tapered Aluminium Brackets), latest revision. The bracket for use with the 100 watt standard luminaire shall be a 6 foot (1.8 m) tapered elliptical aluminium bracket - Powerlite catalogue RE6MA. The bracket for use with the 150 watt standard luminaire shall be an 8 foot (2.4 m) tapered elliptical aluminium bracket - Powerlite catalogue RE8MA. P a g e | 54 7.2.1.3 Standard Luminaires Standard luminaires shall be “cobra-head” style and shall conform to the MEA Guide to Municipal Standard Construction, Street Lighting, Part 6, Section VIII, Sub-section 2.1 (Specification for High Pressure Sodium Roadway Lighting Luminaires), latest revision. All luminaires shall come complete with a bird stop. The 100 watt standard luminaire shall be a Powerlite 100 watt HPS R47 luminaire, 120 volt supply voltage, HPF Reactor ballast complete with photo control cell - Powerlite catalogue #R47G10S4W2MSRCS (photometric distribution to match photometric curve #TR1348.IES), or a Cooper Lighting 100 watt HPS OVZ luminaire, 120 volt supply voltage, HPF Reactor ballast complete with photo control receptacle - Cooper Lighting catalogue #OVZ10S12RHTL (distribution type to match photometric curve #31605.IES). The 150 watt standard luminaire shall be a Powerlite 150 watt HPS R47 luminaire, 120 volt supply voltage, HPF Reactor ballast complete with photo control cell - Powerlite catalogue #R47G15S4W2MSRCS (photometric distribution to match photometric curve #TR1379.IES), or a Cooper Lighting 150 watt HPS OVZ luminaire, 120 volt supply voltage, HPF Reactor ballast complete with photo control receptacle - Cooper Lighting catalogue #OVZ15S12RHTL (distribution type to match photometric curve #32520.IES). 7.2.1.4 Photo-Electric Controllers for Standard Luminaires Photo-electric controllers shall conform to the MEA Guide to Municipal Standard Construction, Street Lighting, Part 6, Section VIII, Sub-section 6 (Specification for PhotoElectric Controllers), latest revision and ANSIC136, 10 - 1979 or equivalent latest issue. The photo-electric controller shall be positioned to face north. A Fisher Pierce 7760N-SS5 or a Precision 8660SS (with a 1.5 fc nominal turn on level) shall be used. 7.2.1.5 Lamps for Standard Luminaires Lamps shall conform to the MEA Guide to Municipal Standard Construction, Street Lighting, Part 6, Section VIII, Sub-section 3 (Specifications for Lamps), latest revision. Lamps shall be clear high pressure sodium 100 or 150 watt as specified, with a minimum average rated life of 24,000 hours. The 100 watt lamps shall be a Osram/Sylvania Clear ED23-1/2 LU100 or approved equal (GE or Philips) and the 150 watt lamps shall be a Osram/Sylvania Clear ED23-1/2 LU150/55 or approved equal. 7.2.1.6 Ballasts for Standard Luminaires Ballasts shall be HPF Reactor ballasts and shall conform to the MEA Guide to Municipal Standard Construction, Street Lighting, Part 6, Section VIII, Sub-section 2.1.4.2 (Ballasts) and ANSI Standard C82.9, latest revision. All ballasts shall be factory connected for use at 120 volts. The ballast factor shall be no less than 0.95. P a g e | 55 7.2.1.7 Hand Hole Connections for Standard Luminaires Each streetlight shall be terminated using marrette connectors with no provision for fusing. 7.2.2 Decorative Street Lighting 7.2.2.1 Decorative Street Light Poles Decorative street light poles must conform to the MEA Guide to Municipal Standard Construction, Street Lighting, Part 6, Section VIII, Sub-section 5 (Specification for Poles), latest revision. The pole for use with the 100 watt decorative luminaire shall be a 29.0 foot (8.8 m) direct buried Class A prestressed octagonal concrete pole with a black finned cap, provision for electrical ground, black polished finish and suitable for a Powerlite AS5SEBK or a Cooper SCA5001BK bracket, being either a StressCrete catalogue #E-290-APO-G-S11-FC(Blk)S/F a Powerlite AS5SEBK or a Cooper SCA5001BK bracket (specify one) or a Utility Structures Inc. catalogue #CP29ASOBE. The pole for use with the 150 watt decorative luminaire shall be a 31.5 foot (9.6 m) direct buried Class B prestressed octagonal concrete pole with a black finned cap and provision for electrical ground, black polished finish and suitable for a Powerlite AS6SEBK or a Cooper SCA6001BK bracket, being either a StressCrete catalogue #E-315-BPO-G-S11FC(Blk)S/F Powerlite AS6SEBK or Cooper SCA6001BK bracket (specify one), or a Utility Structures Inc. catalogue #CP315BSOBE. 7.2.2.2 Decorative Street Light Brackets Street light brackets must generally conform to the MEA Guide to Municipal Standard Construction, Street Lighting, Part 6, Section VIII, Sub-section 4 (Specification for tapered Aluminum Brackets), latest revision, with the changes necessary to apply to arms for decorative fixtures. The bracket for use with the 100 watt decorative luminaire shall be a 5 foot (1.5 m) black bracket/scroll arm - Powerlite catalogue #AS5SEBk or Cooper Lighting catalogue # SCA5001BK. The bracket for use with the 150 watt decorative luminaire shall be a 6 foot (1.8 m) black bracket/scroll arm - Powerlite catalogue #AS6SEBk or Cooper Lighting catalogue # SCA6001BK. 7.2.2.3 Decorative Luminaires Luminaires are to be “coach light” style and shall conform to the MEA Guide to Municipal Standard Construction, Street Lighting, Part 6, Section VIII, Sub-section 2.1 (Specification for High Pressure Sodium Roadway Lighting Luminaires), latest revision. The 100 watt decorative luminaire shall be a Cooper Lighting 100 watt HPS "Springdale" black coach style luminaire, 120 volt supply voltage, HPF Reactor ballast P a g e | 56 # complete with photo control receptacle - Cooper Lighting catalogue DL10S12RH2RBK # (distribution type to match photometric curve C4731.IES) The 150 watt decorative luminaire shall be a Cooper Lighting 150 watt HPS "Springdale" black coach style luminaire, 120 volt supply voltage, HPF Reactor ballast # complete with photo control receptacle - Cooper Lighting catalogue SDL15S12RH2RBK (distribution type to match photometric curve #C4731.IES). 7.2.2.4 Photo-Electric Controllers for Decorative Luminaires Photo-electric controllers for decorative luminaires shall be as per section B.1.4, PhotoElectric Controllers for Standard Luminaires. 7.2.2.5 Lamps for Decorative Luminaires Lamps for decorative luminaires shall be as per section B.1.5, Lamps for Standard Luminaires. 7.2.2.6 Ballasts for Decorative Luminaires Ballasts for decorative luminaires shall be as per section B.1.5, Ballasts for Standard Luminaires. 7.2.2.7 Hand Hole Connections for Decorative Luminaires Each street light shall be terminated using marrette connectors with no provision for fusing. 7.2.3 Street Light Cables Street light cable (from the transformer to the street light handhole and from street light to street light) must conform to the MEA Guide to Municipal Standard Construction, Street Lighting, Part 6, Section VIII, Sub-section 8.1 (Specification for Insulated Cable Rated 600V for Ducted or Direct Burial Installation), latest revision. It shall consist of 2 - #2 aluminium cross-linked polyethylene insulated, polyvinyl chloride jacketed cable and 1 - #6 green jacketed copper ground in a triplexed assembly suitable for in-duct application. Street light cable (from the street light handhole to the luminaire) must conform to the MEA Guide to Municipal Standard Construction, Street Lighting, Part 6, Section VIII, Sub-section 8.2 (Specifications for Non-metallic Sheathed Cable for Street light Pole and Bracket Wiring - Streetlight Raceway Cable), latest revision except that the voltage rating shall be changed to 300 volts throughout. It shall be 2 - #12 solid and 1 #14 bare MW-10 cable. P a g e | 57 7.3 INSTALLATION 7.3.1 General The Contractor shall ensure that the construction and installation of the street lighting system will be completed in a good and workmanlike manner and in accordance with the latest revisions of the specifications, standards and drawings of the Association of Municipal Electrical Utilities (of Ontario) Guide to Municipal Standard Construction, Part 3, Underground - MSU (AMEU Guide). Street lights shall be located on the boulevard in accordance with the Town's requirements and as shown on the electrical and composite utility plans and typical road sections with due respect to fire hydrants, driveways, transformers, switching unit and other aboveground and underground services. 7.3.2 Cable Street light cables shall be installed in conformity with the AMEU Guide’s standards and requirements for the placement of cables. The cable is to be installed in 50 mm direct buried flexible duct with a minimum of 0.8 meters cover. Where possible, the street light cable/duct shall be placed in the common trench on the same level as the secondary or communication cables. Where the street light poles are not in place at the time of the cable installation, the end the cable shall be coiled and staked at the intended pole location in a similar manner to the secondary service cables except that at least 3 m of cable and duct shall be left above grade. Where the cable is to continue on to another light, the cable shall be looped and not cut and at least 6 m in total shall be left above grade. Cables and ducts are to be inserted into the poles via the cable access ports and the neutral shall be connected to the internal ground lug at the hand hole by means of a short length of #12 bare copper wire. Marrette type tap connectors are to be used for all connections. All connections to ground and to the luminaire conductors are to be made at the hand hole and taped or otherwise insulated after installation. Each luminaire shall be individually controlled by its own integral photo-control cell. Each street lighting circuit shall be fused in the transformer by means of a separable fused secondary cable connector kit utilizing a 30 amp fuse. This connector is to be CSA approved and shall be installed on the line supply conductor. All connections inside the transformer shall be made by PowerStream Inc. 7.3.3 Poles Installation of street light poles is to be in accordance with the manufacturer's requirements. In general, poles are to be installed in augured holes to a depth of 1.5 m for the 8.8 m pole and 1.7 m for the 9.6 m and 11.3 m poles. The bottom of the hole must be cleaned of loose material before placing the pole. It is recommended that a 100 to 150 mm layer of coarse gravel be placed at the bottom of the hole to give a firm base on which to set the pole and allow for minor adjustments to the burial depth. P a g e | 58 The 8.8 m pole shall be backfilled with 0.925 m of limestone screenings compacted to a minimum of 95% Standard Proctor Density above which 0.3 m of compacted “brick” sand shall be placed in the area of the wiring aperture followed by 0.3 m of well tamped native material (including 10 cm of topsoil). The 9.6 m and the 11.3 m poles shall be backfilled with 1.075 m of limestone screenings compacted to a minimum of 95% Standard Proctor Density above which shall be placed 0.3m of “brick” sand and 0.3 m of native material as described above. For more details regarding installation please refer to the Town of Aurora Design Criteria Manual, Section 10.0 – Street Lighting. The diameter of the augured hole for any of the above referenced poles shall be no greater than 0.6 m (2.0 ft.). The Contractor shall take care to ensure that no damage occurs to the electrical or street lighting system or other utilities during the installation of street light poles. 7.3.4 Luminaires and Brackets Installation of street light luminaires and brackets shall be in accordance with the manufacturer's requirements. In general, luminaires and brackets are to be installed and wired prior to the pole being erected. The Contractor shall take care to ensure that no damage occurs to the pole, luminaire, bracket or wiring during their assembly and erection. 7.3.5 Ducts The 50 mm flexible duct(s) shall be installed in accordance with the Association of Municipal Electrical Utilities (of Ontario) Guide to Municipal Standard Construction, Part 3 Underground - MSU, Section VII - Ducts. In general, they shall be direct buried or placed in the sand cushion supplied for PowerStream's cables and ducts on the same level as the Bell and Rogers cables. Street lighting system shall be designed by a qualified consulting engineer and incorporate the above suggested details. Upon completion of the installation of the street lighting system the consultant shall be required to certify that the lighting has been installed in accordance with these standards and is providing satisfactory lighting levels. APPENDIX "A" TOWN OF AURORA INFRASTRUCTURE AND ENVIRONMENTAL SERVICES DEPARTMENT APPROVED WATERMAIN MATERIAL AND MANUFACTURER'S PRODUCT LIST Product Pipe Comments Ductile iron manufactured to A.W.W.A. C151/A21.51, CL-52 with cement lining to A.W.W.A. C104/A21/4 (No bituminous lining or pressure class pipe). 450mm dia. and larger Polyvinyl chloride manufactured to A.W.W.A. C900, Class 150 SDR 18. 400 dia. and smaller Pipe and Service Fittings Copper, ASTM B88, Type "K" - soft copper water service up to 50mm. Shall be only ductile iron cement lined, conforming to the requirements of A.W.W.A. C110/C111/A21.10. Joint Retainer Glands Shall be used as requested to increase the strength of mechanical joints. Manufacturer and Model Canada Pipe Diamond Plastics Corp. IPEX Inc. Rehall Industries Inc. Royal Pipe Co. Bibby Waterworks Corp. STAR Pipe Products SIGMA Class 350 Gate Valves Valves 75mm and up shall be gate valves conforming to Mueller - NRS, Resilient the requirements of A.W.W.A. C509 (resiliant wedge type Wedge A-2360 only/no double disk); includes tapping valves. CLOW - R/W - F6100 AVK – Resilient Seat Glands, Manufacturer to C.S.A. B131.9 and C.S.A. B131.10. Plugs, Caps Watermeter Hydrants Main Stops Clow Canada, Series 400, 1300, 1350 EBAA Iron Inc. - Series 1100, 1600, 2000, 2100, 2500, 2800 Romac Industries Inc. - Grip Ring Sigma - PV-Lok Star Pipe Products - All Grip Uni-Flange - Series 400, 1300, 1350, 1360 Sensus S.R./ECR complete with exterior Touchread Pad, Sensus calibrated in cubic metres 1m³ read. Conforming to the requirements of A.W.W.A. C502, base Mueller Canada Inc. - Century to be a 150mm mechanical joint dry barrel, Storz nozzle, CLOW - McAvity M-67 yellow body and caps. Height adjustments at ground AVK #2780 level. Plug valve type, A.W.W.A. C800-89, compression joint. Cambridge Brass - Series 102 Ford Meter Box Co. - F1000-G Mueller Canada Inc. - H15008 Product Tapping Sleeve Comments On PVC pipe, use stainless steel only. On D.I. pipes any of the listed materials may be used. Curb Stops Ball valves only - compression joints A.W.W.A. C800-89 Valve Boxes Shall be slide type 125mm diameter with 0.6m adjustment. Service Boxes #D-1 size No. 8 c/w stainless steel rods and pins. Chambers Pre-cast Section to be manufactured to A.S.T.M. C-378. Frames and Covers Cast iron conforming to A.S.T.M. A48, Class 30. 3 piece with centre plug or plain sanitary cover with no markings for chambers with off set valve box access. Manufacturer and Model Ford Meter Box - Style FAST SS Mueller - H-615, All Stainless Steel Robar Industries Ltd. - 6606SS Romac Ind. – Model SST304, FTS420 Smith Blair – 622 & 663 S S Cambridge Brass – Century Ford Meter Box Company B44G Mueller Canada – Oriseal Bibby Waterworks Domestic Foundry Ltd. Mueller Canada Inc. Bibby Waterworks Clow 9DI Mueller Canada A726-28 Bibby Waterworks Domestic Foundry Ltd. McCoy Foundry Co. Mueller Canada Inc. Couplings Compression type A.W.W.A. C800-89 Cambridge Brass Serice 118 (service) Ford Meter Box Company C44G Mueller Canada Inc. Couplings Must meet all A.W.W.A. C219 requirements. Centre Ford Meter Box - Style FC1, (mains) sleeves and end rings must be DI and meet A.W.W.A. FC2A C219 requirements. Centre sleeves and end rings shall Robar Industries - Style 1408 be shop coated. Bolts and nuts must be high strength Rockwell - Style 441 (>#6), low alloy steel to A.W.W.A. C111-85 requirements. Romac Industries - Style 501 Viking Johnson Ltd. - Maxi-fix Universal Coupling (50mm to 300mm - Rilsan Coated) Corrosion Protection Note: the use of 1 of the 3 systems or any combination thereof is accepted. Protecto Caps 1) Zinc Cap Installed on every bolt. (Watermain Sac Nuts Fittings) Zinc Install 4 collars per service Protecto Collars Collars (Services) 2) Zinc Cad weld 1 anode per fitting. Corexco Packaged Rustrol Anodes #6 (Watermain Fittings) Product Comments Manufacturer and Model Zinc Attach 1 Anode per service via hydro contact clamp fitting Erico Packaged Anodes #6 (Services) 3) AntiEntire fitting to be treated and covered. Denso Systems Corrosion Royston Wraps & Coatings (Watermain) Tracing Wire 12 gauge, stranded, plastic coated copper wire, T.W.U. 75C, 600V. APPENDIX "B" TOWN OF AURORA INFRASTRUCTURE AND ENVIRONMENTAL SERVICES DEPARTMENT APPROVED SEWER MATERIAL AND MANUFACTURER'S PRODUCT LIST Product Pipe Concrete Pipe P.V.C. Fittings Services Comments 300mm diameter and larger - reinforced, minimum Class 65-D, manufactured to C.S.A. specification A257.2. Manufacturer and Model Loc-Pipe Waterloo Concrete Prod. Ltd. Centennial LaFarge Munroe Sanitary sewers - DR35 manufactured to C.S.A. Diamond Plastic Pipe specification B182.2 (green in colour). IPEX Inc. Loc-Pipe Storm lines up to 450mm diameter ribbed pipe Rehau Industries Inc. manufactured to C.S.A. specification B182.4 (any colour but Royal Pipe Co. green) Pre-manufactured and compatible with the type and class of Same as pipe pipe. PVC - DR28, manufactured to C.S.A. specification B182.1. Same as pipe Maintenance Pre-cast concrete conforming to ASTM-C478 Holes & Catchbasins Adjustment Rings Frames, Covers & Grates Con Cast Pipe Duracon Lafarge Ind. Loc-Pipe Monroe Concrete Waterloo Concrete Prod. Ltd. Pre-cast concrete conforming to ASTM-C478 Gray iron castings or Ductile Iron castings conforming to ASTM-A48 Class No. 30B or ASTM-A536. Sanitary -"Closed" Type Marked "Sanitary" Storm - "Open" Type Marked "Storm" Maintenance Hollow aluminum steps conforming to C.S.A. specification Hole HA.5-M. Steps Safety Aluminum platform with self-locking hinge. Platforms Inlet Control P.V.C. plug or frame type Devices Bibby Waterworks Corp. Domestic Foundry Ltd. McCoy Foundry Co. Mueller Canada Inc. Ipex APPENDIX "C" TOWN OF AURORA INFRASTRUCTURE AND ENVIRONMENTAL SERVICES DEPARTMENT DESIGN CRITERIA MANUAL FOR ENGINEERING PLANS INDEX OF STANDARD DRAWINGS No. Description Date E-500 Electrical Abbreviations and Symbols Nov/09 E-501 Electrical Legend Nov/09 E-510 Underground Electrical Ducts in Trenches Nov/09 E-511 Underground Electrical Ducts – Profiles Nov/09 E-512 Underground Electrical Ducts at Utility Crossings Nov/09 E-520 Electrical Handhole and Ducts – Details Nov/09 E-521 450mm Diameter Precast Concrete Handwell Nov/09 E-522 675mm Diameter Precast Concrete Handwell Nov/09 E-530 Pole Base for Base Mounted Lighting Poles Nov/09 E-531 Anchorage Assembly for Lighting Poles Nov/09 E-540 Direct Buried Poles in Slopes Nov/09 E-541 Base Mounted Poles in Slopes Nov/09 E-542 Wood Lighting Pole Direct Buried Nov/09 E-543 Wood Pole with Overhead and Underground Services Nov/09 E-544 Concrete Lighting Pole Direct Buried Nov/09 E-545 Decorative Lighting Pole Direct Buried Nov/09 E-546 Metal Lighting Pole Direct Buried Nov/09 E-547 Telecom/Street (Trafalgar) Lighting Pole Direct Buried Nov/09 E-550 1.8m or 2.4m Elliptical Bracket Nov/09 E-551 Elliptical Brackets Mounting Details Nov/09 E-552 60inch or 72inch Decorative Scroll Arm Nov/09 INDEX OF STANDARD DRAWINGS No. Description Date E-560 Pole Wiring for 120/240 System Nov/09 E-561 Pole Wiring for 120/240 System on Structure Nov/09 E-570 Underground Power Supply Mounting Details Nov/09 E-571 Power Supply on Steel Poles with Buried Hydro Supply Nov/09 E-572 Pedestal Service Enclosure Installation Details Nov/09 E-573 Underground Hydro Supply Details Nov/09 E-580 Aerial Cable Attachment Details Nov/09 E-581 PVC Junction Box Mounting Details Nov/09 E-582 Typical Pole Guying Details Nov/09 R-200 Concrete Sidewalk Feb/09 R-201 Sidewalk Ramps Jul/15 R-201a Detectable Warning Plate Jul/15 R-202 Driveway Entrance Detail Feb/09 R-203 Walkway Detail Feb/09 R-204 Monolithic Concrete Sidewalk And Retaining Wall Jan/13 R-205 Typical Cul-de-Sac Feb/09 R-206 Typical Angle Bend Detail Feb/09 R-207 Traffic Sign and Pavement Marking Installation Detail Feb/09 R-208 Street Name Sign Detail Feb/09 R-209 Typical 18m Residential Right-of-Way Jan/09 R-210 Typical 20m Residential Right-of-Way Jan/13 R-211 Typical 23m Industrial Right-of-Way May/09 R-212 Typical 26m Residential Right-of-Way Jan/09 R-213 Typical 20m Industrial Right-of-Way Jan/09 R-215 Industrial, Commercial & Multi-Residential Entrances Curb Detail Jul/12 INDEX OF STANDARD DRAWINGS No. Description Date S-300 Sewer Bedding and Backfill Details Feb/09 S-301 Typical Drop Structure for Standard Maintenance Holes Mar/09 S-302 Sewer Service Connection Detail May/09 S-303 Catchbasin and Subdrain Detail Dec/14 S-304 Sanitary Service Inspection Chamber May/09 S-305 Fish Pattern Catchbasin Crate Jan/13 M-400 Front Lot Drainage Nov/09 M-401 Split Lot Drainage May/09 M-402 Lot Drainage for Walkout and Backsplit Dwellings May/09 M-403 Lot Grading Plan Requirements for Infill Lots Nov/09 M-404 Siltation Control Fencing May/09 M-405 Granular Erosion Control Device May/09 M-406 Temporary Sediment Basin May/09 M-409 Single Lot Servicing Oct/13 M-410 Semi-Detached Lot Servicing Oct/13 M-411 Townhouse Unit Servicing Oct/13 M-412 Single Lot Servicing (2C Lands only) Oct/13 W-100 Watermain and Water Service Bedding Detail Jan/09 W-101 Standard Water Service Connection for 19mm and 25mm Diameter Jan/09 W-102 Circular precast Valve Chamber for 300mm Watermain Jan/09 W-103 Precast Valve Chamber for 350mm and Larger Watermains Jan/09 W-104 Valve and Box Installation for 150mm, 200mm, and 250mm Diameter Watermains Jan/09 W-105 Hydrant and Valve Installation Jan/09 W-106 Watermain and Water Service Insulation Detail Jan/09 INDEX OF STANDARD DRAWINGS No. W-107 Description Standard Water Service Connection 32mm, 40mm, & 50mm Diameter Date Jan/09 W-108 50mm Diameter Blow-off Assembly Jan/09 W-109 Sampling Station Jan/09 W-110 Air Valve and Chamber Jan/09 W-111 Drain Valve and Chamber Jan/09 W-112 Check Valve and Chamber Detail Jan/09 W-113 Meter Chamber and By-pass Detail for Domestic Service 100mm, 150mm, and 200mm Oct/15 W-114 Combined Fire and Domestic Water Connections Oct/15 W-115 W-116 W-117 W-118 Single Building Commercial & Industrial Lot Servicing with Private Hydrants Single Building Commercial & Industrial Lot Servicing without Private Hydrants Multiple Building Commercial & Industrial Lot Servicing with Single Water Connection Multiple Building Commercial & Industrial Lot Servicing with Two Water Connections Oct/15 Oct/15 Oct/15 Oct/15 W-119 Multiple Unit Industrial/Commercial Lot Servicing Oct/15 W-120 Townhouse Condominium Servicing Oct/15 W-121 Water Valve Locations at Intersections Jan/09 W-122 19mm to 25mm Meter Installation in Building Jan/13 W-123 38mm to 50mm Meter Installation in Building Jan/13 W-124 75mm Tru-Flo Compound Meter in Building Jan/13 W-125 Total Isolation of Existing and New Systems Jan/13 W-126 Connection at Existing Valve 300mm or Greater Watermain Jan/13 W-127 Colour Coding of Hydrants Mar/14 APPENDIX "D" TOWN OF AURORA INFRASTRUCTURE AND ENVIRONMENTAL SERVICES DEPARTMENT SANITARY SEWER DESIGN SHEET APPENDIX "E" TOWN OF AURORA INFRASTRUCTURE AND ENVIRONMENTAL SERVICES DEPARTMENT STORM SEWER DESIGN SHEET
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