HeatStar HSP400ID-G Indirect Fired Owner's Manual

NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING!
OPERATING INSTRUCTIONS
AND OWNER’S MANUAL
MODEL#
HSP400ID-G
READ INSTRUCTIONS CAREFULLY: YOUR SAFETY IS IMPORTANT TO YOU AND TO OTHERS.
Read and follow all instructions. Place instructions in a safe place for future reference. Do not allow
anyone who has not read these instructions to assemble, light, adjust or operate the heater.
PORTABLE INDUSTRIAL NATURAL
GAS/ PROPANE INDIRECT HEATER
WARNING: If the information in this manual is not followed exactly, a fire or explosion
may result causing property damage, personal injury, or loss of life.­
– Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any
other appliance.
– Service must be performed by a service agency.
WARNING: Improper adjustment, alteration, service or maintenance can cause injury or property
damage. Refer to this manual for correct installation and operational procedures. For Assistance or
additional information consult a service agency.
WARNING: This is an unvented gas-fired portable heater. It uses air (oxygen) from the area in
which it is used. Provisions for adequate combustion and ventilation air must be provided. Refer to
“FRESH AIR AND VENTILATION” on page 6.
ENERCO GROUP, INC., 4560 W. 160TH ST., CLEVELAND, OHIO 44135 · 866-447-2194
NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING!
IMPORTANT: READ THIS OWNER’S MANUAL CAREFULLY AND COMPLETELY BEFORE TRYING
TO ASSEMBLE, OPERATE, OR SERVICE THIS HEATER. IMPROPER USE OF THIS HEATER CAN
CAUSE SERIOUS INJURY OR DEATH FROM BURNS, FIRE, EXPLOSION, ELECTRICAL SHOCK,
AND/OR CARBON MONOXIDE POISONING.
GENERAL HAZARD WARNING:
CARBON MONOXIDE POISONING:
Early signs of carbon monoxide poisoning
resemble the flu, with headaches, dizziness,
or nausea. If you have these signs, the heater
may not be working properly. Get fresh air
at once! Have heater serviced. Some people
are more affected by carbon monoxide than
others. These include pregnant women,
persons with heart or lung disease or anemia,
those under the influence of alcohol, and
those at high altitudes.
ONLY PERSONS WHO CAN UNDERSTAND
AND FOLLOW THE INSTRUCTIONS SHOULD
USE OR SERVICE THIS HEATER.
WARNING: FIRE, BURN, INHALATION,
AND EXPLOSION HAZARD. KEEP SOLID
COMBUSTIBLES, SUCH AS BUILDING
MATERIALS, PAPER, OR CARDBOARD A
SAFE DISTANCE AWAY FROM THE HEATER.
AS RECOMMENDED BY THE INSTRUCTIONS
NEVER USE THE HEATER IN SPACES WHICH
DO OR MAY CONTAIN VOLATILE OR
AIRBORNE COMBUSTIBLES, OR PRODUCTS
SUCH AS GASOLINE, SOLVENTS, PAINT
THINNER, DUST PARTICLES, OR UNKNOWN
CHEMICALS.
WARNING: Fuels used in liquefied
propane gas appliances, and the products of
combustion of such fuel, can expose you to
chemicals including benzene, which is known
to the state of California to cause cancer and
cause birth defects or other reproductive harm,
for more information go to www.P65Warnings.
ca.gov
DANGER: CARBON MONOXIDE
POISONING MAY LEAD TO DEATH. USING A
PORTABLE HEATER IN AN ENCLOSED AREA
CAN PRODUCE DEADLY CARBON MONOXIDE.
WARNING: This product can expose you to
chemicals including lead and lead compounds,
which are known to the State of California
to cause cancer and birth defects or other
reproductive harm. For more information visit
www.P65Warnings.ca.gov
WARNING: NOT FOR HOME OR
RECREATIONAL VEHICLE USE
CONTENTS
CONTACT INFORMATION
HAZARD WARNINGS���������������������������������������������������������� 2
RETAIN THIS MANUAL FOR FUTURE REFERENCE.
FOR QUESTIONS, PROBLEMS, MISSING PARTS BEFORE RETURNING
TO RETAILER PLEASE CALL WITH MODEL NUMBER AND SERIAL
NUMBER OF HEATER:
866-447-2194
CLEARANCES TO COMBUSTIBLES��������������������������������������� 3
SPECIFICATIONS������������������������������������������������������������������ 3
PRECAUTIONS��������������������������������������������������������������������� 3
UNPACKING & ASSEMBLY��������������������������������������������������� 5
MONDAY-FRIDAY 8-5 EASTERN TIME
OR E-MAIL USING THE HEATSTAR WEBSITE:
FRESH AIR AND VENTILATION�������������������������������������������� 6
WWW.HEATSTARBYENERCO.COM
OPERATION������������������������������������������������������������������������ 8
In order to provide the best service possible HEATSTAR is now giving
TRANSPORTATION������������������������������������������������������������ 10 you more ways to get in touch with us. Find informational videos at:
STORAGE�������������������������������������������������������������������������� 10
YouTube: youtube.com/heatstarTV
MAINTENANCE����������������������������������������������������������������� 10
HEATSTAR’S full line of product are now at:
TROUBLESHOOTING���������������������������������������������������������� 11
WWW.HEATSTARBYENERCO.COM
PARTS LIST AND DIAGRAM����������������������������������������������� 12
WIRING���������������������������������������������������������������������������� 21
Portable Indirect Natural Gas/ Propane Heaters
2
Installation Instructions and Owner’s Manual
NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING!
SPECIFICATIONS
Heat Input (Max) (kBTU/hr)
Fuel Types
Fuel Consumption
399
Propane (LP)
Natural Gas (NG)
0.4 MCF (NG)
18.53 lb./hr (LP)
Heating Area (Sq. Ft.)
9,875
CFM Output/Static Pressure
Inlet Pressure
4,032/1.08” WC
Minimum: 7” WC
Minimum: 11” WC
Maximum: 10” WC
Maximum: 14” WC
Outlet Pressure
3.5” WC
Max. Outlet Temperature
257˚F
Power Supply
1 Phase, 120V, 60Hz, 13.4A
68 x 27 x 60
Dimensions (L” x W” x H”)
Dry Weight (lb)
406
If you need assistance or heater information such as a instructions manuals, labels, etc. contact the
manufacturer.
CLEARANCES TO COMBUSTIBLES
PRECAUTIONS
Clearances between these HEATSTAR PRO
indirect heaters and adjacent combustible
material (which is part of the building or its
contents) shall not be less than:
Top: 5ft (1.5m)
Sides: 5ft (1.5m)
Front: 8.5ft (2.5m)
Back: 5ft (1.5m)
Caution: When using Thermostat, heater
can start unexpectedly. Turn heater off when
unattended.
WARNING:
• Do not use to heat homes or residential
buildings; for use in public buildings, refer
to national regulations.
• This heater is not suitable for use by
persons (including children) with reduced physical, sensory or mental capacities
or with lack of experience or knowledge
unless supervised by a person responsible
for their safety. Children must be
supervised to make sure they do not play
with the heater. Keep animals at a safe
distance from the heater.
• Improper use of this heater may cause
damage or endanger the life of people,
injuries, burns, explosions, electric shock
or poisoning. The first symptoms of
suffocation by carbon monoxide are similar
to those of flu with headache, light-
THEORY OF OPERATION
By opening the supply circuit, the gas arrives to
the pressurised nozzle, where it is nebulised and
mixed to the combustive air in the combustion
chamber. A spark triggers combustion while the
exhaust fumes are expelled from the chimney. A
series of sensors constantly checks the correct
operation of the heater, stopping the cycle in the
case of a fault. The fan, located at the rear of the
heater, cools the combustion chamber and the
flue gas pass, transferring heat from the latter
into the environment.
Portable Indirect Natural Gas/ Propane Heaters
3
Installation Instructions and Owner’s Manual
NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING!
headedness and/or nausea. These symptoms
could be caused by the faulty functioning of
the heater. IF THESE SYMPTOMS OCCUR,
GO OUTDOORS IMMEDIATELY and have the
heater repaired by technical support.
• All cleaning, maintenance and repair
operations that involve access to dangerous
parts (such as replacing a damaged
power cable) must be performed by the
manufacturer, by their technical support
centre, or by a person with a similar
qualification, in order to prevent any risk,
even if disconnection from the mains is
required.
Please observe the following precautions
when operating your HEATSTAR product.
1. The manufacturer declines any liability for
damage to property/persons deriving from
improper use of the heater.
2. Comply with all local laws and regulations in
force when using the heater.
3. For correct use of the heater and to preserve
the fuel, follow all local laws and the
regulations in force.
4. Fuel tanks must be kept at a minimum
distance from the heater, in accordance with
current standards.
5. Check that the firefighting equipment is
available and suitable to the potential of the
heater.
6. The appliance must only be used as a
hot air heater (heating mode) or fan
(ventilation mode, for models that include
this functionality). Follow these instructions
scrupulously.
7. Only power the heater by using the type
of fuel expressly specified and with current
having the voltage and frequency indicated
on the data plate applied on the heater.
8. The electric power line of the heater must be
equipped with an grounding system, residual
current device, and cut-off switch.
9. Check correct grounding.
10. Only use extensions with suitable section,
with grounding wire.
Portable Indirect Natural Gas/ Propane Heaters
11. The heater must function on a levelled, stable
and fire-proof surface, in order to prevent fire
hazards.
12. It is strictly prohibited to use the appliance in
basements or rooms below ground level.
13. Never handle or conduct maintenance on
the heater when it is hot, connected to the
power supply or in operation.
14. Keep animals at a safe distance from the
heater.
15. Only use in well-ventilated areas. Set-up
a suitable opening in line with current
standards, with the purpose of introducing
fresh air from outdoors.
16. Never use the heater in frequently used
rooms, camping vans, caravans, motorhomes.
17. The heater must not be used in places where
explosive dusts, fumes, gases, fuels, solvents,
paints or other highly flammable vapours are
present.
18. Recommended safety distances between
the heater and flammable substances: front
output 2.5 m (8.5 ft.); on the side, at the top
and at the back = 1.5 m (5 ft.).
19. Heaters used near tarpaulins, curtains or
other similar covering materilas must be kept
at a safe distance. It is advised to use fireproof covering material.
20. If the power supply cable is damaged, it
must be replaced by an authorized technical
support center to prevent any risk.
21. The air vent (rear side) and/or the air outlet
vent (front side) cannot be totally or partially
obstructed for any reason.
22. Only use original kits to direct the air coming
in and/or going out (where applicable).
23. If the heater does not switch on or switch-on
is faulty, consult the “TROUBLESHOOTING”
section.
24. The heater must never be moved, handled
or subjected to any maintenance operations
while running.
25. In any condition of use or non-use of the
appliance, make sure that the flexible gas
hose is not damaged (crushed, bent, twisted,
taut).
4
Installation Instructions and Owner’s Manual
NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING!
26. If the smell of gas is perceived, switch the
appliance off immediately, close the gas
cylinder, disconnect the mains plug and then
contact technical support.
27. When it is controlled by a thermostat, the
heater can turn on at any time.
28. When it is not used, disconnect the heater
from the mains plug, close the gas supply,
disconnect the gas hose from the heater and
plug the gas inlet on the heater.
29. Use original spare parts when replacing the
burner, strictly complying with indications
regarding capacity, type of nozzles and pump
pressure. An increase in burner power could
damage the heater.
30. Only use a soft cloth to clean the heater (do
not use detergents). Do not use water for this
operation.
31. Ask the technical support service to check
that the heater is working properly at least
once a year and/or as required.
GAS SUPPLY CONNECTION
CAUTION: Gas supply connection to the
manifold installed on the heater must only
be performed by qualified personnel and in
compliance with local laws. Pipes and valves
of appropriate section must be used. We
recommend using a manual shut-off valve
and a flexible joint to be positioned between
the gas manifold and main supply piping.
Refer to Figure 1.
FIGURE 1
UNPACKING
CAUTION: If the heater is connected to
natural gas, installation must be compliant
with local laws and, in case of no specific
regulations, refer to the national regulation
on gas fuel ANSI Z223.1/NFPA 54 and to
the natural gas and propane gas installation
regulation CSAB149.1.
WARNING: The packaging material is not a
toy. Keep the plastic bag out of the reach of
children; danger of suffocation!
1. Remove all protective material which may
have been applied to the heater for shipment.
2. The heater is placed on a platform. Lift it
delicately using hooks and chains. Use the
holes on the structure to lift the heater.
3. Check the heater for possible shipping
damage. If any damage is found immediately
contact the manufacturer at 866-447-2194.
CAUTION: Before any switch-on, make sure
the heater is correctly configured. Gas supply
must be in line with the heater configuration.
IF PROPANE GAS (L.P.G.) IS CONNECTED BY
USING A SUPPLY CYLINDER, STRICTLY COMPLY
WITH THE FOLLOWING:
UNIT INSTALLATION
WARNING: Closely follow all the operations
described in this paragraph. Installation must
only be carried out by qualified personnel.
Portable Indirect Natural Gas/ Propane Heaters
WARNING:
• INSTALLATION MUST BE COMPLIANT
WITH LOCAL LAWS AND, IN CASE OF
NO SPECIFIC REGULATIONS, REFER TO
THE NATIONAL REGULATION ON GAS
FUEL ANSI Z223.1/NFPA 54 AND TO
THE NATURAL GAS AND PROPANE GAS
INSTALLATION REGULATION CSAB149.1.
5
Installation Instructions and Owner’s Manual
NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING!
DUCT ADAPTERS
• 5.1.2. TO DETERMINE THE SUPPLY
CYLINDER CAPACITY, WE RECOMMEND
CONSULTING YOUR PROPANE GAS
(L.P.G.) SUPPLIER AND USING QUALIFIED
PERSONNEL.
• 5.1.3. WHEN THE HEATER IS NOT BEING
USED, ALWAYS CLOSE THE GAS SUPPLY
BY USING THE SPECIFIC VALVES. THE
GAS CYLINDER MUST ALSO BE CLOSED,
DISCONNECTED AND STORED IN A
SAFE LOCATION ACCORDING TO THE
STANDARDS AND REGULATIONS IN FORCE,
SAFE FROM POSSIBLE RISKS.
The heater comes with a dual 12” duct adapter
attached. A single 16” duct adapter is available
as an additional accessory as shown in Table 1
below.
ADDITIONAL ACCESSORIES
Table 1 details additional accessories approved
for use with the heater. Instructions for assembly
and operation of accessories are included in
accessory’s packaging.
TABLE 1: ADDITIONAL ACCESSORIES CHART
Description
Part Number
Air Recycle
Kit
F105128 24”x25’ Duct & 24” Clamp
F105127 Adapter Ring
ELECTRICAL CONNECTION
WARNING: When you connect the power
supply plug, check the light lamp with “spark
icon”. See Figure 2. In case the lamp stays
OFF, you must remove the plug, rotate it
180° and reconnect.
Digital
Thermostat
Analog
Thermostat
Single Duct
Adapter 16”
Circuit
Breaker
Reset
Fan
Button
Safety
Thermostat
Light
Burner
Reset
Light
F105106
F105108
FLUE GAS EXHAUST CONNECTION
Thermal efficiency and correct operation of the
heater are directly linked to the correct draught of
the flue gas exhaust chimney. It is recommended
not to make elbows, which may get clogged, or
reductions in the cross-section of the flue gas
exhaust chimney. If the heater is not connected to
an external flue gas exhaust chimney, it must be
provided with an essentially vertical steel flue gas
exhaust and a draught regulator, respecting the
specifications provided in this technical manual.
Light Lamp
FIGURE 2
CAUTION: The electric power line of the
heater must be equipped with an grounding
system, residual current device, and cut-off
switch.
The standard supply of the heater includes
all the control and safety devices essential for
its proper operation: electric panel, burner,
manually reset safety thermostat are already
connected.
During installation, prepare the power supply
connection with cables having an appropriate
cross-section in compliance with national
standards in force and the technical data label
applied to the heater.
NOTE: CHECK THE ELECTRIC CONNECTIONS
BEFORE STARTING THE HEATER.
Portable Indirect Natural Gas/ Propane Heaters
F105126
6
Installation Instructions and Owner’s Manual
NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING!
1. Unscrew the screw outlet gas pressure
collection point and connect an appropriate
pressure gauge. See Figure 4.
WARNING: In case of gas supply circuit pressure test, it is required to close the manual closing valve, isolating the heater and gas manifold
from the rest of the system.
Inlet Gas
Pressure
Collection
Point
HEATER CONFIGURATION
The heater is pre-set by the manufacturer, and the
configuration is shown on the data label applied
on the product. The heater may be configured to
operate with propane gas (L.P.G.) or natural gas.
The manual gas selection valve is used to select
the correct gas supply configuration. Rotating
the manual gas selection valve by 90°degrees
changes from natural gas to propane gas (L.P.G.)
and vice-versa. The manual gas selection valve
is normally locked by a safety device, in order to
prevent accidental tampering. This safety device
must be removed by qualified personnel, strictly
following the instructions provided in this manual.
To rotate the manual gas selection valve knob,
follow the steps below:
1. Unscrew and remove the two screws (A)
locking the valve fastening and remove the
safety device. See Figure 3.
Outlet Gas
Gas Pressure
Pressure
Adjustment Screw Collection
Point
Manual Gas Opening
& Closing Knob
FIGURE 4
2. Rotate the gas pressure adjustment screw
until obtaining the value of 3.5” W.C..
3. Remove the pressure gauge and retighten the
outlet gas pressure collection point screw,
making sure there are no gas leaks.
OPERATION
BEFORE SWITCHING HEATER ON
Before any attempt of starting the heater
is made, familiarize yourself with warnings,
specifications and precautions page 2 - 5.
• Check that minimum safety clearances from
combustibles, listed in “CLEARANCES TO
COMBUSTIBLES” on page 3, is achieved in
all directions.
• Make sure that flue gas is adequately ventilated
from the chimney.
• Attach a duct to the outlet if directed venting
of output clean hot air is desired. Ducting can
be installed with the specific clamp or quick
coupling. Refer to “ACCESSORY CHART” on
page 20 for the correct Duct adapter.
• Check that your electrical supply and any
extension cable can meet the requirements
listed in the specifications table.
FIGURE 3
2. Select the type of gas desired by rotating the
knob by 90 degrees.
3. Replace the safety device and fasten with the
screws removed earlier.
If required, check the correct burner gas supply
pressure:
Portable Indirect Natural Gas/ Propane Heaters
7
Installation Instructions and Owner’s Manual
NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING!
SWITCH-ON
RESETTING THE HEATER
1. Check the presence of gas inside the supply
circuit.
2. Connect the heater to the electrical supply.
3. Adjust the air damper of the burner according
to your needs. See Figure 5.
The appliance stops when an anomaly occurs.
RESETTING THE BURNER: If the burner is blocked,
the indicator light on the control panel turns on.
Refer to Figure 2. Identify and remove the cause
of the block. To reactivate the burner, press the
reset button on it for at least 10 seconds. See
Figure 6.
Burner
Reset
Button
FIGURE 5
FIGURE 6
START-UP IN HEATING MODE
Press the on-off button (the burner starts first
and after about one minute ventilation starts).
Refer to the Control Panel in Figure 2.
NOTE: THE HEATER HAS A SENSOR THAT
CONSTANTLY MONITORS THE OUTLET AIR
TEMPERATURE [FOR NORMAL OPERATION, THE
OUTLET AIR TEMPERATURE MUST BE BELOW
125˚C (257˚F). IF THE OUTLET AIR TEMPERATURE
EXCEEDS 125˚C (257˚F), THE HEATER TURNS OFF
THE BURNER AND REACTIVATES COMBUSTION
AFTER A FEW SECONDS.
Safety
thermostat operation is identified by an indicator
light. Refer to Figure 2. Identify and remove the
cause that triggered the safety thermostat. Press
the reset button located at the back of the heater
all the way.
RESETTING THE CIRCUIT BREAKER: Identify and
remove the cause of activation of the circuit
breaker. Press the reset button to release it. See
Figure 2.
RESETTING THE SAFETY THERMOSTAT:
THE EXTERNAL THERMOSTAT SOCKET
START-UP IN VENTILATION MODE
The heater can only work automatically when a
control device, such as a thermostat or a timer,
is connected to the heater. F105106, a 33ft
digital Thermostat, and F105108, a 33ft analog
thermostat are both approved for use by the
manufacturer with the heater. Connection to
the heater is made by removing the thermostat
socket cap and connecting the room thermostat
to the socket. If no room thermostat will be
connected the cap must be inserted into the
socket.
Press the fan button. See Figure 2.
SWITCHING OFF THE HEATER:
IMPORTANT: Never unplug the heater to
switch it off or before it is completely off.
The heater turns off by pressing the “OFF”
button. The burner box will turn off, and the fan
will continue running to cool off the burner box.
Do not unplug the heater until this cooling
cycle has totally ended. When the outlet air
temperature drops below 50˚C (122˚F), the fan
turns off and the luminous signal of the button
turns on to indicate the presence of voltage
(stand-by condition).
Portable Indirect Natural Gas/ Propane Heaters
8
Installation Instructions and Owner’s Manual
NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING!
TRANSPORTATION
Before any handling, the heater must be switched
off following the proper procedure on page 8,
and disconnected from the electrical and gas
supply. Wait for the heater to cool.
Before handling, make sure that the support
used to move the heater is capable of bearing its
weight (the weight is displayed on the technical
specification of the appliance). Do not attempt to
lift or move the heater without the aid of suitable
FIGURE 7
equipment (this operation must be carried out
with the utmost attention to avoid personal harm 2. Remove the plates, which close the inspection
or damage to the heater).
openings, by removing the screws. See Figure
8.
STORAGE
Inspection Opening
IN ORDER TO KEEP THE HEATER IN THE BEST
Screw
POSSIBLE CONDITIONS, WE RECOMMEND
FOLLOWING THE PROCEDURE BELOW:
• Place the heater in a dry place away from
potential external damage.
MAINTENANCE
WARNING:
Never service heater while it is plugged in,
operating or hot. Severe burns or electrical
shock can occur.
Periodic maintenance is recommended to keep
the heater in good condition, avoiding possible
failures or faults as far as possible.
Gasket
FIGURE 8
3. Remove the gaskets installed and do not reuse
them. Only use new and original gaskets. See
CLEANING THE FAN
Figure 11.
Use compressed air for routine cleaning of the
4. Spray high pressure water inside the chamber
fan, blowing the air through the rear grille.
through the inspection openings. Refer to
CLEANING THE BURNER
Figure 11. When washing, move the nozzle in
Read and understand the specific manual to clean
various positions so the water reaches all the
the burner.
slots of the combustion chamber.
CLEANING THE COMBUSTION CHAMBER
5. Lift the combustion chamber from the back
It is recommended to clean the combustion
to empty as much water as possible from
chamber and flue gas duct at least once a
inside the chamber (this operation must be
year or when required to avoid problems
carried out with the utmost attention to avoid
regarding chimney draught and combustion. The
personal harm or damaging the heater).
combustion chamber is cleaned through the five
6. Reassemble the heater performing the
inspection openings on the front of the heater.
sequence of operations in the opposite order,
replacing the gaskets with original spare
Closely follow this sequence to perform cleaning
parts.
(keep the screws and washers with care):
NOTE: BEFORE SWITCHING THE HEATER BACK
1. Remove the air ducting cone by removing
the screws which secure it to the heater. See ON, MAKE SURE AS MUCH WATER AS POSSIBLE
HAS BEEN ELIMINATED FROM INSIDE THE
Figure 7.
COMBUSTION CHAMBER TO AVOID SERIOUS
DAMAGE.
Installation Instructions and Owner’s Manual
Portable Indirect Natural Gas/ Propane Heaters
9
NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING!
WARNING: BEFORE STARTING ANY MAINTENANCE OR REPAIRS, DISCONNECT THE POWER CABLE
AND MAKE SURE THAT THE HEATER IS COLD.
TABLE 4: PREVENTATIVE MAINTENANCE SCHEDULE
COMPONENT MAINTENANCE FREQUENCY
Safety
Yearly check and/or when required
Thermostat
Nozzle
Replace yearly and/or when required
Electrical
System
Yearly check and/or when required
Fan
Yearly check and/or when required
Motor
Yearly check and/or when required
Combustion
chamber
Yearly check and/or when required
MAINTENANCE PROCEDURE
Contact a technical service center.
Service of these components
should only be performed by a
qualified serviceman. Qualified
service professionals may contact
the manufacturer for a service
manual.
TROUBLESHOOTING
OBSERVED
SYMPTOM­
The heater
does not
start or
does not
remain on
POSSIBLE CAUSE
REMEDY­
No power supply
• Check that there is electric power
• Check that the heater is connected to the correct power supply
• Contact an authorized technical support center or HEATSTAR
customer service
Interrupted power cable
• Contact an authorized technical support center or HEATSTAR
customer service
Electronics need to be reset or are faulty
• Reset the heater
• Contact an authorized technical support center or HEATSTAR
customer service
Incorrect setting of the room thermostat • Set the room thermostat to a temperature higher than the tem(if applicable)
perature of the working environment
No gas supply
• Check that there is gas supply
• Correct the gas supply setting
Foreign substances in the fuel system
• Contact an authorized technical support center or HEATSTAR
customer service
The heater
generates
smoke
during
operation
Foreign substances in the fuel system
• Contact an authorized technical support center or HEATSTAR
customer service
Obstructed inlet air vent
• Remove all possible obstructions from the rear grille
The heater
does not
turn off
Faulty electronic system
• Contact an authorized technical support center or HEATSTAR
customer service
PARTS ORDERING INFORMATION:
PURCHASING: Accessories may be purchased at any HEAT STAR local dealer or direct from the factory
FOR INFORMATION REGARDING SERVICE
Please call Toll-Free 866-447-2194 • www.heatstarbyenerco.com
Our office hours are 8:00 AM – 5:00 PM, EST, Monday
through Friday. Please include the model number, date of purchase, and description of problem in all communication.
Portable Indirect Natural Gas/ Propane Heaters
10
Installation Instructions and Owner’s Manual
NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING!
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Portable Indirect Natural Gas/ Propane Heaters
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Installation Instructions and Owner’s Manual
NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING!
Portable Indirect Natural Gas/ Propane Heaters
12
18
19
26
27
2
25
1
24
3
22 23
22
21
17
6
B
4
10
5 20
7
8 9
11
15
16
12
13
HSP400ID-G
14
PARTS LIST
LIST AND
AND DIAGRAM
DIAGRAM
PARTS
Installation Instructions and Owner’s Manual
NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING!
PARTS LIST
LIST AND
AND DIAGRAM
DIAGRAM
PARTS
HSP400ID-G
#
P/N
PART DESCRIPTION
1
51328
MOTOR
2
51329
MOTOR POWER CORD
3
51278
FAN
4
51334
FIBER ROPE GASKET
5
51335
FLANGE
6
51336
COVER
7
51337
BARREL GASKET
8
51338
BARREL FLANGE
9
51339
SCREW
10
51340
DUCT ADAPTER
11
51341
OUTER SHELL
12
51110
T-STAT HOUSING
13
51343
CLIP
14
51344
CLIP
15
51096
T-STAT AND WIRE
16
51350
NTC SENSOR WIRE
17
51353
BURNER POWER CORD
18
51279
BURNER
19
51280
BURNER HEAD
20
51356
COMPENSATION FLANGE
21
51357
90˚°GAS CONNECTION
22
51358
STRAIGHT GAS CONNECTION
23
51359
GAS SELECTION VALVE
24
51360
GAS VALVE
25
51361
GAS VALVE BRACKET
26
51460
LP/NG BRACKET
27
51461
GAS VALVE POWER CORD
NOTE: Not all parts available. For questions contact manufacturer.
WARNING: Failure to position the parts in accordance with these diagrams or failure to use only
parts specifically approved with this heater may result in property damage or personal injury.
Portable Indirect Natural Gas/ Propane Heaters
13
Installation Instructions and Owner’s Manual
NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING!
13
1
3
B
4
5
2
6
8
7
10
11
12
9
15
14
17
16
18
PARTS LIST
LIST AND
AND DIAGRAM
DIAGRAM
PARTS
HSP400ID-G (Sub-Assembly B)
Portable Indirect Natural Gas/ Propane Heaters
14
Installation Instructions and Owner’s Manual
NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING!
PARTS LIST
LIST AND
AND DIAGRAM
DIAGRAM
PARTS
HSP400ID-G (Sub-Assembly B)
#
P/N
PART DESCRIPTION
1
51363
PC BOARD
2
51083
RELAY
3
51368
LED PC BOARD
4
51369
LED PC BOARD WIRES
5
51370
ROOM T-STAT WIRES
6
51114
SAFETY THERMOSTAT
7
51138
TERMINAL BLOCK
8
51374
AUTOMATIC SWITCH
9
51376
BURNER WIRES
10
51377
90˚ SOCKET
11
51119
THERMOSTAT RESET CAP
12
51379
LIGHT CAP
13
51190
THERMOSTAT SOCKET
14
51193
THERMOSTAT CAP
15
51191
PLUG,ROOM,TSTAT
16
51385
POWER CORD
17
51389
WIRES FOR MOTOR
18
51390
SOCKET
NOTE: Not all parts available. For questions contact manufacturer.
WARNING: Failure to position the parts in accordance with these diagrams or failure to use only
parts specifically approved with this heater may result in property damage or personal injury.
Portable Indirect Natural Gas/ Propane Heaters
15
Installation Instructions and Owner’s Manual
NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING!
PARTS LIST
LIST AND
AND DIAGRAM
DIAGRAM
PARTS
8
1
2
3
5
4
6
5
4
7
3
2
1
HSP400ID-G
Portable Indirect Natural Gas/ Propane Heaters
16
Installation Instructions and Owner’s Manual
NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING!
PARTS LIST
LIST AND
AND DIAGRAM
DIAGRAM
PARTS
HSP400ID-G
#
P/N
PART DESCRIPTION
1
51391
COTTER PIN
2
51392
WHEEL WASHER
3
51128
PNEUMATIC WHEEL
4
51091
WHEEL BUSHING
5
51462
LIFTING ARC FOOT
6
51463
LIFTING ARC
7
51090
WHEEL AXLE
8
51086
HANDLE
NOTE: Not all parts available. For questions contact manufacturer.
WARNING: Failure to position the parts in accordance with these diagrams or failure to use only
parts specifically approved with this heater may result in property damage or personal injury.
Portable Indirect Natural Gas/ Propane Heaters
17
Installation Instructions and Owner’s Manual
NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING!
2
4
3
6
Portable Indirect Natural Gas/ Propane Heaters
18
Installation Instructions and Owner’s Manual
1
5
11 10
9
8
7
15
16
14
18
17
12
HSP400ID-G
13
PARTS LIST
LIST AND
AND DIAGRAM
DIAGRAM
PARTS
NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING!
PARTS LIST
LIST AND
AND DIAGRAM
DIAGRAM
PARTS
HSP400ID-G
#
P/N
PART DESCRIPTION
1
51262
BURNER BACK COVER
2
51302
AIR PRESSURE SWITCH
3
51303
PRIMARY CONTROL BOX
4
51330
CONTROL BOX BASE
5
51332
120/24 VOLT TRANSFORMER
6
51342
AIR SWITCH TUBE & CONNECTOR
7
51349
IONIZATION LEAD
8
51355
CHASSIS MOUNTING COLLAR
9
51371
FAN
10
51372
COMPACITOR
11
51373
MOTOR
12
51378
MOUNTING GASKET
13
51538
MOUNTING FLANGE
14
51539
HEAD ASSEMBLY
15
51540
ELECTRODE
16
51382
PROBE
17
51403
DIFFUSER
18
51404
DISTRIBUTOR DIFFUSER DISK
NOTE: Not all parts available. For questions contact manufacturer.
WARNING: Failure to position the parts in accordance with these diagrams or failure to use only
parts specifically approved with this heater may result in property damage or personal injury.
Portable Indirect Natural Gas/ Propane Heaters
19
Installation Instructions and Owner’s Manual
NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING!
PARTS LIST: ACCESSORY CHART
PART #
DESCRIPTION
F105126
16" Single Duct adapter
F150040
Flex Heat Duct 12” x 25’
F150050
Flex Heat Duct 16” x 25’
F105127
Adapter Ring for Air Recycling System
F105128
24” x 25’ Duct & 24” Clamp for Air Recycling System
F105106
Digital Thermostat 33 ft
F105108
Remote Analog Thermostat 33 ft
PARTS ORDERING INFORMATION:
PURCHASING: Accessories may be purchased at any HEAT STAR local dealer or direct from the factory
FOR INFORMATION REGARDING SERVICE
Please call Toll-Free 866-447-2194 • www.heatstarbyenerco.com
Our office hours are 8:00 AM – 5:00 PM, EST, Monday
through Friday. Please include the model number, date of purchase, and description of problem in all
communication.
Portable Indirect Natural Gas/ Propane Heaters
20
Installation Instructions and Owner’s Manual
NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING!
WIRING DIAGRAM
CABLE #
Portable Indirect Natural Gas/ Propane Heaters
21
TYPE CABLE
1
PHASE
2
NEUTRAL
3
GROUND
4
BURNER PHASE
5
BURNER NEUTRAL
6
BURNER GROUND
7
FAN NEUTRAL
8
FAN GROUND
9
FAN PHASE
10
ELECTRONIC BOARD PHASE
11
ELECTRONIC BOARD NEUTRAL
12
KEYBOARD GROUND
13
KEYBOARD NEUTRAL
14
BURNER SIGNAL LOCK
15
COMMAND ON/OFF
16
KEYBOARD PHASE
17
ALARM LIGHT
18
COMMAND RELAY FAN
19
24VDC
20
THERMOSTAT NEUTRAL
21
THERMOSTAT PHASE
22
THERMOSTAT CONTACT
23
THERMOSTAT GROUND
24
RELAY FAN
25
RELAY FAN
26
PRE HEATER NEUTRAL
27
PRE HEATER PHASE
28
NTC SENSOR
29
NTC SENSOR
Installation Instructions and Owner’s Manual
NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING!
OPERATING INSTRUCTIONS
AND OWNER’S MANUAL
MODEL#
HSP400ID-G
READ INSTRUCTIONS CAREFULLY: YOUR SAFETY IS IMPORTANT TO YOU AND TO OTHERS.
Read and follow all instructions. Place instructions in a safe place for future reference. Do not allow
anyone who has not read these instructions to assemble, light, adjust or operate the heater.
WARNING:
USE ONLY MANUFACTURER’S REPLACEMENT PARTS. USE OF ANY OTHER PARTS COULD
CAUSE INJURY OR DEATH. REPLACEMENT PARTS ARE ONLY AVAILABLE DIRECT FROM
THE FACTORY AND MUST BE INSTALLED BY A QUALIFIED SERVICE AGENCY.
REPLACEMENT PARTS ORDERING INFORMATION:
PURCHASING: Accessories may be purchased at any HEATSTAR by Enerco local dealer
or direct from the factory
FOR INFORMATION REGARDING SERVICE
Please call Toll-Free 866-447-2194
WWW.HEATSTARBYENERCO.COM
Our office hours are 8:00 AM – 5:00 PM, EST, Monday through Friday.
Please include the model number, date of purchase, and description of problem in all
communication.
LIMITED WARRANTY
The company warrants this product to be free from imperfections in material or
workmanship, under normal and proper use in accordance with instructions of The
Company, for a period of one year from the date of delivery to the buyer. The Company,
at its option, will repair or replace products returned by the buyer to the factory,
transportation prepaid within said one year period and found by the Company to have
imperfections in material or workmanship.
If a part is damaged or missing, call our Technical Support Department at 866-447-2194.
Address any Warranty Claims to the Service Department, Enerco Group, Inc., 4560 W.
160TH ST., Cleveland, Ohio 44135. Include your name, address, telephone number, serial
number off heater and include details concerning the claim. Also, supply us with the
purchase date and the name and address of the dealer from whom you purchased our
product.
The foregoing is the full extent of the responsibility of the Company. There are no other
warranties, express or implied. Specifically there is no warranty of fitness for a particular
purpose and there is no warranty of merchantability. In no event shall the Company be
liable for delay caused by imperfections, for consequential damages, or for any charges
of the expense of any nature incurred without its written consent. The cost of repair
or replacement shall be the exclusive remedy for any breach of warranty. There is no
warranty against infringement of the like and no implied warranty arising from course
of dealing or usage of trade. This warranty will not apply to any product which has been
repaired or altered outside of the factory in any respect which in our judgment affects
its condition or operation.
Some states do not allow the exclusion or limitation of incidental or consequential
damages, so the above limitation or exclusion may not apply to you. This Warranty gives
you specific legal rights, and you may have other rights which vary from state to state.
Enerco Group, Inc. reserves the right to make changes at any time, without notice or
obligation, in colors, specifications, accessories, materials and models.
ENERCO Technical Products, Inc., 4560 W. 160TH ST., CLEVELAND, OHIO 44135 • 866-447-2194
HEATSTAR is a registered trademarks of ENERCO Technical Products, Inc.
© 2019, ENERCO Technical Products. All rights reserved
Portable Indirect Natural Gas/ Propane Heaters
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Installation Instructions and Owner’s Manual