Upright AB38 Operation And Parts Manual
The Upright AB38 is a bi-energy aerial work platform designed for lifting personnel and tools to overhead workplaces. It features a telescopic boom, platform leveling, and both electric and engine power for versatility. The AB38 is also equipped with safety features like an emergency lowering system and a load sensing alarm. This manual provides comprehensive information on operating, maintaining, and inspecting the AB38.
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Operation and Parts Manual AB38 BI-ENERGY SERIAL NO. 2767 to Current WARNING All personnel shall carefully read, understand and follow all safety rules, operating instructions, and National Safety Instructions/Requirements before operating or performing maintenance on any UpRight Aerial Work Platform. p/n : 502513-000 AB38 Bi - Energy Serial Numbers 2767 – Current ENGLISH When contacting UpRight for service or parts information, be sure to include the MODEL and SERIAL NUMBERS from the equipment nameplate. Should the nameplate be missing, the SERIAL NUMBER is also stamped on top of the chassis above the front axle pivot. Serial number stamped on floor of chassis beneath the steering cylinder. USA UI Distribution North America inc. 2686 S. Maple Avenue Fresno, CA, 93725 Tel: (559) 443 6600 Fax: (559) 268 2433 Email: [email protected] www.uidistribution.com UpRight Unit S1, Park West Industrial Park Friel Avenue Nangor Road Dublin 12, Ireland TEL: +353 1 620 9300 FAX: +353 1 620 9301 OPERATION MANUAL WARNING All personnel shall carefully read, understand and follow all safety rules and operating instructions before operating or performing maintenance on any UpRight aerial work platform. Safety Rules Electrocution Hazard Tip Over Hazard Fall Hazard NEVER position the platform without first checking for overhead obstructions or other hazards. NEVER climb, stand, or sit on platform guardrails or midrail. A 83B Collision Hazard g t h iRp U THIS MACHINE IS NOT INSULATED! NEVER elevate the platform or drive the machine while elevated unless the machine is on a firm, level surface. USE OF THE AERIAL WORK PLATFORM: This aerial work platform is intended to lift persons and his tools as well as the material used for the job. It is designed for repair and assembly jobs and assignments at overhead workplaces (ceilings, cranes, roof structures, buildings etc.). All other uses of the aerial work platform are prohibited! THIS AERIAL WORK PLATFORM IS NOT INSULATED! For this reason it is imperative to keep a safe distance from live parts of electrical equipment! Exceeding the specified permissible maximum load is prohibited! See “Platform Capacity” on page4 for details. The use and operation of the aerial work platform as a lifting tool or a crane is prohibited! NEVER exceed the manual force allowed for this machine. See “Manual Force” on page 4 for details. DISTRIBUTE all platform loads evenly on the platform. NEVER operate the machine without first surveying the work area for surface hazards such as holes, drop-offs, bumps, curbs, or debris; and avoiding them. OPERATE machine only on surfaces capable of supporting wheel loads. NEVER operate the machine when wind speeds exceed this machine’s wind rating. See “Beaufort Scale” on page 4 for details. IN CASE OF EMERGENCY push EMERGENCY STOP switch to deactivate all powered functions. IF ALARM SOUNDS while platform is elevated, STOP, carefully lower platform. Move machine to a firm, level surface. Climbing up the railing of the platform, standing on or stepping from the platform onto buildings, steel or prefab concrete structures, etc., is prohibited! Dismantling the entry gate or other railing components is prohibited! Always make certain that the entry gate is closed and securely locked! It is prohibited to keep the entry gate in an open position when the platform is raised! To extend the height or the range by placing of ladders, scaffolds or similar devices on the platform is prohibited! NEVER perform service on machine while platform is elevated without blocking elevating assembly. INSPECT the machine thoroughly for cracked welds, loose or missing hardware, hydraulic leaks, loose wire connections, and damaged cables or hoses before using. VERIFY that all labels are in place and legible before using. NEVER use a machine that is damaged, not functioning properly, or has damaged or missing labels. To bypass any safety equipment is prohibited and presents a danger for the persons on the aerial work platform and in its working range. NEVER charge batteries near sparks or open flame. Charging batteries emit explosive hydrogen gas. Modifications to the aerial work platform are prohibited or permissible only at the approval by UpRight. AFTER USE, secure the work platform from unauthorized use by turning the keyswitch off and removing key. Operation Manual Page 1 C ONTENTS Operation Safety Rules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 1 Introduction & General Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 3 Special Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 4 Controls & Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 5 Pre-Operation & Safety Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 5 System Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 6 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 6 & 7 Emergency Lowering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 7 Transporting the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 8 Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 9 Battery Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 10 Inspection & Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 11 Daily Preventative Maintenance Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 12 Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 13 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 14 Parts & Electrical Schematics General Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 2 & 3 Engine Spares . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 4 Electrical Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 5 Alternator Wiring Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 6 Page 2 Operation Manual Introduction I NTRODUCTION This manual covers the AB38 Bi-Energy Aerial Work Platform. This manual must be stored on the machine at all times. Read, understand and follow all safety rules and operating instructions before attempting to operate the machine. G ENERAL D ESCRIPTION Figure 1: AB38 Bi-Energy 1. Platform ! W A R N I N G 1 ! 4 2 5 3 DO NOT use the maintenance platform without guardrails properly assembled and in place 6 2. Entry Bar 3. Elevating Assembly 4. Platform Controls 5. Manual Case 6. Lower Controls 7. Hydraulic Reservoir 8 10 8. Level Sensor 9. Batteries 10. Emergency Lowering Valves 11. Battery Charger 11 9 7 10 Operation Manual Page 3 Special Limitations S PECIAL L IMITATIONS Travel with the platform raised is limited to creep speed range. Elevating the platform is limited to firm, level surfaces only. D A N G E R ! ! The elevating function shall ONLY be used when the work platform is level and on a firm surface. The work platform is NOT intended to be driven over uneven, rough, or soft terrain. PLATFORM CA PA C IT Y The maximum platform capacity for the AB38 Bi-Energy is 215kg (475lbs). Two people and tools may occupy the platform. D A N G E R ! ! DO NOT exceed the maximum platform capacity or the platform occupancy limits for this machine. MA N UA L FO R CE Manual force is the force applied by the occupants to objects such as walls or other structures outside the work platform. The maximum allowable manual force is limited to 200 N (45 lbs.) of force per occupant, with a maximum of 400 N (90 lbs.) for two occupants. D A N G E R ! ! DO NOT exceed the maximum amount of manual force for this machine. LIFT OV E RLO A D A LA R M The AB38 Bi-Energy is fitted with a load sensing system designed to comply with the requirements os BS EN 280 : 2001 If a load equivelent to 90% of safe working load is lifted a fault code “03” will be displayed on the digital display on the platform control box. If a load which is greater than the safe working load is present in the basket all machine functions will cease to operate and an acoustic warning will sound. In order to return to normal operation a load equal to or less than the safe working load must be present in the basket and the power must be re-cycled, power can be re-cycled by pushing the emergency stop button and releasing it again. BE AU F O RT SC A L E Never operate the machine when wind speeds exceed 25 km/h (15 mph) [Beaufort scale 4]. BEAUFORT RATING m/s 3 4 5 6 7 3,4~5,4 5,4~8,0 8,0~10,8 10,8~13,9 13,9~17,2 Page 4 WIND SPEED km/h ft/s 12,25~19,4 19,4~28,8 28,8~38,9 38,9~50,0 50,0~61,9 11.5~17.75 17.75~26.25 26.25~35.5 35.5~45.5 45.5~56.5 mph 7.5~12.0 12.0~18 18~24.25 24.5~31 31.~38.5 GROUND CONDITIONS Papers and thin branches move, flags wave. Dust is raised, paper whirls up, and small branches sway. Shrubs with leaves start swaying. Wave crests are apparent in ponds or swamps. Tree branches move. Power lines whistle. It is difficult to open an umbrella. Whole trees sway. It is difficult to walk against the wind. Operation Manual Controls and Indicators C ONTROLS AND I NDICATORS The operator shall know the location of each control and indicator and have a thorough knowledge of the function and operation of each before attempting to operate the unit. Figure 2: Controls and Indicators Upper Controls 1. Emergency Stop 2. Cage Level 1 3. Upper Boom 11 4. Lower Boom 10 5. Drive 2 9 3 6. Horn 7. Slew (Rotate) 4 8. Display 5 9. Telescope 10. Joystick 11. Key Switch (on side of box) 6 7 8 Lower Controls 7 1 1. Emergency Stop 2. Upper Boom 2 3. Lower Boom 4. Slew (Rotate) 3 5. Telescope 6. Enable 7. Analog Rocker 4 5 6 P RE -O PERATION S AFETY I NSPECTION NOTE: Carefully read, understand and follow all safety rules, operating instructions, labels and National Safety Instructions/Requirements. Perform the following steps each day before use. 1. Remove the Chassis Covers and inspect for damage, fluid leaks or missing parts. 2. Check the level of the hydraulic fluid with the platform fully lowered. Remove the Chassis Covers and remove the reservoir cap, fluid should be visible on the dipstick. Add recommended hydraulic fluid if necessary. See “Specifications” on page 14. 3. Check that the fluid level in the batteries is correct. See “Battery Maintenance” on page 10. 4. Verify that the batteries are charged. 5. Check that the A.C. extension cord has been disconnected from the chassis outlet. 6. Check that all guardrails are in place and all fasteners are properly tightened. 7. Inspect the machine thoroughly for cracked welds and structural damage, loose or missing hardware, hydraulic leaks, damaged control cable and loose wire connections. Operation Manual Page 5 System Function Inspection S YSTEM F UNCTION I NSPECTION Refer to Figure 1 and Figur e2 for the locations of various controls and indicators. ! W A R N I N G ! STAND CLEAR of the work platform while performing the following checks. Before operating the machine, survey the work area for surface hazards such as holes, drop-offs, bumps and debris. Check in ALL directions, including above the work platform, for obstructions and electrical conductors. Protect the control console cable from possible damage while performing checks. 1. Move the machine, if necessary, to an unobstructed area to allow for full elevation. 2. Pull Chassis Emergency Stop Switch to the ON position. 3. Pull Platform Emergency Stop Switch to the ON position. 4. Visually inspect the elevating assembly, lift cylinder, cables, and hoses for cracked welds and structural damage, loose hardware, hydraulic leaks, loose wire connections, and erratic operation. Check for missing or loose parts. 5. Test each machine function (Lift, Slew, Telescope) from the lower control station by pressing and holding the desired function button then moving the Analog Rocker to the Up or Down position (ref: chassis controls illustration on page 5) 6. Open the Emergency Lowering Valve (see Figure 3) by pulling the knob out to check for proper operation. When the platform is lowered, release the knob. 7. Push the Chassis Emergency Stop Switch to check for proper operation. All machine functions should be disabled. Twist the Chassis Emergency Stop Switch to resume. 8. Climb onto the cage. 9. Check that the route is clear of obstacles (persons, obstructions, debris), is level, and is capable of supporting the wheel loads. 10. Mount the platform and properly close the drop bar. 11. Test each machine function (Drive, Lift, Slew, Telescope, Platform Rotate, Cage Level) from the upper control station by pressing the desired function button then moving the Joystick to the Forward or Back position (ref: platform controls illustration on page 5) 12. Push the Platform Emergency Stop Switch to check for proper operation. All machine functions should be disabled. Pull out the Platform Emergency Stop Switch to resume. O PERATION Before operating the work platform, ensure that the Pre-Operation Safety Inspection has been completed and that any deficiencies have been corrected. Never operate a damaged or malfunctioning machine. The operator must be thoroughly trained on this machine. ELEVATING THE PLATFORM 1. Select either the lower or upper boom lift function button (the button will illuminate to confirm selection). 2. While engaging the Interlock Switch, push the Control Handle forward. 3. If the machine is not level the tilt alarm will sound and the machine will not lift. LOWERING THE PLATFORM 1. Select either the lower or upper boom lift function button (the button will illuminate to confirm selection). 2. While engaging the Interlock Switch, pull the Control Handle backwards. 3. If the machine is not level the tilt alarm will sound and the machine will only descend. Page 6 Operation Manual Operation ROTATING THE PLATFORM 1. Select the rotate function button (the button will illuminate to confirm selection). 2. While engaging the Interlock Switch, move the Control Handle forwards or backwards to achieve clockwise or counterclockwise rotation. 3. If the machine is not level the tilt alarm will sound and the machine will not rotate. OPERATING THE TE L E S C O P E 1. Select telescope function button (the button will illuminate to confirm selection). 2. While engaging the Interlock Switch, move the Control Handle forwards or backwards to extend or retract the telescopic boom. 3. If the machine is not level the tilt alarm will sound and the telescope boom will only retract. LEVELLING THE CAGE 1. Select platform level function button (the button will illuminate to confirm selection). 2. While engaging the Interlock Switch, move the Control Handle forwards or backwards to adjust the floor angle of the cage (this can only be done when the machine is in the stowed position). 3. If the machine is not level the tilt alarm will sound and the machine will not operate. STARTING THE EN GI NE 1. The engine is started by turning the key on the control box to “Start”, the key will spring back to the “Run” position during normal operation of the engine. 2. The engine can be used to charge the batteries or power the machine when the batteries are low. EMERGENCY LOWERING ! W A R N I N G ! If the platform should fail to lower, NEVER climb down the elevating assembly. Stand clear of the elevating assembly while operating the Emergency Lowering Valve Knob. Figure 3: Emergency Lowering Valve Ask a person on the ground to open the Emergency Lowering Valve to lower the platform. The Emergency Lowering Valve is located on the base of each lift cylinder. 1. Open the Emergency Lowering Valve by pulling the knob out. 2. To close, release the knob. NOTE: The platform will not elevate if the Emergency Lowering Valve is open. Emergency Lowering Valves AF T ER US E EA CH DA Y 1. Ensure that the platform is fully lowered. 2. Park the machine on a firm level surface, preferably under cover, secure against vandals, children and unauthorized operation. 3. Turn the Chassis Key Switch to OFF and remove the key to prevent unauthorized operation. Operation Manual Page 7 Transporting the Machine TRANSPORTING THE M ACHINE BY CRA N E Secure the straps to chassis lifting/tie down points only. BY FO RK L IF T ! D A N G E R ! Forklifting and Lifting by Crane are for transport only. See specifications for weight of machine and be certain that forklift is of adequate capacity to lift the machine. Figure 4: Transporting the Machine Forklift from the side by lifting under the Chassis. B Y TR U C K 1. Maneuver the machine into transport position and chock wheels. 2. Secure the machine to the transport vehicle with chains or straps of adequate load capacity attached to the chassis lifting/tie down points. C A U T I O N Overtightening of the chains or straps attached to the Tie Down lugs may result in damage to the machine Lift / Tie Down Points 2 Rear & 2 Front Page 8 Operation Manual Maintenance M AINTENANCE ! W A R N I N G ! Never perform service while the platform is elevated. HYDRAULIC F LUID The hydraulic fluid reservoir is located in the chassis door. Figure 5: Hydraulic Fluid Reservoir and Dipstick NOTE: Never add fluid if the platform is elevated. CHECK HYDRAULIC FLUID 1. Make sure that the platform is fully lowered. 2. Open the chassis door. 3. Remove the filler cap from the hydraulic fluid reservoir. Filler Cap 4. Check the fluid level on the dipstick on the filler cap. 5. Add the appropriate fluid to bring the level to the FULL mark. See “Specifications” on page14 Operation Manual Page 9 Maintenance BATTER Y MAINTENANCE Figure 6: Access to Batteries ! W A R N I N G ! Hazard of explosive gas mixture. Keep sparks, flame, and smoking material away from batteries. Always wear safety glasses when working near batteries. Battery fluid is highly corrosive. Thoroughly rinse away any spilled fluid with clean water. Always replace batteries with UpRight batteries or manufacturer approved replacements weighing 26,3 kg (58 lbs.) each. • Check the battery fluid level daily, especially if the machine is being used in a warm, dry climate. • If electrolyte level is lower than 10 mm (3/8 in.) above the plates add distilled water only. DO NOT use tap water with high mineral content, as it will shorten battery life. • Keep the terminals and tops of the batteries clean. • Refer to the Service Manual to extend battery life and for complete service instructions. BATTERY CHARGING Figure 7: Battery Charge Indicator Charge the batteries at the end of each work shift or sooner if the batteries have been discharged. ! W A R N I N G Battery Charge Indicator ! Charge the batteries in a well ventilated area. Do not charge the batteries when the machine is near a source of sparks or flames. Permanent damage to the batteries will result if the batteries are not immediately recharged after discharging. Never leave the battery charger operating for more than two days. Never disconnect the cables from the batteries when the charger is operating. Keep the charger dry. 1. Check the battery fluid level. If the battery fluid level is lower than 10 mm (3/8 in.) above the plates add distilled water only. 2. Connect an appropriate extension cord to charger outlet plug in Right Module Door. Plug the extension cord into a properly grounded outlet of proper voltage and frequency. 3. The charger turns on automatically after a short delay. The LED charge indicator will illuminate. After completion of the charge cycle the LED will blink, indicating that the charger is in a continuing maintenance mode. DO NOT leave the charger plugged in for more than 48 hours, as permanent damage to the batteries may occur. NOTE: The battery charger circuit must be used with a GFI (Ground Fault Interrupt) outlet. NOTE: DO NOT operate the machine while the charger is plugged in. Page 10 Operation Manual Inspection and Maintenance Schedule I NSPECTION AND M AINTENANCE S CHEDULE The Complete Inspection consists of periodic visual and operational checks, along with periodic minor adjustments that assure proper performance. Daily inspection will prevent abnormal wear and prolong the life of all systems. The inspection and maintenance schedule should be performed at the specified intervals. Inspection and maintenance shall be performed by personnel who are trained and familiar with mechanical and electrical procedures. ! W A R N I N G ! Before performing preventative maintenance, familiarize yourself with the operation of the machine. Always block the elevating assembly whenever it is necessary to perform maintenance while the platform is elevated. The daily preventative maintenance checklist has been designed for machine service and maintenance. Please photocopy the Daily Preventative Maintenance Checklist and use the checklist when inspecting the machine. Operation Manual Page 11 Daily Preventative Maintenance Checklist D AILY P REVENTATIVE M AINTENANCE C HECKLIST MAINTENANCE TABLE KEY PREVENTATIVE MAINTENANCE REPORT Y = Yes/Acceptable Date: _______________________________________ N = No/Not Acceptable Owner: ______________________________________ R = Repaired/Acceptable Model No: ___________________________________ Serial No: ____________________________________ Serviced By: _________________________________ COMPONENT INSPECTION OR SERVICES Check electrolyte level. Battery Check battery cable condition. Check hoses for pinch or rubbing points. Chassis Check welds for cracks. Check the exterior of the cable for pinching, Control Cable binding or wear. Controller Check switch operation. Drive Motors Check for operation and leaks. Elevating Assembly Inspect for structural cracks. Emergency Hydraulic Operate the emergency lowering valve and System check for serviceability. Page 12 Y N R COMPONENT Entire Unit Hydraulic Fluid Hydraulic Pump Hydraulic System Labels Platform Deck and Rails Platform Deck and Rails Tires INSPECTION OR SERVICES Y N R Check for and repair collision damage. Check fluid level. Check for hose fitting leaks. Check for leaks. Check for peeling, missing, or unreadable labels & replace. Check welds for cracks. Check condition of deck. Check for damage. Operation Manual Operation Manual PART No 500264-000 500306-000 500257-000 57695-000 57382-000 57696-000 57429-000 57430-000 57692-000 58472-000 500467-000 58881-001 58080-000 58186-000 500423-000 500305-000 58181-000 57392-000 58860-000 500438-000 500422-000 501823-000 501820-000 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 500206-000 2 1 1 1 2 2 2 2 1 1 1 2 1 1 1 1 1 1 2 1 1 3 2 QTY WT=-kgs 'UpRight AB38' BOOMS DECAL LOWER CONTROL BOX LEGEND AB38 LOGO BALLAST STRIP EMERGENCY LOWERING DECAL 'UpRight' LOGO BATTERY FLUID LEVEL EXPLOSION HAZARD IMPORTANT BEFORE USING... NAME PLATE HANDPUMP DECAL HAZARD TAPE 4" (0.3m + 0.45m) CAGE LEVELLING EMERGENCY DOWN-ON/OFF DECAL OPERATORS MANUAL UPPER CONTROL BOX LEGEND WARNING: 3-POINT DECAL S.W.L. DECAL PINCH POINT LOWER CONTROL COVER DECAL SERVICE & PARTS MANUAL DANGER - HOT SURFACE DECAL : "BI-ENERGY" DESCRIPTION DECAL ASSEMBLY Labels L ABELS These labels shall be present and in good condition before operating the machine. Be sure to read, understand and follow these labels when operating the machine. Page 13 Specifications S PECIFICATIONS ITEM Duty Cycle Platform Size Max. Platform Capacity CE Version ANSI Version Max. Num ber of Occupants Height Maximum Working Height Maximum Platf orm Height Min. Platf orm Floor Height Max. Working Outreach Platform Height at Maxim um Outreach Stowed Dim ens ions METRIC IMPERIAL 45% of 8 hour s hift 0.7 m x 1.3 m (ins ide guardrails ) 200 kg 215 kg 2 People 440 lbs 475 lbs 2 People 13.45 m 11.45 m 0.65 m 6.10 m 44.12 ft 37.56 ft 2.13 ft 20.00 ft 5.40 m 17.72 ft 4.04 m 13.25 ft 1.71 m 5.61 ft 2.00 m 6.56 ft Height Ground Clearence 0.13 m 0.43 ft Wheel Bas e X Guage 2.00 m x 1.27 m 6.56 ft x 4.16 ft Rotation 362 degrees non-continuous 362 degrees non-continuous Gros s Weight-CE Vers ion 3670 kg 8091 lbs Gros s Weight-ANSI Vers ion 4108 kg 9057 lbs Gros s Weight-CE Rotator 3800 kg 8378 lbs Drive Speed Stowed 0 - 4 km /h 0 - 2.49 m ph Drive Speed Elevated 0 - 0.72 km /h 0 - 0.45 m ph Maxim um Gradeability 36% 36% Ins ide Turning Radius 0.40 m 1.31 ft Outs ide Turning Radius 2.66 m 8.73 ft Power Source 48V DC 4kw, 8 x 6V 220Ah Batteries 48V DC 5.4 HP, 8 x 6V 220Ah Batteries Sys tem Voltage 48V 48V Battery Charger 48V 25A 220/110VAC 50/60 Hz 48V 25A 220/110VAC 50/60 Hz (OR) Kubota OC95 (6.5KW @ 3000rpm ) s uppling 80Am ps @ 48v Hydraulic Tank Capacity 25 Litres 6.5 Gallons US Max. Hydraulic Pres s ure 145 bar 2105 ps i Hydraulic Oil ISO #46 ISO #46 Lift Sys tem 2 Double acting lift cylinders with 2 Double acting lift cylinders with Lock Valves and Manual Em ergency Lock Valves and Manual Em ergency Lowering Facility. Lowering Facility. 1 Double Acting Teles copic Cylinder 1 Double Acting Teles copic Cylinder Control Sys tem One handed Proportional Joys tick One handed Proportional Joys tick Operating Energy Efficient Motor Operating Energy Efficient Motor Control Sys tem (MOS 90) Control Sys tem (MOS 90) Wheels /Tyres 400 m m Diam eter Steel Dis c Wheel 15.75 inch Diam eter Steel Dis c Wheel with Solid all Surface tyres with Solid all Surface tyres Braking Autom atic Spring Applied Autom atic Spring Applied Hydraulic Releas e Hydraulic Releas e Sound Pres s ure Level at 84 db(A) 84 db(A) Length Width Kubota OC95 Diesel Engine specs Fuel Diesel Fuel consumption 0.8L Per Hour Power 6.5kw @ 300rpm Diesel Tank Capacity 12L (Mounted Seperately) Alternator 80Amps @ 48v Page 14 Diesel 0.8L Per Hour 6.5kw @ 300rpm 12L (Mounted Seperately) 80Amps @ 48v Operation Manual ILLUSTRATED PARTS BREAKDOWN & ELECTRICAL SCHEMATIC 0.1 INTRODUCTION This section lists and illustrates the replaceable assemblies and parts of this product, as manufactured by UpRight. Each parts list contains the component parts for that assembly. C ONTENTS General Assembly.....................................................Page 2 & Page 3 Engine Spares...........................................................................Page 4 Electrical Schematic.................................................................Page 5 Alternator Schematic................................................................Page 6 AB38 Bi-Energy PARTS MANUAL Page1 Illustrated Parts Breakdown - General Assembly General Assembly Item Part 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 20 21 22 23 24 25 501845-000 501798-000 501790-000 501797-000 501779-000 501785-000 501793-000 501761-000 500260-001 501765-000 501792-000 501760-000 501787-000 501795-000 501791-000 501786-000 501847-000 501769-000 501824-000 501844-000 501814-000 501789-000 501774-000 501743-000 501788-001 501788-000 Description FUEL FILTER MOUNTING PLATE AIR INLET, BOTTOM DUCT AIR FILTER, ACCESS PANEL AIR INLET, TOP DUCT WELDMENT PROTECTION FRAME HYDRAULIC TANK COVER ALTERNATOR MOUNTING PLATE HYDRAULIC BLOCK MOUNTING BRACKET HYDRAULIC TANK DIESEL TANK MOUNTING BRACKET RECTIFIER MOUNTING BRACKET ENGINE COMPARTMENT DIVIDER PLATE SIDE PLATE (HYDRAULIC TANK) PUMP MOTOR MOUNTING BRACKET ENGINE BATTERY TRAY EXHAUST BLANKING PLATE ELECTRICAL BOX MOUNTING PLATE EXHAUST EXHAUST BRACKET VIBRATION MOUNT VIBRATION BUMPERS CHASSIS ENGINE SIDE PANEL ENGINE COVER ENGINE HINGE, ENGINE COVER (LH) HINGE, ENGINE COVER (RH) QTY. 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 6 6 1 1 1 1 1 1 Page2 AB38 Bi-Energy PARTS MANUAL Illustrated Parts Breakdown - General Assembly Drawing # AB38 Bi-Energy PARTS MANUAL Page3 Illustrated Parts Breakdown - Engine & Alternator Assembly Engine & Alternator Assembly Item Part 1 2 3 4 5 6 7 8 9 501743-000 501744-000 501745-000 501746-000 501747-000 501754-000 501822-000 11460-63012 11460-03310 Description QTY. ENGINE ALTERNATOR FUEL PUMP FUEL PIPE FUEL TANK KUBOTA OC95 SERVICE & PARTS MANUAL FUEL FILTER STARTER HEAD GASKET 1 1 1 1 1 1 1 1 1 8 2 4 Page4 7 4 3 AB38 Bi-Energy PARTS MANUAL AB38 Electrical Schematic Illustrated Parts Breakdown - Engine & Alternator Assembly AB38 Bi-Energy PARTS MANUAL Page5 Illustrated Parts Breakdown - Engine & Alternator Assembly - + - + ANDERSON PLUG + + + - + + - 48V BATTERY PACK - - + - + + - WHEN SETTING ENGINE SPEED VOLTAGE IS MEASURED AT THIS POINT ON RECTIFIER SIDE WITH PLUG DISCONNECTED NEGATIVE TO MOTOR CONTROLLER CONTACTOR - - POSITIVE TO LINE CONTACTOR RECTIFIERS WIRED IN SERIES AB38 BI-ENERGY ALTERNATOR WIRING + - + - +,-, SYMBOLS ARE MARKED ON SIDES OF RECTIFIERS RECTIFIER NO.1 RECTIFIER NO.2 ENGINE/ALTERNATOR PACK TERMINALS ON SIDE OF ALTERNATOR CASING ARE CONNECTED TO ONE RECTIFIER TERMINALS ON BASE OF ALTERNATOR CASING ARE CONNECTED TO ONE RECTIFIER AB38 Bi-Energy PARTS MANUAL Page6 USA Local Distributor: UI Distribution North America inc. 2686 S. Maple Avenue Fresno, CA, 93725 Tel: (559) 443 6600 Fax: (559) 268 2433 Email: [email protected] www.uidistribution.com EUROPE TEL: +353 1 620 9300 FAX: +353 1 620 9301 Unit S1, Park West Industrial Park Friel Avenue Nangor Road Dublin 12, Ireland 502513-000 11-04 ">

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Key features
- Telescopic Boom
- Platform Leveling
- Bi-Energy Power (Electric & Engine)
- Emergency Lowering System
- Load Sensing Alarm
- Safe Working Load: 215kg (475lbs)
Frequently asked questions
The maximum platform capacity is 215kg (475lbs). This allows for two people and their tools to be safely lifted.
Locate the Emergency Lowering Valve Knob on the base of each lift cylinder. Pull the knob out to open the valve and lower the platform.
Never operate the machine when wind speeds exceed 25 km/h (15 mph) [Beaufort scale 4].