The Automation Book A world of solutions Global service & support / Innovative solutions / Standards driven / Improving financial performance Global Player Global impact of Mitsubishi Electric Mitsubishi Electric is involved in many areas including the following Energy and Electric Systems A wide range of power and electrical products from generators to large-scale displays. Electronic Devices A wide portfolio of cutting-edge semiconductor devices for systems and products. Home Appliances Dependable consumer products like air conditioners and home entertainment systems. Information and Communication Systems Commercial and consumer-centric equipment, products and systems. Through Mitsubishi Electric’s vision, “Changes for the Better” are possible for a brighter future. We bring together the best minds to create the best technologies. At Mitsubishi Electric, we understand that technology is the driving force of change in our lives. By bringing greater comfort to daily life, maximising the efficiency of businesses and keeping things running across society, we integrate technology and innovation to bring changes for the better. 2 Industrial Automation Systems Maximising productivity and efficiency with cutting-edge automation technology. Contents Contents Introduction to Mitsubishi Electric 4 Applications in action 6 Tomorrow’s quality, today’s goals 12 European Service 14 Automation solutions 16 ERP Enterprise Resource Management Operation TOP FLOOR & Planning PLANT Plant Integration Level MES Manufacturing Mitsubishi Integrated FA Software Execution System Manufacturing Execution System Mitsubishi EZSocket Partner Products EZSocket Mitsubishi Communication Software Automation Solutions SHOP FLOOR Controllers/PLCs 20 HMIs/GOTs/Software22 Inverters24 Motion control 26 Robots28 Low voltage switchgears 30 Application solutions 32 Section 2: Technical Information 3 Global partner. Local friend. Present right through Europe An open working relationship between supplier and customer gets results faster and more efficiently. From the development of products to the management of entire plants, our experience in the industrial market spans more than 80 years. The knowledge we have built up over the decades and our complete product portfolio allow us to work together with customers to create complete turnkey solutions that meet all specific needs. With a globe-spanning service network, we not only provide after-sales service, but also training and technical consultation. Global partner, local friend Mitsubishi Electric Factory Automation is synonymous with innovative, high-quality products. Our programmable logic controllers, drive solutions and industrial robots are among the most powerful on the market, and have been contributing to the success of European manufacturing for over 30 years. 4 Sales and support, never far away The Factory Automation division has its own sales organisations in Germany, Great Britain, France, Ireland, Italy, Spain, Russia, Poland and Czech Republic. In addition, we have developed an extensive network of partner companies across the whole of Europe and neighbouring countries. We coordinate and organise our local support throughout Europe to ensure the highest possible standards. Additional support services are available from our European Development Centre (EDC) and EMC Competence Centre. Trust and loyalty Trust and loyalty is as important as products Collaboration with capable partners in the automation industry is one of the key elements in Mitsubishi Electric’s success. Today more than ever, customers expect automation solutions tailored to the specific requirements of their applications. Our partners’ expertise in specific industries, coupled with Mitsubishi Electric’s innovative automation technology, are the two main ingredients of a successful recipe for made-to-order solutions and perfect customer service. A focus on service The customer is always the focus of all our service activities. Our customers get the best possible support from experienced staff, who provide competent advice and help with planning, projects, installation and configuration, training and all automation questions and tasks. Optimized stocks and a central logistics centre ensure fast, efficient deliveries of replacement and spare parts. For fast technical information and support, we handle questions from customers all over Europe via our telephone hotline. Attention to detail leaves little to chance. Setting the standards Market leaders Mitsubishi Electric has a reputation for producing high quality products. This comes, in part, from our commitment to understanding and meeting the requirements of international standards and directives. In addition to European CE compliance, many products also have additional approvals such as: In the world of manufacturing, change is omnipresent. To ensure our products reflect the current needs of customers, we base every aspect of product development and production on the voice of the market. To keep our high levels of product reliability, we incorporate a quality control program that leaves nothing to chance, resulting in the high level of quality synonymous with the Mitsubishi Electric name. e-mark, for use in vehicles S hipping approvals like ABS, DNV, GL, RINA, BV, Lloyd’s register I nternational approvals like UL (USA), cUL (Canada) and EAC mark. Mitsubishi Electric products are widely regarded as being among the most innovative in the industry. In terms of volume, one in three PLCs in the world today is a Mitsubishi. Indeed, some of our competitors use Mitsubishi Electric’s innovative power management technology in their own frequency inverters. When all these factors are taken together, it is no wonder our customers think of Mitsubishi Electric’s automation products as leading the market. 5 Automation solutions Water Application in action Company: Klinting Vandvaerk Location: Denmark Automation specialist: PRO/AUTOMATIC Application: Water pumping station Products: Mitsubishi Electric modular PLCs, frequency inverter drives, Wago remote I/Os Network: CC-Link Note: Bore holes were up to 1.2 km away from the main water station. Comment: “It was easy to create the network systems and it has some very powerful unique features.” Jean Petersen PRO/AUTOMATIC 6 Water is a critical element of life. Without a constant, clean supply for drinking and washing and effective handling of grey waste, society quickly breaks down. Automation solutions need to be reliable and flexible to meet the changing demands of the public but also the pressures to deliver shareholder value. That is why so many utility companies use Mitsubishi Electric. Automation solutions Food The range of food available to the consumer today is vast, from ready prepared salads to pre-cooked pies and frozen meats. Much of it comes from far off places but must be processed and delivered on time, every time. Because food is so important to our daily lives there are strict rules and guidelines regarding traceability, labelling, packaging and quality control. Mitsubishi Electric has expertise in all of these areas. Application in action Company: Virgin Trading (Virgin Cola) Location: Ireland Automation Specialist: Charles Wait Application: Manufacture of cola concentrate Products: Mitsubishi Electric software and modular PLCs Note: Production facility built to be one of the most efficient in the world with an on-site staff of 6 producing up to 2 billion litres of Cola per year Comment: “We chose Mitsubishi Electric … because of their reputation for reliability and worldwide support particularly in the food and beverage industry.” Rod Golightly, Charles Wait 7 Automation solutions Manufacturing Application in action Company: Kaba Group Location: Austria Application: Manufacture of keys Products: Mitsubishi Electric robots Note: Two robots are used, one to place the brass workpiece in to the milling machine while a second Robot picks up machined keys and applies the final finish from a rotating brush. Comment: “Thanks to the use of the robot we were able to reduce costs and significantly improve the transit time.” Robert Weninghofer Production Manager at Kaba 8 Manufacturing, like all engineering fields, is constantly under pressure to deliver innovative products in the most cost effective way. Generally, manufacturers are looking for suppliers who offer automation solutions that support the wide variety of standards they need, as well as offering flexibility, availability and reliability. This is one reason why the world’s manufacturers have bought more than twelve million Mitsubishi Electric FX family PLCs since their introduction over 30 years ago. Automation solutions Automotive Shorter production cycles, adaptive manufacturing and integration of all areas in the manufacturing process are what make the automotive industry one of the most high power, high pressure, manufacturing sectors in the world. This is also why these global brands turn to Mitsubishi Electric for the highest level of automation expertise. Application in action Company: Global Engine Manufacturing Alliance (GEMA) Location: USA Application: Manufacture of automotive engines Products: Mitsubishi Electric modular PLCs, HMI control units, servo amplifiers, CNC controllers and software Note: GEMA is an alliance of the Chrysler Group, Mitsubishi Motors and Hyundai Motor Co. There are two facilities which will, together, produce up to 840,000 engines per year. Comment: The Chrysler Group estimates that they will save annual costs of around 100 million dollars per year with the new automation concept. 9 Automation solutions Chemical Application in action Company: Follmann & Co. Location: Germany Application: Adhesive manufacture Products: Mitsubishi Electric compact PLCs, HMI control units, frequency inverter drives Networks: Ethernet + Fieldbus Note: The system has control over the manufacturing process for processes for 17 different adhesives Comment: “This economical alternative to centralised process control technology makes all functions and process and production data transparent, from the source up to the management Level.” Axel Schuschies, Works Manager 10 The chemical and pharmaceutical industries are among the world’s most competitive, facing tough “speed to market” issues. New products developed in the laboratory have to be rushed into production. To do this safely, quickly and reliably, manufacturers need flexible automation solutions that support a wide range of standards. Mitsubishi Electric automation products answer these needs. Automation solutions Process Many automated applications are a continuous process. They vary widely, ranging from power stations to waste incineration. However, all share a need for highly reliable systems. Moreover, control and management of operational waste is an issue undergoing greater regulation through directives such as IPPC. Mitsubishi Electric developed its MELSEC System Q specifically to meet these requirements. Application in action Company: European Vinyls Corporation (EVC) Location: United Kingdom Automation specialist: Tritec Application: Combined Heat and Power (CHP) plant Products: Mitsubishi Electric modular PLCs and software Note: Dual redundant PLC solution cost 25 % of traditional DCS solution. Installed system now saves £500,000 (approx. €530k) per year. Payback for the control system was 6 months. Comment: “The PLC control system we developed had a system cost of around £0.25m, compared to £1m or more for a conventional system.” Tim Hartley, Tritec 11 Tomorrow’s quality Tomorrow’s quality ... Tomorrow’s technology requires investment today Eco Changes – for a greener future Eco Changes is an expression of Mitsubishi Electric’s commitment to environmental management. The programme is directed towards a greener future, achieved with innovative environmental technologies and manufacturing expertise. Mitsubishi Electric’s goal is to help create an ecological society by means of a broad spectrum of technologies and solutions for private households, offices, businesses, infrastructure and even space exploration. As a global company, we intend to make a key contribution to achieving the goal of a world with low carbon dioxide emissions and high recycling rates. 12 Today’s goals ... today’s goals No matter what the application, the industry or a company’s size, Mitsubishi Electric offers its customers the best service possible. This involves getting to know and understand the customer’s needs, and being responsive to changing legal and social attitudes in order to develop products required tomorrow, in one year, or in five years. R&D – lifeblood of the future Research and development is the lifeblood of Mitsubishi Electric. Our research and development centres in Japan, the United States and in Europe are working on innovative technologies today for the breakthrough products of tomorrow. Mitsubishi Electric invests approximately 4 % of sales in developing tomorrow’s technologies. In a variety of ways, putting programmes and systems into place that help us get closer to our goal of actualizing a sustainable planet. From procurement to product design and manufacturing to logistics Helping the environment It’s all about balance: the balance between effective use of resources, efficient use of energy, and safeguards against potentially harmful substances. This insight into the balance between efficient automated manufacture and care for our environment helps us to better understand the needs of our customers. For example, the need to monitor and control waste in accordance with the European Integrated Pollution Prevention Control (IPPC) directive. Working for a sustainable future. This is an immense challenge, but one that Mitsubishi Electric is actively pursuing on a daily basis, while keeping focused on one goal. That goal is a global society where life can continually improve in harmonious coexistence with the natural environment. And so Mitsubishi Electric factories work to ensure full ISO 14000 compliance, and to produce products with fewer harmful substances. these activities demonstrate how environmentally conscious thinking and action are steadily becoming ingrained in our corporate culture. 13 European Service Product and service When choosing an automation partner our customers look at many different factors, from company stability to market-leading products. Yet one thing they are all interested in is service and support. Service in Europe Networks, technology centres and partners spanning Europe ensure outstanding local support services. Technical support is about getting the right answers first time. 14 European Service The human element Reliable technical support is only a call away All repairs are carried out by qualified and experienced engineers. Comprehensive training programs Our customer hotline supports both current and older product lines. Local engineers then provide telephone support in native languages. Minimizing downtime Training for performance This local service can also provide in-depth technical support when necessary. Thanks to this mix of local and centralized support customers can always be sure they can get the support they need, when they need it. Complementing our local support, the website https://eu3a.mitsubishielectric.com offers MyMitsubishi users access to manuals, CAD drawings, HMI drivers, GSD files etc. for free. Downtime caused by an operational failure is never good news. In today’s tough business environment returning to full production as soon as possible is critical. Our comprehensive services will help you to get your plant up and running again fast, keeping expensive downtime to a minimum. Dealing with complex automation equipment in a fast-paced manufacturing environment requires well-trained personnel. Mitsubishi Electric offers the latest automation training in the use and maintenance of automation systems. This ensures optimum operating performance. 15 Automation solutions Automation solutions ... Compact PLCs The world’s favourite compact PLC brings together power and simplicity in equal measure. ERP Enterprise Resource Management Operation Modular PLCs The MELSEC L series, iQ-R series and MELSEC System Q are high-performance modular controllers. With a wealth of integrated functions, they enable configuration of optimum solutions for all automation tasks. PLANT Plant Integration Level Manufacturing Mitsubishi Integrated FA Software MELSOFT Productivity tools and software solutions to help you get the best out of your automation investment. HMIs, GOTs and IPC Automation Mitsubishi Electric offers what is probably the biggest range of control terminals and industrial PCs (IPCs) available from any single manufacturer. SHOP FLOOR Inverters Mitsubishi Electric has a reputation for reliable inverters, which makes it easy for customers to “Fit and Forget”. 16 Automation solutions ... whatever the application TOP FLOOR (Operation & Planing) Motion Control Mitsubishi Electric Servo and Motion systems offer scalable solutions from 1 to 96 axes. & Planning MES Execution System Manufacturing Execution System Mitsubishi EZSocket Partner Products Robots MELFA robots offer class leading technology for both SCARA and articulated arm systems. EZSocket Mitsubishi Communication Software LV Switchgear Advanced low voltage technology covering switchgear and circuit breakers. Solutions CNC Control Maximise your production and control with the utmost reliability. [email protected] is the Mitsubishi Electric solution for improving the performance of any manufacturing enterprise, providing three key benefits: Reduced total cost of ownership (TCO), Maximized productivity, and Seamless integration. EDM Machines Mitsubishi Electric EDM - voted as the “Global Market Leader 2005” by Frost and Sullivan. 17 Automation solutions The [email protected] solution This extends down the hierarchy with CC‑Link IE Field, bringing gigabit bandwidth to all devices. iQ Platform The iQ Platform is the enabling controller hardware for the [email protected] solution. An iQ system unites PLC, motion, CNC, robot and process control in a single unified controller architecture, linked seamlessly by a high speed backplane. MES Interface The MES Interface IT products provide the vital link between the shop floor controllers such as the iQ Platform, and the enterprise IT systems. The connection is direct, with no intermediate PC hardware introducing maintenance or security issues. Get maximum system efficiency and performance with [email protected] Our solutions for your benefit [email protected] was born out of the expertise Mitsubishi Electric has developed as a global manufacturing enterprise, facing essentially the same challenges our customers face. Our solution has been implemented in our factories with dramatic results. We are now sharing this expertise with those who are looking for the same benefits from their own manufacturing operations. An [email protected] plant solves various issues through the direct collection of a wide variety of production site data, such as production and operation performance results and quality information, in real-time from equipment and devices, and then utilizes this data in an enterprise IT system. This real time integration of production data and enterprise IT solidly aids in improving quality, reducing lead time and increasing productivity. The [email protected] solution has several key parts as follows. CC-Link Network Architecture CC-Link provides a complete open network architecture that links all factory devices. The top layer is CC-Link IE, which provides the first gigabit Ethernet backbone to meet the ever increasing data communication needs of modern factories. 18 For more information about Mitsubishi Electric MES interface products please refer to the technical part, chapter 12 in this catalogue. The [email protected] Alliance A key part of the [email protected] solution is the “[email protected] Alliance”. We have teamed with other best-in-class suppliers to create partnerships that allow our customers to truly benefit from the most comprehensive solutions available. The [email protected] Alliance currently has over 28 partners and their number is growing. Current partners include Adroit, Atos Origin, Control Microsystems, CODESYS, Cognex, Copa Data, DP Technology, Emulate3D, eWON, FAG, Felten, HMS, IBHsoftec, ILS Technology, INEA, KH Automation Projects, LEM, mpdv, DATALOGIC, ProLeiT, Raima, RITTAL, RT Leaders, SCHAD, Schaffner, ubigrate, Visual Components, AUVESY, RealTimeLogic. Automation solutions Safety solutions GOT iQ Platform WS-Safety iQ Platform GOT Safety Relays Safety AC Servo QS-Safety Robot 20 20 10 8 6 4 10 8 6 4 21NC 2 22NC AC-1Ith 32A Safe Torque Off Signal Safety VFD 21NC 2 1 0.8 0.6 0.4 22NC AC-1Ith 32A 0.2 1 0.8 0.6 0.4 0.2 Motor 20 10 8 6 4 21NC 2 22NC AC-1Ith 32A 1 0.8 0.6 0.4 0.2 Safety Devices Safety Devices QS Safety I/O Blocks Safety Devices QS Safety I/O Blocks Motor Safety Devices Safety control is fully integrated into the Mitsubishi Electric automation solution Comprehensive safety solutions The European Machinery Directive or international standards such as ISO12100 impose strict regulations for the safety of plant and machinery. Just like the machines themselves, the automation systems that control them must also comply with the directives and standards to ensure the safety of personnel in all phases of the machines’ service life. At the same time, the safety concept has shifted from human intervention based “zero accidents” to risk assessment based “zero risk”. As a solution for this, Mitsubishi Electric provides a total safety solution by incorporating safety control devices, safety drive devices, and safety components required for safety systems. This allows optimal safety control to be realized, boosting productivity. Many companies can offer you a choice of safety devices, or perhaps a safety system of some kind. However, few can provide a complete safety solution that fully integrates with the conventional automation of your systems. The result is not only worker, machine and process safety, but industry leading productivity and performance. Safety in every phase of your production Please refer to the technical information section of this catalogue for more information and ask for our separatly available safety brochure. 19 Logic Controllers / Compact PLCs / Modular PLCs Simple, easy, reliable Reliable We design and build our PLCs to the highest international standards gaining many marine and specialist approvals in the process. We do this as part of our drive to supply the best quality products possible. A prime example of Mitsubishi Electric quality is the widespread use of our components in the global auto industry, where zero tolerance of product failure is fast becoming the norm. A unified tool – iQ Works The iQ Automation Platform is a leading solution for simplified management of complex and heterogeneous industrial production systems. The concept unites PLC, motion, robot and CNC technologies in a single compact hardware platform, enabling seamless interaction between the different control systems. One of the key benefits is the ability to use a single unified tool for development and maintenance of the component systems. iQ Works is that tool: A unified development environment that encompasses all aspects of development and maintenance and can be controlled entirely from a single central location. Proven reliability from standalone to complete installations Furthermore customers who wish to use more structured programming methods can choose from an array of languages supported by the IEC61131-3 standards. One system, one tool Simple Mitsubishi Electric PLCs are simple to use. We have reduced many complex actions to a single instruction, making our PLCs much easier to program. Easy Moreover, we have designed programming and system configuration to be as flexible as possible. For example, our GX Works programming tools allow users to quickly create PLC programs and configure new modules. 20 All software packages are designed to reduce programming overheads through use of intuitive layouts and functionality that guides the development of efficient code creation. In addition, we offer innovative support tools such as GX Simulator. This package permits users to run PLC programs in a simulation mode without any additional hardware, helping to reduce expensive on-site commissioning time. PLC Programming Package GX Works3 GX Works2 GX Works2 FX AL-PCS/ WIN ALPHA series MELSEC iQ-F/ iQ-R series MELSEC Q/L series FX3 PLC’s FX3 PLC’s Ladder l l l l Function Blocks l l l l Structured Text l l l l SFC l l l l IEC61131 Compliant l l l l l Logic Controllers / Compact PLCs / Modular PLCs Control to fit A wide range of solutions Mitsubishi Electric PLC and controller solutions are divided into three simple groups. Logic controllers These Mitsubishi Electric products are called ALPHA controllers. They are small compact units with input/output (I/O), CPU, memory, power supply and HMI built into a single unit. The units are programmed with a very intuitive Function Block-style programming tool (AL-PCS/WIN). Compact PLCs Compact PLCs are widely used in applications ranging from machine control to networked systems. Mitsubishi Electric’s famous FX3 and FX5 range of PLCs are some of the most popular compact PLCs on the market, as demonstrated by sales of over twelve million controllers worldwide. Compact PLCs contain I/O, CPU, memory and power supply in a single unit. Moreover, it can extend its capabilities by selecting different options such as I/O, analogue or temperature control. One of the most popular additions is a networking connection. Network options can include Ethernet, Profibus DP, CC-Link, DeviceNet as well as CANopen and AS-interface. Modular PLCs Modular controllers like Mitsubishi Electric’s MELSEC L series, iQ-R series and MELSEC System Q are high-performance PLC systems with broad functionality. The range, power and function of these high-end PLCs is impressive, with operation times measured in nanoseconds. They are equipped with a separate power supply, CPU, I/O and specialist options mounted on a backplane. I/O Memory Cycle period/log. instruction Additional backplanes can be added as the system expands. Their modular architecture makes it easy to configure these controllers for any task. Modular PLCs comprise a power supply, one or more CPU modules and I/O and/or special function modules. There Special function modules include analogue, communications and network modules and a special MES interface. A Web server module is also available for Internet access. The CPU comes with an integrated Ethernet port for easy access to this standard network. Mitsubishi Electric’s MELSEC System Q demonstrates one of the greatest benefits of an automation platform. It makes it possible to integrate PLC CPUs, motion controllers, robot controllers and process CPUs all in a single system. In addition there are options for systems built around industrial PCs, redundant PLCs, as well as a recent innovation, the C controller. Logic controller Compact PLC ALPHA2 FX3/FX5 series MELSEC System Q 32–8192 MELSEC iQ-R 4096 MELSEC L series 24–4096 FX3/FX5 10–512 10–28 ALPHA There is a solution to match your needs iQ Platform Mitsubishi Electric’s iQ is the world’s first automation platform combining all key automation types on one controller. No longer are valuable engineering resources spent trying to make different systems from separate vendors work together. With iQ, Mitsubishi Electric takes care of system integration. We provide an extensive array of controller types that seamlessly operate together on the same backplane. Now your engineering staff can concentrate on the demands of the application itself right from the beginning. Modular PLC MELSEC L series MELSEC iQ-R series MELSEC System Q 10–28 10–512 24–4096 4096 32–8192 200 function blocks 2–64 k steps 20–260 k steps 40–1200 k steps 10–1000 k steps 20 µs 0.065–0.55 µs (65–550 ns) 0.0095–0.040 µs (9.5–40 ns) 0.98–1.96 ns 0.0095–0.2 µs (9.5–200 ns) 21 HMIs / GOTs / IPCs / SCADA Seeing is believing Dedicated HMI solutions The GOT1000 and GOT2000 series of graphic operator terminals provide the very latest in touch-screen display technology. This gives users bright clear display of information with the flexibility of touch screen input. The GOT units are designed for fundamental integration with Mitsubishi Electric automation technology. This means easier, faster project development as well as increased system performance and additional access to core functions in Mitsubishi’s automation hardware. Industrial PC (IPC) solutions Mitsubishi Electric’s range of IPC solutions offer customers a robust platform for developing their own solutions. They are designed to provide the flexibility of highperformance PC power but with a sturdy industrial design to protect them during operation. This means users can install an IPC in their manufacturing environment with complete confidence. Production line or remote plant intelligence – Mitsubishi Electric makes data accessible. Mitsubishi Electric’s visualization concept brings together a wide range of human machine interfaces, industrial PCs and software solutions that let you see what is really happening in the production process. This combination of three visualisation technologies from a single supplier, allows users to choose the best solution to fit their requirements. A wide range of open HMI solutions 22 A range of Mitsubishi Electric automation software called MELSOFT supports the IPCs. This provides users with a choice of software components that they can embed in their own solution to complete visualisation packages like GT SoftGOT. HMIs / GOTs / IPCs / SCADA Perfect vision Hardware with flexibility When selecting the right visualisation application, a number of basic factors have to be taken into account. Water protection HMI products from Mitsubishi Electric provide a wide range of solutions catering to virtually every application need. All units have an IP65 ingress protection rating or higher – they can be safely hosed down for cleaning, for example. This is often the case in the food industry where high levels of hygiene have to be maintained at all times. Communication An important part of automation is communication. Mitsubishi Electric’s HMI solutions can connect to leading networks like Ethernet, CC-Link (IE) and Modbus. With access to hundreds of drivers, Mitsubishi Electric’s HMI and SCADA solutions can also be used with automation products from other manufacturers. Ease of use Programming and using Mitsubishi Electric HMIs is easy. All of the packages come with pre-defined graphic libraries to help users get started quickly. More than one hundred drivers are available, making it possible to use Mitsubishi’s HMI solutions with automation products from third-party manufacturers. MELSOFT The MELSOFT automation software suite offers users a range of solutions including PLC and HMI programming software components such as OPC servers and Active X containers for embedding directly into a user’s solution. MAPS (Mitsubishi Adroit Process Suite) MAPS is an engineering tool that encompasses the entire product life cycle of automation solutions. The benefits of MAPS are already available in the development and integration phases. MAPS also makes it easier to integrate your data and enables customers to install extensions and perform maintenance themselves. The program uses predefined, user-configurable PLC function blocks and SCADA graphics based on the international S88 and S95 standards. This standardisation means that in addition to saving time, MAPS also reduces the development, testing and commissioning overheads of your automation projects. A range of import functions facilitate fast and easy configuration of the user interfaces for both SCADA and PLC projects. MAPS uses a central database for exchanging global variables, making accidental duplication of data records impossible. Solutions for every visualisation and programming application. IPC with MAPS GOT2000 series GOT1000 series There is a solution to match your needs HMI Programming/Simulation Package Feature GT Works3 Functions: Programming Simulation l Graphics Library l l HMI Hardware GOT1000 series/GOT2000 series Soft HMI Capability GT SoftGOT1000/ GT SoftGOT2000 PC based visualisation Package Soft HMI PC Control MX Component MX OPC Server OPC l l Active X l Feature VB/VBA GT SoftGOT l MX Sheet l l l l l l l l l l l l l l Web Deployable ODBC Operation: Information Open Plant Factory Floor 23 Inverters / Drives Driving performance Mitsubishi Electric inverters mean reliability and performance. This is why two consecutive IMS Customer Satisfaction Surveys gave Mitsubishi Electric inverters top marks for reliability and technology. The FR-D700 SC and FR-E700 SC inverter drive series come with the two-channel STO (Safe Torque Off ) safety system integrated as standard equipment. This makes it possible to operate multiple inverter drives inexpensively with a single safety relay. Cut costs A standard industrial motor in a typical fan or pump application may only cost a few hundred euros to purchase. However, that same motor will consume hundreds of thousands of euros in electricity costs over its operational lifetime. Using an inverter can significantly reduce this outlay. Intelligent solutions for every task Intelligent solutions for every task Frequency inverters offer a good example of a widely accepted, widely used automation technology. Inverters allow engineers greater control over a motor’s speed and torque performance. Increasingly, inverters are also seen as a simple but important way to reduce energy costs. Today, over 20 million Mitsubishi Electric frequency inverters are in operation around the world in a wide range of applications. Inverters help reduce power consumption and machine wear. High standards Our commitment to meeting international standards guides the design of Mitsubishi Electric inverters. Current certifications include the European CE, America’s UL and cUL, the Russian GOST/EAC, as well as shipping approvals. These certifications help exporters who sell machines and systems with embedded inverters. 24 Mitsubishi Electric offers four types of inverter: Simple, Economy, Flexible and Advanced. Each has been optimized to offer the very best in control and performance. In addition, depending upon the type selected, Mitsubishi Electric inverters can support the following networks: RS485, ModbusRTU, BacNet, Profibus DP, CC-Link IE Fieldbus, DeviceNet, LONWorks, SSCNET and Ethernet based networks. This extensive communication ability makes it easier to integrate inverter control into larger automation systems. Inverters / Drives Powering the future FR-A800 0.75–630 kW, 3ph FR-F700 0.75–630 kW, 3ph 0.4–15 kW, 3ph 0.1–2.2 kW, 1ph FR-E700 SC 0.4–7.5 kW, 3ph 0.1–2.2 kW, 1ph FR-D700 SC Comprehensive range from ultra compact to ultra powerful FR-D700 SC FR-F700 FR-A800 Micro Flexible Powerful Mitsubishi Electric’s entry level series combines ultra-compact dimensions with a wealth of new functions, including an emergency stop input for reliable stopping. Current vector control ensures that this frequency inverter can always deliver high torque, eve n at low speeds. An integrated brake transistor enables direct connection of a brake resistor for better braking performance. The FR-D700 SC is the ideal choice for driving fans, agitators and conveyor belt systems. Many frequency inverter drives save power but the FR-F700 saves more. Its innovative OEC technology (Optimum Excitation Control) ensures that exactly the right magnetic flux is always applied to the motor for maximum motor efficiency and minimum power consumption. FR-F700 inverters are particularly well suited for pump and fan, HVAC and building services applications. The frequency inverters of the FR-A800 series deliver high-end performance and power. Their RSV (Real Sensorless Vector control) technology ensures maximum torque and optimum smooth running. For greater flexibility these inverters have four overload ranges, options for controlled shutdown and integrated PLC functions. With their dynamic performance the FR-A800 inverters are ideal for cranes and hoisting gear, high-shelf storage systems, extruders, centrifuges, winding systems and positioning applications for IM and PM Motors. FR-A741/770 Among the highlights of this series are the FR-A741 models, which have an integrated regenerative braking system. Up to 100 % of the braking energy can be fed back into the power circuits. No external brake resistor or brake chopper is needed. FR-E700 SC Compact Improved functions and capabilities make the FR-E700 SC inverters an economical and universal choice for a huge range of applications such as conveyor belts, hoists, stage systems, pumps, fans and extruders. Features include an integrated USB port, safe stop inputs for safety stop function, improved power delivery in the low-speed range, options for controlled shut down and a slot in which you can install one of the many available option cards for the 700 series. With the FR-A770 series, Mitsubishi Electric presents its first 690V inverter. It is based on the successful FR-A700 series, and combines innovative functions and reliable technology with maximum power, economy and flexibility. The FR-A770 line up is targeting high power applications as conveyor, mud pumps, and cranes in e.g. Mining, Oil and Gas industries. Inverter range FR-D700 SC FR-E700 SC FR-A741/770 FR-F700 FR-A800 D720S SC D740 SC E720S SC E740 SC F740 F746 A741 A770 A820 A840 A842 FR-CC2 Input voltage 1-phase 200–240 V AC 3-phase 380–480 V AC 1-phase 200–240 V AC 3-phase 380–480 V AC 3-phase 380–500 V 3-phase 380–500 V AC 3-phase 380–500 V AC 3-phase 540–759 V AC 3-phase 170–264 V AC 3-phase 323–550 V AC 3-phase 323–550 V AC 3-phase 323–550 V AC Output [kW] 0.1–2.2 0.4–7.5 0.1–2.2 0.4–15 0.75–630 0.75–55 5.5–55 355–630 0.75–132 0.75–355 400–630 315–630 200 % 150 % 250 % / 120 % 250 % / 120 % 250 % / 120 % 250 % / 120 % IP00 IP00 IP20 IP00 IP00 IP00 Overload 200 % 200 % Rating IP20 IP20 150 % / 120 % IP20–00 IP54 25 Servo / Motion Poetry in motion Plug and Play Mitsubishi Electric servo and motion solutions offer easy system building and configuration based on PC “plug and play” concepts. Simple connections The availability of pre-made cables of different lengths means that connecting a servomotor to an amplifier or any other combination is quick and error free. Automatic motor recognition When a Mitsubishi Electric servomotor is connected to an amplifier it is automatically recognized. The correct parameters are then automatically loaded, ready for operation. This reduces the set-up time and the chance of errors. Simple networking High-speed servo and motion applications need special high-speed networking. Mitsubishi Electric’s Servo System Controller Network (SSCNETIII/H) provides the system capability, connecting and fully synchronising up to 96 axes using a simple plug and cable construction. *) The MR-JE-B and MR-J4-B series products use S SCNETIII/H, a fibre based version of the network giving complete noise immunity. Speed, accuracy and control when you need it As the demands on manufacturing increase, there is a growing need to produce higher quantities of finished goods with lower wastage. To achieve this, all areas of automation are evolving to meet these new demands. One area undergoing rapid growth is servo and motion control. The development of high performance servomotors combined with intuitive motion control is replacing traditional movement solutions. 26 Speed and performance Servomotors allow users to create automation solutions that are faster, more precise and more compact. Mitsubishi Electric has been pushing forward the boundaries of servomotor design, creating ultra compact brushless motors. All motors of the MR-JE series have an encoder with a resolution of 131,072 pulses per revolution. All motors of the MR-J4 series have an encoder with a resolution of 4,194,304 pulses per second. This permits greater machine speed and accuracy. Servo / Motion Power and precision MR-J4-A/B 400 V, 0.6–55 kW MR-J4-A/B 200 V, 0.1–37 kW MR-J4W-B Plug and play technology HG motor series – IP65/IP67 standard protection 200 V, 0.2–1 kW Powerful Amplifiers Motor solutions for all MR-JE-A/B A wide spectrum of Mitsubishi Electric MR-J4 series amplifiers is available, ranging in power from 100 W to 37 kW for 200 V operation, and 600 W to 55 kW for 400 V systems. With such a wide choice of types and series users are sure to find the solution they need. Performance With a speed frequency response of up to 2500 Hz Mitsubishi Electric servo systems offer world class performance. Vibration suppression Machine performance is often limited by mechanical constraints. The built-in vibration suppression of Mitsubishi Electric’s amplifiers overcome some of these limitations through precise control, reducing the effect of micro vibrations at the pulse point, helping users to get better more reliable machine performance. This function suppresses not only residual vibrations of the machine but also at the end of an arm. „One-Touch-Tuning“ Featuring the most advanced concentrated winding techniques and the latest technology, Mitsubishi Electric servomotors are among the most compact on the market. 200 V, 0.1–3 kW A wide range of powerful amplifiers Motors are available in a range of options from 50 W to 110 kW in different designs, including specialised motors such as hollow shaft and pancake designs that suit most application needs. Moreover, Mitsubishi Electric’s low, ultra-low and medium inertia motor designs allow users to select the best motor characteristics for their application. Motion controllers Mitsubishi Electric offers a comprehensive range of solutions for positioning tasks and high-end motion control. Options include simple pulse train positioning controllers and dedicated motion cards. And for the most complex applications there are dedicated MELSEC System Q motion CPUs. Users are able to select the type and style of control they are most familiar with, making system construction fast and efficient. The new one-touch tuning function minimises time consuming system adjustments between machine and electronics by touching one button. Control parameters are optimised and resonance frequencies of the machine and the mechanics are detected and filtered. An individual adjustment of single applications is not needed. The result is a vibration free, high precise und high speed positioning process – only by one click. 27 Robots / Articulated arm / SCARA Innovation in movement BASIC talk Programming a Mitsubishi Electric robot arm is easier than most people think. The programming language is a BASIC-like structure with commands reflecting the requested action. For example, the command MOV means “move”, HCLOSE means “hand close”. Furthermore, all Mitsubishi Electric robots are programmed using the same language, reducing the user’s learning curve. Making life easy With the software RT ToolBox2 all robot models are programmable in a quick and easy way. Imported 3D CAD data, program variables and robot simulations can easily be displayed on the graphical surface of the programming software RT Toolbox2. High speed, high accuracy pick and place applications Robots are already widely accepted as a cost-effective solution for high-speed, highaccuracy pick-and-place applications as well as some basic assembly tasks. € 1.65/hr Robot usage can vary widely but an average application over a typical 7-year life cycle can cost as little as € 1.65 per hour to purchase and operate. Powerful software helps you get the most out of your robot application. 28 This leading edge software allows a robot application to be programmed and its operation simulated before the hardware is purchased. This makes system design and building quicker and easier. Moreover, it can identify potential hazards before robot integration begins. Advanced control as standard All Mitsubishi Electric robot controllers are shipped with the full control software as standard. This means users do not need to buy additional task- driven software modules at a later date. Robots / Articulated arm / SCARA Task driven Thoughtful design Articulated arm robots Due to the new motors developed by Mitsubishi Electric, the high arm rigidity and the unique controller technology the robots of the F series achieve the highest speed in their class. The range of the articulated-arm robots of the RV series starts with the powerful compact class with a payload from 2 kg up to the power pack with a payload of 20 kg. These robots are also available as a long arm version. Ease of connection Mitsubishi Electric robot arms feature a single connection point for power and pneumatics, making setup and commissioning easier. In addition, each robot has body- mounted compressed air and signal connections mounted locally to the gripper flange for ease of use. Standard gripper plates All arm gripper mounting flanges are designed and built in accordance with ISO9409‑1, ensuring ease of connection to the user’s choice of robot hand. Extended axis All MELFA robots can be mounted on an additional linear axis to provide greater reach and utilization of the robot arm. Networked Mitsubishi Electric’s robot controllers can be embedded into larger automation cells by using networks such as Ethernet, Profibus, Profinet, Ethernet/IP and CC‑Link, keeping users in control at every step of their process. Higher handling weights and a larger movement area can be realised by the compact and slim construction of the robot arm. The standard protection class of IP67 allows the operation of the robots in industries like food, beverage and packaging. SCARA robots Mitsubishi Electric’s range of SCARA robots divides into two categories. The small RPADH robots feature outstanding repeatability (+/- 0.005 mm) at very high speed, making them ideal for micro assembly tasks and the population and soldering of SMD circuit boards. The robots of the RH-FH series are suitable ex factory for a multitude of industrial applications and can be adopted intersectoral. A cycle time of only 0.29 s for the 12” cycle ensures high precise and powerful operation for increasing productivity on-site. By protection class IP54 and utilisation of lubrication grease suitable for use in food the robots are capable of being fully integrated. The wiring routed inside the robot and led through at the ball screw end offers protection and safety. Articulated-arm robots have pneumatic hoses and signal connection lines which are routed inside the robot. SCARA robots are particularly suitable for fast palletising also on the fly. RV-7FLM V 7 LM RV-2FB RV V2 2FB B RV-4FLM R - F M RV-7FLLM R RV -7FLLM F LM RV-13FM R - 3 M RV-20FM V 2 FM RV-7FM RV V 7FM 7 M RH RH-3FH/6FH H3 3FH/6FH H6 H RH-12FH/20FH RH-12FH/20FH R 2 H2 F RH-3FHR RH R -3FHR F R R RH-1FHR F R RP-1/3/5ADH RP R 1/3/5ADH /3/ 3 5ADH DH The ideal robots for all applications with payloads of up to 20 kg Robot range Range RP RH RV Type SCARA SCARA Articulated arm Weight class [kg] Reach [mm] 1–5 1–20 2–20 236–453 350–1000 504–1503 29 Low Voltage Switchgears Breakthrough technology Innovation Groundbreaking research and design has resulted in innovative LV switchgear, providing users with greater quality, safety and reliability. Today’s LV products feature meticulously designed technology: even the casing material used in the PA (Polymer Ablation type Auto-Puffer) provides greater safety and high voltage breaking performance. Leading edge Jet Pressure Trip (JPT) is an extension of the PA concept, allowing switchgear to trip even faster than a traditional magnetic solution. This means that the switchgear can improve its current- limiting performance and circuit breaking reliability. Any connected devices are then better protected, a major benefit to users. Groundbreaking research and design Standards are at the centre of our product development. 30 Mitsubishi Electric has been active in the low voltage (LV) switchgear market since 1933. Ever since Mitsubishi Electric developed and manufactured the first moulded case circuit breakers, the company has been committed to research and development in this field, making it one of the world’s leading manufacturers of circuit breakers. Other technologies such as ISTAC (Impulsive Slot-Type Accelerator, used as a high-speed arc-controlling technology) and developments in digital ETR (Electronic Trip Relay) and VJC (Vapour Jet Control) all contribute to making Mitsubishi Electric’s LV products leading edge. Global products All LV products are designed to comply with international standards such as IEC, UL/CSA, and JIS. Low Voltage Switchgears A complete solution Mitsubishi Electric offers a complete solution for line and load side distribution, ranging from air circuit breakers to moulded case breakers and magnetic contactors. Air Circuit Breakers (ACBs) These compact Super AE units come in a broad spectrum of performance categories from 1,000 to 6,300 Amps. The basic unit is available as a fixed or “draw out” design, which can be augmented with options for enhanced overload control, network and energy consumption. Thanks to these features Mitsubishi Electric’s ACBs provide users with the flexibility to meet most applications. M oulded Case Circuit Breakers (MCCBs) Mitsubishi Electric’s MCCBs of the World Super Series (WSS) provide protection across the current range from 3 to 1,600 Amps. Each unit is available in a fixed or slot–in design and has a range of additional options such as electronic trips. Magnetic Contactors, Thermal Overload Relays, Contactor Relays The MS-N range of LV switchgear is a reliable and customizable solution for load side connection. The MS-N range is made up of magnetic contactors, thermal overload relays and contactor relays. Virtually maintenance free low voltage switchgears The MS-N units can be customised with a wide range of options, including thermal overload relays, time delay modules, auxiliary contacts and trip indicators to suit the user’s specific needs. NF630-SEW AE2000-SWA MS-N22 MS-N06 Advanced low voltage technology These space-efficient products are up to 25 % smaller than similar units. In addition the MS-N range has enhanced performance. For example, the magnetic contactors withstand voltage drops of up to 35 % while still ensuring reliable operation. 31 Application solutions Where have Mitsubishi Electric products been used? C onstruction – Steel bridge manufacturing – Tunnel boring systems F ood and drink – Bread manufacturing (mixing/baking) – Food processing (washing/sorting/slicing/packaging) L eisure – Multiplex cinema projection – Animated mechatronics (museums/theme parks) M edical – Respiration machine testing – Sterilization P harmaceutical/chemical – Dosing control – Pollution measurement systems – Cryogenic freezing – Gas chromatography – Packaging P lastics – Plastic welding systems – Energy management systems for injection molding machines – Loading/unloading machines – Blow molding test machines – Injection molding machines Automotive control solutions Automotive Customer applications with Mitsubishi Electric products have been wide spread from critical applications in pharmaceutical industries to sublime applications in the leisure industry. Here are just a few examples of applications that customers have completed in the past: Remote management solutions include SCADA, Networking, Telemetry and Industrial Modems. A griculture – Plant watering systems – Plant handling systems – Sawmill (wood) B uilding management – Smoke detection monitoring – Ventilation and temperature control – Lift (elevator) control – Automated revolving doors – Telephone management – Energy management – Swimming pool management 32 P rinting T extiles T ransportation – Sanitation on passenger ships – Sanitation on rail rolling stock – Fire tender pump management – Waste disposal truck management U tilities – Waste water disposal – Fresh water pumping – Clarification plants All Product Ranges Technical Information Section More information? The catalogue at hand is designed to give an overview of the extensive product range of Mitsubishi Electric Europe B.V., Factory Automation. If you cannot find the information you require in this catalogue, there are a number of ways you can get further details on configuration and technical issues, pricing and availability. For technical issues visit the https://eu3a.mitsubishielectric.com website. Our website provides a simple and fast way of accessing further technical data and up to the minute details on our products and services. Manuals and catalogues are available in several different languages and can be downloaded for free. For technical, configuration, pricing and availability issues contact our distributors and partners. Mitsubishi Electric partners and distributors are only too happy to help answer your technical questions or help with configuration building. For a list of Mitsubishi Electric partners please see the back of this catalogue or alternatively take a look at the “contact us” section of our website. About this technical information section This section is a guide to the range of products available. For detailed configuration rules, system building, installation and configuration the associated product manuals must be read. You must satisfy yourself that any system you design with the products in this catalogue is fit for purpose, meets your requires and conforms to the product configuration rules as defined in the product manuals. © Mitsubishi Electric Europe B.V., Factory Automation – European Business Group The products of Mitsubishi Electric Europe B.V., that are listed and described in this document, are neither subject to approval for export nor subject to the Dual-Use List. 2 Contents Overview 1 SOFTWARE4 1 2 NETWORKS8 2 3 REMOTE I/O MODULES 13 3 4 MODULAR PLCs 20 MELSEC iQ-R series 22 MELSEC System Q 26 MELSEC L series 36 5 COMPACT PLCs 40 6 6 HMIs54 7 7 FREQUENCY INVERTERS 59 8 8 SERVO AND MOTION SYSTEMS 74 9 ROBOTS87 10LOW VOLTAGE SWITCH GEARS 91 11MES SOLUTIONS 97 12POWER SUPPLIES 99 Index Mitsubishi Electric Internet Portal 4 5 9 10 11 12 100 102 3 Software Our MELSOFT suite embodies a wide range of software to optimise your plant productivity: from visualisation and control systems to historic and downtime monitoring capabilities. A core design feature of our software is that it is scalable. It is a well accepted truism that one solution rarely fits all, so within each application category there are a range of products offering different levels of functionality and connectivity designed to meet your individual needs. All products are based on Microsoft standards (OPC etc), giving you a broad range of connectivity options and a familiar interface. The MELSOFT suite consists of three main areas: Software 1 zz Visualisation. This type of software is aimed at monitoring and controlling your automation processes. zz Programming. Our extensive range of programming software enables users to write their own PLC code for their application. We have software solutions for each of the following products groups; Servos, Inverters, Logic Blocks, PLCs, HMIs and Networking. zz Communication. Our communication software is designed to integrate our products with common third party software packages. This provides you with the reliability and quality of Mitsubishi Electric hardware, combined with the familiarity of software packages/tools such as Microsoft Excel, ActiveX and OPC. Unified engineering environment: iQ Works iQ Works integrates the functions necessary to manage every part of the system cycle. System design Programming Test and startup Operation and maintenance The intuitive system configuration diagram allows for the graphic assembly of systems, centralized management of disparate projects and batch configuration of the entire control system. Use system labels to seamlessly share device data between GOTs, PLCs and motion controllers. Save the time and hassle of changing device values in each program by using the update system labels feature. Debug and optimize programs using the simulation functions. Use the included diagnostics and monitoring functions to quickly identify the source of errors. Speed up the process of commissioning, configuring and updating the system by using the batch read feature. Virtually eliminate the confusion associated with system management. MELSOFT Navigator – is the heart of iQ Works. It enables the effortless design of entire upper-level systems and seamlessly integrates the other MELSOFT programs included with iQ Works. Functions such as system configuration design, batch parameter setting, system labels and batch read all help to reduce TCO. MELSOFT GX Works2/GX Works3 – represents the next generation in MELSOFT PLC maintenance and programming software, with improvements made throughout to increase productivity and drive down engineering costs. MELSOFT MT Works2 – is a comprehensive motion CPU maintenance and program design tool. Its many useful functions, such as intuitive settings, graphical programming and digital oscilloscope, simulator, different Motion OS support, assistance help, to reduce the MT Works2 associated with motion systems. MELSOFT GT Works3 – is a complete HMI programming, screen creation and maintenance program. In order to reduce the labor required to create detailed and impressive applications, the software’s functionality has been built around the concepts of ease of use, simplifications (without sacrificing functionality) and elegance (in design and screen graphics). 4 Software PLC programming GX Works2/GX Works3/GX Works2 FX Programming GX Works2 GX Works3 GX Works2 FX FX P work and support the user. GX Works2 FX has the same functionality as GX Works2 but just for FX PLC´s. iQ-F MELSEC series iQ-R P P 1 Software GX Works2 supports all MELSEC PLCs (except MELSEC iQ-R/iQ-F), while GX Works3 supports the MELSEC iQ-R and iQ-F series and offers numerous functions to faciliate programming Q P L P P GX Configurator DP GX Configurator DP is a setup and configuration software for Profibus DP networks. It can be used to configure Mitsubishi Electric Profibus DP master and all slave modules including inverters and HMI’s as well as other manufacturers products. GX Configurator PN is the configuration tool for Profinet I/O modules. This software offers functions for the configuration of the Profinet I/O network, testing the configuration and transfer of the settings to the Profinet module. The original visual based function block programming software for logic controllers. Easy to use Windows based software that requires no prior experience or training by the user. Program elements are placed on screen, with inputs on the left and outputs on the right and the function blocks in the middle. GX Configurator PN ALPHA – ALVLS (AL-PCS/WIN) 5 Software Programming of drive systems MT Works2 1 Software MT Works2 is an integral start-up software used to structure and configure a system for MELSEC System Q motion and iQ-R series controller applications. MR Configurator2 MR Configurator2 is a user-friendly software for easy setup, tuning and operation of the MELSERVO servo systems. Tuning, monitor display, diagnosis, reading/writing parameters, and test operations are easily performed on a personal computer. This start-up support tool achieves a stable machine system, optimum control, and short setup time. FX Configurator FP is a special configurator tool for the FX3U PLC SSCNETIII positioning module. This software reduces programming and setup time for any level of positioning application. FR Configurator and FR Configurator 2 are powerful frequency inverter configuration and management tools. It runs in Windows making it possible to manage your inverters with a standard PC. It allows the inverters to be monitored and the parameters to be configured, providing a user friendly environment to control single or multiple inverters. FX Configurator FP FR Configurator/FR Configurator2 6 Software Visualisation software – HMI programming GT Works3 1 GT SoftGOT2000 as well as the simulation tool GT Simulator and a converter for already existing projects. The RT ToolBox2 software helps you to program all MELFA robots and manage your projects. A intuitive user interface makes projects easy to understand and organise, even for beginners. RT ToolBox2 is also available with a simulator that enables you to simulate your robot program and calculate the expected work cycle times before you have built up your application. MX Sheet MX OPC Server MX Component MX Sheet enables users to gather data from their PLC and analyse it using the familiar tools and functions of Excel. MX Sheet can analyse and display real-time data in tables, graphs and charts as it happens. The MX OPC Server is a Mitsubishi Electric I/O driver OPC Data Access (DA) and Alarm/ Events (AE) server that provides the interface and communications protocol between a wide range of Mitsubishi Electric hardware and your process control software. Mitsubishi Electric drivers incorporate OLE Automation technology and OPC compliance to provide flexibility and ease-of-use. MX Component provides users with powerful ActiveX controls that simplify the communication between a PC and PLC. Users to not have to design complex communication protocols and is ideal for implementing specific software applications requiring PLC connectivity. Software With GT Works3 you will get a comprehensive tool for programming, maintenance and screen creation. It is composed of the software GT Designer3, GT SoftGOT1000 and Robots programming RT ToolBox2 PC data management MX Component supports a wide variety of powerful and standardised programming languages such as Visual C++ .NET, VBA and VB Script. Life cycle engineering software MAPS – Mitsubishi Electric Adroit Process Suite The Mitsubishi Electric Adroit Process Suite (MAPS) is a life-cycle software tool that offers value along the entire value chain. It addresses the shortcomings of most PLC SCADA integration tools in that it offers value to the engineering and integration phases. MAPS offers customers the ability to handle the normal extensions and maintenance of any automation solution. This single integrated package takes users through all the phases of process design, engineering design, control system design, installation, commissioning, acceptance testing and ongoing maintenance; helping to maintain consistency and integrity within an automation system, improving quality and reducing costs. 7 Networks Networks 2 From simple stand alone systems and basic ASInterface networks to Ethernet based networks and even Global networks based on Remote Telemetry Technology, Mitsubishi Electric has the answers. Here is an overview of some of the networks Mitsubishi Electric provides: Profinet MELSECNET/H Open industrial Ethernet standard for automation. Profinet uses TCP/IP and IT standards, is capable of real-time Ethernet and allows the integration of field bus systems. For the systems that demand uncompromising reliability and high speed performance, only a dedicated network can deliver. MELSECNET/H and it’s predecessor MELSECNET/10 use high speed, redundant functionality to give deterministic delivery of large data volumes. Modbus®/TCP, Modbus®/RTU Ethernet If you are looking for the widest possible set of connectable technologies, Ethernet is unrivalled. The Ethernet interface allows communication via CC-Link IE Field, Profinet, Modbus®/TCP, EtherNet/IP and EtherCat. The Modbus® protocol is a messaging structure which is used to establish master-slave/clientserver communication between intelligent devices. It is a de facto standard, truly open and a widely used network protocol in the industrial manufacturing environment. CC-Link, CC-Link IE, CC-Link IE Field and CC-Link Safety DeviceNet™ If you need unparalleled ease of connection between Mitsubishi Electric products or you are looking for a single supplier for your control network needs, then CC-Link is the natural choice. Profibus is one of the most widely used automation networks in Europe. It provides a wide possible range of compatible devices while delivering fast and robust communication. Network Ethernet CC-Link Profibus DP Modbus®/RTU DeviceNet™ AS-Interface MELSECNET/H SSCNETIII/H CANopen 8 TCP/IP CC-Link IE Field CC-Link IE Control Modbus®/TCP Profinet EtherNet/IP EtherCat Modular V V V V V — — V V V V V V V V DeviceNet™ is another widely accepted open network type with a large variety of third party products. This network type is particularly popular in North America. The Actuator Sensor Interface (AS-Interface) is the international standard for the lowest field bus level. The network suits versatile demands, as it’s very flexible and easy to install. It is usually used to control sensors, actuators, I/O units and gateways. PLC Compact V V — V — — — V V V V — — V V Mitsubishi Electric’s SSCNET (Servo System Controller Network) is a dedicated motion controller network ensuring maximum control and flexibility for motion systems under all conditions. The motion controllers and servo amplifiers can be linked via the SSCNET network. AS-Interface (Actuator Sensor Interface) Profibus DP SSCNETIII/H ALPHA — — — — — — — — — — — V — — — CANopen CANopen is an “open” implementation of the Controller Area Network (CAN), which is defined in the EN50325-4 standard. It was developed by members of the CAN in Automation international users and manufacturers group. HMI Inverter Servo Breaker Robot V V V V — — — V — V — — V — — V V — V V V V V V V V — — V V — — — — — — V V — — — — — V — — — — — — — — V V V — — — — — V — — — V V — V V — — — — V — Networks Typical distributed control structure GOT 2 TCP/IP ETHERNET Networks Safety PLC System Q I/O module CC-Link IE MELSECNET/10/H System Q System Q System Q System Q FX 1 MODBUS System Q System Q System Q 1 CC-LINK 1 System Q /10 MELSECNET/10/H 1 C LP A System Q 1 System Q System Q FX 1 CC-LINK 1 ork CC-Link IE Field Netw ork CC-Link IE Motion Netw SSCNET III CANopen DP S/DP PROFIBUS FX DeviceNet System Q M System Q 1 1 1 M AS-Interface P R O F I PROCESS FIELD BUS M B U S M CC-Link, CC-Link IE Control, CC-Link IE Field and CC-Link Safety Standard CC-Link modules Series MELSEC iQ-R series MELSEC System Q MELSEC L series MELSEC FX series PCI Express PCI Frequency inverters HMI Schalter MELFA robots CC-Link IE modules Series MELSEC iQ-R series MELSEC System Q MELSEC L series Frequency inverters HMI Master/slave modules RJ61BT11 QJ61BT11N QS0J61BT12 L26CPU-BT LJ61BT11 FX3U-16CCL-M FX3U-64CCL FX2N-32CCL Q81BD-J61BT11 Q80BD-J61BT11N FR-A7NC FR-A7NC-Ekit-SC-E FR-A8NC A6CON-L5P GT15-J61BT13 BIF-CC-W 2D-TZ576 Description CC-Link master/local module CC-Link master/local module CC-Link Safety master module CPU with integrated CC-Link master/local module CC-Link master/local module CC-Link master module CC-Link local module on FX3 CC-Link local module Master/local module for PCI Express bus Master/local module for PCI/F PC master CC-Link interface for FR-A700/FR-F700 CC-Link interface for FR-E700 SC CC-Link interface for GOT1000 CC-Link interface for SUPER AE air circuit breakers CC Link Interface for robot controller CR750-D Art. no. 279572 154748 203209 238056 238099 248224 217915 102961 221859 200758 156778 239644 269431 168347 203494 168571 219063 Master/slave modules RJ71GP21-SX RJ71GF11-T2 QJ71GF11-T2 QS0J71GF11-T2 QJ71GP21-SX QJ71GP21S-SX Q80BD-J71GP21-SX Q80BD-J71GP21S-SX Q81BD-J71GF11-T2 NZ2GF-ETB LJ71GF11-T2 LJ72GF15-T2 FR-A7NCE FR-A8NCE GT15-J71GP23-SX GT15-J71GF13-T2 Description Control/normal station for CC-Link IE Control, 1 Gbps, fiber-optic cable CC-Link IE Field master/local station, 1 Gbps CC-Link IE Field master/slave modul, 1 Gbps, Cat5e CC-Link IE Field master/local module 1 Gbps, master/slave module for FO GI 1 Gbps, master/slave module for FO GI with external voltage supply 1 Gbps, PCI PC card, master/slave for FO GI 1 Gbps, PCI PC card, master/slave for FO GI with external voltage supply PCI PC card, master/local module CC-Link IE Field network Ethernet adapter CC-Link IE Field master/local module CC-Link IE Field head module Option card for integration of a FR-A700/FR-F700 into a CC-Link IE Field network Option card for integration of a FR-A800/FR-F800* into a CC-Link IE Field network GOT CC-Link IE interface for GT15/16 HMIs, 1 Gbps, fibre optic ring network GT16/15 CC Link IE Field network module Art. no. 279571 279569 236484 245177 208815 208816 208817 208818 253008 253007 246346 238100 244993 273102 218576 247574 CC-Link interface for FR-A800 * in preparation 9 Networks Ethernet interface modules for various network protocols Series MELSEC iQ-R series MELSEC System Q Networks 2 MELSEC L series MELSEC FX series HMI Frequency inverters Modules RJ71EN71 QJ71E71-100 QJ71E71-B2 QJ71E71-B5 QJ71MT91 NZ2EHG-T8 NZ2EHF-T8 LJ71E71-100 FX3U-ENET-ADP FX3U-ENET FX3U-ENET-P502 GT15-J71E71-100 FR-A7N-WiE FR-A7N-ETH A7NETH-2P A8NEIP_2P Description Ethernet interface module, 1 Gbps, 100 Mbps, 10 Mbps, two interfaces, multi-network connectivity (Ethernet/CC-Link iE) Ethernet interface module,100 Mbps,100BASE-TX/10BASE-T Ethernet interface module, 10BASE2 Ethernet interface module, 10BASE5 Modbus®/TCP master and client 10BASE-T/100BASE-TX Compact-sized industrial switching HUB equipped with 8 ports capable of 1000BASE-T Compact-sized industrial switching HUB equipped with 8 ports capable of 100BASE-T Ethernet interface module, 100 Mbps, 10 Mbps, 10BASE-T/100BASE-TX Ethernet interface module, 10BASE-T Ethernet interface module, 100BASE-TX/10BASE-T Ethernet interface module, 100BASE-TX/10BASE-T, Modbus®/TCP ready Ethernet interface module, 100BASE-TX/10BASE-T WiFi Ethernet multi-protocol (Modbus®/TCP, EtherNet/IP, BACnet, MELSEC ABCSP according Modbus®/RTU) for FR-A700/FR-F700 Ethernet multi-protocol (Modbus®/TCP, EtherNet/IP, Profinet, BACnet according Modbus®/RTU) for FR-A700/FR-F700 Ethernet protocol (EtherNet/IP ProfiNet I/O, BacNet/IP, EtherCat, Modbus®/TCP&MC) for FR-A700/FR-F700/FR-E700 EtherNet/IP 2port interface for FR-A800/FR-F800* Art. no. 279570 138327 129614 147287 155606 259221 259222 263072 157447 166086 225142 166309 264932 212369 283759 262950 Modules ME1PN1FW-CCPU A8NPRT_2P 2D-TZ535-PN-SET Description Profinet-Master-Modul Profinet interface for FR-A800/FR-F800*, compliant to Profidrive Profinet I/O interface for robot controller CR750-D Art. no. 252935 262949 269546 Module A8NECT_2P Description EtherNet/IP 2port interface for FR-A800/FR-F800* Art. no. 284809 Master/slave modules QJ71MB91 QJ71MT91 CPU-Module FX3U-232ADP-MB FX3U-485ADP-MB FX3U-ENET-P502 BIF-MD-W Description Serial Modbus® interface master/slave module Modbus®/TCP interface master/slave module for Ethernet Built-in Modbus®/TCP functionality (master/slave) Serial Modbus® RS232C interface master/slave module Serial Modbus® RS485 interface master/slave module Ethernet modul, 100BASE-TX/10BASE-T, Modbus®/TCP ready Modbus® interface for SUPER AE air circuit breakers Art. no. 167757 155603 — 165276 165277 225142 168573 Master/slave modules QJ71DN91 FX2N-64DNET FR-A7ND FR-A7ND-Ekit-SC-E FR-A8ND Description DeviceNet™ interface master/slave module DeviceNet™ interface slave module DeviceNet™ interface for FR-A700/FR-F700 DeviceNet™ interface for FR-E700 SC DeviceNet™ interface for FR-A800 Art. no. 136390 131708 158525 239648 269432 * in preparation Profinet Series MELSEC System Q Frequency inverters MELFA robots * in preparation EtherCat Series Frequency inverters * in preparation Modbus®/TCP, Modbus®/RTU Series MELSEC System Q MELSEC L series MELSEC FX series Breaker DeviceNetTM Series MELSEC System Q MELSEC FX series Frequency inverters 10 Networks AS-Interface Series MELSEC System Q ALPHA Master/slave modules QJ71AS92 AL2-ASI-BD Description AS-Interface module, version 2.11, dual network master AS-Interface board for use with AL2-14MR or AL2-24MR Art. no. 143531 142525 Profibus DP(V1) Frequency inverters Breaker Slave I/O Series All PLC types I/O bridge modules Series MELSEC FX series MELFA robots 2 Modules QJ71PB92V ME1PB1-L FX3U-64DP-M Description Profibus DP interface master module (DP V1/V2) Profibus DP interface master module Profibus DP interface master module for FX3U PLCs Art. no. 165374 268527 166085 Modules QJ71PB93D ME2PB1-L FX3U-32DP A8NDPV1 FR-A8NP FR-A7NP FR-A7NP-Ekit-SC-E FR-A7NP-Ekit-SC-E-01 BIF-PR-W Description Profibus DP slave module Profibus DP slave module Profibus DP slave module for FX3U PLCs Profibus DPV1 interface for FR-A800, compliant to Profidrive, with D-sub connector Profibus interface for FR-A800, only PPO support, compatible to FR-A7NP Profibus interface for FR-A700/FR-F700 Profibus interface for FR-E700 SC Profibus interface with D-sub connector for FR-E700/FR-E700 SC Profibus interface for SUPER AE air circuit breakers Art. no. 143545 278167 194214 262948 274514 158524 239646 273138 168572 Module Description ST series/STlite series Modular input/output system for connection to Profibus DP Modules FX2N-32DP-IF FX2N-32DP-IF-D 2D-TZ577 Description Profibus remote I/O using FX2N I/O and special function modules; 240 V AC power supply Profibus remote I/O using FX2N I/O and special function modules; 24 V DC power supply Profibus DP-Schnittstelle für die Robotersteuerung CR750-D Art. no. 145401 142763 218861 Modules QJ71BR11 QJ71LP21GE QJ71LP21-25 QJ71NT11B Description MELSECNET/H master/local, coaxial cable MELSECNET/H master/local, GI 62.5/125 fibre optic cable MELSECNET/H master/local, SI fibre optic cable MELSECNET/H master/local, twisted pair Art. no. 127592 138959 136391 221861 Modules QJ72LP25-25 QJ72BR15 Description MELSECNET/H remote I/O controller, SI fibre optic cable MELSECNET/H remote I/O controller, coaxial cable Art. no. 136392 136393 Modules GT15-J71LP23-25 GT15-J71BR13 Description MELSECNET/H communication unit, fiber-optic cable MELSECNET/H communication unit, coaxial cable Art. no. 229842 229843 Networks Master modules Series MELSEC System Q MELSEC L series MELSEC FX series Slave modules Series MELSEC System Q MELSEC L series MELSEC FX series Art. no. refer to page 15 and following MELSECNET/H Master, local station Series MELSEC System Q Slave (remote E/A) Series MELSEC System Q Normal station Series HMI 11 Networks SSCNETIII/H Series MELSEC FX series MELSEC iQ-F series MELSEC L series 2 Networks MELSEC System Q Motion controller Frequency inverters Modules FX3U-20SSC-H FX5-40SSC-S LD77MS2 LD77MS4 LD77MS16 QD77MS2 QD77MS4 QD77MS16 Q172DSCPU Q173DSCPU Description FX3U positioning module, 2 axes (SSCNETIII) MELSEC simple motion module, 4 axes MELSEC simple motion module, 2 axes MELSEC simple motion module, 4 axes MELSEC simple motion module, 16 axes MELSEC simple motion module, 2 axes MELSEC simple motion module, 4 axes MELSEC simple motion module, 16 axes Motion controller, 16 axes Motion controller, 32 axes Q170MSCPU(-S1) Stand alone motion controller, 16 axes MR-MQ100 FR-A7NS Singe axis motion controller, 1 axis (SSCNETIII) SSCNETIII/H interface for FR-A700/FR-A800* Art. no. 206189 281405 268199 268200 268201 248702 248703 248704 248700 248701 266524 (266535) 217705 191403 Modules ME3CAN1-Q ME3CAN1-L FX3U-CAN FR-A7NCA Description CANopen communication module CANopen communication module CANopen communication module CANopen communication module for FR-A700 Art. no. 278799 283159 252845 191424 Modules FR-A7NL FR-A7NL-Ekit-SC-E Description Option card for integration of a FR-A700/FR-F700 into a LonWorks network Option card for integration of a FR-E700 SC into a LonWorks network Art. no. 156779 239645 Module FR-A7N-XLT Description Multi-protocol for FR-A700/FR-F700; Siemens FLN and Metasys N2 Art. no. 208972 Module FX3U-J1939 Description Communication module for J1939 network Art. no. 254276 * in preparation CANopen Series MELSEC System Q MELSEC L series MELSEC FX series Frequency inverters LonWorks Series Frequency inverters RS485 multi-protocol Series Frequency inverters J1939 network Series MELSEC FX series 12 CC-Link/CC-Link IE Field remote modules These remote modules are intended to be installed near the control target. The advantages are reduced cabling and the capability of acquiring data and operation results of individual machine modules autonomously. For wet environments six types of low profile waterproof remote I/O modules with IP67 protection are available featuring Input, Output and Combination modules. zz Up to 64 I/O modules with a maximum of 32 inputs or 32 outputs each can be connected. zz All modules have a very compact design which is tough and highly shock-resistant. zz Status indicator LEDs for the inputs zz Standard electrical isolation between process and control via optocouplers zz Mounting with DIN rail adapters or screws zz Modules can be mounted in horizontal arrangement or in one of 4 orientations on a flat surface. zz Ready for use with all CC-Link master modules. Product Range Module AJ65BTB1-16D AJ65BTB2-16D AJ65SBTB1-8D AJ65SBTB1-16D AJ65SBTB3-16D Digital in AJ65SBTB1-16D1 AJ65SBTB1-32D1 AJ65SBTB1-32D AJ65FBTA4-16D AJ65FBTA4-16DE AJ65BTB1-16T AJ65BTB2-16R AJ65SBTB1-8TE AJ65SBTB2-8T1 AJ65SBTB1-16TE AJ65SBTB1-32T AJ65SBTB2N-8R Digital out AJ65SBTB2N-16R AJ65SBTB1-16T1 AJ65SBTB1B-16TE1 AJ65SBTB1-32TE1 AJ65SBTB2N-16S AJ65FBTA2-16T AJ65FBTA2-16TE AJ65BTB1-16DT AJ65BTB2-16DT AJ65BTB2-16DR Combine AJ65FBTA42-16DT AJ65FBTA42-16DTE AJ65SBTB1-32DT1 AJ65SBTB1-32DTE1 AJ65BT-64AD AJ65BT-64RD3 AJ65BT-64RD4 Analog in AJ65BT-68TD AJ65SBT-64AD AJ65SBT2B-64RD3 AJ65BT-64DAV AJ65BT-64DAI Analog out AJ65SBT-62DA AJ65SBT2B-64DA Repeater AJ65SBT-RPT Type Remote module Compact remote module Waterproof remote module Remote module Compact remote module Waterproof remote module Remote module Waterproof remote module Compact combined modules Remote module Compact remote module Remote module Compact remote module Compact repeater No. of input No. of output 16 — 16 — 8 — 16 — 16 — 16 — 32 — 32 — 16 — 16 — — 16 — 16 — 8 — 8 — 16 — 32 — 8 — 16 — 16 — 16 — 32 — 16 — 16 — 16 8 8 8 8 8 8 8 8 8 8 16 16 16 16 4 — 4 — 4 — 8 — 4 — 4 — — 4 — 4 — 2 — 4 — — Description DC input (+COM/-COM) DC input with 8 potential terminals (+COM/-COM) DC input (+COM/-COM) DC input (+COM/-COM) DC input (+COM/-COM), 3-wire sensors Fast DC input (+COM/-COM) Fast DC input (+COM/-COM) DC input (+COM/-COM) Protection IP67, DC input (sink type) Protection IP67, DC input (source type) Transistor output, (sink type), 0.5 A Relay output, 2 A Transistor output (source type), short circuit proof, 0.1 A Transistor output (sink type), 0.5 A Transistor output (source type), 0.5 A Transistor output (sink type), 0.5 A Relay output, 2 A Relay output, 2 A Transistor output (sink type), 0.5A Transistor output (source type), 0.1 A Transistor output (source type), 0.1 A Triac output, 0.6 A Protection IP67, DC output (sink type), 0.5 A Protection IP67, DC output (source type), 1 A DC input (sink type), transistor output (sink type) DC input with 16 potential terminals (sink type), transistor output (sink type) DC input (source type), relay output Protection IP67, DC output (sink type),DC input (sink type) Protection IP67, DC output (source type), DC input (source type) DC input (sink type), DC output (sink type), short circuit proof DC input (source type), DC output (source type) 4-channel input, -10–+10 V, -20–+20 mA 4-channel input, for 3-wire-type Pt100 temperature sensors 4-channel input, for 4-wire-type Pt100 temperature sensors 8-channel thermocouple input 4-channel input, -10–+10 V, 0 A–+20 mA 4-channel input, for Pt100 with three-wire technology 4-channel voltage output, -10–+10 V 4-channel current output, 4–20 mA 2-channel voltage output, -10–+10 V, 0 A–20 mA 4-channel voltage output, -10–+10 V, 0 A–20 mA Repeater allowing 'T' branching and network extension Remote I/O Modules 3 Art. no. 75447 75450 104422 136026 151186 140144 140145 136025 137587 137588 75449 75453 129574 144062 129575 138957 140148 140149 163966 204679 204680 159954 150380 150381 75448 75452 75451 137589 137590 166822 204681 75444 88026 88027 88025 140146 221862 75446 75445 140147 221863 130353 13 Remote I/O Modules Remote I/O Modules 3 High-speed counter Data exchange with peripherals Open control loop positioning The high-speed counter modules acquire signals at frequencies beyond the range of normal digital input modules. Positioning tasks or frequency measurements for example can be performed. These modules allow communication with peripheral devices through a standard RS232C interface. The peripherals are connected point to point (1:1). Locating the positioning unit near the servo/ mechanical system not only reduces cable costs but also eliminates problems arising from noise and cable losses. Product range Module AJ65BT-D62 Counter AJ65BT-D62D AJ65BT-D62D-S1 Interface AJ65BT-R2N Positioning AJ65BT-D75P2-S3 NZ2GF2B1-16D NZ2GF2B1-16T NZ2GF2B1-16TE NZ2EX2B1-16D NZ2EX2B1-16T I/O modules NZ2EX2B1-16TE NZ2GFCF-D62PD2 NZ2GF-CCB Analog modules NZ2GF2B-60AD4 NZ2GF2B-60DA4 Type Remote module Remote module Remote module CC-Link IE Field network remote I/O module CC-Link IE Field network extension I/O module CC-Link IE Field network remote I/O module CC-Link IE Field to CC-Link bridge module CC-Link IE Field network analogdigital converter module CC-Link IE Field network digitalanalog converter module See also CC-Link Safety remote I/O modules, page 34 See also CC-Link Safety relays, page 35 14 Description 2 high-speed counter inputs, 5–24 V DC, up to 200 kHz 2 high-speed counter inputs, EIA standard RS422 connection, up to 400 kHz (low current consumption) 2 high-speed counter inputs, EIA standard RS422 connection, up to 400 kHz Serial interface, RS232C (D-Sub, 9 pole), 1 channel 2 axes positioning module, pulse output, linear and circular interpolation 16 points input, 24 V DC (positive/negative common shared) 1-wire, terminal block type, response time 0–70 ms 16 points output, 12 to 24 V DC, 0.5 A/point, 4 A/common, transistor output (sink type) 1-wire, terminal block type 16 points output, 12 to 24 V DC, 0.5 A/point, 4 A/common, transistor output (source type) 1-wire, terminal block type 16 points input, 24 V DC (positive/negative common shared) 1-wire, terminal block type, response time 0–70ms 16 points output, 12 to 24 V DC, 0.5 A/point, 4 A/common, transistor output (sink type) 1-wire, terminal block type 16 points output, 12 to 24 V DC, 0.5 A/point, 4 A/common, transistor output (source type) 1-wire, terminal block type Art. no. 88028 88029 88030 216545 88002 260472 260473 260474 260507 260508 260509 2 high-speed counter inputs, 5/24 V DC/Differential inputs, up to 8 MHz 266159 Allows the connection of a CC-Link network to a CC-Link IE network. 266160 4 channels voltage/current analog-digital converter module (analog input type) 260505 4 channels voltage/current digital-analog converter module (analog output type) 260506 Remote I/O Modules The MELSEC STlite series – scalable I/O solutions for CC-Link, Profibus and Ethernet Approved for a very wide range of applications, the STlite series features excellent module granularity and fieldbus-agnostic design, making it ideally suited for the requirements of today’s distributed fieldbus systems. The devices are optimised for efficient processlevel communication, with scalable performance and high integration density. zz The range of potential applications is virtually unlimited. zz Reduces hardware and system overheads to a minimum. zz Simplifies handling and maximises efficiency. Digital output modules (8 outputs) Analog output modules (4 outputs) 3 Remote I/O Modules Digital input modules (8 inputs) The uncompromisingly modular architecture of the system also extends to its support for a wide range of fieldbus systems. You can install different head stations for different protocols, depending on the needs of your applications. Head station Power supply Power supply Power supply module Analog input modules (4 inputs) End module Optimised for real-life requirements Module granularity: Clear labelling: Reliable: zz 2, 4 or 8 channels in a single I/O module zz Colour-coded group identification plate brackets and terminal tags zz Approvals for industrial and marine automation applications ensure a wide range of deployment options – even in heavy-duty environments. Fieldbus-agnostic: zz Head stations available for the leading fieldbus protocols CC-Link, Profibus DP and Ethernet Safe investment: zz Fieldbus node design enables easy switching to new bus standards without changing the bus modules. Versatile: zz Configuration options for digital/analog inputs/outputs and special functions with different voltages, powers and signals on a single fieldbus node. zz Automatic contacting for power and data contacts zz Pluggable connections with bus plug connector zz CAGE CLAMP® spring terminals for input/output point connections 15 Remote I/O Modules STlite series head stations The head stations connect the STlite I/O systems with the Profibus DP, CC-Link or Ethernet fieldbus systems. Each head station recognises all inserted I/O and special function modules and generates a local process image from the configuration. Specifications Number of I/O modules STL-BT1 64 STL-PB1 64 Communication protocol CC-Link-Standard Profibus DP STL-ETH1 64 Ethernet TCP/IP ECO, Modbus®/TCP input process image 256 bytes 244 bytes 14 bytes digital, 2 bytes system, 32 bytes analog output process image 256 bytes 244 bytes 64 96 with repeater 14 bytes digital, 2 bytes system, 32 bytes analog Limited by Ethernet specification 242279 242281 Fieldbus Number of addressable modules Remote I/O Modules 3 Order information Accessories Art. no. 242280 STL-CCLink con: Art. no. 242314 The fieldbus connector connects a CC-Link device to a CC-Link line. Power supply modules The power supply modules deliver power to the bus terminals at the required voltages. Specifications Voltage supply Input current Total current for I/O modules STL-PS 24 V DC (-25 %–+30 %) max. — mA — Order information Art. no. 242311 Specifications Order information STL-ET Art. no. 242313 Bus end module One of these end modules must be installed at the end of each fieldbus node. The end module terminates the internal terminals bus and ensures reliable data communications. Temperature input module The analog temperature input module enables direct connection of Pt100 resistance temperature sensors, with either a 2-wire or 3-wire cable. Specifications Module type Number of input channels Sensor types Temperature measuring range Resolution Order information STL-TI2 Analog temperature input module 2 Pt100 and resistance measurement -200–+850 °C (Pt100) 0.1 °C Art. no. 242307 Incremental encoder input module This module provides an interface for incremental encoders with an RS422 port. A counter with a quadrature decoder and a null point signal latch can be read and activated by the controller. Specifications Module type Encoder connection Counting range Max. counting frequency Order information 16 STL-ENC Incremental Encoder Interface 3 input channels 32 bits binary 250 kHz Art. no. 242308 STL-BPS 24 V DC (-25 %–+30 %) 500 2000 242312 Remote I/O Modules Digital I/O modules Digital input modules The digital input modules have 8 channels. They are used for inputting control signals from the field, for example from sensors. Digital output modules Digital output modules are available with 4 or 8 outputs. They are used to send control signals from the automation controller to the connected actuators. Specifications Module type Integrated inputs Order information Specifications Module type Integrated outputs Order information STL-DI8-V1 Digital input module 8, source type, 1-conductor connection STL-DI8-V2 Digital input module 8, source type, 1-conductor connection Art. no. 242282 242283 STL-DO4 Digital output module 4, source type Art. no. 242284 STL-DO8 Digital output module 8, source type STL-RO2 Digital relay output module 2 contacts (normally open) 242295 242296 3 Remote I/O Modules Digital relay output module The relay output modules have two make contacts. The relays have floating contacts and are actuated with the internal system voltage. Analog I/O modules Analog input modules The analog input modules with current input process standard 4–20 mA signals. The modules with voltage inputs can handle standard ±10 V or 0–10 V signals. Analog output modules The analog output modules with current outputs generate standard 4–20 mA signals. The modules with voltage outputs generate standard ±10 V or 0–10 V signals. Specifications Module type Number of input channels Signal input Order information Specifications Module type Number of output channels Signal output Order information STL-AD2-V STL-AD2-I Analoges Eingangsmodul 2 2 0–10 V 4–20 mA Art. no. 242297 242298 STL-DA2-I STL-DA2-V Analoges Ausgangsmodul 2 2 4–20 mA 0–10 V Art. no. 242302 242303 STL-AD4-V1 STL-AD4-V2 STL-AD4-I 4 ±10 V 4 0–10 V 4 4–20 mA 242299 242300 242301 STL-DA4-V1 STL-DA4-V2 STL-DA4-I 4 0–10 V 4 ±10 V 4 4–20 mA 242304 242305 242306 Up/Down counter module This counter inputs binary 24V signals and transmits the counter value to the installed bus system. An input is used to switch between Up and Down counting. Specifications Module type Switching outputs Counter inputs Max. counting frequency Order information STL-C100 Up/Down counter 2 1 100 kHz Art. no. 242309 Interface module The SSI transmitter interface module enables direct connection of an SSI transmitter. To read out the transmitter the module emits a clock signal and represents the data flow as a data word in the process image. Specifications Module type Interface Sensor connection Order information STL-SSI Transmitter interface SSI 1 input/1 output channel Art. no. 242310 17 Remote I/O Modules The MELSEC ST series – premium product for process industry System description The ST series is designed as a modular input/ output system for connection to CC-Link and Profibus DP. It comprises of: zz basic module (head station and bus node for CC-Link and Profibus DP) zz power supply modules zz digital and analog I/O modules The extension modules are designed as a 2-component system, that means they consist of electronic modules for the function and base modules as modular backplane bus (available with two types of terminals: spring clamp or screw clamp terminals). 16pt digital input module Remote I/O Modules 3 They can be combined freely to provide an efficient system configuration depending on your demands. The name „ST“ means „Slice-type Terminal“ and comes from the physical appearance of the very slim modules (12.6 mm). As well as slice type modules, cost saving block modules with 16 inputs or outputs are also available. Head station 16pt digital output module The electronic modules can be clipped easily in the base modules without any tool. The combined unit can then be mounted on a DIN rail. Exchange of the electronic modules can be made on-line, so the system keeps running. Rewiring is not needed. Every electronic module provides LEDs for quick and easy diagnostics and also additional information. Error and status messages are also shown on the basic module. 1ch analog output module 2ch analog output module Power supply module 2pt digital input module Power supply module 4pt digital input module 2pt digital input module 2ch analog input modules Power feeding module 2pt digital output module Special features: zz Connection diagram on every module zz Quick diagnostics via LED´s zz ST = Slice terminals, only 12.6 mm wide zz Applicable wire size for all base modules 0.5–2.5 mm², flexible wire with ferrule or solid core wire without ferrule zz Distributed 24 V DC for actuators/sensors zz Modular structure with no restriction on installation position zz Easy and complete handling via 3 push buttons zz Gold contacts for all bus and signal connections zz Expandable in two-point increments zz Electronic modules are coded to prevent an incorrect unit being inserted zz Replaceable electronic modules zz Easy parameter setting with GX Configurator DP zz Hot swap function without re-wiring Basic modules (head stations) of the MELSEC ST series The basic module ST1H-PB connects the remote I/O modules of the ST series to CC-Link and Profibus DP. Specifications Occupied I/O points ST1H-BT 4 inputs/4 outputs protocol CC-Link standard Communications medium CC-Link cable Interfacetype CC-Link Supported operation modes Remote station (1–4) ST1H-PB 4/4 Profibus DP Shielded 2-wire RS485 Sync mode, freeze mode Order information 152951 Art. no. 214496 Bus power for head station and power feeding module You need one ST1PSD beside the basic module to operate the ST station, a second or more are only needed depending on the power consumption of the connected items. The power feeding module ST1PDD distributes 24 V DC only for the I/Os of the actuators and sensors. Specifications Module type Nominal voltage Max. output current (5 V DC) Max. output current (24 V DC) Order information Applicable base module for basic module supply Applicable base module for bus refreshing within the station 18 ST1PSD Power supply for head station, internal 5 V DC backplane bus and 24 V DC for I/Os (double function) V DC 24.0 A 2.0 A 8 (10 with fuse) Art. no. 152952 spring clamp type screw clamp type spring clamp type screw clamp type ST1B-S4P2-H-SET, art. no. 152908 ST1B-E4P2-H-SET, art. no. 152918 ST1B-S4P2-R-SET, art. no. 152909 ST1B-E4P2-R-SET, art. no. 152919 ST1PDD Power feeding module 24.0 — 8 (10 with fuse) 152953 ST1B-S4P2-D, art. no. 152910 ST1B-E4P2-D, art. no. 152920 — — Remote I/O Modules Digital I/O modules Specifications Number of input points The digital input modules of the ST series directly connect field devices (contacts, limit switches, sensors, etc.). Applicable base module Digital output modules Connection cable type The digital output modules of the ST series connect directly to field devices (e.g. contactors, valves, lights). Order information The TPE3 models provide advanced protection functions e.g. for thermal and short circuit failures. spring clamp type screw clamp type ST1X4-DE1 4 ST1B-S6X4, art. no. 152912 ST1B-E6X4, art. no. 152922 Art. no. 152964 Specifications Number of output points Output type Applicable base module ST1X2-DE1 2 ST1B-S4X2, art. no. 152911 ST1B-E4X2, art. no. 152921 3-wire 24 V DC (with shield) spring clamp type screw clamp type Connection cable type Order information ST1Y2-TE2 2 Transistor ST1B-S3Y2, art. no. 152914 ST1B-E3Y2, art. no. 152924 2-wire 24 V DC with shield Art. no. 152967 3-wire 24 V DC ST1X16-DE1 16 ST1B-S4X16, art. no. 152913 ST1B-E4X16, art. no. 152923 3-wire 24 V DC (with shield) ST1X1616-DE1-S1 32 ST1B-S6X32, art. no. 169313 ST1B-E6X32, art. no. 169314 3-wire 24 V DC (with shield) 152965 152966 169309 ST1Y16-TE2 16 Transistor ST1B-S3Y16, art. no. 152915 ST1B-E3Y16, art. no. 152925 2-wire 24 V DC with shield ST1Y2-TE8 2 Transistor ST1B-S3Y2, art. no. 152914 ST1B-E3Y2, art. no. 152924 2-wire 24 V DC with shield ST1Y2-TPE3 2 Transistor ST1B-S3Y2, art. no. 152914 ST1B-E3Y2, art. no. 152924 2-wire 24 V DC with shield ST1Y16-TPE3 16 Transistor ST1B-S3Y16, art. no. 152915 ST1B-E3Y16, art. no. 152925 2-wire 24 V DC with shield ST1Y2-R2 2 Relay ST1B-S4IR2, art. no. 152916 ST1B-E4IR2, art. no. 152927 2 wires (internal connected) 152968 169408 152969 152970 152971 Analog I/O modules Analog input modules Specifications ST1AD2-V ST1AD2-I The analog input modules of the ST series convert analog process data like pressure, temperature, etc. into digital values that are sent to the Profibus DP/CC-Link master. Module type Analog input module Analog input module Occupied I/O points 4/4 Signal input Analog output modules Resolution Conversion speed 4/4 -10–+10 V, 0–+10 V, 0–5 V, 1–5 V 12 bit + sign 0.1 ms per channel ST1B-S4IR2, art. no. 152916 ST1B-E4IR2, art. no. 152927 The analog output modules of the ST series convert the digital values sent from the Profibus DP/ CC-Link master into an analog voltage signal. Analog temperature input modules The analog temperature input modules of the ST series convert analog temperature data into digital values that are sent to the Profibus DP/ CC-Link master. Applicable base module spring clamp type screw clamp type Order information Art. no. 152972 12 bit + sign 0.1 ms per channel ST1B-S4IR2, art. no. 152916 ST1B-E4IR2, art. no. 152927 ST1TD2 Analog temperature input module 4/4 Thermocouple input: K, T, E, J, B, R, S or N 0.1–0.8 °C 1 30/60 ms per channel ST1B-S4TD2, art. no. 161736 ST1B-E4TD2, art. no. 161737 152973 161734 0–20 mA, 4–20 mA ST1RD2 Analog temperature input module 4/4 Pt100, Pt1000 0.1 °C 80 ms per channel ST1B-S4TD2, art. no. 161736 ST1B-E4TD2, art. no. 161737 169406 1 Depends on the thermocouple used Specifications ST1DA2-V/-F01 ST1DA1-I/-F01 Module type Analog output module Analog output module Occupied I/O points 4/4 -10–+10 V, 0–+10 V, 0–5 V, 1–5 V 12 bit + sign ST1B-S4IR2, art. no. 152916 ST1B-E4IR2, art. no. 152927 4/4 ST1SS1 Absolute encoder interface with SSI (synchronal serial interface) 4/4 0–20 mA, 4–20 mA 31 bit binary (0–2147483647) 12 bit + sign ST1B-S4IR2, art. no. 152916 ST1B-E4IR2, art. no. 152927 2 to 31 bits ST1B-S4IR2, art. no. 152916 ST1B-E4IR2, art. no. 152927 152976/217632 193660 Signal output range Resolution Applicable base module Order information spring clamp type screw clamp type Art. no. 152975/217631 19 3 Remote I/O Modules Digital input modules For detailed information, please refer to the family catalogues. Modular PLCs – MELSEC iQ-R series, System Q and L series Modular controllers like Mitsubishi Electric’s MELSEC iQ-R series, System Q and the L series are high-performance PLC systems with broad functionality. The range, power and function of these high-end PLCs is impressive, with operation times measured in nanoseconds. Modular PLCs 4 The modular design allows flexible usage in a broad range of applications. Additional backplanes can be added as the system expands. Modular PLCs comprise a power supply, one or more CPU modules and I/O and/or special function modules. Use of digital and special function modules The use of digital and analog modules and most special function modules is dependent only on the maximum available number of addresses and thus on the CPU used in each case. The following modules are available for assembling the system: Pulse catch and interrupt modules Digital input/output modules Digital input modules for pulse storage and for processing subroutines. For various signal levels with transistor, relay or triac switches. Analog input/output modules Communications modules Interface modules with RS232/RS422/ RS485 interface for connection of peripherals or for PLC-PLC communication. Network modules For interfacing with Ethernet, CC-Link, CC-Link IE, Profibus DP/Profinet, Modbus®/ TCP/RTU, DeviceNet™, AS-Interface and MELSEC networks. For processing current/voltage signals and for temperature value acquisition as well as temperature control with direct connection of Pt100 resistance thermometers or thermocouples. A HART enabled module for current input is also available for the MELSEC System Q. Positioning modules High-speed counter modules with possi bility for connection of incremental shaft encoder or multiaxial positioning modules for servo and step drives with up to 8 axes per module. iQ Platform The iQ Equation Mitsubishi Electric’s integrated control architecture is the world’s first automation platform combining all key automation types on one controller. No longer are valuable engineering resources spent trying to make different systems from separate vendors work together. With iQ, which includes the MELSEC iQ-R series and System Q, Mitsubishi Electric takes care of system integration. We provide an extensive array of controller types that seamlessly operate together on the same backplane. = PLC +Motion The I/O range of the iQ Platform is 0 to 12,228. 1 + CNC* 1 +Robot* + Process+ IT 1 * Descripiton follows MELSEC System Q only 1 20 Modular PLCs POWER CPU I / 00 0 0 BASE UNIT MODEL Q38B 017-A SERIAL 0205020E0100 1 1 2 2 3 3 4 4 5 5 6 6 7 7 8 8 9 9 A B C D E 06 I / 04 I / 03 E.S.D I / 02 I / 01 A B C D E F F 07 I / 05 Q38B(N) 0 1 2 3 L ER 4 P1 5 LINK 6 7 8 L ER 9 P1 A LINK B C D E F MELSEC iQ-R series MELSEC Sytem Q MELSEC L series 4 MELSEC iQ-R series The iQ Platform builds on the power of Mitsubishi Electric’s high performance programmable automation controller (PAC), complementing this with a broad range of control modules and network interfaces. Support for multiple CPUs on an iQ-R series backplane is supported, enabling users to develop vastly more complex and sophisticated automation applications from a single PAC backplane. The iQ-R series CPU offers dramatic improvements in performance, setting new benchmark standards for processing speed. At the same time, the iQ-R series offers reductions in development cost, maintenance cost and risk of system failure, while providing an innovative upgrade path that will enable users to take advantage of ongoing developments through software upgrades rather than hardware upgrades. zz Productivity – Improve productivity through advanced performance/functionality zz Scalability – offers Multi CPU solutions on a single backplane zz Connectivity – Seamless connectivity within all levels of manufacturing zz Engineering – Reducing development costs through intuitive engineering zz Compatibility – Compatible with most existing MELSEC System Q I/O zz Security – Unauthorized access protection across distributed control network zz Maintenance – Reduce maintenance costs and downtime utilizing easier maintenance features MELSEC System Q MELSEC System Q has been designed to be at the heart of your manufacturing process, as it is at the heart of Mitsubishi Electric‘s component automation concept. It offers you total integration of your control and communication needs from a single platform – connecting your automation with your business needs. zz Communication – is a communication hub connecting to fieldbus or data networks including 100 Mbps Ethernet zz Scalability – offers Multi CPU solutions on a single backplane zz MES and web server module for quick and simple connectivity to the IT world zz Redundancy options ranging from full redundant PLC hardware to redundant network options improve uptime and productivity zz Flexibility – solutions can combine 4 CPU types as a seamless solution; PLC, Motion, Robots, NC, PC and Process CPUs MELSEC L series The MELSEC L series is a powerful but compact modular controller with many features built-in to the CPU itself. The rack-free design promotes high system flexibility with minimum form factor. Built-in Mini-B USB and Ethernet allow for easy communication, along with a built-in SD/SDHC memory slot for data logging and memory storage, and built-in digital I/O for simple high-speed counting and positioning functions. The high-performance version CPU also includes a built-in CC-Link interface for Master/Local Station networking. This highly flexible architecture makes the MELSEC L series ideal for both standalone and networked machines. zz Built-in I/O features zz Communication and networking capabilities zz High-end 16-axis motion expansion possible using SSCNETIII/H zz Rack-free design zz CPUs packed with comprehensive built-in features/functions zz Integrated data logging 21 Modular PLCs R61P POWER MELSEC iQ-R Series MELSEC iQ-R Series – What a system looks like CPU module Special function module Digital I/O module Network module Power supply module 0 Protective cover for removable terminal block POWER 1 2 3 L ER 4 P1 5 6 LINK 7 8 L ER 9 R61P A P1 B LINK C D E 4 Modular PLCs F &38 32:(5 Interface for extension unit (under the transparent cover) , , , , (6' , , , , 4%1 Base unit SD memory card USB interface Ethernet interface Backup battery (slot on the lower side) System structure The CPU and modules are connected to a base unit which has an internal bus connection for high-speed communication between the individual modules and the CPUs. The power supply module which supplies the voltage for the entire system is also installed on this base unit. The base units are available in different versions with 5 to 12 module slots. Each base unit can be supplemented by means of an extension unit providing additional slots. Up to seven extension bases can be connected and a maximum of 64 modules installed at any one time. An RQ extension base is also available, ensuring compatibility with existing MELSEC System Q modules. For cabling larger systems and machines – e. g. in a modular design – the use of remote I/O modules offers additional communications facilities What you need Base units Main base units The main base unit is used for mounting and connecting CPUs, power supply unit, input modules, output modules and special function modules. Extension base units The extension base units are connected to the main base unit by means of preassembled bus cables. The RQ extension base units are for MELSEC System Q modules. 22 Specifications Slots for I/O modules Slots for power supply modules Order information Art. no. 279583 Specifications Slots for I/O modules Slots for power supply modules Order information R35B 5 1 R65B 5 — Art. no. 279590 R38B 8 1 R312B 12 1 279584 279585 R68B 8 — R612B 12 — RQ65B 5 — RQ68B 8 — RQ612B 128 — 279589 279588 279591 279586 279587 MELSEC iQ-R Series POWER R61P SPEED CH1 SD/RD SPEED R61P Power supply R120PCPU Process CPU R12CCPU-V C Controller CPU CH2 SD/RD Power supply modules Specifications R61P Input voltage 85–264 V AC 5 V DC A 6.5 Rated output current 24 V DC ±10 % A — R62P 85–264 V AC 3.5 0.6 R63P 24 V DC 6.5 — R64P 85–264 V AC 9 — Order information 285507 279582 285508 Art. no. 279581 4 Modular PLCs These units power all the modules on the backplane. The choice is dependent on the power consumption of the individual modules (this is especially important when using multiple CPUs). CPU modules The MELSEC iQ-R series includes a wide range of programmable automation controllers capable of catering to diversified automation control needs. PLC CPU modules At the core of the MELSEC iQ-R series is a programmable controller CPU. This CPU is the heart of the control system and includes various features for different applications. The most common CPU is the programmable controller CPU, into which various features are embedded, enabling it to perform a wide range of control tasks. Process CPU modules The MELSEC iQ-R process CPUs are designed specifically for medium- to large-scale process control systems requiring high-speed performance coupled with the handling of large PID loops. Motion CPU modules The motion CPU module is a dedicated highprecision control CPU module, designed solely for applications that require advanced motion control such as positioning control, synchronous control, and speed-torque control at a very high accuracy. A motion system requires a motion controller CPU, and a PLC CPU. C Controller CPU The C Controller module is part of the application-specific range in the MELSEC iQ-R series. The multi-core ARM®-based controller preinstalled with VxWorks® Version 6.9, realizes the simultaneous execution of programs, thereby providing a robust and deterministic alternative to computer based systems. Specifications I/O points Memory capacity for PLC program Order information Art. no. 279576 R08CPU 4096 80 k steps (320 kByte) R16CPU 4096 160 k steps (640 kByte) R32CPU 4096 320 k steps (1280 kByte) R120CPU 4096 1200 k steps (4800 kByte) 279577 279578 279579 279580 NZ1MEM-2GBSD; 2 GB SD memory card; NZ1MEM-4GBSD; 4 GB SDHC memory card; NZ1MEM-8GBSD; 8 GB SDHC memory card; NZ1MEM-16GBSD; 16 GB SDHC memory card; NZ2MC-1MBS; 1 MB Extended SRAM cassette; NZ2MC-2MBS; 2 MB Extended SRAM cassette; NZ2MC-4MBS; 4 MB Extended SRAM cassette; NZ2MC-8MBS; 8 MB Extended SRAM cassette; Accessories Specifications I/O points Data memory Memory capacity R04CPU 4096 40 k steps (160 kByte) for PLC program Order information Specifications Number of control axes Interpolation functions Programming language Interfaces Order information Specifications Programming language Memory Communication interfaces SD memory card slot Order information R08PCPU 4096 5 MByte 80 k steps (320 kByte) Art. no. 285496 R16PCPU 4096 10 MByte 160 k steps (640 kByte) R32PCPU 4096 20 MByte 320 k steps (1280 kByte) R120PCPU 4096 40 MByte 1200 k steps (4800 kByte) 285499 285500 285497 R16MTCPU R32MTCPU 16 32 Linear interpolation for up to 4 axes, circular interpolation for 2 axes, helical interpolation for 3 axes Motion SFC, dedicated instruction SSCNETIII/H, PERIPHERAL I/F, SD memory card Art. no. 280227 280288 R12CCPU-V C++ Work RAM: 256 MB; ROM: 12 MB; Battery-backed-up RAM: 4 MB 110BASE-T/100BASE-TX (2 ch.), RS232 (1 ch.) 1 slot Art. no. 285498 23 MELSEC iQ-R Series V + V CH I 1 I S + L D V + V CH I 2 I S + 0 1 2 3 L D V + V CH I 3 I S + L D V + V CH 4 I I S + 4 5 6 7 8 9 A L D A G B C D E F RX42C4/RY40NT5P Digital I/O modules RH42C4NT2P Combined I/O module (FG) V + C CH O 1 M I + N 1 C V + C CH O 2 M I + 2 3 4 N C V 5 + C CH O 3 M I + 6 7 8 N C V 9 + 10 C CH O 4 M I + 11 12 + N 2 4 2 C V 13 4 G 14 15 16 (FG) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 R60AD4/R60DA4 Analog I/O modules 16 17 17 18 18 Digital input and output modules Modular PLCs 4 Digital I/O modules are the senses of the automation system and provide an interface of various processes to the controller. I/O modules are available in a wide range of densities (16-, 32- and 64-points) depending on the I/O requirements and minimum use of space in the control cabinet. Terminal blocks are interchangeable with MELSEC System Q I/O terminals and can save on the cost of upgrading from existing control systems. Digital input modules Specifications Number of input channels Rated input voltage Order information RX10 RX40C7 16 16 100–120 V AC (50/60 Hz) 24 V DC Art. no. 279546 Digital output modules Specifications Number of output channels Output type RY10R2 16 Relay 24 V DC/ 240 V AC Rated output voltage Order information Art. no. 279550 Combined I/O modules Specifications Number of input channels Rated input voltage Number of output channels Rated output voltage Order information 279533 RX41C4 32 24 V DC RX42C4 64 24 V DC 279534 279545 RY40NT5P RY41NT2P 16 32 Transistor (sink) RY42NT2P 64 RY40PT5P RY41PT1P 16 32 Transistor (source) RY42PT1P 64 12–24 V DC 12–24 V DC 12–24 V DC 12–24 V DC 12–24 V DC 12–24 V DC 279547 279548 279549 279551 279552 279553 RH42C4NT2P 32 24 V DC 32 12–24 V DC Art. no. 279554 Analog input modules MELSEC iQ-R series analog modules are the interface between external anlaog signals and the control system. Various modules are available to cover a wide range of requirements, such as galvanic isolation, current, voltage and mixed channel applications. Specifications Number of input channels voltageV Analog input currentmA Overall accuracy Order information R60AD4 4 -10–+10 0–20 ±0.3 % , ±0.1 % Art. no. 279556 R60ADV8 8 -10–+10 — ±0.3 % , ±0.1 % R60ADI8 8 — 0–20 ±0.3 % , ±0.1 % R60AD8-G 8 -10–+10 0–20 R60AD16-G 16 -10–+10 0–20 ±0.1 % ±0.1 % 279558 279561 285502 285501 R60DAV8 8 R60DAI8 8 Analog output modules MELSEC iQ-R series analog output modules reliably deliver accurate analog values. A variety of modules (voltage, current, or mixed) are available to cover a wide range of application requirements, such as frequency inverters, valves or slide valves. Specifications Number of output channels Analog Output Overall accuracy Order information 24 R60DA4 4 -10 V DC–+10 V DC (0 mA–+20 mA DC) ±0.3 % , ±0.1 % Art. no. 279557 R60DA8-G 8 V DC–+12 V DC -10 V DC–+10 V DC 0 mA–+20 mA DC -12 (0 mA–+20 mA DC) ±0.3 % , ±0.3 % , ±0.1 % ±0.1 % ±0.1 % R60DA16-G 16 -12 V DC–+12 V DC (0 mA–+20 mA DC) 279560 285503 279559 285504 ±0.1 % MELSEC iQ-R Series CH1 CH2 R60TD8-G Analog module for temperature measurement RD62P2 High-speed counter module RJ71C24 Interface module Analog modules for temperature measurement Specifications Number of input channels Connectable thermocouple Temperature measuring range Order information R60RD8-G 8 type Pt100, JPt100, Ni100, Pt50 Depends on the temperature sensor used Art. no. 285505 R60TD8-G 8 B, R, S, K, E, J, T, N 4 285506 Modular PLCs Temperature sensors are connected directly to these modules. They convert measured analog values into16 or 32-bit signed binary temperature measurement values. High-speed counter modules The MELSEC iQ-R series counter modules are capable of 200k pulse/s for the DC input type, and 8M pulse/s for differential input. When used with a high-accuracy incremental encoder, positional tracking can also be realized. Count input signal The pulse measurement feature enables measuring of the pulse cycle. Specifications Number of counter input channels RD62D2 2 phase RD62P2 RD62P2E 2 2 1-phase-input (multiple of 1 or 2), CW/CCW input, 2-phase input (multiple of 1, 2 or 4) signal levels 5/12/24 V DC (2–5 mA) 5/12/24 V DC (2–5 mA) Max. counting speed 200 kHz 200 kHz EIA Standard RS422-A Differential line driver level 8 MHz Order information Art. no. 279566 279568 279567 RJ71C24-R2 RS232-compliance (D-Sub 9P female) RS232-compliance (D-Sub 9P female) RJ71C24-R4 RS422/485-compliance (2-piece terminal block) RS422/485-compliance (2-piece terminal block) 279574 279575 Interface modules The serial communication modules enable serial devices with up to 230.4 kbps transmission speeds to be connected per channel. Communications protocols such as Modbus® are supported via the pre-defined protocol feature. Specifications channel 1 Interface type channel 2 Order information RJ71C24 RS232-compliance (D-Sub 9P female) RS422/485-compliance (2-piece terminal block) Art. no. 279573 25 MELSEC System Q MELSEC System Q – What a system looks like CPU-module Power supply module Special function module Digital I/O module Network module Protective cover for removable terminal block Modular PLCs 4 Base unit USB interface Interface for extension unit (under the transparent cover) Ethernet/RS232 interfaces Backup battery (slot on the lower side) Memory card System structure The CPU and modules are connected to a base unit which has an internal bus connection for communication between the individual modules and the CPUs. The power supply module which supplies the voltage for the entire system is also installed on this base unit. Each base unit can be supplemented by means of an extension unit providing additional slots. If you wish to keep open the option of subsequent extension of your PLC or if you have free slots on your base unit, you can insert dummy modules in vacant module positions. They serve to protect the free slots from soiling or from mechanical effects and can also be used for reserving I/O points. For cabling larger systems and machines – e. g. in a modular design – the use of remote I/O modules offers additional communications facilities. The base units are available in 4 different versions with 3 to 12 module slots. What you need Base units Main base units The main base unit is used for mounting and connecting CPUs, power supply unit, input modules, output modules and special function modules. Specifications Q32SB Q33B Slots for I/O modules 2 3 Slots for power 1 1 supply modules Q33SB 3 Q35B 5 Q35SB 5 Q35DB 5 Q38B 8 Q38DB* Q38RB 8 8 Q312B 12 Q312DB* 12 1 1 1 1 1 1 2 1 1 127586 147285 249091 127624 207608 157067 129566 207609 Order inf. Art. no. 147273 136369 147284 * These base units are required for the new iQ Platform motion, NC and robot CPUs. Extension base units The extension base units are connected to the main base unit by means of pre-assembled bus cables. 26 Specifications Q52B Slots for power — supply modules Slots for I/O modules 2 Q55B Q63B Q65B Q68B Q68RB Q612B Q65WRB QA1S51B — 1 1 1 2 1 1 — 5 3 5 8 8 12 5 1 Order inf. Art. no. 140376 140377 136370 129572 129578 157066 129579 210163 249092 MELSEC System Q Q61P-A2 Power supply module Q06HCPU High-performance PLC CPU Q26UDEHCPU Universal PLC CPU Power supply modules Specifications Input voltage Rated output 5 V DC current 24 V DC ±10 % Order information PLC CPU modules Basic PLC CPUs These CPUs were developed especially for applications where compact system configuration is important. With the high-performance CPUs fast processing speed and expandability are the key features. Flexible system configuration that suits a wide range of applications is possible due to a varied set of functions and a well designed programming, configuration and debugging environment. Universal PLC CPUs These universal PLC CPUs are the latest generation of modular CPUs for the MELSEC System Q controller platform and they are the foundation of the iQ Platform system. They can be combined with the motion, robot and NC CPUs to configure scalable and highly flexible modular automation systems. Art. no. 190235 Q61P-D 100– 240 V AC 6 — Q61SP 85– 264 V AC 2 — Q62P 100– 240 V AC 3 0.6 Q63P Q63RP 8.5 — Q64PN 100– 240 V AC 8.5 — Q64RP 100– 240 V AC 8.5 — 24 V DC 24 V DC 6 — 221860 147286 140379 136371 166091 217627 157065 The CPU modules of the MELSEC System Q are available as single and multi processor CPUs through which they achieve a wide application range. Specifications I/O points overall Memory capacity max. for PLC program Order information High-performance PLC CPUs Q61P 85– 264 V AC A 6 A — Art. no. 138322 Specifications I/O points overall Memory capacity max. for PLC program Order information Q00JCPU 256/2048 58 kByte 8 k steps (32 kByte) Q02CPU 4096/8192 ≤32 MByte 28 k steps (112 kByte) Art. no. 132561 Q00CPU 1024/2048 94 kByte 8 k steps (32 kByte) Q01CPU 1024/2048 94 kByte 14 k steps (56 kByte) 138323 138324 Q02HCPU 4096/8192 ≤32 MByte 28 k steps (112 kByte) Q06HCPU 4096/8192 ≤32 MByte 60 k steps (240 kByte) Q12HCPU 4096/8192 ≤32 MByte 124 k steps (496 kByte) Q25HCPU 4096/8192 ≤32 MByte 252 k steps (1008 kByte) 127585 130216 130217 130218 Specifications Q00UJCPU Q00UCPU Q01UCPU Q02UCPU I/O points 256/8192 10 k steps (40 kByte) 1024/8192 10 k steps (40 kByte) 1024/8192 15 k steps (60 kByte) 2048/8192 20 k steps (80 kByte) Q03UDCPU, Q03UDECPU 4096/8192 30 k steps (120 kByte) 221576 221577 207604 207605, 217899 Memory capacity for PLC program Order information Art. no. 221575 Specifications I/O points Memory capacity for PLC program Order information Art. no. 207606, 217900 Specifications I/O points Memory capacity for PLC program Order information Q04UDHCPU, Q04UDEHCPU 4096/8192 40 k steps (160 kByte) Q20UDHCPU, Q20UDEHCPU 4096/8192 200 k steps (800 kByte) Art. no. 221580, 221581 Q06UDHCPU, Q06UDEHCPU 4096/8192 60 k steps (240 kByte) Q10UDHCPU, Q10UDEHCPU 4096/8192 100 k steps (400 kByte) Q13UDHCPU, Q13UDEHCPU 4096/8192 130 k steps (520 kByte) 207607, 215808 221578, 221579 217619, 217901 Q26UDHCPU, Q26UDEHCPU 4096/8192 260 k steps (1040 kByte) Q50UDEHCPU * Q100UDEHCPU * 4096/8192 500 k steps (2000 kByte) 4096/8192 1000 k steps (4000 kByte) 217620, 217902 242368 242369 * is supported by GX Works2 only Specifications I/O points Memory capacity for PLC program Order information Accessories Q03UDVCPU 4096/8192 30 k steps (120 kByte) Art. no. 266161 Q04UDVCPU Q06UDVCPU Q13UDVCPU Q26UDVCPU 40 k steps (160 kByte) 60 k steps (240 kByte) 130 k steps (520 kByte) 260 k steps (1040 kByte) 266162 266163 266164 266165 Q4MCA-1MBS; 1 MB memory cassette for QmUDVCPU Q4MCA-2MBS; 2 MB memory cassette for QmUDVCPU Q4MCA-4MBS; 3 MB memory cassette for QmUDVCPU Q4MCA-8MBS; 4 MB memory cassette for QmUDVCPU Art. no. 266134; Art. no. 266155; Art. no. 266156 Art. no. 266157 27 4 Modular PLCs These units power all the modules on the backplane. The choice is dependent on the power consumption of the individual modules (this is especially important when using multiple CPUs). MELSEC System Q Q24DHCCPU-V Q12DCCPU-V C Controller CPU Q12PRHCPU Redundant PLC CPU Process CPU modules Modular PLCs 4 The MELSEC System Q process CPU allows flexible system design based on off-the-shelf components, which reduces both initial and implementation costs. Specifications I/O points Memory capacity The MELSEC Process Control system is best suited for food manufacturing and chemical plant applications. Order information Redundant PLC CPU modules Specifications I/O points Two PLC systems with the same configuration can provide a hot standby system through automatic synchronisation of data. This is the key to a redundant system and high availability. Down time and costs for re-starting are also dramatically reduced. If the control system fails, the standby system takes over without interruption of the process. Motion CPU modules The high-speed dynamic motion CPU controls and synchronises the connected servo amplifiers and servo motors. A motion system requires a motion controller CPU, and a PLC CPU. Memory capacity overall max. for PLC program Art. no. 218138 overall max. for PLC program Order information The C Controller allows the integration and programming of the MELSEC System Q automation platform with C++. Using the worldwide established real time operating system VxWorks, the realisation of complex tasks, communication and protocols becomes very easy. Specifications I/O points, accessible axes Interpolation functions Programming language Interfaces Real I/O points (PX/PY) The Q10WCPU uses the Microsoft Windows® operating system and can be combined with the power supplies, racks, I/O and special modules from the MELSEC System Q. The CPU module can be used in stand-alone mode or in multi-CPU mode, in conjunction with PLC CPU modules for example. This enables a seamless connection between the process and the data processing system. Specifications Programming language Robot CPU (see Robots chapter) NC CPU (please contact your nearest Mitsubishi Electric distributor for more details) 28 Q25PHCPU 4096/8192 ≤32 MByte 252 k steps (1008 kByte) 218139 143529 143530 Q12PRHCPU 4096/8192 ≤32 MByte Q25PRHCPU 4096/8192 ≤32 MByte 124 k steps (496 kByte) 252 k steps (1008 kByte) Memory Communication interfaces 10BASE-T/100BASE-TX (2 ch.), USB (1 ch.) CF card I/F 1 slot for a TYPE I card (Max. 1 GB CF card is supported.) Art. no. 260296 Specifications CPU Chip set Processing frequency Memory Video Interfaces PC card slots L1 cache L2 cache Main 157071 Q172DSCPU Q173DSCPU 8192; 16 8192; 32 Linear interpolation for up to 4 axes, circular interpolation for 2 axes, helical interpolation for 3 axes Motion SFC, dedicated instructions, software for conveyor assembly (SV13), virtual mechanical support language (SV22) SSCNETIII/H (USB, RS232C via PLC CPU) SSCNETIII/H (USB, RS232C via PLC CPU) 256 (these I/Os can be allocated directly to the motion CPU) Q24DHCCPU-V C or C++ Standard ROM: 382 MB; Work RAM: 512 MB; Battery-backed-up RAM: 5 MB Order information iQ Platform CPUs Q12PHCPU 4096/8192 ≤32 MByte 124 k steps (496 kByte) Art. no. 248700 Order information PC CPU modules Q06PHCPU 4096/8192 ≤32 MByte 60 k steps (240 kByte) Art. no. 157070 Order information C Controller CPUs Q02PHCPU 4096/8192 ≤32 MByte 28 k steps (112 kByte) Q10WCPU-WI-E PC CPU 248701 Q12DCCPU-V Standard RAM: 3 MB; Work RAM: 128 MB; Battery-backed-up RAM: 128 kB RS232 (1 ch.), 10BASE-T/100BASE-TX (2 ch.), USB (1 ch.) 1 slot for a TYPE I card (Max. 8 GB CF card is supported.) 221925 Q10WCPU-WI-E Q10WCPU-WI-CFE Intel® Atom™ Processor N450 1.66 GHz Intel® ICH8M GHz 1.66 Instruction 32 kB + data 24 kB 512 kB 1 GB Analog-RGB, resolution 1400x1050 at 60 Hz (16 million colors) Serial (RS232C), USB, keyboard/mouse, LAN, monitor 1 slot for CF memory card (type I) Art. no. 252826 252827 MELSEC System Q QY10 L L 1 2 L L 3 L 5 7 L L L L L L 9 A B C D E F COM NC QX10 Digital input module 1 3 4 8 L L 2 6 L L 0 4 L 5 6 7 8 9 A B C D QY10 Digital output module E F Q64AD2DA Combined analog I/O module Digital I/O modules The MELSEC System Q output modules have different switching elements for adaptation to many control tasks. Digital input modules Specifications Input points Rated input voltage Order inform. Art. no. 129581 Specifications Input points Rated input voltage Order inform. QX28 QX40 8 16 100–240 V AC 24 V DC (50/60 Hz) QX40-TS 16 QX41 32 QX42 64 24 V DC 24 V DC 24 V DC 221838 136396 221839 132573 132574 132572 QX80 16 24 V DC QX80-TS 16 24 V DC QX81 32 24 V DC QX82-S1 64 24 V DC Art. no. 204678 127587 221840 129594 150837 Rated output voltage QY10 16 Relay 24 V DC/ 240 V AC Art. no. 129605 Specifications Output points QY10-TS 16 QY18A 8 24 V DC/ 240 V AC 221841 QY50 16 Transistor (sink type) 12/24 V DC Output type Rated output voltage Order inform. QX10-TS 16 100–120 V AC (50/60 Hz) QX50 16 48 V DC Digital output modules Specifications Output points Output type Order inform. QX10 16 100–120 V AC (50/60 Hz) Art. no. 132578 4 Modular PLCs Various input modules are available for converting digital process signals with different voltage levels into the levels required by the PLC. QY40P QY40P-TS 16 16 Transistor (sink type) QY41P 32 QY42P 64 24 V DC/ 240 V AC QY22 16 Triac 100– 240 V AC 12/24 V DC 12/24 V DC 12/24 V DC 12/24 V DC 136401 136402 132575 221842 132576 132577 QY68A 8 Transistor (sink/ source type) 5–24 V DC QY80 16 Transistor (source type) 12/24 V DC QY80-TS 16 Transistor (source type) 12/24 V DC QY81P 32 Transistor (source type) 12/24 V DC QY82P 64 Transistor (source type) 12/24 V DC 136403 127588 221843 129607 242366 Combined analog I/O module With the analog input/output module Q64AD2DA the user has a module that has both, four analog inputs and two analog outputs. Specifications Input points Analog input voltageV currentmA Accuracy Output points Analog output voltageV currentmA Accuracy Order information Q64AD2DA 4 -10–+10 0–+20 ±0.4 % (0–55 °C), ±0.1 % (20–30 °C) 2 -10–+10 0–+20 ±0.3 % (0–55 °C), ±0.1 % (20–30 °C) Art. no. 229238 29 MELSEC System Q Q68CT RUN ALM ERR. C H l 1 C H l 2 C H l 3 C H l 4 C H l 5 C H l 6 C H l 7 C H l 8 NC Q64AD/Q68AD-G Analog input modules Q62DA/Q66DA-G Analog output modules k k k k k k k k NC Q68CT 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Q68CT Analog CT input module Analog input modules Modular PLCs 4 The analog input modules convert analog process signals, for example pressure, flow or fill level, linearly into digital values, which are further processed by the Q CPU. The analog input modules Q62AD-DGH, Q64ADGH, Q66AD-DG and Q68AD-G are designed for applications requiring high accuracy. Specifications Input points voltageV Analog input currentmA Overall accuracy Order inform. Q62AD-DGH Q64AD Q64ADH Q64AD-GH Q66AD-DG Q68AD-G 2 4 4 4 6 8 — -10–+10 -10–+10 -10–+10 — -10–+10 0–20/4– 0–20 4–20 0–20 0–20 0–20 20 ±0.4 % , ±0.2 %, ±0.05 % ±0.1 % ±0.1 % ±0.1 % ±0.05 % ±0.1 % Art. no. 145036 129615 251331 143542 204676 204675 Q68ADV Q68ADI ME1AD8HAI-Q 8 8 8 -10–+10 — 0–+4 — 0–20 0–20 ±0.4 % , ±0.4 % , ±0.15 % ±0.1 % ±0.1 % 129616 129617 229238 The functionality of a HART master station is integrated in the ME1AD8HAI-Q. Analog output modules The analog output modules convert digital values predetermined by the CPU into analog current or voltage signal. For example, frequency inverters, valves or slide valves are controlled by means of these signals. The analog output module Q66DA-G is especially designed for applications requiring high accuracy Specifications Output points Q62DAN 2 -10 V DC– +10 V DC (0 mA– +20 mA DC) ±0.1 % Analog output Overall accuracy Order inform. Art. no. 200689 Q62DA-FG 2 -10 V DC– +10 V DC (0 mA– +20 mA DC) ±0.1 % Q64DAN 4 -10 V DC– +10 V DC (0 mA– +20 mA DC) ±0.1 % Q66DA-G 6 -12 V DC– +12 V DC (0 mA– +22 mA DC) ±0.1 % ±0.1 % ±0.1 % 0.15 % 145037 200690 204677 200691 200692 236649 The analog output modules Q62DAN, Q64DAN, Q68DAVN and Q68DAIN isolate the analog output channel from the external power supply. The functionality of a HART master station is integrated in the ME1DA6HAI-Q. Analog CT input module Up to eight current transformers can be connected directly to the analog CT input module Q68CT. External signal converters are not required anymore. Specifications Input points Analog input (via CT sensor) Overall accuracy Order inform. 30 Q68CT 8 5/50/100/200/400/600 A AC ±0.5 % Art. no. 145036 Q68DAVN 8 Q68DAIN 8 ME1DA6HAI-Q 6 -10 V DC– +10 V DC 0 mA– 0/4 mA– +20 mA DC +20 mA DC MELSEC System Q Q64RD Analog module for temperature measurement ME1X16NA-Q NAMUR input module Q62HLC Loop control module Analog modules for temperature measurement Specifications Input channels Q64RD 4 Q64RD-G Q64TD 4 4 JPt100, K, E, J, T, B, type Pt100, JPt100 Pt100, Ni100Ω R, S, N Depends on the thermocouple used Connectable thermocouple Temperature measuring range Order information Art. no. 137592 154749 137591 Q64TDV-GH 4 K, E, J, T, B, R, S, N Q68RD3-G 8 Pt100, JPt100, Ni100Ω Q68TD-G-H01/H02 8 143544 216482 216481/221582 K, E, J, T, B, R, S, N Temperature control modules These modules enable PID algorithm temperature control without placing any load on the PLC CPU for the temperature control tasks. Specifications Control output Q64TCRTN type Transistor Q64TCRTBWN Transistor channels per module/ 4 channels per module 4broken wire detection Pt100 (-200–+600 °C), JPt100 (-200–+500 °C) Inputs Supported temperature sensors Order information Art. no. 255456 255458 Q64TCTTN Transistor Q64TCTTBWN Transistor channels per module/ 4 channels per module 4broken wire detection R, K, J, T, S, B, E, N, U, L, PL II, W5Re/W26Re 255455 255457 NAMUR input module The ME1X16NA-Q is a digital input module for connection of up to 16 NAMUR sensors. In contrast to an ordinary binary sensor with only two states (ON and OFF), a NAMUR sensor can indicate four states: ON, OFF, wire break and short circuit. Specifications Number of NAMUR inputs Sensor voltage (from internal power supply) Order information ME1X16NA-Q 16 V DC 8.2 Art. no. 257846 Load cell input module The load cell input module Q61LD can connect load cells directly to MELSEC System Q programmable controllers. External signal converters are no longer required. Specifications Analog input points (load cell output) Resolution Accuracy Order information Q61LD 1 0–10 000 Nonlineality: within ±0.01 %/FS (Ambient temperature: 25 °C) Art. no. 229237 Loop control module The Q62HLC loop control module uses a continuous proportional PID control format, which features a sampling period of 25 ms for highaccuracy, high-resolution thermocouple inputs, microvoltage inputs, voltage inputs, current inputs, and current outputs. Specifications Input points Analog input Supported thermocouples Order information 4 Modular PLCs These modules are designed to convert external platinum temperature-measuring resistor input values into16 or 32-bit signed binary temperature measurement values and scaling values. Q62HLC 2 Thermocouple -200–+2300 °C, microvoltage -100–+100 mV, voltage -10–+10 V, current 0–20 mA K, J, T, S, R, N, E, B, PL II, W5re/W26Re Art. no. 200693 31 MELSEC System Q P1 P2 P3 P0 QJ71WS96 Web server module QE81WH4W Power measurement module FG QE8WH4VT Voltage converter High-speed counter modules Modular PLCs 4 These counter modules detect high frequency signals which cannot be handled by normal input modules. For example, simple positioning tasks or frequency measurements can be realised. Specifications Counter inputs Max. counting frequency I/O type Order information QD62 2 kHz 200 sink Art. no. 132579 QD62E 2 200 source QD62D 2 500 differential QD60P8-G 8 30 — QD63P6 6 200 — 128949 132580 145038 213229 Web server module The web server module QJ71WS96 enables the remote control monitoring of MELSEC System Q. Specifications Module type Communications method Interfacetype Order information QJ71WS96 Web server, FTP server/client Ethernet: CSMA/CD 10BASE-T/100BASE-TX Art. no. 147115 Power measurement modules The power measurement modules QE81WH4W and QE83WH4W detect the voltage and current consumption of loads and calculate the power of the absorbed and emitted energy. Specifications No. of measuring circuits QE81WH4W QE83WH4W 1 3 Current, voltage, frequency, current demand*, active power, active power demand*, power factor, active energy (consumption, regenerative), reactive energy, energy consumption over a specified time period Measured items Order information Art. no. 259456 259457 * “Demand” is the average movement within the specified time period. Voltage converter The voltage converter QE8WH4VT is required for voltage input to a power measurement module Q81WH4W or QE83WH4W. Specifications Phase wire system Input voltage range Frequency Order information QE8WH4VT 3-phase (4-wire) 63.5/110 V to 277/480 V AC (cannot operate at less than 55/95 V AC) 50/60 Hz Art. no. 259458 MES interface module The MELSEC System Q MES module allows users to interface their production control systems directly to an MES database. Specifications Module type Communications method Interfacetype Order information 32 QJ71MES96 MES interface module Ethernet 10BASE-T/100BASE-TX Art. no. 200698 MELSEC System Q QD81DL96 High speed data logger module QD65PD2 Multi-function counter/timer module QI60 Interrupt module High speed data logger module Specifications interface Ethernet data transmission rate Number of mountable CompactFlash cards Order information QD81DL96 10BASE-T/100BASE-TX 10BASE-T: 10 Mbps; 100BASE-TX: 100 Mbps 4 1 Modular PLCs The high speed data logger module can log programmable controller devices without using a personal computer. Art. no. 221934 Multi-function counter/timer module Due to its high-speed counter inputs, PWM outputs for control DC drives and the integrated cam switching function with 8 outputs, the QD65PD2 is well suited for high precision positioning tasks. Specifications Counter inputs Max. counting frequency Counting range External digital input points External digital output points Order information QD65PD2 2 DC input 200 kHz, differential input 8 MHz 32 bits + sign (binary), -2147483648–+2147483647 6 8 Art. no. 245113 Interrupt module and high-speed inputs The interrupt module QI60 is suitable for applications demanding quick responses. Specifications Input points Rated input voltage QI60 16 V DC 24 (sink type) Order information Art. no. 136395 QX40H 16 24 QX70H 16 5 QX80H 16 24 QX90H 16 5 221844 221855 221856 221857 Interface modules This module enables communication with peripheral devices via a standard RS232 interface. Specifications The peripherals are connected point-to-point on a 1:1 basis. Interface type Order information QJ71C24N QJ71C24N-R2 channel 1 RS232 (9-pin Sub-D) RS232 (9-pin Sub-D) channel 2 RS422/RS485 (screw terminals) Art. no. 149500 RS232 (9-pin Sub-D) QJ71C24N-R4 RS422/RS485 (screw terminals) RS422/RS485 (screw terminals) QJ71MB91 RS422/RS485 (screw terminals) 149501 149502 167757 RS232 (9-pin Sub-D) 33 MELSEC System Q MELSEC Safety PLC Even with increasing productivity, the safety of humans operating machinery and manufacturing facilities must still always have top priority. The MELSEC System QS PLC is specially designed for managing safety systems. It is connected to safety devices like Emergency Stop switches and light curtains and has extensive diagnostics functions that enable it to reliably switch safety-critical outputs at the right time to turn machines off in the event of danger. The actual machinery (conveyor belts, robots etc.) is still controlled by a conventional PLC. Standard PLC Safety PLC Remote Safety I/O station E-STOP switch 4 Robot Power shut-off for hazards (robot etc.) Machine controller systems Modular PLCs Safety controller systems CC-Link Safety The CC-Link Safety network eliminates the complex wiring needed in conventional safety controller systems. The remote Safety I/O stations are connected to the CC-Link master module in the Safety PLC using standard CC-Link cables. In the event of communications errors powerful and effective error identification routines automatically switch off the outputs of both the Safety PLC and the remote Safety I/O stations. CC-Link Safety is also compatible with CC-Link. This means you can also use standard CC-Link I/O modules in a CC-Link Safety network for those inputs and outputs that are not critical for safety. Engineering environment Safety power supply module Safety main base unit CC-Link Safety Safety CPU module CC-Link Safety system remote I/O modules Type QS001CPU QS034B-E QS061P-A1 QS061P-A2 QS0J61BT12 QS0J65BTB2-12DT QS0J65BTS2-8D QS0J65BTS2-4T QS0J71GF11-T2 34 CC-Link Safety system master module Safety Controller Components Safety PLC, 14 K steps program capacity Safety base unit, accommodates power supply unit, CPU and up to 4 modules Safety power supply unit, 100–120 V AC Safety power supply unit, 200–240 V AC CC-Link Safety master module Safety remote I/O module, 8 dual safety inputs + 4 dual safety outputs CC-Link Safety remote I/O module, 8 dual safety inputs CC-Link Safety remote I/O module, 4 dual safety outputs CC-Link Safety master module (local module) MELSECNET/H module CC-Link remote I/O module Art. no. 203205 203206 203207 203208 203209 203210 217625 217626 245177 MELSEC System Q Safety relais Safety relay modules are the ideal solution for applications where you don’t need a separate Safety PLC. These modules are installed together with the standard MELSEC System Q components on the same base unit, or in a CC-Link network. This enables a normal PLC used as a controller to also perform safety functions, without the added cost of a separate safety controller and without additional programming and configuration. CC-Link Connection E-STOP switch MELSEC System Q Light curtain, E-STOP switch, safety door switch etc. Extended safety relay module Safety relay module for CC-Link Motor, contactor, drive CC-Link Q-bus Backplane Connection MELSEC System Q MELSEC System Q Safety relay module for Q-bus Safety relay module for Q-bus 4 Dedicated extension cable Extension modules can be connected Erweiterungskabel Specifications Module QS90SR2SP-CC QS90SR2SN-CC QS90SR2SP-Q QS90SR2SN-Q QS90SR2SP-EX QS90SR2SN-EX For installation in a CC-Link station Safety relay modules For installation on a MELSEC System Q base unit Extension modules Can be connected to safety relay modules Modular PLCs Safety relay module for Q-bus Type P-Type, 1 safety input, 1 safety output N-Type, 1 safety input, 1 safety output P-Type, 1 safety input, 1 safety output N-Type, 1 safety input, 1 safety output P-Type, 1 safety input, 1 safety output N-Type, 1 safety input, 1 safety output Art. no. 215801 215803 215799 215800 215804 215805 MELSEC WS Safety Controller The MELSEC WS Safety Controller provides a cost effective way to add a safety controller capability to individual machines, or smaller scale systems. Mitsubishi Electric is proud to announce that the WS is a joint development with SICK AG of Germany, an acknowledged leader in the global machine safety industry. Its compact size insures easy placement in most control cabinets, without adding extra cost. Configuration saves engineering time by using a graphical icon based method, and program development and certification is simplified by the use of safety function blocks. For more complex needs, the WS is also scalable by simply adding additional I/O modules. Finally, integration with conventional control systems is easily achieved with the CC-Link open network connection or Ethernet. Function CPU Input module Input/output modul Output module Communication module Memory Programming cable Module WS0-CPU000200 WS0-CPU130202 WS0-XTDI80202 WS0-XTIO84202 WS0-4RO4002 WS0-GETH00200 WS0-GCC100202 WS0-MPL000201 WS0-C20R2 E-STOP switch Safety door switch Engineering environment Safety Light curtain or RS232 Safety controller GOT (coming soon) Description Program memory: 255 function blocks Program memory: 255 function blocks; EFI (direct communication with SICK safety devices) 8 safety inputs 8 safety inputs; 4 safety outputs 4 safety relay outputs Module for Ethernet communication Module for CC-Link communication Memory plug Serial programming cable Main power Art. no. 230057 230058 230059 230060 230064 230063 235441 230061 230062 35 MELSEC L Series MELSEC L Series – What a system looks like Power supply module Display module Integrated I/Os (optional) CPU Integrated CC-Link network station* I/O module (optional) End cover Detachable screw terminal block Modular PLCs 4 Power input terminals CC-Link interface USB interface (under the cover) Memory card slot SD/SDH card Ethernet interface * High-performance CPU only System structure The MELSEC L series is a powerful but compact modular controller with many features built-in to the CPU itself. The rack-free design promotes high system flexibility with minimum form factor. By connecting various types of modules, the system can be enhanced according to the application. Up to 10 expansion modules can be added per system configuration. As a baseless structure is employed, the space of the control panel can be used effectively without being limited by the size of the base. MELSEC L series controllers are all-in-one programmable controllers that have the following functions built into the CPU module: zz Built-in I/Os which are available via a 40-pin high density connector supporting several I/O options zz 2 channels of high-speed counters up to 200 kHz zz High-speed data logging to the SD memory card zz Positioning possibilities for two axes, also up to 200 k pulses per second zz Built-in Ethernet communication zz CC-Link Ver. 2 Master/Slave interface (in the high-performance CPU) zz Full support in iQ Works and GX Works2 zz Modbus®/TCP functionality (Master/Slave) What you need CPU modules The CPU modules are the heart of a MELSEC L series system and contain a diverse range of control functions. Every CPU comes with 24 points of built-in I/Os. Specifications Number of I/O points Program size (no. of steps) Order information L02SCPU/ L02SCPU-P 1024/8192* 20 k Art. no. 263070/269668 L02CPU/ L02CPU-P 1024/8192* 20 k L06CPU/ L06CPU-P 4096/8192* 60 k L26CPU/ L26CPU-P 4096/8192* 260 k L26CPU-BT/ L26CPU-PBT 4096/8192* 260 k 238057/244976 263068/** 263069/** 238056/244977 * number of points available on a program ** on request Model name with “P”: source type digital output, model name without “P”: sink type digital output. 36 MELSEC L Series L61P Power supply module LX40C6/LY10R2 Digital I/O modules L60AD4/L60DA4 Analog I/O modules Power supply modules This provides 5 V DC power for all modules on the back plane. There are two types of power supplies available, the selection is dependent on the available supply voltage. Specifications Input voltage Rated output current (5 V DC) L63P 24 V DC 5 Art. no. 238063 4 238064 Modular PLCs Order information L61P 100–240 V AC A 5 Digital I/O modules There is a wide selection of digital input and output modules depending on the signal level, sink or source designation and density of points required. Modules are available in 16 point input or output with screw terminals mounted on the module, higher densities of 32 and 64 point require a connector, cable and terminal block. Digital input modules Specifications Number of input points LX40C6 16 Rated input voltage Order information 24 V DC Art. no. 238085 Digital output modules Specifications Number of output points Output type Order information LX41C4 32 255566 LY10R2 16 Relay Art. no. 238088 Specifications Number of output points LY40NT5P 16 Transistor (sink type) Output type Order information LX10 16 100–120 V AC, 50/60 Hz Art. no. 242167 LX42C4 64 24 V DC LX28 8 100–240 V AC, 50/60 Hz 238086 255567 238087 24 V DC LY18R2A 8 Relay LY28S1A 8 Triac LY20S6 16 Triac 279074 279075 255568 LY41NT1P 32 Transistor (sink type) LY42NT1P 64 Transistor (sink type) LY40PT5P 16 Transistor (source type) LY41PT1P 32 Transistor (source type) LY42PT1P 64 Transistor (source type) 238089 238090 242168 242169 242170 Analog I/O modules The analog input module converts analog process signals, for example pressure, flow or fill level, linearly into digital values, which are further processed by the MELSEC L series CPU. The analog output module converts digital values predetermined by the CPU into analog current or voltage signal. Analog input modules Specifications Input points Digital output Max. resolution voltage input current input Overall accuracy Conversion speed Order information Art. no. 238091 Analog output modules Specifications Output points Digital input voltage input Max. resolution current input Overall accuracy Conversion speed Order information L60AD4 4 -20480–20479 (-32768–32767)* 200 µV 800 nA ±0.1 % 20 µs/channel L60AD4-2GH 4 -32000–32000 (-32768–32767)* 125 µV 500 nA ±0.05 % 40 µs/2 channels L60ADVL8 8 -16384–16383 (-32768–32767)* 500 µV — ±0.2 % 1 ms/channel L60ADIL8 8 -8192–8191 (-32768–32767)* — 2000 nA ±0.2 % 1 ms/channel 263071 279071 279065 L60DA4 4 -20480–20479 (-32768–32767)* 200 µV 700 nA ±0.1 % 20 µs/channel Art. no. 238092 * Value in brackets when using the scaling function 37 MELSEC L Series ME1IOL6-L 24VDC 1,7A L60TCTT4 Temperature control module ME1IOL6-L I/O-Link module LD62 High-speed counter module Analog input module for voltages, currents and temperatures Modular PLCs 4 The multiple input module L60MD4-G can measure voltages, currents and temperatures. An input type can be selected for each channel independently. Specifications Input points voltage current Input microvoltage range thermocouple resistance thermometer Conversion time Order information L60MD40-G 4 -10–10 V DC 0–20 mA DC -100–100 mV DC K, J, T, E, N, R, S, B, U, L, PLII, W5Re/W26Re Pt1000, Pt100, JPt100, Pt50 50 ms/channel Art. no. 245825 Temperature control modules These modules apply the independent control of temperatures. This relieves the CPU of the PLC. Specifications Inputs L60TCTT4 4 channels per module Supported temperature sensors Thermocouple Order information Art. no. 246347 L60TCRT4 4 channels per module Pt100 resistance thermometer L60TCTT4BW * 4 channels per module Thermocouple L60TCRT4BW * 4 channels per module Pt100 resistance thermometer 246348 246349 246350 * Heating current monitoring to detect a defective or disconnected heater. I/O-Link module I/O-Link is an extension of conventional digital inputs and outputs and allows the connection of intelligent sensors and actuators to a PLC. Specifications No. of channels Channel configuration Order information ME1IOL6-L 6 I/O-Link, digital output, digital input, disabled Art. no. 245825 High-speed counter modules The counter modules detect high-frequency signals, which cannot be handled by normal input modules. Specifications Counter inputs (channels) phase Count input signal signal level Max. counting frequency kHz Order information 38 LD62 LD62D 2 2 1-phase input (multiple of 1/2), CW/CCW, 2-phase input (multiple of 1/2/4) 5/12/24 V DC (2–5 mA) EIA standard RS422A differential type line driver 200 500 Art. no. 238097 238098 MELSEC L Series /(;% 287 LJ71C24 Interface module L6ADP-R2 Serial communications adapter L6EXB Branch module Interface modules These modules enable communication with peripheral devices via a standard serial interface. Specifications Interface type LJ71C24 RS232-compliance (D-Sub 9P female) RS422/485-compliance (2-piece terminal block) Art. no. 238093 LJ71C24-R2 RS232-compliance (D-Sub 9P female) RS232-compliance (D-Sub 9P female) 4 238094 Modular PLCs Order information channel 1 channel 2 Serial communications adapter The L6ADP-R2 provides a RS232 interface for serial communication with the MELSEC L series PLC. Specifications Application Order information L6ADP-R2 Serial connection, e.g. GT10 Terminals Art. no. 238059 Branch/extension module Extension for MELSEC L series PLC With a L6EXB branch module, which is connected to the CPU, and with up to two (L02CPU, L02CP-P) or up to three extension modules (L26CPU-BT, L26CPUPBT), a PLC can be extended to max. 30/40 modules. Specifications L6EXB [Branch module] Internal power consumption (5 V DC) A 0.08 L6EXE [Extension module] 0.08 Order information 247226 Art. no. 247227 39 For detailed information, please refer to the family catalogues. Compact PLCs FX family Micro PLCs have opened up the world of opportunities in Industrial Automation due to their small size and low cost. Now many applications that were never previously considered can benefit – from barriers to security systems and a host of others. The FX family is the world’s best selling cost-effective ‘brick’ type PLCs, consisting of eight independent but compatible product ranges. Depending on your application and control needs, you can choose from the small, attractively priced, “stand-alone” FX3S series or the more powerful FX3G, FX3GC, FX3GE, FX3U, FX3UC, FX5U and FX5UC series. The MELSEC iQ-F includes the FX5U and the FX5UC series. Designed on the concepts of outstanding performance, superior drive control and user centric programming, the iQ-F reaches to new areas of application with a high-speed system bus (approx. 150-times faster than FX3U), extensive built-in functions and network support (build-in Ethernet and RS485 interface, build in analog inputs/output). All FX series PLCs can be expanded to adapt them to the changing needs of your installations and applications. Network integration is also supported, making it possible for your FX controllers to communicate with other PLCs, controllers and HMIs. Equipment features Compact PLCs 5 Communications modules Digital input/output modules Interface modules with RS232/ RS422/RS485 or USB for the connection of peripherals and PLC– PLC links. For a variety of signal levels with relay or transistor switches. Network modules for Ethernet, Profibus DP, CC-Link, DeviceNet™, CANopen, Ethernet, Modbus®/RTU/ ASCII and for the configuration of proprietary Mitsubishi Electric networks. Analog input/output modules Positioning modules For processing current/voltage signals and temperature registration with a direct connection option for Pt100, Pt1000 and Ni1000 resistance thermometers and thermocouplers. High-speed counter modules with support for the connection of incremental rotary transducers and positioning modules for servo and stepping motor drives. Expandability and power The MELSEC FX family is highly flexible, enabling fast and efficient configuration and programming for the application at hand. It is the ideal choice, no matter whether you need to install a simple control application requiring up to 30 I/Os (FX3S) or a demanding, complex system with up to 384 I/O points for FX3U/FX3UC and up to 512 I/O points for FX5U/ FX5UC. No. of inputs/outputs The capacity of the CPUs of the FX family can be expanded with memory cassettes. Program steps Cycle time (µs) The diagram highlights the capabilities of each FX5U/FX5UC FX3U/FX3UC FX PLC type. FX3G/FX3GC/FX3GE FX3S FX3S FX3G/FX3GC/FX3GE FX3U/FX3UC FX5U/FX5UC Micro controllers ALPHA series ALPHA fills the gap between traditional relays and timers and a PLC. Offering functionality, reliability and flexibility but without the worry of cost of overheads. ALPHA is the perfect maintenance product, and yet can adequately control a new process from the start. 40 The ALPHA can be expanded to provide a small increase in I/O, analogue output, temperature input or networking capability. The ALPHA2 can process up to 200 function blocks in a single program, and every single function (timers, counters, analog signal processing, calendar, clock etc.) can be used as many times as you need in all your programs. Compact PLCs What components are required for a FX PLC system? Base units The entire FX PLC range can be AC or DC powered with a mix of input and output styles. The PLCs can be programmed with the user friendly GX Works2/GX Works2 FX (FX3 PLCs) and GX Works3 (FX5 PLCs) programming software, allowing programs to be transferred between different FX PLCs. All PLC base units include an integrated real time clock. Base units are available with different I/O configurations from 10 to 128 points but can be expanded to 512 points depending upon the FX range selected. Expansion possibilities Digital Extensions for inside PLC Analog installation Communication Digital Extension modules (installation outside Analog the PLC) Temperature Ethernet CC-Link CANopen Profibus DP Network modules DeviceNet Modbus RTU/ASCII SSCNET J1939 RS232 RS422 Communications boards RS485 USB RS232 Communications modules RS485 High speed counter Dedicated function modules Positioning Memory cassettes External display ALPHA2 P P — — — P — — — — — — — — P — — — — — — — P — Extension boards Special function modules Except for the FX3GC and FX3UC series, extension adapter boards can be installed directly into the base unit and therefore do not require any additional installation space. For a small number of I/O (2 to 4) an extension adapter boards can be installed directly into the FX3S, FX3G, FX3GE, FX3U or FX5U controller. Interface adapter boards can also provide the FX PLC with additional RS232, RS422, RS485 or USB interfaces. For the connection of ADP modules, such as an Ethernet communication module, a converter adapter is required for some base units. A wide variety of special function modules are available for the FX3G, FX3GC, FX3GE, FX3U, FX3UC, FX5U and FX5UC PLCs. They cover networking functionality, analog control, high speed input, pulse train outputs, data logging function and temperature inputs. Extension I/O modules Memory extension and operator terminals Each FX family base unit (except FX3GC/FX5UC) can be equipped with a memory cassette. The programming unit interface enables the connection of programming tools like PC and hand held programming units as well as graphical operator terminals. Unpowered and powered extension I/O modules can be added to the FX3G, FX3GC, FX3GE, FX3U, FX3UC, FX5U and FX5UC PLCs. 5 For expansion modules powered by the base unit, the power consumption has to be calculated as the 5 V DC bus can only support a limited number of expansion I/O (for further details please refer to next page – calculation of the power consumption). FX3S P P P — — — P — — — — — — — P P P — P P — — P P FX3G P P P P P P P P P P P P — P P P P — P P — — P P FX3GC — — — P P P P P P P P P — P — — — — P P — — — — FX3GE — P P P P P —1 P P P P P — P P P P — P P — — P P Compact PLCs A basic FX PLC system can consist of a stand alone base unit, with the functionality and I/O range increased by adding extension I/O and special function modules. The following section provides an overview of options available. FX3U P P P P P P P P P P P P P P P P P P P P P P P P FX3UC P P P P P P P P P P P P P P — — — — P P P P P — FX5U — — P P P P —1 P — — — P P — P P P — P P — — —2 — FX5UC — — P P P P —1 P — — — P P — — — — — P P — — —2 — 1 Base unit has built-in Ethernet interface 2 No memory cassettes will be used for FX5. SD card is available 41 Compact PLCs FX5U/FX5UC series The FX5U/FX5UC series CPU modules feature outstanding performance and superior drive control. zz Extensive built-in functions zz Built-in analog inputs/output (FX5U only) zz Built-in SD Card slot Special features of the FX5UC series: zz Compact size zz Compact extension modules contribute to system downsizing zz Connection of FX5 and FX3 expansion modules possible zz Built-in RS485 port (with Modbus® function) zz Built-in Ethernet port zz Advanced security functions zz Battery-less and maintenance free zz Built-in positioning (200 kpps, 4-axis) FX5U base units with 32–80 I/Os Compact PLCs 5 Specifications Integrated inputs/outputs Power supply Integrated inputs Integrated outputs Output type Order information Specifications Integrated inputs/outputs Power supply Integrated inputs Integrated outputs Output type Order information Specifications Integrated inputs/outputs Power supply Integrated inputs Integrated outputs Output type Order information FX5U-32 MR/ES 32 100–240 V AC 16 16 Relay Art. no. 280489 FX5U-32 MT/ES 32 100–240 V AC 16 16 Transistor (sink type) Art. no. 280490 FX5U-32 MT/ESS 32 100–240 V AC 16 16 Transistor (source type) Art. no. 280491 FX5U-64 MR/ES 64 100–240 V AC 32 32 Relay FX5U-80 MR/ES 80 100–240 V AC 40 40 Relay 280492 280495 FX5U-64 MT/ES 64 100–240 V AC 32 32 Transistor (sink type) FX5U-80 MT/ES 80 100–240 V AC 40 40 Transistor (sink type) 280493 280496 FX5U-64 MT/ESS 64 100–240 V AC 32 32 Transistor (source type) FX5U-80 MT/ESS 80 100–240 V AC 40 40 Transistor (source type) 280494 280497 FX5UC base units with 32 I/Os Specifications FX5UC-32 MT/D FX5UC-32 MT/DSS Integrated inputs/outputs Power supply Integrated inputs Integrated outputs Output type 32 24 V DC 16 16 Transistor (sink type) 32 24 V DC 8 8 Transistor (source type) Order information 42 Art. no. 283529 283530 Compact PLCs FX3U/FX3UC series The FX3U/FX3UC series base units are available in different versions and feature the following functions: zz Integrated serial interface for communication between PCs and HMI zz Integrated positioning control zz Exchangeable interface modules for direct mounting into a base unit zz LEDs for indicating the input and output status zz Slot for memory cassettes (only FX3U) zz Integrated real-time clock zz Expandable with digital I/O modules, special function modules and ADP modules zz User-friendly programming systems, including IEC 61131-3 (EN 61131-3) compatible programming software, HMIs and hand-held programming units Special features of the FX3UC series: zz Very compact dimensions zz Adapter modules and system cabling sets available for units with ribbon cable connectors FX3U base units with 16–128 I/Os Integrated inputs/outputs Power supply Integrated inputs Integrated outputs Output type Order information Specifications Integrated inputs/outputs Power supply Integrated inputs Integrated outputs Output type Order information Specifications Integrated inputs/outputs Power supply Integrated inputs Integrated outputs Output type Order information Specifications Integrated inputs/outputs Power supply Integrated inputs Integrated outputs Output type Order information FX3U-16 MR/ES 16 100–240 V AC 8 8 Relay Art. no. 231486 FX3U-32 MR/ES 32 100–240 V AC 16 16 Relay FX3U-32 MS/ES 32 100–240 V AC 16 16 Triac FX3U-48 MR/ES 48 100–240 V AC 24 24 Relay FX3U-64 MR/ES 64 100–240 V AC 32 32 Relay FX3U-64 MS/ES 32 100–240 V AC 32 32 Triac FX3U-80 MR/ES 80 100–240 V AC 40 40 Relay FX3U-128 MR/ES 128 100–240 V AC 64 64 Relay 231487 237263 231488 231489 237264 231490 231491 FX3U-16 MT/ESS 16 100–240 V AC 8 8 Transistor (source type)* Art. no. 231492 FX3U-32 MT/ESS 32 100–240 V AC 16 16 Transistor (source type)* FX3U-48 MT/ESS 48 100–240 V AC 24 24 Transistor (source type)* FX3U-64 MT/ESS 64 100–240 V AC 32 32 Transistor (source type)* FX3U-80 MT/ESS 80 100–240 V AC 40 40 Transistor (source type)* FX3U-128 MT/ESS 128 100–240 V AC 64 64 Transistor (source type)* 231493 231494 231495 231496 231497 FX3U-16 MR/DS 16 24 V DC 8 8 Relay Art. no. 231498 FX3U-16 MT/DSS 16 24 V DC 8 8 Transistor (source type)* Art. no. 231503 FX3U-32 MR/DS 32 24 V DC 16 16 Relay FX3U-48 MR/DS 48 24 V DC 24 24 Relay FX3U-64 MR/DS 64 24 V DC 32 32 Relay FX3U-80 MR/DS 80 24 V DC 40 40 Relay 231499 231500 231501 231502 FX3U-32 MT/DSS 32 24 V DC 16 16 Transistor (source type)* FX3U-48 MT/DSS 48 24 V DC 24 24 Transistor (source type)* FX3U-64 MT/DSS 64 24 V DC 32 32 Transistor (source type)* FX3U-80 MT/DSS 80 24 V DC 40 40 Transistor (source type)* 231504 231505 231506 231507 5 Compact PLCs Specifications * Units with sink type transistor outputs on request. FX3UC base units with 16–96 I/Os Specifications FX3UC-16 MT/DSS FX3UC-16 MR/D-T FX3UC-16 MR/DS-T FX3UC-32 MT/DSS FX3UC-64 MT/DSS FX3UC-96 MT/DSS Integrated inputs/outputs Power supply Integrated inputs Integrated outputs Output type 16 24 V DC (+20 %, -15 %) 8 8 Transistor (source type)* 16 24 V DC 8 8 Relay 16 24 V DC 8 8 Relay 32 24 V DC (+20 %, -15 %) 16 16 Transistor (source type)* 64 24 V DC (+20 %, -15 %) 32 32 Transistor (source type)* 96 24 V DC (+20 %, -15 %) 48 48 Transistor (source type)* 237305 237306 231509 231510 231511 Order information Art. no. 231508 * Units with sink type transistor outputs on request. 43 Compact PLCs FX3G/FX3GE/FX3GC series $1$/2* ,1387 9 , 9 , 9, ; ; ; ; ; ; ; ; ; ; 0 6'5' (55 23(1 %$6(7%$6(7; < < ; 9 , ; < < < /27 9, $1$/2* 287387 The FX3G/FX3GE/FX3GC series base units are available in different versions and feature the following functions: Compact PLCs 5 zz Integrated USB interface for communication between PLCs and PC zz Integrated serial interface for communication between PCs and HMI zz Integrated real-time clock Special features of the FX3GE series: zz Integrated positioning control zz Integrated analog input (2ch) zz Exchangeable interface and extension adapters for direct mounting into a base unit* zz Integrated analog output (1ch) zz Detachable terminal blocks for all units zz User-friendly programming systems, including IEC 61131-3 (EN 61131-3) compatible programming software, HMIs and hand-held programming units zz Slot for memory cassettes* * (only FX3G and FX3GE) zz LEDs for indicating the input and output status zz Integrated Ethernet interface zz Expandable with digital I/O modules, special function modules and ADP modules Special features of the FX3GC series: zz Connection of inputs and outputs via connectors. FX3G base units with 14–60 I/Os Integrated inputs/outputs Power supply Integrated inputs Integrated outputs FX3G-14 MR/ES 14 100–240 V AC 8 6 Output type Relay Specifications Order information Art. no. 231466 Integrated inputs/outputs Power supply Integrated inputs Integrated outputs FX3G-40 MR/ES 40 100–240 V AC 24 16 Output type Relay Specifications Order information Art. no. 231468 FX3G-14 MT/ESS 14 100–240 V AC 8 6 Transistor (source type)* FX3G-14 MR/DS 14 24 V DC 8 6 FX3G-24 MR/ES 24 100–240 V AC 14 10 Relay FX3G-14 MT/DSS 14 24 V DC 8 6 Transistor (source type)* FX3G-24 MR/DS 24 24 V DC 14 10 Relay FX3G-24 MT/ESS 24 100–240 V AC 14 10 Transistor (source type)* Relay FX3G-24 MT/DSS 24 24 V DC 14 10 Transistor (source type)* 231470 231474 231478 231467 231471 231475 231479 FX3G-40 MT/ESS 40 100–240 V AC 24 16 Transistor (source type)* FX3G-40 MR/DS 40 24 V DC 24 16 FX3G-60 MR/ES 60 100–240 V AC 36 24 Relay FX3G-60 MT/ESS 60 100–240 V AC 36 24 Transistor (source type)* FX3G-60 MR/DS 60 24 V DC 36 24 Relay FX3G-40 MT/DSS 40 24 V DC 24 16 Transistor (source type)* Relay FX3G-60 MT/DSS 60 24 V DC 36 24 Transistor (source type)* 231472 231476 231480 231469 231473 231477 231481 * Units with sink type transistor outputs on request. FX3GE base units with 24/40 I/Os Specifications Integrated inputs/outputs Power supply Integrated inputs Integrated outputs Output type Order information 44 FX3GE-24MR/ES 24 100–240 V AC 14 10 Relay Art. no. 264869 FX3GC base units with 32 I/Os FX3GE-40MR/ES 40 100–240 V AC 24 16 Relay Specifications Integrated inputs/outputs Power supply Integrated inputs Integrated outputs Output type 264870 Order information FX3GC-32 MT/D 32 24 V DC 16 16 Transistor (sink type) Art. no. 251545 FX3GC-32 MT/DSS 32 24 V DC 16 16 Transistor (source type) 251546 Compact PLCs FX3S series The FX3S series base units are available with 10 to 30 input/output points. zz FX3S-30MT/ESS-2AD and FX3S-30MR/ES-2AD with two integrated analog inputs (0–10 V DC) It is possible to choose between relay and transistor output type. zz System upgrades by exchangeable interface and I/O adapter boards for direct fitting into the base unit zz Integrated power supply (AC or DC powered) zz Maintenance-free EEPROM memory zz LEDs for indicating the input and output status zz Ample memory capacity (4000 steps) and device ranges zz Standard programming unit interface zz High-speed operations zz Incorporated positioning control zz Integrated real-time clock zz User-friendly programming systems, including IEC 61131-3 (EN 61131-3)-compatible programming software, HMIs and hand-held programming units FX3S base units with 10–30 I/Os FX3S-10 MR/DS 10 24 V DC 6 4 Output type Relay Order information Specifications Integrated inputs/outputs Power supply Integrated inputs Integrated outputs Output type Order information Art. no. 267110 FX3S-20 MT/ESS 20 100–240 V AC 12 8 Transistor (source type) Art. no. 267128 FX3S-10 MT/DSS 10 24 V DC 6 4 Transistor (source type) FX3S-14 MR/ES 14 100–240 V AC 8 6 FX3S-14 MR/DS 14 24 V DC 8 6 Relay FX3S-10 MT/ESS 10 100–240 V AC 6 4 Transistor (source type) FX3S-14 MT/DSS 14 24 V DC 8 6 Transistor (source type) FX3S-20 MR/ES 20 100–240 V AC 12 8 FX3S-20 MR/DS 20 24 V DC 12 8 Relay FX3S-14 MT/ESS 14 100–240 V AC 8 6 Transistor (source type) Relay Relay Relay 271687 267112 271695 267113 271688 267125 271696 267126 271689 FX3S-20 MT/DSS 20 24 V DC 12 8 Transistor (source type) FX3S-30 MR/ES 30 100–240 V AC 16 14 FX3S-30 MR/DS 30 24 V DC 16 14 FX3S-30 MR/ES-2AD 30 100–240 V AC 16 14 Relay FX3S-30 MT/ES-2AD 30 100–240 V AC 16 14 Transistor (sink type) FX3S-30 MT/ESS 30 100–240 V AC 16 14 Transistor (source type) FX3S-30 MT/ESS-2AD 30 100–240 V AC 16 14 Transistor (source type) FX3S-30 MT/DSS 30 24 V DC 16 14 Transistor (source type) Relay Relay 271697 267129 271690 271654 271685 267131 271686 271698 5 Compact PLCs Integrated inputs/outputs Power supply Integrated inputs Integrated outputs FX3S-10 MR/ES 10 100–240 V AC 6 4 Specifications 45 Compact PLCs Expandability and functionality Additional special function and expansion modules are available that make it possible to extend the capacity of the PLC system. There are three basic categories of modules: zz Modules that occupy digital I/Os (connected on the right hand side of the base unit). These are the digital unpowered and powered extension units, as well as the special function modules. zz Communication and adapter modules that are connected to the left hand side of the base unit, for example FX3U-4AD-ADP and FX2NC-485ADP. zz Internal adapter boards for the FX3S, FX3G, FX3GE, FX3U and the FX5U series. These expansion units are installed directly in the base unit and do not occupy any digital I/O. Note: To connect special function modules or extension units of the FX0N/ FX2N/FX3U series to an FX3UC series base unit, an adapter FX2NC-CNV-IF or the power supply FX3UC-1PS-5V is required. When connecting a special function module of the FX3U series to a FX5U/FX5UC base unit the communications adapter FX5U-CNV-BUS resp. FX5U-CNV-BUSC is required. Expansion modules for the FX3/FX5 series Compact PLCs 5 Powered expansion I/O Unpowered expansion I/O Various unpowered and powered extension units (FX3UC/FX5UC unpowered only) are available for extending the base units. 46 Powered expansion I/O The unpowered units contain 16 or 32 digital inputs/outputs max. and do not need a separate power supply, since they are powered via the system bus. Unpowered expansion I/O The powered extension units contain a larger number of inputs/outputs and an integrated power supply unit, to power the system bus and the digital inputs. Compact PLCs Expansion modules for the FX3 series POWERED UNPOWERED FX2N-32 FX2N-48 FX2N-8 FX2N-8 FX2N-8 FX2N-8 FX2N-16 ER-ES/UL ER-ES/UL ER-ES/UL EX-ES/UL EYR-ES/UL EYT-ESS/UL EX-ES/UL Integrated inputs/outputs 32 48 8 8 8 8 16 Application FX3G and FX3U/FX3UC series base units Power supply AC range (+10 %, -15 %) 100–240 V 100–240 V All modular extension blocks are supplied by the base unit. Integrated inputs 16 24 4 8 — — 16 Integrated outputs 16 24 4 — 8 8 — Transistor Output type Relay Relay Relay — Relay — (source)** Order information Specifications Art. no. 65568 65571 166285 166284 166286 166287 65776 FX2N-16 EYR-ES/UL 16 FX2N-16 EYT-ESS/UL 16 — 16 Relay — 16 Transistor (source)** 65580 65581 * This limitation applies only per reference terminal for each group. Please observe the terminal assignments for the group identification. ** Units with sink type transistor outputs on request. Integrated inputs/outputs Application Power supply Integrated inputs Integrated outputs Output type Order information FX2NC-16 FX2NC-16 EX-T-DS EYR-T-DS 16 16 All FX3UC series base units All modular extension units are supplied by the base unit. 16 — — 16 — Relay Art. no. 128152 128153 FX2NC-16 EX-DS 16 FX2NC-16 EYT-DSS 16 FX2NC-32 EX-DS 32 FX2NC-32 EYT-DSS 32 16 — — — 16 Transistor (source)** 32 — — — 32 Transistor (source)** 104503 104504 104505 104506 5 Compact PLCs Specifications 1 for Y0 and Y1 = 0.3 A; all others 0.1 A 2 7.2 W for Y0 to Y3; all others 2.4 W 3 0.9 W for Y0 to Y3; all others 0.3 W * This limitation applies only per reference terminal for each group. Please observe the terminal assignments for the group identification. ** Units with sink type transistor outputs on request. Expansion modules for the FX5 series POWERED FX5-32 FX5-32 ER-ES ET/ESS Integrated inputs/outputs 32 32 Application FX5U CPU modules Power supply AC range (+10 %, -15 %) 100–240 V 100–240 V Integrated inputs 16 16 Integrated outputs 16 16 Transistor Output type Relay (source type) Specifications Order information Art. no. 280506 280508 FX5-8 EX/ES 8 FX5-16 EYR/ES 16 FX5-16 EYT/ESS 16 — 16 — Relay — 16 Transistor (source type) 280498 280505 280502 280504 Output type — Art. no. 283531 UNPOWERED FX5-16 EX/ES 16 16 — Integrated inputs/outputs Application Power supply Integrated inputs Integrated outputs Order information FX5-8 EYT/ESS 8 All unpowered I/O modules are supplied by the CPU module. 8 — — — 8 8 Transistor — Relay (source type) FX5-C32 FX5-C32 EX/D EX/DS 32 32 FX5UC CPU modules All unpowered I/O modules are supplied by the CPU module. 32* 32** — — Specifications FX5-8 EYR/ES 8 280499 280501 FX5-C32 EYT/DSS 32 FX5-C32 ET/DSS 32 — — 32 Transistor (source type) 16** 16 Transistor (source type) 283532 283556 283534 * Sink inputs ** Sink/source inputs 47 Compact PLCs FX2N-2DA/ FX2N-2AD Analog I/O module FX2N-5A Combined analog I/O module FX3U-4DA-ADP Analog I/O adapter Analog output modules The analog output modules provide the user with 2 to 4 analog outputs. The modules convert digital values from a controller of the FX series to the analog signals required by the process. Specifications Analog outputs Analog output range voltage current Fullscale overall accuracy Resolution Compact PLCs 5 Order information FX2N-2DA 2 0–+10 V DC/ 0–+5 V DC/ 4–+20 mA 2.5 mV (12 bit) 4 µA (12 bit) ±1 % Art. no. 102868 FX2N-4DA 4 -10–+10 V DC/ 0–+20 mA/ 4–+20 mA 5 mV (10 bit) 20 µA (11 bit + sign) ±1 % FX3U-4DA* 4 -10–+10 V DC/ 0–+20 mA/ 4–+20 mA 0.32 mV (16 bit + sign) 0.63 µA (15 bit) ±0.3–0.5 % ** 65586 169509 * for FX3G/FX3U/FX3UC only ** Dependent on the ambient temperature Analog input modules The analog input modules provide the user with 2 to 8 analog inputs. The module converts analog process signals into digital values which are further processed by a controller of the MELSEC FX series. 4 -10–+10 V DC/-20– +20 mA/4–+20 mA 5 mV (11 bit + sign) 20 µA (10 bit + sign) ±1 % FX3U-4AD/ FX3UC-4AD* 4 -10–+10 V DC/-20– +20 mA/4–+20 mA 0.32 mV (15 bit + sign) 1.25 µA (14 bit + sign) ±0.3–1 % 8 -10–+10 V DC/-20– +20 mA/4–+20 mA 0.63 mV (14 bit + sign) 2.5 µA (13 bit + sign) ±0.3–0.5 % ** 65585 169508/210090 129195 Specifications FX2N-2AD FX2N-4AD Analog inputs 2 0–+10 V DC/0– +5 V DC/0/4–+20 mA 2.5 mV, 1.25 mV, 4 µA (12 bit) ±1 % Analog input range voltage current Fullscale overall accuracy Resolution Order information Art. no. 102869 FX2N-8AD * for FX3G/FX3U/FX3UC only ** Dependent on the ambient temperature Combined analog I/O modules The analog input/output modules are available in two different models. They provide the user with 2 or 4 analog inputs and 1 analog output. They serve for conversion of analog process signals into digital values, and vice versa. Specifications Analog channels Resolution (input) Resolution (output) inputs outputs voltage current voltage current Order information FX2N-5A 4 1 -10–+10 V (15 bit + sign), -100–+100 mV (11 bit + sign) -20–+20 mA (14 bit + sign), 0/4–+20 mA (14 bit) -10–+10 V (12 bit) 0/4–+20 mA (10 bit) Art. no. 153740 FX3U-3A-ADP 2 1 0–+10 V (2.5 mV/12 bit) 4–+20 mA (5 µA/12 bit) 0–+10 V (2.5 mV/12 bit) 4–+20 mA (4 µA/12 bit) 221549 Analog I/O adapters The FX3U-4AD-ADP adapter module adds four analog input points to the FX3G or FX3U/FX3UC PLC system. The FX3U-4DA-ADP adapter module provides four analog outputs. By adding a FX5U-4AD-ADP or FX5U-4DA-AD, a PLC of the FX5U or FX5UC series can be expanded with four analog inputs or four analog outputs respectively. 48 Specifications Analog channels inputs outputs Analog range Resolution Overall accuracy Order information FX3U-4AD-ADP 1 4 — FX5U-4AD-ADP 4 — V DC, 0–+10 V DC, 4–+20 mA -10–10 -20–+20 mA 2.5 mV/10 µA 312.5 µV/1.25 µA (12 bit/11 bit) (14 bit) ±0.5 %*/±1 % ±0.1 %*/±1 % Art. no. 165241 283559 FX3U-4DA-ADP 1 — 4 FX5U-4DA-ADP — 4 V DC, 0–+10 V DC, 4–+20 mA -10–10 -20–+20 mA 2.5 mV/4 µA (12 bit) 312.5 µV/1 µA (14 bit) ±0.5 %*/±1 % ±0.1 %*/±1 % 165271 283560 *Dependent on the ambient temperature and signal quality 1 Note: when connecting these adapter modules to a FX3U, a communications adapter FX3U-mmm-BD is required. When connecting an adapter to a FX3G PLC the communications adapter FX3G-CNV-ADP is required. Compact PLCs FX3U-4AD-TC-ADP/ FX3U-4AD-PT-ADP Analog temperature input adapter FX2N-4AD-TC Analog temperature input module FX3U-4LC Temperature control module Analog temperature input modules Specifications Analog inputs Compensated temperature range The analog input module for Pt100 inputs FX2N-4AD-PT permits the connection of four Pt100 sensors to an FX series controller. Digital outputs The temperature control module FX2N-2LC is used to read and process temperature signals from thermocouples and Pt100 sensors. Order information Resolution FX2N-4AD-TC 4 (J or K type) °C -100–+600 (J type)/ -100–+1200 (K type) -1000–+6000 (J type)/ -1000–+12000 (K type) 0.3 (J type)/0.4 (K type) FX2N-4AD-PT 4 (Pt100 sensors) -100–+600 -1000–6000 (12 bit conversion) 0.2–0.3 °C Art. no. 65588 5 65587 Compact PLCs The analog input module for thermocouples FX2N-4AD-TC is used for processing temperatures. It has 4 independent inputs for detecting signals from thermocouples of types J and K. Analog temperature input adapters The analog input adapter for thermocouples FX3U-4AD-TC-ADP is used for processing temperatures. It has 4 independent inputs for detecting signals from thermocouples of types J and K. The FX3U-4AD-PNK-ADP analog input adapter enables the connection of up to four Pt1000/ Ni1000 thermocouples. The FX3U-4AD-PT-ADP and FX3U-4AD-PTW-ADP analog input adapters enable the connection of up to four Pt100 thermocouples to the PLC system. All analog adapters can be used in combination with the base units of the FX3G/FX3U/FX3UC series only. Specifications FX3U-4AD-TC-ADP FX3U-4AD-PNK-ADP (Pt1000/Ni1000 sensors, 2/3 wire) Compensated -50–+250 (Pt1000)/ °C -100–+600 (J type)/ temperature range -100–+1000 (K type) -40–+110 (Ni1000) -1000–+6000 (J type)/ -500–+2500 (Pt1000)/ Digital outputs -1000–+10000 (K type) -400–+1100 (Ni1000) Resolution°C 0.3 (J type)/0.4 (K type) 0.1 Total accuracy ±0.5 % fullscale ±0.5–1.0 % (fullscale)* FX3U-4AD-PT-ADP FX3U-4AD-PTW-ADP Analog inputs 4 (J or K type) 4 (Pt100 sensors) 4 (Pt100 sensors, 3-wire) -50–+250 -100–+600 -500–+2500 -1000–+6000 Order information 165272 Art. no. 165273 214172 0.1 0.2–0.3 ±0.5–1.0 % (fullscale)* ±0.5–1.0 % (fullscale)* 214173 *Dependent on the ambient temperature Note: when connecting these adapter modules to a FX3U, a communications adapter FX3U-mmm-BD is required. When connecting an adapter to a FX3G PLC the communications adapter FX3G-CNV-ADP is required. Temperature control modules The temperature control module FX3U-4LC is equipped with four temperature input points and four transistor (open collector) output points. It is used to read temperature signals from thermocouples and Pt100 sensors, and performs PID output control. Specifications Analog inputs Compensated °C temperature range Digital outputs Resolution°C Total accuracy Order information FX2N-2LC 2* (Thermocouple and Pt100 sensors) FX3U-4LC 4 (Thermocouple and Pt100 sensors) 0–+399 -200–+2300 2 transistor output points 0.1 or 1 ±0.3–0.7 % (fullscale, dependent on the ambient temperature) 4 NPN transistor open collector output points 0.1 or 1 ±0.3–0.7 % (fullscale, dependent on the ambient temperature) Art. no. 129196 232806 * Temperature input modules with 10 channels on request 49 Compact PLCs FX2N-1HC High speed counter and pulse train module FX3U-CF-ADP Data logger module FX2N-10PG Positioning module Data logger module The FX3U-CF-ADP is a general purpose data logging adapter. The difference to other available logging units is that the PLC main unit controls the data logging based on user requirements. Compact PLCs 5 Specifications Data access method Connectable units Time stamp function Recommended storage media Max. file size File format Max. number of files FIFO function Order information FX3U-CF-ADP Controlled by the main unit, no polling from the logging unit possible. A maximum of one FX3U-CF-ADP can be connected per PLC. The real time clock data of the base unit is used. CompactFlash memory card (GT05-MEM-256MC, -512MC,-1GC, -2GC) 512 MB CSV 63 (plus one FIFO file.) One pattern (the file name gets automatically generated.) Art. no. 230104 High speed counter and pulse train modules These high speed modules provide additional counting and pulse train output features to the FX3U/FX3UC PLC. Specifications FX2N-1HC Signal level 5, 12, 24 V DC/7 mA 5, 12, 24 V DC/7 mA 5 V DC Counter Max. frequency inputs outputs inputs outputs kHz kHz 16 bit Counting range (Up/down & ring counter) 32 bit Order information 2 (1 phase) or 1 (2 phase) — 50 — 0–65535 -2147483648– +2147483647 Art. no. 65584 FX2NC-1HC* FX3U-4HSX-ADP ** FX3U-2HSY-ADP ** Differential line driver 5, 12, 24 V DC FX3U-2HC 4 — 2 2 (1 phase) or 1 (2 phase) — 50 — 0–65535 -2147483648– +2147483647 — 100/200 — — 2 — 200 — — — 2 100/200 — 0–65535 -2147483648– +2147483647 217916 165274 165275 232805 *for FX3UC only ** for FX3U only Positioning modules The positioning modules FX3U-1PG and FX2N-10PG are extremely efficient single-axis positioning modules for controlling either step drives or servo drives (by external regulator) with a pulse chain. Specifications Accessible axes Output frequency pulse/s Signal level for digital inputs Order information FX3U-1PG 1 10–200 000 24 V DC/40 mA FX2N-10PG 1 1–1 000 000 5 V DC/100 mA; 24 V DC/70 mA Art. no. 259298 140113 Active data modules (RS485 and RS232) he addition of active data interface modules permit active communication between the PLC and surrounding devices. FX2NC232ADP 1 RS232 with 9 pin D-Sub Interface compact plug (photocoupler isolation) Communication speed* kbps 0.3–19.2 Max. communication distance m 15 FX3U1 FX2NC232ADP-MB 2 FX5-232ADP 485ADP 1 FX3U1 485ADP-MB 2 FX5-485ADP RS232 with 9-pin D-Sub connector; RS485 Modbus RS232C RS485; Modbus RS485 0.3–19.2 15 0.3–19.2 15 0.3–19.2 500 0.3–19.2 500 0.3–19.2 500 Order information 206190 280513 149111 206191 280514 Specifications Art. no. 149110 Application for FX1S base unit 2 Application for FX3G/FX3GC/FX3GE/FX3U/FX3UC/FX5U/FX5UC base units * Speed depends on communication method (Parallel link, N:N Network, No protocol, Dedicated protocol etc.) Note: When connecting these adapter modules to a FX3U, a communications adapter FX3U-mmm-BD is required. When connecting the FX2NC adapters to a FX1S PLC the communications adapter FX1N-CNV-BD is required. When connecting an FX3U adapter to a FX3G PLC the communications adapter FX3G-CNV-ADP is required. 50 Compact PLCs FX5-485-BD Interface adapter FX3U-USB-BD Communications adapter FX5-CNV-BUS Communications adapter Interface adapters Specifications Applicable for Interface Order information Specifications Applicable for Interface Order information Specifications Applicable for Interface Order information FX1N-232-BD FX3G-232-BD Base units FX1S Base units FX3G RS232C with 9 pole D-Sub connector Art. no. 130743 FX3U-232-BD Base units FX3U FX5-232-BD Base units FX5U 165281 280511 FX3U-422-BD Base units FX3U FX5-422-BD-GOT Base units FX5U 221252 165282 280515 FX3G-485-BD Base units FX3G FX3U-485-BD Base units FX3U FX5-485-BD Base units FX5U 221253 165283 280512 FX1N-2EYT-BD Base units FX1S 2 transistor outputs FX1N-2AD-BD Base units FX1S AD converter FX1N-1DA-BD Base units FX1S DA converter 139420 139421 139422 FX3G-1DA-BD Base units FX3G DA converter FX3G-8AV-BD Base units FX3G Analog setpoint FX3U-8AV-BD Base units FX3U Analog setpoint 221266 221267 237307 221254 FX1N-422-BD FX3G-422-BD Base units FX1S Base units FX3G RS422 with 8 pole Mini-DIN connector Art. no. 130741 FX1N-485-BD Base units FX1S RS485/RS422 Art. no. 130742 5 Compact PLCs The interface adapters provide an additional communication interface for a MELSEC FX PLC. Extension adapters Two different digital and analog extension adapters are available at a time for direct installation in the base unit controllers of the FX1S series. Specifications Applicable for Function Order information For the FX3G series PLCs a analog-digital converter with two analog inputs and a digitalanalog converter with one analog output is available. Specifications Applicable for Function The FX3U-8AV-BD analog setpoint adapter enables the user to set 8 analog setpoint values. Order information FX1N-4EX-BD Base units FX1S 4 digital inputs Art. no. 139418 FX3G-2AD-BD Base units FX3G AD converter Art. no. 221265 Communications adapters The communications adapter FX3U-USB-BD is an additional USB 2.0 interface for a FX3U base unit. Specifications Applicable for Function Order information The communications adapters enable the connection of the adapter modules FXmmmmmADP on the left hand side of the FX3G and FX3U base units. Specifications Applicable for Order information FX3U-USB-BD Base units FX3U USB interface Art. no. 165284 FX1N-CNV-BD Base units FX1S Art. no. 130745 FX3G-CNV-ADP Base units FX3G FX3U-CNV-BD Base units FX3U FX5-CNV-BUS Base units FX5U FX5-CNV-BUSC Base units FX5UC 221268 165285 280510 283558 The FX5-CNV-BUS and the FX5-CNV-BUSC are connection conversion modules for connecting intelligent function modules of the FX3U series or an extension power supply unit FX3U-1PSU5V to a FX5 series PLC. 51 Compact PLCs FX3U-7DM Control and display panel FX1N-5DM Display module FX3U-FLROM-64L Memory cassette Display modules The display modules FX1N-5DM, FX3S-5DM and FX3G-5DM are inserted directly with space-saving into the controller and enable monitoring and editing of the data stored in the PLC. Specifications Applicable for Display Order information Compact PLCs 5 FX1N-5DM Base units FX1S LCD (with backlight) Art. no. 129197 FX3S-5DM Base units FX3S LCD (with backlight) FX3G-5DM Base units FX3G LCD (with backlight) 282202 221270 Control and display panel/holder The FX3U-7DM display module can be incorporated in the main unit, or can be installed in the enclosure using the FX3U-7DM-HLD display module holder. Specifications Applicable for Display Order information FX3U-7DM Base units FX3U 16 letters x 4 lines FX3U-7DM-HLD Base units FX3U — Art. no. 165268 165287 Memory cassettes All FX base units are equipped with a slot for the memory cassettes. By connection of these memory cassettes, the internal memory of the controller is switched off and only the program specified in the respective memory cassette is run. Specifications Applicable for Size Order information FX3G-EEPROM-32L Base units FX3G 32000 steps Art. no. 130746 221269 Specifications Applicable for FX3U-FLROM-16 Base units FX3U FX3U-FLROM-64 Base units FX3U FX3U-FLROM-64L Base units FX3U Size 16000 64000 64000 FX3U-FLROM-1M Base units FX3U 64000 + 1.3 MB for source data 165279 165280 245565 Order information 52 FX1N-EEPROM-8L Base units FX1S and FX1N 2000/8000 steps Art. no. 165278 Compact PLCs The ALPHA2 series ALPHA2 base units The ALPHA2 brings the benefits of the ALPHA closer to the functionality of a Micro PLC. A program capacity of 200 functions and 38 function blocks including mathematical operations, PWM,1 KHz high speed counter and SMS text messaging, open up new possibilities in all areas of building and industrial automation. Base units with 10–24 I/Os Order information AL2-10MR-A 6/4 100–240 V AC Art. no. 215070 AS-Interface module AL2-ASI-BD The Actuator Sensor Interface module AL2-ASI-BD in combination with an ALPHA2 controller facilitates the data communications via an AS-Interface system. The AL2-ASI-BD is attached to an ALPHA2 series module and forms a slave unit. Up to 4 inputs and 4 outputs can be exchanged with the AS-Interface master. Digital extension modules There are 4 different extension modules available for the ALPHA2, which allow the controller to be extended through additional inputs or outputs. The modules are inserted directly into the ALPHA2 and therefore do not take up any additional space. AL2-10MR-D 6/4 24 V DC AL2-14MR-A 8/6 100–240 V AC AL2-14MR-D 8/6 24 V DC AL2-24MR-A 15/9 100–240 V AC AL2-24MR-D 15/9 24 V DC 215071 215072 215073 215074 215075 Specifications Module type Communications protocol Order information AL2-ASI-BD Slave module AS-Interface standard Art. no. 142525 Specifications Inputs Input voltage Outputs Order information 5 Compact PLCs Specifications Integrated inputs/outputs Power supply AL2-4EX-A2 4 220–240 V AC — Art. no. 142522 AL2-4EX 4 24 V DC (+20 %, -15 %) — AL2-4EYR — — 4 (Relay) AL2-4EYT — — 4 (Transistor) 142521 142523 142524 The AL2-4EX has the additional feature that 2 inputs may be used as high-speed counters with a counting frequency of 1 kHz. Analog extension modules The analog extension modules significantly increase the range of applications for the ALPHA2. With these modules it is possible to output voltage or current signals or to measure temperatures. Three different analog extension modules are available: zz The AL2-2DA offers two additional analog outputs for the ALPHA2 and converts a digital input value into a voltage or a current. This module is inserted directly onto the ALPHA2. Specifications Analog inputs AL2-2DA — Connectable temperature sensors — Compensated range Analog outputs — 2 0–10 V DC (5 kΩ–1 MΩ) 4–20 mA (max. 500 Ω) Analog output range Order information voltage current Art. no. 151235 AL2-2PT-ADP 2 Pt100 sensor Temp. coefficient 3.850 ppm/°C (IEC 751) -50–+200 °C — — — AL2-2TC-ADP 2 Thermocouple (K type), isolated type (IEC 584-1 1977, IEC 584-2 1982) -50–+450 °C — — — 151238 151239 zz The AL2-2PT-ADP connects an external Pt100 sensor to convert temperature readings into analog signals (0–10 V). zz The AL2-2TC-ADP connects thermocouple sensors (K type) to convert temperature readings into analog signals (0–10 V). 53 For detailed information, please refer to the family catalogues. Human Machine Interfaces HMI control units for interaction between operator and machine The interface between operator and technics In automatisation technologie the HMI represents the face of the machine and should show all important process and status information to the operator. The control units of the HMI series provide an optimal dialog between operator and machine and they are completely integrated into the philosophy of Mitsubishi FA. Therefore they are the ideal extension for MELSEC PLC systems and other components of Factory Automation. GOT control units provide a maximum transparency for all system processes and the deep integration into FA products offers a very fast troubleshooting and many other advantages. This reduces down time and raises the added value of the production. GOTs can be installed directly to the machine while the connection to other FA products is simple and cost-efficient. Without big efforts it is possible to show all relevant information in graphical form to the operator. Even under heavy duty conditions the HMIs remain operational due to the protective structure IP65 (and higher). Special features zz Integration with Mitsubishi Electric FA components zz Recipe mamagement zz Remote access zz WLAN Mitsubishi Electric offers three GOT series: GOT1000, GOT2000 and GOT Simple. These series cover the whole range of individual applications from basic model to high end model. The graphs on this and the following page are showing the full range of the main ranges of HMIs. zz Diagnostic functions zz Alarm handling zz Data logging zz Data base connectivity zz User management HMI 6 GOT1000 GOT1000 series type dimensions Display text graphical resolution (pixels) Power supply Internal memory capacity External memory card Keyboard Function keys serial Interfaces others GT10 (14 models) STN 3.7–5.7" User definable 320x240 5 V DC/24 V DC 512 KB/1.5 MB/3.0 MB — Touch panel Touch keys 2 x RS232, RS422/RS232 (depending on model) GT104m/GT105m: USB (back side) GT11 (5 models) STN 5.7" User definable 320x240 24 V DC 3 MB 1 (CompactFlash, 2 GB max.) Touch panel Touch keys + 6 function keys GT14 (2 models) STN, TFT 5.7" User definable 320x240 24 V DC 9 MB 1 (CompactFlash, 2 GB max.) Touch panel Touch keys GT15 (22 models) STN, TFT 5.7–15" User definable 320x240 to 1024x768 24 V DC/100–240 V AC 5–9 MB (expandable up to 57 MB) 1 (CompactFlash, 2 GB max.) Touch panel Touch keys GT16 (12 models) TFT 5.7–15" User definable 680x480 to 1024x768 24 V DC/100–240 V AC 15 MB (expandable up to 57 MB) 1 (CompactFlash, 2 GB max.) Touch panel Touch keys RS232C, RS422 RS232, RS422, RS485 RS232 RS232 USB (front) USB (Mini-B, front side) USB (Type A, back side) USB (front), USB host for memory stick (2 GB max.) Ethernet (TCP/IP), CC-Link (IE), RS232, RS422, RS485, A bus, Q bus, MELSECNET/10/H, Modbus®/TCP IP67 IP67 Network possibilities Serial Serial Ethernet, RS422, RS485, RS232 IP rating (front panel) IP67 IP67/IP65 (portable models) IP67 54 USB (front) HMI GOT2000 External memory card Keyboard Function keys serial Interfaces others Ethernet (TCP/IP), USB, SD memory card GT23 (4 models) TFT, LCD 8.4–10.4" User definable 640x480 24 V DC/100–240 V AC Internal memory (ROM): 9 MB Working memory (RAM): 9 MB 1 (SD memory card) Touch panel Touch keys RS232, RS422/RS485 Ethernet (TCP/IP), USB (front), SD memory card Network possibilities Ethernet (TCP/IP), RS232, RS422/485, Modbus®/RTU, CC-Link/ID via G4 Ethernet (TCP/IP), RS232, RS422/485 IP rating (front panel) IP67F IP67 Internal memory capacity GT21 (2 models) TFT, LCD 3.8" User definable 320x128 24 V DC Internal memory (ROM): 3 MB Working memory (RAM): 3 MB 1 (SD memory card) Touch panel Touch keys RS232, RS422/485 GT25 (9 models) TFT, LCD 8.4–12" User definable 800x600 24 V DC/100–240 V AC Internal memory (ROM): 32 MB Working memory (RAM): 80 MB 1 (SD memory card) Touch panel Touch keys RS232, RS422/RS485 Ethernet (TCP/IP), USB (front), SD memory card Ethernet (TCP/IP), CC-Link (IE), Modbus®, RS232, RS422/485, A bus, Q bus, MELSECNET/10/H IP67 GT27 (16 models) TFT, LCD 8.4–15" User definable 1024x768 1 24 V DC/100–240 V AC Internal memory (ROM) 57 MB Working memory (RAM): 128 MB 1 (SD memory card) Touch panel Touch keys RS232, RS422/RS485 Ethernet (TCP/IP), USB (front), SD memory card Ethernet (TCP/IP), CC-Link (IE), Modbus®, RS232, RS422/485, A bus, Q bus, MELSECNET/10/H IP67 GOT Simple GOT Simple series type dimensions Display text graphical resolution (pixels) Power supply Internal memory capacity External memory card Keyboard Function keys serial Interfaces others Network possibilities IP rating (front panel) GS21 (2 models) TFT, LCD 7–10" User definable 800x480 24 V DC Internal memory (ROM): 9 MB, working memory (RAM): 9 MB 1 (SD memory card) Touch panel Touch keys RS232, RS422 Ethernet (TCP/IP), SD memory card Ethernet (TCP/IP), RS232, RS422 IP65 55 6 HMI GOT2000 series type dimensions Display text graphical resolution (pixels) Power supply HMI GOT1000 series Overview Model HMI 6 GT1020-LBL GT1020-LBD GT1020-LBD2 GT1020-LBLW GT1020-LBDW GT1020-LBDW2 GT1030-HBD GT1030-HBD2 GT1030-HBDW GT1030-HBDW2 GT1030-HWD GT1030-HWD2 GT1030-HWDW GT1030-HWDW2 GT1030-HBL GT1030-HBLW GT1030-HWL GT1030-HWLW GT1040-QBBD GT1045-QSBD GT1050-QBBD GT1055-QSBD GT1150-QLBD GT1155-QSBD GT1155-QTBD GT1150HS-QLBD GT1155HS-QSBD GT1450-QLBDE GT1455-QTBDE GT1455HS-QTBDE GT1450HS-QMBDE GT1550-QLBD GT1555-QSBD GT1555-QTBD GT1555-VTBD GT1562-VNBA GT1562-VNBD GT1565-VTBA GT1565-VTBD GT1572-VNBA GT1572-VNBD GT1575-VNBA GT1575-VNBD GT1575-VTBA GT1575-STBA GT1575-VTBD GT1575-STBD GT1575V-STBD GT1585-STBA GT1585-STBD GT1585V-STBD GT1595-XTBA GT1595-XTBD GT1655-VTBD GT1662-VNBA GT1662-VNBD GT1665HS-VTBD GT1672-VNBA GT1672-VNBD GT1675-VNBA GT1675-VNBD GT1665M-STBA GT1665M-STBD GT1665M-VTBA GT1665M-VTBD GT1675M-STBA GT1675M-STBD GT1675M-VTBA GT1675M-VTBD GT1685M-STBA GT1685M-STBD GT1695M-XTBA GT1695M-XTBD 56 Type STN STN STN STN STN STN STN STN STN STN STN STN STN STN STN STN STN STN STN STN STN STN STN STN TFT STN STN STN TFT TFT TFT STN STN TFT TFT TFT TFT TFT TFT TFT TFT TFT TFT TFT TFT TFT TFT TFT TFT TFT TFT TFT TFT TFT TFT TFT TFT TFT TFT TFT TFT TFT TFT TFT TFT TFT TFT TFT TFT TFT TFT TFT TFT Display unit Colour monochrome monochrome monochrome monochrome monochrome monochrome monochrome monochrome monochrome monochrome monochrome monochrome monochrome monochrome monochrome monochrome monochrome monochrome blue/white, 16 scales 256 colours blue/white, 16 scales 256 colours 16 grey scales 256 colours 256 colours 16 grey scales 256 colours 16 grey scales colour LCD colour LCD monochrome, 16 grey scales monochrome 4096 colours 65536 colours 65536 colours 16 colours 16 colours 65536 colours 65536 colours 16 colours 16 colours 256 colours 256 colours 65536 colours 65536 colours 65536 colours 65536 colours 65536 colours 65536 colours 65536 colours 65536 colours 65536 colours 65536 colours 65536 colours 16 colours 16 colours 65536 colours 16 colours 16 colours 4096 colours 4096 colours 16 colours 16 colours 16 colours 16 colours 65536 colours 65536 colours 65536 colours 65536 colours 65536 colours 65536 colours 65536 colours 65536 colours Dimensions (mm) 86.4x34.5 (3.7") 86.4x34.5 (3.7") 86.4x34.5 (3.7") 86.4x34.5 (3.7") 86.4x34.5 (3.7") 86.4x34.5 (3.7") 109.4x36 (4.5") 109.4x36 (4.5") 109.4x36 (4.5") 109.4x36 (4.5") 109.4x36 (4.5") 109.4x36 (4.5") 109.4x36 (4.5") 109.4x36 (4.5") 109.4x36 (4.5") 109.4x36 (4.5") 109.4x36 (4.5") 109.4x36 (4.5") 96x72 (4.7") 96x72 (4.7") 115x86 (5.7") 115x86 (5.7") 115x86 (5.7") 115x86 (5.7") 115x86 (5.7") 115x86 (5.7") 115x86 (5.7") 115x86 (5.7") 115x86 (5.7") 115x86 (5.7") 115x86 (5.7") 115x86 (5.7") 115x86 (5.7") 115x86 (5.7") 115x86 (5.7") 171x128 (8.4") 171x128 (8.4") 171x128 (8.4") 171x128 (8.4") 211x158 (10.4") 211x158 (10.4") 211x158 (10.4") 211x158 (10.4") 211x158 (10.4") 211x158 (10.4") 211x158 (10.4") 211x158 (10.4") 211x158 (10.4") 246x185 (12.1") 246x185 (12.1") 246x185 (12.1") 304x228 (15") 304x228 (15") 115x86 (5.7") 171x128 (8.4") 171x128 (8.4") 132.5x99.4 (6.5") 211x158 (10.4") 211x158 (10.4") 211x158 (10.4") 211x158 (10.4") 171x128 (8.4") 171x128 (8.4") 171x128 (8.4") 171x128 (8.4") 211x158 (10.4") 211x158 (10.4") 211x158 (10.4") 211x158 (10.4") 249x184.5 (12.1") 249x184.5 (12.1") 304.1x228.1 (15") 304.1x228.1 (15") RS232 V V V V V V V (2x) V (2x) V (2x) V (2x) V (2x) V (2x) V (2x) V (2x) V (2x) V (2x) V (2x) V (2x) V V V V RS232C V V V V V RS422 V V V V V V Interfaces RS485 USB V V V V V (2x) V (2x) V (2x) V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V (2x) V (2x) V (2x) V (2x) V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V Ethernet V V V V V V V V V V V V V V V V V V V V CF slot Human sensor V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V Art. no. 200738 200491 200492 208670 208668 208669 242110 242111 242112 242113 242114 242115 242116 242117 242118 242119 242120 242121 221929 221930 218492 218491 162709 162710 215077 170180 170181 248880 248881 271384 271455 203472 203471 203470 209823 166240 169480 162705 169481 166241 169482 166242 169483 162706 162707 169484 169485 203496 162708 169486 203495 169464 203469 244210 237194 237194 237248 237192 237193 237190 237191 221949 221950 221951 221952 221945 221946 221947 221948 221360 221361 221358 221359 HMI GOT2000 series Overview GT2103-PMBD GT2103-PMBDS GT2308-VTBA GT2308-VTBD GT2310-VTBA GT2310-VTBD GT2508-VTBA GT2508-VTBD GT2508-VTWA GT2508-VTWD GT2510-VTBA GT2510-VTBD GT2510-VTWA GT2510-VTWD GT2512-STBA GT2512-STBD GT2708-STBA GT2708-STBD GT2708-VTBA GT2708-VTBD GT2710-STBA GT2710-STBD GT2710-VTBA GT2710-VTBD GT2710-VTWA GT2710-VTWD GT2712-STBA GT2712-STWA GT2712-STBD GT2712-STWD GT2715-XTBA GT2715-XTBD Display unit Interfaces Type Colour Dimensions (mm) TFT TFT TFT TFT TFT TFT TFT TFT TFT TFT TFT TFT TFT TFT TFT TFT TFT TFT TFT TFT TFT TFT TFT TFT TFT TFT TFT TFT TFT TFT TFT TFT monochrome, 32 grey scales monochrome, 32 grey scales LCD, 65536 colours LCD, 65536 colours LCD, 65536 colours LCD, 65536 colours LCD, 65536 colours LCD, 65536 colours LCD, 65536 colours LCD, 65536 colours LCD, 65536 colours LCD, 65536 colours LCD, 65536 colours LCD, 65536 colours LCD, 65536 colours LCD, 65536 colours LCD, 65536 colours LCD, 65536 colours LCD, 65536 colours LCD, 65536 colours LCD, 65536 colours LCD, 65536 colours LCD, 65536 colours LCD, 65536 colours LCD, 65536 colours LCD, 65536 colours LCD, 65536 colours LCD, 65536 colours LCD, 65536 colours LCD, 65536 colours LCD, 65536 colours LCD, 65536 colours 89x35.6 (3.8 ") 89x35.6 (3.8 ") 170.9x128.2 (8.4 ") 170.9x128.2 (8.4 ") 211.2x158.4 (10.4 ") 211.2x158.4 (10.4 ") 170.9x128.2 (8.4 ") 170.9x128.2 (8.4 ") 170.9x128.2 (8.4 ") 170.9x128.2 (8.4 ") 211.2x158.4 (10.4") 211.2x158.4 (10.4") 211.2x158.4 (10.4") 211.2x158.4 (10.4") 246x184.5 (12.1") 246x184.5 (12.1") 170.9x128.2 (8.4 ") 170.9x128.2 (8.4 ") 170.9x128.2 (8.4 ") 170.9x128.2 (8.4 ") 211.2x158.4 (10.4") 211.2x158.4 (10.4") 211.2x158.4 (10.4") 211.2x158.4 (10.4") 211.2x158.4 (10.4") 211.2x158.4 (10.4") 246x184.5 (12.1") 246x184.5 (12.1") 246x184.5 (12.1") 246x184.5 (12.1") 304.1x228.1 (15") 304.1x228.1 (15") RS232 RS232C V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V RS422 RS485 USB Ethernet V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V CF slot V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V SD memory card V V V V V V V V V V V V V V V V V V V V V V V V V V V V V V Art. no. 279809 279810 270570 270571 270568 270569 276819 276820 276821 276822 276815 276816 276817 276818 281858 281859 270564 270565 270566 270567 270558 270559 270560 270561 270562 270563 270504 270556 270555 270557 275975 275976 6 HMI Model GOT Simple series Overview Model GS2107-WTBD GS2110-WTBD Display unit Interfaces Type Colour Dimensions (mm) RS232 TFT TFT LCD, 65536 colours LCD, 65536 colours 154x85.9 (7") 222x132.5 (10") V V RS232C RS422 V V RS485 USB Ethernet V V CF slot SD memory card V V Art. no. 273362 273361 57 HMI Industrial Panel PCs Nowadays industrial PC´s are a inherent part of automation and process control. The new series of APPC/IPPC industrial PC´s provides outstanding computer performance based on energy-saving Intel® Processors. Designed for use in demanding applications in industrial environments, these IPC´s feature high quality, fast performance, attractive design and a brilliantly legible displays. A wide operating and storage temperature range, tough vibration resistance and high IP ratings mean these IPC´s can be used in locations users could never consider before. All IPC´s are equipped with a fanless high performance CPU (Intel® Atom™/ Core™ i5) and SSD drives. This reduces the risk of a production stop with all the consequences and cost due to the failure of a moving part. APPC/IPPC series HMI 6 APPC/IPPC series Display Resolutionpixel Format Brightnesscd/m2 Touchscreen Backlight APPC 1245T 12.1" TFT 1024x768 4:3 500 Resistive, 5wire LED Pantone black/ RAL 15 00 front bezel w/ Pantone 400C/RAL 090 80 10 metal style membrane APPC 1540T 15" TFT 1024x768 4:3 400 Resistive, 5wire LED Pantone black/ RAL 15 00 front bezel w/ Pantone 400C/RAL 090 80 10 metal style membrane APPC 1740T 17" TFT 1280x1024 4:3 350 Resistive, 5wire LED Pantone black/ RAL 15 00 front bezel w/ Pantone 400C/RAL 090 80 10 metal style membrane Mounting Panel/wall/stand/VESA Panel/wall/stand/VESA Panel/wall/stand/VESA Processor Intel® Atom™ E3826, 1.46 GHz 4 GB Intel® Atom™ E3826, 1.46 GHz 4 GB Intel® Atom™ E3826, 1.46 GHz 4 GB I/O 2xRS232/422/485, 2xLAN, 1xVGA, 1xMic, 3xUSB, PS2, 4xDIG/IN, 4xDIG/OUT 2xRS232/422/485, 2xLAN, 1xVGA, 1xMic, 3xUSB, PS2, 2xRS232/422/485, 2xLAN, 1xVGA, 1xMic, 3xUSB, PS2, Field bus options — — — Drives Power supply Cooling Protection class OS Weightkg Dimensions (WxHxD) mm 64 GB SSD MLC 12 V–30 V DC Fanless IP65 front Windows®7 Pro 4 317x243x65.89 64 GB SSD MLC 12 V–30 V DC Fanless IP65 front Windows®7 Pro 5 384.37x309.95x63.2 285159 Colour RAM Order information Art. no. 285158 58 IPPC 1560TP2E-DC 15" TFT 1024x768 4:3 400 Resistive, 5wire LED Pantone 432C/ RAL 70 24 front bezel Aluminum front bezel with SPPC nickel plated housing Panel/wall/stand/VESA 100x100 mm Intel® Core™ i5-3610ME, 2.7 GHz 4 GB IPPC 1960TP2E-DC 19" TFT 1280x1024 4:3 350 Resistive, 5wire LED Pantone 432C/ RAL 70 24 front bezel Aluminum front bezel with SPPC nickel plated housing Panel/wall/stand/VESA 100x100 mm Intel® Core™ i5-3610ME, 2.7 GHz 4 GB IPPC-2160P 21.5" TFT 1920x1080 16:9 300 Projective capacitive LED Pantone 432C/ RAL 70 24 front bezel Aluminum front bezel with SPPC nickel plated housing 64 GB SSD MLC 12 V–30 V DC Fanless IP65 front Windows®7 Pro 6.7 410.4x340.4x65.9 Intel® i5-3610ME, 2.7 GHz 4 GB Isolation 2x RS232/422/485 2xRS232/422/485, 2xLAN, 2xRS232/422/485, 2xLAN, by BIOS setting, 2xGbE, 1xVGA, 1xMic, 4xUSB, 2xPS2, 1xVGA, 1xMic, 4xUSB, 2xPS2, 1xVGA, 1xLine-out, 4xUSB, Isolation DIO, Fieldbus I/O Profinet, Profibus, Profinet, Profibus, Profinet, Profibus, DeviceNet™, EtherNet/IP and DeviceNet™, EtherNet/IP and DeviceNet™, EtherNet/IP and EtherCAT EtherCAT EtherCAT 64 GB SSD MLC 64 GB SSD MLC 64 GB SSD MLC 9 V–30 V DC 9 V–30 V DC 220 V AC Fanless Fanless Fanless IP66 front IP66 front IP66 front Windows®7 Pro Windows®7 Pro Windows®7 Pro 9 10.6 9.26 477.64x310x95.72 477.64x399.24x99.38 562.4x382.4x62.85 285160 285161 285162 Panel Mount 284433 For detailed information, please refer to the family catalogues. Frequency Inverters With most Mitsubishi Electric Frequency Inverters an overload capacity of 200 % is standard. This means they deliver double the performance of the competing inverters with the same rating. Mitsubishi Electric inverters also have active current limiting. This provides the perfect response characteristics of the current vector system and gives you the confidence you need Feature FR-D700 SC for demanding drive applications. The system instantly identifies overcurrents and limits them automatically with its fast response, allowing the motor to continue operating normally at the current threshold. Mitsubishi Electric inverters are also able to communicate with industry standard bus systems, like Ethernet TCP/IP, Ethernet IP, EtherCat, Profinet, Profibus DP, Profibus DPV1, DeviceNet™, CC-Link, CC-Link IE Field, LonWorks, RS485/Modbus®/RTU, CanOpen, BacNet making it possible to integrate frequency inverters as part of a complete automation system. FR-E700 SC FR-F700 Rated motor output range 0.1–7.5 kW 0.1–15 kW 0.75–630 kW Frequency range 0.2–400 Hz Single-phase, 200–240 V (-15 %/+10 %) Three-phase, 380–480 V (-15 %/+10 %) 0.2–400 Hz Single-phase, 200–240 V (-15 %/+10 %) Three-phase, 380–480 V (-15 %/+10 %) 0.5–400 Hz IP20 IP20 Power supply Protection zz V/f control zz Sensorless vector control zz Brake transistor zz Safe Torque Off (STO) according EN 61800-5-2 zz Torque limit zz Ext. brake control zz Flying start zz Remote I/O zz Life time diagnostics Specifications Refer to page 60 Refer to page 61 Singlephase Special functions zz V/f control zz Sensorless vector control zz Brake transistor zz Safe Torque Off (STO) according EN 61800-5-2 zz Energy saving control (Optimum excitation control) zz Life time diagnostics zz Dancer control D720S SC E720S SC Mitsubishi Electric inverters are real energy savers achieving maximum drive capacity utilisation with minimum power consumption. Flux optimisation ensures that the connected motor only gets exactly the amount of magnetic flux required for optimum efficiency. This is particularly important at low speeds as motors are normally using a voltage/frequency control system. FR-A741/FR-A770 FR-A741: 5.5–55 kW FR-A770: 355–560 kW 0.2–400 Hz FR-A800 FR-A800: 0.4–630 kW FR-A846: 0.4–160 kW 0.2–590 Hz Three-phase, Three-phase, 200–240 V FR-A741: 380–480 V (-15 %/+10 %) FR-A820: FR-A840/A842: 380–500 V FR-A770: 600–690 V (±10 %) (-15 %/+10 %) FR-A800: IP00/IP20 IP00 FR-A846: IP55 Three-phase, 380–500 V (-15 %/+10 %) FR-F740: IP00/IP20 zz Energy saving control zz Simple magnetic flux vector control zz V/f control zz Traverse function zz Switch motor to direct mains operation zz Special function for the water and HVAC application zz Regeneration avoidance function zz Flying start zz Life time diagnostics zz Integrated PLC function zz Integrated BACNet zz Pre-charge function Refer to page 62 zz Torque control zz Positon control zz Real sensorless vector control zz Closed loop vector control zz Integrated PLC function zz Easy gain tuning zz Life time diagnostics zz Integrated EMC filter zz Torque control zz Positon control zz Real sensorless vector control zz PM sensorless vector control zz Closed loop vector control zz Safe Torque Off (STO) according EN 61800-5-2 zz Trace function zz Integrated PLC function zz AC & PM motor autotuning zz Anti sway function zz Easy gain tuning zz Life time diagnostics zz Integrated EMC filter Refer to page 64 Refer to page 66 0.1–2.2 kW 0.4–7.5 kW D740 SC 0.4–15 kW E740 SC 0.75–630 kW Three-phase F740 F746 0.75–55 kW A741 5.5–55 kW 355–630 kW A770 0.4–132 kW A820 0.4–355 kW A840 315–500 kW A842 0.4–160 kW A846 0 kW 55 kW 100 kW 200 kW 300 kW 400 kW 500 kW 600 kW 59 7 Frequency Inverters Mitsubishi Electric’s comprehensive range of frequency inverters offers a wealth of benefits for the user, making it easy to choose the perfect solution for every drive application. Frequency Inverters FR-D700 SC ultra-compact standard inverters D700-SC Frequency Inverters 7 Input Control Order information zz Pumps The small dimensions render the FR-D700 SC series frequency inverters ideal for use in restricted spaces. New functions such as intermediate circuit control of the ouput frequency, the dancer roll control or the traverse function, facilitate universal use in numerous applications such as zz Industrial washing machines FR-D720S-m-SC-EC/-E6 008 014 025 Product line Output The FR-D700 SC is a pace-setter in the miniature drive system class with integrated safe torque off function according EN61800-5-2. It features simple and secure operation and a wide range of technology functions. 100 0.75 1.5 2.2 kW 0.1 Rated output capacity b kVA 0.3 0.5 1.0 1.6 2.8 3.8 A 0.8 1.4 2.5 4.2 7.0 10.0 Overload capacity 4 Voltage 5 Brake transistor Maximum brake torque with FR-ABR(H) option Power supply voltage Voltage range Power supply frequency kVA Rated input capacity 6 Acceleration/deceleration time Acceleration/deceleration characteristics Braking torque DC braking Single painted PCB(EC) Double painted PCB (E6) 0.4 070 Rated motor capacity a Rated current c 0.2 042 zz Fans zz Presses zz Conveyor belts zz Automatic shelf systems FR-D740-m-SC-EC/-E6 012 022 036 0.4 0.75 1.5 (0.55) (1.1) (2.2) 1.2 2.0 3.0 1.2 2.2 3.6 (1.4) (2.6) (4.3) 050 2.2 (3) 4.6 5.0 (6.0) 150 % of rated motor capacity for 60 s; 200 % for 0.5 s 3-phase AC, 0 V to power supply voltage — Built-in 100 % torque/10 % ED 1-phase, 200–240 V AC, -15 %/+10 % 3-phase, 380–480 V AC, -15 %/+10 % 170–264 V AC at 50/60 Hz 325–528 V AC at 50/60 Hz 50/60 Hz ±5 % 0.5 0.9 1.5 2.3 4.0 5.2 1.5 2.5 4.5 5.5 0.1 to 3600 s (may be set individually for acceleration and deceleration) Linear or S-pattern acceleration/deceleration mode selectable Operating frequency: 0–120 Hz, operating time: 0–10 s, voltage: 0–30 % (externally adjustable) Art. no. 247595 Art. no. 266097 247596 266098 247597 266099 247598 266100 247599 266100 247600 266102 247601 266103 247602 266104 247603 266135 247604 266136 080 3.7 (4) 7.2 8.0 (9.6) 120 5.5 (7.5) 9.1 12.0 (14.4) 160 7.5 (11) 13.0 16.0 (19.2) 9.5 12 17 247605 266137 247606 266137 247607 266139 Remarks: 1 The applied motor capacity indicated is the maximum capacity applicable for use of the Mitsubishi Electric 4-pole standard motor. The motor capacity ratings in brackets are for ambient temperatures up to 40 °C. 2 The specifications of the rated output capacity are related to a motor voltage of 440 V. 3 The rated output current in brackets are for ambient temperatures up to 40 °C. 4 The % value of the overload capacity indicated is the ratio of the overload current to the inverter’s rated output current. For repeated duty, allow time for the inverter and motor to return to or below the temperatures under 100 % load. 5 The maximum output voltage does not exceed the power supply voltage. The maximum output voltage can be changed within the setting range. However, the pulse voltage value of the inverter output side voltage remains unchanged at about √2 that of the power supply. 6 The power supply capacity varies with the value of the power supply side inverter impedance (including those of the input choke and cables). 60 Frequency Inverters FR-E700 SC compact inverters Product line Output Input Control Order information zz Textile machines zz Door and gate actuators zz Elevators zz Cranes zz Material handling systems FR-E720S-mSC-EC/-E6 FR-E740-mSC-EC/-E6 008 015 030 050 080 110 016 026 040 060 0.2 0.4 0.75 1.5 2.2 0.4 0.75 1.5 2.2 Rated motor capacity a kW 0.1 0.6 1.2 2 3.2 4.4 1.2 2 3 4.6 Rated output capacity b kVA 0.3 1.5 3 5 8 11 1.6 2.6 4 6 A 0.8 Rated current 3 (0.8) (1.4) (2.5) (4.1) (7) (10) (1.4) (2.2) (3.8) (5.4) 150 % of rated motor capacity for 60 s; 200 % for 3 s Overload capacity d 3-phase AC, 0 V to power supply voltage 3-phase, 0 V up to power supply voltage Voltage e Brake transistor — Built-in 150 % 100 % 50 % 20 % 100 % 50 % 20 % regenerative f Maximum brake torque with FR-ABR(H) 100 % torque/10 % ED option Power supply voltage 1-phase, 200–240 V AC, -15 %/+10 % 3-phase, 380–480 V AC, -15 %/+10 % Voltage range 170–264 V AC at 50/60 Hz 325–528 V AC at 50/60 Hz Power supply frequency 50/60 Hz ±5 % 0.9 1.5 2.5 4 5.2 1.5 2.5 4.5 5.5 Rated input capacity g kVA 0.5 Acceleration/deceleration time 0.01–360 s, 0.1–3600 s (may be set individually for acceleration and deceleration) Acceleration/deceleration characteristics Linear or S-pattern acceleration/deceleration mode selectable Braking torque DC braking Operating frequency: 0–120 Hz, operating time: 0–10 s, voltage: 0–30 % (externally adjustable) Single painted PCB Double painted PCB (E6) 095 3.7 7.2 9.5 (8.7) 120 5.5 9.1 170 7.5 13 230 11 17.5 300 15 23 12 17 23 30 7 100 % torque/ 6 % ED 9.5 12 17 20 28 Art. no. 234795 234796 234797 234798 234799 234800 234801 234802 234803 234804 234805 234806 234807 234808 234809 Art. no. 240974 240975 240976 240977 240978 240979 240980 240981 240982 240983 240984 240985 240986 240987 240988 Remarks: 1 The applied motor capacity indicated is the maximum capacity applicable for use of the Mitsubishi Electric 4-pole standard motor. 2 The specifications of the rated output capacity are related to a motor voltage of 440 V. 3 Setting 2 kHz or more in Pr. 72 PWM frequency selection to perform low acoustic noise operation with the ambient temperature exceeding 40 °C, the rated output current is the value in parenthesis. 4 The % value of the overload capacity indicated is the ratio of the overload current to the inverter’s rated output current. For repeated duty, allow time for the inverter and motor to return to or below the temperatures under 100 % load. 5 The maximum output voltage does not exceed the power supply voltage. The maximum output voltage can be changed within the setting range. However, the pulse voltage value of the inverter output side voltage remains unchanged at about√2 that of the power supply. 6 The braking torque indicated is a short-duration average torque (which varies with motor loss) when the motor alone is decelerated from 60 Hz in the shortest time and is not a continuous regenerative torque. When the motor is decelerated from the frequency higher than the base frequency, the average deceleration torque will reduce. Since the inverter does not contain a brake resistor, use the optional brake resistor FR-ABR-(H) when regenerative energy is large. A brake unit FR-BU2 or BU2 may also be used. (Option brake resisitor cannot be used for FR-E720S-008SC and 015SC.) 7 The power supply capacity varies with the value of the power supply side inverter impedance (including those of the input choke and cables). 61 Frequency Inverters This frequency inverter has enhanced functions and performance, like an integrated USB interface, an digital dial with display and higher power output at low speed. Additional removable optioncards, like 16 bit digital input card (FR-A7AX E kit) or CC-Link card FR-A7NC E kit makes the inverter suitable vor versatile applications like: Frequency Inverters FR-F700 energy saving inverters Product line Frequency Inverters 7 Output Input Control 5 Rated motor kW 120 % overload capacity (SLD) capacity 1 150 % overload capacity (LD) I rated 6 120 % I max. 60 overload capacity (SLD) 5 I max. 3 s Rated A current 6 I rated 6 150 % I max. 60 overload capacity (LD) I max. 3 s SLD 5 Rated output capacity kVA LD SLD Overload capacity 2 LD Voltage 3 Frequency range Carrier frequency Power supply voltage Voltage range Power supply frequency SLD 5 Rated input capacity 4 kVA LD Acceleration/deceleration time Acceleration/deceleration characteristics DC injection brake Single painted PCB Double painted PCB (-E1) Order information 7 Input power frame Control card FR-CF70-EC Mitsubishi Electric’s FR-F700 series is a range of frequency inverters with truly exceptional power conservation capabilities. These inverters are ideal for pumps, ventilation fans and applications with reduced overload requirements such as: zz Fans and blowers zz Air conditioning systems, e.g. in building management (integrated BACNet) zz Ground water pumps zz Air extraction systems zz Drive systems with high idling rates zz Hydraulics systems zz Compressors zz Sewage and drains systems zz Heat pumps FR-F740-m-EC/-E1 00023 00038 00052 00083 00126 00170 00250 00310 00380 00470 00620 00770 00930 0.75 1.5 2.2 3.7 5.5 7.5 11 15 18.5 22 30 37 45 0.75 1.5 2.2 3.7 5.5 7.5 11 15 18.5 22 30 37 45 2.3 3.8 5.2 8.3 12.6 17 25 31 38 47 62 77 93 2.5 4.2 5.7 9.1 13.9 18.7 27.5 34.1 41.8 51.7 68.2 84.7 102.3 2.8 4.6 6.2 10 15.1 20.4 30 37.2 45.6 56.4 74.4 92.4 111.6 2.1 3.5 4.8 7.6 11.5 16 23 29 35 43 57 70 85 2.5 4.2 5.8 9.1 13.8 19.2 27.6 34.8 42 51.6 68.4 84 102 3.1 5.2 7.2 11.4 17.2 24 34.5 43.5 52.5 64.5 85.5 105 127.5 1.8 2.9 4.0 6.3 9.6 13 19.1 23.6 29.0 35.8 47.3 58.7 70.9 1.6 2.7 3.7 5.8 8.8 12.2 17.5 22.1 26.7 32.8 43.4 53.3 64.8 120 % of rated motor capacity for 3 s; 110 % for 1 min. (max. ambient temperature 40 °C) – typical for pumps and fans 150 % of rated motor capacity for 3 s; 120 % for 1 min. (max. ambient temperature 50 °C) – typical for conveyor belts and centrifuges 3-phase AC, 0 V to power supply voltage 0.5–400 Hz 0.7–14.5 kHz (user adjustable) 3-phase, 380–500 V AC, -15 %/+10 % 323–550 V AC at 50/60 Hz 50/60 Hz ±5 % 2.8 5.0 6.1 10 13 19 22 31 37 45 57 73 88 2.5 4.5 5.5 9 12 17 20 28 34 41 52 66 80 0; 0.1 to 3600 s (can be set individually) Linear or S-form course, user selectable Operating frequency (0–120 Hz), operating time (0–10 s) and operating voltage (0–30 %) can be set individually. The DC brake can also be activated via the digital input. 01160 55 55 116 127.5 139.2 106 127.2 159 88.4 80.8 110 100 156569 156570 156571 156572 156573 156594 156595 156596 156597 156598 156599 158589 158591 158592 158593 158594 158595 158596 158597 158598 158599 158600 158601 158602 158603 Art. no. 169827 169828 169829 189878 189878 189878 Remarks: 1 The performance figures at the rated motor capacity are based on a motor voltage of 440 V AC. 2 The overload capacity in % is the ratio of the overload current to the inverter’s rated current in the respective operating mode. For repeated duty cycles allow sufficient time for the inverter and the motor to cool below the temperature reached at 100 % load. The waiting periods can be calculated using the r.m.s. current method (I²xt), which requires knowledge of the duty. 3 The maximum output voltage cannot exceed the power supply voltage. The output voltage can be varied over the entire power supply voltage range. 4 The rated input capacity varies depending on the impedance values on the power supply side of the inverter (including the cables and input choke). 5 When the load curve with 120 % overload capacity is selected the maximum permitted ambient temperature is 40 °C. 6 When operating with carrier frequencies ≥2 kHz this value is reduced automatically as soon as the frequency inverter exceeds 85 % of the rated output current. 62 Frequency Inverters Product line Output Input 5 Rated motor kW 120 % overload capacity (SLD) capacity 1 150 % overload capacity (LD) I rated 6 120 % overload I max. 60 capacity (SLD) 5 I max. 3 s Rated A 6 current I rated 6 150 % overload I max. 60 capacity (LD) I max. 3 s SLD 5 Rated output capacity [kVA] LD SLD Overload capacity 2 LD Voltage 3 Frequency range Carrier frequency Power supply voltage Voltage range Power supply frequency 5 Rated input kVA SLD capacity 4 LD Frequency inverters Order in7 Input power frame formation Control card FR-CF70-ECT FR-F740-m-EC 01800 02160 02600 03250 03610 04320 04810 05470 06100 06830 07700 08660 09620 10940 90 110 132 160 185 220 250 280 315 355 400 450 500 560 75 90 110 132 160 185 220 250 280 315 355 400 450 500 180 216 260 325 361 432 481 547 610 683 770 866 962 1094 198 238 286 357 397 475 529 602 671 751 847 953 1058 1203 216 259 312 390 433 518 577 656 732 820 924 1039 1154 1313 144 180 216 260 325 361 432 481 547 610 683 770 866 962 173 216 259 312 390 433 518 577 656 732 820 924 1039 1154 216 270 324 390 487 541 648 721 820 915 1024 1155 1299 1443 137 165 198 248 275 329 367 417 465 521 587 660 733 834 110 137 165 198 248 275 329 367 417 465 521 587 660 733 120 % of rated motor capacity for 3 s; 110 % for 1 min. (max. ambient temperature 40 °C) – typical for pumps and fans 150 % of rated motor capacity for 3 s; 120 % for 1 min. (max. ambient temperature 50 °C) – typical for conveyor belts and centrifuges 3-phase AC, 0 V to power supply voltage 0.5–400 Hz 0.7–6 kHz (user adjustable) 3-phase, 380–500 V AC, -15 %/+10 % 323–550 V AC at 50/60 Hz 50/60 Hz ±5 % 137 165 198 248 275 329 367 417 465 520 587 660 733 834 110 137 165 198 248 275 329 367 417 465 520 587 660 733 12120 630 560 1212 1333 1454 1094 1313 1641 924 834 924 834 Art. no. 169830 169831 169832 169833 169834 169835 169836 169837 169838 169839 169840 169841 169842 169843 169844 189879 189879 189879 189879 189879 189879 189879 189879 189879 189879 189879 189879 189879 189879 189879 7 Frequency Inverters Remarks: 1 The performance figures at the rated motor capacity are based on a motor voltage of 440 V AC. 2 The overload capacity in % is the ratio of the overload current to the inverter’s rated current in the respective operating mode. For repeated duty cycles allow sufficient time for the inverter and the motor to cool below the temperature reached at 100 % load. The waiting periods can be calculated using the r.m.s. current method (I²xt), which requires knowledge of the duty. 3 The maximum output voltage cannot exceed the power supply voltage. The output voltage can be varied over the entire power supply voltage range. 4 The rated input capacity varies depending on the impedance values on the power supply side of the inverter (including the cables and input choke). 5 When the load curve with 120 % overload capacity is selected the maximum permitted ambient temperature is 40 °C. 6 When operating with carrier frequencies ≥2 kHz this value is reduced automatically as soon as the frequency inverter exceeds 85 % of the rated output current. 63 Frequency Inverters FR-A741 high-end inverters with integrated power regeneration function zz 100 % braking energy infeed The FR-A741 is the latest addition to the highperformance FR-A700 series and sets new standards with an integrated power regeneration function that also improves braking performance. zz No braking resistor required zz No external braking chopper required zz Up to 40 % less installation space, depending on the output capacity Featuring a large number of innovative technologies, this compact frequency inverter delivers exceptional performance and is ideal for hoist drives and high-powered machines with torque that can be used for regenerative braking. zz Integrated AC reactor zz Integrated PLC function zz PM auto tuning Compared to a frequency inverter with standard braking technology it offers decisive advantages: Product line Output Frequency Inverters 7 Input Control Rated motor kW 200 % overload capacity (ND) capacity 1 Rated A 200 % overload capacity (ND) current 3 Rated output capacity 2kVA Overload capacity 3 Voltage d Frequency range Hz Regenerative braking torque Carrier frequency kHz Power supply voltage Voltage range Power supply frequency Rated input capacity ekVA Acceleration/deceleration time Acceleration/deceleration characteristics DC injection brake Order information FR-A741-m 5.5K 7.5K 11K 15K 18.5K 22K 30K 37K 45K 55K 5.5 7.5 11 15 18.5 22 30 37 45 55 12 17 23 31 38 44 57 71 9.1 13 17.5 23.6 29 32.8 43.4 54 150 % of rated motor capacity for 60 s; 200 % for 3 s (max. ambient temperature 50 °C) 3-phase AC, 0 V to power supply voltage 0.2–400 100 % continuous/150 % for 60 s 0.7–14.5 3-phase, 380–480 V AC, -15 %/+10 % 323–528 V AC at 50/60 Hz 50/60 Hz ±5 % 12 17 20 28 34 41 52 66 0; 0.1–3600 s (can be set individually) Linear or S-form course, user selectable Operating frequency (0–120 Hz), operating time ( 0–10 s) and operating voltage (0–30 %) can be set individually. The DC brake can also be activated via the digital input. Art. no. 216905 216906 216907 216908 216909 Remarks: 1 The rated motor capacity indicated is the maximum capacity applicable for use of the Mitsubishi Electric 4-pole standard motor. 2 The rated output capacity indicated assumes that the output voltage is 440 V. 3 The % value of the overload capacity indicates the ratio of the overload current to the inverter's rated output current. For repeated duty, allow time for the inverter and motor to return to or below the temperatures under 100 % load. 4 The maximum output voltage does not exceed the power supply voltage. The maximum output voltage can be changed within the setting range. However, the pulse voltage value of the inverter output side voltage remains unchanged at about √2 that of the power supply. 5 The power supply capacity varies with the value of the power supply side inverter impedance (including those of the input choke and cables). 64 217397 216910 216911 86 110 65 84 80 100 216912 216913 Frequency Inverters FR-A770 inverters The frequency inverter FR-A770 is the first choice for operation under rough environmental conditions like waste water treatment, mining, oil industry or shipping. It was especially designed for industrial networks with 690 V power supply. zz Overload capacity of 150 % for 60 sec zz Integrated PLC function zz Standard interfaces USB, RS485 and Modbus®/RTU zz The functionality of the FR-A770 is based on the series FR-A740-EC. zz Compatible to standard networks like CC-Link, CC-Link IE Field, Profibus DP, Profinet, EtherNet IP, DeviceNet™ and LonWorks zz Power supply voltage 690 V zz Plug and play integarion into motion systems zz Rated motor capacity of 355 kW and 630 kW Product line Rated motor capacity 1 Control 560/630 Order information 2 150 % overA load capacity Art. no. 268859 7 Frequency Inverters Input 560/630K 355/400 611 (545) 2 I rated 401 (344) I max. 60 s 602 (516) 917 (818) Rated output capacity kVA 479 (411) 730 (651) 150 % of rated motor capacity for 60 s Overload capacity Frequency range 0.2–400 Hz Modulation control PPM control with 2 kHz carrier frequency Power supply voltage 3-phase, 600–690 V AC, ±10 % Voltage range 540–759 V AC at 50/60 Hz Power supply frequency 50/60 Hz ±5 % Rated input capacity kVA 463 730 Acceleration/deceleration time 0; 0.1–3600 s (can be set individually) Acceleration/deceleration characteristics Linear or S-form course, user selectable Operating frequency (0–120 Hz), operating time ( 0–10 s) and operating voltage (0–30 %) can be set individually. DC injection brake The DC brake can also be activated via the digital input. Rated current Output 150 % overload capacity FR-A770-m-K-79 355/400K 268860 Remarks: 1 Motor capacity derating is required when input voltage is below 660 V. 2 When operating the vector control using a motor with encoder and a plug-in option FR-A7AP/FR-A7AL, the related output current is the value in parentheses and maximum surrounding air temperature reduces to 40 °C. The following functions are not available: power failure-time deceleration-to-stop function, DC feeding, regenerative function, soft PWM operation selection. 65 Frequency Inverters FR-A800 high-end inverters The FR-A800 frequency inverters combine innovative functions and reliable technology with maximum power, economy and flexibility. The FR-A800 is the appropriate inverter for demanding drive tasks with requirements for high torque and excellent frequency precision and for positioning applications. For applications under special environmental conditions, there is also a dust- and water-proof type availible with protective structure IP55. The wide range of functionality, like programable PLC function, the outstanding drive features and the possibility of controlling IM and PM motors makes the inverter suitable vor versatile applications like: Product line Frequency Inverters 7 Output Input Control zz Chemical machines zz Winding machines zz Printing machines zz Cranes and lifting gear zz High-bay warehousing systems zz Extruders zz Centrifuges zz Machine tools FR-A840-m-2-60 00023 00038 00052 00083 00126 00170 00250 00310 00380 00470 00620 00770 00930 01160 120 % overload capacity (SLD) 0.75 1.5 2.2 3.7 5.5 7.5 11 15 18.5 22 30 37 45 55 150 % overload capacity (LD) 0.75 1.5 2.2 3.7 5.5 7.5 11 15 18.5 22 30 37 45 55 Rated motor capacity 1 kW 200 % overload capacity (ND) 0.4 0.75 1.5 2.2 3.7 5.5 7.5 11 15 18.5 22 30 37 45 250 % overload capacity (HD) 0.2 0.4 0.75 1.5 2.2 3.7 5.5 7.5 11 15 18.5 22 30 37 I rated 2.3 3.8 5.2 8.3 12.6 17 25 31 38 47 62 77 93 116 120 % overload I max. 60 s 2.1 4.2 5.7 9.1 13.9 18.7 27.5 34.1 41.8 51.7 68.2 84.7 102.3 127.6 capacity (SLD) I max. 3 s 2.8 4.6 6.2 10.0 15.1 20.4 30.0 37.2 45.6 56.4 74.4 92.4 111.6 139.2 I rated 2.1 3.5 4.8 7.6 11.5 16 23 29 35 43 57 70 85 106 150 % overload I max. 60 s 2.5 4.2 5.8 9.1 13.8 19.2 27.6 34.8 42.0 51.6 68.4 84.0 102.0 127.2 capacity (LD) I max. 3 s 3.2 5.3 7.2 11.4 17.3 24.0 34.5 43.5 52.5 64.5 85.5 105.0 127.5 159.0 Rated A current I rated 1.5 2.5 4 6 9 12 17 23 31 38 44 57 71 86 200 % overload I max. 60 s 2.3 3.8 6.0 9.0 13.5 18.0 25.5 34.5 46.5 57.0 66.0 85.5 106.5 129.0 capacity (ND) I max. 3 s 3.0 5.0 8.0 12.0 18.0 24.0 34.0 46.0 62.0 76.0 88.0 114.0 142.0 172.0 I rated 0.8 1.5 2.5 4 6 9 12 17 23 31 38 44 57 71 250 % overload I max. 60 s 1.6 3.0 5.0 8.0 12.0 18.0 24.0 34.0 46.0 62.0 76.0 88.0 114.0 142.0 capacity (HD) I max. 3 s 2.0 3.8 6.3 10.0 15.0 22.5 30.0 42.5 57.5 77.5 95.0 110.0 142.5 177.5 SLD 110 % of rated motor capacity for 60 s; 120 % for 3 s (max. ambient temperature 40 °C) – inverse time characteristics LD 120 % of rated motor capacity for 60 s; 150 % for 3 s (max. ambient temperature 50 °C) – inverse time characteristics Overload capacity 2 ND 150 % of rated motor capacity for 60 s; 200 % for 3 s (max. ambient temperature 50 °C) – inverse time characteristics HD 200 % of rated motor capacity for 60 s; 250 % for 3 s (max. ambient temperature 50 °C) – inverse time characteristics Voltage 3 3-phase AC, 380–500 V to power supply voltage Frequency range 0.2–590 Hz Control method V/f; advanced magnetic flux vector, real sensorless vector (RSV), closed loop vector, PM sensorless vector control Brake transistor 100 % ED Built-in 100 % torque/2 % ED with built-in brake resistor 20 % torque/continuous Maximum brake regenerative torque 100 % torque/10 %ED 100 % torque/6 %ED — with FR-ABR option 7 Over exitation brake up to 150 % torque Minimum brake resistance values 6Ω 371 236 190 130 83 66 45 34 34 21 21 13.5 13.5 13.5 Power supply voltage 3-phase, 380–500 V AC, -15 %/+10 %/External power supply of 24 V DC for control circuit Voltage range 323–550 V AC at 50/60 Hz (Undervoltage level is selectable by parameter.) Power supply frequency 50/60 Hz ±5 % SLD 3.2 5.4 7.8 10.9 16.4 22.5 31.7 40.3 48.2 58.4 76.8 97.6 115 141 3 4.9 7.3 10.1 15.1 22.3 31 38.2 44.9 53.9 75.1 89.7 106 130 Rated input A LD current h 12.3 17.4 22.5 31 40.3 48.2 56.5 75.1 91 108 ND 2.3 3.7 6.2 8.3 HD 1.4 2.3 3.7 6.2 8.3 12.3 17.4 22.5 31 40.3 48.2 56.5 75.1 91 SLD 2.5 4.1 5.9 8.3 12 17 24 31 37 44 59 74 88 107 2.3 3.7 5.5 7.7 12 17 24 29 34 41 57 68 81 99 Power supply kVA LD capacity 4 ND 1.7 2.8 4.7 6.3 9.4 13 17 24 31 37 43 57 69 83 HD 1.1 1.7 2.8 4.7 6.3 9.4 13 17 24 31 37 43 57 69 Acceleration/deceleration time 0–3600 s (can be set individually), linear or S-pattern acceleration/deceleration mode, backlash measures acceleration/deceleration can be selected. Acceleration/deceleration characteristics Linear or S-form course, user selectable Operating frequency (0–120 Hz), operating time ( 0–10 s) and operating voltage (0–30 %) can be set individually. DC injection brake The DC brake can also be activated via the digital input. Order information Remarks: Explanation for 1 to 8 see next page. 66 zz Conveyor technology Art. no. 266741 266742 266743 266744 266745 266746 266747 266748 266749 266750 266751 266752 266753 266754 Frequency Inverters Output Input Control FR-A840-m-2-60 01800 02160 02600 03250 03610 04320 04810 05470 06100 06830 120 % overload capacity (SLD) 75/90 110 132 160 185 220 250 280 315 355 150 % overload capacity (LD) 75 90 110 132 160 185 220 250 280 315 Rated motor capacity 1 kW 200 % overload capacity (ND) 55 75 90 110 132 160 185 220 250 280 250 % overload capacity (HD) 45 55 75 90 110 132 160 185 220 250 I rated 180 216 260 325 361 432 481 547 610 683 120 % overload I max. 60 s 198 238 286 358 397 475 529 602 671 751 capacity (SLD) I max. 3 s 216 259 312 390 433 518 577 656 732 820 I rated 144 180 216 260 325 361 432 481 547 610 150 % overload I max. 60 s 173 216 259 312 390 433 518 577 656 732 capacity (LD) I max. 3 s 216 270 324 390 488 542 648 722 821 915 Rated A current I rated 110 144 180 216 260 325 361 432 481 547 200 % overload I max. 60 s 165 216 270 324 390 488 542 648 722 821 capacity (ND) I max. 3 s 220 288 360 432 520 650 722 864 962 1094 I rated 86 110 144 180 216 260 325 361 432 481 250 % overload I max. 60 s 172 220 288 360 432 520 650 722 864 962 capacity (HD) I max. 3 s 215 275 360 450 540 650 813 903 1080 1203 SLD 110 % of rated motor capacity for 60 s; 120 % for 3 s (max. ambient temperature 40 °C) – inverse time characteristics LD 120 % of rated motor capacity for 60 s; 150 % for 3 s (max. ambient temperature 50 °C) – inverse time characteristics Overload capacity 2 ND 150 % of rated motor capacity for 60 s; 200 % for 3 s (max. ambient temperature 50 °C) – inverse time characteristics HD 200 % of rated motor capacity for 60 s; 250 % for 3 s (max. ambient temperature 50 °C) – inverse time characteristics 3-phase AC, 380–500 V to power supply voltage Voltage 3 Frequency range 0.2–590 Hz Control method V/f; advanced magnetic flux vector, real sensorless vector (RSV), closed loop vector, PM sensorless vector control Brake transistor 100 % ED Built-in FR-BU2/BU-UFS (option) 20 % torque/ 10 % torque/continuous Maximum brake regenerative continuous torque 6 — — with FR-ABR option g Over exitation brake up to 150 % torque — Minimum brake resistance values 6Ω 13.5 Power supply voltage 3-phase, 380–500 V AC, -15 %/+10 %/External power supply of 24 V DC for control circuit Voltage range 323–550 V AC at 50/60 Hz (Undervoltage level is selectable by parameter.) Power supply frequency 50/60 Hz ±5 % SLD 180 216 260 325 361 432 481 547 610 683 144 180 216 260 325 361 432 481 547 610 Rated input kVA LD current h ND 134 144 180 216 260 325 361 432 481 547 HD 108 110 144 180 216 260 325 361 432 481 198 248 275 329 367 417 465 521 SLD 137 165 110 137 165 198 248 275 329 367 417 465 Power supply kVA LD capacity 4 ND 102 110 137 165 198 248 275 329 367 417 HD 83 84 110 137 165 198 248 275 329 367 Acceleration/deceleration time 0–3600 s (can be set individually), linear or S-pattern acceleration/deceleration mode, backlash measures acceleration/deceleration can be selected. Acceleration/deceleration characteristics Linear or S-form course, user selectable Operating frequency (0–120 Hz), operating time ( 0–10 s) and operating voltage (0–30 %) can be set individually. DC injection brake The DC brake can also be activated via the digital input. Order information Art. no. 266755 266756 266757 266758 266759 266760 266761 266762 266763 266764 Remarks: 1 The applied motor capacity indicated is the maximum capacity applicable for use of the Mitsubishi Electric 4-pole standard motor. The 200 % overload capacity (ND) is the factory default setting. 2 The % value of the overload capacity indicates the ratio of the overload current to the inverter's rated output current. For repeated duty, allow time for the inverter and motor to return to or below the temperatures under 100 % load. The waiting periods can be calculated using the r.m.s. current method (I²xt), which requires knowledge of the duty. 3 The maximum output voltage does not exceed the power supply voltage. The maximum output voltage can be changed within the setting range. However, the pulse voltage value of the inverter output side voltage remains unchanged at about √2 that of the power supply. 4 The rated input capacity varies depending on the impedance values on the power supply side of the inverter (including the cables and input choke). 5 FR-DU08: IP40 (except for the PU connector) 6 Value for the ND rating 7 The braking capability of the inverter can be improved with a optional brake resistor. Please do not use resistor values below the given minimum values. 8 The rated input current indicates a value at a rated output voltage. The impedance at the power supply side (including those of the input choke and cables) affects the rated input current. 67 7 Frequency Inverters Product line Frequency Inverters Product line Output Frequency Inverters 7 Power supply Control FR-A842-m-2-60 07700 08660 09620 10940 400 450 500 560 355 400 450 500 315 355 400 450 280 315 355 400 770 866 962 1094 847 952 1058 1203 924 1039 1154 1314 683 770 866 962 820 924 1039 1154 1024 1155 1299 1443 610 683 770 866 915 1024 1155 1299 1220 1366 1540 1732 547 610 683 770 1094 1220 1366 1540 1367 1525 1707 1925 587 660 733 834 521 587 660 733 465 521 587 660 417 465 521 587 110 % of rated motor capacity for 60 s; 120 % for 3 s (max. ambient temperature 40 °C) – inverse time characteristics 120 % of rated motor capacity for 60 s; 150 % for 3 s (max. ambient temperature 50 °C) – inverse time characteristics 150 % of rated motor capacity for 60 s; 200 % for 3 s (max. ambient temperature 50 °C) – inverse time characteristics 200 % of rated motor capacity for 60 s; 250 % for 3 s (max. ambient temperature 50 °C) – inverse time characteristics 3-phase AC, 380–500 V to power supply voltage 0.2–590 Hz V/f; advanced magnetic flux vector, real sensorless vector (RSV), closed loop vector, PM sensorless vector control 10 % torque/continuous up to 150 % torque 1-phase AC, 380–500 V at 50/60 Hz (low voltage level adjustable by parameter), 24 V DC 430–780 V DC 12120 120 % overload capacity (SLD) 630 150 % overload capacity (LD) 560 Rated motor capacity 1 kW 200 % overload capacity (ND) 500 250 % overload capacity (HD) 450 I rated 1212 120 % overload I max. 60 s 1333 capacity (SLD) I max. 3 s 1454 I rated 1094 150 % overload I max. 60 s 1314 capacity (LD) I max. 3 s 1641 Rated A current I rated 962 200 % overload I max. 60 s 1443 capacity (ND) I max. 3 s 1924 I rated 866 250 % overload I max. 60 s 1732 capacity (HD) I max. 3 s 2165 SLD 924 LD 834 Rated output capacity 2 kVA ND 733 HD 660 SLD LD Overload 3 capacity ND HD Voltage 4 Frequency range Control method Maximum brake torque regenerative Over exitation brake Separate power supply for control circuit Power supply Permissible fluctuation of seperated control circuit Frequency ±5 %, voltage ±10 % power supply Acceleration/deceleration time 0–3600 s (can be set individually), linear or S-pattern acceleration/deceleration mode, backlash measures acceleration/deceleration can be selected. Acceleration/deceleration characteristics Linear or S-form course, user selectable Operating frequency (0–120 Hz), operating time ( 0–10 s) and operating voltage (0–30 %) can be set individually. DC injection brake The DC brake can also be activated via the digital input. Order information Art. no. 266765 266766 266767 266768 266769 Remarks: 1 The applied motor capacity indicated is the maximum capacity applicable for use of the Mitsubishi Electric 4-pole standard motor. The 200 % overload capacity (ND) is the factory default setting. 2 The rated output capacity indicated assumes that the output voltage is 440 V. 3 The % value of the overload capacity indicates the ratio of the overload current to the inverter's rated output current. For repeated duty, allow time for the inverter and motor to return to or below the temperatures under 100 % load. The waiting periods can be calculated using the r.m.s. current method (I²xt), which requires knowledge of the duty. 4 The maximum output voltage does not exceed the power supply voltage. The maximum output voltage can be changed within the setting range. However, the pulse voltage value of the inverter output side voltage remains unchanged at about √2 that of the power supply. 68 Frequency Inverters 150 % overload capacity (LD) 200 % overload capacity (ND) 150 % overload capacity (LD) Rated A current 200 % overload capacity (ND) LD Rated output capacity 2 kVA ND LD Overload capacity 3 ND Voltage 4 Frequency range Hz Control method Maximum brake torque regenerative Over exitation brake Power supply voltage Voltage range Frequency range LD Rated input A current ND Rated input kVA LD capacity 5 ND Acceleration/deceleration time Acceleration/deceleration characteristics Rated motor capacity 1 Output Power supply Control kW DC injection brake Order information Art. no. 280792 Product line 150 % overload capacity (LD) 200 % overload capacity (ND) 150 % overload capacity (LD) Rated A current 200 % overload capacity (ND) LD Rated output capacity 2 kVA ND LD Overload capacity 3 ND Voltage 4 Frequency range Hz Control method Maximum brake torque regenerative Over exitation brake Power supply voltage Voltage range Frequency range LD Rated input A current 5 ND Rated input kVA LD capacity 6 ND Acceleration/deceleration time Acceleration/deceleration characteristics Rated motor capacity 1 Output Power supply Control kW DC injection brake Order information FR-A846-m-L2 00023 00038 00052 00083 000126 00170 00250 00310 00380 00470 0,75 1,5 2,2 3,7 5,5 7,5 11 15 18,5 22 0,4 0,75 1,5 2,2 3,7 5,5 7,5 11 15 18,5 2,1 3,5 4,8 7,6 11,5 16 23 29 35 43 1,5 2,5 4 6 9 12 17 23 31 38 1,6 2,7 3,7 5,8 8,8 12 18 22 27 33 1,1 1,9 3 4,6 6,9 9,1 13 18 24 29 120 % of rated motor capacity for 60 s; 150 % for 3 s (max. ambient temperature 40 °C) 150 % of rated motor capacity for 60 s; 200 % for 3 s (max. ambient temperature 40 °C) 3-phase, 380–500 V to power supply voltage 0,2–590 V/f; advanced magnetic flux vector, real sensorless vector (RSV), closed loop vector, PM sensorless vector control 10 % torque/continuous up to 150 % torque 3-phase, 380–500 V AC, -15 %/+10 %/External power supply of 24 V DC for control circuit 323–550 V AC at 50/60 Hz (low voltage level adjustable by parameter) 50/60 Hz ±5 % 2,1 3,5 4,8 7,6 11,5 16 23 29 35 43 1,5 2,5 4 6 9 12 17 23 31 38 1,6 2,7 3,7 5,8 8,8 12 18 22 27 33 1,1 1,9 3 4,6 6,9 9,1 13 18 24 29 0–3600 s (can be set individually), linear or S-pattern acceleration/deceleration mode, backlash measures acceleration/deceleration can be selected. Linear or S-form course, user selectable Operating frequency (0–120 Hz), operating time ( 0–10 s) and operating voltage (0–30 %) can be set individually. The DC brake can also be activated via the digital input. 280793 280794 280795 280796 280797 280798 280799 280800 280801 FR-A846-m-L2 00620 00770 00930 01160 01800 02160 02600 03250 03610 30 37 45 55 75 90 110 132 160 22 30 37 45 55 75 90 110 132 57 70 85 106 144 180 216 260 325 44 57 71 86 110 144 180 216 260 43 53 65 81 110 137 165 198 248 34 43 54 66 84 110 137 165 198 120 % of rated motor capacity for 60 s; 150 % for 3 s (max. ambient temperature 40 °C) 150 % of rated motor capacity for 60 s; 200 % for 3 s (max. ambient temperature 40 °C) 3-phase, 380–500 V to power supply voltage 0,2–590 V/f; advanced magnetic flux vector, real sensorless vector (RSV), closed loop vector, PM sensorless vector control 10 % torque/continuous up to 150 % torque 3-phase, 380–500 V AC, -15 %/+10 %/External power supply of 24 V DC for control circuit 323–550 V AC at 50/60 Hz (low voltage level adjustable by parameter) 50/60 Hz ±5 % 57 70 85 106 144 180 216 260 325 44 57 71 86 110 144 180 216 260 43 53 65 81 110 137 165 198 248 34 43 54 66 102 110 137 165 198 0–3600 s (can be set individually), linear or S-pattern acceleration/deceleration mode, backlash measures acceleration/deceleration can be selected. Linear or S-form course, user selectable Operating frequency (0–120 Hz), operating time ( 0–10 s) and operating voltage (0–30 %) can be set individually. The DC brake can also be activated via the digital input. Art. no. 280802 280803 280804 280805 280806 280807 280808 280809 280810 Remarks: 1 The applied motor capacity indicated is the maximum capacity applicable for use of the Mitsubishi Electric 4-pole standard motor. The 200 % overload capacity (ND) is the factory default setting. 2 The rated output capacity indicated assumes that the output voltage is 440 V. 3 The % value of the overload capacity indicates the ratio of the overload current to the inverter’s rated output current. For repeated duty, allow time for the inverter and motor to return to or below the temperatures under 100 % load. The waiting periods can be calculated using the r.m.s. current method (I²xt), which requires knowledge of the duty. 4 The maximum output voltage does not exceed the power supply voltage. The maximum output voltage can be changed within the setting range. However, the pulse voltage value of the inverter output side voltage remains unchanged at about √2 that of the power supply. 5 The rated input capacity varies depending on the impedance values on the power supply side of the inverter (including the cables and input choke). 6 The power supply capacity is the value at the rated output current. It varies by the impedance at the power supply side (including those of the input choke and cables). 69 7 Frequency Inverters Product line Frequency Inverters Product line Output Frequency Inverters 7 Input Control 120 % overload capacity (SLD) 150 % overload capacity (LD) Rated motor capacity 1 kW 200 % overload capacity (ND) 250 % overload capacity (HD) I rated 120 % overload I max. 60 s capacity (SLD) I max. 3 s I rated 150 % overload I max. 60 s capacity (LD) I max. 3 s Rated A current I rated 200 % overload I max. 60 s capacity (ND) I max. 3 s I rated 250 % overload I max. 60 s capacity (HD) I max. 3 s SLD LD Rated output capacity 2 kVA ND HD SLD LD Overload capacity 3 ND HD Voltage 4 Frequency range Control method Brake transistor 100 % ED Maximum brake regenerative torque 5 with FR-ABR option 6 Over exitation brake Power supply voltage Voltage range Power supply frequency SLD Rated input kVA LD capacity 7 ND HD Acceleration/deceleration time Acceleration/deceleration characteristics DC injection brake Order information FR-A820-m-1-N6 00046 00077 00105 00167 00250 00340 00490 00630 00770 0.75 1.5 2.2 3.7 5.5 7.5 11 15 18.5 0.75 1.5 2.2 3.7 5.5 7.5 11 15 18.0 0.4 0.75 1.5 2.2 3.7 5.5 7.5 11 15.0 0.2 0.4 0.75 1.5 2.2 3.7 5.5 7.5 11.0 4.6 7.7 10.5 16.7 25.0 34.0 49.0 63.0 77.0 5.1 8.5 11.5 18.4 27.5 37.4 53.9 69.3 84.7 5.5 9.3 12.6 20.0 30.0 40.8 58.8 75.6 92.4 4.2 7.0 9.6 15.2 23.0 31.0 45.0 58.0 70.5 5.0 8.4 11.5 18.2 27.6 37.2 54.0 69.6 84.6 6.3 10.5 14.4 22.8 34.5 46.5 67.5 87.0 105.8 3.0 5.0 8.0 11.0 17.5 24.0 33.0 46.0 61.0 4.5 7.5 12.0 16.5 26.3 36.0 49.5 69.0 91.5 6.0 10.0 16.0 22.0 35.0 48.0 66.0 92.0 122.0 1.5 3.0 5.0 8.0 11.0 17.5 24.0 33.0 46.0 3 6.0 10.0 16.0 22.0 35.0 48.0 66.0 92.0 3.8 7.5 12.5 20.0 27.5 43.8 60.0 82.5 115.0 1.8 2.9 4.0 6.4 10.0 13.0 19.0 24.0 29.0 1.6 2.7 3.7 5.8 8.8 12.0 17.0 22.0 27.0 1.1 1.9 3.0 4.2 6.7 9.1 13.0 18.0 23.0 0.6 1.1 1.9 3.0 4.2 6.7 9.1 13.0 18.0 110 % of rated motor capacity for 60 s; 120 % for 3 s (max. ambient temperature 40 °C) – inverse time characteristics 120 % of rated motor capacity for 60 s; 150 % for 3 s (max. ambient temperature 50 °C) – inverse time characteristics 150 % of rated motor capacity for 60 s; 200 % for 3 s (max. ambient temperature 50 °C) – inverse time characteristics 200 % of rated motor capacity for 60 s; 250 % for 3 s (max. ambient temperature 50 °C) – inverse time characteristics 3-phase AC, 200–240 V to power supply voltage 0.2–590 Hz V/f; advanced magnetic flux vector, real sensorless vector (RSV), closed loop vector, PM sensorless vector control Built-in 150 % torque/3 % ED 5 100 % torque/3 % ED 5 100 % torque/2 % ED 5 20 % torque/continuous 100 % ED up to 150 % torque 3-phase, 200–240 V AC, -15 %/+10 %/External power supply of 24 V DC for control circuit 170–264 V AC at 50/60 Hz 50/60 Hz ±5 % 2.0 3.4 5.0 7.5 12.0 17.0 24.0 31.0 37.0 1.9 3.2 4.7 7.0 11.0 16.0 22.0 29.0 35.0 1.5 2.4 4.0 5.4 8.6 13.0 17.0 23.0 30.0 0.9 1.5 2.4 4.0 5.4 8.6 13.0 17.0 23.0 0–3600 s (can be set individually), linear or S-pattern acceleration/deceleration mode, backlash measures acceleration/deceleration can be selected. Linear or S-form course, user selectable Operating frequency (0–120 Hz), operating time ( 0–10 s) and operating voltage (0–30 %) can be set individually. The DC brake can also be activated via the digital input. Art. no. 284523 284524 284525 284526 284527 284528 284529 284530 284531 Remarks: 1 The applied motor capacity indicated is the maximum capacity applicable for use of the Mitsubishi Electric 4-pole standard motor. The 200 % overload capacity (ND) is the factory default setting. 2 The rated output capacity indicated assumes that the output voltage is 220 V. 3 The % value of the overload capacity indicates the ratio of the overload current to the inverter's rated output current. For repeated duty, allow time for the inverter and motor to return to or below the temperatures under 100 % load. The waiting periods can be calculated using the r.m.s. current method (I²xt), which requires knowledge of the duty. 4 The maximum output voltage does not exceed the power supply voltage. The maximum output voltage can be changed within the setting range. However, the pulse voltage value of the inverter output side voltage remains unchanged at about √2 that of the power supply. 5 Value by the built-in brake resistor. 6 The braking capability of the inverter can be improved with a optional brake resistor. Please do not use resistor values below the given minimum values. 7 The rated input capacity varies depending on the impedance values on the power supply side of the inverter (including the cables and input choke). 8 FR-DU08: IP40 (except for the PU connector) 9 The values displays the maximum possible heat dissipation. Please consider this values during setup of the cabinet. 70 Frequency Inverters Output Input Control 120 % overload capacity (SLD) 150 % overload capacity (LD) Rated motor capacity 1 kW 200 % overload capacity (ND) 250 % overload capacity (HD) I rated 120 % overload I max. 60 s capacity (SLD) I max. 3 s I rated 150 % overload I max. 60 s capacity (LD) I max. 3 s Rated A current I rated 200 % overload I max. 60 s capacity (ND) I max. 3 s I rated 250 % overload I max. 60 s capacity (HD) I max. 3 s SLD LD Rated output capacity 2 kVA ND HD SLD LD Overload capacity 3 ND HD Voltage 4 Frequency range Control method Brake transistor 100 % ED Maximum brake regenerative torque 5 with FR-ABR option 6 Over exitation brake Power supply voltage Voltage range Power supply frequency SLD Rated input kVA LD capacity 7 ND HD Acceleration/deceleration time Acceleration/deceleration characteristics DC injection brake Order information FR-A820-m-1-N6 00930 01250 01540 01870 02330 03160 03800 04750 22 30 37 45 55 75 90/110 132 22 30 37 45 55 75 90 110 18.5 22 30 37 45 55 75 90 15 18.5 22 30 37 45 55 75 93 125 154 187 233 316 380 475 102.3 137.5 169.4 205.7 256.3 347.6 418 522.5 111.6 150 184.8 246.8 279.6 379.2 456 570 85 114 140 170 212 288 346 432 102 136.8 168 204 257.4 345.6 415.2 518.4 127.5 171 210 255 318 432 519 648 76 90 115 145 175 215 288 346 114 135 172.5 217.5 262.5 322.5 432 519 152 180 230 290 350 430 576 692 61 76 90 115 145 175 215 288 122 152 180 230 290 350 430 576 152.5 190 225 287.5 362.5 437.5 537.5 720 35 48 59 71 89 120 145 181 32 43 53 65 81 110 132 165 29 34 44 55 67 82 110 132 23 29 34 44 55 67 82 110 110 % of rated motor capacity for 60 s; 120 % for 3 s (max. ambient temperature 40 °C) – inverse time characteristics 120 % of rated motor capacity for 60 s; 150 % for 3 s (max. ambient temperature 50 °C) – inverse time characteristics 150 % of rated motor capacity for 60 s; 200 % for 3 s (max. ambient temperature 50 °C) – inverse time characteristics 200 % of rated motor capacity for 60 s; 250 % for 3 s (max. ambient temperature 50 °C) – inverse time characteristics 3-phase AC, 200–240 V to power supply voltage 0.2–590 Hz V/f; advanced magnetic flux vector, real sensorless vector (RSV), closed loop vector, PM sensorless vector control Built-in — 20 % torque/continuous 10 % torque/continuous 100 % ED — up to 150 % torque 3-phase, 200–240 V AC, -15 %/+10 %/External power supply of 24 V DC for control circuit 170–264 V AC at 50/60 Hz 50/60 Hz ±5 % 44 58 70 84 103 120 145 181 41 53 68 79 97 110 132 165 37 43 57 69 82 101 110 132 30 37 43 57 69 82 82 110 0–3600 s (can be set individually), linear or S-pattern acceleration/deceleration mode, backlash measures acceleration/deceleration can be selected. Linear or S-form course, user selectable Operating frequency (0–120 Hz), operating time ( 0–10 s) and operating voltage (0–30 %) can be set individually. The DC brake can also be activated via the digital input. Art. no. 284532 284533 284760 284761 284762 284763 284764 284775 Remarks: 1 The applied motor capacity indicated is the maximum capacity applicable for use of the Mitsubishi Electric 4-pole standard motor. The 200 % overload capacity (ND) is the factory default setting. 2 The rated output capacity indicated assumes that the output voltage is 220 V. 3 The % value of the overload capacity indicates the ratio of the overload current to the inverter's rated output current. For repeated duty, allow time for the inverter and motor to return to or below the temperatures under 100 % load. The waiting periods can be calculated using the r.m.s. current method (I²xt), which requires knowledge of the duty. 4 The maximum output voltage does not exceed the power supply voltage. The maximum output voltage can be changed within the setting range. However, the pulse voltage value of the inverter output side voltage remains unchanged at about √2 that of the power supply. 5 Value by the built-in brake resistor. 6 The braking capability of the inverter can be improved with a optional brake resistor. Please do not use resistor values below the given minimum values. 7 The rated input capacity varies depending on the impedance values on the power supply side of the inverter (including the cables and input choke). 8 FR-DU08: IP40 (except for the PU connector) 9 The values displays the maximum possible heat dissipation. Please consider this values during setup of the cabinet. 71 7 Frequency Inverters Product line Frequency Inverters Converter module FR-CC2 The converter module FR-CC2 is a diode converter unit. It has to be used together with the FR-A842 inverter unit. The separation of the inverter and the converter module allows flexible design of different systems such as parallel drive and common bus line to reduce cost and to minimize installation space. Product line Rated motor capacity Output Input 315K kW 315 400K 400 450K 450 500K 500 150 % for 60 s, 200 % for 3 s 560K 560 120 % for 60 s, 150 % for 3 s 630K 630 110 % for 60 s, 120 % for 3 s 770 587 866 660 962 733 1094 833 1212 924 274509 274510 274511 279637 279638 Overload capacity 1 200 % of rated motor capacity for 60 s, 250 % for 3 s Voltage 2 Power supply voltage Voltage range Power supply frequency Rated current A Rated input capacity 3kVA 430–780 V 4 3-phase, 380–500 V AC 3-phase, 323–550 V AC 50/60 Hz ±5 % 610 683 465 521 Order information Art. no. 274507 274508 1 The % value of the overload current rating indicated is the ratio of the overload current to the inverter’s rated output current. For repeated duty, allow time for the converter unit and the inverter to return to or below the temperatures under 100 % load. 2 The converter unit output voltage varies according to the input power supply voltage and the load. The maximum point of the voltage waveform at the converter unit output side is approximately the power supply voltage multiplied by √2. 3 The power supply capacity is the value at the rated output current. It varies by the impedance at the power supply side (including those of the input choke and cables). 4 The permissible voltage imbalance ratio is 3 % or less. (Imbalance ratio = (highest voltage between lines – average voltage between three lines)/average voltage between three lines x100) Frequency Inverters 7 355K 355 At a rated motor capacity of 280 kW and higher the frequency inverter is divided in a converter unit (FR-CC2) and an inverter unit (FR-A842). Both units are connected via DC bus. Compatible inverters The table below shows the inverter models compatible with the FR-CC2 converter units. Motor capacity [kW] 1 Converter unitt FR-CC2-Hm 280 315 355 400 450 500 315K 315K 355K 400K 450K 500K Inverter SLD (superlight duty) Model Rated FR-A842-m current [A] — — — — — — — — — 315K 07700 770 355K 08660 866 400K 09620 962 LD (light duty) Model Rated FR-A842-m current [A] — — — — — — 315K 07700 683 355K 08660 770 400K 09620 866 450K 10940 962 1 The applicable motor capacity indicated is the maximum capacity applicable for use of the Mitsubishi Electric 4-pole standard motor. 72 ND (normal duty, initial value) Model Rated FR-A842-m current [A] — — — 315K 07700 610 355K 08660 683 400K 09620 770 450K 10940 866 500K 12120 962 HD (heavy duty) Model Rated FR-A842-m current [A] 315K 07700 547 355K 08660 610 400K 09620 683 450K 10940 770 500K 12120 866 — — — Frequency Inverters Internal and external options A large number of options allows an individual adoption of the inverter to the according task. The options can be installed quickly and easily. Detailed information on installation and functions is included in the manual of the options. The options can be divided into two major categories: Digital input Digital output Expansion analog output Relay output zz Internal options External options zz External options In addition to the parameter unit that enables interactive operation of the frequency inverter the available external options also include additional EMC noise filters, chokes for improving efficiency and brake units with brake resistors. Description Input of the frequency setting via BCD or binary code Selectable standard output signals of the inverter can be output at the open collector. Selectable additional signals can be output and indicated at the analog output. Selectable standard output signals of the inverter can be output through relay terminals. FR-D700 SC FR-E700 SC FR-F700 FR-A741/770 FR-A800 FR-HC2 — U U U U — — U U U U — — U U U U — — U U U U — Orientation control, encoder feedback (PLG), vector and master slave control These options are used for position control, precise speed control and master/slave control. — — — U U — Orientation control, encoder feedback TTL/HTL/Resolver These options are used for position control, precise speed control, positioning of IM and PM motors and master/slave control. — — — — U — Internal options CC-Link Integration of a frequency inverter into a CC-Link. — — U — U Integration of a frequency inverter into a CC-Link IE Field network. U — U CC-Link IE Field U U U — BACnet IP Integration of a frequency inverter into a BACnet IP network. — — U U — U Modbus®/TCP Integration of a frequency inverter into a Modbus®/TCP network. — — U U — U EtherNet/IP Communications EtherCat LonWorks Profibus DPV1 Integration of a frequency inverter into a EtherNet/IP network. — — U U U U Integration of a frequency inverter into a EtherCat network. — — — — U — Integration of a frequency inverter into a LonWorks network. — U — U — — — U — U Integration of a frequency inverter into a Profibus DPV1 network. U — U — U U U — U U U U U — Profibus DP PPO Integration of a frequency inverter into a Profibus DP PPO network. — Profinet Integration of a frequency inverter into a Profinet network. — DeviceNet™ Integration of a frequency inverter into a DeviceNet™. — SSCNETIII Integration of a frequency inverter into a SSCNETIII. — U — U — U U — — — — U U — U RS485 multi-protocol RS485 multi-protocol interface card Option Description FR-D700 SC FR-E700 SC FR-F700 FR-A741/770 FR-A800 U U U U U U U U U U U U U U U U U U U U U U — U U U U U U U — — U U U Filter module Interactive parameter unit with LC display. Parameterization and setup software for the Mitsubishi Electric inverter series. Noise filter for compliance with EMC directives. For an improvement of the brake capacity. For high inertia loads and active loads. Used in combination with a resistor unit. To improve the brake capacity; used in combination with the internal brake transistor. For increased efficiency, reduction of mains feedback and compensation of voltage fluctuations. IP20 physical contact protection in a freely-locatable floor-standing unit. Detailed information on request. Passive harmonic filter to reduce mains pollution U U U U U Regenerative unit Regeneration of electrical energy in short-term operation (ED <50 %) U U U U U Regenerative unit Regeneration of electrical energy in short-term operation (ED =100 %) U U U U U Harmonic Converter For power supply and regeneration of electrical energy (ED = 100 %) U U U U U High speed converter for Profibus DP to RS485 inverter protocol U U U U U Parameter unit (8 languages) FR-Configurator software EMC noise filter Brake unit External high-duty brake resistor External options The internal options comprise input and output extensions as well as communications options supporting the operation of the inverter within a network or connected to a personal computer or PLC. DC choke AC chokes Floor standing unit FSU Communications Profibus DP 7 Frequency Inverters Option Internal options 73 For detailed information, please refer to the family catalogues. Servo and Motion Systems Mitsubishi Electric offers a variety of Servo and Motion system products providing solutions for applications covering point-to-point and synchronised systems. Systems can be built using a single axis or multi axes, for example when using a MELSEC System Q Motion CPU solution up to 96 axes can be controlled. With both standard pulse type output modules and SSCNET bus modules specific application needs are easy to meet. The Servo motors and amplifiers take Mitsubishi Electric Motion Control to new levels of precision with a wide range of motors and a wide range of amplifiers (up to 110 kW). All MR-JE series motors are fitted with 131,072 pulse-per-revolution encoders, all MR-J4 series motors with 4,194,304 pulse-per-revolution encoders. All Mitsubishi Electric Servo and Motion system hardware is complimented by a range of software packages allowing easy programming and set-up of the units. What are the components of a MR-J4 servo system? Servomotoren Utilising the most advanced concentrated winding techniques and latest technology, these brushless servo motors are among the most compact on the market. Mitsubishi Electric Servo Motors are made to high standards and offer a wide range of power, speed and inertia ratings providing a motor for all applications. With a range from 50 W to 110 kW and with a considerable number of motor types like rotary, linear and direct drive servo motors a complete line-up of products can be offered by Mitsubishi Electric. Also, all motors in the MR-J4 series are fitted with absolute encoders as standard. Therefore, an absolute position system can be created by simply providing power to Servo amplifier via a battery. Once this has been done the super capacitor inside the motor and back-up battery allow the Servomotor position to be constantly monitored. 400 V HG-JR 0.5–55 kW * HG-SR 0.5–7 kW HG-RR 1–5 kW HG-JR 0.5–37 kW * Servo and Motion Systems HG-SR 0.5–7 kW 200 V 8 HG-SN 0.5–3 kW HG-KN 10–750 W HG-MR 50–750 W HG-KR 50–750 W 0 1 kW 2 kW 5 kW 7 kW 10 kW 20 kW 30 kW 40 kW 55 kW 100 kW * >22 kW on request Improving machine performance with high-performance motors To raise your machine on a high productive level, you need not only powerful servo amplifiers but also high performance servo motors. These motors have to support the high encoder resolution of 22 bits with the MR-J4 series for improved accuracy and speed. Fully closed loop control is supported as standard. A variety of models is available to match various applications. 16 times [Resolution comparison] MR-JE series 17 bits = 131,072 pulses/rev 74 Rotary servo motors achieve high-accuracy, high-torque output during high speed positioning and smooth rotation with a high resolution encoder and improved processing speed. Linear servo motors support highly accurate tandem synchronous control. Direct drive motors are used for compact and rigid machine and hightorque operations. 16 times For rough environment conditions some motor series are also available with higher protection class like IP65 or IP67. The MR-J4 series servo amplifiers are able to operate rotary servo motors, linear servo motors, and direct drive motors as standard. 4000000-pulse encoder MR-J4 series 22 bits = 4,194,304 pulses/rev Rotary servo motor Linear servo motor Direct drive motor Servo and Motion Systems Servo amplifiers Mitsubishi Electric offers a wide range of Servo amplifiers to meet the demands of all types of applications. From standard digital pulse and analogue controlled amplifiers through to dedicated SSCNETIII/H bus type amplifiers, there is a product for all circumstances. Real Time Adaptive Tuning (RTAT) is a unique Mitsubishi Electric technology, enabling the servo to deliver maximum dynamic performance, even if the load keeps changing, by automatically tuning online (during operation) to the application. The digital pulse-train and analogue units of the MR-JE and the MR-J4 series from 100 W to 55 kW ab. The SSCNETIII/H bus type amplifiers (type MR-J4-B/MR-JE-B-Serie) offer the user ease of connectivity, via SSCNETIII/H. 400 V MR-J4-B 0.6–55 kW * MR-J4-A 0.6–55 kW * 200 V MR-JE 0.1 kW–3 kW MR-J4-A/B 0.1–37 kW MR-J4W2-B 0.2–1 kW MR-J4W3-B 0.2–0.4 kW * >22 kW on request For the compact, cost effective, FX range of PLCs, the FX2N-10PG unit provides single-axis control with built-in positioning tables, fast external start and an output pulse rate of up to 1 MHz. The module FX3U-20SSC-H is a positioning module for the MR-J4-B series. This module provides a quick and easy, but efficient positoning control system for simpler applications. For larger and more complex applications the L-series and the MELSEC System Q provide numerous positioning and Simple motion modules (1, 2, 4 and 16 axes). These are: open-collector output type (LD75P/ QD75P series), differential output type (LD75D/ QD75D series). Using the SSCNETIII/H system can provide much improved, easier to use positioning systems, with reduced wiring and better noise immunity. All positioning modules provide functions such as interpolation, speed control and positioning operations, etc. For advanced motion applications like axes synchronisation and CAM control the Simple Motion modules (FX5-40SSC-S/LD77/ QD77) are available. Motion Controllers For specialist applications requiring the highest level of control and precision, the dynamic servo technology provided by the iQ-R Motion CPU is combined with the powerful processing power of the MELSEC iQ-R series, creating a completely new generation of motion controller products. This fully integrated and flexible system has the capability to control up to 192 axes using SSCNETIII/H, which is more than capable for handling any motion application. Advanced one-touch tuning function Advanced vibration suppression control II Machine diagnosis function Servo gain adjustment for precise vibration suppression control can be done only by one touch. Machine resonance suppression filter, advanced vibration suppression control II (adjustment for one frequency), and robust filter are adjusted just by turning on this function. The advanced vibration suppression control function enables the machine to operate with high speed at the highest performance. The vibration suppression algorithm supports a three-inertia system so that two types of low frequency vibrations are suppressed at the same time. For adjustment the setup software MR Configurator2 is used. This function is effective in suppressing vibration at the end of an arm and in reducing residual vibration in a machine. Droop pulses are reduced to a minimum. This function is a powerful monitoring and maintenance support tool. It detects changes of machine parts (ball screw, guide, bearing, belt, etc.) by analyzing machine friction, load moment of inertia, unbalanced torque, and changes in vibration component from the data inside the servo amplifier. Monitoring is done with the setup software MR Configurator2. Timely maintenance of wear parts will be indicated before breakdown. 75 8 Servo and Motion Systems Positioning controllers Servo and Motion Systems Multi-axis servo amplifier 2-axis and 3-axis servo amplifiers are available for operating two and three servo motors, respectively. They are designed to cut waste and save on space, wiring, and energy use. The 2-axis servo amplifier MR-J4W2-B requires 26 % less installation space than two units of MR-J4-B, and the 3-axis servo amplifier MR-J4W3-B requires 30 % less installation space than three units of MR-J4-B. Wiring of the 3-axis type is reduced by approx. 50 %, because the three axes use the same connections for main and control circuit power, peripheral equipment, control signal wire, etc. These multi-axis servo amplifiers enable energy-conservative and compact machine design at lower cost. Different types of servo motors including rotary servo motors, linear servo motors, and direct drive motors are freely combined as long as the servo motors are compatible with the servo amplifier. MR-J4-mA (General-purpose interface compatible/ Built-in positioning function) MR-J4-mB (SSCNETIII/H compatible/Drive safety compatible/Fully closed loop control/Operation with up to three axes) MR-JE-mA (Multi function interface) Pulse train and analog input, etc., are provided as a standard for the command interface. The control mode can be switched accordingly for position, speed or torque control. The MR-J4-A-RJ has an integrated positioning function. A simple positioning system can be configured without a con-troller such as positioning module. Servo and Motion Systems 8 Safety functions according EN IEC 61800-5-2: ”Safe Torque Off” (STO) and ”Safe Stopp” (SS1), ”Safe Brake Control” (SBC), ”Safely Limited Speed” (SLS), ”Safe Speed Monitor” (SSM) with optinal safety module MR-D30 and the amplifier type MR-J4-A-RJ. Specifications Command interface MR-J4-mA Pulse train/Analog/RS422 multi-drop Control mode Position/Speed/Torque Safety functions according EN IEC 61800-5-2: ”Safe Torque Off” (STO) and ”Safe Stopp” (SS1), ”Safe Brake Control” (SBC), ”Safely Limited Speed” (SLS), ”Safe Speed Monitor” (SSM) with optinal safety module MR-D30 and the amplifier type MR-J4-B-RJ. Fully closed loop control is also supported. The MR-J4W2-B servo is designed to drive two servo motors, the MR-J4W3-B to drive three servo motors. Both servo amplifier models are SSCNETIII/H compatible. The MR-JE-A has a multi function interface, which is compatible to a maximum command pulse frequency of 4 Mpps. The response of 2.0 kHz reduces the settling time and the cycle time of the machine is considerably shortened. Additionally there are two analog control inputs availible. MR-JE-mB (SSCNETIII/H compatible) The servo amplifiers MR-JE-B support the SSCNETIII/H bus system and can be combined with simple motion modules. The module have several motion commands, like mark detection, electrical CAM functions ans synchronous control. Up to 16 axes can be combined to a multi axes system in an easy way. MR-J4-mB MR-J4Wm-mB MR-JE-mA MR-JE-mB SSCNETIII/H SSCNETIII/H Pulse train/Analog/RS422 SSCNETIII/H Position/Speed/Torque Fully closed loop control Position/Speed/Torque Position/Speed/Torque Power specifications 1-phase 200 V AC/ 3-phase 200 V AC/ 3-phase 400 V AC Position/Speed/Torque/ Fully closed loop control 1-phase 200 V AC/ 3-phase 200 V AC/ 3-phase 400 V AC 1-phase 200 V AC/ 3-phase 200 V AC 1-phase 200 V AC/ 3-phase 200 V AC/ 1-phase 200 V AC/ 3-phase 200 V AC Capacity range 100 W to 55 kW 100 W to 55 kW MR-J4W2-mB: 200 W to 750 W per axis MR-J4W3-B: 200 W to 400 W per axis 100 W to 3 kW 100 W to 3 kW For order information about servo amplifiers higher than 22 kW, please contact your Mitsubishi Electric representative 76 Servo and Motion Systems Servo motor features and typical applications Absolute high-resolution encoder as standard equipment Inclusion of an absolute position detection system eliminates the need for a homing sequence, approximate DOG and other sensors, helping to reduce time and enhance reliability. With these motors high performance and safety at low speed is ensured. Model designation K With Mitsubishi Electric original absolute mode, an absolute system can be configured using conventional I/O even with pulse-train control. Features Application example Low inertia Larger motor inertia moment makes this unit well suited for machines with fluctuating load inertia moment or machines with low rigidity such as conveyors. zz Conveyors zz Food preparation machinery zz Printers zz Small loaders and unloaders zz Small robots and component assembly devices zz Small X-Y tables zz Small press feeders Handling systems M Ultra low inertia Small motor inertia moment makes this unit well suited for high-dynamic positioning operations with extra small cycle times. zz Inserters, mounters, bonders zz Printed board hole openers zz In-circuit testers zz Label printers zz Knitting and embroidery machinery zz Ultra-small robots and robot tips 8 S Medium inertia Stable control is performed from low to high-speeds, enabling this unit to handle a wide range of applications (e.g. direct connection to ball screw components). Servo and Motion Systems Inserters, mounters, bonders zz Conveyor machinery zz Specialised machinery zz Robots zz Loaders and unloaders zz Winders and tension devices zz Turrets zz X-Y tables zz Test devices Winders and tension devices R J Low inertia A compact sized low inertia moment model with medium capacity. Well suited for high-frequency operation. zz Roll feeders zz Loaders and unloaders zz high-frequency conveyor machinery Low inertia (400 V) A 400 V servo motor for the MELSERVO-J4 series for a power range up to 55 kW with low inertia and high speed. It has a compact size, is equipped with high resolution encoder and is compatible to gloabal standards. zz Food and packaging zz Printing machine zz Pick up robot for injection molding machine zz Palletizing machine zz General machine which require high-speed and high-frequency Wrapping machinery Note: Other types of motors are available on request. 77 Servo and Motion Systems Servo motor specifications and matching amplifiers Motors for MR-J4 (200 V) series servo amplifiers Motor series 200 V MaxiRated mum Rated speed rotation torque [r/min] speed [Nm] [r/min] HG-MR M K 3000 6000 HG-KR 3000 6000 HG-SR S 2000 3000 0.16 0.32 0.64 1.3 2.4 0.16 0.32 0.64 1.3 2.4 2.4 4.8 7.2 9.5 16.7 23.9 33.4 1,6 2.4 3.2 6000 Servo and Motion Systems 8 HG-JR J 3000 6.4 10.5 <11.1> 3 15.9 5000 1500 3000 2500 HG-RR R 4.8 3000 4500 22.3 28.6 70.0 95.5 140 3.2 4.8 6.4 11.1 15.9 Peak running range [Nm] Moment of inertia J [x10-4 kg m2] Servo motor type Amplifier pairing MR-J4 Rated output Servo motor Proteccapacity model 10 20 40 60 70 100 200 350 500 700 11K 15K 22K Art. no. Voltage tive [kW] structure 0.48 0.95 1.9 3.8 7.2 0.56 1.1 2.2 4.5 8.4 7.2 14.3 21.5 28.6 50.1 71,6 100 4.8 <6.4> 1 7.2 <9.6> 1 9.6 <12.7> 1 14.3 <19.1> 1 19.1 <25.5> 1 32.0 <44.6> 1 47.7 <63.7> 1 66.8 85.8 210 286 420 8.0 11.9 15.9 27.9 39.8 0.0162 0.0300 0.0865 0.142 0.586 0.0450 0.0777 0.221 0.371 1.26 7.26 11.6 16.0 46.8 78.6 99.7 151 0.05 0.10 0.20 0.40 0.75 0.05 0.10 0.20 0.40 0.75 0.50 1.00 1.50 2.00 3.50 5.00 7.00 HG-MR053 HG-MR13 HG-MR23 HG-MR43 HG-MR73 HG-KR053 HG-KR13 HG-KR23 HG-KR43 HG-KR73 HG-SR52 HG-SR102 HG-SR152 HG-SR202 HG-SR352 HG-SR502 HG-SR702 1.52 0.5 HG-JR53 2.09 0.75 HG-JR73 2.65 1.0 HG-JR103 3.79 1.5 HG-JR153 4.92 2.0 HG-JR203 13.2 3.3 <3,5> 3 HG-JR353 19.0 5.0 HG-JR503 43.3 55.8 220 315 489 1.50 1.90 2.30 8.30 12.0 7.0 9.0 11 15 22 1.0 1.5 2.0 3.5 5.0 HG-JR703 HG-JR903 HG-JR11K1M HG-JR15K1M HG-JR22K1M HG-RR103 HG-RR153 HG-RR203 200 V AC IP65 HG-RR353 HG-RR503 Q Q Q 200 V AC IP65 Q Q Q Q 200 V AC IP65 Q Q Q Q Q Q Q 200 V AC IP67 Q Q Q Q Q Q Q2 Q 200 V AC IP67d 261539 2 261540 Q2 261541 Q Q 2 261542 Q Q2 261543 Q Q23 261544 Q 261545 Q2 Q Q Q Q Q Q Q 1 The value in angle brackets is applicable when the maximum torque is increased. The maximum torque will be increased by changing the servo amplifier to be combined (see 2). 2 This combination of the HG-JR servo motor and the servo amplifier increases the maximum torque from 300 % to 400 % of the rated torque. 3 The value in angle brackets is applicable when the servo motor is used with MR-J4-500B or MR-J4-500A. 4 22 kW of HG-JR series is rated IP44 78 248661 248662 248663 248664 248665 248651 248652 248653 248654 248655 248671 248672 248673 248674 248675 248676 248677 Q Q Q 261546 261547 261557 261558 261559 262896 262897 262898 262899 262900 Servo and Motion Systems Motoren für die Servoverstärkerserie MR-J4 (400 V) Motor series 400 V Rated speed [r/min] Maximum Rated rotation torque speed [Nm] [r/min] 2.4 4.8 7.2 9.5 16.7 23.9 33.4 HG-SR S 2000 3000 1.6 2.4 3.2 4.8 6000 HG-JR J 3000 6.4 10.5 <11.1> 3 15.9 22.3 28.6 70.0 95.5 140 5000 1500 3000 2500 Servo motor type Amplifier pairing MR-J4 Peak running range [Nm] Moment of inertia J [x10-4 kg m2] Rated Servo output motor capacity model [kW] 7.2 14.3 21.5 28.6 50.1 71.6 100 4.8 <6.4> 1 7.2 <9.6> 1 9.6 <12.7> 1 14.3 <19.1> 1 19.1 <25.5> 1 32.0 <44.6> 1 47.7 <63.7> 1 66.8 85.8 210 286 420 7.26 11.6 16.0 46.8 78.6 99.7 151 0.5 1.0 1.5 2.0 3.5 5.0 7.0 HG-SR524 HG-SR1024 HG-SR1524 HG-SR2024 HG-SR3524 HG-SR5024 HG-SR7024 1.52 0.5 HG-JR534 2.09 0.75 HG-JR734 Q Q2 261446 2.65 1.0 HG-JR1034 Q Q2 261447 3.79 1.5 HG-JR1534 4.92 2.0 HG-JR2034 13.2 3.3 <3.5> 3 HG-JR3534 19.0 5.0 HG-JR5034 43.3 55.8 220 315 489 7.0 9.0 11 15 22 HG-JR7034 HG-JR9034 HG-JR11K1M4 HG-JR15K1M4 HG-JR22K1M4 Protective Voltage structure 60 100 200 350 500 700 11K 15K 22K Q 261431 261432 261433 261434 261435 261436 261437 Q Q Q 400 V AC IP67 Q Q Q Q 400 V AC IP67 4 Art. no. Q 261445 2 Q Q2 Q Q2 Q 261448 261449 Q 261450 23 Q Q2 261451 Q Q Q Q Q 261452 261453 261384 261535 261536 1 The value in angle brackets is applicable when the maximum torque is increased. The maximum torque will be increased by changing the servo amplifier to be combined (see ). 2 This combination of the HG-JR servo motor and the servo amplifier increases the maximum torque from 300 % to 400 % of the rated torque. 3 The value in angle brackets is applicable when the servo motor is used with MR-J4-500B or MR-J4-500A. 4 22 kW of HG-JR series is rated IP44 2 Servo and Motion Systems 8 Motors for MR-JE series servo amplifiers Motor series 200 V Rated speed [r/min] Maximum Rated rotation torque speed [r/min] [Nm] HG-KN K S 3000 4500 HG-SN 2000 3000 0,32 0,64 1,3 2,4 2,39 4,77 7,16 9,55 14,3 Servo motor type Peak running range [Nm] Moment of inertia J [x10-4 kg m2] Rated output capacity [kW] Servo motor model 0,95 1,9 3,8 7,2 7,16 14,3 21,5 28,6 42,9 0,088 0,24 0,42 1,43 6,1 11,9 17,8 38,3 58,5 0,1 0,2 0,4 0,75 0,5 1,0 1,5 2,0 3,0 HG-KN13J HG-KN23K HG-KN43K HG-KN73JK HG-SN52JK HG-SN102JK HG-SN152JK HG-SN202JK HG-SN302JK Voltage Amplifier pairing MR-JE Protective 10A structure 20A 40A 70A 100A 200A 300A V 200 V AC IP65 V V V V V 200 V AC IP67 V V V Art. no. 282631 282633 282635 282637 282639 282641 282643 282645 282647 79 Servo and Motion Systems MR-JE servo amplifier specifications The MR-JE was designed to reach high performance and to get an easy-to-use servo system for all kind of machines. Proven reliability with a 2.0 kHz highfrequency response, an energysaving design and the easy setup with Advanced One-Touch Tuning can be offered by MR-JE. MITSUBISHI SET MODE AUTO C N 3 C N 1 The servo motors are equipped with 131,072 pulses/rev (17-bit) incremental encoder for achieving high-accuracy positioning and smooth rotation for applications from 100 W to 3 kW. In combination with the MR Configurator2 software package the servo system is easy to start-up, to adjust and to analyze. C N 2 L1 L2 L3 P+ C U V W C N P 1 MR-JR-10A Servo amplifier MR-JE-mA 10A Power supply 3-phase or 1-phase 200–240 V AC, 50/60 Hz Control system Dynamic brake Protective functions Structure/protection Environment Position control mode Speed control mode Servo and Motion Systems 8 Torque control mode Weight Dimensions (WxHxD) 20A 40A Art. no. 268792 268794 268795 268796 268797 268798 20B 40B 70B 100B 200B 300B 10B Power supply 3-phase or 1-phase 200–240 V AC, 50/60 Hz Control system Dynamic brake Protective functions Structure/protection ambient temperature ambient humidity others Position/speed control mode, torque control specifications Communication speed Weight Dimensions (WxHxD) 3-phase or 1-phase 200–240 V AC, 50/60 Hz * 3-phase 200–240 V AC, 50/60 Hz Sinusoidal PWM control/current control system Built-in Overcurrent shutdown, regeneration overvoltage shutdown, overload shutdown (electronic thermal), encoder fault protection, regeneration fault protection, undervoltage/sudden power outage protection, overspeed protection, excess error protection Self-cooling, open (IP20) Fan-cooling, open (IP20) Operation: 0–55 °C (no freezing); storage: -20–65 °C (no freezing) Operation: 90 % RH max. (no condensation); storage: 90 % RH max. (no condensation) Elevation: 1000 m or less above sea level; oscillation: 5.9 m/s2 (0.6 G) max. Control via SSCNETIII/H 150 Mbps kg 0.8 0.8 0.8 1.5 1.5 2.1 2.1 mm 50x168x135 50x168x135 50x168x135 70x168x185 70x168x185 90x168x195 90x168x195 Art. no. 281964 281975 * When 1-phase 200 V AC to 240 V AC power supply is used, use them with 75 % or less of the effective load ratio. 80 300A 3-phase 200– 240 V AC, 50/60 Hz 268793 Servoverstärker MR-JE-mB Order information 100A 200A 3-phase or 1-phase 200–240 V AC, 50/60 Hz * Sinusoidal PWM control/current control system Built-in Overcurrent shutdown, regeneration overvoltage shutdown, overload shutdown (electronic thermal), encoder fault protection, regeneration fault protection, undervoltage/sudden power outage protection, overspeed protection, excess error protection Self-cooling, open (IP20) Fan-cooling, open (IP20) ambient temperature Operation: 0–55 °C (no freezing); storage: -20–65 °C (no freezing) ambient humidity Operation: 90 % RH max. (no condensation); storage: 90 % RH max. (no condensation) others Elevation: 1000 m or less above sea level; oscillation: 5.9 m/s2 (0.6 G) max. max. input pulse frequency 4 Mpps (differential receiver), 200 kpps (open collector) positioning feedback pulse 131072 pulses per servo motor rotation torque limit Set by parameters or external analog input (0–+ 10 V DC/maximum torque) control range Analog speed command 1:2000, internal speed command 1:5000 fluctuation rate ±0.01 % max. (load fluctuation 0–100 %) torque limit Set by parameters or external analog input (0–+10 V DC/maximum torque) command input 0–±8 V DC/maximum torque speed limit Set by parameters or external analog input (0–±10 V DC, rated speed) kg 0.8 0.8 0.8 1.5 1.5 2.1 2.1 mm 50x168x135 50x168x135 50x168x135 70x168x185 70x168x185 90x168x195 90x168x195 Order information Environment 70A 281976 281977 281978 281979 281980 Servo and Motion Systems MR-J4 servo amplifier specifications The MELSERVO MR-J4 series is designed for ease of use and setup, safety, energy-efficiency and user friendly handling. With additional functions like “One-touch Tuning” and “Advanced Vibration Suppression Control” the servo performance achieves industry-leading level.The range covers 200 V amplifiers from 0.1 to 37 kW and 400 V amplifiers from 0.6 to 55 kW. 0,768%,6+, zz Processing of encoder signals with 22 bit resolution (4,194,304 pulses/rev.) zz Speed frequency response is increased to 2.5 kHz zz Operating of rotary, linear and direct drive motors as standard Power supply 3-phase or 1-phase 200–240 V AC, 50/60 Hz Control system Dynamic brake Speed frequency response Sinusoidal PWM control/current control system Built-in External option 2500 Hz Overcurrent shutdown, regeneration overvoltage shutdown, overload shutdown (electronic thermal), servomotor overheat protection, encoder fault protection, regeneration fault protection, undervoltage/sudden power outage protection, overspeed protection, excess error protection. STO (IEC/EN 61800-5-2); (The functions SS1, SBC, SLS and SSM are available in combination with the optional functional safety unit MR-D30.) Self-cooling, open (IP20) Fan cooling, open (IP20) Art. no. 269247 Art. no. 269279 269248 269280 269249 269281 60A 60B 269250 269282 70A 70B 269251 269283 100A 200A 100B 200B 3-phase or 1-phase 200–240 V AC, 50/60 Hz * For control, the MR-J4-A servo amplifier has a pulse train input and two analog inputs for current or voltage. Possible modes of the MR-J4-A are torque, speed or position control. 10A 10B Safety function Structure Order information A-RJ type B-RJ type 40A 40B The MR-J4-B servo amplifier receives a command signal from a control system via high speed motion network SSCNETIII/H with a communication speed of 150 Mbps and a cycle time of 0.22 ms. This optical network is very reliable in operation because it is not affected by EMC. Common specifications MR-J4-m(-RJ) Protective functions 20A 20B zz Compatible with safety functions STO (Safe Torque Off) and SS1 (Safe Stop 1) corresponding EN 61800-5-2 as standard. 269252 269284 269253 269285 350A 350B 500A 500B 700A 700B 11KA 11KB 15KA 15KB 22KA 22KB 3-phase 200–240 V AC, 50/60 Hz 269254 269286 269265 269287 269266 269288 269267 269289 269268 269290 269269 269291 8 * When 1-phase 200 V AC to 240 V AC power supply is used, use them with 75 % or less of the effective load ratio. Power supply Control system Dynamic brake Speed frequency response Protective functions Safety function Structure Order information A-RJ type B-RJ type Art. no. 269270 Art. no. 269292 Control specifications MR-J4-m(-RJ) maximum input pulse frequency positioning feedback pulse Position control mode command pulse multiple torque limit input speed control range analog speed command input Speed control mode speed fluctuation rate Torque control specifications Integrated positioning torque limit torque command input speed limit position tables programming style indexing function 269271 269293 269272 269294 269273 269295 269274 269296 269275 269297 10A 20A 40A 60A(4) 70A 100A(4) 200A(4) 350A(4) 4 Mpps (when using differential receiver), 200 kpps (when using open collector) Resolution per encoder/servo motor rotation: 4194304 pulses/revolution (22 Bit) A/B multiple; A: 1–16777215, B: 1–16777215, 1/10 <A/B <4000 Set by parameters or external analog input (0–± 10 V DC/maximum torque) Analog speed command 1:2000, internal speed command 1:5000 0–± 10 V DC/rated speed (The speed at 10 V can be changed by parameter.) ±0.01 % max. (load fluctuation 0–100 %); 0 % (power fluctuation ±10 %) ±0.2 % max. (ambient temperature 25 °C ±10 °C ), when using external analog speed command Set by parameters or external analog input (0–± 10 V DC/maximum torque) 0–±8 V DC/maximum torque (input impedance 10–12 kΩ) Set by parameters or external analog input (0–± 10 V DC, rated speed) 255 table entries for target position, set speed value, acceleration/deceleration time, braking 256 programs, 640 program steps, 25 commands 255 stations, rotational direction tightly adjustable or automatically shortest path 20B 40B Control specifications MR-J4-m(-RJ) (SSCNETIII/H) 10B Position/speed control mode, torque control specifications Control via SSCNETIII/H Communication speed 150 Mbps 60B(4) 70B-RJ 100B(4) 200B(4) 350B(4) 269276 269298 269277 269299 Servo and Motion Systems 60A4 100A4 200A4 350A4 500A4 700A4 11KA4 15KA4 22KA4 60B4 100B4 200B4 350B4 500B4 700B4 11KB4 15KB4 22KB4 3-phase 380–480 V AC, 50/60 Hz Sinusoidal PWM control/current control system Built-in External option 2500 Hz Overcurrent shutdown, regeneration overvoltage shutdown, overload shutdown (electronic thermal), servomotor overheat protection, encoder fault protection, regeneration fault protection, undervoltage/sudden power outage protection, overspeed protection, excess error protection. STO (IEC/EN 61800-5-2); (The functions SS1, SBC, SLS and SSM are available in combination with the optional functional safety unit MR-D30.) Self-cooling, open (IP20) Fan cooling, open (IP20) Common specifications MR-J4-m(-RJ) 269278 269300 500A(4) 700A(4) 11KA(4) 15KA(4) 22KA(4) 500B(4) 700B(4) 11KB(4) 15KB(4) 22KB(4) 81 Servo and Motion Systems MR-J4W2-B/MR-J4W3-B servo amplifier specifications Additional to the standard version of the MR-J4 amplifiers (SSCNETIII/H Motion Network) for one servo motor Mitsubishi Electric now offers also servo amplifiers for two or three servo motors. The amplifiers for two (MR-J4W2-B) and three axes (MR-J4W3-B) are space and wiring saving and more efficient than two or three single amplifiers. Therefore the engineer saves not only Specifications W2-22B Power supply 1-phase or 3-phase 200–240 V AC, 50/60 Hz Control system Dynamic brake Speed frequency response Sinusoidal PWM control/current control system Built-in Built-in Built-in Built-in Built-in 2500 Hz 2500 Hz 2500 Hz 2500 Hz 2500 Hz Overcurrent shutdown, regeneration overvoltage shutdown, overload shutdown (electronic thermal), servomotor overheat protection, encoder fault protection, regeneration fault protection, undervoltage/sudden power outage protection, overspeed protection, excess error protection. STO (IEC/EN 61800-5-2); (SS1 function is available by using the safety option card MR-J3-D05) Protective functions Safety function Order information W2-44B Art. no. 248645 248646 W2-77B space inside the cabinet and costs due to less wires, but also valuable energy what reduces the pollution of CO2 at the same time. The range of output power for the amplifier for two axes is from 0.2 to 1 kW, for three axes from 0.2 to 0.4 kW per axis. All other specification items are identical with the standard version of the MRJ4-B for one axis. 248647 W2-1010B 3-phase 200–240 V AC, 50/60 Hz 248648 W3-222B W3-444B 1-phase or 3-phase 200–240 V AC, 50/60 Hz 248649 248650 MR-D30 functional safety unit 8 Servo and Motion Systems In combination with the optional MR-D30 functional safety unit, additional safety functions according to EN IEC 61800-5-2 can be realized. By combining the MR-D30 functional safety unit with a MR-J4-A/B-RJ servo amplifier, safety functions “Safe Stop” (SS1), “Safe Brake Control” (SBC), “Safely Limited Speed” (SLS) and “Safe Speed Monitor” (SSM) according to EN IEC 61800-5-2 are available. Specifications Control power supply voltage /frequency permissible voltage fluctuation power supply capacity Supported amplifiers Shut-off input (Safety devices) Shut-off release input (restart devices) Response time ambient temperature ambient humidity Environment atmosphere elevation oscillation Order information 82 The activation is possible by wiring the signals directly to the MR-D30 or in combination with the Motion Controller via a safe SSCNETIII/H communication. Additionally the wiring will be reduced by activating via network. MR-D30 24 V DC 24 V DC ±10 % 800 mA MR-J4-mA/B-RJ 6 redundant input points, source or sink logic 3 redundant output points, source logic 15 ms or less for Safe Torque Off (STO) Operation: 0–55 °C (no freezing), storage: -20–65 °C (no freezing) Operation: 90 % RH or less (no condensation), storage: 90 % RH or less (no condensation) Inside control panel; no corrossive gas, no flammable gas, no oil mist, no dust 1000 m or less above sea level 5.9 m/s2 or less at 10 to 57 Hz (directions of X, Y and Z axes) Art. no. 275670 Servo and Motion Systems Positioning modules MELSEC System Q The open-collector and differential output controllers can be used with standard type servo amplifiers (MR-JE-A/MR-J4-A). The MELSEC System Q offers three different positioning module series for control of up to four axes zz Open-collector output type (QD75P series) zz Differential output type (QD75D series) Specifications Number of control axes QD75D1 1 QD75D2 2 Interpolation — 2 axes linear and circular interpolation Positioning data items Output type Output signal 600 Differential driver Pulse chain Order information Art. no. 129675 Accessories QD75P1 1 QD75P2 2 — 2 axes linear and circular interpolation 600 Differential driver Pulse chain QD75D4 4 2, 3, or 4 axes linear and 2 axes circular interpolation 600 Differential driver Pulse chain 600 Open collector Pulse chain 600 Open collector Pulse chain QD75P4 4 2, 3, or 4 axes linear and 2 axes circular interpolation 600 Open collector Pulse chain 132581 129676 132582 129677 132583 40-pin connector and ready to use connection cables and system terminals; Programming software: GX Configurator QP, art. no.: 132219 Positioning modules MELSEC L series zz Differential output type (LD75Dm ) zz Open-collector output type (LD75Pm) These positioning modules can be used with standard type servo amplifiers (Mitsubishi Electric MR-JE-A, MR-J4-A). All MELSEC L series positioning modules can provide functionality such as interpolation, speed positioning operation etc. Specifications Accessible axes Output frequency Positioning data items per axis Output type Output signal Order information LD75D1 1 pulse/s — 600 Differential driver Pulse chain Art. no. 251448 LD75D2 2 The open-collector output type module provides positioning with open loop control. The module generates the travel command via the pulse chain. The speed is proportional to the pulse frequency and the distance travelled is proportional to the pulse length. The differential output type module is suitable for bridging long distances between the module and the drive system due to the fact that the output allows large cable lengths. LD75D4 4 linear inter2-axis linear interpolation, 2-/3-/4-axis 2-axis circular 2-axis circular interpolation polation, interpolation 600 600 Differential driver Differential driver Pulse chain Pulse chain 600 Open collector Pulse chain LD75P4 4 linear inter2-axis linear interpolation, 2-/3-/4-axis 2-axis circular 2-axis circular interpolation polation, interpolation 600 600 Open collector Open collector Pulse chain Pulse chain 251449 251446 251447 238095 LD75P1 1 — LD75P2 2 238096 83 8 Servo and Motion Systems The MELSEC L series offers six different positioning modules for control of up to four axes. Servo and Motion Systems Positioning modules MELSEC iQ-R The MELSEC iQ-R series offers a choice of two positioning modules, transistor output or differential drive output, depending on the connected amplifier. The modules are capable of transmission speeds up to 5M pulses/s, and the differential driver output module supports Specifications Number of control axes Interpolation Positioning data items Output type Output signal Order information linear interpolation, pulse/s 2-axis 2-axis circular interpolation 600 Differential driver Pulse chain Art. no. 279564 RD75D4 4 2-/3-/4-axis linear interpolation, 2-axis circular interpolation, 3-axis helical interpolation 600 Differential driver Pulse chain RD75P2 2 600 Open collector Pulse chain RD75P4 4 2-/3-/4-axis linear interpolation, 2-axis circular interpolation, 3-axis helical interpolation 600 Open collector Pulse chain 279565 279562 279563 2-axis linear interpolation, 2-axis circular interpolation Single axis motion controller MR-MQ100 The MR-MQ100 allows a single axis to be completely controlled and synchronised to a separate encoder or virtual axis with no additional controller hardware like a PLC. Applications such as rotary cutters, flying saws and labelling can be realized cost-effectively. Servo and Motion Systems 8 RD75D2 2 wiring up to a distance of 10 m. It can be used in positional control or speed control, and features include linear, circular, and helical interpolation, which is a complex control required for deepthread milling applications. Specifications Power supply Digital inputs (mark sensors) Digital outputs signal type Synchronous voltage input/open-collector encoder type (5 V DC) differential input type Peripheral interface Positioning Order information 84 A complete range of essential functions are available, including encoder and virtual axis synchronization, registration, point to point positioning and user defined cam profiles. MR-MQ100 24 V DC ±10 % (required current capacity: 400 mA) 4 inputs (24 V DC) 2 outputs (24 V DC) A/B phase pulse train input Up to 800 kpps (after magnification by 4), up to 10 m Up to 4 Mpps (after magnification by 4), up to 30 m 100 Mbps/10 Mbps Ethernet (for programming and additional options) SSCNETIII (for connection to servo amplifier with optical cable) (PTP (Point To Point) control, speed control/speed-position control, fixed-pitch feed, constant speed control, position follow-up control, method speed control with fixed position stop, speed switching control, high-speed oscillation control, synchronous control (SV22)) acceleration/deceleration control Automatic trapezoidal acceleration/deceleration, S-curve acceleration/deceleration compensation Backlash compensation, Electronic gear, Phase compensation Art. no. 217705 Servo and Motion Systems MELSEC Simple Motion modules The MELSEC System Q, the MELSEC L series, the iQ-R series and the iQ-F series lineup includes Simple Motion modules in addition to the regular positioning modules. Various control functions previously only possible with Motion Controllers, such as speed control, torque control, synchronous control and cam control, are now available with the Simple Motion modules. S LD77MS2 2 2 axes linear and circular interpolation SSCNETIII/H Bus Interpolation functions Output type Output signal Servo amplifier method acceleration/deceleration control compensation Number of positioning points External input signals Cam function Positioning Order information Interpolation functions Output type Output signal Servo amplifier method Positioning acceleration/deceleration control compensation Number of positioning points External input signals Cam function Order information LD77MS16 16 SSCNETIII/H Bus SSCNETIII/H Bus QD77MS2 2 2 axes linear and circular interpolation SSCNETIII/H Bus 268200 268201 248702 Linear interpolation for up to 4 axes, circular interpolation for 2 axes QD77MS4 4 QD77MS16 16 SSCNETIII/H Bus SSCNETIII/H Bus 248703 248704 FX5-40SSC-S 4 Linear interpolation for up to 4 axes, circular interpolation for 2 axes SSCNETIII/H Bus MR-JE-B/ MR-JE-B/MR-J4(W2/W3)-B over SSCNETIII/H MR-J4(W2/W3)-B over SSCNETIII/H PTP (Point To Point) control, path control (linear and arc), speed control, speed-position switching control, position-speed switching control, torque control Trapezoidal acceleration/deceleration, S-curve acceleration/deceleration Backlash compensation, electronic gear, near pass function 600 per axis (can be set with GX Works2/GX Works3 or PLC program) 1 encoder, A/B phase; 4 digital inputs [DI1–DI4] 256 kBytes, max. 256 (depends on resolution) Art. no. 268199 Specifications Number of controllable axes LD77MS4 4 8 281405 RD77MS2 RD77MS4 RD77MS8 RD77MS16 2 4 8 16 2 axes linear and circular Linear interpolation for up to 4 axes, circular interpolation for 2 axes interpolation SSCNETIII/H SSCNETIII/H SSCNETIII/H SSCNETIII/H Bus Bus Bus Bus MR-JE-B/MR-J4(W2/W3)-B over SSCNETIII/H PTP (Point To Point) control, path control (linear and arc), speed control, speed-position switching control, position-speed switching control, speed-torque control, advanced synchronous control Trapezoidal acceleration/deceleration, S-curve acceleration/deceleration Backlash compensation, electronic gear, near pass function 600 per axis (can be set with GX Works3 or PLC program) 1 encoder, A/B phase; 4 digital inputs [DI1–DI4] 256 kBytes, max. 256 (depends on resolution) Art. no. 280229 280230 280231 280232 85 Servo and Motion Systems Specifications Number of controllable axes These functions can be realized with simple parameter adjustments and via the PLC program. Servo and Motion Systems Stand-alone motion controller Q170MSCPU/Q170MSCPU-S1 The Q170MSCPU/Q170MSCPU-S1 combines a PLC CPU, a Motion CPU and a power supply module into one compact unit. No base unit is required, although an extension base unit with standard PLC modules can be connected if required. Specificatons number of controllable axes operation cycle Motion-CPU programming languages servo program capacity servo amplifier Interpolation functions number of I/O points programming languages PLC CPU program capacity processing speed total number of instructions method Positioning acceleration/deceleration control compensation Order information Q170MSCPU Q170MSCPU-S1 16 0.22 ms, 0.44 ms, 0.88 ms, 1.77 ms, 3.55 ms, 7.11 ms Motion SFC, dedicated instruction, mechanical support language (SV22) 16 k steps MR-J4-B over SSCNETIII/H Linear interpolation for up to 4 axes, circular interpolation for 2 axes, helical interpolation for 3 axes 4096 points Ladder, instruction list, SFC, structured text 30 k steps (120 k bytes) 60 k steps (240 k bytes) 20 ns (LD instruction); 40 ns (MOV instruction) 9.5 ns (LD instruction); 19 ns (MOV instruction) 858 (including real number operation instruction) (PTP (Point To Point) control, speed control/speed-position control, fixed-pitch feed, constant speed control, position follow-up control, speed control with fixed position stop, speed switching control, high-speed oscillation control, synchronous control (SV22)) Automatic trapezoidal acceleration/deceleration, S-curve acceleration/deceleration Backlash compensation, electronic gear, phase compensation Art. no. 266524 266535 Motion controller CPUs of MELSEC System QDS and iQ-R The Q-Motion controller CPU controls and synchronises the connected servo amplifiers and servo motors. A motion system besides the controller CPU, also includes a PLC CPU. Only after combining a highly dynamic positioning control CPU and a PLC, an innovative motion control system is created. Servo and Motion Systems 8 An encoder interface is included as standard, enabling multiple axes synchronization with an external encoder. Specifications Type I/O points No. of control axes Interpolation functions method Positioning acceleration/deceleration control compensation Servo program capacity Interfaces Servo amplifier Order information Q172DSCPU Q173DSCPU R16MTCPU R32MTCPU Motion CPU Motion CPU Motion CPU Motion CPU 8192 8192 8192 8192 16 32 16 32 Linear interpolation for up to 4 axes, circular interpolation for 2 axes, helical interpolation for 3 axes PTP (point to point), speed control/speed-position control, fixed pitch feed, constant speed control, position follow-up control, speed switching control, high-speed oscillation control, synchronous control (SV22) Automatic trapezoidal acceleration/deceleration, S-curve acceleration/deceleration Backlash compensation, electronic gear 16 k steps, 3200 positioning points 32 k Schritte, 6400 Positionieradressen Ethernet 100/10 Mbps, SSCNETIII/H (USB, RS232C via PLC CPU) MR-J4-B over SSCNETIII/H Art. no. 248700 248701 280227 280228 MELSEC System Q-Motion system modules Type Q172DLX Q172DEX Q173DPX Q173DSXY 86 Description Servo external signals interface module Serial absolute synchronous encoder interface module Manual pulse generator interface module Safety signal module Art. no. 213894 213895 213896 251051 For detailed information, please refer to the family catalogues. MELFA Robot Systems Large range of robot models makes selection easy Mitsubishi Electric produces a comprehensive range of robot models to cater to the full spectrum of modern needs. All Mitsubishi Electric robots are powerful, fast and compact – that goes almost without saying. The product range includes the almost universal articulated-arm robots with 6 degrees of freedom and payloads of 2 kg to 20 kg and SCARA robots with 4 degrees of freedom and payloads of 3 kg to 20 kg for assembly and palletising tasks. Two special models are the unique high-precision robots with their parallel arm structure for very fast micro handling tasks with payloads of 1 kg to 5 kg as well as the flexible high-speed SCARA robot for ceiling mounting. Example of a robot system configuration PC RT Toolbox2 GOT USB or Ethernet Ethernet PLC Robot controller CC-Link, DeviceNet™, Profibus, Profinet, Ethernet SSCNETIII CNC Tracking Ethernet Vision sensor Remote I/Os Servo amplifier Additional axes F-D and F-Q series F-D series Full production line integration can easily be realised with F-Q-robot systems. This is an iQ Platform based robot controller which directly communicates with the iQ PLC CPU and all its modules. This makes the complete range of iQ system modules (I/O, networking, special function, etc.) available to an F-Q system. F-D system robots are also available as F-Q robot systems. Powerful features like fully integrated HMI terminal application monitoring, communication on most of the widely used networks and high performance MES functionality for 100 % data logging are just some of the features of this system. F-Q series Ethernet Ethernet MR-J4-B 0,768%,6+, Robot CPU Q172DRCPU SSCNETIII (optical communications) Controller Additional axis function CR750 Controller Robot CPU + USB communication Pulse encoder Encoder input function USB communication Drive unit SSCNETIII (optical communications) 0,768%,6+, MR-J4-B MR-J3-BS Additional axis function 87 9 MELFA Robot Systems Mitsubishi Electric offers two basic robot families that meet all requirements – no matter how complex or demanding an application is. Advantages of the F-D series are high performance and maximum productivity. Additional feature of the F-Q series is the high integration potential, which is unique compared with other robot systems. MELFA Robot Systems Articulated robot for 2 kg and 4 kg payload The compact and light RV-2FB can be seamless integrated into different automation systems. Flexibility and the wide range of motion permits acting in applications with limited space. - - - - The RV-4F series of robots have been designed to be very simple to integrate into an existing automation cell. Features such as the direct control over local I/Os allows the robot to interact directly with sensors and actuators. - - The RV-4F series has been optimised with a choice of major networking technologies: Ethernet, DeviceNet™, Profibus DP, Profinet und CC-Link. For complex automation cells where movement is restricted, or there is a large distance between working points, the RV-4F robots can control up to 8 additional axes to its standard robot arm configuration. In addition, a clean room model is available that conforms to ISO Level III. RV-4FLM Modell Degrees of freedom Maximum payload kg mm Gripper flange reach Repeatabilitymm mm/s Max. speed Controller type J1 J2 J3 Operating range (deg.) J4 J5 J6 Robot weight kg Protection Order information RV-2FB-D1-S15 6 2 504 ±0.02 4955 CR750-D 480 (±240) 240 (-120–+120) 160 (0–+160) 400 (±200) 240 (-120–+120) 720 (-360–+360) 19 IP30 Art. no. 255211 RV-2FB-Q1-S15 6 2 504 ±0.02 4955 CR750-Q + Q172DRCPU 480 (±240) 240 (-120–+120) 160 (0–+160) 400 (±200) 240 (-120–+120) 720 (-360–+360) 19 IP30 RV-4FLM-D1-S15 6 4 649 ±0.02 9048 CR750-D 480 (±240) 240 (-120–+120) 164 (0–+164) 400 (±200) 240 (-120–+120) 720 (±360) 41 IP67 RV-4FLM-Q1-S15 6 4 649 ±0.02 9048 CR750-Q + Q172DRCPU 480 (±240) 240 (-120–+120) 164 (0–+164) 400 (±200) 240 (-120–+120) 720 (±360) 41 IP67 255213 255268 255272 Articulated robot for 7 kg to 20 kg payload 9 The RV-7FM with a nominal and maximum payload of 7 kg sets new benchmark standards for speed, flexibility, ease of integration and simplicity of programming. For an optimum work radius the robot is available in three versions with ranges from 713 mm to 1503 mm. Ethernet, USB, tracking, camera connection and additional axis connections are standard in all MELFA Robot Series. - - MELFA Robot Systems - - - - The high-performance robots RV-13 and RV-20 are specially suited for handling heavy loads. Due to the compact body and slim arm design, the robots can operate in a large work area. The anti-collision function of the iQ Platform models prevents collisions between robots which are working close together. There’s also a clean room model available that conforms to ISO Level III. RV-7FLM Modell Degrees of freedom Maximum payloadt kg Gripper flange reach mm Repeatabilitymm Max. speed mm/s Controller type Operating range (deg.) Robot weight Protection Order information 88 J1 J2 J3 J4 J5 J6 kg RV-7FM-D1-S15 RV-7FM-Q1-S15 6 7 712 ±0.02 11064 CR750-D/CR750-Q + Q172DRCPU 480 (±240) 240 (-115–+125) 156 (-0–+156) 400 (±200) 240 (-120–+120) 720 (±360) 65 IP67 Art. no. 255275 255279 RV-7FLM-D1-S15 RV-7FLM-Q1-S15 6 7 908 ±0.02 10977 CR750-D/CR750-Q + Q172DRCPU 480 (±240) 240 (-110–+130) 162 (-0–+162) 400 (±200) 240 (-120–+120) 720 (±360) 67 IP67 RV-7FLLM-D1-S15 RV-7FLLM-Q1-S15 6 (super long arm) 7 1503 ±0.06 15300 CR750-D/CR750-Q + Q172DRCPU 380 (±190) 240 (-90–+150) 167.5 (-10–+157.5) 400 (±200) 240 (-120–+120) 720 (±360) 130 IP67 RV-13FM-D1-S15 RV-13FM-Q1-S15 6 13 1094 ±0.05 10450 CR750-D/CR750-Q + Q172DRCPU 380 (±190) 240 (-90–+150) 167.5 (-10–+157.5) 400 (±200) 240 (-120–+120) 720 (±360) 120 IP67 RV-13FLM-D1-S15 RV-13FLM-Q1-S15 6 13 1388 ±0,05 9700 CR750-D/CR750-Q + Q172DRCPU 380 (±190) 240 (-90–+150) 167.5 (-10–+157.5) 400 (±200) 240 (-120–+120) 720 (±360) 130 IP67 RV-20FM-D1-S15 RV-20FM-Q1-S15 6 20 1094 ±0,05 4200 CR750-D/CR750-Q + Q172DRCPU 380 (±190) 240 (-90–+150) 167.5 (-10–+157.5) 400 (±200) 240 (-120–+120) 720 (±360) 120 IP67 255276 255280 268460/ 268462 268488 268492 268490 268494 268504 268506 MELFA Robot Systems SCARA robot for 1 kg to 20 kg payload Modell Degrees of freedom Maximum payload Controller type - Operating range - - - Repeat position accuracy RH-12FH Robot weight SCARA robots are ideal for sorting, palletizing and component installation. Order information This combination of compact dimensions and great precision predestine the RP robots for micro-handling tasks. Modell With a resulting reduced cycle time of only 0.29 seconds for a 12” cycle the robots of the RH-F series achieve the highest speeds in their class thanks to the new motors developed by Mitsubishi Electric, high arm rigidity and unique control technology. Straight from the factory, the RH-F series offers many features, such as connections for pneumatic grippers, Ethernet, USB, tracking functions, camera interface, hand I/O, additional axis controller and an interface for GOT HMIs with freely programmable user interfaces. Also a standard: foodgrade H1 grease – ideal for food and beverage industry. For pharmaceutical and micro electronic applications there is a clean room model available that conforms to ISO Level III. Degrees of freedom Maximum payload RP-1ADH-S15 4 kg 1 CR1DA WxD (mm) 150x105 (A6 size) J3 vertikal motion (mm) 30 J4 (deg.) ±200 X-Y surface (mm) ±0.005 J3 vertikal motion (mm) ±0.01 J4 (deg.) ±0.02 kg 12 Art. no. 252843 kg Controller type Gripper flange reach Operating range mm J1 (deg.) J2 (deg.) J3 (Z) (mm) 150 J4 (Θ axis) (deg.) Repeatability X-Y direction mm mm/s Max. speed kg Robot weight Protection Order information RH-3FH5515-D1-S15 RH-3FH5515-Q1-S15 4 3 CR750-D/CR750-Q + Q172DRCPU 550 340 (±170) 290 (±145) 720 (±360) ±0.012 8300 32 IP20 250377 Art. no. 250380 RP-3ADH-S15 4 3 CR1DA 210x148 (A5 size) RP-5ADH-S15 4 5 CR1DA 297x210 (A4 size) 50 50 ±200 ±0.008 ±200 ±0.01 ±0.01 ±0.01 ±0.03 24 ±0.03 25 252844 252885 RH-6FH5520-D1-S15 RH-6FH5520-Q1-S15 4 6 CR750-D/CR750-Q + Q172DRCPU 550 340 (±170) 290 (±145) RH-12FH8535N-D1-S15 RH-12FH8535N-Q1-S15 4 12 CR750-D/CR750-Q + Q172DRCPU 850 340 (±170) 306 (±153) RH-20FH10035N-D1-S15 RH-20FH10035N-Q1-S15 4 20 CR750-D/CR750-Q + Q172DRCPU 1000 340 (±170) 306 (±153) 200 350 350 720 (±360) ±0.012 8300 37 IP54 (IP65 optional) 720 (±360) ±0.015 11350 69 IP54 (IP65 optional) 720 (±360) ±0.02 13283 77 IP54 (IP65 optional) 250383 250389 254377 254383 254388 254392 MELFA Robot Systems 9 SCARA robot for overhead installation Modell Degrees of freedom Maximum payload Controller type Gripper flange reach RH-3FHR With its special compact design and support for overhead installation above the application, the robot RH-3FHR doesn’t take up any valuable space in the work area next to the installation location, enabling even smaller work cell dimensions. kg mm J1 (deg.) J2 (deg.) Operating range J3 (Z) (mm) J4 (Θ axis) (deg.) Repeatability X-Y direction mm Max. speed mm/s Robot weight kg Protection Order information RH-1FHR5515-D1-S60 RH-1FHR5515-Q1-S60 4 3 CR750-D/CR750-Q + Q172DRCPU 550 340 (±170) 290 (±145) 150 720 (±360) ±0.012 6000 49 IP20 (IP65 optional) 277708 Art. no. 277709 RH-3FHR3515-D1-S15 RH-3FHR3515-Q1-S15 4 3 CR750-D/CR750-Q + Q172DRCPU 350 450 (±225) 450 (±225) 150 1440 (±720) ±0.01 6267 (J1, J2) 24 IP20 (IP65 optional) 237390 237391 The RH-1FHR5515 is a high-speed robot dedicated for handling of small parts up to 1 kg. Up to 150 picks/min with conveyer tracking including hand open/close are possible. 89 MELFA Robot Systems Powerful controller Every robot system has its own compact, modular robot controller, which contains the CPU and the power electronics for controlling the robot. No matter which Mitsubishi robot you use the programming language and options are always the same. You can add special application functions by inserting expansion option cards in the slots in the controllers. Therefore it is possible, to integrate the controller into different types of networks. The CR750 Controller has already implemented functions like Ethernet- and USB-Connection, Additional Axes Control over SSCNETIII and Tracking Encoder interface as a standard. CR1DA Shipped with robot RP-1ADH/3ADH/5ADH Number of controllable axes Interfaces no. of teaching points Memory no. program steps capacity no. of programs general purpose I/Os External hand open/close inputs/ emergency stop I/Os outputs door switch input 6 robot axes + 2 interpolation axes + 6 independent axes USB, Ethernet, RS232 (all integrated) Max. 13000 Max. 26000 256 Optional 8 1 1 Characteristics/Functions CR750-D CR750-Q + Q172DRCPU RV-2F/4F/4FL/7F/7FL/7FLL//13F/13FL/20F RH-1FHR/3FH/6FH/12FH/20FH 6 robot axes + 2 interpolation axes + 6 independent axes Ethernet, USB, SSCNETIII 39000 13000 78000 26000 512 256 up to 256 up to 8192 8 inputs/8 outputs 1 (redundant) 1 (redundant) Shipped with robot Number of controllable axes Interfaces no. of teaching points Memory no. program steps capacity no. of programs general purpose I/Os External hand open/close inputs/ emergency stop I/Os outputs door switch input Robots teach panel Specifications Compatibility Functions MELFA Robot Systems 9 Characteristics/Functions R32TB R56TB The R56TB teach panel is a multifunctional control and programming terminal for all Mitsubishi Electric F series, SD/SQ series and ADH series robots. Its intuitive user interface makes it easy to control robot movements and perform extensive diagnostics and monitoring functions for users of all levels. All safety-critical functions such as robot movements are assigned to keys. Programming and monitoring functions are accessed and adjusted quickly and easily via the bright 6.5" touchscreen display. 90 R56TB R32TB All Mitsubishi Electric F series, SD/SQ series and ADH series robots Operation, programming and monitoring of all robot functions Read out information, also during operation; program editing with virtual keyboard; display up Read out information, also during operation, to 14 lines of program code; I/O monitoring for up program editing with T9-Key standard, supervising Programming and monitoring to 256 inputs and 256 outputs; service display with of I/Os, display of error alarms, Right-/Left-Hand information on maintenance intervals; error display usage, 36 keys for operation selection with details of the last 128 alarms Software Integrated operating system software with menu-based user interface Menu navigation (language) German, English, French, Italian English, Japanese Monochrome LCD graphic display type/dimensions 6.5" TFT display (640x480 pixels) (24 characters x 8 lines Display technology Touchscreen with backlight LCD with backlight Interfaces USB, Ethernet for connection to the robot controller RS422 for connection to the robot controller Connection Direct connection to the robot controller, cable length 7m Protection rating IP65 IP65 Weight kg 1.25 0.9 Order information Art. no. 218854 214968 For detailed information, please refer to the family catalogues. Low Voltage Switch Gears The complete solution for line and load side Mitsubishi Electric offers the whole line from Air Circuit Breakers over Low Voltage Switchgear to Magnetic Contactors and Thermal Overload Relays. A complete breaker program for complete, allround protection. SUPER AE series air circuit breakers The SUPER AE air circuit breaker family consists of models from 1000 to 6300 A with a broad range of adjustable breaking capacities. At the lower end of the scale the smallest current setting Ir is 125 A, with the AE1000 model. With the AE6300, the maximum possible setting is a full 6300 A. Features include: zz Complete breaker program zz Frame size from 1000 A to 6300 A zz Wide performance range zz Breaking capacity up to 130 kA WSS series moulded case circuit breakers The MCCBs of the Mitsubishi Electric breaker series are amongst the smallest compact circuit breakers in the world with electronic overload indication. The system is based, among other things, on the well-known and proven microprocessor technology. The WSS breaker series meets national and international protection ratings according to VDE, EN, and IEC standards for industrial applications as well as for extended shipping demands. The innovative tripping technology guarantees a high reliability and highest protection. MS-N series magnetic contactors and thermal overload relays Compact, modular extensions and an energysaving design – these are the main requirements set by users of contactors and auxiliary contactors. MS-N meets these requirement plus: zz Easy mounting and wiring zz Easy inspection zz Built-in surge absorber (from S-N50) zz Safety terminal functions The highlights are zz Improvement of electromagnet zz 3 A to 1600 A rated capacity (3- and 4-pole) zz International standard models zz Interchangeable relay unit (thermal type or electronic type) zz Available in fixed and slot-in versions zz Breaking capacity up to 200 kA zz Additional disconnectors available zz Growing power demands zz Optimum overload tripping system zz Additional disconnectors available Low Voltage Switch Gears 10 91 Low Voltage Switch Gears SUPER AE series air circuit breakers (AE-SW series) Type Frame type Rated current In (A) 40 °C Max. rated operational voltage Ue (V) Rated insulation voltage Ui (V) Rated impulse withstand voltage Uimp (kV) Suitable for isolation Category Pollution degree Number of poles Rated current Ir (A) adjustment range at 40 °C Rated current of neutral pole (A) 690 V AC Rated service short-circuit breaking capacity 1 Icu (kA, rms) 400 V AC Ics = Icu = 100 % Rated short-time withstand current (kA rms) Icw Operating cycles 2 (ON/OFF) Low Voltage Switch Gears 10 Connecting terminal Outline dimensions (mm) WxHxD Weight (kg) 1s The development target was based on the features: Mitsubishi Electric offers a really complete range of circuit breakers. zz Simple operation for maximum user-friendliness The World Super AE-SW air circuit family consist of models from 1000 to 6300 A and are available in both 3 and 4 pole versions with fixed or drawout configurations to suit your individual requirements. There are only 3 standard sizes, making planning much easier. zz Flexible installation and customised protection for your systems AE1250-SW AE1600-SW AE2000-SWA AE2000-SW 2 1250 1600 2000 2000 690 1000 12 V B 3 3 4 3 4 3 4 3 4 625–1250 800–1600 1000–2000 625–2000 1250 1600 2000 2000 75 horizontal vertical frontal zz Class leading performance range and extended service life zz Enhanced network support for comprehensive monitoring and control AE2500-SW AE3200-SW AE4000-SWA AE4000-SW 3 2500 3200 4000 4000 690 1000 12 V B 3 3 4 3 4 3 4 3 4 1250–2500 1600–3200 2000–4000 2000– 4000 2500 3200 4000 2000 85 AE5000-SW AE6300-SW 5000 85 130 65 75 100 20000 10000 (3P)/5000 (4P) fixed type V V3 V3 3-pole: 410x340x290 4-pole: 410x425x290 draw-out type 3-pole: 430x300x368 4-pole: 430x385x368 fixed type draw-out type cradle only 41 64 26 51 78 30 41 64 26 — V — — V — V V3 V3 3-pole: 410x475x290 4-pole: 410x605x290 3-pole: 430x435x368 4-pole: 430x565x368 51 78 30 42 65 26 52 79 30 47 70 31 57 84 35 60 92 35 72 113 43 61 93 35 73 114 43 63 95 36 75 116 44 3-pole: 430x439x368 4-pole: 430x569x368 81 99 108 136 49 61 6000 3 4 3 4 2500–5000 3150–6300 2500 3150 65 without rated current 25000 1 Conforms to IEC60947-2, EN60947-2 2 Number of mechanical operating cycles (on/off). 3 Optional 92 AE1000-SW 1 1000 690 1000 12 V B 3 3 4 500–1000 1000 65 Built for the global demands of the 21st century — V — 3-pole: 414x873x290 4-pole: 414x1003x290 3-pole: 480x875x368 4-pole: 480x1005x368 160 233 118 180 256 133 160 233 118 180 256 133 160 240 125 180 263 140 Low Voltage Switch Gears WS series moulded-case circuit breakers The moulded-case circuit breakers of the Mitsubishi Electric breaker series are amongst the smallest compact circuit breakers in the world with electronic overload indication of this kind. The system is based, among other things, on the well-known and proven microprocessor technology. The tripping technology guarantees a high reliability and highest protection. zz 16 A to 250 A in one model size (3- and 4-pole) zz Overcurrent tripping relay unit (thermal type or electronic type) zz Available in fixed and plug-in versions WSS – World Super Series The WSS breaker series meets national and international protection ratings according to VDE, EN, and IEC standards for industrial applications as well as for extended shipping demands. zz Breaking capacity up to 200 kA Specifications Specifications Rated current In max. [A] Rated insulation voltage Ui [V] Number of poles Rated breaking IEC 947-2 capacity EN 60 947-2 [kA] (Icu/Ics) VDE 0660 Dimensions (WxHxD) Specifications Rated current In max. [A] Rated insulation voltage Ui [V] Number of poles Rated breaking IEC 947-2 EN 60 947-2 capacity VDE 0660 [kA] (Icu/Ics) Dimensions (WxHxD) Specifications Rated current In max. [A] Rated insulation voltage Ui [V] Number of poles Rated breaking IEC 947-2 EN 60 947-2 capacity VDE 0660 [kA] (Icu/Ics) Dimensions (WxHxD) Specifications Rated current In max. [A] Rated insulation voltage Ui [V] Number of poles Rated breaking IEC 947-2 EN 60 947-2 capacity VDE 0660 [kA] (Icu/Ics) Dimensions (WxHxD) AC AC (50/60 Hz) 690 V 440 V 400 V mm AC 690 V AC (50/60 Hz) 440 V 400 V mm AC 690 V AC (50/60 Hz) 440 V 400 V mm AC 690 V AC (50/60 Hz) 440 V 400 V mm AC 690 V AC (50/60 Hz) 440 V 400 V mm NF32-SV 32 600 3 — 2.5/2.5 5/5 75x130x68 NF63-SV 63 600 3/4 — 7.5/7.5 7.5/7.5 75/100x130x68 NF63-HV 63 690 3/4 2.5/2.5 10/8 10/8 75/100x130x68 NF125-SGV 125 690 3/4 8/8 36/36 36/36 105/140x165x68 NF125-SEV 125 690 3/4 8/8 36/36 36/36 105/140x165x68 NF125-LGV 125 690 3/4 8/8 50/50 50/50 105/140x165x68 NF125-HGV 125 690 3/4 10/8 65/65 75/75 105/140x165x68 NF125-HEV 125 690 3/4 10/8 65/65 75/75 105/140x165x68 NF125-RGV 125 690 3 — 125/125 150/150 105x165x68 NF125-UGV 125 690 3/4 15/15 200/200 200/200 105/140x240x68 NF160-SGV 160 690 3/4 8/8 36/36 36/36 105/140x165x68 NF160-LGV 160 690 3/4 8/8 50/50 50/50 105/140x165x68 NF160-HGV 160 690 3/4 10/8 65/65 75/75 105/140x165x68 NF250-SGV 250 690 3/4 8/8 36/36 36/36 105/140x165x68 NF250-SEV 250 690 3/4 8/8 36/36 36/36 105/140x165x68 NF250-LGV 250 690 3/4 8/8 50/50 50/50 105/140x165x68 NF250-HGV 250 690 3/4 10/8 65/65 75/75 105/140x165x68 NF250-HEV 250 690 3/4 10/8 65/65 75/75 105/140x165x68 NF250-RGV 250 690 3 — 125/125 150/150 105x165x68 NF250-UGV 250 690 3/4 15/15 200/200 200/200 105/140x240x68 NF400-SEW 400 690 3/4 10/10 42/42 50/50 140/185x257x103 NF400-HEW 400 690 3/4 35/18 65/65 70/70 140/185x257x103 NF1000-SEW 1000 690 3/4 25/13 85/43 85/43 210/280x406x140 NF400-REW 400 690 3 — 125/63 125/63 140x257x103 NF630-SEW 630 690 3/4 10/10 42/42 50/50 140/185x257x103 NF630-HEW 630 690 3/4 15/15 65/65 70/70 140/185x257x103 NF1250-SEW 1250 690 3/4 25/13 85/43 85/43 210/280x406x140 NF630-REW 630 690 3 — 125/63 125/63 140x257x103 NF800-SEW 800 690 3/4 10/10 42/42 50/50 210/280x275x103 NF800-HEW 800 690 3/4 15/15 65/65 70/70 210/280x275x103 10 NF800-REW 800 690 3 — 125/63 125/63 210x275x103 NF1600-SEW 1600 690 3/4 25/13 85/43 85/43 210/280x406x140 93 Low Voltage Switch Gears Specifications Rated current In max. [A] Rated insulation voltage Ui [V] Number of poles Rated breaking IEC 947-2 EN 60 947-2 capacity VDE 0660 [kA] (Icu/Ics) Dimensions (WxHxD) Low Voltage Switch Gears General purpose contactors Compact, modular extensions and an energysaving design – these are the main requirements set by users of contactors and auxiliary contactors. Requirements that the MS-N/T series from Mitsubishi Electric fulfill. zz Safety and speedy terminal functions zz Thermo-plastic improves the barrier strength zz Coil boasts lower coil consumption zz Improvement of Electromagnet (DC electromagnet with AC operation) zz Less noise nor surge from coil Special features: zz Conform to IEC947-4-1, EN-Standards zz Easy mounting and wiring zz Wide range for rated continuous current Ith from 20 A to 1000 A zz Easy inspection ST-20 zz Built-in surge absorber (from S-N50) S-N400 Handling of the contactors S-T10 to S-N65 units can all be mounted on DIN rail (35 mm wide). zz Side clip-on auxiliary contact blocks A variety of auxiliary blocks and optional features are available including: zz Surge absorbers with LED operating indicators zz Standard front clip-on auxiliary contact blocks (4-pole-type and 2-pole-type) Compact arc quenching and magnet layout greatly reduces installation space. zz Surge absorbers (varistor and CR models) zz Mechanical interlocks The coil rating is displayed in a location readily visible even after the unit is installed onto the panel. Contacts are visible when the cover is removed, allowing them to be checked easily. zz Low-level signal front-clip-on auxiliary contact blocks Low Voltage Switch Gears 10 Three-phase motor ratings IEC category AC3 for contactors AC-operated S-T10 S-T12 Contactor DC-operated — SD-T12 AC 380–440 V kW 4 5.5 A 20 20 Rated continuous current Ith 1 NO + 1 NC or Auxiliary contacts (standard) 1 NO or 1 NC 2 NO or 2 NC Thermal overload relays Type Setting range S-T20 SD-T20 7.5 20 1 NO + 1 NC or 2 NO TH-T18KP A 0.1–18 S-T21 SD-T21 11 32 S-T25 SD-T25 15 32 S-T32 SD-T32 15 32 S-N35 SD-N35 18.5 60 S-N50 SD-N50 22 80 S-N65 SD-N65 30 100 2 NO + 2 NC 2 NO + 2 NC — 2 NO + 2 NC 2 NO + 2 NC 2 NO + 2 NC TH-T25KP 0.24–26 TH-N20TAKPCX TH-N60KPCX 12–65 12–65 Three-phase motor ratings IEC category AC3 for contactors AC-operated S-N80 S-N95 Contactor DC-operated SD-N80 SD-N95 AC 380–440 V kW 45 55 A 135 150 Rated continuous current Ith Auxiliary contacts (standard) 2 NO + 2 NC 2 NO + 2 NC S-N125 SD-N125 60 150 2 NO + 2 NC S-N150 SD-N150 75 200 2 NO + 2 NC Thermal overload relays Type Setting range TH-N120KP 34–100 TH-N120TAKP TH-N220RHKP 85–150 65–250 94 TH-N60TAKP A 54–105 S-N180 — 90 260 2 NO + 2 NC S-N220 SD-N220 132 260 2 NO + 2 NC S-N300 SD-N300 160 350 2 NO + 2 NC TH-N400RHKP 85–400 S-N400 SD-N400 220 450 2 NO + 2 NC S-N600 SD-N600 330 800 2 NO + 2 NC TH-N600KP 200–800 S-N800 SD-N800 440 1000 2 NO + 2 NC Low Voltage Switch Gears Thermal overload relays A selection of relays for optimum motor protection characteristics The thermal relay line-up includes the phase failure protection type models (three-element relays). zz An operation indicator makes maintenance and inspection easy. This array of protection characteristics allows you to choose the units suited to your motor protection needs. zz Rated current can be set easily zz 1 NO and 1 NC contact zz Finger protection up to TH-N60KPCX zz Trip-free reset bar zz Convenient reset release (optional) TH-T18KP Contactor relays Contactor relays are designed for use in low voltage control circuit applications. zz Various contact arrangement and long life Our standard contactor relay version is with 5 auxiliary contacts. zz Dust-proof construction With side clip-on and front clip-on configurations available, a maximum of 4 auxiliary contacts are possible. zz Easy wiring (self-rising terminal screws) zz High reliability: By adopting bifurcated moving contacts and by improving the shape of the contacts, contact performance has been made more reliable than ever. zz Different types: Standard, large capacity, overlap contact zz Mountable on 35 mm DIN rails zz Easily visible coil ratings zz Various accessories common with the series S-N contactors (front and side clip-on type additional auxiliary contact blocks, surge absorbers) zz Finger protected types are available (DIN 57106/VDE 0106 Part 100) (Suffix “CX”) 10 Contactor relays DC-operated type Auxiliary contacts SRD-N4CX 4A 4 NO SRD-N4CX 3A1B 3 NO, 1 NC SRD-N4CX 2A2B 2 NO, 2 NC Contactor relays RS-T series AC-operated Contactor DC-operated Auxiliary contacts (standard) SR-T5 5A SRD-T5 5A 5 NO SR-T5 4A1B SRD-T5 4A1B 4 NO + 1 NC SR-T5 3A2B SRD-T5 3A2B 3 NO + 2 NC Low Voltage Switch Gears SR-T5 95 Low Voltage Switch Gears Electronic multi-measuring instruments ME96SS The ME96SS measures and displays all important values of a low voltage/medium voltage power distribution system. By optional plug-in modules, remote I/O’s and open network communication can be added. The remote I/O will be used for monitoring the MCCB or ACB status or can be used for energy counters. zz Compact sizes according to DIN zz Easy to read display and simple to learn operation zz Flexible to use and modular zz expandable zz Conforms to CE standard The ME96SS provides full integration in a CC-Link or Modbus® network and allows therefore energy reduction and optimization controlled by our well-known PLC series. Specifications Display Function keys Memory for Network connection Expandability External power supply Operating conditions Storage conditions Dimensions (WxHxD) Weight Standards Order information ME96SSH-MB ME96SSR-MB LCD, monochrome LCD, monochrome 7 7 Measurements and settings Modbus®/RTU communication CC-Link, digital or analogue I/Os via plug-in module 100–240 V AC (+10 %, -15 %), 50/60 Hz; 75–140 V DC -5–50 °C (average temperature; ≤35 °C per day), 30–85 % humidity (no condensation) -20–60 °C mm 96x96x86 96x96x86 kg 0.5 0.5 EMC: EN61326-1:2006 safety standard: EN61010-1:2001 Art. no. 273870 273871 ME96SSE-MB LCD, monochrome 7 96x96x86 0.5 273872 Plug-in modules Using an optional plug-in module the multimeasuring instrument ME96SS can be connected in open CC-Link networks. They offer different I/Os to display measured data from the electric distribution system or similar. 10 Low Voltage Switch Gears Specifications Analogue outputs Pulse outputs Digital inputs Digital outputs Network connection Suitable measuring instrument Order information ME-4210-SS96 4 2 1 — — ME96SSH-MB, ME96SSR-MB Art. no. 273873 The plug-in module can be simply plugged into the designated space on the back side of the measuring module. ME-0040C-SS97 — — 4 — CC-Link ME-0052-SS98 — — 5 2 — 273874 273895 Measured and displayed can be: zz Measuring of voltage, current, active power, reactive power, apparent power, power factor, and frequency. zz In addition, total of six types of energy (incoming energy, outgoing energy, incoming lag reactive energy, incoming lead reactive energy, outgoing lag reactive energy, and outgoing lead reactive energy) can be measured. 96 zz Using the RS485 interface monitoring of contact input (5 circuits) and power monitoring of output control (2 circuits) can be operated at the same time. zz Status of the breaker (e. g. ON, OFF, tripped, alarm; only useable with AE-SW) zz Measuring of imported and exported energy zz Measuring ranges: IT and TN, 60 V to 750 kV, 5 A to 30 kA, 50 to 60 Hz MES Solutions Effectively optimizing production by directly connecting enterprise systems with the shop floor. MES Solutions The MES interface product group enables direct connection between the MES (Manufacturing Execution System) database and shop floor equipment, without a communication gateway such as a PC. ERP The MES benefits are: Quality management, Scheduling MES Production planning, cost management, inventory management, task management, etc. zz accurate information in real-time through direct utilization of internal device information zz simple system implementation by direct connecting to database(s) MES interface zz no need for PCs and programs, which greatly reduces costs zz improved reliability by changing the gateway PC to a PLC zz no specialists and expensive interfacing software needed [email protected] Shop floor Ethernet zz reduced installation costs zz reduced network load because of trigger executed database communication and not polling data HMI Motion controller CNC EDM MELSERVO CC-Link Inverter Laser processing Industrial robots Eco Master MELSEC System Q MES interface IT module This allows the removal of the usual intermediate layer of PC infrastructure required to process shop floor data. This saves cost, increases security and reduces maintenance requirements. Specifications Module type Communications method Interface general databases MESiT MES interface IT modul Ethernet type 10BASE-T/100BASE-TX Interacts with databases via user-defined jobs (Windows, Linux, Unix ect) Oracle®/SAP, Microsoft® SQL, DB2, DB2/400 Insert, batch insert, update, select, select with delete, select with update, stored procedure SQL commands and count rows delete DB interface function messaging Http, E-mail, TCP, IBM WebSphere MQ, MQTT, JBOSS trigger buffering function The MES module buffers the data and trigger time to internal memory. arithmetic processing Formulas can be applied to data before sending from the MES interface module. program execution function Executes programs in the application server computer Memory capacity 1 CompactFlash card can be installed Internal power consumption (5 V DC) mA 0.93 Dimensions (WxHxD) mm 27.4x98x115 Order information MES-IT module Hardware: Core software incl. Mitsubishi Electric driver and 5 connections to PLC Database connection for SQL Database connection for Oracle Database connection for DB2 Art. no. Additional 5 PLC connections Siemens driver for S7-200, 300, 400, 12000 Mitsubishi Electric MC protocol driver Modbus driver Rockwell driver Omron driver 134930 227387 227390 227391 227392 227388 229481 231543 231544 227395 227397 97 11 MES Solutions The MES Interface IT module provides a direct link from the iQ Platform to enterprise IT systems. Hence any shop floor system using the iQ Platform can communicate directly with high level IT systems. MES Solutions MELSEC System Q MES interface module QJ71MES96 The MELSEC System Q MES module allows users to interface their production control systems directly to a MES database based on Windows technology. Specifications Module type Communications method Interface type general tag function trigger monitor function DB interface trigger buffering function function SQL text transmission arithmetic processing program execution function Memory capacity I/O points Internal power consumption (5 V DC) mA Dimensions (WxHxD) mm Order information QJ71MES96 MES interface module Ethernet 10BASE-T/100BASE-TX Interacts with databases via user-defined jobs Collects device data of the PLCs CPU on the network in units of tags. Monitors the status of conditions (time, tag values, etc.) The MES module buffers the data and trigger time to internal memory. Automatically generates the correct SQL message according to requirements. Formulas can be applied to data before sending from the MES interface module. Executes programs in the application server computer 1 CompactFlash Card can be installed 32 650 27.5x98x90 Art. no. 200698 MES option board for GOT (GT15 and GT16 series) GT15-MESB-48M and GT16M-MESB Specifications By using an MES option card the GT15 and GT16 are able to communicate directly with Windows databases without needing a Gateway-PC. Module type The information collected on the MELSEC System Q PLC is linked by the PLC MES interface module, and the information from existing equipment and 3rd party controllers is linked by the GOT1000 MES interface function. DB interface function The MES interface product series links shop floor equipment and MES information simply, with minimum cost. GT15-MESB48M GT16M-MESB GT15 option card with 48 MB expansion GT16 option card with MES functionality (for memory and MES functionality (for direct direct database connection) database connection) general Interacts with databases via user-defined jobs tag function Collects device data of the PLCs CPU on the network in units of tags. trigger monitor function Monitors the status of conditions (time, tag values, etc.) trigger buffering function The MES module buffers the data and trigger time to internal memory. SQL text transmission Automatically generates the correct SQL message according to requirements. arithmetic processing Formulas can be applied to data before sending from the MES interface module. program execution function Executes programs in the application server computer Order information Art. no. 203473 221369 For GT15 the additional Ethernet communication module GT15-J71E71-100 is required. For GT15 and GT16 a standard CF card up to 2 GB is required MES Solutions 11 MES interface function for GOT (GT27 and GT25 series) GT25-MESIFKEY-1 The MES interface function allows SQL text transmission from a GOT to a database in the server computer connected via the Ethernet, enabling writing GOT’s device values to the database and reading database values to set them to GOT’s devices.This direct communication with the server computer eliminates the need for gateway equipment. Specifications MES interface function general tag function trigger monitor function DB interface trigger buffering function function SQL text transmission arithmetic processing program execution function Order information 98 GT25-MESIFKEY-1 1 license Interacts with databases via user-defined jobs Collects device data of the PLCs CPU on the network in units of tags. Monitors the status of conditions (time, tag values, etc.) The SD memory card in the GOT stores the data and trigger time. Automatically generates the correct SQL message according to requirements. Formulas can be applied to data before sending via the MES function. Executes programs in the application server computer Art. no. 274946 Power Supplies The ALPHA POWERs are convenient power supplies for the 24 V units and other external devices. They are applicable for wall or DIN rail mounting and their dimensions are matched to those of the ALPHA family. Specifications Application Nominal input voltage Output voltage Max. output current Protection Dimensions (WxHxD) Order information The units have an integrated thermal overload protection circuit and a POWER LED. The output voltage is adjustable. ALPHA POWER 24-0.75 ALPHA POWER 24-1.75 Power supply for the 24 V ALPHA base units and external devices 100–240 V AC (45–65 Hz) 24 V DC (+/-1 %) 0.75 A 1.75 A IP20 mm 36x90x61 54x90x61 Art. no. 209029 209030 The power supply modules FX3U-1PSU-5V, FX3UC-1PS-5V and FX5-1PSU-5V are used to reinforce the build-in 5 V DC and 24 V DC power supply of a FX3U/FX3UC main unit. They do not occupy any I/O points and deliver up to 1 A more current for the 5 V system bus (for special function modules). Specifications Up to 5 ALPHA Power units can be installed together for redundant mode operation or connected in parallel for more power. ALPHA POWER 24-2.5 2.5 A 72x90x61 209031 Two FX3U-1PSU-5V units can be installed in parallel for more power. Dimensions (WxHxD) FX3U-1PSU-5V Power supply for the FX3U system bus 100–240 V AC (50/60 Hz) 5 V DC/24 V DC 5 V DC 1 A at 40 °C; 0.8 A at 55 °C 24 V DC 0.3 A at 40 °C; 0.2 A at 55 °C mm 55x90x87 FX3UC-1PS-5V Power supply for the FX3UC system bus 24 V DC (+20 %/-15 %) 5 V DC 1A — 24x90x74 FX5-1PSU-5V Power supply for the FX5U system bus 100–240 V AC (50/60 Hz) 5 V DC/24 V DC 1.2 A at 40 °C 0.3 A at 40 °C 50x90x83 Order information Art. no. 169507 210086 280509 Application Nominal input voltage Output voltage Max. output current Note: The FX3U-1PSU-5V can’t be used with a 24 V base unit! When connecting an input extension module (e.g. FX2N-8ER-ES/UL, FX2N-8ER) to the FX3U-1PSU-5V, supply the power for it from the 24 V DC service power supply of the connected main unit or powered extension unit on the upstream side. Specifications Application Nominal input voltage Output voltage Max. output current Protection Dimensions (WxHxD) Order information The power supply units can be installed in parallel for more power or for redundant mode operation. The units dispose of an adjustable output voltage, a thermal overload protection circuit and a POWER LED. PSU 25 PSU 50 PSU 100 Power supply for all peripheral devices 100–240 V AC (45–65 Hz) 24 V DC 2.5 A 5A 10 A IP20 mm 32x130x115 40x130x115 60x130x152.5 Art. no. 206147 Accessories (PSU 100 or larger) 206148 206149 PSU 200 PSU 200-3 PSU 400-3 380–400 V AC 20 A 20 A 40 A 115x130x152.5 115x130x152.5 139x130x190 208850 208851 208852 Wall mounting adapter PSU-UWA, art. no.: 208853 99 12 Power Supplies The primary switched-mode power supply units PSU are especially applicable for universal usage in batch mechanical engineering. The wide range input and the UL, cUL certifications allow a worldwide application. The 3-phase units supply the full permanent output power at breakdown of one phase. Index Compact PLCs Active data modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 Analog input modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 Analog I/O adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 Analog temperature input adapters . . . . . . . . . . . . . . . . . . . . . 49 Analog temperature input modules . . . . . . . . . . . . . . . . . . . . . 49 Combined analog I/O modules . . . . . . . . . . . . . . . . . . . . . . . . . . 48 Communications adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 Control and display panel/holder . . . . . . . . . . . . . . . . . . . . . . . . 52 Data logger module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 Display modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 Equipment features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 Expandability and functionality . . . . . . . . . . . . . . . . . . . . . . . . . 46 Expandability and power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 Extension adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 FX3G/FX3GE/FX3GC series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 FX3S series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 FX3U/FX3UC series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 FX5U/FX5UC series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 High speed counter and pulse train modules . . . . . . . . . . . . . . 50 Interface adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 Memory cassettes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 Micro controllers ALPHA series . . . . . . . . . . . . . . . . . . . . . . . . . . 40 Positioning modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 Temperature control modules . . . . . . . . . . . . . . . . . . . . . . . . . . 49 The ALPHA2 series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 What components are required for an FX PLC system? . . . . . . 41 Frequency Inverters Comprehensive range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 FR-A741 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64 FR-A770 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65 FR-A800 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 FR-CC2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72 FR-D700 SC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 FR-E700 SC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 FR-F700 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 Internal and external options . . . . . . . . . . . . . . . . . . . . . . . . . . . 73 Low Voltage Switch Gears Electronic multi-measuring instruments . . . . . . . . . . . . . . . . . 96 General purpose contactors . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94 Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95 SUPER AE series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92 The complete solution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91 WS series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93 MELFA Robot Systems Articulated robot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88 Example of a robot system configuration . . . . . . . . . . . . . . . . . 87 F-D and F-Q series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87 Large range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87 Powerful controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90 Robots teach panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90 SCARA robot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89 MES Solutions MES interface function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98 MES interface IT module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97 MES interface module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98 MES option board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98 Optimizing production . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97 Mitsubishi Electric on the Web . . . . . . . . . . . . . . . 102 Modular PLCs CC-Link Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 iQ Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 MELSEC iQ-R Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Analog input modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Analog modules for temperature measurement . . . . . . . . 25 Analog output modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Base units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 100 CPU modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Digital I/O modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 High-speed counter modules . . . . . . . . . . . . . . . . . . . . . . . . 25 Interface modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Power supply modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 System structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 What a system looks like . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 What you need . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 MELSEC L Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 Analog input module for voltages, currents and temperatures . . . . . . . . . . . . . . . . . . . . . . . . . . 38 Analog I/O modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Branch/extension module . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 CPU modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 Digital I/O modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 High-speed counter modules . . . . . . . . . . . . . . . . . . . . . . . . 38 Interface modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 I/O-Link module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 Power supply modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Serial communications adapter . . . . . . . . . . . . . . . . . . . . . . 39 System structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 Temperature control modules . . . . . . . . . . . . . . . . . . . . . . . . 38 What a system looks like . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 What you need . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 MELSEC Safety PLC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 MELSEC System Q . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Analog CT input module . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Analog input modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Analog modules for temperature measurement . . . . . . . . 31 Analog output modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Base units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Combined analog I/O module . . . . . . . . . . . . . . . . . . . . . . . . 29 Digital I/O modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 High-speed counter modules . . . . . . . . . . . . . . . . . . . . . . . . 32 High speed data logger module . . . . . . . . . . . . . . . . . . . . . . 33 Interface modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Interrupt module and high-speed inputs . . . . . . . . . . . . . . 33 Load cell input module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Loop control module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 MES interface module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Multi-function counter/timer module . . . . . . . . . . . . . . . . . 33 NAMUR input module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 PLC CPU modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Power measurement modules . . . . . . . . . . . . . . . . . . . . . . . 32 Power supply modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 System structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Temperature control modules . . . . . . . . . . . . . . . . . . . . . . . . 31 Voltage converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Web server module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 What a system looks like . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 What you need . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 MELSEC WS Safety Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 Overview MELSEC iQ-R series, System Q and L series . . . . . . . 20 Safety relais . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 Networks AS-Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 CANopen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 CC-Link, CC-Link IE Control, CC-Link IE Field and CC-Link Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 DeviceNetTM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 EtherCat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Ethernet interface modules for various network protocols . . 10 J1939 network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 LonWorks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 MELSECNET/H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Modbus®/TCP, Modbus®/RTU . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Profibus DP(V1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Profinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 RS485 multi-protocol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 SSCNETIII/H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Typical distributed control structure . . . . . . . . . . . . . . . . . . . . . . . 9 Power Supplies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99 Remote I/O Modules CC-Link/CC-Link IE Field remote modules . . . . . . . . . . . . . . . . . 13 Data exchange with peripherals . . . . . . . . . . . . . . . . . . . . . . 14 High-speed counter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Open control loop positioning . . . . . . . . . . . . . . . . . . . . . . . . 14 The MELSEC STlite series – scalable I/O solutions for CC-Link, Profibus and Ethernet . . . . 15 Analog I/O modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Bus end module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Digital I/O modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Head stations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Incremental encoder input module . . . . . . . . . . . . . . . . . . . 16 Interface module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Power supply modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Temperature input module . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Up/Down counter module . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 The MELSEC ST series – premium product for process industry . . . . . . . . . . . . . . . . . . . 18 Analog I/O modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Bus power for head station and power feeding module . . 18 Digital I/O modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Head stations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Servo and Motion Systems Components of a MR-J4 servo system . . . . . . . . . . . . . . . . . . . . 74 General overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74 MELSEC Simple Motion modules . . . . . . . . . . . . . . . . . . . . . . . . 85 MELSEC System Q-Motion system modules . . . . . . . . . . . . . . . 86 Motion controller CPUs of MELSEC System QDS and iQ-R . . . . 86 MR-D30 functional safety unit . . . . . . . . . . . . . . . . . . . . . . . . . . 82 MR-J4 servo amplifier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81 MR-J4W2-B/MR-J4W3-B servo amplifier . . . . . . . . . . . . . . . . . 82 MR-JE servo amplifier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80 Positioning modules MELSEC iQ-R . . . . . . . . . . . . . . . . . . . . . . . 84 Positioning modules MELSEC L series . . . . . . . . . . . . . . . . . . . . 83 Positioning modules MELSEC System Q . . . . . . . . . . . . . . . . . . 83 Servo motor features and typical applications . . . . . . . . . . . . . 77 Servo motor specifications and matching amplifiers . . . . . . . 78 Single axis motion controller . . . . . . . . . . . . . . . . . . . . . . . . . . . 84 Stand-alone motion controller . . . . . . . . . . . . . . . . . . . . . . . . . . 86 Software iQ Works . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Life cycle engineering software . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 MAPS – Mitsubishi Electric Adroit Process Suite . . . . . . . . . . . 7 PC data management . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 MX Component . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 MX OPC Server . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 MX Sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 PLC programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 ALPHA – ALVLS (AL-PCS/WIN) . . . . . . . . . . . . . . . . . . . . . . . . . 5 GX Configurator DP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 GX Configurator PN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 GX Works2/GX Works3/GX Works2 FX . . . . . . . . . . . . . . . . . . . . 5 Programming of drive systems . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 FR Configurator/FR Configurator2 . . . . . . . . . . . . . . . . . . . . . . . 6 FX Configurator FP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 MR Configurator2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 MT Works2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Robots programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 RT ToolBox2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Visualisation software – HMI programming . . . . . . . . . . . . . . . . 7 GT Works3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Index 101 Mitsubishi Electric on the Web The Mitsubishi Electric Industrial Automation internet portal The Mitsubishi Electric Automation website MyMitsubishi benefits at a glance zz Newsletter Our website provides a simple and fast way of accessing further technical data and up to the minute details on our products and services. Manuals and catalogues are available in several different languages and can be downloaded for free. The main page is available under https://eu3a.mitsubishielectric.com. The web site is available in more than 10 different languages and the number of languages is still growing. Follow the drop down menu in the upper right corner of the web site to see if your language is already available. As a registered user you have free access to many useful additional services that are not available to the general public. Stay up to date: Subscribers to our email newsletter don’t miss any events or special promotions. Once a month you will receive the latest news from the world of Mitsubishi Electric automation technology. Topics include product news, case studies on applications realised with Mitsubishi Electric products in all fields of automation, trade show dates, events for customers and special offers. zz Additional downloads In addition to brochures, technical catalogues and manuals, MyMitsubishi members can also download the latest software updates and drivers, CAD, GSD and EDS files and copies of product certifications. MyMitsubishi offers numerous free downloads. The European Automation portal MyMitsubishi gives you more Are you interested in news about products and technologies from Mitsubishi Electric for factory and process automation applications? Do you need an address in your area for a local Mitsubishi Electric distributor? Or are you already a customer and need quick access to the latest technical information? You can already find all this and more on our website, but with MyMitsubishi you can find the information you need even faster and more easily and you also get some valuable additional services. Take advantage of MyMitsubishi – it’s your direct channel to Mitsubishi Electric automation technology. How to register Click on the Register Now link on the MyMitsubishi page to display the registration form. Enter a user name and password of your choice and your contact details, then click on the Register button. Shortly after doing this you will receive an email asking you to confirm and complete the registration process. If you ever forget your password just click on the I forgot my password link to have it sent to your registered email address. You are in complete control of how we work with you. You can edit, modify or even delete your registration at any time from within your personal profile. 102 zz Graphics database MyMitsubishi members also have access to our graphics database with product photos, graphics and illustrations from our brochures and catalogues. Always up to date with the Mitsubishi Electric Newsletter. zz Further benefits With MyMitsubishi you have the additional opportunity to use various online utilities such as tools for the selection or configuration of products. Furthermore, you get access to our extensive knowledge base and additional services such as the usage of a download list, the extended product warranty or the option to register your software. Free access to the comprehensive graphics database. Manage your own favorites list. Automation solutions A world of automation solutions Motion control and servos Inverters Robots LV circuit protection Laser machines HMI and GOTs CNC controllers Compact PLCs EDM machines Modular PLCs Mitsubishi Electric offers a wide range of automation equipment from PLCs and HMIs to CNC and EDM machines. A name to trust Since its beginnings in 1870, some 45 companies use the Mitsubishi name, covering a spectrum of finance, commerce and industry. The Mitsubishi brand name is recognized around the world as a symbol of premium quality. Mitsubishi Electric Corporation is active in space development, transportation, semiconductors, energy systems, communications and information processing, audio visual equipment, home electronics, building and energy management and automation systems, and has 237 factories and laboratories worldwide in over 121 countries. This is why you can rely on a Mitsubishi Electric automation solution – because we know first hand about the need for reliable, efficient, easy-to-use automation and control in our own factories. As one of the world’s leading companies with a global turnover of over 4 trillion Yen (over $40 billion), employing over 100,000 people, Mitsubishi Electric has the resource and the commitment to deliver the ultimate in service and support as well as the best products. Global partner. Local friend. European Offices Representatives Russia GEVA Wiener Straße 89 A-2500 Baden Phone: +43 (0)2252 / 85 55 20 Austria Beijer Electronics A/S Lykkegardsvej 17 DK-4000 Roskilde Phone: +45 (0)46/ 75 76 66 Denmark Beijer Electronics SIA Ritausmas iela 23 LV-1058 Riga Phone: +371 (0)6 / 784 2280 Czech Rep. Mitsubishi Electric Europe B.V. Radlická 751/113e Avenir Business Park CZ-158 00 Praha 5 Phone: +420 251 551 470 Spain Mitsubishi Electric Europe B.V. 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Wolweverstraat 22 NL-2984 CD Ridderkerk Phone: +31 (0)180 / 46 60 04 Beijer Electronics Automation AB Sweden Box 426 SE-20124 Malmö Phone: +46 (0)40 / 35 86 00 Mitsubishi Electric Europe B.V. Nijverheidsweg 23a NL-3641RP Mijdrecht Phone: +31 (0) 297250350 Netherlands Mitsubishi Electric Europe B.V. Dubai Silicon Oasis United Arab Emirates - Dubai Phone: +971 4 3724716 UAE Bulgaria AKHNATON 4, Andrei Ljapchev Blvd., PO Box 21 BG-1756 Sofia Phone: +359 (0)2 / 817 6000 UTECO A.B.E.E. 5, Mavrogenous Str. GR-18542 Piraeus Phone: +30 (0)211 / 1206-900 Greece KONING & HARTMAN B.V. Energieweg 1 NL-2627 AP Delft Phone: +31 (0)15 260 99 06 Netherlands Switzerland OMNI RAY AG Im Schörli 5 CH-8600 Dübendorf Phone: +41 (0)44 / 802 28 80 Mitsubishi Electric Europe B.V. ul. Krakowska 50 PL-32-083 Balice Phone: +48 (0) 12 347 65 00 Poland Croatia INEA CR Losinjska 4 a HR-10000 Zagreb Phone: +385 (0)1 / 36 940 - 01/ -02/ -03 MELTRADE Kft. Fertő utca 14. HU-1107 Budapest Phone: +36 (0)1 / 431-9726 Hungary Beijer Electronics AS Postboks 487 NO-3002 Drammen Phone: +47 (0)32 / 24 30 00 Norway Czech Republic AutoCont C.S. S.R.O. Kafkova 1853/3 CZ-702 00 Ostrava 2 Phone: +420 595 691 150 TOO Kazpromavtomatika Ul. Zhambyla 28 KAZ-100017 Karaganda Phone: +7 7212 / 50 10 00 Fonseca S.A. R. João Francisco do Casal 87/89 PT-3801-997 Aveiro, Esgueira Phone: +351 (0)234 / 303 900 Portugal Version check Mitsubishi Electric Europe B.V. Westgate Business Park, Ballymount IRL-Dublin 24 Phone: +353 (0)1 4198800 Kazakhstan OOO “CSC-AUTOMATION” 4-B, M. Raskovoyi St. UA-02660 Kiev Phone: +380 (0)44 / 494 33 44 Mitsubishi Electric Europe B.V. / FA - European Business Group / Gothaer Straße 8 / D-40880 Ratingen / Germany / Tel.: +49(0)2102-4860 / Fax: +49(0)2102-4861120 / [email protected] / https://eu3a.mitsubishielectric.com Art. no. 170021-I / 04.2015 / Specifications subject to change / All trademarks and copyrights acknowledged. Ukraine
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