Solid Door - Appliances Connection

MARVEL FULL OVERLAY PANEL FOR SOLID DOORS
Full Overlay Panel for Solid Doors
Installation Instructions
Wine Cellars
6SWC
6SWCE
61WC
61WCM
66SWCE (2 required)
Beverage Centers
6SBAR
6SBARE
6BAR
6BARM
Beer Dispensers
61HK
Refrigerators/Freezers
61AR
61RF
Ice Machines
6CiM
FULL OVERLAY PANEL INSTALLATION INSTRUCTIONS
STEP 1: WOOD SCREWS REQUIRED
STEP 2: ASSEMBLING DOOR HINGE BUSHING
BRACKETS
1. A #8 pan head wood screw should be used to properly
secure the overlay panel. A total of 10 screws will be
needed for a 3 1/2 inch toe kick or 8 screws for a 4
inch toe kick.
2. Use only pan head screws.
3. DO NOT select a screw that is longer than the wood
thickness at the screw locations.
4. Use recommended pilot holes for the frame material
(see Table A below).
Table A: Pilot Hole Drill Sizes For Wood Screw
Work Material
Wood Screw Size
8
Hardwood
3/32
Softwood
5/64
Disregard if hinges are already attached.
1. Attach the top and bottom door hinge bushing brackets to the door with the 1/4-20 machine screws and a
5/32 inch Allen head driver as shown in Figure 1.
2. Press in the shoulder bushings to the top and bottom door hinge bushing brackets. Make certain that
the shoulder is to the outside of the door as shown in
Figure 2 below.
3. Test fit the door to the unit to make certain door will
hang correctly. The door is hung correctly when the
top of the door is parallel to the top of the unit. Adjustments can be made by loosening the door hinge
bushing brackets machine screws and moving the door
up or down or side to side.
4. Tighten all four machine screws after adjustments have
been made.
5. Remove the door from the unit by removing the unit’s
top hinge set screw and angling the door off of the
bottom hinge pin.
This surface parallel to the unit
(right hand swing door shown).
Shoulder Bushing
Door Hinge
1/4-20 Machine
Screws
Door Hinge
Screw Holes
Door Front
Surface
Figure 1: Typical Top and Bottom Door Hinge Assembly
1
FULL OVERLAY PANEL INSTALLATION INSTRUCTIONS
STEP 3: SELECTING AND PREPARING THE OVERLAY PANEL
Optional for a 4 inch Toe Kick
(To Match Existing Cabinetry
Toe Kick Height)
For a 3.5 inch Toe Kick
(Covers the Entire Door Extrusion)
0.63 Min.
0.75 Max.
0.25 dia x 3/8 Deep Hinge Screw Clearance
Hole. Locate and drill using drill hinge hole
after the door has been aligned to the unit
and when the wood is positioned on the door.
0.63 Min.
0.75 Max.
Mounting Surface
(Non-Face) Side
23.75
17.94
0.25 dia x 3/8 Deep Hinge Screw Clearance
Hole. Locate and drill using drill hinge hole
after the door has been aligned to the unit
and when the wood is positioned on the door.
17.94
5.81
0.73
Top &
Bottom
Mounting Surface
(Non-Face) Side
23.75
5.81
0.73
5.73
5.73
Top Surface
15.16
0.81
Both Sides
15.16
24.58
0.81
Both Sides
24.58
29.81
30.31
Pre-Drilled Pilot Holes
10 Places
See Step 1,
for Drill Size
Pre-Drilled Pilot Holes
10 Places
See Step 1,
for Drill Size
Mounting
Surface
(Non-Face) Side
Mounting Surface
(Non-Face) Side
0.25 dia x 3/8 Deep Hinge Screw Clearance Hole.
Locate and drill using drill hinge hole after the door
has been aligned to the unit and when the wood is
positioned on the door.
Figure 2
Mounting
Surface
(Non-Face) Side
Mounting Surface
(Non-Face) Side
0.25 dia x 3/8 Deep Hinge Screw Clearance Hole.
Locate and drill using drill hinge hole after the door
has been aligned to the unit and when the wood is
positioned on the door.
Figure 3
OPTIONAL LOCK AND KEY
The optional lock and key helps protect your contents from tampering or misuse. The lock and key kit contains a lock cylinder, catch bracket, keys, and an installation nut. Some assembly is required as the lock and key is installed on the front of
the wood frame. See Figures 2 and 3 above for lock and key installation dimensions.
2
FULL OVERLAY PANEL INSTALLATION INSTRUCTIONS
STEP 4: DETERMINING DOOR SWING
The door you received is for a right hand swing unit. If the
unit is to be changed to a left hand swing door, pre-drilled
striker plate holes are in place on the backside of the door
on both ends (see Figure 3). No additional drilling is necessary to mount the striker plate when you reverse the door
swing. Just unscrew the striker plate from the location it is
mounted to for right hand swing and then mount the striker
plate at the end opposite of its previous location with the
existing screws.
If your door has an inner door liner with formed in shelves,
it will need to be turned around for use in the left hand
swing. Using a small, flat blade screwdriver, pop the plastic screw covers up to access the Phillips screws that secure
the formed door liner to the door. Using a Phillips screwdriver, remove the Phillips screws that secure the formed
door liner to the door. Rotate the formed door liner 180
degrees, line up the mounting holes in the door liner with
the mounting holes on the door. Use the existing fasteners
and plastic screw caps to secure the formed door liner to
the door. Your door swing conversion is complete.
Holes for screws to mount striker
plate are already pre-drilled at
factory.
New Door Bottom
for Left Hand Swing
Door
Striker Plate for Plunger Light
Switch
Figure 4: Striker Plate Hole Location
3
Remove the nameplate for the glass door by gently pulling
it up and away from the glass surface. Relocate the nameplate using the supplied nameplate locator (part number:
41006022).
2.38
Figure 5: Nameplate Locator
FULL OVERLAY PANEL INSTALLATION INSTRUCTIONS
STEP 5: ATTACHING THE OVERLAY PANEL TO THE
DOOR (WITH THE LOCK AND KEY FEATURE)
Lock Cam
Lock Body
Phillips
Screw
Key
Lock
Extension
Door
Wood
Panel
Door
Gasket
Lock Retainer Nut
Figure 6: Lock Installation Detail
NOTE: Two (2) brass lock extensions are
supplied with the Marvel Door Lock. The
longer one is for 3/4 inch thick panels,
and the shorter one is for 5/8 inch thick
panels.
1. If the door is attached to the unit, remove it by unscrewing the top Allen head set screw at the top hinge.
Remove the door by angling the door off of the bottom
hinge pin.
2. Install the supplied lock body into the wood panel.
The lock and key assembly is supplied with your unit.
Secure the lock body by using the supplied 15mm
lock retaining nut and screwing it on the lock body’s
threaded section. Make sure that the lock’s set slot is
vertical, then tighten the 15mm nut with a 15mm deep
well socket.
3. Peel back door gasket to provide access to the screw
holes used to mount the wood frame and the hole for
the lock’s extension section at the top of the door.
4. Set the wood frame flush to the front of the door in the
desired location. Clamp wood frame to the door if
necessary. Check to see that the back of the lock in the
wood frame lines up with the hole in the door.
5. Insert the wood screws through the back of the door
into the pilot holes in the wood frame and tighten.
6. Assemble the door lock’s Phillips screw, lock extension
and lock cam and mount them to the back of the lock
body. The cam is to be oriented vertically, then tighten
the Phillips screw to secure the lock assembly.
7. Reinstall the door gasket by pressing into door channel. Make certain the corners are inserted fully. Insert
the key into the lock and make sure the lock operates
properly.
8. Install the door to the unit. Use the supplied plastic
washers as shown in Figure 7.
9. Realigning the door may be necessary. Any final door
adjustments can be made using a 1/8 inch Allen head
driver to adjust the door’s hinges (see Figure 8).
10. Attach the door light striker plate as shown using the
5/16 inch Hex or Phillips head screws provided. Make
certain the light is able to turn on and off when the
door is opened and closed.
11. Attach the door to the unit by reversing steps number 1
above.
12. Insert the key into the lock and verify that the lock cam
works properly with the catch bracket on the cabinet
front.
4
FULL OVERLAY PANEL INSTALLATION INSTRUCTIONS
STEP 5: ATTACHING THE OVERLAY PANEL TO THE
DOOR (WITHOUT THE LOCK AND KEY FEATURE)
1. If the door is attached to the unit, remove it by unscrewing the top Allen head set screw at the top hinge.
Remove the door by angling the door off of the bottom
hinge pin.
2. Peel back door gasket to expose the screw holes.
3. Set the overlay panel flush to the front of the door in
the desired location. Clamp overlay panel to the door
if necessary.
4. Insert the wood screws through the back of the door
into the pilot holes in the overlay panel and tighten.
5. Reinstall door gasket by pressing into door channel.
Make certain the corners are inserted fully.
6. Install the door to the unit. Use the supplied plastic
washers as shown in Figure 7.
7. Realigning the door may be necessary. Any final door
adjustments can be made using a 5/32 inch Allen
head driver to adjust the door’s hinge bushing brackets
(see Figure 8).
8. Attach the door light striker plate as shown using the
Hex or Phillips head screws provided. Make certain the
light is able to turn on and off when the door is opened
and closed.
9. Attach the door to the unit by reversing step number 1
above.
Magnetic Door
Gasket
0.38 dia Clearance
CAUTION
Door can become
disengaged if washers
are not installed.
2 Nylon Hardware
Components at
Top Hinge
0.625 OD x 0.218 ID
Washer
Shoulder Bushing
Door Hinge Bushing
Bracket
Overlay Panel
Top Hinge Corner
CAUTION
Door can become
disengaged if washers
are not installed.
Refrigerator
Door
Overlay Panel
Holes for Screws
8 Holes
Door Hinge Bushing
Bracket
Shoulder Bushing
0.75 OD x 0.443 ID
Washer
CAUTION
Door may not swing
properly if all nylon
components are not
installed as shown.
Rear of Door
0.75 OD x 0.257 ID
Washer
Bottom Hinge Corner
Figure 7
5/32 inch Allen Head Screws for Door Hinge
Bushing Bracket Adjustment
Door Hinge Bushing Bracket
Adjustment Screws
Attached Overlay
Panel
5
Light Door Striker
Bottom of Door
Figure 8
3 Nylon Hardware
Components at
Bottom Hinge
NOTES
6
www.lifeluxurymarvel.com
Marvel Industries
P.O. Box 997
Richmond, IN
47375-0997
800.428.6644
An AGA Company
41007918 Rev E
10.30.07
All specifications and product designs subject to change without notice. Such revisions do not entitle
the buyer to corresponding changes, improvements, additions, replacements or compensation for
previously purchased products.