Demco | 950 BUSHEL | grain cart assembly

01/04
AG20022 Rev 1
DOING OUR BEST TO PROVIDE YOU THE BEST
GRAIN CART
800/950 BUSHEL
OPERATORS MANUAL
READ complete manual CAREFULLY
BEFORE attempting operation.
ASSEMBLY
CALIBRATION
OPERATION
REPLACEMENT PARTS
DEMCO ï Dethmers Mfg. Co. ï 4010 320th St. ï P.O. Box 189 ï Boyden, IA 51234
PH: (712) 725-2311 ï Toll Free: 1-800-543-3626 ï FAX: 1-800-845-6420
www.demco-products.com
Page 1
INTRODUCTION
Thank you for purchasing a Demco Grain Cart. We feel you have made a wise choice and hope you are completely
satisfied with your new piece of equipment. Proper care and use will result in many years of service.
WARNING:
TO AVOID PERSONAL INJURY OR DEATH, OBSERVE FOLLOWING
INSTRUCTIONS:
Ensure that anybody present is clear before applying power to any machinery used in
conjunction with grain cart or when moving grain cart.
Never allow anyone in, near, or on grain cart during transporting or unloading of grain.
Moving grain is dangerous and can cause entrapment, resulting in severe injury or death
by suffocation.
Do not exceed 20 miles per hour when towing grain cart.
GENERAL INFORMATION
1. Unless otherwise specified, high-strength (grade5) (3
radial-line head markings) hex head bolts are used
throughout assembly of this piece of equipment.
3. When placing a parts order, refer to this manual for proper
part numbers and place order by PART NO. and DESCRIPTION.
2. Whenever terms "LEFT" and "RIGHT" are used in this
manual it means from a position behind wagon box and
facing forward.
4. Read assembly instructions carefully. Study
assembly procedures and all illustrations before you begin
assembly. Note which parts are used in each step. This
Table of Contents
unit must be assembled in proper sequence or complicaGeneral information and Bolt Torque ................................... 2
tions will result.
Safety Sign Locations ....................................................... 3-4
Axle Assembly and Parts Breakdown ................................. 5
Torque Specifications
Track Axle Assembly and Parts Breakdown ....................... 6
Auger Assembly and Parts Breakdown ............................... 7
Torque figures indicated are valid for non-greased or nonWeasler Modular Clutch Assembly and Parts Breakdown . 8
oiled threads and heads unless otherwise specified. TherePTO Drive Assembly and Parts Breakdown ....................... 9
fore, do not grease or oil bolts or capscrews unless otherHydraulic Drive Assembly and Parts Breakdown ............... 9
wise specified in this manual. When using locking
Grain Cart Assembly and Parts Breakdown ................... 10-11
elements, increase torque values
950 Bushel Extensions Assembly and Parts Breakdown .. 12
by 5%.
Hydraulics Assembly and Parts Breakdown ...................... 13
Lighting Assembly and Parts Breakdown .......................... 14 * GRADE or CLASS value for bolts and capscrews are
Scale Option and Parts Breakdown ................................... 15 identified by their head markings.
Scale Assembly and Parts Breakdown for Tracks ............. 16
Dial Indicator Assembly and Parts Breakdown .................. 17
Door Lift Assembly and Parts Breakdown ......................... 18
GRADE-2
GRADE-5
GRADE-8
Window Assembly and Parts Breakdown .......................... 18
Maintenance, Grease and Lube ......................................... 19
Grain Cart Checklist .......................................................... 20
BOLT TORQUE DATA FOR STANDARD
NUTS, BOLTS, AND CAPSCREWS.
CLASS 8.8 CLASS 9.8 CLASS 10.9
Tighten all bolts to torques specified in chart unless otherwise noted. Check tightness of bolts periodically, using bolt
chart as guide. Replace hardware with same grade bolt.
NOTE: Unless otherwise specified, high-strength Grade 5
hex bolts are used throughout assembly of equipment.
8.8
Bolt Torque for Metric bolts *
ìAî
6
7
8
10
12
14
16
18
20
22
24
CLASS 8.8
lb-ft (N.m)
9
(13)
15
(21)
23
(31)
45
(61)
78 (106)
125 (169)
194 (263)
268 (363)
378 (513)
516 (699)
654 (886)
9.8
10.9
Bolt Torque for Standard bolts *
CLASS 9.8 CLASS 10.9
lb-ft
(N.m) lb-ft (N.m)
10
(14)
13
(17)
18
(24)
21
(29)
25
(34)
31
(42)
50
(68)
61
(83)
88
(118)
106 (144)
140
(189)
170 (230)
216
(293)
263 (357)
--364 (493)
--515 (689)
--702 (952)
--890 (1206)
“A”
1/4”
5/16”
3/8”
7/16”
1/2”
9/16”
5/8”
3/4”
7/8”
1”
Page 2
GRADE 2
lb-ft (N.m) lb-ft
6
10
20
30
45
70
95
165
170
225
(8)
(13)
(27)
(40)
(60)
(95)
(130)
(225)
(230)
(300)
9
18
30
50
75
115
150
290
420
630
GRADE 5GRADE 8
(N.m) lb-ft (N.m)
(12)
(25)
(40)
(70)
(100)
(155)
(200)
(390)
(570)
(850)
12
(16)
25
(35)
45
(60)
80
(110)
115 (155)
165 (220)
225 (300)
400 (540)
650 (880)
970 -(1310)
SAFETY SIGN LOCATIONS
Types of safety sign and locations on equipment are shown in illustration below. Good safety
requires that you familiarize yourself with various safety signs, type of warning, and area or
particular function related to that area, that requires your SAFETY AWARENESS.
#1
#2
#6
#5
#7
#3
#4
#14
#8
#1 DANGER #2 DANGER #3 WARNING #4 WARNING #5 DANGER #6 DANGER #7 WARNING -
Do not enter grain tank when auger is running!
Keep off ladder while machine is being moved or in operation!
Read and understand the operatorís manual!
Keep hands and clothing away from moving parts!
Never play in or on grain! Farm safety just 4 kids!
Electrocution can occur without direct contact with power lines !
Read manual, keep all shields in place, cleaning or clearing
a clogged machine, keep hands, feet, and clothing away,
do not stand or climb on machine, no riders!
#8 WARNING - Avoid bodily injuries from hydraulic oil under pressure.
Page 3
SAFETY SIGN LOCATIONS
Types of safety sign and locations on equipment are shown in illustration below. Good safety
requires that you familiarize yourself with various safety signs, type of warning, and area or
particular function related to that area, that requires your SAFETY AWARENESS.
#11
#10
#9
#12
#13
# 9 DANGER - This decal is on pto shaft, Guard is missing do not operate!
#10 DANGER - Pinch- point keep hands and clothing away from moving parts!
#11 WARNING - Keep all persons and objects clear while any part of
this machine is in motion!
#12 DANGER - Electrocution can occur without direct contact with power lines!
#13 DANGER - Rotating driveline!
Decal order number
#14 WARNING - Do not exceed 20 MPH when towing Grain Cart
#15 Decal KitDecals #1 - #14 are available as a kit.
AG21064
Page 4
AXLE ASSEMBLY
* NOTE: The 3/4î stud must be driven out and replaced with the
1î stud when duals are mounted on the hub of the grain cart
NOTE: The long fixed axle (item #2 & #2a) must be used with
dual rims and tires.
950 Axles
1
Please order replacement parts by PART NO. and DESCRIPTION.
Painted Parts are available in Red or Green. Add -10 behind
the part number for red, -20 behind the part number for green,
and -30 behind the part number for black.
9
8
2
15
6
19
18
23
20
16
3
*Duals Only
17
14
13
12
22
21
10
11
4
7
1a
800 Axles
2a
*Duals Only
3a
7a
REF.
NO.
1.
1a.
2.
2a.
3.
3a.
4.
6.
7.
7a.
8.
9.
10.
11.
12.
13.
14.
15.
*16.
17.
18.
19.
20.
21.
22.
23.
-
4
Page 5
PART
NO.
QTY. DESCRIPTION
11174-30 1
Fixed 120î Axle (950)
09668-30 1
Fixed 120î Axle (800)
11428-30 1
Fixed Axle for Duals only (950)
11580-30 1
Fixed Axle for Duals only (800)
11175-30 1
Adjustable Axle (950)
09684-30 1
Adjustable Axle (800)
09206-30 2
Axle Insert
09204
2
Axle Spindle
11712-30 2
Axle Clamps (950)
09214-30 2
Axle Clamps (800)
04836
2
5/8î-11 UNC x 7î Hex Head Bolt
02587
2
5/8-11 UNC Nylon Insert Locknut
11613
8
1/2î-13 UNC x 2-1/2î Hex Head Bolt (Gr. 8)
02178
8
1/2î-13 Nylon Insert Locknut
09445
1
2î-12 UNF Castle Nut
09444
1
2-1/16î ID x 4î OD x 1/4î Washer
09446
1
3/8î x 3î Cotter Pin
07861
Replacement 3/4îNF x 2-3/4î Stud Bolt
10827
Replacement 1îNF x 4î Stud (Duals ONLY)
11295
Replacement 3/4îNF x 2-3/4î Stud (35.5 x 32 only)
5540
2
Hub Assembly(Includes items16-22)
09448
1
Outer Bearing Race (HM212011)
09450
1
Outer Bearing (HM 212049)
09449
1
Inner Bearing (HM 218248)
09452
1
Inner Grease Seal (CR43771)
09447
1
Inner Bearing Race (HM218210)
09451
1
Dust Cap
04305
4
5/16-18 UNC x 1/2î Hex Head Bolt (Gr.5)
07435
20
3/4î-16 UNF Lug Nut
---20
1î-16UNF Lug Nut w/ washer (Incl.with10827 stud bolt)
TRACK AXLE ASSEMBLY
6
2
10
1
7
10
7
7
2
2
10
11
3
7
9
6
2
11
4
7
5
REF.
NO.
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
PART
NO.
10938-30
10939-30
10940
10945-30
10946-95
11094
00254
01253
11097
11098
11099
QTY.
1
4
4
2
4
1
24
8
16
24
8
DESCRIPTION
Track Axle
Axle Mounting Plates
Weigh Bar
Axle End Cap
Locking Tab (plated)
Tracks (1 pair)
1/2î Spring Lockwasher
1/2îNC X 2.00î Hex Head Bolt (Gr. 5)
3/4îNC X 2.00î Hex Head Bolt (Gr. 8)
3/4îNC Hex Nut (Gr. 8)
3/4îNC X 5.00î Hex Head Bolt (Gr. 8)
Please order replacement parts by PART NO. and DESCRIPTION.
7
8
* NOTE: Refer to OmnitracÆ owner/parts manual for proper
maintenence and operation of the tracks on this grain cart.
Page 6
AUGER ASSEMBLY
NOTE: Be sure to check
and lubricate the inner gate
when doing the maintenance on page 19 or every
20 hours.
29
30
36
38
31
35
34
31
29 40
32
30
35
25
38
28
10
11
38
33
9
38
14
13
12
11
10
37
Lower auger
shown here
for clarity
14
15
NOTE: Be sure to check
and lubricate the slide gate
guide rods when doing the
maintenance on page 19.
16
18
26
7
39
22
27
23
19
25
24
6
25 4
5
10
3
8
17
21
20
24
25
1
2
38
REF.
NO.
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
REF.
NO.
20.
21.
22.
23.
24.
25.
26.
27.
28.
29.
30.
31.
32.
33.
34.
35.
36.
37.
38.
39.
40.
PART
NO.
QTY.
DESCRIPTION
11100-?
1 Outer Auger Tube
11134-30
1 Outer Auger Flighting
10634
1 Flange Bearing
09168
4 Upper Auger Spring
01922
1 1-1/2î-12 UNF Hex Nut w/ Set Screw Hole
01923
1 1/4î Socket Hd. Cup Point Set Screw x 1/4î
00789
1 3/8î-16 UNC x 3/8î Socket Head Set Screw
01338
4 1/2îNC x 4-1/2î Hex Head Bolt (Gr. 5)
10607
1 Gear Box
01254
12 1/2î-13 UNC x 1-1/2î Hex Head Bolt (Gr.5)
00084
4 1/2î Lockwasher
10623-30
1 Lower Drive
10613-30
1 Lower Auger Flighting
09203
2 Slide Rod
00523
2 3/8î-16 UNC x 1-1/4î Hex Head Bolt (Gr.5)
02592
2 3/8î-16 Nylon Insert Locknut
04205
1 5/8î-11 UNC x 5î Hex Head Nut (Gr.8)
02587
1 5/8î-11 UNC Nylon Insert Locknut
09185
1 2î Hanger Bearing
PART
NO.
QTY.
DESCRIPTION
00482
2 1/2î- 13UNC x 1-3/4î Hex Head Bolt (Gr. 5)
09195-30
1 Hanger Bearing Mount
10624-30
1 Hanger Bearing Plate
07412
1 1-1/4î-12 UNF Jam Nut
00085
6 1/2î Flatwasher
02178
11 1/2î-13 UNC Nylon Insert Locknut
10618-30
1 Male Auger Connection
10604-30
1 Gauge Rod
10602-30
1 Inner Door
03738-95
2 1î Dia. x 3î Cylinder Pin
00116
4 5/32î x 1-1/2î Cotter Pin
05195
2 Straight Hyd. Ftg. 3/8î MPT x 3/8î JIC
09930-30
1 2-1/2î Cylinder x 30î Stroke
5584
Hydraulic Cylinder Seal Repair Kit (not shown)
00083
1 1/2î-13 UNC Hex Head Nut
05191
2 36î Hydraulic Hose
09172
2 3/8î JIC Bulkhead Elbow Ftg. W/Nut
09741-30
1 Adjustable Cylinder Clevis End
11103-30
1 Auger Rest Bracket
04642
5 Grease Zerk
05089
1 1 1/4î Machine Washer NR
05215
1 3/8î MPT x 3/8î FPT Hyd. Elbow Fitting
Please order replacement parts by PART NO. and DESCRIPTION.
Painted Parts are available in Red or Green. Add -10 behind the
part number for red and -20 behind the part number for green.
Page 7
10874
09512
10873
09512
REF.
NO.
1.
2.
3.
PART
NO.
11658
09512
10873
10874
Page 8
QTY.
2
1
1
DESCRIPTION
Complete 7.00î Clutch Assembly
Replacement Friction Disc
Replacement Separator Plate
Replacement Spring
PTO DRIVE ASSEMBLY
REF.
NO.
1.
2.
3.
PART
NO.
11036
11037
11038
QTY.
DESCRIPTION
1 PTO Inner Guard
1 PTO Outer Guard
2 Cross and Bearing for 800 & 950 Grain Cart
1
2
3
HYDRAULIC DRIVE ASSEMBLY
REF. PART
NO.
NO.
1.
05197
2.
11219
3.
02178
4.
11225
5.
11217
6.
05256
7.
00967
8.
01253
9.
11221-30
10.
11218
11.
05198
12.
11220
13.
11216
QTY.
2
2
8
2
1
2
4
4
1
1
2
1
2
DESCRIPTION
Quick Coupler (1/2î FPT with male tip)
Hydraulic Hose
1/2î-13 UNC Nylon Insert Locknut
Hydraulic O-Ring Fitting (Pump to Hose)
Hydraulic Motor
3/8îNC X .50î Socket Head Set Screw
1/2î-13 UNC x 1.25î Bolt Gr.5)
1/2î-13 UNC x 2.00î Bolt (Gr.5)
Hyd. Motor Mounting Plate
Universal Joint with Clutch
Rubber Quick Coupler Cover
Drive Shaft For Hyd. Drive
Adapter Union (.50 MPT X .75 FPT)
3
12
7
9
8
10
6
Please order replacement parts by PART NO. and DESCRIPTION. 5
4
2
13
11
1
Operation
NOTE: IN ORDER TO MOUNT PLATE #9;
FOUR .56 DIA. HOLES WILL NEED TO BE
DRILLED THROUGH THE BEARING PLATE AS
SHOWN
ï Make sure the hydraulic motor is connected to
the tractorís priority port.
ï The hydraulic return line should free-dump
directly into the reservoir.
Page 9
GRAIN CART ASSEMBLY
1
1
For Extension Breakdown See Page 12
46
2
47
4
For Window
Installation See
Page18
33
44
47
31
32
5
60
59
64
66
26
6
39
58
63
23
57
61,62
11
8
12
39
10
52
24
17
28
57
21
64
74
76
27
47
22
7
53
68
25
45
3
8
44
20
46
74
45
46
47
55
47
12
9
49
50
13
69
10
48
15
69
51
16
10
75
For Dial Indicator
Installation See
Page 17
53 75
54 55
14
53
18
17
43
5455
17
16
19
53
56
54 55
54
55
58
67
LOADING AND UNLOADING GRAIN
WARNING: BE CERTAIN ALL POWER
IS OFF WHEN CONNECTING PTO OR
HYDRAULIC LINES TO TRACTOR
ï Connect Grain Cart to tractor using a good quaility
hitch pin. Attach a safety chain.
ï Attach power take-off shaft to tractor. Check tractor
drawbar and adjust to allow clearance.
ï Raise jack stand and place to rear storage
position.
ï With the gate indicator in the closed position, fill the
box with grain.
ï With the PTO disengaged, extend auger.
ï Start PTO at a slow rate of speed until the upper
and lower drives are engaged.
ï Increase PTO speed and open the inner gate
halfway. When grain begins to flow, open gate to
full position.
ï Make sure no debris is in the grain cart.
ï Once grain stops flowing, return gate to closed
position.
ï Attach hydraulic lines to tractor.
ï Never exceed 1000 RPM on the system.
ï Connect lighting hook-up to tractor.
Page 10ï
Never fill grain cart unless inner gate is closed.
REF.
NO.
1.
2.
3.
4.
5.
6.
57
7.
38 8.
9.
10.
For Auger Breakdown See Page 7
11.
12.
13.
47
14.
71
15.
For Hydraulics Breakdown
16.
See Page 13
17.
70
18.
19.
57
20.
34 35
21.
22.
23.
44 31
24.
25.
36
37
26.
35
68
27.
28.
41
29.
72
30.
For Lighting
73
31.
29
Parts
32.
30
Breakdown
33.
34.
See Page
35.
14
For Door
36.
Lift Break37.
--.
down See
38.
Page 18
39.
40.
For Axle Breakdown See Pages 5-6
--.
--.
--.
--.
--.
Please order replacement parts by PART
41.
40
NO. and DESCRIPTION.
42.
Painted Parts are available in Red or
43.
Green. Add -10 behind the part number 44.
45.
for red and -20 behind the part number
46.
for green.
47.
48.
49.
50.
NOTE: Torque lugnuts to 500 ft/lbs and inflate 51.
tires to specified amount on the tire. Check 52.
53.
Weekly.
42
54.
55.
56.
57.
ï Disengage PTO and allow it to come to a complete
58.
stop. Auger is now ready to fold to stored position.
59.
DO NOT PULL THE GRAIN CART UNLESS THE
60.
61.
AUGER IS IN THE STORED POSITION.
62.
63.
ï Never fold or extend auger unless PTO is com
64.
pletely stopped.
65.
66.
ï Never engage auger when system is moving at a
67.
68.
high rate of speed.
69.
70.
ï Never do maintenance work or service cart while the
71.
tractor is running.
72.
73.
74.
75.
Page 11 76.
GRAIN CART ASSEMBLY AND OPERATION
PART
NO.
QTY.
DESCRIPTION
03159
2 Square Cap Plug
10621-30
1 Ladder
10609-30
1 PTO Shaft Guard Step
10595-?
1 Undercarriage/Box for 950 Grain Cart
11513-?
1 Undercarriage/Box for 800 Grain Cart
07310
2 Rubber Grommet for Window
07276
2 Window
10612
1 Drive Shaft for 950 BU Grain Cart
10622
2 5/16î x 5/16î x 2-3/4î Key
09163-30
1 Category 4 Forged Hitch Base
09164-30
1 1-1/4î Clevis InsertW/3/4î x 6î Gr.8 Bolt &Nut
10813-30
1 Pintle Ring Mount
11698
2 7/8î x 5 1/2î Hex Head Bolt Gr. 8
10814
1 Hitch Pin
09219-30
1 7000# Sidewind Jack with Mount
10610-30
1 Front Safety Shield
10611-30
2 Rear Safety Shield
10633
3 35mm 4-Bolt Flange Bearing
10617-30
1 Bearing Mount for Drive Shaft
10615
1 Universal Joint
10658-30
1 Pointer Assy.
10659-30
1 Dial Indicator Plate
10660-30
1 Pointer Mounting Plate
10661-30
1 Pointer Brkt Assy.
10673
2 Tension Spring for Pointer
10080
1 Cable For Pointer
10631-30
1 Folding Pin
10637-30
1 Door Lift Channel
10620-30
1 Lower Outside Door
10629-30
1 Door Lift Wheel
11525-30
1 Door Lift Mount
03738-95
2 1î x 3î Cylinder pin
09930-30
1 Hydraulic Cylinder
09741-30
1 Adjustable Cylinder End
09198-30
1 Folding Cylinder Mount
07412
2 1-1/4î Jam Nut
11102
1 Auger Discharge Rubber Boot
10032
1 Left Ag Light
10033
1 Right Ag Light
09437
1 4î Sealed Beam Light
61681
7 1î Anti-Skid Tape
9445208
2 Single Wheel (30.5L x 32 24 ply Tire)(Rim Incl.)
10401-56
2 VA27 x 32 Rim
9445204
2 Single Wheel (30.5L x 32 12 ply Tire)(Rim Incl.)
09381-56
2 DW27A x 32 Rim
-2 Dual Wheel (520/85R-38 Tire)(Rims Incl.)
10830
4 Dual Rim
11565-30
2 Light Mount
07435
20 3/4î-16 UNF Lug Nut
10816-30
1 Bearing Mount
00116
5 5/32î x 1-1/2î Cotter Pin
00059
12 3/8î Flatwasher
00523
6 3/8î x 1-1/4î Hex Bolt (Gr. 5)
02592
27 3/8î Nylon Insert Locknut
05047
16 3/4î-10UNC x 2-1/2îHex Head Bolt (Gr. 5)
00492
16 3/4î Flatwasher
02961
16 3/4î-10UNC Nylon Insert Locknut
09454
2 1î-14 UNF x 6-1/2î Hex Head Bolt (Gr. 8)
09455
2 1î -14 UNF Stover Locknut
01254
18 1/2î x 1-1/2î Hex Head Bolt (Gr. 5)
00085
20 1/2î Flatwasher
02178
18 1/2î Nylon Insert Locknut
05103
1 5/8î x 3-1/2î Hex Head Bolt (Gr. 5)
00907
22 3/8î x 1î Hex Head Bolt (Gr. 5)
05256
4 3/8î-16 UNC x 1/2î Socket Head Set Screw
02772
4 1/4î Nylon Insert Locknut
10277
1 Electrical Plug Holder
10241
1 Ownerís Manual Cannister
10242
1 Ownerís Manual Cannister Bracket
10666
1 1-3/4î PTO Shaft
04055
4 1/4î x 1î Hex Head Bolt (Gr. 5)
00639
8 1/2î x 1-1/2î Set Screw w/00640 Jam Nut
00214
2 1/4î Flatwasher
02587
1 5/8î Nylon Insert Locknut
11568-30
2 Light Mount Reciever
10678
2 7/8î Nylon Insert Locknut
11104-30
2 Auger Chute Mounting Strip
11105-30
2 Auger Chute Mounting Strip
00639
4 1/2î x 1 1/2î Square Head Bolt
00209
4 3/8î x 1î Square Head Bolt
02990
14 5/16î x 1î Hex Head Bolt
02802
14 5/16î Nylon Insert Locknut
00004
22 5/16î Flatwasher
800 & 950 EXTENSION ASSEMBLY
3
11
2
12
9
6
5
13
10
11
950 Grain Cart
5
8
12
9 7
4
3
5
9
8
9 7 6
8
1
8
4
18
17
15
19
16
18
17
19
19
800 Grain Cart
18
14
950 Extension Parts List
REF.
NO.
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
PART
NO.
QTY.
DESCRIPTION
10625-30
1 Front Extension
10630-30
1 Rear Extension
10626-30
2 Left Extension
10627-30
2 Right Extension
10758
8 Side Hinge
10759
4 Front & Rear Hinge
00004
80 5/16î Flatwasher
01263
92 5/16î x 3/4î Hex Hd. Bolt Gr. 5
02802
98 5/16î Locknut
10668-30
1 Cross Angle Brace
00907
2 3/8î X 1î Hex Head Bolt (Gr. 5)
02592
2 3/8î Nylon Insert Locknut
02990
6 5/16î x 1î Hex Head Bolt Gr. 5
800 Extension Parts List
REF. PART
NO.
NO.
QTY.
DESCRIPTION
14. 11510-30
1 Front Extension
15. 11511-30
1 Rear Extension
16. 11512-30
1 Left Extension
17.
00004
16 5/16î Flatwasher
18.
01263
20 5/16î x 3/4î Hex Hd. Bolt Gr. 5
19.
02802
20 5/16î Locknut
Please order replacement parts by PART NO. and DESCRIPTION.
Page 12
HYDRAULIC PARTS AND ASSEMBLY
Item #8 is on opposite
side of fittings inside box
10
16
18
15
1 3 2
5
11
6
REF.
NO.
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
PART
NO.
05198
05197
05831
05840
00914
02592
09171
05191
03743
05215
QTY.
4
4
4
2
3
3
4
2
2
2
7
5
11
17
13
14
17
6
19
12
16
4
19
21
20
9
10
7
5
6
REF. PART
NO.
NO.
QTY.
DESCRIPTION
11. 09217-30
2 Hose Keeper (4 Hose)
12.
03547
1 5/16î-18 UNC X 2-1/4î Hex Head Bolt (Gr.5)
13.
07732
1 5/16î-18 UNC Nylon Insert Locknut
14.
07582
1 Pilot Operated Check Valve
15.
09172
2 3/8î JIC Bulkhead Elbow Fitting
16.
05195
2 Str. Hyd. Fitting, .375 MPT
17.
05243
4 Str. Hyd. Fitting W/O-Ring
18. 09930-30
1 2-1/2î Cylinder
19. 09218-95
3 Hose Keeper (2 Hose)
5584
Hydraulic Cylinder Seal Repair Kit (not shown)
20.
00523
2 3/8î x 1 1/4î Hex Head Bolt Gr. 5
21.
00060
2 3/8î Lockwasher
DESCRIPTION
Rubber Coupler Cover
Hydraulic Quick Coupler
1/2î MPT x 3/8î FPT Reducer
1/4î x 84î Hydraulic Hose
3/8î-16 UNC x 1-1/2î Hex Head Bolt (Gr.5)
3/8î-16 UNC Nylon Insert Locknut
1/4î x 16í Hydraulic Hose
1/4î x 36î Hydraulic Hose (Not Shown)
.041î Hydraulic Swivel Restrictor
3/8î MPT x 3/8î FPT Elbow Fitting
Please order replacement parts by PART NO. and DESCRIPTION.
Painted Parts are available in Red or Green. Add -10 behind the
part number for red and -20 behind the part number for green.
Page 13
LIGHTING PARTS AND ASSEMBLY
7
10 9
2
4
1
1
13
11
3
13
11
11
11
12
REF.
NO.
1.
2.
3.
--.
4.
5.
6.
*7.
8.
9.
10.
11.
12.
13.
--.
12
Amber
Turn/Flasher
(Left)
Yellow Band
To Auger Light
6
GRAIN CART
WIRING DIAGRAM
FRONT OF PLUG
(Right)
Green Band
WHITE
(GROUND)
RED
(AUGER LIGHT)
Amber
Turn/Flasher
BROWN
OR
BLACK
(TAILLIGHT)
GREEN
(RIGHT
BLINKER)
YELLOW
(LEFT BLINKER)
Plug pin location may vary
depending on tractor.
QTY.
2
1
1
1
1
1
1
1
00036
00007
00336
00062
04508
04804
2
2
8
8
4
4
DESCRIPTION
Conspicuity Tape
5/16î x 1î Carriage Bolt
Left Dual Ag Light
Right Dual Ag Light
5/16 x 2î Hex Head Bolt
7-Way Male Plug Connector
Wiring Harness
Auger Light Kit W/Two Prong Connector
5/16î Spring Lockwasher
5/16î Hex Nut
1/4î 1-1/4î Hex Head Bolt
1/4î Nylon Insert Locknut
Amber Reflective Sticker
Red Reflective Sticker
*#7 (09437) includes item #ís 2,4, & 9 along with the light and mount
Please order replacement part by PART NO. and DESCRIPTION.
Painted Parts are available in Red or Green. Add -10 behind the
part number for red and -20 behind the part number for green.
5
Red
Marker
PART
NO.
07278
06925
10032
10033
02103
07416
10608
09437
HOT
INSTALLING THE LIGHT KIT
1. Start wiring the lights as shown in the drawing and the wiring
schematic. Secure the Light Harness (#6) to the frame using
nylon hose ties. Next Attach the lights to the fenders. With
the amber light to the outside of the grain cart and the side with
the amber and red light facing the rear of the grain cart, use
eight 1/4î x 1-1/4î hex bolts (#11) and eight 1/4î nylon insert
locknuts (#12) to attach the lights.
2. When connecting the wire harness (#6) to the front (male tractor) plug (#5) follow the wire schematic as follows: Brown wire
to the Red braking marker lights, Yellow wire to the left turning marker light, Green wire to the right turning marker light,
and White wire to the ground. Proceed wiring the lights as
shown in the drawing and the wiring schematic.
NOTE: Connect the wires to the tractor plug in, make sure all lights are
in correct working order. When working correctly behind a tractor, the
amber lights are the flashing warning lights and the turn signals.
Page 14
SCALE OPTION PARTS BREAKDOWN
For Parts Breakdown of all other Hub
and axle parts see pages 5-6.
1
2
3
10
9
8
5
4
7
6
REF. PART
NO.
NO.
QTY.
DESCRIPTION
1.
09410
2 Spindle Insert
2.
09408
2 Spindle
3.
09442
2 Grease Seal
4.
10806
1 Hitch Scale
5.
11698
2 7/8î x 5 1/2î Hex Head Bolt Gr. 8
6.
10678
2 7/8î Nylon Insert Locknut
7. 10813-30
1 Hitch Assembly
8.
09441
1 8í Power Cord Harness
9.
09439
1 Scale Monitor
10.
09440
1 Scale Bracket
Please order replacement parts by PART NO. and DESCRIPTION.
Painted Parts are available in Red or Green. Add -10 behind the
part number for red and -20 behind the part number for green.
Page 15
TRACK SCALE PARTS BREAKDOWN
Not used
2
8
Front view of
junction box
From the
weigh bars
11
To the
tractor
11
3
1
Hole for
gauge
3
9
5
7
Hole for
charge
port
10
4
6
REF. PART
NO.
NO.
QTY.
DESCRIPTION
1.
10941
1 Junction Box
2.
10942
1 8í Junction Box to Tractor Cable
3.
01263
2 5/16î NC X .75î Hex Head Bolt (Gr. 5)
4.
10806
1 Hitch Scale
5.
11698
2 7/8î x 5 1/2î Hex Head Bolt Gr. 8
6.
10678
2 7/8î Nylon Insert Locknut
7. 10813-30
1 Hitch Assembly
8.
09441
1 8í Power Cord Harness
9.
10943
1 Scale Monitor (Model 615)
10.
09440
1 Scale Bracket
11.
02802
2 5/16î Nylon Insert Locknut
Please order replacement parts by PART NO. and DESCRIPTION.
Page 16
FOLDING AUGER DIAL INDICATOR PARTS BREAKDOWN
12
15
16
13
9
11
14
7
To the auger
10
9
6
11
10
3
5
8
1
4
11
17
2
7
8
REF.
NO.
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
PART
NO.
10658-30
10659-30
10660-30
10661-30
10673
00116
10080
04054
02772
03267
10466
11010
10667-30
00914
02592
00059
04633
QTY.
1
1
1
1
2
1
1
2
3
2
4
1
1
1
1
1
7
DESCRIPTION
Pointer Assembly
Dial Indicator Plate
Pointer Mounting Plate
Pointer Bracket
Tension Spring
5/32î x 1-1/2î Cotter Pin
Cable For Pointer
1/4î-NC X 3/4î Slotted Round Head Bolt
1/4î Nylon Insert Locknut
#10-32 Hex Nut
5/16î-NF Hex Nut
Cable End Bolt
Cable Mount For Auger
3/8î-NC X 1.50î Hex Head Bolt (Gr. 5)
3/8î Nylon Insert Locknut
3/8î Flatwasher
3/8î Flatwasher (stainless steel)
Please order replacement parts by PART NO. and DESCRIPTION.
Page 17
WINDOW INSTALLATION
Locking Tab in
Closed Position
INSTALLATION PROCEDURE
The installation must be done from inside
the box.
Window
Inside of Box
1. Place rubber molding in opening. Seam
should begin on side of opening.
Gravity Box
Locking Tab
2. Remove the protective sheeting from both
sides of the plastic window.
3. Slide window into groove in molding. Use a
flat blade screwdriver to get molding seated
correctly. Using soapy water will aid in installation
Window
Inside of Box
4. Using the flat blade screwdriver, press in the
locking tab.
Rubber Seal
Grain Cart
Side
OUTER DOOR LIFT ASSEMBLY
3
20
1
24
18
6
13
4
10
25
26
5
11
12
1
1
9
9
25
9
10
2
7
23
8
21
22
22
14
15
Refer to 5729 when
ordering a new door
opener
18
REF. PART
NO.
NO.
QTY.
DESCRIPTION
1.
00059
2 3/8î Flatwasher
2.
00789
1 3/8î x 3/8î Set Screw
3.
00907
1 3/8î x 1 Hex Bolt (Gr.5)
4.
01113
1 Washer 2 OD x 3/8î ID
5. 01243-30
1 Roller Brace Bracket
6.
01332
1 Sprocket 50B9
7.
02026
1 20 Tooth Sprocket
8.
02028
1 10 Tooth Sprocket
9.
02592
3 3/8î Locknut
10.
02849
2 5/16î x 1-13/8î Roll Pin
11.
05363
1 Bushing 3/4îOD x 3/8îID x 1-11/16î long
12.
05364
1 Bushing 1-1/4î x 3/4îID x 1-5/8î long
13. 11525-30
1 Door Lift Mount
14. 10629-30
1 Door Lift Wheel
15. 10637-30
1 Door Lift Channel
16. 10620-30
1 Lower Door
17.
10644
1 Roller Chain (Not Shown)
18.
00523
2 3/8î x 1-1/4î Hex Bolt (Gr.5)
19.
04642
2 Grease Zerk (Not Shown)
20.
02166
1 3/8î x 2 3/4î Hex Bolt (Gr.5)
21.
02534
5 .75 Washer
22.
03096
2 1/4î x 1 1/4î Roll Pin
23.
10632
1 Shaft
24.
11412
1 Latch
25.
00004
2 5/16î Flatwasher
26.
11414
1 Bushing
INSTALLATION PROCEDURE
1. Start by attaching the lower door (#16) to the lift channel
(#15) using two 3/8î x 1-1/4î bolts (#18) and two 3/8î
nylon insert locknuts (#9). Leave bolts loose at this time.
9
16
2. Next assemble the door lift mount (#13) as shown.
Leave the bolts loose at this time. After this is assembled, slide the lower door and lift channel into place
on the grain cart. Slide the assembled lift mount over the
lift channel and bolt into place using two 3/8î x 1-1/4î
bolts (#18), two 3/8î flatwashers (#1), and two 3/8î
locknuts (#9). Now tighten all the bolts.
Page 18
GREASE & LUBE
13 - Inside The Box
11
10
9
1
2
3
8
12
4
6
7
5
Reference numbers #1 -#3 -#6 Are U-Joints -- Check and grease regularly.
Reference number #2 - Is a Telescoping P.T.O. Shaft with two slots in housing -- Fully extend P.T.O. Shaft,
then place one or two pumps of grease in each slot.
Reference numbers #4 -#5 Are fixed self centering sealed bearings -- Do not over grease sealed bearings.
Reference number #7 - Auger gear box is filled with 80-90 gear lube -- To check gear box find inspection allen
plug. Turn out plug. Gear lube should just start to run out. If low fill until gear lube just starts to run out.
Should be about 24-26 oz. of 80-90 gear lube. DO NOT OVER FILL!!! When gear box is full be sure to replace
inspection plug.
Reference number #8 - Is a bushing for the turn handle of the door lift assembly -- Inspect and grease as
needed.
Reference numbers #9 - #11 - Are fixed sealed bearings -- Do not over grease sealed bearings.
Reference number
grease as needed.
#
10 - Is the hinge for the outer tube. There are two zerks in this area -- Inspect and
Reference number #12 - Is the axle hub with inner and outer bearings and races -- Inspect regularly, pack
bearing and replace inner wheel seal as needed.
Reference number #13 - Is four bushings on the inner door. There are four grease zerks on this door--Inspect
and grease every 20 hours. Also Lube the guide rods with a good lubricant at this time.
NOTE. Grease all zerks before each use or when needed with a good quality lubricant.
Do Not over grease sealed bearings. Over greasing sealed bearing will
damage seals. Once a season is generally sufficient.
Page 19
GRAIN CART CHECKLIST:
Downtime in the fields caused by field breakdowns is costly and time consuming. Many
breakdowns can be eliminated by periodic equipment maintenance. By spending a little time
running over this checklist, following proper after-season care, you can save time and
money later on.
!
WARNING: To Prevent Serious Injury Or Death
• Make sure ALL guards and shields are in place.
• Keep hands, feet, and loose clothing away from rotating parts.
4. CHECK
Before Going To The Field :
• Tires for proper inflation.
1. HYDRAULIC HOSES
• Check all hoses for worn or soft spots.
ï
Lug nuts for proper torque.
• Check to make sure hoses are not kinked
or pinched.
ï
Lights for proper operation.
• Check for leakage in any of the lines and
cylinders.
ï
Oil level in gearbox.
ï
Zerk locations, and grease as needed.
ï
All guards and shields. Replace or repair
if necessary to insure proper protection.
2. REPLACEMENT PARTS
• Replace all worn or damaged parts.
3. VISUALLY INSPECT
• Inspect tires for cracks and worn spots.
After Season Care:
• Inspect inside of Grain Cart, make sure that
all guards are in place and in good shape.
Be sure auger is free from any obstructions.
Open inner slide gate and grease the slide
rods. Open outer door to allow box to drain.
• Inspect for any loose bolts, worn parts, or
cracked welds, and make any necessary
repairs.
Tire Inflation Chart
GRAIN CART APPLICATION
950 Bushel Diamond Tire
950 Bushel Diamond Tire
950 Bushel Diamond Tire
Duals 950 Bushel Lug Tire
TIRE SIZE
PLY
30.5L x 32
30.5L x 32
35.5L x 32
520/85R38
12
24
20
14
MAXIMUM TIRE PSI.
26 psi.
psi.
34 psi.
29 psi.
Keep auger folded back during storage.
Grease all zerk locations (see page 19 for
maintenance locations).
Repack wheel bearings before storage.
Inspect tires for puncture holes or any other
type of leak and repair as needed.
DETHMERS MFG. COMPANY
P.O. BOX 189
4010 320th St., BOYDEN, IA. 51234
PH: (712) 725-2311
FAX: (712) 725-2380
TOLL FREE: 1-800-54DEMCO (1-800-543-3626)
www.demco-products.com
Page 20
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