Craftmade VS60SS5 Installation guide

READ THESE INSTRUCTIONS AND
SAVE THEM FOR FUTURE USE
Federal regulations require ceiling fans
with light kits manufactured or imported
after January 1, 2009, to limit total
wattage consumed by the light kit to
190W. Therefore, this fan is equipped
with a wattage limiting device.
Installation Guide
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For Models:
VS60OB5
VS60SS5
Table of Contents:
Safety Tips. pg. 1
Unpacking Your Fan. pg. 2
Parts Inventory. pg. 2
Installation Preparation. pg. 3
Hanging Bracket Installation. pg. 3
Fan Assembly. pgs. 4 - 5
Wiring. pg. 6
Canopy Assembly. pg. 7
Blade Assembly. pg. 7
Light Kit Assembly (Optional). pg. 8
Automated Learning Process./
Activating Code. pg. 9
Wall Control Operation. pg. 9
Remote Control Operation. pg. 10
Testing Your Fan. pg. 10
Troubleshooting. pg. 11
Warranty. pg. 11
Parts Replacement. pg. 11
E192641
net weight of fan: 32.5 lb (14.74 kg)
PRINTED IN CHINA
SAFETY TIPS.
WARNING: To reduce the risk of electrical shock, turn off the electricity to the fan at the main fuse box or circuit
panel before you begin the fan installation or before servicing the fan or installing accessories.
1.
READ ALL INSTRUCTIONS AND SAFETY INFORMATION CAREFULLY BEFORE INSTALLING YOUR FAN
AND SAVE THESE INSTRUCTIONS.
CAUTION: To avoid personal injury, the use of gloves may be necessary while handling fan parts with sharp
edges.
2.
Make sure all electrical connections comply with Local Codes or Ordinances, the National Electrical Code,
and ANSI/NFPA 70-1999. If you are unfamiliar with electrical wiring or if the house/building wires are
different colors than those referred to in the instructions, please use a qualified electrician.
3.
Make sure you have a location selected for your fan that allows clear space for the blades to rotate, and at
least nine (9) feet (2.74 meters) of clearance between the floor and the fan blade tips. The fan should be
mounted so that the tips of the blades are at least thirty (30) inches (76 centimeters) from walls or other
upright structures.
4.
The outlet box and ceiling support joist used must be securely mounted, and capable of supporting at
least 35 pounds (16 kilograms). The box must be supported directly by the building structure. Use only
CUL (Canada) or UL (USA) listed outlet boxes marked "FOR FAN SUPPORT."
WARNING: To reduce the risk of fire, electrical shock, or personal injury, mount to the outlet box marked
"Acceptable for Fan Support of 15.9 kg (35 lb) or less," and use the mounting screws provided with the outlet
box. Most outlet boxes commonly used for the support of lighting fixtures are not acceptable for fan support
and may need to be replaced. Consult a qualified electrician if in doubt.
WARNING: To reduce the risk of fire, electrical shock, or personal injury, wire connectors provided with this fan
are designed to accept only one12 gauge house wire and two lead wires from the fan. If your house wire is larger
than 12 gauge or there is more than one house wire to connect to the corresponding fan lead wires, consult an
electrician for the proper size wire connectors to use.
5.
6.
7.
Electrical diagrams are for reference only. Light kits that are not packed with the fan must be CUL
(Canada) or UL (USA) listed and marked suitable for use with the model fan you are installing. Switches
must be UL general use switches. Refer to the instructions packaged with the light kits and switches for
proper assembly.
After installation is complete, check that all connections are absolutely secure.
After making electrical connections, spliced conductors should be turned upward and pushed carefully up
into the outlet box. The wires should be spread apart with the grounded conductor and the
equipment-grounding conductor on opposite sides of the outlet box.
WARNING: To reduce the risk of fire or electrical shock, do not use this fan with any solid state speed control
device or control fan speed with a full range dimmer switch. [Using a full range dimmer switch to control fan
speed will cause a loud humming noise from fan.]
8.
9.
Do not operate the reverse switch until fan has come to a complete stop. [Note: If using remote control
with reverse capability, reverse fan blade direction only when on LOW speed.]
Do not insert anything between the fan blades while they are rotating.
WARNING: To reduce the risk of personal injury, do not bend the blade arms during assembly or after
installation. Do not insert objects into the path of the blades.
WARNING: To avoid personal injury or damage to the fan and other items, be cautious when working around or
cleaning the fan.
10.
Do not use water or detergents when cleaning the fan or fan blades. A dry dust cloth or lightly dampened
cloth will be suitable for most cleaning.
WARNING: To reduce the risk of personal injury, use only parts provided with this fan. The use of parts OTHER
than those provided with this fan will void the warranty.
NOTE: The important safety precautions and instructions appearing in the manual are not meant to cover all
possible conditions and situations that may occur. It must be understood that common sense and caution are
necessary factors in the installation and operation of this fan.
page 1
3. Installation Preparation.
12ft - 20ft
(3.66m - 6.1m)
blade edge
30
inches
9 feet (76cm)
(2.74m)
To prevent personal injury and damage, ensure
that the hanging location allows the blades a
clearance of 9 feet (2.74m) from the floor and
30in. (76cm) from any wall or obstruction.
This fan is suitable for room sizes up to 400
square feet (37.2 square meters).
12ft - 20ft
(3.66m - 6.1m)
downrod
installation
This fan can be mounted with a downrod
on a regular (no-slope) or vaulted ceiling. The
hanging length can be extended by purchasing
a longer downrod (0.5in./1.27cm diameter).
Other installation, such as flushmount, is not
available for this fan.
Installation requires these tools:
Phillips screwdriver, flathead screwdriver,
adjustable pliers or wrench, stepladder, wire
cutters, and rated electrical tape
flushmount
installation
Vaulted ceiling
angle is not to
exceed 25 degrees.
4. Hanging Bracket Installation.
Turn off circuit breakers to current fixture from breaker
panel and be sure operating light switch is turned to the
OFF position.
WARNING: Failure to disconnect power supply prior to
installation may result in serious injury.
Remove existing fixture.
WARNING: When using an existing outlet box, be sure the
outlet box is securely attached to the building structure and
can support the full weight of the fan. Ensure outlet box is
clearly marked "Suitable for Fan Support." If not, it must be
replaced with an approved outlet box. Failure to do so can
result in serious injury.
CAUTION: Be sure outlet box is grounded properly and that a
ground wire (GREEN or bare) is present.
Install hanging bracket to outlet box, using original screws,
spring washers and flat washers provided with new or
original outlet box.* If installing on a vaulted ceiling, face
opening of hanging bracket towards high point of ceiling.
Arrange electrical wiring around the back of the hanging
bracket and away from the bracket opening.
*Note: It is very important that you use the proper hardware
when installing the hanging bracket as this will support the
fan.
page 3
hanging bracket
flat washers
spring washers
outlet box screws
ON
ON
OFF
OFF
5. Fan Assembly.
Locate 3 pairs of screws in top of motor
housing--refer to drawing at right--and remove
each of these screws. Locate one RED DOT on
top of motor housing and one RED DOT on
base at bottom of one the rods on the
downrod support. Align the red dots and then
attach downrod support with 6 screws that
were just removed.
WARNING: Be sure to securely tighten each of
the 6 screws in the downrod support as the
downrod support is what will support the fan
once the fan has been installed.
motor housing
Connect plug from downrod support to plug
from motor housing. Be sure plugs connect
completely.
downrod support
Install the 6 candelabra base bulbs provided
into sockets located in top of motor housing.
If you wish to extend the hanging length of
your fan, you must remove the hanging ball
from the 4½in. downrod provided to use with
an extended downrod (sold separately). [If you
wish to use the 4½in. downrod, please proceed to
instructions on the following page.]
red dot
plug
bulb
To remove hanging ball, loosen set screw on
hanging ball, lower hanging ball and remove
stop pin. Slide hanging ball off the original
downrod, A, and slide it down the longer
downrod, B (the top of the downrod should be
noted as having a set screw hole; use this hole
when setting the set screw). Insert stop pin into
top of extended downrod and raise hanging
ball. Be sure stop pin aligns with slots on the
inside of the hanging ball. Tighten set screw
securely.
red dot
motor housing
set screw
set screw hole
stop pin
hanging ball
["Fan Assembly" continued on next page.]
A
NOTE: The important safety precautions and
instructions appearing in the manual are not
meant to cover all possible conditions and
situations that may occur. It must be understood
that common sense and caution are necessary
factors in the installation and operation of this
fan.
B
page 4
5. Fan Assembly. (cont.)
safety cable
Tip: To prepare for threading electrical wires
through downrod, apply a small piece of
electrical tape to the ends of the electrical
wires--this will keep the wires together when
threading them through the downrod.
electrical wiring
downrod
canopy
Locate canopy cover in hardware pack. Loosen
yoke set screws and nuts at top of downrod
support and then remove pin and clip from yoke
at top of downrod support. Slide downrod
through canopy, canopy cover and yoke cover.
[Note: Canopy cover must be turned with shiny
side toward the motor.]
canopy cover
yoke cover
yoke set screw
pin
Thread electrical wires and safety cable through
downrod and pull extra wire slack from the
upper end of the downrod.
Thread downrod into top of downrod support
until holes for pin and clip in downrod align with
holes in yoke--make sure wires do not get twisted.
Securely tighten yoke set screws and nuts. Lower
yoke cover to downrod support.
With the hanging bracket secured to the outlet
box and able to support the fan, you are now
ready to hang your fan. Grab the fan firmly with
two hands. Slide downrod through opening in
hanging bracket and let hanging ball rest on the
hanging bracket. Turn the hanging ball slot until
it lines up with the hanging bracket tab.
clip
downrod
support
motor
housing
wood
ceiling
joist
wood screw
and washer
WARNING: Failure to align slot in hanging ball
with tab in hanging bracket may result in serious
injury or death.
Tip: Seek the help of another person to hold the
stepladder in place and to help lift the fan up to
you once you are set on the ladder.
Find a secure attachment point (wood ceiling
joist highly recommended) and secure safety
cable. It will be necessary to use a heavy duty
wood screw, washer and lock washer (not
supplied) with the safety cable loop. If necessary,
adjust the loop at the end of the safety cable. The
loop at the end of the safety cable should just fit
over the threads on the wood screw. Extra cable
slack can be left in ceiling area.
page 5
safety cable loop
safety cable
hanging bracket tab
canopy
hanging ball slot
motor housing
6. Wiring.
Modifications not approved by the party responsible for compliance
could void the user's authority to operate the equipment.
CAUTION: Be sure outlet box is properly grounded and
that a ground (GREEN or Bare) wire is present.
*NOTE: This equipment has been tested and found to comply with the limits for a Class B
digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide
reasonable protection against harmful interference in a residential installation. This
equipment generates, uses and can radiate radio frequency energy and, if not installed and
used in accordance with the instructions, may cause harmful interference to radio
communications. However, there is no guarantee that interference will not occur in a
particular installation. If this equipment does cause harmful interference to radio or television
reception, which can be determined by turning the equipment off and on, the user is
encouraged to try to correct the interference by one or more of the following measures:
* Reorient or relocate the receiving antenna.
* Increase the separation between the equipment and receiver.
* Connect the equipment into an outlet on a circuit different from that to which the
receiver is connected.
Make sure all electrical connections comply with Local
Codes or Ordinances and the National Electrical Code.
If you are unfamiliar with electrical wiring or if the
house/building wires are different colors than those
referred to in the instructions, please use a qualified
electrician.
Consult the dealer or an experienced radio/TV technician for help.
Note: Excess lead wire length from the fan can be cut
to the desired length and then stripped.
When downrod is secured in place on the hanging
bracket, electrical wiring can be
made as follows:
Connect BLACK wire from fan to BLACK wire from
ceiling with wire connector provided.
Connect WHITE wire from fan to WHITE wire from
ceiling with wire connector provided.
Connect all GROUND (GREEN) wires together from
fan to BARE/GREEN wire from ceiling with wire
connector provided.
white supply wire
ground
(green or bare)
black supply wire
from ceiling
black
white
ground
(green
or bare)
* Wrap each wire connector separately with
electrical tape as an extra safety measure.
white
IN ORDER TO WIRE WALL CONTROL, remove existing
wall switch. Wire the WALL CONTROL with wire
connectors provided as shown in diagram at right.
black
from fan
* Wrap each wire connector separately with
electrical tape as an extra safety measure. Gently
push wires and taped wire connectors into outlet
box.
*
(wiring for fan)
Use a ballpoint pen or a small screwdriver to set the
code switches 1 through 4 on the wall control.
Factory setting is pre-set and not recommended for
use. Write down number sequence for use in
Section 10.
Note: Since this fan comes with candelabra base and
halogen bulbs, the dimmer switch (labeled D and X)
has been pre-set to the "ON" position (D). If you do
not wish to have dimming capability, please move
the switch to the "OFF" position (X).
wall
control
outlet box
Install one 12-volt battery (included) in wall control.
Attach wall control to outlet box and secure with
screws from original wall switch. Attach front plate
to wall control using 2 screws provided with the wall
control.
Important: Wall control will not function unless
battery is installed.
-1
green/
bare
ground
black
(AC IN from
breaker box)
black (OUT to fan)
black
(TO POWER supply)
(wiring for wall control)
page 6
code
switches
-2
green
black
plate
D
1 2 3 4 X
dimmer
switch
12V battery
7. Canopy Assembly.
Locate 2 screws on underside of hanging
bracket and remove screw closest to the open
end of the hanging bracket. Partially loosen
the other screw. Lift canopy to hanging
bracket. Place rounded part of slotted hole in
canopy over loosened screw in hanging
bracket and push up. Twist canopy to lock.
Re-insert screw that was removed and then
tighten both screws securely. Slide canopy
cover up to canopy, aligning rounded part of
slotted holes in canopy cover with
screwheads in bottom of canopy. Turn canopy
cover to the right (clockwise) until it stops.
hanging bracket
canopy
screw
screw
canopy cover
8. Blade Assembly.
Time Saver: Washers for blade screws can be
set on each blade screw prior to installing
blades.
Locate 15 blade attachment screws and
washers in one of the hardware packs. Hold
blade arm up to blade and align holes. Insert
3 blade attachment screws (along with
washers) with fingers first and then tighten
screws securely with a Phillips screwdriver.
Repeat for the remaining blades.
blade
attachment
screws
and washers
blade
Locate 10 blade arm screws and lock washers
in hardware pack. Slide a blade arm into one
of the sqaure holes in the side of the motor
housing, making sure to align the blade arm
holes with the motor screw holes, and then
attach blade arm with lock washers and blade
arm screws. Before securing screws
permanently, repeat this procedure with
remaining blade arms. Secure all screws.
motor
housing
lock washers
and blade
arm screws
Note: Tighten blade arm screws twice a year.
page 7
blade arm
square hole
9. Light Kit Assembly (Optional).
motor housing
Remove 1 screw from motor plate on underside of
motor housing and partially loosen the other 2
screws. Align slotted holes in fitter plate with
loosened screws in motor plate, allowing molex
connections from motor housing to come through
hole in middle of fitter plate. Twist fitter plate to
lock. Re-insert screw that was previously removed
and securely tighten all 3 screws with Phillips
screwdriver.
motor plate
fitter plate
If you wish to USE the light kit, partially loosen the
3 screws on the posts located on underside of fitter
plate.
molex connections
Connect WHITE wire from motor housing to WHITE
wire from light kit fitter. Connect BLACK (or BLUE)
wire from motor housing to BLACK wire from light
kit fitter. Be sure molex connections snap together
securely.
motor housing
Align slotted holes in light kit fitter with loosened
screws in fitter plate. Twist light kit fitter to lock.
Tighten all 3 screws securely.
dimples
Install one 75 watt max. halogen bulb, type JD E11
(included).
Tip: Do not touch glass portion of bulb with fingers or
hands. Oil from skin can cause bulb to overheat and
go out prematurely. Use cardboard box or foam
wrapping bulb was packed with to layer around glass
portion of bulb.
molex
connections
light kit fitter
Locate slots on glass shade and align with dimples
inside fitter plate. Gently push up on glass shade
and turn to the RIGHT (clockwise) until it slides
completely into place.
bulb
IMPORTANT: The glass shade must be removed* in
order to replace the bulb. When you need to replace
the bulb, please allow bulb and glass shade to cool
down before touching. Keep in mind not to touch
the bulb itself as described above (see "Tip" above)
*The use of rubber grip gloves are recommended in
order to remove the glass shade.
If you do NOT wish to use the light kit, locate slots
on metal cover and align with dimples inside fitter
plate. Gently push up on metal cover and turn to
the RIGHT (clockwise) until it slides completely into
place.
CAUTION: Do not install the light kit fitter or the
bulb if you do NOT wish to use the light kit.
slots
glass shade
metal cover
page 8
10. Automated Learning Process./
Activating Code.
transmitter
(back)
CAUTION: The remote control transmitter can be
programmed to multiple receivers or fans. If this is not desired,
turn wall switch off to any other programmable receiver or
fan.
This remote control transmitter is equipped with 16 code
combinations to prevent possible interference from or to
other remote units such as garage door openers, car
alarms or security systems. If you find that your fan and
light go on and off without using your remote control,
simply change the combination code in your remote
control transmitter (and wall control). To set the code,
perform these steps:
Remove battery cover from back side of transmitter.
code
switches
dimmer
switch
12V battery
Use a ballpoint pen or a small screwdriver to set the code
switches 1 through 4 for the transmitter. Use the same
number sequence used when wiring the wall control in
Section 6 (page 6).
Note: The dimmer switch (labeled D and X) has been
pre-set to the "ON" position (D). If you do not wish to have
dimming capability, please move the switch to the "OFF"
position (X).
Install 12-volt battery (included) in transmitter and then
re-attach the battery cover.
IMPORTANT: Store the transmitter away from excess heat
or humidity. To prevent damage to transmitter, remove the
battery if not used for long periods.
battery
cover
transmitter
(front)
L1
L2
Restore electrical power and then set slider switch on wall
control to the ON position. Within 30 seconds of turning on
the wall control, press and hold the "OFF" button ( ),
located on the front of the transmitter, for 5 seconds or
until lower light on fan blinks twice. Test the fan and light
functions to confirm the learning process is complete--see
Section 13.
11. Wall Control Operation.
ON/OFF slider switch - turns wall control ON or OFF
HIGH button - turns fan to HIGH speed
MED button - turns fan to MEDIUM speed
LOW button - turns fan to LOW speed
OFF button - turns fan OFF
L1 button - turns lower light ON/OFF when pressed once; dims
lower light when pressed and held down
L2 buton - turns upper light ON/OFF when pressed once; dims
upper light when pressed and held down
REV button - used to REVERSE blade direction (fan must be set on
low before reversing blade direction)
page 9
-1
-2
12. Remote Control Operation.
HI button - turns fan to HIGH speed
MED button - turns fan to MEDIUM speed
LOW button - turns fan to LOW speed
button - used to REVERSE blade direction (fan must be set
on low before reversing blade direction)
button - turns fan OFF
L1 button - turns lower light ON/OFF when pressed once; dims
lower light when pressed and held down
L2 buton - turns upper light ON/OFF when pressed once; dims
upper light when pressed and held down
13. Testing Your Fan.
It is recommended that you test fan before
finalizing installation. Locate ON/OFF slider
switch on wall control and set to the ON
position. Test light and dimmer functions with
the L1 and L2 light buttons and then test fan
speeds with different fan speed control
buttons on the wall control. Next, locate
remote control transmitter. Test fan speeds
with the different fan speed buttons on remote
control. Test the light ON/OFF function with the
L1 button on the remote control; repeat with
the L2 button. Test dimmer function by holding
down the L1 button for more than 2 seconds;
repeat with the L2 button. If the remote control
operates all of the functions of the fan and
light, battery has been installed correctly. If the
wall and/or remote controls do (does) not
operate all of the fan/light functions, please
refer to "Troubleshooting" section to solve any
issues.
Fan must be on LOW before setting the fan to
reverse direction. Use "reverse" button to
recirculate air depending on the season.
NOTE: If the remote control interferes with
other appliances, change code switches on the
transmitter (AND the wall control) to another
code. If you do change the code, turn power
off first, remove the battery cover, and, after
setting the new code, go back to the
instructions in the last paragraph of Section 10
(page 9).
page 10
L1
L2
Troubleshooting.
Warranty.
WARNING: Failure to disconnect power supply prior to
troubleshooting any wiring issues may result in serious
injury.
CRAFTMADE/ELLINGTON LIFETIME WARRANTY:
CRAFTMADE/ELLINGTON warrants this fan to the original
household purchaser for indoor use under the following
provisions:
1-YEAR WARRANTY: CRAFTMADE/ELLINGTON will replace
or repair any fan which has faulty performance due to a
defect in material or workmanship. Contact
Craftmade/Ellington Customer Service at 1-800-486-4892
to arrange for return of fan. Return fan, shipping prepaid, to
Craftmade/Ellington. We will repair or ship you a
replacement fan, and we will pay the return shipping cost.
5-YEAR WARRANTY: CRAFTMADE/ELLINGTON will repair or
replace at no charge to the original purchaser any fan
motor that fails to operate satisfactorily when failure
results from normal use.
RETURN FAN MOTOR ONLY, shipping prepaid, to
Craftmade/Ellington. We will repair or ship purchaser a
replacement motor and Craftmade/Ellignton will pay the
return shipping cost.
6-YEAR to LIFETIME LIMITED WARRANTY:
CRAFTMADE/ELLINGTON will repair the fan, at no charge
for labor only to the original purchaser, if the fan motor
fails to operate satisfactorily when failure results from
normal use. Parts used in the repair will be billed to the
purchaser at prevailing prices at time of repair.
The purchaser shall be responsible for all costs incurred
in the removal, reinstallation and shipping of the product
for repairs.
This warranty does not apply when damage from
mechanical, physical, electrical or water abuse results in
causing the malfunction. Deterioration of finishes or other
parts due to time or exposure to salt air is specifically
exempted under this warranty.
Neither Craftmade/Ellington nor the manufacturer will
assume any liability resulting from improper installation or
use of this product. In no case shall the company be liable
for any consequential damages for breach of this, or any
other warranty expressed or implied whatsoever. This
limitation as to consequential damages shall not apply in
states where prohibited.
Problem: Fan fails to operate.
Solutions:
1. Check power to wall switch/wall control.
2. Verify that reverse switch is set completely in either direction.
3. Check to be sure code switches in remote control transmitter
and wall control are set properly.
4. Verify that receiver is wired properly.
5. Verify that wall control is wired properly.
6. Check to be sure fan is wired properly.
7. Check that red light on remote control transmitter turns on
when a button is pressed indicating that the battery is good.
8. Learning process between fan, remote control transmitter and
wall control may not have been successful and code was not
activated. Turn off power and repeat instructions in the last
paragraph of Section 10 (page 9).
Problem: Light kit (optional) not lighting.
Solutions:
1. Check wall switch to fan.
2. Check that bulbs are installed correctly.
3. Check that wires in canopy are wired properly.
4. Check to be sure code switches are set properly in remote
control transmitter and wall control.
5. Verify that molex connections in light kit fitter are connected
properly.
6. Learning process between fan, remote control transmitter and
wall control may not have been successful and code was not
activated. Turn off power and repeat instructions in the last
paragraph of Section 10 (page 9).
7. Check to be sure that bulbs total no more than 190W. [Note:
Lamping light kit with bulbs that total more than 190W will cause the
wattage limiting device to interrupt the flow of electricity to the light kit.]
Problem: Fan operates but light(s) fail(s) (if applicable).
Solutions:
1. Check that bulbs are installed correctly.
2. Check to be sure wires in canopy are wired properly.
3. Verify that molex connections in light kit fitter are connected
properly.
4. Replace defective bulbs with same type of bulb.
5. Check to be sure that bulbs total no more than 190W. [Note:
Lamping light kit with bulbs that total more than 190W will cause the
wattage limiting device to interrupt the flow of electricity to the light kit.]
Problem: Fan and light fail to operate with remote control.
Solutions:
1. Check battery power to remote control.
2. Check to be sure code switches are set properly in remote
control transmitter and wall control.
3. Learning process between fan, remote control transmitter and
wall control may not have been successful and code was not
activated. Turn off power and repeat instructions in the last
paragraph of Section 10 (page 9).
Problem: Fan wobbles.
Solutions:
1. Use the balancing kit provided in one of the hardware packs.
If no blade balancing kit is provided, please call Customer Support,
1-800-486-4892, to request one.
2. Check to be sure set screw(s) on motor housing yoke is (are)
tightened securely.
3. Check to be sure set screw on hanging ball is tightened
securely.
page 11
Parts Replacement.
For parts and information, please refer to
"Parts Inventory" on page 2.
Craftmade/Ellington Customer Support:
1-800-486-4892
www.craftmade.com