32305329: Installation and Technical Manual for the ISA100

32305329: Installation and Technical Manual for the ISA100
Installation and Technical Manual for the
ISA100 Wireless Hazardous Area Limit Switch,
WBX Series
Issue 1
32305329
m WARNING
m WARNING
DO NOT USE these products as safety or emergency stop
devices or in any other application where failure of the product
could result in personal injury.
To satisfy FCC RF exposure requirements for mobile transmitting
devices, a separation distance of 20 cm or more should be
maintained between the antenna of this device and persons
during device operation To ensure compliance, operation at
closer than this distance is not recommended. The antenna
used for this transmission must not be co-located in conjunction
with any other antenna or transmitter.
PERSONAL INJURY
Failure to comply with these instructions could result in
death or serious injury.
m WARNING
Honeywell does not recommend using devices for critical
control applications where there is, or may be, a single point of
failure or where single points of failure may result in an unsafe
condition. It is up to the end-user to weigh the risks and benefits
to determine if the products are appropriate for the application
based on security, safety and performance. Additionally, it is
up to the end-user to ensure that the control strategy results in
a safe operating condition if any crucial segment of the control
solution fails. Honeywell customers assume full responsibility
for learning and meeting the required Declaration of Conformity,
Regulations, Guidelines, etc. for each country in their distribution
market.
m WARNING
POTENTIAL ELECTROSTATIC CHARGING
HAZARD
When the WBX Series is installed in potentially hazardous
locations, care should be taken not to electrostatically charge
the surface of the antenna shroud by rubbing the surface with a
cloth, or cleaning the surface with a solvent. If electrostatically
charged, discharge of the antenna shroud to a person or a tool
could possibly ignite a surrounding hazardous atmosphere.
m WARNING
POTENTIAL IMPACT HAZARD
Care should be taken during installation of the WBX switch to not
apply an impact force to the device. (i.e. dropping the WBX on a
hard surface, impact with a hammer/wrench, etc.).
m WARNING
Enclosure contains aluminum. Care must be taken to avoid
ignition hazard due to impact.
RF EXPOSURE
Failure to comply with these instructions could result in
death or serious injury.
m WARNING
The WBX must be installed in accordance with the requirements
specified in this document in order to comply with the specific
Country Communication Agency requirements (i.e., FCC, IC,
ETSI, ACMA, etc.). See Section 3.3 as this requires choosing the
correct Country Use Code and thus allowable antenna and/or
cable usage.
m WARNING
RISK OF DEATH OR SERIOUS INJURY FROM
EXPLOSION OR FIRE
Connection and disconnection of the antennas should only be
performed in a non-hazardous area and with no battery power
applied to the WBX. This is due to the risk of possibly damaging
the internal WBX electronics and/or igniting the surrounding
hazardous atmosphere.
Failure to comply with these instructions could result in
death or serious injury.
m WARNING
RISK OF DEATH OR SERIOUS INJURY FROM
EXPLOSION OR FIRE
Connection and disconnection of the batteries should only be
performed in a non-hazardous area. The batteries used in this
device may present a risk of fire or chemical burn if mistreated.
Do not recharge, disassemble, heat above 100 °C [212 °F], or
incinerate.
Failure to comply with these instructions could result in
death or serious injury.
m WARNING
Device cannot be used without metal “S” shaped clamp and
screw securely fastened to switch.
Sensing and Control
Installation and Technical Manual for the
ISA100 Wireless Hazardous Area Limit Switch, WBX Series
TABLE OF CONTENTS
1INTRODUCTION . . . . . . . . . . . . . . . . . . . . . 1
1.1
1.2
1.3
1.4
1.5
1.6
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Principle of Operation . . . . . . . . . . . . . . . . . .
ISA100 Wireless™ Network Overview . . . . . .
Product Nomenclature . . . . . . . . . . . . . . . . . .
Abbreviations & Definitions . . . . . . . . . . . . . .
Symbols & Definitions . . . . . . . . . . . . . . . . . .
1
1
1
2
3
4
2 SPECIFICATIONS, CERTIFICATIONS,
AND APPROVALS . . . . . . . . . . . . . . . . . . . . 5
2.1
Intended County Usage . . . . . . . . . . . . . . . .
2.2
Certifications and Approvals . . . . . . . . . . . . .
2.3
Hazardous Location Standards . . . . . . . . . . .
2.4
Radio Module Specifications . . . . . . . . . . . . .
2.5
Battery Specifications . . . . . . . . . . . . . . . . . .
2.6
EMC Specifications . . . . . . . . . . . . . . . . . . . .
2.7
Environmental Specifications . . . . . . . . . . . .
2.8
Functional Specifications . . . . . . . . . . . . . . . .
2.9 Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.10 Antenna Connection . . . . . . . . . . . . . . . . . . .
2.11 Agency Compliance Statements . . . . . . . . . .
2.11.1 FCC Compliance Statements . . . . . . . . .
2.11.2 IC Compliance Statements . . . . . . . . . . .
2.11.3 RF Safety Statements . . . . . . . . . . . . . . .
2.11.4
European Restrictions . . . . . . . . . . . . . . .
2.11.5 Declaration of Conformity . . . . . . . . . . . .
2.11.6
R&TTE Directive . . . . . . . . . . . . . . . . . . .
4
5
6
7
7
7
7
7
8
8
8
8
8
8
9
9
9
3ANTENNAS . . . . . . . . . . . . . . . . . . . . . . . . 10
3.1
3.2
3.3
Approved Antenna Types and Gains . . . . . 10
Antenna Details . . . . . . . . . . . . . . . . . . . . . . 11
Antenna Options . . . . . . . . . . . . . . . . . . . . . 13
4CABLES
. . . . . . . . . . . . . . . . . . . . . . . . . . 14
4.1
4.2
WBX Series Sensor Cables . . . . . . . . . . . . . 14
Protection of Antenna Connections . . . . . . . 15
5 WBX BASIC START UP . . . . . . . . . . . . . . 16
5.1
Antenna Connection . . . . . . . . . . . . . . . . . .
5.2
Battery Connection Procedure . . . . . . . . . .
5.3
DIP Switches . . . . . . . . . . . . . . . . . . . . . . . .
5.4
Wireless Link Quality Measurements . . . . . .
5.4.1Link Measurements . . . . . . . . . . . . . . . .
5.4.2 Connection Quality Labels . . . . . . . . . .
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17
19
19
19
19
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6 OPERATING ONEWIRELESS™
USER INTERFACE . . . . . . . . . . . . . . . . . . 20
6.1
Overview of the OneWireless™
User Interface . . . . . . . . . . . . . . . . . . . . . . .
6.2
Provisioning the OneWireless™
User Interface . . . . . . . . . . . . . . . . . . . . . . .
6.2.1 Connecting to ISA100 Network . . . . . . .
6.3
WBX Channel Activation . . . . . . . . . . . . . . .
6.4
Setting TX Power . . . . . . . . . . . . . . . . . . . . .
6.4.1 TX Power Setting Policy . . . . . . . . . . . . .
6.4.2 Power Setting Procedure . . . . . . . . . . . .
6.5
Reading Battery Voltage . . . . . . . . . . . . . . .
6.5.1 Reading Sensor Battery Voltage . . . . . .
6.6
Restore to Factory Defaults . . . . . . . . . . . . .
6.7
Battery Life . . . . . . . . . . . . . . . . . . . . . . . . .
6.7.1Battery LIfe . . . . . . . . . . . . . . . . . . . . . .
6.7.2 Battery Life Considerations . . . . . . . . . .
6.7.3 Battery Life Remaining . . . . . . . . . . . . .
6.8
Software Updates . . . . . . . . . . . . . . . . . . . .
6.9
Fault Codes . . . . . . . . . . . . . . . . . . . . . . . . .
6.10 Setting Periodic Update Interval . . . . . . . . .
20
20
20
21
22
22
22
23
23
23
23
23
24
24
25
25
25
7 EQUIVALENT ISOTROPICALLY RADIATED .
POWER (EIRP) . . . . . . . . . . . . . . . . . . . . . 26
7.1
EIRP Limits and TX Power Setting . . . . . . . . 26
8 ANTENNA CONSIDERATIONS AND
INSTALLATION . . . . . . . . . . . . . . . . . . . . . 27
8.1
Overview of Antenna Options . . . . . . . . . . .
8.1.1 Omni-Directional Antenna Design . . . . .
8.2
Antenna Mounting Considerations . . . . . . .
8.2.1 Antenna Mounting Location with
Respect to RF Signal . . . . . . . . . . . . . . .
8.2.2 Antenna Mounting Location with
Respect to Antenna Location . . . . . . . .
8.2.3Line-of-Sight Considerations . . . . . . . . .
8.3
RF Interference Considerations . . . . . . . . . .
8.3.1General . . . . . . . . . . . . . . . . . . . . . . . . .
8.3.2WiFi Networks . . . . . . . . . . . . . . . . . . . .
8.3.3 Smart Phone “Apps” . . . . . . . . . . . . . . .
8.3.4Bluetooth® Devices . . . . . . . . . . . . . . . .
8.3.5 Wireless Video Camera & Video Links .
8.3.6Microwave Ovens . . . . . . . . . . . . . . . . .
8.3.7 Cordless Phones/Baby Monitors . . . . . .
27
27
28
28
29
29
29
29
29
29
30
30
30
30
Installation and Technical Manual for the
ISA100 Wireless Hazardous Area Limit Switch, WBX Series
8.4 Requirements . . . . . . . . . . . . . . . . . . . . . . .
8.4.1 Radio Installation Requirements . . . . . .
8.5
Direct Mount Antenna . . . . . . . . . . . . . . . . .
8.5.1 Direct Mount, General Guidelines . . . . .
8.5.2 Direct Mount, Straight . . . . . . . . . . . . . .
8.6
Remote Antennas . . . . . . . . . . . . . . . . . . . .
8.6.1 Outdoor Installation Warnings . . . . . . . .
8.6.2Cable Requirement . . . . . . . . . . . . . . . .
8.6.3Lightning Arrestor . . . . . . . . . . . . . . . . .
8.6.4 Choosing a Mounting Location . . . . . . .
8.6.5Site Location . . . . . . . . . . . . . . . . . . . . .
8.6.6Antenna Styles . . . . . . . . . . . . . . . . . . . .
8.6.7 Antenna Mount Types . . . . . . . . . . . . . .
8.6.8Magnetic Mounting . . . . . . . . . . . . . . . .
8.6.9Adhesive Mounting . . . . . . . . . . . . . . . .
8.6.10
Mast Mounting . . . . . . . . . . . . . . . . . . . .
8.7
Antenna Assembly and Installation . . . . . . .
8.8
Grounding the Antenna . . . . . . . . . . . . . . . .
8.9
Antenna Configurations/Parameters . . . . . .
8.9.1 Connection Diagrams for
Remote Antenna Configuration . . . . . . .
8.9.2 Intrinsically Safety Device Entity
Parameters for Remote Antennas . . . . .
8.10 Environmental Usage/Concerns . . . . . . . . .
30
30
31
31
31
31
31
32
32
32
32
33
33
33
34
34
36
37
38
38
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32305329
10 INSPECTION, MAINTENANCE &
REPAIR . . . . . . . . . . . . . . . . . . . . . . . . 44
10.1 WBX Inspection and Replacement . . . . . . .
10.2 Antenna Inspection and Replacement . . . .
10.3 Replacement Parts . . . . . . . . . . . . . . . . . . .
10.4 Antenna and Radome Connection . . . . . . .
10.5 Replacing Batteries . . . . . . . . . . . . . . . . . . .
10.5.1 When to Replace . . . . . . . . . . . . . . . . . .
10.5.2
Battery Storage . . . . . . . . . . . . . . . . . . .
10.5.3
Transporting Batteries . . . . . . . . . . . . . .
10.5.4
Tools Required . . . . . . . . . . . . . . . . . . . .
10.6 Replacing Antenna and Radome . . . . . . . .
10.6.1
Tools Required . . . . . . . . . . . . . . . . . . . .
44
44
44
44
45
46
46
46
46
47
47
11 AGENCY LABEL INFORMATION . . . . . . . 48
11.1
11.2
External Labels . . . . . . . . . . . . . . . . . . . . . . 48
Internal Labels . . . . . . . . . . . . . . . . . . . . . . . 48
12ACCESSORIES . . . . . . . . . . . . . . . . . . . . . 49
38
39
9 MOUNTING AND DIMENSIONS . . . . . . . . 40
9.1
9.2
9.3
9.4
WBX Mounting . . . . . . . . . . . . . . . . . . . . . . .
Conduit/Cable Entries . . . . . . . . . . . . . . . . .
Bracket Mounting . . . . . . . . . . . . . . . . . . . .
Mounting Dimensions . . . . . . . . . . . . . . . . .
40
40
40
41
Honeywell Sensing and Control
iii
Installation and Technical Manual for the
ISA100 Wireless Hazardous Area Limit Switch, WBX Series
List of Figures
List of Tables
Figure 1. ISA100 Wireless WBX Switch Nomenclature. . . . . . . 2
Figure 2. European Declaration of Conformity. . . . . . . . . . . . . . 9
Figure 3. WBX Antenna Extender Cables. . . . . . . . . . . . . . . . . 14
Figure 4. WBX Antenna Extender Cable Mounting Hole . . . . . 15
Figure 5. Application of Protective Tape. . . . . . . . . . . . . . . . . . 15
Figure 6. Removal of Radome . . . . . . . . . . . . . . . . . . . . . . . . . 16
Figure 7. Unscrewing Antenna. . . . . . . . . . . . . . . . . . . . . . . . . 16
Figure 8. Remote Mount Antenna Connection. . . . . . . . . . . . . 17
Figure 9. ISA100 WBX Wireless Housing. . . . . . . . . . . . . . . . . 18
Figure 10. ISA100 WBX Battery and Insulator. . . . . . . . . . . . . . 18
Figure 11. DIP Switch Settings. . . . . . . . . . . . . . . . . . . . . . . . . . 19
Figure 12. RF Link Quality Data Block. . . . . . . . . . . . . . . . . . . . 19
Figure 13. OneWireless™ User Interface Screen. . . . . . . . . . . . 20
Figure 14. Select FDAP in Selection Panel. . . . . . . . . . . . . . . . . 20
Figure 15. Enable for 60 Minutes Button . . . . . . . . . . . . . . . . . . 20
Figure 16. WBX Appearing In Selection Panel. . . . . . . . . . . . . . 21
Figure 17. Accept Button on Ribbon Bar. . . . . . . . . . . . . . . . . . 21
Figure 18. Accept Button Pop-Up Window . . . . . . . . . . . . . . . . 21
Figure 19. Select WBX in Selection Panel . . . . . . . . . . . . . . . . . 21
Figure 20. Tag Name Field Entry . . . . . . . . . . . . . . . . . . . . . . . . 21
Figure 21. Select Channel on Selection Panel. . . . . . . . . . . . . . 21
Figure 22. Activate Button on Ribbon Bar . . . . . . . . . . . . . . . . . 21
Figure 23. Pop-up Window. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Figure 24. Activate Channel in Selection Panel. . . . . . . . . . . . . 22
Figure 25. Channel Information on Property Panel. . . . . . . . . . 22
Figure 26. RF Power Setting Procedure. . . . . . . . . . . . . . . . . . . 23
Figure 27. Select WBX in Selection Panel . . . . . . . . . . . . . . . . . 23
Figure 28. Device Vendor Parameters. . . . . . . . . . . . . . . . . . . . 23
Figure 29. Location of Reset Button. . . . . . . . . . . . . . . . . . . . . . 23
Figure 30. Select WBX in Selection Panel . . . . . . . . . . . . . . . . . 24
Figure 31. Battery Estimates. . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Figure 32. Input Publication Rate Dialog Box. . . . . . . . . . . . . . . 25
Figure 33. Radiation Pattern of Omni-Directional Antenna. . . . . 27
Figure 34. WBX to FDAP Free of Obstacles. . . . . . . . . . . . . . . . 29
Figure 35. WBX to FDAP Affected by Obstacles. . . . . . . . . . . . 29
Figure 36. Direct Mount Antenna. . . . . . . . . . . . . . . . . . . . . . . . 31
Figure 37. Straight Antennas . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Figure 38. Magnetic Mount Antennas . . . . . . . . . . . . . . . . . . . . 33
Figure 39. Adhesive Mounting Steps. . . . . . . . . . . . . . . . . . . . . 34
Figure 40. Mast Mounting Antenna . . . . . . . . . . . . . . . . . . . . . . 35
Figure 41. Mast Mounting Antenna - Side View. . . . . . . . . . . . . 35
Figure 42. WBX Connected to Remote Antenna, Remotely. . . . 38
Figure 43. WBX Connected Via Lightning Arrestor . . . . . . . . . . 38
Figure 44. Dimensions, Side Rotary. . . . . . . . . . . . . . . . . . . . . . 41
Figure 45. Dimensions, Pin Plunger. . . . . . . . . . . . . . . . . . . . . . 42
Figure 46. Dimensions, Wobble. . . . . . . . . . . . . . . . . . . . . . . . . 43
Figure 47. Switch Battery Replacement. . . . . . . . . . . . . . . . . . . 46
Figure 48. Antenna Replacement. . . . . . . . . . . . . . . . . . . . . . . . 47
Figure 49. External Cover Metal Label. . . . . . . . . . . . . . . . . . . . 48
Figure 50. Side Label. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Figure 51. Battery Board Label . . . . . . . . . . . . . . . . . . . . . . . . . 48
Figure 52. Available Levers . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Table 1.
Table 2.
Table 3.
Table 4.
Table 5.
Table 6.
Table 7.
Table 8.
Table 9.
Table 10.
Table 11.
Table 12.
Table 13.
Table 14.
Table 15.
Table 16.
Table 17.
Table 18.
Table 19.
Table 20.
Table 21.
Table 22.
Table 23.
Table 24.
Table 25.
Table 26.
Table 27.
Table 28.
Table 29.
Table 30.
Table 31.
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Actuator Code Table. . . . . . . . . . . . . . . . . . . . . . . . . . 2
Abbreviations and Definitions. . . . . . . . . . . . . . . . . . . 3
Symbol Definitions. . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Intended County Use - North America . . . . . . . . . . . . 5
Intended Country Use - Australia . . . . . . . . . . . . . . . . 5
Intended Country Use - European Union . . . . . . . . . . 5
Intended Country Use - Other European Countries . . 5
Communication Approvals and Standards. . . . . . . . . 6
Hazardous Location Standards & Certificates . . . . . . 6
Radio Module Specifications. . . . . . . . . . . . . . . . . . . . 7
Battery Specifications. . . . . . . . . . . . . . . . . . . . . . . . . 7
Environmental Specifications . . . . . . . . . . . . . . . . . . . 7
Functional Specifications . . . . . . . . . . . . . . . . . . . . . . 7
Antenna Options - Country Code A. . . . . . . . . . . . . 11
Antenna Options - Country Code B. . . . . . . . . . . . . 12
WBX Standard Antenna Options. . . . . . . . . . . . . . . . 12
Antenna Options: US, Canada, Australia . . . . . . . . . 13
Antenna Options: All Other Approved Countries . . . 13
Switch to Antenna Cable Specifications. . . . . . . . . . 14
WBX Connection Quality Labels. . . . . . . . . . . . . . . . 19
EIRP Limits and Radio TX Power Setting . . . . . . . . . 26
Antenna Installation Steps. . . . . . . . . . . . . . . . . . . . . 36
Antenna Grounding Steps. . . . . . . . . . . . . . . . . . . . . 37
I.S. Device Entity Parameters . . . . . . . . . . . . . . . . . . 38
Preparing Antennas for Environmental Use . . . . . . . 39
WBX Replacement Parts. . . . . . . . . . . . . . . . . . . . . . 44
WBX Antenna and Radome Steps . . . . . . . . . . . . . . 45
Battery Replacement Procedure. . . . . . . . . . . . . . . . 47
Antenna Replacement Procedure. . . . . . . . . . . . . . . 48
Cable and Coax Accessories. . . . . . . . . . . . . . . . . . 50
Base Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Installation and Technical Manual for the
ISSUE 1
ISA100 Wireless Hazardous Area Limit Switch, WBX Series
32305329
Intended Audience
1 | PRODUCT DESCRIPTION
This guide is intended for people who are responsible for
planning, configuring, administering, and operating the ISA100
Wireless™ Network.
1.1 | General
Prerequisite Skills
It is assumed that you are familiar with the operation of ISA100
Wireless™ Networks.
About this Document
This document outlines professional installation requirements for
the ISA100 Wireless Hazardous Area Limit Switch, WBX Series.
Professional installation is required to comply with certification
agency and legal requirements. This document must be adhered
to for all installations of the Honeywell ISA100 Wireless Hazardous Area Limit Switch, WBX Series.
These devices are not intended for critical control where there is
a single point of failure or where single points of failure result in
unsafe conditions. As with any process control solution, it is the
end users’ responsibility to weigh the risks and benefits to determine if the products used are the right match for the application
based on security, safety, regulations, and performance.
The WBX Series product line combines the best of MICRO
SWITCH™ Heavy Duty limit switches with the latest commercial
off-the-shelf wireless technology. Wireless-enabled limit switches
can now be used for position sensing and presence/absence
detection for a wide variety of applications. The WBX Series
is especially beneficial for remote monitoring applications
where wiring or wire maintenance is not physically possible or
economically feasible. Combining this greater flexibility with
proven harsh duty packaging can result in increased efficiencies
and improved safety for machine and equipment OEMs and
operators. This document will provide installation instructions to
properly install a WBX Series limit switch, or simply the WBX.
1.2 | Principle of Operation
The WBX will transmit the position of its actuator switch through
a OneWireless™ Network. The OneWireless™ WDM will then
indicate the actuator position of the WBX via a visual indicator,
audible indicator, and/or electronic output. The WBX supports no
electrical signal inputs and is powered by a replaceable battery.
1.3 | ISA100 Wireless™ Network Overview
Revision Information
Document name
Document ID
Publication
Date
Installation and Technical
Manual for the ISA100 Wireless Hazardous Area Limit
Switch, WBX Series
32305329
May 2015
New
32305329
Issue 1
May 2015
References
The following list identifies all documents that may be sources of
reference for material discussed in this publication.
Document title
Document No.
OneWireless™ Network Planning and Installation
Guide
OWDOC-X253
OneWireless™ Wireless Device Manager User's
Guide
OWDOC-X254
OneWireless™ Field Device Access Point User’s
Guide
OWDOC-X256
ISA100 Wireless™ Network is an all-digital, serial, two-way
communication mesh network that interconnects industrial field
switches to a central system. The ISA100 Wireless™ Network is
an all-digital, serial, two-way communication mesh network that
interconnects industrial field switches and sensors to a central
system.
ISA100.11a Network has defined standards to which field
devices and operator stations communicate with each another.
The communications protocol is built as an “open system” to
allow all field devices and equipment that are built to ISA100
Wireless™ standards to be integrated into a system, regardless
of the device manufacturer. This interoperability of devices using
ISA100 Wireless™ technology is to become an industry standard
for automation systems.
Honeywell Sensing and Control
1
Installation and Technical Manual for the
ISSUE 1
ISA100 Wireless Hazardous Area Limit Switch, WBX Series
32305329
1.4 | Product Nomenclature
This document is valid for the ISA100 Wireless Hazardous Area Limit Switch in the following variations.
Figure 1. ISA100 Wireless Hazardous Location Switch, WBX Series Nomenclature
WBX
1
B
00
A
A
A
1A
3
Switch type
Gen Code
RF Code
Antenna
type code
Country use
code
Zone use
code
Operating
head code
Actuator code
Modification
code
WBX Series
Wireless
1
B
Version 1
2.4 GHz;
ISA 100.11a
For “A” coded versions,
refer to WBX P2P
datasheet, 32305328.
00
12
14
No antenna; RP-SMA
connector jack
2.0 dBi omni w/switch
mount; straight design
with radome
2.0 dBi omni w/switch
mount; 90° metal
elbow with radome
A
US, Canada,
Australia
A
Zone 0,
Zone 20
A
Side rotary,
momentary
1
B
All approved
countries
B
Zone 1,
Zone 21
C
Top plunger,
plain
1A
Fixed 0.75 in x
0.25 in nylon
roller, front mount
3
1C
Fixed 0.75 in x
0.25 in nylon
roller, back mount
4
Adjustable,
rollerless
5
Refer to Zone Use
Classification.
J
Wobble stick
2
2A
2C
2J
2K
3E
Zone Use Classifications
Zones refer to classified atmosphere ratings. Single digit indicators (Zone 0 or 1) refer to degree of protection
from explosive gases. Double digit indicators (Zone 20 or 21) refer to degree of protection from explosive dusts.
Zone 0: An area in which an explosive gas is present continuously or for long periods.
Zone 20: An area in which an explosive dust is present continuously or for long periods.
Zone 1: An area in which an explosive gas is likely to occur in normal operation.
Zone 21: An area in which an explosive dust is likely to occur in normal operation.
3M
Code
Catalog
Listing
Fixed 1.5 inch radius
Material
Roller Dia.
(in)
Roller Width
(in)
Roller
Mounting
Code
1
1A
1C
Rollerless
Nylon
Nylon
n/a
0.75
0.75
n/a
0.25
0.25
n/a
Front
Back
04
4M
Rollerless
Nylon
Nylon
Nylon
Nylon
n/a
0.75
0.75
1.0
1.5
n/a
0.25
0.25
0.50
0.25
n/a
Back
Front
Front
Front
Nylon
Nylon
Nylon
0.75
0.75
0.75
0.25
1.25
0.25
Back/Front
Back/Front
Front/Front
LSZ52A
LSZ52C
LSZ52J
LSZ52K
Yoke – 1.5 in radius
3E
3M
3S
2
LSZ53E
LSZ53M
LSZ53S
Head assembled
with actuator to
left side
Head assembled
with actuator to
mounting surface
Adjust. 0.75 in x
0.25 in nylon
roller, back mount
Adjust. 0.75 in x
0.25 in nylon
roller, front mount
Adjust. 1 in x
0.5 in nylon
roller, front mount
Adjust. 1.5 in x
0.25 in nylon
roller, front mount
Yoke, 0.75 in x
0.25 in nylon
roller, back/front
Yoke, 0.75 in x
1.25 in nylon
roller, back/front
3S
Yoke, 0.75 in x
0.25 in nylon
roller, back/back
04
Hub only
4M
Hub rod, 5.5 in,
aluminum
5
Offset, rollerless
5A
Offset, 0.75 in x
0.25 in nylon
roller, back mount
5C
Offset, 0.75 in x
0.25 in nylon
roller, front mount
7A
Delrin™ rod,
5.5 inches*
9A
Short fixed, 0.75
x 0.25 in nylon
roller, front mount
9C
Short fixed, 0.75
x 0.25 in nylon
roller, back mount
Catalog
Listing
Material
Roller Dia.
(in)
Roller Width
(in)
Roller
Mounting
Hub only
Alum, 5.5 in
n/a
n/a
n/a
n/a
n/a
n/a
Rollerless
Nylon
Nylon
n/a
0.75
0.75
n/a
0.25
0.25
n/a
Back
Front
Delrin® rod, 5.5
n/a
n/a
n/a
0.75
0.75
0.25
0.25
Front
Back
Rod
Adjustable 1.5 in to 3.5 in radius
2
2A
2C
2J
2K
Head assembled
with actuator to
nameplate side
Head assembled
with actuator to
right side
* 7A to be assembled to
operating head code J only.
Table 1. Actuator Code Table
LSZ51A
LSZ51C
Fixed, rollerless
1.5 in radius
sensing.honeywell.com
LSZ54M
Offset – 1.5 in radius
5
5A
5C
LSZ55A
LSZ55C
Wobble stick
7A
LSZ1JGA
Short fixed - 1.3 in radius
9A
9C
LSZ59A
LSZ59C
Nylon
Nylon
Installation and Technical Manual for the
ISA100 Wireless Hazardous Area Limit Switch, WBX Series
ISSUE 1
32305329
1.5 | Abbreviations and Definitions
Table 2. Abbreviations
ACMA
Australian Communications and Media Authority
cpm
Cycles Per Minute
dB
Decibel
dBi
Decibel Isotropic
dBm
Decibel above or below 1 milliwatt
DSSS
Direct Sequence Spread Spectrum
EIRP
Equivalent isotropic radiated power
EMC
Electromagnetic Compatibility
ETSI
European Telecommunications Standards Institute
EU
European Union
FCC
Federal Communications Committee
FDAP
Field Device Access Point
ft-lb
Foot-pounds
GHz
GigaHertz
IC
Industry Canada
ICES
Industry Canada Electrical Specification
IEEE
Institute of Electrical and Electronics Engineers
I.S.
Intrinsically Safe
kbps
KiloBits Per Second
LED
Light Emitting Diode
MHz
MegaHertz
MNBR
Multi-Node Backbone Router
MPE
Maximum Permissible Exposure
NA
North America – United States of America and Canada
Nm
Newton meter
NEMA
National Electrical Manufacturers Association
PCBa
Printed Circuit Board Assembly
R&TTE
Radio and Telecommunications Terminal Equipment
RP-SMA
Reverse Polarity SMA connector
RF
Radio Frequency
TX
Transmit Power
WBX
Wireless Hazardous Area Limit Switch Series
WDM
Wireless Device Manager
WNSIA
Wireless Network for Secure Industrial Application
Honeywell Sensing and Control
3
Installation and Technical Manual for the
ISA100 Wireless Hazardous Area Limit Switch, WBX Series
ISSUE 1
32305329
1.6 | Symbol Definitions
The following table lists those symbols used in this document to denote certain conditions.
Table 3. Symbol Definitions
Symbol
Definition
,
ATTENTION: Identifies information that requires special consideration.
TIP: Identifies advice or hints for the user, often in terms of performing a task.
CAUTION
m
m
m
m
Indicates a situation which, if not avoided, may result in equipment or work (data) on the system being
damaged or lost, or may result in the inability to properly operate the process.
CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices.
CAUTION symbol on the equipment refers the user to the product manual for additional information. The
symbol appears next to required information in the manual.
WARNING: Indicates a potentially hazardous situation, which, if not avoided, could result in serious injury
or death.
WARNING symbol on the equipment refers the user to the product manual for additional information. The
symbol appears next to required information in the manual.
WARNING, Risk of electrical shock: Potential shock hazard where HAZARDOUS LIVE voltages greater
than 30 Vrms, 42.4 Vpeak, or 60 Vdc may be accessible.
ESD HAZARD: Danger of an electrostatic discharge to which equipment may be sensitive. Observe precautions for handling electrostatic sensitive devices.
Protective Earth (PE) terminal: Provided for connection of the protective earth (green or green/yellow)
supply system conductor.
Functional earth terminal: Used for non-safety purposes such as noise immunity improvement. NOTE:
This connection shall be bonded to Protective Earth at the source of supply in accordance with national
local electrical code requirements.
Earth Ground: Functional earth connection. NOTE: This connection shall be bonded to Protective Earth at
the source of supply in accordance with national and local electrical code requirements.
Chassis Ground: Identifies a connection to the chassis or frame of the equipment shall be bonded to Protective Earth at the source of supply in accordance with national and local electrical code requirements.
The ISA100 Wireless compliant logo indicates the device has received ISA100.11a conformance certification and is registered with the Wireless Compliance Institute, assuring device interoperability.
C-Tick Mark. The C-Tick Mark is a certification trade mark registered to ACMA (Australian Communications and Media Authority) in Australia under the Trade Marks Act 1995 and to RSM in New Zealand under
section 47 of the NZ Trade Marks Act. The mark is only to be used in accordance with conditions laid
down by ACMA and RSM. This mark is equal to the CE Mark used in the European Union.
The Ex mark means the equipment complies with the requirements of the European standards that are
harmonised with the 94/9/EC Directive (ATEX Directive, named after the French “ATmosphere EXplosible”).
The IEC Ex mark means the equipment complies with the requirements of the International Electrotechnical Commission Explosive. The objective of the IECEx system is to facilitate international trade in equipment and services for use in explosive atmospheres, while maintaining the required level of safety.
Notified Body. For radio equipment used in the European Union in accordance with the R&TTE Directive,
the CE Mark and the notified body (NB) identification number is used when the NB is involved in the conformity assessment procedure.
The cULus mark means the equipment was tested to Canadian and US standards by Underwriters’ Laboratories. The combination mark indicates compliance with both Canadian and U.S. Requirements. “Listed”
means that the product can be operated as sold, in accordance with its inscriptions and operating instructions, without retesting by UL. Products are for use in hazardous locations where explosive atmospheres
may be present. Certification covers division and zone area classification systems for the United States
and/or Canada.
4
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Installation and Technical Manual for the
ISSUE 1
ISA100 Wireless Hazardous Area Limit Switch, WBX Series
32305329
2 | SPECIFICATIONS, CERTIFICATIONS, AND APPROVALS
2.1 | Intended Country Usage
Table 4. North America
Country
ISO 3166 2 letter code
UNITED STATES
US
CANADA
CA
Table 5. Australia
Country
ISO 3166 2 letter code
AUSTRALIA
AU
Table 6. European Union
Country
ISO 3166 2 letter code
Country
ISO 3166 2 letter code
Austria
AT
Latvia
LV
Belgium
BE
Lithuania
LT
Bulgaria
BG
Luxembourg
LU
Cyprus
CY
Malta
MT
Czech Republic
CZ
Netherlands
NL
Denmark
DK
Poland
PL
Estonia
EE
Portugal
PT
Finland
FI
Romania
RO
France
FR
Slovak Republic
SK
Germany
DE
Slovenia
SI
Greece
GR
Spain
ES
Hungary
HU
Sweden
SE
Ireland
IE
United Kingdom
BG
Italy
IT
Table 7. Other European Countries
Country
ISO 3166 2 letter code
Country
ISO 3166 2 letter code
Bosnia and Herzegovina
BA
Norway
NO
Croatia
HR
Russian Federation
RU
Iceland
IS
Serbia
RS
Liechtenstein
LI
Switzerland
CH
Macedonia
MK
Turkey
TR
Honeywell Sensing and Control
5
Installation and Technical Manual for the
ISA100 Wireless Hazardous Area Limit Switch, WBX Series
2.2 | Certifications and Approvals
See product labels for applicable approvals and ratings.
Table 8. Communication Approvals and Standards
Approval/Item
Ratings/Description
FCC Part 15.247 and 15.209
Industry Canada RSS 210
Communication
14 dBm
Issue 8
agency approvals
and standards
ACMA, C-Tick mark
8 dBm
ETSI, CE mark
Enclosure type
Type 1, 3, 4, 13
IP67 (self-declared)
Hazardous location approvals
cULus, ATEX, IEC Ex
ISSUE 1
32305329
Specific Conditions of Safe Use:
• Aluminum enclosure – Care should be taken to minimize the risk
of ignition due to impact or friction.
• Potential electrostatic discharge – Clean product only with a
damp cloth.
• The metal “S-shaped” clamp secures the cover to the enclosure/
housing. It must be screwed in place when product is in use.
• Do not open when an explosive atmosphere may be present.
• Do not replace batteries when an explosive atmosphere is present.
• Use only Honeywell battery P/N: WBT7; approved battery manufacturers: Xeno Energy – XL-060F; Tadiran – TL-5903/S; or
Bipower ER14505H batteries.
, ATTENTION
IEC 60079-0:2007-10 and IEC 60079-11:2006 were applied
to the integral component fuse, Part No. 0259.125TX913
manufactured by Littelfuse. There are no significant safety
related changes between these editions and the later editions
of the standards noted under the “Standards” section of this
document.
FCC ID: XJLWBX001
IC ID: 9832A-WBX001IC
m WARNING
The WBX must be installed in accordance with the
requirements specified in this document in order to
comply with the specific Country Communication Agency
requirements (i.e., FCC, IC, ETSI, ACMA)
2.3 | Hazardous Location Standards and Certifications
Table 9. Hazardous Location Standards and Certifications
cULus Listing
ATEX Certification
IEC Ex Certification
Standards: UL913 8th edition;
CAN/CSA-C22.2 NO. 157-92 (R2012);
UL 60079-0 edition 6.0;
UL 60079-11 edition 6.0;
CSA C22.2 No. 60079-11: 14 edition 2.0;
CSA C22.2 No. 60079-0: 11 edition 2.0
Standards: EN 60079-0: 2012 + A11:2013;
EN 60079-11: 2012;
EN 60079-26:2007
Standards: IEC 60079-0 edition 6.0;
IEC 60079-11 edition 6.0;
IEC 60079-26 edition 2.0
Class I, Div 1, Groups A, B, C, D T4
Class II, Div 1, Groups E, F, G
Class I, Zone 1 AEx ia IIC T4 Ga
Class I, Zone 1 Ex ia IIC T4 Ga
Class II, Zone 21 AEx ia IIIC T135°C Da
Class I, Zone 0 AEx ia IIC T4 Ga
Class I, Zone 0 Ex ia IIC T4 Ga
Class II, Zone 20 AEx ia IIIC T135°C Da
Tambient -40°C to 70°C
Zone 1 Ex ia IIC T4 Ga
Zone 21 Ex ia IIIC T135°C Da
Zone 0 Ex ia IIC T4 Ga
Zone 20 Ex ia IIIC T135°C Da
Zone 1 Ex ia IIC T4 Ga
Zone 21 Ex ia IIIC T135°C Da
Zone 0 Ex ia IIC T4 Ga
Zone 20 Ex ia IIIC T135°C Da
0518
II 1 G
II 1 D
6
sensing.honeywell.com
Installation and Technical Manual for the
ISSUE 1
ISA100 Wireless Hazardous Area Limit Switch, WBX Series
2.4 | Radio Module Specifications
Table 10. Radio Module Specifications
Item
Specification
Radio module
Honeywell RF-PCBa
Wireless standard
IEEE 802.15.4; 2.4 GHz
ISA100.11a compliant
Data rate
250 kbps
Operating frequency
ISM 2.4 GHz, global, license-free band
Module transmit
power (max.)
Receive sensitivity
(typ.)
32305329
2.7 | Environmental Specifications
Table 12. Environmental Specifications
Item
Specification
Operating
temperature
-40 °C to 70 °C [-40 °F to 158 °F]
Storage temperature
-40 °C to 70 °C [-40 °F to 158 °F]
Operating humidity
0 %RH to 100 %RH
Country code A: 14 dBm max;
Country code B: 8 dBm max
Vibration
IEC 60068-2-6: 10 Hz to 58 Hz 0,35 mm peak-to-peak,
58 Hz to 500 Hz, 10 g
-98 dBm
Shock
IEC 60068-2-27; half sine,
50 g, 6 mS
Sealing
Type 1, 3, 4, 13;
IP67 (self-declared)
2.5 | Battery Specifications
Table 11. Battery Specifications
Item
Specification
Battery
3.6 Vdc Lithium Thionyl Chloride; AA size, Qty: 2
Manufacturer: Honeywell, WBT7;
Xeno Energy, P/N XL-060F; Tadiran, P/N TL-5903/S;
Bipower, P/N: ER14505H
CAUTION
Do not mount or remove the antenna when batteries are present in WBX product as damage could occur to the WBX electronics and/or ignite the surrounding hazardous atmosphere.
2.6
EMC Specifications
The latest applicable EMC Standards are as follows:
•
EN 300 328, V1.8.1
•
EN 61326-1 (2012)
•
EN 301 489-1, V1.9.2
•
EN 301 489-17, V2.2.1
2.8 | Functional Specifications
Table 13. Functional Specifications
Item
Specification
High temperature endurance
70 °C; 10,000 cycles; 15 cpm
Low temperature endurance
-40 °C; 10,000 cycles; 15 cpm
Electrical/mechanical
life
25 °C; 1 million operating cycles
, ATTENTION
The WBX cannot be used in a portable application. It must
be used in a fixed location.
, ATTENTION
The antenna cables should not be modified (i.e. cut short
and/or re-terminated) as it may affect Communication
Agency approval. Approved antennas (refer to Section 3.2)
are the only antennas allowed for use with the WBX.
Honeywell Sensing and Control
7
Installation and Technical Manual for the
ISA100 Wireless Hazardous Area Limit Switch, WBX Series
2.9 | Weight
All versions of the WBX Series switch have a maximum weight
of 0,754 g [1.7 lb]. These weights do not include remote cables,
antennas, radome, or actuators.
•
To reduce potential radio interference to other users, the
antenna type and its gain should be chosen so that the
equivalent isotropic radiated power (EIRP) is not more
than that permitted for successful communication.
•
Operation is subject to the following two conditions:
(1) this device may not cause interference, and
(2) this device must accept any interference, including
interference that may cause undesired operation of the
device.
•
This Class B digital apparatus has been tested and
found to comply with RSS 210 Gen Issue 8.
•
Pour réduire les interférences radio potentielles aux
autres utilisateurs, le type d’antenne et son gain doivent
être choisis de telle sorte que l’équivalent isotrope
puissance rayonnée (PIRE) ne est pas supérieure à
celle permise pour une communication réussie.
•
Son fonctionnement est soumis aux deux conditions
suivantes:
(1) ce dispositif ne doit pas causer d’interférences et
(2) cet appareil doit accepter toute interférence, y
compris les interférences qui peuvent causer un
mauvais fonctionnement de l’appareil.
•
Cet appareil numérique de classe A est conforme avec
Industrie Canada RSS 210 Numéro 8.
2.11 | Agency Compliance Statements
2.11.1 | FCC Compliance Statements
•
(1) This device may not cause harmful interference and
(2) This device must accept any interference received,
including interference that may cause undesired
operation.
•
This equipment has been tested and found to comply
with the limits for a Class B digital device, pursuant to
Part 15 of the FCC Rules. These limits are designed
to provide reasonable protection against harmful
interference in a residential installation. This equipment
generates, uses, and can radiate radio frequency
energy and, if not installed and used in accordance with
these instructions, may cause harmful interference to
radio communications. Operation of this equipment in
a residential area is likely to cause harmful interference
in which case the user will be required to correct the
interference at his/her own expense.
•
8
This device complies with Part 15 of FCC Rules and
Regulations. Operation is subject to the following two
conditions:
Intentional or unintentional changes or modifications
must not be made to the WBX unless under the express
consent of the party responsible for compliance. Any
such modifications could void the user’s authority to
operate the equipment and will void the manufacturer’s
warranty.
sensing.honeywell.com
32305329
2.11.2 | Industry Canada (IC) Compliance Statements
2.10 | Antenna Connection
Antennas connect to an RP-SMA male connector on the upper
surface of the WBX. For straight antenna variants, a radome is
fastened to the metal conduit fitting, protecting the antenna and
connectors from the environment. Similarly, for 90° elbow variant,
the radome is fastened to the conduit fitting at the far end of the
metal elbow. Alternatively, a remote antenna and/or a lightning
arrestor may be connected to the RP-SMA connector; when
ordered without any antenna fitted to the WBX product.
ISSUE 1
2.11.3 | Radio Frequency (RF) Safety Statements (FCC & IC)
To comply with FCC’s and Industry Canada’s RF exposure
requirements, the following antenna installation and device
operating configurations must be satisfied.
•
Remote antenna for this unit must be fixed and mounted
on outdoor permanent structures with a separation
distance between any other antenna(s) of greater than
20 cm [7.87 in] and a separation distance of at least 20
cm [7.87 in] from all persons.
•
Furthermore, when using an integral antenna with the
WBX, it must not be co-located with any other antenna
or transmitter device and it must have a separation
distance of at least 20 cm [7.87 in] from all persons.
Installation and Technical Manual for the
ISA100 Wireless Hazardous Area Limit Switch, WBX Series
ISSUE 1
32305329
2.11.4 | European Restrictions
•
Information regarding national restrictions can be found in document: ERC/REC 70-03 (Relating to the use of short-range
devices including appendixes and annexes). Documentation may be found in the document database in the European
Communication’s office.
•http://www.erodocdb.dk/doks/dochistory.aspx?docintid=1622
2.11.5 | European Declaration of Conformity Statements
Figure 2. European Declaration of Conformity (DoC)
2.11.6 | For more information about the R&TTE Directive
The following website contains additional information about the Radio and Telecommunications Terminal Equipment (R&TTE) directive:
http://ec.europa.eu/enterprise/sectors/rtte/faq/
Honeywell Sensing and Control
9
Installation and Technical Manual for the
ISA100 Wireless Hazardous Area Limit Switch, WBX Series
3 | ANTENNAS
3.1 | Approved Antenna Types and Gains
This section defines the antenna options that can be used in
either North America or other approved countries. The integral
antenna mounts directly to the WBX RP-SMA jack while the
remote antenna mounts to the WBX RP-SMA jack via a cable
assembly. Further technical information on the WAN Series antennas, WAMM Series magnetic mounts and WCA Series cable
assemblies are available in later sections of this document.
, ATTENTION
The WBX cannot be used in a portable application. It must
be used in a fixed location.
, ATTENTION
The antenna cables should not be modified (i.e. cut short
and/or re-terminated) as it may affect communication agency
approval.
m WARNING
The WBX Series switch must be professionally installed in
accordance with the requirements specified in this document.
Only the specified power settings, antenna types and gains
and cable lengths (attenuation) as outlined in this document
are valid for ISA100 Wireless Hazardous Area Limit Switches,
WBX Series installations.
10
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32305329
m WARNING
The WBX must be installed in accordance with the
requirements specified in this document in order to comply
with the specific Country Communication Agency requirements
(i.e., FCC, IC, ETSI, ACMA).
m WARNING
POTENTIAL ELECTROSTATIC CHARGING
HAZARD
When the WBX Series is installed in potentially hazardous
locations care should be taken not to electrostatically charge
the surface of the antenna shroud by rubbing the surface
with a cloth, or cleaning the surface with a solvent. If
electrostatically charged, discharge of the antenna shroud to a
person or a tool could possibly ignite a surrounding hazardous
atmosphere.
m WARNING
RISK OF DEATH OR SERIOUS INJURY
FROM EXPLOSION OR FIRE
Connection and disconnection of the antennas should only
be performed in a non-hazardous area and with no battery
power applied to the WBX. This is due to the risk of possibly
damaging the internal WBX electronics and/or igniting the
surrounding hazardous atmosphere.
Failure to comply with these instructions could result in
death or serious injury.
Installation and Technical Manual for the
ISSUE 1
ISA100 Wireless Hazardous Area Limit Switch, WBX Series
32305329
3.2 | Antenna Details
The following chart lists the antenna options along with the various characteristics that will be referenced throughout this section.
This section is intended to assist an end user in determining which antenna(s) are worth investigating and subjecting to application
requirements for proof of suitability.
Table 14. Antenna Options - Country Code A
Ant.
type
code
Part
number
Replacement
antenna mount or
cable
Antenna
design
Ant.
gain
(max.)
Connector/
mounting
Dimensions
Antenna material
Cable material/
type
Mount
material
00
WAN03RSP
–
flat
3.0 dBi
RP-SMA
plug/adhesive mount
115 mm L x 22,1 mm W x
4,57 mm D [4.53 in L x 0.87 in W
x 0.18 in D] 3 m [9.8 ft] cable
UV stable ABS
UV stable PVC/ RG174 coax
–
00
WAN04RSP
WAMM100RSP-005
base with 1,52 m [5 ft]
of cable
tilt/
swivel
5.5 dBi
RP-SMA
plug/direct
mount
Ø 12,7 mm x 208,28 mm L
[Ø 0.50 in x 8.20 in L]
UV stable molded
polyurethane
UV stable PVC/ RG174 coax
UV stable
black
ABS
00
WAN04RSP
WAMM100RSP-010
base with 3,05 m [10
ft] of cable
tilt/
swivel
5.5 dBi
RP-SMA
plug/direct
mount
Ø 12,7 mm x 208,28 mm L
[Ø 0.50 in x 8.20 in L]
UV stable molded
polyurethane
UV stable PVC/ RG174 coax
UV stable
black
ABS
00
WAN05RSP
WAMM100RSP-005
base with 1,52 m [5 ft]
of cable
tilt/
swivel
9.0 dBi
RP-SMA
plug/direct
mount
Ø 12,7 mm x 384,05 mm L
[Ø 0.50 in x 15.12 in L]
UV stable molded
polyurethane
UV stable PVC/ RG174 coax
UV stable
black
ABS
00
WAN05RSP
WAMM100RSP-010
base with 3,05 m [10
ft] of cable
tilt/
swivel
9.0 dBi
RP-SMA
plug/direct
mount
Ø 12,7 mm x 384,05 mm L
[Ø 0.50 in x 15.12 in L]
UV stable molded
polyurethane
UV stable PVC/ RG174 coax
UV stable
black
ABS
WAN06RNJ
WCA200RNPRSP-002 coax cable
assembly 0,682 m
[2 ft]
8.0 dBi
RP-N jack/
bracket
Ø 33,5 mm x 427,9 mm L
[Ø 1.32 in x 16.85 in L]
UV stable fiberglass
UV stable PVC/RG316 coax, UV stable
Polyethylene/200
Series coax
300
series
SST
aluminum
alloy
00
WAN06RNJ
WCA200RNPRSP-010 coax cable
assembly 3,05 m
[10 ft]
straight
8.0 dBi
RP-N jack/
bracket
Ø 33,5 mm x 427,9 mm L
[Ø 1.32 in x 16.85 in L]
UV stable fiberglass
UV stable PVC/RG316 coax, UV stable
Polyethylene/200
Series coax
300
series
SST
aluminum
alloy
00
WAN08RSP
–
90°
0 dBi
RP-SMA
plug/direct
mount
Ø 8,0 mm x 29 mm L
[Ø 0.34 in x 1.14 in L]
UV stable
–
–
00
WAN09RSP
–
low
profile
mobile
3.0 dBi
RP-SMA
plug/magnetic
Ø 76,2 mm x 115 mm L
[Ø 3.0 in x 4.54 in L]
4,57 m [15 ft] cable
UV stable ABS
plastic
UV stable black PVC
Nickelplated
steel
00
WAN10RSP
–
straight
5.0 dBi
RP-SMA
plug/magnetic
Ø 76,2 mm x 230,1 mm L
[Ø 3.0 in x 9.06 in L]
4,57 m [15 ft] cable
Nickel-plated steel
UV stable black PVC
Nickelplated
steel
00
WAN11RSP
–
low
profile
mobile
4.0 dBi
RP-SMA
plug/
thru-hole
screw
Ø 39 mm x 42,4 mm L
[Ø 1.54 in x 1.67 in L ]
UV stable black PVC
UV stable black PVC
Nickelplated
steel
12/14
WAN12RSP
–
straight
2.0 dBi
RP-SMA
plug/direct
mount
Ø 10 mm x 79,5 mm L
[Ø 0.39 in. x 3.13 in. L]
UV stable ABS plastic
–
–
00
straight
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ISA100 Wireless Hazardous Area Limit Switch, WBX Series
32305329
Table 15. Antenna Options - Country Code B
Ant.
type
code
Part
number
Replacement
antenna mount or
cable
Antenna
design
Ant.
gain
(max.)
Connector/
mounting
Dimensions
Antenna material
Cable material/
type
Mount
material
00
WAN03RSP
–
flat
3.0 dBi
RP-SMA
plug/adhesive mount
115 mm L x 22,1 mm W x 4,57
mm D [4.53 in L x 0.87 in W x
0.18 in D] 3 m [9.8 ft] cable
UV stable ABS
UV stable PVC/ RG174 coax
–
00
WAN04RSP
WAMM100RSP-010
base with 3,05 m
[10 ft] of cable
tilt/
swivel
5.5 dBi
RP-SMA
plug/direct
mount
Ø 12,7 mm x 208,28 mm L
[Ø 0.50 in x 8.20 in L]
UV stable molded
polyurethane
UV stable PVC/ RG174 coax
UV stable
black
ABS
00
WAN08RSP
–
90°
0 dBi
RP-SMA
plug/direct
mount
Ø 8,0 mm x 29 mm L
[Ø 0.34 in x 1.14 in L]
UV stable
–
–
00
WAN09RSP
–
low
profile
mobile
3.0 dBi
RP-SMA
plug/magnetic
Ø 76,2 mm x 115 mm L
[Ø 3.0 in x 4.54 in L]
4,57 m [15 ft] cable
UV stable ABS
plastic
UV stable black PVC
Nickelplated
steel
00
WAN10RSP
–
straight
5.0 dBi
RP-SMA
plug/magnetic
Ø 76,2 mm x 230,1 mm L
[Ø 3.0 in x 9.06 in L]
4,57 m [15 ft] cable
Nickel-plated steel
UV stable black PVC
Nickelplated
steel
4.0 dBi
RP-SMA
plug/
thru-hole
screw
Ø 39 mm x 42,4 mm L
[Ø 1.54 in x 1.67 in L ]
UV stable black PVC
UV stable black PVC
Nickelplated
steel
2.0 dBi
RP-SMA
plug/direct
mount
Ø 10 mm x 79,5 mm L
[Ø 0.39 in x 3.13 in L]
UV stable ABS plastic
–
–
00
WAN11RSP
–
low
profile
mobile
12/14
WAN12RSP
–
straight
Table 16. WBX Standard Antenna Options
12
Option 00
Option 12: Straight with Radome
Option 14: 90° Metal Elbow
No antenna. RP-SMA antenna jack is used
2.0 dBi gain omni-directional antenna
Note: The 90° metal elbow can be swivelled
through a 330° range to orient away from any
obstructions; the set-screw should be loosened
using a M3 Allen key to enable the swivelling
and is then tightened when desirable position
is identified, using the M3 Allen key to a max.
torque of 1,0 Nm [8.85 lb-in]
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ISA100 Wireless Hazardous Area Limit Switch, WBX Series
32305329
3.3 | Antenna Options
Table 17. Antenna Options for United States, Canada, and Australia
ANTENNAS FOR USE IN UNITED STATES, CANADA, AND AUSTRALIA
(Note: all columns are independent of each other)
Antenna Type Code
(antenna provided with
product)
Antenna Accessory: Must be ordered separately
Remote Mount Antennas (allowed for use)
Magnetic Remote
Mount Assemblies/
Antennas
WAMM100RSP-005
WAMM100RSP-010
(allowed for use)
Extension Cable Assemblies/Antennas for
Remote Mount
WCA200RSJRSP-002
WCA200RSJRSP-005
WCA200RSJRSP-010
WCA200RSJRSP-015
WCA200RSJRSP-020
(allowed for use)
Extension Cable Assemblies/Antennas for
Remote Mount
WCA200RNPRSP-002
WCA200RNPRSP-010
(allowed for use)
WAN06RNJ
00
WAN03RSP
WAN04RSP
WAN03RSP
12
WAN09RSP
WAN05RSP
WAN04RSP
14
WAN10RSP
WAN08RSP
WAN05RSP
WAN08RSP
WAN09RSP
WAN10RSP
WAN11RSP
Note:
(1) Cable with a RP-SMA plug that connects directly to the WBX RP-SMA jack is used for Remote Antenna (exception, WAN06RNJ
which uses N-type jack)
(2) Industry Canada Compliance Statement: This device has been designed to operate with the antenna types listed in this document, and having a maximum gain of 9 dBi. Antenna types not included in this list or having a gain greater than 9 dBi are strictly
prohibited for use with this device. The required antenna impedance is 50 Ohm.
Table 18. Antenna Options for All Other Approved Countries
ANTENNAS FOR USE IN ALL OTHER APPROVED COUNTRIES
(Note: all columns are independent of each other)
Antenna Type Code
(antenna provided with
product)
Antenna Accessory: Must be ordered separately
Remote Mount Antennas (allowed for use)
00
WAN03RSP
12
WAN09RSP
14
WAN10RSP
Magnetic Remote
Mount Assemblies/
Antennas
WAMM100RSP-005
(allowed for use)
WAN08RSP
Magnetic Remote
Mount Assemblies/
Antennas
WAMM100RSP-010
(allowed for use)
Extension Cable Assemblies/Antennas for
Remote Mount
WCA200RSJRSP-002
WCA200RSJRSP-005
WCA200RSJRSP-010
WCA200RSJRSP-015
WCA200RSJRSP-020
(allowed for use)
WAN04RSP
WAN03RSP
WAN08RSP
WAN08RSP
WAN09RSP
WAN10RSP
WAN11RSP
Remote mount: Remote mount antenna uses a cable with an RP-SMA plug that connects directly to the WBX RP-SMA jack (exception, WAN06RNJ, which uses a cable with an RP-N plug on one end and an RP-SMA plug on the other end.)
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ISA100 Wireless Hazardous Area Limit Switch, WBX Series
32305329
4 | CABLES
4.1 | WBX Series Antenna Cables
•
All cables in these tables have a specified impedance of 50 ohms.
•
These cables may also be used between the switch and lightning arrestor, between the lightning arrestor and antenna, or
between the switch and antenna.
Table 19. Switch to Antenna Cable Specifications for WBX Series
Honeywell Part
Number
Cable Type
Connector Type
Frequency (GHz)
Length
Loss (dB)
WAMM100RSP-005
100 Series
RP-SMA Jack to
RP-SMA Plug
2.4
1,52 m [5 ft]
1.99
WAMM100RSP-010
100 Series
RP-SMA Jack to
RP-SMA Plug
2.4
3,05 m [10 ft]
3.98
WCA200RNPRSP-002
200 Series
RP-N Plug to
RP-SMA Plug
2.4
0,61 m [2 ft]
0.34
WCA200RNPRSP-010
200 Series
RP-N Plug to
RP-SMA Plug
2.4
3,05 m [10 ft]
1.69
WCA200RNJRSP-002
200 Series
RP-SMA Jack to
RP-SMA Plug
2.4
0,61 m [2 ft]
0.34
WCA200RNJRSP-005
200 Series
RP-SMA Jack to
RP-SMA Plug
2.4
1,52 m [5 ft]
0.85
WCA200RNJRSP-010
200 Series
RP-SMA Jack to
RP-SMA Plug
2.4
3,05 m [10 ft]
1.69
WCA200RNJRSP-015
200 Series
RP-SMA Jack to
RP-SMA Plug
2.4
4,57 m [15 ft]
2.54
WCA200RNJRSP-020
200 Series
RP-SMA Jack to
RP-SMA Plug
2.4
6,10 m [20 ft]
3.38
RF Cable A
RF Cable B
Figure 3. WBX Antenna Extender Cables
Length
Shrink Tube,
PVC Black,
SMA Reversed
Polarized Plug
CA-200, 0.50 Ohm Coaxial Cable
Jacket: Polyethylene, Black
SMA Reversed
Polarized Jack
Note: This cable may optionally be mounted in a hole (see Figure 4), and fastened with the included nut and lockwasher. This would
allow the RP-SMA jack to support the antenna. If this is done, ensure that the surface around the hole is clean and free of paint or oil,
so as to allow a low resistance ground connection for optimum R.F. performance.
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ISA100 Wireless Hazardous Area Limit Switch, WBX Series
Figure 4. WBX Antenna Extender Cable Mounting Hole
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32305329
4.2 | Protection of Antenna Connections
If the antenna and connectors are not protected by the radome,
the connector and threads should be protected from the elements through an application of protective tape.
Ø 7 mm
[Ø 0.276 in]
6,4 mm
[0.252 in]
•
A recommended protective tape is COAX-SEAL® #104
Hand Moldable Plastic Weatherproofing Tape, available
from electrical supply houses.
•
Also acceptable is Scotch® Premium Vinyl Electrical
Tape 88-Super tape, available from 3M.
Recommended Panel Mounting
, ATTENTION
The antenna cables should not be modified (i.e. cut short
and/or re-terminated) as it may affect communication agency
approval.
Figure 5. Application of Protective Tape
Step 1 - Remove radome.
Step 2 - First apply 1/2 inch wide COAXSEAL® (flexible and moldable material)
Step 3 - Secondly, apply 3M Scotch®
Premium Vinyl Electrical Tape 88-Super
Ultimately, the antenna/cable choice may need to be tested in the actual application conditions to prove suitability for the environment.
Honeywell Sensing and Control
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Installation and Technical Manual for the
ISA100 Wireless Hazardous Area Limit Switch, WBX Series
5 | WBX BASIC START UP
This section provides basic installation instructions for the
WBX used in conjunction with a OneWireless™ User Interface.
Please refer to manuals OWDOC-X253, OWDOC-X254, and
OWDOC-X255 for additional information and further details on
installation.
ISSUE 1
32305329
CAUTION
Power to the WBX should not be applied (ensure battery is
removed) during installation of antenna as damage could
occur to the WBX electronics and/or ignite the surrounding
hazardous atmosphere.
CAUTION
5.1 | Antenna Connection (if required)
m WARNING
RF EXPOSURE
To satisfy FCC RF exposure requirements for mobile transmitting devices, a separation distance of 20 cm [7.87 in] or more
should be maintained between the antenna of this device and
persons during device operation To ensure compliance, operation at closer than this distance is not recommended. The
antenna used for this transmission must not be co-located in
conjunction with any other antenna or transmitter.
Failure to comply with these instructions could result in
death or serious injury.
Figure 6. Removal of Radome
When re-installing a radome on the WBX, do NOT use a
wrench. Thread the radome on and tighten hand-tight. Ensure
that the lower surface of the radome is flush with the WBX
housing. Using a wrench could crack or damage the radome.
The WBX is normally shipped with a direct mount 2.0 dBi antenna
and radome. To use one another style of direct mount antenna or
remote mount antenna per Section 3.3, the radome may be removed by hand or using 30 mm open-end or adjustable wrench;
unscrew the radome by turning it CCW (see Figures 6 and 7). If
the WBX you purchased was not provided with an antenna and
radome, you can proceed to using another style of antenna recommended and approved for use with this product by Honeywell
(see Tables 17 & 18).
Figure 7. Unscrew Antenna
Unthread the radome from the conduit fitting. Caution: Using a wrench could crack or damage the radome.
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ISA100 Wireless Hazardous Area Limit Switch, WBX Series
A remote mount antenna requires the use of an extension cable
to allow the antenna to be mounted in a different location than
the WBX location. The extension cable will need to have one end
with an RP-SMA plug connector which will mate with the WBX
connector jack under the same mounting procedure as the direct
mount antenna. The other end of the extension cable will need to
mate with antenna connector directly or it may be integral to the
particular remote mount antenna chosen. See Figure 8.
Figure 8. ISA100 Wireless WBX RP-SMA Connection,
Remote
32305329
5.2 Battery Connection Procedure
m WARNING
RISK OF DEATH OR SERIOUS INJURY
FROM EXPLOSION OR FIRE
Connection and disconnection of the batteries should only be
performed in a non-hazardous area. The batteries used in this
device may present a risk of fire or chemical burn if mistreated. Do not recharge, disassemble, heat above 100 °C [212
°F], or incinerate.
Failure to comply with these instructions could result in
death or serious injury.
m WARNING
RISK OF DEATH OR SERIOUS INJURY
FROM EXPLOSION OR FIRE
If WBX is to be returned to Honeywell for any reason, the
battery MUST be removed prior to shipping. Dispose of
used batteries promptly per local regulations or the battery
manufacturer’s recommendations. Keep away from children.
Do not disassemble and do not dispose of in fire. For
shipping purposes, note that each of the two battery cells
contains approx. 0.7 grams of lithium metal. Regulations
may limit the maximum weight of lithium in a shipment.
Failure to comply with these instructions could result in
death or serious injury.
m WARNING
RISK OF DEATH OR SERIOUS INJURY
FROM EXPLOSION OR FIRE
Both batteries must be the same model from the same
manufacturer. Mixing old and new batteries or different
manufacturers is not permitted.
Use only the following 3.6 V lithium thionyl chloride (LiSOCl2) battery (non-rechargeable), size AA. No other
batteries are approved for use in the WBX Series. Always
replace both batteries at the same time.
• Honeywell Battery, part number: WBT7
• Approved battery manufacturers: Xeno Energy, part
number: XL-060F; Tadiran, part number: TL-5903/S;
Bipower, part number: ER14505H
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Installation and Technical Manual for the
ISA100 Wireless Hazardous Area Limit Switch, WBX Series
, ATTENTION
ISSUE 1
32305329
Figure 9. ISA100 Wireless WBX housing
When the WBX switch is being installed or operating in a
hazardous environment, the end customer/user should issue
a work permit to a trained professional installer prior to any
work performed on the ISA100 Wireless WBX switch. This
includes the following actions:
• Installation and/or operation of the ISA100 Wireless WBX
switch
• Installation and/or adjustment of a remote antenna for the
ISA100 Wireless WBX switch
• Maintenance on the ISA100 Wireless WBX switch,
including battery replacement, pairing, purging, etc.
Tools required: #2 Phillips screwdriver
m
WARNING DO NOT DISASSEMBLE OR ASSEMBLE
1
Using a #2 Philips screwdriver, unscrew the screw
holding the S-shaped clamp. Remove the screw and
S-shaped clamp that is holding down the housing
cover.
2
Remove the WBX housing cover by turning in
CCW direction as shown in Figure 9.
3
Using a finger, press down slightly on both the batteries and pull out the battery insulator (see Figure
11). Ensure that the batteries are properly seated and
making contact. Also, while removing the battery insulator observe the ORANGE LED flash one time; this
confirms the device is powered up and operational.
IMPORTANT: If the ORANGE LED does not blink
upon powering up, it is recommended to remove
the batteries and re-insert back again.
WHEN AN EXPLOSIVE ATMOSPHERE IS PRESENT
4
Replace the cover and thread it on to housing by
turning in CW direction until tight.
5
Place the S-shaped clamp and tighten the screw with
a 1,5 Nm [13.3 in-lb] torque to firmly hold down the
housing cover.
6
Proceed with provisioning the device into the ISA100
network, if applicable.
Figure 10. ISA100 Wireless WBX battery and Insulator
3
2
2 = Battery • 3 = Insulator
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ISA100 Wireless Hazardous Area Limit Switch, WBX Series
5.3 | DIP Switches
5.3.1 | DIP Switches
The ISA100 Wireless Hazardous Area Limit Switch, WBX Series,
is supplied wth non-functioning DIP switches. For models with
functioning DIP switches, refer to Limitless™ P2P WBX Series,
document number 32307000.
Figure 11. DIP Switch Settings
32305329
RSQI is the Received Signal Quality Indicator value, lowest value/
highest value. Higher values are better.
RSSI is the Received Signal Strength Indicator value, lowest value/highest value. The less negative the values, the stronger the
signal (-60 dBm is stronger than -70 dBm).
TxFailRatio is related to the percentage of dropped data packets. Low values are better, high values may be an indication of
poor link quality or interference
5.4.2 | Connection Quality Labels
Link quality details can be categorized as poor, fair, good,
etc. The default numerical criteria for these labels as per the
OneWireless™ Network Planning and Installation Guide (OWDOC-X253) are
Table 20. WBX Connection Quality Labels
Quality Detail
Numerical Value
Label
RSQI range
196 to 255
Excellent
128 to 195
Good
64 to 127
Fair
0 to 63
Poor
-75 to -25
Good
-85 to -75
Fair
-100 to -85
Poor
0 to 25
Good
25 to 50
Fair
50 to 100
Poor
5.4 | Wireless Link Quality Measurements
5.4.1 | Link Measurements
RSSI range
There is one method of observing the R.F. link performance
•
The Map View on the OneWireless™ User Interface will
show a link number in a small block on the line between
switch and AP. Hovering over this block will show a larger block of link status info:
Figure 12. R.F. Link Quality Data Block Shown on OneWireless™ User Interface Map View
TxFailRatio
(For WDM operations and setting alarms and thresholds, refer to
OneWireless™ Wireless Device Manager User’s Guide, OWDOC-X254.)
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Installation and Technical Manual for the
ISA100 Wireless Hazardous Area Limit Switch, WBX Series
6 | OPERATING ONEWIRELESS™
USER INTERFACE
6.1 | Overview of the OneWireless™
User Interface
OneWireless™ user interface comprises of the following main elements (refer to Figure 13):
1. Ribbon bar — Consists of the monitoring tab, alarms/
events tab and the reports tab. It consists of groupings
of user interface controls for controlling display elements
and accessing various functions for monitoring and
maintaining the ISA100 Wireless™ Network. These user
interface controls are contextual and are enabled based
on user role and devices/channels selected in the selection panel or the map view.
2. Map view – Provides a visual representation of the
ISA100 Wireless™ Network.
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32305329
6.2 | Provisioning the OneWireless™
User Interface
6.2.1 | Connecting to ISA100 Network
1. Enable the FDAP (or MNBR) for provisioning.
a. Select the FDAP (or MNBR) in the OneWireless™
User Interface Home Screen on the selection panel
(see Figure 14).
b.Expand ‘Device Parameters’ in the property panel
and scroll down to ‘Over The Air Provisioning’ (see
Figure 15).
c. Click on ‘Enable for 60 Minutes’ button to enable
FDAP (or MNBR) for accepting devices over the
network (see Figure 15).
Figure 14. Select
FDAP (or MNBR) in
Selection Panel
Figure 15. Enable for 60 Minutes
Button
3. Selection panel – Displays a list of all the devices that
are configured in the ISA100 Wireless™ Network.
4. Property panel – Contains configuration properties
of all the devices configured in the ISA100 Wireless™
Network.
5. Status bar – Provides an overview of the network status
by displaying the number of online devices, active
alarms, WDM redundancy status, and the progress of
any maintenance operation.
(For WDM operations and procedures, refer to OneWireless™
Wireless Device Manager User’s Guide, OWDOC-X254).
Figure 13. OneWireless™ User Interface Screen
2. Provision the WBX device into the Network.
a. Remove the insulator tab from the battery holder to
power-on the WBX device.
Note: If the device was already provisioned once
before, it would be required to perform ‘Restore to
Factory Defaults’ by pressing the reset button for
>12 sec before it is ready to be provisioned again
(see Figure 29).
b. WBX device will appear in the OneWireless™ User
Interface home screen, on the selection panel as
a new device and will be in gray color (see Figure
16).
20
sensing.honeywell.com
Note: A fresh, out-of-box WBX device will appear
with a Tag name as Txxxxxxxxxxxxxxx, where the
15-digit ‘x’ are usually the MAC ID of the device.
Installation and Technical Manual for the
ISA100 Wireless Hazardous Area Limit Switch, WBX Series
Figure 16. WBX Appearing in Selection Panel
c. Select the device and click on the ‘Accept’ button in
the top ribbon bar (see Figure 17).
Figure 17. Accept Button on Ribbon Bar
d. In the pop-up window that appears, select the device and click on ‘Accept’ (see Figure 18).
Figure 19. Select
the WBX Device in
the Selection Panel
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32305329
Figure 20. Tag Name Field Entry
6.3 | WBX Device Channel Activation
1. Expand on the WBX switch in the Selection Panel and
select the channel. Note: One or more channel(s) may
appear under a given device depending on the number
of AITB blocks supported by the respective device.
Also, the channel will appear only after the device is
provisioned into the ISA100 Wireless™ Network.
Figure 21. Select WBX Channel in Selection Panel
Figure 18. Accept Button Pop-Up Window
e. The device icon will turn blue and then to green
color.
Note: This process may take time varying from one
minute to five minutes
f.
The device icon in green indicates the device is
now provisioned into the ISA100 Wireless™ Network.
g. OPTIONAL: One can rename the device to enable
better clarity of either the location it is installed or
the purpose. This can be achieved by selecting the
WBX device in the OneWireless™ User Interface
home screen on the selection panel (see Figure 19),
expand ‘Field Device Summary’ on the property
panel (see Figure 20) and against ‘Tag Name:’ field
enter the corresponding Tag Name.
2. Click on the ‘Activate’ button in the ribbon bar
Figure 22. Activate Button on Ribbon Bar
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ISA100 Wireless Hazardous Area Limit Switch, WBX Series
3. In the pop-up window that appears, select the device
and click on ‘Activate’.
Figure 23. Pop-Up Window
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32305329
6.4 | Setting TX Power
6.4.1 | TX Power Setting Policy
m WARNING
The ISA100 WBX Series Limit Switch must be professionally
installed in accordance with the requirements specified in this
document. Only the specified power settings, antenna types
and gains and cable lengths (attenuation) as outlined in this
document are valid for ISA100 WBX Series installations.
Failure to comply with these instructions could result in
death or serious injury.
4. The channel icon will turn from BLUE to GREEN color
indicating the activation process is complete. Details of
what parameters the channel contains will be available
on the property panel.
Figure 24. Activate
Channel in Selection Panel
Figure 25. Channel Properties
The WBX Switch as shipped from the factory will have its TX
power value set according to its model number and this value is
consistent with those values given in Table 21. The TX power setting may be changed over the air using the OneWireless™ User
Interface. Due to radio approval body regulations, changing the
TX power setting is only available to the professional installer.
The TX power adjustment feature is provided for Professional
Installers to adjust the WBX Switch TX power to match a change
in the selection of antenna and cables made at the installation
site and still ensure that the EIRP does not exceed the regulatory
limits.
6.4.2 | Power Setting Procedure
(For WDM operations and procedures, refer to OneWireless™
Wireless Device Manager User’s Guide, OWDOC-X254).
1. From Table 21, determine the new power setting to be
set, based on the new antenna configuration.
2. Log into the OneWireless™ User Interface with a user
account and password having suitable access privileges.
3. Ensure that the WBX device to be set has been successfully provisioned.
4. On the selection panel, click on the Sensing Device to
be set.
5. On the property panel, click on “Data Layer Management”.
6. Enter the new power level number in dBm and press
Enter.
7. On the OneWireless™ User Interface Map View, verify
that the link quality data block shows an acceptable link
quality (see Figure 26).
8. Log off the OneWireless™ User Interface account.
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ISA100 Wireless Hazardous Area Limit Switch, WBX Series
Figure 26. R.F. Power Setting Procedure Using OneWireless™ User Interface
32305329
6.6 | Restore to Factory Defaults
The WBX device can be restored to factory default settings by
pressing and holding the reset button for >12 seconds. The reset
button must be held pressed until the reset (orange) LED turns
off, indicating successful restoration to factory defaults. Figure 29
shows the location of the reset button and LED.
Figure 29. Location of Reset Button
6.5 | Reading Battery Voltage
6.5.1 | Reading Switch Battery Voltage
The OneWireless™ User Interface allows the reading of the current battery voltage of the switch by the following:
1. Log into the OneWireless™ User Interface using any
account.
2. On the selection panel, click the switch name (not the
channel name).
8
3. On the property panel, click on “Device Vendor Parameters”. Read the battery voltage.
4. Log off the OneWireless™ User Interface account.
Figure 27. Select
WBX Channel in
Selection Panel
7
Figure 28. Device Vendor Parameters on Property Panel
8
7
Note: Use a blunt object, such as paper clip to actuate the
RESET button.
6.7 | Battery Life
6.7.1 | Battery Life
The battery life depends on three factors:
Note that a number of alerts may be enabled and configured in
this dialog box. (For WDM operations and procedures, refer to OneWireless­™ Wireless Device Manager’s User’s Guide, OWDOC-X254.)
•
Periodic update interval - Setting a higher update interval increases battery consumption
•
RF link data re-transmissions - When the ISA100 WBX
Switch needs to send a packet of data to the nearest
AP (publish), it transmits the packet and waits for an
acknowledgement. Normally, it receives the acknowledgement immediately, stops, and waits for the next
scheduled transmission time. A long RF path, interfering
materials (metal structures, etc.), or RF interference from
other nearby transmitters, may cause the transmitted
packet to be “dropped”. If this occurs, the switch will
re-try to send the packet. It will re-try two more times,
waiting for an acknowledgement. These extra re-transmissions will greatly increase the battery usage and
reduce battery life.
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Installation and Technical Manual for the
ISA100 Wireless Hazardous Area Limit Switch, WBX Series
•
Operating in “Router” mode - When the ISA100 WBX
Switch is configured to act as a ‘routing device’ in an
ISA100 Wireless™ Network, as defined by the ISA100
architecture, this device stays awake almost all the time
which can increase battery consumption.
Typical battery life is estimated to be as much as 1 year for 5 second periodic update intervals.
6.7.2 | Battery Life Considerations
As shipped from the factory, the switch will have two battery
cells installed. There will be a battery insulator tab  installed, to
inactivate the switch electronics (see figure below). The following
are suggested policies:
•
•
•
Do not remove the tab until the unit is ready for use, as
battery life will be considerably shortened. The unit will
transmit frequently, trying to establish communication
with a node. This node establishment will not succeed, if
the network has not yet been provisioned for that switch.
Do not remove the tab and provision the unit until the
unit is in its intended location, as it will try to establish
links with whatever APs are nearby. This will cause unnecessary transmissions through the network to occur,
wasting battery power and using bandwidth.
When a switch is removed from service, and is to be
stored, it is recommended that the insulating tab be
installed, or the batteries removed, so as to preserve
battery life and avoid unnecessary data transmissions.
Refer to Section 10.5 for battery replacement procedures.
3
2
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6.7.3 | Battery Life Remaining
The WDM will calculate and display the estimated remaining
battery life in years.
The battery life remaining is calculated by precisely measuring
the battery voltage, under current conditions of periodic update
interval, display timing and network activity, and recording the
battery voltage decrease over an 8 hour period. By extrapolating
this data, and knowing the battery type, the WDM can calculate
in how many years the battery voltage will reach 5.4 Vdc.
Note: The battery life remaining, as displayed on the OneWireless™ User Interface, will not be valid until eight hours after the
latest change to the periodic update interval.
To display the life remaining, and to reset the calculation following
a battery replacement, perform the following:
1. Log into the OneWireless™ User Interface with a user
account and password having suitable access privileges.
2. Ensure that the WBX device to be set has been successfully provisioned.
3. On the selection panel, click the switch name (not the
channel name).
4. On the property panel, click on “Device Management”,
and scroll down to “Battery Estimates”.
5. Observe the “Percent Remaining” and “Years Remaining”.
6. If the batteries have just been replaced, click on the
“Reset (New Battery)” box.
7. Log off the OneWireless™ User Interface account.
Figure 30. Select
WBX Channel in
Selection Panel
Figure 31. Battery Estimates on
Property Panel
Installation and Technical Manual for the
ISA100 Wireless Hazardous Area Limit Switch, WBX Series
6.8
Software Updates
As required, new software may be uploaded over the air, into the
switch. This procedure may be performed while the switch is in
service. No disassembly of the switch is required. It is recommended to avoid user intervention (such as device reset, etc.) on
the device during an over-the-air upgrade event.
ISSUE 1
32305329
Note: The update interval can only be set via the OneWireless
User Interface. The DIP switches on the product are not used
and should all be set to OFF condition.
Figure 32. Input Publication Dialog Box
Software updating, if required, may be performed in the field,
utilizing the OneWireless™ User Interface. These procedures are
described in the OneWireless™ Wireless Device Manager User’s
Guide (OWDOC-X254). Software updating will require image files
for the specific part number of the switch, and are downloadable
from the relevant Honeywell support pages.
6.9 | Fault Codes
The only error codes applicable for the WBX are listed below.
They are not visible on the switch; they must be viewed on the
OneWireless™ User Interface:
1. OOS - Channel is out of Service: Ensure the switch has been
properly provisioned with the OneWireless™ User Interface.
Use restore mode to OneWireless™ User Interface.
2. Low Battery: Battery voltage is critically low, below 5.4 Vdc;
replace batteries as soon as possible.
6.10 | Setting Periodic Update Interval
The “periodic update interval” is the frequency at which the
switch makes a measurement and transmits it over the wireless
network to the FDAP, which then sends it to the WDM. The rates
allowed for the ISA100 Wireless Hazardous area Limit Switch,
WBX Series are 1, 5, 10, 30, or 60 seconds. There are three criteria for this setting:
Stale Limit: Each time the switch transmits a measurement,
it waits for an acknowledgement from the WDM. If it does not
receive this acknowledgement, the switch will re-send the
measurement and wait for the acknowledgement. If it does not
receive it the second time, it will attempt a third time. If this is not
successful, the switch will record the results, and await the next
scheduled time to transmit a measurement, based on the current
publication rate. If, due to interference, or a weak signal path, the
number of missed transmissions equals the “stale limit”, an error
message is recorded by the WDM. This information can be useful
in diagnosing an interference problem or a poor link path.
To avoid nuisance alarms, it is recommended that the stale
limit be set to 15 for a periodic update interval of 1 per second, and set to 5 for other periodic update intervals.
1. How rapidly the switch is being actuated
2. The criticalness of the measurement
3. The battery life desired
The periodic update interval has a large impact on the battery
life. The switch will actually go into a very low-power, “sleep”
mode, and awaken in time to make and transmit a measurement,
and wait to receive an acknowledgement of that transmission.
Battery drain is proportional to the rate of measuring, and particularly to the rate of transmitting and receiving data.
To set the “periodic update interval”, follow this procedure on
the OneWireless™ User Interface (Figure 32): Select the switch
name on the selection panel, and select “Input Publication”
on the property panel. Click on the “Rate” drop-down arrow to
select a rate.
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Installation and Technical Manual for the
ISSUE 1
ISA100 Wireless Hazardous Area Limit Switch, WBX Series
32305329
7 | EQUIVALENT ISOTROPICALLY RADIATED POWER (EIRP)
In radio communication systems, Equivalent Isotropically Radiated Power (EIRP) or, alternatively, Effective Isotropic Radiated Power, is
the amount of power that would have to be emitted by an isotropic antenna (that evenly distributes power in all directions and is a theoretical construct) to produce the peak power density observed in the direction of maximum antenna gain. EIRP can take into account
the losses in transmission line and connectors and includes the gain of the antenna. The EIRP is often stated in terms of decibels over
a reference power level that would be the power emitted by an isotropic radiator with an equivalent signal strength. The EIRP allows
making comparisons between different emitters regardless of type, size or form. From the EIRP, and with knowledge of a real antenna’s gain, it is possible to calculate real power and field strength values.
EIRP(dBm) = Radio TX Power (dBm) – Cable Loss, including Lightning Arrestor loss (dB) + Antenna Gain(dBi)
Antenna gain is expressed relative to a (theoretical) isotropic reference antenna (dBi).
7.1 | EIRP Limits and TX Power Setting
Table 21. Maximum EIRP Limits and Radio Module TX Power Setting
Antenna
Part Number
Radio
Usage/
Application
Frequency
(GHz)
WAN03RSP
Remote
2.4 GHz
WAN04RSP
Integral
2.4 GHz
WAN05RSP
Integral
2.4 GHz
Antenna
Type
WAN06RNJ
WAN08RSP
Remote
Omni-directional
WAN09RSP
Integral
Remote
2.4 GHz
2.4 GHz
2.4 GHz
WAN10RSP
Remote
2.4 GHz
WAN11RSP
Remote
2.4 GHz
WAN12RSP
Integral
2.4 GHz
Max. Antenna Gain
(dBi)
Min. Cable
Length (ft)
Min. Cable
Loss (dB)
Agency/
Country
Max. TX
Power Setting (dBm)
Max. EIRP
(dBm)
3.0
9.8
7.35
FCC, IC
15
10.7
3.0
9.8
7.35
ETSI
6
1.7
5.5
0
0.00
FCC, IC
11
16.5
5.5
0
0.00
ETSI
2
7.5
9.0
0
0.00
FCC, IC
11
20.0
9.0
0
0.00
ETSI
-0.5
8.5
8.0
3
0.76
FCC, IC
15
22.2
8.0
11
2.11
FCC, IC
15
20.9
8.0
3
0.76
ETSI
-0.5
6.7
8.0
11
2.11
ETSI
-0.5
5.4
0.0
0
0.00
FCC, IC
15
15.0
0.0
0
0.00
ETSI
6
6.0
3.0
15
2.81
FCC, IC
15
15.2
3.0
15
2.81
ETSI
6
6.2
5.0
15
2.81
FCC, IC
11
13.2
5.0
15
2.81
ETSI
2
4.2
4.0
9.8
1.66
FCC, IC
15
17.3
4.0
9.8
1.66
ETSI
4
6.3
2.0
0
0.00
FCC, IC
15
17.0
2.0
0
0.00
ETSI
6
8.0
The Maximum TX Power Setting values given in Table 18 represent the power produced by the radio circuit within the RF Module. These maximum
TX power setting values do not include antenna gain nor do they include the losses caused by cables and connectors. When these external gains
and losses are included, then using these maximum TX power setting values ensures that the WBX Series EIRP will not exceed the maximum EIRP
limits that are given in Table 21.
1
2
The values in the above tables have been determined through agency certification testing.
3
The following shall apply for antenna type, frequency range, application/usage and agency/country compliance:
• Antenna gains above the maximum values shown shall not be used.
• Cable length/loss below the minimum values shown shall not be used.
• Maximum overall radio output power shown shall not be exceeded.
• Maximum EIRP values shown above shall not be exceeded.
France restricts outdoor use to 10 mW (10 dBm) EIRP in the frequency range of 2,454 MHz to 2,483.5 MHz. Installations in France must limit EIRP to
10 dBm for operating modes utilizing frequencies in the range of 2,454 to 2,483.5 MHz.
4
5
Industry Canada Compliance Statement: This device has been designed to operate with the antenna types listed in this document, and having a
maximum gain of 14 dBi. Antenna types not included in this list or having a gain greater than 14 dBi are strictly prohibited for use with this device.
The required antenna impedance is 50 ohms.
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Installation and Technical Manual for the
ISA100 Wireless Hazardous Area Limit Switch, WBX Series
8 | ANTENNA CONSIDERATIONS
AND INSTALLATION
8.1 | Overview of Antenna Options
Tables 14 and 15 lists the antenna options along with the various
characteristics that will be referenced throughout this section.
This section is intended to assist an end user in determining
which antenna(s) are worth investigating and subjecting to application requirements for proof of suitability.
, ATTENTION
The antenna cables should not be modified (i.e. cut short
and/or re-terminated) as it may affect Communication
Agency approval.
m WARNING
The WBX must be installed in accordance with the
requirements specified in this document in order to comply with
the specific Country Communication Agency requirements (i.e.,
FCC, IC, ETSI).
ISSUE 1
32305329
8.1.1 | Omni-directional Antenna Design
The omni-directional antennas offered in the ISA100 Wireless Series were chosen for their ability to be used in applications where
transmit-and-receiver antennas may be moving with respect to
each other or could also be stationary. They are dipole antennas
that radiate power (power from the internal radio of the WBX) in
a 360° outward pattern in a plane perpendicular to the length of
the antenna element. “Omni” may suggest the antenna radiates
power in all directions, but that is not the case. The actual antenna radiation pattern looks more like a toroid (doughnut-shape) as
shown in Figure 33.
The antenna radiates virtually zero power in the Z axis and most
of the power in the X and Y axis. Increasing the antenna’s gain
will increase the power only in the X and Y axis. As a result, the
radiation pattern becomes narrower. For instance, this is analogous to the reflector in an automobile’s headlight. The reflector
does not add light or increase the luminous intensity of the light
bulb, rather it simply directs all the light energy in the forward
direction where the light is needed most.
Figure 33. Radiation Pattern of an Omni-directional Antenna
Toroid Radiation Pattern - Pattern
is 360 degrees in the vertical plane,
but not the horizontal plane
2.0 dBi RF Antenna Pattern - Horizontal
2.0 dBi RF Antenna Pattern - Vertical
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Installation and Technical Manual for the
ISA100 Wireless Hazardous Area Limit Switch, WBX Series
8.2 | Antenna Mounting Considerations
8.2.1 | Antenna Mounting Location with Respect to RF Signal
, ATTENTION
When the WBX switch is being installed or operating in a
hazardous environment, the end customer/user should issue
a work permit to a trained professional installer prior to any
work performed on the WBX Series limit switch. This includes
the following actions:
• Installation and/or operation of the WBX Series limit switch
• Installation and/or adjustment of a remote antenna for the
WBX Series Limit switch
• Maintenance on the WBX Series Limit Switch, including
battery replacement, pairing, purging, etc.
m WARNING
RF EXPOSURE
To satisfy FCC RF exposure requirements for mobile transmitting devices, a separation distance of 20 cm [7.87 in] or more
should be maintained between the antenna of this device
and persons during device operation. To ensure compliance,
operation at closer than this distance is not recommended.
The antenna used for this transmission must not be co-located
in conjunction with any other antenna or switch.
Failure to comply with these instructions could result in
death or serious injury.
m WARNING
LIVES MAY BE AT RISK!
Carefully observe these instructions and any special
instructions included with the equipment being installed.
m WARNING
CONTACTING POWER LINES COULD BE FATAL
Look over the site before beginning any installation and
anticipate possible hazards, especially these:
• Make sure no power lines are near where possible contact
can be made. Antennas, masts, towers, guy wires, or cables may lean or fall and contact these lines. People may
be injured or killed if they are touching or holding any part
of equipment when it contacts electric lines. Make sure
there is NO possibility that equipment or personnel can
come in contact directly or indirectly with power lines.
• Assume all overhead lines are power lines.
• The horizontal distance from a tower, mast, or antenna to
the nearest power line should be at least twice the total
length of the mast/antenna combination. This will ensure
that the mast will not contact power if it falls during either
installation or later.
28
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ISSUE 1
32305329
m WARNING
TO AVOID FALLING, USE SAFE PROCEDURES
WHEN WORKING AT HEIGHTS ABOVE GROUND
•
•
•
•
•
•
Select equipment locations that will allow safe, simple
equipment installation
Don’t work alone. A friend or co-worker can save a life if an
accident happens.
Use approved, non-conducting ladders and other safety
equipment. Make sure all equipment is in good repair.
If a tower or mast begins falling, don’t attempt to catch it.
Stand back and let it fall.
If anything such as a wire or mast does come in contact
with a power line, DON’T TOUCH IT OR ATTEMPT TO
MOVE IT. Instead, save a life by calling the power company.
Don’t attempt to erect antennas or towers on windy days.
m WARNING
MAKE SURE ALL TOWERS AND MASTS ARE
SECURELY GROUNDED, AND ELECTRICAL
CABLES CONNECTED TO ANTENNAS HAVE
LIGHTNING ARRESTORS.
This will help prevent fire damage or human injury in case
of lightning, static build up, or short circuit within equipment
connected to antenna.
• The base of the antenna mast or tower must be connected
directly to the building protective ground or to one-or-more
approved grounding rods, using 1 AWG ground wire and
corrosion-resistant connectors.
• Refer to the National Electrical Code for grounding details.
• Lightning arrestors for antenna feed coaxial cables are determined as ‘Simple Apparatus’ are allowed and approved
for use.
m WARNING
If a person comes in contact with electrical power, and
cannot move
DO NOT TOUCH THAT PERSON OR RISK
ELECTROCUTION.
•
•
Use a non-conductive dry board, stick, or rope to push,
pull, or drag them so they no longer are in contact with
electrical power.
Once they are no longer contacting electrical power,
administer CPR if certified, and make sure emergency
medical aid has been requested.
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ISA100 Wireless Hazardous Area Limit Switch, WBX Series
32305329
8.2.2 | Antenna Mounting Location with Respect 8.3 | R.F. Interference Considerations
to Antenna Location
8.3.1 | General
There are several environmental factors to consider with respect
to antenna location during installation. These factors can affect
the radio frequency (RF) signal strength being both transmitted
and received by the WBX and corresponding Field Device Access Point (FDAP). It is desirable for the antenna to be mounted
to limit exposure of adjacent materials/objects between the Honeywell WBX and FDAP, as they will have an effect on RF signal
strength. If the mounting location for an omni-directional antenna
is on the side of a building or tower, the antenna pattern will be
degraded on the building or tower side.
•
Indoor: Concrete, wood, drywall, and metal walls, etc.
The 802.15.4 specification provides a high resistance to interference. Within the 2.4 GHz band, there are 16 channels, each
using approximately 2 MHz of bandwidth. The channel used may
be rapidly changed depending on the presence of other signals
sensed in that channel. Thus narrow band interfering signals may
have no effect, while broadband noise sources may cause loss.
The effect of light to moderate interference is not to make the system fail, but to increase the rate of “lost packets” of data. These
“lost packets” are simply retransmitted as needed, so the user
may not notice any problem. More serious interference can cause
loss of more data updates, and error messages reported by the
WDM, as well as shorter battery life.
•
Outdoor: Vehicles, buildings, trees, structures, topology, weather conditions, chain link fence, major power
cables, etc.
8.3.2 | WiFi Networks
Obstacles that affect antenna patterns and RF signal strength:
Rain and moisture: Wireless switches compliant with IEEE
802.15.4 operate in a 2.4 GHz band. As the peak absorption
frequency of water molecules is approximately 22 GHz, the total
signal attenuation due to rain, fog or moisture is negligible (less
than 0.1 dB/mile for a heavy downpour).
Most WiFi (WLAN) networks operate in the same 2.4 GHz range
and use wider bands within that range. Also, the faster protocols
(802.11N or AC), may utilize multiple channels. Factors affecting
RF interference would be channel separation, distance separation, and duty cycle.
•
Channel separation: Studies have shown that a channel
separation of 7 MHz will make interference less likely. WiFi
routers can be set to use different channels as needed, and
auto channel modes can be disabled. If possible, switching
to a 5 GHz-only protocol (using 802.11N or AC), would eliminate any possibility of 2.4 GHz interference. The WDM may
be set to not use certain 802.15.4 channels.
•
Distance separation: A physical separation of 10 meters or
more will reduce possibility of interference.
•
Duty Cycle: Generally the duty cycle of WiFi routers is very
low for simple uses as e-mailing, messaging, most web
browsing, and voice protocols. However, a video camera
or multiple users streaming video would cause a significant
increase in bandwidth usage and increase the possibility of
interference, making channel or distance separation more
desirable.
8.2.3 | Line of Sight Considerations
Best performance is achieved when antennas for both the WBX
Limit Switch and FDAP are mounted at the same height and in
a direct line of sight (LoS) with no obstructions, and with both
antennas vertical. Generally, the higher the antenna is above
ground, the better it performs.
Figure 34. WBX to FDAP Antennas with RF Signal Line
of Sight (LOS) Free From Obstacles
Figure 35. WBX to FDAP Antennas with RF Signal Line
of Sight (LOS) Affected by Obstacles
Regarding the WiFi client (laptop, smartphone, tablet), they are
much less of a problem as they generally operate with a much
reduced duty cycle (most data is received by the device), and
may operate with much lower transmit power.
8.3.3 | Smart Phone “Apps”
Smart phone “apps” are available to display consumer WIFI
signal strengths or download/upload speeds. These apps will
not display the 802.15.4 signals as the packet format is different.
However, if a suspected interference source causes a large reduction in consumer WiFi download speed, it is likely it could also
cause interference to the 802.15.4 data used by the WBX.
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32305329
8.3.4 | Bluetooth® Devices
8.4 | Requirements
Bluetooth® interference is less of an issue, due to the very narrow
bandwidth of Bluetooth® signals, the low transmit power, and the
rapid “frequency hopping” of the signals. If the 802.15.4 device
misses a packet of data due to a Bluetooth® burst of data, the
re-transmission of the 802.15.4 data will likely succeed, as the
Bluetooth® will have hopped to a different channel by then.
8.4.1 | Radio Installation Requirements
8.3.5 | Wireless Video Camera and Video Links
Wireless video links operating in the 2.4 GHz band can cause serious interference as they are operating continuously, use a wide
(6 MHz) bandwidth), and may be more powerful. Interference
from wireless video could cause the “NO RF” indication in severe
cases. As mentioned, frequency and/or distance separation may
be required.
•
•
Frequency Separation: Many video links have four or more
channels selectable. Changing channels may help. Additionally, wireless video links are available in the 900 MHz band,
and the 1.2 GHz band. Switching to one of those would eliminate interference issues with 802.15.4 (and 802.11x).
Distance Separation: Separating the video link switch from
the wireless switch would be very desirable. Alternatively,
utilizing directional antennas on the wireless switch, and /or
on the wireless video link would help greatly.
8.3.6 | Microwave Ovens
Microwave ovens operate in the 2.4 GHz range, they are powerful, and a high duty cycle. However, they may not be a problem to
a modern 802.15.4 network. The magnetron in a microwave oven
is driven by half-wave rectified AC, so the R.F. output is actually
off for one half of the 60 Hz or 50 Hz power line cycle (8.33 or
10.0 msec). During that part of the cycle, the packets of 802.15.4
data may succeed. However, close to half of the packets may
require retransmission, so data throughput could be greatly
reduced.
8.3.7 | Cordless Phones/Baby Monitors/
Intercoms
A 2.4 GHz cordless phone in very close proximity to a wireless
switch could cause lost packets, while the phone is in use, but
is not a very likely cause. If monitoring the link quality as in “link
measurements” above, shows interference, a simple remedy is to
switch to a DECT 6.0 cordless phone operating on 1.9 GHz.
30
sensing.honeywell.com
ISSUE 1
, ATTENTION
•
Professional Installation is required to ensure conformity
with Federal Communications Commission (FCC) in the
USA, Industry Canada (IC) in Canada and the Radio and
Telecommunications Terminal Equipment Directive, 1999/5/
EC (R&TTE), in the European Union (EU).
•
Professional installation is required for the selection and installation of approved antennas and setup of the maximum
allowable radiated power from the ISA100 WBX Series as
configured for the particular installation site.
•
The antenna used for this switch must be installed to
provide a separation distance of at least 20 cm (8 inches)
from all persons and must not be co-located or operating
in conjunction with any other antenna or switch.
•
For remote antenna, see antenna installation requirements
to satisfy FCC RF exposure requirements.
, ATTENTION
Federal Communications Commission (FCC):
• The ISA100 WBX Series Limit Switch comply with part 15
of the FCC rules. Operation is subject to the following two
conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference
received, including interference that may cause undesired
operation.
Industry Canada (IC):
•
The installer of this radio equipment must ensure that the
antenna is located or pointed such that it does not emit
RF fields in excess of Health Canada limits for the general
population; consult Safety Code 6, obtainable from Health
Canada’s web site http://www.hc-sc.gc.ca/index-eng.php
Installation and Technical Manual for the
ISSUE 1
ISA100 Wireless Hazardous Area Limit Switch, WBX Series
8.5 | Direct Mount Antenna
32305329
8.6 | Remote Antennas
8.6.1 | Outdoor Installation Warnings
m WARNING
POTENTIAL ELECTROSTATIC CHARGING HAZARD
The direct mount antenna radome is made of plastic and has
a surface resistivity greater than 1 Gohm per square. When the
ISA100 WBX Series Limit Switch is installed, care should be
taken not to electrostatically charge the surface of the antenna
shroud by rubbing the surface with a cloth, or cleaning the
surface with a solvent.
m WARNING
LIVES MAY BE AT RISK!
Carefully observe these instructions and any special
instructions included with the equipment being installed.
m WARNING
CONTACTING POWER LINES COULD BE FATAL
8.5.1 | Direct Mount, General Guidelines
A direct-mount antenna can be easily mounted by threading the
mating RP-SMA plug of the antenna to the RP-SMA jack on the
WBX. Tighten the antenna connection until finger tight by holding
the antenna above the vertical ‘knurl’ portion of the antenna. Mildly push the antenna radome on to the conduit fitting and handtight the radome by rotating it CW till the radome hits a hard stop,
when it comes in contact with the metal housing surface.
8.5.2 | Direct Mount, Straight
Figure 36. Direct Mount Antenna
Option “12” – Straight with
Radome. 2.0dBi gain omni-directional antenna
Option “14” – 90° metal
elbow with Radome. 2.0dBi
gain omni-directional antenna
Look over the site before beginning any installation and
anticipate possible hazards, especially these:
• Make sure no power lines are near where possible contact
can be made. Antennas, masts, towers, guy wires, or cables may lean or fall and contact these lines. People may
be injured or killed if they are touching or holding any part
of equipment when it contacts electric lines. Make sure
there is NO possibility that equipment or personnel can
come in contact directly or indirectly with power lines.
• Assume all overhead lines are power lines.
• The horizontal distance from a tower, mast, or antenna to
the nearest power line should be at least twice the total
length of the mast/antenna combination. This will ensure
that the mast will not contact power if it falls during either
installation or later.
m WARNING
TO AVOID FALLING, USE SAFE PROCEDURES
WHEN WORKING AT HEIGHTS ABOVE GROUND
•
•
•
•
•
Note: The 90° metal elbow can be
swivelled through a 330° range to
orient away from any obstructions;
the set-screw should be loosened
using a M3 Allen key to enable the
swivelling and is then tightened
when desirable position is identified, using the M3 Allen key to a
max. torque of 1,0 Nm [8.85 lb-in].
•
Select equipment locations that will allow safe, simple
equipment installation
Don’t work alone. A friend or co-worker can save a life if an
accident happens.
Use approved, non-conducting ladders and other safety
equipment. Make sure all equipment is in good repair.
If a tower or mast begins falling, don’t attempt to catch it.
Stand back and let it fall.
If anything such as a wire or mast does come in contact
with a power line, DON’T TOUCH IT OR ATTEMPT TO
MOVE IT. Instead, save a life by calling the power company.
Don’t attempt to erect antennas or towers on windy days.
Direct mount antenna available in 2 dBi configurations.
Honeywell Sensing and Control
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Installation and Technical Manual for the
ISA100 Wireless Hazardous Area Limit Switch, WBX Series
m WARNING
MAKE SURE ALL TOWERS AND MASTS ARE
SECURELY GROUNDED, AND ELECTRICAL
CABLES CONNECTED TO ANTENNAS HAVE
LIGHTNING ARRESTORS.
This will help prevent fire damage or human injury in case
of lightning, static build up, or short circuit within equipment
connected to antenna.
• The base of the antenna mast or tower must be connected
directly to the building protective ground or to one-or-more
approved grounding rods, using 1 AWG ground wire and
corrosion-resistant connectors.
• Refer to the National Electrical Code for grounding details.
• Lightning arrestors for antenna feed coaxial cables determined as ‘Simple Apparatus’ is are allowed and approved
for use.
m WARNING
If a person comes in contact with electrical power, and
cannot move
DO NOT TOUCH THAT PERSON OR RISK
ELECTROCUTION.
•
•
Use a non-conductive dry board, stick, or rope to push,
pull, or drag them so they no longer are in contact with
electrical power.
Once they are no longer contacting electrical power,
administer CPR if certified, and make sure emergency
medical aid has been requested.
, ATTENTION
When the WBX switch is being installed or operating in
a hazardous environment, the end customer/user should
issue a work permit to a trained professional installer prior
to any work performed on the WBX Series Limit switch. This
includes the following actions:
• Installation and/or operation of the WBX Series Limit Switch
• Installation and/or adjustment of a remote antenna for the
WBX Series Limit switch
• Maintenance on the WBX Series Limit Switch, including
battery replacement, pairing, purging, etc.
8.6.2 | Cable Requirement
Some remote mount SMA connector antennas have an antenna
cable permanently attached, with an RP-SMA plug, which is
simply connected to the jack on the switch. Other remote mount
antennas do not include cable, and require the use of an extension cable. This extension cable will normally need to have one
end with an RP-SMA plug (inside threads), which will connect to
the switch, and one end with an RP-SMA jack (outside threads).
The jack of the extension cable will mate with the antenna or the
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lightning arrestor. If a lightning arrestor is connected this way, the
antenna may be directly connected to the arrestor.
Note that at 2.4 GHz, typical antenna cables types have 0.5 dB of
loss per meter (almost 5 dB for a ten meter cable, plus connector losses). Excessively long cable runs should be avoided if
possible.
Refer to Section 3.3 and 4.1 for approved antenna options and
approved cable options.
8.6.3 | Lightning Arrestor
The lightning arrestor may be mounted directly on the switch, or
at the far end of the antenna cable, mounted to a sheet of metal
in a through-hole. Generally, the choice should be made based
on having the shortest, most direct path to a good, solid ground.
If the lightning arrestor is mounted directly on the switch, use
caution when attaching a grounding wire to the arrestor to avoid
putting undue stress on the switch’s antenna connector. If the
coax cable is to enter a building, then the lightning arrestor
should be mounted as close as possible to where the lead-in wire
enters the building.
Lightning arrestors determined as ‘Simple Apparatus’ are allowed
and approved for use with WBX Series Limit Switch.
8.6.4 | Choosing a Mounting Location
The location of the antenna is important. Objects such as metal
columns, walls, etc. will reduce efficiency. Best performance is
achieved when antennas for both Multinodes and WBX Series
Switches are mounted at the same height and in a direct line of
sight with no obstructions. If this is not possible and reception is
poor, you try different mounting positions to optimize reception.
Antennas should be mounted clear of any obstructions to the
sides of the radiating element. If the mounting location for an omni-directional antenna is on the side of a building or tower, then
the antenna pattern will be degraded on the building or tower
side.
8.6.5 | Site Selection Before attempting to install your
antenna, consider the best place to install the antenna for safety
and performance.
Follow these steps to determine a safe distance from wires, power lines, and trees.
Step
Action
1
Measure the height of the antenna.
2
Add this length to the length of the tower or mast and
then double this total for the minimum recommended
safe distance.
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Generally speaking, the higher the antenna is above the ground,
the better it performs. Good practice is to install your antenna
about 1,5 m to 3 m [5 ft to 10 ft] above the roof line and away
from all power lines and obstructions. If possible, find a mounting
place directly above the wireless device so the lead-in cable can
be as direct as possible.
8.6.6 | Antenna Styles
Choosing an antenna mounting style depends on application
conditions, along with antenna benefits and/or features and user
preference. The antenna’s gain to some extent determines physical size; also a consideration is the amount of room available in
the application.
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8.6.8 | Magnetic Mounting
If a horizontal steel structural member or sheet metal area is
available, and there are no severe environmental conditions
(wind, vibration, etc.), a magnetic mount antenna may be an easy
solution. This also allows the option of easily making small adjustments to optimize RF path performance.
Using tie-wraps (cable ties), secure the coax cable to the nearby
structural members, using a tie-wrap every 25 cm to 30 cm [10 in
to 12 in].
Figure 38. Magnetic Mount Antenna
Figure 37. Straight Antennas (Radome included with
2.0 dBi straight antenna)
8.6.7 | Antenna Mount Types
Antennas are provided with a variety of mounting options, including magnetic mount, tape mounting, or mast mounting. The
standard 2.0 dBi antennas, normally mounted on the switch, may
also be mounted to an extender cable, if the remote cable end
is mounted in a through hole with the nut and lockwasher. These
antennas may also be mounted on a lightning arrestor, if the
lightning arrestor is properly mounted in a through hole with a nut
and lockwasher.
Omni-directional antennas are vertically polarized and produce a
“doughnut” shaped pattern. It is very important to mount the antenna in a vertical (not leaning) position for optimal performance,
especially with higher gain antennas.
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Figure 39. Adhesive Mounting Steps
Step 1. Pre-clean the surface
Step 2. Peel Protection from Adhesive Strip
Step 3. Mount the Antenna
8.6.9 | Adhesive Mounting
8.6.10 | Mast Mounting
The benefit of the remote adhesive mount antenna is mounting
flexibility to a number of surfaces and in various orientations.
Note that the surface that the antenna is being mounted to will
affect the radiation pattern so it is suggested that masking tape
be used to temporarily attach the antenna. Evaluate RF link performance, as described in the Wireless Link Quality Measurement
(see Section 5.3) paragraphs before permanently mounting.
Mast mounting kits consist of a mounting bracket and one or two
U-bolt clamps. These kits allow the bracket to be mounted to
masts with outside diameters (O.D.) from 3,2 cm [1.25 in] to 5,1
cm [2 in]. Honeywell recommends that a 3,8 cm [1.5 in] or larger
tubing mast be used. The antenna is then mounted in a hole on
the bracket upper surface. Most standard brackets will have a
hole too large for an SMA mount antenna, so a new hole will be
needed. For hole dimensions, refer to Figure 4, WBX Antenna
Extender Cable Mounting Hole.
Permanent mounting: Pre-clean the surface where the antenna is
to be mounted with an alcohol wipe. Peel paper protection from
adhesive strip and mount to the cleaned surface. See Figure 39.
34
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Follow these steps to mount the antenna on a mast.
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Figure 40. Mast Mount Antenna –
Tighten nut on mounting bracket
32305329
Figure 41. Mast Mount Antenna –
Side View with Attachment to Pipe
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8.7 | Antenna Assembly and Installation
Table 22. Antenna Installation Steps
Step
Action
1
Assemble the new antenna on the ground at the installation site. For SMA mount antennas, mount the RP-SMA jack of the
antenna cable to a hole in the bracket, using the nut and lockwasher supplied. For lightning arrestor mounting, mount the
lightning arrestor in the mounting bracket hole, and attach the extension cable to the arrestor.
2
Screw the SMA antenna onto the cable or lightning arrestor. Tighten all cables by hand only; do not use tools or you could
overtighten. Make sure that the connections are sealed (if outdoors) to prevent moisture and other weathering elements from
affecting performance. Honeywell recommends using a weathering tape (such as COAX-SEAL® #104 from electrical supply
houses, or Super 88 tape from 3M) for outdoor connections. Silicon sealant or ordinary electrical tape is not recommended for
sealing outdoor connections.
3
Attach the antenna bracket to the mast, using the U-Bolts as required.
4
Using tie-wraps (cable ties), secure the coax cable to the mast, using a tie-wrap every 25 cm to 30 cm [10 in to 12 in].
5
Follow standard strain relief practice when installing the antenna cable. Avoid excessive strain, bending, kinks, or crushing
(stepping on or placing any weight on cable) before, during, or after the coax cable is secured in its final position.
6
Make sure the mast does not fall the “wrong way” should you lose control as you raise or take down the mast. Use a durable
non-conductive rope. Have an assistant tend to the rope; ready to pull the mast clear of any hazards (such as power lines)
should it begin to fall.
7
If the installation will use guy wires:
• Install guy anchor bolts.
• Estimate the length of guy wire and cut it before raising the mast.
• Attach guy wires to a mast using guy rings.
8
Carefully connect the antenna and mast assembly to its mounting bracket and tighten the clamp bolts. In the case of a guyed
installation, you must have at least one assistant to hold the mast upright while the guy wires are attached and tightened to the
anchor bolts.
9
Attach a "DANGER" label at eye level on the mast.
10
Install ground rods to remove any static electricity buildup and connect a ground wire to the mast and ground rod. Use ground
rods designed for that purpose; do not use a spare piece of pipe.
11
When attaching the coax cable to the WBX Switch, it is recommended that a drip loop with a radius of at least 30 cm [12 in] be
formed close to the WBX Switch. This will minimize ice and water buildup on the switch itself. Tighten cables by hand only; do
not use tools or you could overtighten.
To lightning
arrestor and antenna
30 cm
[12 in]
Drip loop
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8.8 | Grounding the Antenna
Follow these guidelines to ground the antenna in accordance with national electrical code instructions.
Table 23. Antenna Grounding Steps
Step
Action
1
Use No. 10 AWG copper or No. 8 or larger copper-clad steel or bronze wire as ground wires for both mast and lead-in.
Securely clamp the wire to the bottom of the mast.
2
Secure the lead-in wire to a lightning arrestor and mast ground wire to the building with stand-off insulators spaced from 1,2 m
[4 ft] to 1,8 m [8 ft] apart.
3
The lightning arrestor must be bonded to earth ground in order to function properly. Due to the small diameter coaxial cables
used with the RP-SMA connectors, the lightning arrestor must be grounded independent of the antennas, using number 10
solid wire. This wire must be connected directly to a solid ground. It may be the same ground as is used for the antenna tower.
4
Drill a hole in the building’s wall as close as possible to the equipment to which you will connect the lead-in cable. Use a rubber
grommet or feed-thru tube to protect the cable from abrasion.
m CAUTION
There may be wires in the wall. Before drilling check that the area is clear of any obstructions or other hazards.
5
Pull the cable through the hole and form a drip loop on the outside close to where the cable enters the building. The drip loop
should have a radius of at least 30 cm [12 in].
To lightning
arrestor and antenna
30 cm
[12 in]
Drip loop
6
Thoroughly waterproof the lead-in area.
7
Connect the lead-in cable to the WBX Switch. Tighten cables by hand only; do not use tools or you could overtighten.
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8.9 | Antenna Configurations/Parameters
8.9.1 | Connection Diagrams for Remote
Antenna Configuration
Figure 42. WBX Connected to Remote Antenna Directly
2
8.9.2 | Intrinsically Safe Device Entity
Parameters for Remote Antenna Cables
Table 24. Intrinsically Safe Device Entity Parameters for
Remote Antenna Cables
Total
Capacitance
Total
Inductance
0.34
49 pF
0.12 mH
WCA200RNPRSP-010
3,05 m
[10 ft]
1.69
245 pF
0.61 mH
WCA200RNJRSP-002
0,61 m
[2 ft]
0.34
49 pF
0.12 mH
WCA200RNJRSP-005
1,52 m
[5 ft]
0.85
122 pF
0.3 mH
WCA200RNJRSP-010
3,05 m
[10 ft]
1.69
245 pF
0.61 mH
WCA200RNJRSP-015
4,57 m
[15 ft]
2.54
367 pF
0.92 mH
WCA200RNJRSP-020
6,1 m
[20 ft]
3.38
490 pF
1.2 mH
Length
0,61 m
[2 ft]
RF Cable A
Class I, II, Div. 1,
Groups A, B, C, D, E, F, G
Voc = 5.0 V
Isc = 757 mA
Po = 0.946 W
Ca = 23.48 µF
La = 4.487 µH
Figure 43. WBX Connected to Remote Antenna2 Via
Lightning Arrestor
Remote
Antenna
RF Cable B
Zones 0, 20/1, 21, IIC, IIIC, Ga, Da
Uo = 5.0 V
Io = 757 mA
Po = 0.946 W
Co = 23.48 µF
Lo = 4.487 µH
Lighting
Arrestor
RF Cable
A or B
Class I, II, Div. 1,
Groups A, B, C, D, E, F, G
Voc = 5.0 V
Isc = 757 mA
Po = 0.946 W
Ca = 23.48 µF
La = 4.487 µH
NOTES:
(1) These values are specific to the WBX.
(2) Only lightning surge arrestors determined to be simple apparatus may be installed.
(3) Refer to Tables 17 and 18 that capture the approved antenna
to be used with the WBX product as remote connection.
38
WCA200RNPRSP-002
RF Cable A or B
Zones 0, 20/1, 21, IIC, IIIC, Ga, Da
Uo = 5.0 V
Io = 757 mA
Po = 0.946 W
Co = 23.48 µF
Lo = 4.487 µH
WBX
Limit
Switch
Loss (dB)
Remote
Antenna
WBX
Limit
Switch
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RF Cable B
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8.10 | Environment Usage/Concerns
8.10.1 | Choosing an Antenna/Cable to Meet Application Exposure Conditions
There is no antenna or cable design impervious to every environmental condition that it could be exposed to. So it is suggested that
the application environment be reviewed as follows:
Table 25. Preparing Antennas for Environmental Use
Step
Action
1
Determine where the antenna will be installed and the application conditions: indoor, outdoor, or limited outdoor exposure.
Even if the antenna is going to be used indoors, an outdoor antenna may be more suitable (i.e., resistant to fluids, rigid
construction, etc.)
2
Determine what the antenna may be subjected to (i.e., fluids, chemicals, oils, wind, shock, vibration, etc.).
3
A. Review antenna and/or cable materials (listed in Section 3.2) against resistance to chemicals and fluids. If choosing an adhesive mount, adhesive resistance testing may be necessary.
B. If shock, vibration, wind, rain, sleet/snow, etc. are in the application, choose an antenna rated for outdoors and
has a rigid design.
4
The WBX’s enclosure is designed to meet NEMA 4 and IP67 requirements; however, this step may be required to provide
an extra level of protection, especially if the application may be subjecting antennas and cables to liquids. The RP-SMA
connections, tilt/swivel joints, and cable entrances are potential leak paths that could lead to corrosion. The following procedure is one way to provide extra protection to these connections and joints.
Ensure that the area you are applying tape to is clean from contaminants by first cleaning with mild detergent/water and
completely dry. Follow with an isopropyl alcohol wipe of the area.
Layer 1: Wrap a layer of polyvinyl chloride insulating tape
Layer 2: Wrap a layer of Rubber splicing tape i.e. Scotch® 23
Layer 3: Wrap a layer of UV stable polyvinyl chloride insulating tape
Layer 1 allows the user to remove Layer 2 for connector inspection, antenna replacement, repositioning of the tilt/swivel antenna, etc.
See Figure 5 as an example of the tapes applied to a RP-SMA jack antenna connection. The lime/black antenna guard is
not required to be installed.
If the antenna and connectors are not protected by the radome, the connector and threads should be protected from the elements
through an application of protective tape. See Figure 5, Application of Protective Tape.
•
A recommended protective tape is COAX-SEAL® #104 Hand Moldable Plastic Weatherproofing Tape, available from electrical
supply houses.
•
Also acceptable is Scotch® Premium Vinyl Electrical Tape 88-Super tape, available from 3M.
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9 | MOUNTING AND DIMENSIONS
9.1 | WBX Mounting
The housing has two slotted mounting holes that will accept a M5
or #10 size screw and allow adjustment of the switch actuator to
the customer actuator during installation. The switch also has two
5/16-18 UNC-2B tapped holes for mounting from the back. Note:
The adjustment process should not allow preload of the switch
actuator and the full travel of the switch actuator should not exceed the switch over travel maximum specification.
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9.2 | Conduit / Cable Entries
There are no conduit/cable entries for the ISA100 Wireless
Hazardous Area Limit Switch, WBX Series.
9.3 | Bracket Mounting
There is no bracket mounting for the ISA100 Wireless Hazardous
Area Limit Switch, WBX Series. It is mounted by means of the
switch body mounting holes.
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9.4 | WBX Mounting Dimensions
Figure 44. ISA100 Wireless WBX Dimensions (Side Rotary)
52,1 mm
[2.05 in]
62,61 mm
[2.47 in]
19,81 mm
[0.78 in]
49,15 mm
[1.94 in] 31,75 mm
[1.25 in]
Ø 76,2 mm
[3.00 in]
Mounting Pads
85,73 mm
[3.38 in]
145,5 mm
[5.73 in]
218,3 mm
[8.6 in]
2X
5/16-18 UNC-2B
2X Ø5,16 mm
[0.203 in]
mounting
hole
.875
15,9 mm
[0.63 in]
145,6 mm
[5.73 in]
38,1 mm
[1.50 in]
73,18 mm
[2.88 in]
25,4 mm
[1.00 in]
Operating Head Code “A”
Straight Antenna
Operating Head Code “A”
90° Antenna
MECHANICAL OPERATING SPECIFICATIONS
Free Position
for Side Rotary Actuators
Operating Specifications (Mechanical)*
Characteristic
Pretravel
Pretravel
Operating Head Code “A” Momentary
17.5° max.
Overtravel
60° min.
Differential travel
7° max.
Total travel
85° ref
Operating torque
0,45 Nm [4 in-lb] max.
Full travel torque
0,68 Nm [6 in-lb] max.
P.T.
T.T.
Total Travel
Overtravel
Differential
Travel
D.T.
R.T.
R.T.
O.T.
R.T. = Release Travel
* Operating point given in relation to actuator center
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Figure 45. ISA100 Wireless WBX Dimensions, Pin Plunger
52,10 mm
[2.051 in]
19,81 mm
[0.78 in]
9,47 mm
[0.37 in]
57,94 mm
[2.28 in]
operating
point
21,46 mm
[0.85 in]
41,28 mm
[1.63 in]
Ø 76,2 mm
[3.00 in]
Mounting Pads
85,73 mm
[3.38 in]
145,5 mm
[5.73 in]
218,3 mm
[8.6 in]
2X
5/16-18 UNC-2B
2X Ø5,16 mm
[0.203 in]
mounting
hole
.875
15,9 mm
[0.63 in]
145,6 mm
[5.73 in]
38,1 mm
[1.50 in]
Operating Head Code “C”
Straight Antenna
73,18 mm
[2.88 in]
25,4 mm
[1.00 in]
Operating Head Code “C”
90° Antenna
Pre
Travel
Over
Travel
Differential
Travel
MECHANICAL OPERATING SPECIFICATIONS
for Pin Plunger Actuators
Operating Specifications (Mechanical)*
Characteristic
Operating Head Code “C” Top Plunger Plain
Pretravel
1,78 mm [0.07 in] max.
Overtravel
4,83 mm [0.19 in] min.
Differential travel
0,51 mm [0.02 in] max.
Operating force
20,02 N [4.5 lb] max.
Operating point
57,94 mm ± 0,50 mm [2.281 in ±0.02 in]
Full overtravel force
40 N [9 lb] max.
* Operating point given in relation to top mounting hole
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Operating
Point
Full
Travel
Release
Point
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Figure 46. ISA100 Wireless WBX Dimensions, Wobble
19,81 mm
[0.78 in]
Pretravel
25,4 mm
[1.0 in]
21,46 mm
[0.85 in]
Ø 6,35 mm
[0.25 in]
5 mm
12 in]
,3 mm
6 in]
38,99 mm
[1.54 in]
Ø 76,2 mm
[3.00 in]
Mounting Pads
85,73 mm
[3.38 in]
145,5 mm
[5.73 in]
2X
5/16-18 UNC-2B
2X Ø5,16 mm
[0.203 in]
mounting
hole
.875
145,6 mm
[5.73 in]
15,9 mm
[0.63 in]
25,4 mm
[1.00 in]
38,1 mm
[1.50 in]
73,18 mm
[2.88 in]
Operating Head Code “J”
Straight Antenna
Operating Head Code “J”
90° Antenna
MECHANICAL OPERATING SPECIFICATIONS
for Wobble Stick Actuators
Operating Specifications (Mechanical)*
Characteristic
Pretravel
Operating force
Operating Head Code “J” Wobble Stick
25,4 mm [1.0 in] approx. radius
2,8 N [10.0 oz] max.
* Operating point given in relation to wobble stick center
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10 | INSPECTION, MAINTENANCE
AND REPAIR
10.1 | WBX Inspection and Replacement
Periodic inspection
•
Check the WBX housing and the actuator, cable grip,
and/or connectors, etc. for signs of damage. Replace if
necessary
, ATTENTION
When the WBX switch is being installed or operating in a
hazardous environment, the end customer/user should issue
a work permit to a trained professional installer prior to any
work performed on the ISA100 Wireless WBX switch. This
includes the following actions:
• Installation and/or operation of the ISA100 Wireless WBX
switch
• Installation and/or adjustment of a remote antenna for the
ISA100 Wireless WBX switch
• Maintenance on the ISA100 Wireless WBX switch,
including battery replacement, pairing, purging, etc.
10.2 | Antenna Inspection and Replacement
Periodic inspection
•
Check radome or cable connection to WBX connector
to ensure it is tight and there are no signs of damage or
corrosion. Replace if necessary per Section 10.6.
, ATTENTION
When the WBX switch is being installed or operating in a
hazardous environment, the end customer/user should issue
a work permit to a trained professional installer prior to any
work performed on the ISA100 Wireless WBX switch. This
includes the following actions:
• Installation and/or operation of the ISA100 Wireless WBX
switch
• Installation and/or adjustment of a remote antenna for the
ISA100 Wireless WBX switch
• Maintenance on the ISA100 Wireless WBX switch,
including battery replacement, pairing, purging, etc.
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10.3 | Replacement Parts
The following replacement parts may be ordered from Honeywell
Sensing and Control.
Table 26. WBX Replacement Parts
Part number Qty.
Description
WAN12RSP
1
2.4 GHz, 2.0 dBi RP-SMA WLAN antenna
WAN20RAD
1
Replacement WBX Radome
WBT7
1
3.6 Vdc Lithium Thionyl Chloride, AA
size, Quantity: 2. Battery extractors (2),
included
The above batteries are also available from the Xeno Energy, part
number XL-060F, Tadiran, part number TL-5930/S, and Bipower,
part number ER14505H. Refer to battery specifications, Table 11.
10.4 | Antenna and Radome Connection
(if required)
m WARNING
RF EXPOSURE
To satisfy FCC RF exposure requirements for mobile
transmitting devices, a separation distance of 20 cm or more
should be maintained between the antenna of this device
and persons during device operation To ensure compliance,
operation at closer than this distance is not recommended.
The antenna used for this transmission must not be colocated in conjunction with any other antenna or transmitter.
Failure to comply with these instructions could result in
death or serious injury.
, ATTENTION
Don’t mount or remove the antenna when batteries are present
in WBX product as damage could occur to the WBX electronics
and/or ignite the surrounding hazardous atmosphere.
The WBX is normally shipped with a direct mount 2.0 dBi antenna
and radome. To either replace the radome and antenna or use
remote mount antenna per Section 3.3, follow the procedure
described in the table below. If the WBX you purchased was not
provided with an antenna and radome, you can proceed to using
another style of antenna recommended and approved for use
with this product by Honeywell (see Tables 17 & 18).
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Table 27. WBX Antenna and Radome Steps
Step
Action
m
WARNING
1
Remove the radome by turning it CCW by hand or by
using a 30 mm open-end /adjustable wrench.
2
Unscrew the antenna by turning it CCW by hand (if
required to replace the antenna)
3
Mount the antenna and tighten by turning CW till
hand-tight.
CAUTION: Do not use any tool for tightening to
avoid damage to the RF cable.
4
Mount the radome and thread it on to the conduit
fitting by turning CW and tighten till hand-tight. Ensure the lower surface of the radome is flush with the
housing surface.
CAUTION: Do not use any tool for tightening to
avoid damage to the radome.
5
DO NOT DISASSEMBLE OR ASSEMBLE WHEN AN
EXPLOSIVE ATMOSPHERE IS PRESENT
To connect remote antenna, the RP-SMA end of the
cable (either from antenna or an extension cable)
should be threaded on to the RP-SMA connector and
tightened by turning CW till hand-tight.
Protect the junction of remote cable as explained in
Section 4.2.
CAUTION: Do not use any tool for tightening to
avoid damage to the RF cable.
Note: A remote mount antenna requires the use of an extension
cable to allow the antenna to be mounted in a different location
than the WBX location. The extension cable will need to have
one end with a RP-SMA plug connector which will mate with the
WBX connector jack (refer to Section 5.1 for details). The other
end of the extension cable will need to mate with either antenna
connector directly or lightning arrestor or it may be integral to the
particular remote mount antenna chosen.
32305329
10.5 | Replacing Batteries
m WARNING
RISK OF DEATH OR SERIOUS INJURY
FROM EXPLOSION OR FIRE
Connection and disconnection of the batteries should only be
performed in a non-hazardous area. The batteries used in this
device may present a risk of fire or chemical burn if mistreated. Do not recharge, disassemble, heat above 100°C [212°F],
or incinerate.
Failure to comply with these instructions could result in
death or serious injury.
m WARNING
RISK OF DEATH OR SERIOUS INJURY
FROM EXPLOSION OR FIRE
If the WBX is to be returned to Honeywell for any reason, the
batteries MUST be removed prior to shipping. Dispose of
used batteries promptly per local regulations or the battery
manufacturer’s recommendations. Keep away from children.
Do not disassemble and do not dispose of in fire.
Failure to comply with these instructions could result in
death or serious injury.
m WARNING
When installing the battery, do not snag the battery terminal
on the clip or the battery may be damaged. Do not apply
excessive force. Do not drop. Dropping the battery may
cause damage. If a battery is dropped, do not install
the dropped battery into the WBX. Dispose of dropped
battery promptly per local regulations or per the battery
manufacturer’s recommendations.
Failure to comply with these instructions could result in
death or serious injury.
m WARNING
RISK OF DEATH OR SERIOUS INJURY
FROM EXPLOSION OR FIRE
Both batteries must be the same model from the same
manufacturer. Mixing old and new batteries or different
manufacturers is not permitted.
Use only the following 3.6 V lithium thionyl chloride (LiSOCl2) battery (non-rechargeable), size AA. No other
batteries are approved for use in the WBX Series. Always
replace both batteries at the same time.
Honeywell battery part number: WBT7.
Approved battery manufacturers: Xeno Energy, part number:
XL-060F, Tadiran, part number: TL-5903/S, Bipower, part
number: ER14505H
Honeywell Sensing and Control
45
Installation and Technical Manual for the
ISA100 Wireless Hazardous Area Limit Switch, WBX Series
, ATTENTION
When the WBX switch is being installed or operating in a
hazardous environment, the end customer/user should issue
a work permit to a trained professional installer prior to any
work performed on the ISA100 Wireless WBX switch. This
includes the following actions:
• Installation and/or operation of the ISA100 Wireless WBX
switch
• Installation and/or adjustment of a remote antenna for the
ISA100 Wireless WBX switch
• Maintenance on the ISA100 Wireless WBX switch,
including battery replacement, pairing, purging, etc.
When the OneWireless™ User Interface displays a low battery
warning message, there are two- to four-weeks of operation
remaining before the batteries expire, unless the periodic update
interval is operating at one update per second, then there is only
one week of operation remaining.
When batteries are removed or expired, all switch configuration data, calibration data, and program data is retained in the
switch’s flash memory.
10.5.2 | Battery Storage
Batteries should be kept in pairs, not mixed together with others
from different vendors or of different shipments.
•
#2 Phillips screwdriver
, ATTENTION
Both batteries to be replaced together.
m WARNINGS
•
•
•
•
•
•
Risk of death or serious injury by explosion. Do not open
switch enclosure when an explosive gas atmosphere is
present.
Batteries must not be changed in an explosive gas atmosphere.
The switch enclosure must not be opened when an explosive gas atmosphere is present.
When not in use the batteries must be stored in a non-hazardous area.
The batteries used in this device may present a risk of fire
or chemical burn if mistreated. Do not recharge, disassemble, heat above 100 °C [212 °F], or incinerate. Do not
expose batteries to water.
When installing batteries do not snag the battery terminal
on the clip or the battery may be damaged. Do not apply
excessive force.
Do not drop. Dropping the battery may cause damage. If a
battery is dropped, do not install the dropped battery into
the switch. Dispose of dropped battery promptly per local
regulations or per the battery manufacturer’s recommendations.
Figure 47. Switch Battery Replacement
10.4.3 | Transporting Batteries
When transporting or shipping Lithium Thionyl Chloride batteries,
be aware that many regulations and restrictions apply. These batteries are not permitted for transport aboard passenger aircraft.
For shipping purposes, two “AA” sized Lithium Thionyl Chloride
cells weigh approximately 35 grams and contain approximately
1,4 grams of lithium.
46
sensing.honeywell.com
32305329
10.5.4 | Tools Required
•
10.5.1 | When to Replace
ISSUE 1
Installation and Technical Manual for the
ISSUE 1
ISA100 Wireless Hazardous Area Limit Switch, WBX Series
Table 28. Battery Replacement Procedure
Step
32305329
10.6 | Replacing Antenna and Radome
Action
m
WARNING DO NOT DISASSEMBLE OR ASSEMBLE
1
Using a #2 Philips screwdriver, unscrew the screw
holding the S-shaped clamp. Remove the screw and
S-shaped clamp that is holding down the housing
cover.
WHEN AN EXPLOSIVE ATMOSPHERE IS PRESENT
2
Remove the WBX housing cover by turning in
CCW direction as shown in Figure 47.
3
Remove the old batteries from the battery holder by
pulling on the battery extractors as shown.
4
Install each battery as follows to avoid damage to the
battery and holder:
• See label on battery PCBa defining the “+” and
“-” terminals to ensure battery is placed in holder
with correct polarity.
• Do not attempt to bend the battery’s hold-down
tabs forward.
• Insert the battery negative end first, at an angle,
and against the end of the tab. Push down the
battery into position gently. Ensure the batteries
are properly seated and making contact.
IMPORTANT: If the ORANGE LED does not blink,
it is recommended to remove one of the batteries
and re-insert back again.
5
Repeat steps 3 and 4 for the other battery
6
Replace the cover and thread it on to housing by
turning in CW direction until tight.
7
Place the S-shaped clamp and tighten the screw with
a 1,5 Nm [13.3 in-lb] torque to firmly hold down the
housing cover.
8
Dispose of used battery promptly per local regulations or the battery manufacturer’s recommendations.
Keep away from children. Do not disassemble. Do
not dispose of in fire.
10.6.1 | Tools Required
•
#1 Phillips screwdriver
, ATTENTION
You must replace your antenna with the same type and gain,
that is, straight or remote. Changing to a different antenna
type is not permitted by approval agencies.
m CAUTION
Take precautions against electrostatic discharge to prevent
damaging the switch module.
m WARNING
POTENTIAL ELECTROSTATIC CHARGING
HAZARD
The antenna radome is made of plastic and has a surface
resistivity of >1 Gohm per square. When this device is being
installed care should be taken not to electrostatically charge
the radome surface by rubbing the surface with a cloth, or
cleaning the surface with a solvent.
Figure 48. Antenna Replacement
Note: Each battery contains 0,7 gm of lithium metal. There may
be shipping restrictions depending upon the total amount of
lithium metal.
Honeywell Sensing and Control
47
Installation and Technical Manual for the
ISA100 Wireless Hazardous Area Limit Switch, WBX Series
Table 29. Antenna Replacement Procedure
Step
Action
ISSUE 1
32305329
11 | AGENCY LABEL INFORMATION
1
Remove the radome by turning it CCW by hand or by
using a 30 mm open-end /adjustable wrench.
The following information shall be clearly and permanently labeled on the ISA100 Wireless Hazardous Area Limit Switch, WBX
Series.
2
Unscrew the antenna by turning it CCW by hand (if
required to replace the antenna).
11.1 | External Labels
3
Inspect both antenna and RP-SMA connectors for
damage or debris, clean as needed.
4
Mount the antenna and tighten by turning CW till
hand-tight. CAUTION: Do not use any tool for tightening to avoid damage to the RF cable.
5
Mount the radome and thread it on to the conduit
fitting by turning CW and tighten till hand-tight. Ensure the lower surface of the radome is flush with the
housing surface. Do not use any tool for tightening
to avoid damage to the radome.
Figure 49. External Cover Metal Label
Figure 50. Side Label
11.2 | Internal Label
This label is applied on the battery board of the product.
Figure 51. Battery Board Label
48
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Installation and Technical Manual for the
ISSUE 1
ISA100 Wireless Hazardous Area Limit Switch, WBX Series
32305329
12 | ACCESSORIES
Figure 52. ISA100 Wireless WBX Available Levers
Note in hazardous locations, only non-sparking actuators are allowed for use.
LSZ51A
fixed rotary lever,
nylon roller, front
LSZ51C
fixed rotary lever,
nylon roller, back
LSZ55A/C
offset lever, nylon
front & back
LSZ52A/C
adj. lever, nylon,
front/back
LSZ52J
adjustable lever,
1-inch nylon roller
LSZ52K
adjustable lever,
1.5-inch nylon roller
LSZ53E
yoke lever, nylon rollers,
back/front placement
Honeywell Sensing and Control
49
Installation and Technical Manual for the
ISA100 Wireless Hazardous Area Limit Switch, WBX Series
ISSUE 1
32305329
Table 30. Cable and Coax Accessories
Photo
Part Number
Description
WCA200RNPRSP-002
Wireless cable assembly with 200 Series cable, 2 ft length,
reverse polarity N plug to reverse polarity SMA plug, use only with WAN06RNJ antenna
WCA200RNPRSP-010
Wireless cable assembly with 200 Series cable, 10 ft length,
reverse polarity N plug to reverse polarity SMA plug, use only with WAN06RNJ antenna
WCA200RNJRSP-002
Wireless cable assembly with 200 Series cable, 2 ft length,
reverse polarity SMA jack to reverse polarity SMA plug
WCA200RNJRSP-005
Wireless cable assembly with 200 Series cable, 5 ft length,
reverse polarity SMA jack to reverse polarity SMA plug
WCA200RNJRSP-010
Wireless cable assembly with 200 Series cable, 10 ft length,
reverse polarity SMA jack to reverse polarity SMA plug
WCA200RNJRSP-015
Wireless cable assembly with 200 Series cable, 15 ft length,
reverse polarity SMA jack to reverse polarity SMA plug
WCA200RNJRSP-020
Wireless cable assembly with 200 Series cable, 20 ft length,
reverse polarity SMA jack to reverse polarity SMA plug
Table 31. Base Accessories
Photo
50
Part Number
Description
WAMM100RSP-005
Magnetic antenna base with 1,52 m [5 ft] of cable
WAMM100RSP-010
Magnetic antenna base with 3,05 m [10 ft ] of cable
sensing.honeywell.com
Installation and Technical Manual for the
ISA100 Wireless Hazardous Area Limit Switch, WBX Series
WARRANTY/REMEDY
Honeywell warrants goods of its manufacture as being free of
defective materials and faulty workmanship. Honeywell’s standard product warranty applies unless agreed to otherwise by
Honeywell in writing; please refer to your order acknowledgment
or consult your local sales office for specific warranty details. If
warranted goods are returned to Honeywell during the period of
coverage, Honeywell will repair or replace, at its option, without
charge those items it finds defective. The foregoing is buyer’s
sole remedy and is in lieu of all other warranties, expressed
or implied, including those of merchantability and fitness for
a particular purpose. In no event shall Honeywell be liable for
consequential, special, or indirect damages.
While we provide application assistance personally, through our
literature and the Honeywell web site, it is up to the customer to
determine the suitability of the product in the application.
Specifications may change without notice. The information we
supply is believed to be accurate and reliable as of this printing.
However, we assume no responsibility for its use.
ISSUE 1
32305329
SALES AND SERVICE
Honeywell serves its customers through a worldwide network of
sales offices, representatives and distributors. For application
assistance, current specifications, pricing or name of the nearest
Authorized Distributor, contact your local sales office or:
E-mail: [email protected]
Internet: sensing.honeywell.com
Phone and Fax:
Asia Pacific
+65 6355-2828
+65 6445-3033 Fax
Europe
+44 (0) 1698 481481
+44 (0) 1698 481676 Fax
Latin America
+1-305-805-8188
+1-305-883-8257 Fax
USA/Canada+1-800-537-6945
+1-815-235-6847
+1-815-235-6545 Fax
Notices and Trademarks
While this information is presented in good faith and believed to
be accurate, Honeywell disclaims the implied warranties of merchantability and fitness for a particular purpose and makes no
express warranties except as may be stated in its written agreement with and for its customers.
In no event is Honeywell liable to anyone for any indirect, special
or consequential damages. The information and specifications in
this document are subject to change without notice.
Honeywell is a registered trademarks of Honeywell International
Inc.
Other brand or product names are trademarks of their respective
owners.
Sensing and Control
Honeywell
1985 Douglas Drive North
Golden Valley, MN 55422
sensing.honeywell.com
32305329-1-EN IL50 GLO Printed in USA.
July 2015
© 2015 Honeywell International Inc. All rights reserved.
ISA100 Wireless™ is the registered trademark of ISA100Wireless.
COAX-SEAL® is the registered trademark of Universal Electronics.
Bluetooth® is the registered trademark of Bluetooth SIG
Scotch® is the registered trademark of 3M.
OneWireless™ is the registered trademark of Honeywell
Process Solutions.
Delrin® is the registered trademark of DuPont.
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