Trackmaster TMX425C Owner's Manual
The Trackmaster TMX425C is a treadmill designed for cardiac stress and pulmonary function testing. It is built to withstand heavy usage in fitness clubs, corporate health centers, hospitals, and rehabilitation facilities. The TMX425C can interface with various EKG systems for accurate monitoring during tests, offering a reliable and versatile platform for clinical evaluation.
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TREADMILL OWNER’S MANUAL TMX425 TMX425C TMX425CP (optional) TRACKMASTER CONTACT INFORMATION The model TMX425 TRACKMASTER® treadmill is designed to be interfaced with a variety of EKG systems. If you have a question, please contact the stress system manufacturer first. Manufactured by Full Vision Inc. 3017 Full Vision Drive Newton, KS 67114 http://www.full-vision.com phone: (316) 283-3344 fax: (316) 283-3350 Authorized Representative In European Union (Regulatory affairs only) Emergo Europe Molenstraat 15 2513 BH The Hague The Netherlands (31) (0) 70 345-8570 telephone (31) (0) 70 345-7299 fax Before permitting anyone to use the treadmill, do the following: • Warn each user about the risk of falling while the belt is in motion. • Stress the need for caution. • Demonstrate the proper mounting and dismounting methods. • Show each user how to use the treadmill as described in this manual. • Ask each user to do a supervised "test walk" at minimum belt speed to review and practice walking techniques. February 1, 2004 TMX425 Series Owner’s Manual i TRACKMASTER Printed in USA. TRACKMASTER®is a registered trademark of JAS Manufacturing Co., Inc. TRACKMASTER is protected by the following US Patents: 5320589, 5431613. All other patents pending. Polar® is the registered trademark of Polar CIC Inc. ii TMX425 Series Owner’s Manual February 1, 2004 Contents Chapter 1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Notices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 Directional Orientation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 Customer Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 Chapter 2 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 Treadmill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 Drive System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 Speed Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 Incline Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 Running Surface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 Floor Surface Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 Chapter 3 Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 Chapter 4 Grounding Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 Chapter 5 Assembly, Location, and Power Requirements . . . . . . . . 5-1 Chapter 6 Test Plug Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 Chapter 7 Preventive Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1 Daily Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2 Weekly Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2 Semiannual Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2 Deck and Belt Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2 Running Belt Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3 Belt Tension Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4 Exterior Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4 Elevation Screw Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4 Running Board Removal and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5 February 1, 2004 TMX425 Series Owner’s Manual iii TRACKMASTER Rewaxing the Running Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6 Internal Circuit Breaker Location and Resetting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6 Chapter 8 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 Running Belt Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 Roller Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2 Drive Motor Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4 Inverter Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5 Power On Indicator Not Illuminated . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5 Main Circuit Breaker Trips When Powering Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6 Treadmill Will Not Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6 Running Belt Slips When In Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6 Running Belt Is Off-Center . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6 Appendix A Maintenance Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1 Appendix B Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1 Appendix C TMX425C Manual Controller Operating Instructions/Drawings .......................................................................... C-1 Appendix D TMX425C Programmable Controller Operating Instructions/Drawings ......................................................................... D-1 iv TMX425 Series Owner’s Manual February 1, 2004 1 Introduction Congratulations on the purchase of your new TRACKMASTER® treadmill. These fine machines have been in production since 1977 and represent state-of-the-art design for heavy-duty institutional treadmills. Thousands of facilities have enjoyed years of daily use provided by dependable TRACKMASTER® treadmills. TRACKMASTER® treadmills are designed and built to withstand the extraordinary demands of fitness clubs, corporate health centers, hospital wellness programs, physical therapy facilities, and cardiac rehabilitation facilities. Model TMX425 is modified for cardiac stress and pulmonary function testing. This manual covers the installation, operation, and service of your new TRACKMASTER® treadmill. If you have questions, first consult this manual. If your questions are still unanswered, please call your distributor. Notices Three different levels of notices throughout this manual alert you to important information: Note, Caution, and Warning. Note Note statements provide additional information, such as the following: Note: For maximum safety and efficiency, the treadmill must have its own dedicated power outlet. February 1, 2004 TMX425 Series Owner’s Manual 1-1 Introduction TRACKMASTER Caution Caution notices inform you of potential hazards that could result in equipment damage or injury, such as the following: CAUTION Do not use silicone sprays to wax your treadmill deck. Using silicone sprays may void the warranty. Such sprays can bring about surface changes that cause you to slip. Warning Warning notices alert readers to hazards that will result in serious injury or death, such as the following: WARNING Never open the hood of the treadmill while it is plugged into a power outlet. Line voltage will cause severe injury or death. Drawings Appendix B, C, and D display assembly drawings. Directional Orientation References to left, right, front, and rear are based on the assumption that you are standing on the treadmill, facing forward. Customer Service If you need service and/or replacement parts for your TRACKMASTER® treadmill, please contact your distributor. Please include the treadmill serial number in all correspondence. Note: Your TRACKMASTER® treadmill was carefully tested and left the factory in optimum working condition. If any damage occurs during shipping, note the damage on the shipping documents, contact the shipper immediately, and file the appropriate claims. Please have the model and serial numbers ready when you contact your distributor. 1-2 TMX425 Series Owner’s Manual February 1, 2004 2 Specifications The specifications discussed in this chapter apply to the TRACKMASTER® TMX425 treadmill. Treadmill • • 400-lb capacity Steel chassis with TGIC Polyester powder-coat finish Drive System • • • Heavy-duty 2-hp AC inverter duty motor 200-240VAC, 1-phase, 50-60 Hz, 15-amp (13 amp-Europe) power supply 115VAC, 1-phase, 50-60 Hz, 20-amp power supply (optional) Note: To function properly, each treadmill must have an electrical line dedicated to its exclusive use. A non-dedicated line could cause your treadmill to malfunction. In addition, there must be sufficient amperage to handle all equipment supplied by the overall electrical circuit. Check with your local electrician if you have any questions regarding power requirements. Speed Range • • • February 1, 2004 0.5 to 10 mph (standard 115V) 0.5 to 12 mph (standard 220V) 0.8 to 19 kmh (optional) TMX425 Series Owner’s Manual 2-1 Specifications TRACKMASTER Incline Range • 0 to 25% Running Surface • • • • 22 in. x 63 in. cushioned lubricated low-profile (7 in. from floor) Floor Surface Requirements • 2-2 33 in. x 88 in. level surface TMX425 Series Owner’s Manual February 1, 2004 3 Safety Information TRACKMASTER® treadmills meet or exceed all applicable product safety requirements for motor-operated exercise machines. TRACKMASTER® is listed by Engineering Testing Laboratories (ETL); however, all motorized equipment is potentially dangerous if used incorrectly. Before using the TRACKMASTER® treadmill, follow all precautions listed in this chapter, and read the entire Owner’s Manual thoroughly. Use the TRACKMASTER® treadmill only as described. Serious injury could result from loss of balance or falls. To reduce the possibility of serious injury, carefully observe the following precautions. • Read this Owner’s/Service Manual before operating the treadmill. • Wear appropriate clothing and running shoes. • Place the treadmill on a level, unobstructed surface. • Connect the treadmill to a dedicated, properly grounded outlet that supplies the correct voltage and amperage. • Never stand on the belt when starting the treadmill. • Do not step onto or off the belt when it is moving. • Always slow the treadmill to its minimum speed before stopping. • Never allow children or pets near the machine without careful supervision. • Keep hands, feet, and clothing away from any moving parts. • Never drop or insert objects into any opening. • Avoid draping towels over the safety side rails or dropping objects on the belt while the treadmill is running. • Never place any foreign object on the treadmill. • Verify no one is near the elevation mechanism before operating to avoid pinch points. • Operator should be aware of speed malfunction and be ready to assist patients and stop treadmill if necessary. February 1, 2004 TMX425 Series Owner’s Manual 3-1 Safety Information TRACKMASTER • Operator should be aware of elevation malfunction and be prepared to assist patient and stop treadmill if necessary. • Operator should always be aware of improper treadmill response to commands. • Check treadmill before use. This includes: – Check power cord connection. – Check emergency stop button for proper operation. – Check interface cable to ensure it is secure. – Verify ECG communication is correct. • Verify operator knows how to stop the treadmill in the event of malfunction or emergency. 3-2 • Make operator aware if treadmill is not responding properly to commands. • Keep all cords clear of operator to avoid trip hazards. • Operator should not wear loose fitting nylon material when exercising on treadmill to aviod generating ESD. • Operator needs to be aware of and note any components of the treadmill that are loose. • Do not allow moisture or oils to accumulate on treadmill, creating a slip hazard. TMX425 Series Owner’s Manual February 1, 2004 TRACKMASTER Serious injury or death could result from electric shock. To reduce the possibility of electric shock, carefully observe the following precautions. • • • • • • • • • • • • • • Connect the treadmill only to a dedicated, properly grounded outlet. See “Grounding Instructions” on the next page. Always unplug the treadmill from the electrical outlet before cleaning it. To disconnect the treadmill, set the power switch to the OFF position, and remove the plug from the outlet. When the power is off, the green light next to the power switch is dark. Never operate the unit with a damaged power cord or plug. Never operate the unit when it is wet. Never operate the unit if it is not operating properly. Never use extension cords. Keep the power cord out of traffic areas and away from heated surfaces. Always unplug the machine before service and maintenance are performed. Never use the treadmill outdoors. Operator should be aware of any shock when touching the treadmill and act accordingly. Treadmill should be serviced by authorized technicians only. Power cord should be routed through clamp and kept clear of elevation mechanism. Personnel present when treadmill is in use need to be aware of the distinctive order of hot electrical components. Serious injury or death could result from electric shock occurring during defibrillation. Never allow patient or operators near treadmill during defibrillation. Before beginning any exercise program, check with your physician to determine your present physical condition and capabilities regarding aerobic exercise. Know your limits and requirements for warm-up, target, and maximum heart and breathing rates; duration of exercise; cool-down periods; and recovery heart rates. Stop exercising immediately if you feel faint or dizzy, or if you experience symptoms of overexertion. Serious injury or death could result from operating treadmill in the presence of explosive or flammable vapors and antiseptics. February 1, 2004 TMX425 Series Owner’s Manual 3-3 Safety Information TRACKMASTER 3-4 February 1, 2004 TMX425 Series Owner’s Manual 4 Grounding Instructions TRACKMASTER® treadmills must be grounded to reduce the risk of electric shock. If a malfunction occurs, grounding provides a path of least resistance for an electric current. Ungrounded connections may cause electrical shock. This product is equipped with a three-wire grounding-type plug. The plug will fit into only a grounding-type outlet. This is a safety feature—do not disable the plug’s third (grounding) pin with an adapter! Contact a qualified electrician if you are either (1) unable to insert the plug into your outlet, or (2) uncertain that the outlet is grounded and meets local codes. The treadmill is designed to operate on a 200-240VAC/15-amp (13 amp-Europe) service (unless you ordered the 115VAC/20-amp power supply option). Make sure that the treadmill is connected to an outlet that looks like the following illustration. Never use an adapter or extension cord with this product. If you have any questions or experience any problems, contact your distributor. 115 VAC NEMA 5-20R February 1, 2004 200-240 VAC NEMA 6-15R TMX425 Series Owner’s Manual 4-1 TRACKMASTER Notes 4-2 TMX425 Series Owner’s Manual February 1, 2004 5 Assembly, Location, and Power Requirements TRACKMASTER® treadmills are shipped fully assembled unless otherwise specified. After you have unpacked the treadmill, move it to the exercise area by rolling it on its front wheels. If your treadmill is shipped partially disassembled, refer to The Packing List/ Assembly Sheets for assembly. CAUTION If you are moving the treadmill over a rough surface, such as pavement, use a dolly under the front of the treadmill to prevent damage to the wheels. Place the treadmill on a level, stable surface—short-pile industrial carpeting is acceptable. CAUTION Do not place the treadmill on thick or long-pile carpeting. Such carpeting could cause instability or static build-up, and carpet fibers could get caught in the belt and damage the unit. Provide adequate clearance around the treadmill, away from obtrusive objects such as weight machines. Obstructions can cause injury to the user or damage to the treadmill. Keep the treadmill away from sources of moisture, such as spas or fountains. Moisture can cause the electronic circuitry to malfunction. February 1, 2004 TMX425 Series Owner’s Manual 5-1 Assembly, Location, and Power Requirements TRACKMASTER Your TRACKMASTER® treadmill operates on a 200-240VAC, 15-amp (13 amp-Europe) service (115VAC, 20-amp optional). The treadmill requires an approved outlet (see Chapter 4, “Grounding Instructions”) that is properly grounded, includes a 15-amp (13 ampEurope) circuit breaker (20 amp for the optional 115VAC power supply, with neutral line dedicated on 115VAC), and dedicated to the exclusive use of the treadmill. Note: In applications using the 115VAC 20-amp Treadmill, a high magnetic type circuit breaker in your service box is required. No other equipment may be used on the treadmill circuit. Do not use extension cords. Using an ungrounded, shared, or otherwise improper circuit will void the machine's warranty and may result in major damage to your treadmill's electronic circuits. Using a shared circuit can also cause the treadmill to unexpectedly shut off, resulting in injury to the user. Ensure that power cords do not cross traffic areas. Exposed power cords can cause a fall, resulting in injury. Before plugging the power cord into its power outlet, ensure that the treadmill master power switch is in the OFF position . A power surge through the treadmill electronics could trip the treadmill’s circuit breakers. 5-2 TMX425 Series Owner’s Manual February 1, 2004 6 Test Plug Procedure Each TRACKMASTER® TMX425 treadmill includes an RS-232 plug that enables you to test the operation of the treadmill without the ECG unit attached. The plug is contained in the owner’s information packet. The plug is to be used only for testing the treadmill. Do not stand on or use the treadmill while testing. Note: This procedure will not work with TMX425C or TMX425CP. To use the test plug, observe the following procedure: 1. Turn the power "OFF" at the treadmill. 2. Disconnect RS232 interface cable from the treadmill and plug in the test connector. 3. Hold the button down on the test connector and turn treadmill power "ON". Continue holding until treadmill begins to elevate. 4. Once this is initiated, with each push of the button the treadmill should elevate 5% grade. 5. When the treadmill reaches 20% elevation the next push of the button will start the treadmill running belt. 6. With each push of the button the treadmill will increase speed by 2.5 miles per hour. 7. Once the treadmill reaches 10 mph, each push of the button will bring the speed down 2.5 miles per hour and simultaneously lower the elevation level by 5% increments. 8. When minimum speed and elevation is reached the next press of the button will cause the treadmill running belt to stop. 9. Remove the test connector. 10. Reconnect the RS232 interface cable. Successful completion of the preceding testing procedure ensures that the treadmill is fully functional and responsive to command signals through the RS232 port. February 1, 2004 TMX425 Series Owner’s Manual 6-1 Test Plug Procedure TRACKMASTER 6-2 February 1, 2004 TMX425 Series Owner’s Manual 7 Preventive Maintenance Regular cleaning and maintenance is essential to the life of your treadmill and will keep it operating at its best for many years. We recommend that you record all maintenance and service in a log (as shown in Appendix A). Please refer to Appendix B, C, and D drawings to guide your service efforts. The following procedures will help to ensure many years of safe and trouble-free operation. Before cleaning the TRACKMASTER® treadmill, turn the main power switch to OFF, and disconnect the treadmill from its power outlet. Never use wet cleaning materials near a power source; you could suffer an electric shock. CAUTION To preserve the conditions of your warranty, make sure that all repair procedures (other than normal maintenance) are performed by a qualified service provider. Contact your distributor. Use only TRACKMASTER® replacement parts. Using other parts may void your warranty and may cause your treadmill to malfunction. February 1, 2004 TMX425 Series Owner’s Manual 7-1 Preventive Maintenance TRACKMASTER Daily Maintenance Note: Before daily operation, ensure that the treadmill is functioning properly. • Wipe the treadmill to remove soil, moisture, and perspiration. • Clean the hood and handrails with a soft cloth, dampened with a solution of warm water and mild detergent. • Remove stubborn stains and scuff marks with a nonabrasive, industrial strength cleaner, such as Formula 409®. Spray all cleaners onto a terrycloth-type rag; avoid spraying cleaners directly onto the treadmill. Weekly Maintenance • Vacuum around and under the treadmill. Clean all exposed surfaces with the vacuum cleaner. Do not move the treadmill from its original position—moving it will compromise the original belt tracking setting. • Check running belt tension. Semiannual Maintenance • Lubricate the elevation screw with molybdenum-based grease that is available from your local parts store. • Evaluate the condition of the deck and belt. Deck and Belt Maintenance CAUTION Use only TRACKMASTER® replacement parts. Using other parts may void your warranty and cause your treadmill to malfunction. We recommend that you evaluate the deck and belt every 8,000 miles. Note: The 8,000-mile check is a maximum recommendation. Your treadmill may require maintenance much earlier, depending on use and cleanliness of equipment. 7-2 TMX425 Series Owner’s Manual February 1, 2004 TRACKMASTER Preventive Maintenance You may need to flip or replace the deck, depending on its condition (see “Running Belt Replacement” on page 8-1). If the deck is rough or grooved, it may be necessary to rewax it or flip it (see “Flipping the Running Board” and “Rewaxing the Running Board” on page 7-5). If the deck is grooved, flip it. If the deck is rough, rewax it. Running Belt Adjustment This procedure requires the following tool: • CAUTION 1/4-in. Allen wrench Because this adjustment is not covered under your warranty, it is important that you review these instructions thoroughly before proceeding. The TRACKMASTER® patented MasterTrack® Belt Tracking System significantly reduces the need to adjust the belt on your TRACKMASTER® treadmill. However, when you operate your treadmill for the first time, you may need to adjust the tracking of the belt to conform to your floor. You may also need to adjust the tracking if you move the machine to another location. (See Appendix B.) Your running belt should remain centered, although a slight amount of movement to the left or right is normal during use. Do not allow the running belt to travel all the way to either side. To adjust the belt tracking, do the following: 1. Turn the treadmill’s power switch to ON. CAUTION Do not stand on the running belt when starting the treadmill. You could fall, causing serious injury. 2. Increase the speed to 3 mph. 3. Observe the left side of the running belt as it travels over the rear roller. If the belt runs to the right side of the roller, turn the right bolt one-quarter turn clockwise, and turn the left bolt one-eighth turn counterclockwise. Note: When tightening one side of the belt, always loosen the opposite side one-half as much. This procedure provides finer control, with a smaller impact on belt tension. February 1, 2004 TMX425 Series Owner’s Manual 7-3 Preventive Maintenance TRACKMASTER Check the belt after 2 minutes, with the treadmill running at approximately 7 mph. If the belt does not correct itself, continue with slight turns until the belt is in the center of the rear roller. If the belt runs toward the left, use the left adjustment. Note: Uneven floors accelerate belt misalignment. This situation may require either (1) larger and more frequent adjustments to prevent belt damage, or (2) the installation of a rubber treadmill pad, which is available at your local fitness store. Belt Tension Adjustment The running belt may stretch and loosen with regular use. This looseness is noticeable when the belt tends to hesitate or stick. If the belt is loose and slipping, tighten both adjustment bolts equally (clockwise) in small increments until the slipping stops. (See Appendix B.) Exterior Care The TGIC-Polyester powder-coat finish on your TRACKMASTER® treadmill is an extremely durable finish and requires minimal care. Do not allow perspiration to build up on your treadmill. Wipe the unit daily. Elevation Screw Lubrication This procedure requires the following tools: • Molybdenum-based grease (Mobil #530304 or equivalent) • Clean, lint-free cloth • Small paint brush Clean and lubricate the treadmill elevation screw once every year. In high-use environments, clean and lubricate it once every 6 months. 1. Raise the treadmill to its maximum elevation. 2. Turn the main power switch to the OFF position, and unplug the treadmill from its outlet. 3. 7-4 Using a lint-free cloth, remove the old lubricant and accumulated dust from the elevation screw. TMX425 Series Owner’s Manual February 1, 2004 TRACKMASTER Preventive Maintenance 4. Use a small brush to reapply a thin coat of grease to the threads of the elevation screw. Do not use too much grease—the excess could squeeze onto the floor and create a slip-and-fall hazard. 5. Return the unit to service. Running Board Removal and Maintenance This procedure requires the following tools: • • 1/4-in. Allen wrench 3/16-in. Allen wrench Running Board Removal 1. Remove the two running belt-tensioning bolts, and set bolts and end caps aside. 2. Push take-up roller against the running deck to provide as much belt slack as possible. 3. Lift the outside edges of the running belt. On each side of the running belt are three Allen-head screws that secure the running board to the three crossbars. 4. Remove all six Allen-head screws (three per side), and pull the running board out of the treadmill. 5. Push the deck to the right, and lift the left edge (v-guide) of the running board to remove it. (See Appendix B.) Flipping the Running Board 1. Remove the running board from the treadmill, and place it on a bench or table at a comfortable height. (Follow the “Running Board Removal” instructions on page 7-5.) 2. Flip the running board. If this surface has not been used, reinstall the board. If the surface has been used before, rewax it. 3. February 1, 2004 Reassemble the running board by reversing the preceding three steps. TMX425 Series Owner’s Manual 7-5 Preventive Maintenance TRACKMASTER Rewaxing the Running Board This procedure requires the following tools: CAUTION • 1,000-watt iron (minimum wattage) • Scotch-Brite® pad Do not use silicone sprays or any substances other than TRACKMASTER® wax, which may be purchased directly from your distributor. Contact your distributor for further information. 1. Turn the master power switch to the OFF position, and unplug the treadmill from its power outlet. 2. Remove the running board from the treadmill, and place it on a bench or table at a comfortable height. (Follow the “Running Board Removal” instructions on page 7-5.) 3. Clean the running board surface with a dry Scotch-Brite® (or similar) pad. Remove as much dirt as possible without damaging the tempered running board surface; then dust the surface with a clean, dry rag. 4. Set the iron temperature to its hottest setting (use an iron rated at 1,000 watts or more). Pour approximately 1/3 cup of the special wax beads down the center of the running board. Hold the iron on the beads until the wax begins to melt. 5. Slowly move the iron up and down the running board in small circular patterns until the running board and wax are hot enough for the board to absorb the wax. The first coat can require up to 45 minutes, because the board needs to reach the appropriate temperature to absorb the wax. After the appropriate temperature has been reached, the wax will boil like hot water and then soak into the running board. 6. Be patient! If you do not work the wax in properly, you may have to rewax again much earlier than necessary. When you finish, remove any excess wax from the board by gently buffing the surface with a Scotch-Brite® pad. Internal Circuit Breaker Location and Resetting 1. All circuit breakers are located at the front of the treadmill and below the hood. (See Appendix B.) • • 2 ea. Power Supply / Relay Board (1/4 amp) 2 ea. Elevation Motor (1 amp [220v]; 2 amp [110v]) 2. To reset a breaker, push the button. Note: Contact your distributor for information on possible causes of tripped circuit breakers. 7-6 TMX425 Series Owner’s Manual February 1, 2004 8 Troubleshooting Running Belt Replacement CAUTION Use only TRACKMASTER® replacement parts. Using other parts may void the warranty, compromise the safety features, and cause a malfunction. This procedure requires the following tools: • 1/2-in. combo wrench • 1/2-in. socket wrench • 1/4-in. Allen wrench • 1/4-in. nut driver • 3/16-in. Allen wrench • Tape measure • Marking pencil 1. Elevate the front end of the treadmill approximately 10 in. above the floor. (See Appendix B.) 2. Lift and support the rear end of the treadmill to make the frame level. 3. Turn the master power switch to the OFF position, and unplug the treadmill from its power outlet. 4. Remove the rear end caps by removing the belt tensioning bolts with a 1/4-in. Allen wrench. Remove the three fasteners securing the hood, slide the rubber grommets up the center rails, raise the hood, and secure by sliding one side over the rubber grommet. 5. Push the rear roller forward to loosen the belt. 6. Remove the 5/16-in. bolt securing the front drive roller, and then pull the roller out of the treadmill. February 1, 2004 TMX425 Series Owner’s Manual 8-1 Troubleshooting TRACKMASTER 7. Remove the rear roller. 8. Remove the running board. (Follow the “Running Board Removal and Maintenance” instructions on page 7-5.) 9. Remove the 5/16-in. bolts securing each crossbar to the mounts, and remove the crossbars. 10. Install new running belt. 11. To reassemble, reverse the preceding steps. 12. When installing the front drive roller, ensure that the drive belt is properly located over both sprockets. 13. After you have completed the installation, and before you tension the belt, make two visible marks, 50 in. apart, on the belt (if such marks are not already present). Tighten the rear roller take-up bolts evenly until the two marks are exactly 50-3/8 in. apart. This will provide the 1% tension recommended by the belt manufacturer. 14. The running belt is now ready for tracking adjustment (see “Running Belt Adjustment” on page 7-3). Note: Depending on its use, the running belt will stretch slightly. When this happens, you will feel the belt hesitate briefly at each foot strike. Adjust tension immediately if this occurs. Turning both tension bolts one-half turn will usually provide the proper tension. Do not overtighten the tension bolts. If it appears that the belt is near the proper tension, make one-quarter turn adjustments. Roller Removal CAUTION Use only TRACKMASTER® replacement parts. Using other parts may void your warranty, compromise the treadmill’s safety features, and cause your treadmill to malfunction. Never stand rollers on end, because their weight could damage the roller bearings. This procedure requires the following tools: • • • • 8-2 1/2-in. socket wrench 1/4-in. Allen wrench 1/4-in. nut driver 3/16-in. Allen wrench TMX425 Series Owner’s Manual February 1, 2004 TRACKMASTER Troubleshooting Front Drive Roller 1. Elevate the treadmill to approximately 12%. Turn the master power switch to the OFF position, and unplug it from its power outlet. Remove the three fasteners securing the hood, slide the rubber grommets up the center rails, raise the hood, and secure by sliding one side over the rubber grommet. 2. Turn both 5/16-in. rear roller take-up bolts counterclockwise until there is no tension on the running belt. 3. Remove the 5/16-in. bolt that secures the front drive roller. Push the roller to the left side of the treadmill, and then pull it out of the treadmill. 4. To install the roller, reverse the preceding steps. Ensure that the drive belt is correctly placed on both sprockets. 5. Adjust the running belt tension and tracking. Rear Roller (Driver Roller) CAUTION 1. To remove the driver roller, follow the steps for removing the front drive roller. 2. Remove the end caps. 3. Remove the two 5/16-in rear roller take-up bolts that are used to adjust the running belt. 4. Remove the rear roller by pulling it straight back past the side rails and then out of the belt. 5. To install the new rear roller and reinstall the front drive roller, reverse the preceding steps. Because the rollers are heavy, permitting the roller shaft to hit the ground vertically can damage the roller bearings. Always handle rollers horizontally, and never impact the roller shaft. February 1, 2004 TMX425 Series Owner’s Manual 8-3 Troubleshooting TRACKMASTER Drive Motor Removal and Reinstallation CAUTION Use only TRACKMASTER® replacement parts. Using other parts may void your warranty and cause your treadmill to malfunction. This procedure requires the following tools: • • • • • • • • 1/8-in. Allen wrench 3/16-in. Allen wrench Phillips-head screwdriver 9/16-in. wrench 1/2-in. wrench Small flat-tip screwdriver 1/4-in. nut driver 7/16-in. wrench 1. Turn the master power switch to the OFF position, and unplug the treadmill from its power outlet. Remove the three fasteners securing the hood, slide the rubber grommets up the center rails, raise the hood, and secure by sliding one side over the rubber grommet. 2. Loosen the two motor tensioning adjust nuts from the adjustment bolts, and loosen the two nuts toward the motor. 3. Remove the ground wire at the motor 4. Remove the four nuts that secure the motor plate to the motor pan. 5. Remove the timing belt from the motor pulley. 6. Remove the drive motor assembly from the unit. 7. Remove the flywheel, timing sprocket, pulley key, and speed pick-up collar from the old motor, and then set them aside. 8. Remove the four retaining bolts and nuts securing the motor to the motor mount plate. 9. Install the original parts onto the new motor, and reinstall them in reverse order. 10. Adjust speed pickup sensor to magnet gap at .06 in. 8-4 TMX425 Series Owner’s Manual February 1, 2004 TRACKMASTER Troubleshooting Inverter Drive You should not change the Inverter Drive programs unless directed to do so by the factory. To check the programming of the drive, contact your distributor for instructions and settings. Consult your distributor before making changes. (For wire routing, see Appendix B.) The instructions in this section are based on the assumption that the repairs will be performed by a properly trained and authorized repair technician. All motorized equipment is potentially dangerous if used incorrectly. Read the precautions and this owner’s manual before attempting any repairs. If the scope of the repairs exceeds the technician’s knowledge or experience, call your distributor for the name of the nearest qualified service repair facility. Power On Indicator Not Illuminated 1. This procedure requires the use of a meter that is capable of reading at least 250 VAC and measuring ohms. 2. Turn treadmill main power switch to OFF. Unplug the treadmill power cable from the wall receptacle. 3. Measure the voltage at the wall outlet for correct voltage level. If voltage is not correct, reset circuit breaker. If voltage is correct, proceed to next step. 4. Plug the treadmill power cable into the wall receptacle. Turn treadmill main power switch ON. 5. Measure voltage at one of three locations: Inverter between L1 and L2; at power supply PCB JP2 pin 1 to 3; or power supply PCB JP2 pin 2 to 4. If voltage is not present, proceed to the next step. If voltage is present, check connections at power indicator. 6. Measure voltages at C/E filter output. If voltage is not present, check connections at C/E filter input. If connections at C/E filter input are good, measure voltage at C/E filter output. If voltage is not present, check connections at main voltage circuit indicator. 7. If connections at the main circuit breaker are good, turn main power switch to OFF, and unplug the treadmill from the wall receptacle. Check the continuity of each conductor of the power cord. If the power cord is good, check the function of the main power switch in the ON and OFF positions. Main Circuit Breaker Trips When Powering Up If the main circuit breaker trips when the treadmill is first turned on, the main circuit that the treadmill is on may be overloaded. This will happen even if the treadmill is on a proper, dedicated line. Refer this problem to your local electrician and check that the service panel circuit breaker is a high magnetic breaker. February 1, 2004 TMX425 Series Owner’s Manual 8-5 Troubleshooting TRACKMASTER Treadmill Will Not Start 1. Make sure emergency stop button is not engaged. 2. Make sure the treadmill’s main power light is on (green). 3. Make sure the ECG cable from the stress system to the treadmill is in place and secure. 4. Use the RS232 test plug to check the functionality of the treadmill (see Chapter 6). If the treadmill tests OK, then the problem is probably in the ECG cable on the ECG computer. Running Belt Slips When In Use Over a period of time, the treadmill running belt will stretch and allow slippage when used by a heavy person. See “Belt Tension Adjustment” on page 7-4 to adjust. Running Belt Is Off-Center Occasionally the treadmill running belt will become off-center. See “Running Belt Adjustment” on page 7-3 to adjust. 8-6 TMX425 Series Owner’s Manual February 1, 2004 Appendix A Maintenance Log Serial #_______________________________Date Purchased_______________ Purchased From________________________Phone_______________________ DATE February 1, 2004 HOURS SERVICE COMPLETED COST TMX425 Series Owner’s Manual A-1 TRACKMASTER Notes A-2 TMX425 Series Owner’s Manual February 1, 2004 Drawings Appendix B Inverter Assembly 110V Software Version 402 / 403 / 404 Item 1 2 3 4 5 6 7 February 1, 2004 Description Inverter – Lesson Inverter Signal Harness Power Input Harness Capacitor HN - #8 – 32 Nylon Isolation Mount Tie Wrap – 4” Part Number 317-160-105 317-160-036 317-160-069 317-160-035 001-1763 317-160-040 317-160-075 Qty 1 1 1 1 4 4 1 TMX425 Series Owner’s Manual B-1 TRACKMASTER Inverter Assembly 220V Software Version 402 / 403 / 404 Item 1 2 3 4 5 6 7 B-2 Description Inverter – Lesson Inverter Signal Harness Power Input Harness Capacitor HN - #8 – 32 Nylon Isolation Mount Tie Wrap – 4” TMX425 Series Owner’s Manual Part Number 317-160-104 317-160-036 317-160-069 317-160-035 001-1763 317-160-040 317-160-075 Qty 1 1 1 1 4 4 1 February 1, 2004 TRACKMASTER Item 1 2 3 4 5 6 7 8 9 10 11 12 Description Part Number SPROCKET DRIVE MOTOR FLYWHEEL WITH MAGNET MOTOR BASE WELDMENT BUSHING W/ SHOULDER MOTOR GROUND WIRE DECAL CAUTION ELECTRIC WASHER DELRIN MOTOR LEESON HNS 5/18-18 FLANGE SSS #10-32 X .125 MAGNET SPEED SENSOR HSBHCS 5/16-18 X 1 PLTD 317-160-009 317-160-101 317-378-001 317-160-052 317-160-108 317-160-103 317-160-051 317-160-070 001-1398 317-175-007 317-160-034 001-1735 Qty 1 1 1 4 1 1 4 1 4 1 1 4 Motor Mount Assembly February 1, 2004 TMX425 Series Owner’s Manual B-3 TRACKMASTER 115V Motor Pan Assembly Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 B-4 Description MOTOR ASSEMBLY WASHER NYLON HNS 3/8-16 FLANGE NLN 3/8-16 LINEAR ACTUATOR 115v TRIM MINI BLACK TIE CABLE .10 X 4.00 NOT PICTURED HHWHTS #8-32 X 3/8 TRIM MINI BLACK INVERTOR ASSEMBLY 110v TRIM MINI BLACK MOTOR PAN WELDMENT LW #10 EXTERNAL TOOTH GRIP POWER CORD PLATE BREAKER MOUNT BREAKER 2 amp BREAKER ¼ amp HHWHTS #8-32 X 3/8 POWER CORD 115v TAG CORD TIE CABLE .10 X 4.00 DECAL RS232 SCREW HEX JACK 3/16 X ½ TIE CABLE .10 X 4.00 MOUNT CIRCUIT BOARD PHPHTS #8-32 X ½ HH SCREW #10-32 X 3/8 GRN HN STOVER LOCK 3/8-16 FLANGE TRIM MINI BLACK TRIM MINI BLACK MAIN WIRE HARNESS BOARD PCB0276 HHCS 3/8-16 X 4.5 GR5 HHMS #8-32 X ½ FILTER CE 115v SWITCH 115v HARNESS 9 PIN BUS SUPPORT RHMS #6-32 X 3/8 LIGHT POWER ON HH SCREW #10-32 X 3/8 GRN DECAL GROUND HARNESS CE FILTER GROUND HARNESS CE FILTER INPUT HNS #8-32 FLANGE TMX425 Series Owner’s Manual Part Number 317-179-001 317-160-086 001-1399 001-1430 317-160-090 001-102-044 317-160-075 001-1744 001-102-044 317-376-001 001-102-044 317-170-001 001-1751 317-160-012 317-160-073 317-160-089 317-160-024 001-1744 317-160-091 317-160-077 317-160-075 317-160-081 317-160-066 317-160-075 317-160-041 001-1765 317-160-076 001-1820 001-102-044 001-102-044 317-160-042 317-160-014 001-1743 001-1764 317-160-087 317-160-088 317-160-065 001-1745 317-160-010 317-160-076 317-160-079 317-160-070 317-160-071 001-1636 Qty 1 2 8 1 1 6’’ 1 4 3’’ 1 7.1’’ 1 1 1 1 2 2 2 1 1 1 1 2 2 2 2 1 4 1.6’’ 1’’ 1 1 1 2 1 1 1 2 1 1 1 1 1 2 February 1, 2004 TRACKMASTER 115V Motor Pan Assembly February 1, 2004 TMX425 Series Owner’s Manual B-5 TRACKMASTER 220V Motor Pan Assembly Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 B-6 Description MOTOR ASSEMBLY WASHER NYLON HNS 3/8-16 FLANGE NLN 3/8-16 LINEAR ACTUATOR 220v TRIM MINI BLACK TIE CABLE .10 X 4.00 TRIM MINI BLACK NOT PICTURED HHWHTS #8-32 X 3/8 INVERTOR ASSEMBLY 220v TRIM MINI BLACK MOTOR PAN WELDMENT LW #10 EXTERNAL TOOTH GRIP POWER CORD PLATE BREAKER MOUNT BREAKER 1 amp BREAKER ¼ amp HHWHTS #8-32 X 3/8 POWER CORD 220v TAG CORD TIE CABLE .10 X 4.00 DECAL RS232 SCREW HEX JACK 3/16 X ½ TIE CABLE .10 X 4.00 MOUNT CIRCUIT BOARD PHPHTS #8-32 X ½ HH SCREW #10-32 X 3/8 GRN HN STOVER LOCK 3/8-16 FLANGE TRIM MINI BLACK TRIM MINI BLACK MAIN WIRE HARNESS BOARD PCB0276 HHCS 3/8-16 X 4.5 GR5 HARNESS CE FILTER INPUT HNS #8-32 FLANGE DECAL GROUND HH SCREW #10-32 X 3/8 GRN LIGHT POWER ON RHMS #6-32 X 3/8 HARNESS 9 PIN BUS SUPPORT SWITCH 220v HARNESS CE FILTER GROUND FILTER CE 220v HHMS #8-32 X ½ TMX425 Series Owner’s Manual Part Number Qty 317-179-001 317-160-086 001-1399 001-1430 317-160-029 001-102-044 317-160-075 001-102-044 001-1744 317-377-001 001-102-044 317-170-001 001-1751 317-160-012 317-160-073 317-160-030 317-160-024 001-1744 317-160-013 317-160-077 317-160-075 317-160-081 317-160-066 317-160-075 317-160-041 001-1765 317-160-076 001-1820 001-102-044 001-102-044 317-160-042 317-160-014 001-1743 317-160-071 001-1636 317-160-079 317-160-076 317-160-010 001-1745 317-160-065 317-160-088 317-160-070 317-160-023 001-1764 1 2 8 1 1 6’’ 1 3’’ 4 1 7.1’’ 1 1 1 1 2 2 2 1 1 1 1 2 2 2 2 1 4 1.6’’ 1’’ 1 1 1 1 2 1 1 1 2 1 1 1 1 2 February 1, 2004 TRACKMASTER 220V Motor Pan Assembly February 1, 2004 TMX425 Series Owner’s Manual B-7 TRACKMASTER Frame Assembly Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 B-8 Description EXTRUSION ANTI-SKID RUBBER RAIL WELDMENT LEFT HAND ANTI SLIP SAFTY WALK FW ∅1/4’’ LW ∅1/4’’ HHCS ¼-20 X ¾’’ GR5 FOOT ASSEMBLY REAR RAIL WELDMENT RIGHT HAND MOTOR PAN ASSEMBLY 220v FULL ASSEMBLY BRACKET WELDMENT LW ∅5/16’’ HSHCS 5/16-18 X ¾’’ HHCS ¼-20 X ¾’’ GR5 FW ∅1/4’’ LW ∅1/4’’ HHCS ¼-20 X ¾’’ GR5 LW ∅1/4’’ FW ∅1/4’’ BELT DRIVE HN ¼-20 GR5 LW ∅1/4’’ HHCS ¼-20 X ¾’’ GR5 FW ∅1/4’’ HHCS 5/16-18 X 6’’ GR2 FW ∅5/16’’ HN 5/16-18 GR5 LW ∅5/16’’ HANDRAIL MOUNT WELDMENT HN ¼-20 GR5 BRACKET LEFT HAND BRACKET MOTOR COVER HOOK 5/8’’ SCOTCHMATE BACKING HHWHTS #10-32 X .38 HSHSS ∅5/8’’ X 1’’ LONG NLN ½-13 FW ∅1/2’’ ELEVATION DELRIN SPACER NLN 3/8-16 WASHER NYLON HHCS 3/8-16 X 3’’ GR5 ELEVATION ASSEMBLY BUMPER 1.8 Dia. Black TMX425 Series Owner’s Manual Qty Part Number 317-160-055 317-164-001 317-160-084 001-1439 001-1450 001-1186 317-186-001 317-163-001 317-200-1-1 317-177-001 001-1451 001-1675 001-1186 001-1439 001-1450 001-1186 001-1450 001-1439 317-160-026 001-1386 001-1450 001-1186 001-1439 001-1742 001-1440 001-1387 001-1451 317-160-006 001-1386 317-160-046 317-160-048 317-160-056 001-1755 001-1730 001-1676 001-1443 317-160-060 001-1430 317-160-086 001-1699 317-372-001 317-160-106 2 1 2 4 4 4 1 1 1 1 2 2 4 4 4 2 2 2 1 6 6 6 6 2 4 4 4 2 4 1 2 2 4 2 2 2 4 1 4 1 1 2 February 1, 2004 TRACKMASTER Frame Assembly February 1, 2004 TMX425 Series Owner’s Manual B-9 TRACKMASTER Running Deck Assembly Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 Description ROLLER FRONT HSHCS 5/16-18 X 2” PLTD LW 5/16” DIA. FW 5/16” DIA. SPACER FRONT END CAP HSBHCS 5/16-18 X 2.75” PLT FRAME ASSEMBLY 220V FULLY ASSEMBLED DECK RUNNING BOARD 1.75 DECK ISOLATOR WITH STUD FW 5/16” DIA. LW 5/16” DIA. HHCS 5/16-18 X .75” HNS 5/16 – 18 FLANGE HSFCHCS 5/16-18 X 1.5 PLTD RUNNING BELT WITH GUIDE HSHCS 5/16-18 X 3” PLTS SPACER REAR END CAP HSBHCS 5/16-18 X 2” PLTD CAP END CHANNEL FW 5/16” DIA. PLATE BELT TENSION CHANNEL WELDMENT DECK SPT ROLLER REAR B-10 TMX425 Series Owner’s Manual Part Number Qty 317-160-003 001-1748 001-1451 001-1440 317-160-049 001-1741 317-200-1-2 317-160-025 317-345-003 001-1440 001-1451 001-1167 001-1398 001-1739 317-160-002 001-1740 317-160-050 001-1740 317-160-022 001-1440 317-160-044 317-379-001 317-160-004 1 1 1 1 2 2 1 1 6 6 6 6 6 6 1 2 2 2 4 2 2 3 1 February 1, 2004 TRACKMASTER Running Deck Assembly February 1, 2004 TMX425 Series Owner’s Manual B-11 TRACKMASTER Final Assembly Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 Description ESB ASSEMBLY TUBE CONECTOR TUBE SPACER CENTER HANDRAIL LW 5/16’’ DIA. HI-COLLAR HSHCS 5/16-18 X 3’’ PLUG DOME LEFT HAND HANDRAIL WELDMENT CLAMP SUPPORT LW 5/16’’ DIA. INTERNAL TOOTH HSBHCS 5/16-18 X 1’’ HOOD ASSEMBLY HWHTCS #8-32 X .75’’, TYPE F RUNNING DECK ASS’Y 220v FULLY ASSEMBLED DECAL SERIAL NUMBER HNS 5/16-18 FLANGE U-BOLT GROMMET HOOD WARNING CARD ASSEMBLY RIGHT HAND HANDRAIL WELDMENT FASTNER 1/420 RIV-NUT CONNECTOR TUBE MODIFIED FW 1/4’’ LW ¼’’ HHCS ¼-20 X 2’’ GR5 B-12 TMX425 Series Owner’s Manual Part Number Qty 317-180-001 317-160-021 317-160-047 317-172-001 001-1738 001-1737 317-160-039 317-174-001 317-160-092 001-1736 001-1735 317-185-001 001-1759 317-200-1-3 1 4 2 1 2 2 2 1 1 4 4 1 3 1 317-160-085 001-1398 317-160-064 317-160-017 317-190-001 317-173-001 001-1686 317-184-002 001-1439 001-1450 001-1493 1 4 2 2 1 1 1 1 1 1 1 February 1, 2004 TRACKMASTER Final Assembly February 1, 2004 TMX425 Series Owner’s Manual B-13 TRACKMASTER B-14 TMX425 Series Owner’s Manual February 1, 2004 TRACKMASTER Circuit Board February 1, 2004 TMX425 Series Owner’s Manual B-15 TRACKMASTER B-16 TMX425 Series Owner’s Manual February 1, 2004 Appendix C TMX425C Manual Controller Operating Instructions TRACKMASTER CALORIES CAL/MINUTE METS TIME DISTANCE PACE ♥ INCLINE SCAN ST February 1, 2004 COOL DOWN SPEED WEIGHT SELECT START ST TMX425 Series Owner’s Manual C-1 Master Power Switch TRACKMASTER Master Power Switch The master power switch is located next to the power cord on the treadmill. The switch should always be in the OFF position when the treadmill is not in use. CAUTION Never use your foot to turn this switch ON or OFF because you could damage the switch and void the warranty. Never plug the treadmill into its power outlet with the master power switch in the ON position because you could cause a power surge, which could trip the treadmill’s circuit breakers. Start Key Press the Start key to immediately start the belt at minimum speed. Cool Down Key Press the Cool Down key to initiate a 60 second cool down phase. The running belt will gradually slow to the minimum speed and then completely stop. The incline will gradually reset to 0%. Stop Keys Press either Stop key to halt the running belt within 1 to 5 seconds and reset elevation to 0%. Speed + / - Keys Once the running belt has started, press the “+” arrow to increase the speed. Press the “-” arrow to decrease the speed. The display numbers for the speed will increase or decrease slightly faster than the actual belt speed. Speed Display Window The speed display window shows the speed of the running belt in miles per hour (a display calibrated for kilometers per hour is optional). C-2 TMX425 Series Owner’s Manual February 1, 2004 TRACKMASTER Status Display Window Status Display Window You can monitor your performance in up to seven different modes in the status display window. Press the Select key to advance to the next display mode. The status display automatically resets to zero each time the running belt stops. A red light next to the function indicates which information is displayed in the window. The information available includes • TIME—displays the amount of time elapsed for the exercise session • DISTANCE—displays the accumulated distance for the exercise session • PACE—displays the number of minutes needed to run one mile • CALORIES—displays the number calories burned during the workout, based on the weight entered into the controller • CAL/MINUTE—displays the number of calories burned per minute • METS—Displays the amount of METS per minute. • HEART—When wearing a Polar® chest strap a blinking red heart below the display window indicates the user's current pulse rate. (The Heart must be selected in order to display pulse rate.) Select Key Press the Select key to change the display mode in the status window. Scan Key Press the Scan key to choose an alternating cycle of all available display modes. Each mode displays for three seconds in the cycle. Weight +/- Keys Use the Weight +/- to enter user weight prior to the exercise session. The default is 150 lb. Note: It is important to enter each user's correct weight before the exercise session because all display calculations are based upon this number. February 1, 2004 TMX425 Series Owner’s Manual C-3 Incline Display TRACKMASTER Incline Display The belt inclination is displayed in the Incline Display window. The minimum elevation is 0% and the maximum is 25%. Incline +/− Keys The Incline +/− keys increase or decrease the incline of the running belt in 0.5% increments. Press and hold the + or − key until the desired inclination is displayed. The front of the TRACKMASTER® treadmill will gradually raise or lower until the desired incline is attained. C-4 TMX425 Series Owner’s Manual February 1, 2004 TRACKMASTER February 1, 2004 Setup Check TMX425 Series Owner’s Manual C-5 Setup Check TRACKMASTER C-6 February 1, 2004 TMX425 Series Owner’s Manual Appendix D TMX425CP Programmable Controller Operating Instructions TRACKMASTER INCLINE SPEED DISTANCE STOP COOL DOWN PROGRAM SELECT February 1, 2004 TIME NO 1 2 3 4 5 ENTER CLEAR 6 7 8 9 0 YES STOP START TMX425 Series Owner’s Manual D-1 Master Power Switch TRACKMASTER Master Power Switch The master power switch is located next to the power cord on the treadmill. The switch should always be in the OFF position when the treadmill is not in use. CAUTION Never use your foot to turn this switch ON or OFF because you could damage the switch and void the warranty. Never plug the treadmill into its power outlet with the master power switch in the ON position because you could cause a power surge, which could trip the treadmill’s circuit breakers. Start Key Press either Stop key to halt the running belt within 1 to 5 seconds and reset elevation to 0%. Cool Down Key Press the Cool Down key to initiate a 60 second cool down phase. The running belt will gradually slow to the minimum speed and then completely stop. The incline will gradually reset to 0%. Stop Keys Press either Stop key to halt the running belt within 1 to 5 seconds and reset elevation to 0%. Speed + / - Keys Once the running belt has started, press the “+” arrow to increase the speed. Press the “-” arrow to decrease the speed. The display numbers for the speed will increase or decrease slightly faster than the actual belt speed. Speed Display Window The speed display window shows the speed of the running belt in miles per hour (a display calibrated for kilometers per hour is optional). D-2 TMX425 Series Owner’s Manual February 1, 2004 TRACKMASTER Message Center Message Center You can monitor your performance in up to five different modes in the message display window. This information continuously scrolls and repeats throughout the workout. • CAL—displays the number of calories burned during the workout, based o the weight entered into the controller • CAL/Hr—displays the number of calories burned per hour • HEART—When you are wearing a Polar® chest strap the blinking red heart below the message center indicates the user’s current pulse rate • PACE—displays the number of minutes needed to run one mile • METS—displays the amount of METs per minute Program Select Key The Program Select key changes the display mode and toggles through the workouts named in the Message Center. Choose from the following programs: Forest Walk, Ozark Trail, The Rockies, Interval, Fitness Test, HRC (heart rate control) Aerobic, HRC Fat Burn, 5K Trainer, and then 20 user programs. Select a program you want to use, press the Start key, and follow the instructions in the message center. In the Dot Matrix Center below the Message Center, information for each workout is also displayed. Additionally, Heart rate will first show here, bar graph-like elevations are displayed for the whole routine and can be manipulated before and during a routine. These will appear Red when not started, Yellow when actually working that section, and then Green when finished. The lap currently running, in Manual mode or the 5K Trainer, appears in the center of the Track with the Yellow Dot representing your location, Green completed, and Red Unfinished. Note: It is important to enter each user’s correct weight before the exercise session, because all display calculations are based upon this number. Incline Display The belt inclination is displayed in the Incline Display window. The minimum elevation is 0% and the maximum is 25%. Incline +/− Keys The Incline +/− keys increase or decrease the incline of the running belt in 0.5% increments. Press and hold the + or − key until the desired inclination is displayed. The front of the TRACKMASTER® treadmill will gradually raise or lower until the desired incline is attained. February 1, 2004 TMX425 Series Owner’s Manual D-3 Message Center TRACKMASTER Operation of Programmable Treadmill Access one of ten installed programs or up to 20 individual user programs by pressing the Program Select switch. QUICK START Press the START switch for a quick start of the treadmill, no user information required, a three-second count down is displayed before the treadmill belt begins to move. Speed and Incline may be adjusted by pressing the plus or minus keys in the speed or Incline windows. Elapsed time and distance are displayed in the Time and Distance windows. MANUAL 15 stage program, user will set time or distance requirement. Maximum elevation may be increased/decreased during exercise. Speed default is 0.5 mph (.7Kmh), speed may be adjusted at any time during exercise. Time default is 30 minutes. 1. Press START or ENTER switch. 2. Use the number keypad to enter weight. 3. Press START or ENTER switch. 4. Press 1 to enter a workout time limit or 2 to enter a distance limit. 5. Use the number keypad to enter to enter a time/distance limit. 6. Press START or ENTER switch. 7. Press START switch to begin workout. 8. A three-second countdown displayed prior to belt start. 9. Speed/Incline may be adjusted by pressing the plus or minus switches in the Speed/Incline windows. 10. Press one of the STOP switches to bring the treadmill running belt to a stop; this will also reset the elevation. 11. Press the COOL DOWN switch to begin a sixty-second cool down phase. 12. Completion of time or distance will start a sixty-second cool down phase. D-4 TMX425 Series Owner’s Manual February 1, 2004 TRACKMASTER Message Center FOREST WALK 15 stage hill climbing workout, default maximum elevation setting 7.0%. Maximum elevation may be increased/decreased prior to and during workout. Speed default is 2.0 mph (3.2Kph), speed may be adjusted at any time during workout. Time default is 30 minutes. 1. Press START or ENTER switch. 2. To alter program maximum elevation, press the incline plus or minus switches. Increasing or decreasing maximum elevation will scale entire workout. 3. Press START or ENTER switch. 4. Use the number keypad to enter weight. 5. Press START or ENTER switch. 6. Press 1 and enter a workout time limit or 2 and enter a distance limit. 7. Use the number keypad to enter to enter a time/distance limit. 8. Press START or ENTER switch. 9. Press START switch to begin workout. 10. A three-second countdown displayed prior to belt start. 11. Speed/Incline may be adjusted by pressing the plus or minus keys in the Speed/Incline windows. 12. Press one of the STOP switches to bring the treadmill running belt to a stop; this will also reset the elevation. 13. Press the COOL DOWN switch to begin a sixty-second cool down phase. 14. Completion of time or distance will start a sixty-second cool down phase. February 1, 2004 TMX425 Series Owner’s Manual D-5 Message Center TRACKMASTER OZARK TRAIL 15 stage, twin peak program, default maximum elevation setting 10.0%. Maximum elevation may be increased/decreased prior to and during workout. Speed default is 2.0 mph (3.2Kph), speed may be adjusted at any time during workout. Time default is 30 minutes. 1. Press START or ENTER switch. 2. To alter program maximum elevation, press the incline plus or minus switches. Increasing or decreasing maximum elevation will scale entire workout. 3. Press START or ENTER switch. 4. Use the number keypad to enter weight. 5. Press START or ENTER switch. 6. Press 1 and enter a workout time limit or 2 and enter a distance limit. 7. Use the number keypad to enter to enter a time/distance limit. 8. Press START or ENTER switch. 9. Press START switch to begin workout. 10. A three-second countdown displayed prior to belt start. 11. Speed/Incline may be adjusted by pressing the plus or minus keys in the Speed/Incline windows. 12. Press one of the STOP switches to bring the treadmill running belt to a stop; this will also reset the elevation. 13. Press the COOL DOWN switch to begin a sixty-second cool down phase. 14. Completion of time or distance will start a sixty-second cool down phase. D-6 TMX425 Series Owner’s Manual February 1, 2004 TRACKMASTER Message Center THE ROCKIES 15 stage, 4- peak program. Default maximum elevation 14%. Maximum elevation may be increased/decreased prior to and during workout. Speed default is 2.0 mph (3.2Kph), speed may be adjusted at any time during workout. Time default is 30 minutes. 1. Press START or ENTER switch. 2. To alter program maximum elevation, press the incline plus or minus switches. Increasing or decreasing maximum elevation will scale entire workout. 3. Press START or ENTER switch. 4. Use the number keypad to enter weight. 5. Press START or ENTER switch. 6. Press 1 and enter a workout time limit or 2 to enter a distance limit. 7. Use the number keypad to enter to enter a time/distance limit. 8. Press START or ENTER switch. 9. Press START switch to begin workout. 10. A three-second countdown displayed prior to belt start. Speed/Incline may be adjusted by pressing the plus or minus keys in the Speed/Incline windows. Press one of the STOP switches to bring the treadmill running belt to a stop; this will also reset elevation. Press the COOL DOWN switch to begin a sixty-second cool down phase. Completion of time or distance will start a sixty-second cool down phase. February 1, 2004 TMX425 Series Owner’s Manual D-7 Message Center TRACKMASTER INTERVAL 10 stage user created program. Interval program requires user to insert elevation speed and time requirements for each stage. Maximum speed and elevation may be adjusted at any time during exercise. To correct stage information press the CLEAR switch. At the completion of workout, stage information is reset and not saved to the next user of the interval program. D-8 1. Press START or ENTER switch. 2. Press the INCLINE plus switch to setting for segment 1. 3. Press the SPEED plus switch to setting for segment 1. 4. Use the number keypad to enter time duration of segment 1. 5. Press START or ENTER switch. 6. Set the incline, speed and time duration for segments 2-10. 7. Use the number keypad to enter weight. 8. Press START or ENTER switch. 9. Press START switch to begin workout. 10. A three-second countdown displayed prior to belt start. 11. Speed/Incline may be adjusted by pressing the plus or minus keys in the Speed/Incline windows. 12. Press either STOP switch to bring the treadmill running belt to a stop, this will also reset elevation. 13. Press the COOL DOWN switch to begin a sixty-second cool down phase. 14. Completion of time or distance will start a sixty-second cool down phase. TMX425 Series Owner’s Manual February 1, 2004 TRACKMASTER Message Center FITNESS TEST Single stage 4 minute stress program. User input determines starting speed and elevation. Test score is displayed at the end of test. 1. Press START or ENTER switch. 2. Use the number keypad to enter weight. 3. Press START or ENTER switch. 4. Use the number keypad to enter age. 5. Press START or ENTER switch. 6. Use the number keypad to enter 1 for male, 2 for female. 7. Press START switch to begin workout. 8. A three-second countdown displayed prior to belt start. 9. Speed and elevation determined by user inputs and cannot be adjusted during test. 10. At four minutes, treadmill requires heart rate input. Use the contact heart rate grips, or a POLAR chest strap. 11. Twenty seconds after hear rate inputs are requested, treadmill begins cool down, and fitness test score is displayed in the message center. February 1, 2004 TMX425 Series Owner’s Manual D-9 Message Center TRACKMASTER HRC AEROBIC Aerobic workout designed to maintain a target heart rate determined by user input. POLAR chest strap is required to use this program. 1. Press START or ENTER switch. 2. STRAP TEST checks for heart rate input from POLAR chest strap. If heart rate is not recorded, CHEST STRAP NOT DETECTED is displayed in message center. 3. Use the number keypad to enter age. 4. Press START or ENTER switch. 5. Press the SPEED + switch to select starting speed. 6. Press START or ENTER switch. 7. Use the number keypad to enter weight. 8. Press START or ENTER switch. 9. Press 1 to enter a workout time limit or 2 to enter a distance limit. 10. Use the number keypad to enter to enter a time/distance limit. 11. Press START or ENTER switch. 12. Press START switch to begin workout. 13. A three-second countdown displayed prior to belt start. 14. If actual heart rate is less than target heart rate, elevation will increase. If Actual heart rate exceeds target heart rate elevation will decrease. If elevation equals 0% and actual heat rate exceeds target heart rate the belt will slow down until target heart rate is achieved. 15. Press either STOP switch to bring the treadmill running belt to a stop, this will also reset elevation. 16. Press the COOL DOWN switch to begin a sixty-second cool down phase. 17. Completion of time or distance will start a sixty-second cool down phase. D-10 TMX425 Series Owner’s Manual February 1, 2004 TRACKMASTER Message Center HRC FAT BURN Fat burn workout designed to maintain a target heart rate determined by user input. POLAR chest strap is required to use this program. 1. Press START or ENTER switch. 2. STRAP TEST checks for heart rate input from POLAR chest strap. If heart rate is not recorded, CHEST STRAP NOT DETECTED is displayed in message center. 3. Press the SPEED + switch to select starting speed. 4. Press START or ENTER switch. 5. Use the number keypad to enter weight. 6. Press START or ENTER switch. 7. Press 1 to enter a workout time limit or 2 to enter a distance limit. 8. Use the number keypad to enter to enter a time/distance limit. 9. Press START or ENTER switch. 10. Press START switch to begin workout. 11. A three-second countdown displayed prior to belt start. 12. If actual heart rate is less than target heart rate, elevation will increase. If Actual heart rate exceeds target heart rate elevation will decrease. If elevation equals 0% and actual heat rate exceeds target heart rate the belt will slow down until target heart rate is achieved. 13. Press either STOP switch to bring the treadmill running belt to a stop. This will also reset elevation. 14. Press the COOL DOWN switch to begin a sixty-second cool down phase. 15. Completion of time or distance will start a sixty-second cool down phase. February 1, 2004 TMX425 Series Owner’s Manual D-11 Message Center TRACKMASTER 5K TRAINER 5 Kilometer random hill program, maximum elevation default of 15%. Lap presentation displays progress on a 5 km circuit. 1. Press START or ENTER switch. 2. Use the number keypad to enter weight. 3. Press START or ENTER switch. 4. Select maximum elevation grade for random hills. 5. Press the SPEED + switch to select starting speed. 6. Press START or ENTER switch. 7. Press START switch to begin workout. 8. A three-second countdown displayed prior to belt start. 9. If actual heart rate is less than target heart rate, elevation will increase. If Actual heart rate exceeds target heart rate elevation will decrease. If elevation equals 0% and actual heat rate exceeds target heart rate the belt will slow down until target heart rate is achieved. 10. Press either STOP switch to bring the treadmill running belt to a stop. This will also reset elevation. 11. Press the COOL DOWN switch to begin a sixty-second cool down phase. 12. Completion of time or distance will start a sixty-second cool down phase. D-12 TMX425 Series Owner’s Manual February 1, 2004 TRACKMASTER Message Center USER PROGRAMS 10 stage user created program. Each USER PROGRAM requires user to insert elevation speed and time requirements for each stage. Maximum speed and elevation may be adjusted at any time during exercise. To correct stage information, press the CLEAR switch. At the completion of workout, stage information is saved and may be recalled by entering user program number. 1. Press START or ENTER switch. 2. Press the INCLINE plus switch to setting for segment 1. 3. Press the SPEED plus switch to setting for segment 1. 4. Use the number keypad to enter time duration of segment 1. 5. Press START or ENTER switch. 6. Set the incline, speed and time duration for segments 2-10. 7. Use the number keypad to enter weight. 8. Press START or ENTER switch. 9. Press START switch to begin workout. 10. A three-second countdown displayed prior to belt start. 11. Speed/Incline may be adjusted by pressing the plus or minus keys in the Speed/Incline windows. 12. Press either STOP switch to bring the treadmill running belt to a stop. This will also reset elevation. 13. Press the COOL DOWN switch to begin a sixty-second cool down phase. 14. Completion of time or distance will start a sixty-second cool down phase. February 1, 2004 TMX425 Series Owner’s Manual D-13 Incline + / - Keys TRACKMASTER D-14 TMX425 Series Owner’s Manual February 1, 2004 TRACKMASTER Incline + / - Keys February 1, 2004 TMX425 Series Owner’s Manual D-15 Incline + / - Keys TRACKMASTER D-16 TMX425 Series Owner’s Manual February 1, 2004 TRACKMASTER Incline + / - Keys February 1, 2004 TMX425 Series Owner’s Manual D-17 ">

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Key features
- Heavy-duty construction
- Cardiac stress testing
- Pulmonary function testing
- EKG interface
- 2-hp AC inverter motor
- Speed range: 0.5 to 12 mph (220V)
- Incline range: 0 to 25%
- Running surface: 22" x 63"
- Low-profile design
Frequently asked questions
The TMX425C has a maximum weight capacity of 400lbs.
The TMX425C requires a dedicated 200-240VAC, 15-amp (13 amp-Europe) power supply. An optional 115VAC, 20-amp power supply is available.
The TMX425C is designed to interface with a variety of EKG systems. Consult the stress system manufacturer for compatibility.