TECHNICAL GUIDE - Free Manual Downloads

262260-YTG-E-1008
®
DESCRIPTION
TECHNICAL GUIDE
YORK Sunline Ultra™ units are convertible single package
high efficiency rooftops. All models have independent dual
refrigerant circuits for efficient part load operation. Although
the units are primarily designed for curb mounting on a roof,
they can also be slab-mounted at ground level or set on steel
beams above a finished roof.
All units include:
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SINGLE PACKAGE GAS/ELECTRIC UNITS
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AND SINGLE PACKAGE
AIR CONDITIONERS
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DH 180, 210, 240 & 300
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15, 17.5, 20 & 25 NOMINAL TONS
10.8 EER (15 TONS), 10.2 EER (17.5 TONS), 9.7 EER (20
TONS) AND 9.6 EER (25 TONS)
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Powder Paint finish that meets ASTM-B-117 1000 hour
salt spray standards
Two-stage cooling provided by dual independent refrigeration circuits with expansion valves, filter-driers, high and
low pressure/loss of charge switches and freezestats
Hermetically sealed scroll compressors with crankcase
heaters
Two-stage heating provided by dual independent heat
exchangers with aluminized steel tubes, redundant gas
valves, spark ignition with induced draft logic
Permanently lubricated motors
Bottom or side air discharge configuration capability
(field convertible)
Belt drive blower motor with high static drive options
Constant supply air volume (CV) with optional variable
air volume (VAV)
Manufactured under the quality standards of ISO9001
Twenty-four volt control circuit with compressor lock-out
Zero-25% fixed air damper with hood
Copper tube/aluminum fin coils
Hinged filter access and tool free latched doors optional
Hinged tool free blower, blower motor, filters and electrical panel access optional
Rigging holes in base rails for lifting
Single point power connection
Complete factory package - tested, charged and wired
CSA agency approvals on all units
WARRANTY
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Factory Limited Parts Warranty
One-year parts warranty
A Five-year parts warranty on the compressor and
electric heat elements.
Ten-year parts warranty on the gas-fired heat
exchangers.
FOR DISTRIBUTION USE ONLY - NOT TO BE USED AT POINT OF RETAIL SALE
262260-YTG-E-1008
TABLE OF CONTENTS
DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Tbl. #
PRODUCT NOMENCLATURE . . . . . . . . . . . . . . . . . 3
10 SUPPLY AIR BLOWER PERFORMANCE (17.5 TON) COOLING ONLY 210 MBH - BOTTOM DUCT
CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
11 SUPPLY AIR BLOWER PERFORMANCE (20 TON) COOLING ONLY 240 MBH - BOTTOM DUCT
CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
12 SUPPLY AIR BLOWER PERFORMANCE (15 TON) GAS HEAT 180 MBH - BOTTOM DUCT
CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
13 SUPPLY AIR BLOWER PERFORMANCE (17.5 TON) GAS HEAT 210 MBH - BOTTOM DUCT
CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
14 SUPPLY AIR BLOWER PERFORMANCE (20 TON) GAS HEAT 240 MBH - BOTTOM DUCT
CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
15 SUPPLY AIR BLOWER PERFORMANCE (25 TON) GAS HEAT 300 MBH - BOTTOM DUCT
CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
16 BLOWER MOTOR AND DRIVE DATA . . . . . . . . . . . . 27
17 STATIC RESISTANCES . . . . . . . . . . . . . . . . . . . . . . . 27
18 POWER EXHAUST PERFORMANCE . . . . . . . . . . . . . 27
19 DH 180, 210 & 240 ELECTRICAL DATA WITHOUT
POWERED CONVENIENCE OUTLET . . . . . . . . . . . . 28
20 DH 300 ELECTRICAL DATA STANDARD MOTOR
WITHOUT POWERED CONVENIENCE OUTLET . . . 29
21 DH 300 ELECTRICAL DATA HIGH STATIC MOTOR
WITHOUT POWERED CONVENIENCE OUTLET . . . 29
22 DH 180, 210 & 240 ELECTRICAL DATA WITH
POWERED CONVENIENCE OUTLET . . . . . . . . . . . . 30
23 DH 300 ELECTRICAL DATA STANDARD MOTOR
WITH POWERED CONVENIENCE OUTLET . . . . . . . 31
24 DH 300 ELECTRICAL DATA HIGH STATIC MOTOR
WITH POWERED CONVENIENCE OUTLET . . . . . . . 31
25 DH VOLTAGE LIMITATIONS . . . . . . . . . . . . . . . . . . . . 32
26 ELECTRIC HEAT CORRECTION FACTORS . . . . . . . 32
27 PHYSICAL DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
28 OPERATING WEIGHTS (LBS.) . . . . . . . . . . . . . . . . . . 33
29 SUPPLY FAN VFD WEIGHTS, IN LBS. . . . . . . . . . . . . 33
30 UTILITIES ENTRY DATA . . . . . . . . . . . . . . . . . . . . . . . 34
31 MINIMUM CLEARANCES . . . . . . . . . . . . . . . . . . . . . . 36
32 DH 180, 210, 240 & 300 4 POINT LOAD WEIGHT
DISTRIBUTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
33 DH 180, 210, 240 & 300 6 POINT LOAD WEIGHT
DISTRIBUTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
FEATURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
FACTORY-INSTALLED OPTIONS . . . . . . . . . . . . . . 5
FIELD-INSTALLED ACCESSORIES . . . . . . . . . . . . 8
GUIDE SPECIFICATIONS . . . . . . . . . . . . . . . . . . . 41
LIST OF FIGURES
Fig. #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
Pg. #
UNIT CUTAWAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
ALTITUDE/TEMPERATURE CONVERSION
FACTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
TYPICAL DH FIELD WIRING DIAGRAM . . . . . . . . . . . 32
UNIT DIMENSIONS DH180, 210, 240 & 300
(FRONT VIEW) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
REAR VIEW DIMENSIONS . . . . . . . . . . . . . . . . . . . . . 35
UNIT DIMENSIONS DH180, 210, 240 & 300
(RAINHOOD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
UNIT CENTER OF GRAVITY . . . . . . . . . . . . . . . . . . . . 37
TYPICAL UNIT APPLICATIONS . . . . . . . . . . . . . . . . . 37
UNIT 4 POINT LOAD . . . . . . . . . . . . . . . . . . . . . . . . . . 38
UNIT 6 POINT LOAD . . . . . . . . . . . . . . . . . . . . . . . . . . 38
UNIT ROOF CURB DIMENSIONS . . . . . . . . . . . . . . . . 39
ROOF CURB DUCT OPENINGS DIMENSIONS . . . . . 39
CUT AWAY OF ROOF CURB . . . . . . . . . . . . . . . . . . . 39
TYPICAL ROOFTOP INSTALLATION . . . . . . . . . . . . . 40
TYPICAL SIMPLICITY ® CONTROL WIRING
DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
LIST OF TABLES
Tbl. #
1
2
3
4
5
6
7
8
9
2
Pg. #
INDOOR SOUND POWER RATING . . . . . . . . . . . . . . . 9
CAPACITY RATINGS - (ARI 360) . . . . . . . . . . . . . . . . . 9
GAS HEAT RATINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
DH 180 COOLING CAPACITIES (15 TON) . . . . . . . . . 10
DH 210 COOLING CAPACITIES (17.5 TON) . . . . . . . . 12
DH 240 COOLING CAPACITIES (20 TON) . . . . . . . . . 14
DH 300 COOLING CAPACITIES (25 TON) . . . . . . . . . 16
ALTITUDE CORRECTION FACTORS . . . . . . . . . . . . . 18
SUPPLY AIR BLOWER PERFORMANCE (15 TON) COOLING ONLY 180 MBH - BOTTOM DUCT
CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Pg. #
Johnson Controls Unitary Products
262260-YTG-E-1008
PRODUCT NOMENCLATURE
15-25 Ton Sunline Ultra™ Model Number Nomenclature
D H 180 N24 A 2 A AA 1 0 1 2 4 A
Product Category
Product Style
D = A/C, Single Pkg., R-22
A = Style A
Product Identifier
Configuration Options (not required for all units)
These four digits will not be assigned until a quote is requested, or an order placed.
H = 10.0-11.0 EER A/C
SS Drain Pan
CPC Controller, DFS, APS
Nominal Cooling Capacity
Johnson Controller UNT 1126 (N2 protocol), DFS, APS
Honeywell Controller, DFS, APS
180 = 15 Ton
210 = 17.5 Ton
240 = 20 Ton
300 = 25 Ton
Novar Controller, DFS, APS
Simplicity IntelliComfort Controller
Simplicity IntelliComfort Controller w/ModLinc
York Commercial Comfort System (YCCS) Rtu Controller
Heat Type and Nominal Heat Capacity
Hot Gas Bypass (Standard on VAV, Optional on CV)
C00 = Cooling Only. No field installed
electric heat
Variable Air Volume, VFD (not available with factory installed BAS options)
Variable Air Volume, VFD with ModLINC (not available with factory installed BAS options)
Variable Air Volume, VFD and Manual Bypass (not available with factory installed BAS options)
Gas Heat Options
Variable Air Volume, VFD and Manual Bypass with ModLINC (not available with factory installed BAS options)
Variable Air Volume, VFD (BAS ready)
N24 = 240 MBH Output Aluminized Steel
N32 = 320 MBH Output Aluminized Steel
S24 = 240 MBH Output Stainless Steel
S32 = 320 MBH Output Stainless Steel
Variable Air Volume, VFD and Manual Bypass (BAS ready)
Variable Air Volume, VFD Ready (for customer provided, field installed drive)
Variable Air Volume, VFD Ready with ModLINC (for customer-provided, field-installed drive)
2" Pleated filters
Electric Heat Options
4" Pleated filters
E18 = 18 KW
E36 = 36 KW
E54 = 54 KW
E72 = 72 KW
BAS Ready Economizer (2-10 V.D.C. Actuator without a controller)
Double Wall Construction
Any Combination of Additional Options that Don’t Have an Option Code Pre-assigned
Product Generation
Airflow
A = Std. Motor
B = Std. Motor/Economizer
C = Std. Motor/Economizer/Power Exhaust
(Downflow Only)
D = Std. Motor/Motorized Damper
E = Std. Motor/Motorized Damper/Barometric Relief
J = Std. Motor/Economizer/Barometric Relief
N = Hi Static
P = Hi Static/Economizer
Q = Hi Static/Economizer/Power Exhaust
(Downflow Only)
R = Hi Static/Motorized Damper
K = Hi Static/Motorized Damper/Barometric Relief
S = Hi Static/Economizer/Barometric Relief
Voltage
2 = 208/230-3-60
4 = 460-3-60
5 = 575-3-60
1 = First Generation
2 = Second Generation
Additional Options
Standard Cabinet
Hinged Filter Door & Tool Free Access Cabinet
AA = None
AB = Phase Monitor
AC = Coil Guard
AD = Dirty Filter Switch
AE = Phase Monitor & Coil Guard
AF = Phase Monitor & Dirty Filter Switch
AG = Coil Guard & Dirty Filter Switch
AH = Phase Monitor, Coil Guard & Dirty Filter Switch
RC = Coil Guard & American Flag
TA = Technicoat Condenser Coil
TJ = Technicoat Evaporator Coil
TS = Technicoat Evaporator & Condenser Coils
BA = Hinged Filter Door & Tool Free Access Panels
BB = Phase Monitor, Hinged Filter Door & Tool Free
Access Panels
BC = Coil Guard, Hinged Filter Door & Tool Free
Access Panels
BD = Dirty Filter Switch, Hinged Filter Door &
Tool Free Access Panels
BE = Phase Monitor & Coil Guard, Hinged Filter
Door & Tool Free Access Panels
BF = Phase Monitor & Dirty Filter Switch, Hinged
Filter Door & Tool Free Access Panels
BG = Coil Guard & Dirty Filter Switch, Hinged Filter
Door & Tool Free Access Panels
BH = Phase Monitor, Coil Guard & Dirty Filter Switch,
Hinged Filter Door & Tool Free Access Panels
ZZ = If desired option combination is not listed above, ZZ will be assigned and configuration options will be
located in digits 15-18.
Installation Options
A = No Options Installed
B = Option 1
C = Option 2
D = Options 1 & 2
E = Option 3
F = Option 4
G = Options 1 & 3
H = Options 1 & 4
J = Options 1, 2 & 3
K = Options 1, 2, & 4
L = Options 1,3 & 4
M = Options 1, 2, 3, & 4
N = Options 2 & 3
P = Options 2 & 4
Q = Options 2, 3, & 4
R = Options 3 & 4
S = Option 5
T = Options 1 & 5
U = Options 1, 3, & 5
V = Options 1, 4, & 5
W = Options 1, 3, 4, & 5
X = Options 3 & 5
Y = Options 4 & 5
Z = Options 3, 4 & 5
Options
1 = Disconnect
2 = Non-Pwr'd Conv. Outlet
3 = Smoke Detector S.A.
Johnson Controls Unitary Products
4 = Smoke Detector R.A.
5 = Pwr'd Conv. Outlet
3
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