EWM | cool71 U43 | EWM catalogue 2012

Product Catalogue 2009/2010
3rd edition
4HEå2EASONå"EHINDåTHEåh%7-å4OTALå3YSTEMå#ONCEPTv
Compromising on the quality of welding equipment doesn‘t pay
long-term. Many of our customers found this out for themselves
before choosing to place their trust in EWM. Rectifying welding
errors is costly. Outmoded processes may create extra work, while
hidden quality defects lead to unhappy customers and regress
claims. Downtime due to machine failure is also expensive.
For this reason, we offer our customers a fully coordinated
system where all components are systematically geared
towards delivering consistently high welding quality,
conserving resources and reducing the amount of
work involved.
0OINTSåTOåCONSIDERåWHENåCALCULATINGå
THEåCOSTSåFORåTHEåPERFECTåWELDåBEAD
EWM quality will save you money. You will benefit
from extended service life, reduced down times,
reduced process costs and a reduced consumption
of gas and filler materials.
"ECAUSEå1UALITYå3AVESå9OUå-ONEY
EWM develops and produces welding machines, wire feed units, torch systems
and intermediate hose packages of the highest quality, offering you the maximum
benefit when it comes to your welding tasks.
Welding processes designed and patented by EWM such as:
coldArc®
forceArc®
in conjunction with pulse welding
for MIG/MAG applications
or
activArc®
spotArc®
Focustig®
in conjunction with cold/hot
wire for TIG applications
make it possible to handle welding tasks that were previously impossible.
Here highly dynamic voltage, current and wire values need to be transported
to the welding arc without electrical loss or distortion, in some cases across
large distances. It is easy to understand that only perfectly optimised transfer
elements such as:
N
Intermediate hose packages
N
Wire feed systems
N
Welding torch systems
can achieve the best possible results with regard to:
N
Minimal spatter
N
Gap bridging
N
Reduction in welding faults
N
Reduction in post weld work
N
Reduced distortion of the welded material
N
Reduced consumption of materials, gas and energy
N
Reduced consumption of wearing parts/consumables
and therefore maximum cost savings.
Product catalogue 2009/2010
Contents
Contents
MIG/MAG multi-process welding machines
ALPHAå1
Impuls
forceArc
0HOENIX
Impuls
forceArc
0ICOMIG
Impuls
coldArc
4
pipe solution
MIG/MAG pulse welding machines
28
MIG/MAG standard welding machines, infinite control
4AURUS
62
forceArc
MIG/MAG standard welding machines, step switch controlled
82
-IRAå3ATURNå7EGA
TIG DC welding machines
4ETRIX
activArc
104
activArc
136
0ICOTIG
TIG AC/DC welding machines
4ETRIX
0ICOTIG
Plasma DC and AC/DC welding machines
164
-ICROPLASMAå4ETRIX
MMA DC welding machines
182
0ICOå3TICK
Detailed information on our individual machines and accessory components can be found on the Internet: www.ewm-group.com
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax.: -244
www.ewm-group.com
PK 2009/2010 A3
3
MIG/MAG multi-process welding machines
alpha Q
MIG/MAG multi-process welding machines
alpha Q – all-in-one
Unique – from thin to thick – from stainless steel to lightweight alloys
Future-safe – new materials, new applications – whatever your future requirements
alpha Q - a welder‘s dream come true. This unique new technology joins anything from the thinnest panels to root layers,
thick panels, new materials and mixed connections – all-round superb performance without the limitations of conventional welding power sources.
alpha Q – the ultimate in joining technology – combines the innovative coldArc and forceArc processes, rounded off with
pulse arc.
Perfect results, and always cost-effective: for quality seams that are always reproducible, and so low-spatter that practically
no finishing is required. This technology is also environmentally friendly, with large potential savings on material costs
and high efficiency, ensuring a very good energy balance.
4
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax: -244
www.ewm-group.com
PK 2009/2010 A3
MIG/MAG multi-process welding machines
alpha Q - Overview
Overview
MIG/MAG multi-process welding machines portable
Design
Max. welding
current
Product name
Cooling
A
Compact
330
alpha Q 330
Page
gas
cooled
Optional
cooling
module
water
cooled
z
z
–
12
MIG/MAG multi-process welding machines mobile
Design
Max. welding
current
Product name
Cooling
gas
cooled
A
Decompact
350
550
alpha Q 351
alpha Q 551
–
–
Optional
cooling
module
–
–
Page
water
cooled
z
z
Product details
Controls
Machine control overview
Control details
Control functions
Options/accessories
Details
Machine-dependent
Control-dependent
Technical data
EWM HIGHTEC WELDING GmbH
12
13
Page
14
14
15
16
24
17
24
25
26
Tel.: +49 2680 181-0, Fax.: -244
www.ewm-group.com
PK 2009/2010 A3
5
MIG/MAG multi-process welding machines
alpha Q
The ultimate in joining technology
alpha Q – the ideal system that can be flexibly configured for your application: from portable, modular or
compact to mobile and decompact.
Different welding tasks on demand mean shorter set-up
times. For alternating between coldArc and forceArc
welding, one double wire feed unit or two individual
units are available, so you always have the right filler
wire and the right gas to hand.
Highlights
Hit the bull's-eye six times by welding with alpha Q
One power source, six processes: coldArc and forceArc, MIG/MAG pulse and
standard, TIG(Liftarc) and MMA – ideally equipped for all applications.
coldArc – reduced-energy short arc for welding and brazing
A superb way of joining thin panels and root layers, steel, chrome/nickel,
aluminium and mixed connections. coldArc also ensures a large air gap and
offset edges in all layers.
forceArc – highly productive, impressive quality
Up to 50% lower production costs: a masterpiece of innovative MIG/MAG
process engineering. Powerful forced arc, deep fusion penetration and virtually spatter-free weld seams of the highest quality.
coldArc + forceArc – a really smart combination
Two innovative welding processes, one power source, all seam types: coldArc,
the specialist for perfect seam roots; forceArc for highly efficient fill and
capping runs
Innovative pulse welding for stainless steel and aluminium
Controlled drop transfer and systematically adapted heat input are the key
to obtaining the best welding results with stainless steel and aluminium. A
first-class process: programmed pulse arc joining
Diverse range of accessories and options
Easy to use: with our power control welding torch, all programmes, user
modes, procedures and up down functions are accessible through a button.
6
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax: -244
www.ewm-group.com
PK 2009/2010 A3
MIG/MAG multi-process welding machines
alpha Q
Advantages
Reduced-energy short arc
Reduced heat transfer – low distortion and
minimal heat-affected zone – perfect for
CrNi, super high strength steels and thin
panels
Only the best for welding and brazing
Steel, CrNi, aluminium and mixed connections with copper and zinc solders
Universal in any position
Perfect joins for all out-of-position welding
– overhead, vertical-down and vertical-up
welding, plus unprecedented gap filling
capabilities
Universally applicable
Manual and automated – with normal
commercial torch systems without elaborate
wire feed components.
High degree of process reliability
Reproducible, X-ray-proof root welding e.g.
in container and pipe construction
Outstanding results mean minimum finishing
Almost spatter-free – similar to TIG process,
excellent formation of root layers and capping runs, no undercuts
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax.: -244
www.ewm-group.com
PK 2009/2010 A3
7
MIG/MAG multi-process welding machines
alpha Q
4HEåINNOVATIVEåCOLD!RC§åTECHNOLOGYåFORåMANUALåANDåAUTOMATEDåAPPLICATIONSåååååååååååååååååååå
COLD!RC§ – The “low-energy” short circuit arc for
welding and brazing
The special method of joining thin panels or welding root passes,
TUFFMDISPNFOJDLFMBMVNJOJVNBTXFMMBTNJYFEKPJOUT
COLD!RC§ masters also large air gaps in all positions.
COLD!RC§ååFORCE!RC§
Perfect alone, together unbeatable
Two innovative welding processes, oneåALPHAå1 power source, all
welded joints: COLD!RC§, the specialist for perfect and secure
root welds, FORCE!RC§ for high levels of efficiency when wel
ding the fill and capping runs.
Excellent gap bridging when
welding root passes
t/PFYDFTTJWFSPPUCVJMEVQ even in horizontal position
t(PPEnBOLDBQUVSFFWFOXJUI
offset edges
t/PXJSFQJFSDJOH
t/PVOXFMEFEXJSFEFQPTJUT
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e.g. PC position
8
EWM HIGHTEC WELDING GmbH
Can be used in any position
t&YDFMMFOUBSDDPOUSPMMBCJMJUZGPS
positional welding
t3FEVDFEXFMETFBNQSFQB ration work – greater fit up
tolerances
Tel.: +49 2680 181-0, Fax: -244
COLD!RC§ååFORCE!RC§-
combination in one machine
t3PPUXFMEJOHXJUICOLD!RC§:
full control of the droplet
transfer, minimised risk of
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t-BZFSCVJMEVQXJUI
FORCE!RC§: best possible
penetration properties,
result: an efficient weld with
perfect properties
www.ewm-group.com
Virtually spatter-free process
t%JHJUBMMZDPOUSPMMFEWJSUVBMMZ powerless material transfer
t3FEVDFEQSFQBOEQPTUXFME work
t*EFBMGPSWJTJCMFTFBNTomOJ
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sary
PK 2009/2010 A3
MIG/MAG multi-process welding machines
alpha Q
3ECUREåJOINTSåWITHåREDUCEDåHEATåTRANSFER
HIGHLIGHTS
Reduced heat transfer
t -PXEJTUPSUJPOBOENJOJNBMIFBUBGGFDUFE[POFToQFSGFDUGPS$S/JIJHITUSFOHUI
steels and thin panels
The best for welding and brazing
t 4UFFM[JODQMBUFETUFFM$S/JBMVNJOJVNBOENJYFEKPJOUT
Universal in all positions
t "MMQPTJUJPOBMKPJOJOHUBTLToWFSUJDBMEPXOWFSUJDBMVQBOEPWFSIFBEXFMET
Start saving immediately by reducing your joint preparation costs
t &YDFMMFOUHBQCSJEHJOHPOUIJOQBOFMTBOESPPUQBTTFTJOQMBUFPSQJQFXPSL
applications
Minimize your post weld work
t 7JSUVBMMZTQBUUFSGSFFoDMPTFUP5*(mOJTIFYDFMMFOU
formation of root and capping runs, no undercut
Optimal energy and resource
efficiency
t4BWJOHTPONBUFSJBMTHBTFOFS
gy and wage costs
t4FBNHFPNFUSZDBOCFJOnV enced individually
t&GmDJFOUKPJOJOHTNBMMFSOBS
rower welds
t3FEVDFESFRVJSFNFOUTGPSXFME
pool backing
t-POHTFSWJDFMJGFGPSTQBSFBOE
replacement parts
EWM HIGHTEC WELDING GmbH
Reduced heat transfer
t3FEVDFEHBQUSBOTGPSNBUJPO
t-FTTEJTUPSUJPO
t.JOJNJTFEIFBUBGGFDUFE[POFT
t3FEVDFEBOOFBMJOHEJTDPMPVSB
tion and scaling
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steels
Tel.: +49 2680 181-0, Fax.: -244
Excellent gap bridging when
brazing sheet metal
t/PFYDFTTJWFCVJMEVQ
t(PPEnBOLBOEFEHFDBQUVSF
t'PSUIJOQBOFMTBOESPPUQBTTFT
www.ewm-group.com
Heat-reduced brazing with
innovative, low melting point,
zinc-based solders
t/PEBNBHFUPUIF[JODDPBUJOH
t&YDFMMFOUDPSSPTJPOSFTJTUBODF
t.JOJNVNEJTUPSUJPO
t"MUFSOBUJWFUP$VCBTFEBMMPZT
with comparable strength
PK 2009/2010 A3
9
MIG/MAG multi-process welding machines
alpha Q
4HEåINNOVATIVEåFORCE!RC§åTECHNOLOGYåFORåMANUALåANDåMECHANISEDåAPPLICATIONS
With FORCE!RC§ you can weld more
FDPOPNJDBMMZXJUICFUUFSRVBMJUZBOE
optimise your work processes! This combi
nation of savings on materials, power and
wage costs results in a noticeable reduc
tion in manufacturing costs. All this means
a rapid, calculable amortisation of your
welding machines.
HIGHLIGHTS
t Very narrow high pressure arc – with deep
GVTJPOQFOFUSBUJPOBOEFYDFMMFOUSPPUBOE
edge formation
t Exceptional directional arc stability –
GPSXFMEJOHXIFOFYUFOEFEXJSFTUJDLPVU
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t Excellent seam quality –WJSUVBMMZTQBUUFS
GSFFOPVOEFSDVUTBOENJOJNJTFEIFBU
affected zone
No seam preparation – full
connection
t/PUJNFOFFEFEGPSFEHF
preparation
t'VMMDPOOFDUJPOXJUIPVUFEHF
preparation
t'VMMDPOOFDUJPOTJOHMFMBZFS welding – without the backing
SVOOPSNBMMZSFRVJSFE
Particularly advantageous,
for example if due to corrosion
risks, a backing run is normally
required, useable over a large
range of material thicknesses
Smaller edge preparation
angles – fewer layers
t)JHIQPUFOUJBMGPSTBWJOHT
t.JOJNJTFEXFMETFBNQSFQB
ration
t'FXFSMBZFST
t-FTTmMMFSNBUFSJBMBOETIJFM ding gas consumption
t(SFBUMZSFEVDFEXFMEJOHUJNF
t&MJNJOBUJPOPGUIFXFMETVQ
port in most cases, when used
to replace submerged arc
welding
Extremely advantageous for
thicker panels
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax: -244
10
Prevention of undercuts
t&YDFQUJPOBMTFBNRVBMJUZFH
with fillet welds
t0QUJNBMTFBNHFPNFUSZ
Particularly advantageous, e.g.
with dynamically loaded components
www.ewm-group.com
Small heat-affected zones due
to narrow and concentrated
arc
t-FTTNBUFSJBMEJTUPSUJPOUIBOLT
to reduced heat input
t3FEVDFEJOUFSNFEJBUFMBZFS temperatures and minimised
joint distortion
Particularly advantageous,
e.g. when welding finegrained steels
PK 2009/2010 A3
MIG/MAG multi-process welding machines
alpha Q
7ELDåMOREåECONOMICALLYåWITHåBETTERåQUALITYåANDåINCREASEDåEFFECTIVENESS
t Optimised weld seam design modified for the process –
reduced seam volume due to smaller included angles for the
edge preparation, and in some cases, total elimination of edge
preparation
t Cost-effective standard accessories and welding materials –
OPFYPUJDUPSDIFTHBTFTPSXFMEJOHDPOTVNBCMFTBSFSFRVJSFE
t Lower manufacturing costs for the entire joining process –
reduction in preparation and finishing work as well as cost
savings for wages, welding materials, gas and electrical energy
t Significant time savings create increased manufacturing capacities for new contracts – increase turnover and shorten delivery
times
tStandard in all ALPHAå1å0HOENIXåand 4AURUSå
3YNERGIC welding machines for manual, mechanised and
automated applications
t Additional cost-saving potential when using the EWM MT torch
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applies to spare and replaceable parts as well.
Secure root formation with the
ideal seam geometry
t1BSUJDVMBSMZEFFQQFOFUSBUJPO
BOEUIFSFGPSFQPTTJCMFSFEVD
tion of the throat thickness or
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t)JHIFSQSPDFTTTBGFUZoTJNQMF
safe handling
t)JHIQSPDFTTTFDVSJUZNBJO tain penetration irrespective
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tance
Particularly advantageous, e.g.
with very narrow joints and fillet welds as well as dynamically loaded components and
hard to reach areas
EWM HIGHTEC WELDING GmbH
Economic – virtually spatterfree welding
t5IBOLTUPNBDIJOFUFDIOPMPHZ
with highly dynamic control
technology
t$PNQBUJCMFXJUIEJGGFSFOU materials and shielding gases
t4NPPUITFBNTVSGBDFoFHGPS
simple coating
t3FEVDUJPOPGBEEJUJPOBMQSFQB
ration and finishing work,
reduction in wear and tear of
finishing materials, offering
very high potential for savings
Tel.: +49 2680 181-0, Fax.: -244
Quality, load capacity, operating safety
t)PNPHFOFPVTTFBNTUSVDUVSF
t0QUJNBMTFBNHFPNFUSZ
t6OEFSDVUGSFFOPQPSFTSFEVD
tion in welding failures and
cold laps
www.ewm-group.com
Directionally stable, smooth
arc
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t/PBSDCMPXPOUPUIFNBUFSJBM
nBOLTFWFOXJUIMPOHXJSF stickout lengths up to 40 mm
t'BTUBOEEZOBNJDSFHVMBUJPOPG
arc length and direction
caused by changes in wire
stickout length
Particularly advantageous, e.g.
for very narrow joints and fillet
welds
PK 2009/2010 A3
11
MIG/MAG multi-process welding machines
alpha Q
ALPHAå1
z
z
z
z
z
Six high-value welding processes – one
machine
coldArc – „reduced-energy“ short arc for
welding and brazing
forceArc – the powerful forced arc.
Improve quality and save up to 50% of
production costs
Self-explanatory operating concept – extremely practical for every user
Extended duty cycle and top performance – up to 550 A welding current
z
åALPHAå1å
z
z
Controls
Options/accessories
Technical data
Î 14
Î 24
Î 26
Mains voltage (tolerances)
Mains fuses (slow-blow)
Setting range for welding current
Duty cycle 40 °C
Duty cycle 40 °C
Duty cycle 40 °C
Dimensions L x W x H
Weight
z
åALPHAå1å
z
Controls
Options/accessories
Technical data
Î 14
Î 24
Î 26
Compact, gas-cooled (cooling module for water cooling and transport vehicle optionally
available)
4-roller wire feed Equipped for 1.0 mm + 1.2 mm steel wires
5 m mains supply lead
A
A
mm
kg
Mobile, can be lifted by crane and moved by fork lift
Efficient cooling system with centrifugal pump and large 12 l tank. Pressure monitor, pump
and temperature-controlled fan.
Mains voltage (tolerances)
Mains fuses (slow-blow)
Setting range for welding current
Duty cycle 40 °C
Dimensions L x W x H
Weight
Dimensions, wire feed unit
LxWxH
Weight, wire feed
mm
kg
3 x 400 V (-25 % - +20 %)
3 x 25
5 - 350
350 A / 100 %
1100 x 455 x 1000
125
mm
690 x 300 x 410
kg
16.1
A
A
Pipe solution – no pipeline too long
The perfect solution with optimised JOBs
for pipeline and pipe construction
12
EWM HIGHTEC WELDING GmbH
3 x 400 V (-25 % - +20 %)
3 x 16
5 - 330
330 A / 40 %
270 A / 60 %
210 A / 100 %
685 x 335 x 750
64
Tel.: +49 2680 181-0, Fax: -244
Super pulse – super bead
Super pulse technology with alternating
welding current is the most effective
MIG/MAG welding solution for many
applications: visible seams with TIG
appearance, secure root weldings and
excellent gap filling
www.ewm-group.com
PK 2009/2010 A3
MIG/MAG multi-process welding machines
alpha Q
z
åALPHAå1å
z
Controls
Options/accessories
Technical data
Î 14
Î 24
Î 27
Mobile, can be lifted by crane and moved by fork lift
Efficient cooling system with centrifugal pump and large 12 l tank. Pressure monitor, pump
and temperature-controlled fan.
Mains voltage (tolerances)
Mains fuses (slow-blow)
Setting range for welding current
Duty cycle 40 °C
Duty cycle 40 °C
Dimensions L x W x H
Weight
Dimensions, wire feed unit
LxWxH
Weight, wire feed
mm
kg
3 x 400 V (-25 % - +20 %)
3 x 35
5 - 550
550 A / 60 %
420 A / 100 %
1100 x 455 x 1000
125
mm
690 x 300 x 410
kg
16.1
A
A
MIG Liftarc ignition – high-precision,
spatter-free ignition
Reliable and reproducible ignition results
for manual applications
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax.: -244
Super pulse – combine welding processes easily
Manual or automatic switching between
different processes during welding
www.ewm-group.com
PK 2009/2010 A3
13
MIG/MAG multi-process welding machines
alpha Q - Controls
Machine control overview
Controls
alpha Q
Machines
alpha Q 330
alpha Q 351
alpha Q 551
14
EWM HIGHTEC WELDING GmbH
z
z
z
Tel.: +49 2680 181-0, Fax: -244
www.ewm-group.com
PK 2009/2010 A3
MIG/MAG multi-process welding machines
alpha Q - Controls
Control details
alpha Q
Wide range of possible applications with convenient operation
172 pre-programmed JOBs (welding tasks) with selection via JOB list
z All welding parameters and functions on the wire feed unit (decompact) or the welding machine (compact) can be adjusted
z 16 programs per JOB
z Synergic operation with clear, self-explanatory operating surface
z Reproducible setting of all welding parameters with digital displays
z Connection capability for torch and remote control, and for PC with welding data and documentation software
z Also ideal for mechanised and automatic applications
z
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax.: -244
www.ewm-group.com
PK 2009/2010 A3
15
MIG/MAG multi-process welding machines
alpha Q - Controls
Control functions
Control
alpha Q
Functions
General
MIG/MAG
MIG/MAG pulse
TIG
MMA
EWM-forceArc
EWM-coldArc
Non-latched
Latched
Special non-latched
Special latched
Spots
Automatic cut-out
Synergic operation
Super pulse
MIG-Liftarc I
MIG-Liftarc II
Wire burn-back
Choke effect
Gas pre-flow time
Gas post-flow time
Correction of the arc length
Hold function
Ignition current
Upslope time
Main current
Secondary current
Downslope time
End current
Program duration
Material, Wire, Gas - settings via JOB-list
Gas test, currentless
Rinse tube package
Wire inching, currentless
2nd wire feed
Push/pull torch
Intermediate drive unit
Displays
Welding current
Welding voltage
Wire speed
Metal sheet thickness
JOB number
Program number
Error code
Collective interference
Excess temperature
Water deficiency
MMA
Hotstart
Arcforce
Antistick
TIG
Gas pre-flow time
Ignition current
Main current
Secondary current
Downslope time
End current
Gas post-flow time
16
EWM HIGHTEC WELDING GmbH
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
Tel.: +49 2680 181-0, Fax: -244
www.ewm-group.com
PK 2009/2010 A3
MIG/MAG multi-process welding machines
alpha Q - Options/accessories
Options/accessories
Power sources
alpha Q 330
MIG/MAG welding machine with coldArc and forceArc technology, portable, gas
alpha Q 351
MIG/MAG welding machine with coldArc and forceArc technology, mobile, water
alpha Q 551
MIG/MAG welding machine with coldArc and forceArc technology, mobile, water
Item no.
090-005119-00502
Wire feed unit
alpha Q Drive 4D
Double wire feed unit
z Two welding tasks with just one power source for alternating welding of e.g. root and cover seams,
solid and cored wire, different materials and wire thicknesses
z No changing of rollers, no torch conversion required, changeover times are greatly reduced
z The torch trigger is used for changeover between the wire feeds; no special torch or changeover on
the machine required!
z 4-roller wire feed Equipped for 1.0 mm + 1.2 mm steel wires
z Pin reel type D300
z Dimensions: L x W x H in mm, 680 x 530 x 460. Weight 48 kg
alpha Q Drive 4L WE
Wire feed unit, water, Euro central connector
z 4-roller wire feed Equipped for 1.0 mm + 1.2 mm steel wires
z Pin reel type D300
z Dimensions: L x W x H in mm, 690 x 300 x 410. Weight 12 kg
Item no.
090-005121-00502
alpha Q Drive 4
Wire feed unit, water, Euro central connector
z 4-roller wire feed Equipped for 1.0 mm + 1.2 mm steel wires
z Pin reel type D300
z Dimensions: L x W x H in mm, 680 x 460 x 265. Weight 24 kg
alpha Q Drive 200C
Wire feed unit, water, Euro central connector
z Adjustment of the gas quantity directly on the wire feed unit
z 4-roller wire feed Equipped for 1.0 mm + 1.2 mm steel wires
z Pin reel type D200
z Dimensions: L x W x H in mm, 580 x 290 x 360 Weight 12.5 kg
alpha Q Drive 300C
Wire feed unit, water, Euro central connector
z Adjustment of the gas quantity directly on the wire feed unit
z 4-roller wire feed Equipped for 1.0 mm + 1.2 mm steel wires
z Pin reel type D300
z Dimensions: L x W x H in mm, 740 x 290 x 480. Weight 13.5 kg
090-005144-00502
Intermediate tube packages
70QMM MIG W 1M 7POL
Intermediate tube package, for machines with water cooling, 7-pole
Item no.
094-000406-00000
95QMM MIG W 1M 7POL
Intermediate tube package, for machines with water cooling, 7-pole
094-000407-00000
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax.: -244
090-005130-00502
090-005074-00502
090-005125-00502
090-005142-00502
090-005143-00502
www.ewm-group.com
PK 2009/2010 A3
17
MIG/MAG multi-process welding machines
alpha Q - Options/accessories
Options/accessories
Torch
MT300CG 2U/D EZA
MIG/MAG welding torch, 2x up/down, gas-cooled
z Setting wire-feed speed and welding voltage or correcting the voltage
z With Phoenix Progress and Expert as well as alpha Q, programs and JOBs can also be optionally
selected
Item no.
094-500019-03300
MT300G EZA
MIG/MAG welding torch, gas-cooled
z Outstanding welding characteristics are ensured by a separate gas supply and optimal cooling by
means of a profiled gas channels
z Microswitch with gold-plated contacts and dust protection according to IP65 with defined pressure
points for ultimate precision
z Ergonomically formed grip plate takes the strain out of work
MT300G U/D EZA
MIG/MAG welding torch, 1x up/down, gas-cooled
z Setting the wire feed speed
z With Phoenix Progress and Expert as well as alpha Q, programs can also be optionally selected
094-500019-00000
MT300G 2U/D EZA
MIG/MAG welding torch, 2x up/down, gas-cooled
z Setting wire-feed speed and welding voltage or correcting the voltage
z With Phoenix Progress and Expert as well as alpha Q, programs and JOBs can also be optionally
selected
094-500019-00300
MT300G PC1 EZA
MIG/MAG welding torch, Powercontrol 1, gas-cooled
z Display and setting wire feed speed or programs
094-500019-00400
MT300G PC2 EZA
MIG/MAG welding torch, Powercontrol 2, gas-cooled
z Displaying and setting wire feed speed and voltage correction or programs and JOBs (welding tasks)
094-500019-00700
MT400G U/D EZA
MIG/MAG welding torch, 1x up/down, gas-cooled
z Setting the wire feed speed
z With Phoenix Progress and Expert as well as alpha Q, programs can also be optionally selected
094-500021-00200
MT400G 2U/D EZA
MIG/MAG welding torch, 2x up/down, gas-cooled
z Setting wire-feed speed and welding voltage or correcting the voltage
z With Phoenix Progress and Expert as well as alpha Q, programs and JOBs can also be optionally
selected
094-500021-00300
MT400G PC1 EZA
MIG/MAG welding torch, Powercontrol 1, gas-cooled
z Display and setting wire feed speed or programs
094-500021-00400
MT400G PC2 EZA
MIG/MAG welding torch, Powercontrol 2, gas-cooled
z Displaying and setting wire feed speed and voltage correction or programs and JOBs (welding tasks)
094-500021-00700
18
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax: -244
www.ewm-group.com
094-500019-00200
PK 2009/2010 A3
MIG/MAG multi-process welding machines
alpha Q - Options/accessories
Torch
MT450W EZA
MIG/MAG welding torch, water-cooled
z Outstanding welding characteristics thanks to separate gas supply and optimal cooling
Item no.
094-500020-00000
MT450W 2U/D EZA
MIG/MAG welding torch, 2 up/down, water-cooled
z Water-cooled MIG/MAG welding torch
z Setting wire-feed speed and welding voltage or correcting the voltage
z With Phoenix Progress and Expert as well as alpha Q, programs and JOBs can also be optionally
selected
MT550WR EZA
MIG/MAG welding torch, water-cooled
z Outstanding welding properties are ensured by a separate gas supply and optimal cooling by means
of a parallel double-loop cooling system
094-500020-00300
MT550WR U/D EZA
MIG/MAG welding torch, up/down, water-cooled
z Setting the wire feed speed
z With Phoenix Progress and Expert as well as alpha Q, programs can also be optionally selected
094-500022-00200
MT550WR 2U/D EZA
MIG/MAG welding torch, 2 up/down, water-cooled
z Water-cooled MIG/MAG welding torch
z Setting wire-feed speed and welding voltage or correcting the voltage
z With Phoenix Progress and Expert as well as alpha Q, programs and JOBs can also be optionally
selected
MT550WR PC1 EZA
MIG/MAG welding torch, Powercontrol 1, water-cooled
z Display and setting wire feed speed or programs
094-500022-00300
MT550WR PC2 EZA
MIG/MAG welding torch, Powercontrol 2, water-cooled
z Displaying and setting wire feed speed and voltage correction or programs and JOBs (welding tasks)
094-500022-00700
MT550WLR U/D EZA
MIG/MAG welding torch, up/down, water-cooled
z Setting the wire feed speed
z With Phoenix Progress and Expert as well as alpha Q, programs can also be optionally selected
094-500022-20200
MT550WLR 2U/D EZA
MIG/MAG welding torch, 2 up/down, water-cooled
z Water-cooled MIG/MAG welding torch
z Setting wire-feed speed and welding voltage or correcting the voltage
z With Phoenix Progress and Expert as well as alpha Q, programs and JOBs can also be optionally
selected
MT550WLR PC1 EZA
MIG/MAG welding torch, Powercontrol 1, water-cooled
z Display and setting wire feed speed or programs
094-500022-20300
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax.: -244
www.ewm-group.com
094-500022-00000
094-500022-00400
094-500022-20400
PK 2009/2010 A3
19
MIG/MAG multi-process welding machines
alpha Q - Options/accessories
Options/accessories
Torch
MT550WLR PC2 EZA
MIG/MAG welding torch, Powercontrol 2, water-cooled
z Displaying and setting wire feed speed and voltage correction or programs and JOBs (welding tasks)
Item no.
094-500022-20700
Remote control
R10
Remote control, wire feed rate correction
z Robust metal casing with rubber feet, stirrup and holding magnet, 19-pole connection socket
Item no.
090-008087-00000
R20
Remote control, program switching
z Robust metal casing with rubber feet, stirrup and holding magnet, 19-pole connection socket
z Changeover and display of up to ten welding programmes
090-008263-00000
R40
Remote control, 16 programs
z Robust metal casing with rubber feet, stirrup and holding magnet, 7-pole connection socket
z Change over, display, create or modify up to 16 welding programs
z Switch super pulse function on or off
z Changeover between standard MIG welding and pulse arc MIG welding
FRV10-L 7POL 10M
Extension/connection cable
090-008088-00000
RA5 19POL 5M
Remote control e.g. connection cable
092-001470-00005
Cooling module
COOL71 U43
Cooling module with centrifugal pump
z Modular design, tool-free assembly
z Cooling capacity 1 l/min: 1200 W, max. flow rate: 5 l/min, max. output pressure: 3.5 bar, 7 l tank capacity
z Dimensions L x W x H in mm, 685 x 335 x 255 Weight 25 kg
COOL71 U42
Air cooling unit with centrifugal pump and reinforced cooling
z Modular design, tool-free assembly
z Cooling capacity 2 l/min: 1500 W, max. flow rate: 20 l/min, max. output pressure: 4.5 bar, 7 l tank capacity
z Dimensions L x W x H in mm, 685 x 335 x 255 Weight 25 kg
Item no.
090-008220-00502
Transport vehicle
Trolly 75 B1
Transport vehicle disassembled, boxed, for power source + 1 module + 1 gas cylinder
z Solid, stable design
z For transporting a power source, a cooling module and a gas cylinder
z Dimensions L x W x H in mm, 980 x 505 x 990. Weight 34 kg
Item no.
090-008176-00001
20
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax: -244
www.ewm-group.com
092-000201-00000
090-008201-00502
PK 2009/2010 A3
MIG/MAG multi-process welding machines
alpha Q - Options/accessories
Options for retrofitting
ON FILTER T/P
Dirt filter for air inlet
z Reliably protects the machine from impurities under tough working conditions.
Item no.
092-002092-00000
ON SET KRAN HOR
Cross arm for horizontal suspension of the machine
z To mount the welding machine, e.g. directly above the workplace.
092-001832-00000
ON SET KRAN HOR/VER 330 alpha Q
Cross arm for horizontal or vertical suspension of the machine. With impact protection
z To mount the welding machine, e.g. directly above the workplace.
092-002393-00000
ON WHEELS PHOENIX 330
Wheel assembly kit for PHOENIX 330 machine series
z Wheel set – facilitates work at frequently changing welding sites
092-002387-00000
ON FSB WHEELS W/T/P
Locking brake for machine wheels
z Front wheels with locking brake allow the machine to be safely parked even on uneven ground.
092-002110-00000
ON HOSE/FR MOUNT
Mount for tubes and remote control for machines without star handle
z Keeps the machine in a tidy condition: tubes and cables of e.g. welding torches or remote controls can
be coiled in an orderly way on the machine. Also helps to fix remote controls in place
092-002116-00000
ON HOSE/FR MOUNT DK 4L
Mount for hoses and remote controls for machines with 4L star handle (092-002112-00000)
z Keeps the machine in a tidy condition: tubes and cables of e.g. welding torches or remote controls can
be coiled in an orderly way on the machine. Also helps to fix remote controls in place
092-002117-00000
ON DK DRIVE 4L T/P
Star handle for housing a Drive 4L type wire feed unit
z Swivel mounting of the wire feed unit on the welding machine
092-002112-00000
ON DK PHOENIX DRIVE 4
Star handle for housing a Drive 4 type wire feed unit
z Swivel mounting of the wire feed unit on the welding machine
092-002280-00000
ON DK PHOENIX DRIVE 4 WHEELS
Set of star handle and wheel kit for Drive 4 type wire feed units
z Swivel mounting of the wire feed unit on the welding machine
092-002284-00000
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax.: -244
www.ewm-group.com
PK 2009/2010 A3
21
MIG/MAG multi-process welding machines
alpha Q - Options/accessories
Options/accessories
Options for retrofitting
ON HOLDER GAS BOTTLE <50L
Holding plate for gas cylinders smaller than 50 litres
z Transport even small gas cylinders safely on the machine
Item no.
092-002151-00000
ON SHOCK PROTECT
Ram protection
z Protects the machine from scratches and dents. Highly recommended if the machine is transported
frequently
092-002154-00000
ON TOOL BOX
Toolbox between gas cylinder and rear casing panel
z Tools and torch replaceable parts always to hand.
z Dimensions L x W x H in mm: 240 x 100 x 80
092-002138-00000
Factory-fit options
OW REINFORCED PUMP T/P
Heavy-duty coolant pump (only ex works)
z Recommended for long hose packages. Increases the flow rate to up to 20 l/min and the pressure to
max. 4.5 bar
Item no.
092-002118-00001
Wire feed unit options
ON RMSDDV1
Wheel assembly kit for DRIVE 4
z Wheel set – facilitates work at frequently changing welding sites
Item no.
090-008035-00000
ON RMSDV2
Wheel assembly kit for DRIVE 4L
z Wheel set – facilitates work at frequently changing welding sites
090-008151-00000
Mains plug
5POLE/CEE/32A/M
Mains plug
Item no.
094-000207-00000
22
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax: -244
www.ewm-group.com
PK 2009/2010 A3
MIG/MAG multi-process welding machines
alpha Q - Options/accessories
Coolant
KF 23E-10, -10°
Coolant (-10 °C), 9.3 l
Item no.
094-000530-00000
KF 23E-200, -10°
Coolant (-10 °C), 200 l
094-000530-00001
KF 37E-10, -20°
Coolant (-20 °C), 9.3 l
094-006256-00000
General
DM1 32L/MIN
Manometer pressure reducer
z Single-stage pressure reducer for use with standard MIG/MAG welding equipment
Item no.
094-000009-00000
AK300
Adapter for K300 basket coil
094-001803-00001
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax.: -244
www.ewm-group.com
PK 2009/2010 A3
23
MIG/MAG multi-process welding machines
alpha Q - Options/accessories
Machine-dependent
Machines
Wire feed unit
alpha Q Drive 4D
alpha Q Drive 200C
alpha Q Drive 4L WE
alpha Q Drive 300C
alpha Q Drive 4
Intermediate tube packages
70QMM MIG W 1M 7POL
95QMM MIG W 1M 7POL
Torch
MT300G EZA
MT450W EZA
MT550WR EZA
Cooling module
COOL71 U42
COOL71 U43
Transport vehicle
Trolly 75 B1
Options for retrofitting
ON SET KRAN HOR/VER 330 alpha Q
ON WHEELS PHOENIX 330
ON SET KRAN HOR
ON DK PHOENIX DRIVE 4
ON DK PHOENIX DRIVE 4 WHEELS
ON DK DRIVE 4L T/P
ON FILTER T/P
ON FSB WHEELS W/T/P
ON HOLDER GAS BOTTLE <50L
ON HOSE/FR MOUNT
ON HOSE/FR MOUNT DK 4L
ON SHOCK PROTECT
ON TOOL BOX
Factory-fit options
OW REINFORCED PUMP T/P
Wire feed unit options
ON RMSDV2
ON RMSDDV1
Mains plug
5POLE/CEE/32A/M
Coolant
KF 23E-10, -10°
KF 23E-200, -10°
KF 37E-10, -20°
General
AK300
DM1 32L/MIN
24
EWM HIGHTEC WELDING GmbH
Page
alpha Q 330
alpha Q 351
alpha Q 551
17
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Î 22
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Î 23
Î 23
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Î
Î
Î
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Î
Î
Î
Î
Î
z
z
Tel.: +49 2680 181-0, Fax: -244
www.ewm-group.com
PK 2009/2010 A3
MIG/MAG multi-process welding machines
alpha Q - Options/accessories
Control-dependent
Controls
Wire feed unit
alpha Q Drive 4D
alpha Q Drive 200C
Torch
MT300CG 2U/D EZA
MT300G 2U/D EZA
MT400G 2U/D EZA
MT450W 2U/D EZA
MT550WR 2U/D EZA
MT550WLR 2U/D EZA
MT300G PC2 EZA
MT400G U/D EZA
MT550WR PC2 EZA
MT400G PC1 EZA
MT400G PC2 EZA
MT550WLR PC2 EZA
MT300G U/D EZA
MT550WR U/D EZA
MT550WLR PC1 EZA
MT300G PC1 EZA
MT550WR PC1 EZA
MT550WLR U/D EZA
Remote control
R10
RA5 19POL 5M
R20
R40
FRV10-L 7POL 10M
EWM HIGHTEC WELDING GmbH
Page
alpha Q
Î 17
Î 17
z
Î
Î
Î
Î
Î
Î
Î
Î
Î
Î
Î
Î
Î
Î
Î
Î
Î
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z
Î
Î
Î
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Î
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20
20
20
20
z
Tel.: +49 2680 181-0, Fax.: -244
z
z
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www.ewm-group.com
PK 2009/2010 A3
25
MIG/MAG multi-process welding machines
alpha Q - Technical data
Technical data
alpha Q 330
Setting range for welding current
A
Duty cycle at ambient temperature
°C
40 %
A
60 %
A
100 %
A
Mains frequency
Hz
Mains fuses (slow-blow)
A
Mains voltage (tolerances)
Max. connected load
kVA
Recommended generator power
kVA
Wire drive rollers
Wire speed
m/min
Dimensions, machine, L x W x H
mm
Weight, machine
kg
Weight, wire feed
kg
Protection classification
Insulation class
Torch connection
Cooling output
W
Tank capacity
l
Flow rate
l/min
Max. output pressure
bar
Standards
26
EWM HIGHTEC WELDING GmbH
MIG/MAG
5 - 330
40
330
270
210
TIG
MMA
5 - 330
5 - 330
40
40
330
330
270
270
210
210
50 / 60
3 x 16
3 x 400 V (-25 % - +20 %)
12.7
9.7
13.8
18.7
4
0.5 - 24
685 x 335 x 750
64
–
IP 23
H
Euro central
–
–
–
–
IEC 60 974-1 / IEC 60 974-5 / IEC
60 974-10 / CE / S-Safety sign
Tel.: +49 2680 181-0, Fax: -244
alpha Q 351
MIG/MAG
5 - 350
25
40
–
–
–
–
350
350
13.9
TIG
5 - 350
25
–
–
350
MMA
5 - 350
40
–
–
350
50 / 60
3 x 25
3 x 400 V (-25 % - +20 %)
10.6
20.3
4
0.5 - 24
1100 x 455 x 1000
125
16.1
IP 23
H
Euro central
1500
12
5
3.5
25
–
–
350
40
–
–
350
15
IEC 60 974-1 / IEC 60 974-2 / IEC 60 974-10 / CE / S-Safety sign
www.ewm-group.com
PK 2009/2010 A3
MIG/MAG multi-process welding machines
alpha Q - Technical data
alpha Q 551
Setting range for welding current
A
Duty cycle at ambient temperature
°C
60 %
A
80 %
A
100 %
A
Mains frequency
Hz
Mains fuses (slow-blow)
A
Mains voltage (tolerances)
Max. connected load
kVA
Recommended generator power
kVA
Wire drive rollers
Wire speed
m/min
Dimensions, machine, L x W x H
mm
Weight, machine
kg
Weight, wire feed
kg
Protection classification
Insulation class
Torch connection
Cooling output
W
Tank capacity
l
Flow rate
l/min
Max. output pressure
bar
Standards
EWM HIGHTEC WELDING GmbH
MIG/MAG
5 - 550
25
550
520
450
TIG
5 - 550
40
550
–
420
28.8
Tel.: +49 2680 181-0, Fax.: -244
25
550
520
450
MMA
5 - 550
40
550
–
420
25
550
520
450
50 / 60
3 x 35
3 x 400 V (-25 % - +20 %)
22.2
39.4
4
0.5 - 24
1100 x 455 x 1000
125
16.1
IP 23
H
Euro central
1500
12
5
3.5
IEC 60 974-1 / IEC 60 974-2 / IEC 60 974-10 / CE / S-Safety sign
www.ewm-group.com
40
550
–
420
29.2
PK 2009/2010 A3
27
MIG/MAG pulse welding machines
Picomig/Phoenix
MIG/MAG pulse welding machines
Phoenix and Picomig – High-tech synergic welding power sources, by professionals for professionals
Cost-effective and kind to the environment – fully digital MIG/MAG welding power sources with pulse arcs from innovation leader EWM are the ultimate in joining technology. They precisely determine droplet size and frequency of material
transfer over the entire power range – from the lowest current to the power limit. The pulse arc is fully short circuit-proof.
And the result is always first-class: low-spatter quality seams that are always reproducible, plus minimal finishing work on
all joinable metals.
28
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax: -244
www.ewm-group.com
PK 2009/2010 A3
MIG/MAG pulse welding machines
Picomig/Phoenix - Overview
Overview
MIG/MAG pulse welding machines portable
Design
Max. welding
current
Product name
Cooling
180
330
z
z
z
gas
cooled
A
Compact
Optional
cooling
module
–
Picomig 180 Puls
PHOENIX 330 PULS
Page
water
cooled
–
–
32
32
MIG/MAG pulse welding machines mobile
Design
Max. welding
current
Product name
Cooling
Phoenix 301 Car Expert
Phoenix 351 Puls
Phoenix 451 Puls
Phoenix 551 Puls
Phoenix 551 Puls Highspeed
Optional
cooling
module
–
–
–
–
–
gas
cooled
A
Compact
Decompact
300
350
450
550
z
–
–
–
–
Page
water
cooled
–
z
z
z
z
Product details
Controls
Machine control overview
Control details
Control functions
Options/accessories
Details
Machine-dependent
Control-dependent
Technical data
EWM HIGHTEC WELDING GmbH
38
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Tel.: +49 2680 181-0, Fax.: -244
www.ewm-group.com
PK 2009/2010 A3
29
MIG/MAG pulse welding machines
Picomig/Phoenix portable
Phoenix covers every need
Construction site, assembly, workshop, production site
– the right machine for every location and every task.
Can be expanded at any time with cooling module
and transport vehicle – no need for tools or specialist
personnel
Highlights
Ideal for self-shielding cored wires
Cost-effective – open-air welding tasks can be performed with MMA as well
as with cored wire in the MIG/MAG welding process
Innovative pulse welding for stainless steel and aluminium
The perfect pulse welding job guarantees superb welding results when
joining stainless steel and aluminium thanks to controlled drop transfer and
targeted, adapted heat input
Picomig 180 pulse – the professional solution for construction sites and assembly
Small, light, universal – the plastic casing and innovative inverter technology
make this the perfect tool for practical applications.
Picomig 180 pulse – professionally equipped
Four full welding processes: MIG/MAG pulse, standard, MMA and TIG (Liftarc)
welding in a single machine
Phoenix – multi-talented
MIG/MAG pulse, standard, forceArc plus TIG(Liftarc) and MMA – five processes, one power source
Phoenix - diverse range of accessories and options
Easy to use: with our power control welding torch, all programmes, user
modes, procedures and up down functions are accessible through a button.
30
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax: -244
www.ewm-group.com
PK 2009/2010 A3
MIG/MAG pulse welding machines
Picomig/Phoenix portable
Advantages
Picomig 180 – ideal for self-shielding cored
wires
Tool-free pole reversal and cored wire characteristics as standard
100% suitable for construction sites
Perfect for large construction sites and
very tough assembly work with long mains
supply leads or connected directly to a generator. High tolerance to mains fluctuations
ensures a perfect welding result.
Powerful
4-roller drive unit with large roller diameter
for reliable wire guidance
Total convenience
No tools required for roller change, Each
roller is suitable for two different wire
diameters
Practical central connector
Plug-in welding torch for easy exchange of
liners and plastic cores
Easy servicing and maintenance
Rapid changeover of welding accessories
thanks to connection sockets for welding
torches and workpiece lead
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax.: -244
www.ewm-group.com
PK 2009/2010 A3
31
MIG/MAG pulse welding machines
Picomig/Phoenix portable
0ICOMIG0HOENIXå
PORTABLE
z
z
z
z
Highly straightforward Synergic operation
Four full-value welding processes
Compact – integrated wire feed
forceArc – the powerful forced arc.
Improve quality and save up to 50% of
production costs
z
å0ICOMIGåå0ULS
z
z
z
Controls
Options/accessories
Technical data
Î 39
Î 55
Î 58
å0(/%.)8åå05,3
Mains voltage (tolerances)
Mains fuses (slow-blow)
Setting range for welding current
Duty cycle 40 °C
Duty cycle 40 °C
Duty cycle 40 °C
Dimensions L x W x H
Weight
z
z
Controls
Options/accessories
Technical data
Î 39
Î 55
Î 58
Portable, compact, gas-cooled
Polarity selection and display: superb for welding self-shielding cored wires
4-roller wire feed Equipped for 0.8 mm + 1.0 mm steel wires
Pin reel type D200
A
A
mm
kg
4-roller wire feed Equipped for 1.0 mm + 1.2 mm steel wires
5 m mains supply lead
Mains voltage (tolerances)
Mains fuses (slow-blow)
Setting range for welding current
Duty cycle 40 °C
Duty cycle 40 °C
Duty cycle 40 °C
Dimensions L x W x H
Weight
A
A
mm
kg
Picomig 180 – easy-to-handle Synergic
operation
With extensive functions, non-latched,
latched, spot, interval
32
EWM HIGHTEC WELDING GmbH
1 x 230 V (-40 % - +15 %)
1 x 16
5 - 180
180 A / 25 %
120 A / 60 %
100 A / 100 %
685 x 280 x 360
15
Tel.: +49 2680 181-0, Fax: -244
3 x 400 V (-25 % - +20 %)
3 x 16
5 - 330
330 A / 40 %
270 A / 60 %
210 A / 100 %
685 x 335 x 520
42.5
Phoenix 330 – combine as required
Easy combination with e.g. cooling
modules or transport vehicles – no
specialist staff or tools required and
no need to open the welding machine.
Innovative and easy to expand to meet
future needs.
www.ewm-group.com
PK 2009/2010 A3
MIG/MAG pulse welding machines
Phoenix, mobile
The ultimate in joining technology
3-in-1 casing concept means power source, transport
vehicle and cooling unit are combined in one unit for
easy transport and handling. Optimised air guidance
ensures greater cooling performance, providing longer
duty cycles as well as less soiling in the machine. Easy
handling is guaranteed by self-explanatory controls.
All-round performance for tough practical use
Highlights
Multi-talented
MIG/MAG pulse, standard, forceArc plus TIG and MMA – five processes, one
power source.
Self-explanatory, intuitive operating concepts
Concept – setting of essential parameters directly at the wire feed unit
Progress – all settings are available at the wire feed unit
Expert – optionally wire feed operation M3.00 reduced to the essentials or
M3.70 with extended settings
forceArc – highly productive, impressive quality
Up to 50% lower production costs: a masterpiece of innovative MIG/MAG
process engineering. Powerful forced arc, deep fusion penetration and virtually spatter-free weld seams of the highest quality.
Lightweight but strong
Particularly reliable joining of aluminium with controlled heat feeding thanks
to the optimised pulse shapes of the welding current. The sophisticated start
program with high ignition pulse current ensures reliable ignition at all times.
Innovative pulse welding for stainless steel and black-white
The perfect pulse welding job guarantees optimum welding results in jointing stainless steel as well as black and white connections thanks to controlled drop transfer and targeted, adapted heat input.
Phoenix - diverse range of accessories and options
Easy to use: with our power control welding torch, all programmes, user
modes, procedures and up down functions are accessible through a button.
34
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax: -244
www.ewm-group.com
PK 2009/2010 A3
MIG/MAG pulse welding machines
Phoenix, mobile
Advantages
Extra-large 12 litre tank
Trouble-free commissioning even with long
tube packages and safe operation at high
temperatures and during extended duty
cycles
4 lifting lugs as standard
100% mobile for transportation in production halls and shipyards with restricted
access
Connected in no time
Screw and plug-in connections for intermediate hose package located externally on
wire feed
Mobility for any location
Large wheels for easy running – even on
very uneven surfaces. Same gauge on front
and rear wheels facilitates transport
Total convenience
No tools required for roller change, Each
roller is suitable for two different wire
diameters
Multi-functional, ergonomic handle system
Effortless running, practical holder for hose
packages, impact protection
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax.: -244
www.ewm-group.com
PK 2009/2010 A3
35
MIG/MAG pulse welding machines
Phoenix, mobile
0HOENIXåMOBILE
z
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Five full welding processes – one machine
EWM forceArc – the powerful forced arc.
Improve quality and save up to 50% in
production costs
Three self-explanatory operating concepts to choose from – Concept, Progress,
Expert – practical for every user
Extended duty cycle and top performance – up to 550 A welding current
z
å0HOENIXåå0ULS
z
z
Controls
Options/accessories
Technical data
Î 39
Î 55
Î 58
Mains voltage (tolerances)
Mains fuses (slow-blow)
Setting range for welding current
Duty cycle 40 °C
Dimensions L x W x H
Weight
Dimensions, wire feed unit
LxWxH
Weight, wire feed
z
å0HOENIXåå0ULS
z
z
Controls
Options/accessories
Technical data
Î 39
Î 55
Î 59
Mobile, can be lifted by crane and moved by fork lift
4-roller wire feed Equipped for 1.0 mm + 1.2 mm steel wires
Efficient cooling system with centrifugal pump and large 12 l tank. Pressure monitor, pump
and temperature-controlled fan.
mm
kg
3 x 400 V (-25 % - +20 %)
3 x 25
5 - 350
350 A / 100 %
1100 x 455 x 1000
125
mm
690 x 300 x 410
kg
15.1
A
A
Mobile, can be lifted by crane and moved by fork lift
4-roller wire feed Equipped for 1.0 mm + 1.2 mm steel wires
Efficient cooling system with centrifugal pump and large 12 l tank. Pressure monitor, pump
and temperature-controlled fan.
Mains voltage (tolerances)
Mains fuses (slow-blow)
Setting range for welding current
Duty cycle 40 °C
Duty cycle 40 °C
Dimensions L x W x H
Weight
Dimensions, wire feed unit
LxWxH
Weight, wire feed
mm
kg
3 x 400 V (-25 % - +20 %)
3 x 35
5 - 450
450 A / 80 %
420 A / 100 %
1100 x 455 x 1000
125
mm
690 x 300 x 410
kg
15.1
A
A
Super pulse – super bead
Super pulse technology with alternating
welding current is the most effective
MIG/MAG welding solution for many
applications: visible seams with TIG
appearance, secure root weldings and
excellent gap filling
36
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax: -244
MIG Liftarc ignition – high-precision,
spatter-free ignition
Reliable and reproducible ignition results
for manual applications
www.ewm-group.com
PK 2009/2010 A3
MIG/MAG pulse welding machines
Phoenix, mobile
z
å0HOENIXåå0ULS
z
z
Controls
Options/accessories
Technical data
Mains voltage (tolerances)
Mains fuses (slow-blow)
Setting range for welding current
Duty cycle 40 °C
Duty cycle 40 °C
Dimensions L x W x H
Weight
Dimensions, wire feed unit
LxWxH
Weight, wire feed
Î 39
Î 55
Î 59
å0HOENIXåå0ULSå(IGHSPEED
z
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Controls
Options/accessories
Technical data
Î 39
Î 55
Î 60
Mobile, can be lifted by crane and moved by fork lift
4-roller wire feed Equipped for 1.0 mm + 1.2 mm steel wires
Efficient cooling system with centrifugal pump and large 12 l tank. Pressure monitor, pump
and temperature-controlled fan.
mm
kg
3 x 400 V (-25 % - +20 %)
3 x 35
5 - 550
550 A / 60 %
420 A / 100 %
1100 x 455 x 1000
125
mm
690 x 300 x 410
kg
15.1
A
A
Multi-process: High performance MIG/MAG, MIG/MAG, TIG Liftarc and MMA
Mobile, can be lifted by crane and moved by fork lift
Wire speed up to 30 m/min for high deposition rates
4-roller wire feed Equipped for 1.0 mm + 1.2 mm steel wires
Mains voltage (tolerances)
Mains fuses (slow-blow)
Setting range for welding current
Duty cycle 40 °C
Duty cycle 40 °C
Dimensions L x W x H
Weight
Dimensions, wire feed unit
LxWxH
Weight, wire feed
mm
kg
3 x 400 V (-25 % - +20 %)
3 x 35
5 - 550
550 A / 60 %
420 A / 100 %
1100 x 455 x 1000
125
mm
680 x 460 x 265
kg
24.5
A
A
High deposition rate – 15 kg per hour
Highspeed takes over where other
processes reach their limits: wire speed
up to 30 m/min
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax.: -244
Multi-voltage capability – the ideal
solution
Multi-voltage version for different national grids. 3 x 230 V, 400 V, 480 V (option,
ex works)
www.ewm-group.com
PK 2009/2010 A3
37
MIG/MAG pulse welding machines
Phoenix, mobile - Vehicle body repair
6EHICLEåBODYåREPAIR
z
z
z
Optimised operating surface in the
language of vehicle body construction
technicians shortens repair times and
prevents errors
All the necessary welding processes in
one machine: MAG welding, MIG brazing
and MIG welding
Future-focused – software „update“ capability for e.g. new manufacturer-specific
characteristics and programs
å0HOENIXåå#ARå%XPERT
z
z
z
z
Controls
Options/accessories
Technical data
Î 39
Î 55
Î 60
MIG welding of aluminium (1.0 to 5.0 mm)
MIG brazing on plated and unplated panels (0.8 to 3.0 mm)
MAG welding for all steel panels (0.8 mm to 5.0 mm)
4-roller wire feed Equipped for 0.8 mm + 1.0 mm steel wires
Mains voltage (tolerances)
Mains fuses (slow-blow)
Setting range for welding current
Duty cycle 40 °C
Duty cycle 40 °C
Dimensions L x W x H
Weight
A
A
mm
kg
MIG welding torch Car Control
Welding torch with integrated remote
control and display to select seam types/
programmes directly at the workplace
38
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax: -244
3 x 400 V (-25 % - +20 %)
3 x 16
5 - 300
300 A / 60 %
250 A / 100 %
930 x 460 x 730
69.5
Quickfix for PERFECT DENT REMOVAL
Perfect reshaping of deformed vehicle
body areas accessible from only one
side!
www.ewm-group.com
PK 2009/2010 A3
MIG/MAG pulse welding machines
Picomig/Phoenix - Controls
Machine control overview
Controls
Machines
Picomig 180 Puls
PHOENIX 330 PULS
Phoenix 351 Puls
Phoenix 451 Puls
Phoenix 551 Puls
Phoenix 551 Puls Highspeed
Phoenix 301 Car Expert
EWM HIGHTEC WELDING GmbH
Picomig
Progress
Concept
Expert
Car Expert
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Tel.: +49 2680 181-0, Fax.: -244
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www.ewm-group.com
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PK 2009/2010 A3
39
MIG/MAG pulse welding machines
Picomig/Phoenix - Controls
Control details
Picomig
Simplest possible operation with maximum ease-of-use
All welding parameters and functions can be adjusted on the welding machine
z 32 pre-programmed JOBs (welding tasks) with selection via JOB list
z Synergic operation with clear, self-explanatory operating surface
z Reproducible setting of all welding parameters with digital display
z
40
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax: -244
www.ewm-group.com
PK 2009/2010 A3
MIG/MAG pulse welding machines
Picomig/Phoenix - Controls
Progress
Wide range of possible applications with convenient operation
115 pre-programmed JOBs (welding tasks) with selection via JOB list
z All welding parameters and functions on the wire feed unit (decompact) or the welding machine (compact) can be adjusted
z 16 programs per JOB
z Synergic operation with clear, self-explanatory operating surface
z Reproducible setting of all welding parameters with digital displays
z Connection capability for torch and remote control, and for PC with welding data and documentation software
z Also ideal for mechanised and automatic applications
z
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax.: -244
www.ewm-group.com
PK 2009/2010 A3
41
MIG/MAG pulse welding machines
Picomig/Phoenix - Controls
Control details
Concept
Ideal for manual applications
All welding parameters and functions can be adjusted on the welding machine
z 115 pre-programmed JOBs (welding tasks) with selection via JOB list
z 16 programs per JOB
z Synergic operation with clear, self-explanatory operating surface
z Reproducible setting of all welding parameters with digital displays
z Connection capability for torch and remote control, for setting the wire feed speed and correcting the arc length
z
42
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax: -244
www.ewm-group.com
PK 2009/2010 A3
MIG/MAG pulse welding machines
Picomig/Phoenix - Controls
Expert
Very straightforward and extremely convenient to use – ideal for frequently changing welding tasks
JOB (welding task) selection via self-explanatory operating surface with user support
z 128 pre-programmed and 128 customised JOBs can be selected directly on the welding machine
z Welding parameters and functions can be set both on the welding machine and on the wire feed
z 16 programs per JOB
z Direct access to 3 special JOBs
z Synergic operation
z Reproducible setting of all welding parameters with digital displays
z Connection capability for torch and remote control, and for PC with welding data and documentation software
z Also ideal for mechanised and automatic applications
z
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax.: -244
www.ewm-group.com
PK 2009/2010 A3
43
MIG/MAG pulse welding machines
Phoenix, mobile - Controls
Control details
Car Expert
Optimised operation ideally matched to the demands of vehicle body repair
z Direct selection of vehicle-specific parameters for vehicle body repair in the „language“ of vehicle body construction
technicians
z Pre-defined, programmed, manufacturer-specific welding and brazing parameters make time-consuming searches in
tables and executing settings a thing of the past, can be called up directly from the torch at the site of work
z Customised, simple-to-use options for saving manufacturer-specific characteristics and programs
z Synergic operation with clear, self-explanatory operating surface
z Reproducible setting of all welding parameters with digital displays
44
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax: -244
www.ewm-group.com
PK 2009/2010 A3
MIG/MAG pulse welding machines
Picomig/Phoenix- Controls
Control functions
Control
Functions
General
MIG/MAG
MIG/MAG pulse
TIG
MMA
EWM-forceArc
Non-latched
Latched
Interval
Spots
Special non-latched
Special latched
Automatic cut-out
Synergic operation
Super pulse
MIG-Liftarc I
MIG-Liftarc II
Wire burn-back
Choke effect
Gas pre-flow time
Gas post-flow time
Correction of the arc length
Hold function
Material, Wire, Gas - settings via JOB-list
Pause time
Ignition current
Upslope time
Main current
Secondary current
Downslope time
End current
Program duration
Material, Wire, Gas - settings directly via buttons
Gas test, currentless
Rinse tube package
Wire inching, currentless
2nd wire feed
Push/pull torch
Intermediate drive unit
Displays
Welding current
Welding voltage
Wire speed
Metal sheet thickness
JOB number
Error code
Polarity display
Program number
Running time
Collective interference
Excess temperature
Water deficiency
MMA
Hotstart
Arcforce
Antistick
TIG
Gas pre-flow time
Ignition current
Upslope time
Main current
Secondary current
Downslope time
End current
Gas post-flow time
EWM HIGHTEC WELDING GmbH
Picomig
Progress
Concept
Expert
Car Expert
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Tel.: +49 2680 181-0, Fax.: -244
www.ewm-group.com
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PK 2009/2010 A3
45
MIG/MAG pulse welding machines
Picomig/Phoenix - Options/accessories
Options/accessories
Power sources
Picomig 180 Puls TGE
MIG/MAG pulse welding machine, compact, portable, gas, Euro central connector
Phoenix 330 Puls
MIG/MAG pulse welding machine, compact, portable, gas, Euro central connector
Phoenix 351 Progress Puls DW
MIG/MAG pulse welding machine, decompact, mobile, water
Phoenix 451 Progress Puls DW
MIG/MAG pulse welding machine, decompact, mobile, water
Phoenix 551 Progress Puls DW
MIG/MAG pulse welding machine, decompact, mobile, water
Phoenix 551 Progress Puls Highspeed
MIG/MAG pulse welding machine, decompact, mobile, water
Phoenix 301 CAR Expert Puls
MIG/MAG pulse welding machine, compact, mobile, gas, Euro central connector
Item no.
090-005135-00502
Wire feed unit
Phoenix Progress Drive 4D
Double wire feed unit
z Two welding tasks with just one power source for alternating welding of e.g. root and cover seams,
solid and cored wire, different materials and wire thicknesses
z No changing of rollers, no torch conversion required, changeover times are greatly reduced
z The torch trigger is used for changeover between the wire feeds; no special torch or changeover on
the machine required!
z 4-roller wire feed Equipped for 1.0 mm + 1.2 mm steel wires
z Pin reel type D300
z Dimensions: L x W x H in mm, 680 x 530 x 460. Weight 48 kg
Phoenix Concept Drive 4L WE
Wire feed unit, water, Euro central connector
z 4-roller wire feed Equipped for 1.0 mm + 1.2 mm steel wires
z Pin reel type D300
z Dimensions: L x W x H in mm, 690 x 300 x 410. Weight 12 kg
Item no.
090-005080-00502
Phoenix Progress Drive 4L WE
Wire feed unit, water, Euro central connector
z 4-roller wire feed Equipped for 1.0 mm + 1.2 mm steel wires
z Pin reel type D300
z Dimensions: L x W x H in mm, 690 x 300 x 410. Weight 12 kg
090-004844-00502
Phoenix Expert Drive 4L WE
Wire feed unit, water, Euro central connector
z 4-roller wire feed Equipped for 1.0 mm + 1.2 mm steel wires
z Pin reel type D300
z Dimensions: L x W x H in mm, 690 x 300 x 410. Weight 12 kg
090-004846-00502
Phoenix Expert Drive 4L WE M3.00
4-roller wire feed Equipped for 1.0 mm + 1.2 mm steel wires
z Pin reel type D300
z Dimensions: L x W x H in mm, 690 x 300 x 410. Weight 12 kg
090-004802-00502
Phoenix Concept Drive 4 WE
Wire feed unit, water, Euro central connector
z 4-roller wire feed Equipped for 1.0 mm + 1.2 mm steel wires
z Pin reel type D300
z Dimensions: L x W x H in mm, 680 x 460 x 265. Weight 24 kg
Phoenix Progress Drive 4 WE
Wire feed unit, water, Euro central connector
z 4-roller wire feed Equipped for 1.0 mm + 1.2 mm steel wires
z Pin reel type D300
z Dimensions: L x W x H in mm, 680 x 460 x 265. Weight 24 kg
090-004841-00502
46
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax: -244
090-005073-00502
090-004848-00502
090-005010-00502
090-005013-00502
090-005140-00502
090-004998-00502
090-004842-00502
090-004843-00502
www.ewm-group.com
PK 2009/2010 A3
MIG/MAG pulse welding machines
Picomig/Phoenix - Options/accessories
Wire feed unit
Phoenix Progress Drive 4 HS
Wire feed unit for high performance welding
z 4-roller wire feed Equipped for 1.0 mm + 1.2 mm steel wires
z Pin reel type D300
z Dimensions: L x W x H in mm, 680 x 460 x 265. Weight 24 kg
Phoenix Expert Drive 4 WE
Wire feed unit, water, Euro central connector
z 4-roller wire feed Equipped for 1.0 mm + 1.2 mm steel wires
z Pin reel type D300
z Dimensions: L x W x H in mm, 680 x 460 x 265. Weight 24 kg
Phoenix Concept Drive 200C WE
Adjustment of the gas quantity directly on the wire feed unit
z 4-roller wire feed Equipped for 1.0 mm + 1.2 mm steel wires
z Pin reel type D200
z Dimensions: L x W x H in mm, 580 x 290 x 360 Weight 12.5 kg
Item no.
090-005141-00502
Phoenix Progress Drive 200C WE
Wire feed unit, water, Euro central connector
z Adjustment of the gas quantity directly on the wire feed unit
z 4-roller wire feed Equipped for 1.0 mm + 1.2 mm steel wires
z Pin reel type D200
z Dimensions: L x W x H in mm, 580 x 290 x 360 Weight 12.5 kg
Phoenix Expert Drive 200C WE
Wire feed unit, water, Euro central connector
z Adjustment of the gas quantity directly on the wire feed unit
z 4-roller wire feed Equipped for 1.0 mm + 1.2 mm steel wires
z Pin reel type D200
z Dimensions: L x W x H in mm, 580 x 290 x 360 Weight 12.5 kg
Phoenix Progress Drive 300C WE
Wire feed unit, water, Euro central connector
z Adjustment of the gas quantity directly on the wire feed unit
z 4-roller wire feed Equipped for 1.0 mm + 1.2 mm steel wires
z Pin reel type D300
z Dimensions: L x W x H in mm, 740 x 290 x 480. Weight 13.5 kg
Phoenix Expert Drive 300C WE
Wire feed unit, water, Euro central connector
z Adjustment of the gas quantity directly on the wire feed unit
z 4-roller wire feed Equipped for 1.0 mm + 1.2 mm steel wires
z Pin reel type D300
z Dimensions: L x W x H in mm, 740 x 290 x 480. Weight 13.5 kg
090-005102-00502
Intermediate tube packages
70QMM MIG W 1M 7POL
Intermediate tube package, for machines with water cooling, 7-pole
Item no.
094-000406-00000
95QMM MIG W 1M 7POL
Intermediate tube package, for machines with water cooling, 7-pole
094-000407-00000
70QMM MIG W 1M 19POL
Intermediate tube package, for machines with water cooling, 19-pole
094-009082-00000
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax.: -244
090-004845-00502
090-005104-00502
090-005103-00502
090-005105-00502
www.ewm-group.com
PK 2009/2010 A3
47
MIG/MAG pulse welding machines
Picomig/Phoenix - Options/accessories
Options/accessories
Intermediate tube packages
95QMM MIG W 1M 19POL
Intermediate tube package, for machines with water cooling, 19-pole
Item no.
094-009083-00000
Torch
MT300G EZA
MIG/MAG welding torch, gas-cooled
z Outstanding welding characteristics are ensured by a separate gas supply and optimal cooling by
means of a profiled gas channels
z Microswitch with gold-plated contacts and dust protection according to IP65 with defined pressure
points for ultimate precision
z Ergonomically formed grip plate takes the strain out of work
MT300G EZA
MIG/MAG welding torch, gas-cooled
z Outstanding welding characteristics are ensured by a separate gas supply and optimal cooling by
means of a profiled gas channels
z Microswitch with gold-plated contacts and dust protection according to IP65 with defined pressure
points for ultimate precision
z Ergonomically formed grip plate takes the strain out of work
MT300CG 2U/D EZA
MIG/MAG welding torch, 2x up/down, gas-cooled
z Setting wire-feed speed and welding voltage or correcting the voltage
z With Phoenix Progress and Expert as well as alpha Q, programs and JOBs can also be optionally
selected
Item no.
094-500019-00004
MT450W PC1 EZA
MIG/MAG welding torch, Powercontrol 1, water-cooled
z Display and setting wire feed speed or programs
094-500020-00404
MT220G EZA
MIG/MAG welding torch, gas-cooled
z Outstanding welding characteristics are ensured by a separate gas supply and optimal cooling by
means of a profiled gas channels
z Microswitch with gold-plated contacts and dust protection according to IP65 with defined pressure
points for ultimate precision
z Ergonomically formed grip plate takes the strain out of work
MT300G EZA
MIG/MAG welding torch, gas-cooled
z Outstanding welding characteristics are ensured by a separate gas supply and optimal cooling by
means of a profiled gas channels
z Microswitch with gold-plated contacts and dust protection according to IP65 with defined pressure
points for ultimate precision
z Ergonomically formed grip plate takes the strain out of work
MT300G U/D EZA
MIG/MAG welding torch, 1x up/down, gas-cooled
z Setting the wire feed speed
z With Phoenix Progress and Expert as well as alpha Q, programs can also be optionally selected
094-500018-00000
MT300G 2U/D EZA
MIG/MAG welding torch, 2x up/down, gas-cooled
z Setting wire-feed speed and welding voltage or correcting the voltage
z With Phoenix Progress and Expert as well as alpha Q, programs and JOBs can also be optionally
selected
094-500019-00300
48
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax: -244
www.ewm-group.com
094-500019-00005
094-500019-03300
094-500019-00000
094-500019-00200
PK 2009/2010 A3
MIG/MAG pulse welding machines
Picomig/Phoenix - Options/accessories
Torch
MT300G PC1 EZA
MIG/MAG welding torch, Powercontrol 1, gas-cooled
z Display and setting wire feed speed or programs
Item no.
094-500019-00400
MT300G PC2 EZA
MIG/MAG welding torch, Powercontrol 2, gas-cooled
z Displaying and setting wire feed speed and voltage correction or programs and JOBs (welding tasks)
094-500019-00700
MT400G U/D EZA
MIG/MAG welding torch, 1x up/down, gas-cooled
z Setting the wire feed speed
z With Phoenix Progress and Expert as well as alpha Q, programs can also be optionally selected
094-500021-00200
MT400G 2U/D EZA
MIG/MAG welding torch, 2x up/down, gas-cooled
z Setting wire-feed speed and welding voltage or correcting the voltage
z With Phoenix Progress and Expert as well as alpha Q, programs and JOBs can also be optionally
selected
094-500021-00300
MT400G PC1 EZA
MIG/MAG welding torch, Powercontrol 1, gas-cooled
z Display and setting wire feed speed or programs
094-500021-00400
MT400G PC2 EZA
MIG/MAG welding torch, Powercontrol 2, gas-cooled
z Displaying and setting wire feed speed and voltage correction or programs and JOBs (welding tasks)
094-500021-00700
MT450W EZA
MIG/MAG welding torch, water-cooled
z Outstanding welding characteristics thanks to separate gas supply and optimal cooling
094-500020-00000
MT450W U/D EZA
MIG/MAG welding torch, up/down, water-cooled
z Setting the wire feed speed
z With Phoenix Progress and Expert as well as alpha Q, programs can also be optionally selected
094-500020-00200
MT450W 2U/D EZA
MIG/MAG welding torch, 2 up/down, water-cooled
z Water-cooled MIG/MAG welding torch
z Setting wire-feed speed and welding voltage or correcting the voltage
z With Phoenix Progress and Expert as well as alpha Q, programs and JOBs can also be optionally
selected
MT450W PC1 EZA
MIG/MAG welding torch, Powercontrol 1, water-cooled
z Display and setting wire feed speed or programs
094-500020-00300
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax.: -244
www.ewm-group.com
094-500020-00400
PK 2009/2010 A3
49
MIG/MAG pulse welding machines
Picomig/Phoenix - Options/accessories
Options/accessories
Torch
MT450W PC2 EZA
MIG/MAG welding torch, Powercontrol 2, water-cooled
z Displaying and setting wire feed speed and voltage correction or programs and JOBs (welding tasks)
Item no.
094-500020-00700
MT550WR EZA
MIG/MAG welding torch, water-cooled
z Outstanding welding properties are ensured by a separate gas supply and optimal cooling by means
of a parallel double-loop cooling system
094-500022-00000
MT550WR U/D EZA
MIG/MAG welding torch, up/down, water-cooled
z Setting the wire feed speed
z With Phoenix Progress and Expert as well as alpha Q, programs can also be optionally selected
094-500022-00200
MT550WR 2U/D EZA
MIG/MAG welding torch, 2 up/down, water-cooled
z Water-cooled MIG/MAG welding torch
z Setting wire-feed speed and welding voltage or correcting the voltage
z With Phoenix Progress and Expert as well as alpha Q, programs and JOBs can also be optionally
selected
MT550WR PC1 EZA
MIG/MAG welding torch, Powercontrol 1, water-cooled
z Display and setting wire feed speed or programs
094-500022-00300
MT550WR PC2 EZA
MIG/MAG welding torch, Powercontrol 2, water-cooled
z Displaying and setting wire feed speed and voltage correction or programs and JOBs (welding tasks)
094-500022-00700
MT550WL EZA
MIG/MAG welding torch, water-cooled
z Extra long torch neck
094-500022-20000
MT550WLR U/D EZA
MIG/MAG welding torch, up/down, water-cooled
z Setting the wire feed speed
z With Phoenix Progress and Expert as well as alpha Q, programs can also be optionally selected
094-500022-20200
MT550WLR 2U/D EZA
MIG/MAG welding torch, 2 up/down, water-cooled
z Water-cooled MIG/MAG welding torch
z Setting wire-feed speed and welding voltage or correcting the voltage
z With Phoenix Progress and Expert as well as alpha Q, programs and JOBs can also be optionally
selected
TIG 150 GD EZA
TIG welding torch, Euro central connection
094-500022-20300
50
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax: -244
www.ewm-group.com
094-500022-00400
094-512291-04000
PK 2009/2010 A3
MIG/MAG pulse welding machines
Picomig/Phoenix - Options/accessories
Remote control
R10
Remote control, wire feed rate correction
z Robust metal casing with rubber feet, stirrup and holding magnet, 19-pole connection socket
Item no.
090-008087-00000
R20
Remote control, program switching
z Robust metal casing with rubber feet, stirrup and holding magnet, 19-pole connection socket
z Changeover and display of up to ten welding programmes
090-008263-00000
R40
Remote control, 16 programs
z Robust metal casing with rubber feet, stirrup and holding magnet, 7-pole connection socket
z Change over, display, create or modify up to 16 welding programs
z Switch super pulse function on or off
z Changeover between standard MIG welding and pulse arc MIG welding
FRV10-L 7POL 10M
Extension/connection cable
090-008088-00000
RA5 19POL 5M
Remote control e.g. connection cable
092-001470-00005
Cooling module
COOL71 U43
Cooling module with centrifugal pump
z Modular design, tool-free assembly
z Cooling capacity 1 l/min: 1200 W, max. flow rate: 5 l/min, max. output pressure: 3.5 bar, 7 l tank capacity
z Dimensions L x W x H in mm, 685 x 335 x 255 Weight 25 kg
COOL71 U42
Air cooling unit with centrifugal pump and reinforced cooling
z Modular design, tool-free assembly
z Cooling capacity 2 l/min: 1500 W, max. flow rate: 20 l/min, max. output pressure: 4.5 bar, 7 l tank capacity
z Dimensions L x W x H in mm, 685 x 335 x 255 Weight 25 kg
Item no.
090-008220-00502
Transport vehicle
Trolly 75 B1
Transport vehicle disassembled, boxed, for power source + 1 module + 1 gas cylinder
z Solid, stable design
z For transporting a power source, a cooling module and a gas cylinder
z Dimensions L x W x H in mm, 980 x 505 x 990. Weight 34 kg
Item no.
090-008176-00001
Options for retrofitting
ON FILTER T/P
Dirt filter for air inlet
z Reliably protects the machine from impurities under tough working conditions.
Item no.
092-002092-00000
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax.: -244
www.ewm-group.com
092-000201-00000
090-008201-00502
PK 2009/2010 A3
51
MIG/MAG pulse welding machines
Picomig/Phoenix - Options/accessories
Options/accessories
Options for retrofitting
ON SET KRAN HOR
Cross arm for horizontal suspension of the machine
z To mount the welding machine, e.g. directly above the workplace.
Item no.
092-001832-00000
ON SET KRAN HOR/VER 330 Phoenix
Cross arm for horizontal or vertical suspension of the machine. With impact protection
z To mount the welding machine, e.g. directly above the workplace.
092-002355-00000
ON WHEELS PHOENIX 330
Wheel assembly kit for PHOENIX 330 machine series
z Wheel set – facilitates work at frequently changing welding sites
092-002387-00000
ON FSB WHEELS W/T/P
Locking brake for machine wheels
z Front wheels with locking brake allow the machine to be safely parked even on uneven ground.
092-002110-00000
ON HOSE/FR MOUNT
Mount for tubes and remote control for machines without star handle
z Keeps the machine in a tidy condition: tubes and cables of e.g. welding torches or remote controls can
be coiled in an orderly way on the machine. Also helps to fix remote controls in place
092-002116-00000
ON HOSE/FR MOUNT DK 4L
Mount for hoses and remote controls for machines with 4L star handle (092-002112-00000)
z Keeps the machine in a tidy condition: tubes and cables of e.g. welding torches or remote controls can
be coiled in an orderly way on the machine. Also helps to fix remote controls in place
092-002117-00000
ON DK DRIVE 4L T/P
Star handle for housing a Drive 4L type wire feed unit
z Swivel mounting of the wire feed unit on the welding machine
092-002112-00000
ON DK PHOENIX DRIVE 4
Star handle for housing a Drive 4 type wire feed unit
z Swivel mounting of the wire feed unit on the welding machine
092-002280-00000
ON DK PHOENIX DRIVE 4 WHEELS
Set of star handle and wheel kit for Drive 4 type wire feed units
z Swivel mounting of the wire feed unit on the welding machine
092-002284-00000
ON HOLDER GAS BOTTLE <50L
Holding plate for gas cylinders smaller than 50 litres
z Transport even small gas cylinders safely on the machine
092-002151-00000
52
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax: -244
www.ewm-group.com
PK 2009/2010 A3
MIG/MAG pulse welding machines
Picomig/Phoenix - Options/accessories
Options for retrofitting
ON SHOCK PROTECT
Ram protection
z Protects the machine from scratches and dents. Highly recommended if the machine is transported
frequently
Item no.
092-002154-00000
ON TOOL BOX
Toolbox between gas cylinder and rear casing panel
z Tools and torch replaceable parts always to hand.
z Dimensions L x W x H in mm: 240 x 100 x 80
092-002138-00000
Factory-fit options
OW REINFORCED PUMP T/P
Heavy-duty coolant pump (only ex works)
z Recommended for long hose packages. Increases the flow rate to up to 20 l/min and the pressure to
max. 4.5 bar
Item no.
092-002118-00001
OW MULTIVOLT 351/451/551
Multi-voltage (230V/400V/480V) – factory fitting (no retrofitting)
092-002542-00001
Wire feed unit options
ON RMSDDV1
Wheel assembly kit for DRIVE 4
z Wheel set – facilitates work at frequently changing welding sites
Item no.
090-008035-00000
ON RMSDV2
Wheel assembly kit for DRIVE 4L
z Wheel set – facilitates work at frequently changing welding sites
090-008151-00000
Mains plug
ADAP SCHUKO/16ACEE
Earth contact coupling/CEE16A plug
Item no.
092-000812-00000
5POLE/CEE/16A/M
Mains plug
094-000712-00000
5POLE/CEE/32A/M
Mains plug
094-000207-00000
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax.: -244
www.ewm-group.com
PK 2009/2010 A3
53
MIG/MAG pulse welding machines
Picomig/Phoenix - Options/accessories
Options/accessories
Coolant
KF 23E-10, -10°
Coolant (-10 °C), 9.3 l
Item no.
094-000530-00000
KF 23E-200, -10°
Coolant (-10 °C), 200 l
094-000530-00001
KF 37E-10, -20°
Coolant (-20 °C), 9.3 l
094-006256-00000
General
DM1 32L/MIN
Manometer pressure reducer
z Single-stage pressure reducer for use with standard MIG/MAG welding equipment
Item no.
094-000009-00000
AK300
Adapter for K300 basket coil
094-001803-00001
54
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax: -244
www.ewm-group.com
PK 2009/2010 A3
MIG/MAG pulse welding machines
Picomig/Phoenix - Options/accessories
Machine-dependent
Machines
Wire feed unit
Phoenix Progress Drive 4L WE
Phoenix Progress Drive 200C WE
Phoenix Progress Drive 4 WE
Phoenix Expert Drive 300C WE
Phoenix Progress Drive 300C WE
Phoenix Progress Drive 4D
Phoenix Progress Drive 4 HS
Intermediate tube packages
70QMM MIG W 1M 7POL
95QMM MIG W 1M 7POL
Torch
MT220G EZA
TIG 150 GD EZA
MT300G EZA
MT300G EZA
MT300G EZA
MT450W EZA
MT550WR EZA
MT550WL EZA
Cooling module
COOL71 U42
COOL71 U43
Transport vehicle
Trolly 75 B1
Options for retrofitting
ON SET KRAN HOR
ON SET KRAN HOR/VER 330 Phoenix
ON WHEELS PHOENIX 330
ON DK DRIVE 4L T/P
ON DK PHOENIX DRIVE 4
ON FILTER T/P
ON FSB WHEELS W/T/P
ON HOLDER GAS BOTTLE <50L
ON HOSE/FR MOUNT
ON HOSE/FR MOUNT DK 4L
ON SHOCK PROTECT
ON TOOL BOX
ON DK PHOENIX DRIVE 4 WHEELS
Factory-fit options
OW REINFORCED PUMP T/P
OW MULTIVOLT 351/451/551
Wire feed unit options
ON RMSDDV1
ON RMSDV2
Mains plug
ADAP SCHUKO/16ACEE
5POLE/CEE/16A/M
5POLE/CEE/32A/M
Coolant
KF 23E-10, -10°
KF 23E-200, -10°
KF 37E-10, -20°
General
DM1 32L/MIN
AK300
EWM HIGHTEC WELDING GmbH
Picomig 180
Puls
PHOENIX 330
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Puls Highspeed
Phoenix 351
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Phoenix 551
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www.ewm-group.com
PK 2009/2010 A3
55
MIG/MAG pulse welding machines
Picomig/Phoenix - Options/accessories
Machine-dependent
Machines
Wire feed unit
Phoenix Progress Drive 4L WE
Phoenix Progress Drive 200C WE
Phoenix Progress Drive 4 WE
Phoenix Expert Drive 300C WE
Phoenix Progress Drive 300C WE
Phoenix Progress Drive 4D
Phoenix Progress Drive 4 HS
Intermediate tube packages
70QMM MIG W 1M 7POL
95QMM MIG W 1M 7POL
Torch
MT220G EZA
TIG 150 GD EZA
MT300G EZA
MT300G EZA
MT300G EZA
MT450W EZA
MT550WR EZA
MT550WL EZA
Cooling module
COOL71 U42
COOL71 U43
Transport vehicle
Trolly 75 B1
Options for retrofitting
ON SET KRAN HOR
ON SET KRAN HOR/VER 330 Phoenix
ON WHEELS PHOENIX 330
ON DK DRIVE 4L T/P
ON DK PHOENIX DRIVE 4
ON FILTER T/P
ON FSB WHEELS W/T/P
ON HOLDER GAS BOTTLE <50L
ON HOSE/FR MOUNT
ON HOSE/FR MOUNT DK 4L
ON SHOCK PROTECT
ON TOOL BOX
ON DK PHOENIX DRIVE 4 WHEELS
Factory-fit options
OW REINFORCED PUMP T/P
OW MULTIVOLT 351/451/551
Wire feed unit options
ON RMSDDV1
ON RMSDV2
Mains plug
ADAP SCHUKO/16ACEE
5POLE/CEE/16A/M
5POLE/CEE/32A/M
Coolant
KF 23E-10, -10°
KF 23E-200, -10°
KF 37E-10, -20°
General
DM1 32L/MIN
AK300
56
EWM HIGHTEC WELDING GmbH
Page
Phoenix 301
Car Expert
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www.ewm-group.com
PK 2009/2010 A3
MIG/MAG pulse welding machines
Picomig/Phoenix - Options/accessories
Control-dependent
Controls
Wire feed unit
Phoenix Progress Drive 4L WE
Phoenix Progress Drive 200C WE
Phoenix Progress Drive 4 WE
Phoenix Concept Drive 4L WE
Phoenix Concept Drive 200C WE
Phoenix Concept Drive 4 WE
Phoenix Expert Drive 4L WE M3.00
Phoenix Expert Drive 4L WE
Phoenix Expert Drive 200C WE
Phoenix Expert Drive 4 WE
Intermediate tube packages
70QMM MIG W 1M 7POL
95QMM MIG W 1M 7POL
70QMM MIG W 1M 19POL
95QMM MIG W 1M 19POL
Torch
MT300CG 2U/D EZA
MT300G 2U/D EZA
MT400G 2U/D EZA
MT450W 2U/D EZA
MT550WR 2U/D EZA
MT550WLR 2U/D EZA
MT550WR PC2 EZA
MT450W PC1 EZA
MT450W PC2 EZA
MT550WR PC1 EZA
MT400G U/D EZA
MT450W U/D EZA
MT300G U/D EZA
MT550WR U/D EZA
MT550WLR U/D EZA
MT300G PC2 EZA
MT400G PC1 EZA
MT400G PC2 EZA
MT450W PC1 EZA
MT300G PC1 EZA
Remote control
R10
R20
R40
RA5 19POL 5M
FRV10-L 7POL 10M
EWM HIGHTEC WELDING GmbH
Page
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Progress
Concept
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PK 2009/2010 A3
57
MIG/MAG pulse welding machines
Picomig/Phoenix - Technical data
Technical data
Picomig 180 Puls
Phoenix 330 Puls
MIG/
MIG/
TIG
MMA
TIG
MMA
MAG
MAG
Setting range for welding current
A
5 - 180 5 - 180 5 - 150 5 - 330 5 - 330 5 - 330
Duty cycle at ambient temperature
°C
40
40
40
40
40
40
25 %
A
180
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30 %
A
–
180
–
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35 %
A
–
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150
–
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40 %
A
–
–
–
330
330
330
60 %
A
120
140
110
270
270
270
100 %
A
100
120
100
210
210
210
Mains frequency
Hz
50 / 60
50 / 60
Mains fuses (slow-blow)
A
1 x 16
3 x 16
Mains voltage (tolerances)
1 x 230 V (-40 % - +15 %) 3 x 400 V (-25 % - +20 %)
Max. connected load
kVA
6.4
4.4
5.5
12.7
9.7
13.8
Recommended generator power
kVA
7.5
18.7
Wire drive rollers
4
4
Wire speed
m/min
0.5 - 15
0.5 - 24
Dimensions, machine, L x W x H
mm
685 x 280 x 360
685 x 335 x 520
Weight, machine
kg
15
42.5
Weight, wire feed
kg
–
–
Protection classification
IP 23
IP 23
Insulation class
H
H
Torch connection
Euro central
Euro central
Cooling output
W
–
–
Tank capacity
l
–
–
Flow rate
l/min
–
–
Max. output pressure
bar
–
–
IEC 60 974-1 / IEC 60
IEC 60 974-1 / IEC 60
Standards
974-5 / IEC 60 974-10 /
974-5 / IEC 60 974-10 /
CE / S-Safety sign
CE / S-Safety sign
58
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax: -244
Phoenix 351 Puls
MIG/MAG
TIG
MMA
5 - 350
25
40
–
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350
350
13.9
5 - 350
5 - 350
25
40
25
40
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350
350
350
50 / 60
3 x 25
3 x 400 V (-25 % - +20 %)
10.6
15
20.3
4
0.5 - 24
1100 x 455 x 1000
125
15.1
IP 23
H
Euro central
1500
12
5
3.5
IEC 60 974-1 / IEC 60 974-2 / IEC 60 974-10 / CE /
S-Safety sign
www.ewm-group.com
PK 2009/2010 A3
MIG/MAG pulse welding machines
Picomig/Phoenix - Technical data
Phoenix 451 Puls
Setting range for welding current
A
Duty cycle at ambient temperature
°C
60 %
A
80 %
A
100 %
A
Mains frequency
Hz
Mains fuses (slow-blow)
A
Mains voltage (tolerances)
Max. connected load
kVA
Recommended generator power
kVA
Wire drive rollers
Wire speed
m/min
Dimensions, machine, L x W x H
mm
Weight, machine
kg
Weight, wire feed
kg
Protection classification
Insulation class
Torch connection
Cooling output
W
Tank capacity
l
Flow rate
l/min
Max. output pressure
bar
Standards
EWM HIGHTEC WELDING GmbH
Phoenix 551 Puls
MIG/MAG
5 - 450
25
40
–
–
–
450
450
420
MMA
TIG
5 - 450
5 - 450
25
40
25
40
–
–
–
–
–
450
–
450
450
420
450
420
50 / 60
3 x 35
3 x 400 V (-25 % - +20 %)
20.7
21.6
15.9
29.1
4
0.5 - 24
1100 x 455 x 1000
125
15.1
IP 23
H
Euro central
1500
12
5
3.5
IEC 60 974-1 / IEC 60 974-2 / IEC 60 974-10 / CE /
S-Safety sign
Tel.: +49 2680 181-0, Fax.: -244
www.ewm-group.com
MIG/MAG
5 - 550
25
40
550
550
520
–
450
420
TIG
MMA
5 - 550
5 - 550
25
40
25
40
550
550
550
550
520
–
520
–
450
420
450
420
50 / 60
3 x 35
3 x 400 V (-25 % - +20 %)
28
22.2
29.2
39.4
4
0.5 - 24
1100 x 455 x 1000
125
15.1
IP 23
H
Euro central
1500
12
5
3.5
IEC 60 974-1 / IEC 60 974-2 / IEC 60 974-10 / CE /
S-Safety sign
PK 2009/2010 A3
59
MIG/MAG pulse welding machines
Picomig/Phoenix - Technical data
Technical data
Phoenix 551 Puls Highspeed
Setting range for welding current
A
Duty cycle at ambient temperature
°C
60 %
A
80 %
A
100 %
A
Mains frequency
Hz
Mains fuses (slow-blow)
A
Mains voltage (tolerances)
Max. connected load
kVA
Recommended generator power
kVA
Wire drive rollers
Wire speed
m/min
Dimensions, machine, L x W x H
mm
Weight, machine
kg
Weight, wire feed
kg
Protection classification
Insulation class
Torch connection
Cooling output
W
Tank capacity
l
Flow rate
l/min
Max. output pressure
bar
Standards
60
EWM HIGHTEC WELDING GmbH
MIG/MAG
5 - 550
25
40
550
550
520
–
450
420
Phoenix 301 Car Expert
TIG
MMA
5 - 550
5 - 550
25
40
25
40
550
550
550
550
520
–
520
–
450
420
450
420
50 / 60
3 x 35
3 x 400 V (-25 % - +20 %)
28
22.2
29.2
39.4
4
0.5 - 30
1100 x 455 x 1000
125
24.5
IP 23
H
Euro central
1500
12
5
3.5
IEC 60 974-1 / IEC 60 974-2 / IEC 60 974-10 / CE /
S-Safety sign
Tel.: +49 2680 181-0, Fax: -244
MIG/MAG
5 - 300
25
40
–
300
300
–
270
250
TIG
MMA
5 - 300
5 - 300
25
40
25
40
–
300
–
300
300
–
300
–
270
250
270
250
50 / 60
3 x 16
3 x 400 V (-25 % - +20 %)
11
8.3
12.1
16.4
4
0.5 - 24
930 x 460 x 730
69.5
–
IP 23
H
Euro central
–
–
–
–
IEC 60 974-1 / IEC 60 974-5 / IEC 60 974-10 / CE /
S-Safety sign
www.ewm-group.com
PK 2009/2010 A3
MIG/MAG standard welding machines, infinite control
Taurus mobile
MIG/MAG standard welding machines, infinite control
TAURUS – the workhorse for MIG/MAG standard welding
The digital inverter welding machines in the Taurus series provide welders with a reliable tool for professional MIG/MAG
standard welding. These machines more than match their reputation as a „workhorse“, especially for production work
in steel and vehicle construction with multi-shift operation. Their robustness and solidly designed stable metal housing
ensure a long service life.
62
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax: -244
www.ewm-group.com
PK 2009/2010 A3
MIG/MAG standard welding machines, infinite control
Taurus mobile - Overview
Overview
MIG/MAG standard welding machines, infinite control mobile
Design
Max. welding
current
Product name
Cooling
gas
cooled
A
Compact
Decompact
300
350
450
550
Taurus 301
Taurus 351
Taurus 451
Taurus 551
z
–
–
–
Page
water
cooled
–
z
z
z
Product details
Controls
Machine control overview
Control details
Control functions
Options/accessories
Details
Machine-dependent
Control-dependent
Technical data
EWM HIGHTEC WELDING GmbH
66
66
67
67
Page
68
68
69
71
77
72
77
78
79
Tel.: +49 2680 181-0, Fax.: -244
www.ewm-group.com
PK 2009/2010 A3
63
MIG/MAG standard welding machines, infinite control
Taurus mobile
TAURUS – staying power for MIG/MAG standard welding
3-in-1 casing concept means power source, transport
vehicle and cooling unit are combined in one unit for
easy transport and handling. Optimised air guidance
ensures greater cooling efficiency, permits longer duty
cycles and reduces soiling in the machine. Easy handling
is guaranteed by the self-explanatory controls.
Full performance for tough, practical operation
Highlights
Taurus – universally applicable
The robust, infinitely adjustable power source for MIG/MAG standard, MMA
and TIG(Liftarc) welding plus air arc gouging
Self-explanatory and simple operating concepts
Basic – standard setting via wire speed and voltage on the welding machine
or wire feed
Synergic – simple setting only via wire speed. Material, wire and gas type are
set via JOB list on the welding machine, the wire feed on the welding machine or wire feed unit
Consistent welding results
Thanks to inverter technology, regardless of the intermediate hose package
lengths, mains cable lengths and mains voltage fluctuations
forceArc – highly productive, impressive quality (Synergic)
Up to 50% lower production costs: a masterpiece of innovative MIG/MAG
process engineering. Powerful forced arc, deep fusion penetration and virtually spatter-free weld seams of the highest quality.
Precise, reproducible wire feed
Thanks to digital control of the wire feed – even with difficult wire feed conditions e.g. long torch packages
Maximum ease-of-operation
Convenient – the operating point is infinitely adjustable via the panel thickness. Can also be adjusted at the workplace by remote control or torch
64
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax: -244
www.ewm-group.com
PK 2009/2010 A3
MIG/MAG standard welding machines, infinite control
Taurus mobile
Advantages
Extra-large 12 litre tank
Trouble-free commissioning even with long
tube packages and safe operation at high
temperatures and during extended duty
cycles
4 lifting lugs as standard
100% mobile for transportation in production halls and shipyards with restricted
access
Connected in no time
Screw and plug-in connections for intermediate hose package located externally on
wire feed
Mobility for any location
Large wheels for easy running – even on
very uneven surfaces. Same gauge on front
and rear wheels facilitates transport
Total convenience
No tools required for roller change, Each
roller is suitable for two different wire
diameters
Multi-functional, ergonomic handle system
Effortless running, practical holder for hose
packages, impact protection
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax.: -244
www.ewm-group.com
PK 2009/2010 A3
65
MIG/MAG standard welding machines, infinite control
Taurus mobile
4AURUSåMOBILE
z
z
z
z
Remote control connection
Excellent MIG and MMA welding characteristics
Either very simple Synergic operation or
setting via wire speed and voltage
Extended duty cycle and top performance – up to 550 A welding current
z
å4AURUSå
z
z
Controls
Options/accessories
Technical data
Î 68
Î 77
Î 79
Mains voltage (tolerances)
Mains fuses (slow-blow)
Setting range for welding current
Duty cycle 40 °C
Duty cycle 40 °C
Dimensions L x W x H
Weight
z
å4AURUSå
z
z
Controls
Options/accessories
Technical data
Î 68
Î 77
Î 79
Compact, gas-cooled
Mobile, can be lifted by crane and moved by fork lift
4-roller wire feed Equipped for 0.8 mm + 1.0 mm steel wires
A
A
mm
kg
Mobile, can be lifted by crane and moved by fork lift
4-roller wire feed Equipped for 1.0 mm + 1.2 mm steel wires
Efficient cooling system with centrifugal pump and large 12 l tank. Pressure monitor, pump
and temperature-controlled fan.
Mains voltage (tolerances)
Mains fuses (slow-blow)
Setting range for welding current
Duty cycle 40 °C
Dimensions L x W x H
Weight
Dimensions, wire feed unit
LxWxH
Weight, wire feed
mm
kg
3 x 400 V (-25 % - +20 %)
3 x 25
5 - 350
350 A / 100 %
1100 x 455 x 1000
125
mm
690 x 300 x 410
kg
13.5
A
A
Synergic operation
Very easy to set the operating point – all
welding parameters and the optimum
characteristics are set as per the preselected welding task using just one
rotary dial
66
EWM HIGHTEC WELDING GmbH
3 x 400 V (-25 % - +20 %)
3 x 16
5 - 300
300 A / 60 %
250 A / 100 %
930 x 460 x 730
69.5
Tel.: +49 2680 181-0, Fax: -244
Will pass through manholes
Wire feed unit can be transported easily
thanks to central handle, light weight,
compact design
www.ewm-group.com
PK 2009/2010 A3
MIG/MAG standard welding machines, infinite control
Taurus mobile
z
å4AURUSå
z
z
Controls
Options/accessories
Technical data
Î 68
Î 77
Î 80
Mains voltage (tolerances)
Mains fuses (slow-blow)
Setting range for welding current
Duty cycle 40 °C
Duty cycle 40 °C
Dimensions L x W x H
Weight
Dimensions, wire feed unit
LxWxH
Weight, wire feed
z
å4AURUSå
z
z
Controls
Options/accessories
Technical data
Î 68
Î 77
Î 80
Mobile, can be lifted by crane and moved by fork lift
4-roller wire feed Equipped for 1.0 mm + 1.2 mm steel wires
Efficient cooling system with centrifugal pump and large 12 l tank. Pressure monitor, pump
and temperature-controlled fan.
mm
kg
3 x 400 V (-25 % - +20 %)
3 x 35
5 - 450
450 A / 80 %
420 A / 100 %
1100 x 455 x 1000
125
mm
690 x 300 x 410
kg
13.5
A
A
Mobile, can be lifted by crane and moved by fork lift
4-roller wire feed Equipped for 1.0 mm + 1.2 mm steel wires
Efficient cooling system with centrifugal pump and large 12 l tank. Pressure monitor, pump
and temperature-controlled fan.
Mains voltage (tolerances)
Mains fuses (slow-blow)
Setting range for welding current
Duty cycle 40 °C
Duty cycle 40 °C
Dimensions L x W x H
Dimensions, wire feed unit
LxWxH
Weight, wire feed
mm
3 x 400 V (-25 % - +20 %)
3 x 35
5 - 550
550 A / 60 %
420 A / 100 %
1100 x 455 x 1000
mm
690 x 300 x 410
kg
13.5
A
A
Multi-voltage capability – the ideal
solution
Multi-voltage version for different national grids. 3 x 230 V, 400 V, 480 V (option,
ex works)
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax.: -244
Easy to service
Easily accessible layout of modules in the
machine
www.ewm-group.com
PK 2009/2010 A3
67
MIG/MAG standard welding machines, infinite control
Taurus mobile - Controls
Machine control overview
Controls
Machines
Taurus 301
Taurus 351
Taurus 451
Taurus 551
68
EWM HIGHTEC WELDING GmbH
Taurus Basic
Taurus Synergic
z
z
z
z
z
z
z
z
Tel.: +49 2680 181-0, Fax: -244
www.ewm-group.com
PK 2009/2010 A3
MIG/MAG standard welding machines, infinite control
Taurus mobile - Controls
Control details
Taurus Basic
Ideal for manual applications
All welding parameters and functions can be adjusted on the welding machine
z standard operation via wire speed and voltage – as with step switch controlled machines – but with the advantages of an
inverter system
z Reproducible setting of all welding parameters with digital displays
z
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax.: -244
www.ewm-group.com
PK 2009/2010 A3
69
MIG/MAG standard welding machines, infinite control
Taurus mobile - Controls
Control details
Taurus Synergic
Ideal for manual applications
All welding parameters and functions can be adjusted on the welding machine
z 99 pre-programmed JOBs (welding tasks) with selection via JOB list
z 16 programs per JOB
z Synergic operation with clear, self-explanatory operating surface
z Reproducible setting of all welding parameters with digital displays
z Connection capability for torch and remote control, for setting the wire feed speed and correcting the arc length
z
70
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax: -244
www.ewm-group.com
PK 2009/2010 A3
MIG/MAG standard welding machines, infinite control
Taurus mobile - Controls
Control functions
Control
Functions
General
MIG/MAG
MMA
TIG
EWM-forceArc
Non-latched
Latched
Special non-latched
Special latched
Spots
Automatic cut-out
Synergic operation
Wire burn-back
Choke effect
Gas pre-flow time
Gas post-flow time
Correction of the arc length
Hold function
Main current
Gouging
Ignition current
Upslope time
Secondary current
Downslope time
End current
Program duration
Gas test, currentless
Wire inching, currentless
Rinse tube package
Displays
Welding current
Welding voltage
Wire speed
Error code
Metal sheet thickness
JOB number
Program number
Collective interference
Excess temperature
Water deficiency
MMA
Hotstart
Arcforce
Antistick
TIG
Gas pre-flow time
Ignition current
Main current
Secondary current
Downslope time
End current
Gas post-flow time
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax.: -244
Taurus Basic
Taurus Synergic
z
z
z
z
–
–
z
z
z
z
z
z
–
–
–
z
z
z
z
z
–
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
z
–
–
–
–
–
–
z
z
z
z
z
z
z
z
z
z
–
z
z
z
z
z
z
z
z
z
–
–
–
z
z
z
z
z
z
z
z
z
z
z
z
z
–
–
–
–
–
–
–
z
z
z
z
z
z
z
z
z
www.ewm-group.com
PK 2009/2010 A3
71
MIG/MAG standard welding machines, infinite control
Taurus mobile - Options/accessories
Options/accessories
Power sources
Taurus 301 Synergic
MIG/MAG standard welding machine, compact, mobile, gas
Taurus 351 Synergic DW
MIG/MAG standard welding machine, decompact, mobile, water
Taurus 451 Synergic DW
MIG/MAG standard welding machine, decompact, mobile, water
Taurus 551 Synergic DW
MIG/MAG standard welding machine, decompact, mobile, water
Item no.
090-005157-00502
Wire feed unit
Taurus Basic Drive 4 WE
Wire feed unit, water, Euro central connector
z 4-roller wire feed Equipped for 1.0 mm + 1.2 mm steel wires
z Pin reel type D300
z Dimensions: L x W x H in mm, 680 x 460 x 265. Weight 24 kg
Taurus Basic Drive 4L WE
Wire feed unit, water, Euro central connector
z 4-roller wire feed Equipped for 1.0 mm + 1.2 mm steel wires
z Pin reel type D300
z Dimensions: L x W x H in mm, 690 x 300 x 410. Weight 12 kg
Item no.
090-005152-00502
Taurus Synergic Drive 4 WE
Wire feed unit, water, Euro central connector
z 4-roller wire feed Equipped for 1.0 mm + 1.2 mm steel wires
z Pin reel type D300
z Dimensions: L x W x H in mm, 680 x 460 x 265. Weight 24 kg
Taurus Synergic Drive 4L WE
Wire feed unit, water, Euro central connector
z 4-roller wire feed Equipped for 1.0 mm + 1.2 mm steel wires
z Pin reel type D300
z Dimensions: L x W x H in mm, 690 x 300 x 410. Weight 12 kg
090-005162-00502
Intermediate tube packages
70QMM MIG W 1M 19POL
Intermediate tube package, for machines with water cooling, 19-pole
Item no.
094-009082-00000
Torch
MT300CG 2U/D EZA
MIG/MAG welding torch, 2x up/down, gas-cooled
z Setting wire-feed speed and welding voltage or correcting the voltage
z With Phoenix Progress and Expert as well as alpha Q, programs and JOBs can also be optionally
selected
Item no.
094-500019-03300
MT300G EZA
MIG/MAG welding torch, gas-cooled
z Outstanding welding characteristics are ensured by a separate gas supply and optimal cooling by
means of a profiled gas channels
z Microswitch with gold-plated contacts and dust protection according to IP65 with defined pressure
points for ultimate precision
z Ergonomically formed grip plate takes the strain out of work
MT300G U/D EZA
MIG/MAG welding torch, 1x up/down, gas-cooled
z Setting the wire feed speed
z With Phoenix Progress and Expert as well as alpha Q, programs can also be optionally selected
094-500019-00000
72
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax: -244
090-005158-00502
090-005159-00502
090-005160-00502
090-005153-00502
090-005161-00502
www.ewm-group.com
094-500019-00200
PK 2009/2010 A3
MIG/MAG standard welding machines, infinite control
Taurus mobile - Options/accessories
Torch
MT300G 2U/D EZA
MIG/MAG welding torch, 2x up/down, gas-cooled
z Setting wire-feed speed and welding voltage or correcting the voltage
z With Phoenix Progress and Expert as well as alpha Q, programs and JOBs can also be optionally
selected
Item no.
094-500019-00300
MT400G U/D EZA
MIG/MAG welding torch, 1x up/down, gas-cooled
z Setting the wire feed speed
z With Phoenix Progress and Expert as well as alpha Q, programs can also be optionally selected
094-500021-00200
MT400G 2U/D EZA
MIG/MAG welding torch, 2x up/down, gas-cooled
z Setting wire-feed speed and welding voltage or correcting the voltage
z With Phoenix Progress and Expert as well as alpha Q, programs and JOBs can also be optionally
selected
094-500021-00300
MT450W EZA
MIG/MAG welding torch, water-cooled
z Outstanding welding characteristics thanks to separate gas supply and optimal cooling
094-500020-00000
MT450W U/D EZA
MIG/MAG welding torch, up/down, water-cooled
z Setting the wire feed speed
z With Phoenix Progress and Expert as well as alpha Q, programs can also be optionally selected
094-500020-00200
MT450W 2U/D EZA
MIG/MAG welding torch, 2 up/down, water-cooled
z Water-cooled MIG/MAG welding torch
z Setting wire-feed speed and welding voltage or correcting the voltage
z With Phoenix Progress and Expert as well as alpha Q, programs and JOBs can also be optionally
selected
MT550WR EZA
MIG/MAG welding torch, water-cooled
z Outstanding welding properties are ensured by a separate gas supply and optimal cooling by means
of a parallel double-loop cooling system
094-500020-00300
MT550WR U/D EZA
MIG/MAG welding torch, up/down, water-cooled
z Setting the wire feed speed
z With Phoenix Progress and Expert as well as alpha Q, programs can also be optionally selected
094-500022-00200
MT550WR 2U/D EZA
MIG/MAG welding torch, 2 up/down, water-cooled
z Water-cooled MIG/MAG welding torch
z Setting wire-feed speed and welding voltage or correcting the voltage
z With Phoenix Progress and Expert as well as alpha Q, programs and JOBs can also be optionally
selected
MT550WLR U/D EZA
MIG/MAG welding torch, up/down, water-cooled
z Setting the wire feed speed
z With Phoenix Progress and Expert as well as alpha Q, programs can also be optionally selected
094-500022-00300
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax.: -244
www.ewm-group.com
094-500022-00000
094-500022-20200
PK 2009/2010 A3
73
MIG/MAG standard welding machines, infinite control
Taurus mobile - Options/accessories
Options/accessories
Torch
MT550WLR 2U/D EZA
MIG/MAG welding torch, 2 up/down, water-cooled
z Water-cooled MIG/MAG welding torch
z Setting wire-feed speed and welding voltage or correcting the voltage
z With Phoenix Progress and Expert as well as alpha Q, programs and JOBs can also be optionally
selected
Item no.
094-500022-20300
Remote control
R10
Remote control, wire feed rate correction
z Robust metal casing with rubber feet, stirrup and holding magnet, 19-pole connection socket
Item no.
090-008087-00000
R11
Remote control, wire feed rate correction
z Robust metal casing with rubber feet, stirrup and holding magnet, 19-pole connection socket
090-008601-00502
RA5 19POL 5M
Remote control e.g. connection cable
092-001470-00005
Options for retrofitting
ON FILTER T/P
Dirt filter for air inlet
z Reliably protects the machine from impurities under tough working conditions.
Item no.
092-002092-00000
ON FSB WHEELS W/T/P
Locking brake for machine wheels
z Front wheels with locking brake allow the machine to be safely parked even on uneven ground.
092-002110-00000
ON HOSE/FR MOUNT
Mount for tubes and remote control for machines without star handle
z Keeps the machine in a tidy condition: tubes and cables of e.g. welding torches or remote controls can
be coiled in an orderly way on the machine. Also helps to fix remote controls in place
092-002116-00000
ON HOSE/FR MOUNT DK 4L
Mount for hoses and remote controls for machines with 4L star handle (092-002112-00000)
z Keeps the machine in a tidy condition: tubes and cables of e.g. welding torches or remote controls can
be coiled in an orderly way on the machine. Also helps to fix remote controls in place
092-002117-00000
ON DK DRIVE 4L T/P
Star handle for housing a Drive 4L type wire feed unit
z Swivel mounting of the wire feed unit on the welding machine
092-002112-00000
74
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax: -244
www.ewm-group.com
PK 2009/2010 A3
MIG/MAG standard welding machines, infinite control
Taurus mobile - Options/accessories
Options for retrofitting
ON DK PHOENIX DRIVE 4
Star handle for housing a Drive 4 type wire feed unit
z Swivel mounting of the wire feed unit on the welding machine
Item no.
092-002280-00000
ON DK PHOENIX DRIVE 4 WHEELS
Set of star handle and wheel kit for Drive 4 type wire feed units
z Swivel mounting of the wire feed unit on the welding machine
092-002284-00000
ON HOLDER GAS BOTTLE <50L
Holding plate for gas cylinders smaller than 50 litres
z Transport even small gas cylinders safely on the machine
092-002151-00000
ON SHOCK PROTECT
Ram protection
z Protects the machine from scratches and dents. Highly recommended if the machine is transported
frequently
092-002154-00000
ON TOOL BOX
Toolbox between gas cylinder and rear casing panel
z Tools and torch replaceable parts always to hand.
z Dimensions L x W x H in mm: 240 x 100 x 80
092-002138-00000
Factory-fit options
OW REINFORCED PUMP T/P
Heavy-duty coolant pump (only ex works)
z Recommended for long hose packages. Increases the flow rate to up to 20 l/min and the pressure to
max. 4.5 bar
Item no.
092-002118-00001
OW MULTIVOLT 351/451/551
Multi-voltage (230V/400V/480V) – factory fitting (no retrofitting)
092-002542-00001
Wire feed unit options
ON RMSDDV1
Wheel assembly kit for DRIVE 4
z Wheel set – facilitates work at frequently changing welding sites
Item no.
090-008035-00000
ON RMSDV2
Wheel assembly kit for DRIVE 4L
z Wheel set – facilitates work at frequently changing welding sites
090-008151-00000
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax.: -244
www.ewm-group.com
PK 2009/2010 A3
75
MIG/MAG standard welding machines, infinite control
Taurus mobile - Options/accessories
Options/accessories
Mains plug
5POLE/CEE/16A/M
Mains plug
Item no.
094-000712-00000
5POLE/CEE/32A/M
Mains plug
094-000207-00000
Coolant
KF 23E-10, -10°
Coolant (-10 °C), 9.3 l
Item no.
094-000530-00000
KF 23E-200, -10°
Coolant (-10 °C), 200 l
094-000530-00001
KF 37E-10, -20°
Coolant (-20 °C), 9.3 l
094-006256-00000
General
DM1 32L/MIN
Manometer pressure reducer
z Single-stage pressure reducer for use with standard MIG/MAG welding equipment
Item no.
094-000009-00000
AK300
Adapter for K300 basket coil
094-001803-00001
76
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax: -244
www.ewm-group.com
PK 2009/2010 A3
MIG/MAG standard welding machines, infinite control
Taurus mobile - Options/accessories
Machine-dependent
Machines
Wire feed unit
Taurus Synergic Drive 4 WE
Taurus Synergic Drive 4L WE
Intermediate tube packages
70QMM MIG W 1M 19POL
Torch
MT300G EZA
MT450W EZA
MT550WR EZA
Options for retrofitting
ON FSB WHEELS W/T/P
ON HOSE/FR MOUNT
ON DK DRIVE 4L T/P
ON FILTER T/P
ON HOLDER GAS BOTTLE <50L
ON HOSE/FR MOUNT DK 4L
ON SHOCK PROTECT
ON TOOL BOX
ON DK PHOENIX DRIVE 4
ON DK PHOENIX DRIVE 4 WHEELS
Factory-fit options
OW REINFORCED PUMP T/P
OW MULTIVOLT 351/451/551
Wire feed unit options
ON RMSDDV1
ON RMSDV2
Mains plug
5POLE/CEE/16A/M
5POLE/CEE/32A/M
Coolant
KF 23E-10, -10°
KF 23E-200, -10°
KF 37E-10, -20°
General
AK300
DM1 32L/MIN
EWM HIGHTEC WELDING GmbH
Page
Taurus 301
Taurus 351
Taurus 451
Taurus 551
Î 72
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Tel.: +49 2680 181-0, Fax.: -244
www.ewm-group.com
PK 2009/2010 A3
77
MIG/MAG standard welding machines, infinite control
Taurus mobile - Options/accessories
Control-dependent
Controls
Wire feed unit
Taurus Basic Drive 4 WE
Taurus Basic Drive 4L WE
Taurus Synergic Drive 4 WE
Taurus Synergic Drive 4L WE
Torch
MT300CG 2U/D EZA
MT300G 2U/D EZA
MT400G 2U/D EZA
MT450W 2U/D EZA
MT550WR 2U/D EZA
MT550WLR 2U/D EZA
MT400G U/D EZA
MT450W U/D EZA
MT300G U/D EZA
MT550WR U/D EZA
MT550WLR U/D EZA
Remote control
RA5 19POL 5M
R11
R10
78
EWM HIGHTEC WELDING GmbH
Page
Î
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Î
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49
18
19
19
Î 20
Î 74
Î 20
Tel.: +49 2680 181-0, Fax: -244
Taurus Basic
Taurus Synergic
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www.ewm-group.com
PK 2009/2010 A3
MIG/MAG standard welding machines, infinite control
Taurus mobile - Technical data
Technical data
Taurus 301
Setting range for welding current
A
Duty cycle at ambient temperature
°C
60 %
A
80 %
A
100 %
A
Mains frequency
Hz
Mains fuses (slow-blow)
A
Mains voltage (tolerances)
Max. connected load
kVA
Recommended generator power
kVA
Wire drive rollers
Wire speed
m/min
Dimensions, machine, L x W x H
mm
Weight, machine
kg
Weight, wire feed
kg
Protection classification
Insulation class
Torch connection
Cooling output
W
Tank capacity
l
Flow rate
l/min
Max. output pressure
bar
Standards
EWM HIGHTEC WELDING GmbH
Taurus 351
MIG/MAG
5 - 300
25
40
–
300
300
–
270
250
TIG
MMA
5 - 300
5 - 300
25
40
25
40
–
300
–
300
300
–
300
–
270
250
270
250
50 / 60
3 x 16
3 x 400 V (-25 % - +20 %)
11
8.3
12.1
16.4
4
0.5 - 24
930 x 460 x 730
69.5
–
IP 23
H
Euro central
–
–
–
–
IEC 60 974-1 / IEC 60 974-5 / IEC 60 974-10 / CE /
S-Safety sign
Tel.: +49 2680 181-0, Fax.: -244
www.ewm-group.com
MIG/MAG
5 - 350
25
40
–
–
–
–
350
350
TIG
MMA
5 - 350
5 - 350
25
40
25
40
–
–
–
–
–
–
–
–
350
350
350
350
50 / 60
3 x 25
3 x 400 V (-25 % - +20 %)
13.9
10.6
15
20.3
4
0.5 - 24
1100 x 455 x 1000
125
13.5
IP 23
H
Euro central
1500
12
5
3.5
IEC 60 974-1 / IEC 60 974-2 / IEC 60 974-10 / CE /
S-Safety sign
PK 2009/2010 A3
79
MIG/MAG standard welding machines, infinite control
Taurus mobile - Technical data
Technical data
Taurus 451
Setting range for welding current
A
Duty cycle at ambient temperature
°C
60 %
A
80 %
A
100 %
A
Mains frequency
Hz
Mains fuses (slow-blow)
A
Mains voltage (tolerances)
Max. connected load
kVA
Recommended generator power
kVA
Wire drive rollers
Wire speed
m/min
Dimensions, machine, L x W x H
mm
Weight, machine
kg
Weight, wire feed
kg
Protection classification
Insulation class
Torch connection
Cooling output
W
Tank capacity
l
Flow rate
l/min
Max. output pressure
bar
Standards
80
EWM HIGHTEC WELDING GmbH
MIG/MAG
5 - 450
25
40
–
–
–
450
450
420
Taurus 551
MMA
TIG
5 - 450
5 - 450
25
40
25
40
–
–
–
–
–
450
–
450
450
420
450
420
50 / 60
3 x 35
3 x 400 V (-25 % - +20 %)
20.7
21.6
15.9
29.1
4
0.5 - 24
1100 x 455 x 1000
125
13.5
IP 23
H
Euro central
1500
12
5
3.5
IEC 60 974-1 / IEC 60 974-2 / IEC 60 974-10 / CE /
S-Safety sign
Tel.: +49 2680 181-0, Fax: -244
MIG/MAG
5 - 550
25
40
550
550
520
–
450
420
TIG
MMA
5 - 550
5 - 550
25
40
25
40
550
550
550
550
520
–
520
–
450
420
450
420
50 / 60
3 x 35
3 x 400 V (-25 % - +20 %)
28
22.2
29.2
39.4
4
0.5 - 24
1100 x 455 x 1000
–
13.5
IP 23
H
Euro central
1500
12
5
3.5
IEC 60 974-1 / IEC 60 974-2 / IEC 60 974-10 / CE /
S-Safety sign
www.ewm-group.com
PK 2009/2010 A3
MIG/MAG standard welding machines, step switch controlled
Mira / Saturn / Wega
MIG/MAG standard welding machines, step switch controlled
Cutting-edge and cost-effective with excellent price/performance ratio
Innovative and robust are the key attributes of the step switch controlled MIG/MAG generation of machines. The three
product lines Mira, Saturn and Wega are systematically coordinated to current and future practical needs in terms of their
design, price/performance, welding properties and operation.
82
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax: -244
www.ewm-group.com
PK 2009/2010 A3
MIG/MAG standard welding machines, step switch controlled
Mira / Saturn / Wega - Overview
Overview
MIG/MAG standard welding machines, step switch controlled mobile
Design
Max. welding
current
Product name
Cooling
gas
cooled
A
Compact
150
220
250
300
Decompact
350
400
500
600
Mira 151
Mira 221 MV
Mira 251
Mira 301
Saturn 301
Saturn 351
Wega 401
Wega 501
Wega 601
z
z
z
z
z
z
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–
–
Page
water
cooled
–
–
–
–
–
–
z
z
z
Product details
Controls
Machine control overview
Control details
Control functions
Options/accessories
Details
Machine-dependent
Control-dependent
Technical data
EWM HIGHTEC WELDING GmbH
86
86
87
87
87
88
88
88
89
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90
90
91
93
98
94
98
100
101
Tel.: +49 2680 181-0, Fax.: -244
www.ewm-group.com
PK 2009/2010 A3
83
MIG/MAG standard welding machines, step switch controlled
Mira / Saturn / Wega
The robust machines with optimal performance
High quality bundled into two versions: the gas-cooled,
compact Mira and Saturn machines with integrated wire
feed or the water-cooled Wega with separate wire feed
unit and optional Synergic operation.
Highlights
The perfect start
Optimised ignition characteristics plus creep start and free-burn functions
ensure reproducible ignition of the arc.
Self-explanatory and clear operating concepts
M1.02 – traditional operation, all settings directly accessible
M2.40 – Synergic single-button operation with simple selection of material,
wire and gas type via JOB list and digital display
Excellent welding properties
Fine welding voltage adjustment and optimised welding choke guarantee
perfect adaptation to different materials. Saturn and Wega with additional
taps.
Tried-and-tested operation
The operating point is selected using the step switch and wire feed controller
Practical: robust metal casing
Phosphatised, powder-coated sheet steel – corrosion-resistant, ideal for
tough applications
Minimised finishing work for high cost-effectiveness
Low-spatter joining with short arc and spray arc – using argon, CO2 or mixed
gases. This saves time and costs.
84
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax: -244
www.ewm-group.com
PK 2009/2010 A3
MIG/MAG standard welding machines, step switch controlled
Mira / Saturn / Wega
Advantages
7-litre tank
Easy commissioning even with long intermediate hose packages and safe operation
at high temperatures and for extended duty
cycles
4 lifting lugs as standard
100% mobile for transportation in production halls and shipyards with restricted
access
Connected in no time
Screw and plug-in connections for intermediate hose package located externally on
wire feed
Mobility for any location
Large wheels for easy running – even on
very uneven surfaces. Same gauge on front
and rear wheels facilitates transport
Total convenience
No tools required for roller change, Each
roller is suitable for two different wire
diameters
Multi-functional, ergonomic handle system
Effortless running, practical holder for hose
packages, impact protection
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax.: -244
www.ewm-group.com
PK 2009/2010 A3
85
MIG/MAG standard welding machines, step switch controlled
Mira / Saturn / Wega
-IRAåå3ATURNåå7EGA
z
z
z
z
z
Perfect ignition and welding properties
Modular
Mira – particularly small dimensions
Wega – decompact, with separate wire
feed unit
Saturn/Wega – a choice of two self-explanatory operating concepts – M1.02 and
M2.40 – to meet every user‘s practical
needs
z
å-IRAå
z
z
Controls
Options/accessories
Technical data
Î 90
Î 98
Î 101
Mains voltage (tolerances)
Mains fuses (slow-blow)
Setting range for welding current
Duty cycle 25 °C (40 °C)
Duty cycle 25 °C (40 °C)
Dimensions L x W x H
Weight
z
å-IRAåå-6
z
z
Controls
Options/accessories
Technical data
Î 90
Î 98
Î 101
2-roller wire feed Equipped for 0.8 mm + 1.0 mm steel wires
3 m mains supply lead with 16 A shock-proof plug
Mobile
A
A
mm
kg
2-roller wire feed Equipped for 0.8 mm + 1.0 mm steel wires
Mobile
5 m mains supply lead with CEE 16 A plug and 16 A shock-proof adapter
Mains voltage (tolerances)
Mains fuses (slow-blow)
Setting range for welding current
Duty cycle 25 °C (40 °C)
Duty cycle 25 °C (40 °C)
Dimensions L x W x H
Weight
A
A
mm
kg
Mira 221 MV
Flexible for every mains grid. 230 V or
400 V
86
EWM HIGHTEC WELDING GmbH
1 x 230 V (-15 % - +15 %)
1 x 16
30 - 150
150 A / 25 % (150 A / 15 %)
70 A / 100 % (55 A / 100 %)
880 x 385 x 610
47
Tel.: +49 2680 181-0, Fax: -244
1 x 230 V (-15 % - +15 %)
1 x 16
30 - 220
220 A / 25 % (220 A / 15 %)
105 A / 100 % (85 A / 100 %)
880 x 385 x 610
56
Easy servicing and maintenance
Rapid changeover of welding accessories
with connection sockets for welding
torches and workpiece lead
www.ewm-group.com
PK 2009/2010 A3
MIG/MAG standard welding machines, step switch controlled
Mira / Saturn / Wega
z
å-IRAå
z
z
Controls
Options/accessories
Technical data
Î 90
Î 98
Î 101
Mains voltage (tolerances)
Mains fuses (slow-blow)
Setting range for welding current
Duty cycle 25 °C (40 °C)
Duty cycle 25 °C (40 °C)
Dimensions L x W x H
Weight
z
å-IRAå
z
z
Controls
Options/accessories
Technical data
Î 90
Î 98
Î 101
z
z
Controls
Options/accessories
Technical data
Î 90
Î 98
Î 101
A
A
mm
kg
A
A
mm
kg
3 x 400 V (-15 % - +15 %)
3 x 16
30 - 300
300 A / 35 % (300 A / 20 %)
170 A / 100 % (150 A / 100 %)
880 x 385 x 610
72
Mobile, can be lifted by crane and moved by fork lift
4-roller wire feed Equipped for 0.8 mm + 1.0 mm steel wires
5 m mains supply lead
Mains voltage (tolerances)
Mains fuses (slow-blow)
Setting range for welding current
Duty cycle 25 °C (40 °C)
Duty cycle 25 °C (40 °C)
Duty cycle 25 °C (40 °C)
Dimensions L x W x H
Weight
A
A
mm
kg
Synergic operation
Very easy to set the operating point – all
welding parameters and the optimum
characteristics are set as per the preselected welding task using just one
rotary dial
EWM HIGHTEC WELDING GmbH
3 x 400 V (-15 % - +15 %)
3 x 16
30 - 250
250 A / 35 % (250 A / 20 %)
150 A / 100 % (125 A / 100 %)
880 x 385 x 610
60
4-roller wire feed Equipped for 0.8 mm + 1.0 mm steel wires
5 m mains supply lead with CEE 16 A plug
Mobile
Mains voltage (tolerances)
Mains fuses (slow-blow)
Setting range for welding current
Duty cycle 25 °C (40 °C)
Duty cycle 25 °C (40 °C)
Dimensions L x W x H
Weight
z
å3ATURNå
4-roller wire feed Equipped for 0.8 mm + 1.0 mm steel wires
5 m mains supply lead with CEE 16 A plug
Mobile
Tel.: +49 2680 181-0, Fax.: -244
3 x 400 V (-15 % - +15 %)
3 x 25
30 - 300
300 A / 45 % (300 A / 40 %)
250 A / 60 % (190 A / 60 %)
190 A / 100 % (160 A / 100 %)
930 x 460 x 730
100
Will pass through manholes
Wire feed unit can be transported easily
thanks to central handle, light weight,
compact design
www.ewm-group.com
PK 2009/2010 A3
87
MIG/MAG standard welding machines, step switch controlled
Mira / Saturn / Wega
z
å3ATURNå
z
z
Controls
Options/accessories
Technical data
Î 90
Î 98
Î 101
Mains voltage (tolerances)
Mains fuses (slow-blow)
Setting range for welding current
Duty cycle 25 °C (40 °C)
Duty cycle 25 °C (40 °C)
Duty cycle 25 °C (40 °C)
Dimensions L x W x H
Weight
z
å7EGAå
z
z
z
Controls
Options/accessories
Technical data
Î 90
Î 98
Î 102
z
z
z
Controls
Options/accessories
Technical data
Î 90
Î 98
Î 102
A
A
mm
kg
mm
kg
3 x 400 V (-15 % - +15 %)
3 x 25
30 - 400
400 A / 70 % (400 A / 60 %)
300 A / 100 % (300 A / 100 %)
1100 x 560 x 1000
159
mm
690 x 300 x 410
kg
12
A
A
Mobile, can be lifted by crane and moved by fork lift
4-roller wire feed Equipped for 1.0 mm + 1.2 mm steel wires
Powerful cooling system with centrifugal pump and 7 l tank. Temperature-controlled
pump and fan
5 m mains supply lead
Mains voltage (tolerances)
Mains fuses (slow-blow)
Setting range for welding current
Duty cycle 25 °C (40 °C)
Duty cycle 25 °C (40 °C)
Dimensions L x W x H
Weight
Dimensions, wire feed unit
LxWxH
Weight, wire feed
mm
kg
3 x 400 V (-15 % - +15 %)
3 x 32
50 - 500
500 A / 70 % (500 A / 60 %)
400 A / 100 % (400 A / 100 %)
950 x 560 x 1010
200
mm
690 x 300 x 410
kg
12
A
A
Total convenience
No tools required for roller change.
Each drive roller suits two different wire
diameters. Extra versions for steel, aluminium and cored wire
88
EWM HIGHTEC WELDING GmbH
3 x 400 V (-15 % - +15 %)
3 x 25
30 - 350
350 A / 45 % (350 A / 40 %)
300 A / 60 % (250 A / 60 %)
250 A / 100 % (220 A / 100 %)
930 x 460 x 730
112
Mobile, can be lifted by crane and moved by fork lift
4-roller wire feed Equipped for 1.0 mm + 1.2 mm steel wires
Powerful cooling system with centrifugal pump and 7 l tank. Temperature-controlled
pump and fan
5 m mains supply lead
Mains voltage (tolerances)
Mains fuses (slow-blow)
Setting range for welding current
Duty cycle 25 °C (40 °C)
Duty cycle 25 °C (40 °C)
Dimensions L x W x H
Weight
Dimensions, wire feed unit
LxWxH
Weight, wire feed
z
å7EGAå
Mobile, can be lifted by crane and moved by fork lift
4-roller wire feed Equipped for 0.8 mm + 1.0 mm steel wires
5 m mains supply lead
Tel.: +49 2680 181-0, Fax: -244
Clarity
Inspection window for checking the level
of wire spool quickly
www.ewm-group.com
PK 2009/2010 A3
MIG/MAG standard welding machines, step switch controlled
Mira / Saturn / Wega
z
å7EGAå
z
z
z
Controls
Options/accessories
Technical data
Î 90
Î 98
Î 102
Mobile, can be lifted by crane and moved by fork lift
4-roller wire feed Equipped for 1.0 mm + 1.2 mm steel wires
Powerful cooling system with centrifugal pump and 7 l tank. Temperature-controlled
pump and fan
5 m mains supply lead
Mains voltage (tolerances)
Mains fuses (slow-blow)
Setting range for welding current
Duty cycle 25 °C (40 °C)
Duty cycle 25 °C (40 °C)
Dimensions L x W x H
Weight
Dimensions, wire feed unit
LxWxH
Weight, wire feed
mm
kg
3 x 400 V (-15 % - +15 %)
3 x 32
50 - 600
600 A / 60 % (600 A / 45 %)
450 A / 100 % (450 A / 100 %)
960 x 560 x 1010
228
mm
690 x 300 x 410
kg
12
A
A
Safe and reliable
Integrated temperature monitor for
overload protection
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax.: -244
Additional dirt filter
For particularly tough sites of operation
(option)
www.ewm-group.com
PK 2009/2010 A3
89
MIG/MAG standard welding machines, step switch controlled
Mira / Saturn / Wega - Controls
Machine control overview
Controls
Machines
Mira 151
Mira 221 MV
Mira 251
Mira 301
Saturn 301
Saturn 351
Wega 401
Wega 501
Wega 601
90
EWM HIGHTEC WELDING GmbH
M1.02
M2.40
z
z
–
–
–
–
z
z
z
z
z
z
z
z
z
z
z
z
Tel.: +49 2680 181-0, Fax: -244
www.ewm-group.com
PK 2009/2010 A3
MIG/MAG standard welding machines, step switch controlled
Mira / Saturn / Wega - Controls
Control details
M1.02
Classic operation
Direct access to all welding parameters via rotary dials and switches
z Twin-knob operation with clear, self-explanatory operating surface
z
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax.: -244
www.ewm-group.com
PK 2009/2010 A3
91
MIG/MAG standard welding machines, step switch controlled
Mira / Saturn / Wega - Controls
Control details
M2.40
Easy operation
Direct access to all welding parameters on the wire feed unit
z 24 pre-programmed JOBs (welding tasks) with selection via JOB list
z Synergic operation with clear, self-explanatory operating surface
z Reproducible setting of all welding parameters with digital displays
z
92
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax: -244
www.ewm-group.com
PK 2009/2010 A3
MIG/MAG standard welding machines, step switch controlled
Mira / Saturn / Wega - Controls
Control functions
Control
Functions
General
MIG/MAG
Non-latched
Latched
Spots
Interval
Twin-knob operation
Synergic operation
Hold function
Material, Wire, Gas - settings via JOB-list
Wire inching, currentless
Gas test, currentless
Rinse tube package
Displays
LED
Welding current
Welding voltage
Wire speed
Metal sheet thickness
Ready for operation
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax.: -244
M1.02
M2.40
z
z
z
z
z
z
z
z
z
z
z
z
–
–
–
z
z
z
z
z
z
z
–
z
–
–
–
–
–
z
z
z
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z
www.ewm-group.com
PK 2009/2010 A3
93
MIG/MAG standard welding machines, step switch controlled
Mira / Saturn / Wega - Options/accessories
Options/accessories
Power sources
Mira 151 KGE
Step switch controlled MIG/MAG welding machine, compact, gas, Euro central connector, 2-roller drive
unit, ready-to-weld with MIG welding torch, workpiece lead, pressure reducer, gas tube, basket coil adapter
Mira 221 MV KGE
Step switch controlled MIG/MAG welding machine, compact, gas, Euro central connector, 2-roller drive
unit, ready-to-weld with MIG welding torch, workpiece lead, pressure reducer, gas tube, basket coil adapter, CEE to shock-proof plug adapter
Mira 251 KGE
Step switch controlled MIG/MAG welding machine, compact, gas, Euro central connector, 4-roller drive
unit, ready-to-weld with MIG welding torch, workpiece lead, pressure reducer, gas tube, basket coil adapter
Mira 301 KGE
Step switch controlled MIG/MAG welding machine, compact, gas, Euro central connector, 4-roller drive
unit, ready-to-weld with MIG welding torch, workpiece lead, pressure reducer, gas tube, basket coil adapter
Saturn 301 KGE M2.40 4R
Step switch controlled MIG/MAG welding machine, compact, gas, Euro central connector, 4-roller drive
unit
Saturn 351 KGE M2.40 4R
Step switch controlled MIG/MAG welding machine, compact, gas, Euro central connector, 4-roller drive
unit
Wega 401 DW
Step switch controlled MIG/MAG welding machine, decompact, water
Wega 501 DW
Step switch controlled MIG/MAG welding machine, decompact, water
Wega 601 DW
Step switch controlled MIG/MAG welding machine, decompact, water
Item no.
091-005084-00502
Wire feed unit
Wega Drive 41L M1.02 WE
Wire feed unit, water, Euro central connector
z 4-roller wire feed Equipped for 1.0 mm + 1.2 mm steel wires
z Pin reel type D300
z Dimensions: L x W x H in mm, 690 x 300 x 410. Weight 12 kg
Item no.
090-004965-00502
Wega Drive 41 M1.02 WE
Wire feed unit, water, Euro central connector
z 4-roller wire feed Equipped for 1.0 mm + 1.2 mm steel wires
z Pin reel type D300
z Dimensions: L x W x H in mm, 680 x 460 x 265. Weight 24 kg
Wega Drive 41L M2.40 WE
Wire feed unit, water, Euro central connector
z 4-roller wire feed Equipped for 1.0 mm + 1.2 mm steel wires
z Pin reel type D300
z Dimensions: L x W x H in mm, 690 x 300 x 410. Weight 12 kg
090-004962-00502
Wega Drive 41 M2.40 WE
Wire feed unit, water, Euro central connector
z 4-roller wire feed Equipped for 1.0 mm + 1.2 mm steel wires
z Pin reel type D300
z Dimensions: L x W x H in mm, 680 x 460 x 265. Weight 24 kg
090-004964-00502
Intermediate tube packages
70QMM MIG W 1M 7POL
Intermediate tube package, for machines with water cooling, 7-pole
Item no.
094-000406-00000
94
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax: -244
091-005085-00502
091-005086-00502
091-005087-00502
090-004979-00502
090-004985-00502
090-004949-00502
090-005088-00502
090-005089-00502
090-004967-00502
www.ewm-group.com
PK 2009/2010 A3
MIG/MAG standard welding machines, step switch controlled
Mira / Saturn / Wega - Options/accessories
Intermediate tube packages
95QMM MIG W 1M 7POL
Intermediate tube package, for machines with water cooling, 7-pole
Item no.
094-000407-00000
Torch
MT300G EZA
MIG/MAG welding torch, gas-cooled
z Outstanding welding characteristics are ensured by a separate gas supply and optimal cooling by
means of a profiled gas channels
z Microswitch with gold-plated contacts and dust protection according to IP65 with defined pressure
points for ultimate precision
z Ergonomically formed grip plate takes the strain out of work
MT550WR EZA
MIG/MAG welding torch, water-cooled
z Outstanding welding properties are ensured by a separate gas supply and optimal cooling by means
of a parallel double-loop cooling system
Item no.
094-500019-00000
Options for retrofitting
ON FILTER S
Dirt filter for air inlet
z Reliably protects the machine from impurities under tough working conditions.
Item no.
092-002090-00000
ON FILTER W
Dirt filter for air inlet
z Reliably protects the machine from impurities under tough working conditions.
092-002091-00000
ON FSB WHEELS S
Locking brake for machine wheels
092-002109-00000
ON FSB WHEELS W/T/P
Locking brake for machine wheels
z Front wheels with locking brake allow the machine to be safely parked even on uneven ground.
092-002110-00000
ON HOSE/FR MOUNT
Mount for tubes and remote control for machines without star handle
z Keeps the machine in a tidy condition: tubes and cables of e.g. welding torches or remote controls can
be coiled in an orderly way on the machine. Also helps to fix remote controls in place
092-002116-00000
ON HOSE/FR MOUNT DK 4L
Mount for hoses and remote controls for machines with 4L star handle (092-002112-00000)
z Keeps the machine in a tidy condition: tubes and cables of e.g. welding torches or remote controls can
be coiled in an orderly way on the machine. Also helps to fix remote controls in place
092-002117-00000
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax.: -244
www.ewm-group.com
094-500022-00000
PK 2009/2010 A3
95
MIG/MAG standard welding machines, step switch controlled
Mira / Saturn / Wega - Options/accessories
Options/accessories
Options for retrofitting
ON DK DRIVE L WEGA
Star handle for housing a Drive 41 L type wire feed unit
z Swivel mounting of the wire feed unit on the welding machine
Item no.
092-002113-00000
ON HOLDER GAS BOTTLE <50L
Holding plate for gas cylinders smaller than 50 litres
z Transport even small gas cylinders safely on the machine
092-002151-00000
ON TOOL BOX
Toolbox between gas cylinder and rear casing panel
z Tools and torch replaceable parts always to hand.
z Dimensions L x W x H in mm: 240 x 100 x 80
092-002138-00000
Factory-fit options
OW REINFORCED PUMP WEGA
Heavy-duty coolant pump (only ex works)
Item no.
092-002119-00001
Wire feed unit options
ON DRAHTEINSCHLEICH POTI M1.02
Rotary dial for setting the wire creep speed
Item no.
092-001102-00000
ON RMSDDV1
Wheel assembly kit for DRIVE 4
z Wheel set – facilitates work at frequently changing welding sites
090-008035-00000
ON RMSDV2
Wheel assembly kit for DRIVE 4L
z Wheel set – facilitates work at frequently changing welding sites
090-008151-00000
Mains plug
ADAP CEE/SCHUKO
Plug socket adapter, 0.5 m 16 A CEE/shock-proof
Item no.
092-000928-00000
5POLE/CEE/32A/M
Mains plug
094-000207-00000
96
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax: -244
www.ewm-group.com
PK 2009/2010 A3
MIG/MAG standard welding machines, step switch controlled
Mira / Saturn / Wega - Options/accessories
Coolant
KF 23E-10, -10°
Coolant (-10 °C), 9.3 l
Item no.
094-000530-00000
KF 23E-200, -10°
Coolant (-10 °C), 200 l
094-000530-00001
KF 37E-10, -20°
Coolant (-20 °C), 9.3 l
094-006256-00000
General
DM1 32L/MIN
Manometer pressure reducer
z Single-stage pressure reducer for use with standard MIG/MAG welding equipment
Item no.
094-000009-00000
AK300
Adapter for K300 basket coil
094-001803-00001
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax.: -244
www.ewm-group.com
PK 2009/2010 A3
97
MIG/MAG standard welding machines, step switch controlled
Mira / Saturn / Wega - Options/accessories
Machine-dependent
Machines
Wire feed unit
Wega Drive 41 M2.40 WE
Wega Drive 41L M2.40 WE
Intermediate tube packages
70QMM MIG W 1M 7POL
95QMM MIG W 1M 7POL
Torch
MT300G EZA
MT550WR EZA
Options for retrofitting
ON FILTER S
ON FSB WHEELS S
ON HOSE/FR MOUNT
ON DK DRIVE L WEGA
ON FILTER W
ON FSB WHEELS W/T/P
ON HOLDER GAS BOTTLE <50L
ON HOSE/FR MOUNT DK 4L
ON TOOL BOX
Factory-fit options
OW REINFORCED PUMP WEGA
Wire feed unit options
ON DRAHTEINSCHLEICH POTI M1.02
ON RMSDDV1
ON RMSDV2
Mains plug
ADAP CEE/SCHUKO
5POLE/CEE/32A/M
Coolant
KF 23E-10, -10°
KF 23E-200, -10°
KF 37E-10, -20°
General
AK300
DM1 32L/MIN
98
EWM HIGHTEC WELDING GmbH
Page
Mira 151
Mira 221 MV
Mira 251
Mira 301
Saturn 301
Saturn 351
Î 94
Î 94
–
–
–
–
–
–
–
–
–
–
–
–
Î 17
Î 17
–
–
–
–
–
–
–
–
–
–
–
–
Î 18
Î 19
–
–
–
–
–
–
–
–
z
z
–
–
95
95
21
96
95
21
22
21
22
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
z
z
z
z
z
z
–
–
–
–
–
–
–
–
–
–
–
–
Î 96
–
–
–
–
–
–
Î 96
Î 22
Î 22
–
–
–
–
–
–
–
–
–
–
–
–
z
z
–
–
–
–
Î 96
Î 22
–
–
z
–
–
–
–
–
–
–
z
z
Î 22
Î 22
Î 23
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
Î 23
Î 23
z
z
z
z
z
z
–
–
–
–
z
z
Î
Î
Î
Î
Î
Î
Î
Î
Î
Tel.: +49 2680 181-0, Fax: -244
www.ewm-group.com
PK 2009/2010 A3
MIG/MAG standard welding machines, step switch controlled
Mira / Saturn / Wega - Options/accessories
Machines
Wire feed unit
Wega Drive 41 M2.40 WE
Wega Drive 41L M2.40 WE
Intermediate tube packages
70QMM MIG W 1M 7POL
95QMM MIG W 1M 7POL
Torch
MT300G EZA
MT550WR EZA
Options for retrofitting
ON FILTER S
ON FSB WHEELS S
ON HOSE/FR MOUNT
ON DK DRIVE L WEGA
ON FILTER W
ON FSB WHEELS W/T/P
ON HOLDER GAS BOTTLE <50L
ON HOSE/FR MOUNT DK 4L
ON TOOL BOX
Factory-fit options
OW REINFORCED PUMP WEGA
Wire feed unit options
ON DRAHTEINSCHLEICH POTI M1.02
ON RMSDDV1
ON RMSDV2
Mains plug
ADAP CEE/SCHUKO
5POLE/CEE/32A/M
Coolant
KF 23E-10, -10°
KF 23E-200, -10°
KF 37E-10, -20°
General
AK300
DM1 32L/MIN
EWM HIGHTEC WELDING GmbH
Page
Î 94
Î 94
Î 17
Î 17
Wega 401
Wega 501
Wega 601
z
z
z
z
z
z
z
–
–
–
z
z
Î 18
Î 19
–
–
–
z
z
z
95
95
21
96
95
21
22
21
22
–
–
z
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
Î 96
z
–
–
Î 96
Î 22
Î 22
z
z
–
–
–
–
–
–
Î 96
Î 22
–
–
–
z
z
z
Î 22
Î 22
Î 23
z
z
z
z
z
z
z
z
z
Î 23
Î 23
z
z
z
z
z
z
Î
Î
Î
Î
Î
Î
Î
Î
Î
z
z
z
z
z
z
z
Tel.: +49 2680 181-0, Fax.: -244
www.ewm-group.com
PK 2009/2010 A3
99
MIG/MAG standard welding machines, step switch controlled
Mira / Saturn / Wega - Options/accessories
Control-dependent
Controls
Wire feed unit
Wega Drive 41 M1.02 WE
Wega Drive 41L M1.02 WE
Wega Drive 41 M2.40 WE
Wega Drive 41L M2.40 WE
100
EWM HIGHTEC WELDING GmbH
Page
Î
Î
Î
Î
94
94
94
94
Tel.: +49 2680 181-0, Fax: -244
M1.02
M2.40
z
–
–
z
–
–
z
z
www.ewm-group.com
PK 2009/2010 A3
MIG/MAG standard welding machines, step switch controlled
Mira / Saturn / Wega - Technical data
Technical data
Mira 151
Mains voltage
Setting range for welding current
Duty cycle at ambient temperature
15 %
20 %
25 %
35 %
40 %
45 %
60 %
100 %
Mains frequency
Mains fuses (slow-blow)
Mains voltage (tolerances)
Max. connected load
Recommended generator power
Wire drive rollers
Wire speed
Dimensions, machine, L x W x H
Weight, machine
Switching steps
Protection classification
Insulation class
Torch connection
Standards
EWM HIGHTEC WELDING GmbH
Mira 221 MV
Mira 251
Mira 301
Saturn 301
Saturn 351
MIG/MAG
MIG/MAG
MIG/MAG
MIG/MAG
MIG/MAG
MIG/MAG
230
400
400
400
400
400
30 - 150
30 - 220
30 - 250
30 - 300
30 - 300
30 - 350
25
40
25
40
25
40
25
40
25
40
25
40
–
150
–
220
–
–
–
–
–
–
–
–
–
–
–
–
–
250
–
300
–
–
–
–
150
–
220
–
–
–
–
–
–
–
–
–
–
–
–
–
250
–
300
–
–
–
–
–
–
–
–
–
–
–
–
–
–
300
–
350
–
–
–
–
–
–
–
–
300
–
350
–
–
–
–
–
–
–
–
–
250
190
300
250
70
55
105
85
150
125
170
150
190
160
250
220
50 / 60
50 / 60
50 / 60
50 / 60
50 / 60
50 / 60
1 x 16
1 x 16
3 x 16
3 x 16
3 x 25
3 x 25
1 x 230 V (-15 % 1 x 230 V (-15 % 3 x 400 V (-15 % 3 x 400 V (-15 % 3 x 400 V (-15 % 3 x 400 V (-15 %
- +15 %)
- +15 %)
- +15 %)
- +15 %)
- +15 %)
- +15 %)
kVA
4.7
8
9.6
12.8
12.8
16
kVA
6.4
10.9
13
18
18
21.5
2
2
4
4
4
4
m/min
1.5 - 15
1.5 - 20
1.5 - 20
1.5 - 20
0.5 - 24
0.5 - 24
mm 880 x 385 x 610 880 x 385 x 610 880 x 385 x 610 880 x 385 x 610 930 x 460 x 730 930 x 460 x 730
kg
47
56
60
72
100
112
6
6
8
8
12
16
IP 23
IP 23
IP 23
IP 23
IP 23
IP 23
H
H
H
–
H
H
Euro central
Euro central
Euro central
Euro central
Euro central
Euro central
IEC 60 974-1 /
IEC 60 974-1 /
IEC 60 974-1 /
IEC 60 974-1 /
IEC 60 974-1 /
IEC 60 974-1 /
IEC 60 974-5 /
IEC 60 974-5 /
IEC 60 974-5 /
IEC 60 974-5 /
IEC 60 974-5 /
IEC 60 974-5 /
IEC 60 974-10
IEC 60 974-10
IEC 60 974-10
IEC 60 974-10
IEC 60 974-10
IEC 60 974-10
/ CE / S-Safety
/ CE / S-Safety
/ CE / S-Safety
/ CE / S-Safety
/ CE / S-Safety
/ CE / S-Safety
sign
sign
sign
sign
sign
sign
V
A
°C
A
A
A
A
A
A
A
A
Hz
A
Tel.: +49 2680 181-0, Fax.: -244
www.ewm-group.com
PK 2009/2010 A3
101
MIG/MAG standard welding machines, step switch controlled
Mira / Saturn / Wega - Technical data
Technical data
Mains voltage
V
Setting range for welding current
A
Duty cycle at ambient temperature
°C
45 %
A
60 %
A
70 %
A
100 %
A
Mains frequency
Hz
Mains fuses (slow-blow)
A
Mains voltage (tolerances)
Max. connected load
kVA
Recommended generator power
kVA
Wire drive rollers
Wire speed
m/min
Dimensions, machine, L x W x H
mm
Weight, machine
kg
Weight, wire feed
kg
Switching steps
Protection classification
Insulation class
Torch connection
Cooling output
W
Tank capacity
l
Flow rate
l/min
Max. output pressure
bar
Standards
102
EWM HIGHTEC WELDING GmbH
Wega 401
Wega 501
Wega 601
MIG/MAG
400
30 - 400
MIG/MAG
400
50 - 500
MIG/MAG
400
50 - 600
25
–
–
400
300
40
–
400
–
300
50 / 60
3 x 25
3 x 400 V (-15 % - +15 %)
19.2
26
4
0.5 - 24
1100 x 560 x 1000
159
12
12 (2)
IP 23
H
Euro central
1200
9
5
3.5
IEC 60 974-1 / IEC 60 974-5 / IEC
60 974-10 / CE / S-Safety sign
Tel.: +49 2680 181-0, Fax: -244
25
–
–
500
400
40
–
500
–
400
50 / 60
3 x 32
3 x 400 V (-15 % - +15 %)
27.5
32
4
0.5 - 24
950 x 560 x 1010
200
12
12 (3)
IP 23
H
Euro central
1200
9
5
3.5
IEC 60 974-1 / IEC 60 974-5 / IEC
60 974-10 / CE / S-Safety sign
www.ewm-group.com
25
–
600
–
450
40
600
–
–
450
50 / 60
3 x 32
3 x 400 V (-15 % - +15 %)
36.7
50
4
0.5 - 24
960 x 560 x 1010
228
12
12 (3)
IP 23
H
Euro central
1200
7
5
3.5
IEC 60 974-1 / IEC 60 974-5 / IEC
60 974-10 / CE / S-Safety sign
PK 2009/2010 A3
TIG DC welding machines
Picotig/Tetrix
TIG DC welding machines
The ideal partner for every task
Very handy, high power and easy to transport – these are the features of the TIG power sources with innovative EWM
inverter technology. The ideal partner for professional TIG and MMA welding with direct current on unalloyed, low-alloy
and high-alloy steel and special metals.
The best technology for every application: assembly in pipe construction or production of containers and equipment. The
high joint quality combined with low energy consumption is exemplary – and highly beneficial both economically and
environmentally. The flexibility of this technology reaches new dimensions when combined with the new TIG processes
activArc and spotArc and the chosen intuitive operating concept.
104
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax: -244
www.ewm-group.com
PK 2009/2010 A3
TIG DC welding machines
Picotig/Tetrix - Overview
Overview
TIG DC welding machines portable
Design
Max. welding
current
Product name
Cooling
180
230
270
300
Modular
z
z
z
z
z
z
z
gas
cooled
A
--
Optional
cooling
module
–
–
–
z
Picotig 180
z
Tetrix 180
Tetrix 230
Tetrix 270
Tetrix 300
Page
water
cooled
–
–
–
–
–
–
108
108
109
109
109
110
TIG DC welding machines mobile
Design
Max. welding
current
Product name
Cooling
gas
cooled
A
Demodular
350
450
550
Tetrix 351
Tetrix 451
Tetrix 551
–
–
–
Optional
cooling
module
–
–
–
Page
water
cooled
z
z
z
Product details
Controls
Machine control overview
Control details
Control functions
Options/accessories
Details
Machine-dependent
Control-dependent
Technical data
EWM HIGHTEC WELDING GmbH
114
114
115
Page
116
116
117
122
129
123
129
131
132
Tel.: +49 2680 181-0, Fax.: -244
www.ewm-group.com
PK 2009/2010 A3
105
TIG DC welding machines
Picotig/Tetrix portable
Professional assembly machines
The portable units are extremely small, compact and
light – transportation is effortless on ladders and scaffolding as well as in confined spaces. Output is always
constant: large voltage fluctuations on generators or
construction site mains supply present no problem!
Highlights
Easy to use on site
The Retox torch allows all programs, operating modes and the up/down
function to be called up at the touch of a button.
Endless power with a 1-phase mains supply
230 amperes welding current from a 230 volt mains supply with shock-proof
plug (16 ampere mains fuse)
Reliable ignition
Reproducible, electronic HF ignition and coordinated welding start parameters ensure the best ignition conditions for every application.
Spotmatic – saves50% of tacking time
The arc is ignited fully automatically without actuating the torch trigger by
simply touching the tip of the electrode with the workpiece. Hundreds of
reproducible tacks can be made without tungsten inclusions.
activArc – easy, cost-effective, perfect
Precise, focused arc with high plasma pressure for fast, reliable welding with
compensated output: targeted heat feeding and deep fusion penetration for
perfect root formation.
Unbeatable: huge cost savings and outstanding quality.
100% suitable for construction sites
Perfect for large construction sites and very tough assembly work with mains
supply leads up to 50 metres or connected directly to a generator. High tolerance to mains fluctuations ensures a perfect welding result.
106
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax: -244
www.ewm-group.com
PK 2009/2010 A3
TIG DC welding machines
Picotig/Tetrix portable
Advantages
Combine effectively and as required
Easy combination of e.g. cooling module or
transport vehicle – no specialist staff or tools
required and no need to open the welding
machine. Innovative and easy to expand to
meet future needs.
Super-fast attachment of cooling module
The unique fastening system guarantees
easy attachment and detachment. The
catches are fully integrated in the casing so
there is no protrusion and therefore no risk
of injury.
Cooling unit with centrifugal pump
Optimal welding torch cooling
Well thought-out: Casing and cooling air conduction
Fan control plus blades minimise dirt in the
machine
Modern, ergonomic casing
The front and rear sections of the machine
are made of shock-resistant plastic with
rounded corners and edges, so the welder
and the machine have the best protection in
any situation.
Operating elements
Particularly stable, clear and protected layout – allows especially easy handling
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax.: -244
www.ewm-group.com
PK 2009/2010 A3
107
TIG DC welding machines
Picotig/Tetrix portable
0ICOTIG4ETRIXåPORTABLE
z
z
Exceptional MMA welding
Different controls can be selected – can
also be exchanged
z
å0ICOTIGå
Controls
Options/accessories
Technical data
Î 116
Î 129
Î 132
Mains voltage (tolerances)
Mains fuses (slow-blow)
Setting range for welding current
Duty cycle 40 °C
Duty cycle 40 °C
Duty cycle 40 °C
Dimensions L x W x H
Weight
z
å0ICOTIGå
z
z
Controls
Options/accessories
Technical data
Î 116
Î 129
Î 132
3 m mains supply lead with 16 A shock-proof plug
1 x 230 V (-40 % - +15 %)
1 x 16
5 - 180
180 A / 35 %
150 A / 60 %
120 A / 100 %
475 x 135 x 250
6.9
A
A
mm
kg
Multivolt: automatic mains voltage adaptation (115 V/230 V)
Portable, shoulder strap
5 m mains supply lead
Mains voltage (tolerances)
Mains fuses (slow-blow)
Setting range for welding current
Duty cycle 40 °C
Duty cycle 40 °C
Duty cycle 40 °C
Dimensions L x W x H
Weight
A
A
mm
kg
1 x 230 V (-20 % - +15 %) 1 x 115 V (-15 % - +15 %)
1 x 16
1 x 25
5 - 180
5 - 150
180 A / 35 %
150 A / 35 %
150 A / 60 %
120 A / 60 %
120 A / 100 %
100 A / 100 %
475 x 180 x 295
8.9
Overvoltage protection
Accidental connection to 400 V mains
voltage does not result in damage to the
machine
108
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax: -244
Internationally reliable operation
Mains current limit can be programmed
to 10 amperes which prevents blown
fuses – and therefore unnecessary work
interruptions.
www.ewm-group.com
PK 2009/2010 A3
TIG DC welding machines
Picotig/Tetrix portable
z
å4ETRIXå
z
Controls
Options/accessories
Technical data
Î 116
Î 129
Î 133
Mains voltage (tolerances)
Mains fuses (slow-blow)
Setting range for welding current
Duty cycle 40 °C
Duty cycle 40 °C
Duty cycle 40 °C
Dimensions L x W x H
Weight
z
å4ETRIXå
z
Controls
Options/accessories
Technical data
Î 116
Î 129
Î 133
z
Controls
Options/accessories
Technical data
Î 116
Î 129
Î 133
A
A
mm
kg
A
A
mm
kg
1 x 230 V (-40 % - +15 %)
1 x 16
3 - 230
230 A / 35 %
160 A / 60 %
130 A / 100 %
600 x 205 x 415
16.5
More effective welding with activArc technology
5 m mains supply lead
Mains voltage (tolerances)
Mains fuses (slow-blow)
Setting range for welding current
Duty cycle 40 °C
Duty cycle 40 °C
Dimensions L x W x H
Weight
A
A
mm
kg
Perfect welding tacks with the spotArc
torch
Universally applicable thanks to the
possibility of connecting two panels with
the same or different thicknesses – clean
seam finish for visible connections
EWM HIGHTEC WELDING GmbH
1 x 230 V (-40 % - +15 %)
1 x 16
5 - 180
180 A / 35 %
150 A / 60 %
120 A / 100 %
475 x 180 x 295
8.9
More effective welding with activArc technology
3 m mains supply lead with 16 A shock-proof plug
Mains voltage (tolerances)
Mains fuses (slow-blow)
Setting range for welding current
Duty cycle 40 °C
Duty cycle 40 °C
Duty cycle 40 °C
Dimensions L x W x H
Weight
z
å4ETRIXå
More effective welding with activArc technology
3 m mains supply lead with 16 A shock-proof plug
Tel.: +49 2680 181-0, Fax.: -244
3 x 400 V (-25 % - +20 %)
3 x 16
5 - 270
270 A / 45 %
180 A / 100 %
600 x 205 x 415
20
Automatic pulses
When tacking and spot welding workpieces, automated pulses ensure currentdependent pulse frequency and balance
which enhance air gap bridging.
www.ewm-group.com
PK 2009/2010 A3
109
TIG DC welding machines
Picotig/Tetrix portable
z
å4ETRIXå
z
Controls
Options/accessories
Technical data
Î 116
Î 129
Î 134
More effective welding with activArc technology
5 m mains supply lead
Mains voltage (tolerances)
Mains fuses (slow-blow)
Setting range for welding current
Duty cycle 40 °C
Duty cycle 40 °C
Dimensions L x W x H
Weight
A
A
mm
kg
Additional dirt filter
For particularly tough sites of operation
(option)
110
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax: -244
3 x 400 V (-25 % - +20 %)
3 x 16
5 - 300
300 A / 60 %
250 A / 100 %
590 x 230 x 380
29
Targeted and concentrated: kHz
pulses
Metallurgical pulsing gives the TIG arc
the desired plasma arc qualities. activArc
in combination with kHz pulses significantly amplifies all positive effects.
www.ewm-group.com
PK 2009/2010 A3
TIG DC welding machines
Tetrix, mobile
Ideal for professional TIG welders
Round-the-clock use! These fully digital, mobile machines have a uniquely high output and duty cycle
for continuous use in production, e.g. in multi-shift
operation.
The innovative inverter power unit also allows massive
savings on energy costs thanks to its highly efficient
performance.
Highlights
Easy to use on site
The Retox torch allows all programs, operating modes and the up/down
function to be called up at the touch of a button.
TIG wire feed unit – the alternative to MIG/MAG welding
Better seam quality and totally spatter-free at a comparable welding speed.
Also as a hot wire variation with an even higher deposition rate.
TIG Synergic control – perfect for large applications
Simplest possible operation with maximum ease-of-use: JOB (welding task)
can be selected via material type, seam type, tungsten electrode diameter
and welding current/panel thickness. The digital system automatically finds
the best welding parameters.
activArc – easy, cost-effective, perfect
Precise, focused arc with high plasma pressure for fast, reliable welding with
compensated output: targeted heat transfer and deep fusion penetration
for perfect root formation. Unbeatable: huge cost savings and outstanding
quality.
Targeted and concentrated: kHz pulses
Metallurgical pulsing gives the TIG arc the desired plasma arc qualities.
activArc in combination with kHz pulses significantly amplifies all positive
effects.
Self-explanatory operating concepts for every user
Classic – all parameters at a glance and directly accessible
Comfort – 8 predefinable welding tasks for frequently repeated welding
operations
Synergic – single-button operation with 256 predefinable welding tasks
112
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax: -244
www.ewm-group.com
PK 2009/2010 A3
TIG DC welding machines
Tetrix, mobile
Advantages
Easy access to the coolant tank
Exterior opening for tank filling plus level
display
Controlled protection
Thermal cut-out for water pump
Extra-large 12 litre tank
Trouble-free commissioning even with long
tube packages and safe operation at high
temperatures and during extended duty
cycles
4 lifting lugs as standard
100% mobile for transportation in production halls and shipyards with restricted
access
Mobility for any location
Large wheels for easy running – even on
very uneven surfaces. Same gauge on front
and rear wheels facilitates transport
Multi-functional, ergonomic handle system
Effortless running, practical holder for hose
packages, impact protection
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax.: -244
www.ewm-group.com
PK 2009/2010 A3
113
TIG DC welding machines
Tetrix, mobile
4ETRIXåMOBILE
z
z
z
Exceptional MMA welding
Professional and profitable: choice of
4 self-explanatory controls which are
systematically oriented to their respective practical applications – can also be
exchanged
Extended duty cycle and top performance – up to 550 A welding current
z
å4ETRIXå
z
z
Controls
Options/accessories
Technical data
Î 116
Î 129
Î 134
Mains voltage (tolerances)
Mains fuses (slow-blow)
Setting range for welding current
Duty cycle 40 °C
Duty cycle 40 °C
Dimensions L x W x H
Weight
z
å4ETRIXå
z
z
Controls
Options/accessories
Technical data
Î 116
Î 129
Î 134
Mobile, can be lifted by crane and moved by fork lift
More effective welding with activArc technology
Efficient cooling system with centrifugal pump and large 12 l tank. Pressure monitor, pump
and temperature-controlled fan.
A
A
mm
kg
Mobile, can be lifted by crane and moved by fork lift
More effective welding with activArc technology
Efficient cooling system with centrifugal pump and large 12 l tank. Pressure monitor, pump
and temperature-controlled fan.
Mains voltage (tolerances)
Mains fuses (slow-blow)
Setting range for welding current
Duty cycle 40 °C
Duty cycle 40 °C
Dimensions L x W x H
Weight
A
A
mm
kg
Spotmatic – saves 50% of tacking time
The arc is ignited fully automatically
without actuating the torch trigger by
simply touching the tip of the electrode with the workpiece. Hundreds of
reproducible tacks can be made without
tungsten inclusions.
114
EWM HIGHTEC WELDING GmbH
3 x 400 V (-25 % - +20 %)
3 x 25
5 - 350
350 A / 60 %
300 A / 100 %
1100 x 455 x 1000
117
Tel.: +49 2680 181-0, Fax: -244
3 x 400 V (-25 % - +20 %)
3 x 35
5 - 450
450 A / 80 %
420 A / 100 %
1100 x 455 x 1000
120
Perfect welding tacks with the spotArc
torch
Universally applicable thanks to the
possibility of connecting two panels with
the same or different thicknesses – clean
seam finish for visible connections
www.ewm-group.com
PK 2009/2010 A3
TIG DC welding machines
Tetrix, mobile
z
å4ETRIXå
z
z
Controls
Options/accessories
Technical data
Î 116
Î 129
Î 135
Mobile, can be lifted by crane and moved by fork lift
More effective welding with activArc technology
Efficient cooling system with centrifugal pump and large 12 l tank. Pressure monitor, pump
and temperature-controlled fan.
Mains voltage (tolerances)
Mains fuses (slow-blow)
Setting range for welding current
Duty cycle 40 °C
Duty cycle 40 °C
Dimensions L x W x H
Weight
A
A
mm
kg
Automatic pulses
When tacking and spot welding workpieces, automated pulses ensure currentdependent pulse frequency and balance
which enhance air gap bridging.
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax.: -244
3 x 400 V (-25 % - +20 %)
3 x 35
5 - 550
550 A / 60 %
420 A / 100 %
1100 x 455 x 1000
128.5
Key switch – standard or optional
Secures parameter settings and locks the
operating surface
www.ewm-group.com
PK 2009/2010 A3
115
TIG DC welding machines
Picotig/Tetrix - Controls
Machine control overview
Controls
Machines
Picotig 180
Picotig 180
Tetrix 180
Tetrix 230
Tetrix 270
Tetrix 300
Tetrix 351
Tetrix 451
Tetrix 551
116
EWM HIGHTEC WELDING GmbH
Picotig
Smart
Comfort
Classic
Synergic
z
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Tel.: +49 2680 181-0, Fax: -244
www.ewm-group.com
PK 2009/2010 A3
TIG DC welding machines
Picotig/Tetrix - Controls
Control details
Picotig
Very simple to operate – just switch on and start welding
z Direct access to all important TIG parameters
z One-dial operation with clear, self-explanatory operating surface
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax.: -244
www.ewm-group.com
PK 2009/2010 A3
117
TIG DC welding machines
Picotig/Tetrix - Controls
Control details
Smart
Very simple to operate – just switch on and start welding
z Direct access to all important TIG parameters
z One-dial operation with clear, self-explanatory operating surface
z Reproducible setting of all welding parameters with digital display
118
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax: -244
www.ewm-group.com
PK 2009/2010 A3
TIG DC welding machines
Picotig/Tetrix - Controls
Comfort
Proven convenience – all welding parameters can be adjusted
One-dial operation with clear, self-explanatory operating surface
z User support for setting the welding parameters
z 8 JOBs (welding tasks) which can also be called up via the torch
z Reproducible setting of all welding parameters with digital display
z Connection capability for remote control
z Also ideal for mechanised and automatic applications
z
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax.: -244
www.ewm-group.com
PK 2009/2010 A3
119
TIG DC welding machines
Picotig/Tetrix - Controls
Control details
Classic
Classic operation
Self-explanatory operating surface
z Direct access to all welding parameters via rotary dials
z Reproducible setting of all welding parameters with digital display
z
120
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax: -244
www.ewm-group.com
PK 2009/2010 A3
TIG DC welding machines
Picotig/Tetrix - Controls
Synergic
Very easy and extremely convenient to use thanks to EWM TIG Synergic operation
JOBs (welding tasks) can be selected via material, seam, welding current/panel thickness. The digital system automatically
finds the best welding parameters.
z One-dial operation with clear, self-explanatory operating surface
z 256 JOBs (welding tasks) which can also be called up via the torch
z Reproducible setting of all welding parameters with digital displays
z Connection capability for torch and remote control, and for PC with welding data and documentation software
z Also ideal for mechanised and automatic applications
z
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax.: -244
www.ewm-group.com
PK 2009/2010 A3
121
TIG DC welding machines
Picotig/Tetrix - Controls
Control functions
Control
Functions
General
TIG
MMA
EWM-activArc
EWM-spotArc
Non-latched
Latched
Tapping mode
Spots
Automated pulses
Pulses
kHz pulses
HF
Liftarc
Gas pre-flow time
Ignition current
Upslope time
Main current
Secondary current
Downslope time
End current
Hold function
Pulse time
Pause time
Gas test, currentless
Rinse tube package
Displays
Welding current
Welding parameters
Error code
Welding voltage
JOB number
Metal sheet thickness
Program number
Collective interference
Excess temperature
Water deficiency
MMA
Hotstart
Arcforce
Antistick
122
EWM HIGHTEC WELDING GmbH
Picotig
Smart
Comfort
Classic
Synergic
z
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Tel.: +49 2680 181-0, Fax: -244
www.ewm-group.com
z
z
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z
PK 2009/2010 A3
TIG DC welding machines
Picotig/Tetrix - Options/accessories
Options/accessories
Power sources
Picotig 180 TGD 5P
TIG DC welding machine, portable, gas, decentral, 5-pole connection socket
Picotig 180 MV
TIG DC welding machine, portable, gas, decentral, 5-pole connection socket
Item no.
090-002046-00502
Tetrix 180 Comfort 8P TGD
TIG DC welding machine, portable, gas, decentral, 8-pole connection socket
Tetrix 230 Comfort 8P TGD
TIG DC welding machine, portable, gas, decentral, 8-pole connection socket
Tetrix 270 Comfort 8P
TIG DC welding machine, portable, gas, decentral, 8-pole connection socket
Tetrix 300 Comfort TGD
TIG DC welding machine, portable, gas, decentral
Tetrix 351 Comfort FWD
TIG DC welding machine, mobile, water, decentral
Tetrix 451 Comfort FWD
TIG DC welding machine, mobile, water, decentral
Tetrix 551 Comfort FWD
TIG DC welding machine, mobile, water, decentral
090-000097-00504
Set
SET Picotig 180 5P TIG
TIG set: PICOTIG 180 and accessories in a case
z Contents: power source, aluminium- framed hard topped case, TIG torch TIG 150 4m, workpiece lead,
gas hose, pressure reducer
Item no.
091-002046-00502
Wire feed unit
Tetrix Drive 4L
TIG wire-feed unit, cooling water conduit
z A demodular Tetrix power source with connections for wire feed units is required for operation!
z Pin reel type D300
z Dimensions: L x W x H in mm, 690 x 300 x 410. Weight 12 kg
Item no.
090-000094-00502
Torch
TIG 150 GD 5P 2T
TIG welding torch, gas-cooled
z Double push-button
Item no.
094-512291-00600
TIG 150 GD 8P 2T UD
TIG function torch, up/down, gas-cooled
z Setting the welding current
z Double push-button
z Option „ON 8-pole connection socket“ is required for portable machines up to 270 A
094-512291-00200
TIG 150 GD 12P RETOX HFL
TIG function torch, Retox, gas-cooled
z Setting and displaying programs, welding current and other welding parameters
z Option „ON 12-pole connection socket“ is required
z Highly flexible hose package with 1 m leather protector
094-512291-10700
TIG 200 GD 8P 2T UD
TIG function torch, up/down, gas-cooled
z Setting the welding current
z Double push-button
z Option „ON 8-pole connection socket“ is required for portable machines up to 270 A
094-510981-00200
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax.: -244
090-002047-00502
090-000157-00504
090-000146-00504
090-000098-00502
090-000117-00502
090-000102-00502
090-000092-00502
www.ewm-group.com
PK 2009/2010 A3
123
TIG DC welding machines
Picotig/Tetrix - Options/accessories
Options/accessories
Torch
TIG 200 GD 12P RETOX HFL
TIG function torch, Retox, gas-cooled
z Setting and displaying programs, welding current and other welding parameters
z Option „ON 12-pole connection socket“ is required
z Highly flexible hose package with 1 m leather protector
Item no.
094-510981-10700
TIG 260 WD 5P 2T
TIG welding torch, water-cooled
z Double push-button
094-510990-00600
TIG 260 WD 12P RETOX HFL
TIG function torch, Retox, water-cooled
z Setting and displaying programs, welding current and other welding parameters
z Option „ON 12-pole connection socket“ is required
z Highly flexible hose package with 1 m leather protector
094-510990-10700
TIG 450 WD 8P 2T UD
TIG function torch, up/down, water-cooled
z Setting the welding current
z Double push-button
z Option „ON 8-pole connection socket“ is required for portable machines up to 270 A
094-510993-00200
TIG 450 WD 12P RETOX HFL
TIG function torch, Retox, water-cooled
z Setting and displaying programs, welding current and other welding parameters
z Option „ON 12-pole connection socket“ is required
z Highly flexible hose package with 1 m leather protector
094-510993-10700
TIG 450 WD 12P RETOX HFL
TIG function torch, Retox, water-cooled
z Setting and displaying programs, welding current and other welding parameters
z Option „ON 12-pole connection socket“ is required
z Highly flexible hose package with 1 m leather protector
094-510993-10708
TIG 450SC WD 8P 2T UD HFL
TIG function torch, up/down, water-cooled
z Setting the welding current
z Double push-button
z Option „ON 8-pole connection socket“ is required for portable machines up to 270 A
z Highly flexible hose package with 1 m leather protector
TIG 450SC WD 12P RETOX HFL
TIG function torch, Retox, water-cooled
z Setting and displaying programs, welding current and other welding parameters
z Option „ON 12-pole connection socket“ is required
z Highly flexible hose package with 1 m leather protector
094-511016-10200
Remote control
RT1 19POL
Remote control, current
z Infinitely adjustable welding current (0% to 100%) depending on the main current preselected at the
welding machine.
z Operating point setting directly at the site of welding
z Robust metal casing with rubber feet, stirrup and holding magnet
RTF1 19POL 5M
Foot-operated remote control, current, with connection cable
z Infinitely adjustable welding current (0% to 100%) depending on the main current preselected at the
welding machine.
z Start/stop welding operation
z Operating point setting directly at the site of welding
Item no.
090-008097-00000
124
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax: -244
094-511016-10700
www.ewm-group.com
094-006680-00000
PK 2009/2010 A3
TIG DC welding machines
Picotig/Tetrix - Options/accessories
Remote control
RTP1 19POL
Remote control, spots/pulses
z TIG/MMA.
z Infinitely adjustable welding current (0% to 100%) depending on the main current preselected at the
welding machine.
z Pulse/spot/normal
z Pulse, spot and pause times are infinitely adjustable.
z Operating point setting directly at the site of welding
z Robust metal casing with rubber feet, stirrup and holding magnet
RTP2 19POL
Remote control, spots/pulses
z TIG/MMA.
z Infinitely adjustable welding current (0% to 100%) depending on the main current preselected at the
welding machine.
z Pulse/spot/normal
z Frequency and spot times infinitely adjustable.
z Coarse adjustment of the cycle frequency.
z Pulse/pause ratio (balance) adjustable from 10% to 90%.
z Operating point setting directly at the site of welding
z Robust metal casing with rubber feet, stirrup and holding magnet
RTP3 spotArc 19POL
Remote control, spotArc, spots/pulses
z TIG/MMA.
z Infinitely adjustable welding current (0% to 100%) depending on the main current preselected at the
welding machine.
z Pulse/spotArc spots/normal
z Frequency and spot times infinitely adjustable.
z Coarse adjustment of the cycle frequency.
z Pulse/pause ratio (balance) adjustable from 10% to 90%.
z Operating point setting directly at the site of welding
z Robust metal casing with rubber feet, stirrup and holding magnet
RA5 19POL 5M
Remote control e.g. connection cable
Item no.
090-008098-00000
Cooling module
COOL35 U31
Ambient air cooling module
z Modular design, tool-free assembly
z Cooling capacity 1 l/min: 800 W, max. flow rate: 5 l/min, max. output pressure: 3.5 bar, 4.5 l tank capacity
z Dimensions L x W x H in mm, 600 x 270 x 225 Weight 15 kg
Item no.
090-008235-00502
COOL40 U31
Cooling module
z Modular design, tool-free assembly
z Cooling capacity 1 l/min: 900 W, max. flow rate: 5 l/min, max. output pressure: 3.5 bar, 4.5 l tank capacity
z xBxHDimensions L x W x H in mm, 600 x 210 x 340 Weight 14 kg
090-008593-00502
Transport vehicle
Trolly 35-2
Transport vehicle
z Solid, stable design
z For transporting a power source, a cooling module and a gas cylinder
z Dimensions L x W x H in mm, 980 x 505 x 990. Weight 34 kg
Item no.
090-008198-00000
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax.: -244
www.ewm-group.com
090-008099-00000
090-008211-00000
092-001470-00005
PK 2009/2010 A3
125
TIG DC welding machines
Picotig/Tetrix - Options/accessories
Options/accessories
Transport vehicle
Trolly 38-2 E
Transport vehicle
z Solid, stable design
z For transporting a power source, a cooling module and a gas cylinder
z Dimensions L x W x H in mm, 818 x 533 x 1233 Weight 35 kg
Item no.
090-008270-00000
Options for retrofitting
ON 12POL RETOX TIG 300/351/451/551
Connection socket, 12-pole, for RETOX torch
Item no.
092-001807-00000
ON 7POL
7-pole connection socket for accessory components, and/or as digital interface
092-001826-00000
ON 8POL 03 TETRIX 180
8-pole torch connection socket for TETRIX 180 from serial no.196718 onwards
092-002465-00000
ON 12POL RETOX TIG 180 / 270
12-pole torch connection socket
092-002466-00000
ON 12POL RETOX TIG 230
12-pole torch connection socket
092-002519-00000
ON 19POL Tetrix 300/351
19-pole connection socket for accessory components and/or as analogue interface for mechanised
welding
092-001827-00000
ON 19POL 351/451/551
19-pole connection socket for accessory components and/or as analogue interface for mechanised
welding
092-001951-00000
ON FILTER Pico/Picotig 180
Dirt filter for air inlet
092-002546-00000
ON FILTER MV/TETRIX 180
Dirt filter for air inlet
092-002547-00000
126
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax: -244
www.ewm-group.com
PK 2009/2010 A3
TIG DC welding machines
Picotig/Tetrix - Options/accessories
Options for retrofitting
ON FILTER TIG 40
Dirt filter for air inlet
Item no.
092-002551-00000
ON FILTER T/P
Dirt filter for air inlet
z Reliably protects the machine from impurities under tough working conditions.
092-002092-00000
ON KEY SWITCH
Key switch for locking the machine control
092-001828-00000
ON FSB WHEELS W/T/P
Locking brake for machine wheels
z Front wheels with locking brake allow the machine to be safely parked even on uneven ground.
092-002110-00000
ON HOSE/FR MOUNT
Mount for tubes and remote control for machines without star handle
z Keeps the machine in a tidy condition: tubes and cables of e.g. welding torches or remote controls can
be coiled in an orderly way on the machine. Also helps to fix remote controls in place
092-002116-00000
ON HOLDER GAS BOTTLE <50L
Holding plate for gas cylinders smaller than 50 litres
z Transport even small gas cylinders safely on the machine
092-002151-00000
ON SHOCK PROTECT
Ram protection
z Protects the machine from scratches and dents. Highly recommended if the machine is transported
frequently
092-002154-00000
ON TOOL BOX
Toolbox between gas cylinder and rear casing panel
z Tools and torch replaceable parts always to hand.
z Dimensions L x W x H in mm: 240 x 100 x 80
092-002138-00000
Factory-fit options
OW MULTIVOLT 351/451/551
Multi-voltage (230V/400V/480V) – factory fitting (no retrofitting)
Item no.
092-002542-00001
OW REINFORCED PUMP T/P
Heavy-duty coolant pump (only ex works)
z Recommended for long hose packages. Increases the flow rate to up to 20 l/min and the pressure to
max. 4.5 bar
092-002118-00001
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax.: -244
www.ewm-group.com
PK 2009/2010 A3
127
TIG DC welding machines
Picotig/Tetrix - Options/accessories
Options/accessories
Mains plug
ADAP SCHUKO/16ACEE
Earth contact coupling/CEE16A plug
Item no.
092-000812-00000
5POLE/CEE/16A/M
Mains plug
094-000712-00000
5POLE/CEE/32A/M
Mains plug
094-000207-00000
Coolant
KF 23E-10, -10°
Coolant (-10 °C), 9.3 l
Item no.
094-000530-00000
KF 23E-200, -10°
Coolant (-10 °C), 200 l
094-000530-00001
KF 37E-10, -20°
Coolant (-20 °C), 9.3 l
094-006256-00000
General
DM1 32L/MIN
Manometer pressure reducer
z Single-stage pressure reducer for use with standard MIG/MAG welding equipment
Item no.
094-000009-00000
128
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax: -244
www.ewm-group.com
PK 2009/2010 A3
TIG DC welding machines
Picotig/Tetrix - Options/accessories
Machine-dependent
Machines
Set
SET Picotig 180 5P TIG
Wire feed unit
Tetrix Drive 4L
Torch
TIG 150 GD 5P 2T
TIG 150 GD 8P 2T UD
TIG 150 GD 12P RETOX HFL
TIG 200 GD 12P RETOX HFL
TIG 450 WD 12P RETOX HFL
TIG 200 GD 8P 2T UD
TIG 260 WD 5P 2T
TIG 260 WD 12P RETOX HFL
TIG 450 WD 8P 2T UD
TIG 450 WD 12P RETOX HFL
TIG 450SC WD 8P 2T UD HFL
Remote control
RT1 19POL
RTF1 19POL 5M
RA5 19POL 5M
RTP1 19POL
RTP2 19POL
RTP3 spotArc 19POL
Cooling module
COOL40 U31
COOL35 U31
Transport vehicle
Trolly 35-2
Trolly 38-2 E
Options for retrofitting
ON FILTER Pico/Picotig 180
ON FILTER MV/TETRIX 180
ON KEY SWITCH
ON 12POL RETOX TIG 180 / 270
ON 8POL 03 TETRIX 180
ON 12POL RETOX TIG 230
ON FILTER TIG 40
ON 12POL RETOX TIG 300/351/451/551
ON 19POL Tetrix 300/351
ON FILTER T/P
ON FSB WHEELS W/T/P
ON HOLDER GAS BOTTLE <50L
ON HOSE/FR MOUNT
ON SHOCK PROTECT
ON TOOL BOX
ON 19POL 351/451/551
ON 7POL
Factory-fit options
OW MULTIVOLT 351/451/551
OW REINFORCED PUMP T/P
Mains plug
ADAP SCHUKO/16ACEE
5POLE/CEE/16A/M
5POLE/CEE/32A/M
Coolant
KF 23E-10, -10°
KF 37E-10, -20°
KF 23E-200, -10°
General
DM1 32L/MIN
EWM HIGHTEC WELDING GmbH
Page
Picotig 180
Picotig 180
Tetrix 180
Tetrix 230
Tetrix 270
Tetrix 300
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Î
Tel.: +49 2680 181-0, Fax.: -244
z
z
www.ewm-group.com
z
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PK 2009/2010 A3
z
z
129
TIG DC welding machines
Picotig/Tetrix - Options/accessories
Machine-dependent
Machines
Set
SET Picotig 180 5P TIG
Wire feed unit
Tetrix Drive 4L
Torch
TIG 150 GD 5P 2T
TIG 150 GD 8P 2T UD
TIG 150 GD 12P RETOX HFL
TIG 200 GD 12P RETOX HFL
TIG 450 WD 12P RETOX HFL
TIG 200 GD 8P 2T UD
TIG 260 WD 5P 2T
TIG 260 WD 12P RETOX HFL
TIG 450 WD 8P 2T UD
TIG 450 WD 12P RETOX HFL
TIG 450SC WD 8P 2T UD HFL
Remote control
RT1 19POL
RTF1 19POL 5M
RA5 19POL 5M
RTP1 19POL
RTP2 19POL
RTP3 spotArc 19POL
Cooling module
COOL40 U31
COOL35 U31
Transport vehicle
Trolly 35-2
Trolly 38-2 E
Options for retrofitting
ON FILTER Pico/Picotig 180
ON FILTER MV/TETRIX 180
ON KEY SWITCH
ON 12POL RETOX TIG 180 / 270
ON 8POL 03 TETRIX 180
ON 12POL RETOX TIG 230
ON FILTER TIG 40
ON 12POL RETOX TIG 300/351/451/551
ON 19POL Tetrix 300/351
ON FILTER T/P
ON FSB WHEELS W/T/P
ON HOLDER GAS BOTTLE <50L
ON HOSE/FR MOUNT
ON SHOCK PROTECT
ON TOOL BOX
ON 19POL 351/451/551
ON 7POL
Factory-fit options
OW MULTIVOLT 351/451/551
OW REINFORCED PUMP T/P
Mains plug
ADAP SCHUKO/16ACEE
5POLE/CEE/16A/M
5POLE/CEE/32A/M
Coolant
KF 23E-10, -10°
KF 37E-10, -20°
KF 23E-200, -10°
General
DM1 32L/MIN
130
EWM HIGHTEC WELDING GmbH
Page
Tetrix 351
Tetrix 451
Tetrix 551
Î 123
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Î 22
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–
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Î 22
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Tel.: +49 2680 181-0, Fax: -244
www.ewm-group.com
PK 2009/2010 A3
TIG DC welding machines
Picotig/Tetrix - Options/accessories
Control-dependent
Controls
Torch
TIG 150 GD 12P RETOX HFL
TIG 450SC WD 12P RETOX HFL
TIG 200 GD 12P RETOX HFL
TIG 450 WD 12P RETOX HFL
Options for retrofitting
ON KEY SWITCH
EWM HIGHTEC WELDING GmbH
Page
Comfort
Synergic
123
124
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Î
Tel.: +49 2680 181-0, Fax.: -244
www.ewm-group.com
PK 2009/2010 A3
131
TIG DC welding machines
Picotig/Tetrix - Technical data
Technical data
Picotig 180
Mains voltage
Setting range for welding current
Duty cycle at ambient temperature
35 %
50 %
60 %
100 %
Mains frequency
Mains fuses (slow-blow)
Mains voltage (tolerances)
Max. connected load
Recommended generator power
Dimensions, machine, L x W x H
Weight, machine
Protection classification
Insulation class
Torch connection
Standards
132
EWM HIGHTEC WELDING GmbH
V
A
°C
A
A
A
A
Hz
A
kVA
kVA
mm
kg
TIG
MMA
230
230
5 - 180
5 - 150
25
40
25
40
180
180
–
150
–
–
150
–
150
150
–
120
120
120
120
100
50 / 60
1 x 16
1 x 230 V (-40 % - +15 %)
4.4
5.5
7.5
475 x 135 x 250
6.9
IP 23
H
decentral
IEC 60 974-1 / IEC 60 974-3 / IEC
60 974-10 / CE / S-Safety sign
Tel.: +49 2680 181-0, Fax: -244
Picotig 180
TIG
230
5 - 180
25
40
180
180
–
–
150
150
120
120
MMA
TIG
MMA
230
115
115
5 - 150
5 - 150
5 - 110
25
40
25
40
25
40
–
150
150
150
–
110
150
–
–
–
–
–
–
120
120
120
110
90
120
100
100
100
80
80
50 / 60
1 x 16
1 x 25
1 x 230 V (-20 % - +15 %)
1 x 115 V (-15 % - +15 %)
4.4
5.5
3.4
3.8
7.5
5.2
475 x 180 x 295
8.9
IP 23
H
decentral
IEC 60 974-1 / IEC 60 974-3 / IEC 60 974-10 / CE / S-Safety sign
www.ewm-group.com
PK 2009/2010 A3
TIG DC welding machines
Picotig/Tetrix - Technical data
Tetrix 180
Mains voltage
Setting range for welding current
Duty cycle at ambient temperature
35 %
40 %
45 %
50 %
60 %
65 %
100 %
Mains frequency
Mains fuses (slow-blow)
V
A
°C
A
A
A
A
A
A
Hz
A
Mains voltage (tolerances)
Max. connected load
Recommended generator power
Dimensions, machine, L x W x H
Weight, machine
Protection classification
Insulation class
Torch connection
Standards
EWM HIGHTEC WELDING GmbH
kVA
kVA
mm
kg
TIG
230
5 - 180
25
180 A
–
–
–
150
–
120
Tetrix 230
MMA
230
10 - 150
40
25
180 A
–
–
–
–
–
–
150
150
–
–
–
120
120
50 / 60
1 x 16
TIG
230
3 - 230
40
150 A
–
–
–
120
–
100
25
–
230
–
–
180
–
150
Tetrix 270
MMA
230
5 - 180
40
25
230 A
–
–
–
–
180
–
–
160
160
–
–
130
140
50 / 60
1 x 16
40
180 %
–
–
–
140
–
110
1 x 230 V (-40 % - +15 %)
1 x 230 V (-40 % - +15 %)
4.4
5.2
5.5
TIG
400
5 - 270
5.8
7.5
475 x 180 x 295
8.9
IP 23
H
decentral
7.8
600 x 205 x 415
16.5
IP 23
F
decentral
IEC 60 974-1 / IEC 60 974-3 / IEC 60 97410 / CE / S-Safety sign
IEC 60 974-1 / IEC 60 974-3 / IEC 60 97410 / CE / S-Safety sign
Tel.: +49 2680 181-0, Fax.: -244
www.ewm-group.com
25
–
–
–
–
–
270
220
40
–
–
270
–
–
–
180
50 / 60
3 x 16
3 x 400 V (-25 %
- +20 %)
7.1
14.5
600 x 205 x 415
20
IP 23
H
decentral
IEC 60 974-1 / IEC
60 974-3 / IEC 60
974-10 / CE / SSafety sign
PK 2009/2010 A3
133
TIG DC welding machines
Picotig/Tetrix - Technical data
Technical data
Mains voltage
Setting range for welding current
Duty cycle at ambient temperature
60 %
80 %
100 %
Mains frequency
Mains fuses (slow-blow)
Mains voltage (tolerances)
Max. connected load
Recommended generator power
Dimensions, machine, L x W x H
Weight, machine
Protection classification
Insulation class
Torch connection
Cooling output
Tank capacity
Flow rate
Max. output pressure
Standards
134
EWM HIGHTEC WELDING GmbH
V
A
°C
A
A
A
Hz
A
kVA
kVA
mm
kg
W
l
l/min
bar
Tetrix 300
Tetrix 351
Tetrix 451
TIG
MMA
400
400
5 - 300
5 - 300
25
40
–
–
300
–
300
–
–
270
250
–
50 / 60
3 x 16
3 x 400 V (-25 % - +20 %)
8.3
12
16.4
590 x 230 x 380
29
IP 23
H
decentral
–
–
–
–
IEC 60 974-1 / IEC 60 974-3 / IEC
60 974-10 / CE / S-Safety sign
TIG
MMA
–
–
5 - 350
5 - 350
25
40
–
–
350
–
–
–
–
350
300
–
50 / 60
3 x 25
3 x 400 V (-25 % - +20 %)
10.6
15
20.5
1100 x 455 x 1000
117
IP 23
H
decentral
1500
12
5
3.5
IEC 60 974-1 / IEC 60 974-3 / IEC
60 974-10 / CE / S-Safety sign
MMA
TIG
–
–
5 - 450
5 - 450
25
40
25
40
–
–
–
–
–
450
–
450
450
420
450
420
50 / 60
3 x 35
3 x 400 V (-25 % - +20 %)
21.6
15.9
29.1
1100 x 455 x 1000
120
IP 23
H
decentral
1500
12
5
3.5
IEC 60 974-1 / IEC 60 974-3 / IEC
60 974-10 / CE / S-Safety sign
Tel.: +49 2680 181-0, Fax: -244
www.ewm-group.com
PK 2009/2010 A3
TIG DC welding machines
Picotig/Tetrix - Technical data
Tetrix 551
Setting range for welding current
Duty cycle at ambient temperature
60 %
80 %
100 %
Mains frequency
Mains fuses (slow-blow)
Mains voltage (tolerances)
Max. connected load
Recommended generator power
Dimensions, machine, L x W x H
Weight, machine
Protection classification
Insulation class
Torch connection
Cooling output
Tank capacity
Flow rate
Max. output pressure
Standards
EWM HIGHTEC WELDING GmbH
A
°C
A
A
A
Hz
A
TIG
5 - 550
25
550
520
450
kVA
kVA
mm
kg
W
l
l/min
bar
Tel.: +49 2680 181-0, Fax.: -244
MMA
5 - 550
40
550
–
420
25
550
520
450
40
550
–
420
50 / 60
3 x 35
3 x 400 V (-25 % - +20 %)
22.2
29.2
39.4
1100 x 455 x 1000
128.5
IP 23
H
decentral
1500
12
5
3.5
IEC 60 974-1 / IEC 60 974-3 / IEC 60 974-10 / CE / S-Safety sign
www.ewm-group.com
PK 2009/2010 A3
135
TIG AC/DC welding machines
Picotig/Tetrix
TIG AC/DC welding machines
The AC specialists with convenient handling
TIG welding with direct or alternating current – ranging from lightweight and portable units for assembly work to the 550
ampere professional TIG unit with exceptionally long duty cycle for production.
Every EWM AC/DC machine is fitted with power-saving, environmentally friendly inverter technology. These machines
perform flawless joining of unalloyed, low-allow and high-alloy steels as standard. They easily connect lightweight metals
and their alloys and can therefore be used for every application.
Extensive AC functions and setting options of the intuitive control concepts make welders‘ work considerably easier. This
means end-to-end reliable EWM quality for professionals!
136
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax: -244
www.ewm-group.com
PK 2009/2010 A3
TIG AC/DC welding machines
Picotig/Tetrix - Overview
Overview
TIG AC/DC welding machines portable
Design
Max. welding
current
Product name
Cooling
190
230
300
Modular
z
z
z
z
z
gas
cooled
A
--
Optional
cooling
module
–
Picotig 190 AC/DC
Tetrix 230 AC/DC
Tetrix 300 AC/DC
Page
water
cooled
–
–
–
140
140
141
TIG AC/DC welding machines mobile
Design
Max. welding
current
Product name
Cooling
Tetrix 351 AC/DC
Tetrix 451 AC/DC
Tetrix 551 AC/DC
Optional
cooling
module
–
–
–
gas
cooled
A
Demodular
350
450
550
–
–
–
Page
water
cooled
z
z
z
Product details
Controls
Machine control overview
Control details
Control functions
Options/accessories
Details
Machine-dependent
Control-dependent
Technical data
EWM HIGHTEC WELDING GmbH
144
144
145
Page
146
146
147
152
159
153
159
160
161
Tel.: +49 2680 181-0, Fax.: -244
www.ewm-group.com
PK 2009/2010 A3
137
TIG AC/DC welding machines
Picotig/Tetrix portable
The smaller TIG AC/DC power packs
Construction site, assembly, workshop or production site
– the right machine for every location. Can be expanded
at any time with cooling module and transport vehicle
– no need for additional tools or specialist personnel.
Highlights
Easy to use on site
The Retox torch allows all programs, operating modes and the up/down
function to be called up at the touch of a button.
Alternating current types for every need
Different types of alternating current allow welding properties to be individually selected: sinusoid – for agreeably low-noise jointing; trapezoid – the
all-round setting for almost every application; rectangular – for particularly
difficult applications
AC special for thin to thick
Simple and reliable: 1 mm to 10 mm! Reliable jointing of aluminium panels
with very different thicknesses: good fusion penetration in the thicker panel,
no melting through the thin panel.
Reliable ignition
AC: Reliable ignition, stable arc because the shape of the spherical cap can
be very easily adjusted in line with the tungsten electrode diameter. This
reduces electrode wear
DC: coordinated welding start parameters for ideal ignition conditions with
every application.
Endless power with a 1-phase mains supply
230 amperes welding current from a 230 volt mains supply with shock-proof
plug (16 ampere mains fuse)
100% suitable for construction sites
Perfect for large construction sites and very tough assembly work with mains
supply leads up to 50 metres or connected directly to a generator. High tolerance to mains fluctuations ensures a perfect welding result.
138
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax: -244
www.ewm-group.com
PK 2009/2010 A3
TIG AC/DC welding machines
Picotig/Tetrix portable
Advantages
Combine effectively and as required
Easy combination of e.g. cooling module or
transport vehicle – no specialist staff or tools
required and no need to open the welding
machine. Innovative and easy to expand to
meet future needs.
Super-fast attachment of cooling module
The unique fastening system guarantees
easy attachment and detachment. The
catches are fully integrated in the casing so
there is no protrusion and therefore no risk
of injury.
Cooling unit with centrifugal pump
Optimal welding torch cooling
Well thought-out: Casing and cooling air conduction
Fan control plus blades minimise dirt in the
machine
Modern, ergonomic casing
The front and rear sections of the machine
are made of shock-resistant plastic with
rounded corners and edges, so the welder
and the machine have the best protection in
any situation.
Operating elements
Particularly stable, clear and protected layout – allows especially easy handling
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax.: -244
www.ewm-group.com
PK 2009/2010 A3
139
TIG AC/DC welding machines
Picotig/Tetrix portable
0ICOTIG4ETRIXåPORTABLE
z
z
z
Exceptional MMA welding
Different controls can be selected – can
also be exchanged
Lightweight inverters for mobile use
å0ICOTIGåå!#$#
Controls
Options/accessories
Technical data
Î 146
Î 159
Î 161
å4ETRIXåå!#$#
z
Mains voltage (tolerances)
Mains fuses (slow-blow)
Setting range for welding current
Duty cycle 40 °C
Duty cycle 40 °C
Duty cycle 40 °C
Dimensions L x W x H
Weight
z
z
z
Controls
Options/accessories
Technical data
Î 146
Î 159
Î 161
Portable, shoulder strap
A
A
mm
kg
Portable, shoulder strap
More effective welding with activArc technology
3 m mains supply lead with 16 A shock-proof plug
Mains voltage (tolerances)
Mains fuses (slow-blow)
Setting range for welding current
Duty cycle 40 °C
Duty cycle 40 °C
Duty cycle 40 °C
Dimensions L x W x H
Weight
A
A
mm
kg
Accessories for professionals
Remote control with AC parameter
setting option: frequency, balance and
welding current
140
EWM HIGHTEC WELDING GmbH
1 x 230 V (-40 % - +15 %)
1 x 16
5 - 190
190 A / 40 %
150 A / 60 %
120 A / 100 %
600 x 205 x 415
16.5
Tel.: +49 2680 181-0, Fax: -244
1 x 230 V (-40 % - +15 %)
1 x 16
3 - 230
230 A / 35 %
160 A / 60 %
130 A / 100 %
600 x 205 x 415
17
AC frequency
The fusion penetration and seam width
are also controlled by AC frequencies
between 50 and 200 Hertz
High frequency: narrow seam with deep
fusion penetration
Low frequency: broad welding bead
www.ewm-group.com
PK 2009/2010 A3
TIG AC/DC welding machines
Picotig/Tetrix portable
å4ETRIXåå!#$#
z
z
z
Controls
Options/accessories
Technical data
Î 146
Î 159
Î 161
More effective welding with activArc technology
Pole reversal on machine control with no need to reconnect the connection cable
5 m mains supply lead
Mains voltage (tolerances)
Mains fuses (slow-blow)
Setting range for welding current
Duty cycle 40 °C
Duty cycle 40 °C
Duty cycle 40 °C
Dimensions L x W x H
Weight
A
A
mm
kg
AC balance
Adjustable balance of the alternating
current proportion
Positive proportion: good cleaning of
high-melting and semifluid oxides when
welding aluminium.
Negative proportion: deep fusion
penetration and long service life of the
electrode
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax.: -244
3 x 400 V (-25 % - +20 %)
3 x 16
5 - 300
300 A / 40 %
270 A / 60 %
210 A / 100 %
570 x 240 x 550
36.5
Additional dirt filter
For particularly tough sites of operation
(option)
www.ewm-group.com
PK 2009/2010 A3
141
TIG AC/DC welding machines
Tetrix, mobile
The AC/DC specialists – ideal for production
Uniquely high welding current – up to 550 A – for your
AC production applications. The innovative inverter
power unit of the fully digital machines guarantees
continuous welding with a long duty cycle, particularly
in multi-shift operation.
It also allows massive savings on energy costs thanks to
its highly efficient performance.
Highlights
Easy to use on site
The Retox torch allows all programs, operating modes and the up/down
function to be called up at the touch of a button.
TIG wire feed unit – the alternative to MIG/MAG welding
Better seam quality and totally spatter-free at a comparable welding speed.
Also as a hot wire variation with an even higher deposition rate.
Two-sided, simultaneous AC welding
Two welders can weld both sides at the same time e.g. on aluminium workpieces with thick panels. Synchronisation is via the mains voltage or the master
slave principle!
Alternating current types for every need
Different types of alternating current allow welding properties to be individually selected: sinusoid – for agreeably low-noise jointing; trapezoid – the
all-round setting for almost every application; rectangular – for particularly
difficult applications
Reliable ignition
AC: Reliable ignition, stable arc because the shape of the spherical cap can
be very easily adjusted in line with the tungsten electrode diameter. This
reduces DC electrode wear: coordinated welding start parameters for ideal
ignition conditions with every application.
Self-explanatory operating concepts for every user
Classic – all parameters at a glance and directly accessible
Comfort – 8 predefinable welding tasks for frequently repeated welding
operations
Synergic – single-button operation with 256 predefinable welding tasks
142
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax: -244
www.ewm-group.com
PK 2009/2010 A3
TIG AC/DC welding machines
Tetrix, mobile
Advantages
Easy access to the coolant tank
Exterior opening for tank filling plus level
display
Controlled protection
Thermal cut-out for water pump
Extra-large 12 litre tank
Trouble-free commissioning even with long
tube packages and safe operation at high
temperatures and during extended duty
cycles
4 lifting lugs as standard
100% mobile for transportation in production halls and shipyards with restricted
access
Mobility for any location
Large wheels for easy running – even on
very uneven surfaces. Same gauge on front
and rear wheels facilitates transport
Multi-functional, ergonomic handle system
Effortless running, practical holder for hose
packages, impact protection
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax.: -244
www.ewm-group.com
PK 2009/2010 A3
143
TIG AC/DC welding machines
Tetrix, mobile
4ETRIXåMOBILE
z
z
Professional and profitable: choice of 4
intuitive, exchangeable controls which are
systematically oriented to their respective
practical applications
Extended duty cycle and top performance – up to 550 A welding current
å4ETRIXåå!#$#
Controls
Options/accessories
Technical data
Î 146
Î 159
Î 162
å4ETRIXåå!#$#
Controls
Options/accessories
Technical data
Î 146
Î 159
Î 162
z
More effective welding with activArc technology
Mains voltage (tolerances)
Mains fuses (slow-blow)
Setting range for welding current
Duty cycle 40 °C
Duty cycle 40 °C
Dimensions L x W x H
Weight
z
A
A
mm
kg
More effective welding with activArc technology
Mains voltage (tolerances)
Mains fuses (slow-blow)
Setting range for welding current
Duty cycle 40 °C
Duty cycle 40 °C
Dimensions L x W x H
Weight
A
A
mm
kg
AC special for thin to thick
Simple and reliable: 1 mm to 10 mm!
Reliable jointing of aluminium panels
with very different thicknesses: good
fusion penetration in the thicker panel,
no melting through the thin panel
144
EWM HIGHTEC WELDING GmbH
3 x 400 V (-25 % - +20 %)
3 x 25
5 - 350
350 A / 60 %
300 A / 100 %
1100 x 455 x 1000
126.5
Tel.: +49 2680 181-0, Fax: -244
3 x 400 V (-25 % - +20 %)
3 x 35
5 - 450
450 A / 80 %
420 A / 100 %
1080 x 690 x 1195
168.5
Accessories for professionals
Remote control with AC parameter
setting option: frequency, balance and
welding current
www.ewm-group.com
PK 2009/2010 A3
TIG AC/DC welding machines
Tetrix, mobile
å4ETRIXåå!#$#
Controls
Options/accessories
Technical data
Î 146
Î 159
Î 162
z
More effective welding with activArc technology
Mains voltage (tolerances)
Mains fuses (slow-blow)
Setting range for welding current
Duty cycle 40 °C
Duty cycle 40 °C
Dimensions L x W x H
Weight
A
A
mm
kg
AC frequency
The fusion penetration and seam width
are also controlled by AC frequencies
between 50 and 200 Hertz
High frequency: narrow seam with deep
fusion penetration
Low frequency: broad welding bead
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax.: -244
3 x 400 V (-25 % - +20 %)
3 x 35
5 - 550
550 A / 60 %
420 A / 100 %
1080 x 690 x 1195
176
AC balance
Adjustable balance of the alternating
current proportion
Positive proportion: good cleaning of
high-melting and semifluid oxides when
welding aluminium.
Negative proportion: deep fusion
penetration and long service life of the
electrode
www.ewm-group.com
PK 2009/2010 A3
145
TIG AC/DC welding machines
Picotig/Tetrix - Controls
Machine control overview
Controls
Machines
Picotig 190 AC/DC
Tetrix 230 AC/DC
Tetrix 300 AC/DC
Tetrix 351 AC/DC
Tetrix 451 AC/DC
Tetrix 551 AC/DC
146
EWM HIGHTEC WELDING GmbH
Picotig
Comfort
Smart
Classic
Synergic
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Tel.: +49 2680 181-0, Fax: -244
www.ewm-group.com
PK 2009/2010 A3
TIG AC/DC welding machines
Picotig/Tetrix - Controls
Control details
Picotig
Very simple to operate – just switch on and start welding
z Direct access to all important TIG parameters
z One-dial operation with clear, self-explanatory operating surface
z Direct access to extensive AC functions
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax.: -244
www.ewm-group.com
PK 2009/2010 A3
147
TIG AC/DC welding machines
Picotig/Tetrix - Controls
Control details
Comfort
Proven convenience – all welding parameters can be adjusted
One-dial operation with clear, self-explanatory operating surface
z User support for setting the welding parameters
z 8 JOBs (welding tasks) which can also be called up via the torch
z Reproducible setting of all welding parameters with digital display
z Direct access to extensive AC functions
z Connection capability for remote control
z Also ideal for mechanised and automatic applications
z
148
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax: -244
www.ewm-group.com
PK 2009/2010 A3
TIG AC/DC welding machines
Picotig/Tetrix - Controls
Smart
Very simple to operate – just switch on and start welding
z Direct access to all important TIG parameters
z One-dial operation with clear, self-explanatory operating surface
z Reproducible setting of all welding parameters with digital display
z Direct access to extensive AC functions
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax.: -244
www.ewm-group.com
PK 2009/2010 A3
149
TIG AC/DC welding machines
Picotig/Tetrix - Controls
Control details
Classic
Classic operation
Self-explanatory operating surface
z Direct access to all welding parameters via rotary dials
z Reproducible setting of all welding parameters with digital display
z Direct access to extensive AC functions
z
150
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax: -244
www.ewm-group.com
PK 2009/2010 A3
TIG AC/DC welding machines
Picotig/Tetrix - Controls
Synergic
Very easy and extremely convenient to use thanks to EWM TIG Synergic operation
JOBs (welding tasks) can be selected via material, seam, welding current/panel thickness. The digital system automatically
finds the best welding parameters.
z One-dial operation with clear, self-explanatory operating surface
z 256 JOBs (welding tasks) which can also be called up via the torch
z Reproducible setting of all welding parameters with digital displays
z Connection capability for torch and remote control, and for PC with welding data and documentation software
z Direct access to extensive AC functions
z Also ideal for mechanised and automatic applications
z
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax.: -244
www.ewm-group.com
PK 2009/2010 A3
151
TIG AC/DC welding machines
Picotig/Tetrix - Controls
Control functions
Control
Functions
General
TIG
MMA
TIG AC
EWM-activArc
EWM-spotArc
Non-latched
Latched
Tapping mode
Spots
Synergic operation
Pulses
kHz pulses
Automated pulses
HF
Liftarc
Gas pre-flow time
Ignition current
Upslope time
Main current
Secondary current
Downslope time
End current
Pulse time
Pause time
Hold function
AC frequency mains-synchronous operation
AC frequency master/slave operation
Gas test, currentless
Rinse tube package
Displays
Welding current
Welding parameters
Error code
Welding voltage
JOB number
Metal sheet thickness
Program number
Collective interference
Excess temperature
S-Safety sign
Water deficiency
MMA
Hotstart
Arcforce
Antistick
152
EWM HIGHTEC WELDING GmbH
Picotig
Comfort
Smart
Classic
Synergic
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Tel.: +49 2680 181-0, Fax: -244
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www.ewm-group.com
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PK 2009/2010 A3
TIG AC/DC welding machines
Picotig/Tetrix - Options/accessories
Options/accessories
Power sources
Picotig 190 AC/DC TGD 8P
TIG DC welding machine, portable, gas, decentral, 8-pole connection socket
Tetrix 230 AC/DC Comfort 8P
TIG AC/DC welding machine, portable, gas, decentral, 8-pole connection socket
Tetrix 300 AC/DC Synergic TGD
TIG AC/DC welding machine, portable, gas, decentral
Tetrix 351 AC/DC Synergic FWD
TIG AC/DC welding machine, mobile, water, decentral
Tetrix 451 AC/DC Synergic FWD
TIG AC/DC welding machine, mobile, water, decentral
Tetrix 551 AC/DC Synergic FWD
TIG AC/DC welding machine, mobile, water, decentral
Item no.
090-000151-00504
Wire feed unit
Tetrix Drive 4L
TIG wire-feed unit, cooling water conduit
z A demodular Tetrix power source with connections for wire feed units is required for operation!
z Pin reel type D300
z Dimensions: L x W x H in mm, 690 x 300 x 410. Weight 12 kg
Item no.
090-000094-00502
Torch
TIG 150 GD 8P 2T UD
TIG function torch, up/down, gas-cooled
z Setting the welding current
z Double push-button
z Option „ON 8-pole connection socket“ is required for portable machines up to 270 A
Item no.
094-512291-00200
TIG 150 GD 12P RETOX HFL
TIG function torch, Retox, gas-cooled
z Setting and displaying programs, welding current and other welding parameters
z Option „ON 12-pole connection socket“ is required
z Highly flexible hose package with 1 m leather protector
094-512291-10700
TIG 200 GD 8P 2T UD
TIG function torch, up/down, gas-cooled
z Setting the welding current
z Double push-button
z Option „ON 8-pole connection socket“ is required for portable machines up to 270 A
094-510981-00200
TIG 200 GD 12P RETOX HFL
TIG function torch, Retox, gas-cooled
z Setting and displaying programs, welding current and other welding parameters
z Option „ON 12-pole connection socket“ is required
z Highly flexible hose package with 1 m leather protector
094-510981-10700
TIG 260 WD 5P 2T
TIG welding torch, water-cooled
z Double push-button
094-510990-00600
TIG 260 WD 12P RETOX HFL
TIG function torch, Retox, water-cooled
z Setting and displaying programs, welding current and other welding parameters
z Option „ON 12-pole connection socket“ is required
z Highly flexible hose package with 1 m leather protector
094-510990-10700
TIG 450 WD 8P 2T UD
TIG function torch, up/down, water-cooled
z Setting the welding current
z Double push-button
z Option „ON 8-pole connection socket“ is required for portable machines up to 270 A
094-510993-00200
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax.: -244
090-000159-00504
090-000121-00502
090-000109-00502
090-000112-00502
090-000115-00502
www.ewm-group.com
PK 2009/2010 A3
153
TIG AC/DC welding machines
Picotig/Tetrix - Options/accessories
Options/accessories
Torch
TIG 450 WD 12P RETOX HFL
TIG function torch, Retox, water-cooled
z Setting and displaying programs, welding current and other welding parameters
z Option „ON 12-pole connection socket“ is required
z Highly flexible hose package with 1 m leather protector
Item no.
094-510993-10700
TIG 450 WD 12P RETOX HFL
TIG function torch, Retox, water-cooled
z Setting and displaying programs, welding current and other welding parameters
z Option „ON 12-pole connection socket“ is required
z Highly flexible hose package with 1 m leather protector
094-510993-10708
TIG 450SC WD 8P 2T UD HFL
TIG function torch, up/down, water-cooled
z Setting the welding current
z Double push-button
z Option „ON 8-pole connection socket“ is required for portable machines up to 270 A
z Highly flexible hose package with 1 m leather protector
TIG 450SC WD 12P RETOX HFL
TIG function torch, Retox, water-cooled
z Setting and displaying programs, welding current and other welding parameters
z Option „ON 12-pole connection socket“ is required
z Highly flexible hose package with 1 m leather protector
094-511016-10200
Remote control
RT1 19POL
Remote control, current
z Infinitely adjustable welding current (0% to 100%) depending on the main current preselected at the
welding machine.
z Operating point setting directly at the site of welding
z Robust metal casing with rubber feet, stirrup and holding magnet
RTAC1 19POL
Remote control, current/balance/frequency
z AC balance (positive/negative half-wave ratio) can be set from +15% to -15%.
z AC frequency of welding current infinitely adjustable.
z Infinitely adjustable welding current (0% to 100%) depending on the main current preselected at the
welding machine.
z Operating point setting directly at the site of welding
z Robust metal casing with rubber feet, stirrup and holding magnet
RTF1 19POL 5M
Foot-operated remote control, current, with connection cable
z Infinitely adjustable welding current (0% to 100%) depending on the main current preselected at the
welding machine.
z Start/stop welding operation
z Operating point setting directly at the site of welding
RTP1 19POL
Remote control, spots/pulses
z TIG/MMA.
z Infinitely adjustable welding current (0% to 100%) depending on the main current preselected at the
welding machine.
z Pulse/spot/normal
z Pulse, spot and pause times are infinitely adjustable.
z Operating point setting directly at the site of welding
z Robust metal casing with rubber feet, stirrup and holding magnet
Item no.
090-008097-00000
154
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax: -244
094-511016-10700
www.ewm-group.com
090-008197-00000
094-006680-00000
090-008098-00000
PK 2009/2010 A3
TIG AC/DC welding machines
Picotig/Tetrix - Options/accessories
Remote control
RTP2 19POL
Remote control, spots/pulses
z TIG/MMA.
z Infinitely adjustable welding current (0% to 100%) depending on the main current preselected at the
welding machine.
z Pulse/spot/normal
z Frequency and spot times infinitely adjustable.
z Coarse adjustment of the cycle frequency.
z Pulse/pause ratio (balance) adjustable from 10% to 90%.
z Operating point setting directly at the site of welding
z Robust metal casing with rubber feet, stirrup and holding magnet
RA5 19POL 5M
Remote control e.g. connection cable
Item no.
090-008099-00000
Cooling module
COOL35 U31
Ambient air cooling module
z Modular design, tool-free assembly
z Cooling capacity 1 l/min: 800 W, max. flow rate: 5 l/min, max. output pressure: 3.5 bar, 4.5 l tank capacity
z Dimensions L x W x H in mm, 600 x 270 x 225 Weight 15 kg
Item no.
090-008235-00502
COOL40 U31
Cooling module
z Modular design, tool-free assembly
z Cooling capacity 1 l/min: 900 W, max. flow rate: 5 l/min, max. output pressure: 3.5 bar, 4.5 l tank capacity
z xBxHDimensions L x W x H in mm, 600 x 210 x 340 Weight 14 kg
090-008593-00502
Transport vehicle
Trolly 35-2
Transport vehicle
z Solid, stable design
z For transporting a power source, a cooling module and a gas cylinder
z Dimensions L x W x H in mm, 980 x 505 x 990. Weight 34 kg
Item no.
090-008198-00000
Trolly 38-2 E
Transport vehicle
z Solid, stable design
z For transporting a power source, a cooling module and a gas cylinder
z Dimensions L x W x H in mm, 818 x 533 x 1233 Weight 35 kg
090-008270-00000
Options for retrofitting
ON 12POL RETOX TIG 300/351/451/551
Connection socket, 12-pole, for RETOX torch
Item no.
092-001807-00000
ON 7POL
7-pole connection socket for accessory components, and/or as digital interface
092-001826-00000
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax.: -244
www.ewm-group.com
092-001470-00005
PK 2009/2010 A3
155
TIG AC/DC welding machines
Picotig/Tetrix - Options/accessories
Options/accessories
Options for retrofitting
ON 12POL RETOX TIG 230
12-pole torch connection socket
Item no.
092-002519-00000
ON 19POL Tetrix 300/351
19-pole connection socket for accessory components and/or as analogue interface for mechanised
welding
092-001827-00000
ON 19POL 351/451/551
19-pole connection socket for accessory components and/or as analogue interface for mechanised
welding
092-001951-00000
ON NETSYNCHRON 451/551
Phase sequence changeover set for synchronous welding
090-008207-00000
ON NETSYNCHRON 351
Phase sequence changeover set for synchronous welding
090-008212-00000
ON FILTER TIG 40
Dirt filter for air inlet
092-002551-00000
ON FILTER T/P
Dirt filter for air inlet
z Reliably protects the machine from impurities under tough working conditions.
092-002092-00000
ON FILTER Tetrix XL
Dirt filter for air inlet
z Reliably protects the machine from impurities under tough working conditions.
092-004999-00000
ON KEY SWITCH
Key switch for locking the machine control
092-001828-00000
ON FSB WHEELS W/T/P
Locking brake for machine wheels
z Front wheels with locking brake allow the machine to be safely parked even on uneven ground.
092-002110-00000
156
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax: -244
www.ewm-group.com
PK 2009/2010 A3
TIG AC/DC welding machines
Picotig/Tetrix - Options/accessories
Options for retrofitting
ON HOSE/FR MOUNT
Mount for tubes and remote control for machines without star handle
z Keeps the machine in a tidy condition: tubes and cables of e.g. welding torches or remote controls can
be coiled in an orderly way on the machine. Also helps to fix remote controls in place
Item no.
092-002116-00000
ON HOLDER GAS BOTTLE <50L
Holding plate for gas cylinders smaller than 50 litres
z Transport even small gas cylinders safely on the machine
092-002151-00000
ON HOLDER GAS BOTTLE <50L TETRIX XL
Holding plate for gas cylinders smaller than 50 litres
z Transport even small gas cylinders safely on the machine
092-002345-00000
ON SHOCK PROTECT
Ram protection
z Protects the machine from scratches and dents. Highly recommended if the machine is transported
frequently
092-002154-00000
ON TOOL BOX
Toolbox between gas cylinder and rear casing panel
z Tools and torch replaceable parts always to hand.
z Dimensions L x W x H in mm: 240 x 100 x 80
092-002138-00000
Factory-fit options
OW REINFORCED PUMP T/P
Heavy-duty coolant pump (only ex works)
z Recommended for long hose packages. Increases the flow rate to up to 20 l/min and the pressure to
max. 4.5 bar
Item no.
092-002118-00001
OW MULTIVOLT 351AC
Multi-voltage (230V/400V/480V) – factory fitting (no retrofitting)
092-002541-00001
OW MULTIVOLT 351/451/551
Multi-voltage (230V/400V/480V) – factory fitting (no retrofitting)
092-002542-00001
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax.: -244
www.ewm-group.com
PK 2009/2010 A3
157
TIG AC/DC welding machines
Picotig/Tetrix - Options/accessories
Options/accessories
Mains plug
ADAP SCHUKO/16ACEE
Earth contact coupling/CEE16A plug
Item no.
092-000812-00000
5POLE/CEE/16A/M
Mains plug
094-000712-00000
5POLE/CEE/32A/M
Mains plug
094-000207-00000
Coolant
KF 23E-10, -10°
Coolant (-10 °C), 9.3 l
Item no.
094-000530-00000
KF 23E-200, -10°
Coolant (-10 °C), 200 l
094-000530-00001
KF 37E-10, -20°
Coolant (-20 °C), 9.3 l
094-006256-00000
General
DM1 32L/MIN
Manometer pressure reducer
z Single-stage pressure reducer for use with standard MIG/MAG welding equipment
Item no.
094-000009-00000
158
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax: -244
www.ewm-group.com
PK 2009/2010 A3
TIG AC/DC welding machines
Picotig/Tetrix - Options/accessories
Machine-dependent
Machines
Wire feed unit
Tetrix Drive 4L
Torch
TIG 150 GD 8P 2T UD
TIG 150 GD 12P RETOX HFL
TIG 200 GD 8P 2T UD
TIG 200 GD 12P RETOX HFL
TIG 260 WD 5P 2T
TIG 260 WD 12P RETOX HFL
TIG 450 WD 12P RETOX HFL
TIG 450 WD 8P 2T UD
TIG 450 WD 12P RETOX HFL
TIG 450SC WD 8P 2T UD HFL
Remote control
RT1 19POL
RTP1 19POL
RTP2 19POL
RTF1 19POL 5M
RA5 19POL 5M
RTAC1 19POL
Cooling module
COOL40 U31
COOL35 U31
Transport vehicle
Trolly 35-2
Trolly 38-2 E
Options for retrofitting
ON 12POL RETOX TIG 230
ON FILTER TIG 40
ON 12POL RETOX TIG 300/351/451/551
ON KEY SWITCH
ON 7POL
ON 19POL Tetrix 300/351
ON FILTER T/P
ON FSB WHEELS W/T/P
ON HOLDER GAS BOTTLE <50L
ON HOSE/FR MOUNT
ON SHOCK PROTECT
ON TOOL BOX
ON NETSYNCHRON 351
ON 19POL 351/451/551
ON FILTER Tetrix XL
ON HOLDER GAS BOTTLE <50L TETRIX XL
ON NETSYNCHRON 451/551
Factory-fit options
OW REINFORCED PUMP T/P
OW MULTIVOLT 351AC
OW MULTIVOLT 351/451/551
Mains plug
ADAP SCHUKO/16ACEE
5POLE/CEE/16A/M
5POLE/CEE/32A/M
Coolant
KF 23E-10, -10°
KF 23E-200, -10°
KF 37E-10, -20°
General
DM1 32L/MIN
EWM HIGHTEC WELDING GmbH
Page
Picotig 190
AC/DC
Tetrix 230
AC/DC
Tetrix 300
AC/DC
Tetrix 351
AC/DC
Tetrix 451
AC/DC
Tetrix 551
AC/DC
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Tel.: +49 2680 181-0, Fax.: -244
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www.ewm-group.com
PK 2009/2010 A3
159
TIG AC/DC welding machines
Picotig/Tetrix - Options/accessories
Control-dependent
Controls
Torch
TIG 150 GD 12P RETOX HFL
TIG 200 GD 12P RETOX HFL
TIG 450SC WD 12P RETOX HFL
TIG 450 WD 12P RETOX HFL
Options for retrofitting
ON 12POL RETOX TIG 300/351/451/551
ON KEY SWITCH
160
EWM HIGHTEC WELDING GmbH
Page
Comfort
Synergic
123
124
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Î 127
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–
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Î
Î
Tel.: +49 2680 181-0, Fax: -244
www.ewm-group.com
PK 2009/2010 A3
TIG AC/DC welding machines
Picotig/Tetrix - Technical data
Technical data
Mains voltage
Setting range for welding current
Duty cycle at ambient temperature
35 %
40 %
45 %
50 %
60 %
65 %
100 %
Mains frequency
Mains fuses (slow-blow)
Mains voltage (tolerances)
Max. connected load
Recommended generator power
Dimensions, machine, L x W x H
Weight, machine
Protection classification
Insulation class
Torch connection
Standards
EWM HIGHTEC WELDING GmbH
V
A
°C
A
A
A
A
A
A
A
Hz
A
kVA
kVA
mm
kg
Picotig 190 AC/DC
Tetrix 230 AC/DC
Tetrix 300 AC/DC
TIG
MMA
230
230
5 - 190
5 - 140
25
40
25
40
–
–
–
–
–
190
–
–
–
–
–
–
–
–
140
140
190
150
130
130
–
–
–
–
150
120
110
110
50 / 60
1 x 16
1 x 230 V (-40 % - +15 %)
5.6
6
8.1
600 x 205 x 415
16.5
IP 23
F
decentral
IEC 60 974-1 / IEC 60 974-3 / IEC
60 974-10 / CE / S-Safety sign
TIG
MMA
230
230
3 - 230
5 - 180
25
40
25
40
–
230
–
180
230
–
–
–
–
–
180
–
–
–
–
–
180
160
160
140
–
–
–
–
150
130
140
110
50 / 60
1 x 16
1 x 230 V (-40 % - +15 %)
5.2
5.8
7.8
600 x 205 x 415
17
IP 23
F
decentral
IEC 60 974-1 / IEC 60 974-3 / IEC
60 974-10 / CE / S-Safety sign
TIG
MMA
400
400
5 - 300
5 - 300
25
40
25
40
–
–
–
–
–
300
–
–
300
–
–
–
–
–
–
–
–
270
–
260
270
–
260
–
220
210
210
200
50 / 60
3 x 16
3 x 400 V (-25 % - +20 %)
8.3
12
16.4
570 x 240 x 550
36.5
IP 23
F
decentral
IEC 60 974-1 / IEC 60 974-3 / IEC
60 974-10 / CE / S-Safety sign
Tel.: +49 2680 181-0, Fax.: -244
www.ewm-group.com
PK 2009/2010 A3
161
TIG AC/DC welding machines
Picotig/Tetrix - Technical data
Technical data
Setting range for welding current
Duty cycle at ambient temperature
60 %
80 %
100 %
Mains frequency
Mains fuses (slow-blow)
Mains voltage (tolerances)
Max. connected load
Recommended generator power
Dimensions, machine, L x W x H
Weight, machine
Protection classification
Insulation class
Torch connection
Cooling output
Tank capacity
Flow rate
Max. output pressure
Standards
162
EWM HIGHTEC WELDING GmbH
A
°C
A
A
A
Hz
A
kVA
kVA
mm
kg
W
l
l/min
bar
Tetrix 351 AC/DC
Tetrix 451 AC/DC
Tetrix 551 AC/DC
TIG
MMA
5 - 350
5 - 350
25
40
–
–
350
–
350
–
–
320
300
–
50 / 60
3 x 25
3 x 400 V (-25 % - +20 %)
10.6
15
20.5
1100 x 455 x 1000
126.5
IP 23
H
decentral
1500
12
5
3.5
IEC 60 974-1 / IEC 60 974-3 / IEC
60 974-10 / CE / S-Safety sign
MMA
TIG
5 - 450
5 - 450
25
40
25
40
–
–
–
–
–
450
–
450
450
420
450
420
50 / 60
3 x 35
3 x 400 V (-25 % - +20 %)
21.6
15.9
29.1
1080 x 690 x 1195
168.5
IP 23
H
decentral
1500
12
5
3.5
IEC 60 974-1 / IEC 60 974-3 / IEC
60 974-10 / CE / S-Safety sign
TIG
MMA
5 - 550
5 - 550
25
40
25
40
550
550
550
550
520
–
520
–
450
420
450
420
50 / 60
3 x 35
3 x 400 V (-25 % - +20 %)
22.2
29.2
39.4
1080 x 690 x 1195
176
IP 23
H
decentral
1500
12
5
3.5
IEC 60 974-1 / IEC 60 974-3 / IEC
60 974-10 / CE / S-Safety sign
Tel.: +49 2680 181-0, Fax: -244
www.ewm-group.com
PK 2009/2010 A3
Plasma DC and AC/DC welding machines
microplasma / Tetrix Plasma
Plasma DC and AC/DC welding machines
It makes a plasma user's heart beat faster
Ideal partners for the various plasma welding and brazing tasks
These professional welding machines feature the latest plasma power-source technology. They allow users to meet the
most taxing quality requirements in areas such as air and space travel. By using lower welding currents than the TIG process, these machines consume less energy yet achieve higher welding speeds.
164
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax: -244
www.ewm-group.com
PK 2009/2010 A3
Plasma DC and AC/DC welding machines
microplasma / Tetrix Plasma - Overview
Overview
Plasma DC and AC/DC welding machines portable
Max. welding
current
Product name
Cooling
A
20
50
120
300
350
400
microplasma 20
microplasma 50
microplasma 120
Tetrix 300 Plasma
Tetrix 350 AC/DC Plasma
Tetrix 400 Plasma
Page
Optional
cooling
module
water
cooled
z
z
z
z
z
z
z
z
z
z
z
z
Product details
Controls
Machine control overview
Control details
Control functions
Options/accessories
Details
Machine-dependent
Technical data
EWM HIGHTEC WELDING GmbH
166
166
167
168
169
168
Page
170
170
171
176
179
177
179
180
Tel.: +49 2680 181-0, Fax.: -244
www.ewm-group.com
PK 2009/2010 A3
165
Plasma DC and AC/DC welding machines
microplasma
MICROPLASMA
z
z
Compact tabletop inverters
Ideal for manual and mechanised applications
z
åMICROPLASMAå
z
z
Controls
Options/accessories
Technical data
Î 170
Î 179
Î 180
Mains voltage (tolerances)
Mains fuses (slow-blow)
Setting range for welding current
Duty cycle 40 °C
Dimensions L x W x H
Weight
z
åMICROPLASMAå
z
z
Controls
Options/accessories
Technical data
Î 170
Î 179
Î 180
Microplasma welding
Portable, external water cooling (cooling module required!)
5 m mains supply lead with 16 A shock-proof plug
A
A
mm
kg
Microplasma welding
Portable, external water cooling (cooling module required!)
5 m mains supply lead with 16 A shock-proof plug
Mains voltage (tolerances)
Mains fuses (slow-blow)
Setting range for welding current
Duty cycle 40 °C
Dimensions L x W x H
Weight
A
A
mm
kg
Universal
screens, foils, panels, electromechanical
components
166
EWM HIGHTEC WELDING GmbH
1 x 230 V (-40 % - +15 %)
1 x 16
0.1 - 20
20 A / 100 %
520 x 550 x 480
50
Tel.: +49 2680 181-0, Fax: -244
1 x 230 V (-40 % - +15 %)
1 x 16
0.1 - 50
50 A / 100 %
520 x 550 x 480
50
Outstanding welding properties
for all material thicknesses – through the
highly stable plasma arc
www.ewm-group.com
PK 2009/2010 A3
Plasma DC and AC/DC welding machines
microplasma
z
åMICROPLASMAå
z
z
Controls
Options/accessories
Technical data
Î 170
Î 179
Î 180
Microplasma welding
Portable, external water cooling (cooling module required!)
5 m mains supply lead with 16 A shock-proof plug
Mains voltage (tolerances)
Mains fuses (slow-blow)
Setting range for welding current
Duty cycle 40 °C
Duty cycle 40 °C
Dimensions L x W x H
Weight
A
A
mm
kg
Convenient
Plasma and shielding gas setting on
the machine with flow meters and push
button for gas test without current
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax.: -244
1 x 230 V (-40 % - +15 %)
1 x 16
0.5 - 120
120 A / 35 %
70 A / 100 %
520 x 550 x 480
50
Precise welding current settings via
10-turn helical potentiometer
www.ewm-group.com
PK 2009/2010 A3
167
Plasma DC and AC/DC welding machines
Tetrix Plasma
4ETRIXå0LASMA
z
z
Choice of various controls
Ideal for mechanised applications
å4ETRIXåå0LASMA
z
z
z
Controls
Options/accessories
Technical data
Î 170
Î 179
Î 180
å4ETRIXåå0LASMA
Mains voltage (tolerances)
Mains fuses (slow-blow)
Setting range for welding current
Duty cycle 40 °C
Dimensions L x W x H
Weight
z
z
z
Controls
Options/accessories
Technical data
Î 170
Î 179
Î 180
Plasma welding and brazing
Precise, highly stable plasma arc for targeted and concentrated heat feeding
5 m mains supply lead
A
A
mm
kg
Plasma welding and brazing
Precise, highly stable plasma arc for targeted and concentrated heat feeding
5 m mains supply lead
Mains voltage (tolerances)
Mains fuses (slow-blow)
Setting range for welding current
Duty cycle 40 °C
Duty cycle 40 °C
Duty cycle 40 °C
Dimensions L x W x H
Weight
A
A
mm
kg
Wide range of accessories:
re-cooling equipment, remote controls,
manual and machine torches, gas dosage units
168
EWM HIGHTEC WELDING GmbH
3 x 400 V (-25 % - +20 %)
3 x 35
5 - 300
300 A / 100 %
660 x 335 x 850
83
Tel.: +49 2680 181-0, Fax: -244
3 x 400 V (-25 % - +20 %)
3 x 35
5 - 400
400 A / 40 %
380 A / 60 %
320 A / 100 %
660 x 335 x 850
83
Plug & Weld
Extremely flexible thanks to modular and
future-oriented machine system with
expansion potential to suit demand
www.ewm-group.com
PK 2009/2010 A3
Plasma DC and AC/DC welding machines
Tetrix Plasma
å4ETRIXåå!#$#å0LASMA
z
z
z
Controls
Options/accessories
Technical data
Î 170
Î 179
Î 180
Plasma welding and brazing
Precise, highly stable plasma arc for targeted and concentrated heat feeding
5 m mains supply lead
Mains voltage (tolerances)
Mains fuses (slow-blow)
Setting range for welding current
Duty cycle 40 °C
Duty cycle 40 °C
Duty cycle 40 °C
Dimensions L x W x H
Weight
A
A
mm
kg
Key switch – standard or optional
Secures parameter settings and locks the
operating surface
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax.: -244
3 x 400 V (-25 % - +20 %)
3 x 25
5 - 350
350 A / 40 %
325 A / 60 %
260 A / 100 %
660 x 335 x 745
87
Easy to use on site
The Retox torch allows all programs, operating modes and the up/down function
to be called up at the touch of a button.
www.ewm-group.com
PK 2009/2010 A3
169
Plasma DC and AC/DC welding machines
microplasma / Tetrix Plasma - Controls
Machine control overview
Controls
Machines
microplasma 20
microplasma 50
microplasma 120
Tetrix 300 Plasma
Tetrix 400 Plasma
Tetrix 350 AC/DC Plasma
170
EWM HIGHTEC WELDING GmbH
microplasma
Classic DC
Comfort DC
Synergic DC
Synergic AC/DC
z
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Tel.: +49 2680 181-0, Fax: -244
www.ewm-group.com
PK 2009/2010 A3
Plasma DC and AC/DC welding machines
microplasma / Tetrix Plasma - Controls
Control details
microplasma
Maximum ease-of-operation
z Precise setting of the welding current with 10-turn helical potentiometer
z Reproducible setting of all welding parameters thanks to digital display for welding current and welding voltage (option)
z Self-explanatory operating surface
z Direct access to all welding parameters via rotary dials
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax.: -244
www.ewm-group.com
PK 2009/2010 A3
171
Plasma DC and AC/DC welding machines
microplasma / Tetrix Plasma - Controls
Control details
Classic DC
Classic operation
Self-explanatory operating surface
z Direct access to all welding parameters via rotary dials
z Reproducible setting of all welding parameters with digital display
z
172
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax: -244
www.ewm-group.com
PK 2009/2010 A3
Plasma DC and AC/DC welding machines
microplasma / Tetrix Plasma - Controls
Comfort DC
Proven convenience – all welding parameters can be adjusted
One-dial operation with clear, self-explanatory operating surface
z User support for setting the welding parameters
z 8 JOBs (welding tasks) which can also be called up via the torch
z Reproducible setting of all welding parameters with digital display
z Connection capability for remote control
z Also ideal for mechanised and automatic applications
z
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax.: -244
www.ewm-group.com
PK 2009/2010 A3
173
Plasma DC and AC/DC welding machines
microplasma / Tetrix Plasma - Controls
Control details
Synergic DC
Very easy and extremely convenient to use thanks to EWM TIG Synergic operation
JOBs (welding tasks) can be selected via material, seam, welding current/panel thickness. The digital system automatically
finds the best welding parameters.
z One-dial operation with clear, self-explanatory operating surface
z 256 JOBs (welding tasks) which can also be called up via the torch
z Reproducible setting of all welding parameters with digital displays
z Connection capability for torch and remote control, and for PC with welding data and documentation software
z Also ideal for mechanised and automatic applications
z
174
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax: -244
www.ewm-group.com
PK 2009/2010 A3
Plasma DC and AC/DC welding machines
microplasma / Tetrix Plasma - Controls
Synergic AC/DC
Very easy and extremely convenient to use thanks to EWM TIG Synergic operation
JOBs (welding tasks) can be selected via material, seam, welding current/panel thickness. The digital system automatically
finds the best welding parameters.
z One-dial operation with clear, self-explanatory operating surface
z 256 JOBs (welding tasks) which can also be called up via the torch
z Reproducible setting of all welding parameters with digital displays
z Connection capability for torch and remote control, and for PC with welding data and documentation software
z Direct access to extensive AC functions
z Also ideal for mechanised and automatic applications
z
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax.: -244
www.ewm-group.com
PK 2009/2010 A3
175
Plasma DC and AC/DC welding machines
microplasma / Tetrix Plasma - Controls
Control functions
Control
Functions
General
Plasma
EWM-activArc
EWM-spotArc
MMA
TIG
TIG AC
Non-latched
Latched
Tapping mode
Spots
Synergic operation
Pulses
kHz pulses
Automated pulses
HF
Liftarc
Gas pre-flow time
Upslope time
Ignition current
Main current
Secondary current
Downslope time
Gas post-flow time
End current
Pulse time
Pause time
Hold function
AC frequency mains-synchronous operation
AC frequency master/slave operation
Gas test, currentless
Rinse tube package
Displays
Welding current
Welding voltage
Welding parameters
Error code
JOB number
Metal sheet thickness
Program number
Excess temperature
Collective interference
Water deficiency
MMA
Hotstart
Arcforce
Antistick
TIG
Upslope time
176
EWM HIGHTEC WELDING GmbH
microplasma
Classic DC
Comfort DC
Synergic DC
Synergic AC/DC
z
z
z
z
z
–
–
–
–
–
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z
z
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–
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–
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–
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–
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–
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z
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z
z
z
z
–
–
–
–
z
Tel.: +49 2680 181-0, Fax: -244
www.ewm-group.com
z
PK 2009/2010 A3
Plasma DC and AC/DC welding machines
microplasma / Tetrix Plasma - Options/accessories
Options/accessories
Power sources
microplasma 20
Microplasma welding machine
microplasma 50
Microplasma welding machine
microplasma 120
Microplasma welding machine
Tetrix 300 Comfort Plasma
Plasma DC welding machine
Tetrix 400 Comfort Plasma
Plasma DC welding machine
Tetrix 350 AC/DC Synergic Plasma
Plasma AC/DC welding machine
Item no.
090-007010-00501
Remote control
FR21 14POL 5M
Foot-operated remote control, current
z Infinitely adjustable welding current (0% to 100%) depending on the main current preselected at the
welding machine.
z Operating point setting directly at the site of welding
Item no.
094-000051-00000
FR30 14POL 5M
Remote control, current
z Infinitely adjustable welding current (0% to 100%) depending on the main current preselected at the
welding machine.
z Operating point setting directly at the site of welding
z Robust metal casing with rubber feet, stirrup and holding magnet
FRP10 14POL 5M
Remote control, pulse/spot
z Robust metal casing with rubber feet, stirrup and holding magnet
090-008005-00000
FRP15 14POL 5M
Remote control, pulses
z Robust metal casing with rubber feet, stirrup and holding magnet
090-008045-00000
Cooling module
COOL71 U43
Cooling module with centrifugal pump
z Modular design, tool-free assembly
z Cooling capacity 1 l/min: 1200 W, max. flow rate: 5 l/min, max. output pressure: 3.5 bar, 7 l tank capacity
z Dimensions L x W x H in mm, 685 x 335 x 255 Weight 25 kg
Item no.
090-008220-00502
Transport vehicle
Trolly 70-3 DF
Workshop transport vehicle, crane-liftable, for power source and 2 modules and 2 gas cylinders
z Solid, stable design
z For transporting a power source, three modules and two gas cylinders
z Dimensions L x W x H in mm, 1050 x 500 x 1325. Weight 50 kg
Item no.
090-008159-00000
Options for retrofitting
ON DAV3
Digital voltmeter, microplasma
Item no.
092-000537-00000
EWM HIGHTEC WELDING GmbH
090-007012-00501
090-007015-00502
090-007020-00502
090-007017-00502
090-004854-00502
Tel.: +49 2680 181-0, Fax.: -244
www.ewm-group.com
090-008002-00000
PK 2009/2010 A3
177
Plasma DC and AC/DC welding machines
microplasma / Tetrix Plasma - Options/accessories
Options/accessories
Coolant
DKF10
Deionised coolant, no frost protection
Item no.
094-001504-00000
General
GDE2
Gas metering unit with 2 gas quantity meters
Item no.
090-008077-00000
GDE3
Gas metering unit with 3 gas quantity meters
090-008081-00000
Cooling unit
UK 500
Air cooling unit
Item no.
090-008026-00504
RK 1
Reverse cooling unit
094-002283-00000
178
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax: -244
www.ewm-group.com
PK 2009/2010 A3
Plasma DC and AC/DC welding machines
microplasma / Tetrix Plasma - Options/accessories
Machine-dependent
Machines
Remote control
FR21 14POL 5M
FR30 14POL 5M
FRP10 14POL 5M
FRP15 14POL 5M
Cooling module
COOL71 U43
Transport vehicle
Trolly 70-3 DF
Options for retrofitting
ON DAV3
Coolant
DKF10
General
GDE2
GDE3
Cooling unit
UK 500
RK 1
EWM HIGHTEC WELDING GmbH
microplasma
20
microplasma
50
microplasma
120
Tetrix 300
Plasma
Tetrix 400
Plasma
Tetrix 350 AC/
DC Plasma
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www.ewm-group.com
PK 2009/2010 A3
179
Plasma DC and AC/DC welding machines
microplasma / Tetrix Plasma - Technical data
Technical data
microplasma 20
Mains voltage
Setting range for welding current
Pilot arc current
Duty cycle at ambient temperature
35 %
40 %
45 %
60 %
65 %
100 %
Mains frequency
Mains fuses (slow-blow)
V
A
A
°C
A
A
A
A
A
A
Hz
A
Mains voltage (tolerances)
Max. connected load
Recommended generator power
kVA
kVA
Dimensions, machine, L x W x H
mm
Weight, machine
Protection classification
Insulation class
Standards
180
EWM HIGHTEC WELDING GmbH
kg
microplasma 50
microplasma 120
Tetrix 300
Plasma
Tetrix 400 Plasma
Tetrix 350 AC/DC Plasma
Plasma
Plasma
Plasma
Plasma
Plasma
Plasma
230
230
230
400
400
400
0.1 - 20
0.1 - 50
0.5 - 120
5 - 300
5 - 400
5 - 350
1 - 10
1 - 10
1 - 10
5 - 25
5 - 25
5 - 25
40
40
40
40
25
40
25
40
–
–
120
–
–
–
–
–
–
–
–
–
–
400
–
350
–
–
–
–
400
–
–
–
–
–
–
–
–
380
350
325
–
–
–
–
380
–
–
–
20
50
70
300
330
320
260
260
50 / 60
50 / 60
50 / 60
50 / 60
50 / 60
50 / 60
1 x 16
1 x 16
1 x 16
3 x 35
3 x 35
3 x 25
1 x 230
1 x 230
3 x 400
1 x 230
V (-40 %
V (-40 %
V (-40 %
V (-25 %
3 x 400 V (-25 % - +20 %) 3 x 400 V (-25 % - +20 %)
- +15 %)
- +15 %)
- +15 %)
- +20 %)
0.85
1.6
4.1
14
20.7
15
–
–
–
18.9
28
20.5
520 x 550 x 520 x 550 x 520 x 550 x 660 x 335 x
660 x 335 x 850
660 x 335 x 745
480
480
480
850
50
50
50
83
83
87
IP 23
IP 23
IP 23
IP 23
IP 23
IP 23
H
H
H
H
H
F
IEC 60
IEC 60
IEC 60
IEC 60
974-1 / IEC 974-1 / IEC 974-1 / IEC 974-1 / IEC
IEC 60 974-1 / IEC 60
60 974-3
60 974-3
60 974-3
60 974-3
IEC 60 974-1 / IEC 60
974-3 / IEC 60 974-10 /
/ IEC 60
/ IEC 60
/ IEC 60
/ IEC 60
974-3 / IEC 60 974-10 /
CE / S-Safety sign
CE / S-Safety sign
974-10 / CE 974-10 / CE 974-10 / CE 974-10 / CE
/ S-Safety
/ S-Safety
/ S-Safety
/ S-Safety
sign
sign
sign
sign
Tel.: +49 2680 181-0, Fax: -244
www.ewm-group.com
PK 2009/2010 A3
MMA DC welding machines
Pico / Stick
MMA DC welding machines
Low investment costs and universal applications make MMA welding machines from EWM extremely economical. The
innovative EWM inverter technology offers premium quality and high output with low energy consumption. This development sets new environmental standards! Easy handling for a wide range of tasks: from very small yet high-output power
sources for quick and easy repair and assembly, right through to the robust professional MMA which performs reliably
and powerfully even in pipeline construction and offshore.
182
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax: -244
www.ewm-group.com
PK 2009/2010 A3
MMA DC welding machines
Pico / Stick - Overview
Overview
MMA DC welding machines portable
Max. welding
current
Product name
Cooling
A
160
180
300
350
Pico 162
Pico 162 MV
Pico 180
Pico 300 cel
Pico 300 cel pws
Stick 350 cel
Stick 350 cel pws
z
z
z
z
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z
z
Product details
Controls
Machine control overview
Control details
Control functions
Options/accessories
Details
Machine-dependent
Technical data
EWM HIGHTEC WELDING GmbH
Page
gas
cooled
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Tel.: +49 2680 181-0, Fax.: -244
www.ewm-group.com
PK 2009/2010 A3
183
MMA DC welding machines
Pico 162 / Pico 180
Light, robust and small
The Pico 162 and 180, EWM's miniature powerhouses,
are mighty midgets even though they are hardly bigger
than a shoe box. The particularly handy inverter power
sources are real all-rounders. With an output of up to 160
or 180 amperes, they set new standards in their class.
The outstanding welding properties, large mains voltage
range and easy handling of the Picos makes them the
MMA specialists for assembly work. The Pico 162 MV is
a universal all-rounder which automatically detects the
mains voltages of different countries between 115 and
230 volts.
Highlights
Antistick – weld like a professional
Extremely easy welding: the arc burns steadily without sticking or annealing
of the stick electrode.
Arcforce: tuning for all electrodes
Arcforce offers exceptional welding properties with all types of electrodes.
No short circuits, even with rutile-cellulose electrodes.
Perfect weld seams even with thick electrodes
Even 4-millimetre electrodes are no problem for the Pico. State-of-the-art
inverter technology with superb control dynamics provides a stable arc. This
makes even jointing with rutile or rutile-cellulose electrodes that are hard to
weld effortless.
Light, transportable and mobile
Easily transportable to any work location. Very small and lightweight in a
robust plastic casing, this machine can easily be carried up ladders or over
cramped scaffolding.
100% suitable for construction sites
Perfect for large construction sites and very tough assembly work with mains
supply leads up to 50 metres or connected directly to a generator. High tolerance to mains fluctuations ensures a perfect welding result.
Reliable, safe, cost-effective
All electronic components are particularly well protected against dust. The
temperature-controlled fan prevents unnecessary intake of dirt. An all-round
low-maintenance, reliable and therefore cost-effective solution!
184
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax: -244
www.ewm-group.com
PK 2009/2010 A3
MMA DC welding machines
Pico 162 / Pico 180
Advantages
Very comfortable to carry
Stable and comfortable carrying strap,
slender and convenient design
Modern, ergonomic casing
The front and rear sections of the machine
are made of shock-resistant plastic, with
rounded corners and edges
Extremely resilient
Side panels made from powder-coated
sheet aluminium
Intelligent casing design
Optimised air conduction for long duty cycle
Operating elements
Particularly stable, clear and protected
configuration
Safe and reliable
Integrated temperature monitors protect
against overload
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax.: -244
www.ewm-group.com
PK 2009/2010 A3
185
MMA DC welding machines
Pico 162 / Pico 180
0ICOååå0ICOå
z
z
z
z
TIG (Liftarc)
100% generator-compatible
Flyweight: small, light, compact
Extended mains voltage range – ideal for
use on construction sites
z
å0ICOå
z
z
z
Controls
Options/accessories
Technical data
Î 192
Î 202
Î 204
Mains voltage (tolerances)
Mains fuses (slow-blow)
Setting range for welding current
Duty cycle 40 °C
Duty cycle 40 °C
Duty cycle 40 °C
Dimensions L x W x H
Weight
z
å0ICOåå-6
z
z
z
Controls
Options/accessories
Technical data
Î 192
Î 202
Î 204
MMA and TIG Liftarc welding
Portable, shoulder strap
Arcforcing, hotstart, antistick
3 m mains supply lead with 16 A shock-proof plug
1 x 230 V (-40 % - +15 %)
1 x 16
10 - 150
150 A / 35 %
120 A / 60 %
100 A / 100 %
400 x 115 x 225
4.8
A
A
mm
kg
Multivolt: automatic mains voltage adaptation (115 V/230 V)
Portable, shoulder strap
Arcforcing, hotstart, antistick
3 m mains supply lead with 16 A shock-proof plug
Mains voltage (tolerances)
Mains fuses (slow-blow)
Setting range for welding current
Duty cycle 40 °C
Duty cycle 40 °C
Duty cycle 40 °C
Dimensions L x W x H
Weight
A
A
mm
kg
1 x 115 V (-15 % - +15 %) 1 x 230 V (-40 % - +15 %)
1 x 25
1 x 16
10 - 110
10 - 150
110 A / 35 %
150 A / 35 %
90 A / 60 %
120 A / 60 %
80 A / 100 %
100 A / 100 %
400 x 115 x 225
5.1
Overvoltage protection.
Accidental connection to 400 V mains
voltage does not result in damage to the
machine
186
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax: -244
Made-to-measure open circuit voltage
– for worldwide use
The VRD (voltage reduction device) function reduces the open circuit voltage to
safe levels. This option meets regional
requirements and standards all over the
world.
www.ewm-group.com
PK 2009/2010 A3
MMA DC welding machines
Pico 162 / Pico 180
z
å0ICOå
z
z
z
Controls
Options/accessories
Technical data
Î 192
Î 202
Î 205
Portable, shoulder strap
Arcforcing and hotstart can be set
Arcforcing, hotstart, antistick
Antistick
Mains voltage (tolerances)
Mains fuses (slow-blow)
Setting range for welding current
Duty cycle 40 °C
Duty cycle 40 °C
Duty cycle 40 °C
Duty cycle 40 °C
Dimensions L x W x H
Weight
A
A
mm
kg
Hotstart for exceptional quality
The variable Hotstart function (adjustable current and time) reliably ignites the
electrode and melts perfectly to ensure
the best quality even at the start of the
seam. This solution makes lack of fusion
and cold welds a thing of the past and
significantly reduces excess weld metal.
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax.: -244
1 x 230 V (-40 % - +15 %)
1 x 20
5 - 180
180 A / 25 %
150 A / 35 %
120 A / 60 %
105 A / 100 %
470 x 135 x 250
7.9
Antistick: no annealing
If the welding current is too low, sticking
and annealing of the electrode can
occur. Antistick lowers the current, thus
preventing annealing and keeping the
electrode in serviceable condition.
www.ewm-group.com
PK 2009/2010 A3
187
MMA DC welding machines
Pico 300 / Stick 350
Compact, indestructible and versatile
For tough, safe everyday operation on construction sites
and in assembly work, the resilient MMA professional
machines with metal casing offer the perfect solution.
Even on long mains leads or connected to a generator,
the welding electrode ignites reliably. EWM inverter
technology with digital control ensures a stable arc, providing problem-free welding even for special electrodes.
The CEL model versions are 100% safe for vertical-down
welds with cellulose electrodes.
Highlights
Ideal for every construction site
Slimline design and effortless transport with stable carrying bar – the perfect
partner for almost any construction site. Mains fluctuations are no problem
for EWM power sources. This machine performs reliably even with weak
mains supplies or extra-long cables. Well-thought-out ventilation ensures
long duty cycles and protects against dirt.
Antistick – weld like a professional
Extremely easy welding: the arc burns steadily without sticking or annealing
of the stick electrode.
Reliable ignition and excellent welding properties
The digital inverter technology ensures superb arc characteristics for all electrode types, a reliable, stable arc and an easily controlled molten pool. The
high open circuit voltage and hotstart function guarantee reliable ignition
for the long term.
Arcforce: tuning for all electrodes
Arcforce offers exceptional welding properties with all types of electrodes.
No short circuits, even with rutile-cellulose electrodes.
Safe and reliable
Low-maintenance and durable: temperature-controlled fans and protected
positioning of the electronic components keep dust away, ensuring highly
reliable operation. The integrated temperature monitor is the perfect protection against overloading.
Hotstart for exceptional quality
The variable Hotstart function (adjustable current and time) reliably ignites
the electrode and melts perfectly to ensure the best quality even at the start
of the seam. This solution makes lack of fusion and cold welds a thing of the
past and significantly reduces weld reinforcement.
188
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax: -244
www.ewm-group.com
PK 2009/2010 A3
MMA DC welding machines
Pico 300 / Stick 350
Advantages
Convenient transport
Handy carrying handles, stable carrying bar
and carrying strap, slender and convenient
design
Metal casing: robust and durable
Ideal for construction sites: powder-coated sheet steel, phosphatised to prevent
corrosion, impact- and scratch-resistant yet
extremely light
Well-thought-out casing design
Dust remains outside: closed casing trough,
increased cooling air inlets with blade/grill
combination
Safe and reliable
Integrated temperature monitors protect
against overload and extend the duty cycle
Easy welding machine control
Everything at a glance: self-explanatory with
one-dial operation, display, large range of
functions
Best protection
Operating and connection elements recessed to protect against damage
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax.: -244
www.ewm-group.com
PK 2009/2010 A3
189
MMA DC welding machines
Pico 300 / Stick 350
0ICOååå3TICKå
z
z
z
100% suitable for construction sites and
generators thanks to expanded mains
voltage range
Pico: digital control with highly straightforward operation and display for welding
current and voltage
PICO: TIG welding (Liftarc)
z
å0ICOååCEL
z
z
z
Controls
Options/accessories
Technical data
Î 192
Î 202
Î 205
Mains voltage (tolerances)
Mains fuses (slow-blow)
Setting range for welding current
Duty cycle 40 °C
Duty cycle 40 °C
Duty cycle 40 °C
Dimensions L x W x H
Weight
z
å0ICOååCELåPWS
z
z
z
Controls
Options/accessories
Technical data
Î 192
Î 202
Î 205
Cellulose electrodes: 100% safe for vertical-down welding
Arcforcing and hotstart can be set
Antistick
5 m mains supply lead
A
A
mm
kg
Cellulose electrodes: 100% safe for vertical-down welding
Arcforcing and hotstart can be set
Antistick
Pole reversal on the machine or via remote control
Mains voltage (tolerances)
Mains fuses (slow-blow)
Setting range for welding current
Duty cycle 40 °C
Duty cycle 40 °C
Duty cycle 40 °C
Dimensions L x W x H
Weight
A
A
mm
kg
Made-to-measure open circuit voltage
– for worldwide use
The VRD (voltage reduction device) function reduces the open circuit voltage to
safe levels. This option meets regional
requirements and standards all over the
world.
190
EWM HIGHTEC WELDING GmbH
3 x 400 V (-25 % - +20 %)
3 x 16
10 - 300
300 A / 25 %
220 A / 60 %
170 A / 100 %
515 x 185 x 350
16.5
Tel.: +49 2680 181-0, Fax: -244
3 x 400 V (-25 % - +20 %)
3 x 16
10 - 300
300 A / 25 %
220 A / 60 %
170 A / 100 %
515 x 185 x 445
23.5
No pipeline without Pico/Stick CEL
100% reliability for vertical-down welds
with cellulose electrodes.
www.ewm-group.com
PK 2009/2010 A3
MMA DC welding machines
Pico 300 / Stick 350
z
å3TICKååCEL
z
z
z
Controls
Options/accessories
Technical data
Î 192
Î 202
Î 206
å3TICKååCELåPWS
Mains voltage (tolerances)
Mains fuses (slow-blow)
Setting range for welding current
Duty cycle 40 °C
Duty cycle 40 °C
Duty cycle 40 °C
Dimensions L x W x H
Weight
z
z
z
z
Controls
Options/accessories
Technical data
Î 192
Î 202
Î 206
Cellulose electrodes: 100% safe for vertical-down welding
Arcforcing and hotstart can be set
Antistick
5 m mains supply lead
A
A
mm
kg
Cellulose electrodes: 100% safe for vertical-down welding
Arcforcing and hotstart can be set
Antistick
Pole reversal on the machine or via remote control
Mains voltage (tolerances)
Mains fuses (slow-blow)
Setting range for welding current
Duty cycle 40 °C
Duty cycle 40 °C
Duty cycle 40 °C
Dimensions L x W x H
Weight
A
A
mm
kg
Antistick: no annealing
If the welding current is too low, sticking
and annealing of the electrode can
occur. Antistick lowers the current, thus
preventing annealing and keeping the
electrode in serviceable condition.
EWM HIGHTEC WELDING GmbH
3 x 400 V (-25 % - +20 %)
3 x 25
20 - 350
350 A / 30 %
250 A / 60 %
190 A / 100 %
700 x 230 x 455
35.5
Tel.: +49 2680 181-0, Fax.: -244
3 x 400 V (-25 % - +20 %)
3 x 25
20 - 350
350 A / 30 %
250 A / 60 %
190 A / 100 %
700 x 230 x 455
37.5
Polarity can be freely selected
Basic or cellulose electrodes „run“ better
with the minus pole on the workpiece.
The welder can solve the question of the
right polarity directly on site with the
remote control of the Pico/Stick pws.
www.ewm-group.com
PK 2009/2010 A3
191
MMA DC welding machines
Pico / Stick - Controls
Machine control overview
Controls
Machines
Pico 162
Pico 162 MV
Pico 180
Pico 300 cel
Pico 300 cel pws
Stick 350 cel
Stick 350 cel pws
192
EWM HIGHTEC WELDING GmbH
Pico 162 (MV)
Pico 180
Pico 300 cel (pws)
Stick 350 cel (pws)
z
z
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
Tel.: +49 2680 181-0, Fax: -244
z
z
z
–
–
www.ewm-group.com
z
z
PK 2009/2010 A3
MMA DC welding machines
Pico / Stick - Controls
Control details
Pico 162 (MV)
Classic operation
z Rotary dial for direct-access setting of welding current
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax.: -244
www.ewm-group.com
PK 2009/2010 A3
193
MMA DC welding machines
Pico / Stick - Controls
Control details
Pico 180
Simplest possible operation with maximum ease-of-use
z Self-explanatory operating surface with one-dial operation
z User support for setting the welding parameters
z Reproducible setting of all welding parameters with digital display
194
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax: -244
www.ewm-group.com
PK 2009/2010 A3
MMA DC welding machines
Pico / Stick - Controls
Pico 300 cel (pws)
Simplest possible operation with maximum ease-of-use
z Self-explanatory operating surface with one-dial operation
z User support for setting the welding parameters
z Reproducible setting of all welding parameters with digital display
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax.: -244
www.ewm-group.com
PK 2009/2010 A3
195
MMA DC welding machines
Pico / Stick - Controls
Control details
Stick 350 cel (pws)
Classic operation
z Self-explanatory operating surface
z Direct access to all welding parameters via rotary dials
196
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax: -244
www.ewm-group.com
PK 2009/2010 A3
MMA DC welding machines
Pico / Stick - Controls
Control functions
Control
Pico 162 (MV)
Pico 180
Pico 300 cel (pws)
z
z
z
z
z
z
z
z
–
–
z
z
z
–
–
z
–
–
–
–
–
–
–
z
z
z
z
z
–
–
–
Functions
General
MMA
TIG
One-dial operation
Liftarc
VRD
Displays
Welding current
Error code
Welding voltage
Ready for operation
Excess temperature
Collective interference
MMA
Hotstart
Arcforce
Antistick
CEL
PWS
TIG
Main current
Ignition current
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax.: -244
Stick 350 cel (pws)
–
–
–
–
z
z
z
z
z
–
z
z
–
z
z
z
z
z
z
z
z
z
z
z
z
–
–
–
–
z
z
z
z
z
z
z
z
–
z
z
z
www.ewm-group.com
PK 2009/2010 A3
197
MMA DC welding machines
Pico / Stick - Options/accessories
Options/accessories
Power sources
Pico 162
MMA inverter welding machine
Item no.
090-002040-00502
Pico 162 MV
MMA multivolt inverter welding machine
Pico 180
MMA inverter welding machine
Pico 300 cel
MMA inverter welding machine
Pico 300 cel pws
MMA inverter welding machine, pole reversing switch
Stick 350 cel
MMA inverter welding machine
Stick 350 cel pws
MMA inverter welding machine
090-002042-00502
Set
SET Pico 162
MMA set: PICO 162 and welding site equipment in a case
z Contents: power source, aluminium- framed hard topped case, electrode holder, workpiece lead, hand
shield for welding, slag hammer, steel brush
Item no.
091-002040-00502
SET Pico 162 MV
MMA set: PICO 162 MV and welding site equipment in a case
z Contents: power source, aluminium- framed hard topped case, electrode holder, workpiece lead, hand
shield for welding, slag hammer, steel brush
091-002059-00502
Torch
TIG 17 GDV
TIG welding torch, rotary gas valve, gas-cooled, decentral
z Double push-button
z Gas rotary valve
Item no.
094-007866-00000
TIG 26GDV
TIG welding torch, rotary gas valve, gas-cooled, decentral
z Gas rotary valve
094-010979-00000
Remote control
FR21 14POL 5M
Foot-operated remote control, current
z Infinitely adjustable welding current (0% to 100%) depending on the main current preselected at the
welding machine.
z Operating point setting directly at the site of welding
Item no.
094-000051-00000
FR30 14POL 5M
Remote control, current
z Infinitely adjustable welding current (0% to 100%) depending on the main current preselected at the
welding machine.
z Operating point setting directly at the site of welding
z Robust metal casing with rubber feet, stirrup and holding magnet
090-008005-00000
198
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax: -244
090-002003-00502
090-002043-00502
090-002044-00502
090-002029-00502
090-002030-00502
www.ewm-group.com
PK 2009/2010 A3
MMA DC welding machines
Pico / Stick - Options/accessories
Remote control
FR30PWS 14POL 5M
Remote control, current pole reversal
z Infinitely adjustable welding current (0% to 100%) depending on the main current preselected at the
welding machine.
z Pole reversing switch, suitable for machines with PRS function.
z Operating point setting directly at the site of welding
z Robust metal casing with rubber feet, stirrup and holding magnet
FRF30 14POL 5M
Remote control, vertical-down weld, current
z Operating point setting directly at the site of welding
z Robust metal casing with rubber feet, stirrup and holding magnet
Item no.
090-008039-00000
FRF30 PWS 14POL 5M
Remote control, vertical-down weld, current pole reversal
z Operating point setting directly at the site of welding
z Robust metal casing with rubber feet, stirrup and holding magnet
090-008061-00000
FR35 14POL 5M
Remote control, Hotstart
z Infinitely adjustable welding current (0% to 100%) depending on the main current preselected at the
welding machine.
z Potentiometer for hotstart current infinitely adjustable in % of maximum main current.
z Potentiometer for hotstart time infinitely adjustable from 0 to 2 sec.
z An additional remote control can be connected (e.g. FR 30, FR 21 or FRA 40).
z Operating point setting directly at the site of welding
z Robust metal casing with rubber feet, stirrup and holding magnet
FRA40 14POL 0,3M
Remote control, current with display
z Infinitely adjustable welding current (0% to 100%) depending on the main current preselected at the
welding machine.
z An additional remote control can be connected (e.g. FR 21 or FRA 30).
z Current pre-selection with additionally connected remote control (e.g. FR 21 or FR 30).
z Operating point setting directly at the site of welding
z Robust metal casing with rubber feet, stirrup and holding magnet
RT1 19POL
Remote control, current
z Infinitely adjustable welding current (0% to 100%) depending on the main current preselected at the
welding machine.
z Operating point setting directly at the site of welding
z Robust metal casing with rubber feet, stirrup and holding magnet
RT PWS1 19POL
Remote control, vertical-down weld, current pole reversal
z Infinitely adjustable welding current (0% to 100%) depending on the main current preselected at the
welding machine.
z Pole reversing switch, suitable for machines with PRS function.
z Operating point setting directly at the site of welding
RTF1 19POL 5M
Foot-operated remote control, current, with connection cable
z Infinitely adjustable welding current (0% to 100%) depending on the main current preselected at the
welding machine.
z Start/stop welding operation
z Operating point setting directly at the site of welding
RA5 19POL 5M
Remote control e.g. connection cable
090-008044-00000
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax.: -244
www.ewm-group.com
090-008057-00000
090-008032-00000
090-008097-00000
090-008199-00000
094-006680-00000
092-001470-00005
PK 2009/2010 A3
199
MMA DC welding machines
Pico / Stick - Options/accessories
Options/accessories
Options for retrofitting
ON FILTER Pico 162
Dirt filter for air inlet
z Reliably protects the machine from impurities under tough working conditions.
Item no.
092-002072-00000
ON FILTER Pico 300
Dirt filter for air inlet
z Reliably protects the machine from impurities under tough working conditions.
092-001856-00000
ON FILTER Pico/Picotig 180
Dirt filter for air inlet
092-002546-00000
Workpiece lead
WK16QMM KL
Workpiece lead
Item no.
094-005314-00000
WK50QMM KL
Workpiece lead
092-000003-00000
Mains plug
ADAP SCHUKO/16ACEE
Earth contact coupling/CEE16A plug
Item no.
092-000812-00000
5POLE/CEE/16A/M
Mains plug
094-000712-00000
5POLE/CEE/32A/M
Mains plug
094-000207-00000
200
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax: -244
www.ewm-group.com
PK 2009/2010 A3
MMA DC welding machines
Pico / Stick - Options/accessories
General
EH16QMM 4M
Electrode holder
Item no.
094-005313-00000
EH35QMM 4M
Electrode holder
094-000052-00000
WK35QMM 4M KL
Workpiece lead
092-000008-00000
DM1 32L/MIN
Manometer pressure reducer
z Single-stage pressure reducer for use with standard MIG/MAG welding equipment
094-000009-00000
ADAP 16/25-35 QMM
Welding current socket adapter, 16/25 to 35 mm²
094-001780-00000
Item no.
098-000714-00000
EHS 400/50
Electrode holder, standard
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax.: -244
www.ewm-group.com
PK 2009/2010 A3
201
MMA DC welding machines
Pico / Stick - Options/accessories
Machine-dependent
Machines
Set
SET Pico 162
SET Pico 162 MV
Torch
TIG 17 GDV
TIG 26GDV
Remote control
RT1 19POL
RTF1 19POL 5M
RA5 19POL 5M
RT PWS1 19POL
FR21 14POL 5M
FR30 14POL 5M
FRF30 14POL 5M
FR35 14POL 5M
FRA40 14POL 0,3M
FR30PWS 14POL 5M
FRF30 PWS 14POL 5M
Options for retrofitting
ON FILTER Pico 162
ON FILTER Pico/Picotig 180
ON FILTER Pico 300
Workpiece lead
WK16QMM KL
WK50QMM KL
Mains plug
ADAP SCHUKO/16ACEE
5POLE/CEE/16A/M
5POLE/CEE/32A/M
General
ADAP 16/25-35 QMM
DM1 32L/MIN
EH16QMM 4M
WK35QMM 4M KL
EH35QMM 4M
EHS 400/50
202
EWM HIGHTEC WELDING GmbH
Page
Pico 162
Pico 162 MV
Pico 180
Pico 300 cel
Pico 300 cel
pws
Stick 350 cel
Î 198
Î 198
z
–
–
z
–
–
–
–
–
–
–
–
Î 198
Î 198
z
z
–
–
–
–
–
z
z
z
–
–
124
124
20
199
177
177
199
199
199
199
199
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
z
z
z
z
z
z
z
z
z
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
Î 200
Î 126
Î 200
z
z
–
–
–
–
–
z
–
–
–
–
–
z
z
–
–
–
Î 200
Î 200
z
z
z
–
–
–
–
–
–
z
z
z
Î 53
Î 53
Î 22
z
z
z
–
–
–
–
–
–
–
–
z
z
–
–
–
–
z
z
z
–
–
–
z
z
z
z
z
–
–
–
–
–
–
–
–
z
z
Î
Î
Î
Î
Î
Î
Î
Î
Î
Î
Î
201
23
200
201
201
z
z
z
–
–
–
–
z
z
–
–
–
Î 201
–
–
–
z
Î
Î
Î
Î
Î
Tel.: +49 2680 181-0, Fax: -244
www.ewm-group.com
z
–
–
–
–
z
z
z
z
z
–
–
PK 2009/2010 A3
MMA DC welding machines
Pico / Stick - Options/accessories
Machines
Set
SET Pico 162
SET Pico 162 MV
Torch
TIG 17 GDV
TIG 26GDV
Remote control
RT1 19POL
RTF1 19POL 5M
RA5 19POL 5M
RT PWS1 19POL
FR21 14POL 5M
FR30 14POL 5M
FRF30 14POL 5M
FR35 14POL 5M
FRA40 14POL 0,3M
FR30PWS 14POL 5M
FRF30 PWS 14POL 5M
Options for retrofitting
ON FILTER Pico 162
ON FILTER Pico/Picotig 180
ON FILTER Pico 300
Workpiece lead
WK16QMM KL
WK50QMM KL
Mains plug
ADAP SCHUKO/16ACEE
5POLE/CEE/16A/M
5POLE/CEE/32A/M
General
ADAP 16/25-35 QMM
DM1 32L/MIN
EH16QMM 4M
WK35QMM 4M KL
EH35QMM 4M
EHS 400/50
EWM HIGHTEC WELDING GmbH
Page
Stick 350 cel
pws
Î 198
Î 198
–
–
Î 198
Î 198
–
–
124
124
20
199
177
177
199
199
199
199
199
–
–
–
–
Î 200
Î 126
Î 200
–
–
–
Î 200
Î 200
–
Î 53
Î 53
Î 22
–
–
201
23
200
201
201
–
–
–
–
–
Î 201
z
Î
Î
Î
Î
Î
Î
Î
Î
Î
Î
Î
Î
Î
Î
Î
Î
z
z
z
z
z
z
z
z
z
Tel.: +49 2680 181-0, Fax.: -244
www.ewm-group.com
PK 2009/2010 A3
203
MMA DC welding machines
Pico / Stick - Technical data
Technical data
Pico 162
Mains voltage
Setting range for welding current
Duty cycle at ambient temperature
30 %
35 %
40 %
45 %
50 %
60 %
100 %
Mains frequency
Mains fuses (slow-blow)
Mains voltage (tolerances)
Max. connected load
Recommended generator power
Dimensions, machine, L x W x H
Weight, machine
Protection classification
Insulation class
Standards
204
EWM HIGHTEC WELDING GmbH
V
A
°C
A
A
A
A
A
A
A
Hz
A
kVA
kVA
mm
kg
MMA
TIG
230
230
10 - 150
10 - 160
25
40
25
40
–
–
–
160
–
150
–
–
–
–
–
–
–
–
160
–
150
–
–
–
–
120
–
130
120
100
120
100
50 / 60
1 x 16
1 x 230 V (-40 % - +15 %)
5.5
3.7
7.5
400 x 115 x 225
4.8
IP 23
H
IEC 60 974-1 / IEC 60 974-10 / CE /
S-Safety sign
Tel.: +49 2680 181-0, Fax: -244
Pico 162 MV
MMA
115
10 - 110
25
40
–
–
–
110
110
–
–
–
–
–
90
90
80
80
TIG
MMA
TIG
115
230
230
10 - 120
10 - 150
10 - 160
25
40
25
40
25
40
–
–
–
–
–
160
–
–
–
150
–
–
–
–
–
–
–
–
–
–
–
–
160
–
–
–
150
–
–
–
120
120
–
120
–
130
110
100
120
100
120
100
50 / 60
1 x 25
1 x 16
1 x 115 V (-15 % - +15 %)
1 x 230 V (-40 % - +15 %)
3.8
2.5
5.5
3.7
5.2
7.5
400 x 115 x 225
5.1
IP 23
H
IEC 60 974-1 / IEC 60 974-10 / CE / S-Safety sign
www.ewm-group.com
PK 2009/2010 A3
MMA DC welding machines
Pico / Stick - Technical data
Pico 180
Mains voltage
Setting range for welding current
Duty cycle at ambient temperature
25 %
30 %
35 %
40 %
60 %
100 %
Mains frequency
Mains fuses (slow-blow)
Mains voltage (tolerances)
Max. connected load
Recommended generator power
Dimensions, machine, L x W x H
Weight, machine
Protection classification
Insulation class
Standards
EWM HIGHTEC WELDING GmbH
V
A
°C
A
A
A
A
A
A
Hz
A
kVA
kVA
mm
kg
Pico 300 cel
Pico 300 cel pws
MMA
TIG
MMA
TIG
MMA
TIG
230
230
400
400
400
400
5 - 180
5 - 180
10 - 300
5 - 300
10 - 300
5 - 300
25
40
25
40
25
40
25
40
25
40
25
40
180
180
–
–
–
300
–
–
–
300
–
–
–
–
–
–
300
–
–
300
300
–
–
300
–
150
180
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
300
–
–
–
300
–
–
120
–
150
250
220
260
240
250
220
260
240
–
105
–
120
190
170
200
190
190
170
200
190
50 / 60
50 / 60
50 / 60
1 x 20
3 x 16
3 x 16
1 x 230 V (-40 % - +15 %)
3 x 400 V (-25 % - +20 %)
3 x 400 V (-25 % - +20 %)
7.2
4.6
12.1
–
12.1
–
9.7
16.4
16.4
470 x 135 x 250
515 x 185 x 350
515 x 185 x 445
7.9
16.5
23.5
IP 23
IP 23
IP 23
H
H
H
IEC 60 974-1 / IEC 60 974-10 / CE / IEC 60 974-1 / IEC 60 974-10 / CE / IEC 60 974-1 / IEC 60 974-10 / CE /
S-Safety sign
S-Safety sign
S-Safety sign
Tel.: +49 2680 181-0, Fax.: -244
www.ewm-group.com
PK 2009/2010 A3
205
MMA DC welding machines
Pico / Stick - Technical data
Technical data
Mains voltage
Setting range for welding current
Duty cycle at ambient temperature
30 %
60 %
100 %
Mains frequency
Mains fuses (slow-blow)
Mains voltage (tolerances)
Max. connected load
Recommended generator power
Dimensions, machine, L x W x H
Weight, machine
Protection classification
Insulation class
Standards
206
EWM HIGHTEC WELDING GmbH
V
A
°C
A
A
A
Hz
A
kVA
kVA
mm
kg
Stick 350 cel
Stick 350 cel pws
MMA
400
20 - 350
40
350
250
190
50 / 60
3 x 25
3 x 400 V (-25 % - +20 %)
17.8
23.7
700 x 230 x 455
35.5
IP 23
H
IEC 60 974-1 / IEC 60 974-10 / CE / S-Safety sign
MMA
400
20 - 350
40
350
250
190
50 / 60
3 x 25
3 x 400 V (-25 % - +20 %)
17.8
23.7
700 x 230 x 455
37.5
IP 23
H
IEC 60 974-1 / IEC 60 974-10 / CE / S-Safety sign
Tel.: +49 2680 181-0, Fax: -244
www.ewm-group.com
PK 2009/2010 A3
.OTES
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax.: -244
www.ewm-group.com
PK 2009/2010 A3
207
.OTES
208
EWM HIGHTEC WELDING GmbH
Tel.: +49 2680 181-0, Fax: -244
www.ewm-group.com
PK 2009/2010 A3
For more information please visit our website at
www.ewm-group.com
www.ewm-tv.de
EWM Schweißtechnik-Handels-GmbH
EWM Schweißtechnik-Handels-GmbH
In der Florinskaul 14-16
Sachsstraße 28
56218 Mülheim-Kärlich · Germany
50259 Pulheim · Germany
Tel: +49 261 988898-0 · Fax: -20
Tel: +49 2234 697-047 · Fax: -048
www.ewm-group.com/handel · nl-muelheim@ewm-group.com
www.ewm-group.com/handel · nl-koeln@ewm-group.com
EWM HIGHTEC WELDING GmbH
EWM Schweißtechnik Handels GmbH
Branch Seesen
Heinkelstraße 8
Lindenstraße 1a
89231 Neu-Ulm · Germany
38723 Seesen-Rhüden · Germany
Tel: +49 731 7047939-0 · Fax: -15
Tel: +49 5384 90798-0 · Fax: -20
www.ewm-group.com/handel · nl-ulm@ewm-group.com
www.ewm-group.com/handel · nl-seesen@ewm-group.com
EWM HIGHTEC WELDING Sales s.r.o.
EWM HIGHTEC WELDING s.r.o.
Prodejní a poradenské centrum
Tr. 9. kvetna 718 / 31
Tyršova 2106
407 53 Jiříkov · Czech Republic
256 01 Benešov u Prahy · Czech Republic
Tel: +420 412 358-551 · Fax: -20
Tel: +420 317 729-517 · Fax: -712
www.ewm-group.com/cz · info.cz@ewm-group.com
www.ewm-group.com/cz · sales.cz@ewm-group.com
EWM HIGHTEC WELDING UK Ltd.
EWM HIGHTEC WELDING GmbH
Unit 2B Coopies Way
Fichtenweg 1
Coopies Lane Industrial Estate
4810 Gmunden · Austria
Morpeth · Northumberland · NE61 6JN · Great Britain
Tel: +43 7612 778 02-0 · Fax: -20
Tel: +44 1670 505875 · Fax: -514305
www.ewm-group.com/at · info.at@ewm-group.com
www.ewm-group.com/uk · info.uk@ewm-group.com
EWM HIGHTEC WELDING FZCO
EWM HIGHTEC WELDING (Kunshan) Ltd.
Regional Office Middle East
10 Yuanshan Road, Kunshan
JAFZA View 18 F 14 05 · P.O. Box 262851
New & High-tech Industry Development Zone
Jebel Ali Free Zone · Dubai · United Arab Emirates
Kunshan · Jiangsu · 215300 · People´s Republic of China
Tel: +971 4 8857-789 · Fax: -500
Tel: +86 512 57867-188 · Fax: -182
www.ewm-group.com/me · info.me@ewm-group.com
www.ewm-group.com/cn · info.cn@ewm-group.com
Sales, Consultancy, Service
© EWM HIGHTEC WELDING GmbH 2010 · WM.0536.01 · 03.2010 · We reserve the right to make amendments.
EWM HIGHTEC WELDING GmbH
Dr. Günter-Henle-Straße 8
56271 Mündersbach
Germany
Tel: +49 2680 181-0 · Fax: -244
www.ewm-group.com · info@ewm-group.com
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