Killbros 1035 D64600100 and Higher Operator's Manual

Grain Handling
CORNER AUGER GRAIN CART
MODELS 1035
Model 1035 - Serial Number D64600100 & Higher
Part No. 2007681
Killbros 1035 — Introduction
Foreward
This symbol identifies important safety messages. When you see it, read the message
that follows and be alert to the possibility of personal injury.
Remember, safety instructions stated in this manual are for your protection. Read them carefully and follow them closely when working around or using this machine.
Read and study this manual completely before attempting to operate this implement. Take this
manual to the field for handy reference when operating, adjusting, or servicing your machine.
When referenced, “Right-Hand” (RH) and “Left-Hand” (LH) side of the machine are determined
by standing behind the machine and facing in the direction of travel.
2
Killbros 1035 — Introduction
Product Information
When ordering parts or when requesting further information or assistance, always give the
following information:
• Machine name
• Model number
• Serial number
All products manufactured by Unverferth Mfg. Co., Inc. are warranted to be free from material and workmanship defects for one full year from time of consumer delivery. Your local
dealer will gladly assist you with any warranty questions.
Please fill out and retain this portion for your records.
on the frame as shown below.
The serial number plate is located
Purchase Date _____________Model _________________Serial No._______________________________
Dealer ____________________________________ City ____________________________________________
Dealer Contact _______________________________ Phone ______________________________________
Serial Number Location
•
The information, specifications, and illustrations in the manual are based on information available
at the time it was written. Due to continuing improvements in the design and manufacture of
Unverferth products, all specifications and information contained herein are subject to change
without notice.
3
Killbros 1035 — Introduction
Table of Contents
Section I
Safety
General Hazard Information............................................................................................................. 1-2
Safety Decals................................................................................................................................... 1-3
Following Safety Instructions........................................................................................................... 1-5
Before Servicing............................................................................................................................... 1-6
Before Operating.............................................................................................................................. 1-6
During Operation.............................................................................................................................. 1-7
Before Transporting.......................................................................................................................... 1-7
During Transport............................................................................................................................... 1-7
Drive Line Safety............................................................................................................................. 1-8
Pressurized Oil................................................................................................................................. 1-9
Preparing for Emergencies.............................................................................................................. 1-10
Wearing Protective Equipment......................................................................................................... 1-10
4
Killbros 1035 — Introduction
Table of Contents
Section II
Set Up
Set Up Checklist.............................................................................................................................. 2-2
Basic Cart Set Up - Folding Side Extension.................................................................................. 2-3
Basic Cart Set Up - Transport Lighting and Markings.................................................................. 2-4
Basic Cart Set Up - SMV Emblem................................................................................................. 2-4
Basic Cart Set Up - Auger Rest Retainer Removal....................................................................... 2-5
Basic Cart Set Up - Lamp Set Up................................................................................................. 2-5
Basic Cart Set Up - Drive Line Storage........................................................................................ 2-5
Basic Cart Set Up - Wheel/Tire Set Up......................................................................................... 2-6
Basic Cart Set Up - Adjustable Axle (Optional).............................................................................. 2-7
FOR TRACK
FOR TARP
FOR SCALE
FOR HYDRAULIC DRIVE
INFORMATION,
INFORMATION,
INFORMATION,
INFORMATION,
PLEASE
PLEASE
PLEASE
PLEASE
REFER
REFER
REFER
REFER
TO
TO
TO
TO
YOUR
YOUR
YOUR
YOUR
TRACK MANUAL.
TARP MANUAL.
SCALE MANUAL.
HYDRAULIC DRIVE MANUAL.
5
Killbros 1035 — Introduction
Table of Contents
Section III
Operation
Operating Checklist.......................................................................................................................... 3-2
Preparing Tractor.............................................................................................................................. 3-2
Preparing Cart - Hardware.............................................................................................................. 3-3
Preparing Cart - Pivot Pins............................................................................................................. 3-3
Preparing Cart - Hitch..................................................................................................................... 3-3
Preparing Cart - Auger.................................................................................................................... 3-3
Preparing Cart - Soft Start System................................................................................................ 3-4
Preparing Cart - Hydraulic System................................................................................................. 3-4
Preparing Cart - Tires/Wheels......................................................................................................... 3-4
Lubrication........................................................................................................................................ 3-4
Hitching to Tractor - Drawbar Connection...................................................................................... 3-5
Hitching to Tractor - Jack Usage................................................................................................... 3-5
Hitching to Tractor - Transport Chain Connection.......................................................................... 3-6
Hitching to Tractor - Hydraulic Connections................................................................................... 3-6
Hitching to Tractor - Hydraulic Connections for Hydraulic Drive................................................... 3-7
Hitching to Tractor - Electrical Connections................................................................................... 3-8
Towing.............................................................................................................................................. 3-9
Auger Operation - PTO-Driven Auger.............................................................................................. 3-10
Optional Equipment - Hydraulic Drive............................................................................................. 3-11
FOR TRACK
FOR TARP
FOR SCALE
FOR HYDRAULIC DRIVE
6
INFORMATION,
INFORMATION,
INFORMATION,
INFORMATION,
PLEASE
PLEASE
PLEASE
PLEASE
REFER
REFER
REFER
REFER
TO
TO
TO
TO
YOUR
YOUR
YOUR
YOUR
TRACK MANUAL.
TARP MANUAL.
SCALE MANUAL.
HYDRAULIC DRIVE MANUAL.
Killbros 1035 — Introduction
Table of Contents
Section IV
Maintenance
Lubrication........................................................................................................................................ 4-2
Gearbox Lubrication......................................................................................................................... 4-3
Seasonal Storage............................................................................................................................. 4-3
Adjusting Cleanout Door.................................................................................................................. 4-4
Auger Driveline................................................................................................................................. 4-6
Bearings..................................................................................................................................... 4-6
Driveline Replacement............................................................................................................... 4-6
Auger System - Lower Auger Disassembly.................................................................................... 4-9
Auger System - Lower Auger Assembly......................................................................................... 4-10
Auger System - Upper Auger Disassembly..................................................................................... 4-12
Auger System - Upper Auger Assembly......................................................................................... 4-13
Auger System - Auger Flow Door Cylinder Replacement............................................................... 4-14
Verify Telescoping PTO Shaft Length.............................................................................................. 4-17
PTO Shaft and Clutch...................................................................................................................... 4-19
PTO Quick Disconnect..................................................................................................................... 4-23
Electrical System Schematic............................................................................................................ 4-26
Hydraulic System Schematic........................................................................................................... 4-28
Wheels and Tires - Wheel Nut Torque........................................................................................... 4-29
Wheels and Tires - Tire Pressure................................................................................................... 4-30
Wheels and Tires - Tire Warranty................................................................................................... 4-31
Torque Chart - Hardware................................................................................................................ 4-32
Torque Chart - Hydraulic Fittings.................................................................................................... 4-34
FOR TRACK
FOR TARP
FOR SCALE
FOR HYDRAULIC DRIVE
INFORMATION,
INFORMATION,
INFORMATION,
INFORMATION,
PLEASE
PLEASE
PLEASE
PLEASE
REFER
REFER
REFER
REFER
TO
TO
TO
TO
YOUR
YOUR
YOUR
YOUR
TRACK MANUAL.
TARP MANUAL.
SCALE MANUAL.
HYDRAULIC DRIVE MANUAL.
7
Killbros 1035 — Introduction
Table of Contents
Section V
Parts
Final Assembly............................................................................................................................ 5-2
Touch-Up Paint............................................................................................................................ 5-3
Rigid Axle Single Wheel............................................................................................................. 5-4
Adjustable Axle Single Wheel..................................................................................................... 5-6
Adjustable Axle - Dual Wheels................................................................................................... 5-8
Track Bundle Components........................................................................................................ 5-10
Track Axle Components............................................................................................................ 5-11
Hub - Rigid - Single Wheels................................................................................................... 5-12
Hub - Adjustable Axle - Single Wheels................................................................................... 5-13
Hub - Adjustable Axle - Dual Wheels...................................................................................... 5-14
Dual Wheels & Tires................................................................................................................. 5-15
Single Wheels & Tires.............................................................................................................. 5-16
Decals....................................................................................................................................... 5-18
Sideboards................................................................................................................................. 5-20
Electrical.................................................................................................................................... 5-22
Drive Components..................................................................................................................... 5-24
Auger Components.................................................................................................................... 5-26
Auger Fold Indicator................................................................................................................. 5-29
Cleanout Door Assembly........................................................................................................... 5-30
Flow Door Seals....................................................................................................................... 5-31
Cylinders.................................................................................................................................... 5-32
Hydraulics.................................................................................................................................. 5-34
Directional Spout....................................................................................................................... 5-36
PTO Assembly Shear-Bolt Clutch.............................................................................................. 5-38
PTO Assembly Friction Clutch................................................................................................... 5-40
Friction Clutch........................................................................................................................... 5-41
Shear-Bolt Clutch...................................................................................................................... 5-42
45 Degree Gear Box................................................................................................................ 5-43
Driveline U-Joint Assembly....................................................................................................... 5-44
Video System Option................................................................................................................ 5-46
FOR TRACK
FOR TARP
FOR SCALE
FOR HYDRAULIC DRIVE
8
INFORMATION,
INFORMATION,
INFORMATION,
INFORMATION,
PLEASE
PLEASE
PLEASE
PLEASE
REFER
REFER
REFER
REFER
TO
TO
TO
TO
YOUR
YOUR
YOUR
YOUR
TRACK MANUAL.
TARP MANUAL.
SCALE MANUAL.
HYDRAULIC DRIVE MANUAL.
Killbros 1035 — Safety
Section I
Safety
General Hazard Information............................................................................................................. 1-2
Safety Decals................................................................................................................................... 1-3
Following Safety Instructions........................................................................................................... 1-5
Before Servicing............................................................................................................................... 1-6
Before Operating.............................................................................................................................. 1-6
During Operation.............................................................................................................................. 1-7
Before Transporting.......................................................................................................................... 1-7
During Transport............................................................................................................................... 1-7
Drive Line Safety............................................................................................................................. 1-8
Pressurized Oil................................................................................................................................. 1-9
Preparing for Emergencies.............................................................................................................. 1-10
Wearing Protective Equipment......................................................................................................... 1-10
1-1
Killbros 1035 — Safety
General Hazard Information
No accident-prevention program can be successful without the wholehearted cooperation of
the person who is directly responsible for the operation of the equipment.
A large number of accidents can be prevented only by the operator anticipating the result
before the accident is caused and doing something about it. No power-driven equipment,
whether it be transportation or processing, whether it be on the highway, in the field, or in
the industrial plant, can be safer than the person who is at the controls. If accidents are
to be prevented--and they can be prevented--it will be done by the operators who accept
the full measure of their responsibility.
It is true that the designer, the manufacturer, and the safety engineer can help; and they will
help, but their combined efforts can be wiped out by a single careless act of the operator.
It is said that, “the best kind of a safety device is a careful operator.” We, at Unverferth
Mfg. Co., Inc. ask that you be that kind of operator.
REMEMBER:
THINK SAFETY
A CAREFUL OPERATOR IS THE
BEST INSURANCE AGAINST AN
ACCIDENT!
SIGNAL WORDS
INDICATES AN EXTREMELY HAZARDOUS SITUATION OR ACTION THAT WILL RESULT IN
SERIOUS INJURY OR DEATH.
INDICATES A HAZARDOUS SITUATION OR ACTION THAT COULD RESULT IN SERIOUS INJURY OR DEATH.
INDICATES AN UNSAFE SITUATION OR ACTION THAT MAY RESULT IN PERSONAL INJURY.
Is used for instruction on operating, adjusting, or servicing a machine.
1-2
Killbros 1035 — Safety
Safety Decals
•
REPLACE LOST, DAMAGED, PAINTED, OR UNREADABLE DECALS IMMEDIATELY. IF
PARTS THAT HAVE DECALS ARE REPLACED, ALSO MAKE SURE TO INSTALL NEW
DECALS. THESE DECALS INFORM AND REMIND THE OPERATOR WITH OPERATIONAL
INFORMATION AND SAFETY MESSAGES.
9003474
9003476
9003477
9003478
9003475
9008151
95008
9008151
97961
95046
9003574
94094
97575
1-3
Killbros 1035 — Safety
Safety Decals (continued)
95445
95839
REFLECTORS
9003125 (Fluorescent)
9003126 (Red)
9003127 (Amber)
9003475
TA510514
95046
94754
1-4
Killbros 1035 — Safety
Following Safety Instructions
•
Read and understand this operator’s manual before operating.
•
All machinery should be operated only by trained and authorized personnel.
•
To prevent machine damage, use only attachments and service parts approved by the manufacturer.
•
Always shut tractor engine off and remove key before servicing.
•
Avoid personal attire such as loose fitting clothing, shoestrings, drawstrings, pants cuffs, long hair,
etc., that may become entangled in moving parts.
•
Do not allow anyone to ride on the implement. Make sure everyone is clear before
operating machine or towing vehicle.
•
Never attempt to operate implement unless you are in the driver’s seat.
•
Never enter a cart containing grain. Flowing grain traps and suffocates victims in
seconds.
1-5
Killbros 1035 — Safety
Before Servicing
•
Avoid working under an implement; however, if it becomes absolutely unavoidable,
make sure the implement is safely blocked.
•
Ensure that all applicable safety decals are installed and legible.
•
When working around the implement, be careful not to be cut by sharp edges.
•
To prevent personal injury or death, always ensure that there are people who remain
outside the cart to assist the person working inside, and that all safe workplace practices are followed. There is restricted mobility and limited exit paths when working
inside the implement.
•
Secure drawbar pin with safety lock and lock tractor drawbar in fixed position.
•
Explosive separation of a tire and rim can cause serious injury or death. Only properly
trained personnel should attempt to service a tire and wheel assembly.
•
Add sufficient ballast to tractor to maintain steering and braking control at all times. Do not exceed
tractor’s lift capacity or ballast capacity.
Before Operating
1-6
•
Do not stand between towing vehicle and implement during hitching.
•
Always make certain everyone and everything is clear of the machine before beginning
operation.
•
Verify that all safety shields are in place and properly secured.
•
Ensure that all applicable safety decals are installed and legible.
•
When working around the implement, be careful not to be cut by sharp edges.
•
Secure drawbar pin with safety latch and lock tractor drawbar in fixed position.
Killbros 1035 — Safety
During Operation
•
Regulate speed to field conditions. Maintain complete control at all times.
•
Never service or lubricate equipment when in operation.
•
Keep away from overhead power lines. Electrical shock can cause serious injury
or death.
•
Use extreme care when operating close to ditches, fences, or on hillsides.
•
Do not leave towing vehicle unattended with engine running.
Before Transporting
•
Secure transport chains to towing vehicle before transporting. DO NOT transport without chains.
•
Install transport locks before transporting.
•
Check for proper function of all available transport lights. Make sure that all reflectors are clean
and in place on machine. Make sure the SMV emblem is visible to approaching traffic.
•
This implement may not be equipped with brakes. Ensure that the towing vehicle has adequate
weight and braking capacity to tow this unit.
During Transport
•
Comply with all laws governing highway safety when moving machinery.
•
Use transport lights as required by all laws to adequately warn operators of other vehicles.
•
Use good judgment when transporting equipment on highways. Regulate speed to road conditions and maintain complete control.
•
Maximum speed of implement should never exceed 20 mph. Do not exceed 10 mph during offhighway travel.
•
Slow down before making sharp turns to avoid tipping. Drive slowly over rough ground and side
slopes.
•
Do not transport grain cart on roads while loaded.
•
It is probable that this implement is taller, wider and longer than the towing vehicle. Become aware
of and avoid all obstacles and hazards in the travel path of the equipment, such as power lines,
ditches, etc.
1-7
Killbros 1035 — Safety
Driveline Safety
1-8
•
Do not allow children near equipment that is running or engaged.
•
Do not exceed 1000 rpm PTO speed.
•
Disengage the PTO, stop the tractor engine, and remove key from ignition before making inspections, or performing maintenance and repairs.
•
Inspect the driveline, quick disconnect, overload shear-bolt limiter or clutch, and shielding often. Repair immediately. Use replacement parts and attaching hardware equivalent to the original
equipment. Only alterations described in this manual for overall length adjustment are allowed.
Any other alteration is prohibited.
•
Avoid excessively long hardware or exposed and protruding parts which can snag and cause entanglement.
•
Lubricate the driveline as recommended in the MAINTENANCE section.
•
Keep hoses, wiring, ropes, etc. from dangling too close to the driveline.
•
Install driveline and shields according to recommended lengths and attaching methods with recommended hardware. The driveline shield should rotate independently a full rotation and telescope freely. The retaining chain must be secured to the implement safety shield.
•
Adjust drawbar to height recommended in tractor set up section.
•
Be careful not to hit the driveline with tractor tires when turning.
•
Check the length of the telescoping members to insure the driveline will not bottom out or separate when turning and/or going over rough terrain.
•
Proper extended and collapsed lengths of the telescoping PTO shaft must be verified before first
operation with each and every tractor. If the extended length of the PTO shaft is insufficient, it may
become uncoupled or bottom out when turning and/or going over rough terrain which will cause
serious injury or death from contact with uncontrolled flailing of PTO shaft assembly components.
Killbros 1035 — Safety
Pressurized Oil
•
Relieve pressure before disconnecting hydraulic lines from tractor, loosening any hydraulic fittings
or servicing hydraulic system. See hydraulic power unit manual for procedure to relieve pressure.
•
High-pressure fluids can penetrate the skin and cause serious injury or death. Use
cardboard or wood to detect leaks in the hydraulic system. Seek medical treatment
immediately if injured by high-pressure fluids.
•
Hydraulic system must be purged of air before operating to prevent serious injury or death.
•
Do not bend or strike high-pressure lines. Do not install bent or damaged tubes or hoses.
•
Repair all oil leaks. Leaks can cause fires, personal injury, and environmental damage.
•
Route hoses and lines carefully to prevent premature failure due to kinking and rubbing against
other parts. Make sure that all clamps, guards and shields are installed correctly.
•
Check hydraulic hoses and tubes carefully. Replace components as necessary if any of the following conditions are found:
- End fittings damaged, displaced, or leaking.
- Outer covering chafed/cut or wire reinforcing exposed.
- Outer covering ballooning locally.
- Evidence of kinking or crushing of the flexible part of a hose.
1-9
Killbros 1035 — Safety
Preparing for Emergencies
•
Keep a first aid kit and properly rated fire extinguisher nearby.
•
Keep emergency numbers for fire, rescue, and poison control personnel near the phone.
Wearing Protective Equipment
•
Wear clothing and personal protective equipment appropriate for the job.
•
Wear steel-toed shoes when operating. •
Wear hearing protection when exposed to loud noises. •
Do not wear additional hearing impairing devices such as radio headphones, etc.
1-10
Killbros 1035 — Set Up
Section II
Set Up
Set Up Checklist.............................................................................................................................. 2-2
Basic Cart Set Up - Folding Side Extension.................................................................................. 2-3
Basic Cart Set Up - Transport Lighting and Markings.................................................................. 2-4
Basic Cart Set Up - SMV Emblem................................................................................................. 2-4
Basic Cart Set Up - Auger Rest Retainer Removal....................................................................... 2-5
Basic Cart Set Up - Lamp Set Up................................................................................................. 2-5
Basic Cart Set Up - Drive Line Storage........................................................................................ 2-5
Basic Cart Set Up - Wheel/Tire Set Up......................................................................................... 2-6
Basic Cart Set Up - Adjustable Axle (Optional).............................................................................. 2-7
FOR TRACK
FOR TARP
FOR SCALE
FOR HYDRAULIC DRIVE
INFORMATION,
INFORMATION,
INFORMATION,
INFORMATION,
PLEASE
PLEASE
PLEASE
PLEASE
REFER
REFER
REFER
REFER
TO
TO
TO
TO
YOUR
YOUR
YOUR
YOUR
TRACK MANUAL.
TARP MANUAL.
SCALE MANUAL.
HYDRAULIC DRIVE MANUAL.
2-1
Killbros 1035 — Set Up
Set Up Checklist
After the cart has been completely assembled, use the following checklist and inspect the
cart. Check off each item as it is found satisfactory or after proper adjustment is made.
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
2-2
Torque wheel nuts and check tire pressure as specified in MAINTENANCE section.
Axles are adjusted from shipping position to desired operating position. (If Applicable)
Tires are inflated to specified air pressure. (If Applicable)
All grease fittings have been lubricated and gearbox oil level checked.
Check cleanout door assembly play or movement. See maintenance section for adjustment procedure.
Check to be sure all safety decals are correctly located and legible. Replace if damaged.
Check to be sure all reflective decals are correctly located.
Check to be sure SMV decal is in place and shipping cover removed.
Check to be sure transport lights are working properly.
Check PTO. See “Verify Telescoping PTO Shaft Length” in MAINTENANCE section.
Check to be sure screens over auger are in place and properly secured.
Transport chains are properly installed and hardware is torqued to specification. See “Transport
Chain Connection” in OPERATION section.
Set tractor PTO control engagement setting to a minimum, refer to tractor operators manual for setting information.
Paint all parts scratched in shipment.
Test run the augers. See “Auger Operation” in OPERATION section.
Killbros 1035 — Set Up
Basic Set Up
Folding Side Extensions
FIG. 2-1
Downspout
Sideboards
Wheels/Tires
Jack
Due to shipping requirements and various dealer-installed options, some initial cart set up
will be required after it arrives from the factory. Use the following procedures as needed for
initial cart set up.
•
TO PREVENT PERSONAL INJURY OR DEATH, ALWAYS ENSURE THAT THERE ARE PEOPLE WHO REMAIN OUTSIDE THE CART TO ASSIST THE PERSON WORKING INSIDE, AND
THAT ALL SAFE WORKPLACE PRACTICES ARE FOLLOWED. THERE IS RESTRICTED
MOBILITY AND LIMITED EXIT PATHS WHEN WORKING INSIDE THE IMPLEMENT.
•
KEEP HANDS CLEAR OF PINCH POINT AREAS.
•
EYE PROTECTION AND OTHER APPROPRIATE PERSONAL PROTECTIVE EQUIPMENT
MUST BE WORN WHILE SERVICING IMPLEMENT.
1. Rotate extensions up into position and secure
at corner holes. Assemble extension panel
bases to top edge of hopper with included fasteners.
FIG. 2-2
2. Attach center support hardware.
3. Tighten all hardware, including hinge bolts.
4.
Install hopper light. Mount in front right corner.
2-3
Killbros 1035 — Set Up
Basic Set Up (continued)
Transport Lighting and Markings
NOTE: Unverferth Manufacturing has designed the transport lighting and marking kit to meet
United States federal law and ASABE standards at the time of manufacture. Machine modifications, including additional features or changes to the intended configurations, may require
updates to the lighting and marking as well.
Compliance with all laws are the responsibility of the operator at the time of travel.
Please see federal regulation 49 CFR 562; available at www.govinfo.gov for US federal law
requirements.
See your Killbros dealer for additional brackets, reflectors, or lights to meet your requirements.
Lamp Set Up
Pivot lamp extension arms into position at sides of cart. The lamp bracket width is adjustable, if necessary, adjust lamp mount position to achieve dimension shown. Ensure that the
brackets are adjusted such that the reflectors are no more than 16” from outer edge of the
tires. Be sure that amber reflector is facing the front of the cart (some lights on certain
cart models will be flipped down for shipping).
Amber Reflector
To Front of Cart
FIG. 2-4
FIG. 2-3
SMV Emblem
Before the cart is used the reflective surface
of the SMV must face rearward. This may require removal of film protecting the reflective
surface or removing and reinstallation of the
SMV. When reinstalling the SMV make sure
that it is mounted with the wide part of the
SMV at the bottom.
FIG. 2-5
2-4
SMV Emblem
Killbros 1035 — Set Up
Basic Set Up (continued)
Auger Rest Retainer Removal
Remove the retainer located on the upper auger
rest at the back of the cart, before folding out
the upper auger tube.
•
Upper auger retainer must be removed before
operating upper auger tube. Failure to remove
retainer will result in damage to the upper
auger tube.
FIG. 2-6
FIG. 2-7
Drive Line Storage
Storage brackets are located on the inside right frame rail. Secure the PTO shaft to these
brackets for extended transporting or seasonal storage.
•
Remove and store the complete PTO before towing grain cart behind a delivery truck. Interference could occur when turning resulting in damage to PTO and cart.
Behind the Right
Front Support Shown
Drive Line Storage
Bottom Side of
Grain Cart Shown
FIG. 2-8
2-5
Killbros 1035 — Set Up
Basic Set Up (continued)
Wheel/Tire Set Up
Tire Pressure
Tire pressure must be verified before first use and adjusted as necessary. Refer to maintenance
section of this manual for information on tire pressure.
Wheel Nuts
•
•
IMPROPERLY TORQUED WHEEL NUTS/BOLTS CAN CAUSE A LOSS OF IMPLEMENT
CONTROL AND MACHINE DAMAGE. WHEEL NUTS/BOLTS MUST BE CHECKED REGULARLY. SEE TORQUE PAGE IN THE “MAINTENANCE” SECTION FOR PROPER WHEEL
NUT/BOLT SPECIFICATIONS. WARRANTY DOES NOT COVER FAILURES CAUSED BY
IMPROPERLY TORQUED WHEEL NUTS/BOLTS.
Installing wheels without the proper inset could result in hub or spindle failure. This will cause
substantial damage to cart.
Dual Wheel Installation
Align the dual wheels on the one side of the cart. Place the guide pin in the guide hole. Then,
using the guide pin, seat the outer reinforcing ring into position. Secure the wheel and reinforcing
ring with the lock washers and bolts provided. Refer to the “MAINTENANCE” section for proper
torque requirements.
2-6
Killbros 1035 — Set Up
Basic Set Up (continued)
Adjustable Axle (Optional)
•
FALLING OBJECTS CAN CAUSE SERIOUS INJURY OR DEATH. DO NOT WORK UNDER
THE MACHINE AT ANY TIME WHILE BEING HOISTED. BE SURE ALL LIFTING DEVICES
AND SUPPORTS ARE RATED FOR THE LOADS BEING HOISTED. THESE ASSEMBLY
INSTRUCTIONS WILL REQUIRE SAFE LIFTING DEVICES UP TO 16,000 LBS. SPECIFIC
LOAD RATINGS FOR INDIVIDUAL LOADS WILL BE GIVEN AT THE APPROPRIATE TIME
IN THE INSTRUCTIONS.
•
EYE PROTECTION AND OTHER APPROPRIATE PERSONAL PROTECTIVE EQUIPMENT
MUST BE WORN WHILE SERVICING IMPLEMENT.
•
KEEP HANDS CLEAR OF PINCH POINT AREAS.
•
TIPPING OR MOVEMENT OF THE MACHINE CAN CAUSE SERIOUS INJURY OR DEATH.
BE SURE MACHINE IS SECURELY BLOCKED.
1. Hitch cart to tractor. Park the empty unit on a firm, level
surface. Set the tractor’s parking brake, shut-off engine and remove the ignition key.
2. Using a safe lifting device rated for a minimum of 8 tons and supports rated at 4 tons minimum, raise
the cart and place supports under the axle near the axle clamps.
3. Loosen axle extension clamp and axle gauge bolts. Do not remove.
FIG. 2-9
Main Adjustable Axle Weldment
Hub & Spindle
Assembly
Gauge Bolts
Axle Clamp Weldment
Axle Extension
Tube Weldment
2-7
Killbros 1035 — Set Up
Basic Set Up (continued)
Adjustable Axle (Optional)
4. Slide extensions to desired tire gauge spacing. Axle extensions should be extended equally. Refer
to chart below and FIG. 2-10.
Tire Size
Slide Out Distance
(From end of the main axle tube to inside of
the extension weldment end cap plate.)
Distance Hub Flange
to Hub Flange
Distance
End to End
900/65R32
11 1/4”
134”
145”
900/70R32
1050/50R32
1250/50R32
12 1/4”
13 1/4”
20 1/4”
136”
138”
152”
147”
149”
163”
FIG. 2-10
5. Tighten axle gauge bolts followed by axle clamp bolts, refer to MAINTENANCE section for proper
torque specifications. (FIG. 2-11)
FIG. 2-11
Main Axle Tube
Axle Extension
Axle Gauge Bolt
Axle Clamp Weldment
Hub and Spindle Assembly
6. Remove supports and lower cart to ground.
NOTE: If tires are positioned at a wider tread width, make sure lights are also moved out
to within 16” of the outside of tires.
2-8
Killbros 1035 — Operation
Section III
Operation
Operating Checklist.......................................................................................................................... 3-2
Preparing Tractor.............................................................................................................................. 3-2
Preparing Cart - Hardware.............................................................................................................. 3-3
Preparing Cart - Pivot Pins............................................................................................................. 3-3
Preparing Cart - Hitch..................................................................................................................... 3-3
Preparing Cart - Auger.................................................................................................................... 3-3
Preparing Cart - Soft Start System................................................................................................ 3-4
Preparing Cart - Hydraulic System................................................................................................. 3-4
Preparing Cart - Tires/Wheels......................................................................................................... 3-4
Lubrication........................................................................................................................................ 3-4
Hitching to Tractor - Drawbar Connection...................................................................................... 3-5
Hitching to Tractor - Jack Usage................................................................................................... 3-5
Hitching to Tractor - Transport Chain Connection.......................................................................... 3-6
Hitching to Tractor - Hydraulic Connections................................................................................... 3-6
Hitching to Tractor - Hydraulic Connections for Hydraulic Drive................................................... 3-7
Hitching to Tractor - Electrical Connections................................................................................... 3-8
Towing.............................................................................................................................................. 3-9
Auger Operation - PTO-Driven Auger.............................................................................................. 3-10
Optional Equipment - Hydraulic Drive............................................................................................. 3-11
FOR TRACK
FOR TARP
FOR SCALE
FOR HYDRAULIC DRIVE
INFORMATION,
INFORMATION,
INFORMATION,
INFORMATION,
PLEASE
PLEASE
PLEASE
PLEASE
REFER
REFER
REFER
REFER
TO
TO
TO
TO
YOUR
YOUR
YOUR
YOUR
TRACK MANUAL.
TARP MANUAL.
SCALE MANUAL.
HYDRAULIC DRIVE MANUAL.
3-1
Killbros 1035 — Operation
Operating Checklist
o Read and understand all safety precautions before operating cart.
 Check axle spacing to be sure axle is adjusted from shipping position to desired operating width. (If
Applicable)
 Check to be sure all the reflective decals and the SMV sign are clearly visible with the cart attached
to the tractor. Check to be sure the transport lights are in working condition. Check and follow federal, state/provincial and local regulations before towing on a road or highway.
 Check to be sure the hitch height when attached to the tractor is sufficient to prevent severe bends
in PTO U-joint angles.
 Check to be sure PTO is correct length for making turns and operating on uneven terrain. See “Verify
Telescoping PTO Shaft Length” in MAINTENANCE section.
 Torque wheel nuts and check tire pressure as specified in MAINTENANCE section.
 Transport chains are properly installed and hardware is torqued to specification. See “Transport
Chain Connection” in OPERATION section.
 Check to be sure all screens and safety shields are in place.
 Check to be sure recommended lubrication procedures are being followed.
 Check operation and functionality of flow door, flow door indicator, auger fold, and auger pivot.
 Set tractor PTO control engagement setting to a minimum, refer to tractor operators manual for setting information.
 Test run the augers. See “Auger Operation” in OPERATION section.
Preparing Tractor
Before operating cart, read the tractor Operator’s Manual and gain an understanding of its
safe methods of operation.
Check the tractor brakes and transport lights. Make sure they are in proper working order.
Check if the tractor has multiple PTO engagement modulation settings and has the latest
PTO engagement software from the OEM. If unsure, contact your local dealer for tractor
capabilities and recommended setting for grain cart operation.
Check the tractor hydraulic oil reservoir and add oil if needed.
Verify that the tractor is adequately ballasted for drawbar operation at the anticipated draft
load. See tractor manual for ballasting instructions.
If possible, adjust the tractor drawbar vertically so the topside of the drawbar is approximately
17-22 inches from the ground. Ensure that the drawbar is locked in the center position.
On tractors equipped with a 3-point hitch, raise and secure the linkage to prevent interference with the cart tongue, hydraulic hoses and the hydraulic drive option during turning. It
may be necessary to remove tractor 3-point quick attach to avoid damage during turning.
3-2
Killbros 1035 — Operation
Preparing Cart
Perform the service checks as outlined below. Repair or replace any damaged or worn parts
before operating.
Hardware
Check for loose bolts and nuts, and tighten as needed. Check again after the first half-day
of operation.
Pivot Pins
Check that all pins are in place and in good condition. Replace any worn, damaged or
missing pins.
Hitch
Check hitch wear plates for damage and wear. Be aware of the size of hitch adapter bushing
that is being used. Select correct size for the hitch pin/draw bar you are using.
Auger
Inspect auger for damage and wear.
•
Remove transport retainer located on auger
rest, before folding out upper auger.
3-3
Killbros 1035 — Operation
Preparing Cart (continued)
Soft Start System
Check for wear or damage. Lubricate as recommended. Do not over lubricate.
Hydraulic System
Check all hoses and cylinders for signs of leakage. Hoses should not be kinked, twisted or
rubbing against sharp edges. Re-route or repair hoses as necessary. Refer to SAFETY section
for additional information on safe repair and inspection of hydraulic components.
Tires/Wheels
Check tire pressures and maintain at recommended values listed in the MAINTENANCE section of this manual.
•
•
IMPROPERLY TORQUED WHEEL NUTS/BOLTS CAN CAUSE A LOSS OF IMPLEMENT
CONTROL AND MACHINE DAMAGE. WHEEL NUTS/BOLTS MUST BE CHECKED REGULARLY. SEE TORQUE PAGE IN THE “MAINTENANCE” SECTION FOR PROPER WHEEL
NUT/BOLT SPECIFICATIONS. WARRANTY DOES NOT COVER FAILURES CAUSED BY
IMPROPERLY TORQUED WHEEL NUTS/BOLTS.
Installing wheels without the proper inset could result in hub or spindle failure. This will cause
substantial damage to cart.
For questions regarding new tire warranty, please contact your local original equipment tire
dealer. Used tires carry no warranty. Tire manufacturers’ phone numbers and web sites are
listed in the “MAINTENANCE” section of this manual for your convenience.
Lubrication
Lubricate the cart as outlined in the MAINTENANCE section of this manual.
3-4
Killbros 1035 — Operation
Hitching to Tractor
Drawbar Connection
This cart is intended to be hitched to a tractor drawbar. Do not attempt to hitch to any other location
on the tractor other than the drawbar.
The cart is equipped standard with a single tang hitch. A hitch pin between 1 1/2” or 2”
diameter must only be used with a clevis-type tractor drawbar. An optional hammer strap
is available if your tractor has a single tang drawbar.
NOTE: The use of a smaller diameter hitch pin will result in additional clearance between
the hitch and pin. This additional clearance may cause accelerated pin wear, tractor and cart
hitch wear, along with more pronounced jolting from the cart during transport operation.
•
DO NOT STAND BETWEEN THE MACHINE AND TRACTOR WHEN HITCHING. ALWAYS
ENGAGE PARKING BRAKE AND STOP ENGINE BEFORE INSERTING HITCH PIN.
After inserting drawbar pin, secure drawbar pin with a locking device to help prevent uncoupling
during use.
Jack Usage
•
•
UNHITCHING A LOADED CART CAN CAUSE SERIOUS INJURY OR DEATH DUE TO
THE TONGUE RISING OR FALLING. ALWAYS HAVE A LOADED CART ATTACHED TO A
TRACTOR. THE JACK IS INTENDED TO SUPPORT AN EMPTY CART ONLY.
Mount jack in storage location indicated after cart is hitched to tractor.
Parked
Position
Transport Position
FIG. 3-1
FIG. 3-2
3-5
Killbros 1035 — Operation
Hitching to Tractor (continued)
Transport Chain Connection
•
ALWAYS USE TRANSPORT CHAIN WHEN TRANSPORTING IMPLEMENTS. FAILURE TO
USE A TRANSPORT CHAIN COULD CAUSE PERSONAL INJURY IF CART BECOMES
DISENGAGED.
Always use intermediate chain support when
connecting the grain cart directly to a tractor.
DO NOT use the intermediate chain support as
the chain attaching point. Fig. 3-3 shows how
the transport chain must be installed between
the tractor and grain cart.
The chain is rated for towing the grain
cart empty on public roads.
Never tow
a loaded grain cart on public roads. Use
only ASABE approved chains. Allow no
more slack in the chain than necessary to
permit turning.
•
FIG. 3-3
REPLACE TRANSPORT CHAIN IF ANY LINK OR END FITTING IS BROKEN, STRETCHED
OR DAMAGED. DO NOT WELD TRANSPORT CHAIN.
Hydraulic Connections
•
3-6
When coupling hydraulic hoses to ports on
the tractor, be sure that the coupler ends are
clean or dust, dirt and debris. Failure to do so
could contaminate hydraulic system resulting
in excessive wear and possible failure.
FIG. 3-4
Killbros 1035 — Operation
Hitching to Tractor (continued)
Clean hydraulic hose couplers before connecting to the tractor. For convenience, it is recommended to connect the flow door circuit hoses to tractor implement coupler #1, auger spout
circuit hoses to coupler #2, and attach auger fold circuit to coupler #3.
This unit is equipped with color bands attached to the hydraulic hoses. This will help in
identifying the hose function and correct hook up.
Green: Raise and Lower Auger
Red: Flow Door Open and Close
Yellow: Spout In and Out
White: Spout Tilt In and Out (Optional)
After initial set-up or replacement of any hydraulic component on the cart, air must be removed from the cart’s hydraulic system.
Route hoses away from areas that may cause abrasion or kinking of hoses during operation.
Before disconnecting hoses from the tractor, relieve pressure in the system. See the tractor’s
Operator’s Manual for the proper procedure. Shut off engine and apply parking brake before
disconnecting hoses. Install couplers into storage slots provided.
Hydraulic Connections for Hydraulic Drive
It is possible that the tractor utilizes more than one pump to achieve higher hydraulic flow rates.
To maximize hydraulic flow to auger hydraulic drive motor, refer to tractor’s Operator’s Manual to
determine which couplers should be used to achieve maximum flow. A flow test by your dealer’s
tractor technician can be performed and is recommended to assure maximum flow without
exceeding motor limits.
A case drain hose is supplied with the 100 gpm kit and can be used.
•
The case drain line is to be connected to the tractor’s low pressure return line ONLY! DO
NOT connect to the hydraulic couplers! DO NOT plumb both case drain and hydraulic drive
return lines to low pressure return. Pressure in return lines will back flow into case drain and
shorten motor life.
To avoid thermal shock, maintain a temperature difference less than 50 degrees between
the tractor’s hydraulic fluid and the motor’s hydraulic fluid. With the flow door closed, run
the motor in very short intervals (bursts with 15 second pauses) or low hydraulic flow rate
at startup, in order for hydraulic oil to slowly exchange colder oil in the motor with warmer
oil from the tractor. Particularly advised on cold days and/or first loads of the day.
3-7
Killbros 1035 — Operation
Hitching to Tractor (continued)
Electrical Connections
This cart is equipped with a seven-pin SAE connector plug which will connect with the receptacle
found on most newer tractors. If your tractor does
not have this type of receptacle, an SAE J-560
seven-point socket can be purchased from your
Unverferth dealer (Part number 92824).
FIG. 3-5
The wiring schematic for this cart, shown in the MAINTENANCE section, complies with ASABE
Standards. Always verify correct electrical function before using this cart.
Compliance with all laws are the responsibility of the operator at the time of travel.
Please see federal regulation 49 CFR 562; available at www.govinfo.gov for US federal law
requirements.
See your Killbros dealer for additional brackets, reflectors, or lights to meet your requirements.
3-8
Killbros 1035 — Operation
Towing
This cart is not equipped with brakes. Ensure that the towing vehicle has adequate weight
and braking capacity to tow this implement. See towing vehicle’s operators manual for towing capacity. Never tow a loaded grain cart over public roads.
Do not exceed 10 mph during off-highway travel. Do not exceed 8 mph when cart is fully
loaded.
Secure drawbar pin with a locking device and lock tractor drawbar in centered position.
Connect the PTO driveshaft to the tractor.
Secure transport chain to tractor chain support before towing.
•
THE STANDARD TRANSPORT CHAIN IS DESIGNED TO SUPPORT AN EMPTY GRAIN
CART DURING ROAD TRAVEL.
It is probable that this cart is taller, wider and longer than the towing tractor. Become aware of and
avoid all obstacles and hazards in the travel path of the equipment, such as power lines,
ditches, etc.
Always have the auger folded back into storage position when not in use.
To prevent damage during turning when using non-PTO equipped towing vehicles, store the
PTO driveshaft in the brackets provided on the inside right frame rail.
3-9
Killbros 1035 — Operation
Auger Operation
PTO Driven Auger
•
ELECTROCUTION WILL CAUSE SERIOUS INJURY OR DEATH. THE
GRAIN CART IS NOT INSULATED. KEEP AWAY FROM ALL ELECTRICAL LINES AND DEVICES. ELECTROCUTION CAN OCCUR WITHOUT
DIRECT CONTACT.
•
ENTANGLEMENT WITH THE DRIVELINE WILL CAUSE SERIOUS INJURY OR DEATH.
KEEP ALL GUARDS AND SHIELDS IN GOOD CONDITION AND PROPERLY INSTALLED
AT ALL TIMES. AVOID PERSONAL ATTIRE SUCH AS LOOSE FITTING CLOTHING, SHOE
STRINGS, DRAWSTRINGS, PANTS CUFFS, LONG HAIR, ETC. THAT CAN BECOME ENTANGLED IN A ROTATING DRIVELINE.
1. Before loading cart or operating auger, verify
that the flow control door is closed.
2. Choose an area free from obstructions and unfold auger into unloading position. Allow sufficient time for the cylinder to fully engage the
two augers.
3. Engage PTO at low RPM, then increase the
PTO RPM to about 1000 RPM.
FIG. 3-6
4. Open flow control door to desired unloading rate. Numbers on the auger tube provide a point of
reference for operator convenience.
NOTE: If an overload occurs, (Shear-bolt failure or excessive heat/smoke from friction clutch)
stop auger immediately. Close flow control door and relieve auger grain pressure by opening
bottom door to remove some grain from auger before resuming.
5. To slow or stop grain flow, close flow door, rather than reducing tractor RPM. Close flow door fully
when unloading is complete.
NOTE: It is not recommended to disengage auger with flow control door open. Auger system
will require substantially more torque to start, placing extra stress on both cart and tractor
driveline.
6. Stop PTO. After the PTO has come to a complete stop, fold auger to the transport position.
3-10
Killbros 1035 — Operation
Optional Equipment
Hydraulic Drive
The optional hydraulically-driven auger permits
cart operation using tractors that are not
equipped with a PTO. However, due to the
power requirements of a grain cart, it should be
expected that a hydraulically-driven grain cart
will not unload as quickly as a PTO driven cart.
• Depending on the option chosen, the motor is
rated for either 55 or 100 gpm hydraulic flow
at 3000 psi. Sustained flow and pressure above
these amounts will dramatically reduce motor
life. Be aware of maximum tractor hydraulic
flow and pressure before operating auger.
NOTE: A motor containing two pressure and two
return lines is a 55 GPM motor. A motor containing
three pressure and three return lines is a 100
GPM motor. If unsure of motor size, contact
your dealer providing your cart’s serial number.
FIG. 3-7
3-11
Killbros 1035 — Operation
Optional Equipment (continued)
Hydraulic Drive (continued)
NOTE: For complete assembly and operation details for the Hydraulic Drive, please refer to
the Hydraulic Drive manual (282894).
1. Before loading cart or operating auger, verify that the flow control door is closed.
2. Choose an area free from obstructions and fully unfold auger to the unloading position.
3. Connect hydraulic hoses to tractor hydraulic circuits. Attach pump pressure hoses to RETRACT
ports on tractor.
Multiple connections help utilize the tractor’s fully hydraulic power and flow. Use the tractor’s flow controls to regulate total output. See hydraulic connections for hydraulic drive in
previous “OPERATIONS” sections.
NOTE: The dual connections help utilize full tractor hydraulic power at the cart hydraulic
motor. For tractors that have more than 55 GPM available pump output, use tractor flow
controls to regulate total output to a maximum of 55 GPM.
4. Engage hydraulic drive circuits at low engine RPM one at a time, then increase engine to full throttle.
See hydraulic connections for hydraulic drive in previous “OPERATIONS” sections for cold starts.
5. While watching hydraulic pressure gauge, begin slowly opening flow control door. Stop opening
flow control door when pressure (on hydraulic gauge by pump) climbs to within 200 psi less than
maximum tractor hydraulic pressure. Ideally, maintaining maximum PTO RPM will optimize unloading performance.
•
If auger stalls during unloading, immediately place tractor hydraulic controls for motor functions in FLOAT to stop auger. Close flow control door, then move all hydraulic controls to
HOLD. Relieve auger grain pressure by opening auger cleanout door to remove some grain
before attempting to restart auger.
6. To slow or stop grain flow, close flow door rather than reducing tractor RPM. Close flow door fully
when unloading is complete.
7. Stop auger by placing both auger hydraulic circuits in FLOAT. This reduces strain on driveline components and prolongs hydraulic motor life. Move controls to HOLD after auger has come to a complete stop.
8. Choose an area free from obstructions and fully fold auger to the transport position.
3-12
Killbros 1035 — Maintenance
Section IV
Maintenance
Lubrication........................................................................................................................................ 4-2
Gearbox Lubrication......................................................................................................................... 4-3
Seasonal Storage............................................................................................................................. 4-3
Adjusting Cleanout Door.................................................................................................................. 4-4
Auger Driveline................................................................................................................................. 4-6
Bearings..................................................................................................................................... 4-6
Driveline Replacement............................................................................................................... 4-6
Auger System - Lower Auger Disassembly.................................................................................... 4-9
Auger System - Lower Auger Assembly......................................................................................... 4-10
Auger System - Upper Auger Disassembly..................................................................................... 4-12
Auger System - Upper Auger Assembly......................................................................................... 4-13
Auger System - Auger Flow Door Cylinder Replacement............................................................... 4-14
Verify Telescoping PTO Shaft Length.............................................................................................. 4-17
PTO Shaft and Clutch...................................................................................................................... 4-19
PTO Quick Disconnect..................................................................................................................... 4-23
Electrical System Schematic............................................................................................................ 4-26
Hydraulic System Schematic........................................................................................................... 4-28
Wheels and Tires - Wheel Nut Torque........................................................................................... 4-29
Wheels and Tires - Tire Pressure................................................................................................... 4-30
Wheels and Tires - Tire Warranty................................................................................................... 4-31
Torque Chart - Hardware................................................................................................................ 4-32
Torque Chart - Hydraulic Fittings.................................................................................................... 4-34
FOR TRACK
FOR TARP
FOR SCALE
FOR HYDRAULIC DRIVE
INFORMATION,
INFORMATION,
INFORMATION,
INFORMATION,
PLEASE
PLEASE
PLEASE
PLEASE
REFER
REFER
REFER
REFER
TO
TO
TO
TO
YOUR
YOUR
YOUR
YOUR
TRACK MANUAL.
TARP MANUAL.
SCALE MANUAL.
HYDRAULIC DRIVE MANUAL.
4-1
Killbros 1035 — Maintenance
Lubrication
To keep your grain cart in top operating condition and to assure its proper performance and reliability
for a long period of time, periodic inspection and lubrication is a must.
Refer to Gearbox
Lubrication
Hydraulic Motor Shaft
One Shot Grease
Every 8 Hours
4-2
3 Shots Grease Weekly
Main Driveshaft
Killbros 1035 — Maintenance
Gearbox Lubrication
Gear box check/fill plug is located on the right
hand front side of the housing. To check oil
fluid level, place cart on a level surface with
the tongue elevated to hitch height and remove
the plug. Oil level should be at the bottom
thread or approximately 5/8” below the outside
gearbox surface.
For Maximum gear box life:
Check oil level every 2 weeks.
Replace oil every season with 32 fl. oz. of
80W90 EP gear lubricant.
Fill Plug
Drain Plug
Seasonal Storage
Your cart is an important investment. Spend a little time to protect it from destructive rust and
corrosion, You will be repaid in longer service life and better performance.
Do the following before placing the cart in storage:
1. Remove dirt and trash which could cause rusting.
2. Repaint any chipped or scraped areas.
3. Lubricate points as shown on previous page.
4. Inspect for damage or worn parts, replace before next season.
5. Store cart inside, away from livestock.
6. Replace all worn, torn or faded decals and reflectors.
7. Fully open flow door and auger cleanout door to remove any
remaining grain and to allow moisture to drain.
Cleanout
Door
4-3
Killbros 1035 — Maintenance
Adjusting Cleanout Door
•
MOVING PARTS CAN CRUSH AND CUT. KEEP AWAY FROM MOVING PARTS.
•
KEEP HANDS CLEAR OF PINCH POINT AREAS.
•
EYE PROTECTION AND OTHER APPROPRIATE PERSONAL PROTECTIVE EQUIPMENT
MUST BE WORN WHILE SERVICING THE IMPLEMENT.
1. Park the empty grain cart on a firm and level surface. Block the tires/tracks on the machine to keep
it from moving. Set the tractor’s parking brake, shut-off the engine, remove the ignition key and
disconnect the PTO shaft.
2. Completely close cleanout door. Inspect and
verify that all the grain dust and filings are removed that may prevent the door from shutting
completely. (FIG. 4-1)
FIG. 4-1
Close Cleanout
Door
3. Engage the locking plate (268313B).
(FIG. 4-2)
Locking Plate (268313B)
4. Loosen mounting hardware. (FIG. 4-2)
Loosen Hardware
FIG. 4-2
4-4
Killbros 1035 — Maintenance
Adjusting Cleanout Door (continued)
5. Push the gear assembly toward bottom of auger to remove excess movement and prevent
the door from moving upward when unloading
the cart. (FIG. 4-3)
Push Gear Assembly
Toward Bottom of Auger
FIG. 4-3
5. Tighten hardware loosened in step 4.
(FIG. 4-4)
FIG. 4-4
6. Check door operation. Lock the handle weldment into position. (FIG. 4-4)
Tighten Hardware
4-5
Killbros 1035 — Maintenance
Auger Driveline
Bearings
It is important to periodically check setscrews in all bearings of the driveline for tightness.
Driveline Replacement
Flangette Bearings
FIG. 4-1
1. Park the empty cart on a firm, level surface.
Block the wheels or tracks on the cart to keep
it from moving. Set the tractor parking brake,
shut off the engine, and remove the ignition
key from the tractor before disconnecting
driveline assembly and bearing hardware.
2. Loosen the setscrews (9399-071) on all flangette bearings (9003920) (Fig. 4-1).
3. Remove the 1/2” carriage bolts (9388-103),
flange nuts (9394-010), and lock washers
(9404-025) holding the flangette bearings.
Keep hardware. (Fig. 4-2).
4. Remove paint on driveshaft to allow for easier
movement. Slide driveshaft forward until the
rear spline is out of the universal joint connected to the gearbox.
FIG. 4-2
5. Drop the gearbox end of driveshaft down and slide driveshaft out of the flangette bearing on the
hitch end of the driveshaft.
4-6
Killbros 1035 — Maintenance
Auger Driveline (continued)
Driveline Replacement (continued)
6. Remove bearings, bearing mounts, universal joint cover, PVC driveshaft covers, and driveline cover,
located behind the ladder, off the current driveshaft.
7. When installing new bearings (9003920) onto new driveshaft (9007718), assemble new 25” PVC
driveshaft cover (291555) between bearings near the gearbox, and new 36” PVC driveshaft cover
(291554) between bearings behind the hitch driveline cover. (FIG. 4-3)
NOTE: Ends of driveshaft are symmetrical.
8. Slide the hitch end of the driveshaft, bearing
and hitch driveline cover into the bearing near
hitch of the cart. (FIG. 4-3)
9. Raise the gearbox end of the driveshaft up and
insert the original 1/2” carriage bolts, flange
nuts, and lock washers into the mounting
flanges making sure that the bearing flanges
are both on the front side of the mounting
brackets. Only loosely tighten the hardware.
B
Driveshaft Cover
291555
10. Slide driveshaft down into the universal joint attached to the gearbox until the end of the shaft
extends into the universal joint about 2 3/8”.
Ensure universal joint and driveshaft splines
A
completely engage.
Verify the hitch end for adequate length for driveline assembly to connect.
(FIG. 4-4)
Driveshaft Cover
291554
FIG. 4-3
FIG. 4-4
Driveshaft drill dimples.
1 on each end.
/8
23
When installing
driveline assembly, match
the driveline assembly
connecting yoke orientation
to the universal joint connecting
yoke. Use driveshaft drill
dimples if accessible.
Note the universal joint
connecting yoke orientation.
Use driveshaft
drill dimple as reference
if accessible .
4-7
Killbros 1035 — Maintenance
Auger Driveline (continued)
Driveline Replacement (continued)
11. Tighten all flangette mounting hardware.
12. With bearing mounting hardware loosely tightened, drill a setscrew dimple in the driveshaft
by going through the bearing setscrew threaded hole to dimple the driveshaft being careful
to not damage threads. Drill the dimple to a
depth that setscrews are flush with the bearing
prior to applying thread locker and installing
setscrews. (FIG. 4-5)
Universal Joint
In-Line Orientation
13. For alignment of the yoke, the orientation of the
universal joint at the gearbox must be in line
with the driveshaft drill dimple when the driveline assembly is attached.
(FIG. 4-5, 4-6, and 4-7)
FIG. 4-5
NOTE: Grease gearbox and universal joint before
installing universal joint cover.
14. Attach new universal joint cover (290720B)
to the bearing mount in front of the gearbox
using original 3/8”-16UNC capscrews and
5/16”-18UNC weld nuts. Review to ensure PVC
driveshaft covers and driveline cover, located
behind the ladder, are in place and hardware
tightened prior to operation.
FIG. 4-6
Correct
Phasing
15. Apply thread lock on bearing setscrews and
tighten.
16. Test run driveline. Check for noise and/or vibration and address immediately.
FIG. 4-7
4-8
Drill Dimple
on Driveshaft
Incorrect
Phasing
Killbros 1035 — Maintenance
Auger System
•
TO PREVENT PERSONAL INJURY OR DEATH, ALWAYS ENSURE THAT THERE ARE
PEOPLE WHO REMAIN OUTSIDE THE CART TO ASSIST THE PERSON WORKING INSIDE,
AND THAT ALL SAFE WORKPLACE PRACTICES ARE FOLLOWED. THERE IS RESTRICTED
MOBILITY AND LIMITED EXIT PATHS WHEN WORKING INSIDE THE IMPLEMENT.
•
KEEP HANDS CLEAR OF PINCH POINT AREAS.
•
EYE PROTECTION AND OTHER APPROPRIATE PERSONAL PROTECTIVE EQUIPMENT
MUST BE WORN WHILE SERVICING IMPLEMENT.
•
FALLING OBJECTS CAN CAUSE SERIOUS INJURY OR DEATH. DO NOT WORK UNDER
THE MACHINE AT ANY TIME WHILE BEING HOISTED. BE SURE ALL LIFTING DEVICES
AND SUPPORTS ARE RATED FOR THE LOADS BEING HOISTED. THESE ASSEMBLY
INSTRUCTIONS WILL REQUIRE SAFE LIFTING DEVICES UP TO 4,000 LBS. SPECIFIC
LOAD RATINGS FOR INDIVIDUAL LOADS WILL BE GIVEN AT THE APPROPRIATE TIME
IN THE INSTRUCTIONS.
•
MOVING OR ROTATING COMPONENTS CAN CAUSE SERIOUS INJURY OR DEATH. ALWAYS DISCONNECT POWER SOURCE BEFORE
SERVICING. ENSURE SERVICE COVERS, CHAIN/BELT COVERS AND
CLEAN-OUT DOOR(S) ARE IN PLACE AND SECURELY FASTENED
BEFORE OPERATING MACHINE.
Lower Auger Disassembly
1. Remove the three 3/8”-16UNC x 1 1/4” capscrews (9390-056), six flat washers 3/8” (9405076), three lock washers 3/8” (9404-021) and
hex nuts 3/8”-16UNC (9394-006) which secures
the hanger bearing weldment (281502B) to the
auger tube (Fig. 4-1).
2. Using a safe lifting device rated for a minimum
of 700 lbs., remove auger from auger tube and
perform required repair or replacement.
3. Remove the two 5/8”-11UNC x 6” capscrews
(9390-136), lock washers 5/8” (9404-029) and
hex nuts 5/8”-11UNC (9394-014) which secures
the drive dog to the auger as shown in Fig. 18.
Capscrew (9390-056), Flat Washers (9405-076),
Lock Washer (9404-021), Hex Nut (9394-006)
Hanger Bearing
Weldment (281502B)
Drive Dog
(281506B)
Drive
Lobe
Surface
Flighting
Trailing
Edge
Nuts to be on
Opposite Side of Tube
Fig. 4-1
4-9
Killbros 1035 — Maintenance
Auger System (continued)
Lower Auger Assembly
1. When installing the coupler into the auger pipe,
the lower auger flighting should be set with the
driving surface of the drive lobe at a 11:00 position and the flighting edge at a 12:00 position when looking from the top down towards
the gearbox, see figure 4-2. The upper auger
flighting should be set with the drive pin at a
9:00 position and the end flighting will be at an
approximate 12:00 position when looking into
the upper auger, see figure 4-3.
Upper Auger
Fig. 4-3
Starting Edge of Flighting At 12:00
Reference.
Lower Auger: Assemble the drive dog weldment (281506B) and hanger bearing weldment
(281502B) to the auger making sure the drive
dog weldment contact surface (for upper auger pin) is located approximately 30 degrees
behind the lower auger flighting trailing edge.
Secure with two 5/8”-11UNC x 6” capscrews
(9390-136), lock washers (9404-029) and hex
nuts 5/8”-11UNC (9394-014), installed opposite of each other, as shown in Fig. 4-1.
NOTE: Position of the drive dog weldment
maintains correct timing and efficiencies of the
upper and lower auger flightings.
2. Using a safe lifting device rated for a minimum
of 700 lbs., install the lower auger sub-assembly into the lower auger housing. Align auger
end with the three pin drive bushing and securely engage together. Secure hanger bearing
to housing wall with three 3/8”-16UNC x 1 1/4”
capscrews (9390-056), six flat washers (9405076), three lock washers (9404-021) and hex
nuts 3/8”-16UNC (9394-006) (Fig. 4-1).
Drive Pin At 9:00 Reference
LOOKING UP INTO THE UPPER AUGER FLIGHTING
Drive Lobe Driving Edge
At 11:00 Reference
Fig. 4-2
3. Once secure, tighten hanger bearing weldment
hardware.
Lower Auger
4-10
Finishing Edge
of Flighting At
12:00
Reference.
Killbros 1035 — Maintenance
Auger System (continued)
Lower Auger Assembly (continued)
4. 5-Pin Drive Bushing Weldment:
Rotate auger 360 degrees to ensure it is centered on the drive bushing weldment (286436)
and the five pins are engaged with auger end.
Check for flighting interference or binding
along housing and at lower end. A portion of
flighting may need to be removed from lower
end of auger to ensure operational clearances.
(Fig. 4-4 & Fig. 4-5)
Fig. 4-4
Drive
Bushing
Weldment
(286436)
5-Pin
Fig. 4-5
5. Raise the upper auger into position, checking
upper drive dog engagment with lower auger
drive dog.
Grease Zerk (93426), 90° Elbow (9004764),
and Grease Nipple (9004765) Assembly
Pillow Block
Bearing
(9004731)
6. Lower the upper auger. Lubricate the pillow
block bearing (9004731) (Fig. 4-6). Check and
remove any loose parts in the auger tube interior prior to start-up.
Fig. 4-6
4-11
Killbros 1035 — Maintenance
Auger System (continued)
Upper Auger Disassembly
1. Support the upper auger assembly using a 2-ton hoist and two straps rated for 2000 lbs.
2. Remove auger tube cylinder pin and carefully swing cylinder down without breaking hose connections.
3. Disconnect auger and chute light.
4. Remove chute assembly.
5. Remove auger indicator cable from the bolt on bracket. With auger tube fully supported, remove
the 7/8”-9UNC x 2” capscrews (9390-164) and flat washers (97041) from the upper auger pivot
bracket.
6. Lift upper auger assembly from unit. Repair or replace as required.
7. To remove auger from tube, loosen two bearing setscrews and remove 5/16” x 2” machine screw
retainer.
8. Inspect upper auger bearing, springs and four 1/2” x 5 1/2” capscrews and locknuts. Replace if
necessary.
Fig. 4-7
4-12
Killbros 1035 — Maintenance
Auger System (continued)
Upper Auger Assembly
1. Install upper bearing and spring assembly if previously removed.
2. Insert auger in auger tube. Back out bearing setscrews and insert auger stub shaft through bearing.
Retain auger with 5/16” x 2” machine screw and nut.
3. Position opposite auger end flush with auger tube flange and tighten bearing setscrews and 5/16” x
2” machine screw
4. Lift upper auger assembly into position using and adequate hoist and slings with a minimum capacity of 600 lbs. to support the upper auger. Install pivot pin. Align retainer holes and install bolt and
nut.
5. Install chute assembly.
6. Reattach indicator cable.
7. Connect auger and chute light.
8. Reinstall hydraulic cylinder and pivot pins. Clamp hoses into position and recheck connector tightness.
Fig. 4-8
4-13
Killbros 1035 — Maintenance
Auger System (continued)
Auger Flow Door Cylinder Replacement
•
TO PREVENT PERSONAL INJURY OR DEATH ALWAYS ENSURE THAT THERE ARE
PEOPLE WHO REMAIN OUTSIDE THE CART TO ASSIST THE PERSON WORKING INSIDE,
AND THAT ALL SAFE WORKPLACE PRACTICES ARE FOLLOWED. THERE IS RESTRICTED
MOBILITY AND LIMITED EXIT PATHS WHEN WORKING INSIDE THE IMPLEMENT.
•
NEVER ENTER CART WITH AUGER OR TRACTOR RUNNING. SERIOUS OR FATAL INJURY CAN OCCUR DUE TO ENTANGLEMENT WITH ROTATING COMPONENTS. ALWAYS
STOP ENGINE AND REMOVE KEY BEFORE ENTERING CART.
•
EYE PROTECTION AND OTHER APPROPRIATE PERSONAL PROTECTIVE EQUIPMENT
MUST BE WORN WHILE SERVICING IMPLEMENT.
•
KEEP HANDS CLEAR OF PINCH POINT AREAS.
•
RELIEVE HYDRAULIC SYSTEM OF ALL PRESSURE BEFORE ADJUSTING OR SERVICING. SEE TRACTOR OPERATOR'S MANUAL FOR PROPER PROCEDURES.
•
HIGH-PRESSURE FLUIDS CAN PENETRATE THE SKIN AND CAUSE SERIOUS INJURY OR DEATH. USE CARDBOARD OR WOOD TO DETECT
LEAKS IN THE HYDRAULIC SYSTEM. SEEK MEDICAL TREATMENT
IMMEDIATELY IF INJURED BY HIGH-PRESSURE FLUIDS.
•
HYDRAULIC SYSTEM MUST BE PURGED OF AIR BEFORE OPERATING TO PREVENT
SERIOUS INJURY OR DEATH.
1. Park the empty grain cart on a firm, level surface and extend auger. Block the tires/tracks on the
machine to keep it from moving. Unfold upper auger to make the flow door cylinder easier to access. If possible, close the flow door at least 8” from the fully open position. Relieve hydraulic pressure, see tractor operator’s manual. Set the tractor’s parking brake, shut-off the engine, remove the
ignition key and disconnect the PTO shaft.
4-14
Killbros 1035 — Maintenance
Auger System (continued)
Auger Flow Door Cylinder Replacement (continued)
2. On the inside of the cart, open the screen service access panel shown in Fig. 4-9.
Fig. 4-9
Screen Service Access Panel
3. Remove the cotter pins from the lower cylinder
pin then remove the pin. Then remove the four
3/8”-16UNC x 1” flange bolts holding on the
gasket and gasket plate, shown in Fig. 4-10.
Fig. 4-10
4. Remove all tools and extra hardware from the grain cart. Make sure all personnel are outside of
the hopper. Then, retract the cylinder so that there is about 8” of clearance between the cylinder
clevis and the lug.
5. Relieve hydraulic pressure, shut off the engine, remove the ignition key, and disconnect the hydraulic hoses from the tractor and cart.
4-15
Killbros 1035 — Maintenance
Auger System (continued)
Auger Flow Door Cylinder Replacement (continued)
6. Label the hydraulic hoses to indicate upper
and lower. Disconnect them from the cylinder,
along with the lower hydraulic fitting (Fig. 4-11).
Remove Lower
Hose & Fitting
Remove
Upper Hose
Fig. 4-11
7. Remove the cotter pins from the upper cylinder
pin and remove pin (Fig. 4-12).
Fig. 4-12
8. Slide the flow door cylinder through the hole in the junction box until the upper cylinder clevis clears
the lug, then raise the top of the cylinder above the auger fold bushing and remove the cylinder.
9. Replace with the new cylinder and insert the upper cylinder pin. Remove the cylinder port plugs.
Manually extend the cylinder until the lower clevis lines up with the door lug and assemble the pin
and cotter pins. Assemble hydraulic fittings and attach hoses.
10. Replace rubber gasket and gasket plate with 3/8”-16UNC x 1” flange screws, shut and secure the
screen service access panel.
11. Remove all tools and extra hardware from the grain cart. Make sure all personnel are outside of the
hopper. After the hydraulic components have been tightened, purge air from system as follows:
A. Pressurize the system and maintain system at full pressure for at least 5 seconds after cylinder
rods stop moving. Check that all cylinders have fully extended or retracted.
B. Check oil reservoir in hydraulic power source and re-fill as needed.
C. Pressurize system again to reverse the motion of step A. Maintain pressure on system for at
least 5 seconds after cylinder rods stop moving. Check that cylinders have fully extended or
retracted.
D. Check for hydraulic leaks using cardboard or wood. Tighten connections according to directions in the Torque Specifications in your Operator’s Manual.
E. Repeat steps A, B, C and D three or four times.
4-16
Killbros 1035 — Maintenance
Verify Telescoping PTO Shaft Length
•
PROPERLY EXTENDED AND COLLAPSED LENGTHS OF THE TELESCOPING PTO SHAFT
MUST BE VERIFIED BEFORE FIRST OPERATION WITH EACH AND EVERY DIFFERENT
TRACTOR. IF THE EXTENDED LENGTH OF THE PTO SHAFT IS NOT SUFFICIENT, IT
MAY BECOME UNCOUPLED IN OPERATION AND CAUSE SERIOUS INJURY OR DEATH
FROM CONTACT WITH UNCONTROLLED FLAILING OF PTO SHAFT ASSEMBLY COMPONENTS.
An excessive collapsed length can result in damage to the PTO driveline and attached components.
This is most likely to occur during extreme turning angles and/or travel over rough terrain. Conditions
are amplified on tractors with tracks operating in uneven terrain, particularly rice levies.
Damaged driveline components can result in unsafe operation and severely reduced driveline
component life.
NOTE: Do not exceed 10 degrees beyond a straight pull line while operating the PTO.
To verify proper extended and collapsed lengths, use the following procedure:
1. Fully collapse PTO shaft and measure length
“L” (Fig. 4-13).
Enter here:
(1) (Verify that outer
tube does not bottom out on surrounding plastic shield components).
Fig. 4-13
2. Pull apart PTO telescoping shaft ends and
measure lengths “T” & “C” (Fig. 4-14).
Add “T” &”C” measurements together
Enter total here:
(2)
Fig. 4-14
3. Calculate maximum recommended extended length:
a. Subtract line 1 from line 2. Enter here:
b. Divide line (a) by 2. Enter here:
(b)
c. Add line (b) to line 1. Enter here:
(c)
d. Subtract 3 inches from line (c). Enter here:
(a)
(d)
This is the maximum recommended extended length (LB).
4-17
Killbros 1035 — Maintenance
Verify Telescoping PTO Shaft Length (continued)
4. Hitch tractor drawbar to cart, ensuring that tractor and cart are on level ground and coupled as
straight as practical.
5. Connect PTO shaft to tractor, and measure length “L” from same points as used in step 1. Ensure
that this measurement does not exceed the maximum recommended extended length calculated
in step 3 above. If necessary, choose a shorter drawbar position, or obtain a longer PTO shaft assembly before operating cart.
6. Position the tractor to obtain tightest turning
angle, relative to the cart.
7. Measure length “L” from same points as used
in step 1. This distance must be at least 1.5
inches greater than the distance measured in
step 1. If necessary, adjust length of PTO shaft
by cutting inner and outer plastic guard tubes
and inner and outer sliding profiles by the same
length. Round off all sharp edges and remove
burrs before greasing and reassembling shaft
halves.
4-18
Killbros 1035 — Maintenance
PTO Shaft and Clutch
Lubrication (Figs. D1 - D6)
Lubricate with quality grease before starting work and every 8 operating hours. Clean and
grease PTO driveshaft before each prolonged period of non-use. Molded nipples on the
shield near each shield bearing are intended as grease fittings and should be lubricated every
8 hours of operation! Telescoping members must have lubrication to operate successfully
regardless of whether a grease fitting is provided for that purpose! Telescoping members
without fittings should be pulled apart and grease should be added manually. Check and
grease the guard tubes in winter to prevent freezing.
D
D1
D5
D2
D3
D4
D6
4-19
Killbros 1035 — Maintenance
PTO Shaft and Clutch (continued)
Coupling the PTO Driveshaft (Figs. E1 - E2)
Clean and grease the PTO and implement input connection (IIC)
AS-Lock
1. Pull locking collar and simultaneously push
PTO driveshaft onto PTO shaft until the locking
­device engages.
Push-Pull Lock
2. Pull locking collar and simultaneously push
PTO driveshaft onto PTO shaft until the locking
­device engages.
•
E1
E2
CHECK TO INSURE ALL THE LOCKS ARE SECURELY ENGAGED BEFORE STARTING
WORK WITH THE PTO DRIVESHAFT.
Length Adjustment (Figs. F1 - F4)
NOTE: Maximum operating length LB. (Refer to “Verify Telescoping PTO Shaft Length” for
LB length.)
1. To adjust length, hold the half-shafts next to
each other in the shortest working position and
mark them.
2. Shorten inner and outer guard tubes equally.
3. Shorten inner and outer sliding profiles by the
same length as the guard tubes.
F1
F2
F3
F4
4. Round off all sharp edges and remove burrs.
Grease sliding profiles.
•
4-20
CHECK THE LENGTH OF THE TELESCOPING MEMBERS TO INSURE THE DRIVELINE
WILL NOT BOTTOM OUT OR SEPARATE WHEN TURNING AND/OR GOING OVER ROUGH
TERRAIN.
Killbros 1035 — Maintenance
PTO Shaft and Clutch (continued)
Chains (Figs. G1 - G3)
NOTE: The chain is intended to prevent the shield
from rotating against non-moving parts and thereby preventing shield damage. A properly installed
chain will increase the service life of the shield.
1. Chains must be fitted so as to allow sufficient
articulation of the shaft in all working positions.
Care must be taken to be sure that chain does
not become entangled with drawbar hitch or
other restrictions during operation or transport
of ­machine.
G1
G2
2. The PTO driveshaft must not be suspended
from the chain.
G3
Shear Bolt and Friction Clutches (Figs. H1 - H2)
1. Shear bolt clutches:
When the torque is exceeded, power flow is interrupted due to the bolt shearing. The torque is
re-established by replacing the broken shear
bolt. Use only the bolt specified in the Operator’s Manual for replacement. Remove locking
screw.
H1
H2
Friction clutches:
When overload occurs, the torque is limited
and transmitted constantly during the period
of slipping. Short-duration torque peaks are
limited.
Prior to first utilization and after long periods
out of use, check working of disk clutch.
a. Tighten nuts until friction disks are released. Rotate clutch fully.
b. Turn nuts fully back. Now the clutch is
ready for use. Fig. H3 shown.
•
Avoid extended and frequent slippage of overload clutches.
4-21
Killbros 1035 — Maintenance
PTO Shaft and Clutch (continued)
To Dismantle Guard (Figs. J1 - J4)
1. Remove locking screw.
J1
J2
J3
J4
2. Align bearing tabs with cone pockets.
3. Remove half-guard.
4. Remove bearing ring.
To Assemble Guard (Figs. K1 - K5)
1. Grease yoke groove and inner profile tube.
K1
K2
K3
K4
2. Fit bearing ring in groove with recesses facing
profile tube.
3. Slip on half-guard.
4. Turn cone until it engages correctly.
5. Install locking screw.
K5
4-22
Killbros 1035 — Maintenance
PTO Shaft and Clutch (continued)
To Assemble Cone (Figs. L1 - L3)
1. Dismantle guard (Figs. J1 - J3). Remove
old cone (e.g. cut open with knife). Take off
chain. Place neck of new cone in hot water
(approx80o C / 180o F) and pull onto bearing housing
(Fig. L1).
2. Turn guard cone into assembly position (Fig.
L2). Further assembly instructions for guard
(Figs. K1 - K5).
L1
L2
L3
3. Reconnect chain if required (Fig. L3).
PTO Quick Disconnect
Quick Disconnect Pin
Using a drift punch and hammer, drive the pin towards the retaining washer to force the
complete assembly out. Clear the edges of the retaining washer bore to accept the new one
by removing the deformed metal from the last peening operation to hold the washer in place.
Quick-disconnect
Pin
Compression
Spring
Washer
Insert quick-disconnect pin, compression spring and washer into hole, Holding the washer in
place, peen the edges of the pore seat to retain the washer, spring and pin.
4-23
Killbros 1035 — Maintenance
PTO Quick Disconnect (continued)
Quick Disconnect Disassembly
1.
2.
3.
4.
5.
Compression Spring
Ball
Lock Collar
Back-up ring
Snap ring
* Back-up ring
* (For some clutch types, place additional
back up ring first).
*
1
2
3
4
5
Compress lock collar (#3) and remove snap
right (#5).
Remove back-up ring, lock collar, compression
spring and balls.
Quick Disconnect Assembly
Insert balls. Place compression spring, lock collar and back-up ring onto the hub. Remove back-up
ring, lock collar, compression spring and balls.
4-24
Killbros 1035 — Maintenance
PTO Quick Disconnect (continued)
Clutch Disassembly
Tighten the four hex nuts (12) uniformly until the clutch pack and hub are loose. Use special tool
9002007 to bend all four retaining lugs back on the edge of the clutch housing. Remove the thrust
plate with Belleville springs to get at the friction disks, drive plates and hub for inspection and service.
Clutch Assembly
Place hub and friction disks into the clutch housing. Note: some items are only used in the
four plate clutch. Next, compress the Belleville spring(s) to the pressure plate by tightening
the four hex nuts and placing them into the clutch housing as illustrated.
Use special tool #9002007 to bend the retaining lugs inward over the Belleville spring edges
to secure the springs when you back the four hex nuts off. (Note: Wide lugs for one (1)
Belleville spring, narrow lugs for two (2) Belleville springs).
With the lugs in place, loosen the four hex nuts completely to the end of the threaded studs. Replace
the quick-disconnect assembly.
4-25
Killbros 1035 — Maintenance
Electrical Schematic - Rear Wiring Harness #9003050
Electrical Schematic - Front Wiring Harness #9003981
4-26
Killbros 1035 — Maintenance
Electrical Schematic - Coupler #92450
GRAIN CART WIRES
White -- Ground
Green -- Right amber flashing lamp
Yellow -- Left amber flashing lamp
Brown -- Tail light
Black -- Interior & Auger Lights
Red -- Brake Lights
4-27
Killbros 1035 — Maintenance
Hydraulic System Schematic
4-28
Killbros 1035 — Maintenance
Wheels and Tires
Wheel Nut Torque Requirements
•
IMPROPERLY TORQUED WHEEL NUTS/BOLTS CAN CAUSE A LOSS OF IMPLEMENT
CONTROL AND MACHINE DAMAGE. TORQUE WHEEL NUTS/BOLTS TO VALUES IN
TABLE. CHECK TORQUE BEFORE USE, AFTER ONE HOUR OF UNLOADED USE OR
AFTER FIRST LOAD, AND EACH LOAD UNTIL WHEEL NUTS/BOLTS MAINTAIN TORQUE
VALUE. CHECK TORQUE EVERY 10 HOURS OF USE THERE-AFTER. AFTER EACH
WHEEL REMOVAL START TORQUE PROCESS FROM BEGINNING. WARRANTY DOES
NOT COVER FAILURES CAUSED BY IMPROPERLY TORQUED WHEEL NUTS/BOLTS.
Failure to check torque before first load may damage wheel nut/bolt seats. Once seats are damaged, it will become impossible to keep nuts/bolts
tight. Tighten nuts/bolts to applicable torque value
shown in table. Start all nuts/bolts by hand to prevent cross threading. Torque nuts/bolts in the recommended sequence as shown in Diagram 1.
WHEEL HARDWARE
SIZE
FOOT-POUNDS
3/4-16 (UNF)
365 ft.-lbs.
7/8-14 (UNF)
440 ft.-lbs.
M22x1.5
475 ft.-lbs.
10 BOLT
DIAGRAM 1
4-29
Killbros 1035 — Maintenance
Wheels and Tires (continued)
Tire Pressure
The following is to be used as a general guide for tire inflation and figures can vary depending on specific brand of tire used. It is important that tires are inspected after
unit is loaded. Start with minimum pressure indicated. The tire should stand up with no
side-wall buckling or distress as tire rolls. Record the pressure needed to support the full
load and maintain this pressure to achieve proper tire life. Do not exceed maximum
recommended tire pressure. Each tire must be inflated to 35 PSI max to seat the
beads, deflated to 5-10 PSI, then reinflated to the tire’s max PSI when mounting.
Unverferth - Tire Pressure for Grain Carts
Firestone
4-30
Load Index / Ply Rating Max. PSI
Part Number
Tire Size
94285
23.1x26 R-3
12
32
96070
23.1x26 R-1
12
32
94299
28Lx26 R-3
12
26
94430
24.5x32 R-3
12
32
94313
24.5x32 R-1
12
32
99361
30.5x32 R-1
14
28
99035
30.5x32 R-3
14
28
902592
30.5x32 R-3
16
34
9500856
30.5x32 R-1
16
26
96187
35.5x32 R-3
20
36
99118
76x50.00x32 HF-3
16
40
99466
76x50.00x32 HF-3
20
50
9500944
800/65R32 R-1W
172A8
44
9500945
800/60R32 R-3
181B
46
9500946
900/65R32 R-3
191B
46
99416
900/60R32 R-1
176A8
44
9500943
1250/50R32F IF/CFO R-1WNP
201D
46
9501414
1250/50R32F IF/CFO R-1W
188B
30
99060
520/85R38 R-1
155A8
29
99245
520/85R38 R-1
173A8
64
99061
480/80R42 R-1
151A8
36
99062
520/85R42 R-1
157A8
29
99370
520/85R42 R-1
165A8
51
9501990
520/85R42 IF/CFO R-1
169A8/B
35
9501911
520/85R42 R-1W
169B
35
93294
420/80R46 R-1
151A8
44
99063
480/80R46 R-1
158A8
44
96367
380/90R46 R-1
152B
51
Killbros 1035 — Maintenance
Wheels and Tires (continued)
Tire Pressure (continued)
Unverferth - Tire Pressure for Grain Carts
Titan/Goodyear
Mitas
Alliance
Trelleborg
Load Index / Ply Rating Max. PSI
Part Number
Tire Size
94286
23.1x26 R-3
10
26
99364
23.1x26 R-1
10
26
99307
24.5R32 R-1
169A8/B (5-Star)
48
94289
24.5x32 R-3
12
32
94495
24.5x32 R-1
12
32
99078
30.5x32 R-3
16
26
99383
30.5x32 R-3
14
22
99382
30.5x32 R-1
14
22
99453
480/80x42 R-1
166A8
23
-
1100/45R46 F-1W
195D
35
9501523
650/75R32 R-1W
172A8
58
99498
900/60x32 R-1W
176A8
41
902564
900/70R32 R-1W
188A8
53
99478
1050/50x32 R-1W
178A8
41
9500992
1250/50R32 R-1W
188A8
41
99497
900/60x38 R-1W
181A8
44
902509
520/85x42 R-1W
162A8
44
902506
650/65x42 R-1W
168A8
44
9500848
35.5LR32
193A8
44
9502011
900/60R32 R-1W
192D
46
9501887
1050/50R32 R-1W
185A8
63
99360
96484
900/60x32 R-1
900/60x32
181A8
176LI
55
44
*Each tire must be inflated to 35 PSI max to seat the beads, deflated to 5-10 PSI, then reinflated to the tire's max PSI.
Tire Warranty
For questions regarding new tire warranty, please contact your local original equipment tire dealer.
Used tires carry no warranty. Following are phone numbers and Websites for your convenience:
Firestonewww.firestoneag.com
Phone 800-847-3364
Trelleborgwww.trelleborg.com
Phone 866-633-8473
Titanwww.titan-intl.com
orPhone 800-USA-BEAR
GoodyearFax 515-265-9301
Continental/Mitas
www.mitas-tires.com
Phone 704-542-3422
Fax 704-542-3474
Alliancewww.atgtire.com
Phone 781-325-3801
4-31
Killbros 1035 — Maintenance
Complete Torque Chart
Capscrews - Grade 5
NOTE:
• Grade 5 capscrews can be identified by three radial dashes on the head.
• For wheel torque requirements, refer to Wheels and Tires.
• Tighten U-bolts evenly and equally to have the same number of threads exposed on each end.
SIZE
FOOT
POUNDS
NEWTON
METERS
1/4-20
1/4-28
8-10
9-11
11-13
12-15
5/16-18
5/16-24
15-17
17-19
20-23
23-26
3/8-16
3/8-24
25-28
28-31
34-38
38-42
7/16-14
7/16-20
40-45
45-50
54-61
61-68
1/2-13
1/2-20
62-68
68-75
84-92
92-102
9/16-12
9/16-18
90-98
100-110
122-133
134-148
5/8-11
5/8-18
120-135
124-137
162-183
168-186
3/4-10
3/4-16
200-220
210-230
270-300
285-310
7/8-9
7/8-14
330-350
360-380
425-475
460-515
1-8
1-14
500-525
540-560
675-710
730-760
1 1/8-7
1 1/8-12
600-635
665-700
815-860
920-950
1 1/4-7
1 1/4-12
850-895
940-990
1150-1215
1275-1340
1 3/8-6
1 3/8-12
1125-1175
1280-1335
1525-1590
1735-1810
1 1/2-6
1 1/2-12
1500-1560
1685-1755
2035-2115
2285-2380
•
4-32
Follow these torque recommendations except when specified in text.
Killbros 1035 — Maintenance
Complete Torque Chart
Capscrews - Grade 8
NOTE:
• Grade 8 capscrews can be identified by six radial dashes on the head.
• For wheel torque requirements, refer to Wheels and Tires.
• Tighten U-bolts evenly and equally to have the same number of threads exposed on each end.
•
SIZE
FOOT
POUNDS
NEWTON
METERS
5/16-18
5/16-24
20-22
21-23
27-30
28-31
3/8-16
3/8-24
35-39
36-41
47-53
49-55
7/16-14
7/16-20
54-58
55-60
73-78
75-80
1/2-13
1/2-20
82-88
94-99
110-120
125-135
9/16-12
9/16-18
127-134
147-155
170-180
199-210
5/8-11
5/8-18
160-170
165-175
215-230
225-235
3/4-10
3/4-16
280-295
330-365
380-400
445-495
7/8-9
7/8-14
410-430
420-440
555-580
570-595
1-8
1-14
630-650
680-700
850-880
920-950
1 1/8-7
1 1/8-12
900-930
930-950
1220-1260
1260-1290
1 1/4-7
1 1/4-12
1250-1300
1280-1320
1695-1760
1735-1790
Follow these torque recommendations except when specified in text.
4-33
Killbros 1035 — Maintenance
Hydraulic Fittings – Torque and Installation
SAE Flare Connection (J. I. C.)
1. Tighten nut with finger until it bottoms the seat.
2. Using a wrench, rotate nut to tighten. Turn nut
1/3 turn to apply proper torque.
SAE Straight Thread O-Ring Seal
1. Insure jam nut and washer are backed up to the
back side of smooth portion of elbow adapter.
2. Lubricate o-ring
3. Thread into port until washer bottoms onto
spot face.
4. Position elbows by backing up adapter.
5. Tighten jam nut.
4-34
Killbros 1035 — Parts
Section V
Parts
Please visit www.unverferth.com/parts/ for the most current parts listing.
Please visit www.unverferth.com/parts/ for the most current parts listing.
Final Assembly............................................................................................................................ 5-2
Touch-Up Paint............................................................................................................................ 5-3
Rigid Axle Single Wheel............................................................................................................. 5-4
Adjustable Axle Single Wheel..................................................................................................... 5-6
Adjustable Axle - Dual Wheels................................................................................................... 5-8
Track Bundle Components........................................................................................................ 5-10
Track Axle Components............................................................................................................ 5-11
Hub - Rigid - Single Wheels................................................................................................... 5-12
Hub - Adjustable Axle - Single Wheels................................................................................... 5-13
Hub - Adjustable Axle - Dual Wheels...................................................................................... 5-14
Dual Wheels & Tires................................................................................................................. 5-15
Single Wheels & Tires.............................................................................................................. 5-16
Decals....................................................................................................................................... 5-18
Sideboards................................................................................................................................. 5-20
Electrical.................................................................................................................................... 5-22
Drive Components..................................................................................................................... 5-24
Auger Components.................................................................................................................... 5-26
Auger Fold Indicator................................................................................................................. 5-29
Cleanout Door Assembly........................................................................................................... 5-30
Flow Door Seals....................................................................................................................... 5-31
Cylinders.................................................................................................................................... 5-32
Hydraulics.................................................................................................................................. 5-34
Directional Spout....................................................................................................................... 5-36
PTO Assembly Shear-Bolt Clutch.............................................................................................. 5-38
PTO Assembly Friction Clutch................................................................................................... 5-40
Friction Clutch........................................................................................................................... 5-41
Shear-Bolt Clutch...................................................................................................................... 5-42
45 Degree Gear Box................................................................................................................ 5-43
Driveline U-Joint Assembly....................................................................................................... 5-44
Video System Option................................................................................................................ 5-46
FOR TRACK
FOR TARP
FOR SCALE
FOR HYDRAULIC DRIVE
INFORMATION,
INFORMATION,
INFORMATION,
INFORMATION,
PLEASE
PLEASE
PLEASE
PLEASE
REFER
REFER
REFER
REFER
TO
TO
TO
TO
YOUR
YOUR
YOUR
YOUR
TRACK MANUAL.
TARP MANUAL.
SCALE MANUAL.
HYDRAULIC DRIVE MANUAL.
5-1
(June
2018)
Killbros 1035 — Parts
Final Assembly
Please visit www.unverferth.com/parts/ for the most current parts listing.
2
11
20
4
1
5
17
16
5A
5B
18
7
14
30
11
20
15
19
6
8
20
34
32
23
35
24
3
10
31
13
27
12
26
25
22
ITEM
1
13
29
21
28
33
9
DESCRIPTION
PTO Assembly
Window
Window Molding
2
Bracket, Window Retainer
Capscrew 1/4-20UNC x 3/4
Large Flange Hex Nut 1/4-20UNC
3
Ladder Bracket Weldment
4
Ladder Weldment
5
Clevis Hitch Kit
5A Pin 1" Dia. x 7 3/8”
5B Retaining Ring 1"
6
Tension Bushing 2 OD x 1.516 ID x 2
7
Connector Holder
5-2
11
PART NO.
QTY.
-
1
92403
271951
250461B
9390-003
97189
250480B
280600B
281690
281691
91192
9001917
9001968
2
2
4
8
8
1
1
Opt.
1
2
1
1
NOTES
Refer to “PTO Assembly” in Parts
Section for Items
Grade 5
Includes Items 5A & 5B
Killbros 1035 — Parts
Final Assembly
Please visit www.unverferth.com/parts/ for the most current parts listing.
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
Split Tension Bushing 2 OD x 1 3/4 ID x 2
Transport Chain
Storage Box
Nut/Large Flange 3/8-16UNC
Capscrew 1-8UNC x 3 1/2
Locknut 1-8UNC
Capscrew 1/4-20UNC x 3/4
Capscrew 1/4-20UNC x 1 1/4
Hex Nut 1/4-20UNC
Lock Washer 1/4
Flat Washer 1/4"
Fender Washer
Capscrew/Large Flange 3/8-16UNC x 3/4
Large Flange Hex Nut 1/4-20UNC
Hitch Bar 3 3/4" Dia.
Capscrew 1”-8UNC x 6” G8
Platform Rubber Pad
Hitch, Single Tang
Pin 1" Dia. x 5 1/2
Retaining Ring 1"
Trim-Edge
Trim-Edge
Driveshaft Cover Plate
Driveshaft Cover
Runner Pad
Jack Assembly w/Pin
Pin 7/8" Dia.
Rubber Grommet
O-Ring
9002130
9003278
9005850
91263
91299-189
92199
9390-003
9390-006
9394-002
9404-017
9405-064
94763
95585
97189
284780
91299-195
9004114
282875B
282876
91192
2006214
2006215
280554B
280605B
9001498
9004156
9004171
9006780
9005259
1
1
1
6
1
1
2
2
2
2
4
2
6
8
1
1
1
1
1
2
1
1
1
1
2
1
3
4
Grade 5
Grade 8
Grade 5
Grade 5
Grade 5
Touch-Up Paint
Please visit www.unverferth.com/parts/ for the most current parts listing.
PAINT
SPRAY
Black
97013
Green
97015
Red
97301
Primer
Off White
9500082
97016
5-3
Killbros 1035 — Parts
Rigid Axle — Single Wheel
Please visit www.unverferth.com/parts/ for the most current parts listing.
7
3
5
6
1
2
6
3
5
4
8
4
7
5-4
2
Killbros 1035 — Parts
Rigid Axle — Single Wheel
Please visit www.unverferth.com/parts/ for the most current parts listing.
ITEM
DESCRIPTION
PART NO.
Rigid Axle Bundle, Scale =Green=
2006246G
Rigid Axle Bundle, Scale =Red=
2006246R
Rigid Axle Bundle, Non-Scale =Green=
2006247G
Rigid Axle Bundle, Non-Scale =Red=
2006247R
Axle Tube Weldment =Green=
2006244G
Axle Tube Weldment =Red=
2006244R
2
Capscrew, 5/8”-11UNC x 6” G5
9390-136
2
3
Lock Nut/Center 5/8”-11UNC
95905
2
4
Lock Nut 1”-8UNC
92199
8
5
Lock Washer 5/8”
9404-029
2
6
Capscrew 1”-8UNC x 3 1/2” G5
9390-189
8
Hub & Spindle Assembly, Scale, M22 Wheel Nuts =Green=
267280G
Hub & Spindle Assembly, Scale, M22 Wheel Nuts =Red=
267280R
Hub & Spindle Assembly, Non-Scale, M22 Wheel Nuts =Green=
267284G
Hub & Spindle Assembly, Non-Scale, M22 Wheel Nuts =Red=
267284R
1
7
8
QTY.
1
NOTES
Items 1-7
1
2
Shown
Includes Item 8
2
Includes Item 8
M22 x 1.5 Flanged Cap Nut
97319
20
M22 Wheel Nut Kit
267500
-
5-5
Killbros 1035 — Parts
Adjustable Axle — Single Wheel
Please visit www.unverferth.com/parts/ for the most current parts listing.
8B
1B
1A
11
8A
11
2
7
19
2
15
4
16
6
2
11
13
9
11
12
6
8B
2
5
8A
16
8A
2
2
14
12
18
11
7
13
3
15
17
13
6
19
11
8B
11
12
2
4
6
12
2
5
9
10
10
11
8A
8B
Note bending arrow direction.
DETAIL A
5-6
Killbros 1035 — Parts
Adjustable Axle — Single Wheel
Please visit www.unverferth.com/parts/ for the most current parts listing.
ITEM
DESCRIPTION
PART NO.
Adjustable Axle Bundle, Scale =Green=
280489G
Adjustable Axle Bundle, Scale =Red=
280489R
Adjustable Axle Bundle, Non-Scale
=Green=
280576G
Adjustable Axle Bundle, Non-Scale =Red=
280576R
Pin 1” Dia. x 4 9/16
250843
Axle Weldment =Green=
280106G
Axle Weldment =Red=
280106R
4
Axle Extension Tube Weldment
280135B
2
5
Axle Clamp Weldment
280789B
2
Axle Mount Casting =Green=
283855G
Axle Mount Casting =Red=
283855R
Hub & Spindle Kit =Green=
267284G
Hub & Spindle Kit =Red=
267284R
8A
Scale Load Cell 2.875” Dia.
9004903
8B
Bar 2.875” Dia.
268289
9
Capscrew 5/8-11UNC x 6 1/4
9007387
2
Grade 5
10
Capscrew 7/8-9UNC x 14
9007566
4
Grade 5
11
Retaining Ring 1”
91192
16
12
Locknut 1-8UNC
92199
8
13
Capscrew 1-8UNC x 2 1/2
9390-185
8
Grade 5
14
Capscrew 1 1/8-7UNC x 3
9390-200
2
Grade 5
15
Hex Nut 7/8-9UNC
9394-018
4
16
Lock Washer 7/8
9404-037
4
17
Lock Washer 1 1/8
9404-045
2
18
Washer 1 1/8” Heavy Duty
289325
2
19
Locknut 5/8-11UNC
95905
2
1A
1B
2
3
6
7
QTY
NOTES
-
Includes Items 2-7, 8A, 9-19
-
Includes Items 2-7, 8B, 9-19
8
1
4
2
Kit Includes Wheel Nuts
4
5-7
Killbros 1035 — Parts
Adjustable Axle — Dual Wheels
Please visit www.unverferth.com/parts/ for the most current parts listing.
1A
1B
8B
8A
16
2
6
13
4
15
13
11
11
6
8A
2
12
2
2
2
3
13
15
16
18
8
5
14
11
8A
6
11
17
8B
10
2
2
19
5
4
7
9
IT
8
9
12
8B
7
19
12
6
11
8A
10
11
8B
Note bending arrow direction.
5-8
1
1
1
1
1
1
1
1
1
1
Killbros 1035 — Parts
Adjustable Axle — Dual Wheels
Please visit www.unverferth.com/parts/ for the most current parts listing.
ITEM
DESCRIPTION
1A
1B
2
PART NO.
Adjustable Axle Bundle, Scale =Green=
2006452G
Adjustable Axle Bundle, Scale =Red=
2006452R
Adjustable Axle Bundle, Non-Scale =Green=
2006453G
Adjustable Axle Bundle, Non-Scale =Red=
2006453R
QTY
NOTES
-
Includes Items 2-7, 8A, 9-19
-
Includes Items 2-7, 8B, 9-19
Pin 1” Dia. x 4 9/16
250843
Axle Weldment =Green=
280106G
Axle Weldment =Red=
280106R
4
Axle Extension Tube Weldment
280135B
2
5
Axle Clamp Weldment
280789B
2
Axle Mount Casting =Green=
283855G
Axle Mount Casting =Red=
283855R
Hub & Spindle Assembly=Green=
284269G
Hub & Spindle Assembly =Red=
284269R
8A
Scale Load Cell 2.875” Dia.
9004903
8B
Bar 2.875” Dia.
268289
9
Capscrew 5/8-11UNC x 6 1/4
9007387
2
Grade 5
10
Capscrew 7/8-9UNC x 14
9007566
4
Grade 5
11
Retaining Ring 1”
91192
16
12
Locknut 1-8UNC
92199
8
13
Capscrew 1-8UNC x 2 1/2
9390-185
8
Grade 5
14
Capscrew 1 1/8-7UNC x 3
9390-200
2
Grade 5
15
Hex Nut 7/8-9UNC
9394-018
4
16
Lock Washer 7/8
9404-037
4
17
Lock Washer 1 1/8
9404-045
2
18
Washer 1 1/8” Heavy Duty
289325
2
19
Locknut 5/8-11UNC
95905
2
3
6
7
8
1
4
2
4
5-9
Killbros 1035 — Parts
Track Bundle Components
Please visit www.unverferth.com/parts/ for the most current parts listing.
7
1
5
3
4
8
1
10
9
10
11
11
1
2
4
8
5
3
1
6
ITEM
DESCRIPTION
PART NO.
QTY.
1
Washer, 7 1/2"
268619
4
2
Cover Plate =Black=
268121B
2
3
Lock Washer, 3/4"
9404-033
8
4
Capscrew, 3/4-10UNC x 2 Gr.5
9390-145
8
5
Grease Zerk
93426
2
6
Track Assembly, Left-Hand
267140B
1
7
Track Assembly, Right-Hand
267141B
1
8
Axle Pivot Shaft
267124
2
Track Axle Bundle, Scale =Green=
287906G
Track Axle Bundle, Scale =Red=
287906R
Track Axle Bundle, Non-Scale =Green=
287907G
Track Axle Bundle, Non-Scale =Red=
287907R
9
10
Center Locknut, 1-8UNC
11
Capscrew, 1-8UNC x 8 1/2 Gr.5
NOTES
1
92199
2
9390-462
2
FOR TRACK INFORMATION, PLEASE REFER TO YOUR TRACK MANUAL.
5-10
2
Killbros 1035 — Parts
Track Axle Components
Please visit www.unverferth.com/parts/ for the most current parts listing.
9
1B
10
1A
5
9
6B
10
5
3
7
6A
2
7
2
2
10
6A
3
6B
8
10
6A
8
Note bending arrow direction.
4
6B
ITEM
1A
1B
2
3
4
5
6A
6B
7
8
9
10
DESCRIPTION
PART NO.
Track Axle Bundle, Scale =Green=
Track Axle Bundle, Scale =Red=
Track Axle Bundle, Non-Scale =Green=
Track Axle Bundle, Non-Scale =Red=
287906G
287906R
287907G
287907R
Pin 1” Dia. x 4 9/16
Axle Mount Casting =Green=
Axle Mount Casting =Red=
Axle Weldment =Green=
Axle Weldment =Red=
Riser Weldment =Green=
Riser Weldment =Red=
Scale Load Cell 2.875” Dia.
Bar 2.875” Dia.
Retaining Ring 1”
250843
283855G
283855R
287936G
287936R
287945G
287945R
9004903
268289
91192
Center Locknut, 1-14UNS
Capscrew, 1”-14UNS x 6” G8
9008441
91299-1464
Washer 2” OD x 1 1/16” ID
804685
QTY
NOTES
-
Includes Items 1-5, 6A, 7-10
-
Includes Items 1-5, 6B, 7-10
8
4
1
2
4
16
8
8
16
FOR TRACK INFORMATION, PLEASE REFER TO YOUR TRACK MANUAL.
5-11
Killbros 1035 — Parts
Hub — Rigid Axle — Single Wheels
Please visit www.unverferth.com/parts/ for the most current parts listing.
4
16
13
5
8
15
10
9
2
3
11
1
6
7
ITEM
1
12
14
DESCRIPTION
PART NO.
Hub & Spindle Asy (Green), Scale
267280G
Hub & Spindle Asy (Red), Scale
267280R
Hub & Spindle Asy (Green), Non-Scale
267284G
Hub & Spindle Asy (Red), Non-Scale
267284R
Hub Sub Assembly (Green)
265390G
Hub Sub Assembly (Red)
265390R
QTY
1
Includes Items 1 through 16
1
Includes Items 1 through 16
1
Includes Items 2, 3 & 4
92476
1
HM218210
92462
9007001
92455
1
10
1
HM212011
1
HM212049
2
Inner Cup
3
4
5
Outer Cup
Stud, M22 x 1.5 x 4
Seal - 4.375" I.D.
6
Outer Bearing Cone
92464
Hub Cap =Green=
92465G
Hub Cap =Red=
92465R
8
Inner Bearing Cone
92545
1
9
Nut
92470
1
10
Washer
11
Capscrew, 5/16-18 UNC x 1/2
12
7
13
92472
1
4
Gasket
284230
1
Spindle 4 1/2” Dia. - Scale
9006348
Spindle 4 1/2” Dia. - Non-Scale
280240
Lock Nut/Center 3/8”-16UNC
15
Capscrew 3/8”-16UNC x 3 1/4” G5
16
Flange Nut, M22x1.5
5-12
43605SA
1
9390-026
14
NOTES
1
902875
1
9390-064
1
97319
10
HM218248
SHOWN
Killbros 1035 — Parts
Hub — Adjustable Axle — Single Wheels
Please visit www.unverferth.com/parts/ for the most current parts listing.
1
2
14
3
12
5
6
8
4
7
9
11
ITEM
13
10
16
15
DESCRIPTION
PART NO.
Hub & Spindle Asy (Green)
267284G
Hub & Spindle Asy (Red)
267284R
Hub (Green)
265390G
1
Hub (Red)
265390R
1
2
Inner Cup
92476
1
HM218210
3
Outer Cup
HM212011
4
Stud Bolt, M22x1.5 x 4
5
Seal
6
1
QTY
1
NOTES
Includes Items 1 through 16
Includes Items 2, 3, & 4
92462
1
9007001
10
92455
1
43605SA/CR44320
Outer Bearing Cone
92464
1
HM212049
Hub Cap =Green=
92465G
Hub Cap =Red=
92465R
8
Inner Bearing Cone
92545
1
9
Nut
92470
1
10
Washer
92472
1
11
Capscrew, 5/16”-18UNC x 1/2”
9390-026
4
12
Capscrew, 3/8”-16UNC x 3 1/4”
9390-064
1
13
Gasket
284230
1
14
Spindle 4 1/2” Dia. x 19 7/8
280240
1
15
Lock Nut/Center 3/8”-16UNC
902875
1
16
Wheel Nut, M22 x 1.5 Kit
267275
1
7
1
HM218248
Grade 5
5-13
Killbros 1035 — Parts
Hub — Adjustable Axle — Dual Wheels
Please visit www.unverferth.com/parts/ for the most current parts listing.
12
4
1
3
9
2
15
5
13
8
11
16
17
6
18
10
7
ITEM
14
DESCRIPTION
PART NO.
Hub & Spindle Assembly (Green)
284269G
Hub & Spindle Assembly (Red)
284269R
Hub (Green)
266455G
Hub (Red)
266455R
2
Outer Cup
3
Inner Cup
4
1
QTY.
NOTES
1
Includes Items 2 & 3
92462
1
HM212011
92476
1
HM218210
Seal - 4.375" I.D.
92455
1
43605SA
5
Outer Bearing Cone
92464
1
HM212049
6
Hub Cap
92465
1
7
Nut
92470
1
8
Washer
92472
1
9
Inner Bearing Cone
92545
1
9390-028
4
284230
1
280240
1
9390-064
1
10
11
12
Capscrew, 5/16”-18UNC x 3/4”
Gasket
Spindle Dia. 4.50"
13
Capscrew, 3/8”-16UNC x 3 1/4”
14
Lock Nut/Center 3/8”-16UNC
902875
15
Ring
14442
1
16
Pin Guide 7/8" Dia. x 4 3/4”
266459
2
17
Flat Washer, 7/8
97041
10
18
Capscrew, 7/8”-14UNF x 4”
97043
10
5-14
HM218248
Grade 8
ITEM
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
Killbros 1035 — Parts
Dual Wheels & Tires
Please visit www.unverferth.com/parts/ for the most current parts listing.
1
3
2
8
4
6
5
12
ITEM
PART NO.
QTY.
Wheel & Tire Assembly
14565
4
18 x 42 / TL520/85R42F R-1 / Firestone Tire
2
Wheel Only
14562
4
18 x 42
3
Valve Stem
93300
4
Wheel & Tire Assembly
15366
4
16 x 46 / TL480/80R46F R-1 / Firestone Tire
5
Wheel Only
15365
4
16 x 46
6
Valve Stem
93300
4
1
4
DESCRIPTION
NOTES
5-15
Killbros 1035 — Parts
Single Wheels & Tires
Please visit www.unverferth.com/parts/ for the most current parts listing.
7
2
3
8
9
1
4
10
12
6
11
13
14
5
16
15
17
18
TIRES
For questions regarding new tire warranty, please contact your local original equipment tire dealer. Used
tires carry no warranty.
5-16
Killbros 1035 — Parts
Single Wheels & Tires
Please visit www.unverferth.com/parts/ for the most current parts listing.
STRAIGHT PLATE WHEELS
QTY.
ITEM
NOTES
PART NO.
RIGID
AXLES
ADJUSTABLE
AXLES
Wheel & Tire Assembly
18519
2
2
2
Valve Stem
93300
2
2
3
Plug, Rim Hole
95365
2
2
4
Wheel Only
903059
2
2
30 x 32
Wheel & Tire Assembly
110314
2
2
30 x 32 / TLIF900/65R32 R3 / Firestone Tire
Wheel Only
903059
2
2
30 x 32
Wheel & Tire Assembly
19969
-
2
44 x 32 / TL1250/50R32 / Mitas Tire
44 x 32
1
5
6
7
DESCRIPTION
30 x 32 / TL900/60R32 R1W / Mitas Tire
8
Wheel Only
19966WO
-
2
9
Valve Stem
93300
-
2
10 Plug, Rim Hole
95365
-
2
110313
-
2
44 x 32 / TLIF1250/50R32 CFO R-1W /
Firestone Tire
12 Wheel Only
19966WO
-
2
44 x 32
13 Valve Stem
93300
-
2
14 Plug, Rim Hole
95365
-
2
17923
-
2
36 x 32 / TL1050/50R32 / Mitas Tire
16 Wheel Only
17922WO
-
2
36 x 32
17 Valve Stem
93300
-
2
18 Plug, Rim Hole
95365
-
2
11
15
Wheel & Tire Assembly
Wheel & Tire Assembly
5-17
Killbros 1035 — Parts
Decals
Please visit www.unverferth.com/parts/ for the most current parts listing.
5-18
Killbros 1035 — Parts
Decals
Please visit www.unverferth.com/parts/ for the most current parts listing.
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
DESCRIPTION
Fluorescent Strip
Red Reflector
Amber Reflector
Decal, Reflective Checker Tape
Decal, Danger, Electrical Lines
Decal, Danger, PTO Cut & Crush
Decal, Warning (No Riders)
Decal, Flow Control Gate
Decal, Danger Just For Kids
Decal, Important (Shear-Bolts)
Decal, Profile Cart
Decal, Killbros (10 15/32” x 34 3/4”)
Decal, Killbros Stripes (2 7/8” x 50”)
Decal, Killbros (5.221” x 37.886”
Decal, KB “Killbros” (7 7/8” x 50 3/16”)
Decal, Stripe (1.72” x 47.762”)
Decal, FEMA
Decal, Flow Control 3" x 38"
Decal, Warning, Tongue Drop
Decal, 1035
Decal, Model 1035 (5.27” x 36.13”)
Decal, Danger, Driveshaft Entanglement
Decal, Warning, High Pressure
Decal, Warning, Pinch Point
Decal, Caution, Transport Chain
Decal, Warning (Read & Understand)
SMV Sign
Decal, Auger Indicator
Decal, Important (PTO Engagement)
Decal, CAUTION (Slippery Surface)
PART NO.
9003125
9003126
9003127
265384
9003474
9003475
9003476
9003477
9003478
9003574
9004288
9005266
9005267
9005291
9005292
9005293
91605
92563
94094
9502217
9502290
95046
95445
95839
97575
97961
TA510514
9005335
9008151
95008
QTY.
2
2
8
1
1
2
1
1
1
1
1
1
3
2
1
2
1
1
1
1
2
3
1
1
1
1
1
1
1
1
NOTES
2 x 9"
2 x 9"
2 x 9"
9003474
95445
95046
9003475
97961
94094
9003478
95839
9003476
9008151
95008
97575
9003477
9003574
9008151
5-19
Killbros 1035 — Parts
Sideboards
Please visit www.unverferth.com/parts/ for the most current parts listing.
16
17
9
2
15
16
19
16
15
14
12
17
16
17
5
12
13
14
11
17
4
7
20
17
17
20
6
10
18
20
17
17
20
17
17
16
16
5
16
1
8
15
17
16
6
17
12
17
14
16
3
9
17
16
5-20
17
Killbros 1035 — Parts
Sideboards
Please visit www.unverferth.com/parts/ for the most current parts listing.
ITEM
DESCRIPTION
PART NO.
QTY
1
Sideboard, Rear RH
2007876W
1
2
Sideboard, Front RH
2007880W
1
3
Sideboard, Rear LH
2007911W
1
4
Sideboard, Front LH
2007923W
1
5
Plate 4 1/2” x 12” with 4 Slots
2007927W
2
6
Plate 4 1/2” x 24” with 6 Slots
2007928W
2
7
Hinged Sideboard, Front
2007939W
1
8
Hinged Sideboard, Rear
2007940W
1
9
Tube, Angle Brace/Sideboard Support
220032B
2
10
Window Molding
271951
1
11
Light Bracket
271574B
1
12
Hinge
9004626
12
13
Work Light, LED
9007186
1
14
Flange Bolt, 5/16”-18UNC x 3/4”
91256
48
15
Flange Nut, 5/16”-18UNC
91257
48
16
Flange Screw, 3/8”-16UNC x 1”
91262
39
17
Flange Nut, 3/8”-16UNC
91263
58
18
Widow
92403
4
19
Carriage Bolt, 3/8”-16UNC x 1”
9388-051
1
20
Flange Screw, 3/8”-16UNC x 3/4”
95585
18
NOTES
5-21
Killbros 1035 — Parts
Electrical
Please visit www.unverferth.com/parts/ for the most current parts listing.
Auger Lights
6
Front View of Lamp Bracket Asy
Rear View of Lamp Bracket Asy
5-22
Rear View of Cart
Killbros 1035 — Parts
Electrical
Please visit www.unverferth.com/parts/ for the most current parts listing.
ITEM
1
2
3
4
5
6
11
12
13
14
15
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
DESCRIPTION
Wiring Harness, Rear 190"
Wiring Harness, Front 184"
Wiring Harness - Auger Light 297"
Electrical Coupler
Auger Light/Flood Lamp
Switch, Momentary
Pan Head Screw #10-32UNF x 2 1/2
Wiring Harness - 10"
RED LED Light Kit
Lock Washer #10
Hex Nut #10-32UNF
LED Light, Amber - Double Face
LED Lens Only
LH Light Bracket Weldment (Shown)
RH Light Bracket Weldment
LH Plate
RH Plate
Capscrew, 1/4-20 UNC x 2
Flat Washer, 1/4
Lock Washer, 1/2
Hex Nut, 1/4-20UNC
Capscrew, 1/4-20UNC x 3/4
Fluorescent Strip, Red-Orange
Red Reflector
Amber Reflector
Tube, Lamp Extension
Plate, Lamp Mount
Connector, Female
Connector, Butt
Connector, 1/2" Eyelet
Connector, T-Tap
Connector, Male Spade
Capscrew, 1/2-13UNCx4
Lock Washer, 1/2
Nut, 1/2-13UNC
Harness, Inside 380"
Carriage Bolt, 3/8-16UNC x 1
Locknut/Top, 3/8-16UNC
Rubber Grommet
PART NO.
9003050
9003981
9004350
92450
9500807
9003046
9004359
9005097
265642
9404-013
9830-016
9005142
9005095
252302B
252301B
251406B
251407B
9390-009
9405-064
9404-017
9394-002
9390-003
9003125
9003126
9003127
280370B
280287B
TAB65407
9000166
9002127
9004139
9004140
9390-112
9404-025
9394-010
9003983
9388-051
9003396
9001005
QTY.
1
1
1
1
3
1
2
1
1
2
2
2
1
1
1
1
4
8
8
8
4
2
2
7
2
1
2
4
3
1
3
2
2
2
1
1
1
1
38
Wiring Harness - 24"
9005600
Opt
39
40
Cable Tie, 6"
Cable Tie, 15 1/2"
9000106
9000107
7
2
41
Red LED Replacement Light Kit
232170
2
42
43
44
45
Red Light- Tail/Turn (LED)
Pan Head Machine Screw #10-32UNF x 1 1/4
Split Lock Washer, #10
Hex Nut #10-32 Grade 2
9006282
903172-350
9404-013
9830-016
2
4
4
4
7
8
9
10
NOTES
2 x 9"
2 x 9"
2 x 9"
Required when adjusting axle (Not
Shown)
Not Shown
Not Shown
Replaces one light
Includes Items 42, 43, 44, 45
5-23
8
U-Joi nt C over
9
Gearbox
10 Gearbox D ust C over
11 U-Joi nt Assy
Killbros
12 Tub1035
e 2" SC H—
40 xParts
21"
13 Tube 2" SC H 40 x 52"
280160B
9002812
92805
95012
280158
280157
1
1
1
1
1
1
Page 5-33
Drive Components
Please visit www.unverferth.com/parts/ for the most current parts listing.
ctor
To Tra
To Tractor
Check/Fill Plug
5-17
5-24
Killbros 1035 — Parts
Drive Components
Please visit www.unverferth.com/parts/ for the most current parts listing.
ITEM
DESCRIPTION
PART NO.
QTY.
1
1 1/2 Flangette Bearing
9003920
3
2
Carriage Bolt 1/2-13 x 1 1/4
9388-103
12
3
Lock Washer 1/2
9404-025
12
4
Hex Nut 1/2-13UNC
9394-010
12
5
Driveshaft 1 1/2 x 125.5
280140
1
6
Screw/Large Flange 3/8-16 x 1
91262
3
7
Locknut 3/8-16UNC
9003396
3
8
U-Joint Cover
280160B
1
9
Gearbox
9002812
1
10
Gearbox Dust Cover
92805
1
11
U-Joint Assy
95012
1
12
Tube 2" SCH 40 x 21"
280158
1
13
Tube 2" SCH 40 x 52"
280157
1
NOTES
1 3/8-21 Splined
Welded to Cover
Refer to “45 Degree Gear Box” in this Section for Parts Listing
Refer to “Driveline U-Joint Assembly” in this
Section for Parts Listing
5-25
Killbros 1035 — Parts
Auger Components
Please visit www.unverferth.com/parts/ for the most current parts listing.
5-26
Killbros 1035 — Parts
Auger Components
Please visit www.unverferth.com/parts/ for the most current parts listing.
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
16
17
18
19
20
21
24
25
26
27
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
47
48
49
DESCRIPTION
Drive Dog Weldment
Pillow Block Bearing 2 1/2 Bore
Locknut 5/8-11UNC
Lower Auger Kit
Capscrew 5/8-11UNC x 6
Lock Washer 3/8
Hex Nut 3/8-16UNC
Flat Washer 3/8
Capscrew 3/8-16UNC x 1 1/4
Capscrew 5/8-11UNC x 1 1/2
90° Elbow 1/8 NPTF Female x 1/8 NPTF Female
Grease Zerk 1/8 NPT
Nipple 1/8 NPTF Male x 1/8 NPTF Male Hex Pipe
Adapter 4.75 Dia. x 8
Hanger Bearing Weldment
Gearbox 45°
Lock Washer 1/2
Capscrew 1/2-13UNC x 1 1/2
Locknut 5/8-11UNC
Dust Cover for Gearbox
Screw/Large Flange 3/8-16UNC x 1
Auger Height Pin 1" Dia. x 2” Long
Rubber Gasket 1/4 x 4 x 4
Cover Plate
Cylinder 2 1/2 x 36 (3000 PSI)
Pin 1" Dia. x 3 1/2
Cotter Pin 3/16" Dia. x 2
Self-Lubricating Thrust Washer 5.25" Dia.
Soft Start Kit
Capscrew 1/2-13UNC x 6
Locknut 1/2-13UNC
Upper Auger Replacement Kit =Black=
Hex Nut 5/16-18UNC
Capscrew 5/16-18UNC x 2 1/2
Shaft & Plate Weldment
Capscrew 5/8-11UNC x 2 1/2
Locknut 5/8-11UNC
Capscrew 7/8-9UNC x 2
Flat Washer 7/8 Nom.
Auger Pivot Assembly =Green=
Auger Pivot Assembly =Red=
Upper Auger Tube Weldment =Green=
Upper Auger Tube Weldment =Red=
Wear Ring Pad - Required when using 281520G/R
to adapt the seal on the hood
Flanged Bearing 2" Dia. With Grease Zerk
Grease Zerk 1/4-28
Compression Spring 1.207 OD
Hood Pivot Pin Weldment
PART NO.
280568
9004731
9801
281578-SER
9390-136
9404-021
9394-006
9405-076
9390-056
9390-122
9004764
93426
9004765
281209B
281502B
9002812
9404-025
9390-100
9801
92805B
91262
250004
268217
268218
9005363
804572
9391-046
9004878
281682
9390-115
9800
281262
9394-004
9390-036
268946
9390-126
9003398
9390-164
97041
268494G
268494R
281520G
281520R
QTY
1
1
4
1
4
3
3
6
3
2
1
1
1
1
1
1
12
8
2
1
4
1
1
1
1
2
4
1
1
1
1
1
5
1
1
1
1
8
8
268282
1
9002492
91160
9004899
268573
1
1
4
1
1
NOTES
Includes Items 14, 22 & 25
Grade 5
Grade 5
Grade 5
Grade 5
Grade 5
Grade 5
Grade 5
Grade 5
Includes Items 32, 33, 34, 35 & 59
Grade 5
Grade 5
Grade 5
Grade 5
Includes Items 57 & 58
1
(Continued on next page)
5-27
Killbros 1035 — Parts
Auger Components (continued)
Please visit www.unverferth.com/parts/ for the most current parts listing.
ITEM
50
DESCRIPTION
Capscrew 5/8-11UNC x 6 1/2
PART NO.
QTY
9390-137
2
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
Auger Rest Weldment =Green=
Auger Rest Weldment =Red=
Rubber Stop Pad 3/8 x 2 x 5
Flat Head 5/16-18UNC x 1 1/4 Machine Screw
Flat Washer 1/2
Spacer Bushing 1 1/2 OD x 3/4 ID x 1/2
Hex Nut 1/2-13UNC
Bushing 2.25OD x 1.75 ID x 2 1/2
Grease Zerk
Self-Lubricating Bushing
Capscrew 1/2-13UNC x 1 3/4
Indicator Pipe =Black=
Split Bushing 2 3/4 Dia.
Quicklinc Fitting
Tube, Greased Nylon 1/4” OD
Drive Plate Assembly - 5 Pin
Drive Pin, 0.763 Dia. x 2
Spiral Pin, 1/2 Dia. x 2 1/4
68
Grease Hose Kit = Black
281849B
1
69
70
71
Bracket for Grease Hose
Pipe Coupling, 1/8NPT Female
Quicklinc Fitting, 1/4” Tube x 1/8NPT 90° SVL
281851B
9003949
9005072
1
1
1
51
5-28
268646G
268646R
9004263
903171-662
9405-088
268896
9394-010
9004980
91160
9004877
9390-102
280606B
9003230
9005073
9005074
286436
9007000
902614-236
NOTES
1
1
2
4
1
4
2
1
1
4
1
1
2
1
1
5
1
Grade 5
Grade 5
For 5 Drive Pins Inside Flighting Pipe
Serial Number B32920099 and Lower
Includes Items: 12, 63, 64
Killbros 1035 — Parts
Auger Fold Indicator
Please visit www.unverferth.com/parts/ for the most current parts listing.
9
5
7
8
4
1
6
2
3
5
ITEM
DESCRIPTION
PART NO.
QTY.
1
Auger Indicator Weldment
280168B
1
2
Decal, Auger Indicator
9005335
1
3
Decal, Cart Profile
9004288
1
4
Indicator Retainer Weldment
268671B
1
5
Cable, Push/Pull 180"
9005382
1
6
Set Screw 5/16-18UNC x 3/8
9399-071
1
7
Hex Nut #10-32
9830-016
1
8
Lock Washer #10
9404-013
1
9
Momentary Switch
9003046
1
NOTES
Grade 2
5-29
Killbros 1035 — Parts
Cleanout Door Assembly
Please visit www.unverferth.com/parts/ for the most current parts listing.
ITEM
1
DESCRIPTION
Door Wheel Weldment
PART NO.
220060B
QTY.
1
2
Shaft & Gear Weldment
281062
1
3
Door Weldment
281015B
1
4
Plate, Back Door Lift
281059B
1
5
Plate, Front Door Lift
281060B
1
6
Rack
281105B
1
7
Handle Weldment, Door
281109
1
8
Bushing, Spacer
281145B
1
9
Roller, Plastic
222118
1
10
Locknut, 3/8-16UNC Auto.
9003396
4
11
Carriage Bolt, 3/8-16UNC x 1
9388-051
4
12
Capscrew, 5/16-18UNC x 4-1/2
9390-043
1
13
Flange Head Screw, 3/8-16x1
91262
1
14
Capscrew, 3/8-16UNC x 2
9390-059
1
15
Capscrew, 1/2-13UNC x 4
9390-111
1
16
Lock Nut, 5/16-18UNC
9807
1
17
Hex Nut, 3/8-16UNC
9394-006
1
18
Flat Washer 5-16
9405-070
1
19
Lock Washer, 3/8
9404-021
1
20
Flat Washer, 1/2
9405-088
1
21
Lock Nut, 1/2-13UNC
94981
1
22
Lock Nut/Top, 3/8-16UNC
9928
1
23
Spring, Stop Pin
TA510035
1
5-30
NOTES
6
Hex Nut, 3/8-16UNC G5
7
Screw, 1/4-20UNC x1 (Self-Threadi ng)
8
Lock Washer, 3/8
9
Spacer Bushi ng
10 Lock Nut, 1/4-20UNC
11 Seal - Poly
Killbros 1035
12 Seal - Poly
13 C apscrew, 1/4-20UNC x1 3/4 G5
14 Hex Nut, 1/4-20UNC G5
15 Lock Washer, 1/4
Flow Door Seals
16 Fender Washer, 3/8
— Parts
9394-006
9004355
9404-021
281257
9936
281256
281255
9390-008
9394-002
9404-017
9004537
1
2
6
6
1
1
1
1
1
1
6
*Speci fy Green or Red
Please visit www.unverferth.com/parts/ for the most current parts listing.
OM04229
Revised 031805-4
ITEM
1
DESCRIPTION
Capscrew, 1/4-20UNCx7/8 G5
PART5-22
NO.
9390-004
QTY.
1
2
Capscrew, 3/8-16UNCx1 1/2 G5
9390-057
7
Spring Bracket =Green=
281258G
Spring Bracket =Red=
281258R
4
Spring
9004375
1
5
Flat Washer 1/4
9405-062
7
6
Hex Nut, 3/8-16UNC G5
9394-006
1
7
Screw, 1/4-20UNCx1 (Self-Threading)
9004355
2
8
Lock Washer, 3/8
9404-021
6
Spacer Bushing =Green=
281257G
Spacer Bushing =Red=
281257R
3
9
10
Lock Nut, 1/4-20UNC
11
12
13
NOTES
1
6
9936
1
Seal - Poly
281256
1
Seal - Poly
281255
1
Capscrew, 1/4-20UNCx1 3/4 G5
9390-008
1
14
Hex Nut, 1/4-20UNC G5
9394-002
1
15
Lock Washer, 1/4
9404-017
1
16
Fender Washer, 3/8
9004537
6
5-31
Killbros 1035 — Parts
Cylinders — 3” x 24” (Auger Fold)
Please visit www.unverferth.com/parts/ for the most current parts listing.
ITEM
1
DESCRIPTION
PART NO.
QTY.
Cylinder Kit
280920
1
Seal Kit
9004382
1
NOTES
Cylinders — 2 1/2” x 36” (Flow Door)
ITEM
1
DESCRIPTION
PART NO.
QTY.
Cylinder, Complete
9005363
1
Seal Kit
9005409
1
NOTES
Cylinders — 1 1/2” x 8” (Discharge Spout)
ITEM
1
5-32
DESCRIPTION
PART NO.
QTY.
Cylinder, Complete
9005135
1
9005419
1
Seal Kit
NOTES
Killbros 1035 — Parts
Notes
Please visit www.unverferth.com/parts/ for the most current parts listing.
5-33
Killbros 1035 — Parts
Hydraulics
Please visit www.unverferth.com/parts/ for the most current parts listing.
5-34
Killbros 1035 — Parts
Hydraulics
Please visit www.unverferth.com/parts/ for the most current parts listing.
ITEM
DESCRIPTION
Hydraulic Cylinder, 3 x 24 - 3000 PSI
PART NO.
9004378
QTY
1
Fold Cylinder 3 x 24 Seal Kit
9004382
1
3
90° Elbow (9/16-18 JIC Male x 9/16-18 O-Ring Male)
9004379
2
4
Hose 1/4 x 94 (9/16-18 JIC Female x 9/16-18 JIC Female)
9003275
1
5
Hose 1/4 x 75 (9/16-18 JIC Female x 9/16-18 JIC Female)
9003343
1
6
Adapter (9/16-18 JIC Male x 9/16-18 O-Ring Male)
9001495
3
7
90° Elbow (9/16-18 JIC Male x 9/16-18 O-Ring Male)
Tee (9/16-18 JIC Male x 9/16-18 O-Ring Male
x 9/16-18 JIC Male)
Capscrew 5/16-18UNC x 1 3/4
97445
1
9001710
1
9390-033
2
Lock Washer 5/16
9404-019
2
9394-004
2
9003144
1
9003210
1
12
Hex Nut 5/16-18UNC
Hose 1/4 x 238 (90° Elbow 9/16-18 JIC Female
x 3/4-16 O-Ring Male)
Hose 1/4 x 239 (9/16-18 JIC Female x 3/4-16 O-Ring
Male)
Sleeve, Hose Marker (GREEN, Auger Lower)
9003998
1
13
Sleeve, Hose Marker (GREEN, Auger Raise)
9003997
1
14
Male Coupler 3/4-16 Female O-Ring
91383
6
15
Sleeve, Hose Marker (YELLOW, Spout In)
9004000
1
16
Sleeve, Hose Marker (YELLOW, Spout Out)
9003999
1
17
18
Hose 1/4 x 553 (90° Elbow 9/16-18 JIC Female
x 3/4-16 O-Ring Male)
9502174
2
19
Adapter (9/16-18 JIC Female x 9/16-18 JIC Male)
95193
2
20
Directional Spout Cylinder 1 1/2 x 8 Seal Kit
9005419
1
21
Flow Door Cylinder 2 1/2 x 36 Seal Kit
9005409
1
22
9874
2
9004121
2
28
90° Elbow (9/16-18 JIC Female x 3/4-16 O-Ring Male)
Hose 1/4 x 295 (9/16-18 JIC Female x 3/4-16 O-Ring
Male)
Sleeve, Hose Marker (RED, Flow Door Open)
9003995
1
29
Sleeve, Hose Marker (RED, Flow Door Close)
9003996
1
30
Clamp Pair
9003816
6
31
Top Plate
9003814
6
32
Capscrew 5/16-18UNC x 1 1/4
9390-031
6
33
Pilot Operated Check Valve Block
9003990
1
34
Pin 1" Dia. x 3 1/2 (For Auger & Door Cylinders)
35
Cotter Pin 3/16" Dia. x 2
36
Pin 1" Dia. x 4 (For Rod Eye - Auger Cylinder)
1
8
9
10
11
27
804572
3
9391-046
8
250104
1
NOTES
w/.055 Restrictor
Grade 5
w/.030 Restrictor
Grade 5
5-35
Killbros 1035 — Parts
Directional Spout
Please visit www.unverferth.com/parts/ for the most current parts listing.
5-36
Killbros 1035 — Parts
Directional Spout
Please visit www.unverferth.com/parts/ for the most current parts listing.
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
DESCRIPTION
Adapter 9/16-18 JIC Female x 9/16-18 JIC Male
Hex Nut 5/16”-18UNC
Poly Clamp Pair
Flat Washer 2"
Retaining Ring 2"
Cylinder 1 1/2 x 4
Seal Kit
Linkage Bracket
Cylinder Stop Weldment
Sleeve Bushing 0.75” OD x 0.532” ID x 2.438”
Lock Washer 1/2”
Capscrew 1/2”-13UNC x 4” G5
Pin Weldment 1/2” Dia. x 2 21/32”
Sleeve Bushing 0.75” OD x 0.532” ID x 1.938”
Linkage Weldment
Flat Washer 1/2” SAE
Snap Ring 1/2”
Lock Washer 5/8”
Capscrew 1/2”-13UNC x 3 1/4” G5
Sleeve Bushing 1” OD x 0.640” ID x 2.438”
Hose Bracket
Capscrew 5/8”-11UNC x 4” G5
Capscrew 5/16”-18UNC x 3” G5
Spout Assembly
Spout Weldment
Self Lubricating Bushing 2.25 OD x 2.00 ID x 1.5
Wear Ring Pad 3/8” x 1 1/2” x 65 1/16”
Hood Shim Plate
Hex Nut/Large Flange 5/16-18UNC
Spout Weldment
Pivot Shaft 3/4” Dia. x 24 5/16”
Snap Ring 3/4”
Sleeve Bushing 0.75” OD x 0.532” ID x 1.938”
Flat Washer 1/2” USS
Lock Washer 1/2”
Capscrew 1/2”-13UNC x 3 1/4” G5
Rubber Chute
Chute Strap
Carriage Bolt 1/4”-20UNC x 1” G5
Fender/Flat Washer 1/4"
Hex Nut/Large Flange 1/4-20UNC
Fender Washer 5/16"
Capscrew 1/4”-20UNC x 1” G5
Reflector AMBER
Decal, Fluorescent Orange
Reflector RED
Machine Screw Phillips 5/16”-18UNC x 1” G5
Trim Lock/Flap Seal
Link Weldment
PART NO.
95193
9394-004
9003816
93974
91178
9003789
9005419
284691B
287648B
272571
9404-025
9390-111
285219
285290
284699B
9405-086
9005687
9404-030
9390-108
272619
272620B
9390-132
9390-038
2007607B
287636B
9005085
268282
268972B
91257
287630B
272596
9003810
285290
9405-088
9404-025
9390-108
9007250
286469B
9388-003
9405-066
97189
94763
9390-005
9003127
9003125
9003126
903171-660
9008122
2007601B
QTY.
3
4
10
4
1
1
1
1
1
1
1
1
2
3
1
2
2
2
1
1
1
1
2
1
1
1
1
2
8
1
1
2
2
2
2
2
1
2
8
8
15
14
7
4
1
1
8
AR
1
NOTES
with 0.030 Restrictor
Includes Items 24-48
Grade 5
Specify in Feet (Approx 6' Required)
5-37
Killbros 1035 — Parts
PTO Assembly Shearbolt Clutch
Please visit www.unverferth.com/parts/ for the most current parts listing.
1 3/4-20 Spline Shown
Optional 1 3/8-21 Spline Shown
5-38
Killbros 1035 — Parts
PTO Assembly Shearbolt Clutch
Please visit www.unverferth.com/parts/ for the most current parts listing.
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
DESCRIPTION
PTO Assembly Complete
PTO Assembly Complete
End Yoke / Overrunning Clutch
End Yoke / Overrunning Clutch
Cross & Bearing Kit
Spring Pin
Front Inboard Yoke
Inner Profile
Outer Profile
Rear Inboard Yoke
Shear Clutch Complete
Shield Cone, Black 6-Rib
Outer Shield Tube w/Cap
Inner Shield Tube w/Cap
Bearing Ring
Safety Chain
Screw
Decal, “Danger / Out”
Decal, “Danger / Inn”
Quick Disconnect Kit for Shear Clutch
Quick Disconnect Kit for Overrunning Clutch
Quick Disconnect Kit for Clutch
Front Half PTO for Shear Clutch
Front Half PTO for Shear Clutch
Rear Half PTO / Shear Clutch
PART NO.
9004767
9004766
9004778
9004777
93857
93859
93858
9004274
94837
93862
9004170
93863
94839
94840
92373
92374
92372
92377
92378
92362
93856
92393
9004771
9004770
9004136
QTY
1
1
1
1
2
2
1
1
1
1
1
2
1
1
2
1
2
1
1
1
1
1
1
1
1
1
1
1
1
3/4-20
3/8-21
3/4-20
3/8-21
NOTES
Spline
Spline (optional)
Spline
Spline (Optional)
1 3/8-21 Spline
1
1
1
1
3/4-20
3/8-21
3/4-20
3/8-21
Spline
Spline (Optional)
Spline
Spline (Optional)
5-39
Killbros 1035 — Parts
PTO Assembly Friction Clutch
Please visit www.unverferth.com/parts/ for the most current parts listing.
1 3/4-20 Spline Shown
Optional 1 3/8-21 Spline Shown
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
5-40
DESCRIPTION
PTO Assembly Complete
PTO Assembly Complete
End Yoke / Overrunning Clutch
End Yoke / Overrunning Clutch
Cross & Bearing Kit
Spring Pin
Front Inboard Yoke
Inner Profile
Outer Profile
Rear Inboard Yoke
Friction Clutch Complete
Shield Cone, Black 6-Rib
Outer Shield Tube w/Cap
Inner Shield Tube w/Cap
Bearing Ring
Safety Chain
Screw
Decal, “Danger / Out”
Decal, “Danger / Inn”
Quick Disconnect Kit for Overrunning Clutch
Quick Disconnect Kit for Clutch
Front Half PTO
Front Half PTO
Rear Half PTO / Friction
PART NO.
9004769
9004768
9004778
9004777
93857
93859
93858
9004274
94837
93862
9004275
93863
94839
94840
92373
92374
92372
92377
92378
93856
92393
9004771
9004770
9004212
QTY
1
1
1
1
2
2
1
1
1
1
1
2
1
1
2
1
2
1
1
1
1
1
1
1
1
1
1
1
3/4-20
3/8-21
3/4-20
3/8-21
NOTES
Spline
Spline (optional)
Spline
Spline (Optional)
1 3/8-21 Spline
1
1
1
1
3/4-20
3/8-21
3/4-20
3/8-21
Spline (ONLY)
Spline (ALL)
Spline
Spline (Optional)
9
Qui ck C onnect Flange Ki t
92393
1
NOTE: The clutch is preset at the factory and should not require adjustment. See Section
1 for specific clutch information.
Killbros 1035 — Parts
Friction Clutch Assembly
Please visit www.unverferth.com/parts/ for the most current parts listing.
NOTE: The clutch is preset at the factory and should not require adjustment.
clutch information.
ITEM
DESCRIPTION
PART NO.
QTY
Complete Clutch
9004275
1
1
Clutch Housing
9004276
1
2
Ring
9002770
1
3
Friction Disk
9002771
4
4
Hub
9004277
1
5
Drive Plate
9002780
1
6
Drive Plate
9002781
1
7
Spring Pack
9002782
1
8
Setting Ring
9002783
1
9
Quick Connect Flange Kit
5-31
92393
1
See Section 1 for specific
NOTES
5-41
Killbros 1035 — Parts
Shear Bolt Clutch
Please visit www.unverferth.com/parts/ for the most current parts listing.
•
USE GENUINE OEM REPLACEMENT PART. Incorrect part may cause shear function to occur too soon causing inconvenience or too late resulting in damage to driveline and auger
components. Tighten to specified torque value.
•
Torque to 57 Ft.-Lbs.
ITEM
PART NO.
QTY
Shear-Bolt Clutch
9004170
1
1
Shear Yoke
9003710
1
2
Grease Zerk
95256
1
3
Ball
95257
24
4
Housing, Splined
9003884
1
5
Quick Disconnect Pin Kit
92362
1
6
Bolt, M10 x 60 Gr. 10.9
94910-015
1
Qty. 6 in holder - See note*
7
Locknut, M10
9003645
1
Qty. 6 in holder - See note*
5-42
DESCRIPTION
NOTES
Killbros 1035 — Parts
45 Degree Gear Box
Please visit www.unverferth.com/parts/ for the most current parts listing.
ITEM
DESCRIPTION
PART NO.
QTY.
NOTES
Gear Box, Complete
9002812
1
Includes Items 1 thru 17
1
Shaft, Input
9001131
1
1.8:1 Gear
2
Shaft, Output
9001132
1
1.8:1 Gear
3
Bearing Cone
92697
1
Large
4
Bearing Cup
91151
1
Large
5
Bearing Cone
9001133
2
6
Bearing Cup
9001134
2
7
Bearing Cone
91816
1
Small
8
Bearing Cup
92896
1
Small
9A
Casting w/ Thru Holes - Model Q145 Gearbox
9007299
1
Not Shown
9B
Casting w/ Tapped Holes - Model Q145 Gearbox
9007300
1
Not Shown
10
Gearbox Case Kit - Model Q81
281885
1
Not Shown
11
Seal
92688
1
Small
12
Seal
92702
1
Large
13
Capscrew, 3/8-16 UNC x 1 1/2
95281
9
14
Pressure Relief, 5-PSI
92352
1
Not Shown
15
Plug, Plain
92350
3
Not Shown
16
Plug, 3/4" Npt
9001139
1
Not Shown
17
Hex Bushing Reducer
9003453
1
Not Shown
5-43
Killbros 1035 — Parts
Driveline U-Joint Assembly
Please visit www.unverferth.com/parts/ for the most current parts listing.
ITEM
DESCRIPTION
PART NO.
QTY.
1
Complete U-Joint Assembly
95012
1
2
Yoke
95010
1
3
Grease Zerk, 1/4-28 UNF
91160
1
4
Yoke, 1-3/8-6 Spline
95011
1
5
Quick Disconnect Pin Kit
92362
1
6
Cross & Bearing Kit
93857
1
7
Grease Zerk
92365
1
5-44
NOTES
Killbros 1035 — Parts
Notes
Please visit www.unverferth.com/parts/ for the most current parts listing.
5-45
Killbros 1035 — Parts
Video System Option
Please visit www.unverferth.com/parts/ for the most current parts listing.
5-46
Killbros 1035 — Parts
Video System Option
Please visit www.unverferth.com/parts/ for the most current parts listing.
ITEM
PART NO.
DESCRIPTION
265770
Video System Kit for Front View
9004506
QTY
1
Includes Items 1,3,4,5,6,7,8
Additional Camera for Rear View
1
Includes Items 6 & 7
Snap Clip, Adhesive
10
Self-Drilling Screw 1/4-14 x 1
10
1
TAAU14007
3
9512
4
9006273
Monitor, 7" LCD/LED
1
5
9004510
Cable w/Fuse
1
7
9006274
Camera
1
8
265771B
Bracket
1
9
9004513
Cable, 65'
1
10
9000106
Cable Tie
AR
11
NOTES
284994
Universal Virtual Terminal Camera Kit
1
Not Shown
9004506
Camera Kit for Rear View with 65’ Cable
1
Not Shown
13
9006909
John Deere 2630 Camera Harness
1
Not Shown
14
9007174
Camera Cable, 16 ft.
1
Not Shown
12
5-47
www.unverferth.com
MANUALS\\2007681//June 2018-0//March 2019-1//March 2020-2