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Digital Controller
CB100/CB400
CB500/CB700
CB900
Initial Setting Manual
®
RKC INSTRUMENT INC.
IMCB04-E7
Thank you for purchasing the RKC instrument. In order to achieve maximum performance and ensure proper operation of your new instrument, carefully read all the instructions in this manual. Please place this manual in a convenient location for easy reference.
SYMBOLS
WARNING : This mark indicates precautions that must be taken if there is danger of electric shock, fire, etc., which could result in loss of life or injury.
CAUTION : This mark indicates that if these precautions and operating procedures are not taken, damage to the instrument may result.
!
: This mark indicates that all precautions should be taken for safe usage.
: This mark indicates important information on installation, handling and operating procedures.
: This mark indicates supplemental information on installation, handling and operating procedures.
: This mark indicates where additional information may be located.
!
WARNING
z An external protection device must be installed if failure of this instrument could result in damage to the instrument, equipment or injury to personnel.
z All wiring must be completed before power is turned on to prevent electric shock, fire or damage to instrument and equipment.
z This instrument must be used in accordance with the specifications to prevent fire or damage to instrument and equipment.
z This instrument is not intended for use in locations subject to flammable or explosive gases.
z Do not touch high-voltage connections such as power supply terminals, etc.
to avoid electric shock.
z RKC is not responsible if this instrument is repaired, modified or disassembled by other than factory-approved personnel. Malfunction can occur and warranty is void under these conditions.
IMCB04-E7 i-1
i-2
CAUTION
z This is a Class A instrument. In a domestic environment, this instrument may cause radio interference, in which case the user may be required to take adequate measures.
z This instrument is protected from electric shock by reinforced insulation. Provide reinforced insulation between the wire for the input signal and the wires for instrument power supply, source of power and loads.
z This instrument is designed for installation in an enclosed instrumentation panel. All highvoltage connections such as power supply terminals must be enclosed in the instrumentation panel to avoid electric shock by operating personnel.
z All precautions described in this manual should be taken to avoid damage to the instrument or equipment.
z z
All wiring must be in accordance with local codes and regulations.
To prevent instrument damage or failure, protect the power line and the input/output lines from high currents with a protection device such as fuse, circuit breaker, etc.
z Prevent metal fragments or lead wire scraps from falling inside instrument case to avoid electric shock, fire or malfunction.
z Tighten each terminal screw to the specified torque found in the manual to avoid electric shock, fire or malfunction.
z For proper operation of this instrument, provide adequate ventilation for heat dispensation.
z Do not connect wires to unused terminals as this will interfere with proper operation of the instrument.
z Turn off the power supply before cleaning the instrument.
z Do not use a volatile solvent such as paint thinner to clean the instrument. Deformation or discoloration will occur. Use a soft, dry cloth to remove stains from the instrument.
z To avoid damage to instrument display, do not rub with an abrasive material or push front panel with a hard object.
NOTICE
z This manual assumes that the reader has a fundamental knowledge of the principles of electricity, process control, computer technology and communications.
z The figures, diagrams and numeric values used in this manual are only for purpose of illustration.
z RKC is not responsible for any damage or injury that is caused as a result of using this instrument, instrument failure or indirect damage.
z Periodic maintenance is required for safe and proper operation of this instrument. Some components have a limited service life, or characteristics that change over time.
z Every effort has been made to ensure accuracy of all information contained herein. RKC makes no warranty expressed or implied, with respect to the accuracy of the information. The information in this manual is subject to change without prior notice.
z No portion of this document may be reprinted, modified, copied, transmitted, digitized, stored, processed or retrieved through any mechanical, electronic, optical or other means without prior written approval from RKC.
IMCB04-E7
CONTENTS
Page
1. TRANSFER TO MODE...........................................................1
1.1 Transfer to Initialization Mode .........................................................................1
1.2 End of Initialization Mode ................................................................................3
2. SETTING ...............................................................................4
2.1 Display Flowcharts in Initialization Mode .........................................................4
2.2 Procedure for Setting Each Parameter ...........................................................5
2.3 List of Parameters in Initialize Code 0 (Cod=0) ...............................................7
2.4 List of Parameters in Initialize Code 1 (Cod=1) .............................................15
2.5 List of Parameters in Initialize Code 2 (Cod=2) .............................................23
3. COMMUNICATION INITIAL IDENTIFIER ...........................24
IMCB04-E7 i-3
1. TRANSFER TO MODE
Initialization is to set parameters relating to instrument specifications (input type, input range, alarm type, etc.) and those relating to instrument characteristics (setting limiter, alarm differential gap, etc.).
1.1 Transfer to Initialization Mode
1. Turn on the power to this instrument. Thus, the input type, input range and PV/SV display mode change in this order.
2. Press the SET key for two seconds with the instrument set to PV/SV display mode to change the instrument to parameter setting mode.
For details on parameter setting mode, see the instruction manual for CB100 [IMCB01-
3. Press the SET key to change to the set data lock function display (LCK).
4. Press the <R/S key to light brightly the thousands digit on the set value (SV) display unit.
(The section in each picture is dimly lit.)
PV
SV
SET
AT OUT1 OUT2 ALM1
R/S
ALM2
Set data lock function display
5. Press the UP key to change 0 to 1 in the thousands digit.
PV
SV
SET
AT OUT1 OUT2 ALM1 ALM2
R/S
Set value
0 : Initialization mode locked
1 : Initialization mode unlocked
Set data lock function display
IMCB04-E7
1
1. TRANSFER TO MODE
6. Press the SET key to change to the next parameter. Thus, the data in initialization mode is unlocked.
PV
SV
SET
AT OUT1 OUT2 ALM1 z
ALM2
R/S
CT1 input value display
The parameter to be displayed varies depending on the specification.
7. Press the <R/S key while pressing the SET key for two seconds to change the instrument to initialization mode. Thus, the symbol (Cod) for selecting the initialize code is displayed first.
PV
SV
SET
AT OUT1 OUT2 ALM1 z
ALM2
R/S
CT1 input value display
PV
SV
SET
AT OUT1 OUT2 ALM1 ALM2
R/S
Initialize code selection display of initialization mode
2
IMCB04-E7
1. TRANSFER TO MODE
1.2 End of Initialization Mode
If the setting is changed, always check all of the set values (SV setting mode, parameter setting mode).
1. After each parameter is set, keep pressing the <R/S key for two seconds while pressing the SET key to change the present mode to the PV/SV display mode.
2. Press the SET key for two seconds in the PV/SV display mode state to transfer to parameter setting mode.
3. Press the SET key to transfer to the set data lock function display (LCK).
4. Press the <R/S key to brightly light the thousands digit on the set value (SV) display unit.
(See 4. on P. 1.)
5. Press the DOWN key to set the numeric value corresponding to the thousands digit to 0 from 1.
(The section in each picture is dimly lit.)
PV
SV
SET
AT OUT1 OUT2 ALM1 ALM2
R/S
Set value
0 : Initialization mode locked
1 : Initialization mode unlocked
Set data lock function display
6. Press the SET key to transfer to the next parameter. As a result, the Initialization mode lock state setting becomes effective.
PV
SV
SET
AT OUT1 OUT2 ALM1 z
ALM2
R/S
CT1 input value display
The parameter to be displayed varies depending on the specification.
IMCB04-E7 3
2. SETTING
4
2.1 Display Flowcharts in Initialization Mode
If the instrument is changed to initialization mode, the symbol (Cod) for selecting the initialize code is displayed first. Initializing items are classified into 3 initialize code groups in initialization mode.
There are parameters which are not displayed depending on the specification.
Press the <R/S key while pressing the SET key
P V/S V dis pla y mode
Press the SET key for two seconds.
P a ra me te r s e tting mode Communica tiom s e tting mode
Initialize code selection (Cod)
Set Cod to 0.
Input type selection
(SL1)
Engineering unit selection and cooling type selection
(SL2)
HBA selection,
LBA selection, etc.
(SL3)
First alarm type selection, hold action selection
(SL4)
(SL5)
Second alarm type selection, hold action selection
Control output type selection
(SL6)
Energized/de-energized,
(SL7) special specification selection 1
Special specification selection 2
(SL8)
Special specification selection 3
(SL9)
Option selection
(SL10)
SV alarm type selection
(SL11)
Set Cod to 1.
Set Cod to 2.
Setting limiter [high limit]
(SLH)
Setting limiter [low limit]
(SLL)
(PGdP)
Decimal point position setting
ON/OFF action differential gap setting
(oH)
First alarm differential gap setting
(AH1)
Second alarm differential gap setting
(AH2)
CT ratio setting
(CTr)
Digital filter setting
(dF)
Time factor assumed to
(STTM) be safe
Factor to calculate proportional band
(STPK)
Factor to calculate integral time
(STIK)
(ILIM)
Integral time limiter *A
(Z-1022 specification)
Holding peak ambient temperature
(TCJ)
Operating time display
(WTH) unit [Upper digits]
Operating time display
(WTL) unit [Lower digits]
Parameters in this initialize code are only displayed.
To P V/S V dis pla y mode
Initialize code selection (Cod)
To P V/S V dis pla y mode
Explaining the arrow mark
: Press the SET key.
To P V/S V dis pla y mode
:
Press the <R/S key while pressing the SET key for two seconds with the unlocked.
*A No display is made for the standard instrument or the instrument with the modbus communication specification (Z-1021 specification).
IMCB04-E7
2. SETTING
2.2 Procedure for Setting Each Parameter
[Example of changing the setting]
When the display unit shows SL1 (Input type selection) in initialize code 0, the following procedure is for changing the input type from K to J.
1. Change the instrument to the initialize code selection display.
See 1.1 Transfer to Initialization Mode on page 1.
(The section in each picture is dimly lit.)
PV
SV
SET
AT OUT1 OUT2 ALM1 ALM2
R/S
Initialize code selection display
2. As SL1 belongs to the group of initialize code 0, do not change the initialize code (the units digit) but press the SET key to change to SL1.
PV
SV
SET
AT OUT1 OUT2 ALM1 ALM2
R/S
PV
SV
SET
AT OUT1 OUT2 ALM1
R/S
ALM2
Initialize code selection display Input type selection
IMCB04-E7 5
2. SETTING
3. Press the UP key to enter 1 in the units digit of the set value (SV) display unit.
PV
SV
SET
AT OUT1 OUT2 ALM1 ALM2
R/S
List of parameters
Set value
0 0 0 0
0
0
0
0
0
1
1
0
Input type
K
J
L
Input type selection
4. Press the SET key to change to the next parameter. Thus, the set value is registered.
PV
SV
SET
AT OUT1 OUT2 ALM1
R/S
ALM2
Engineering unit setting
If the initialize code is set to 1 or 2, enter 1 or 2 in the units digits of the set value (SV) display unit by pressing UP or DOWN key.
If the set value corresponds to any digit other than the units digit, press the shift key to move the brightly lit digit. The brightly lit digit moves as follows every time the shift key is pressed.
6
IMCB04-E7
2. SETTING
2.3 List of Parameters in Initialize Code 0 (Cod = 0)
(1) SL1 (Input type selection)
Conduct the setting so that it matches the instrument specification (input type). If the setting is changed, always check all of the set values (SV setting mode, parameter setting mode).
Set value
0 0 0 0
0 0 0 1
0 0 1 0
0 0 1 1
0 1 0 0
0 1 1 1
1 0 0 0
1 0 0 1
1 0 1 0
1 0 1 1
0 1 0 1
0 1 1 0
1 1 0 0
1 1 0 1
1 1 1 0
1 1 1 0
1 1 1 1
1 1 1 0
1 1 1 1
N
R
S
B
L
E
K
J
W5Re/W26Re
PL II
T
U
Pt100
Ω
(JIS/IEC)
JPt100
Ω
(JIS)
0 to 5 V DC
0 to 10 V DC
1 to 5 V DC
0 to 20 mA DC
4 to 20 mA DC
Factory set value varies depending on the input type.
Input type
*4
*4
*2
TC input
RTD input
Voltage input
*1
*1
*1
Current input *1, *3
*1 No input type (TC/RTD input to voltage/current input or voltage/current input to TC/RTD input) cannot be changed.
*2 To be fixed to 1110 for the 0 to 10 V DC (Z-1010 specification). No input type cannot be changed as the hardware differs.
*3 For the current input specification, a resistor of 250
Ω
must be connected between the input terminals.
*4 Can’t be selected for the instrument with the modbus communication specification (Z-1021 specification).
IMCB04-E7 7
2. SETTING
(2) SL2 (Engineering unit selection and cooling type selection)
Any digits other than the unit digit are not used. As malfunction may result, do not change any of other digits.
Set value
0 0
0
1
Factory set value varies depending on the instrument specification.
Description
0
°
C
1
°
F
Air cooling (A type)
Water cooling (W type)
00 Fixed
*1
*2
Engineering unit selection
Cooling type selection
*1 A type... Heat/cool PID action with autotuning (Air cooling)
*2 W type...Heat/cool PID action with autotuning (Water cooling)
8
IMCB04-E7
2. SETTING
(3) SL3 (Heater break alarm [HBA], control loop break alarm [LBA], special specification, or control loop break alarm [LBA] output selection )
Cannot be used the heater break alarm (HBA) for the following instruments.
•
Instrument without the second alarm (ALM2) output.
•
Instrument of the process alarm, deviation alarm, band alarm, SV alarm or control loop break alarm (LBA) is used as the second alarm (ALM2).
•
Instrument whose control output is the current output type.
Cannot be used the control loop break alarm (LBA) for the following instruments.
•
Instrument without both the first alarm (ALM1) output and the second alarm (ALM2) output.
•
Instrument whose control action is the A type or W type.
Cannot be output the control loop break alarm (LBA) from the first alarm (ALM1) for the following instruments.
•
Instrument without the first alarm (ALM1) output.
•
Instrument of the process alarm, deviation alarm, band alarm or SV alarm is used as the first alarm (ALM1).
Cannot be output the control loop break alarm (LBA) from the second alarm (ALM2) for the following instruments.
•
Instrument without the second alarm (ALM2) output.
•
Instrument of the process alarm, deviation alarm, band alarm, SV alarm or heater break alarm (HBA) is used as the second alarm (ALM2).
•
Instrument with the Z-168 specification.
Factory set value varies depending on the instrument specification.
0
1
Set value
0
1
0
1
Description
Heater break alarm (HBA) not provided
Heater break alarm (HBA) provided
Heater break alarm (HBA) selection
Control loop break alarm (LBA) not provided Control loop break alarm (LBA)
Control loop break alarm (LBA) provided selection
0
1
Z-132 specification not provided
Z-132 specification provided
LBA is output from first alarm
LBA is output from second alarm
*1
*2
Special specification selection
Selection of control loop break alarm (LBA) output terminals
*1 Normal HBA action.
*2 If heater break or welding continues for more than three seconds, a heater break alarm (HBA) will occur.
IMCB04-E7 9
2. SETTING
(4) SL4 (First alarm [ALM1] type selection, hold action selection)
The following instrument is set to 0000.
•
Instrument without the first alarm (ALM1) output.
•
Instrument of the SV alarm or control loop break alarm (LBA) is used as the first alarm
(ALM1).
Factory set value varies depending on the instrument specification.
0
1
Set value
0 0 0 First alarm (ALM1) not provided
0 0 1 Deviation high alarm
0 1 0 Deviation high/low alarm
0 1 1 Process high alarm
1 0 1 Deviation low alarm
1 1 0 Band alarm
1 1 1 Process low alarm
Without alarm hold action
With alarm hold action
Description
First alarm (ALM1) type selection
First alarm (ALM1) hold action selection
(5) SL5 (Second alarm [ALM2] type selection, hold action selection)
The following instrument is set to 0000.
•
Instrument without the second alarm (ALM2) output.
•
Instrument of the SV alarm, heater break alarm (HBA) or control loop break alarm (LBA) is used as the second alarm (ALM2).
•
Instrument with the Z-168 specification.
0
1
Set value
Factory set value varies depending on the instrument specification.
Description
0 0 0 Second alarm (ALM2) not
0 0 1 Deviation high alarm
0 1 0 Deviation high/low alarm
0 1 1 Process high alarm
1 0 1 Deviation low alarm
1 1 0 Band alarm
1 1 1 Process low alarm
Without alarm hold action
With alarm hold action
Second alarm (ALM2) type selection
Second alarm (ALM2) hold action selection
10
IMCB04-E7
2. SETTING
(6) SL6 (Control action type selection)
Conduct setting so as to meet the instrument specification. An incorrect setting may cause a malfunction.
When control action is of the type D or F, Control action type selection (Cool-side) setting is ignored.
Factory set value varies depending on the instrument specification.
0
1
Set value
0
1
0
1
Description
0 Direct action (D type)
1 Reverse action (F, A and W type)
PID action with autotuning (D, F type)
Heat/Cool PID action with autotuning (A, W type)
Direct/reverse action selection
* 1 Control action type
* 2 selection
Heat-side time proportioning output (M, V, G, T output) * 3 Control output type
Heat-side continuous output (Current output: 4 to 20 mA DC) selection (Heat-side)
Cool-side time proportioning output (M, V, T output) * 3 Control output type
Cool-side continuous output (Current output: 4 to 20 mA DC) selection (Cool-side)
*1 D type: PID action with autotuning (Direct action)
F type: PID action with autotuning (Reverse action)
*2 A type: Heat/cool PID action with autotuning (Air cooling)
W type: Heat/cool PID action with autotuning (Water cooling)
*3 M output: Relay contact output
V output: Voltage pulse output
G output: Trigger output for triac driving
T output: Triac output
IMCB04-E7
11
2. SETTING
(7) SL7 (Energized/de-energized selection, special specification selection 1)
The following instrument is set to 0000.
•
Instrument without both the first alarm (ALM1) output and the second alarm (ALM2) output.
Factory set value varies depending on the instrument specification.
0
1
Set value
0
1
0
1
Description
0 First alarm energized alarm
1 First alarm de-energized alarm
Second alarm energized alarm
Second alarm de-energized alarm
First alarm energized/ de-energized alarm selection
Second alarm energized/ de-energized alarm selection
First alarm Z-124 specification not provided * 1 First alarm special
First alarm Z-124 specification provided * 2 specification selection
Second alarm Z-124 specification not provided * 1 Second alarm special
Second alarm Z-124 specification provided * 2 specification selection
*1 The alarm output is forcibly turned on when the burnout function is activated.
*2 No alarm action is taken by the burnout function. (Same as the normal alarm action.)
(8) SL8 (Special specification selection 2)
Any digits other than the tens digit are not used. As malfunction may result, do not change any of other digits.
Factory set value varies depending on the instrument specification.
0
Set value
0
1
0
Z-185 specification not provided
Z-185 specification provided
0 000 Fixed
Description
* 1
*2
Special specification selection
*1 For control actions of the F or D type, normal control is performed regardless of the activation of the burnout function. For control actions of the A or W type, both outputs on the heat and cool sides are turned off.
*2 The control output is forcibly turned off when the burnout function is activated.
12
IMCB04-E7
2. SETTING
(9) SL9 (Special specification selection 3)
Any item set in the Z-168 specification has priority over that set in SL3 (heater break alarm selection).
Factory set value varies depending on the instrument specification.
0
1
Set value
0
1
0
1
0 Z-168 specification not provided
1 Z-168 specification provided
Z-1018 specification not provided
Description
*1 Special specification selection
*2
Display selection when operation
Z-1018 specification provided *3, *4
Z-1041 specification not provided (CT1) CT1 input value monitoring selection
Z-1041 specification provided (CT1) stops (STOP).
*5
Z-1041 specification not provided (CT2) CT2 input value monitoring selection
Z-1041 specification provided (CT2) *5
*1 It becomes the item set in SL3 (heater break alarm selection).
*2 Heater break alarm for three-phase heater.
*3 When operation is changed to the STOP state by RUN/STOP selection, a parameter symbol to indicate the STOP state is displayed on the SV display.
*4 Can’t be selected for the instrument with the modbus communication specification (Z-1021 specification) and also for the instrument with the integral time limiting function (Z-1022 specification).
*5 For “Heater break alarm (HBA) provided,” the CT input value is displayed regardless of CT input value monitoring selection.
(10) SL10 (Option selection)
If the communication protocol is changed, turn the power off once, then turn is on again.
Factory set value varies depending on the instrument specification.
0
1
Set value
0 RUN/STOP function not provided
1 RUN/STOP function provided
Description
RUN/STOP function selection
0
1
RKC standard communication
MODBUS communication
Communication protocol selection *1
0
1
Communication function not provided
Communication function provided
Self-tuning not provided
Self-tuning provided
Communication function selection
Self-tuning function selection *2
*1 For the hardware with the Z-1021 specification (hardware dedicated to modbus communication), always set the mode to 1: modbus communication.
*2 For the A or W control action type, there is no self-tuning function (0 : self-tuning not provided).
IMCB04-E7 13
2. SETTING
(11) SL11 (SV alarm type selection)
The following instrument always set it to 0 : First alarm, SV alarm not provided.
•
Instrument without the first alarm (ALM1) output.
•
Instrument of the process alarm, deviation alarm, band alarm or control loop break alarm
(LBA) is used as the first alarm (ALM1).
The following instrument always set it to 0 : second alarm, SV alarm not provided.
•
Instrument without the second alarm (ALM2) output.
•
Instrument of the process alarm, deviation alarm, band alarm, heater break alarm (HBA) or control loop break alarm (LBA) is used as the second alarm (ALM2).
•
Instrument with the Z-168 specification.
The following conditions must be satisfied in order to effectuate SV alarm.
•
SL4 (First alarm [ALM1] type selection, hold action selection) should be set to 0000. The content of the SL4 setting has priority over that of the SL11 setting.
•
SL5 (Second alarm [ALM2] type selection, hold action selection) should be set to 0000.
The content of the SL5 setting has priority over that of the SL11 setting.
Factory set value varies depending on the instrument specification.
0
1
Set value
0 First alarm, SV alarm not provided
1 First alarm, SV alarm provided
Description
First alarm, SV alarm selection
0
1
First alarm, SV high alarm
First alarm, SV low alarm
First alarm, SV alarm type selection
0
1
Second alarm, SV alarm not provided
Second alarm, SV alarm provided
Second alarm, SV high alarm
Second alarm, SV low alarm
Second alarm, SV alarm selection
Second alarm, SV alarm type selection
14
IMCB04-E7
2. SETTING
2.4 List of Parameters in Initialize Code 1 (Cod = 1)
(1) SLH (Setting limiter [high limit])
Set the limiter by referring to Input range table (P.17)
Setting method
Press the <R/S key to move the digit, then enter the high limit of the set value (SV) by pressing the
UP or DOWN key. The set value (SV) display shows the numeric value.
Thermocouple input (TC)
RTD input
Voltage input
Current input
Input type
K
J
B
E
R
S
N
T
W5Re/W26Re
PL II
U
L
Pt100
Ω
(JIS/IEC)
JPt100
Ω
(JIS)
0 to 5 V DC
0 to 10 V DC
1 to 5 V DC
0 to 20 mA DC
4 to 20 mA DC
Factory set value varies depending on the instrument specification.
*4
*4
*1
*2
Setting range
SLL to 1372
°
C (SLL to 2502
°
F)
SLL to 1200
°
C (SLL to 2192
°
F)
SLL to 1769
°
C (SLL to 3216
°
F)
SLL to 1769
°
C (SLL to 3216
°
F)
SLL to 1820
°
C (SLL to 3308
°
F)
SLL to 1000
°
C (SLL to 1832
°
F)
SLL to 1300
°
C (SLL to 2372
°
F)
SLL to 400.0
°
C (SLL to 752.0
°
F)
SLL to 2320
°
C (SLL to 4208
°
F)
SLL to 1390
°
C (SLL to 2534
°
F)
SLL to 600.0
°
C (SLL to 999.9
°
F)
SLL to 900
°
C (SLL to 1652
°
F)
SLL to 649.0
°
C (SLL to 999.9
°
F)
SLL to 649.0
°
C (SLL to 999.9
°
F)
SLL to 9999
(programmable scale)
*3
*3
SLL to 9999
(programmable scale)
SLL: Setting limiter [low limit]
*1 IEC (International Electrotechnical Commission) is equivalent to JIS, DIN and ANSI.
*2 For the 0 to 10 V DC (Z-1010 specification), no input type cannot be changed as the hardware differs.
*3 For the current input specification, a resistor of 250
Ω
must be connected between the input terminals.
*4 Can’t be selected for the instrument with the modbus communication specification (Z-1021 specification).
IMCB04-E7 15
2. SETTING
16
(2) SLL (Setting limiter [low limit])
Set the limiter by referring to Input range table (P.17)
Setting method
Press the <R/S key to move the digit, then enter the high limit of the set value (SV) by pressing the
UP or DOWN key. The set value (SV) display shows the numeric value.
Thermocouple input (TC)
RTD input
Voltage input
Current input
Input type
K
J
R
S
B
E
N
T
Factory set value varies depending on the instrument specification.
W5Re/W26Re
PL II
U
L
Pt100
Ω
(JIS/IEC)
JPt100
Ω
(JIS)
0 to 5 V DC
0 to 10 V DC
1 to 5 V DC
*4
*4
*1
*2
Setting range
0 to SLH
°
C (0 to SLH
°
F)
0 to SLH
°
C (0 to SLH
°
F)
0 to SLH
°
C (0 to SLH
°
F)
0 to SLH
°
C (0 to SLH
°
F)
0 to SLH
°
C (0 to SLH
°
F)
0 to SLH
°
C (0 to SLH
°
F)
0 to SLH
°
C (0 to SLH
°
F)
-199.9 to SLH
°
C (-199.9 to SLH
°
F)
0 to SLH
°
C (0 to SLH
°
F)
0 to SLH
°
C (0 to SLH
°
F)
-199.9 to SLH
°
C (-199.9 to SLH
°
F)
0 to SLH
°
C (0 to SLH
°
F)
-199.9 to SLH
°
C (-199.9 to SLH
°
F)
-199.9 to SLH
°
C (-199.9 to SLH
°
F)
-1999 to SLH
(programmable scale)
0 to 20 mA DC
4 to 20 mA DC
*3
*3
-1999 to SLH
(programmable scale)
SLH: Setting limiter [high limit]
*1 IEC (International Electrotechnical Commission) is equivalent to JIS, DIN and ANSI.
*2 For the 0 to 10 V DC (Z-1010 specification), no input type cannot be changed as the hardware differs.
*3 For the current input specification, a resistor of 250
Ω
must be connected between the input terminals.
*4 Can’t be selected for the instrument with the modbus communication specification (Z-1021 specification).
IMCB04-E7
2. SETTING
Input range table
Thermocouple input (TC)
Type Input range
0 to 200
°
C
0 to 400
°
C
0 to 600
°
C
0 to 800
°
C
0 to 1000
°
C
0 to 1200
°
C
0 to 1372
°
C
0 to 100
°
C
0 to 300
°
C
0 to 450
°
C
0 to 500
°
C
0 to 800
°
F
0 to 1600
°
F
0 to 2502
°
F
20 to 70
°
F
0 to 200
°
C
0 to 400
°
C
0 to 600
°
C
0 to 800
°
C
0 to 1000
°
C
0 to 1200
°
C
0 to 450
°
C
0 to 800
°
F
0 to 1600
°
F
0 to 2192
°
F
0 to 400
°
F
0 to 300
°
F
0 to 1600
°
C
0 to 1769
°
C
0 to 1350
°
C
0 to 3200
°
F
0 to 3216
°
F
0 to 1600
°
C
0 to 1769
°
C
0 to 3200
°
F
0 to 3216
°
F
S
S
S
R
R
R
S
J
J
J
R
R
J
J
J
K
K
K
K
K
K
K
J
J
J
J
J
J
K
K
K
K
K
K
K
K
*1
*1
*1
*1
*1
*1
*1
*1
*1
Type Input range
B
B
B
B
E
E
E
E
N
N
N
N
T
T
T
T
T
T
T
T
T
W5Re/W26Re
W5Re/W26Re
W5Re/W26Re
PL II
PL II
PL II
PL II
PL II
U
U
U
U
U
U
400 to 1800
°
C *3
0 to 1820
°
C *1,*3
800 to 3200
°
F *3
0 to 3308
°
F *1,*3
0 to 800
°
C
0 to 1000
°
C
0 to 1600
°
F
0 to 1832
°
F
0 to 1200
°
C
0 to 1300
°
C
0 to 2300
°
F
0 to 2372
°
F
-199.9 to +400.0
°
C *2
-199.9 to +100.0
°
C *2
-100.0 to +200.0
°
C
0.0 to 350.0
°
C
-199.9 to +752.0
°
F *2
-100.0 to +200.0
°
F
-100.0 to +400.0
°
F
0.0 to 450.0
°
F
0.0 to 752.0
°
F
0 to 2000
°
C
0 to 2320
°
C
0 to 4000
°
F
0 to 1300
°
C
0 to 1390
°
C
0 to 1200
°
C
0 to 2400
°
F
0 to 2534
°
F
*3
*3
*3
-199.9 to +600.0
°
C *2
-199.9 to +100.0
°
C *2
0.0 to 400.0
°
C
-199.9 to +999.9
°
F *2
-100.0 to +200.0
°
F
0.0 to 999.9
°
F
Continued on the next page.
IMCB04-E7 17
2. SETTING
18
Type Input range
L
L
L
0 to 400
°
C
0 to 800
°
C
0 to 800
°
F
L 0 to 1600
°
F
*1 Accuracy is not guaranteed between 0 to 399
°
C (0 to 799
°
F).
*2 Accuracy is not guaranteed between -199.9 to -100.0
°
C (-199.9 to -158.0
°
F).
*3 Can’t be selected for the instrument with the modbus communication specification (Z-1021 specification).
RTD input
Type
Pt100 (JIS/IEC)
Pt100 (JIS/IEC)
Pt100 (JIS/IEC)
Pt100 (JIS/IEC)
Pt100 (JIS/IEC)
Pt100 (JIS/IEC)
Pt100 (JIS/IEC)
Pt100 (JIS/IEC)
Pt100 (JIS/IEC)
Pt100 (JIS/IEC)
Pt100 (JIS/IEC)
Pt100 (JIS/IEC)
Pt100 (JIS/IEC)
Pt100 (JIS/IEC)
Pt100 (JIS/IEC)
Pt100 (JIS/IEC)
Pt100 (JIS/IEC)
Pt100 (JIS/IEC)
Pt100 (JIS/IEC)
JPt100 (JIS)
JPt100 (JIS)
JPt100 (JIS)
JPt100 (JIS)
JPt100 (JIS)
JPt100 (JIS)
JPt100 (JIS)
JPt100 (JIS)
JPt100 (JIS)
JPt100 (JIS)
Input range
-199.9 to +649.0
°
C
-199.9 to +200.0
°
C
-100.0 to +50.0
°
C
-100.0 to +100.0
°
C
-100.0 to +200.0
°
C
0.0 to 50.0
°
C
0.0 to 100.0
°
C
0.0 to 200.0
°
C
0.0 to 300.0
°
C
0.0 to 500.0
°
C
-199.9 to +999.9
°
F
-199.9 to +400.0
°
F
-199.9 to +200.0
°
F
-100.0 to +100.0
°
F
-100.0 to +300.0
°
F
0.0 to 100.0
°
F
0.0 to 200.0
°
F
0.0 to 400.0
°
F
0.0 to 500.0
°
F
-199.9 to +649.0
°
C
-199.9 to +200.0
°
C
-100.0 to +50.0
°
C
-100.0 to +100.0
°
C
-100.0 to +200.0
°
C
0.0 to 50.0
°
C
0.0 to 100.0
°
C
0.0 to 200.0
°
C
0.0 to 300.0
°
C
0.0 to 500.0
°
C
IMCB04-E7
2. SETTING
Voltage input
Type
0 to 5 V DC
0 to 10 V DC *
1 to 5 V DC
Input range
0.0 to 100.0 %
* For the 0 to 10 V DC (Z-1010 specification), no input type cannot be changed as the hardware differs.
Current input
Type
0 to 20 mA DC
4 to 20 mA DC
Input range
0.0 to 100.0 %
For the current input specification, a resistor of 250
Ω
must be connected between the input terminals.
IMCB04-E7 19
2. SETTING
(3) PGdP (Decimal point position setting)
Any digits other than the units digit are not used. As malfunction may result, do not change any of these digits.
The decimal point position setting is displayed only for voltage or current input.
Factory set value: 0001
Description
Decimal point position setting
0
Set value
0 0
0 No digit below decimal point
1 1 digit below decimal point
2 2 digit below decimal point
3 3 digit below decimal point
000 Fixed
(4) oH (ON/OFF action differential gap setting)
Setting range
TC and RTD inputs: 0 to 100
°
C [
°
F] or 0.0 to 100.0
°
C [
°
F]
Voltage and current inputs: 0.0 to 10.0
%
of span
Factory set value
TC and RTD inputs: 2
°
C [
°
F] or 2.0
°
C [
°
F]
Voltage and current inputs: 0.2
%
(5) AH1 (First alarm [ALM1] differential gap setting) *
Setting range
TC and RTD inputs: 0 to 100
°
C [
°
F] or 0.0 to 100.0
°
C [
°
F]
Voltage and current inputs: 0.0 to 10.0
%
of span
Factory set value
TC and RTD inputs: 2
°
C [
°
F] or 2.0
°
C [
°
F]
Voltage and current inputs: 0.2
%
* Not displayed when there is no first alarm (ALM1).
20
IMCB04-E7
2. SETTING
(6) AH2 (Second alarm [ALM2] differential gap setting) *
Setting range
TC and RTD inputs: 0 to 100
°
C [
°
F] or 0.0 to 100.0
°
C [
°
F]
Voltage and current inputs: 0.0 to 10.0
%
of span
Factory set value
TC and RTD inputs: 2
°
C [
°
F] or 2.0
°
C [
°
F]
Voltage and current inputs: 0.2
%
* Not displayed when there is no second alarm (ALM2).
(7) CTr (CT ratio setting) *
Set the number of times that a wire is wound on to the hole of a CT.
Setting range: 0 to 9999
Factory set value: CTL-6-P-N: 800
CTL-12-S56-10L-N: 1000
* Not displayed when there is no heater break alarm (HBA).
(8) dF (Digital filter setting)
Setting range: 0 to 100 sec (If 0 is set, the PV digital filter is turned off.)
Factory set value: 1
(9) STTM (Time factor assumed to be safe)*
As this factor is so adjusted that the self-tuning result optimum to most controlled-objects is obtained, do not change it.
This is the factor to adjust the reference time of establishing the stabilized state of a measured value.
The larger the set value, the longer the time until the measured value is stabilized.
Setting range: 0 to 200
Factory set value: 100
* Displayed when the self-tuning is provided.
IMCB04-E7
21
2. SETTING
(10) STPK (Factor to calculate proportional band) *
As this factor is so adjusted that the self-tuning result optimum to most controlled-objects is obtained, do not change it.
This is the factor to adjust the proportional band to be calculated by the self-tuning function. The larger the set value, the larger the proportional band thus calculated.
Setting range: 0 to 200
Factory set value: 67
* Displayed when the self-tuning is provided.
(11) STIK (Factor to calculate integral time) *
As this factor is so adjusted that the self-tuning result optimum to most controlled-objects is obtained, do not change it.
This is the factor to adjust the integral and derivative times to be calculated by the self-tuning function.
The larger the set value, the larger the integral and derivative times thus calculated.
Setting range: 0 to 200
Factory set value: 16
* Displayed when the self-tuning is provided.
(12) ILIM (Integral time limiter)
This function is used to restrict the integral time calculated by the autotuning (AT) function during heat/cool control.
If the integral time is limited by this function, the derivative time which is equal to 1/4 of the limited integral time is automatically set.
Setting range: 4 to 3600 seconds
Factory set value: 500 seconds
Displayed only for the instrument with the integral time limiting function (Z-1022 specification).
22
IMCB04-E7
2. SETTING
2.5 List of Parameters in Initialize Code 2 (Cod = 2)
Parameters in initialize code 2 are only displayed.
(1) TCJ (Holding peak ambient temperature)
The maximum ambient temperature on the rear terminal board of the instrument is stored and displayed on the set value (SV) display unit. Displayed when input type is TC input.
Display range: -10 to +100
°
C
Display resolution: 1
°
C
(2) WTH (Operating time [Upper digits] )
The integrated value (upper 2 digits) of power on time is shown on the set value (SV) display unit.
If the total operating time exceeds 100,000 hours, the integrated operating time is reset.
Display range: 0 to 10 (Operating time from 0 to 100000 hours can be displayed for both the upper and lower digits.)
Display resolution: 10,000 hours
(3) WTL (Operating time [Lower digits] )
The integrated value (lower 4 digits) of power on time is shown on the set value (SV) display unit.
If the total operating time exceeds 9,999 hours, these digits move to the operating time display unit
[Upper digits] (WTH).
Display range: 0000 to 9999
Display resolution: 1 hour
Example: When the integrated value of operating time equals to 100,000 hours.
The upper 2 digits of 100,000 hours are shown on the operating time display unit [upper digits]
(WTH) and the lower 4 digits are shown on the operating time display unit [lower digits].
Operating time display unit (Upper digits) Operating time display unit (Lower digits)
IMCB04-E7 23
24
3. COMMUNICATION INITIAL IDENTIFIER
List of Communication Initialize Identifiers
Note that there are identifiers which cannot be communicated depending on the specification. For details on the structure of communication data, see the instruction manual for CB100/CB400/CB500/CB700/CB900 Communication Instruction Manual
The number of digits is 6 for all data.
ID: Identifier output selection
Name
Initialization mode selection
Setting necessary code
Input type selection
Engineering unit and cooling type selection [SL2]
Heater break alarm (HBA), control loop break alarm (LBA), special specification, or control loop break alarm (LBA)
First alarm (ALM1) type or
First alarm (ALM1) with hold action selection [SL4]
Second alarm (ALM2) type or
Second alarm (ALM2) with hold action selection
[Cod]
[SL1]
[SL3]
[SL5]
ID
IO
IP
XI
0: RO
0 to 2
0 to 15
(RO: Read only R/W: Read/write)
Data range
1: R/W
See *1
Factory set value
0
0
To vary depending on the specification
R/W
R/W
R/W
R/W
XQ 0:
°
C (Air cooling)
1:
°
F (Air cooling)
2:
°
C (Water cooling)
3:
°
F (Water cooling)
LV 0: No function provided
1: HBA provided
2: LBA provided, LBA is output from first alarm
5: HBA (Z-132 specification) provided
10: LBA provided, LBA is output from second alarm
XA 0 to 15 See *2
XB 0 to 15 See *2
To vary depending on the specification
To vary depending on the specification
To vary depending on the specification
To vary depending on the specification
R/W
R/W
R/W
R/W
Continued on the next page.
IMCB04-E7
3. COMMUNICATION INITIAL IDENTIFIER
ID: Identifier
Name
Control action type selection [SL6]
ID
CA 0 to 15
(RO: Read only R/W: Read/write)
Data range
See *3
Factory set value
To vary depending on the specification
R/W
R/W
Energized/de-energized alarm selection, special specification selection 1 [SL7]
Z1 0 to 15 See *4
Special specification selection 2 [SL8] Z2 0: Z-185 specification not provided
2: Z-185 specification provided
0
0
R/W
R/W
Special specification selection 3 [SL9] Z3 0 to 14
Option selection [SL10] DH 0 to 15
SV alarm type selection
Setting limiter (high limit)
Setting limiter (low limit)
[SL11] XC
[SLL] XW
0 to 15
[SLH] XV See input range table
(P.17 to 19)
See *5
See *6
See *7
0
0
0
To vary depending on
R/W
R/W
R/W
R/W the specification
1 Setting the position of decimal point
[PGdP]
Differential gap setting of ON/OFF action [oH]
XU 0: No digit below decimal point
1: 1 digit below decimal point
2: 2 digits below decimal point
3: 3 digits below decimal point
MH For TC/RTD inputs:
0 (0.0) to 100 (100.0)
°
C [
°
F]
For voltage/current inputs:
0.0 to 10.0 % of span
Differential gap setting of first alarm
(ALM1) [AH1]
HA For TC/RTD inputs:
0 (0.0) to 100 (100.0)
°
C [
°
F]
For voltage/current inputs:
0.0 to 10.0 % of span
HB Differential gap setting of second alarm (ALM2) [AH2]
CT ratio setting
Digital filter setting
[CTr]
[dF]
XR
F1
0 to 9999
0 to 100 seconds
See *8
See *8
R/W
R/W
R/W
See *9
0
R/W
R/W
Continued on the next page.
IMCB04-E7 25
3. COMMUNICATION INITIAL IDENTIFIER
ID: Identifier
Name ID
Time factor assumed to be safe
[STTM]
GH 0 to 200
Factor to calculate proportional band
[STPK]
PU 0 to 200
Factor to calculate integral time[STIK] IU 0 to 200
(RO: Read only R/W: Read/write)
Data range Factory set value
100
R/W
R/W
67
16
R/W
R/W
Integral time limiter [ILIM] IL 4 to 3600 seconds
Holding peak ambient temperature
[TCJ]
HP -10 to +100
°
C
Operating time display unit
(Upper digits) [WTH]
UT 0 to 10
Operating time display unit
(Lower digits) [WTL]
UU 0 to 9999
500
0
0
0
R/W
RO
RO
RO
26
*1 Input type table
Input type Set value
Thermocouple input (TC)
N
T
U
R
K
J
L
E
S
B
6
7
4
5
8
9
2
3
0
1
W5Re/W26Re
*
A
*
A
10
RTD input
(RTD)
Voltage input
Current input
PL II
Pt100
Ω
(JIS/IEC)
JPt100
Ω
(JIS)
0 to 5 V DC
0 to 10 V DC
1 to 5 V DC
0 to 20 mA DC
4 to 20 mA DC
*B
11
12
13
14
14
15
14
15
*A Can’t be selected for the instrument with the modbus communication specification (Z-1021 specification).
*B To be fixed to 14 for the 0 to 10 V DC (Z-1010 specification). No input type cannot be changed as the hardware differs.
IMCB04-E7
3. COMMUNICATION INITIAL IDENTIFIER
* 2 0: No alarm
1: Deviation high alarm
2: Deviation high/low alarm
3: Process high alarm
5: Deviation low alarm
6: Band alarm
7: Process low alarm
9: Deviation high alarm with hold action
10: Deviation high/low alarm with hold action
11: Process high alarm with hold action
13: Deviation low alarm with hold action
15: Process low alarm with hold action
Do not set 4, 8, 12 or 14. Malfunction may result.
*3 0: PID action with autotuning (Direct action), time proportioning output (relay contact output, voltage pulse output, trigger (for triac driving) output or triac output.
1: PID action with autotuning (Reverse action), time proportioning output (relay contact output, voltage pulse output, trigger (for triac driving) output or triac output.
3: Heat/cool PID action with autotuning, heat-side time proportioning output (relay contact output, voltage pulse output or triac output) or cool-side time proportioning output (relay contact output, voltage pulse output, triac output).
4: PID action with autotuning (Direct action) or current output.
5: PID action with autotuning (Reverse action) or current output.
7: Heat/cool PID action with autotuning, heat-side current output or cool-side time proportioning output (relay contact output, voltage pulse output, triac output).
11: Heat/cool PID action with autotuning, heat-side time proportioning output (relay contact output, voltage pulse output or triac output) or cool-side current output.
15: Heat/cool PID action with autotuning, heat-side current output or cool-side current output.
Do not set 2, 6, 8, 9, 10, 12, 13 or 14. Malfunction may result.
*4 0: First alarm (Energized alarm), second alarm (Energized alarm)
1: First alarm (De-energized alarm), second alarm (Energized alarm)
2: First alarm (Energized alarm), second alarm (De-energized alarm)
3: First alarm (De-energized alarm), second alarm (De-energized alarm)
4: First alarm (Energized alarm, Z-124 specification provided), second alarm (Energized alarm)
5: First alarm (De-energized alarm, Z-124 specification provided), second alarm (Energized alarm)
6: First alarm (Energized alarm, Z-124 specification provided), second alarm (De-energized alarm)
7: First alarm (De-energized alarm, Z-124 specification provided), second alarm (De-energized alarm)
8: First alarm (Energized alarm), second alarm (Energized alarm, Z-124 specification provided)
Continued on the next page.
IMCB04-E7 27
3. COMMUNICATION INITIAL IDENTIFIER
28
9: First alarm (De-energized alarm), second alarm (Energized alarm, Z-124 specification provided)
10: First alarm (Energized alarm), second alarm (De-energized alarm, Z-124 specification provided)
11: First alarm (De-energized alarm), second alarm (De-energized alarm, Z-124 specification provided)
12: First alarm (Energized alarm, Z-124 specification provided), second alarm (Energized alarm,
Z-124 specification provided)
13: First alarm (De-energized alarm, Z-124 specification provided), second alarm (Energized alarm, Z-124 specification provided)
14: First alarm (Energized alarm, Z-124 specification provided), second alarm (De-energized alarm, Z-124 specification provided)
15: First alarm (De-energized alarm, Z-124 specification provided), second alarm (De-energized alarm Z-124 specification provided)
Z-124 specification: This specification is for forcibly turning off the control output when the burnout function is activated.
*5 0: Z-168 specification and Z-1018 specification not provided
1: Z-168 specification provided
2: Z-1018 specification provided
3: Z-168 specification and Z-1018 specification provided
4: Z-1041 specification (CT1 input value monitoring) provided
6: Z-1018 specification and Z-1041 specification (CT1 input value monitoring) provided
8: Z-1041 specification (CT2 input value monitoring) provided
10: Z-1018 specification and Z-1041 specification (CT2 input value monitoring) provided
12: Z-1041 specification (CT1 and CT2 input value monitoring) provided
14: Z-1018 specification and Z-1041 specification (CT1 and CT2 input value monitoring) provided
Do not set 5, 7, 9, 11 and 13. Malfunction may result.
Z-168 specification: Heater break alarm for three-phase heater specification.
Z-1018 specification: This specification is for displaying the STOP parameter symbol on the
SV display when operation stops (STOP).
Z-1041 specification: This specification can monitor the CT (current transformer) input value regardless of types of control output (even if there is no heater break alarm [HBA] ).
IMCB04-E7
3. COMMUNICATION INITIAL IDENTIFIER
*6 0: No option function provided (No optional function provided)
1: RUN/STOP function provided
4: Communication function provided (RKC standard communication)
5: Communication function provided (RKC standard communication), RUN/STOP function provided
6: Communication function provided (MODBUS communication)
7: Communication function provided (MODBUS communication), RUN/STOP function provided
8: Self-tuning provided
9: Self-tuning provided, RUN/STOP function provided
12: Self-tuning provided, Communication function provided (RKC standard communication)
13: Self-tuning provided, Communication function provided (RKC standard communication),
RUN/STOP function provided
14: Self-tuning provided, Communication function provided (MODBUS communication)
15: Self-tuning provided, Communication function provided (MODBUS communication),
RUN/STOP function provided
Do not set 2, 3, 10 or 11. Malfunction may result.
*7 0: No alarm
1: First alarm (SV high alarm)
3: First alarm (SV low alarm)
4: Second alarm (SV high alarm)
5: First alarm (SV high alarm), second alarm (SV high alarm)
7: First alarm (SV low alarm), first alarm (SV high alarm)
12: Second alarm (SV low alarm)
13: First alarm (SV high alarm), second alarm (SV low alarm)
15: First alarm (SV low alarm), second alarm (SV low alarm)
Do not set 2, 6, 8, 9, 10, 11 or 14. Malfunction may result.
*8 TC, RTD input: 2 or 2.0
Voltage/current input: 0.2
*9 CTL-6-P-N: 800
CTL-12-S56-10L-N: 1000
IMCB04-E7 29
RKC INSTRUMENT INC.
HEADQUARTERS: 16-6, KUGAHARA 5-CHOME, OHTA-KU TOKYO 146-8515 JAPAN
PHONE: 03-3751-9799 (+81 3 3751 9799)
E-mail: [email protected]
FAX: 03-3751-8585 (+81 3 3751 8585)
IMCB04-E7 AUG.2000
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