York | YCAL0014 | Information - C & G Equipment Sales LLC

AIR-COOLED LIQUID CHILLERS
HERMETIC SCROLL 60 HZ
RENEWAL PARTS
New Release
Form: 150.62-RP6 (603)
MODELS YCAL0014, 0020, 0024, 0030, 0034, 0040, 0042, 0044,
0050, 0060, 0064, 0070, 0074, AND YCAL0080
STYLE “B”
29302A
10 - 70 TON
35 - 246 Kw
60 Hz
200-3-60
230-3-60
315-3-60
460-3-60
575-3-60
MODELS ONLY
FORM 150.62-RP6 (603)
TABLE OF CONTENTS
PAGE
UNIT NOMENCLATURE NAMEPLATE ENGINEERING DATA ........................................ 3
EVAPORATOR
EVAPORATOR COMPONENTS ..................................................................................... 4
CONDENSER
CONDENSER COIL COMPONENTS ............................................................................. 8
FAN
FAN COMPONENTS .................................................................................................... 10
PIPING
REFRIGERANT PIPING COMPONENTS ....................................................................... 11
COMPRESSOR
COMPRESSOR ............................................................................................................
16
CONTROL AND POWER PANELS
CONTROL PANEL AND POWER PANEL ..................................................................... 20
SENSOR HARNESSES ............................................................................................... 54
TRANSDUCERS, PRESSURE CUTOUTS AND TEMP SENSORS ............................... 57
WIRE HARNESS CONNECTORS - FIELD REPLACEMENT PART NUMBERS ............ 58
CHILLER OPTIONS
YCAL CHIILER OPTIONS - KITS .................................................................................. 59
ENCLOSURE KIT OPTIONS ......................................................................................... 61
REMOTE CONTROL CENTERS ................................................................................... 67
REMOTE CURRENT/TEMPERATURE RESET PARTS BREAKDOWN ........................ 69
RECOMMENDED SPARE PARTS ................................................................................ 70
WARNING
HIGH VOLTAGE
Is used in the operation of this equipment.
DEATH OR SERIOUS INJURY
may result if personnel fail to observe safety precautions.
Work on electronic equipment should not be undertaken unless the individual(s) have been
trained in the proper maintenance of equipment and is (are) familiar with its potential hazards.
Shut off power supply to the equipment before beginning work and follow lockout procedures.
When working inside equipment with power off, take care to discharge every capacitor likely to
hold dangerous potential.
Be careful not to contact high voltage connections when installing or operating this equipment.
LOW VOLTAGE
DO NOT be misled by the term “low voltage.” Voltages as low as 50 volts may cause death.
2
YORK INTERNATIONAL
FORM 150.62-RP6 (603)
UNIT NOMENCLATURE NAMEPLATE ENGINEERING DATA
BASIC PART NUMBER
1 2 3 4
BASE PRODUCT TYPE
5 6 7 8
NOMINAL CAPACITY
9
10
UNIT DESIGNATOR
REFRIGERANT
11 12 13
14 15
VOLTAGE/STARTER
DESIGN/DEVELOPMENT LEVEL
PART NUMBER – LETTER CODES
YCAL0060EC28XBA
Y
C
A
: YORK
#
: Chiller
: Air Cooled
L : Scroll
#
#
# Tons/Kw
0014
to
0080
S
R
E
Standard Unit
Heat Pump
High Efficiency
C :R-22
1
2
4
4
5
7
8
0
6
8
:200/3/60
B
:230/3/60
:380/3/60
:460/3/60
:575/3/60
X :Across the Line
:Design Series B
A
:Engineering
Change
or PIN Level
16 17 18 19
20 21 22 23 24 25 26 27 28
POWER FIELD
:
:
:
:
:
X X
X X
S X
S D
B X
SP Supply TB (0014-0034)
MP Supply TB (0040-0080)
SP Supply TB (0040-0080)
SP NF Disconnect Switch
SP Circuit Breaker
COMPRESSOR / PIPING FIELD
L
H
A
T
S
F
G
I
: Transformer 115/24V (factory)
T
29 30 31 32 33 34 35 36 37
CONTROLS FIELD
R
S
B
C : Power Factor Capacitor
MP = Multiple Point
SP = Single Point
NFDS = Non-Fused Disconnect Switch
TB = Terminal Block
Ser. = Service
CB = Circuit Breaker
L
N
C
R
O
38 39 40 41 42 43 44
: Low Ambient Kit (factory)
# #
: High Ambient Kit (factory)
: Both Low / High Ambient (factory)
C
: BAS/EMS Temp. Reset / Offset
S
: Spanish LCD & Keypad Display
B
: French LCD & Keypad Display
: German LCD & Keypad Display
: Italian LCD & Keypad Display
: Disch Press Transducers / Readout
: Suction Press Transducers / Readout
: Both Disch & Suct Press Transducers / Readout
: N. American Safety Code (cU.L./cETL)
: No Listing (typically 50 HZ non-CE, non-U.L.
: Motor Current Module
: Remote Control Panel
: OptiView Remote Control Panel
S : Sequence Control & Automatic Lead Transfer
45 46 47
EVAP. FIELD
CONDENSER FIELD
3
D
W
X
S
D
A
Y
E
R
: 300 PSIG DWP Waterside
: Double Thick Insulation
: Weld Flange Kit
: Victaulic Flange Kit
: Flow Switch
: Diff. Press. Switch
: ASME Press. Codes
: Canadian Press. Codes
: European Press. Codes
: Remote DX Cooler
X
C
B
P
B
: Aluminum
: Copper
: Black Fin
: Phenolic
: Bygold
X : TEAO Fan
Motors
:
:
:
:
:
:
:
:
1st Year Parts Only
1st Year Parts & Labor
2nd Year Parts Only
2nd Year Parts & Labor
5 Year Compressor Parts Only
5 Year Compressor Parts & Labor Only
5 Year Units Parts Only
5 Year Unit Parts & Labor
E
1-2
E
:Chicago Relief Code
:Serv Isolation Valves
:Both Chicago Code
& Serv Isolation
:Hot Gas By-Pass
(# circuits)
:Comp. Overload
H :Comp. Heater (R-22)
48 49 50 51 52 53 54
CABINET FIELD
X
1
3
5
7
B
L
: Wire Condenser Headers Only (factory)
: Wire (Full Unit) Enc. Panels (factory)
: Wire/Louvered Enc. Panels (factory)
: Louvered (Cond. Only) Enc. Panels (factory)
: Louvered (Full Unit) Enc. Panels (factory)
: Acoustic Sound Blanket
: Low Sound Fans
1 : 1" Deflection
S : Seismic
N : Neoprene Pads
55
EXTENDED FIELD WARRANTY
X
B
C
D
E
F
G
H
:Low Temp. Brine (LBrT)
56
PLANT OF MANUFACTURE
B : Basildon
NOTES:
R : Monterrey
1. Q :DENOTES SPECIAL / S.Q.
2. # :DENOTES STANDARD
3. X :w/in OPTIONS FIELD, DENOTES NO OPTION SELECTED
4. Agency Files (i.e. U.L. / ETL; CE; ARI; ETC.) will contain info. based on the first 14 characters only.
5. Plant of manufacture to include PIN 56 upon entering the chiller order.
3
YORK INTERNATIONAL
Evaporator
FORM 150.62-RP6 (603)
EVAPORATOR COMPONENTS
Service Note: Pin Location 38 in Model Number will be
“X” for 150# cooler.
“3” for 300# cooler.
FLOW SWITCHES:
Standard 150# DWP cooler - 024-26116-000
Optional 300# DWP cooler - 024-12144-000
30968-000
FIG. 1 –EVAPORATOR COMPONENTS - MODELS YCAL0014 AND YCAL0020 SHOWN
(REF. TABLES 1 AND 2, PAGES 5 AND 6)
4
YORK INTERNATIONAL
EVAPORATOR COMPONENTS (CONT’D)
TABLE 1 – EVAPORATOR COMPONENTS - 150 PSIG (SEE FIG. 1, PAGE 4)
ITEM NUMBER
QTY.
PER
UNIT
1
1
2
3
4
5
6
7
9
1
1
1
1
4
1
2
2
1
10
11
12
DESCRIPTION
DWP
Evaporator, less Heater &
Insulation (Items 2 thru 6)
Head, Conn. End
Head, Back End
Baffle, Pass, Conn. End
Baffle, Pass, Back End
Gasket, Pass Baffle and Head
Heater, Cooler 180 Watt
Well, Thermo
Insulation (3/4" x 49" x 65")
Insulation (1 1/2" x 49" x 65")
Sensor, Water Temp.
Adhesive (Use with #6)
150
ALL
ALL
ALL
ALL
ALL
ALL
ALL
ALL
ALL
ALL
ALL
UNIT MODEL
YCAL0014 &
0020
375-44214-000
(8” X 72”)
375-44209-000
075-31716-000
376-60141-000
076-60140-000
075-38540-000
025-27995-001
026-37512-000
010-05997-000
010-05998-000
025-29964-000
013-03311-000
UNIT MODEL
YCAL0030 &
0034
375-46006-000
(8” X 90”)
375-46012-000
075-46017-000
075-46014-000
075-46009-000
075-49362-000
025-27995-002
026-32328-000
010-05997-000
010-05998-000
025-29964-000
013-03311-000
UNIT MODEL
YCAL0024
375-44212-000
(8” X 78”)
375-44209-000
075-31716-000
376-60141-000
076-60140-000
075-49378-000
025-27995-001
026-37512-000
010-05997-000
010-05998-000
025-29964-000
013-03311-000
FORM 150.62-RP6 (603)
TABLE 1 (CONT’D) – EVAPORATOR COMPONENTS - 150 PSIG (SEE FIG. 1, PAGE 4)
ITEM NUMBER
QTY.
PER
UNIT
1
1
2
3
4
5
6
7
9
1
1
1
1
4
1
2
2
1
10
11
12
DESCRIPTION
DWP
Evaporator, less Heater &
Insulation (Items 2 thru 6)
Head, Conn. End
Head, Back End
Baffle, Pass, Conn. End
Baffle, Pass, Back End
Gasket, Pass Baffle and Head
Heater, Cooler 280 or 420 Watt
Well, Thermo
Insulation (3/4" x 49" x 65")
Insulation (1 1/2" x 49" x 65")
Sensor, Water Temp.
Adhesive (Use with #6)
150
ALL
ALL
ALL
ALL
ALL
ALL
ALL
ALL
ALL
ALL
ALL
UNIT MODEL
YCAL0040, 0042
0044, 0050 & 0060
375-46546-000
(10” x 90”)
375-43598-000
075-44342-000
375-43597-000
375-43596-000
075-49369-000
025-22691-000
026-32328-000
010-05997-000
010-05998-000
025-29964-000
013-03311-000
UNIT MODEL
YCAL0064, 0070
& 0074
375-46542-000
(12” x 104”)
375-46210-000
075-46215-000
375-46209-000
375-46208-000
075-49361-000
025-22692-000
026-32328-000
010-05997-000
010-05998-000
025-29964-000
013-03311-000
UNIT MODEL
YCAL0080
375-46535-000
(12” x 104”)
375-44348-000
075-44321-000
375-44338-000
375-44337-000
075-49365-000
025-22691-000
026-32328-000
010-05997-000
010-05998-000
025-29964-000
013-03311-000
5
YORK INTERNATIONAL
FORM 150.62-RP6 (603)
EVAPORATOR COMPONENTS (CONT’D)
TABLE 2 – EVAPORATOR COMPONENTS - 300 PSIG (SEE FIG. 1, PAGE 4)
Evaporator
ITEM NUMBER
QTY.
PER
UNIT
DESCRIPTION
DWP
1
1
Evaporator, less Heater &
Insulation (Items 2 thru 6)
300
UNIT MODEL
YCAL0014 &
0020
375-41455-000
(8” X 72”)
UNIT MODEL
YCAL0024
375-41456-000
(8” X 78”)
UNIT MODEL
YCAL0030 &
0034
375-46577-000
(8” X 90”)
2
3
4
5
6
7
9
1
1
1
1
4
1
2
1
1
10
11
12
Head, Conn. End
Head, Back End
Baffle, Pass, Conn. End
Baffle, Pass, Back End
Gasket, Pass Baffle and Head
Heater, Cooler 180 Watt
Well, Thermo
Insulation (3/4" x 49" x 65")
Insulation (1 1/2" x 49" x 65")
Sensor, Water Temp.
Adhesive (Use with #6)
ALL
ALL
ALL
ALL
ALL
ALL
ALL
ALL
ALL
ALL
ALL
375-41461-000
075-31716-000
376-60141-000
076-60140-000
075-49378-000
025-27995-001
026-37512-000
010-05997-000
010-05998-000
025-29964-000
013-03311-000
375-41461-000
075-31716-000
376-60141-000
076-60140-000
075-49378-000
025-27995-001
026-37512-000
010-05997-000
010-05998-000
025-29964-000
013-03311-000
375-46012-000
075-46017-000
075-46014-000
075-46009-000
075-49362-000
025-27995-002
026-32328-000
010-05997-000
010-05998-000
025-29964-000
013-03311-000
TABLE 2 (CONT’D) – EVAPORATOR COMPONENTS - 300 PSIG (SEE FIG. 1, PAGE 4)
ITEM NUMBER
QTY.
PER
UNIT
1
1
2
3
4
5
6
7
9
2
1
1
1
4
1
2
2
1
10
11
12
DESCRIPTION
DWP
Evaporator, less Heater &
Insulation (Items 2 thru 6)
Head, Conn. End
Head, Back End
Baffle, Pass, Conn. End
Baffle, Pass, Back End
Gasket, Pass Baffle and Head
Heater, Cooler 280 Watt
Bulb, Well
Insulation (3/4" x 49" x 65")
Insulation (1 1/2" x 49" x 65")
Sensor, Water Temp.
Adhesive (Use with #6)
300
ALL
ALL
ALL
ALL
ALL
ALL
ALL
ALL
ALL
ALL
ALL
UNIT MODEL
YCAL0040, 0042
0044, 0050 & 0060
375-46575-000
(10” x 90”)
375-43598-000
075-44342-000
375-43597-000
375-43596-000
075-49369-000
025-22691-000
026-32328-000
010-05997-000
010-05998-000
025-29964-000
013-03311-000
UNIT MODEL
YCAL0064, 0070
& 0074
375-46571-000
(12” x 104”)
375-46210-000
075-46215-000
375-46209-000
375-46208-000
075-49361-000
025-22692-000
026-32328-000
010-05997-000
010-05998-000
025-29964-000
013-03311-000
6
UNIT MODEL
YCAL0080
375-46567-000
(12” x 104”)
375-44348-000
075-44321-000
375-46338-000
375-44337-000
075-49365-000
025-22691-000
026-32328-000
010-05997-000
010-05998-000
025-29964-000
013-03311-000
YORK INTERNATIONAL
FORM 150.62-RP6 (603)
This page intentionally left blank
7
YORK INTERNATIONAL
FORM 150.62-RP6 (603)
CONDENSOR COIL COMPONENTS
Condenser
5
5
50850-100-aa
5
5
30612-100-01
FIG. 2 – CONDENSER COIL LAYOUT (REF. TABLE 3, PAGE 9)
8
YORK INTERNATIONAL
FORM 150.62-RP6 (603)
CONDENSOR COIL COMPONENTS (CONT’D)
TABLE 3 – CONDENSER COILS – YCAL0014, 0020, 0024 AND YCAL0030 (SEE FIG. 2, PAGE 8)
ITEM
DESCRIPTION
NUMBER
POSITION
QTY
YCAL0014 &
YCAL0020
YCAL0024
YCAL0030
5
Coil Module*
BLACK FIN COILS
Both
4
375-46182-100
375-46182-200
375-46182-300
5
Coil Module*
PHENOLIC COILS
Both
4
375-46183-100
375-46183-200
375-46183-300
5
Coil Module*
COPPER COILS
Both
4
375-46184-100
375-46184-200
375-46184-300
Both
4
375-46185-100
375-46185-200
375-46185-300
ALUNINUM FIN COILS
Coil Module*
Condenser
5
*Coil Module includes coil and headers.
TABLE 3 – CONDENSER COILS – YCAL0034, 0040, 0042, 0044, 0050, AND YCAL0060 (SEE FIG. 2, PAGE 8)
ITEM
DESCRIPTION
NUMBER
ALUNINUM FIN COILS
POSITION
QTY
YCAL0034
YCAL0040, 0042
0044 & YCAL0050
YCAL0060
5
Coil Module*
BLACK FIN COILS
Both
8**
375-46182-300(4)
375-46182-400
375-46182-500
5
Coil Module*
PHENOLIC COILS
Both
8**
375-46183-300(4)
375-46183-400
375-46183-500
5
Coil Module*
COPPER COILS
Both
8**
375-46184-300(4)
375-46184-400
375-46184-500
Both
8**
375-46185-300(4)
375-46185-400
375-46185-500
5
Coil Module*
*Coil Module includes coil and headers.
**Unless otherwise noted in parenthesis behind part number.
TABLE 3 – CONDENSER COILS – YCAL0064, 0070, 0074 AND YCAL0080 (SEE FIG. 2, PAGE 8)
ITEM
DESCRIPTION
NUMBER
POSITION
QTY
YCAL0064
YCAL0070
YCAL0074
AND YCAL0080
ALUNINUM FIN COILS
5
Coil Module*
BLACK FIN COILS
Both
8
375-46182-600
375-45259-100
375-45259-100
5
Coil Module*
PHENOLIC COILS
Both
8
375-46183-600
375-45259-200
375-45259-200
5
Coil Module*
COPPER COILS
Both
8
375-46184-600
375-45259-300
375-45259-300
Both
8
375-46185-600
375-45259-400
375-45259-400
5
Coil Module*
*Coil Module includes coil and headers.
9
YORK INTERNATIONAL
FORM 150.62-RP6 (603)
FAN COMPONENTS
Service Note:
Fan Hub to Shaft Joint should be sealed
with protective coating - factory uses
RUST VETO 344 - a solvent type, rust
preventative coating.
37970-01
Fans
FIG. 3 – FAN COMPONENTS
TABLE 4 – FAN COMPONENTS
Service Note:
Pin Location 52 in Model Number will be “X” for Standard Fan, or “L” for Low Noise Fan. See page 5.
ITEM
NUMBER
DESCRIPTION
1S
4
5
6
-17
7/8" Ø SHAFT, 1160 RPM
024-30900-002
7/8" Ø SHAFT, 850 RPM
024-30933-002
Motor, Fan
-28
024-30900-002
024-30933-002
2 HP
(YCAL0014-YCAL0080)
-40
-46
024-30900-004
024-30900-001
024-30933-004
024-30933-001
-58
024-30900-003
026-35607-000
024-30933-003
026-36579-000
026-37577-000
026-36790-000
026-37579-000
026-37521-000
Guard, (YCAL0064-YCAL0080)
Orifice, (YCAL0014-YCAL0060)
Orifice, (YCAL0064-YCAL0080)
Support, Inner (YCAL0014-YCAL0060)
Support, Inner (YCAL0064-YCAL0080)
Support, Outer (YCAL0014-YCAL0060)
Support, Outer (YCAL0064-YCAL0080)
Plate, Reinf. (YCAL0014-YCAL0060)
ALL
ALL
ALL
ALL
ALL
026-35605-000
026-35605-000
026-35070-000
026-36141-000
075-25413-018
075-25584-000
075-25413-019
ALL
075-25583-000
075-25413-023
8
Plate, Reinf. (YCAL0064-YCAL0080)
Screw, Cap M8x125 (Not Shown)
ALL
ALL
075-25413-024
021-18494-000
9
Spacer, Fan Motor
ALL
075-29007-000
7
S
LOW NOISE (OPTIONAL)
Blade, (YCAL0064-YCAL0080)
Guard, (YCAL0014-YCAL0060)
3
FAN TYPE
STANDARD
Blade, (YCAL0014-YCAL0060)
2S
VOLTAGE
CODE
= Recommended Spare Parts
10
YORK INTERNATIONAL
FORM 150.62-RP6 (603)
REFRIGERANT PIPING COMPONENTS
CHILLER MODEL YCAL – STYLE B
YORK INTERNATIONAL
10
8
9
50292-102
11
Piping
11
FIG. 4 – REFRIGERANT PIPING COMPONENTS - MODELS YCAL0014, 0020, 0024 AND 0030 SHOWN (REF. TABLE 5, PAGES 14 AND 15)
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