Adtech ADT-CNC4620 Maintenance Manual
Below you will find brief information for CNC System CNC46XX CNC4640, CNC System CNC46XX CNC4620. The Adtech(Shenzhen) CNC Technology Co., Ltd. CNC4640/4620 system is an economic embedded system for milling machines and machining centers. The CNC4640 is a four-axis motion controller and CNC4620 is a two-axis motion controller. The system has various functions, including self-diagnosis, compensation, abundant instruction system, full Chinese menu operation, program exchange between CNC system and PC, and abundant error-correction functions. These capabilities enable users to operate the CNC machine with ease.
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ADT-CNC4640
CNC46XX Series CNC System
Maintenance Manual
Adtech (Shenzhen) CNC Technology Co., Ltd.
Add: 5/F, Bldg/27-29, Tianxia IC Industrial Park, Yiyuan Rd, Nanshan District, Shenzhen
Postal code: 518052
Tel: 0755-26722719 Fax: 0755-26722718
E-mail:
http://www.machine-controller.com
Copyright
Adtech (Shenzhen) Technology Co., Ltd. (Adtech hereafter) is in possession of the copyright of this manual. Without the permission of Adtech, the imitation, copy, transcription and translation by any organization or individual are prohibited. This manual doesn’t contain any assurance, stance or implication in any form. Adtech and the employees are not responsible for any direct or indirect data disclosure, profits loss or cause termination caused by this manual or any information about mentioned products in this manual. In addition, the products and data in this manual are subject to changes without prior notice.
All rights reserved.
Adtech (Shenzhen) CNC Technology Co., Ltd.
1-- 2 -
Item No.
XT20100819 2011-3-01
Version History
First uploaded on Version No.
A0101
Pages
119
Compiled by
Yang Jipeng
Typeset by
Yang Jipeng
XT20100819 2011-9-22 A0201 102 Yang Jipeng Yang Jipeng
Date Version/Page Result
Revision
Remark:
We have collated and checked this Manual strictly, but we can’t ensure that there are no error and omission in this Manual.
Due to constant improvement of product functions and service quality, any products and software described in this manual and the content of the manual are subject to changes without prior notice.
1-- 3 -
Adtech CNC Technology Co., Ltd. Contents
Contents
1.
Foreword ............................................................................................................................ - 3 -
2.
System technical characteristics ...................................................................................... - 3 -
2.1 System structure .................................................................................................................................- 3 -
2.2 System technical parameters ..............................................................................................................- 3 -
2.3 System function..................................................................................................................................- 5 -
2.3.1 Self-diagnosis....................................................................................................................................................- 5 -
2.3.2 Compensation ...................................................................................................................................................- 5 -
2.3.3 Abundant instruction system.............................................................................................................................- 5 -
2.3.4 Full Chinese menu operation & full screen edit................................................................................................- 5 -
2.3.5 Abundant error-correction functions .................................................................................................................- 5 -
2.3.6 Program exchange between CNC system and PC.............................................................................................- 5 -
2.4 System operating condition ................................................................................................................- 5 -
3.
Operating panel ................................................................................................................. - 6 -
3.1 LCD/keypad .......................................................................................................................................- 6 -
3.2 LCD brightness adjustment ................................................................................................................- 7 -
3.3 System menus.....................................................................................................................................- 8 -
3.4 Operating keys..................................................................................................................................- 11 -
4.
Manual operation ............................................................................................................ - 12 -
4.1 Returning to reference point manually .............................................................................................- 12 -
4.2 Continuous feeding manually...........................................................................................................- 13 -
4.3 Single step feeding ...........................................................................................................................- 13 -
4.4 Handwheel feeding...........................................................................................................................- 13 -
4.5 Manual auxiliary function operation ................................................................................................- 14 -
4.6 Tool setting .......................................................................................................................................- 15 -
4.6.1 Centered (M series)......................................................................................................................................... - 15 -
4.6.2 Tool regulator (M series)................................................................................................................................. - 16 -
4.6.3 Tool setting by test cutting (L series) .............................................................................................................. - 17 -
4.7 Data settings .....................................................................................................................................- 17 -
4.7.1 Tool compensation data setting ....................................................................................................................... - 17 -
4.7.2 System parameter setting ................................................................................................................................ - 17 -
5.
Automatic operation ....................................................................................................... - 18 -
5.1 Memory operation ............................................................................................................................- 18 -
5.2 MDI operation ..................................................................................................................................- 18 -
5.3 USB disk DNC .................................................................................................................................- 18 -
5.4 Speed rate adjustment.......................................................................................................................- 18 -
5.5 Run idle ............................................................................................................................................- 19 -
5.6 SBK function....................................................................................................................................- 19 -
5.7 BDT function....................................................................................................................................- 19 -
5.8 Stopping automatic operating...........................................................................................................- 19 -
6.
Safe operation .................................................................................................................. - 20 -
6.1 Emergency stop ................................................................................................................................- 20 -
6.2 Hard limit over travel .......................................................................................................................- 20 -
6.3 Soft limit over travel ........................................................................................................................- 20 -
7.
Alarm and self- diagnosis function ................................................................................ - 21 -
7.1 NC program execution alarm ...........................................................................................................- 21 -
7.2 System environment alarm...............................................................................................................- 22 -
7.3 Alarm processing..............................................................................................................................- 23 -
7.4 Self-diagnosis function.....................................................................................................................- 24 -
8.
Program saving & editing............................................................................................... - 25 -
8.1 Saving the program in the memory ..................................................................................................- 25 -
8.1.1 Keypad input (new program) .......................................................................................................................... - 25 -
8.1.2 PC serial port input ......................................................................................................................................... - 25 -
8.1.3 Copying processing files from USB disk ........................................................................................................ - 25 -
8.2 Reading programs into work area ....................................................................................................- 25 -
8.2.1 Reading programs from controller into work area .......................................................................................... - 25 -
8.2.2 Reading programs from USB disk into work area .......................................................................................... - 25 -
8.3 Editing & modifying programs ........................................................................................................- 25 -
8.4 Deleting files ....................................................................................................................................- 26 -
8.4.1 Deleting files in memory................................................................................................................................. - 26 -
9.
Main interfaces of the system ......................................................................................... - 27 -
I
ADT-CNC46XX 系列维护手册
9.1 Position interface ............................................................................................................................. - 27 -
9.2 Edit interface.................................................................................................................................... - 29 -
9.3 MDI interface .................................................................................................................................. - 30 -
9.4 File management.............................................................................................................................. - 31 -
9.5 Graphic simulation........................................................................................................................... - 31 -
9.6 Parameter interface .......................................................................................................................... - 32 -
9.7 Compensation interface ................................................................................................................... - 35 -
9.8 M series workpiece coordinate system setting interface.................................................................. - 36 -
9.9 Controller diagnosis interface (diagnosis) ....................................................................................... - 39 -
9.10 Macro variable view interface (macro variable)............................................................................ - 39 -
9.11 Current mode instruction info........................................................................................................ - 40 -
10.
System maintenance........................................................................................................ - 41 -
10.1 Restart............................................................................................................................................ - 41 -
10.2 System upgrade.............................................................................................................................. - 41 -
10.3 Reset .............................................................................................................................................. - 41 -
10.4 Parameter backup and restore........................................................................................................ - 41 -
10.5 Entering BIOS ............................................................................................................................... - 41 -
11.
System parameters.......................................................................................................... - 42 -
11.1 Parameter index list ....................................................................................................................... - 42 -
11.2 Comprehensive parameters (P1.) ................................................................................................... - 52 -
11.3 Axis parameter configuration (P2.)................................................................................................ - 62 -
11.4 Management parameters (P3.) ....................................................................................................... - 69 -
11.5 Tool magazine parameters (P4.)..................................................................................................... - 72 -
11.6 Principal axis parameters (P5.) ...................................................................................................... - 73 -
11.7 Port configuration (P6.) ................................................................................................................. - 74 -
12.
Hardware interface definition and connection instructions ....................................... - 76 -
12.1 Installation layout .......................................................................................................................... - 76 -
12.1.1 External interface diagram ............................................................................................................................- 76 -
12.1.2 Mounting dimensions....................................................................................................................................- 77 -
12.1.3 Installation precautions .................................................................................................................................- 78 -
12.2 Interface definition......................................................................................................................... - 80 -
12.2.1 Motor drive control interface (XS1..XS4).....................................................................................................- 80 -
12.2.2 Digital input interface (XS5).........................................................................................................................- 83 -
12.2.3 Digital output interface (XS6).......................................................................................................................- 86 -
12.2.4 Handheld box interface (XS7).......................................................................................................................- 89 -
12.2.5 Analog output interface (XS8) ......................................................................................................................- 90 -
12.2.6 Principal axis encoder interface (XS12)........................................................................................................- 91 -
12.2.7 RS232 transmission interface (XS9) .............................................................................................................- 93 -
12.2.8 USB memory connection interface (XS10)...................................................................................................- 93 -
12.2.9 PC USB communication interface (XS11) ....................................................................................................- 93 -
12.3 Electrical connection diagram ....................................................................................................... - 94 -
12.3.1 Symbol schematic diagram ...........................................................................................................................- 94 -
12.3.2 Power connection diagram ............................................................................................................................- 95 -
12.3.3 Servo drive connection diagram....................................................................................................................- 96 -
12.3.4 Step connection diagram ...............................................................................................................................- 97 -
12.3.5 IO electrical connection diagram...................................................................................................................- 98 -
II
Adtech CNC Technology Co., Ltd. 1. Program saving & editing
1. Foreword
CNC4640/4620 numerical control system is economic embedded system developed by Adtech (Shenzhen)
CNC Technology Co., Ltd. for milling machines and machining centers, where CNC4640 is four axes motion controller and CNC4620 is two axes motion controller.
Instructions and reading convention of the Manual
Before using this CNC system, please read this Manual carefully to operate properly.
Terminology note and reading convention in this Manual:
CNC4640 and CNC4620 are control systems with different axes and same hardware functions. The programs developed on this platform contain M series software for milling machines and L series software for lathes.
Different software has different functions and masks.
M series are system for milling machine motion. The ‘M’ or “M series” mark indicates specific interface or function for milling machine software system.
L series are system for lathe motion. The ‘L’ or “L series” mark indicates specific interface or function for lathe software system.
“CNC system”, “NC controller” and “CNC46XX” mentioned in this Manual all refer to CNC4640/4620;
The articles marked with “Caution” prompt users to pay special attention for operation or setting, or else this operation may fail or certain action can’t be performed.
2. System technical characteristics
2.1 System structure
¾ CPU: ARM industrial mainboard;
¾ Communication: USB interface;
¾ Capacity: 64MB RAM, 60M Flash ROM;
¾ Feedback: AB phase pulse feedback;
¾ Control: FPGA motion controller;
¾ Hand pulse: Incremental hand encoder;
¾ Display: 800×480 pixels 7” LCD;
¾ I/O full optical coupling isolation;
¾ Touch/film type operation panel;
¾ Highly anti-interference switching power supply;
¾ RS232 interface
2.2 System technical parameters
Function Name
Control axes
Specification
4 axes (CNC4640 series)
2 axes (CNC4620 series)
Control axis
Input instruction
Simultaneous control axes
Minimum setting unit
Minimum moving unit
Maximum instruction value
4 axes linear interpolation (CNC4640 series)
2 axes linear interpolation (CNC4620 series)
2 axes arc interpolation
0.001mm
0.001mm
±9999.999mm
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Adtech CNC Technology Co., Ltd. 2. Program saving & editing
Function Name
Fast feeding speed
Specification
X axis, Y axis, Z axis, A axis: 9999 mm/min (maximum)
Feeding
Feeding speed range
Per minute
Per rotation
Automatic acceleration/deceleration
Feeding speed rate
Continuously manual feeding,
1~9999mm/min
1~500rpm
Yes
10~150%
Yes
Manual
Returning to reference point manually
Single step/handwheel function
All control axes return to reference point simultaneously
(allow setting order of priority)
Yes
Interpolation
Operating mode interpolation
MDI, auto, manual, single step, edit Yes
Testing function Test run, single program section, Handwheel Yes
Pause (sec/ms)
Coordinate system and pause
Coordinate system setting
G04 X/P_
G92 (M series)
G50 (L series)
Automatic coordinate system setting Yes
Safe functions
Program storage
Soft & hard limit check
Emergency stop
Program storage capacity, storage quantity
Yes
Yes
Capacity: 60MB
100 work areas
No limit on processing file quantity
Program edit
Display
M, S, T function
Position screen, program edit
Tool compensation setting, alarm display
Handwheel test, diagnosis screen
Parameter setting, graphic simulation
Auxiliary function
Principal axis function
Insert, modify, delete, cancel
Program edit
Program No., sequence No., address, character retrieval
Yes
Decimal point programming
Yes
800×480 pixels 7” LCD
Yes
M code
S0-S15 (gear position control)
S15-S99999 (analog)
T code
30 tools length, radius compensation
Tool function
Compensation function
Tool compensation memory
Reverse clearance compensation
Measurement centered
Automatic tool regulator
Other functions
Specify arc radius R/center position
Electronic gear ratio
Yes
Yes
Yes
Yes
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Adtech CNC Technology Co., Ltd. 2. Program saving & editing
2.3 System function
2.3.1 Self-diagnosis
Diagnose CPU, memory, LCD, I/O interface, parameter state, coordinates and processing program comprehensively every time the system is started or reset; diagnose power supply, principal axis, limit and I/O ports in real-time during operating.
2.3.2 Compensation
Automatic reverse clearance compensation
Automatic tool length compensation
Automatic tool radius compensation
Automatic tool radius biasing and automatic tool tip transition
2.3.3 Abundant instruction system
Scaling instruction
Mirror processing instruction
Tool biasing instructions
Program cycle, program skip, program shift, program transfer, different end processing modes, macro definition and program management instructions
Fixed-point instructions: starting point, setting point, etc.
Linear, arc and spiral interpolation instructions
Six workpiece coordinate systems, nine extension coordinate systems and one reference point
2.3.4 Full Chinese menu operation & full screen edit
4640/4620 CNC system uses cascading menu structure and full Chinese operation to ensure simple operation and visibility.
2.3.5 Abundant error-correction functions
Point out the nature and correct the errors in operation.
2.3.6 Program exchange between CNC system and PC
Perform CAD/CAM/CAPP auxiliary programming with abundant software in PC, and then transmit CNC program to the system through communication interface (USB disk, RS232 interface), or transmit the programs from the system to PC.
2.4 System operating condition
Operating voltage
Operating temperature
Optimum operating temperature
Operating humidity
Optimum operating humidity
Storage temperature
Storage humidity
Operating environment
24V DC (with filter)
0℃— 45℃
5℃— 40℃
10%——90% (no condensing)
20%——85%
0℃—50℃
10%——90%
No excessive dust, acid, alkali, corrosive and explosive gases, no strong electromagnetic interference
- 5 -
Adtech CNC Technology Co., Ltd. 3. Program saving & editing
3. Operating panel
3.1 LCD/keypad
Keypad
Fig. 3.1 CNC4640 Operating Panel Diagram
Note:
Press the submenu buttons to perform the operations of submenus.
Manual axis moving and edit & input are composite. It has different definitions according to the modes.
System working mode switch section is used to switch working modes, which can improve the security and system performance. Handwheel and single step mode are switched with Repeat button.
- 6 -
Adtech CNC Technology Co., Ltd. 3. Operating panel
LCD unit
Fig. 3.2 CNC4640 LCD Screen Diagram
Note:
Screen info shows the information of current window
Working mode info shows currently selected working mode
System main screen shows current main screen.
The submenu options are used to switch submenus with left triangle, F1~F6 and right triangle. The right arrow is used to turn pages, and the left arrow is used to close the submenus in next level and previous menu.
3.2 LCD brightness adjustment
CNC46XX doesn’t support brightness adjustment.
- 7 -
Adtech CNC Technology Co., Ltd. 3. Program saving & editing
3.3 System menus
CNC46XX system uses cascading menu structure. You can press the following keys to operate the menus.
Press a key to show the corresponding content in the bottom of the LCD.
Key in the left: Return to previous menu
Key in the right: Turn pages to show other menus of same level
The main menus of the system include [Monitor], [Edit], [Parameter], [Coordinate] and [Diagnosis]. Each main menu contains several submenus, which are shown below:
[Monitor]
[Position]
[Absolute Position]
[Relative Position]
[Comprehensive
P iti ]
[Track]
[Preview]
[Select Plane]
[MDI]
[Edit]
[Program Edit]
[File]
- 8 -
Adtech CNC Technology Co., Ltd. 3. Operating panel
[Parameter]
[Comprehensive
Parameter]
[Axis Configuration]
[Management]
[Tool Magazine]
M Series [Coordinates]
[Principal Axis]
[Port]
[Coordinate Setting]
[Compensation]
[Coordinate Parameter]
[Centered Measurement]
[Tool Regulator]
[Measurement]
L Series [Coordinates]
[Compensation]
[Tool Setting for Test
Cutting]
- 9 -
Adtech CNC Technology Co., Ltd. 3. Program saving & editing
[Diagnosis]
[Alarm Info]
[Input Diagnosis]
[Output Diagnosis]
[DA Diagnosis]
- 10 -
Adtech CNC Technology Co., Ltd. 3. Operating panel
3.4 Operating keys
The keys of CNC46XX system are defined below:
[RESET]
[EOB], [CAN]
[EOB], [CAN], [DEL]
Mode switch key
Cursor moving key
Key
Page key
Menu keys
Principal axis positive rotation
Principal axis reverse rotation
Cancel alarm, reset CNC
Purpose
Address/number keys Enter letters, numbers, etc.
Confirm or cancel operation
Program edit (insert, delete, modify)
Select operating mode
Four keys are available: Up/Down: adjust ration, move cursor between subsections; Left/Right: move cursor to left/right
Up/Down: Turn pages
Select the menus
Press it to rotate the principal axis positively, and press it again to stop rotating
Press it to rotate the principal axis reversely, and press it again to stop rotating
[BDT]
[SBK]
[START]
Block delete on/off
Single block function on/off
Start automatic running
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Adtech CNC Technology Co., Ltd. 4. Manual operation
4. Manual operation
4.1 Returning to reference point manually
CNC machine tool has specific mechanical position, which is called as reference point and for tool exchange and coordinates setting. Generally, when the power supply is connected, the tool should be moved to the reference point. This operation is also called as home operation, which will make the CNC system confirm the origin of machine tool.
The home operation includes program and mechanical mode:
For program home, the action completes when the coordinates of machine tool are 0, and won’t check whether origin switch is in position;
For mechanical home, the external home sensor switch is used to locate the origin of the machine tool; two checking modes are available:
With the external sensor switch, the home operation completes when the sensing is successfully repeatedly.
The external sensor switch is used as deceleration switch, the servo home is enabled as home signal after sensing and then the sensing stops.
You can set the “Home mode” in [Parameter][Comprehensive Parameter], in which 0 (default) indicates program and 1 indicates mechanical. You can also press [SBK] key in home mode to switch among
“Mechanical – Program – Mechanical…” quickly. This method doesn’t conflict with parameter setting. You can select accordingly. To use servo home as the home signal, you need to set “Axis phase Z home enable” to
“1” in [Parameter][Axis Configuration] in mechanical home mode, and the setting will take effect in next home checking.
Several methods are available for tool returning to reference point and the steps follow:
⑴
Each axis returns to reference point separately
¾ Press the mode switch key [Home] to select home operation;
¾ Press the composite key [X-], [Y-], [Z-], [A-] in the numbers section to return the corresponding axis to reference point.
⑵
The axes return to reference point simultaneously
¾ Press the mode switch key [Home] to select home operation;
¾ Press the [Start] key to return Z axis to reference point, and other axes return to reference point simultaneously. The automatic home sequence can be configured in the parameters.
⑶
Reset machine tool position
¾ Press the mode switch key [Home] to select home operation;
¾ In [Absolute Position] and [Coordinate System] screen, press [X], [Y], [Z], [A] respectively to show the value of corresponding axis position, and then press the [Cancel] key to reset the machine tool position of current axis, i.e. current point is used as machine tool origin. After this operation, the system considers it as a home action. Therefore, when the program is running, the alarm of not home won’t occur. If you press by mistake, it will switch the screen and cancel selection automatically.
⑷
Reset relative position manually
¾ Press the mode switch key [Manual] to select manual operation;
¾ In [Relative Position] and [Coordinate System] screen, press [X], [Y], [Z], [A] respectively to show the value of corresponding axis, and then press the [Cancel] key to reset the relative position of current axis.
)
Note
The tool also can return to reference point according to program instruction, i.e. returning to reference point automatically.
0
Caution:
Generally, the system will perform home operation after connecting the power supply. If the power fails while the machine tool is moving, the system also will return to reference point when the power supply is connected again. Return to Z axis to prevent tool and workpiece from colliding, and damaging tool, workpiece and clamp.
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Adtech CNC Technology Co., Ltd. 4. Manual operation
4.2 Continuous feeding manually
Press the keys on the operation panel or handwheel to move the tool along every axis.
The operation follows:
⑴
Press the mode switch key [Manual] to select manual operation;
⑵ Press composite keys [X+], [X-]; [Y+], [Y-]; [Z+], [Z-]; [A+], [A-] in numbers area to move the tool along selected axis. The keypad follows:
In manual mode, 5# key can be used to switch the manual speed and rapid traverse speed. The rapid traverse speed of every axis depends on comprehensive parameter 009-012 (rapid traverse speed setting). After switching to rapid traverse speed, the manual speed of the position interface will be highlighted, while the actual speed of the position interface is sampled from the moving speed of current axis. This value can truly reflect the moving speed of current axis (unit: mm/min);
)
Note
Only single axis motion is available in manual mode.
4.3 Single step feeding
Single step mode is similar to manual mode, the operations are same, but only moves a specified pulse increment every time press the key.
The specific operation follows:
⑴ Press the mode switch key [Handwheel/Single step] (this key is composite, and you can press it repeatedly to switch the modes) to select the single step operation;
⑵ Press composite keys [X+], [X-]; [Y+], [Y-]; [Z+], [Z-]; [A+], [A-] in numbers area to move the tool for a fixed distance along the selected axis. This distance is controlled by four rates (1.000, 0.100, 0.010, 0.001)
(unit: mm). To select pulse increment, press Up (+) and Down (-) key in the [Position] interface.
4.4 Handwheel feeding
In handwheel mode, rotate the handwheel to make the machine perform single step or continuous motion.
Determine the feed by testing the handwheel signal of the handheld box. In handwheel mode, the feeding axis and feeding unit are determined by the axis selection signal of the handheld box.
The handwheel feeding step follows:
⑴ Press the mode switch key [Handwheel/Single step] to select handwheel operation;
⑵ Rotate the dip switch on the handwheel to select handhweel axis (X, Y, Z, A);
⑶
Rotate the increment dip switch on the handwheel to select the moving amount (0.1, 0.01, 0.001);
⑷
Rotate the handwheel to move the machine tool. The tool moves certain distance every time you rotate the handwheel for a scale. (For example, if you select X axis in step ⑵ and select 0.01 in step ⑶, the tool moves 0.01mm every scale). Rotate the handle continuously to move the machine tool on this axis continuously.
)
Note
The handwheel feeding mode controls only one coordinate axis every time; the faster the handwheel rotates, the faster the machine tool moves.
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Adtech CNC Technology Co., Ltd. 4. Manual operation
4.5 Manual auxiliary function operation
Coolant on/off
In handwheel/single step/manual mode, press this key to switch on/off the coolant.
Key indicator: No matter in what mode, the key indicator is on if only the coolant is on, or else the indicator is off.
Lubricant on/off
In handwheel/single step/manual mode, press this key to switch on/off the lubricant.
Key indicator: No matter in what mode, the key indicator is on if only the lubricant is on, or else the indicator is off.
Principal axis positive rotation/stop
In handwheel/single step/manual mode, press this key to rotate the principal axis positively and press it again to stop the axis.
Key indicator: No matter in what mode, the key indicator is on if only the principal axis is positive rotating, or else the indicator is off.
Principal axis reverse rotation/stop
In handwheel/single step/manual mode, press this key to rotate the principal axis reversely and press it again to stop the axis.
Key indicator: No matter in what mode, the key indicator is on if only the principal axis is reverse rotating, or else the indicator is off.
General instructions for manual operation keys
Cooling, lubricant, principal axis positive/reverse rotation are available in handwheel, single step and manual mode;
When the principal axis is rotating, press the reverse rotation key, the principal axis will stop first, and rotate in reverse direction after pressing it again.
When auxiliary output is on, if the system is switched to other modes, the output is unchanged; you need to press “Reset” key to switch it off, execute the corresponding M code in automatic mode or execute the corresponding M code in MDI interface to turn off the output;
When the principal axis is positive/reverse rotating and execute M04/M03 directly, the system first stops positive/reverse rotating and then execute M04/M03 instruction;
Positive/reverse rotating of principal is stopped while emergency stop, and other outputs can be set according to system parameters.
- 14 -
Adtech CNC Technology Co., Ltd. 4. Manual operation
4.6 Tool setting
Tool setting is the main operation and important skill during CNC processing. Under certain conditions, tool setting precision can determine the processing precision of parts, and the tool setting efficiency also affects the CNC processing efficiency directly. CNC46XX has M series tool setting mode and L series tool setting mode, while M series has two tool setting methods, i.e. centered and tool regulator, and L series uses test cutting.
4.6.1 Centered (M series)
The centered function is that the system calculates the center position of the workpiece automatically while tool setting to realize segment centered, rectangle centered and circle center location.
)
Note
In the tool setting operation below, if the auxiliary parameters of the coordinate system doesn’t need setting, the first three steps can be omitted. Please refer to chapter 9.5 for auxiliary parameters of the coordinate system.
⑴ Single axis centered
¾ Select the edit mode;
¾ Press [Coordinates], [Coordinates Parameter] to enter the auxiliary parameters setting interface of the coordinate system;
¾ Move the cursor to desired position, enter new parameters and press [EOB];
¾ Select handwheel or manual mode;
¾ Press [Coordinates] to enter coordinate system setting interface;
¾ Press the left/right arrow to move the cursor to select coordinate system;
¾ Press [Centered Measurement] to enter centered interface;
¾ Move the tool to make its side blade touch side A surface of the workpiece, and press [EOB] to record boundary point
1;
¾ Move the tool to make its side blade touch side B surface of the workpiece, and press [EOB] to record boundary point
2;
¾ Press [EOB] to calculate the coordinates of center point;
¾ If there is no question, press [EOB] again to return the result to specified coordinate system.
⑵ Square centered
¾ Select the edit mode;
¾ Press [Coordinates], [Coordinates Parameter] to enter the auxiliary parameters setting interface of the coordinate system;
¾ Move the cursor to desired position, enter new parameters and press [EOB];
¾ Select handwheel or manual mode;
¾ Press [Coordinates] to enter coordinate system setting interface;
¾ Press the left/right arrow to move the cursor to select coordinate system;
¾ Press [Centered Measurement] to enter centered interface;
¾ Move the tool to make its side blade touch side A surface of the workpiece, and press [EOB] to record boundary point
1;
¾ Move the tool to make its side blade touch side B surface of the workpiece, and press [EOB] to record boundary point
2;
¾ Record boundary point 3.4 in the same method;
¾ Press [EOB] after recording all boundary points to calculate the coordinates of center point;
¾ If there is no question, press [EOB] again to return the result to specified coordinate system.
⑶ Plane circle (XY plane) centered
- 15 -
Adtech CNC Technology Co., Ltd. 4. Manual operation
Circle centered has two modes, which are three points and two points with specified radius; If the user only types two coordinates in the option of workpiece boundary point and specifies one value for R, the system will determine the circle center with two points and radius automatically; if the user types coordinates of three points in the option of workpiece boundary point, the system will determine the circle center with three points and shield R.
The centered step of three points arc follows:
¾ Select the edit mode;
¾ Press [Coordinates], [Coordinates Parameter] to enter the auxiliary parameters setting interface of the coordinate system;
¾ Move the cursor to desired position, enter new parameters and press [EOB];
¾ Select handwheel or manual mode;
¾ Press [Coordinates] to enter coordinate system setting interface;
¾ Press the left/right arrow to move the cursor to select coordinate system;
¾ Press [Centered Measurement] to enter centered interface;
¾ Move the tool to make its side blade touch the surface of round workpiece, and press [EOB] to record boundary point
1;
¾ Move the tool to make its side blade touch another point in the surface of the workpiece, and press [EOB] to record boundary point 2;
¾ Move the tool to make its side blade touch another point in the surface of the workpiece, and press [EOB] to record boundary point 3;
¾ Press [EOB] after recording all boundary points to calculate the coordinates of circle center and display in the result section;
¾ If there is no question, press [EOB] again to return the result to specified coordinate system.
Arc centered validation
In the main menu, press [Monitor], [MDI] to enter the MDI interface, select edit mode, enter program block G55G0X0Y0 (if coordinate system G55 is selected while tool setting), press [Start], [EOB], and the tool moves to workpiece center automatically, indicating that three points arc centered properly.
The validation steps for other tool setting methods are same.
4.6.2 Tool regulator (M series)
Tool regulator principle:
The tool regulator uses external sensor switch to set the reference point for axis Z, which is similar to home. After changing tool during processing or changing tool manually, transfer this function to automatically check the Z value of current workpiece’s home.
Tool regulator usage
Before using the tool regulator, you need to set the parameters. In [Coordinate] menu, press [Coordinate
Parameter] to show tool setting parameters. After that, press [Tool Regulator] in the setting interface to execute the tool regulator program according to specified parameters.
The action sequence of tool regulator follows
¾ Return Z axis to mechanical home first, and then locate principal axis to X, Y coordinates of the tool regulator;
¾ Tool regulator blows to start;
¾ Z axis moves down, and retracts when touches tool regulator sensor switch, moves down at lower speed when the sensor switch leaves, records the machine tool coordinates of current Z axis when touches the switch and assigns to the
Z coordinates of current selected coordinate system;
¾ Tool regulator blows to turn off;
¾ Z axis returns to home position.
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Adtech CNC Technology Co., Ltd. 4. Manual operation
4.6.3 Tool setting by test cutting (L series)
The machine tool uses test cutting for tool setting, which moves the tool to cut the processing file, measures the value after cutting and enters into the system to complete the tool setting for center point.
For tool setting by test cutting, enter the test cutting interface first.
¾ Press [Coordinate], [Tool Setting] to enter tool setting interface;
¾ Move cursor to desired tool number, and select diameter or length for the type of current test cutting;
¾ Select handwheel, single step or manual mode;
¾ Press the principal axis on, and then press [X+] [X-] [Z+] [Z-] to move the axis and test cutting the workpiece;
¾ After test cutting, turn off the principal axis but do not move the axis;
¾ Select edit mode, measure corresponding data and display data, press the number keys to enter directly, press [EOB] to calculate and save automatically, or press [Cancel] to exit;
0
Caution
1. For tool setting by test cutting, automatically calculate the entered measurement value plus current machine tool coordinates and then enter. Therefore, the current position of machine tool must be true.
2. When measuring the diameter of workpiece, test cutting a layer of the workpiece surface. After cutting, the axis can only retract in opposite direction. Do not move X axis, or else the measured diameter will be invalid.
3. Measure the length of the workpiece, touch the workpiece end with the tool, make it can be cut; enter length value 0, indicating that current point is the workpiece home of Z axis.
4.7 Data settings
4.7.1 Tool compensation data setting
The tool compensation parameters can be set as follow:
¾ Select the edit mode;
¾ In the main menu, press [Coordinate], and then press submenu [Compensation] to enter tool compensation parameter setting interface;
¾ Move cursor to select the parameter, enter the value and then press [EOB] to modify the parameter where the cursor locates.
4.7.2 System parameter setting
The system parameters can be modified as follow:
¾ Select the edit mode;
¾ In the main menu, press [Parameter] to enter parameter setting interface;
¾ Then, press the submenu key to select the parameter type (comprehensive, management …);
¾ Move cursor to select the parameter, enter the value and then press [EOB] to modify the parameter where the cursor locates.
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Adtech CNC Technology Co., Ltd. 5. Automatic operation
5. Automatic operation
The machine tool moving according to prepared program is called as automatic operation. The automatic operation modes of CNC46XX system follow:
Memory operation, MDI operation, USB disk DNC operation.
5.1 Memory operation
The machine tool can operate according to the program in CNC46XX memory, which is called as memory operation.
The program is prestored in the memory. Select and load a program with the operation panel and press the
“Start” key to start the automatic operation. Then, press “Pause” key to pause, press “Start” key again to resume the operation, and press “Reset” during operation to stop the program immediately.
The step of memory operation follows:
⑴ Save the program in the memory (see 8.1 for details);
⑵ Select [Edit], [File] in the menu or press [File] on the panel to enter file operation interface;
⑶ Press the direction keys to move the cursor, press [EOB] to select a program and load the file into the work area;
⑷
Press mode selection key [Auto] to switch to automatic mode;
⑸
Press the [Start] key to run the program, and the indicator is on.
5.2 MDI operation
In [Monitor] interface, switch to [MDI], enter the program with keypad and make the machine tool operate according to the program. The program block isn’t saved in system memory, and can’t be preserved upon power failure. This is called as MDI operation and the step follows:
⑴ Press mode selection key [Edit];
⑵ Select [Monitor], [MDI] in the menu to enter MDI interface;
⑶
Enter program block instruction manually;
⑷
Press [Start], [EOB] to start executing the program block.
5.3 USB disk DNC
The program read from external USB disk can operate the machine tool without saving in CNC memory.
This operation is called as USB disk DNC operation.
The step of USB disk DNC operation follows:
⑴ Insert the USB disk;
⑵ Select [Monitor], [File] in the menu to enter file operation interface;
⑶ Select USB disk and press [EOB] to enter;
⑷
Move cursor to select a file in the disk;
⑸
Press [EOB] to load the file into work area (system buffer);
⑹
Press mode selection key [Auto];
⑺
Press the [Start] key to run the program, and the indicator is on.
0
Caution
The system won’t record the USD disk path. If power failure occurs during DNC processing, the program info will be lost when the power supply is connected again.
5.4 Speed rate adjustment
Feeding rate
In automatic mode, press Up/Down key in [Position] interface to adjust the feeding rate; Press the key once to increase or decrease by 10% (10%-150%).
Manual rate
In manual mode, press Up/Down key in [Position] interface to adjust the manual rate; Press the key to increase or decrease by 10% (10%-150%). If you press the FF key and Up/Down key, you can adjust the fast forward rate by 10% (10%-150%).
Principal axis rotation
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Adtech CNC Technology Co., Ltd. 5. Automatic operation
In automatic or manual mode, press the Left/Right key to adjust the principal axis rotation by 100r/min.
The maximum rotation is set by the principal axis parameters in the system and the minimum rotation is
16r/min. If you press and hold the key for three seconds, the value will be increased or decreased quickly.
5.5 Run idle
(Reserved)
5.6 SBK function
In automatic mode, press [SBK] to start the SBK function. Current program block stops after executing; press [Start] again and next block stops after executing. The SBK mode allows checking the program block by block.
0
Caution:
① In G28-G30, single block also can be stopped at the center point;
② The stop points of single block in fixed circle are ①, ②, ⑥ in the figure below; when the single blocks of ①, ② stops, the feeding pauses and the pause indicator is on.
5.7 BDT function
In automatic mode, press [BDT] to start the BDT function, which will make the block instructions in the line after ‘/’ in the program invalid.
5.8 Stopping automatic operating
Two methods are available to stop automatic operating, i.e. enter stop command where the program will stop (M00, M01) and press the key on the operation panel to stop the machine tool.
Program stops
After executing the block with M00 or M01, the automatic operating stops, which is same to single block stop, and all mode information is saved. Start with CNC and the automatic operation can be started again.
After processing a part, the automatic operation stops.
Program ends
After executing the block with M30, the automatic operating stops, changes into reset state, and returns to program start.
Feeding pause
During automatic operation, press the [Pause] key on the operation panel, the automatic operation pauses and the indicator is on; press [Start] again to continue operating the machine tool and the pause indicator is on.
Reset
During automatic operation, press the [Reset] key on the operation panel and the system stops immediately. Here, [Reset] has the same function as emergency stop button.
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Adtech CNC Technology Co., Ltd. 5. Automatic operation
6. Safe operation
6.1 Emergency stop
Press the emergency stop button on the machine tool, which will stop immediately, and all outputs such as principal axis rotation and coolant are turned off. Rotate the button clockwise to cancel emergency stop, but all outputs must be restarted.
0
Caution:
The power supply isn’t always cut off upon emergency stop. Please refer to the electrical configuration description of the machine tool manufacturer for details;
Before releasing emergency stop, please eliminate the problems of the machine tool.
6.2 Hard limit over travel
The system alarms if the tool touches travel switch during operation. The axis in corresponding direction can’t move, and only moves in reverse direction. Before the alarm is released, the system can’t enter automatic operation normally. After investigating the alarm reason, press [Reset] to clear the alarm information.
6.3 Soft limit over travel
If the tool enters the restriction area regulated by the parameter (travel limit), the system alarms over travel, and the tool decelerates and stops. At this moment, you can move the tool to safe direction in manual mode, and then press [Reset] to release the alarm.
0
Caution:
During automatic operation, when the tool touches an axial travel switch, the tool decelerates and stops all axial motions, and only displays one over travel alarm.
During manual operation, when the tool touches an axial travel switch, the tool only decelerates and stops motion on current axis, and still moves along other axes.
When the tool is in safe position, press [Reset] to clear the alarm. Please refer to the manual of the machine tool for details.
Both limit alarm and soft limit alarm have a deceleration stop, and therefore the sensing range of the limit should have sufficient space, or else the limit protection will be disabled due to over travel.
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Adtech CNC Technology Co., Ltd. 7. Program saving & editing
7. Alarm and self- diagnosis function
The system has several levels, and the alarm numbers also have different type, as follow:
0~1023: G code program running alarm info
1024~2048: System environment alarm info
7.1 NC program execution alarm
0000
:
Reset
0001
0004
: Prog No End
: M6Tx Abort
0005
0006
0007
0008
0009
0010
0011
0012
0013
0014
0015
0016
0017
0018
0019
0020
0021
0022
0023
0024
0025
0026
0027
0028
0029
0030
0031
: Tool Invalid
: G Program Repeat Error
:
G Program Number Error
: G7X8X Instruction Run Error
:
Program Abend
: Appointed M01 Instruction Stop
: M98 Format Error
: Motion Run Error
: Current Program No Repair
:
G Program Format Error
: M99 Instruction Abort
:
Motion Abort
: Illegal char
: Noneffective Exegesis Character
:
Illegal G Code
: GCode RadialOffset Num Err
:
Noneffective GCode RadialOffset
: Arc Appointed Error
: Appointed Noneffective Plane
: M98 Instruction Abort
: Spindle Appointed Number Error
:
MCode Instruction Abort
: Spi Appointed Err
:
Motion Repeat Request
: Appointed Arc Nonentity
: Missing X Code Error
: Missing X Code Error
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Adtech CNC Technology Co., Ltd. 7. Program saving & editing
0032
0033
0034
0035
0036
0037
0038
: Missing X Code Error
:
Missing X Code Error
: Missing X Code Error
: Missing X Code Error
: Missing X Code Error
: Missing X Code Error
: Missing X Code Error
0039
0040
: Missing X Code Error
: Missing X Code Error
0041
0042
0043
0044
0045
0046
0047
0048
: Missing X Code Error
:
Missing X Code Error
: Missing X Code Error
:
Missing X Code Error
: Missing X Code Error
:
Missing X Code Error
: Missing X Code Error
:
Screw Value Repeat Error
0049
0050
0051
0052
: System Abort
:
Factitious return
: no parameter input
: no store address for Gcode pro num form
7.2 System environment alarm
1024 : no \"return zero\
1. The system doesn’t perform home action after started
1025 : 4 - direction program limit
1026 : 4 + direction program limit
1027 : Z - direction program limit
1028 : Z + direction program limit
1029 : Y - direction program limit
1030 : Y + direction program limit
1031 : X - direction program limit
1032 : X+ direction program limit
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Adtech CNC Technology Co., Ltd. 7. Program saving & editing
1033 : 4 - direction machine limit
1034 : 4 + direction machine limit
1035 : Z - direction machine limit
1036 : Z + direction machine limit
1037 : Y - direction machine limit
1038 : Y + direction machine limit
1039 : X - direction machine limit
1040 : X+ direction machine limit
The system has corresponding limit alarm. Please check corresponding limit sensor point or parameters.
If hard limit occurs, and the appearance of the sensor point doesn’t has any problem, enter the diagnosis mode in manual mode and check the state of the input port in diagnosis mode. If the state is valid, please eliminate in sequence. Pull out the input IO cable and check whether the sense disappears. If yes, please check the circuit. If the problem still exists, the internal optocoupler is broken. Please contact the supplier.
1041 : Emergency stop
Emergency stop button of the handheld box interface is valid.
External emergency stop 2 input is valid; check whether IO assignment has conflict or interference.
Search for corresponding function ports in IO configuration, and then check in input diagnosis.
1042 : X Sevor driver alarm
1043 : Y Sevor driver alarm
1044 : Z Sevor driver alarm
1045 : 4 Sevor driver alarm
Servo alarm; if the servo doesn’t alarm, parameter P2.001~004 setting and actual servo alarm level may be reverse. Please modify the parameters.
The corresponding function ports are IN34~37, which can be checked in input diagnosis.
1046 : Axis's physical line redefine
Interface axis No. set by parameter P2.45~P2.49 is specified repeatedly
1047 : spi no to home
1048 : workpiece no lock
1049 : safe signal can't detect
1051 : air no enough
1052 : chuck signal alarm detect
7.3 Alarm processing
¾ If alarm occurs, please refer to the alarm code to confirm the failure reason.
¾ When alarm occurs, if the system isn’t reset, the alarm will constantly prompt no matter whether the alarm still exists, so as to avoid the conditions that false alarm causes system suspended, but can’t find the reason.
¾ If the error is caused by data setting, modify the data, and then press [Reset] to clear the alarm info.
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Adtech CNC Technology Co., Ltd. 7. Program saving & editing
¾ When alarm occurs, please remove the alarm reason. Please note that several alarms may occur at the same time. Please refer to the alarm info in the Diagnosis menu for details. When the alarms are eliminated, please press [Reset] to clear the alarm ring.
7.4 Self-diagnosis function
The CNC system may stop even when there is no alarm info, this may be because the system is executing certain processes. Please check with the self-diagnosis function.
The step of self-diagnosis follows:
⑴
In the main menu, press [Diagnosis] to enter the diagnosis interface;
⑵ Select [Input] to enter the input diagnosis interface, or select [Output] to enter the output diagnosis interface;
⑶ Output diagnosis: In edit mode, press the direction keys to select the output port, and press [EOB] to switch the output level of corresponding output port;
⑷ Input diagnosis: When certain input signal is valid, the corresponding area on the screen flashes.
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Adtech CNC Technology Co., Ltd. 8. Program saving & editing
8. Program saving & editing
8.1 Saving the program in the memory
8.1.1 Keypad input (new program)
Create new program in the memory with the keypad, and the step follows:
In the main menu, press [Edit] to enter program edit interface;
Press [File] to enter file operation interface;
Select [New] to create a new file;
Enter the file name and press [EOB] to confirm and create a new program in current directory in the memory, and load into the system by default;
Select [Close] to exit [Edit] interface;
In edit mode, enter the program content;
After editing all programs, press [Reset] to save the edited programs into the system memory.
8.1.2 PC serial port input
The step of transmitting files to controller through PC follows:
Set system baud rate and ID No.;
Connect to PC and run Adtech serial communication software;
Set the baud rate same as controller, and scan ID device;
Select the [Upload file to NC] button in the communication software;
Select CNC file in the popup dialog box and press [Open] button.
8.1.3 Copying processing files from USB disk
The step of copying CNC processing file to system memory through USB disk follows:
In the main menu, press [Edit] to enter program edit interface;
Select [File] to enter file operation interface;
Select USB disk and press [EOB] to enter;
Move the cursor to select a CNC file and then select [Copy];
Return to the root directory, locate the PROG directory in disk D, enter the directory, and select [Paste] to complete copying.
8.2 Reading programs into work area
8.2.1 Reading programs from controller into work area
The step of loading files from system memory into work area follows:
Press [File] to enter file operation interface;
Select desired program, which is in PROG directory in disk D by default, press [EOB] to enter subdirectory, or press [Cancel] to exit;
Move cursor to select desired program, press [EOB] to confirm and load the program.
8.2.2 Reading programs from USB disk into work area
The step of loading files from USB disk into work area follows:
Insert the USB disk;
Press [File] to enter file operation interface;
Select USB disk, move cursor to select a file in the disk, and press [EOB] to load the file.
8.3 Editing & modifying programs
The program in CNC memory can be edited with NC keypad. In the main menu, press [Edit] to enter program edit interface and edit the program in current work area (for loading program into work area, refer to 8.2). The edit mode similar to
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Adtech CNC Technology Co., Ltd. 8. Program saving & editing notepad in Windows. Move the cursor directly to locate, press keys to enter, press [EOB] to change line, and press [Delete] to delete the character where the cursor locates.
0
Caution
After all operations, press Reset to save the files, and the functions base on edit mode;
CNC46XX uses new file mapping technology, and allows loading processing files that exceed its memory. Therefore, to ensure the system efficiency, you can only search and process, but can’t edit the processing files that exceed 2MB.
8.4 Deleting files
8.4.1 Deleting files in memory
Follow the step below to delete the programs in system memory:
Press [File] to enter file operation interface;
Follow the prompt on the screen, select the file and press [Delete] to confirm and delete the file.
0
Caution
If the program has been loaded into work area, you need to restart the system to delete the program, or else the system will report error.
The programs loaded into the work area can’t be deleted, or else the system will report error.
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Adtech CNC Technology Co., Ltd. 9. Main interfaces of the system
9. Main interfaces of the system
9.1 Position interface
The position interface shows current machine tool coordinates, including absolute position, relative position and comprehensive position. In the main interface, press [Monitor] to enter the position interface.
To enter position interface:
[MONITOR]
[Position]
[Absolute]
[Relative]
[Comprehensive]
Absolute position
The position of current machine tool coordinates relative to the origin of workpiece coordinate system
The absolute position interface follows:
Absolute Position Interface
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Adtech CNC Technology Co., Ltd. 9. Program saving & editing
Relative position
In manual mode, reset current coordinates to check the relative motion distance of any displacement, and thus it is called as relative position.
This interface is usually used for early tool setting. Considering that some operators have been used to manual calculation, this function is preserved. With the more and more powerful of automatic centered function, it is used less.
The operation follows:
¾ Enter [Position] interface;
¾ Switch to [Relative] interface;
¾ Then, enter manual mode;
¾ Press a coordinate axis No., e.g., ‘X’, and the X coordinate flashes;
¾ Press “Cancel” to reset X coordinate to 0;
The relative position interface follows:
Relative Position Interface
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Adtech CNC Technology Co., Ltd. 9. Main interfaces of the system
Comprehensive coordinates
The interface displayed by absolute coordinates and machine tool coordinate
Comprehensive position interface is shown below:
Comprehensive Position Interface
9.2 Edit interface
The edit interface shows the program info in current work area. In the main interface, press [Edit] to enter the program interface.
To enter program edit interface:
[Edit/PROG]
[Edit]
Program edit
The program edit interface shows the NC program currently processed; in edit mode, you can edit the NC program (see 8.3 for details).
Program Edit Interface
System info interface
The system info is a summary of the program blocks in current processing area, and calculates the resource usage in current work area. The upper right of the program directory interface shows the version info of current controller software. If our engineering personnel asks to confirm the software version of the controller on site, please provide this version info.
To enter system info interface:
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Adtech CNC Technology Co., Ltd. 9. Program saving & editing
[Diagnosis]
[System Info]
System info interface is shown below:
System Info Interface
9.3 MDI interface
MDI mode is mainly used for the execution of single G code in certain occasions.
To enter MDI interface:
[Monitor]
[MDI]
In MDI interface, enter complete NC code instruction in edit mode, press the [Start] key in the edit mode and confirm to execute directly.
To restore the default settings quickly, press and hold the [Reset] key for three seconds and choose to reset or not.
MDI interaction interface is shown below:
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MDI Interface
Adtech CNC Technology Co., Ltd. 9. Main interfaces of the system
9.4 File management
In the file management interface, you can manage the system files.
To enter file management interface:
[Edit/PROG]
[File]
File management mainly has the following functions:
¾ Connect the UBS disk, and copy the files between USB disk and electronic disk;
¾ Upgrade system software: Copy the upgrade file to system memory in either method above to upgrade the software;
¾ Restart the controller. In [File Management] interface, press the Reset key to restart the controller.
This method is different from restarting due to power failure. In certain occasions, you can restart the controller quickly in this method to make certain function take effect.
¾ Connect to PC with the USB cable, and exchange the data between USB disk and PC.
File operation interface is shown below:
File Operation Interface
9.5 Graphic simulation
[Track] function is to simulate NC processing program.
To enter graphic simulation interface:
[MONITOR]
[Track]
Enter track interface to enable real-time track display automatically. During automatic running of the system, the motion track is displayed in real-time. In standby mode, you can also press Preview to prescan the processing file.
The shortcuts of adjusting position:
PageUp: Zoom in
→←↑↓: Shift position; the shift unit is the set pixel unit
Graphic simulation interface is shown below:
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Adtech CNC Technology Co., Ltd. 9. Program saving & editing
Graphic Simulation Interface
9.6 Parameter interface
The parameter interface shows system parameter info, including comprehensive, axis parameter, management, tool magazine, principal axis, port, etc. In the main interface, press [parameter] to enter the interface.
Parameter has the following menus:
[Parameter/SYSTEM]
[Comprehensive]
[Axis Configuration]
[Management
[Tool Magazine
[Principal Axis]
[Port]
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Adtech CNC Technology Co., Ltd. 9. Main interfaces of the system
Comprehensive parameters
Comprehensive parameters are a set of functions that aren’t classified in details, e.g. home mode, manual speed, etc.
Comprehensive parameter interface is shown below:
Comprehensive Parameter Interface
Axis parameters
Axis parameters are parameter set of interface characteristics of control position axis. Please refer to the parameter description for details.
Axis parameter interface is shown below:
Management parameters
This is a function set that confirms identity and initialize the system.
Management parameter interface is shown below:
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Adtech CNC Technology Co., Ltd. 9. Program saving & editing
Management Parameter Interface
Tool magazine parameters
Tool magazine parameters collect the parameters that the tool magazine requires. The specific meaning of the parameters should be determined by the tool magazine of the machine tool, and therefore should refer to the instructions provided by the machine tool manufacturer.
Principal axis parameters
Principal axis parameters are the set of electrical characteristics of servo and common principal axes. The specific application also depends on the principal axis selection of the machine tool manufacturer. The servo parameters and axis parameters have the same meaning, and therefore please refer to the description of axis parameters.
Principal axis parameter interface is shown below:
Principal Axis Parameters Interface
IO configuration parameters
IO configuration parameters are the assignment of hardware interfaces. This parameter set is the IO pin sequence specified by the system’s IO function numbers, which will improve the system flexibility. Please refer to System Parameters for the specific meaning of the parameters.
IO configuration parameter interface is shown below:
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Adtech CNC Technology Co., Ltd. 9. Main interfaces of the system
IO Configuration Parameters Interface
9.7 Compensation interface
Tool compensation interface shows tool compensation info of the system, including tool length compensation, tool radius compensation and other input variables. The compensation method is different from
M series and L series, which will be described below.
To enter tool compensation interface:
[Coordinates/COORD]
[Compensation]
M series tool compensation interface has two compensation variables, i.e. tool length compensation and tool radius compensation; corresponding to G43, G44 and G41, G42; enter compensation value to corresponding compensation number, and transfer the compensation number in NC program to realize the compensation. Tool compensation numbers have 36 variables.
Tool compensation interface is shown below:
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Adtech CNC Technology Co., Ltd. 9. Program saving & editing
Tool Compensation Parameter Setting Interface
9.8 M series workpiece coordinate system setting interface
The coordinates interface shows coordinate system info, including setting, coordinate system, centered, and tool regulator. In the main interface, press [Coordinate] to enter coordinate system.
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Adtech CNC Technology Co., Ltd. 9. Main interfaces of the system
Workpiece coordinate system
Display workpiece coordinate system, i.e. the offset of workpiece home position and machine tool home position, Totally six basic workpiece coordinate systems (G54~G59) and nine extension coordinate systems
(G591~G599) are available.
To enter workpiece coordinate system interface:
[Coordinates/COORD]
[Coordinate System]
The workpiece coordinate system interface is shown below:
Workpiece Coordinate System Setting Interface
Coordinate system auxiliary parameter setting interface
The auxiliary parameters for workpiece coordinate system, including origin offset and tool setting parameters of automatic tool regulator.
To enter coordinate system auxiliary parameter setting interface:
[Coordinates/COORD]
[Coordinate Parameter]
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Adtech CNC Technology Co., Ltd. 9. Program saving & editing
The detailed auxiliary parameters are described in the table below:
1 X coordinates offset
2 Y coordinates offset
15
16
17
18
11
12
13
14
7
8
9
10
5
6
3
4
Z coordinates offset
A coordinates offset
X coordinates of tool regulator
Y coordinates of tool regulator
Z coordinates of tool regulator
Axis selection symbol of tool regulator
Effective voltage level of tool regulator
Set tool automatically after changing
Tool regulator machine tool X limit
Tool regulator machine tool Y limit
Tool regulator machine tool Z limit
Tool regulator X search direction
Tool regulator Y search direction
Tool regulator Z search direction
Tool regulator limit effective signal
Add offset to coordinates automatically
⑴
Origin offset
¾ The origin offset is added to current machine tool coordinates when setting the coordinate system; this parameter setting is available in next tool setting;
¾ The application of this parameter is for the processing of certain parts that require several working procedures. The first processing procedure may damage the tool setting position of the workpiece, and the next procedure can’t locate the proper tool setting position. Therefore, a reference tool setting point is required, and the offset from reference point to actual tool setting position can be set to this parameter. No matter tool setting in which procedure, you only need to set to this reference point and it is same like setting to home position of the workpiece.
⑵ Tool regulator coordinates, effective signal, automatic tool setting, machine tool Z negative limit of tool regulator:
¾ The X, Y coordinates are the mechanical coordinates of the tool regulator on machine tool; the tool regulator can position automatically only when the coordinate is set properly.
¾ Effective voltage level of tool regulator is to set the signal interface level of the tool regulator, which should be set according to the actual interface of the tool regulator.
¾ Automatic tool setting after changing is that the tool regulator function executes automatically after tool changing instruction is returned successfully to improve the processing efficiency.
¾ Z negative limit is used to prevent crash caused by not in place of Z axis error checking. Once negative limit alarm occurs, the tool regulator stops working immediately. If the system is in processing state, the system will send abnormal alarm; during separate setting of the tool regulator, the alarm won’t occur.
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Adtech CNC Technology Co., Ltd. 9. Main interfaces of the system
9.9 Controller diagnosis interface (diagnosis)
The diagnosis interface is used to display the hardware interfaces and system info, including alarm, input, output, DA diagnosis; press [Diagnosis] to enter the diagnosis interface.
The diagnosis interface follows:
[Diagnosis/DGNOS]
Alarm
Input
Output
DA
System Info
Alarm interface
Display the alarm of the system after power on, including 15 alarm records.
IO diagnosis interface
IO diagnosis allows entering at any moment. You can check current IO state of the system. In manual mode, press the direction keys to select corresponding IO, and press EOB to control the output manually.
DA diagnosis interface
Correct the output voltage of two lines DA voltage module for testing; press the direction keys to output corresponding voltage directly, input the actually measured voltage to corresponding gear position; when transferring control instructions of principal axis, the system will correct according to correction value.
System info
The system info shows basic information of current system, and is used to mark current software version, hardware version, upgrade info, etc. In this interface, you can follow the prompt to perform operations.
9.10 Macro variable view interface (macro variable)
This is the variable register view menu of macro function. In this menu, you can turn pages to view the macro variables, or enter values to variable register directly in edit mode.
To enter macro variable view interface:
[MONITOR]
Macro Variable
The macro variable menu has eight levels, as below:
Local variable
#100~#199
#500~#599
#600~#699
#700~#799
#800~#899
#900~#999
Process variable
¾ In the variable interfaces of different levels, you can check the corresponding variable number. Local variable has five levels totally, and shows the variables of current working layer by default. To view a specific layer, please enter local variable submenu, and then select according to layers.
- 39 -
Adtech CNC Technology Co., Ltd. 9. Program saving & editing
¾ Process variables are to customize the names of 20 variables (#100~#999) according to CSV configuration table, so that the variable names have visual meanings. In programs, the user customized variables are transferred with variable number.
9.11 Current mode instruction info
Display the G code mode info of current system;
In [Monitor] interface, you can check the running code info of current system:
Motion instruction:
Select plane:
G00, G01
G17, G18, G19
Coordinate logic:
Workpiece coordinate system:
G90, G91
G54, G59, G591…G599
Radius compensation: G40, G41, G42
Compound instruction retracting plane: G98, G99
Principal S
Tool No.: T
- 40 -
Adtech CNC Technology Co., Ltd. 10. Program saving & editing
10. System maintenance
10.1 Restart
⑴ In the main menu, press [Edit] to enter the program interface;
⑵ Press [File] to enter the file interface;
⑶ Press [Reset] and the system asks whether restart or not;
⑷
Press [OK] to restart the system.
10.2 System upgrade
The step of copying upgrade program with USB disk follows:
⑴
In the main menu, press [Edit] to enter the program interface;
⑵ Press [File] to enter the file management interface;
⑶ Insert the USB disk, select the USB disk symbol in the root directory; after reading successfully, the system enters the USB directory automatically;
⑷ Move cursor to the upgrade file ADTROM.BIN, select [Copy], enter ADT directory in disk D and paste;
⑸
Select the second upgrade file NC_RES.NC; skip this step if the file doesn’t exist. Also select Copy, enter disk D, and paste in directory ADT.
(6) After upgrading, enter BIOS, select USB in [Boot-up mode], and restart the system to take effect.
(7) Enter System Info in Diagnosis menu to view the system version and compilation date, and check whether the upgrade is successful.
10.3 Reset
⑴ Select the edit mode;
⑵ In the main menu, press [Parameter] to enter the parameter interface;
⑶ Press [Management] key to enter management parameter interface;
⑷
Move cursor to “006 Reset all parameters”;
⑸
Press [EOB], the system confirms, restores the default parameters and restarts automatically.
10.4 Parameter backup and restore
⑴
Select the edit mode;
⑵ In the main menu, press [Parameter] to enter the parameter interface;
⑶ Press [Management] key to enter management parameter interface;
⑷ Move cursor to 007 or 008, and select corresponding operation menu;
⑸ Press [EOB], the system confirms, and performs backup or restore operation;
(6) The backup operation will generate the SYSCONF.BAK file in the root directory of disk D. Please save this file for backup in the future.
(7) For restore operation, also save the SYSCONF.BAK file in the root directory of disk D. The system will recognize this file automatically in the process of restoring.
10.5 Entering BIOS
(1) If the system has irreversible error and can’t be started, please enter BIOS to upgrade and maintain the program;
(2) To enter BIOS, press the [Cancel] key after the controller is electrified and before the application is started; after entering, a blue background interface pops up. If the BIOS requires password, a prompt pops up.
Please type the password to enter the BIOS.
(3) Enter BIOS to perform operations such as format disk C, D, and copy files from USB disk to upgrade;
- 41 -
Adtech CNC Technology Co., Ltd. 11. Program saving & editing
11. System parameters
According to occasions and functions, the parameters contain comprehensive parameters, IO configuration parameters, management parameters and coordinate setting parameters.
¾ Comprehensive parameters are complete, and contain basic operation and usage settings of the controller, including principal axis, handwheel, home, tool magazine, etc.;
¾ IO configuration parameters are mainly used for machine installation and test, adapting to the interface characteristics of machine tool and motor drive;
¾ Coordinate setting parameters are tool setting configuration in [Coordinate] interface;
⑴ It is required to confirm user identity to modify the parameter table. The controller has two levels of user authority, which are super user and operator; super user can modify all parameters and user passwords; while operator only can operate the parameters that require modification, and modify the operator password; in
P3.1 of management parameters, the system enters the corresponding mode automatically according to the entered password.
⑵
According to the application, the parameters will take effect immediately or after restarted; the parameters that require restart are marked with <●>.
⑶ Certain parameters are set in binary system (parameter descriptor has bit symbol); the conversion between binary system and decimal system follows:
Bit0: Set to 1 to correspond to decimal 1;
Bit1: Set to 1 to correspond to decimal 2;
Bit2: Set to 1 to correspond to decimal 4;
Bit3: Set to 1 to correspond to decimal 8;
Bit4: Set to 1 to correspond to decimal 16;
Bit5: Set to 1 to correspond to decimal 32;
Bit6: Set to 1 to correspond to decimal 64;
Bit7: Set to 1 to correspond to decimal 128;
For more bits, multiply the decimal system corresponding to binary system of previous position by 2. If only the corresponding bit is 1, accumulate the numbers of corresponding decimal system according to the comparison table to get the setting value.
For example: set Bit0, Bit1 and Bit5 to 1, and the parameter will be 1+2+32=35.
11.1 Parameter index list
Parameter type
General parameter (P1.)
General parameter (P1.)
General parameter (P1.)
General parameter (P1.)
General parameter (P1.)
General parameter (P1.)
General parameter (P1.)
General parameter (P1.)
General parameter (P1.)
General parameter (P1.)
General parameter (P1.)
General parameter (P1.)
General parameter (P1.)
General parameter (P1.)
General parameter (P1.)
General parameter (P1.)
S/N
013
014
015
016
009
010
011
012
005
006
007
008
001
002
003
004
Description
Effective mode
X Gear Numerator Instant
X Gear Denominator Instant
Y Gear Numerator Instant
Y Gear Denominator Instant
Default value
Page
Z Gear Numerator Instant
Z Gear Denominator Instant
4 Gear Numerator Instant
4 Gear Denominator Instant
X FastSpeed(mm/min) Instant
Y FastSpeed(mm/min) Instant
Z FastSpeed(mm/min) Instant
4 FastSpeed(mm/min) Instant
XStartupSpeed(mm/min Instant
YstartupSpeed(mm/min) Instant
ZstartupSpeed(mm/min) Instant
4StartupSpeed(mm/min) Instant
- 42 -
S/N
044
045
046
047
040
041
042
043
036
037
038
039
032
033
034
035
052
053
054
055
048
049
050
051
056
028
029
030
031
024
025
026
027
017
018
019
020
021
022
023
Parameter type
General parameter (P1.)
General parameter (P1.)
General parameter (P1.)
General parameter (P1.)
General parameter (P1.)
General parameter (P1.)
General parameter (P1.)
General parameter (P1.)
General parameter (P1.)
General parameter (P1.)
General parameter (P1.)
General parameter (P1.)
General parameter (P1.)
General parameter (P1.)
General parameter (P1.)
General parameter (P1.)
General parameter (P1.)
General parameter (P1.)
General parameter (P1.)
General parameter (P1.)
General parameter (P1.)
General parameter (P1.)
General parameter (P1.)
General parameter (P1.)
General parameter (P1.)
General parameter (P1.)
General parameter (P1.)
General parameter (P1.)
General parameter (P1.)
General parameter (P1.)
General parameter (P1.)
General parameter (P1.)
General parameter (P1.)
General parameter (P1.)
General parameter (P1.)
General parameter (P1.)
General parameter (P1.)
General parameter (P1.)
General parameter (P1.)
General parameter (P1.)
Adtech CNC Technology Co., Ltd. 11. System parameters
Description
Effective mode
Default value
X Acceleration(Kpps) Instant
Page
Y Acceleration(Kpps) Instant
Z Acceleration(Kpps) Instant
4 Acceleration(Kpps) Instant
X Soft PosLimit+(mm) Instant
X Soft PosLimit-(mm) Instant
Y Soft PosLimit+(mm) Instant
Y Soft PosLimit-(mm) Instant
Z Soft PosLimit+(mm) Instant
Z Soft PosLimit-(mm) Instant
4 Soft PosLimit+(mm) Instant
4 Soft PosLimit-(mm) Instant
Inp Speed(mm/min) Instant
InpStartSpeed(mm/min) Instant
InpAcceleration(mm/sec) Instant
XBacklashExpiate(pulse) Instant
YBacklashExpiate(pulse) Instant
ZBacklashExpiate(pulse) Instant
4BacklashExpiate(pulse) Instant
ZeroReturn Mode Instant
IO FilterWave(1~8) Instant
JOG Speed(mm/min) Instant
MaxFeedSpeed(mm/min) Instant
MaxMPGSpeed(mm/min) Instant
Wheel Coefficient Instant
M Code Delaytime(ms) Instant
X HOME Offset(pulse) Instant
Y HOME Offset(pulse) Instant
Z HOME Offset(pulse) Instant
4 HOME Offset(pulse) Instant
Line number Instant
System Baudrate Instant
Controler ID Instant
X HomeDir Instant
Y HomeDir Instant
Z HomeDir Instant
4 HomeDir Instant
Circle InpUnit(mm) Instant
G73(M)LoopObligate(mm) Instant
G83(M)LoopObligate(mm) Instant
- 43 -
S/N
084
085
086
087
080
081
082
083
076
077
078
079
072
073
074
075
088
089
090
091
092
093
094
068
069
070
071
064
065
066
067
057
058
059
060
061
062
063
001
Parameter type
General parameter (P1.)
General parameter (P1.)
General parameter (P1.)
General parameter (P1.)
General parameter (P1.)
General parameter (P1.)
General parameter (P1.)
General parameter (P1.)
General parameter (P1.)
General parameter (P1.)
General parameter (P1.)
General parameter (P1.)
General parameter (P1.)
General parameter (P1.)
General parameter (P1.)
General parameter (P1.)
General parameter (P1.)
General parameter (P1.)
General parameter (P1.)
General parameter (P1.)
General parameter (P1.)
General parameter (P1.)
General parameter (P1.)
General parameter (P1.)
General parameter (P1.)
General parameter (P1.)
General parameter (P1.)
General parameter (P1.)
General parameter (P1.)
General parameter (P1.)
General parameter (P1.)
General parameter (P1.)
General parameter (P1.)
General parameter (P1.)
General parameter (P1.)
General parameter (P1.)
General parameter (P1.)
General parameter (P1.)
Axis parameter (P2.)
Adtech CNC Technology Co., Ltd. 11. Program saving & editing
Description
Effective mode
Default value
ArcSpeedUpVal Instant
Page
interpolation speed mode Instant
GCode pre-treatment Instant
'O'Pro Scan Instant
SpindleControlMode Instant
X ZeroReturn Speed Instant
Y ZeroReturn Speed Instant
Z ZeroReturn Speed Instant
4 ZeroReturn Speed Instant
Safe Signal ELevel Instant
Pressure Signal ELevel Instant
ChuckSignal ELevel Instant
OilPressure Open(min) Instant
OilPressure Keep(sec) Instant
OilPressureOut Freq(Hz) Instant
OilInspect ELevel Instant
SpindleAlarm ELevel Instant
TransduserAlarm ELevel Instant
ExScram ELevel Instant
BackHome ModeConf(bit) Instant
Arc Acc.for Radii Instant
Arc Acc.for Speed Instant
PretreatmentCode Set Instant
Inp AccSpeed Mode Instant
'S'Speed Acceleration Instant
ExStart ELevel Instant
ExPause ELevel Instant
HOME Check for alarm Instant
HOME Check Enable Instant
X diameter prog enable Instant default process plane Instant
T code form Instant
IP address Restart subnet mask Restart default gateway Restart
Pretreatment segments Instant feed speed setting En Instant enable of G00 Inp mode Instant
X_ServoAlarmIn ELevel Instant
- 44 -
S/N
029
030
031
032
025
026
027
028
021
022
023
024
017
018
019
020
037
038
039
040
033
034
035
036
041
013
014
015
016
009
010
011
012
002
003
004
005
006
007
008
Axis parameter (P2.)
Axis parameter (P2.)
Axis parameter (P2.)
Axis parameter (P2.)
Axis parameter (P2.)
Axis parameter (P2.)
Axis parameter (P2.)
Axis parameter (P2.)
Axis parameter (P2.)
Axis parameter (P2.)
Axis parameter (P2.)
Axis parameter (P2.)
Axis parameter (P2.)
Axis parameter (P2.)
Axis parameter (P2.)
Axis parameter (P2.)
Parameter type
Axis parameter (P2.)
Axis parameter (P2.)
Axis parameter (P2.)
Axis parameter (P2.)
Axis parameter (P2.)
Axis parameter (P2.)
Axis parameter (P2.)
Axis parameter (P2.)
Axis parameter (P2.)
Axis parameter (P2.)
Axis parameter (P2.)
Axis parameter (P2.)
Axis parameter (P2.)
Axis parameter (P2.)
Axis parameter (P2.)
Axis parameter (P2.)
Axis parameter (P2.)
Axis parameter (P2.)
Axis parameter (P2.)
Axis parameter (P2.)
Axis parameter (P2.)
Axis parameter (P2.)
Axis parameter (P2.)
Axis parameter (P2.)
Adtech CNC Technology Co., Ltd. 11. System parameters
Description
Effective mode
Default value
Y_ServoAlarmIn ELevel Instant
Page
Z_ServoAlarmIn ELevel Instant
A_ServoAlarmIn ELevel Instant
X_ServoResetOut ELeve Instant
Y_ServoResetOut ELeve Instant
Z_ServoResetOut ELeve Instant
A_ServoResetOut ELeve Instant
X_ECZ Home Enable Instant
X_ECZ Home ELevel Instant
Y_ECZ Home Enable Instant
Y_ECZ Home ELevel Instant
Z_ECZ Home Enable Instant
Z_ECZ Home ELevel Instant
4_ECZ Home Enable Instant
4_ECZ Home ELevel Instant
X Limit+ Enable<●> Instant
X Limit- Enable<●> Instant
X Limit ELevel<●> Instant
Y Limit+ Enable<●> Instant
Y Limit- Enable<●> Instant
Y Limit ELevel<●> Instant
Z Limit+ Enable<●> Instant
Z Limit- Enable<●> Instant
Z Limit ELevel<●> Instant
4 Limit+ Enable<●> Instant
4 Limit- Enable<●> Instant
4 Limit ELevel<●> Instant
X Pulse Mode<●> Instant
Y Pulse Mode<●> Instant
Z Pulse Mode<●> Instant
4 Pulse Mode<●> Instant
X Pulse Dir Mode<●> Instant
Y Pulse Dir Mode<●> Instant
Z Pulse Dir Mode<●> Instant
4 Pulse Dir Mode<●> Instant
X Ext Home ELevel Instant
Y Ext Home ELevel Instant
Z Ext Home ELevel Instant
A Ext Home ELevel Instant
X Round Setting Instant
- 45 -
S/N
069
070
071
072
065
066
067
068
061
062
063
064
057
058
059
060
077
078
079
080
073
074
075
076
081
053
054
055
056
049
050
051
052
042
043
044
045
046
047
048
Axis parameter (P2.)
Axis parameter (P2.)
Axis parameter (P2.)
Axis parameter (P2.)
Axis parameter (P2.)
Axis parameter (P2.)
Axis parameter (P2.)
Axis parameter (P2.)
Axis parameter (P2.)
Axis parameter (P2.)
Axis parameter (P2.)
Axis parameter (P2.)
Axis parameter (P2.)
Axis parameter (P2.)
Axis parameter (P2.)
Axis parameter (P2.)
Parameter type
Axis parameter (P2.)
Axis parameter (P2.)
Axis parameter (P2.)
Axis parameter (P2.)
Axis parameter (P2.)
Axis parameter (P2.)
Axis parameter (P2.)
Axis parameter (P2.)
Axis parameter (P2.)
Axis parameter (P2.)
Axis parameter (P2.)
Axis parameter (P2.)
Axis parameter (P2.)
Axis parameter (P2.)
Axis parameter (P2.)
Axis parameter (P2.)
Axis parameter (P2.)
Axis parameter (P2.)
Axis parameter (P2.)
Axis parameter (P2.)
Axis parameter (P2.)
Axis parameter (P2.)
Axis parameter (P2.)
Axis parameter (P2.)
Adtech CNC Technology Co., Ltd. 11. Program saving & editing
Description
Effective mode
Default value
Y Round Setting Instant
Page
Z Round Setting Instant
4 Round Setting Instant
X physial Assign Num<●> Instant
Y physial Assign Num<●> Instant
Z physial Assign Num<●> Instant
4 physial Assign Num<●> Instant spindle physial Assign Num<●> Instant
X Encoder bit(p) Instant
Y Encoder bit(p) Instant
Z Encoder bit(p) Instant
4 Encoder bit(p) Instant
X Reset to 360 Instant
Y Reset to 360 Instant
Z Reset to 360 Instant
4 Reset to 360 Instant
X PulseLogic Level<●> Instant
Y PulseLogic Level<●> Instant
Z PulseLogic Level<●> Instant
4 PulseLogic Level<●> Instant
X feature(Rotate0 Line1) Instant
Y feature(Rotate0 Line1) Instant
Z feature(Rotate0 Line1) Instant
4 feature(Rotate0 Line1) Instant
X Rolling Display Usage Instant
Y Rolling Display Usage Instant
Z Rolling Display Usage Instant
4 Rolling Display Usage Instant
X Rolling Path Optimize Instant
Rolling Path Optimize Instant
Z Rolling Path Optimize Instant
4 Rolling Path Optimize Instant
Max Acc of X(Kpps) Instant
Max Acc of Y(Kpps) Instant
Max Acc of Z(Kpps) Instant
Max Acc of 4(Kpps) Instant
X Servo Home Dir Instant
Y Servo Home Dir Instant
Z Servo Home Dir Instant
A Servo Home Dir Instant
- 46 -
Management parameter (P3.)
Management parameter (P3.)
Management parameter (P3.)
Management parameter (P3.)
Management parameter (P3.)
Management parameter (P3.)
Management parameter (P3.)
Management parameter (P3.)
Management parameter (P3.)
Management parameter (P3.)
Management parameter (P3.)
006
007
008
009
010
011
001
002
003
004
005
S/N
101
102
103
104
097
098
099
100
105
105
105
105
093
094
095
096
089
090
091
092
082
083
084
085
086
087
088
Parameter type
Axis parameter (P2.)
Axis parameter (P2.)
Axis parameter (P2.)
Axis parameter (P2.)
Axis parameter (P2.)
Axis parameter (P2.)
Axis parameter (P2.)
Axis parameter (P2.)
Axis parameter (P2.)
Axis parameter (P2.)
Axis parameter (P2.)
Axis parameter (P2.)
Axis parameter (P2.)
Axis parameter (P2.)
Axis parameter (P2.)
Axis parameter (P2.)
Axis parameter (P2.)
Axis parameter (P2.)
Axis parameter (P2.)
Axis parameter (P2.)
Axis parameter (P2.)
Axis parameter (P2.)
Axis parameter (P2.)
Axis parameter (P2.)
Axis parameter (P2.)
Axis parameter (P2.)
Axis parameter (P2.)
Adtech CNC Technology Co., Ltd. 11. System parameters
Description
Effective mode
Default value
X Ext Home Eanble Instant
Page
Y Ext Home Eanble Instant
Z Ext Home Eanble Instant
4 Ext Home Eanble Instant
X Encoder LogicDir<●> Instant
Y Encoder LogicDir<●> Instant
Z Encoder LogicDir<●> Instant
4 Encoder LogicDir<●> Instant
X HomeSpeed2 Instant
Y HomeSpeed2 Instant
Z HomeSpeed2 Instant
4 HomeSpeed2 Instant
X HomeSpeed3 Instant
Y HomeSpeed3 Instant
Z HomeSpeed3 Instant
4 HomeSpeed3 Instant rotation axis opt feature Instant
4 axis max rotate speed Instant hand wheel encoder dir Instant
X restrain acc (mm/s^2) Instant
Y restrain acc (mm/s^2) Instant
Z restrain acc (mm/s^2) Instant
4 restrain acc (mm/s^2) Instant
X max restrain rate Instant
Y max restrain rate Instant
Z max restrain rate Instant
4 max restrain rate Instant
Select SupMode Instant
AlterSuperuserPasswor Instant
Alter User Password Instant
Initialize Restart
Initialize IO Config Restart all para reset<●> Restart para backup Instant para recover Restart generate cryptogram Instant menu click way Instant clear add up work num Instant
- 47 -
Parameter type
Management parameter (P3.)
Management parameter (P3.)
Management parameter (P3.)
Management parameter (P3.)
Management parameter (P3.)
Management parameter (P3.)
Management parameter (P3.)
S/N
Management parameter (P3.)
Management parameter (P3.)
Management parameter (P3.)
Management parameter (P3.)
Tool magazine parameter (P4.)
Principal axis parameter (P5.)
019
020
021
022
001
Principal axis parameter (P5.)
012
013
014
015
016
017
018
Principal axis parameter (P5.)
Principal axis parameter (P5.)
Principal axis parameter (P5.)
Principal axis parameter (P5.)
Principal axis parameter (P5.)
Principal axis parameter (P5.)
Principal axis parameter (P5.)
002
003
004
005
006
007
008
009
Principal axis parameter (P5.)
Principal axis parameter (P5.)
Principal axis parameter (P5.)
Principal axis parameter (P5.)
Principal axis parameter (P5.)
Principal axis parameter (P5.)
Principal axis parameter (P5.)
010
011
012
013
014
015
016
Principal axis parameter (P5.)
Principal axis parameter (P5.)
Principal axis parameter (P5.)
Principal axis parameter (P5.)
Principal axis parameter (P5.)
Principal axis parameter (P5.)
Principal axis parameter (P5.)
Principal axis parameter (P5.)
Principal axis parameter (P5.)
022
023
024
025
017
018
019
020
021
Adtech CNC Technology Co., Ltd. 11. Program saving & editing
Description
Effective mode
Default value
clear current work num Instant
Page
lead in CSV sys config Restart startup display module Restart sys language bag Restart macro key word valid En Instant startup picture display Instant sys display axis setting Instant sys debug information En Instant axis control composite Instant additional panel enable Instant sys tool outlay enable Instant spindle Instant
Spi.Alarm ELevel Instant
Spi.Reset ELevel Instant
Spi.ECZ Home Enable Instant
Spi.ECZ Elevel Instant
Spi. Limit+ Enable Instant
Spi. Limit- Enable Instant
Spi.Limit Elevel Instant
Spi.Pulse Mode Instant
Spi.Pulse Logic Mode Instant
Spi.HomeDect ELevel Instant
Spi.ExtHome Check En Instant
Spi.Round Setting Instant
Spi.Encode bits(p) Instant
Spi.ZeroOffset(p) Instant
PulseLogic Level Instant
Rolling Display Usage Instant
Spi.Max Acc(Kpps) Instant
Spi.Ext HomeDir Instant
Spi.Servo HomeDir Instant
Spi.Max Speed(rpm) Instant
Spi.Home Speed(rpm) Instant
Spi.Gear Numerator Instant
Spi.Gear Denominator Instant
Spi.Encoder Logic Dir Instant
Spi.OpenDelayTime(ms) Instant
- 48 -
S/N
028
029
030
031
024
025
026
027
020
021
022
023
016
017
018
019
036
037
038
039
032
033
034
035
040
012
013
014
015
008
009
010
011
001
002
003
004
005
006
007
Port parameter (P6.)
Port parameter (P6.)
Port parameter (P6.)
Port parameter (P6.)
Port parameter (P6.)
Port parameter (P6.)
Port parameter (P6.)
Port parameter (P6.)
Port parameter (P6.)
Port parameter (P6.)
Port parameter (P6.)
Port parameter (P6.)
Port parameter (P6.)
Port parameter (P6.)
Port parameter (P6.)
Port parameter (P6.)
Parameter type
Port parameter (P6.)
Port parameter (P6.)
Port parameter (P6.)
Port parameter (P6.)
Port parameter (P6.)
Port parameter (P6.)
Port parameter (P6.)
Port parameter (P6.)
Port parameter (P6.)
Port parameter (P6.)
Port parameter (P6.)
Port parameter (P6.)
Port parameter (P6.)
Port parameter (P6.)
Port parameter (P6.)
Port parameter (P6.)
Port parameter (P6.)
Port parameter (P6.)
Port parameter (P6.)
Port parameter (P6.)
Port parameter (P6.)
Port parameter (P6.)
Port parameter (P6.)
Port parameter (P6.)
Adtech CNC Technology Co., Ltd. 11. System parameters
Description
Effective mode
Default value
Wheel0.1 Instant
Page
Wheel0.01 Instant
Wheel0.001 Instant
X Wheel Instant
Y Wheel Instant
Z Wheel Instant
A Wheel Instant
SCRAM Instant
STOP Instant
STARTUP Instant
X Alarm Instant
Y Alarm Instant
Z Alarm Instant
4 Alarm Instant
IN0-------wire No:(1-24) Instant
IN1-------wire No:(1-24) Instant
IN2-------wire No:(1-24) Instant
IN3-------wire No:(1-24) Instant
IN4-------wire No:(1-24) Instant
IN5-------wire No:(1-24) Instant
IN6-------wire No:(1-24) Instant
IN7-------wire No:(1-24) Instant
IN8-------wire No:(1-24) Instant
IN9-------wire No:(1-24) Instant
IN10-------wire No:(1-24) Instant
IN11-------wire No:(1-24) Instant
IN12-------wire No:(1-24) Instant
IN13-------wire No:(1-24) Instant
IN14-------wire No:(1-24) Instant
IN15-------wire No:(1-24) Instant
IN16-------wire No:(1-24) Instant
IN17-------wire No:(1-24) Instant
IN18-------wire No:(1-24) Instant
IN19-------wire No:(1-24) Instant
IN20-------wire No:(1-24) Instant
IN21-------wire No:(1-24) Instant
IN22-------wire No:(1-24) Instant
IN23-------wire No:(1-24) Instant
OUT0------wire No:(1-24) Instant
OUT1------wire No:(1-24) Instant
- 49 -
S/N
068
069
070
071
064
065
066
067
060
061
062
063
056
057
058
059
076
077
078
079
072
073
074
075
080
052
053
054
055
048
049
050
051
041
042
043
044
045
046
047
Port parameter (P6.)
Port parameter (P6.)
Port parameter (P6.)
Port parameter (P6.)
Port parameter (P6.)
Port parameter (P6.)
Port parameter (P6.)
Port parameter (P6.)
Port parameter (P6.)
Port parameter (P6.)
Port parameter (P6.)
Port parameter (P6.)
Port parameter (P6.)
Port parameter (P6.)
Port parameter (P6.)
Port parameter (P6.)
Parameter type
Port parameter (P6.)
Port parameter (P6.)
Port parameter (P6.)
Port parameter (P6.)
Port parameter (P6.)
Port parameter (P6.)
Port parameter (P6.)
Port parameter (P6.)
Port parameter (P6.)
Port parameter (P6.)
Port parameter (P6.)
Port parameter (P6.)
Port parameter (P6.)
Port parameter (P6.)
Port parameter (P6.)
Port parameter (P6.)
Port parameter (P6.)
Port parameter (P6.)
Port parameter (P6.)
Port parameter (P6.)
Port parameter (P6.)
Port parameter (P6.)
Port parameter (P6.)
Port parameter (P6.)
Adtech CNC Technology Co., Ltd. 11. Program saving & editing
Description
Effective mode
Default value
OUT2------wire No:(1-24) Instant
Page
OUT3------wire No:(1-24) Instant
OUT4------wire No:(1-24) Instant
OUT5------wire No:(1-24) Instant
OUT6------wire No:(1-24) Instant
OUT7------wire No:(1-24) Instant
OUT8------wire No:(1-24) Instant
OUT9------wire No:(1-24) Instant
OUT10------wire No:(1-24) Instant
OUT11------wire No:(1-24) Instant
OUT12------wire No:(1-24) Instant
OUT13------wire No:(1-24) Instant
OUT14------wire No:(1-24) Instant
OUT15------wire No:(1-24) Instant
OUT16------wire No:(1-24) Instant
OUT17------wire No:(1-24) Instant
OUT18------wire No:(1-24) Instant
OUT19------wire No:(1-24) Instant
OUT20------wire No:(1-24) Instant
OUT21------wire No:(1-24) Instant
OUT22------wire No:(1-24) Instant
OUT23------wire No:(1-24) Instant
Safe Signal Instant
PressureDect Port Instant
ChuckDectect Port Instant
SysOilOut Port Instant
TChecking signal Port Instant
AlarmLight Out Port Instant
RunLight Out Port Instant
VFD 0 Level Out Port Instant
VFD 1 Level Out Port Instant
VFD 2 Level Out Port Instant
VFD 3 Level Out Port Instant
Oiling Out Port Instant
Cooler Out Port Instant
Spindle CW Out Port Instant
Spindle CCW Out Port Instant
System OilDect Port Instant
SpindleAlarm DetectPort Instant
Transduser DetectPort Instant
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Adtech CNC Technology Co., Ltd. 11. System parameters
Parameter type
Port parameter (P6.)
Port parameter (P6.)
Port parameter (P6.)
Port parameter (P6.)
Port parameter (P6.)
Port parameter (P6.)
Port parameter (P6.)
S/N
081
082
083
084
085
086
087
Description
Effective mode
Default value
ExScram2 DetectPort Instant
Page
Air of ToolCheck OutPort Instant
IO Conf in RESET 00~15 Instant
IO Conf in RESET 16~23 Instant
ExStart2 DetectPort Instant
ExPause2 DetectPort Instant
TCheck Limit DetectPort Instant
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Adtech CNC Technology Co., Ltd. 11. Program saving & editing
11.2 Comprehensive parameters (P1.)
Range :
None
Authority :
Default
Operation admin or higher
1
Note time :
: When screws of different pitches and motors of different step angles or servo motors of different pulses are matched, or connected through gears, it allows keeping the program and actual motion distance consistent through electronic gear ratio setting of the system.
CMR/CMD =P/ (L×1000)
CMR: gear ratio numerator
CMD: gear ratio denominator
P: Pulses corresponding to one rotation of the motor
L: Machine tool movement corresponding to one rotation of the motor (mm)
CMD/CMR is the pulse equivalent actually, i.e. the motion distance corresponding to every pulse (unit: 0.001mm).
Ex 1: the motor rotates one cycle every 5000 pulses, and the machine tool moves
5mm when the motor rotates one cycle, then
CMR/CMD=5000/ (5*1000)=1/1
Then, CMR=1, CMD=1, the pulse equivalent is 0.001mm
Ex 2: the motor rotates one cycle every 5000 pulses, and the machine tool moves
10mm when the motor rotates one cycle, then
CMR/CMD=5000/ (10*1000)=1/2
Then, CMR=1, CMD=2, the pulse equivalent is 0.002mm
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Adtech CNC Technology Co., Ltd. 11. System parameters
021
022
023
024
025
026
027
028
009
010
011
012
013
X FastSpeed(mm/min)
FastSpeed(mm/min)
Z FastSpeed(mm/min)
4 FastSpeed(mm/min)
XStartupSpeed(mm/min)
014
015
016
017
YStartupSpeed(mm/min)
ZStartupSpeed(mm/min)
4StartupSpeed(mm/min)
X Acceleration(Kpps)
018
019
Y Acceleration(Kpps)
Z Acceleration(Kpps)
020 4 Acceleration(Kpps)
Range :
Unit :
Authority :
1~9999, 1~9999, 1~8000 mm/min,mm/min,mm/sec
Operation admin or higher
Default :
Effective
3000,200,1500
Note : This parameter is the trapezoid acceleration/deceleration setting and used for GOO instruction
About start speed, 1-2 rotation motor speed is recommended for step motor; as above, the machine tool moves 5mm when the motor rotates one cycle, and the speed is 5-10mm/sec (300-600mm/min). For servo motor, the start and stop shouldn’t have vibration. If this speed is too high, it will cause vibration during motion, and the step motor will be out of step.
The acceleration and start speed also affect manual speed, home speed, etc.;
X Soft PosLimit+(mm)
X Soft PosLimit-(mm)
Y Soft PosLimit+(mm)
Y Soft PosLimit-(mm)
Z Soft PosLimit+(mm)
Z Soft PosLimit-(mm)
4 Soft PosLimit+(mm)
4 Soft PosLimit-(mm)
Range
Unit
:
:
Authority :
Default :
Note
-9999~9999 mm
Operation admin or higher
Maximum positive/negative value time Instant
: Generally, the machine tool has hard limit signal. In this case, software limit isn’t required. Please set the positive limit to +9999.999, and negative limit to -9999.999.
If hard limit switch isn’t installed, please use soft limit, which uses machine tool coordinate system as the base point. Positive limit and negative limit are subject to actual distance (unit: mm).
Since soft limit decelerates and stops at the limit point, it may exceed the set distance, which depends on acceleration time and speed. Please keep certain margin when setting this parameter.
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Adtech CNC Technology Co., Ltd. 11. Program saving & editing
029
030
031
039
Inp Speed(mm/min)
InpStartSpeed(mm/min)
InpAcceleration(mm/sec)
XBacklashExpiate(pulse)
Range
Unit
Authority
Default
:
:
:
:
1~9999, 1~9999, 1~8000, 1~9999 mm/min,mm/min,mm/sec,mm/min
Operation admin or higher
3000,200,1000,3000
Note : The feeding instructions such as G01, G02 and G03 move at the speed of
F instruction. If the F instruction isn’t specified in the program, the above instructions move at the speed set by this parameter. If the F instruction is specified, this parameter will be invalid.
The maximum feeding speed restricts the F instruction during processing, i.e. no matter what F is set to, the actual speed can’t exceed this parameter value. Setting this parameter will prevent the damage caused by accidental speed programming error when transferring processing files.
032
XBacklashExpiate(pulse)
033 YBacklashExpiate(pulse)
034
035
ZBacklashExpiate(pulse)
4BacklashExpiate(pulse)
Range
Unit
Authority
: 1~20000
: Pulse
: Operation admin or higher
Default : 0
Effective
Note : Compensate the clearance between control axis
Compensate with the pulse in minimum unit. The specific number should be converted according to gear ratio.
036 ZeroReturn Mode
Range
Unit
Authority
Default
Note
:
:
:
:
0~1
None
Operation admin or higher
0 (program) time Instant
: 0 - Program home
1 - Mechanical home
Program home is that the coordinates go to home, i.e. in place.
Mechanical home requires external detection switch to locate the home position; while home operation, move to specified home direction at home speed, and move back slowly after signal is detected. At this moment, move forward slowly when the signal is disconnected, and the home operation completes when the signal is valid again. When the servo
Z phase enable switch in IO configuration parameters is enabled, mechanical home will enable Z phase positioning as home position automatically after signal reaches.
037 IO FilterWave(1~8)
Range :
Unit None
Authority
0
Effective time :
Note :
After restarted
Set the filter constant;
If the environment has too much interference, e.g. rain and thunder, please enter a filter value. Higher value indicates longer test time and high reliability; 0 indicates no filter;
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Adtech CNC Technology Co., Ltd. 11. System parameters
047
043
044
045
046
038 JOG Speed(mm/min)
041 Wheel Coefficient
Range
Unit
Authority
:
:
:
Default : time
1000, 9000
Instant
Note : Set manual speed and handwheel speed;
The start speed and acceleration in this mode are determined by 013,
014, 015, 016, 017, 018, 019, 020;
042 M Code Delaytime(ms)
1~9999 mm/min
Operation admin or higher
Range
Unit
Authority
Default
:
:
:
:
1~9999 ms
Operation admin or higher
100
Note : Set the waiting time (unit: ms) after executing M code
X HOME Offset(pulse)
Y HOME Offset(pulse)
Z HOME Offset(pulse)
4 HOME Offset(pulse)
Range
Unit
Authority
Default
:
:
:
:
-9999~9999
Pulse
Operation admin or higher
0
Note : Set the compensation home offset (unit: pulse) after axis home operation.
First, complete the mechanical home operation, offset corresponding pulse, and then set this point as mechanical home.
Note: This parameter is invalid during program home operation.
Line number
Range
Unit
Authority
Default
Note
:
:
:
:
0~64
None
Operation admin or higher
0 time Instant
: While editing G code manually, add a line number Nxxxxx automatically in a new line;
0 indicates that this function is disabled;
048 System Baudrate
Unit :
Authority : Operation admin or higher
Default :
Effective
115200
Note : The communication rate setting when DNC or other PC software and this controller are in RS232 communication mode
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Adtech CNC Technology Co., Ltd. 11. Program saving & editing
049 Controler ID
Unit :
Authority : Operation admin or higher
Default :
Effective
Note : The ID number setting of the controller when DNC or other PC software and this controller are in MODBUS communication mode
050 X HomeDir
051
052
053
Y HomeDir
Z HomeDir
4 HomeDir
055
056
Unit :
Authority : Operation admin or higher
Default : time
1, 1, 0, 0
Instant
Note : Set the mechanical home direction of every processing axis
Positive
Negative
054 Circle InpUnit(mm)
Range
Unit
Authority
Default
:
:
:
:
0~1 mm
Operation admin or higher
0.2
Note : Set the arc interpolation equivalent
If this value is too small, the arc has higher approximation accuracy, but the computation will be too high, making the pause during processing obvious and affecting the processing effect.
G73(M)LoopObligate(mm)
G83(M)LoopObligate(mm)
Range
Unit
Authority
Default
: 0.1~100
: mm
: Operation admin or higher
: 2.000
Note : Set the tool retracting amount after Q is fed in G73 and G83 instructions; this parameter (default: 2mm) is set according to actual chip removal effect.
057 ArcSpeedUpVal
Range
Unit
Authority
Default
:
:
:
:
Note :
10~500 mm/sec
Operation admin or higher
100
Set arc acceleration equivalent
If this value is too small, the acceleration will be slow; please select a higher value according to the arc size.
058 interpolation speed mode
Range
Unit
Authority
Default
:
:
0~1
: None
: Operation admin or higher
0 (acceleration)
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Adtech CNC Technology Co., Ltd. 11. System parameters
059
Note time Instant
: In pretreatment mode, set to 0 to use corner speed balancing algorithm, or set to 1 to use axis acceleration constraints balancing algorithm
GCode pre-treatment
Range :
None
Authority
Default
Note
:
:
Operation admin or higher
0 (real-time processing) time Instant
: Real-time processing is suitable for machine test.
In pretreatment mode, the system enters processing state buffs for two seconds and pre-reads. The pretreatment mode only can check the direction and size of feeding segment to adjust the speed automatically and process at optimized speed.
060 'O'Pro Scan
Unit :
Authority : Operation admin or higher
Default :
Effective
Note : File scanning symbol will quicken the file transfer speed when processing large files.
When transferring NC files, the system needs to scan over to position every program block. In this way, if the file only has one block and the file size is very big, it will cause unnecessary waiting time. If this option is closed, the system will exit after scanning the address of first block.
061 SpindleControlMode
Unit :
Authority : Operation admin or higher
Default :
Effective
Note : Control mode corresponding to principal axis S code (frequency conversion mode)
0: Analog output
1: Section speed regulation (4-digit code), as below:
OUT23------S0
OUT22------S1
OUT21------S2
OUT20------S3
In analog output mode, the analog voltage is:
V=S/MaxRPM
S is the rotation set by the user, and MaxRPM is the maximum rotation of principal axis set by the parameter (P4.017);
In switching quantity mode, constitute block 0-15 according to four-digit code to output; S code value is restricted to 0-15;
062 X ZeroReturn Speed
063 Y ZeroReturn Speed
064
065
Z ZeroReturn Speed
4 ZeroReturn Speed
Range :
Unit mm/min
Authority : Operation admin or higher
1000
Note time Instant
: Set the home speed of every axis separately
066 Safe Signal ELevel
Range : 0~1
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Adtech CNC Technology Co., Ltd. 11. Program saving & editing
Unit
Authority
Default
Note
:
:
:
:
LOGIC VOLTAGE LEVEL
Operation admin or higher
0
Set the effective voltage level of the system safety signal. The source of safety signal can be customized by the user, and generally may be electric cabinet door and similar sensitive occasions. If there are several insecure places, please connect the signals in parallel to safety signal test pin of the system.
Considering the convenience of maintenance, safety signals are checked only when the system starts processing, and won’t prompt in idle state.
067 Pressure Signal ELevel
Range
Unit
Authority
Default
:
:
:
:
0~1
LOGIC VOLTAGE LEVEL
Operation admin or higher
0
Note : Set the effective voltage level of system air pressure alarm
Both air pressure alarm and emergency stop alarm are effective globally.
073
074
068
SpindleAlarm ELevel
TransduserAlarm ELevel
ChuckSignal ELevel
Range
Unit
Authority
Default
Note
:
:
:
:
0~1
LOGIC VOLTAGE LEVEL
Operation admin or higher
0 time Instant
: The above alarms are checked while the system is running. The system alarms once the test is valid.
This port is affected by IO configuration.
069
070
071
OilPressure Open(min)
OilPressure Keep(sec)
OilPressureOut Freq(Hz)
Range
Unit
Authority
Default
:
:
:
:
Operation admin or higher
0
Note : Set the schedule start and holding time of the automatic oil pump of the system
Schedule open setting is that the oil pump outputs (OUT10) when the timing reaches specified value after the system starts and times.
Output signal stops keeping for the seconds specified by P1.070 (reverse phase).
Output signal follows the hertz specified by P1.071 in working state, and used for oil supply devices. If it is set to 0, the system will keep low output level.
072 OilInspect ELevel
Range
Unit
Authority
Default
:
:
:
:
Note :
0~1
LOGIC VOLTAGE LEVEL
Operation admin or higher
0
Lubricant pressure test is performed automatically when the lubricant output of the system completes.
The system alarms immediately if no oil pressure in place signal is detected after lubricant output.
This port is affected by IO configuration.
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Adtech CNC Technology Co., Ltd. 11. System parameters
075
082
083
ExScram ELevel
ExStart ELevel
ExPause ELevel
Range
Unit
Authority
Default
: 0~1
: LOGIC VOLTAGE LEVEL
: Operation admin or higher
: 0 time Instant
Note : emergency stop button of the system
This port is affected by IO configuration.
077 Arc Acc.for Radii
078 Arc Acc.for Speed
Range
Unit
:
: Coefficient
Authority
Default
Note
: Operation admin or higher
: 50, 100 time Instant
: Used to restrict the arc processing speed automatically. This parameter is valid in pretreatment mode.
The bigger the radius coefficient is, the lower the arc speed is.
The bigger the acceleration coefficient is, the higher the arc speed is.
079 PretreatmentCode Set
Range
Unit
Authority
: 100~1000
: Instruction line
: Operation admin or higher
Default : 500 time Instant
Note : Set the pre-reading instruction lines; if the pretreatment processing pauses and pre-reads, please increase this value to pre-read more instructions.
080 Inp AccSpeed Mode
081 'S'Speed Acceleration
Range
Unit
Authority
:
:
: Operation admin or higher
Default : time Instant
Note : Used to set the performance of S curve acceleration/deceleration
084 HOME Check for alarm
085 HOME Check Enable
Range
Unit
Authority
: 0~1
:
: Operation admin or higher
Default : 0, 1 time Instant
Note : Used to set whether prompt user to reset under certain conditions, ensuring that the user has performed the operation;
If the value is set to 0, it won’t check, and will run directly.
086 X diameter prog enable
Range
Unit
Authority
: 0~1
:
: Operation admin or higher
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Adtech CNC Technology Co., Ltd. 11. Program saving & editing
087
Default
Note
: 1 (L series) /0 (M series) time Instant
: On lathe controller (L series), it is used to set whether the display and programming of X axis are in radius or diameter; default process plane
Range
Unit
Authority
Default
Note
: G17,18,19
:
: Operation admin or higher
: G18 (L series)/G17 (M series) time Instant
: Set the default processing plane to XY or XZ; modify the default plane, so that it isn’t need to specify the modal plane value while programming, and write plane related instructions directly in stead;
088 T code form
Range
Unit
Authority
Default
Note
:
:
:
:
0~2
Operation admin or higher
2 (L series) time Instant
: Used to set the T value in tool change instruction on lathe controller (L series); the latter digits indicate the compensation number. In some conventional programming, people usually use two digits to specify the compensation number used by corresponding tool number;
For example: T0801 M06 indicates changing the #8 tool and compensating with #1 length.
089
090
091
IP address subnet mask default gateway
Range
Unit
Authority
Default
:
:
: Operation admin or higher
: 192.168.0.123
255.255.255.0
Effective
192.168.0.1
Note : Used to configure Ethernet parameters, which shall comply with the actual network settings, or else it can’t be accessed normally.
After configured successfully, the user can perform the ping command test on the PC of same network segment (same subnet mask) in the intranet. The connection has error if the return overtimes. Please check the physical connection.
The network environment requires independent NC network. Do not connect to office network or Internet, because the broadcast in the network and regular query of windows will block the network communication of NC.
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Adtech CNC Technology Co., Ltd. 11. System parameters
092 Pretreatment segments
Range
Unit
Authority
: 10~200
:
: Operation admin or higher
Default : 20 time Instant
Note : Pretreatment forward segments are used to set the segments of pretreatment preview.
The larger this value is, the greater the operation is, and the longer the waiting time before motion is.
During small segment interpolating, if this value is larger, the possibility of waiting for operation during motion will become higher; the balance value is set according to the actual processing effect.
If this value is smaller, the balance value is set according to the actual price effect because the forward data are insufficient and the speed can’t be improved during small segment interpolating.
093 feed speed setting En
Range
Unit
Authority
: 0~1
:
: Operation admin or higher
Default : 0 time Instant
Note : This parameter is used to modify the interpolation speed in programming, making F programming invalid.
Used for the cases that processing codes requires ignoring F-value.
094 enable of G00 Inp mode
Range
Unit
Authority
Default
Note
:
:
:
:
0~1
Operation admin or higher
0 time Instant
: Used to set whether G00 instruction is moved with G01 mode
If G01 mode is used, the interpolation speed shall follow the setting of minimum speed;
The acceleration is the interpolation acceleration.
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Adtech CNC Technology Co., Ltd. 11. Program saving & editing
11.3 Axis parameter configuration (P2.)
001
X_ServoAlarmIn ELevel
002
Y_ServoAlarmIn ELevel
003
Z_ServoAlarmIn ELevel
004
A_ServoAlarmIn ELevel
005
X_ServoResetOut ELeve
006
Y_ServoResetOut ELeve
007
Z_ServoResetOut ELeve
008
A_ServoResetOut ELeve
Range
Unit
Authority
: 0~1
: LOGIC VOLTAGE LEVEL
: Super Admin
Default : 0, 1
Effective
Note : Adapt to the interface parameters of selected servo drive; please refer to interface voltage level description of servo for specific parameter settings.
009
010
011
012
013
014
015
016
X_ECZ Home Enable
X_ECZ Home ELevel
Y_ECZ Home Enable
Y_ECZ Home ELevel
Z_ECZ Home Enable
Z_ECZ Home ELevel
4_ECZ Home Enable
4_ECZ Home ELevel
Range
Unit
Authority
Default
Note
:
:
:
:
0~1
LOGIC VOLTAGE LEVEL
Super Admin
0 time Instant
: When this parameter is enabled, encoder Z phase positioning of corresponding axis will be enabled automatically in mechanical home mode, i.e. the “servo home” positioning; in this mode, the accuracy of repeated home positioning depends on servo positioning accuracy, and therefore it is recommended to enable this function for servo motor. Step motor doesn’t have encoder and can’t enable this option, or else the signals can’t be scanned during mechanical home operation and will move constantly.
017
…
028
X Limit+ Enable<●>
…
4 Limit ELevel<●>
Range
Unit
Authority
Default
Effective time
Note
: 0~1
: None
: Super Admin
: 0
: After restarted
: Hard limit has two modes, i.e. hardware response and software scanning;
Hardware response mode is integrated by the motion chip, and is triggered by the effective voltage level of the circuit test limit pin. Therefore, it is highly real-time, but it also has a defect. If the external interference is serious, the normal pulse will be affected and the system doesn’t alarm because it can’t read the error state in time, which will cause loss; therefore, this function requires that the wiring switch uses normally closed connection, i.e. high effective level; this function considers the complexity of field environment
- 62 -
Adtech CNC Technology Co., Ltd. 11. System parameters and the default value is off.
Scanning mode is integrated by the system and can’t be shielded. The scanning mode inputs signal by accessing specified function number, and uses software anti-interference detection technology to check whether limit alarm occurs or has no interference. This requires certain time to check, and thus the real time isn’t as well as interrupted limit. However, in most cases (at
10mm/min processing speed), it can meet the requirement on processing safety check.
The hardware response function of hard limit is prior to scanning response function, i.e. if the hardware response is enabled, it will quicken the response speed directly. It should be noted that the hardware response function only can stop pulse in instant mode. Therefore, the instant stop mode may cause mechanical vibration if the speed is too high. While software scanning mode uses maximum acceleration mode and decelerates according to the maximum acceleration set to every axis by the user (parameter P2.074~077), and therefore overshot will occur.
029
030
031
032
X Pulse Mode<●>
Y Pulse Mode<●>
Z Pulse Mode<●>
4 Pulse Mode<●>
Range
Unit
Authority
Default
Note
:
:
:
:
0~1
None
Super Admin
1 time Restart
: Pulse command format setting is to configure the mode of output pulse.
The compatible command format of the motor drive should be known in advance.
Pulse + pulse
Pulse + direction
033
034
035
X Pulse Dir Mode<●>
Y Pulse Dir Mode<●>
Z Pulse Dir Mode<●>
036
4 Pulse Dir Mode<●>
Range
Unit
Authority
: 0~1
: None
: Super Admin
Default : 1 time Restart
Note : Set pulse direction; if the controller direction is reverse to actual drive direction, please modify this parameter to adjust the rotation direction of motor.
037
038
039
040
X Ext Home ELevel
Y Ext Home ELevel
Z Ext Home ELevel
A Ext Home ELevel
Range
Unit
:
:
0~1
LOGIC VOLTAGE LEVEL
Authority
Default
Note
:
:
Super Admin
0 time Instant
: Set the effective voltage level of external home sensor switch during home operation.
Low level
High level
041 X Round Setting
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Adtech CNC Technology Co., Ltd. 11. Program saving & editing
042
043
044
Y Round Setting
Z Round Setting
4 Round Setting
Range
Unit
Authority
Default
:
:
:
:
0~9999999
Pulse
Super Admin
0 time Restart
Note : Round function is available on hardware version 1.5 or later only;
This function is used to prevent the logic counting of axis exceeding the maximum counting range (2147483648) and causing overflow error;
Generally, overflow occurs only when the axis is set to rotary. The system will calculate the corresponding pulse limit according to the gear ratio of current axis and assign to the ROUND parameter of corresponding axis, if current axis is set to rotary and uses 360° display mode after the system getting P2.062~P2.069 parameters. The user can check the change of this parameter when the rotary axis display function is enabled. The user can modify the changed parameters, and the finally displayed number will be effective.
This parameter requires restart to take effect; the corresponding axis must be rotary and set to 360° display (P2.062~069);
045
046
047
X physial Assign Num<●>
Y physial Assign Num<●>
Z physial Assign Num<●>
048
4 physial Assign Num<●>
Range
Unit
Authority
:
:
:
0~4
Pulse port sequence No.
Super Admin
Default : time
Note : In default mode, the actual number of every axis corresponds to the silk screen number on the shell. If certain function axis is abnormal, you can replace the axis through this function. For example, set P2.045 to 4,
P2.048 to 1, then, any operation to X axis will be the operation to A axis encoder port on the shell.
0: no such axis
1~4: corresponding to 1#-4# axis
049 spindle physial Assign Num<●>
Range
Unit
Authority
Default
Note
:
:
:
:
0~4
Pulse port sequence No.
Super Admin time Restart
: It is set to 0 by default, indicating that the principal axis is in variable frequency control mode, i.e. analog or gear position control mode. To use servo principal axis, a coding port is required (servo principal axis must be in position control mode); you can modify this parameter to specify the function.
0: variable frequency principal axis adjusted by analog
1~4: corresponding to 1#-4# axis
Note: If a pulse port is specified as the function port of principal axis, the pulse port should be removed from previously corresponding function axis number, or else the system will assign to principal axis after restarted and the original function axis will be invalid.
050 X Encoder bit(p)
051
052
053
Y Encoder bit(p)
Z Encoder bit(p)
4 Encoder bit(p)
Range : 0~9999
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Adtech CNC Technology Co., Ltd. 11. System parameters
Unit
Authority
Default
Note
:
:
:
Wire number
Super Admin
2500 time Instant
: Set the encoder wires connected to every pulse port (AB phase pulse).
Since four times frequency division is performed for internal transfer, the value of this parameter should be the pulses collected by the encoder for one cycle divided by 4.
058
059
060
061
X PulseLogic Level<●>
Y PulseLogic Level<●>
Z PulseLogic Level<●>
4 PulseLogic Level<●>
Range
Unit
Authority
Default
Note
:
:
:
:
0~1
LOGIC VOLTAGE LEVEL
Super Admin
0 time Restart
: Set the normal voltage level when the pulse is working. If the setting is different from the normal voltage level required by motor drive, a direction will have accumulative error during every positive and negative motion (independent of pulses). Therefore, if the positioning axis of the machine has accumulative error in a direction, please check whether this parameter matches.
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Adtech CNC Technology Co., Ltd. 11. Program saving & editing
062
063
064
X feature(Rotate0 Line1)
Y feature(Rotate0 Line1)
Z feature(Rotate0 Line1)
065 4 feature(Rotate0 Line1)
Range
Unit
Authority
:
:
:
0~1
None
Super Admin
Default : time
1
Note : Set axis characteristics.
0: Rotary axis
1: Linear axis
The setting of this parameter and P2.066~069 axis will affect the setting of P2.041~044. Please refer to the parameter description of P2.041~044 for details.
066 X Rolling Display Usage
067
068
069
Y Rolling Display Usage
Z Rolling Display Usage
4 Rolling Display Usage
Range
Unit
:
:
0~1
None
Authority
Default
Note
:
:
Super Admin
0 time Instant
: Set the coordinate display mode of the axis. This parameter is valid when
P2.062~P2.065 is set to 0
0: 0~360° display
1: -9999.999~9999.999° display
The setting of this parameter and P2.062~065 axis will affect the setting of P2.041~044. Please refer to the parameter description of P2.041~044 for details.
070
…
X Rolling Path Optimize
…
073 4 Rolling Path Optimize
Range
Unit
Authority
:
:
:
0~1
None
Super Admin
Default : time
1
Note : This parameter is valid when P2.062~P2.065 and P2.066~P2.069 are set to 0; set whether looking for shortest path automatically; if it is rotary axis and is positioning but doesn’t process, enable this function to shorten the motion time.
0: Do not optimize the path
1: Enable the shortest path
Note: If processing is required during the motion, the shortest path may be not your desired processing track.
074 Max Acc of X(Kpps)
… …
077 Max Acc of 4(Kpps)
Range
Unit
Authority
:
:
:
100~8000
Kpps (Kilo Pulse Per Second)
Super Admin
Default : time
2000
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Adtech CNC Technology Co., Ltd. 11. System parameters
Note : Set the maximum acceleration of every axis. This setting will affect the track speed optimization of pretreatment to every axis. If a high value is set, the axis response time will be shortened and characteristics of the motor will be improved according to the machine tool.
This parameter also affects the home function and limit stop function.
Hard limit function: Use hard limit in software scanning mode, in which the hard limit decelerates and stops according to the maximum acceleration of this axis. Therefore, if this value is too high, the machine tool will stop in emergency, and if this value is too low, it will cause too much overshoot.
Home function: the home acceleration of every axis uses this value.
078
079
080
081
X Servo Home Dir
Y Servo Home Dir
Z Servo Home Dir
4 Servo Home Dir
Range
Unit
:
:
0~1
None
Authority
Default
Note
:
:
Super Admin
0 time Instant
: This parameter determines the Z phase search direction when servo Z phase enable parameter is enabled in P2.009~P2.016.
0: Positive
1: Negative
082
083
084
085
X Ext Home Eanble
Y Ext Home Eanble
Z Ext Home Eanble
4 Ext Home Eanble
Range
Unit
Authority
Default
Note
:
:
:
:
0~1
None
Super Admin
1 time Instant
: When mechanical home mode is selected, this parameter determines whether external deceleration switch should be searched. If this parameter is set to 0, and P2.009~P2.016 (servo Z phase enable) is also set to 0, the home mode sets current point as the home directly in mechanical mode.
0: No
1: Yes
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Adtech CNC Technology Co., Ltd. 11. Program saving & editing
090
091
092
093
094
095
096
097
086
087
088
X Encoder LogicDir<●>
Y Encoder LogicDir<●>
Z Encoder LogicDir<●>
089 4 Encoder LogicDir<●>
Range
Unit
Authority
:
:
:
0~1
None
Super Admin
Default : time
0
Note : If the logic direction obtained by the encoder is reverse to the actual motion direction of the axis, please set this parameter.
Handwheel encoder reuses A axis encoder.
Principal axis encoder reuses X axis encoder.
0: Positive
1: Negative
X HomeSpeed2
Y HomeSpeed2
Z HomeSpeed2
4 HomeSpeed2
X HomeSpeed3
Y HomeSpeed3
Z HomeSpeed3
4 HomeSpeed3
Range
Unit
Authority
Default
Note
:
:
:
:
1~20000 mm/min
Super Admin
100, 60 time Instant
: Used to set the speed parameters of mechanical resetting; the specific effective sequence follows:
Resetting speed ——> (when detecting external zero switch) deceleration
——> scanning speed
102
103
104
105
106
107
108
100 hand wheel encoder dir
Range
Unit
Authority
:
:
:
0~1
None
Super Admin
Default : time
0
Note : When the logic direction obtained by handheld box encoder is reverse to the actual motion direction of the axis, set this parameter to perform in-phase setting.
0: positive direction
1: negative direction
101 X restrain acc (mm/s^2)
Y restrain acc (mm/s^2)
Z restrain acc (mm/s^2)
4 restrain acc (mm/s^2)
X max restrain rate
Y max restrain rate
Z max restrain rate
4 max restrain rate
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Adtech CNC Technology Co., Ltd. 11. System parameters
Range
Unit
Authority
:
:
:
1~90000
Super Admin
Default : time
90000
Note : Used to configure the restriction acceleration of every axis during pretreatment processing.
No matter which parameter, the lower the setting is, the slower the processing speed is; vice versa.
The setting value should be as high as possible if each axis permits.
In comprehensive parameter P1.58 (interpolation speed mode), this parameter is valid if it is set to 1; the default setting is invalid.
11.4 Management parameters (P3.)
001 Select SupMode
002 AlterSuperuserPasswor
003 Alter User Password
Range
Unit
Authority
: None
: None
: None
Default : None time Instant
Note : In this menu, type the password and press ‘Insert’. If the password is valid, the system will enter this user mode;
After entering, this menu will turn into “Exit XXX admin mode”, indicating entering successfully;
In the new menu, press the Insert key to exit the admin mode. To modify the parameter table at this moment, you need to enter the admin mode again;
The super user can modify all passwords, while the operation user only can modify the own password.
Password 0 indicates that the password isn’t checked in this mode; it isn’t required to enter the admin mode to modify the parameters.
004
Initialize
005
006
Initialize IO Config all para reset<●>
Range : None
Unit : None
Authority : Super user
Default : None
Note : Initial parameter table only in super user mode
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Adtech CNC Technology Co., Ltd. 11. Program saving & editing
007 para backup
008 para recover
Range
Unit
:
:
None
None
Authority : Super user
Default : None
Note : The parameters are backed up and restored only in super user mode.
The parameters are backed up to the sysconf.bak file in the root directory of the controller. If this folder already has a file with same name, the latest backup will overwrite this file.
The sysconf.bak file in the root directory is also used for restoring. During restoring, it will check whether the parameter versions are same according to the backed up parameter version; if not, the system won’t restore the parameter table.
After restoring, the system will restart automatically.
009 generate cryptogram
Range
Unit
: None
: None
Authority : None
Default : None
Note : If you have forgotten the password, you can generate a PassMeg.DAT file with this function, provide this file to controller manufacturer and ask the manufacturer to reset the password.
010 menu click way
Unit :
Authority
Default
Effective
Note : This function is to be developed
011 clear add up work num
012 clear current work num
Unit :
Authority
Default
Effective
Note : Clear the accumulated value of current processing pieces
013 lead in CSV sys config
Unit :
Authority
Default
Effective
Note : Import the CSV system configuration of the manufacturer into the system
014 startup display module
Range :
None
Authority
Default
Note : Select default boot screen from absolute position, relative position and comprehensive position.
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Adtech CNC Technology Co., Ltd. 11. System parameters
015 sys language bag
018
017
016
Unit :
Authority
Default
Effective
Note : Select system language
Chinese
English macro key word valid En
Range
Unit
Authority : Operation admin
Default : 0 (Chinese)
Note
: 0~1
: None
: Macro keyword effective parameter is used to set whether the macro expression symbol on the membrane is valid (1: valid, 0: invalid). startup picture display
Range
Unit
: 0~6
: None
Authority : Operation admin
Default : 1S
Note : Used to configure the display mode of the logo; if it is set to 0, the user needs to press any key to enter the system; for any other value, the system delays for corresponding time and enters automatically. sys display axis setting
Range
Unit
:
: None
Authority : Super user
Default : XYZ
Note : Used to configure the display axis of current system, and different display combinations are available.
This configuration only determines the content of the interface. If the axis function of the hardware exists, it still can output axis control during programming, but the axis status won’t be displayed. The status such as axis limit and alarm will be ignored.
019 sys debug information En
Range : 0~1
Unit : None
Authority : Super user
Default : OFF/0
Note : Used to configure whether RS232 of current system outputs the testing info while program is running.
This parameter is dedicated for programmers, and the users are not suggested using this parameter.
If the testing info is enabled, the system performance will be lowered, and therefore it is disabled during normal processing.
If networking is enabled, this function must be disabled, or else the networking will fail.
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Adtech CNC Technology Co., Ltd. 11. Program saving & editing
020 axis control composite
Range
Unit
: 0~1
: None
Authority : Super user
Default : ON/1
Note : Used to configure whether the key for axis motion on the control panel is enabled.
This parameter is used to shield the composite function of the key for axis motion on the NC panel and reduce the possibility of misoperation when additional panel is used. However, if no additional panel is used, this parameter must be enabled, or else the axis motion can’t be controlled through the key.
021 additional panel enable
Range
Unit
: 0~1
: None
Authority : Super user
Default : OFF/0
Note : Used to configure whether NC uses additional panel, which must be ADT matching additional panel, or compatible with the interface of same protocol.
If additional panel is used, the system testing info enable must be deactivated (P3.19).
022 sys tool outlay enable
Range : 0~1
Unit : None
Authority : Super user
Default : OFF/0
Note : Used to configure the ATC function of the system, which is achieved by calling out T_FUNC.NC or not.
11.5 Tool magazine parameters (P4.)
001 Customized by manufacturer
Range :
Unit :
Authority : Operation admin or higher
Default :
Effective
Note : This parameter is determined by tool magazine design of each machine tool manufacturer. Please refer to the machine too manuals for details.
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Adtech CNC Technology Co., Ltd. 11. System parameters
11.6 Principal axis parameters (P5.)
001 Spi.Alarm ELevel
008
009
010
011
012
014
015
016
017
018
019
021
002
003
004
005
006
007
Spi.Reset ELevel
Spi.ECZ Home Enable
Spi.ECZ Elevel
Spi. Limit+ Enable
Spi. Limit- Enable
Spi.Limit Elevel
Spi.Pulse Mode
Spi.Pulse Logic Mode
Spi.HomeDect ELevel
Spi.ExtHome Check En
Spi.Round Setting
Spi.ZeroOffset(p)
Spi.PulseLogic Level
Spi.Rolling Display Usage
Spi.Max Acc(Kpps)
Spi.Ext HomeDir
Spi.Servo HomeDir
Spi.Home Speed(rpm)
Range :
Unit :
Authority : Operation admin or higher
Default :
Effective
Note : Servo principal axis parameters are same as common positioning axis parameters. If only the principal axis is controlled with servo port, you can set the number according to axis parameters.
013 Spi.Encode bits(p)
020
Unit :
Authority : Operation admin or higher
Note time Instant
: The received wire number of the encoder when the principal axis rotates one circle;
Same as common axis encoder, it can only receive AB phase pulse, and thus the wire number of the encoder must be pulses of one circle divided by 4.
This parameter will affect G74 and G84 tap instructions. Please set it properly.
Spi.Max Speed(rpm)
Unit :
Authority : Operation admin or higher
Default :
Effective Instant
Note : This setting is used to calculate the analog output of the controller, and suppose that the analog of variable frequency control is in linear control mode;
This method is to set the rotation to this parameter according to the variable frequency rotation corresponding to analog 10V, and transfer the
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Adtech CNC Technology Co., Ltd. 11. Program saving & editing rotation directly later, while the controller will output corresponding analog voltage according to linear scale automatically.
022
023
Spi.Gear Numerator
Spi.Gear Denominator
Range :
Unit None
Authority : Operation admin or higher
Note : If the principal axis has gear position, please set the hardware gear ratio to this parameter, which hasn’t been used in standard version, but may be used in certain special conditions.
11.7 Port configuration (P6.)
001 Wheel0.1-------- Input wire No.
… …
014 4 Alarm------ Input wire No.
Range :
Unit None
Default
: Admin
: The port table in the manual
Note : Handheld box interface and servo alarm function pin definition;
Type 8888 and press Insert, the system won’t map and will use the default wire No. in the manual. If the operation is successful, it displays
“=======”;
Input value 1~24: map to corresponding pin on IO board
015
…
IN0-------- Input wire No.
…
038 IN23------- Input wire No.
Range :
Unit None
Default
: Admin
: The port table in the manual
Effective
Note :
Terminal No. is the object of the system to control IO, e.g. X external home signal test, the system tests terminal No. IN0, which corresponds to input wire 1 by default, and thus the system tests input pin1 indirectly; by default, the terminal No. is assigned to wire No. according to the IO relationship in the manual; however, this relationship isn’t constant, and you can specify in these parameters and reassign a terminal No. to any input port;
For example, if you set 10 in parameter 042, the system will test pin 10 instead of pin 1 when it tests X home signal during home operation.
039 OUT0-------- Output wire No.
… …
062 OUT23------- Input wire No.
Range :
Unit None
Default : The port table in the manual
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Adtech CNC Technology Co., Ltd. 11. System parameters
Note : Output terminal No. configuration is same as input terminal configuration. Output terminal No. and wire No. are mapped
Range :
Unit :
Default
: Admin
: The port table in the manual
Note time Instant
: System functions correspond to assigned terminal No.;
Terminal No. is also set by parameter 15~62, and mapped to specified wire No.;
To shield this function, you can type 8888 and press Insert. This operation is in background, and displays “255” if the operation is successful.
Range
Unit
Authority
Default
Note
: 0~65535
:
: Super Admin
: 65404
243 time Instant
: Used to configure the IO signal that the system needs to reset when there is alarm.
Use binary system to configure in positions.
For example: 83:65404, is 1111 1111 0111 1100 in binary system;
Which indicates that port 0, 1 and 7 won’t be reset due to system pause or alarm.
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ADT-CNC46XX 系列维护手册
12. Hardware interface definition and connection instructions
12.1 Installation layout
12.1.1 External interface diagram
⑴ X axis, Y axis, Z axis, A axis:
15-core D-pin socket connects to step motor drive or digital AC servo drive
⑵ XS5 digital input:
25-core D-pin socket inputs signals for every axis limit and other switching quantity
⑶ XS6 digital output:
25-core D-pin socket outputs signals for switching quantity
⑷ USB and serial port exchange files between PC and CNC4640 controller and realize other functions.
⑸ CNC4640 controller uses 24V DC power supply, and the internal power consumption is about 5W.
⑹ XS7 accessory panel:
15-core D-pin socket connects to handwheel
⑺ XS8 principal axis:
9-core D-pin socket connects to principal axis inverter
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Adtech CNC Technology Co., Ltd. 12. Hardware interface definition and connection instructions
12.1.2 Mounting dimensions
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ADT-CNC46XX 系列维护手册
12.1.3 Installation precautions
Installation condition for electric cabinet
⑴ The cabinet must be able to effectively prevent dust, coolant and organic solution entering;
⑵
When design electric cabinet, the distance between rear cover and case should be at least 20CM; considering the temperature rises in the cabinet, the temperature difference between interior and exterior of the cabinet shouldn’t exceed 10℃;
⑶ The cabinet should be installed with fan to ensure interior ventilation;
⑷
The display panel should be installed at the position can’t be sprayed by the coolant;
⑸ When design electric cabinet, the external electrical interference should be reduced to lowest to prevent interfering with the system;
To prevent interference
The system is designed with anti-interference measures such as shielding space electromagnetic radiation, absorbing impact current and filtering power clutter, which can prevent interference with the system in certain degree. To ensure system stability, please take the following measures to install and connect the system:
⑴
CNC must be kept away from the equipment with interference (e.g. inverter, AC contactor, electrostatic generator, high voltage generator, and sub-unit of power lines), and the switching power supply should be connected to a filter to improve the anti-interference of CNC (as in Fig.1-4);
⑵ To supply power to the system through isolation transformer, the machine tool must be grounded, CNC and drive must be connected to separate earth wire.
To suppress interference
Connect RC circuit (0.01μF, 100~200Ω, as in Fig. 1-5) to both sides of AC coil in parallel. RC circuit should be installed close to inductive load; connect freewheeling diode reversely on both sides of DC coil in parallel (as in Fig.1-6); connect surge absorber to the winding of AC motor in parallel (as in Fig. 1-7).
To reduce the interference between CNC signal cables and strong current cables, the wiring shall follow the principles below:
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Adtech CNC Technology Co., Ltd. 12. Hardware interface definition and connection instructions
Group
A
Cable type
AC power cord
AC coil
AC contactor
Wiring Requirement
Bundle the cables of group A separately from group B and C, keep at least 10cm clearance, or make electromagnetic shielding for group A
AC coil (24VDC)
B
DC relay (24VDC)
Cable between system and strong current cabinet
Cable between system and machine tool
C
Bundle the cables of group B separately from group A or shield group B; group B and group C should be as far as possible
Cable between system and servo drive
Position feedback cable
Position encoder cable
Handwheel cable
Bundle the cables of group C separately from group A, or shield group C; keep at least 10cm clearance between group C and group B and use twisted pair
Other cables for shielding
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ADT-CNC46XX 系列维护手册
12.2 Interface definition
12.2.1 Motor drive control interface (XS1..XS4)
Four drive interfaces are available (XS1 X axis, XS2 Y axis, XS3 Z axis, XS4 A axis), and they have the same definition, as shown below:
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Simple Internal Circuit Diagram for Pulse Output
Adtech CNC Technology Co., Ltd. 12. Hardware interface definition and connection instructions
Wire No. Definition
1 PU+
2 PU-
3
4
DR+
DR-
5 ALM
6 OUT
Function
Pulse signal -
Direction signal +
Direction signal -
Servo alarm signal input
X axis: IN34, Y axis: IN35, Z axis: IN36, A axis: IN37
Axis alarm reset output signal
X axis: OUT24, Y axis: OUT25, Z axis: OUT26 A, axis:
OUT27
Encoder phase Z input +
Encoder phase Z input -
Controller for single end input
7
8
ECZ+
ECZ-
9 PUCOM
10 24V+
11 24V-
12 ECA+
13 ECA-
14 ECB+
15
Standard pulse wiring diagram
ECB-
Internally provided 24V power supply, directly connected to
24V power supply of the controller
Encoder phase A input +
Encoder phase A input -
Encoder phase B input +
Encoder phase B input -
This wiring is suitable for CNC4640/4620/4340/4240/4342 controller;
Step motor drive cable to differential input
Adtech CNC drive is for reference, all of which use differential input mode. This mode has strong anti-interference and is recommended. Please refer to the figure below for the connection of CNC with step motor drive and step motor
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ADT-CNC46XX 系列维护手册
Step motor drive wiring diagram for single-ended input
Certain companies connect together the optocoupler input cathodes of step drives, i.e. common cathode connection, which isn’t suitable for CNC controller. Common anode connection connects together the anodes of optocoupler input. The wiring shall follow the figure below, and do not connect PU+ and DR+ together, or else the pulse interface may be damaged.
Wiring Diagram for Step Motor Drive with Common Anode Input
Servo motor drive wiring diagram
Since differential connection is used in most cases, please refer to differential mode for the pulse connection. Most servo drives require 12-24V power supply, and the 24V power provided by pin 10, 11 is available. The specific connection depends on servo drive. Please contact us if you have any question.
0
Caution
Either two of PU+, PU-, DR+ and DR- shouldn’t be connected, or else the pulse interface may be damaged.
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Adtech CNC Technology Co., Ltd. 12. Hardware interface definition and connection instructions
12.2.2 Digital input interface (XS5)
The digital input interface contains the hard limit signal of every axis, and the definition follows:
Simple Internal Output Diagram for Digital Input Photoelectric Switch Wiring Diagram
+ is the anode of approach switch, - is the earth wire, and OUT is output signal. For common approach switch, please select
10-30V power supply and NPN output. Photoelectric switch is similar.
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ADT-CNC46XX 系列维护手册
Default input port configuration of M series (milling machine)
Wire
No.
Definition
1 IN0
2 IN1
5
6
3
4
IN2
IN3
IN4
IN5
Function
X axis zero point
Y axis zero point
Z axis zero point
A axis zero point
Tool regulator in place test
Security door test input
7 IN6
8 IN7 System lubricant pressure alarm input
9 IN8
10 IN9
System material clamping alarm input 11 IN10
12 IN11
13 IN12
14 IN13
15 IN14
16 IN15
17 IN16 (XLMT-)
18 IN17 (XLMT+)
19 IN18 (YLMT-)
20 IN19 (YLMT+)
21 IN20 (ZLMT-)
22 IN21 (ZLMT+)
23 IN22 (ALMT-)
24 IN23 (ALMT+)
X axis negative limit (standby IN32)
X axis positive limit (standby IN33)
Y axis negative limit (standby IN34)
Y axis positive limit (standby IN35)
Z axis negative limit (standby IN36)
Z axis positive limit (standby IN37)
A axis negative limit (standby IN38)
A axis positive limit (standby IN39) to internal or external power supply
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Adtech CNC Technology Co., Ltd. 12. Hardware interface definition and connection instructions
Default input port configuration of L series (lathe)
Wire
No.
Definition
1 IN0
2 IN1
3 IN2
4 IN3
7
8
5
6
9
IN4
IN5
IN6
IN7
IN8
10
11
IN9
IN10
12 IN11
13 IN12
14 IN13
15 IN14
16 IN15
17 IN16 (XLMT-)
18 IN17 (XLMT+)
19 IN18
20 IN19
21 IN20 (ZLMT-)
22 IN21 (ZLMT+)
23 IN22
24 IN23
Function
X axis zero point
Z axis zero point
Tool #1 in place test
Tool #2 in place test
Tool #3 in place test
Tool #4 in place test
Tool #5 in place test
Tool #6 in place test
Tool #7 in place test
Tool #8 in place test
X axis negative limit (standby IN32)
X axis positive limit (standby IN33)
Z axis negative limit (standby IN36)
Z axis positive limit (standby IN37) to internal or external power supply
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ADT-CNC46XX 系列维护手册
12.2.3 Digital output interface (XS6)
The wiring of digital output interface follows:
Simple Internal Circuit of Digital Output (left) Wiring with Machine Tool (right) (principal axis positive rotation for example)
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Adtech CNC Technology Co., Ltd. 12. Hardware interface definition and connection instructions
Default output port configuration of M series (milling machine)
Wire No.
Definition
9
10
7
8
5
6
3
4
1
2
OUT0
OUT1
OUT2
OUT3
OUT4
OUT5
OUT6
OUT7
OUT8
OUT9
11
12
OUT10
OUT11
13
14
15
16
OUT12
OUT13
OUT14
OUT15
OUT16
OUT17
21
22
23
24
17
18
19
20
25
OUT20
OUT21
OUT22
OUT23
Function
Principal axis positive rotation (M03)
Principal axis reverse rotation (M04)
Standby output (M56, M57)
Standby output (M58, M59)
Cooling (M08, M09)
Lubricating (M32, M33)
Standby output (M10, M11)
Timing oil pump output of the system
Standby output (M12, M13)
Standby output (M14, M15)
Standby output (M16, M17)
Standby output (M18, M19)
Standby output (M40, M41)
Standby output (M42, M43)
Standby output (M44, M45)
Standby output (M46, M47)
Standby output (M48, M49)
Standby output (M50, M51)
Variable frequency speed switch 3 (M66, M67)
Variable frequency speed switch 2 (M64, M65)
Variable frequency speed switch 1 (M62, M63)
Variable frequency speed switch 0 (M60, M61)
OUTGND12V-, 24V- common power supply of external output
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ADT-CNC46XX 系列维护手册
Default output port configuration of L series (lathe)
Wire No. Definition Function
6
7
8
9
1
2
OUT0
OUT1
Principal axis positive rotation (M03)
Principal axis reverse rotation (M04)
3 OUT2 Tool regulator positive rotation output (M56, M57)
4 OUT3
Tool regulator reverse rotation & locking output
(M58, M59)
5 OUT4 Cooling (M08, M09)
OUT5
OUT6
OUT7
OUT8
Lubricating (M32, M33)
Standby output (M10, M11)
Standby output (M20, M21)
Chuck locking (M12)
10 OUT9 Chuck loosening (M13)
11 OUT10 Standby output (M16, M17)
12
13
14
15
OUT11
OUT12
OUT13
OUT14
Standby output (M18, M19)
Standby output (M40, M41)
Standby output (M42, M43)
Standby output (M44, M45)
16
17
18
OUT15
OUT16
OUT17
19 OUT18
20 OUT19
21 OUT20
22
23
24
OUT21
OUT22
OUT23
Standby output (M46, M47)
Standby output (M48, M49)
Standby output (M50, M51)
Variable frequency speed switch 3 (M66, M67)
Variable frequency speed switch 2 (M64, M65)
Variable frequency speed switch 1 (M62, M63)
Variable frequency speed switch 0 (M60, M61) external output
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Adtech CNC Technology Co., Ltd. 12. Hardware interface definition and connection instructions
12.2.4 Handheld box interface (XS7)
4
12
5
13
6
14
7
15
8
1
9
2
10
3
11
Wire No.
1
2
3
4
5
IN24
IN25
IN26
IN27
IN28
IN29
IN30
IN31
IN32
IN33
HA
HB
24V-
5V-
5V+
Definition
(IN24) gear switch
(IN26) gear switch
(IN28) gear switch
(IN30) button
(IN32) button
7 24V-
12
13
6
14
9
10
11
(IN25) axis selection
(IN27) axis selection
(IN29) axis selection
(IN31) axis selection
(IN33) button
HA
HB
15 5V-
8 +5V
7 24V-
Function
0.1 gear --- High speed
0.01 gear --- Medium speed
0.001 gear --- Low speed
Cycle start
Emergency stop
Negative pole of internally provided 24V power supply
X axis
Y axis
Z axis
A axis
Emergency stop
Hand encoder phase A input signal
Hand encoder phase B input signal
Negative pole of internally provided 5V power supply
Positive pole of internally provided 5V power supply
Negative pole of internally provided 24V power supply
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ADT-CNC46XX 系列维护手册
12.2.5 Analog output interface (XS8)
Analog output interface wiring diagram:
The wiring is also suitable for XS8 interface of 4640/4620 controller;
Wire No. Definition
3
4
1
2
5
DAOUT1
DAOUT2
GND
GND
GND
Function
Analog voltage output (0~10) V
Analog voltage output (0~10) V
Internal 24V power grounding
Internal 24V power grounding
Internal 24V power grounding
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Adtech CNC Technology Co., Ltd. 12. Hardware interface definition and connection instructions
12.2.6 Principal axis encoder interface (XS12)
Principal axis encoder wiring diagram:
This wiring is suitable for 4640/4620 controller
Wire No. Definition
1 ECA+
2
3
ECA-
ECB+
Function
Encoder phase A input +
Encoder phase A input -
Encoder phase B input +
4
5
ECB-
ECZ+
Encoder phase B input -
Encoder phase Z input + (standby)
6 ECZ- Encoder phase Z input - (standby)
7 NC Null
8 NC Null
9 5V-
Negative end of internal 5V power supply; can’t be connected to external power supply
10 5V-
Negative end of internal 5V power supply; can’t be connected to external power supply
11 5V+
Positive end of internal 5V power supply; can’t be connected to external power supply
12 5V+
Positive end of internal 5V power supply; can’t be connected to external power supply
13 5V-
Negative end of internal 5V power supply; can’t be connected to external power supply
14 NC Null
15 NC Null
¾ AB phase decoder input allows differential connection and common anode connection, which will be determined by the encoder type.
¾ Encoder output modes include open collector, complementary, voltage and long drive, among which open collector, complementary and voltage output use common anode connection, and long drive output uses differential connection.
¾ As shown in the figure below, AB phase decoder input signal uses differential input connection; if common anode connection is used, the positive ends of phase A and phase B must be connected; for common cathode connection, the negative ends of phase A and phase B must be connected.
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ADT-CNC46XX 系列维护手册
Differential connection follows:
¾ 5V power supply is external
Common anode connection follows:
¾ The power voltage is determined by encoder. If 5V power supply is used, resistor R will be unnecessary. For 12V power supply, please use 1K-2K resistor, and for 24V power supply, please use 2K-5K resistor.
Suggestion:
Please use differential output encoder to ensure better anti-interference when the line is long.
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Adtech CNC Technology Co., Ltd. 12. Hardware interface definition and connection instructions
12.2.7 RS232 transmission interface (XS9)
Serial communication interface ---9-core signal socket (male)
1
6
2
7
3
8
4
9
5
NC
NC
TXD
NC
RXD
NC
NC
NC
GND
12.2.8 USB memory connection interface (XS10)
Standard USB memory (e.g. USB disk) interface;
12.2.9 PC USB communication interface (XS11)
Standard USB communication interface;
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ADT-CNC46XX 系列维护手册
12.3 Electrical connection diagram
12.3.1 Symbol schematic diagram
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Adtech CNC Technology Co., Ltd. 12. Hardware interface definition and connection instructions
12.3.2 Power connection diagram
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ADT-CNC46XX 系列维护手册
12.3.3 Servo drive connection diagram
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Adtech CNC Technology Co., Ltd. 12. Hardware interface definition and connection instructions
12.3.4 Step connection diagram
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ADT-CNC46XX 系列维护手册
12.3.5 IO electrical connection diagram
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Adtech CNC Technology Co., Ltd. 12. Hardware interface definition and connection instructions
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Key features
- Four-axis motion control (CNC4640)
- Two-axis motion control (CNC4620)
- Linear and arc interpolation
- Full Chinese menu operation
- Program exchange between CNC system and PC
- Self-diagnosis
- Tool length and radius compensation
- Abundant instructions
- Error-correction functions
- USB disk DNC