Sherwood ENVIROGAS EG 20 Operating instructions

SHERWOOD INDUSTRIES IS AN ENVIRONMENTALLY RESPONSIBLE COMPANY
THIS MANUAL IS PRINTED ON RECYCLED PAPER
8 2 8
By SHERWOOD INDUSTRIES LTD.
B Vent
OWNERS MANUAL
Installation And Operating Instructions For Models:
828 BV. FS. (Freestanding)
828 BV. INS. (Insert)
WHAT TO DO IF YOU SMELL GAS
• Open windows/Extinguish any open flame
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any
phone in your building.
• Immediately call your gas supplier from a
neighbor's phone. Follow the gas supplier's
instructions.
• If you cannot reach your gas supplier, call the fire
department.
WARNING
If the information in this
manual is not followed exactly,
a fire or explosion may result
causing property damage,
personal injury or loss of life.
Installation and service must
be performed by a qualified
installer, service agency or the
gas supplier.
FOR YOUR SAFETY
Do not store or use gasoline or other Flammable vapors and liquids
in the vicinity of this or any other appliance.
PLEASE KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE.
SAFETY PRECAUTIONS
FOR SAFE INSTALLATION AND OPERATION OF YOUR "ENVIROGAS" ROOM HEATER, PLEASE, CAREFULLY
READ THE FOLLOWING INFORMATION:
• All "ENVIROGAS" gas-fired appliances must be
installed in accordance with these instructions.
Carefully read all the instructions in this manual first.
Consult the building authority having jurisdiction to
determine the need for a permit prior to commencing
the installation.
CAN/CGA -B149 installation code in Canada or
the National Fuel Gas Code ANSI Z223.1.2 in the
USA.
• NOTE Failure to follow these instructions could
cause a malfunction of the fireplace that could result
in death, serious bodily injury, and/or property
damage.
• Failure to follow these instructions may also void
your fire insurance and/or warranty.
• Always keep the area around these appliances
clear of combustible material, gasoline or other
flammable vapors and liquids.
•
To prevent injury, do not allow anyone who is
unfamiliar with the operation to use the stove.
• These appliances should not be used as a
drying rack for clothing or for hanging Christmas
stockings or decorations.
GENERAL
• Installation and repair should be done by a
qualified service person. The appliance
should be inspected before use and at least
annually by a qualified service person. More
frequent cleaning may be required due to
excessive lint from carpeting, bedding
material, etc. It is imperative that control
compartments, burners and circulating air
passageways of the appliance be kept clean.
• Due to the paint curing on the stove a faint
odor and slight smoking will likely be noticed
when the stove is first used. Open a window
until the slight smoking stops. Always connect
this gas stove to a chimney and vent to the
outside of the building envelope. Never vent to
another room or inside a building. Make sure you
use the vent pipe that is specified. Make sure that
the vent is properly sized and is of adequate
height to provide the proper draft. Inspect the
venting system annually for blockage and any
signs of deterioration.
• Due to high temperatures the appliance
should be located out of high traffic areas
and away from furniture and draperies.
Children and adults should be alerted to
hazards of high surface temperatures and
should stay away to avoid burns or clothing
ignition.
•
Do not operate with cracked or broken glass.
Under no circumstances should this appliance be
modified. Parts that have to be removed for
servicing must be replaced prior to operating this
appliance. Only parts supplied by ENVIROGAS
should be used in this appliance and replacements
should only be performed by a licensed or
qualified service person.
• Young children should be carefully
supervised when they are in the same room
as the appliance.
• Never use solid fuels such as wood, paper,
cardboard, coal, or any other flammable liquids
etc., in this appliance.
• Clothing or other flammable material
should not be placed on or near the
appliance.
• Do not use this heater if any part has been
under water. Immediately call a qualified service
technician to inspect the heater and to replace
any part of the control system and any gas
control which has been under water.
FOR YOUR SAFETY
• A qualified installer, service agency or the gas
supplier must perform installation and service.
• Do not abuse glass by striking or slamming
door shut
• This installation must conform with local codes or,
in the absence of local codes with the current
2
TABLE OF CONTENTS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
Code Approvals................................................................................................................................... 3
Specifications ..................................................................................................................................... 3
Dimensions and Clearances to Combustibles ....................................................................................... 4
Deciding where to locate your stove.................................................................................................... 5
Assembly and Installation Instructions: A. Fireplace Insert ................................................................. 6
B: Freestanding....................................................................... 7
Electrical Requirements....................................................................................................................... 8
Gas Line Connection............................................................................................................................ 8
Venting A: Fireplace Insert ................................................................................................................. 10
B: Freestanding....................................................................................................................... 11
Air Shutter Adjustment ....................................................................................................................... 12
Installation of Log Sets and Embers .................................................................................................... 13
Operating Instructions......................................................................................................................... 14
Routine Maintenance .......................................................................................................................... 15
Trouble Shooting................................................................................................................................. 16
Parts and Accessories......................................................................................................................... 17
Warranty ............................................................................................................................................ 18
Installation Data Sheet........................................................................................................................ 19
1. CODE APPROVALS
These appliances have been tested by Canadian Standards Association. and found to comply with the
established standards for GAS FIRED VENTED ROOM HEATER in CANADA and the USA as follows:-
ENVIROGAS 828 VENTED ROOM HEATER ( 828 BV FPI Nat & LPG. 828 BV FS Nat & LPG. )
TESTED TO: ANSI Z21.11.1b-1993, CAN 1-2.1M 86.
2. SPECIFICATIONS
ENVIROGAS 828 VENTED ROOM HEATER
This unit must be vented using certified B Vent venting.
• has been certified for use with either natural or propane gases. (see rating label.)
• is not for use with solid fuels.
• is approved for bedroom or bedsitting room.
• Fireplace Insert must be installed on a non-combustible surface.
• must be installed in accordance with local codes.
If none exist use current installation code CAN/CGA B149 in Canada or ANSI Z223.1/NFPA 54 in the USA.
• must be properly connected to a venting system.
WARNING: For Fireplace Insert, installation only in a solid fuel burning fireplace with a
working flue and constructed of non combustible material, using a certified chimney liner kit.
3
FOR INSTALLATIONS ABOVE 2000 FEET
•
•
In Canada, these appliances are certified for altitudes of 0-2,000 feet and must be derated by 10% for
installation at elevations between 2,000 and 4,500 feet.
In the USA, these appliance are certified for elevations up to 2,000 feet. For elevations above 2,000 feet,
input should be reduced 4% for each 1,000 feet above sea level.
The efficiency rating of this appliance is a product thermal efficiency rating determined under continuous
operating conditions and was determined independently of any installed system.
3. DIMENSIONS AND CLEARANCES TO COMBUSTIBLES
FIREPLACE INSERT CLEARANCES TO COMBUSTIBLES:
A. Mantle pillar to stove
10" /
25 cm
B. Stove top to 8" wide mantle 12" / 31
cm
Stove must sit on a non-combustible
surface, the width and depth of the
insert
Maintain sufficient clearances
for operation, service and maintenance
OTHER DIMENSIONS
A. Depth of unit into fireplace
11¼" /
28.5 cm
B. Depth of unit out of fireplace 8 ¾” / 22.2 cm
C. Minimum firebox size W 26" x H 20” x D 20"
(W 66 x H 50 x D 50 cm)
Figure 1
FREESTANDING CLEARANCES TO COMBUSTIBLES:
A. Side wall to stove
10"
B. Rear wall to stove
4"
C. Combustible to stove Top 22"
D. Floor to stove
0"
E. Corner clearance
2"
F. Alcove depth
48"
Maintain sufficient clearances
for service and maintenance
Figure 2
4
4. DECIDING WHERE TO LOCATE YOUR FREESTANDING STOVE
1.
2.
3.
of
4.
of
5.
The stove should be located out of traffic and away from furniture and draperies.
This stove should have sufficient access for its safe operation and maintenance.
Locate a position where the flue system of the stove can be properly installed without damaging the integrity
the building. e.g. cutting wall or ceiling joists.
The stove can be installed on any wooden or non-combustible flat surface extending the full width and depth
the appliance.
Check stove and flue system clearance requirements.
6. Locate the stove where it can be accessed by a gas supply line.
7. Locate the stove in a large and open room that is centrally located in the house. This will optimize heat
circulation and comfort.
8. If the stove is equipped with an optional convection fan, ensure that an electrical outlet is within 6ft. (1.8m)
of the stove.
9. These stoves can be installed in bedrooms.
10. The flow of combustion and ventilation air must not be obstructed.
PRIMARY INSTALLATION
A= Clearance above grade, verandah, porch, deck,
or
[balcony (*12 inches (30cm) minimum]
B= Clearance to window or door that may be
opened
[*12 inches (30cm) minimum]
C= Clearance to permanently closed window
[minimum 12 inches (30cm) recommended
to
prevent condensation on window]
D= Vertical clearance to ventilated soffit located
above the terminal within a horizontal
distance of 2 feet (60cm) from the centerline
of the terminal [24 inches ( 60cm) minimum]
E= Clearance to unventilated soffit [18 inches
(45cm) minimum]
F= Clearance to outside corner [12 inches
minimum]
G= Clearance to inside corner [12 inches minimum]
H= *Not to be installed above a meter/regulator
assembly within 3 feet (90cm) horizontally
from the center-line of the regulator
I= Clearance to service regulator vent outlet [*6
feet
(1.8m) minimum]
J= Clearance to non-mechanical air supply inlet to
building or the combustion air inlet to any
other appliance [12 inches (30cm) minimum]
K= Clearance to a mechanical air supply inlet [*6
feet (1.8m) minimum]
L= *** Clearance above paved side-walk or paved
driveway located on public property [*7 feet
(2.1m) minimum]
M= Clearance under verandah, porch, deck, or
balcony [*24 inches (60cm) minimum **]
*** A vent shall not terminate directly above a side-walk or paved driveway which is located between two single family dwellings and serves
both dwelling
** Only permitted if verandah. Porch, deck, or balcony, is fully open on a minimum of 2 sides beneath the floor
5
* As specified in CGA B149 Installation Codes (1991) Note: Local Codes or Regulations may require different clearances.
5. ASSEMBLY AND INSTALLATION INSTRUCTIONS
PREPARATION FOR INSTALLATION
• Remove the packaging from the appliance, pedestal or surround panels, check to make sure there is no damage.
Carefully check the glass door. Do not use the unit if it is damaged. In the event damage is found please report it
to both the courier and your dealer as soon as possible.
ASSEMBLING AND INSTALLING YOUR ENVIROGAS 828 FIREPLACE INSERT
1. Carefully clean the fireplace and flue before installing the
stove. Failure to do so may result in fumes or dirt being
blown into the room and may cause a fire leading to death
or serious injury.
2. Remove the two wood screws that attach the stove to its
pallet. These are located through the square openings
immediately behind the surround panel mounting bracket
on each side of the unit. ( #2 Robertson screwdriver )
(See A in Figure 1)
3. Open hinged side flap, open door, remove log and ember
set and all wrapping material from the stove . Remove
wrapping material from log and embers and check for any
damage. If damage is observed do not use unit and contact
your local dealer.
4. Remove the vent collar plate from the top of the stove
by unscrewing the T20 Torx screw, located on the center
top of the stove and slide backwards. (SEE FIGURE 4)
Properly secure the vent collar plate to the approved
flexible pipe liner previously installed in the chimney. Be
careful not to over stretch the liner.
5. Place the unit part way into the fireplace. Connect the
fireplace insert's flexible gas line to the household gas
supply using locally approved methods.
6. For units with optional fan place the electric cable so it
can be connected to the power supply.
7. Push the unit into its final position in the fireplace
insuring that it is stable and level.
8. Reinstall the vent collar plate to the stove by sliding it
along the draft hood and secure with the screw.
9. Remove the hinged side flaps from the panel mounting
brackets on each side of the unit (fig 5).
10. Remove the top grill bar. Undo the 1/4" nuts holding
the stove top ( 7/16" wrench). Lift top up and remove.
11. For units with optional fan connect surround panel
wire harness to the stove wire harness following the wiring
diagram in fig 8.
12. Place the assembled surround panel around the stove,
in front of the surround mounting brackets. Make sure the
top surround panel sits flat on the stove.
6
Figure 5
13. Re-attach the hinged side flaps by sandwiching the
surround panels between the mounting brackets and the
hinged side flaps. secure with screws.
14. Re-install the stove top by inserting the locating screws,
previously put into the surround panel top, through the
holes in the back of the stove top. Push threaded studs
through holes in top baffle and tighten nuts. Re-attach the
top grill bar.
15. Be sure to maintain adequate clearances around air
openings, do not block.
16. Place the log and ember set into the fire box. See
instructions in section 11, INSTALLING LOG AND EMBER SET.
OPTIONAL ADJUSTABLE SKIRT FOR RAISED FIREBOX APPLICATIONS
ASSEMBLING YOUR ENVIROGAS 828 FREESTANDING APPLIANCE
1. Open the two hinged side panels, open the door.
2. Remove log and ember set and all wrapping material from the
stove. Check for damage. If damage is observed, do not use
unit and contact your local dealer.
3. Remove the two wood screws that secure the stove to the
pallet, these are located through the square openings inside
the side panels.
4. Place the stove on its back on the pallet. Pre-thread the 4
holes in the base of the stove that secure the pedestal to the
stove using the 4 screws ( 5/16 hex washer heads) provided.
Place pedestal so that the holes in the base of the stove align
with those in the pedestal and tighten screws by hand first.
Then tighten with a 5/16 socket wrench.
5. Return the unit to the upright position reinstalls the log set
and embers as per instructions in section 11.
7
6. ELECTRICAL REQUIREMENTS
The ENVIROGAS 828 Series will operate without an external electrical power supply. This model has a Millivolt gas control
which uses the pilot flame to generate enough electricity to operate the main burners.
CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and
dangerous operation. Verify proper operation after servicing.
FAN INSTALLATION
OPTIONAL FAN
Efficiency and heat output of the unit increases with the operation of the fan.
•
This appliance is equipped with a three-prong (grounding) plug for your protection against shock hazard, and should be plugged
directly into a properly grounded three-prong outlet. DO NOT cut or remove the grounding prong from this plug.
The appliance, when installed with optional blower , must be electrically connected and grounded in accordance with local codes or in
the absence of local codes, with the current CSA C22.1 CANADIAN ELECTRICAL CODE Part 1, SAFETY STANDARDS FOR
ELECTRICAL INSTALLATIONS, OR THE NATIONAL ELECTRICAL CODE ANSI / NFPA 70 in the USA.
8
7. GAS LINE CONNECTION AND TESTING
WARNING: Only persons licensed to work with gas piping can make the gas connections to this appliance.
This appliance is equipped with a 3/8” stainless steel flex line from the valve. This line may be routed through the hole in the rear
of the pedestal, or on inserts, routed through the fire box sides. An adapter plate is available for installations that do not allow flex pipe
through cabinetry.
NOTE: Consult your local authorities and in CAN. the CAN/CGA-B149 (1 or 2) Installation Code, For USA gas installations follow either
local codes or the current edition of the National Fuel Gas Code ANSI. Z223.1.
The appliance and its shutoff valves must be disconnected from the gas supply piping system during any pressure testing where the
pressure exceeds 1/2 PSIG (3.45 kPa) or damage will occur to the valve.
The appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure
testing of the gas supply piping system at test pressures equal to or less than 1/2 psig (3.5 kPa).
Always check for gas leaks with a soap and water solution or an approved manner after completing required pressure tests.
ORIFICE SIZES, PRESSURES AND BTU'S
The efficiency rating of this appliance is a product thermal efficiency rating determined under continuous operating conditions and was
determined independently of any installed system. All models are equipped with a variable output gas control.
NATURAL GAS
PROPANE
ORIFICES (Front / Rear)
Manifold Press:
Min. Manifold Press:
Max. Supply Press:
Desired Supply Press:
Min. Supply Press:
Max. BTU/H Input:
Min. BTU/H Input:
#51 DMS / #49 DMS
3.5" wc / 0.87 kPa
2.1” wc / 0.52 kPa
7.0" wc / 1.74 kPa
7.0" wc / 1.74 kPa
5.0" wc / 1.25 kPa
26,500 / 7.6 kW
21,000 / 6.15 kW
#59 DMS / #56 DMS
10.0" wc / 2.49 kPa
6.2" wc / 1.54 kPa
13.0" wc / 3.23 kPa
11.0” wc / 2.74 kPa
10.5" wc / 2.62 kPa
26,500 / 7.6 kW
21,000 / 6.15 kW
MOBILE HOME Manifold Press:
4.0" wc / 1.00 kPa
10.0" wc / 2.49 kPa
In Canada and the United States these appliances are certified for altitudes of 0-4500 ft. / 1370 m.
TO TEST VALVE PRESSURES
-Turn set screw counter clockwise to loosen, 2 turns.
-Place 5/16" I.D. hose over pressure tap system.
-When finished, release pressure, remove hose & tighten set
screw.
EUROSIT VALVE:
NOVASIT VALVE: The pressure taps are located on the front
of the valve through the control panel.
(Left - manifold pressure, Right - inlet pressure).
The pressure taps are located through the left side of the
pedestal on the left side of the valve
(Rear - inlet pressure, Front - manifold pressure).
NEVER USE OPEN FLAME FOR LEAK TESTING
9
8. VENTING
WARNING: THIS APPLIANCE HAS BEEN DESIGNED TO OPERATE BY DRAWING COMBUSTION AIR AND
DILUTION AIR FROM THE ROOM. IT IS ALSO DESIGNED TO DRAW ROOM AIR FOR PROPER HEAT
CIRCULATION FROM THE SIDES OF THE UNIT. BLOCKING OR MODIFYING THE LOUVERS IN ANY WAY CAN
CREATE HAZARDOUS SITUATIONS, EITHER THROUGH POOR VENTING OR BY OVERHEATING. IT IS
IMPORTANT THAT THIS UNIT HAS SUFFICIENT AIR CIRCULATION FOR PROPER VENTING AND
COMBUSTION. PROVISIONS MUST BE MADE FOR THE SUPPLY OF ADEQUATE COMBUSTION AND
VENTILATION AIR. THESE OPENINGS MUST NOT BE BLOCKED.
THE APPLIANCE MUST NOT BE CONNECTED TO A CHIMNEY FLUE SERVICING
A SEPARATE SOLID FUEL BURNING APPLIANCE.
AUTOMATIC FLUE GAS SPILL SWITCH
NOTE: THIS HEATER MUST BE PROPERLY CONNECTED TO A VENTING SYSTEM. THIS HEATER IS EQUIPPED
WITH A VENT SAFETY SHUTOFF SYSTEM DESIGNED TO PROTECT AGAINST IMPROPER VENTING OF
COMBUSTION PRODUCTS.
THIS SAFETY SWITCH IS LOCATED ON THE REAR OF THE APPLIANCE CLOSE TO
THE DRAFT HOOD RELIEF OPENING.
IF THE SWITCH TRIPS MORE THAN ONCE THE VENTING SHOULD BE INSPECTED BY A QUALIFIED
SERVICE TECHNICIAN FOR POSSIBLE BLOCKAGE OR SEVERE DOWN DRAFT CONDITIONS
This stove can be vented with aluminum or stainless steel flex vent and/or certified 4" Type B Gas Vent. The
flue collar of the appliance will fit inside of a standard 4” vent and may be fastened directly to the vent.
Check periodically that the vent is unrestricted and an adequate draft is present when the unit is in operation.
WARNING: Operation of this heater when not connected to a properly installed and maintained venting system
or tampering with the vent safety shutoff system can result in carbon monoxide (CO) poisoning and possible
death.
A. VENTING FIREPLACE INSERTS
The ENVIROGAS 828 insert may be installed and vented into
any solid fuel fireplace that has been installed in accordance
with the National, Provincial/State and local building codes and
has been constructed of non-combustible materials.
An approved 4" chimney liner, throat connector, and rain cap
must be installed, to ensure a tight seal, top performance,
safety
and efficiency. Carefully follow the manufacturers instructions
which accompany the chimney liner kit.
Measure the height of the chimney beforehand and purchase
the appropriate kit. Never attempt to over stretch a flexible
liner to accommodate the height of the chimney.
Install sealed throat connector to prevent leakage of room air
through chimney.
Any flue damper must be removed or blocked permanently in
the open position.
The chimney must be clean, in good working order and
10
constructed out of non-combustible materials.
Make sure that all chimney clean outs are tightly fitting and will not permit air to leak into the chimney.
Remove the vent collar plate from the top of the insert and connect it securely with at least 3 sheet metal
screws and a 4" hose clamp. Check for any tears in the liner at this point. (See also Assembly and Installation
Instructions section 5 )
IMPORTANT: The screw that holds the vent collar plate in it's approved position must be installed.
The draft hood must be in the same pressure zone as the air inlet.
To inspect draft from the front of the unit, open right side hinged flap. Locate 3/8” tube and check for draft
using smoke or magnehelic gauge. A vacuum will indicate proper drafting.
B. VENTING FREESTANDING MODELS
This stove should be vented by certified 4" Type B Gas Vent that may be encased in 6" decorative stovepipe.
The flue collar of the appliance will fit inside of standard vent and should be fastened directly to the vent.
The ENVIROGAS incorporates its own internal draft hood, so no additional external draft hood is required
The venting system should be assembled and installed according to the vent manufacturer's instructions and the
local, state/provincial or national codes.
Figure 13
Figure 12
Two basic venting configurations are shown in fig. 12 & 13.
See vent manufacturer's instructions for vent system clearances to
combustibles and vent terminal clearance from roof.
This information is compiled by the manufacturer as a very general rule for single appliance venting of the 828
gas stove with 4" Type B gas vent.
Venting code and regulations may vary from area to area, please check with the local, state/provincial codes
regarding the suitability of your application.
11
For best venting performance, we recommend total
vent height of 10ft (3m) to 30ft (9m). Total
horizontal length depends on the number of elbows
used. The venting should never slope down. 1/4"
rise per 2' horizontal is recommended.
If 45° elbows are used, one 90° elbow is equivalent
to two 45° elbows.
Venting rise should be a minimum of 3 ft (.62m).
from the top of the unit before any horizontal.
For other special venting requirements, please refer
to the local, state/provincial or national codes.
If practical, it is best have shorter horizontals and
fewer elbows.
The bottom of the vent cap shall extend at least 2ft.
(.6m) above the highest point of the roof where it
passes through and at least 2ft (.6m) higher than
any portion of the roof within a horizontal distance
of 10ft. (3m). See Figure 14.
-Two 90° elbow, maximum total horizontal length of 20ft (6m).
-Three 90° elbow, maximum total horizontal length of 13ft (3.8m).
-Four 90° elbow, maximum total horizontal length of 6ft (1.9m).
-Five 90° elbow, maximum total horizontal length of 0ft (0m).
Height above roof
surface within 10 ft
horizontally
Figure 14
9. AIR SHUTTER ADJUSTMENT
•
•
•
There is a separate venturi air shutter for each burner
The venturis have been set for installation at sea level
To adjust for high altitude: Remove the front cover plate, loosen the 2 set screws with a long screwdriver
and rotate the air shutters to the correct setting.
Figure 15
12
10. INSTALLATION OF LOG SET and EMBERS
A. INSTALLING THE GLOWING EMBERS
A bag of ceramic fiber embers is provided for use on the
front burner tray.
CAUTION: Use only the type of ember material supplied
with this appliance. Due to the irregular size of the
ember material there may be more than required. The
use of other foreign materials on the burners may create
dangerous conditions.
If over time, through cleaning and servicing these
embers require replacement, contact your nearest
ENVIROGAS dealer for replacement embers.
Figure 16
1. Gently remove the ember material from the plastic bag. Spreading these pieces evenly across the front of the
ember tray, Use only a single layer. Do not pile embers. Place a single row of embers on top of the front
burner. (Figure. 16)
2. Carefully avoid any clumping or large build ups.
Do not pack down, leave embers loose.
3. DO NOT PLACE EMBERS ON THE REAR BURNER.
4. Upon the first light up, watch for ignition to all burner ports. If a long delay is noted:
a) First, wait for the appliance to cool down
b) Open the front door of the appliance.
c) Carefully reposition the embers making
sure that burner ports are not plugged solid or blocked
CAUTION: NEVER OPERATE THIS APPLIANCE WITH THE DOOR REMOVED
INSTALLING THE LOG
Carefully remove log from unit. Check to ensure
there is no damage. It is very important to
install this log in its proper position to insure
safe optimum operating conditions.
1. Open the front door.
2. Place log with Burnt Area forward on log
supports. By matching bottom pegs to the
receiving holes in log supports.
Figure 17
3. Close door securely.
13
11. OPERATING INSTRUCTIONS
FOR YOUR SAFETY READ BEFORE OPERATING
WARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION
MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.
A) This appliance is equipped with a pilot which must be lit
by hand by following these instructions exactly.
B) BEFORE LIGHTING smell all around the appliance area for
gas, and next to the floor because some gas is heavier
than air and will settle on the floor.
WHAT TO DO IF YOU SMELL GAS:
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any
phone in your building.
• Immediately call your gas supplier from a neighbor’s
phone. follow the gas suppliers instructions.
•
If you cannot reach your gas supplier, call the fire
department.
C) Use only your hand to push in or turn the gas control
knob. Never use tools. If the knob will not push in or
turn by hand, do not try to repair it . Call a qualified
service technician. Force or attempted repair may result
in a fire or explosion.
D) Do not use this appliance if any part has been under
water. Immediately call a qualified service technician to
inspect the appliance and to replace any part of the
control system and any gas control which has been
under water
LIGHTING INSTRUCTIONS
1. STOP! Read the safety information above.
•
2. Turn off all electrical power to the appliance.
8. EUROSIT VALVE:
3. Turn the gas control knob clockwise
to the
Turn gas control knob counter-clockwise
to
“off’ position.
the “LO” position. Then turn knob to the desired
4. Open door. Wait five (5) minutes to clear out any gas.
setting.
Close door. If you smell gas including near the floor,
STOP! Follow “B” in the above safety information.
If you don’t smell gas go to next step.
5. Find the pilot located to the right between the front and
rear burner.
6. Turn gas control knob counter-clockwise
to
“PILOT”.
7. Push the gas control knob in fully and hold. Immediately
light the pilot by pushing the piezo spark ignitor. Keep
knob Depressed for about 30 seconds after pilot is lit.
Release knob. If pilot goes out, repeat steps 4 through 6.
WARNING The gas valve has an lockout device which will
not allow the pilot burner to be re-lit until the
thermocouple has cooled.
• If the knob does not pop up when released, stop and
9. NOVASIT VALVE:
Immediately call your service technician or gas
Turn gas control knob counter-clockwise
to
supplier.
the “ON” position. Flip burner switch to “ON” then
• If the pilot will not stay lit after several tries, turn the
gas control knob to “OFF” and call your service
technician or gas supplier.
turn “HI / LO” knob to the desired setting.
10.Turn on all electrical power to the unit
NOTE: Check to be sure the pilot flame engulfs the thermocouple and that the burners light completely.
TO TURN OFF GAS TO APPLIANCE
1. Turn the gas control knob clockwise to “OFF” DO NOT FORCE
2. Turn off all electrical power to the appliance if service is to be performed.
3. NOVASIT VALVE: Flip burner switch to off.
14
12. ROUTINE MAINTENANCE
replacement door assembly including glass must
be fitted.
To Replace
• open door fully
• Lift door vertically so that hinge pins lift out
of hinge receivers.
• Return assembly to dealer.
The Door and glass assembly must be replaced as
a complete unit by your ENVIROGAS Dealer. No
substitute materials are allowed.
Periodically check to ensure that the "B-Vent" venting
system is clear and that a negative draft is present
when the unit is operating. On fireplace insert models
there is a draft inspection tube the opening is located
on the right hand side behind the hinged side. A
vacuum should be present at the opening.
Periodically check the pilot and burner flames (See
Fig.11)
CLEANING OF GLASS
FOR CLEANING THE INSIDE OF THE
FIREBOX
Do not clean glass when hot
It will be necessary to clean the ceramic glass
periodically. During a cold start up condensation will
sometimes form on the glass, this is a normal
condition with all gas fireplaces and stoves. However,
sometimes this condensation can allow dust and lint
to cling to the glass surface. Also, sometimes initial
paint curing of the appliance can leave behind a slight
film on the glass. This is a temporary problem. It is
therefore recommended that the glass be cleaned
initially after about the first two weeks of use.
Remove the log carefully from the firebox. Gently
remove the embers and place on a piece of paper
towel.
Vacuum the firebox thoroughly. Carefully clean
off any dust on the logs and remove any lint from
the main burners and pilot burner.
After carefully replacing the log and embers in
their correct positions, and the door has been
resealed, re-light the pilot, following the
instructions on the attached label.
After that, depending upon the amount of use,
cleaning should be required no more than two or three
times per season.
CLEARANCES MUST BE SUFFICIENT TO ALLOW
ACCESS FOR MAINTENANCE AND SERVICE
To clean the door, use a mild glass cleaner and a soft
cloth. Abrasive cleaners will damage the glass
surface.
LUBRICATING THE BLOWER
Every 6 months the blower should be lubricated if
installed
OPENING THE GLASS DOOR
1. Turn the unit off and remove the log set.
Turn unit off and wait until the appliance has cooled
down.
2. Remove the burner tray assembly by removing
the screw on either side of the tray, between the
front and rear burners. Lift tray out.
1. Open the right hand hinged side flap which will
expose a door fastener. Using a 1/2" wrench, loosen
the fastener.
3. Remove the 8 screws that hold the blower
mounting plate to the back firewall.
2. Due to the shape of the bay window door. You
must also open the left hand side flap before
attempting to open the door.
4. Carefully pull the blower assembly into the
firebox, exposing the blower lubricating holes (
located on the top of the motor housing on either
side of the label). Add 2 drops of SAE 20 oil.
3. Ensure the door is properly fastened after cleaning
before attempting to re-light the appliance.
5. If removal of the blower is necessary,
disconnect the blower leads from the harness.
Remove the blower.
6. To re-install, check mounting plate gasket and
reverse steps 1 through 4.
TO REPLACE DOOR AND GLASS ASSEMBLY
The glass in this appliance is an integral part of the
door assembly. If the glass is damaged or broken a
15
13. TROUBLE SHOOTING
Problem
Spark will not arc to the pilot after
repeated pressing of spark ignitor
Pilot will not remain lit
Burners will not remain lit
Possible Cause
Defective piezo ignitor
Solution
Check connections to ignitor
-If ignitor connections are good but there is no
spark-replace ignitor
Broken spark electrode
-Check for broken ceramic insulation
replace, electrode if broken
Miss-aligned spark electrode
-If spark is not arcing from the electrode to pilotadjust by loosening screws on pilot base. Adjust
away from burner and re-tighten
Problem with thermocouple circuit
-Check for proper connection of thermocouple to
rear of valve. If loose, tighten lightly
-Check pilot for full flame impingement around
thermocouple. If the pilot is to small - Check gas
pressure, adjust pilot rate screw, check pilot head
for blockage.
-Check thermocouple voltage at rear of valvemust be greater than 5 mV. If low , replace
thermocouple.
Air in gas line - (Pilot flame dies
while knob is depressed.)
-Bleed line.
-Check gas line pressure.
-Contact dealer.
Problem with thermopile circuit
-Check gas-line pressure.
-Check for flame impingement on
thermopile, if low see “Pilot will not
stay lit”
-check thermopile for a Minimum of
300 mV when burner switched on.
-Check wiring to thermostat for breaks.
-Check for spillage at draft hood that may trip spill
switch.
Flame lifting
- Leak in vent pipe
- Improper vent configuration
- Terminal may be recirculating
flue gases
-check for leaks in vent connections
-check vent configuration with manual
-check to see if terminal is on correctly
-May need to install high wind termination cap
-contact dealer.
insuficiant air for combustion
- Air tight house
- supply make up air to the unit.
- A Vacuum in room due
to other air moving device
EG. Kitchen fan
Glass fogs up
Normal conditions - after the appliance warms up glass will clear
** Due to additives in gas, glass may get hazy during normal use**
Clean when needed.
Blue flames
Normal during start - flame will yellow as the appliance heats up.
Flames are burning “dirty” or Sooting
Flame impingement
-check log position
-increase primary air by opening venturi shutters
see also “Burners will not stay lit”
16
14. PARTS AND ACCESSORIES
Service Parts available from your local ENVIROGAS Dealer.
PART #
828-001
828-002
828-003
828-004
828-005
828-006
828-007
828-008
828-009
828-014
828-017
828-018
828-019
828-024
828-025
828-026
828-030
828-040
828-041
828-042
828-043
828-044
828-030
828-045
828-046
828-054
828-072
828-076
828-077
828-078
828-079
828-081
828-083
828-084
828-085
828-086
828-101
828-103
828-104
828-105
828-106
828-107
828-108
828-109
828-110
DESCRIPTION
Convection Blower
Heyco Strain Relief
2-Speed Fan Switch
Eurosit Manually Regulated Valve, Natural Gas
Eurosit Manually Regulated Valve, Liquid Propane
Pilot with Ingitor Electrode, Natural Gas
Pilot with Ingitor Electrode, Liquid Propane
Thermocouple
Thermocouple Interrupter
120 Ceramic Fan Temp Sensor
Burner Switch (nova tray)
Aluminum Manifold
Orifice Blank
Front Venturi
Rear Venturi
Side Panel Magnet
Logs and Embers
Thermopile
S.I.T Nova 820 NG Valve
S.I.T Nova 820 LP Valve
Nova Pilot W/Ignitor Electrode NG
Nova Pilot W/Ignitor Electrode LP
Log Set & Embers
3/8 Plastic Bushing
7/8 Plastic Bushing
Hi-Temperature Electrical Cord
3/8 Tadpole Door Gasket
Envirogas Name Plate
120° Ceramic Auto Reset n/o Temp Sensor (big foot)
220° Temp Sensor n/c
SS Flex Connector with 3/8" Elbow 18" long
Fan Switch Plug
Freestanding Side Cabinet Hinge
Eurosit Thermostatically Regulated Valve, Natural Gas
Eurosit Thermostatically Regulated Valve, Liquid Propane
Pilot Gasket
Plain Door with Gasket & Glass
Gold Door with Gasket & Glass
Burner Tray NG with Manually Regulated Valve
Burner Tray LP with Manually Regulated Valve
Burner Tray NG with Thermostatically Regulated Valve
Burner Tray LP with Thermostatically Regulated Valve
Freestanding Pedestal
Regular Size Panel for Fireplace Insert
Oversized Panel for Fireplace Insert
17
15. WARRANTY
Sherwood Industries Ltd. offers a *Lifetime Warranty on this gas product. The lifetime warranty covers the
appliance for a period of seven years from the date of installation. This warranty applies only to the original
owner in the original location
Covered under the lifetime warranty are Cabinet Sides, Tops, Pedestals, Surround Panels and Chassis and Heat
Exchanger. These steel components are covered against manufacturer’s defects for 5 years and labor for the
first year and for parts only thereafter.(A) The following exclusions apply:- over-firing due to incorrect setup or
tampering, damage caused by incorrect installation, usage or abuse. The unit must be properly installed by a
qualified technician or installer, and must meet all local and national gas and building code requirements.
We also cover against manufacture defects under our lifetime warranty. The following components,
Gold Plating, Log Set, Burners and Glass (A) The following exclusions apply: Gold plating- Damage caused by
scratching, marring, chemicals, fingerprints, abrasive cleaners or discoloration with age. Glass- use of harsh or
abrasive cleaners, striking the glass or surface contaminates. Logset- Damage caused by incorrect handling or
misuse. Burners- damage caused by improper or continuous operation under incorrect conditions.
Sherwood Industries Ltd. offers a 2-year warranty on all the Electrical Components and Gas Components against
manufacturing defects. Paint is covered against flaking. This offer includes parts and labor for 1 year and for
parts only thereafter.
Your dealer shall make all claims under this warranty in writing.
(A): TO A MAXIMUM OF SEVEN YEARS
WHEN FILING A WARRANTY CLAIM PLEASE COMPLETE THE FOLLOWING INFORMATION
ON AN OFFICIAL WARRANTY CLAIM FORM:
To the Dealer
• Name, address and telephone number of purchaser and date of purchase.
• Date of installation. Name of installer and dealer. Serial number of the appliance. Nature of complaint,
defects or malfunction, description and part # of any parts replaced.
To the Distributor
•
Sign and verify that work and information are correct.
This warranty covers defects in materials and workmanship only if the product has been installed according to
the manual’s instructions. If the product is damaged or broken as a result of misuse or mishandling the warranty
does not apply. The warranty does not cover removal and re-installation costs.
Sherwood Industries Ltd. reserves the right to repair or to replace the defective product. The shipping costs are
to be paid by the consumer. All warranties by the manufacture are set forth herein and no claim shall be made
against the manufacturer on any oral warranty or representation.
Sherwood Industries Ltd. and its employees or representatives will not assume any damages, either directly or
indirectly caused by improper usage, operation, installation, servicing or maintenance of this appliance.
Sherwood Industries Ltd. reserves the right to make changes without notice. Please complete and mail the
warranty registration card and have the installer fill in the installation data sheet in the back of the manual for
warranty and future reference.
18
16. INSTALLATION DATA SHEET
The following information must be recorded by the installer for warranty purposes and future reference.
Envirogas Model:
EG-828 INSERT BV. FPI
Name of Owner:
Name of Dealer:
__________________________________________
___________________________________________
Address:
Address:
__________________________________________
___________________________________________
__________________________________________
___________________________________________
__________________________________________
___________________________________________
Phone:_____________________________________
Phone: ___________________________________
•
Name of Installer:
Model
:___________________________________
•
Serial Number: __________________
•
Date of Purchase:
Address:
___________________________________________
__________/________/________
•
___________________________________________
___________________________________________
Date of Installation:
___________________________________________
__________/________/________
Phone :_____________________________________
•
____ Natural Gas (Nat.), ____ Propane (LPG)
•
Inlet Gas Supply Pressure: ________ in.w.c.
If the orifices were changed by the installer.
•
Front Burner Orifice # __________ ,
Back Burner Orifice # ________ .
•
Pilot Orifice # ________ or ______ in.Dia.
Installer's Signature
E-MAIL ADDRESS ( envirofire@home.com)
WEB SITE ADDRESS ( www. Enviro-fire.com )
MANUFACTURED BY:
SHERWOOD INDUSTRIES, 6782 OLDFIELD RD., SAANICHTON, B.C., CANADA V8M 2A3
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