FPS-FKH-NH Boomer
Operating Manual
matev GmbH
Nürnbergerstr. 50
D-90579 Langenzenn
Phone: +49 (0) 9101
90870
35/40
45/50/55
MJ 2021
Modifications and errors excepted!
Version: 5/25/2021
Reference number: BA-FPS-FKH -32996
Order numbers
Order no.
Designation
131 9038
Front power system basic machine
New Holland Boomer 30/40/45/50/55 from model year 2021
Extension kit cat. 0
New Holland Boomer 30/40 from model year 2021
Extension kit cat. 1
New Holland Boomer 30/40 from model year 2021
Extension kit cat. 0
New Holland Boomer 45/50/55 from model year 2021
Extension kit cat. 1
New Holland Boomer 45/50/55 from model year 2021
Coupling support cat. 1
Suitable for quick-catch hooks
FRONT POWER LIFT Hydraulic kit BG2-TF
New Holland Boomer 30/40/45/50/55 from model year 2021
Front power lift hydraulic kit BG3
New Holland Boomer 30/40/45/50/55 from model year 2021
Pressure accumulator
New Holland Boomer 30/40/45/50/55 from model year 2021
131 9039
131 9040
131 9041
131 9042
131 8004
131 9048
131 9049
131 9050
Table 1: Vehicle specific order numbers
Modifications and errors excepted!
Version: 20
Table of contents
Table of contents
Table of contents ................................................................................................................... 3
Introduction ....................................................................................................................... 5
About this operating manual .............................................................................................. 6
Technical data ................................................................................................................... 7
Front power lift NH Boomer 35/40 ............................................................................ 7
Front power lift NH Boomer 45/50/55 ................................................................................ 7
Hydraulic power diagram .......................................................................................... 8
General safety notices ....................................................................................................... 9
Depiction of safety information ................................................................................. 9
Area of application of the operating manual ............................................................. 9
Instructions for the owner ......................................................................................... 9
Warning pictograms ............................................................................................... 10
Safety devices ........................................................................................................ 11
Equipment ....................................................................................................................... 15
Extension kit cat. 0 ................................................................................................. 15
Conversion kit Cat 1 ............................................................................................... 15
Coupling support Cat 1 ........................................................................................... 15
Engine PTO shaft ............................................................................................................ 15
Front PTO shaft...................................................................................................... 16
Hydraulic extension kit: BG3 and BG2-TF available ............................................... 16
Pressure accumulator ............................................................................................ 16
Mudguard ............................................................................................................... 16
Hose clamp ............................................................................................................ 17
Operation of the front power system ................................................................................ 18
Authorized use of the machine ............................................................................... 18
Attachment of the front power system .................................................................... 19
Mounting of front-end hydraulics ............................................................................ 19
Implement connections .......................................................................................... 20
Coupling and uncoupling implements ..................................................................... 20
Page 3
Table of contents
Use of a front-end loader ........................................................................................ 21
Attachment variants for the coupling support .......................................................... 21
Ground clearances ................................................................................................. 22
Lowering safeguard for the front power system ...................................................... 27
Maintenance.................................................................................................................... 28
Safety during maintenance ..................................................................................... 28
Maintenance........................................................................................................... 28
Lubricating schedule .............................................................................................. 29
Maintaining the hydraulic system............................................................................ 31
Repair ............................................................................................................................. 32
Disposal .......................................................................................................................... 32
Guarantee ....................................................................................................................... 32
List of illustrations ............................................................................................................ 33
List of tables .................................................................................................................... 33
EC Declaration of Conformity .......................................................................................... 34
Page 4
1
Introduction
Welcome to the matev family
and thank you for purchasing a product from matev GmbH; we appreciate your trust. You have acquired a quality product, if contrary to expectations you should have problems with the implement,
contact your responsible sales partner.
Company stamp – sales partner
Please read this entire manual carefully before operating the machine for the first time. The manual
describes the handling of the machine in detail and will help you to work safely and effectively.
We will not acknowledge warranty claims for damage resulting from improper use.
Variants may be described in the manual that do not agree with the scope of delivery of your implement.
Please enter the data of the rating plate on the implement in the manual. This information will be
helpful for communication in case servicing is necessary.
Products from matev are subject to change in the interest of technical progress. All information, illustrations, and technical specifications represent the latest status at the time this manual was published. The manufacturer reserves the right to make changes at any time in the interest of technical
progress.
Regards
matev GmbH
Page 5
2
About this operating manual
Read this entire manual carefully before operating this machine for the first time.
Keep this manual where it is easily accessible. This will enable you to refer to important information
and handling instructions as needed.
When the machine is delivered the owner receives instruction regarding operation and maintenance of the machine from his sales partner.
The owner must ensure that operating and maintenance personnel have been instructed in full
scope in the operation and maintenance of the machine.
Listings with bullet points are marked as follows:
•
•
•
Text
Text
Text. . .
Handling instructions are marked in the sequence in which they should be executed, as follows:
1.
2.
3.
Text
Text
Text. . .
When directions (left, right, front, rear) are specified in the operating manual, they always refer to
the carrier vehicle’s direction of travel.
The front PTO shaft direction of rotation is always specified in the top view from the front. CW
(clockwise), CCW (counter clockwise).
Fig. 1: Definition of orientation and direction of rotation
Page 6
3
Technical data
Front power lift NH Boomer 35/40
Coupling support
CAT. 0 / cat. 1
Number of cylinders
2
KAT.0
Lifting force at the coupling point
Approx. 930 kg
Lifting force 600 mm before the coupling point
Approx. 450 kg
Ground clearance in raised state (see Fig.12)
approx. 230mm
KAT.1
Lifting force at the coupling point
Approx. 790 kg
Lifting force 600 mm before the coupling point
Approx. 410 kg
Ground clearance in raised state (see Fig.14)
approx. 230mm
Front power lift NH Boomer 45/50/55
Coupling support
CAT. 0 / cat. 1
Number of cylinders
2
KAT.0
Lifting force at the coupling point
Approx. 850 kg
Lifting force 600 mm before the coupling point
Approx. 430 kg
Ground clearance in raised state (see Fig.12)
approx. 290mm
KAT.1
Lifting force at the coupling point
Approx. 820 kg
Lifting force 600 mm before the coupling point
Approx. 420 kg
Ground clearance in raised state (see Fig.14)
approx. 290mm
Page 7
3
Table 2: Technical data
Hydraulic power diagram
Use the following diagram to determine whether your vehicle provides sufficient hydraulic power.
1.
2.
Add up the power specifications of all available options on your machine.
Determine the hydraulic specifications of your vehicle.
Notice!
The hydraulic power available to your vehicle is generally much lower than
the engine power.
3.
Enter the specifications in the table below:
Example: maximum vehicle hydraulic pressure 150bar. Oil flow rate 40l/min. Result: maximum hydraulic power of approx. 8.8 kW.
Fig. 2: Hydraulic power diagram
Page 8
4
General safety notices
This chapter contains information on this operating manual, as well as guidelines and instructions
that you must comply with.
Depiction of safety information
The safety information in the text is combined with pictograms and signal words which together indicate the severity of the expected risk
Danger!
Hazardous situations that will result in serious injuries
or death.
Caution!
Hazardous situations that could result in moderate injuries or material damage.
Notice!
Recommendations or information for the operator.
Read this notice. It will facilitate your work.
Area of application of the operating manual
This operating manual is valid only for the article numbers specified in Table 1.
Refer also to chapter “6.1 Authorized use of the machine“
Unauthorized use of the machine can result in Hazardous Situations that can
cause serious bodily injuries
or death.
Instructions for the owner
All applicable traffic regulations must be observed when driving on roads.
Additional measures may be necessary depending on the machines/accessories in use. It is the owner’s responsibility to provide the vehicle operator with
a roadworthy vehicle. In the end, the vehicle operator is responsible for compliance with traffic regulations.
Qualifications of assembly and maintenance personnel
Assembly and maintenance of safety-related components may be carried out only by personnel
with the following qualifications:
Page 9
4
•
•
•
•
They must have completed specialized training as an agricultural machinery mechanic, motor vehicle mechanic, etc.
Personnel without qualified training must be supervised by someone with qualified training.
They must have read and understood this operating manual.
They must be familiar with the relevant safety regulations (accident prevention).
Qualifications of operating personnel
•
•
•
They must be fully instructed on how to operate the machine.
They must have read and understood this operating manual.
They must be familiar with the relevant safety regulations (accident prevention).
Instruction
When the implement is delivered the owner receives instruction regarding operation and maintenance.
The owner must take measures to ensure that operating and maintenance personnel are fully instructed regarding operation and maintenance.
Individuals who have not been trained to operate the machine are not permitted to operate the machine.
Individuals who have not been trained to operate and service the machine are
not permitted to service the machine.
Warning pictograms
Warning pictograms point out dangers that cannot be counteracted by means of safety measures.
Strict observance of the pictograms is necessary to prevent severe injuries or death.
Missing warning notices must be replaced immediately; do not operate the
machine with incomplete warning notices.
Chapter 4.5 describes all warning symbols.
General warning pictograms
This section explains general warning pictograms that are not specific to a particular machine.
Read the operating manual and observe the safety information.
Before troubleshooting or carrying out maintenance and repairs, shut off the engine
and
Remove the key.
Page 10
4
Injuries from emerging high-pressure fluid.
Comply with the notice in the operating manual.
Machine-specific notice
This section explains machine-specific warning pictograms and notices for operation and maintenance of the machine.
Caution!
Danger of crushing due to moving parts. Never reach into the crushing hazard zone if
parts are moving or can move.
Tighten all screws after each use!
Safety devices
Machines are equipped with various safety devices to protect people who work with a machine or
are in the direct vicinity of the machine while working, to avoid premature wear and also to prevent
environmental damage. These safety devices are integral components of the machine; it is prohibited to manipulate or remove them. Missing or damaged safety devices must be replaced immediately.
There are three types of safety devices: those that prevent contact with the hazard point, those that
point out a hazard on the machine, and those that prevent inadvertent startup of the machine.
Insufficient maintenance can likewise result in hazards; therefore, observe all warning notices.
Before each use of the machine, ensure that all of the safety devices described here are complete and fully functional. Do not operate the implement
if any safety devices are missing or damaged.
Page 11
4
Safety equipment
Lowering safeguard
See also chapter 6.9
Safety instructions
Caution!
Tighten screws
Order no.: V0 002 965
Fig. 3: Warning pictogram Caution: Tighten screws
Page 12
4
Caution: danger of pinching from moving parts!
Order no.: V0 002 938
Fig. 4: Warning pictogram Caution: danger of pinching
Other labels
Implement type plate
Order no.: V0 002 970
Fig. 5: Position of type plate
Page 13
4
matev logo
Order no.: V0 003 093
Fig. 6: matev logo
Page 14
5
Equipment
Extension kit cat. 0
Coupling support, lower link, upper link, mounting kit for coupling support
Conversion kit Cat 1
Lower link, upper link
Coupling support Cat 1
Coupling support
Engine PTO shaft
Engine PTO shaft, incl. mounting accessories.
Possible directions of rotation and rotational speeds
1000 rpm CW and CCW
2000 rpm CW and CCW
Page 15
5
Front PTO shaft
Drive shaft, incl. mounting accessories
Hydraulic extension kit: BG3 and BG2-TF available
BG2-TF couplings, clip covers, hydraulic hoses,
holders – for BG2-TF;
BG3 couplings, clip covers, hydraulic hoses, holders – for BG3
Pressure accumulator
Pressure accumulator, incl. mounting accessories
Mudguard
Mudguard, mounts
Page 16
5
Hose clamp
Hose clamp with mount
Page 17
6
Operation of the front power system
When working on the machine it must be on a level, solid surface and must be
protected against rolling away.
Before starting up the implement, read the instructions on safety and handling
for operation of the entire implement and connection to the tractor.
The front power system should only be placed in service if all safety devices
are attached and fully functional. Prior to starting work the operator must familiarize himself with the device and ensure for himself that the entire device is
operationally reliable.
Moving objects and equipment (ropes, chains, rods, etc.) must be sufficiently
secured prior to transport or driving on public roads, in order to eliminate the
possibility of accidents or endangering other people.
All work on the machine may be carried out only if the machine is secured against sudden startup.
Secure the machine against inadvertent startup by disconnecting it from the
vehicle, or by switching off the vehicle, removing the ignition key and setting
the hand brake.
Authorized use of the machine
Caution!
The front power system should not be charged with downward pressure via
the tractor's hydraulic system! For implements that contact the ground or roll
on the ground in operation, the tractor hydraulic system must be switched to
the float setting! Strictly comply with the manufacturer's recommendation!
•
•
•
•
•
The front power system may be used only for machines and attachments with a compatible
coupling device.
The connected machines must be secured with the existing safety equipment.
Intended use also includes compliance with the operating, service, and maintenance conditions prescribed by the manufacturer.
Intended use also comprises the exclusive use of original replacement parts and additional
equipment or such components and equipment that meet the manufacturer’s technical requirements.
Unauthorized modifications to the implements will void any liability on the part of the manufacturer.
All other uses are prohibited!
Non-intended use causes:
•
•
•
Danger of injury to the operator or third parties
Damage to the carrier vehicle and the implements
Environmental damage
Page 18
6
Attachment of the front power system
Mounting of the front power system is described in a separate assembly manual. If the manual is
not available, it can be obtained online from matev GmbH.
Caution!
Connection positions in Fig. 8 for use of the front power system
This requires hydraulic kit 131 9038
raise
A
lower
A
B
A
B
A
B
B
Fig. 7: Raise/lower hydraulic connections
Mounting of front-end hydraulics
Caution!
Injuries due to fluid escaping under high pressure.
Observe the information in the operating manual.
Install the hydraulic lines in such a manner that any risk of damage due to the
wheel or the front axle is excluded. Also check the routing of the lines at full
steering travel of the wheels and oscillation of the front axle in both directions.
Page 19
6
Implement connections
Caution!
Connection positions in Fig. 8 for use of the hydraulic extension kit
Use of the BG2-TF requires hydraulic kit 131 9048 and use of the BG3 requires
hydraulic kit 131 9049
C
D
D
D
C
C
D
C
D
C
D
D
Fig. 8: Hydraulic connections
Coupling and uncoupling implements
Comply with the axle loads specified by the tractor manufacturer
1.
2.
Drive the tractor forward in front of the implement.
Lower the front power system hydraulically.
Page 20
6
3.
4.
5.
Drive slowly toward the implement until the coupling triangle of the tractor is under the coupling triangle of the implement.
Slowly lift the front power system hydraulically until the implement is slightly lifted.
Secure the implement with the appropriate triangle locking mechanism. The triangle locking
mechanism depends on the type of implement.
Carry out all settings on a level, non-inclined surface.
Use of a front-end loader
Caution: danger of collision!
For use of a front-end loader, the coupling support, lower link and upper link
must always be removed!
Attachment variants for the coupling support
You can make four different settings on the coupling support CAT.0 (see Fig. 9). Position the bolts
in the corresponding holes to achieve the desired setting.
Standard
Couple the triangle in points A and C
A
Standard with stronger take-up
Couple the triangle in points B and C
A
B
Stroke increased by about 45 mm
Couple the triangle in points B and D
A
A
Stroke increased by about 45 mm with increased take-up
Couple the triangle in points A and D
A
A
C
A
A
A
Fig. 9: Coupling support CAT. 0
A
A
A
A
A
Page 21
6
A
A
Couple the triangle in points
A and B.
A
B
A
B
B
Fig. 10: Coupling support CAT. 1
B
Ground clearances
Ground clearances are measured with front tires
of type 25x8.5-14
Caution! The clearance to the ground always depends on:
•
•
•
Page 22
Vehicle tires
Tire pressure
Tire tolerances
6
Ground clearance CAT.0 NH Boomer 35/40
Clearance between the
ground and the lowest point
on the
coupling support in lowered
state (approx. 30mm)
Ground
Fig. 11: Lowest point on the coupling support
Ground
Ground
Ground
Clearance between the
ground and the lowest point
on the front power system
in raised state
(approx. 230mm)
Ground
Fig. 12: Ground clearance in raised state
Ground
Ground
Ground
Page 23
6
Ground clearance CAT.1 NH Boomer 35/40
Clearance between the
ground and the lowest
point on the coupling support in lowered state (approx. 22mm)
Ground
Fig. 13: Ground clearance lowered
Ground
Ground
Ground
Clearance between the
ground and the lowest
point on the front power
system in raised state (approx. 230mm)
Ground
Fig. 14: Ground clearance raised
Ground
Ground
Ground
Page 24
6
Ground clearance CAT.0 NH Boomer 45/50/55
Clearance between the
ground and the lowest point
on the
coupling support in lowered
state (approx. 60mm)
Ground
Fig. 15: Lowest point on the coupling support
Ground
Ground
Clearance between the
ground and the lowest point
on the front power system
in raised state
(approx. 290mm)
Fig. 16: Ground clearance in raised state
Ground
Ground
Ground
Ground
Ground
Page 25
6
Ground clearances CAT.1 NH Boomer 45/50/55
Clearance between the
ground and the lowest
point on the coupling support in lowered state (approx. 20mm)
Ground
Fig. 17: Ground clearance lowered
Ground
Ground
Ground
Clearance between the
ground and the lowest
point on the front power
system in raised state (approx. 290mm)
Fig. 18: Ground clearance raised
Ground
Ground
Ground
Ground
Page 26
6
Lowering safeguard for the front power system
Use the lowering safeguard for:
– Driving on roads
– Driving between work areas
– Cleaning and maintenance
Lowering safeguard,
shown in unlocked position
Fig. 19: Lowering safeguard
1. Lift the front power system.
2. Actuate the shut-off valve by pulling it out and turning it 90° to the hydraulic lines. The lowering
safeguard is now locked.
Strictly avoid lowering the front power system via the tractor's control
lever when the lowering safeguard is locked. Otherwise, parts of the front
power system could be damaged.
Page 27
7
Maintenance
Safety during maintenance
Switch off the vehicle engine, remove the ignition key and set the hand brake.
Before each use of implements, inspect all safety-related components, hydraulic connections and threaded connections.
Danger of crushing due to moving parts.
Never reach into the crushing hazard zone if parts are moving or can move.
Properly reattach all protective devices that have been dismounted after executing the maintenance tasks.
Check all screw and bolt connections after the first 20 hours of operation, at
the start and end of the season, or after extended downtimes. Subject the implement to regular maintenance. Use lubricating grease to lubricate the moving parts.
See lubrication schedule.
Maintenance
To ensure serviceability and compliance with occupational safety requirements, the following tasks
must be carried out after each use.
•
•
•
•
•
Check to ensure that all safety notices and safety devices are complete and functioning.
Check hydraulic connections and hoses for leaks.
Grease the moving parts of the implement.
Grease the locking bolts.
Check all screw and bolt connections. Tighten any loose screws and secure loose bolt connections with the securing elements provided. Comply with screw tightening torques.
Thread size:
Tightening torque:
M6
9.9 Nm
M8
24 Nm
M10
48 Nm
M12
85 Nm
M16
210 Nm
Table 3: Screw tightening torques (property class 8.8)
Page 28
7
Lubricating schedule
Moving parts of the implement must be greased at regular intervals, as well as at the start and end
of the season.
Symbol
1/2d
1/30h
a/2 (1/500h)
Meaning
Lubricate daily
Lubricate every 30 operating hours
Lubricate at the beginning and end of the season and after 500 operating
hours
Use a grease gun
Check oil level, top-up oil if necessary
Change oil after every x hours of operation
Please comply with the operating manual provided for this component.
The lubricating intervals are specified in the operating manual
Table 4: Lubrication schedule symbols
Page 29
7
Fig. 20: Lubricating schedule
Page 30
7
Maintaining the hydraulic system
The hydraulic system is under high pressure.
Escaping fluids (hydraulic oil) can penetrate the skin and cause severe injuries.
Before each use of implements, inspect all safety-related components, hydraulic connections and threaded connections.
Always switch off the engine and de-pressurize the system before working on
the hydraulic system.
Inspect the hydraulic lines regularly and replace them if they are damaged or
show signs of wear.
Page 31
8
Repair
If there are faults, problems, or other indications of malfunction,
contact your sales consultant or contact the manufacturer directly:
matev GmbH
Nürnberger Str. 50
90579 Langenzenn
Phone.: +49 (0) 9101 9087-0
www.matev.eu
[email protected]
Please note the following information as well:
•
•
•
All repairs must be carried out by a specialized company.
Use only original matev replacement parts.
Modifications to the machine are prohibited.
Disposal
The implement must be disposed of in accordance with the applicable regulations of the municipality or the country.
Take the parts to the collection points for residual waste, special waste, or recycle them depending
on material.
matev GmbH does not provide any disposal services.
Guarantee
The general terms and conditions of matev GmbH apply.
Page 32
11
List of illustrations
Fig. 1: Definition of orientation and direction of rotation ................................................................................ 6
Fig. 2: Hydraulic power diagram .................................................................................................................... 8
Fig. 3: Warning pictogram Caution: Tighten screws ................................................................................... 12
Fig. 4: Warning pictogram Caution: danger of pinching .............................................................................. 13
Fig. 5: Position of type plate ........................................................................................................................ 13
Fig. 6: matev logo ........................................................................................................................................ 14
Fig. 7: Raise/lower hydraulic connections ................................................................................................... 19
Fig. 8: Hydraulic connections ...................................................................................................................... 20
Fig. 9: Coupling support CAT. 0 .................................................................................................................. 21
Fig. 10: Coupling support CAT. 1 ................................................................................................................ 22
Fig. 11: Lowest point on the coupling support ............................................................................................. 23
Fig. 12: Ground clearance in raised state ................................................................................................... 23
Fig. 13: Ground clearance lowered ............................................................................................................. 24
Fig. 14: Ground clearance raised ................................................................................................................ 24
Fig. 15: Lowest point on the coupling support ............................................................................................. 25
Fig. 16: Ground clearance in raised state ................................................................................................... 25
Fig. 17: Ground clearance lowered ............................................................................................................. 26
Fig. 18: Ground clearance raised ................................................................................................................ 26
Fig. 19: Lowering safeguard ........................................................................................................................ 27
Fig. 20: Lubricating schedule....................................................................................................................... 30
List of tables
Table 1: Vehicle specific order numbers ....................................................................................................... 2
Table 2: Technical data ................................................................................................................................. 8
Table 3: Screw tightening torques (property class 8.8) ............................................................................... 28
Table 4: Lubrication schedule symbols ....................................................................................................... 29
Page 33
13
EC Declaration of Conformity
EC Declaration of Conformity for a machine to confirm compliance with Machinery Directive
2006/42/EC and the statutory regulations issued for its implementation.
The manufacturer
matev GmbH
Nürnberger Str. 50
90579 Langenzenn
declares that the machine FPS-FKH-NH Boomer 35/40/45/50/55
complies with the provisions of Directive 2006/42/EC and with the national statutory regulations for its implementation.
The signer is authorized to compile the technical documents.
The address is the address of the manufacturer.
Date / signature November 2021
Name of signer Michael Volz
Signer information Managing Director
Page 34
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