JCM Optipay DBV-30X Bill Validator, Optipay RC-10 Bill Recycler, Coin Changer, Verto Interface Kit, Verto Module Installation Guide

Figure 1 illustrates the primary component parts of a Verto

December, 2007 December, 2007

Optipay ® Verto ™ Interface Kit

DBV-30X/RC-10 to Verto

™

to Generic MDB Coin Changer

This document contains information for installing and verifying the operational performance of a Optipay ® Verto ™ Interfaced System installation. The Optipay ®

Verto ™ Interface Kit contains the following features:

• 1- Verto Installation Kit (JCM Part No:

701-000209R) containing:

– 1 - Verto Module (Part No: 550-100576R)

– 1 - Tri-Connector Harness (Part No: 400-

100494R)

– 1 - Installation Guide (Part No: 960-

100172R).

Tool Requirements

• 1- Power Drill & a 5/32” Twist Drill Bit?

• 1 - #3 Phillips Screwdriver?

Optipay™ CC Installation Guide (JCM Part No. 960-000105 Rev. 2 or greater)

Optipay™ BV Installation Guide (JCM Part No. 960-000106 Rev. 3 or greater)

Optipay™ RC Installation Guide (JCM Part No. 960-000107 Rev. 3 or greater)

Optipay™ System Interconnection Guide (JCM Part No. 960-000114 Rev. A or greater)

PRIMARY OPTIPAY ® VERTO ™ SYSTEM INTERFACE COMPONENTS

™ Interface Kit.

NOTE: The RC-10 Recycler can only be used with the DBV-30X Bill

Validator and any Verto Interfaced Generic MDB Coin Changer!

RC-10

(If Present)

JCM is a registered trademark of JCM American Corporation. All other product names mentioned herein may be registered trademarks or trademarks of their respective companies.

Furthermore, ™ , ® and © are not always mentioned in each case throughout this publication.

Verto Module

DBV-30X

Any

MDB

925 Pilot Road, Las Vegas, Nevada 89119

Office & Technical Support: (800) 683-7248 (option 5 after hours), FAX: (702) 651-0214

E-mail: [email protected]

http://www.jcm-american.com

Tri-Connector Harness

RC-10/DBV-30X Front View Generic MDB Changer Kit #701-000209R Contents

Figure 1 Primary Optipay Verto System Component Parts

Figure 2 illustrates the proper harness connections between a Verto

Optipay

Verto ™ System Interconnection

™

DBV-30X/RC-10, and a Generic MDB Coin Changer.

Module,

December, 2007

PERSONAL NOTES AND COMMENT AREA

Write any pertinent notes or comments regarding your particular installation here.

1. Optipay Verto Module

2. 14-Pin Verto I/O Connector with Tri-Connector Harness

3. Female 6-Pin In-Line MDB Receptacle from Verto Tri-Connector Harness

4. Generic MDB Coin Changer’s 6-Pin Connector Plug

5. Male 6-Pin In-Line MDB Connector Plug from Verto Tri-Connector Harness

6. Female 6-Pin In-Line MDB Receptacle (Part of No. 3210-05-03 Cable Assembly)

7. Generic MDB Coin Changer

8. Male 6-Pin Vending Machine Control Connector (SAP-24568)

9. DBV-30X Bill Validator

10. 18-Pin DBV 30X 18-Pin Header Plug Connector (Part of No. 3210-05-03 Cable Assembly)

11. 4-Pin Recycler Control Connector from Verto Tri-Connector Harness

NOTE: a 24-inch extension cable is also available (Part No. Q/N 400-100187).

12. RC-10 Bill Recycler Option

Figure 2 JCM Optipay Verto System Equipment Interconnection Diagram

Perform the following steps listed in Table 6 to verify the system is operating

C OIN C HANGER O PERATIONAL C HECK

Once the unit is installed perform the manufacturers’ steps to ensure the Generic

Coin Changer is communicating with the Vending Machine’s Controller (VMC).

To complete the installation, perform a complete system test by inserting a $5

Note (Bill) while in Normal Mode, purchase a product with a vend price of less than $4, and verify that the correct change is dispensed from the RC-10 Recycler as notes (Bills) and the Generic Coin Changer as coin change.

Having installed the three pieces of system equipment, and interconnected all of the harnessing, energize (Power-up) the Vending Machine, and allow the machine adequate time for the VMC electronics to enable the payment system.

properly:

Table 6 System Energizing (Power-Up) Procedure

Step

Instruction

Check the DBV-301 Bill Validator’s LED fault indicators for potential error conditions.

be done every time a manual fill occurs.

2 Check the RC-10 Recycler’s LED fault indicators for potential error conditions.

3 Check the Generic Coin Changer’s LED fault indicators for potential error conditions.

Press the related Generic Coin Changer’s Keypad button(s) to force the Changer to update its cassette coin inventory levels. This should also

Related Guide

See Figure 8 in the

DBV-30X Install

Guide

See Table 1 in the

RC-10 Install Guide

Refer to the Generic

Coin Changer Manufacturers’ fault indicator descriptions.

Refer to the Coin

Changer Manufacturers’ Inventory Updating Instructions.

System Installation is now complete. For complete set-up and individual unit installation procedures, refer to the individual product reference manual part

numbers listed in Table 7.

Table 7 Optipay System Reference Manual Part Numbers

Reference

Installation Guide

Maintenance Manual

DBV-30X

960-000106R

960-000103R

RC-10

960-000107R

960-000104R

Coin Changer

As applicable

1 4

shown in Figure 2. Refer to Figure 15 for its location and

July, 2007

NOTE: The DBV-30X to RC-10 Communications Cable is not

interconnect interface.

OPTIPAY ® VERTO ™ MODULE CONTROLS AND INDICATORS

Figure 3 illustrates the Verto

™ Modules primary controls and indicator LED

Displays and DIP Switch locations.

10 9

1. 14-Pin Verto I/O Connector

2. 4- Position Dip Switch Block (See label on unit for function ID)

3. Tens MSB

4. Tens LSB

See BCD Tens Value Table Below

5. Ones MSB

6. Ones Pre-MSB

7. Ones Next LSB

8. Ones LSB

See BCD Ones Value Table Below

9. Red Power On LED (Power supplied by VMC from I/O Connector)

10. RJ-11 Programming Communications Connector Port

NOTE: The BCD

Software Verson ID will only be displayed for 20 Seconds during

VERTO initalization at

Power-Up.

Binary Coded Decimal (BCD) Software Version LED ID Table LED Example

Tens Values Ones Values

NOTE: As of this documents printing,

Software Version

19 was running on the Verto Module used for this digital data display description.

1 1

Illustration

Indicates a

BCD Software

Version 19 is

Present

= 09

= 10

= 19 Total

Figure 3 Optipay Verto Module Controls and Indicators

Optipay® Verto™ Interface Kit

OPTIPAY ® VERTO ™ INSTALLATION PROCEDURE

To install a Verto ™ Module and its Tri-Connector Harness plugs proceed as follows:

1. Mount the Verto ™ Module to a convenient location between the combination

DBV-30X/RC-10 units and the Generic MDB Coin Changer. Ensure the location is close enough the RC-10 for the associated 4-Pin Tri-Connector Harness Plug to reach.

NOTE: a 24-inch extension cable is also available (Part N

Q/N 400-100187) if close Verto mounting is difficult.

2. Connect the large 14-Pin Verto ™ Tri-Connector Harness Plug into the Verto ™

Unit.

3. Connect the Generic MDB Coin Changer’s 6-Pin Male Connector Plug into the

6-Pin Female Receptacle of the Verto parts 3 & 4).

™ Tri-Connector Harness

(See Figure 2

4. Connect the 6-Pin Male Connector of the VVerto ™ the

Tri-Connector Harness to

Female 6-Pin In-Line MDB Receptacle of the JCM MDB "Y" Connector (See

Figure 2 parts 6 & 7).

5. Connect the 4-Pin Male Connector Plug of the Verto ™ Tri-Connector Harness

to the 4-Pin RC-10 connector (See Figure 2 part 11).

Tables 1-4 consecutively outline the remaining step-by-step system installation procedure for the DBV-30X, RC-10 and Generic Coin Changer units.

Table 1 Installing the DBV-30X Bill Validator

Step Instruction

1 Set the DBV-30X Validator DIP Switches to their appropriate default settings on the Large (Upper)

DIP Switch Block.

2 Ensure that the all 8 DIP Switches on the Small

(Lower) DIP Switch Block are set to OFF (The default setting).

3 Install the Validator Cash Box.

Reference

See Figure 7 on

Page8

See Figure 7 on

Page 8

4 Connect the male 18-Pin Connector of the MDB

“Y” Interface Cable to the Validator prior to installing the unit.

5 Install the DBV-30X Validator/RC-10 combination assembly into the Vending Machine.

See Figure 8 on

Page 9

See Figure 2 on

Page 2 [10]

See Figure 5 on

Page 7 [a & b]*

* NOTE: Utilize these instructions only if a particular Vendor’s mounting kit is not required.

Table 5 on page 11 lists the LED Error Code flash definitions displayed by the

July, 2007

RC-10 ERROR CODES & CONDITIONS

RC-10 front panel LED indicator.

NOTE: Press Button #3 to reset unit prior to trouble shooting.

Table 5 RC-10 Green LED Error Code Flash Definitions

Flashes

Error Indicated

Standby mode (bill is ready to be accepted)

Recycler Full

Recycler Jam (During initialization)

Recycler Jam (During bill dispensing)

Recycler Jam (During bill loading)

Recycler Motor Speed Error

Recycler Motor Lock

Recycler Sensor Failure (Entrance)

SYSTEM OPERATIONAL CHECKS

Flashes

Error Indicated

Recycler Sensor Failure (Empty)

Recycler Sensor Failure (Full)

Recycler Jam (Pusher mechanism zone)

Reserved

Communication Failure to Changer

DBV-30X O

PERATIONAL

HECK

Once the unit is installed, perform the following steps to ensure the DBV-30X is communicating with the MDB.

1. Power up the unit.

2. Wait for the LEDs on the front panel to stop flashing.

When the LEDs are solid the unit is in its operational mode.

3. Insert a bill and make sure the bill value inserted matches the value indicated on the machine’s front panel display.

4. Press the coin return lever to clear the machine’s credit.

RC-10 O

PERATIONAL

HECK

Once the unit is installed perform the following steps to ensure the RC-10 is in its operational mode.

1. When the RC-10 has been filled with bills, press Button #1 to dispense a bill through the DBV-30X then,

2. Press Button #2 to send bills to the Cash Box.

NOTE: A $5 bill can be inserted and a product selection made to cause the RC-10 to dispense bills as change.

3. Press the related button(s) on the Generic Coin Changer to reset all counters.

The three Push Buttons shown in Figure 14 provide

the following functions:

1. Push button #1 (Top) when pressed will dispense a bill through the DBV-30X.

2. Push button #2 (Middle) when pressed will send a bill to the Cash Box. If it is held down it will keep sending bills to the Cash Box until released.

3. Push Button #3 (Bottom) when pressed will begin a fill mode through the DBV-30X Bill Acceptor.

This button is also used to reset the unit.

RC-10 Push Buttons

Figure 14 Push Buttons

OPTIPAY ® RC-10 TO DBV-30X COMMUNICATIONS

Figure 15 shows the communications cable connection between the RC-10 and

DBV-30X.

Once the RC-10 Recycler is mounted on top of the DBV-30X Bill Validator, connect the loose end 16-pin female connector of the

RC-10 Communications Cable to the mating 16-pin male receptacle on the

DBV-30X.

Listen for a click when pressing the connector into the receptacle. Gently tug on the connection to ensure it is locked firmly into place.

The upper RC-10 connection is identical, with the cable harness having the same female connector at either end.

To remove a connector from its receptacle, gently squeeze the sides of the plug and pull the plug loose from the receptacle.

RC-10

16-pin

Plug &

Receptacle

Communications

Harness

Warning!: DO NOT pull on the wires to remove the plug!

DBV-30X

16-pin

Plug &

Receptacle

RC-10 to DBV-30X Interconnect Cable

Figure 15 RC-10 to DBV-30X Communications Interconnection

1 2

Table 2 Installing the RC-10 Recycler onto the Bill Validator

July, 2007

Step Instruction Reference

1 Install the RC-10 onto the DBV-30X Validator.

2 Connect the RC-10 16-pin Communications Cable to the Validator.

3 Set the four (4) RC-10 DIP Switches to their appropriate default settings as follows: a) Turn all DIP Switches off to recycle $1 bills

(Notes) b) Turn DIP Switch 1 ON, and DIP Switches 2 through 4

OFF to recycle $5 bills (Notes).

See Figure 12 on

Page 10

See Figure 15 on

Page 12

See Figure 13 on

Page 11

Table 3 Installing the Generic MDB Coin Changer

Step Instruction

1 Install the Generic MDB Coin Changer into the

Vending Machine and snug tighten its mounting screws to securely fasten it to the Vending

Machine’s door.

2 Connect the Coin Changer’s 6-pin female MDB

Communication Cable Connector to the Verto as previously described.

3 Connect the Coin Changer’s 4-pin Female Communication Cable Connector to the Verto male receptacle as previously described.

4 Fill the Generic Changer with Coins.

Reference

Refer to the Coin

Changer Manufacturers’ Installation

Instructions.

Refer to Verto Installation Step 3 on

Page 4.

Refer to Verto Installation Step 5 on

Page 4.

Refer to the Coin

Changer Manufacturers’ Coin Filling

Instructions.

Caution: Tighten ALL mounting nuts until snug. DO NOT over tighten.

Table 4 System Energizing (Power-Up)

Step Instruction Reference

1 Having installed the three pieces of system equipment, and interconnected all of the harnessing, energize (Power-up) the Vending Machine, and allow the machine adequate time for the VMC electronics to enable the payment system components

2 Check the DBV-30X Bill Validator’s LED fault indicators for potential error conditions

3 Check the RC-10 Recycler’s LED fault indicators for potential error conditions.

None

See Figure 10 on

Page 9

See Table 5 on

Page 13

Figure 4 illustrates the primary component parts of a DBV-30X Bill Validator

Table 4 System Energizing (Power-Up) (Continued)

Step Instruction Reference

Check the Generic Coin Changer’s fault indicators for potential error conditions.

Press the Generic Coin Changer’s related Keyboard button(s) to force it to update its cassette coin inventory levels. This should also be done every time a manual fill occurs.

System Installation is now complete.

Refer to the Coin

Changer Manufacturers’ fault indicator descriptions.

Refer to the Coin

Changer Manufacturers’ Inventory

Updating Instructions.

PRIMARY OPTIPAY ® BV BILL VALIDATOR COMPONENTS

1. 18 pin molex connector (on left side)

2. Large/Red DIP Switch Block (on left side)

3. Small/White DIP Switch Block (on left side)

4. Bill inserting/dispensing slot

5. PCB Edge Connector (Presently unused)

6. LED indicators

7. 8-pin RJ-45 Interface port for Palm

Pilot ® handheld use (on right side)

* Required cable shown below.

8. RC-10 recycler communication

Port (on right side)

9. Cash Box (at rear)

* 6” RJ-45 Extension Cable DBV-301 Front Right View

Figure 4 Primary Bottle Mask Fitted DBV-30X Component Parts

NOTE: The component part locations listed in Figure 4 also applies to

the Snack Mask fitted DBV-30X.

indicated in Figure 13.RC-10 Push Button Functions.

December, 2007

RC-10 BILL LOADING INSTRUCTIONS

To load the RC-10 Recycler, perform the following steps:

1. Press Button #3. LEDs on the front of the DBV-30X will begin flashing rapidly if the unit is not full of bills.

2. Insert bills.

3. Bills can now be inserted in all four directions.

NOTE: Not all bills will be accepted by the Recycler. Bills in poor condition (i.e., worn, torn, defaced, etc.) will be sent to the Cash Box.

When the DBV-30X LED's stop flashing the RC-10 is full, the Green LED on the

RC-10 will flash single flashes and it will not accept any more bills.

NOTE: A machine credit will occur if a bill is inserted after the DBV-

30X Bezel LEDs stop flashing. The RC-10 LED status should be checked after an auto fill mode has occurred. If the LED is ON (lit) solid, the RC-10 requires bills (Repeat steps 1-3). If the LED is constantly flashing one flash at a time, the RC-10 is full.

RC-10 DIP SWITCH SETTINGS & PUSH BUTTON FUNCTIONS

To use the functions provided by the four RC-10 DIP Switches, refer to the JCM

Web-Site under the Customer Service pull-down menu . The access cover release lever function and the external communications cable to the DBV-30X are also

1. Four position DIP Switch Block.

2. Access cover locking lever (Rotate the release lever counter clockwise and remove the access door).

3. RC-10 to DBV-301 Communication Cable.

To insure that the functions provided by the four

RC-10 DIP Switches are currently accurate, refer to the software specifications listed for the specific DBV-301 software presently being used. They can be found at the JCM Web-Site at www.jcm-american.com/Products/Soft-

ware.asp via the search function.

Current Switch Software Functions

SW No.

Present Function

ON = $5 US, OFF = 1$ US

Always OFF

DIP Switches 1 - 4

RC-10 Left Side View

Figure 13 RC-10 Left Side Installation Component Functions

Rotate

Figure 11 illustrates the primary component parts of an optional RC-10

PRIMARY OPTIPAY ® RC RECYCLER COMPONENTS

Recycler.

1. Diagnostic Green LED

2. Push button #1 (Dispense bill(s) through the

DBV-30X Bezel)

3. Push button #2 (Dispense bill(s) to Cash

Box)

4. Push button #3 (Auto fill mode & reset)

5. Generic Coin Changer communication connector via the Verto Module

6. DBV-30X communication cable

7. Access cover locking lever (Rotate to the right to release and pull off the cover)

8. Rear access door

The Green LED provides the following two illumination conditions:

1. LED OFF: Connection Failure

2. LED ON: Normal operation

The Green LED also flashes to provide 15 different types of error codes. Definitions of

these codes are listed in Table 5 on page 11

of this guide.

RC-10 Rear View

Figure 11 Primary RC-10 Component Parts

RC-10 INSTALLATION & REMOVAL

To install or remove the RC-10 follow the steps outlined in Figure 12.

1. Remove the DBV-30X Cash Box.

NOTE: The Cash Box MUST be removed in order to proceed!

2. Lever #1 is used to remove the Cash Box following installation.

a) Press down on the lever to release the

Cash Box and pull the Cash Box up and out.

3. Lever #2 is used to install and remove the RC-10.

a) To install/remove the RC-10 press/ rotate the lever down to the left, holding it down while sliding the unit in or out.

NOTE: During installation or removal, always unplug the communications connector from the side of the DBV-30X and RC-10 then reconnect it when finished.

4. Replace the Cash Box.

5. Connect the 4-pin Verto Generic Coin

Changer communications harness to the rear of the RC-10.

Push

Down

Rotate

Slide

RC-10 Right Side Bottom View

NOTE: The optional RC-10 Recycler can only be used with the DBV-30X

Bill Validator and a Verto interfaced

Generic MDB Coin Changer!

Figure 12 RC-10 Right Side Installation Component Functions

1 0

interference as illustrated in Figure 5a. The DBV-30X Snack Mask must be

DBV-30X MOUNTING INSTRUCTIONS

July, 2007

Caution: Turn the equipment power OFF before removing or replacing any components!

The DBV-30X Bottle Mask must be mounted flush to the door surface without

mounted flush to the door surface. This configuration initially offsets the unit

1/2” back from the mounting surface as illustrated in Figure 5b.Tighten the four mounting nuts in the order illustrated in Figure 5c.

90°

Flush mount to door b

90°

Flush mount to door c

Flush

Mount

90°

Flush

Mount

90°

Additional

Half-Inch

Spacer

90°

Flush mount to door

90°

Flush mount to door

NOTE: If a mounting kit is required, refer to the individual Vendor’s JCM installation guide.

Figure 5 DBV-30X Bottle & Snack Mask Mounting Considerations

Caution: Tighten mounting nuts until snug. DO NOT over tighten.

Optipay® Verto™ Interface Kit

DBV-30X DIP SWITCH LABELS AND SETTINGS

Figure 6 illustrates the label differences between the early and later version

DBV-30X DIP Switch Blocks.

Early

Version

Label

DBV-301 forward (See Figure 8) and

REMOVAL/REPLACEMENT

C ASH B OX

When the Recycler is not used, slide the white release tab located on top of the

pull the Cash Box up and out to remove it.

Later

Version

Label

S ENSOR M ODULE

To remove the Sensor Module, press up

[1] on the release rod locking bar and pull the module outward [2] from the

frame (See Figure 9).

1. JCM Logo

2. JCM Main Office Address

3. Upper DIP Switch Block

4. DIP Switch Locating Arrow

5. Interface Connector Pin Label

6. Lower DIP Switch Block

Figure 6 Early & Later Version DIP Switch Side Label

July, 2007

Release

Tab

Slide to

Front

Cash

Box

Figure 8 Cash Box Removal

Release Rod

1 Push Rod Up

2 Pull Out

Figure 9 Sensor Module Removal

ERROR CODES

The Figure 10 Table lists the DBV-30X LED Error Code flash definitions.

Figure 7 defines the DBV-30X DIP Switch settings.

Early Version DIP Switches Later Version DIP Switches

Upper DIP Switch Block Lower DIP Switch Block

Upper 8 position (Large/Red or Small/

White) DIP Switch Block settings are:

1. OFF = accept $1 ON = Reject $1

2. OFF = accept $5 ON = Reject $5

3. OFF = accept $10 ON = Reject $10

4. OFF = accept $20 ON = Reject $20

5. Always = OFF

6. Always = OFF

7. Always = OFF

8. OFF = Normal ON = Test Mode

Upper DIP Switch Block Lower DIP Switch Block

Lower 8 position (Small/White) DIP

Switch Block settings are:

1. DIP Switches 1-7 Always = OFF

2. DIP Switch 8 OFF = MDB I/F,

DIP Switch 8 ON = Pulse I/F*

*See DBV-30X Operations Manual (Part No.

960-000103R) for Pulse I/F settings.

Figure 7 Default DIP Switch Settings