Volkswagen | 01M | Volkswagen 095/096/01M, 097/01N, 098/01P FWD 4 Speed

Volkswagen 095/096/01M, 097/01N, 098/01P
FWD 4 Speed
20
21
50
31
30
45
10
A
Stator
Pump Body
2-4 Brake Clutch (B2)
37
36
67
46
82
B
Forward Clutch (K1)
Forward Hub
42
69
65
43
C
Drive Sun
Gear
Shell
Center Support
Low / Reverse Clutch (B1)
75
74
76
11
74
D
Speed Sensors
Axle Flange
12
E
Pinion
1
Case
100
F
72
EPC Sole-
64
71
Shift Solenoid
71
2013.1.0
63
Filter
Shift Solenoids
14.2-1
Volkswagen 095/096/01M, 097/01N, 098/01P
FWD 4 Speed
52
33
66
34
22
46
A
Support
Tube
Reverse Drum
47
68
23
Forward Drum
Reverse Clutch (K2)
40
39
48
B
3-4 Hub
3-4 Drum
Sun
Gear
3-4 Clutch (K3)
C
Planet
Ring Gear
w/Drive Gear
11
D
Axle Flange
Differential
E
Driven Gear
Park Pawl
Rear Cover
73
F
Linkage
Wire Harness
14.2-2
2013.1.0
Audi/Volkswagen 095/096/01M, 097/01N & 098/01P
VEHICLE
MODEL
YEARS
ENGINE
TRANS.
MODEL
AUDI:
Model 80 ........................................ 1991-92 ............................... 2.3 Litre ............................................... 097
Model 90 CS/S ............................... 1991-92 ............................... 2.3 Litre ............................................... 097
1993-95 ............................... 2.6/2.8 Litre ......................................... 097
Model 100 CS/S ............................. 1991 ..................................... 2.3 Litre ............................................... 097
Cabriolet ........................................ 1994 ..................................... 2.8 Litre ............................................... 097
1995-98 ............................... 2.8 Litre ........................................097/01N
VOLKSWAGEN:
Beetle ............................................. 1998-05 ............................... All ................................................ 096/01M
Cabrio ............................................. 1995-02 ............................... 2.0 Litre ....................................... 096/01M
Corrado .......................................... 1990-94 ............................... All ................................................. 095/096
Golf ................................................. 1993-94 ............................... All ........................................................ 096
1995-05 ............................... All ................................................ 096/01M
GTI .................................................. 1999-01 ............................... All ....................................................... 01M
Jetta/GLX ....................................... 1993-94 ............................... 2.0, 2.8 Litre ........................................ 096
1995-03 ............................... 2.0, 2.8 Litre ................................ 096/01M
Passat ............................................ 1990-94 ............................... All ................................................. 095/096
1995-97 ............................... All ......................................... 095/096/01M
1998-05 ............................... All ....................................................... 01M
Eurovan
1993-94 ............................... All ........................................................ 098
1995-03 ............................... All .................................................098/01P
TECHNICAL MANUALS
-------
TMVW096-97
TMVW096S
TMVW01M
Technical Manual ........................................................................................................... 1990-05
Technical Manual (Supplement) .................................................................................... 1990-05
Technical Manual ........................................................................................................... 1996-05
MASTER BOX KITS
-------------
K5900-S 1, 2
K5900E-S 1, 2
K5900A-S 1, 2
K5900F-S 1, 2
K5900B-S 1, 2
K5900G-S 1, 2
Master
Master
Master
Master
Master
Master
-------
K5900-9 1
K5900B-9 1
K5900E-9 1
Steel Plate Sub-Kits:
Steel Plate Kit ........................... 095/096/097 w/26-Tooth, .079” 3-4 Steels ............... 1990-94
Steel Plate kit ................................. 098/01P w/26-Tooth, .079 3-4 Steels ................... 1992-94
Steel Plate Kit ................................... All w/28-Tooth, .057” 3-4 Steels ....................... 1993-05
1
2
Kit
Kit
Kit
Kit
Kit
Kit
(w/o
(w/o
(w/o
(w/o
(w/o
(w/o
Steels) ................... 095/096 w/3.780” O.D. 3-4 Frictions .................... 1990-94
Steels) ............... 095/096/01M w/4.000’’ O.D. 3-4 Frictions ................ 1993-05
Steels) ...................... 097 w/3.780” O.D. 3-4 Frictions ....................... 1991-94
Steels) ................... 097/01N w/4.000” O.D. 3-4 Frictions .................... 1993-98
Steels) ....................... 098 w/3.780” O.D. 3-4 Frictions ........................ 1992-94
Steels) ................... 098/01P w/4.000” O.D. 3-4 Frictions .................... 1993-03
Depending on the country of origin, units built in 1993-94 may utilize the late style pistons, frictions, and steels.
Please verify if the unit utilizes 3.780” or 4.000” O.D. 3-4 Frictions and order the kits accordingly. If you have
Single-Sided 3-4 Plates, please order them separately as required.
Kits do not include Molded Rubber Pistons, please see the section below and order separately.
OVERHAUL KITS & MOLDED RUBBER PISTON KITS
-------
K59900 2
K59900A 2
K59900B 2
1
1
1
Overhaul Kit (w/o Molded Pistons) ................... 095/096/01M ....................................... 1990-05
Overhaul Kit (w/o Molded Pistons) ...................... 097/01N .......................................... 1991-98
Overhaul Kit (w/o Molded Pistons) ....................... 098/01P ........................................... 1992-03
---
K59900-7
1
Front Pump Seal-Up Kit ............................................ All ............................................... 1990-05
-----
K59900-4
K59900E-4
1
1
Molded Rubber Piston Kit ............................ Units w/5 Pistons ................................... 1990-94
Molded Rubber Piston Kit .............. Units w/5 Pistons and 2 Retainers ..................... 1993-05
GASKET & RUBBER COMPONENTS
1F
1F
1F
1F
59170
59170A
59170B
59170F
1
1
1
1
Oil
Oil
Oil
Oil
Pan
Pan
Pan
Pan
Molded
Molded
Molded
Molded
Rubber
Rubber
Rubber
Rubber
Seal
Seal
Seal
Seal
........................... 095/096/01M ....................................... 1990-05
................................... 097 .............................................. 1991-95
............................... 098/01P ........................................... 1992-03
.................................. 01N .............................................. 1995-98
2013.1.0
14.2-3
Audi/Volkswagen 095/096/01M, 097/01N & 098/01P
ILL.
NO.
PART
NUMBER
PER
CAR
DESCRIPTION
YEARS
GASKET AND RUBBER COMPONENTS - Cont’d
-------
59172
59172B
59172G
1
1
1
Side Cover Molded Rubber Seal ..................... 095/096/01M ....................................... 1990-05
Side Cover Molded Rubber Seal ......................... 098/01P ........................................... 1993-94
Side Cover Molded Rubber Seal ......................... 098/01P ........................................... 1995-03
METAL CLAD SEALS
59526
1
Torque Converter ....................................................... All ............................................... 1990-05
11D
11D
-----
60516
60504
59551A
59552A
2
2
1
1
Axle (50x65x10mm) ......................................... 095/096/01M ....................................... 1990-05
Axle (45x60x8mm) ............................................... 098/01P ........................................... 1992-05
Axle (Right-32x48x7mm) ..................................... 097/01N ........................................... 1991-98
Axle (Left-45x65x8mm) ...................................... 097/01N .......................................... 1991-98
12E
12E
12E
---
59553
59553A
59553C
59553B
1
1
1
1
Driven
Driven
Driven
Driven
59507
1
Manual Lever ............................................................. All ............................................... 1990-05
---
Pinion
Pinion
Pinion
Pinion
(35x50x7mm) ............................... 095/01M ........................................... 90-9/91
(34x52x7mm) ............................... 096/01M ......................................... 10/91-05
(35.7x58x7mm) ............................ 098/01P ........................................... 1992-05
(43x92x12mm) ............................. 097/01N ........................................... 1991-98
SEALING RINGS
--20A
21A
22A
22A
22A
23B
K59901
1
Sealing Ring Kit ........................................................ All ............................................... 1990-05
59200
59210
59201
59201
59211
59202
2
1
5
3
1
3
Reverse Clutch (Stator- Large) ..................................................................................... 1990-05
Forward Clutch (Stator- Small) ..................................................................................... 1990-05
Input Shaft (Front) ..................................................................................................... 1990-12/94
Input Shaft (Front) ........................................................................................................... 1/95-05
Input Shaft (Rear) ...................................................................................................... 1990-12/94
Turbine Shaft ............................................................................................................. 1990-12/94
CLUTCH PLATES
30A
31A
31A
31A
31A
31A
31A
59306
59307
59307A
59307B
59307C
59307D
59307E
4-6
5-7
AR
AR
AR
AR
AR
2-4 Brake (B2) Friction ............................ 32T,
2-4 Brake (B2) Steel .................................. 3T,
2-4 Brake (B2) Steel .................................. 3T,
2-4 Brake (B2) Steel .................................. 3T,
2-4 Brake (B2) Steel .................................. 3T,
2-4 Brake (B2) Steel .................................. 3T,
2-4 Brake (B2) Steel .................................. 3T,
.061” - 6.102” O.D. .............................. 1990-05
.079” - 5.314” I.D. ................................ 1990-05
.089” - 5.314” I.D. ................................ 1990-05
.095” - 5.314” I.D. ................................ 1990-05
.108” - 5.314” I.D. ................................ 1990-05
.118” - 5.314” I.D. ................................ 1990-05
.127” - 5.314” I.D. ................................ 1990-05
33A
34A
59304
59305
4-5 Reverse (K2) Friction .............................. 24T, .063” - 4.803” O.D. .............................. 1990-05
4-5 Reverse (K2) Steel ................................... 32T, .079” - 4.094” I.D. ............................... 1990-05
36B
37B
37B
59304
59305
59305E
4-5 Forward (1-3) (K1) Friction ...................... 24T, .063” - 4.803” O.D. .............................. 1990-05
4-5 Forward (1-3) (K1) Steel ........................... 32T, .079” - 4.094” I.D. ............................... 1990-94
4-5 Forward (1-3) (K1) Steel ........................... 32T, .057” - 4.094” I.D. ............................... 1993-05
39B
39B
39B
40B
59310
59310E
59310H
59311H
4-6
4-6
4-6
4-6
3-4 (K3) Friction ....................................... 22T, .063” - 3.780” O.D. .............................. 1990-94
3-4 (K3) Friction ....................................... 22T, .063” - 4.000” O.D. .............................. 1993-05
3-4 (K3) Single-Sided Friction .. 22 Internal Teeth - 4.000” O.D. (Not in Kits) ............... 2000-05
3-4 (K3) Single-Sided Friction . 22 External Teeth - 4.000” O.D. (Not in Kits) .............. 2000-05
40B
40B
40B
40B
59311
59311E
59311EA
59311EB
4-6
4-6
AR
AR
3-4 (K3) Steel ............................................ 26T,
3-4 (K3) Steel ............................................ 28T,
3-4 (K3) Steel ............................................ 28T,
3-4 (K3) Steel ............................................ 28T,
42C
42C
43C
43C
59321
59321G
59322
59322D
4-6
4-6
4-6
5-6
Low/Reverse Brake (B1) Friction ............ 50T, .063” - 5.708” O.D. ......................... 1990-12/97
Low/Reverse Brake (B1) Friction (Grooved)50T, .063” - 5.708” O.D. ........................... 1/98-05
Low/Reverse Brake (B1) Steel ................. 12T, .079” - 5.078” I.D. ............................... 1990-94
Low/Reverse Brake (B1) Steel ................. 12T, .057” - 5.078” I.D. ............................... 1993-05
.079” - 2.834” I.D. ............................... 1990-94
.057” - 2.834” I.D. ............................... 1993-05
.079” - 2.834” I.D. ............................... 1993-05
.063” - 2.834” I.D. ............................... 1993-05
2013.1.0
14.2-4
Audi/VW 4-Speeds
10A
Audi/Volkswagen 095/096/01M, 097/01N & 098/01P
ILL.
NO.
PART
NUMBER
PER
CAR
DESCRIPTION
YEARS
PRESSURE PLATES
45A
45A
46A,B
46A,B
59315B
59315D
59312
59312B
1
1
1-2
1-2
2-4 Brake (B2) Pressure Plate (.098”) .......................................................................... 1990-05
2-4 Brake (B2) Pressure Plate (.118”) ........................................................................... 1990-05
Forward or Reverse (K1 or K2) Pressure Plate (.118”) ................................................ 1990-05
Forward or Reverse (K1 or K2) Pressure Plate (.205”) ................................................ 1990-05
47B
47B
48B
48B
48B
59313
59313E
59314
59314E
59314H
1
1
1
1
1
3-4 (K3) Apply Plate (Solid Ring Design - 26 Teeth) ...................................................... 1990-94
3-4 (K3) Apply Plate (w/Waved Spring Design - 28 Teeth) ........................................... 1993-05
3-4 (K3) Pressure Plate (Small O.D. - 26 Teeth) ........................................................... 1990-94
3-4 (K3) Pressure Plate (Large O.D. - 28 Teeth) ........................................................... 1993-05
3-4 (K3) Pressure Plate (Large O.D. - Single-Sided Friction - Stepped) ..................... 2000-05
BUSHINGS
--50A
52A
K59980
59005
59002Y
1
1
1
Bushing Assortment Kit ................................................................................................. 1990-05
Pump .............................................................................................................................. 1990-05
Reverse Drum (Omega) ................................................................................................ 1990-05
THRUST WASHERS
---
K59940
1
Thrust Washer Assortment Kit ....................................................................................... 1990-05
TRANSMISSION OIL FILTERS
63F
63F
64F
64F
64F
64F
64F
64F
64F
59600
59600H
ATK-129
ATK-193
ATK-148
ATK-194
ATK-228
ATK-167
ATK-195
1
1
1
1
1
1
1
1
1
Oil Filter (w/Kidney-Shaped Filter Seal) ................... All ............................................... 1990-95
Oil Filter (w/Round-Shaped Filter Seal) .................... All ............................................... 1996-05
Oil Filter Kit ....................................................... 095/096/01M ....................................... 1990-95
Oil Filter Kit .............................................................. 01M .............................................. 1996-05
Oil Filter Kit .............................................................. 097 .......................................... 1991-E/95
Oil Filter Kit .......................................................... 097/01N ............................................... 1995
Oil Filter Kit .............................................................. 01N .............................................. 1996-98
Oil Filter Kit ........................................................... 098/01P ........................................... 1993-95
Oil Filter Kit .............................................................. 01P .............................................. 1996-03
ROLLER CLUTCHES
65C
59813
1
Low Roller Clutch ........................................................................................................... 1990-05
SPRINGS
66A
67B
68B
69C
K59766
59761
59763
59760
1
1
1
1
Reverse Clutch Spring and Snap Ring Kit ..................................................................... 1990-05
Forward (K1) Diaphragm Spring .................................................................................... 1990-05
3-4 (K3) Diaphragm Spring ............................................................................................ 1990-05
Low Reverse (B1) Diaphragm Spring ............................................................................ 1990-05
SHIFT ENHANCEMENTS
---
K59944E
1
Shift Kit (TransGo, For Units w/Round-Shaped Filter Seal) .......................................... 1996-05
Addresses: Kills the Engine in Gear; Slips or Shudders on the 1-2 Shift,
Slide Bump or Long Soft 1-2 & 2-3 Shift, 2-3 Cutloose and Rough Lockup
---
K59887 3
1
T.C.C. Boost Valve and Sleeve Kit (Sonnax - 01M, 01N, 01P) ....................................... 1996-05
3
Addresses: Kills Engine in Gear or at a Stop
---
K59887W 4
1
-----
K59887E 4
K59989 5
1
1
Oversized T.C.C. Boost Valve and Sleeve Kit (Sonnax - 01M, 01N, 01P) ........................ 1996-05
4
Addresses: No Lock-Up, Falls Out of Lock-Up, Shudders or Stalls Engine in
Gear or at a Stop, Code 1582 and Overheating. Use w/K59587W Reamer Kit.
Oversized T.C.C. Apply/Boost Valve Kit (Sonnax - 01M/N/P - Use w/K59587E Reamer) . 1996-05
Oversized Main Regulator Valve Kit (Sonnax - 095, 096, 098) ...................................... 1990-95
5
Addresses: High or Low Line Pressure, Delayed Engagements, No Line Rise
and Excessive Pressure in Reverse. Use w/K59589 Reamer Kit.
2013.1.0
14.2-5
Audi/Volkswagen 095/096/01M, 097/01N & 098/01P
ILL.
NO.
PART
NUMBER
PER
CAR
DESCRIPTION
YEARS
SHIFT ENHANCEMENTS - Cont’d.
---
K59989E 6
1
---
K59889A 7
1
---
K59889EA 8 1
---
K59885 9
1
Oversized Solenoid Regulator Valve Kit (Sonnax - All) ................................................. 1990-05
9
Addresses: No-Line Rise, Late/No 2-3 or 3-4 Shifts, Wrong Gear Starts and
Loss of Gear. Use w/K59585 Reamer Kit.
---
K59991 10
1
---
59992
-----
59992TL
K59993
V.B. Bore Plug Repair Kit (Sonnax) ................ 01M, 01N, 01P ..................................... 1996-05
10
Addresses: No 2nd, 4th or Forward.
Ratcheting End Plug (Sonnax) ................................. All ............................................... 1990-05
11
Direct Replacement for the OEM Plug that is Usually Broken. Allows you to
adjust Line Pressure Back to OE Specifications. Use w/Adjustment Tool 59992TL.
Ratcheting End Plug Adjustment Tool .. Use to Adjust 59992 Plug ............................ 1990-05
Valve Body Checkball Springs (Breakage/Collapse, Soft Shifts, 2-3/3-2 Issues) .......... 1990-05
1
1
1
ELECTRONIC COMPONENTS
71F
72F
59871 12
59879 12
73F
73F
73F
73F
73F
59869
59869EB
59869A
59869B
59869U 13
74D
74D
75D
75D
76D
76D
76D
59875
59875G
59876
59876G
59877
59877A
59877B
5-6 Shift Solenoid (55-65 Ohms) ......................................................................................... 1990-05
1-2 EPC/T.C.C. Solenoid (4.5-6.5 Ohms) ............................................................................ 1990-05
12
Some 1996-On models may require (2) 4.5-6.5 Ohm solenoids, please check
resistance before ordering.
1
1
1
1
1
Internal Wiring Harness w/TOT and Case Connector (w/12” Wiring Lead, 095/96) ...... 1990-95
Internal Wiring Harness w/TOT and Case Connector (w/18” Wiring Lead, 01M) .......... 1996-05
Internal Wiring Harness w/TOT and Case Connector (097/01N) ................................... 1991-98
Internal Wiring Harness w/TOT and Case Connector (098, 01P) .................................. 1990-05
Internal Wiring Harness w/TOT and Case Connector (Rostra - Universal Except Van) 1990-05
13
Aftermarket w/Individual Wires (Not OEM Ribbon Style.) Universal will Replace
All (Exc. Eurovan) OEM Style Harnesses Listed Above.
1-2
1
1
1
1
1
1
Input/Output Speed Sensor .................. Rectangular Conn.w/2 Pins ........................... 1990-05
Input Speed Sensor ............................... D-Shaped Conn.w/2 Pins ............................. 1999-05
Output Speed Sensor ................. 12’’ Pigtail Rect-Shaped Conn. w3 Pins ................. 1990-05
Output Speed Sensor .................... 12’’ Pigtail D-Shaped Conn. w3 Pins .................... 1999-05
MLPS (Multifunction) Switch ............... Square Connector w/7 Pins .......................... 1990-94
MLPS (Multifunction) Switch ............... Round Connector w/7 Pins ........................... 1994-97
MLPS (Multifunction) Switch ...... Round 90-Degree Connector w/7 Pins .................. 1998-05
MISCELLANEOUS AND HARD PARTS
------82B
82B
59881
59880A
59882A
K59990 14
K59990A 14
1
2
1
1
1
---
K59880W
1
Tube Seal ....................................................................................................................... 1990-05
Transfer & Pinion Molded Rubber Nut Cover (Large) 097/01N ................................... 1991-98
Molded Rubber Nut Cover (Small) ...................... 097/01N .......................................... 1991-98
Forward (K1) Clutch Hub Plastic Centering Clip Kit (.770” Wide) ................................ 1990-94
Forward (K1) Clutch Hub Plastic Centering Clip Kit (.650” Wide) ................................ 1994-05
14
Usually Melt or Break w/High Miles.
Adapter Kit for Remote Trans Cooler (Sonnax,Use when OEM Cooler can’t be Flushed) .... 1990-05
Kit Allows you to install an Aftermarket Remote Oil Cooler in place of the Trans Mounted OEM Design
100F
100F
100F
100F
---
95-101
95-102
95-103
95-104
T-7500
1
1
1
1
1
Reman Valve Body .................................... Kidney-Shaped Filter ................................ 1990-94
Reman Valve Body ..................................... Round-Shaped Filter ................................ 1995-96
Reman Valve Body ..................................... Round-Shaped Filter ................................ 1997-98
Reman Valve Body ..................................... Round-Shaped Filter ................................ 1999-05
Pinion Shaft Removal Tool Kit (Adapt-A-Case, Pinion Seal and Bearing Access) .... 1990-On
2013.1.0
14.2-6
Audi/VW 4-Speeds
11
Oversized Main Regulator Valve Kit (Sonnax - 01M, 01N, 01P) .................................... 1996-05
6
Addresses: High or Low Line Pressure, Delayed Engagements, No Line Rise
and Excessive Pressure in Reverse. Use w/K59589E Reamer Kit.
Oversized Boost Regulator Valve Kit (Sonnax - 095, 096, 098) .................................... 1990-95
7
Addresses: Erratic Line Pressure, Delayed Engagements, No Line Rise and
Excessive Pressure in Reverse. Use w/K59589A Reamer Kit.
Oversized Boost Regulator Valve Kit (Sonnax - 01M, 01N, 01P) .................................. 1996-05
8
Addresses: Erratic Line Pressure, Delayed Engagements, No Line Rise and
Excessive Pressure in Reverse. Use w/K59589EA Reamer Kit.
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