Char-Broil | 06201343 | Hondo Jr. Smoker Hondo Jr. Smoker - Char

06201343
04201101
Hondo Jr.
Smoker
For Outdoor
Use Only
CAUTION
WARNING
THIS UNIT IS HEAVY!
Do not use this unit on or near combustible surfaces or
structures such as wood decks, dry leaves or grass, vinyl
or wood siding, etc. SEE OWNER’S MANUAL FOR
IMPORTANT SAFETY INFORMATION.
DO NOT assemble without a helper.
CAUTION
Some parts may contain sharp edges – especially as
noted in manual. Wear protective gloves if necessary.
WARNING
NEVER LEAVE FIRE UNATTENDED!
CAUTION
Read and follow all safety statements, warnings,
assembly instructions and use & care directions before
attempting to assemble.
WARNING
All surfaces can be hot during use. Use protection as
required to prevent burning.
Do not allow small children near flame. Hot embers can
fly out in breezy conditions. Adequate fire extinguishing
material should be readily available.
WARNING
CARBON MONOXIDE HAZARD
Burning charcoal inside can kill you. It gives off carbon
monoxide, which has no odor. NEVER burn charcoal
inside homes, vehicles or tents.
42804225 (12-19-06)
STOP!
Call Our Help Line
Missing a part?
No need to go back to the store!
The store where you made your purchase
does not stock parts for this item. If you
need parts, whether they are missing or
damaged, call the Customer Service toll
free Help Line.
PARTS LIST
Call us and we will gladly ship
the part you need
ITEM
DESCRIPTION
55710221
Cooking Chamber Kit
55710222
Firebox Kit
55700056
Smokestack Kit
55700057
Damper Kit
55710223
Wire Shelf Kit
55700060
Wood Handle Kit
55700062
Long Leg Kit
55700063
Short Leg Kit
55700065
Leg Brace Kit
55700066
Smoke Chamber Door Kit
55700067
Firebox Door Kit
55700068
Wheel Kit
55700069
Axle Kit
55710210
Temperature Gauge Kit
42000011
Hardware Bag
44830150
Grease Can Holder
40009913
Fire Grate
40009914
Cooking Grate
42804225
Assembly Instructions
1
Long Leg with End Cap
• Stand smoker chamber on right end. Left
end, with larger opening, should be facing
upward.
• Connect long leg sections (with leg caps)
to short leg sections.
• Make sure long legs, with end caps, are
toward the top. Attach legs to smoker
chamber using two 1/4-20x1-3/4” screws
and two 1/4-20 flange nuts per leg
assembly.
Smoker
Chamber
Short Leg – No End Cap
2
• Lay unit onto its back.
• Attach leg braces on each side using four
1/4-20x1-3/4” screws and four 1/4-20
flange nuts per brace.
• When complete, return unit to its right side,
as positioned in step 1.
Leg Brace
3
• Press a cotter pin through hole on one end
of the axle, Bend with pliers so it won’t
back out. Then slide a wheel onto the axle.
• Slide axle into holes at ends of short legs
(legs without end caps).
• Slide remaining wheel onto axle. Press
remaining cotter pin through axle, and
bend with pliers.
Check to be sure that all screws and nuts
used so far are fully tightened.
Bend
Cotter Pin
Cotter Pin
Cotter Pin
Wheel
Axle
4
• Place the firebox onto the smoker chamber
and align the large openings.
• Insert six 1/4-20x1/2” screws through the
firebox, into the smoker chamber. Secure
with six 1/4-20 flange nuts.
Fully tighten all screws and nuts.
Firebox
5
Smokestack
NOTE: The temperature gauge may be
packed inside of the smokestack to
prevent damage during shipping. If so,
remove gauge before assembling
smokestack to chamber.
1/4-20 Flange Nut
• Attach smokestack to right side of smoker
chamber by securing two 1/4-20 flange
nuts onto studs from inside chamber.
Do not overtighten nuts.
6
Temperature Gauge
• Assemble handle by sliding spring through
handle rod until spring is in the middle of
handle rod as shown in inset.
Temperature Gauge Nut
• Place the handle assembly into the holes
on the front of the firebox door and secure
with two 1/4-20 flange nuts.
Smoker Chamber Door
• Repeat on smoker chamber door.
• Insert temperature gauge into smoker
chamber door and secure with nut provided
on back side until probe is tight against
door.
Spring
Firebox Door
Handle Rod
1/4-20 Flange Nut
Handle
8
• Following the same procedure used on the
doors (Step 6) to assemble handle, install
handle on left side of firebox with two 1/420 flange nuts.
Do not overtighten nuts.
1/4-20
Flange Nut
Handle
9
• Place a fire grate into the bottom of the
firebox. Remaining two fire grates may be
placed in the bottom of the smoker
chamber, if desired.
• The height of the grate can be adjusted by
turning it 90 degrees.
Fire Grates
10
• Assemble Front Shelf by inserting wire
ends into two holes on front of Smoker
Chamber. After inserting the wire ends
into the holes, tilt the shelf fully upright
and push ends all the way into holes
and then bring the shelf down to the
horizontal position.
11
• Insert the longer wires at the rear of the
cooking grates into the four holes in the
back of the smoker chamber.
• The fronts of the cooking grates will rest on
the front shelf wires installed previous step.
s
g Grate
Cookin
12
• Hang the grease clip under the smoker
chamber on right side.
• An empty soup can is recommended to
hang from grease clip.
Grease
Clip
HARDWARE LIST
Hardware is shown actual size. You may have spare hardware after assembly is complete.
1/4-20x2-1/4” 1/4-20x1-3/4”
Carriage Bolt Machine Screw
Qty. 6
Qty. 12
#10-24x1”
1/4-20x1/2”
1/4-20x1/2”
Machine Screw
Hex Head
Machine Screw
Qty. 6
Machine Screw
Qty. 8
Qty. 1
#10-24x1/2”
Machine Screw
Qty. 16
1/4-20
Lock Nut
Qty. 1
1/4-20
Flange Nut
Qty. 28
#10-24
Flange Nut
Qty. 22
WARNING
MOST SURFACES ON THIS UNIT ARE HOT WHEN IN USE.
USE EXTREME CAUTION. KEEP OTHERS AWAY FROM UNIT.
ALWAYS WEAR PROTECTIVE CLOTHING TO PREVENT INJURY.
Before you begin . . .
Familairize yourself with the major components and controls of
the unit.
Smoker
Chamber
Firebox
Smokestack
Damper
Grilling is a method of cooking directly over a fire, for foods
such as steaks, hamburgers, and hot dogs. Cooking
temperatures for grilling ranges from approximately 350° to
550°. Due to the high temperatures and direct proximity to the
fire, this type of cooking requires close attention.
Barbequing is accomplished by using indirect heat, with a
temperature range from approximately 225° to 350°. Using an
offset firebox design, only the heat and smoke flow through the
smoker chamber, cooking the food without direct contact with
the fire. This method is ideal for chicken, ribs, fish, and
vegetables.
Slow Smoking can also be done with the offset firebox
Firebox
Damper
design, using indirect heat and smoke. Similar to barbequing,
the food is placed in the smoker chamber, with the fire in the
firebox. However, slow smoking occurs in a temperature range
of approximately 140° to 225°, and requires an extended
cooking time. This type of cooking is ideal for turkey, ham, or
sausage.
With any type of live fire cooking, allow enough time to build a
fire and get the grill/smoker up to temperature.
Build a fire using either charcoal briquettes, lump charcoal, or
wood chunks. Briquettes offer a very good source of heat, and
are readily available in the marketplace. Most briquettes are
manufactured using a combination of wood charcoal, coal
powder, and a processing binder. Lump charcoal is a premium
form of charcoal because it is made of only wood. Lump
charcoal burns hotter and longer than briquettes, and imparts
no chemical flavors to the food being cooked. For a more robust
smoke flavor using briquettes or lump charcoal, try adding
several wood chunks to the fire. Wood chunks are available in a
variety of natural flavors, and can be used alone or in addition to
charcoal. As a general rule, any hardwood that bears a fruit or
nut is suitable for cooking. However, different woods have very
different tastes.
Mild Flavor
Medium Flavor Heavy Flavor
Pecan
Hickory
Mesquite
Apple
White Oak
Blackjack Oak
Peach
Cherry
Red Oak
Experiment with different woods to determine your personal
favorite, and always use well-seasoned wood. Green or freshcut wood can turn food black, and tastes bitter.
Prior to cooking on your grill/smoker, the following steps
should be taken to season the interior steel. This will seal the
inside surfaces with wood smoke and resin, helping to prevent
corrosion. First, brush all interior surfaces with vegetable oil.
Next, build a small fire on the fire grate inside the firebox, being
sure not to lay coals against the walls. After the fire becomes
established, close both lids and position both dampers
approximately 1/4 open. Sustain this fire for at least 2 hours.
The unit is now ready for cooking!
Grilling
Position both fire grates in the smoker chamber. Build a fire on
top of the fire grates using either charcoal briquettes, lump
charcoal, or wood chunks. Keep the smoker chamber lid open,
and both dampers open, until the fire has established itself and
is ready for cooking. Spread out coals as required, insert
cooking grates, and start grilling. Remember, grilling is done
over the top of the fire. Use the dampers to regulate the fire and
heat. Open the dampers to increase temperature; close
dampers to decrease temperatures. The cooking chamber door
can remain open or closed. Refer to recipes for required
cooking times and temperatures.
Barbequing and Slow Smoking
Position both cooking grates in the smoker chamber. Position
one fire grate in the firebox. Build a fire on this fire grate using
either charcoal briquettes, lump charcoal, or wood chunks.
Keep the firebox lid open, and both dampers open until the fire
is established. Then, close the firebox lid (both lids should now
be closed) and you will begin to see smoke flow from the
smokestack. Adjust both dampers until the desired smoker
chamber temperature is achieved. Open the dampers to
increase temperature; close the dampers to decrease
temperatures. This process of adjusting the temperature can
take several minutes. Once the proper setting is obtained, only
occasional attention is required. Now, place the food in the
smoker chamber. Remember, this is indirect cooking, so the fire
is in the firebox, and the food is placed in the smoker chamber.
Keep both lids closed while cooking to prevent unnecessary
loss of heat and smoke. Refer to recipes for required cooking
times and temperatures. Add charcoal or wood chunks as
necessary to maintain the fire.
Maintenance
When finished cooking, and the unit has adequately cooled,
clean out all remaining ashes. Ashes collect moisture, which
can lead to premature rusting and decay. Periodically coating
the interior surfaces with vegetable oil will aid in the protection
of your unit. Also, occasional touch up of the exterior paint will
be required. Black, high-temperature spray paint is
recommended. Never paint the interior of the unit.
LIMITED WARRANTY
Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly
and under normal and reasonable home use for the periods indicated below beginning on the date of purchase.
The manufacturer reserves the right to require that defective parts be returned, postage and or freight pre-paid, by the consumer, for review and examination.
90 Day LIMITED Warranty
Upon consumer supplying proof of purchase as provided herein, Manufacturer will repair or replace the parts listed below which are proven defective during the
applicable warranty period. Parts required to complete such repair or replacement shall be free of charge to you except for shipping costs. The original consumerpurchaser will be responsible for all shipping charges of parts replaced under the terms of this limited warranty.
This limited warranty is applicable in the United States and Canada only, is only available to the original owner of the product and is not transferable.
Manufacturer requires reasonable proof of your date of purchase. Therefore, you should retain your sales slip or invoice and register your new product immediately.
Defective or missing parts subject to this limited warranty will not be replaced without registration or proof of purchase. Register online at www.charbroil.com or
complete and return via mail the Product Registration Card located on the last page of the Use & Care manual included with this product and retain your sales receipt
for proof of purchase.
This limited warranty applies to the functionality of the product ONLY and does not cover cosmetic issues such as scratches, dents, corrosion or discoloring by
heat, abrasive and chemical cleaners or any tools used in the assembly or installation of the appliance, surface rust, or the discoloration of stainless steel surfaces.
The warranty for your grill covers manufacturing defects. Surface rust, corrosion, or powder paint chipping on metal parts that does not affect the structural integrity of
the product is not considered a defect in workmanship or material and is not covered by this warranty.
This limited warranty will not reimburse you for the cost of any inconvenience, food, personal injury or property damage.
If an original replacement part is not available, a comparable replacement part will be sent. You will be responsible for all shipping charges of parts replaced
under the terms of this limited warranty.
ITEMS MANUFACTURER WILL NOT PAY FOR:
1. Service calls to your home.
2. Repairs when your product is used for other than normal, single-family household or residential use.
3. Damage resulting from accident, alteration, misuse, abuse, fire, flood, acts of God, improper installation, installation not in accordance with electrical or plumbing
codes, or use of products not approved by the manufacturer.
4. Any food loss due to product failures.
5. Replacement parts or repair labor costs for units operated outside the United States or Canada.
6. Pickup and delivery of your product.
7. Repairs to parts or systems resulting from unauthorized modifications made to the product.
8. The removal and/or reinstallation of your product.
9. Shipping cost, standard or expedited, for warranty and replacement parts.
DISCLAIMER OF IMPLIED WARRANTIES; LIMITATION OF REMEDIES
Repair or replacement of defective parts is your exclusive remedy under the terms of this limited warranty. Manufacturer will not be responsible for any
consequential or incidental damages arising from the breach of either this limited warranty or any applicable implied warranty, or for failure or damage resulting from
acts of God, improper care and maintenance, grease fire, accident, alteration, replacement of parts by anyone other than Manufacturer, misuse, transportation,
commercial use, abuse, hostile environments (inclement weather, acts of nature, animal tampering), improper installation or installation not in accordance with local
codes or printed manufacturer instructions.
THIS LIMITED WARRANTY IS THE SOLE EXPRESS WARRANTY GIVEN BY THE MANUFACTURER. NO PRODUCT PERFORMANCE SPECIFICATION OR
DESCRIPTION WHEREVER APPEARING IS WARRANTED BY MANUFACTURER EXCEPT TO THE EXTENT SET FORTH IN THIS LIMITED WARRANTY. ANY
IMPLIED WARRANTY PROTECTION ARISING UNDER THE LAWS OF ANY STATE, INCLUDING IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS
FOR A PARTICULAR PURPOSE OR USE, IS HEREBY LIMITED IN DURATION TO THE DURATION OF THIS LIMITED WARRANTY.
Neither dealers nor the retail establishment selling this product has any authority to make any additional warranties or to promise remedies in
addition to or inconsistent with those stated above.
Manufacturer's maximum liability, in any event, shall not exceed the documented purchase price of the product paid by the original consumer. This warranty
only applies to units purchased from an authorized retailer and or re-seller.
NOTE: Some states do not allow an exclusion or limitation of incidental or consequential damages, so some of the above limitations or exclusions may not
apply to you. This limited warranty gives you specific legal rights as set for herein. You may also have other rights which vary from state to state. In the state of
California only, if refinishing or replacement of the product is not commercially practicable, the retailer selling this product or the Manufacturer will refund the purchase
price paid for the product, less the amount directly attributable to use by the original consumer-purchaser prior to discovery of the nonconformity. In addition, in the
state of California only, you may take the product to the retail establishment selling this product in order to obtain performance under this limited warranty.
If you wish to obtain performance of any obligation under this limited warranty, you should write to:
Char-Broil Consumer Relations
P. O. Box 1240
Columbus, GA 31902-1240
Consumer returns will not be accepted unless a valid Return Authorization is first acquired by calling 1-800-232-3398 and then clearly marked on the outside of the
package and the package is shipped freight/postage pre-paid to the address above.
Certified Grill Parts And Accessories®, Char-Broil and Design®, Char-Broil (Gas Grill Briquettes)®, Char-Diamonds®, Cooking Zone and Design®, Diamond Flame®, Executive Chef®, Faststart®, Flare Fighter®, FlavorMaster®, Gas Grill
Silouette and Design®, H2O Smoker®, Lava Flame®, MasterFlame®, MasterFlame Precision Cooking System®, PowerSpark®, Quantum®, VIP®, PrecisionFlame and Design®, Sierra®, and TruFlame® are registered Trademarks of the W.C.
Bradley Company. Thermos® is a registered trademark of the Thermos Company and its affiliates.
Artisan Collection by Char-Broil ™, C3 and Design™, Char-Broil and Design™, Flame Design™, FlavorTents™, Grill 2 Go™, Grillin’ Stick™, Keeper of the Flame™, Keepers of the Flame™, Natural Grip™, Outdoor Cooking Collection and
Design™, Patio Bistro™, PrecisionFlame™, Pro-Check™, QuickSet Grills and Design™, SmokerTents™, The Big Easy™, The Minute Grill™, The Edge™, The Tuscan Collection™, and The Urban Grill™ are Trademarks of the W.C. Bradley
Company. Universal Grill Parts and Design™ is a trademark of the Thermos Company and its affiliates.
TEC™ is a registered trademark of TEC INFRA-RED GRILLS. US patents pending.
Protected under one or more of the following U.S. Patents: 4,598,692; 4,624,240; 4,747,391; 4,747,391; 4,817,583; 4,924,846; 4,989,579; 5,003,960; 5,076,256; 5,076,257; 5,090,398; 5,109,834; 5,224,676; 5,277,106; 5,421,319; 5,441,226;
5,452,707; 5,458,309; 5,566,606; 5,566,606; 5,579,755; 5,582,094; 5,613,486; 5,649,475; 5,706,797; 5,711,663; 5,765,543; 5,931,149; 5,996,573; 6,095,132; 6,135,104; 6,173,644B1; 6,279,566; 6,397,731; 6,418,923; 6,439,222; 6,523,461;
D282,619; D339,714; D341,292; D343,337; D358,059; D361,466; D364,535; D372,637; D373,701; D377,735; D383,035; D397,910; D405,643; D405,643; D406,005; D406,009; D413,043; D413,229; D413,229; D414,982; D415,388; D416,164;
D416,441; D416,441; D417,587; D422,516; D423,274; D423,876; D428,303; D435,396; D436,004; D438,059; D438,060; D438,427; D439,110; D442,505; D443,179; D443,354; D447,384; D447,385; D447,909; D448,610; D448,614; D448,615;
D448,616; D448,975; D449,492; D451,759; D456,202S; D460,313, D461,359 and D504,048. Canada: 87743; 87744; 92607; 92608 and 1,316,424. Other Patents Pending. Assembly instructions © 2006.
Please register your product online at:
www.grillregistration.com
(If you register online, you do not need to send in this registration card.)
PLEASE FILL OUT THIS CARD AND RETURN IT WITHIN 10 DAYS OF PURCHASE. FAILURE TO RETURN MAY AFFECT YOUR WARRANTY COVERAGE. FOR WARRANTY
SERVICE PROOF OF PURCHASE WILL BE REQUIRED. PLEASE KEEP YOUR SALES RECEIPT. THIS WARRANTY IS NON-TRANSFERABLE.
LLENE ESTA TARJETA Y DEVUELVALA DENTRO DE LOS 10 DIAS DE LA COMPRA. SI NO LA DEVUELVE, PUEDE VERSE AFECTADA SU COBERTURA DE GARANTIA.
PARA EL SERVICIO DE GARANTIA ES NECESARIO QUE PRESENTE SU COMPROBANTE DE COMPRA. CONSERVE LA FACTURA. ESTA GARANTIA ES INTRANSFERIBLE.
VEUILLEZ COMPLETER CETTE CARTE ET LA RETOURNER DANS LES 10 JOURS SUIVANT L’ACHAT. LA COUVERTURE DE VOTRE GARANTIE POURRAIT EN ETRE
AFFECTEE SI VOUS NE LE FAITES PAS. POUR OBTENIR LE SERVICE SOUS GARANTIE, UNE PREUVE D’ACHAT DOIT ETRE PRESENTEE. VEUILLEZ CONSERVER
VOTRE FACTURE. LA PRESENTE GARANTIE N’EST PAS TRANSFERABLE.
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Initial/Inicial/Initiale
Last Name/Apellido/Nom de famille
Apt Number/NO de apart./NO d’appt.
Address (number and street)/Dirección (número y calle)/Adresse (numéro et rue)
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(Example: your name @ your host.com)
(Ejemplo: su nombre@su host.com)
(Exemple : votre nom@votre hôte.com)
3 Phone Number/Número telefónico/Numéro de téléphone
6 Date of Purchase/Fecha de compra/Date de l’achat
4
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IMPORTANT!/¡IMPORTANTE!/IMPORTANT!
Write Serial Number and Model Number in spaces below.
Escriba en los espacios de abajo el número de serie y el número
de modelo.
Inscrivez le numéro de série et le numéro de modèle dans les
espaces ci-dessous.
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$
5
Your Gender/Sexo/Sexe :
9
Which product are your registering?
¿Qué producto está registrando?
Quel produit enregistrez-vous?
1. Gas Grill/Parrilla a gas/Gril au gaz
2. Electric Grill/Parrilla eléctrica/Gril électrique
3. Smoker/Ahumador/Fumoir
4. Charcoal Grill/Parrilla a carbón/Barbecue au charbon
5. Charcoal Smoker/Ahumador a carbón/Fumoir au charbon
6. Outdoor Fireplace/Chimenea para exteriores/Foyer extérieur
7. Cooker/Fryer / Cocina/freidora / Cuiseur/Friteuse
8. Other/Otro/Autre
1.
Male/Masculino/Masculin
.00
2.
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Mail to: / Envíelo a:
Consumer Warranty Service
P. O. Box 1240
Columbus, GA 31902-1240
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