BACKYARD PRO 554PL2030 30 Inch Wood Fire Pellet Grill and Smoker User Manual

06.2022
Item No. 554PL2030
30" WOOD-FIRE
PELLET GRILL
& SMOKER
User Manual
+ Retain this manual for future reference.
+ Unit must be kept clear of combustibles at all times.
2 |Introduction
TABLE OF CONTENTS
Introduction
Safety Warnings................................................................................................................................................................ 3-5
Assembly Instructions....................................................................................................................................................... 6-15
Parts......................................................................................................................................................................... 6
Operation Instructions...................................................................................................................................................... 16-22
Controller Instructions & Functions............................................................................................................................ 16
Preparation for Use & Lighting Instructions................................................................................................................ 17
Preheating the Grill.................................................................................................................................................... 19
Cooking Instructions.................................................................................................................................................. 19
Cook Mode................................................................................................................................................................ 19
Smoke Mode.............................................................................................................................................................. 20
Post Cooking Instructions.......................................................................................................................................... 20
Shut Down Instructions.............................................................................................................................................. 21
Cooking Tips.............................................................................................................................................................. 21
Food Safety & Cleanliness......................................................................................................................................... 22
Cleaning.................................................................................................................................................................... 22
Troubeshooting................................................................................................................................................................. 23-25
Control Board................................................................................................................................................................... 26
Exploded Parts Diagram.................................................................................................................................................... 27
shopbackyardpro.com
PAGE 3
Pellet Grill
Safety Warnings | 3
READ FIRST! RULES FOR PELLET GRILL SAFE OPERATION.
•
DISPOSAL OF ASHES - ANY ASHES THAT ARE REMOVED
FROM THE GRILL SHOULD BE PLACED IN A METAL CONTAINER WITH A TIGHT FITTING LID. THE CLOSED CONTAINER OF ASHES SHOULD BE PLACED ON A NONCOMBUSTIBLE
FLOOR OR GROUND, WELL AWAY FROM ALL COMBUSTIBLE MATERIALS, PENDING FINAL DISPOSAL . IF THE ASHES ARE DISPOSED OF BY BURIAL IN SOIL OR OTHERWISE
LOCALLY DISPERSED, THEY SHOULD BE RETAINED IN THE
CLOSED CONTAINER UNTIL ALL CINDERS HAVE THOROUGHLY COOLED.
FUEL
• USE ONLY FOOD GRADE HARDWOOD PELLETS
MADE FOR PELLET GRILLS.
• DO NOT USE HEATING PELLETS WHICH MAY
CONTAIN HAZARDOUS CONTAMINANTS.
• IT IS RECOMMENDED THAT EXCESS PELLETS ARE
NOT STORED IN THE HOPPER FOR EXTENDED
PERIODS AS THEY CAN ABSORB MOISTURE
CAUSING THE AUGER TO SEIZE.
• IF THE PELLETS ARE GOING TO BE STORED IN THE
BAG THEY WERE PURCHASED IN, CLOSE THE BAG
TIGHTLY AND PLACE IN A DRY LOCATION. A
BETTER CHOICE IS A MOISTURE PROOF SEALED
CONTAINER. CARE MUST BE TAKEN TO INSURE THE
MAJOR CAUSES OF FIRES ARE MAINTENANCE
AND
FAILURE
TO
MAINTAIN
REQUIRED
CLEARANCES
TO COMBUSTIBLE
WARNING!
PELLET FUEL
IS KEPT FROM ALL
MOISTURE.
DO NOT
USE PELLETS THAT
HAVETHESE
GOTTEN WET.
MATERIALS. IT IS OF UTMOST IMPORTANCE THAT THIS PRODUCT BE USED• ONLY
IN ACCORDANCE
WITH
DO NOT USE PELLETS THAT HAVE BECOME
CARBON
MONOXIDE
HAZARD!
INSTRUCTIONS.
EXCESSIVELY POWDERY OR DUSTY. THIS IS A SIGN
THE PELLETS ARE DEFECTIVE OR HAVE BEEN
TO MOISTURE
AT SOME TIME.
BURNING
WOOD
OR CHARCOAL
PRODUCES
READ THIS ENTIRE
MANUAL
BEFORE
ASSEMBLING
AND USING THIS PELLETEXPOSED
FUEL BURNING
APPLIANCE.
• USE ONLY WOOD PELLET FUEL SPECIFIED BY THE
CARBON MONOXIDE, WHICH HAS NO ODOR AND
MANUFACTURER. DO NOT USE PELLET FUEL LABELED AS
FAILURE TO FOLLOW
THESE
INSTRUCTIONS
RESULT IN PROPERTY DAMAGE,
BODILY INJURY, OR EVEN DEATH.
CAN CAUSE
DEATH
IF BURNED INCOULD
ENCLOSED
HAVING ADDITIVES
AREAS. NEVER BURN WOOD OR CHARCOAL INSIDE
MANUFACTURER:INSPECTION
LANDMANN REQUIREMENTS
CONTACT LOCAL
BUILDING OR FIRE OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION
HOMES, VEHICLES, TENTS OR ANY OTHER
THE GRADE DESIGNATION IS: PREMIUM HARDWOOD
IN YOUR AREA.
ENCLOSED AREAS.
MEAN HEATING VALUE IN BTU PER POUND: 8,000 BTU/1 LB
ASH CONTENT: 0.5%
SAFETY WARNINGS
•
•
•
•
•
•
IT IS GOOD PRACTICE TO ALWAYS HAVE A WELL MAINTAINED FIRE EXTINGUISHER AVAILABLE WHENEVER ANY TYPE OF
NOTE THE FOLLOWING TO PREVENT THIS
GRILL IS BEING
USED.
COLORLESS, ODORLESS GAS FROM POISONING
YOU, YOUR FAMILY
ORFOR
OTHERS:
SAVE THIS INSTRUCTION
MANUAL
FUTURE REFERENCE.
• KNOW THE SYMPTOMS OF CARBON MONOXIDE
POISONING: HEADACHE, DIZZINESS, WEAKNESS,
NAUSEA, VOMITING, SLEEPINESS, AND
CARBONOVERHEAD
MONOXIDECOMBUSTIBLE
REDUCES THE SURFACES.
DO NOT USE THISCONFUSION.
APPLIANCE UNDER
BLOOD’S ABILITY TO CARRY OXYGEN. LOW
KEEP THE GRILL ABLOOD
MINIMUM
OF 36"
AWAY
FROM
BUILDINGS,
STRUCTURES,
OXYGEN
LEVELS
CAN
RESULT
IN LOSS OF
ANY FLAMMABLECONSCIOUSNESS
ITEMS, AND VEHICLES
DURING
USE.
AND DEATH.
• SEE A DOCTOR IF YOU OR OTHERS DEVELOP
NEVER USE THE GRILL
UNDER COVERED PORCHES, AWNINGS,
COLD OR FLU-LIKE SYMPTOMS WHILE COOKING
COMBUSTIBLE CEILINGS,
HANGING
TREE
BRANCHES, TRELLIS, OR
OR IN THELOW
VICINITY
OF THIS
APPLIANCE.
OVERHANGS OF ANY
KIND.
CARBON MONOXIDE POISONING, WHICH CAN
EASILY
BE MISTAKEN
FOR A BE
COLD
OR FLU, ISON
IT IS RECOMMENDED
THAT
THE APPLIANCE
INSTALLED
OFTEN DETECTED TOO LATE.
NONCOMBUSTIBLE
FLOORS. THE APPLIANCE CAN BE INSTALLED ON
• CARBON MONOXIDE IS ESPECIALLY TOXIC TO
COMBUSTIBLE FLOORS
WITH
NONCOMBUSTIBLE
SURFACE WHERE
MOTHER
ANDACHILD
DURING PREGNANCY,
•
THE PROTECTIVE INFANTS,
SURFACETHE
HASELDERLY,
BEEN APPROVED
USE BY THE
SMOKERS,FOR
ANDSUCH
PEOPLE
WITH
BLOOD OR CIRCULATORY SYSTEM
AUTHORITY HAVING
JURISDICTION.
PROBLEMS, SUCH AS ANEMIA OR HEART
•
DISEASE.
!
DO NOT USE THIS APPLIANCE UNDER
OVERHEAD COMBUSTIBLE SURFACES.
WARNING! FIRE HAZARD
•
•
•
•
CLEARANCE
FROM
ALL
KEEP THE36"
GRILL
A MINIMUM
OF 36
IN. AWAY
FROM BUILDINGS,
STRUCTURES,
ANY FLAMMABLE
FLAMMABLE
SURFACES
ITEMS AND VEHICLES DURING USE.
NEVER USE THE GRILL UNDER COVERED PORCHES,
AWNINGS, COMBUSTIBLE CEILINGS, LOW HANGING
TREE, BRANCHES, TRELLIS, OR OVERHANGS OF ANY
KIND.
BURNING WOOD OR CHARCOAL PRODUCES CARBON MONOXIDE, WHICH HAS NO
ODOR AND CAN CAUSE DEATH IF
IT IS GOOD PRACTICE TO ALWAYS
• IT IS RECOMMENDED THAT THE APPLIANCE BE
BURNED IN ENCLOSED AREAS. HAVE
NEVERA BURN
WOOD
OR
CHARCOAL
INSIDE
HOMES,
VEHICLES, TENTS, OR ANY OTHER
WELL MAINTAINED FIRE
INSTALLED ON NONCOMBUSTIBLE FLOORS. THE
ENCLOSED AREAS.
EXTINGUISHER AVAILABLE WHENEVER
APPLIANCE CAN BE INSTALLED ON COMBUSTIBLE
ANYTHIS
TYPECOLORLESS,
OF GRILL IS BEING
USED. GAS FROM POISONING
FLOORS WITH
NONCOMBUSTIBLE
SURFACE
NOTE THE FOLLOWING TO PREVENT
ODORLESS
YOU,AYOUR
FAMILY, OR OTHERS:
WHERE
THE
PROTECTIVE
SURFACE
HAS
BEEN
- Know the symptoms of carbon monoxide poisoning: HEADACHE, DIZZINESS, WEAKNESS, NAUSEA,
APPROVED FOR SUCH USE BY THE AUTHORITY
OUTDOOR
USE
ONLY
VOMITING, SLEEPINESS, AND CONFUSION. Carbon monoxide reduces the blood's ability to carry
HAVING JURISDICTION.
WARNING!
WARNING! CARBON MONOXIDE HAZARD
•
•
oxygen. Low blood oxygen levels can result in loss of consciousness and death.
- See a doctor if you or others develop cold or flu-like symptoms while cooking or in the vicinity of
this appliance. Carbon monoxide poisoning, which can easily be mistaken for a cold or flu, is often
detected too late.
- Carbon monoxide is especially toxic to mother and child during pregnancy, infants, the elderly,
smokers, and people with blood or circulatory system problems, such as anemia or heart disease.
shopbackyardpro.com
4 |Safety Warnings
WARNING! USE PROPER FUEL AT ALL TIMES
•
•
•
USE ONLY FOOD GRADE HARDWOOD PELLETS MADE FOR PELLET GRILLS.
•
IF THE PELLETS ARE GOING TO BE STORED IN THE BAG THEY WERE PURCHASED IN, CLOSE THE BAG TIGHTLY AND PLACE IN A
DRY LOCATION. A BETTER CHOICE IS A MOISTURE PROOF SEALED CONTAINER. CARE MUST BE TAKEN TO INSURE THE PELLET
FUEL IS KEPT FROM ALL MOISTURE.
•
•
DO NOT USE PELLETS THAT HAVE GOTTEN WET.
•
•
•
•
•
USE ONLY WOOD PELLET FUEL SPECIFIED BY THE MANUFACTURER.
DO NOT USE HEATING PELLETS WHICH MAY CONTAIN HAZARDOUS CONTAMINANTS.
IT IS RECOMMENDED THAT EXCESS PELLETS ARE NOT STORED IN THE HOPPER FOR EXTENDED PERIODS AS THEY CAN ABSORB
MOISTURE CAUSING THE AUGER TO SEIZE.
DO NOT USE PELLETS THAT HAVE BECOME EXCESSIVELY POWDERY OR DUSTY. THIS IS A SIGN THE PELLETS ARE DEFECTIVE OR
HAVE BEEN EXPOSED TO MOISTURE AT SOME TIME.
DO NOT USE PELLET FUEL LABELED AS HAVING ADDITIVE.
WOOD PELLET GRADE DESIGNATION: PREMIUM HARDWOOD.
MEAT HEATING VALUE IN BTU PER POUND: 8,000 BTU/1 LB.
ASH CONTENT: 0.5%
WARNING! IN CASE OF GREASE FIRE
•
•
•
BAKING SODA CAN BE USED TO EXTINGUISH THE FIRE.
•
ONCE THE FIRE IS EXTINGUISHED, CLEAN THE GREASE BUILDUP BEFORE COOKING IS RESUMED.
USE EXTREME CAUTION NOT TO BURN YOURSELF.
IF THE FIRE DOES NOT EXTINGUISH, REMOVE THE FOOD IF POSSIBLE. KEEP THE LID CLOSED, CLOSE THE CHIMNEY DAMPER,
AND PRESS THE POWER BUTTON TO OFF.
WARNING!
•
•
This grill is for OUTDOOR USE ONLY
NEVER use gasoline, gasoline-type fuel, kerosene,
charcoal lighter fluid, or similar liquids to start of "freshen
up" a fire in this appliance. Keep all such liquids away
from the appliance when in use.
•
DO NOT store flammable liquids or materials on the bottom
shelf or side shelf.
•
•
This grill is for ADULT USE ONLY.
•
Use caution when opening the lid as hot steam or a flare
up could cause burns.
•
This grill gets EXTREMELY HOT during use. Use extreme
caution around the grill.
Keep the grill a MINIMUM OF 36" from building,
structures, any flammable items, and vehicles during use.
shopbackyardpro.com
•
•
Keep children and pets away from the grill while in use.
•
NEVER put your fingers in the auger chamber for ANY
REASON.
•
•
The hopper pellet fuel screen MUST be in place during use.
•
NEVER use inside enclosed areas such as patios, garages,
enclosed rooms, buildings, or tents.
•
•
DO NOT use in windy conditions.
Use caution after the fire has been extinguished, surfaces
will remain hot for some time.
NEVER use the grill under covered porches, awnings,
combustible ceilings, low hanging tree branches, trellis, or
overhangs of any kind.
DO NOT use in very wet or rainy conditions.
Safety Warnings | 5
WARNING!
•
Keep the lid closed during use. This pellet grill is intended
to be used with a closed lid.
•
•
•
DO NOT alter the grill in any way.
•
•
•
•
NEVER use this grill as a heater.
Before starting, make sure the grease bucket is in place.
•
ALWAYS unplug the grill after using. Wind cord around the
cord wrap so it is out of the way.
The grill MUST be completely cooled off and be
extinguished before any cover can be used.
•
This grill operates automatically though the control pane.
DO NOT manually fill the fire pot or over-fill the fire pot by
hand. This will cause a dangerous over-firing condition.
Maintaining the grill is the responsibility of the owner or
user. The firebowl, drip tray, and drip tray tube must be
cleaned occasionally to remove grease buildup. Failure
to clean grease buildup can cause grease fires which are
VERY DANGEROUS.
•
During use, the plug wiring should be sorted so it does not
impose a tripping hazard.
•
•
ALWAYS use the grill on a hard, stable, and level surface.
•
•
•
•
•
DO NOT put more than 15 lb. on the side shelf.
After every 20 hours of use, the fire pot MUST be cleaned
out to remove any ash buildup.
THIS IS REQUIRED MAINTENANCE
•
•
NEVER pour water into the firebowl, fire pot, or drip tray.
•
ALWAYS make sure the front wheel casters are locked
while in use.
•
•
DO NOT leave grill unattended at any time while in use.
This grill is not for commercial use.
DO NOT lean or push down on the side shelf.
DO NOT move the grill while it is being used.
DO NOT use accessories not specified for use with this
appliance.
DO NOT modify or hardwire the auger to run continuously.
DO NOT use the grill until it is completely assembled with
all parts securely tightened.
Disposal of ashes - Any ashes that are removed from the
grill should be placed in a metal container with a tight
fitting lid. The closed container of ashes should be placed
on a noncombustible floor or ground, well away from all
combustible materials, pending final disposal. If the
ashes are disposed of by burial in soil or otherwise locally
dispersed, they should be retained in the closed container
until all cinders have thoroughly cooled.
BEFORE each use, make sure the grill is in good working
condition.
shopbackyardpro.com
6 |Assembly
22
21
1
20
23
29
24
2
19
25
3
4
18
5
17
16
26
6
15
7
9
28
8
27
13
12
14
10
11
shopbackyardpro.com
Assembly | 7
ITEM
QTY
1
1
2
DESCRIPTION
ITEM
QTY
DESCRIPTION
Chamber
16
1
Lock
1
Lid
17
1
Serving Tray
3
2
Handle Base
18
1
Hopper Chute
4
1
Lid Handle
19
1
Hopper Assembly
5
1
Front Shelf
20
3
Cooking Grate
6
1
Grease Tray
21
1
Warming Rack (Small)
7
1
Bottom Shelf
22
1
Warming Rack (Large)
8
1
Flame Baffle
23
1
Shelf Bracket (Left)
9
1
Cooking Bracket (Right)
24
1
Shelf Bracket (Right)
10
2
Wheel with Lock
25
1
Grease Drain
11
2
Wheel
26
1
Hook (Small)
12
1
Door (Small)
27
1
Cooking Bracket (Left)
13
1
Side Handle
28
1
Grease Bucket
14
2
Leg (B)
29
1
Grill Probe
15
2
Leg (A)
A
B
C
D
E
F
G
H
M6 x 12
M6 x 22
M6
M4 x 10
M4
M6 x 20
M5 x 12
M5 x 12
Adjustable
Wrench
Phillips
Head
x29
x3
x26
x1
x1
x4
x4
x1
x1
x1
PREPARATION
Before beginning assembly make sure all parts are present. Compare parts with included contents list and diagram above. If any parts
are missing or damaged, do not attempt to assemble the grill. Contact customer service for replacement parts via telephone or email.
shopbackyardpro.com
8 |Assembly
STEP 1
When assembling, the lid should be
removed first to avoid getting in the way
of assembly. Set the screws and washers
aside for Step 12.
2
1
STEP 2
Attach 1 Leg-A (15) & 1 Leg-B (14)
to the Chamber (1) rear mounting
locations using Phillips head
screwdriver with M6x12 (A-4PCS)
and M6 (C-4PCS).
15
A
C
14
shopbackyardpro.com
Assembly | 9
STEP 3
Bottom Shelf (7) to Leg-A (15)
A Attach
and Leg-B (14) using the welding hooks
on the Bottom Shelf (7).
Then, screw on the Casters (11-2PCS) to
Leg-A (15) and Leg-B (14) using the bolts
on the casters.
11
7
11
Bottom Shelf (7) to Front Leg-A (15) and Front
B Attach
Leg-B (14) using the welding hooks on the Bottom
14
Shelf (7).
Then screw on the Locking Casters (10-2PCS) to Leg-A
(15) and Leg-B (14) using the bolts on the casters
which are assembled directly onto the screw thread
on the leg.
10
10
15
a phillips screwdriver to attach Front
C Use
Leg-A (15) to Chamber (1) using M6x12
(A-4PCS) and M6 (C-4PCS). Repeat for
Front Leg-B (14).
A
C
shopbackyardpro.com
10 |Assembly
STEP 4
phillips screwdriver and wrench to
A Use
attach Grease Drain (25) to Chamber (1)
using M6x12 (A-2PCS) and M6 (C-2PCS).
phillips screwdriver to attach
B Use
Small Hook (26) to Grease Drain (25)
using M6x12 (A-1PCS).
A
C
26
STEP 5
Use phillips screwdriver and wrench to
attach Side Handle (13) to Chamber (1)
using M6x12 (A-4PCS) and M6 (C-4PCS)
and M6x22 (B-3PCS).
A
13
C
shopbackyardpro.com
25
C
Assembly | 11
STEP 6
grill probe (29) through hole in chamber (1), then insert M4x10
A Insert
screw (D-1PCS) through hole in probe mounting bracket and chamber
and secure inside chamber with M4 hex nut (E-1PCS).
E
29
D
29
29
D
E
D
19
Hopper Assembly Pellet Grill
B Slide
(19) into Chamber (1).
STEP 7
Using a screwdriver,
attach Grill
the Hopper
Pellet
Assembly (19) to the inside of the Chamber
(1) using M6x20 (F-4PCS).
F
shopbackyardpro.com
12 |Assembly
STEP 8
screwdriver and wrench, attach the Left Shelf Bracket
A Using
(23) using M6-12 (A-2PCS). Then Insert the Front Shelf (5)
into the Left Shelf Bracket (23).
A
5
24
23
A
A
A
C
right bracket (24) onto front shelf (5), then use a phillips
B Insert
screwdriver and wrench to attach right bracket (24) to chamber (1)
using M6-12 bolt (A-2PCS)
STEP 9
Insert
theGrill
Flame Baffle (8) into the Chamber (1).
Pellet
Next, insert the Grease Tray (6).
Finally, lay the Cooking Grate (20) into place.
20
6
20
8
8
shopbackyardpro.com
6
Assembly | 13
STEP 10
the Left Cooking Bracket (27)
A Hook
and Right Cooking Bracket (9) onto
21
the hooks inside of the Chamber (1).
B
22
27
Then, insert the Small Warming
Rack (21) and Large Warming
Rack (22) into the grooves of the
brackets.
9
27
21
9
22
STEP 11
Using a screwdriver, attach the Handle
Bases (3-2PCS) and Lid Handle (4-1PCS) to
the Lid (2-1PCS) using M6x12 (A-2PCS).
2
3
A
4
shopbackyardpro.com
14 |Assembly
STEP 12
Reattach the lid by sliding the hinge pins into the hinges.
Use screwdriver to secure the lid using the washers and
screws set aside from Step 1.
Pellet Grill
STEP 13
the Serving Tray (17) on top
A Place
of the Side Handle (13).
the Grease Bucket (28)
B Place
onto the Small Hook (26).
17
28
shopbackyardpro.com
Assembly | 15
STEP 14
a phillips screwdriver,
A Using
secure the Hopper Chute (18)
using M5x12 (G-4PCS).
a phillips screwdriver, attach
B Using
Lock (16) using M5x12 (H-1PCS).
the Small Door (12)
C Insert
into the gap as shown.
G
H
12
16
H
18
Pellet Grill
G
STEP 15
The grill is now fully assembled.
shopbackyardpro.com
16 |Operation Instructions
CONTROLLER INSTRUCTIONS
•
The maximum temperature that the pellet grill can achieve is influenced by the ambient temperature.
In colder weather, the grill may not be able to achieve the highest set temperature and it will continually feed pellets into the fire
pot attempting to reach the set temperature.
•
There might be some discrepancy between the digital temperature displayed and the actual temperature inside the grill.
Some variance is normal due to temperature gauge locations and calibration differences.
•
When changing the operating temperature, allow up to 15 minutes for the temperature to stabilize.
If lowering the temperature, it is best to leave the lid open for a few minutes to help decrease quicker.
CONTROLLER FUNCTIONS
SMOKE PRESET
ACTUAL TEMPERATURE
COOK TEMPERATURE
SETTING
LCD SCREEN
Displays grill temperature, smoke
setting, igniter, temperature status,
and errors.
TEMPERATURE
CONTROL
Turn the control knob to change
the temperature setpoint.
P SET BUTTON
1. Press the button to change the
smoke preset with the range of
P0 to P3.
2. Change the main temperature
display from internal grill
temperature to meat probe
temperature (meat probe sold
separately). To change the
temperature display, push and
hold the button for 3 seconds.
shopbackyardpro.com
Operation Instructions | 17
PREPARATION FOR USE & LIGHTING INSTRUCTIONS
CAUTION!
•
PLACE THE GRILL OUTDOORS ON A HARD, LEVEL, NON-COMBUSTIBLE SURFACE AWAY FROM ROOF, OVERHANG, OR ANY
COMBUSTIBLE MATERIAL.
•
•
•
•
NEVER USE ON WOODEN OR OTHER SURFACES THAT COULD BURN.
PLACE THE GRILL AWAY FROM OPEN WINDOWS OR DOORS TO PREVENT SMOKE FROM ENTERING ENCLOSED SPACES.
IN WINDY OR RAINY WEATHER, PLACE THE GRILL IN AN OUTDOOR AREA THAT IS PROTECTED FROM THE WIND AND RAIN.
READ ALL SAFETY WARNINGS AND INSTRUCTIONS CAREFULLY BEFORE OPERATING YOUR GRILL.
WARNING!
•
NEVER add pellets to a hot fire pot by hand. You could be seriously burned. If the pellets run out or the fire goes out, wait until
the grill cools down, then follow the SETUP PROCEDURE to restart.
•
•
•
NEVER put water in the fire pot as this could cause the auger to jam.
•
NEVER inspect or perform maintenance on a hot grill. Allow to properly cool before inspecting and cleaning your grill.
NEVER use water to extinguish flare-ups. Close the lid and turn off the grill and wait for the fire to extinguish itself.
NEVER use any flammable liquids, such as gasoline, gasoline-type lantern fuel, kerosene, charcoal lighter fluid, or similar
liquids to start or freshen-up the fire! Keep all such liquids well away from the grill while it is in use.
SETUP PROCEDURE
•
•
•
Follow this procedure before first use and after every other use, or after a long cook time.
This should be performed ONLY when the grill is cool, before being used.
During shipping or moving around your deck, some components may shift from position.
A complete visual inspection of the grill assembly is required after moving.
1. Open the grill lid. Remove the warming racks and cooking grates.
2. Remove the grease tray and clean off any excess food drippings or grease build-up.
3. Inspect and clean the grease drain. Ensure the drain tube is not blocked.
4. Remove the flame baffle. Inspect the bottom of grill body and clean out pellet ash. Also inspect and clean out fire pot. Ensure there
are no foreign objects in the fire pot and that the ignitor is clean and clear of debris.
5. Open the hopper lid and check for any foreign objects. Fill the hopper with your choice of wood pellet fuel made for barbecue and close
the hopper lid.
6. Ensure the control knob is in the OFF position.
7. Turn the control knob to HIGH.
8. Observe the auger turning as pellets fill the tube. Once pellets reach the fire pot, turn the grill OFF.
DO NOT reach into the fire pot.
9. Re-install the flame tamer, grease tray, cooking grates, and warming racks. Close the grill lid.
10. The grill is now ready for use. Follow the LIGHTING INSTRUCTIONS to continue.
shopbackyardpro.com
18 |Operation Instructions
PREPARATION FOR USE & LIGHTING INSTRUCTIONS
CAUTION!
•
•
•
The pellet hopper must be properly setup with pellets in the auger tube PRIOR to lighting the grill.
•
•
•
•
DO NOT break the ground end off the cord or use a non-grounded outlet or extension cord.
NEVER add or use wood chips or particles in the hopper. ONLY use barbecue grade pellets.
Use of an extension cord is NOT recommended. But if necessary, use only a maximum length of 25' with a 3 prong grounding
plug rated for power of the equipment and approved for outdoor use with a W-A marking.
NEVER immerse cord, plugs, or electric elements in water or any liquid.
NEVER operate the grill with a damaged power cord or plug, or after the grill has malfunctioned or been damaged in any manner.
Keep any power cords away from heated surfaces.
LIGHTING INSTRUCTIONS
1. With the grill properly setup and located for operation, ensure control knob is in the OFF position.
2. Plug the power cord into a 120V grounded electrical outlet. (Refer to SETUP PROCEDURE on page 15 for more information.)
3. Open the grill lid. Ensure all components are properly installed and ready for use.
4. Ensure the hopper does not contain any foreign objects and is properly filled with barbecue wood pellets.
5. Ensure the auger tube of the hopper is filled with pellets. If not, go back to SETUP PROCEDURE to fill pellets into auger tube.
6. Turn the control knob to SMOKE. Listen for operation of fan and auger motors. Within 5 minutes, smoke should become visible. If
smoke does not initially appear, turn OFF power and wait 5 minutes before attempting to relight. (Refer to the TROUBLESHOOTING
section of this manual for more information.)
7. Ensure the grill is lit, keep the grill lid open for 5 minutes to complete the lighting procedure.
8. Select the desired cooking temperature and smoking preset. (Refer to COOKING INSTRUCTIONS for more operating information.)
NOTE: We recommend setting the control knob to HIGH for 10-15 minutes to preheat the grill. If the grill temperature is higher than
your selected setting temperature, open grill lid to cool until the temperature is close to the selected setting temperature.
BEFORE INITIAL USE
Before initial use, it is recommended to cure the grill to remove manufacturing oils or residue and minimise smoke odors or unnatural
flavors from being added to food.
1. Follow SETUP PROCEDURE to ensure the grill is safe for operation.
2. Follow LIGHTING INSTRUCTIONS to start the grill.
3. Set the temperature to 250°F and allow to operate for 2 hours.
4. Increase the temperature to 400°F and allow to operate for an additional hour.
5. Turn grill OFF and allow to fully cool.
6. Your grill is now cured and ready for use.
shopbackyardpro.com
Operation Instructions | 19
CURING INSTRUCTIONS
PREHEATING THE GRILL
Prior to each use, preheat the grill to remove bacteria or foreign material left from previous use. This also increases the cooking
performance since all of the grate and components have balanced temperature. Without preheating, it takes much longer for food
to get to cooking temperature.
1. Follow SETUP PROCEDURE to ensure the grill is safe for operation.
2. Follow LIGHTING INSTRUCTIONS to start the grill, then set the control knob to HIGH.
3. Close the lid and allow the grill to maintain at least 400°F for about 10 minutes.
4. Open lid, set the controller to the desired temperature, close lid once the temperature is close to the desired setting.
5. Cook food as desired. (See COOKING INSTRUCTIONS for more operating information.)
COOKING INSTRUCTIONS
The pellet grill has 2 modes to control the pellet feeding speed. These are designated as the COOK MODE and SMOKE MODE. The COOK
MODE is for grilling or slow cooking methods, while the SMOKE MODE is for smoking and adding flavor to foods being prepared.
COOK MODE
After the grill is properly lit, turn the control knob
to the desired cooking temperature. The grill will
automatically maintain the set temperature by
adding pellet fuel to the fire pot when needed
by monitoring the internal grill temperature.
Therefore, it is important to keep the grill lid
closed for the grill to function properly.
SET TEMPERATURE
Once the controller has been set to
a desired temperature, the target
temperature will be displayed
along with COOK which indicates
the controller is set to standard
cooking mode.
ACTUAL TEMPERATURE
The internal temperature of the
grill, as measured by a separate
thermocouple, will be displayed in
5° increments.
This many not exactly match the
set temperature
CONTROL KNOB
shopbackyardpro.com
20 |Operation Instructions
SMOKE MODE
SMOKE PRESET
In smoke mode, the grill regulates the time that
the auger feeds fuel to the fire pot according to a
preset, selectable program. The preset level can be
chosen and set for better performance depending
on the food being cooked. Increasing the preset
would result in a lower cooking temperature.
•
Begin by following the SETUP PROCEDURE and
LIGHTING INSTRUCTIONS.
•
Leave the CONTROL KNOB set to SMOKE to
remain in smoke mode. Press the P SET button
to select one of four preset smoking programs,
ranging from P0 to P3. The smoke preset will be
indicated on the LCD display.
ACTUAL TEMPERATURE
P SET BUTTON
NOTE: Experiment in various SMOKE MODE
PRESETS to fully understand the operation, cooking
temperatures, and times before preparing food for
the first time. There might be some discrepancy
between the digital temperature displayed and the
actual temperature inside the grill. Some variance
is normal due to temperature gauge locations and
calibration differences.
WARNING!
•
NEVER add wood pellets to fire pot while it is hot
or in use! SERIOUS INJURY COULD RESULT!
•
ALWAYS wear dry, protective gloves or oven mitts
when cooking or cleaning hot cooking grates.
CONTROL KNOB
SMOKE
PRESET
SMOKE
PRODUCED
COOKING
TEMPERATURE
P0
LOW
HIGH
HIGH
LOW
P1
P2
P3
POST COOKING INSTRUCTIONS
It is recommended to allow the grill to operate at a high temperature (similar to a self-cleaning oven) following each cooking to burn off
excess juices to help maintain a clean cooking appliance.
1. Turn the CONTROL KNOB to HIGH.
2. With lid closed, allow the grill to operate for 5-10 minutes.
3. Turn the grill OFF.
4. Using a long-handled cleaning brush, scrape the cooking grates until clean.
5. Once the grill has properly shut down and cooled, unplug the power cord and properly store the grill in a safe, dry place away from
children and pets.
shopbackyardpro.com
Operation Instructions | 21
SHUT DOWN INSTRUCTIONS
1. After you have finished using the grill, turn the CONTROL KNOB to the OFF setting. This will set the grill into SHUTDOWN MODE.
2. In SHUT DOWN MODE the auger will stop feeding pellets into the fire pot, but the blower fan will continue running for 5-10 minutes
to burn out the pellets that are in the fire pot.
3. It is important that you DO NOT unplug the grill until this cycle is complete.
4. Once the blower fan has stopped running, proceed to unplug the grill from the electrical outlet.
5. ALWAYS leave the grill unplugged from the electrical outlet when not in use.
WARNING!
•
•
•
•
NEVER move your pellet grill while it is hot or in use.
Make sure the flame baffle and grease tray are properly installed. If not properly installed, a grease fire could result.
Use caution around the grill. All surfaces could become VERY HOT and may cause burns if touched.
In SMOKE MODE, for temperatures above 250°F, the grill may not produce smoke.
COOKING TIPS
WOOD PELLETS
•
ONLY USE wood pellets made for barbecue, not heat grade pellets. Barbecue wood pellets should be 100% all natural wood and
come in a variety of types of wood that will add flavor to whatever food you are grilling or smoking.
•
If possible, always use fresh wood pellets for each cooking session to ensure they burn properly giving off the correct amount of
heat and smoke flavor.
•
Store unused wood pellets in a safe, dry place, preferably in a moisture-proof plastic container with a sealable lid.
GRILLING
•
•
ALWAYS keep your grill clean and stored in a safe, dry place.
•
Preheat the grill before setting the desired grilling temperature or entering SMOKE MODE. This will not only get the grates hot, but
also help the grates and other parts remain hygienic.
•
•
•
•
•
Clean or wipe off cooking grates prior to use to help reduce food stains and flare ups.
•
Practice makes perfect. As with any smoker or grill, the more you use it, the more you will understand the cooking temperatures
and performance.
After the food has finished cooking and has been removed, it is recommended to set a high temperature in COOK MODE and allow
the grill to burn off food residue and drippings. If a fire occurs, DO NOT unplug the power cord. Keep the lid closed and turn the
power OFF on the control panel. The fire should burn itself out shortly while the grill is in SHUT DOWN MODE.
Ensure the grease bucket is clean before each use. To make clean up easier, line bucket with foil.
NEVER spray vegetable oil onto hot cooking grates.
Keep the lid closed while grilling or smoking. The pellet system operates based off the internal temperature of the grill.
For long cook times, periodically look into the pellet hopper to check the level of wood pellets. Add more pellets as needed. DO
NOT reach into the hopper while the grill is operating.
shopbackyardpro.com
22 |Operation Instructions
FOOD SAFETY AND CLEANLINESS
•
•
•
•
•
If you pre-cook meat or poultry, do so IMMEDIATELY before grilling.
•
NEVER use the same utensils when handling raw meat, uncooked poultry, or seafood unless you wash the utensils thoroughly with soap
and hot water.
•
NEVER re-use marinade from raw meat or uncooked poultry on foods that have been cooked and are ready to serve.
NEVER defrost meat at room temperature or on a countertop.
Refrigerate leftovers within 2 hours of taking off the grill.
ALWAYS wash hands thoroughly with soap and hot water prior to handling food and after handling raw meat, uncooked poultry, or seafood.
When using a platter to carry raw meat, uncooked poultry, or seafood, make sure to wash the platter thoroughly with soap and hot water
before placing cooked foods back on the platter.
CLEANING THE GRILL BODY
•
•
•
Use warm, soapy water to clean the outside of grill body with a cloth and then wipe it dry.
To prevent rusting, periodically treat interior surface of grill body with a light coat of vegetable oil and then wipe it dry.
DO NOT use oven cleaners, abrasive cleaners, or abrasive cleaning pads on the surface of the grill body.
CLEANING THE COOKING GRATES AND GREASE TRAY
•
•
•
•
With a cloth, use warm, soapy water to wash the cooking grates and grease tray and then wipe them dry.
Lightly coat with vegetable or olive oil will help prevent corrosion.
After removing cooked food and grates are still hot, carefully brush the grates with a long handled cleaning brush.
Wear oven mitts or gloves when around a hot grill.
CLEANING THE GREASE BUCKET
•
•
•
For easier cleaning, line the bucket with foil prior to use. Periodically clean or replace this liner.
Keep excess grease out of the grease bucket and the interior of grill body.
If too much grease collects inside the grill or within the grease bucket, a grease fire could result.
REMOVING WOOD PELLET ASH
•
•
Depending on use, periodically remove wood pellet ash that has collected within the fire pot and grill body or other parts.
With the grill COLD and UNPLUGGED, remove the warming racks, cooking grates, grease tray, and flame baffle for access to the fire
pot and grill body.
STORING THE GRILL
•
Disconnect the power cord and store the grill in a dry, safe place away from children and pets. If the grill is stored outdoors, make
certain it is properly protected to prevent water from entering the hopper and grill body interior. If possible, DO NOT leave wood pellets
in the hopper during storage.
PAINT AND CORROSION
•
NEVER apply paint to interior surfaces. Rust spots on the interior can be buffed, cleaned, and then lightly coated with vegetable oil or
vegetable oil spray. Maintaining a light coat of oil will help minimize rusting.
•
To protect against excessive rust, keep the grill clean and covered at all times when not in use.
shopbackyardpro.com
Troubleshooting | 23
PROBLEM
The grill won't ignite.
CAUSE
Power issue
Pellets aren't being delivered Pellet hopper is empty or pellets failed
into the fire pot.
to fall into auger tube.
Fire will not remain lit.
Excess ash in the fire pot.
Check that the 3-wire plug is fully
seated into the 3-wire grounded GFCI
outlet wired for 120V and protected at 7
or 10 amps.
Check the breakers or fuses for the
Electric element (igniter) does outlet being used are not open or blown.
not get hot.
Check that the GFCI outlet has not been
tripped.
Electric element only heats up
(becomes red) during the first 5 minutes
after power switch is turned on.
Fuse has been blown.
SOLUTION
Verify there is power at the outlet. If connected to a GFCI
outlet, check and reset if necessary. if there is power, but
the grill fails to ignite, contact customer service.
Verify there are pellets in the pellet hopper and they are
not stuck on the side walls. If they are stuck, gently bump
the hopper walls to shake the pellets loose and/or add
more pellets. If the grill has run out of pellets, allow up to
5 minutes for them to travel to the fire pot. Verify the auger
motor is operating as described in SETUP PROCEDURE. If
this fails, contact customer service.
Excess ash in the fire pot may be the problem. Unplug
the grill and wait until the grill cools down. Then open the
cooking chamber, use caution to remove the warming
racks, cooking grates, grease try, and flame baffle from
inside the grill. And then remove all unburned pellets and
ash from inside and around the fire pot. A shop vacuum
with a hose is ideal for this task. After cleaning the ash,
reinstall all parts back into the grill. Initiate the GRILL
LIGHTING INSTRUCTIONS. If the grill fire still goes out,
contact customer service.
Reset plug in a 3-wire grounded GFCI outlet wired for 120V
and protected at 7 or 10 amps.
Reset breakers or replace fuse.
Reset GFCI outlet.
Turn control knob to the OFF position for 5 minutes, then
follow LIGHTING INSTRUCTIONS.
Replace max fuse size: 5mmx 20mm, 5 amps.
Adjust the control knob to a higher temperature.
Temperature set too low.
Open the lid only when necessary.
Grill is not getting hot enough. Grill lid being open too long or too often. Inspect and verify the pellet hopper is full and the fire pot
No fire burning.
does not contain too much ash. DO NOT touch any HOT
parts. Allow the grill to cool first.
Adjust the control knob to a lower temperature.
Operating temperature is set too high.
Grill is getting too hot.
if the temperature continues to go higher than the setting,
Auger continuously runs.
contact customer service.
Some smoke is normal, but if excess smoke is observed
and the temperature has increased, there could be a
Excess smoke from chamber
grease fire. Turn the grill OFF and unplug the power cord.
Grease fire.
or chimney.
A simple grease fire should extinguish itself. If the fire
continues, use baking soda to smother the fire or contact
your local FIRE DEPARTMENT.
Use the grill in a shaded area when possible. However,
other than showing incorrect temperature readings, this will
Unexpected grill temperature Grill is exposed to direct sunlight or high
not harm the grill.
is displayed.
ambient temperature.
Briefly open the grill lid to help reduce the temperature if
needed.
shopbackyardpro.com
24 |Troubleshooting
PROBLEM
Temperature or digital
display does not match set
temperature.
LCD screen does not
illuminate.
"ErH / HEr"
error message.
"Err"
error message
"ErL / LEr"
error message.
Grill will not start.
shopbackyardpro.com
CAUSE
SOLUTION
Operating the grill in very cold conditions may affect the
performance.
Close the grill lid and allow up to 15 minutes for the
temperature to stabilize.
Ensure the grill is properly connected to a working GFCI
outlet supplying 120V.
Missing or incorrect power supply.
If the display has failed, contact customer service for
LCD screen failure.
replacement controller.
Blown fuse on circuit board.
Inspect and replace the 5 amp fuse. (See CONTROL BOARD
BACK VIEW for information.)
the grill OFF, then unplug the power cord and allow grill
The grill has overheated, possibly due to Turn
to
cool.
Clean grill interior, remove excess pellets from fire
grease fire or excess fuel.
pot, and confirm positioning fo all component parts.
Unplug the power cord and allow grill to cool. Ensure grill
Grill probe disconnection or failure.
probe wiring is properly connected and inspect for possible
damage.
control knob to OFF, wait 2 minutes, then select
Control knob was not in the OFF position Turn
desired
temperature. It is a safety feature preventing an
when grill connected to AC power.
inadvertent
Grill temperature lower than 120°F due Turn off grill start.
and unplug power cord, then restart the grill to
to flame out.
relight. If the error continues, contact customer service.
MUST TURN THE GRILL OFF THEN UNPLUG THE POWER
CORD BEFORE PROCEEDING.
- Verify there are enough pellets in the hopper. Need to
re-feed the pellets and restart the grill if it does not have
enough pellets. The temperature inside the grill will go
down and stay low if there are not enough pellets available
in the hopper.
- Open the grill lid, take the cooking grid and grease tray
out, then observe if the auger is working properly. If the
The temperature inside the grill is too
auger can not feed the pellets, the temperature inside the
low to continue working.
grill will go down and stay down. There are 2 reasons why
the auger may not be working properly:
1. The auger jams if the pellet size is too large. The standard
pellet size is about 6mm. Pellets larger than that can easily
jam.
2. The auger is broken.
- Verify the igniter is working properly. Clean the fire pot and
expose the igniter. Use caution as igniter becomes VERY
HOT. If igniter fails to heat up, it is faulty and needs to be
replaced.
Ensure the unit is plugged in.
Verify there is power at the GFI outlet.
Power
Check and reset the GFI outlet if necessary.
If igniter not working, check 5 amp fuse found on the back
of the control board. Replace if necessary.
Ensure control knob is in OFF position. Turn control knob to
Control knob
SMOKE. LCD screen will light up.
Remove warming racks, cooking grates, grease tray, and
flame baffle. Turn unit on and visually inspect the igniter.
Igniter
Start using LIGHTING INSTRUCTIONS.
If still not working, contact customer service.
Outdoor temperature.
Lid open.
Troubleshooting | 25
PROBLEM
Grill will not start.
(continued)
CAUSE
Auger Motor
Control Board
Insufficient air flow through fire pot.
Grill will not achieve or
maintain stable temperature.
Insufficient or poor fuel.
Dirty or blocked temperature sensor.
Improper control settings.
Grill produces excess or
discolored smoke.
Excess grease buildup or dirty
components.
Poor quality or damp wood pellets.
Excess amount of ash in fire pot.
Frequent flare-ups.
Improper cooking temperature.
Temperature variance or
unstable temperature.
(especially following ignition)
Too may pellets in fire pot.
Flashing temperature on LCD
screen.
SMOKE MODE
If grill temperature is below 130°F.
COOK MODE
If grill temperature is below 150°F.
Flashing dots on LCD screen.
The igniter is ON.
During SMOKE MODE, the
temperature is too high.
Improper preset for desired smoke
setting.
SOLUTION
Remove cooking grate, grease drain pan, and flame tamer.
Turn unit on and visually inspect the auger feed.
Remove control board and inspect the wires and
connections. If not working, call customer service.
Remove control board. Inspect the wires and connections.
If not working, call customer service.
Check the fire pot for ash build-up or obstructions.
Verify the blower fan motor is functioning, the air intake is
not blocked, and that the auger tube does not have any
blockage.
Perform a quick test. Remove warming racks, cooking
grates, grease tray, and flame baffle. Ensure all the above
has been done, start the grill, turn control knob to HIGH and
wait for 15 minutes. Check that the flame produced is bright
and vibrant.
Verify the hopper is full of wood pellets made for barbecues.
Feel the pellets to be certain they are dry. If wet, remove all
pellets and refill with dry wood pellets made for barbecues.
Clean the temperature sensor and verify it is not blocked or
covered.
Ensure smoke preset setting is correct in SMOKE MODE.
When grill is cool, remove and properly clean the
components. It is good practice to burn off excess food
after each use by setting controller to HIGH after food has
been removed. Allow the grill to run for 5-10 minutes before
turning the control knob to OFF.
Inspect the wood pellets and replace if needed.
When the grill is cool, remove ash from the fire pot using a
shop vacuum.
When cooking very greasy foods, keep the temperature
under 350°F to help reduce flare-ups. Avoid putting greasy
foods directly over the fire pot area.
Adjust controller to a lower temperature and allow the
cooking temperature to stabilize. This could take several
minutes. Once the cooking temperature closely matches
the set temperature (within several degrees), set new
desired cooking temperature.
This is NOT an ERROR that affects the grill.
Used to show that there is some risk that the fire could go
out. Check the hopper for sufficient fuel or blockage.
Check fire pot for ash build-up or obstructions.
Check fan to confirm operation and speed.
Check auger motor to confirm operation.
This is NOT an ERROR that affects the grill.
Used to show that the unit is in START UP MODE.
With the grill set to SMOKE, press the P SET button to select
a lower preset. Refer to table in SMOKE MODE section.
shopbackyardpro.com
26 |Control Board
CONTROL BOARD BACK VIEW
Board Wire Harness Connection
5 amp 120V Fuse w/
Housing Cartridge Fuse
Blower Fan
Igniter
Auger Motor
Grill Probe Connections
Power Cord/AC Output
The circuit board is equipped with a 5 amp, 120V fuse to help protect against power surges and electrical shorts. When not in use,
always unplug and store your grill. This will help prevent electrical damage from power surges or storms.
CONTROL BOARD WIRING DIAGRAM
POWER CORD
BLACK
WHITE
WHITE
GRILL PROBE
WHITE
ORANGE
WHITE
WHITE
RED
BLOWER FAN
PURPLE
FIRE POT
IGNITER
shopbackyardpro.com
WHITE
AUGER MOTOR
Exploded Parts Diagram | 27
PART
QTY
PG0001
PG0002
PG0003
PG0004
PG0005
PG0006
PG0007
PG0008
PG0009
PG0010
PG0011
PG0012
PG0013
PG0014
PG0015
PG0016
PG0017
PG0018
PG0019
PG0020
PG0021
PG0022
PG0023
PG0024
PG0025
PG0026
PG0027
PG0028
PG0029
PG0030
PG0031
PG0032
PG0033
PG0034
PG0035
PG0036
PG0037
PG0038
PG0039
PG0040
PG0041
PG0042
PG0043
PG0044
PG0045
PG0046
PG0047
1
2
1
1
1
1
1
1
2
2
1
1
2
2
1
1
1
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
DESCRIPTION
Lid
Handle Base
Lid Handle
Front Shelf
Grease Tray
Bottom Shelf
Flame Baffle
Cooking Bracket (Right)
Wheel with Lock
Wheel
Chute Door
Side Handle
Leg (B)
Leg (A)
Lock
Serving Tray
Hopper Chute
Cooking Grate
Warming Rack (Small)
Warming Rack (Large
Shelf Bracket (Left)
Shelf Bracket (Right)
Grease Drain
Small hook
Cooking Bracket (Left)
Grease Bucket
Grill Probe
Hopper Lid
Hopper Housing
Rubber Ring
Control Board
Bottom
Fan Motor
Gasket
Igniter
Auger Motor
Rubber Plug
Auger Housing
Hardware Pack
Hopper Assembly
Fire Pot
Power Cord
Hopper Window
Hopper Window Gasket
Hopper Window Bracket
Nylon Bushing
Auger
shopbackyardpro.com
">