Cisco | Power system | Replacing a Cisco AC/DC Power System Controller Tray

Replacing a Cisco AC/DC Power System
Controller Tray
This document explains how to replace a controller tray in the Cisco AC/DC Power System. It contains
the following sections:
•
Safety Information, page 1
•
Remove the Controller Tray, page 2
•
Install the Replacement Controller Tray, page 5
•
Obtaining Documentation, page 6
•
Documentation Feedback, page 7
•
Obtaining Technical Assistance, page 7
•
Obtaining Additional Publications and Information, page 8
Safety Information
Warning
Only trained and qualified personnel should be allowed to install, replace, or service this equipment.
Statement 1030
Warning
This unit is intended for installation in restricted access areas. A restricted access area can be
accessed only through the use of a special tool, lock and key, or other means of security.
Statement 1017
Warning
Before working on a chassis or working near power supplies, unplug the power cord on AC units;
disconnect the power at the circuit breaker on DC units. Statement 12
Corporate Headquarters:
Cisco Systems, Inc., 170 West Tasman Drive, San Jose, CA 95134-1706 USA
Copyright © 2006 Cisco Systems, Inc. All rights reserved.
Remove the Controller Tray
Warning
Before working on equipment that is connected to power lines, remove jewelry (including rings,
necklaces, and watches). Metal objects will heat up when connected to power and ground and can
cause serious burns or weld the metal object to the terminals. Statement 43
An ESD wrist strap is included with the system to protect sensitive electronics and should be connected
to a bare metal surface to act as a ground. This ensures that all components have the same charge. An
ESD wrist strap should be used when working with internal components that are installed in the shelf.
If rear access is available, the wrist strap can connect at the rear of the system shelf as shown in Figure 1.
ESD Wrist Strap Connection Point
124769
Figure 1
ESD Connection
Point
Keep the system area clear and dust-free during and after the installation.
Always check for possible hazards before beginning work.
Remove the Controller Tray
Step 1
Locate the controller faceplate on the system shelf.
Step 2
To access the sliding controller tray, remove the controller faceplate by loosening the two front
thumbscrews (Figure 2).
Replacing a Cisco AC/DC Power System Controller Tray
2
78-16776-02
Remove the Controller Tray
Removing the Controller Faceplate
124765
Figure 2
Step 3
Slide the controller tray out and away from the system shelf to access the connections on the Alarm
Interface Board (Figure 2 #2).
Step 4
Remove the terminal block on the Alarm Interface Board (Figure 3).
Replacing a Cisco AC/DC Power System Controller Tray
78-16776-02
3
Remove the Controller Tray
Inserting or Removing the Terminal Block
Removal
Insertion
Remove the following alarm cable connections in (Figure 4 or Figure 5 #2, depending on your controller
hardware).
Step 5
•
J16 terminal block
•
J15 terminal block
•
J14/J13 terminal blocks
If alarm cables are not labeled with the jumper number, label the cables with the appropriate
jumper number: J16, J15, J14 (1,2,3), and J14 (4,5,6)/J13 for the system without an LCD
display..
Note
Figure 4
124794
Figure 3
Removing the Alarm Interface Board Cable on the First Version of the Controller Hardware
44
2
2
2
3
J16
1
3
2
1
3
2
1
3
J15
2
1
3
J13
J14
2
1
3
2
1
3
2
1
3
2
1
2
1
J8
J12
J10
J11
J9
3
2
1
6
6
2
1
2
1
3
2
1
J7
J6
3
2
1
1
J2
J3
J5
2
J4
3
2
88
1
J1
J2
1
5
4
6
5
4
6
5
4
6
5
4
6
5
4
6
5
4 3
4
4
3
6
5
159329
J1
6
4
2
1
33
55
77
Replacing a Cisco AC/DC Power System Controller Tray
4
78-16776-02
Install the Replacement Controller Tray
Figure 5
Removing the Alarm Interface Board Cable on the Second Version of the Controller Hardware
Wire to be on the
6
5
124768
3 far right of J9
2
1
4 Wire to be on the
8
7
center pin of J8
Step 6
Remove the intra-shelf communications cabling:
•
J9 terminal block (Figure 5 or Figure 4 #3)
•
J8 terminal block (Figure 5 or Figure 4 #4)
•
J1 Ethernet cable (Figure 5 or Figure 4 #5)
•
J1 terminal block (Figure 5 or Figure 4 #6)
Note
When the controller is disconnected from the system, the rectifiers return to their default voltage
(53.5 VDC). The change in voltage will not have an effect on the load. The output will remain
at 53.5 VDC until the new controller tray is installed and activated.
Step 7
Remove the controller tray ground connection by removing the Phillips head screw (Figure 5 or Figure 4
#7).
Step 8
Remove the wire tie holding the controller tray in the system shelf (Figure 5 or Figure 4 #8).
Step 9
Pull the controller tray out of the system shelf.
Install the Replacement Controller Tray
Step 1
Place the controller tray in the system shelf.
Step 2
Reinstall the controller tray ground connection by connecting the Phillips head screw (Figure 5 or
Figure 4 #7).
Step 3
Use a new wire tie to replace the one that was removed in the previous procedure.
Step 4
Reconnect intra-shelf communications cabling (Figure 3); cables are labeled with the appropriate
jumper number:
•
J9 terminal block (Figure 5 or Figure 4 #3)
•
J8 terminal block (Figure 5 or Figure 4 #4)
•
J1 Ethernet cable (Figure 5 or Figure 4 #5)
Replacing a Cisco AC/DC Power System Controller Tray
78-16776-02
5
Obtaining Documentation
•
Step 5
J1 terminal block (Figure 5 or Figure 4 #6)
Reconnect the following alarm cable connections (Figure 5 or Figure 4 #2).
•
J16 terminal block
•
J15 terminal block
•
J14/J13 terminal blocks
Step 6
Slide the controller tray back into the system shelf.
Step 7
Replace the controller faceplate by attaching it to the system shelf and tightening the two front
thumbscrews.
Step 8
After installing the controller, the controller and rectifier LEDs will start to blink. It may take a few
minutes for the controller to communicate with all rectifiers. At this point, all rectifier output voltages
will return to the programmed level. Load output is not affected while the LEDs are blinking.
Obtaining Documentation
Cisco documentation and additional literature are available on Cisco.com. Cisco also provides several
ways to obtain technical assistance and other technical resources. These sections explain how to obtain
technical information from Cisco Systems.
Cisco.com
You can access the most current Cisco documentation at this URL:
http://www.cisco.com/univercd/home/home.htm
You can access the Cisco website at this URL:
http://www.cisco.com
You can access international Cisco websites at this URL:
http://www.cisco.com/public/countries_languages.shtml
Ordering Documentation
You can find instructions for ordering documentation at this URL:
http://www.cisco.com/univercd/cc/td/doc/es_inpck/pdi.htm
You can order Cisco documentation in these ways:
•
Registered Cisco.com users (Cisco direct customers) can order Cisco product documentation from
the Ordering tool:
http://www.cisco.com/en/US/partner/ordering/index.shtml
•
Nonregistered Cisco.com users can order documentation through a local account representative by
calling Cisco Systems Corporate Headquarters (California, USA) at 408 526-7208 or, elsewhere in
North America, by calling 1 800 553-NETS (6387).
Replacing a Cisco AC/DC Power System Controller Tray
6
78-16776-02
Documentation Feedback
Documentation Feedback
You can send comments about technical documentation to bug-doc@cisco.com.
You can submit comments by using the response card (if present) behind the front cover of your
document or by writing to the following address:
Cisco Systems
Attn: Customer Document Ordering
170 West Tasman Drive
San Jose, CA 95134-9883
We appreciate your comments.
Obtaining Technical Assistance
For all customers, partners, resellers, and distributors who hold valid Cisco service contracts, Cisco
Technical Support provides 24-hour-a-day, award-winning technical assistance. The Cisco Technical
Support Website on Cisco.com features extensive online support resources. In addition, Cisco Technical
Assistance Center (TAC) engineers provide telephone support. If you do not hold a valid Cisco service
contract, contact your reseller.
Cisco Technical Support Website
The Cisco Technical Support Website provides online documents and tools for troubleshooting and
resolving technical issues with Cisco products and technologies. The website is available 24 hours a day,
365 days a year, at this URL:
http://www.cisco.com/techsupport
Access to all tools on the Cisco Technical Support Website requires a Cisco.com user ID and password.
If you have a valid service contract but do not have a user ID or password, you can register at this URL:
http://tools.cisco.com/RPF/register/register.do
Note
Use the Cisco Product Identification (CPI) tool to locate your product serial number before submitting
a web or phone request for service. You can access the CPI tool from the Cisco Technical Support
Website by clicking the Tools & Resources link under Documentation & Tools. Choose Cisco Product
Identification Tool from the Alphabetical Index drop-down list, or click the Cisco Product
Identification Tool link under Alerts & RMAs. The CPI tool offers three search options: by product ID
or model name; by tree view; or for certain products, by copying and pasting show command output.
Search results show an illustration of your product with the serial number label location highlighted.
Locate the serial number label on your product and record the information before placing a service call.
Replacing a Cisco AC/DC Power System Controller Tray
78-16776-02
7
Obtaining Additional Publications and Information
Submitting a Service Request
Using the online TAC Service Request Tool is the fastest way to open S3 and S4 service requests. (S3
and S4 service requests are those in which your network is minimally impaired or for which you require
product information.) After you describe your situation, the TAC Service Request Tool provides
recommended solutions. If your issue is not resolved using the recommended resources, your service
request is assigned to a Cisco TAC engineer. The TAC Service Request Tool is located at this URL:
http://www.cisco.com/techsupport/servicerequest
For S1 or S2 service requests or if you do not have Internet access, contact the Cisco TAC by telephone.
(S1 or S2 service requests are those in which your production network is down or severely degraded.)
Cisco TAC engineers are assigned immediately to S1 and S2 service requests to help keep your business
operations running smoothly.
To open a service request by telephone, use one of the following numbers:
Asia-Pacific: +61 2 8446 7411 (Australia: 1 800 805 227)
EMEA: +32 2 704 55 55
USA: 1 800 553-2447
For a complete list of Cisco TAC contacts, go to this URL:
http://www.cisco.com/techsupport/contacts
Definitions of Service Request Severity
To ensure that all service requests are reported in a standard format, Cisco has established severity
definitions.
Severity 1 (S1)—Your network is “down,” or there is a critical impact to your business operations. You
and Cisco will commit all necessary resources around the clock to resolve the situation.
Severity 2 (S2)—Operation of an existing network is severely degraded, or significant aspects of your
business operation are negatively affected by inadequate performance of Cisco products. You and Cisco
will commit full-time resources during normal business hours to resolve the situation.
Severity 3 (S3)—Operational performance of your network is impaired, but most business operations
remain functional. You and Cisco will commit resources during normal business hours to restore service
to satisfactory levels.
Severity 4 (S4)—You require information or assistance with Cisco product capabilities, installation, or
configuration. There is little or no effect on your business operations.
Obtaining Additional Publications and Information
Information about Cisco products, technologies, and network solutions is available from various online
and printed sources.
•
Cisco Marketplace provides a variety of Cisco books, reference guides, and logo merchandise. Visit
Cisco Marketplace, the company store, at this URL:
http://www.cisco.com/go/marketplace/
•
The Cisco Product Catalog describes the networking products offered by Cisco Systems, as well as
ordering and customer support services. Access the Cisco Product Catalog at this URL:
http://cisco.com/univercd/cc/td/doc/pcat/
Replacing a Cisco AC/DC Power System Controller Tray
8
78-16776-02
Obtaining Additional Publications and Information
•
Cisco Press publishes a wide range of general networking, training and certification titles. Both new
and experienced users will benefit from these publications. For current Cisco Press titles and other
information, go to Cisco Press at this URL:
http://www.ciscopress.com
•
Packet magazine is the Cisco Systems technical user magazine for maximizing Internet and
networking investments. Each quarter, Packet delivers coverage of the latest industry trends,
technology breakthroughs, and Cisco products and solutions, as well as network deployment and
troubleshooting tips, configuration examples, customer case studies, certification and training
information, and links to scores of in-depth online resources. You can access Packet magazine at
this URL:
http://www.cisco.com/packet
•
iQ Magazine is the quarterly publication from Cisco Systems designed to help growing companies
learn how they can use technology to increase revenue, streamline their business, and expand
services. The publication identifies the challenges facing these companies and the technologies to
help solve them, using real-world case studies and business strategies to help readers make sound
technology investment decisions. You can access iQ Magazine at this URL:
http://www.cisco.com/go/iqmagazine
•
Internet Protocol Journal is a quarterly journal published by Cisco Systems for engineering
professionals involved in designing, developing, and operating public and private internets and
intranets. You can access the Internet Protocol Journal at this URL:
http://www.cisco.com/ipj
•
World-class networking training is available from Cisco. You can view current offerings at
this URL:
http://www.cisco.com/en/US/learning/index.html
CCSP, CCVP, the Cisco Square Bridge logo, Follow Me Browsing, and StackWise are trademarks of Cisco Systems, Inc.; Changing the Way We Work,
Live, Play, and Learn, and iQuick Study are service marks of Cisco Systems, Inc.; and Access Registrar, Aironet, BPX, Catalyst, CCDA, CCDP,
CCIE, CCIP, CCNA, CCNP, Cisco, the Cisco Certified Internetwork Expert logo, Cisco IOS, Cisco Press, Cisco Systems, Cisco Systems Capital,
the Cisco Systems logo, Cisco Unity, Enterprise/Solver, EtherChannel, EtherFast, EtherSwitch, Fast Step, FormShare, GigaDrive, GigaStack, HomeLink,
Internet Quotient, IOS, IP/TV, iQ Expertise, the iQ logo, iQ Net Readiness Scorecard, LightStream, Linksys, MeetingPlace, MGX, the Networkers logo,
Networking Academy, Network Registrar, Packet, PIX, Post-Routing, Pre-Routing, ProConnect, RateMUX, ScriptShare, SlideCast, SMARTnet,
The Fastest Way to Increase Your Internet Quotient, and TransPath are registered trademarks of Cisco Systems, Inc. and/or its affiliates in the
United States and certain other countries.
All other trademarks mentioned in this document or Website are the property of their respective owners. The use of the word partner does not imply a
partnership relationship between Cisco and any other company. (0601R)
Copyright © 2006 Cisco Systems, Inc. All rights reserved.
Printed in the USA on recycled paper containing 10% postconsumer waste.
Replacing a Cisco AC/DC Power System Controller Tray
78-16776-02
9
Obtaining Additional Publications and Information
Replacing a Cisco AC/DC Power System Controller Tray
10
78-16776-02
Download PDF