Makita 6040DW Instruction manual

Cordless Drill
MODEL 6 0 4 0 D
MODEL 6040DW
With Quick Charger
INSTRUCTION MANUAL
SPECIFICATIONS
Capacities
10 m m
1318")
No load speed
IRPM)
Wood screw
SteelIWood
I
4.5 mm x 20 mm
(3116'' x 314")
450
I
Not
Dimensions
IL x W x H )
weight
1 9 5 m m x 4 8 mm x 1 6 6 mm
(7-518" x 1-718" x 6-112")
I
Model DC4100A Quick Charger
Input
~~
A C. only 5 0
Hz
- 60
Hz
I
output
I
Charging t i m e
I
DC 6 4 V
I
3 Hr
Manufacturer reserves the right to change specifications without notice.
Note: Specifications may differ from country to country.
0 . 8 kg
11.7 Ibs)
IMPORTANT
SAFETY INSTRUCTIONS
(For All Tools)
WARNING: WHEN USING ELECTRIC TOOLS, BASIC SAFETY PRECAUTIONS SHOULD ALWAYS BE FOLLOWED TO
REDUCE THE RISK OF FIRE, ELECTRIC SHOCK, AND PERSONAL INJURY, INCLUDING THE FOLLOWING:
READ ALL INSTRUCTIONS.
1. KEEP WORK AREA CLEAN. Cluttered areas and benches invite injuries.
2. CONSIDER WORK AREA ENVIRONMENT. Don't use power tools in damp
or wet locations. Keep work area well lit. Don't expose power tools to rain.
Don't use tool in presence of flammable liquids or gases.
3. KEEP CHILDREN AWAY. All visitors should be kept away from work area.
Don't let visitors contact tool or extension cord.
4. STORE IDLE TOOLS. When not in use, tools should be stored in dry, and high
or locked-up place - out of reach of children.
5. DON'T FORCE TOOL. It will do the job better and safer at the rate for which
it was intended.
6. USE RIGHT TOOL. Don't force small tool or attachment t o do the job of a
heavy-duty tool. Don't use tool for purpose not intended.
7 . DRESS PROPERLY. Don't wear loose clothing or jewelry. They can be caught
in moving parts. Rubber gloves and non-skid footwear are recommended
when working outdoors. Wear protective hair covering to contain long hair.
8 . USE SAFETY GLASSES. Also use face or dust mask if cutting operation is
dusty.
9. DON'T ABUSE CORD. Never carry tool by cord or yank it to disconnect from
receptacle. Keep cord from heat, oil, and sharp edges.
IO. SECURE WORK. Use clamps or a vise to hold work. It's safer than using
your hand and it frees both hands t o operate tool.
11. DON'T OVERREACH. Keep proper footing and balance at all times.
12. MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for better and
safer performance. Follow instructions for lubricating and changing accessories. Inspect tool cords periodically and if damaged, have repaired by authorized service facility. Inspect extension cords periodically and replace if
damaged. Keep handles dry, clean, and free from oil and grease.
13. DISCONNECT TOOLS. When not in use, before servicing, and when changing accessories, such as blades, bits, cutters.
2
14. REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking t o
see that keys and adjusting wrenches are removed from tool before turning
it on.
15. AVOID UNINTENTIONAL STARTING. Don't carry plugged-in tool with finger
on switch. Be sure switch is OFF when plugging in.
16. OUTDOOR USE EXTENSION CORDS. When tool is used outdoors, use only
extension cords intended for use outdoors and so marked.
17. STAY ALERT. Watch what you are doing, use common sense. Don't operate
tool when you are tired.
18. CHECK DAMAGED PARTS. Before further use of the tool, a guard or other
part that is damaged should be carefully checked t o determine that it will
operate properly and perform its intended function. Check for alignment of
moving parts, binding of moving parts, breakage of parts, mounting, and any
other conditions that may affect its operation. A guard or other part that
is damaged should be properly repaired or replaced by an authorized service center unless otherwise indicated elsewhere in this instruction manual.
Have defective switches replaced by authorized service center. Don't use
tool if switch does not turn it on and off.
19. GUARD AGAINST ELECTRIC SHOCK. Prevent body contact with grounded
surfaces. For example; pipes, radiators, ranges, refrigerator enclosures.
20. REPLACEMENT PARTS. When servicing, use only identical replacement parts.
VOLTAGE WARNING: Before connecting the tool to a power source (receptacle,
outlet, etc.1 be sure the voltage supplied is the same as that specified on the
nameplate of the tool. A power source with voltage greater than that specified
for the tool can result in SERIOUS INJURY t o the user - as well as damage t o
the tool. If in doubt, DO NOT PLUG IN THE TOOL. Using a power source with
voltage less than the nameplate rating is harmful to the motor.
3
IMPORTANT SAFETY INSTRUCTIONS
I.
SAVE THESE INSTRUCTIONS
- This manual
contains important safety and operating instructions for battery charger.
2. Before using battery charger, read all instructions and cautionary markings
on (1) battery charger, (2)battery, and 13) product using battery.
3. CAUTION - To reduce risk of injury, charge only MAKITA type rechargeable batteries. Other types of batteries may burst causing personal injury
and damage.
4. Do not expose charger t o rain or snow.
5. Use of an attachment not recommended or sold by the battery charger
manufacturer may result in a risk of fire, electric shock, or injury t o persons.
6. To reduce risk of damage t o electric plug and cord, pull by plug rather than
cord when disconnecting charger.
7. Make sure cord is located so that it will not be stepped on, tripped over,
or otherwise subjected t o damage or stress.
- replace them immediately.
9. Do not operate charger i f it has received a sharp blow, been dropped, or
otherwise damaged in any way; take it t o a qualified serviceman.
IO. Do not disassemble charger or battery cartridge; take it t o a qualified
serviceman when service or repair is required. Incorrect reassembly may
result in a risk of electric shock or fire.
11. To reduce risk of electric shock, unplug charger from outlet before attempting
any maintenance or cleaning. Turning off controls will not reduce this risk.
8. Do not operate charger with damaged cord or plug
4
ADDITIONAL SAFETY RULES
FOR CHARGER AND TOOL
1. The Charger and the tool are specifically designed t o work together. Do not
attempt t o charge any other cordless tool with this Charger. Do not attempt
t o charge the tool with any other charger.
2. Do not charge the tool when temperature is BELOW 10°C (5OoF)or ABOVE
45OC (113OF).
3. Do not use charger in damp or wet locations.
4. Do not attempt t o use a step-up transformer, an engine generator or DC power receptacle.
5. Do not store the tool in locations where the temperature may reach or exceed 5OoC (122OF).
6. Do not incinerate the tool even if it is severely damaged or is completely worn
out. The tool can explode in a fire.
ADDITIONAL SAFETY RULES
1. Be aware that this tool is always in an operating condition, because it does
not have t o be plugged into an electrical outlet.
2. Always be sure you have a firm footing.
Be sure no one is below when using the tool in high locations.
3. Hold the tool firmly.
4. Keep hands away from rotating parts.
5. When drilling into walls, floors or wherever "live" electrical wires may be
encountered, DO NOT TOUCH ANY METAL PARTS OF THE TOOL!
Hold the tool only by the insulated grasping surfaces t o prevent electric shock
if you drill into a "live" wire.
6. Do not leave the tool running. Operate the tool only when hand-held.
7. Do not touch the drill bit or the workpiece immediately after operation: they
may be extremely hot and could burn your skin.
SAVE THESE INSTRUCTIONS.
5
Charging
Connect the charging plug to the charging connector, then plug in the charger to
the power receptacle. Charging takes 3
hours.
CAUTION:
The battery in your new tool is not fully
charged. You will need to charge it before use.
Do not operate the tool during charging.
Overcharging more than 2 days considerably shortens the battery service life.
Always unplug the charger after completing the charge.
When you charge a new tool or a tool which has not been used for a long period, it
may not accept a full charge. This is a normal condition and does not indicate a
problem. You can recharge the tool fully after discharging it almost completely a
couple of times.
Installing or removing driver bit
CAUTION :
When installing or removing the bit, be careful not to touch the trigger switch.
To install the bit, place it in the chuck as
far as it will go. Tighten the chuck by
hand. Place the chuck key in each of the
three holes and tighten clockwise.
Be sure to tighten all three chuck holes
evenly.
To remove the bit, turn the chuck key
counterclockwise in just one hole, then
loosen the chuck by hand.
6
Switch action
To start the tool, simply pull the trigger.
Release the trigger to stop.
Reversing switch action
This tool has a reversing switch to change
the direction of rotation. Slide the reversing switch to the right for clockwise rotation or to the l e f t for counterclockwise.
Reversing swit
CAUTION :
0 Always check the direction of rotation before operation.
.Use the reversing switch only when the tool comes to a complete stop. Changing the
direction of rotation before the tool stops may ruin the tool.
7
Drilling operation
Drilling in wood
When drilling in wood, best results are obtained with wood drills equipped with a guide
screw. The guide screw makes drilling easier by pulling the bit into the workpiece.
Drilling in metal
To prevent the bit from slipping when starting a hole, make an indentation with a
centerpunch and hammer a t the point to be drilled. Place the point of the bit in the
indentation and start drilling.
Use a cutting lubricant when drilling metals. The exceptions are iron and brass which
should be drilled dry.
CAUTION :
*Pressing excessively on the tool will not speed up the drilling. In fact, this excessive pressure will only serve to damage the tip of your bit, decrease the tool performance and
shorten the service life of the tool.
*There is a tremendous force exerted on the tool/bit a t the time of hole breakthrough.
Hold the tool firmly and exert care when the bit begins to break through the workpiece.
A stuck bit can be removed simply by setting the reversing switch to reverse rotation in
order to back out. However, the tool may back out abruptly if you do not hold it firmly.
Always secure small workpieces in a vise or similar hold-down device.
Overload protector
The overload protector automatically cuts out to break the circuit whenever heavy work
i s prolonged. Wait 20-30 seconds before resuming operation.
MA1NTENANCE
CAUTION:
Always be sure that the tool is switched off before attempting to perform inspection or
maintenance.
To maintain product SAFETY and RELIABILITY, repairs, maintenance or adjustment
should be performed by Makita Authorized or Factory Service Centers, always using
Makita replacement parts.
8
Size
Part No.
Phillips
#2
784214-0A
Slotted
#5F
784010-0A
0
Chuck key S10
P a r t No 7 6 3 4 1 9 - 1
0
Tool holster
784606-0A
Square drill bit
1
0
(A.C. only)
1
has some bits storage space.
Use holster to carry drill only after removing
bit. Also keep the reversing switch lever in
neutral position when carrying in the holster.
Part No. 823033-3B
Rubber pad assembly
Part No. 123001-2
8.
0 Wool
Part
%%
J
bonnet
No 743401-6
0
Foam polishing pad
P a r t No. 7 4 3 0 2 3 - 2
9
Sep.-07-'87
EN
CORDLESS DRILL
Model 6040D
Note: The switch and other part configurations
may differ from country to country.
10
Sep.-07-'87
MODEL 6040D
1
2
3
4
5
6
7
8
9
10
1
1
1
1
1
1
8
1
1
1
Pan Head Screw M5x18
DrillChuckS10
Gear
Plane Bearing 5
Motor
Housing Set (With Item 151
Tapping Screw 3x20
Switch
Compression Spring 7
Switch Lever
11
14
15
16
17
18
19
1
1
1
1
1
1
1
1
1
20
1
12
13
EN
Plane Bearing 4
Gear Complete 11-65
Plane Bearing 4
Name Plate
Housing Sa1 lWilh Item 61
Holder 6
Swnch
Dade
Ide1
Banary
11
I
MAKmA LIMITED ONE YEAR WARRANTY
Warranty Policy
Every Makita tool is thoroughly inspected and tested before leaving the factory. It is warranted to
be free of defects from workmanship and materials for the period of ONE YEAR from the date of
original purchase. Should any trouble develop during this one-year period, return the COMPLETE
tool, freight prepaid, to one of Makita’s Factory or Authorized Service Centers. If inspection shows
the trouble is caused by defective workmanship or material, Makita will repair (or at our option,
replace) without charge.
This Warranty does not apply where:
repairs have been made or attempted by others:
repairs are required because of normal wear and tear:
The tool has been abused, misused or improperly maintained ;
alterations have been made to the tool.
IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY INDLRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES FROM THE SALE OR USE OF THE PRODUCT. THIS DISCLAIMER
APPLIES BOTH DURING AND AFTER THE TERM OF THIS WARRANTY.
MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTIES, INCLUDING IMPLIED
WARRANTIES OF “MERCHANTABILITY” AND “FITNESS FOR A SPEClFlC PURPOSE.’’
AFTER THE ONE-Y EAR TERM OF THIS WARRANTY.
This Warranty gives you spwific legal rights, and you may also have other rights which vary from
state to state. Some stat= do not allow the exclusion or limitation of incidental or conseauential
damages, so the above Limitation or exclusion may not apply to you. Some states do ndt allow
limitation on how long an implied warranty lasts, so the above limitation may not apply to you.
Makita Corporation of America
2650 Gainesville Hwy., Buford, GA 30518
883629A992
PRINTED IN USA
1992 - 3 - 4D