Hardscaping
Installation Manual
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INDEX
Installation of Pavers .......................................................................... 1
Installation of Meshed Flagstone ...................................................... 2
Installation of Veneer Stone ............................................................... 3
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Sand Set Installation of Pavers
1.
Preparing the ground
Mark your project area with wooden stakes and string lines where you
would like the top of your pavers. Remove sod and dig out area at least
7 3/8" below string line (if installing a residential driveway or parking
area, you need to dig out at least 9 3/8").
2.
Making the Bed
Bring in crushed rock for your sub base. Bring the crushed rock up
to 3 ½" below your string line - the rock should be at least 4" deep in
all places (if installing a residential driveway or parking area, the rock
should be at least 6" deep in all places). Level and compact crushed
rock using a manual compactor. This procedure provides a level
surface upon which the pavers are laid, and is very important to the
quality of the finished pavement.
3.
Preparing Sand Bed
Screed the bedding sand in place by using two pieces of 1" PVC pipe
for spacing. Place them parallel to one another on the base rock.
Remove pipe conduit and fill in voids (do not compact or walk on
sand). Screed only as much sand as you can cover with pavers in one
day. Sand left overnight or longer can become unleveled or wet.
4.
Lay Pavers
Lay pavers in your desired pattern. Start laying pavers outward in a
staggered pattern. If cut pavers are necessary, you can use a masonry
saw, or a hammer and chisel. Measure over to your string line every
few feet to make sure that you are staying on track.
5.
Compacting
Sweep sand diagonally across pavement into the joints. Use a hand
tamp or rubber mallet to set the pavers. Work from the perimeter
inward, going over the surface at least twice, until the surface is level
to your satisfaction.
6.
Sand Joints
Spread more sand over the surface of the pavement and sweep it
diagonally into the joints to finish filling them. Save any extra sand - you
may want to sweep sand into your pavement again later to refill joints
that wind or rain may empty.
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Installation of Mesh Mounted Flagstone
1.
Surface Requirement
• Meshed Flagstone is best installed over a sub-base.
Mesh Flagstone is not design for Sand set installation.
Entire installation surface must be clean and flat, and
free of sealants, grease and other oily compounds.
• Before you set the stone, find the center point of the
room. Measure the length and width of the room, marking
the halfway points.
• Dry lay the mesh in order to determine where the
cuts will need to be made at the edges. Set the first
mesh in the center of the room.
2.
3.
4.
5.
Setting the Flagstone
• Use a masonry ½" square notch trowel to spread
an even layer of mortar – approximately ½ inch thick.
Spread the mortar out in an area that is slightly larger
than the size of one piece of Mesh Flagstone.
• Set the Meshed Flagstone and firmly press it into
mortar bed to ensure that the mesh backing penetrated
into mortar. Use a level or other straight edge to ensure
a flat and consistent surface from one piece to another
piece. You may have to use a rubber mallet to tap down
high points.
• It’s a good idea to wipe the stones clean as you set
them. Keep a bucket of clean water and a sponge to
wipe off the thin set.
Making a Template
• You will need to make cuts.
• It’s helpful to create a template (use cardboard or
large thick paper) to show the exact shape of the partial
mesh section to fill the gap created by walls or other
straight borders. Simply place a straight edge of your
cardboard along the wall and draw the outline of the
area to be filled with partial mesh section.
• Transfer the template onto the section of mesh that
must be cut. Spread the layer of mortar and set the
newly cut mesh section gently in place.
Grout Installation
• Prepare your selected sanded grout according
to the grout preparation guide on package. Fill
the grout with wet sponge; making sure no grout
is left behind on the surface of the stone.
Sealer (Optional)
• To protect your stone from stains and spills, we
recommended sealing the stone and grout.
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Natural Stone Ledger Panels
M S International’s Natural Stone Ledger panels are trimmed pieces
of natural ledger stone affixed together to form modular panels, which
allows for the streamlined installation of dry stacked ledge stone veneer.
M S International’s natural stone veneer panels feature a unique joint design
that becomes virtually undetectable after installation. We offer these panels
in two styles: Natural stone ledger stepped panels and “L“ ledger stepped
panel corners for outside corner.
Golden White Ledger Panel
Panel A
Panel B
Stepped Panels
Stepped Panels are designed
to interlock together like puzzle
pieces. Panel A will lock into Panel B
and so on for seamless fit
Both ends are “ Stepped “ Cut
Installation Guidelines
M S International’s Natural Stone Ledger Panels can be used to create beautiful stone veneer on interior or exterior walls.
Substrate should be structurally sound, clean, dry and free of debris. Substrate can be cement block wall or cement board
attached to wall.
1. Working from the bottom of the wall upward, coat
the wall with 0.5inch plus layer of mortar, covering
slightly more than the width of each panel
2. Apply layer of mortar to the back of the ledger
panel and press the panel firmly in place. To ensure
maximum bond of each panel to the wall surface,
use a rubber mallet to tap each ledger panel in to its
final position
3. Repeat step # 2, adding panels in a linear direction
( end-to-end, rather than stacking ) to create multiple
layers of panels until the desired height is reached.
4. Standard 6x24” Natural Ledger Panels feature
Stepped Cut design which creates a seamless look,
as random stone pieces were set by a craftsman.
5. To protect your stone from stains and spills, we
recommend sealing the stone surfaces.
California Gold Ledger Panel
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Installation Of Veneer Stone
1. Preparing the surface (skip to step 3 if applying stone directly to block or cement surface)
When Preparing the surface, apply a weather resistant barrier such as 2 ply 60 minute black
paper as a water resistive barrier to a non-masonry surface. Overlap the paper 2" on horizontal
seems and 6" on vertical seems. Apply wire lath horizontally over the Use 1" nails or staples to
secure the lath. Nail or staple the lath vertically every 6" to further secure the lath. it is important
to fasten the lath on the both sides of the frame when coming to corner.
2. Scratch coat
Now you are ready for the scratch coat. Mix the mortar and cover the lath entirely in mortar
using a masonry trowel. And before the mortar dries, use a bristled brush to scratch the mortar.
Allow enough time for the mortar to dry before applying the stone.
3. Start with the corners
It’s time to apply the stone. The scratch coat must be wet. Mix the mortar and apply it to the wall
where you will set the corners. Pick the first corner and apply mortar to be back of the stone or
“butter” the stone with a 3/8 thickness of mortar. Start at the bottom of the wall and work up.
Alternate the corners form long side to short side. This will create a random pattern and will
appear more natural. Apply several feet of corners to begin.
4. Applying the flats
For the flat pieces, apply the mortar to the scratch coat 5-10 Square feet at a time so the mortar
does not set up before the stone is applied. Start from the bottom up and go across and one
row at time. Also remember to “butter” each stone before applying to the wall. Alternate large
pieces and short pieces. It will be necessary to cut pieces of stone to fit in small gaps so use a
grinder with a 4”diamond blade to cut the stone and fit these stones in the gaps. The cutting will
create dust, so be sure to do it outside. a level mus be used it the stone is linear. Check each line
to make sure it is level.
5. Grouting the joints
In order to grout the joints, use a grout bag. Cut the bag at the
tip and avoid smearing mortar on the stone. If mortar gets on the
stone, it may be cleaned after it has dried and has become crumbly.
Use a dry bristled brush to clean the stone.
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