Champion 41135 portable generator Owner's Manual & Operating Instructions
Below you will find brief information for portable generator 41135. The Champion 41135 portable generator features a 6800 Starting Watt / 5500 Rated Watt engine and includes a 5.9 gallon fuel tank for extended operation. In addition, the generator is equipped with a 120/240V / 30A Twist-Lock receptacle and 120V / 20A Duplex (2) outlets for power management.
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OWNER’S MANUAL & OPERATING INSTRUCTIONS
FPO Image
6800 Starting Watts / 5500 Rated Watts
PORTABLE GENERATOR
MODEL NUMBER
41135
SAVE THESE INSTRUCTIONS
Important Safety Instructions are included in this manual.
MADE IN CHINA
REV 41135-20110617
10006 Santa Fe Springs Road
Santa Fe Springs CA 90670
USA / 1-877-338-0999 www.championpowerequipment.com
Have questions or need assistance?
Do not return this product to the store!
WE ARE HERE TO HELP!
Visit our website:
www.championpowerequipment.com
for more info:
• Product Info & Updates
• Frequently Asked Questions
• Tech Bulletins
• Product Registration
– or –
Call our Customer Care Team Toll-Free at:
1-877-338-0999
24/7 Tech Support: (562) 204-1188
41135
6800 Starting Watts / 5500 Rated Watts
PORTABLE GENERATOR
TABLE OF CONTENTS
Introduction
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . .
1
Portable Power Generator . . . . . . . . . . . . . . . . . .
1
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . .
1
This Booklet . . . . . . . . . . . . . . . . . . . . . . . . . . .
1
Manual Conventions
. . . . . . . . . . . . . . . . . . . . . . . .
2
Safety Rules
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3
Controls and Features
. . . . . . . . . . . . . . . . . . . . . .
5
Generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5
Power Panel . . . . . . . . . . . . . . . . . . . . . . . . . . .
6
Parts Included . . . . . . . . . . . . . . . . . . . . . . . . .
7
Wheel Kit . . . . . . . . . . . . . . . . . . . . . . . . . .
7
Other . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7
Assembly
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8
Remove the Generator from the Shipping Carton . .
8
Install the Wheel Kit . . . . . . . . . . . . . . . . . . . . .
8
Install the Support Leg . . . . . . . . . . . . . . . . . . .
8
Connect the Battery . . . . . . . . . . . . . . . . . . . . .
8
Add Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . .
8
Add Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9
Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9
Operation
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10
Generator Location . . . . . . . . . . . . . . . . . . . . .
10
Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . .
10
Surge Protection . . . . . . . . . . . . . . . . . . . . . . .
10
Starting the Engine . . . . . . . . . . . . . . . . . . . . .
10
Connecting Electrical Loads . . . . . . . . . . . . . . .
11
Stopping the Engine . . . . . . . . . . . . . . . . . . . .
11
Do Not Overload Generator . . . . . . . . . . . . . . . .
11
Capacity . . . . . . . . . . . . . . . . . . . . . . . . . .
11
Power Management . . . . . . . . . . . . . . . . . . .
11
Wattage Reference Chart . . . . . . . . . . . . . . . . .
12
Operation at High Altitude . . . . . . . . . . . . . . .
12
Maintenance and Storage
. . . . . . . . . . . . . . . . . . .
13
Engine Maintenance . . . . . . . . . . . . . . . . . . . .
13
Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13
Spark Plugs . . . . . . . . . . . . . . . . . . . . . . . .
13
Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . .
13
Spark Arrester . . . . . . . . . . . . . . . . . . . . . .
14
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . .
14
Adjustments . . . . . . . . . . . . . . . . . . . . . . . .
14
Maintenance Schedule . . . . . . . . . . . . . . . .
14
Generator Maintenance . . . . . . . . . . . . . . . . . .
15
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15
Generator Storage . . . . . . . . . . . . . . . . . . . .
15
Specifications
. . . . . . . . . . . . . . . . . . . . . . . . . . .
16
Engine Specifications . . . . . . . . . . . . . . . . . . .
16
Generator Specifications . . . . . . . . . . . . . . . . .
18
Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16
Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16
Spark Plugs . . . . . . . . . . . . . . . . . . . . . . . . . .
16
Valve Clearance . . . . . . . . . . . . . . . . . . . . . . .
16
Parts Diagram . . . . . . . . . . . . . . . . . . . . . . . .
17
Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18
Engine Parts Diagram . . . . . . . . . . . . . . . . . . .
19
Engine Parts List . . . . . . . . . . . . . . . . . . . . . .
20
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . .
21
Troubleshooting
. . . . . . . . . . . . . . . . . . . . . . . . . .
22
Warranty
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
23
Warranty Qualifications . . . . . . . . . . . . . . . . . .
23
Repair/Replacement Warranty . . . . . . . . . . . . . .
23
Do Not Return The Unit To
The Place Of Purchase . . . . . . . . . . . . . . . . . .
23
Warranty Exclusions . . . . . . . . . . . . . . . . . . . .
23
Normal Wear . . . . . . . . . . . . . . . . . . . . . . .
23
Installation, Use and Maintenance . . . . . . . .
23
Other Exclusions . . . . . . . . . . . . . . . . . . . . .
23
Limits of Implied Warranty and Consequential Damage . . . . . . . . . . . . .
23
Contact Information . . . . . . . . . . . . . . . . . . . . . 23
Address . . . . . . . . . . . . . . . . . . . . . . . . . . .
23
Customer Service . . . . . . . . . . . . . . . . . . . .
23
Technical Service . . . . . . . . . . . . . . . . . . . .
23
Emission Control System Warranty . . . . . . . . . .
24
ENGLISH
41135
INTROdUCTION
Introduction
Congratulations on your purchase of a Champion
Power Equipment generator . CPE designs and builds generators to strict specifications . With proper use and maintenance, this generator will bring years of satisfying service .
Portable Power Generator
This unit is a gasoline engine driven, alternating current
(AC) generator . It is designed to supply electrical power for lighting, appliances, tools and similar equipment .
Accessories
Champion Power Equipment manufactures and sells accessories designed to help you get the most from your purchase . To find out more about our covers, power cables and storm kits, please visit our web site at:
www.championpowerequipment.com
This Booklet
Every effort has been made to ensure the accuracy and completeness of the information in this manual . We reserve the right to change, alter and/or improve the product and this document at any time without prior notice .
Record the model and serial numbers as well as date and place of purchase for future reference . Have this information available when ordering parts and when making technical or warranty inquiries .
Champion Power Equipment Support
1-877-338-0999
Model Number
41135
Serial Number
Date of Purchase
Purchase Location
For Oil Type see ‘Add Engine Oil‘ section . For Fuel Type see ‘Add Fuel‘ section .
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MANUAL CONVENTIONS
This manual uses the following symbols to help differentiate between different kinds of information . The safety symbol is used with a key word to alert you to potential hazards in operating and owning power equipment .
Follow all safety messages to avoid or reduce the risk of serious injury or death .
dANGER
DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury .
CAUTION
CAUTION used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided,
may result in property damage .
WARNING
WARNING indicates a potentially hazardous situation which, if not avoided,
could result in death or serious injury .
CAUTION
CAUTION indicates a potentially hazardous situation which, if not avoided,
may result in minor or moderate injury .
NOTE
If you have questions regarding your generator, we can help . Please call our help line at
1-877-338-0999
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ENGLISH
41135
SAFETy RULES
WARNING
Read this manual thoroughly before operating your generator . Failure to follow instructions could result in serious injury or death .
WARNING
The engine exhaust from this product contains chemicals known to the state of California to cause cancer, birth defects, or other reproductive harm .
dANGER
Generator exhaust contains carbon monoxide, a colorless, odorless, poison gas . Breathing carbon monoxide will cause nausea, dizziness, fainting or death . If you start to feel dizzy or weak, get to fresh air immediately .
Operate generator outdoors only in a well ventilated area .
DO NOT operate the generator inside any building, including garages, basements, crawlspaces and sheds, enclosure or compartment, including the generator compartment of a recreational vehicle .
DO NOT allow exhaust fumes to enter a confined area through windows, doors, vents or other openings .
DANGER CARBON MONOXIDE: using a generator indoors CAN KILL YOU IN MINUTES .
dANGER
Rotating parts can entangle hands, feet, hair, clothing and/or accessories .
Traumatic amputation or severe laceration can result .
Keep hands and feet away from rotating parts .
Tie up long hair and remove jewelry .
Operate equipment with guards in place .
DO NOT wear loose-fitting clothing, dangling drawstrings or items that could become caught .
dANGER
Generator produces powerful voltage .
DO NOT touch bare wires or receptacles .
DO NOT use electrical cords that are worn, damaged or frayed .
DO NOT operate generator in wet weather .
DO NOT allow children or unqualified persons to operate or service the generator
Use a ground fault circuit interrupter (GFCI) in damp areas and areas containing conductive material such as metal decking .
Use approved transfer equipment to isolate generator from your electric utility and Notify your utility company before connecting your generator to your power system .
WARNING
Sparks can result in fire or electrical shock .
When servicing the generator:
Disconnect the spark plug wire and place it where it cannot contact the plug .
DO NOT check for spark with the plug removed .
Use only approved spark plug testers .
WARNING
Running engines produce heat . Severe burns can occur on contact .
Combustible material can catch fire on contact .
DO NOT touch hot surfaces .
Avoid contact with hot exhaust gases .
Allow equipment to cool before touching .
Maintain at least three feet of clearance on all sides to ensure adequate cooling .
Maintain at least five feet of clearance from combustible materials .
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dANGER
Fuel and fuel vapors are highly flammable and extremely explosive .
Fire or explosion can cause severe burns or death .
Unintentional startup can result in entanglement, traumatic amputation or laceration .
When adding or removing fuel:
Turn the generator off and let it cool for at least two minutes before removing the fuel cap . Loosen the cap slowly to relieve pressure in the tank .
Only fill or drain fuel outdoors in a well-ventilated area .
DO NOT overfill the fuel tank .
Always keep fuel away from sparks, open flames, pilot lights, heat and other sources of ignition .
DO NOT light or smoke cigarettes .
When starting the generator:
DO NOT attempt to start a damaged generator .
Make certain that the gas cap, air filter, spark plug, fuel lines and exhaust system are properly in place .
Allow spilled fuel to evaporate fully before attempting to start the engine .
Make certain that the generator is resting firmly on level ground .
When operating the generator:
DO NOT move or tip the generator during operation .
DO NOT tip the generator or allow fuel or oil to spill .
When transporting or servicing the generator:
Make certain that the fuel shutoff valve is in the off position and the fuel tank is empty .
Disconnect the spark plug wire .
When storing the generator:
Store away from sparks, open flames, pilot lights, heat and other sources of ignition .
WARNING
Operation of this equipment may create sparks that can start fires around dry vegetation .
A spark arrestor may be required . The operator should contact local fire agencies for laws or regulations relating to fire prevention requirements .
SAFETy RULES
WARNING
Rapid retraction of the starter cord will pull hand and arm towards the engine faster than you can let go .
Unintentional startup can result in entanglement, traumatic amputation or laceration .
Broken bones, fractures, bruises or sprains could result .
When starting engine, pull the starter cord slowly until resistance is felt and then pull rapidly to avoid kickback .
DO NOT start or stop the engine with electrical devices plugged in .
CAUTION
Exceeding the generator’s running capacity can damage the generator and/or electrical devices connected to it .
DO NOT overload the generator .
Start the generator and allow the engine to stabilize before connecting electrical loads .
Connect electrical equipment in the off position, and then turn them on for operation .
Turn electrical equipment off and disconnect before stopping the generator .
DO NOT tamper with the governed speed .
DO NOT modify the generator in any way .
CAUTION
Improper treatment or use of the generator can damage it, shorten its life and void your warranty .
Use the generator only for intended uses .
Operate only on level surfaces .
DO NOT expose generator to excessive moisture, dust, or dirt .
DO NOT allow any material to block the cooling slots .
If connected devices overheat, turn them off and disconnect them from the generator .
DO NOT use the generator if:
– Electrical output is lost
– Equipment sparks, smokes or emits flames
– Equipment vibrates excessively
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41135
CONTROLS ANd FEATURES
Read this owner’s manual before operating your generator . Familiarize yourself with the location and function of the controls and features . Save this manual for future reference .
Generator
1
8
2
3
7
4
6
5
(1) Fuel Tank – 5 .9 gallon (22 .4 L) capacity fuel tank .
(2) Choke – Used to start the engine .
(3) Fuel Valve – Turn this valve to the “ON” position to supply fuel to the engine .
(4) Air Cleaner – Protects the engine by filtering dust and debris from the intake air .
(5) Recoil Starter – Used to start the engine .
(6) Oil Filler Cap – Check and fill engine oil level .
(7) Power Panel – See “Power Panel” section .
(8) Fold Away Handle
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Power Panel
1
2
3
CONTROLS ANd FEATURES
4 5
6
(1) Engine Switch
(2) Circuit Breaker(s) – Protects the generator against electrical overload .
(3) Voltmeter
(4) 120/240V / 30A Twist-Lock – This receptacle powers 120/240 Volt AC, 60 Hz, single phase loads requiring up to 30 Amps or 7200 Watts of power .
(5) 120V / 20A Duplex (2) – Each protected by a
20 Amp push-to-reset circuit breaker . Use each duplex to operate 120 Volt AC, single phase, 60
Hz loads requiring up to 20 Amp or 2400 Watts of power .
(6) Ground Terminal – Consult an electrician for local grounding regulations .
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CONTROLS ANd FEATURES
Parts Included
Your 41135 Gasoline Powered Generator ships with the following parts:
Wheel Kit
– 8” Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2
– Flange Bolt (M10x105 for Wheel) . . . . . . . . . . . .
2
– Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2
– Flat Washer 10 . . . . . . . . . . . . . . . . . . . . . . . . .
2
– Nut (M10) . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2
– Handle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1
– Support Leg w/Vibration Mounts . . . . . . . . . . . . .
1
– Flange Bolt (M8x45 for Vibration Mounts) . . . . . . .
2
– Flange Bolt (M8x25 for Vibration Mounts) . . . . . .
2
– Flange Bolt (M8x16 for Support Leg) . . . . . . . . . .
2
– Nut (M8) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6
Other
– Oil Funnel . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1
– Spark Plug Socket . . . . . . . . . . . . . . . . . . . . . . .
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41135
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ENGLISH
ASSEMBLy
Your generator requires some assembly . This unit ships from our factory without oil . It must be properly serviced with fuel and oil before operation .
If you have any questions regarding the assembly of your generator, call our help line at 1-877-338-0999 . Please have your serial number and model number available .
Install the Support Leg
1 . Attach the support leg to the generator frame with cap screws (M8x16) and nuts (M8) .
2 . Tip the generator slowly so that it rests on the wheels and support leg .
Remove the Generator from the Shipping Carton
1 . Set the shipping carton on a solid, flat surface .
2 . Remove everything from the carton except the generator .
3 . Carefully cut each corner of the box from top to bottom . Fold each side flat on the ground to provide a surface area to install the wheel kit and support leg .
Install the Wheel Kit
CAUTION
The wheel kit is not intended for over-the-road use .
You will need the following tools to install the wheels:
• 17 mm wrench OR adjustable wrench (not included)
• Socket wrench with a 16 mm socket (not included)
• Pliers (not included)
Install the Handles
1 . Place the handle over the mounting channel on the frame .
2 . Secure the handle to the frame using the two handle bolts (M8x45) .
3 . Place a lock nut (M8) on the end of each bolt and fasten securely . DO NOT over tighten the lock nuts .
1 . Before adding fuel and oil, tip the generator on it’s side .
2 . Slide the M10x105 wheel bolt through the washer, sleeve and wheel .
3 . Slide the bolt through the mount point on the frame .
4 . Fasten securely with the M10 nut .
5 . Repeat steps 2-4 to attach the second wheel .
Add Engine Oil
CAUTION
DO NOT attempt to crank or start the engine before it has been properly filled with the recommended type and amount of oil . Damage to the generator as a result of failure to follow these instructions will void your warranty .
NOTE
The recommended oil type is 10W-30 4-cycle automotive oil .
1 . Place the generator on a flat, level surface .
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ASSEMBLy
Add Engine Oil Cont’d.
ENGLISH
41135
Add Fuel Cont’d.
3 . Clean the area around the fuel cap .
4 . Remove the fuel cap .
5 . Slowly add fuel to the tank . DO NOT overfill . Allow approximately ¼ inch of space for fuel expansion .
2 . Remove oil fill cap/dipstick to add oil .
3 . Add 1 .16 qt (1 .1 L) of oil (included) and replace oil fill cap/dipstick . See “Specifications” pages for oil recommendations based on operating conditions .
4 . Check engine oil level daily and add as needed .
CAUTION
The engine is equipped with a low-oil-shutoff and will stop when the oil level in the crankcase falls below the threshold level .
6 . Screw on the fuel cap and wipe away any spilled fuel .
CAUTION
Use regular unleaded gasoline with a minimum octane rating of 85 .
DO NOT mix oil and gasoline .
Fill tank to approximately ¼ inch below the top of the tank to allow for fuel expansion .
DO NOT fill fuel tank indoors .
DO NOT fill fuel tank when the engine is running or hot .
DO NOT overfill the fuel tank .
DO NOT light cigarettes or smoke when filling the fuel tank .
NOTE
Check oil often during the break-in period . Refer to the
Maintenance section for recommended service intervals .
NOTE
The generator rotor has a sealed, pre-lubricated ball bearing that requires no additional lubrication for the life of the bearing .
Add Fuel
1 . Use clean, fresh, regular unleaded fuel with a minimum octane rating of 85 and an ethanol content of less than 10% by volume .
2 . DO NOT mix oil with fuel .
Grounding
Your generator must be properly connected to an appropriate ground to help prevent electric shock .
WARNING
Failure to properly ground the generator can result in electric shock .
A ground terminal connected to the frame of the generator has been provided on the power panel . For remote grounding, connect of a length of heavy gauge (12 AWG minimum) copper wire between the generator ground terminal and a copper rod driven into the ground . We strongly recommend that you consult with a qualified electrician to ensure compliance with local electrical codes .
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OPERATION
Generator Location
Please consult your local authority . In some areas, generators must be registered with the local utility .
Generators used at construction sites may be subject to additional rules and regulations .
This generator must have at least five feet of clearance from combustible material . Leave at least three feet of clearance on all sides of the generator to allow for adequate cooling, maintenance and servicing .
Place the generator in a well-ventilated area . DO NOT place the generator near vents or intakes where exhaust fumes could be drawn into occupied or confined spaces . Carefully consider wind and air currents when positioning generator .
Grounding
The generator system ground connects the frame to the ground terminals on the power panel .
The generator (stator winding) is isolated from the frame and from the AC receptacle ground pin . Electrical devices that require a grounded receptacle pin connection may not function properly .
Surge Protection
CAUTION
Voltage fluctuation may impair the proper functioning of sensitive electronic equipment .
Electronic devices, including computers and many programmable appliances use components that are designed to operate within a narrow voltage range and may be affected by momentary voltage fluctuations .
While there is no way to prevent voltage fluctuations, you can take steps to protect sensitive electronic equipment .
1. Install UL1449, CSA-listed, plug-in surge suppressors on the outlets feeding your sensitive equipment.
Surge suppressors come in single- or multi-outlet styles . They’re designed to protect against virtually all short-duration voltage fluctuations .
Starting the Engine
1 . Make certain the generator is on a flat, level surface .
2 . Disconnect all electrical loads from the generator .
Never start or stop the generator with electrical devices plugged in or turned on .
3 . Turn the Fuel Valve to the “ON” position .
4 . Flip the ignition switch to the “ON” position .
5 . Move the choke lever to the “CHOKE” position .
6 . RECOIL START: Pull the starter cord slowly until resistance is felt and then pull rapidly
7 . Do not over-choke . As as soon as engine starts, move the choke lever to the “RUN” position .
NOTE
Keep choke lever in “Choke” position for only 1 pull of the recoil starter . After first pull, move choke lever to the “Run” position for up to the next 3 pulls of the recoil starter . Too much choke leads to sparkplug fouling/engine flooding due to the lack of incoming air . This will cause the engine not to start .
NOTE
If the engine starts but does not run make certain that the generator is on a flat, level surface . The engine is equipped with a low oil sensor that will prevent the engine from running when the oil level falls below a critical threshold .
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41135
OPERATION
Connecting Electrical Loads
1 . Let the engine stabilize and warm up for a few minutes after starting
2 . Plug in and turn on the desired 120/240 Volt AC single phase, 60 Hz electrical loads .
– DO NOT connect 3-phase loads to the generator .
– DO NOT connect 50 Hz loads to the generator .
– DO NOT overload the generator .
NOTE
Connecting a generator to your electric utility company’s power lines or to another power source may be against the law . In addition this action, if done incorrectly, could damage your generator and appliances and could cause serious injury or even death to you or a utility worker who may be working on nearby power lines . If you plan to run a portable electric generator during an outage, please notify your electric utility company immediately and remember to plug your appliances directly into the generator . Do not plug the generator into any electric outlet in your home . Doing so could create a connection to the utility company power lines . You are responsible for ensuring that your generator’s electricity does not feed back into the electric utility power lines .
If the generator will be connected to a building electrical system, consult your local utility company or a qualified electrician . Connections must isolate generator power from utility power and must comply with all applicable laws and codes .
Stopping the Engine
1 . Turn off and unplug all electrical loads . Never start or stop the generator with electrical devices plugged in or turned on .
2 . Let the generator run at no-load for several minutes to stabilize internal temperatures of the engine and generator .
3 . Press the ignition switch to the “OFF” position .
4 . Turn the Fuel Valve to the “OFF” position .
Important: If the generator will be moved or stored turn the Fuel Valve to the “OFF“ position and ensure the Ignition Switch on the Power Panel is in the “OFF“ position .
do Not Overload Generator
Capacity
Follow these simple steps to calculate the running and starting watts necessary for your purposes .
1 . Select the electrical devices you plan on running at the same time .
2 . Total the running watts of these items . This is the amount of power you need to keep your items running .
3 . Identify the highest starting wattage of all devices identified in step 1 . Add this number to the number calculated in step 2 . Surge wattage is the extra burst of power needed to start some electric driven equipment . Following the steps listed under “Power
Management” will guarantee that only one device will be starting at a time .
Power Management
Use the following formula to convert voltage and amperage to watts:
Volts x Amps = Watts
To prolong the life of your generator and attached devices, follow these steps to add electrical load:
1 . Start the generator with no electrical load attached
2 . Allow the engine to run for several minutes to stabilize .
3 . Plug in and turn on the first item . It is best to attach the item with the largest load first .
4 . Allow the engine to stabilize .
5 . Plug in and turn on the next item .
6 . Allow the engine to stabilize .
7 . Repeat steps 5-6 for each additional item .
NOTE
Never exceed the specified capacity when adding loads to the generator .
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Wattage Reference Chart
Use the chart to determine approximate wattage requirements for your equipment .
CAUTION
Exceeding specified load capacity can result in damage to the generator .
To determine total wattage necessary to power a device, ADD Running Watts to Starting Watts.
(A+B) . Starting watts can exceed three times the running watts . The values in the following table are approximate . Refer to your tool or appliance for actual wattage consumption .
Item
Light Bulb 100W
Refrigerator/Freezer
Freezer
Sump Pump
Well Pump 1 HP
Water Heater
Security System
AM/FM Radio
Garage Door Opener 1/2 HP
Running
Watts (A)
Essentials
100
1200
500
600
2000
4000
180
300
500
Battery Charger 12V DC 110
Air Conditioner 12000 BTU
Heating/Cooling
1700
Fan
Furnace Fan 1/3 HP
Microwave 1000W
Electric Range - One Element
Electric Skillet
300
1200
Home Appliances
1000
1500
1250
Coffee Maker
Clothes Washer
1500
1200
Entertainment
100 CD/DVD Player / VCR
Stereo Receiver
Television 27”
PC with 15” Monitor
450
500
800
Job Site
1000 Belt Sander 3”
Bench Grinder 6”
Circular Saw
Compressor 1 1/2 HP
700
1500
2500
Edge Trimmer
Hand Drill 1/2”
Lawn Mower
Paint Sprayer
Table Saw
500
1000
1200
600
2000
Starting
Watts (B)
2400
500
1800
4000
600
2500
600
2000
1500
1500
1500
2500
500
1000
1800
1200
2000
OPERATION
Operation at High Altitude
The density of air at high altitude is lower than at sea level . Engine power is reduced as the air mass and airfuel ratio decrease . Engine power and generator output will be reduced approximately 3½% for every 1000 feet of elevation above sea level . This is a natural trend and cannot be changed by adjusting the engine . At sufficiently high altitudes increased exhaust emissions can also result due to the increased enrichment of the air fuel ratio . Other high altitude issues can include hard starting, increased fuel consumption and spark plug fouling .
To alleviate high altitude issues other than the natural power loss, Champion Power Equipment can provide a high altitude carburetor main jet . The alternative main jet and installation instructions can be obtained by contacting Customer Support . Installation instructions are also available in the Technical Bulletin area of the
Champion Power Equipment internet site .
The part number and recommended minimum altitude for the application of the high altitude carburetor main jet is listed in the table below .
Part Number
Standard main jet
ST182FD-1131000-17
Altitude main jet
182 .131017 .01
Altitude
5000 Feet
(1500 Meters)
WARNING
Operation using the alternative main jet at elevations lower than the recommended minimum altitude can damage the engine . For operation at lower elevations, the standard main jet must be used . Operating the engine with the wrong engine configuration at a given altitude may increase its emissions and decrease fuel efficiency and performance .
REV 41135-20110617
12
ENGLISH
41135
MAINTENANCE ANd STORAGE
The owner/operator is responsible for all periodic maintenance .
WARNING
Never operate a damaged or defective generator .
Oil Cont’d.
NOTE
Once oil has been added, a visual check should show oil about 1-2 threads from running out of the fi ll hole .
If using the dipstick to check oil level, DO NOT screw in the dipstick while checking .
WARNING
Tampering with the factory set governor will void your warranty .
WARNING
Improper maintenance will void your warranty .
NOTE
Maintenance, replacement, or repair of emission control devices and systems may be performed by any non-road engine repair establishment or individual .
Complete all scheduled maintenance in a timely manner .
Correct any issue before operating the generator .
NOTE
For service or parts assistance, contact our help line at
1-877-338-0999
Spark Plugs
1 . Remove the spark plug cable from the spark plug .
2 . Use the spark plug tool that shipped with your generator to remove the plug .
3 . Inspect the electrode on the plug . It must be clean and not worn to produce the spark required for ignition .
4 . Make certain the spark plug gap is 0 .7 - 0 .8mm or
(0 .028 - 0 .031 in .) .
0.7 - 0.8 mm
0.028 - 0.031 in.
Engine Maintenance
To prevent accidental starting, remove and ground spark plug wire before performing any service .
Oil
Change oil when the engine is warm . Refer to the oil specifi cation to select the proper grade of oil for your operating environment .
1 . Remove the oil drain plug with a 15 mm socket and extension .
2 . Allow the oil to drain completely .
3 . Replace the drain plug .
4 . Remove oil fi ll cap/dipstick to add oil .
5 . Add 1 .16 qt (1 .1 L) of oil and replace oil fi ll cap/dipstick .
6 . Dispose of used oil at an approved waste management facility .
5 . Refer to the spark plug recommendation chart when replacing the plug .
6 . Carefully thread the plug into the engine .
7 . Use the spark plug tool to fi rmly install the plug .
8 . Attach the spark plug wire to the plug .
Air Filter
1 . Remove the snap-on cover holding the air fi lter to the assembly .
2 . Remove the foam element .
3 . Wash in liquid detergent and water . Squeeze thoroughly dry in a clean cloth .
4 . Saturate in clean engine oil .
5 . Squeeze in a clean, absorbent cloth to remove all excess oil .
6 . Place the fi lter in the assembly .
7 . Reattach the air fi lter cover and snap in place .
13
REV 41135-20110617
41135
ENGLISH
Spark Arrester
1 . Allow the engine to cool completely before servicing the spark arrester .
2 . Remove the three screws holding the cover plate which retains the end of the spark arrester to the muffler .
3 . Remove the spark arrester screen .
4 . Carefully remove the carbon deposits from the spark arrester screen with a wire brush .
5 . Replace the spark arrester if it is damaged .
6 . Position the spark arrester in the muffler and attach with the three screws .
CAUTION
Failure to clean the spark arrester will result in degraded engine performance .
NOTE
Federal and local laws and administrative requirements indicate when and where spark arresters are required . When ordered, spark arresters are required for operation of this generator in National Forest lands . In California, this generator must not be used on any forest- covered land, brush-covered land, or grass- covered land unless the engine is equipped with a spark arrester .
MAINTENANCE ANd STORAGE
Cleaning
CAUTION
DO NOT spray engine with water .
Water can contaminate the fuel system .
Use a damp cloth to clean exterior surfaces of the engine .
Use a soft bristle brush to remove dirt and oil .
Use an air compressor (25 PSI) to clear dirt and debris from the engine .
Adjustments
The air-fuel mixture is not adjustable . Tampering with the governor can damage your generator and your electrical devices and will void your warranty . CPE recommends that you contact our service line at
1-877-338-0999 for all other service and/or adjustment needs .
Maintenance Schedule
Follow the service intervals indicated in the following maintenance schedule .
Service your generator more frequently when operating in adverse conditions .
Contact our helpline at 1-877-338-0999 to locate the nearest Champion Power Equipment certified service dealer for your generator or engine maintenance needs .
Every 8 hours or daily
Check oil level
Clean around air intake and muffler
First 5 Hours
Change oil
Every 50 hours or every season
Clean air filter
Change oil if operating under heavy load or in hot environments
Every 100 hours or every season
Change oil
Clean/Adjust spark plug
Check/Adjust valve clearance *
Clean spark arrester
Clean fuel tank and filter *
Every 250 hours
Clean combustion chamber*
Every 3 years
Replace fuel line
*To be performed by knowledgeable, experienced owners or
Champion Power Equipment certified dealers .
REV 41135-20110617
14
MAINTENANCE ANd STORAGE
Generator Maintenance
Make certain that the generator is kept clean and stored properly . Only operate the unit on a flat, level surface in a clean, dry operating environment . DO NOT expose the unit to extreme conditions, excessive dust, dirt, moisture or corrosive vapors .
CAUTION
DO NOT use a garden hose to clean the generator .
Water can enter the generator through the cooling slots and damage the generator windings .
Use a damp cloth to clean exterior surfaces of the generator .
Use a soft bristle brush to remove dirt and oil .
Use an air compressor (25 PSI) to clear dirt and debris from the generator .
Inspect all air vents and cooling slots to ensure that they are clean and unobstructed .
Storage
The generator should be started at least once every 14 days and allowed to run for at least 20 minutes . For longer term storage, please follow these guidelines .
Generator Storage
1 . Allow the engine to cool completely before storage .
2 . Clean the generator according to the instructions in the Maintenance section .
3 . Turn the Fuel Valve to the “OFF” position .
4 . Be sure all appliances are disconnected from the generator . Start the engine and let it run until the fuel in the line and the carburator is consumed and the engine dies .
5 . Press the Battery Switch to “OFF” .
6 . Add a fuel stabilizer into the fuel tank .
7 . Change the oil .
8 . Remove the spark plug and pour about ½ ounce of oil into the cylinder . Crank the engine slowly to distribute the oil and lubricate the cylinder .
9 . Reattach the spark plug .
10 . Store the unit in a clean, dry place out of direct sunlight .
15
REV 41135-20110617
ENGLISH
41135
41135
ENGLISH
SPECIFICATIONS
Engine Specifications
– Engine . . . . . . . . . . . . . . . . . . . .
338 cc OHV CPE
Generator Specifications
– Rated Wattage . . . . . . . . . . . . . . . . . .
5500 Watts
– Starting Wattage . . . . . . . . . . . . . . . . .
6800 Watts
– AC Load . . . . . . . . . . . . . . . . . . . . . .
120/240 V
– Phase . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Single
– Frequency . . . . . . . . . . . . . . . . . . . . . . . . .
60 Hz
– Fuel Capacity . . . . . . . . . . . . .
5 .9 gallons (22 .4 L)
– Gross Weight . . . . . . . . . . . . .
185 .9 lbs (84 .5 kg)
– Net Weight . . . . . . . . . . . . . . . .
179 .3 lbs (81 .5 kg)
– Height . . . . . . . . . . . . . . . .
26 .9 inches (68 .2 cm)
– Width . . . . . . . . . . . . . . . .
25 .8 inches (65 .6 cm)
– Length . . . . . . . . . . . . . . . .
43 .7 inches (111 .1 cm)
Fuel
Fuel capacity is 5 .9 gallons (22 .4 L) . Use regular unleaded gasoline with a minimum octane rating of 85 and an ethanol content of less than 10% by volume .
Oil
Use 4-Cycle automotive oil .
Oil capacity is 1 .16 qt (1 .1 L) .
Please reference the following chart for recommended oil types for use in the generator .
Spark Plugs
Recommended replacement spark plug:
–
NGK BR6ES or equivalent
Make certain the spark plug gap is 0 .7 – 0 .8 mm or
(0 .028 – 0 .031 in .) .
Valve Clearance
– Intake: 0 .13 – 0 .17 mm (0 .005 – 0 .007 in .)
– Exhaust: 0 .18 – 0 .22 mm (0 .007 – 0 .009 in .)
REV 41135-20110617
16
SPECIFICATIONS
Parts diagram
ENGLISH
41135
17
REV 41135-20110617
41135
ENGLISH
# Part Number
1 ST160F-1070007
Description
clip
2 ST05FD-04712003-CARB Air cleaner hose
3 ST168FD-1070408-CARB Clip
4 509 .070014 .00
5 GB5789 M8×12
6 ST05FD-04712100-CARB
7 ST05FD-1180011-CARB
8 ST168FD-1160305-CARB
9 ST188FD-1070006A
10 ST173F-1070001-CPE
11 ST02FD-04160000
12 509 .071000 .35(Y)
13 GB819 M5×10 rollover valve hose
Flange Bolt M8×12 canister charcoal canister
90o Elbow
Clip
Fuel tube(8 .9in)
Fuel cock
Fuel tank
Screw M5×10
14 ST05FD-04711200-CARB Fuel meter assy
15 ST168F-1070400-K rollover valve(KELCH)
16 168 .070100 .01
17 ST168F-1070006A
Fuel filler cap assy
Fuel filler
18 GB5789 M6×20
19 GB93 6
20 ST02FD-04100014
Flange Bolt M6×20
Spring waasher 6
Washer 6
21 ST02FD-04100010
22 ST188FD-1090006
23 GB6177 M6
24 GB848 8
25 GB93 8
26 GB6175 M8
27 ST188FD-1100001-G
28 188 .101000 .05
29 GB818 M5×12
30 188 .101500 .31
31 GB5789 M8×20
32 GB16674 M6×12
33 ST168FD-1100003-CARB
34 ST168FD-1100300-CARB
35 GB6175 M5
36 GB97 .1 5
37 GB93 5
38 ST05FD-1152007-4
39 GB97 .1 6
40 GB93 6
41 ST05FD-1152035
42 ST02FD-02100008
43 GB5783 M5×20
44 GB16674 M5×12
45 ST05FD-1152001(Y)
46 GB5783 M5×16
47 ST02FD-02100010
48 GB16674 M5×16
49 ST05FD-1152030
50 ST05FD-1152002
51 ST05FD-1152004-04
52 ST188FD-1152003-4
53 ST05FD-1152005-4
Bolt M5×20
Flange Bolt M5×12
Generator end cover
Bolt M5×16 terminal
Flange Bolt M5×16
AVR
End cover
Flange bolt M6×165
Stator cover
Flange bolt M10×250
Tank rubber
Air cleaner stay
Nut M6
Washer 8
Spring washer 8
NutM8
Muffler gasket muffler
ScrewM5×12
Spark Arrester Assy
Flange Bolt M8×20
Flange Bolt M6×12 air fill clique washer air fill clique
Nut M5
Washer 5
Spring washer 5
Flange bolt M5×201
Washer 6
Spring washer6
Brush assy
Brush assy cover board
Qty
2
1
2
2
6
5
5
6
1
1
1
2
2
1
1
1
4
2
3
1
1
2
2
4
1
1
1
1
2
4
1
1
1
2
1
2
1
1
1
1
4
4
4
1
2
1
1
1
1
1
2
1
4
# Part Number
54 ST188FD-1152010-4
55 GB7244 10
56 GB96 10
57 ST05FD-1152020-4
58 GB5789 M6×8
59 ST05FD-1151600
60 ST05FD-1152008
61 ST05FD-1152009
62 182FD-GC
63 ST182FD-1151110-B
64 GB6177 M8
65 GB5789 M8×45
66 GB5789 M6×12
67 ST02FD-1152010-5
68 ST05FD-1151400-1
69 ST05FD-1151300-1
70 GB6182 M10
71 GB6177 M10
72 ST05FD-188-4(F)
73 ST177FD-1152300(Y)
74 ST02FD-03621001
75 GB96 10
76 GB5782 M10×105
77 GB5789 M8×16
78 ST05FD-03020301-60
79 ST188FD-1743002-C
80 GB5789 M8×25
81 5A97(F)
82 ST05FD-05705001
83 ST02FD-05302001-L25
84 ST02FD-05302001-L20
85 ST02FD-05602010-D
86 ST02FD-05502022
87 GB823 M4×14
88 GB859 4
89 GB848 4
90 GB6177 M4
91 ST02FD-05502023
92 GB5783 M6×22
93 GB6175 M6
94 GB862 6
95 ST05FD-05215001
96 ST05FD-05215009
97 ST05FD-05215003
98 BG01-00000000
99 GB823 M5×14
100 0V01-00000000
101 GB818 M5×38
102 ST05FD-05215006
103 ST05FD-05205009
104 ST188FD-1730003
105 GB5789 M8×35
Parts List
Description
Stator assy
Spring washer 10
Washer 10
Rotor comp
Flange Bolt M6×8
Cover
Plug-A
Plug-B
182FD-GC style Engine
Handle
Nut M8
Flange boltM8×45
Flange Bolt M6×12
Grounding line
Bottom rubber 2
Bottom rubber 1
Nut M10
Nut M10 frame
8in Wheel
Bush 16×10 .5×59
Flat washer 10
Bolt M10×105
Flange Bolt M8×16
Support leg(2 .36in)
Vibration mount
Flange Bolt M8×25
Control panel
Ignition Switch
A .C 25A Breaker
A .C20A Breaker
Volt Meter
Receptacle L14-30R
Screw M4×14
Spring washer 4
Flat washer 4
Nut M4
Receptacle 5-20R
Bolt M6x22
Nut M6 washer 6
Build up conduit
Build up manostat
ScrewM5×14
Transition
Screw M5×38
Assistant Build up
Panel Back Cover
Bush 13×9×16
Flange Bolt M8×35
Qty
1
6
2
1
6
6
6
1
2
2
1
2
2
2
2
2
1
2
4
1
2
2
10
2
1
1
5
1
2
1
1
2
1
1
1
1
1
1
1
1
1
1
1
3
2
1
2
1
1
1
1
1
REV 41135-20110617
18
SPECIFICATIONS
Engine Parts diagram
ENGLISH
41135
19
REV 41135-20110617
41135
ENGLISH
15
16
17
18
19
20
9
10
11
12
13
14
21
22
5
6
7
8
3
4
1
2
42
43
44
45
46
47
36
37
38
39
40
41
30
31
32
33
34
35
24
25
26
27
28
29
48
49
50
51
52
53
54
55
# Part Number
23
Description
GB5789-FB6-8
ST188F-1060100-G
ST188F-1060009
ST188F-1060008
ST160F-1061200
ST188F-1060007
ST188F-1060006
ST188F-1060004
ST188F-1060005
ST188F-1060003
ST188F-1060002
ST188FD-1130004
GB5789-FB6-12
ST188FD-1080100-G
ST188FD-1030003-A
ST188FD-1030014
GB5789-FB8-40
Flange Bolt M6×8
Recoil Starter Case Comp
Starter Return Spring
Recoil Starter Pulley
Recoil Starter Knob
Recoil Starter Rope
Return Spring
Ratchet Guide Spring
Starter Ratchet
Ratchet Guide
Ratchet Guide Bolt
Wire clip
Flange Bolt M6×12
Fan Cover
Oil Filler Cap
Oil Filler Cap Packing
Flange Bolt M8×40
ST188F-1030200
ST188F-1050004
ST188F-1050005
ST188F-1050200
ST182F-1050001
ST182F-1050100
ST182F-1050003
ST182F-1050002
ST188F-1080002-G
ST188F-1040011
ST188F-1040003
ST188F-1040004
Oil Seal
Piston Pin Clip
Piston Pin
Connecting Rod Comp
Piston
Oil Ring Set
Second Ring Set
First Piston Ring, Chrome
Shroud
Exhaust Valve
Intake Valve
Valve Stem Seal
ST188F-1040006
ST188F-1040007
ST188F-1040008
ST188F-1040002
Valve Spring Washer
Valve Spring
Exhaust Valve Spring Retainer
Intake Valve Spring Retainer
ST188F-1040009 Valve Rotator
ST188F-1020003-CPE Head Cover Gasket
ST188F-1020100-A
ST188F-1020006
ST188FD-1020002
ST160F-1040025
GB41-N-6
ST160F-1040024
Head Cover
Head Cover Bolt
Breather Tube
Pivot Adjusting Nut
Nut M6
Rocker Arm Bolt
GB90-W-6
ST188F-1040022
ST188F-1040023
ST188F-1040026
ST188F-1040021
Washer ø6
Intake Valve Rocker
Exhaust Valve Rocker
Valve Rocker Arm
Rocker Axis
ST188F-1040028
ST168F-1040027
ST188F-1080001-G
ST188F-1011000-G
ST188F-1010001
ST188F-1030009
ST188F-1040010-â…ˇ
ST188F-1040012
139FMD-1003101
139FMD-1003102
ST188F-1030013
Push Rod Guide Plate
Pivot Bolt
Shroud
Cylinder Head
Bolt
Cylinder Head Bolt
Push Rod
Valve Lifter
Drain Plug Bolt
Drain Plug Washer
Dowel Pin
Qty
1
2
2
2
1
1
1
1
1
1
2
2
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
2
2
2
2
2
2
2
1
1
2
4
1
2
2
12
1
1
1
7
1
2
1
1
1
2
1
1
1
3
1
56
57
58
59
60
91
92
93
62
63
64
65
66
99
100
101
102
103
104
95
96
97
98
105
106
107
72
73
74
75
68
69
70
71
76
77
78
79
80
87
88
89
81
82
83
84
85
86
# Part Number
61
67
90
94
Description
ST182F-1030008-G
ST188FD-1010002
F6TC
ST188F-1122000-G
GB5789-FB6-29
ST188FD-1130003-
CPE
Cylinder Head Gasket
Bolt
Spark plug
Ignition Coil
Flange Bolt M6×29
Carburetor Insulator Packing
ST182F-1134000 Carburetor Insulator
ST182F-1130002-CPE Carburetor Packing
ST182FD-1133000-A
ST188FD-1130100-C
Carburetor
Choke Lever
ST188FD-1130001-CPE Carburetor Packing
ST188FD-1090100-
CARB
Air Cleaner Case
GB41-N-6
ST188FD-1090003
Nut M6
Separator
ST188FD-1090004 Element
ST188FD-1090200-GC Air Cleaner Cover
ST188F-1110002 Governor Rod
ST188F-1110001
ST188FD-1081000-G
ST188F-1110006
ST160F-1110004
ST188F-1110004
ST188F-1110007
Throttle Return Spring
Control Assembly
Governor Arm
Governor Arm Bolt
Governor Spring
Pin Clip
ST188F-1110005
ST188F-1110003
ST188F-1050006
ST188F-1060001
ST188F-1080002
ST188F-1121000
ST188F-1030012
ST182F-1030006-G
ST188F-1030100
ST188F-1030001
ST168F-1030015-G
GB276-BB-6207-UU
ST188F-1030010-G
ST188FD-1127000-A
GB5789-FB6-15
GB276-BB-6202-UU
Washer8 .2×17×0 .8
Cover Arm Shaft
Flywheel Nut
Starter Pulley
Cooling Fan
Flywheel
Grommet
Crankcase
Oil Seal
Wire Clip
Dowel Pin 9×14
Radial Ball Bearing 6207
Unsealed
Case Cover Packing
Oil level switch Assembly
Flange Bolt M6×15
Radial Ball Bearing 6202
Unsealed
ST188F-1041000
ST188F-1050303
ST188F-1050304
ST188F-1050300G
ST160F-1110108
ST188F-1110101
ST188F-1110103
ST188F-1110102
ST188F-1110009
ST160F-1110103
ST188F-1110008
ST160F-1126000
ST188FD-1031011-G
Camshaft Comp
Balance Gear
Key
Crankshaft
Governor Washer
Governor Weight Holder
Governor Weight
Governor Weight Pin
Governor Shaft
Governor Holder Clip
Governor Slider
Diode Comp
Crankcase Cover
1
1
2
2
1
1
1
1
1
1
3
1
1
1
1
3
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
2
1
1
1
3
1
2
1
1
1
1
1
1
Qty
1
1
2
1
2
REV 41135-20110617
20
SPECIFICATIONS
Wiring diagram
ENGLISH
41135
21
REV 41135-20110617
41135
ENGLISH
Problem
Generator will not start
Cause
No fuel
Faulty spark plug
Unit loaded during start up
Low oil level Generator will not start;
Generator starts but runs roughly
Generator shuts down during operation
Choke in the wrong position .
Spark plug wire loose
Out of fuel
Low oil level
Generator cannot supply enough power or overheating
Generator is overloaded
Insufficient ventilation
No AC output
Generator gallops
Repeated circuit breaker tripping
Cable not properly connected
Connected device is defective
Circuit breaker is open
Faulty brush assembly
Faulty AVR (auto voltage regulator)
Loose wiring
Other
Engine governor defective
Overload
Faulty cords or device
For further technical support:
Technical Service
Mon – Fri 8:30 AM – 5:00 PM (PST/PDT)
Toll Free: 1-877-338-0999 tech@championpowerequipment .com
TROUBLESHOOTING
Solution
Add fuel
Replace spark plug
Remove load from unit
Fill crankcase to the proper level
Place generator on a flat, level surface
Adjust choke .
Attach wire to spark plug
Fill fuel tank
Fill crankcase to the proper level . Place generator on a flat, level surface
Review load and adjust . See “Power
Management”
Check for air restriction . Move to a well ventilated area
Check all connections
Replace defective device
Reset circuit breaker
Replace brush assembly (Service Center)
Replace AVR (Service Center)
Inspect and tighten wiring connections
Contact the help line .
Contact the help line
Review load and adjust . See “Power
Management”
Check for damaged, bare or frayed wires .
Replace defective device
REV 41135-20110617
22
ENGLISH
41135
WARRANTy
WARRANTy
CHAMPION POWER EQUIPMENT
2 YEAR LIMITED WARRANTY
Warranty Qualifications
Champion Power Equipment (CPE) will register this warranty upon receipt of your Warranty Registration Card and a copy of your sales receipt from one of CPE’s retail locations as proof of purchase .
Please submit your warranty registration and your proof of purchase within ten (10) days of the date of purchase .
Repair/Replacement Warranty
CPE warrants to the original purchaser that the mechanical and electrical components will be free of defects in material and workmanship for a period of one year (parts and labor) and two years (parts) from the original date of purchase (90 days (parts and labor) and 180 days (parts) for commercial & industrial use) . Transportation charges on product submitted for repair or replacement under this warranty are the sole responsibility of the purchaser . This warranty only applies to the original purchaser and is not transferable .
do Not Return The Unit To The Place Of Purchase
Contact CPE’s Technical Service and CPE will troubleshoot any issue via phone or e-mail . If the problem is not corrected by this method, CPE will, at its option, authorize evaluation, repair or replacement of the defective part or component at a CPE Service Center .
CPE will provide you with a case number for warranty service . Please keep it for future reference . Repairs or replacements without prior authorization, or at an unauthorized repair facility, will not be covered by this warranty .
Warranty Exclusions
This warranty does not cover the following repairs and equipment:
Normal Wear
Generators need periodic parts and service to perform well .
This warranty does not cover repair when normal use has exhausted the life of a part or the equipment as a whole .
Installation, Use and Maintenance
This warranty will not apply to parts and/or labor if this generator is deemed to have been misused, neglected, involved in an accident, abused, loaded beyond the generator’s limits, modified, installed improperly or connected incorrectly to any electrical component .
Installation, Use and Maintenance Cont’d.
Normal maintenance such as spark plugs, air filters, adjustments, fuel system cleaning and obstruction due to buildup is not covered by this warranty .
Other Exclusions
This warranty excludes:
– Cosmetic defects such as paint, decals, etc .
– Wear items such as filter elements, o-rings, etc .
– Accessory parts such as starting batteries, and storage covers .
– Failures due to acts of God and other force majeure events beyond the manufacturer’s control .
– Problems caused by parts that are not original
Champion Power Equipment parts .
This warranty does not apply to generators used for prime power in place of a utility .
Limits of Implied Warranty and Consequential damage
Champion Power Equipment disclaims any obligation to cover any loss of time, use of this product, freight, or any incidental or consequential claim by anyone from using this generator . THIS WARRANTY IS IN LIEU OF
ALL OTHER WARRANTIES, EXPRESS OR IMPLIED,
INCLUDING WARRANTIES OF MERCHANTABILITY OR
FITNESS FOR A PARTICULAR PURPOSE .
A unit provided as an exchange will be subject to the warranty of the original unit . The length of the warranty governing the exchanged unit will remain calculated by reference to the purchase date of the original unit .
This warranty gives you certain legal rights which may change from state to state . Your state may also have other rights you may be entitled to that are not listed within this warranty .
Contact Information
Address
Champion Power Equipment, Inc .
Customer Service
10006 Santa Fe Springs Rd .
Santa Fe Springs, CA 90670 www .championpowerequipment .com
Customer Service
Mon – Fri 8:30 AM – 5:00 PM (PST/PDT)
Toll Free:1-877-338-0999 info@championpowerequipment .com
Fax no .: 1 (562) 236-9429
Technical Service
Mon – Fri 8:30 AM – 5:00 PM (PST/PDT)
Toll Free: 1-877-338-0999 tech@championpowerequipment .com
24/7 Tech Support: (562) 204-1188
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Champion Power Equipment, Inc. (CPE),
The California Air Resources Board (CARB) and the United States Environment Protection Agency (U.S. EPA.)
Emission Control System Warranty
Your Champion Power Equipment (CPE) engine complies with both the U .S . EPA and state of California Air
Resources Board (CARB) emission regulations .
yOUR WARRANTy RIGHTS ANd OBLIGATIONS:
The California Air Resources Board, US EPA AND CPE are pleased to explain the Federal and California Emission
Control Systems Warranty on your 2011 small off-road engine . In California, new, small off-road engines must be designed, built and equipped to meet the State’s stringent anti smog standards . In the other states, new engines must be designed, built and equipped, at the time of sale, to meet U .S . EPA regulations for small non-road engines .
CPE must warrant the emission control system on your small off-road engine for the period of time listed below, provided there has been no abuse, neglect, unapproved modification, or improper maintenance of your small off- road engine .
Your emission control system may include parts such as the carburetor, fuel-injection system, the ignition system, catalytic converter and fuel lines . Also included may be hoses, belts, connectors and other emission related assemblies . Where a warrantable condition exits, CPE will repair your small off-road engine at no cost to you including diagnosis, parts and labor .
MANUFACTURER’S EMISSION CONTROL SySTEM WARRANTy COVERAGE:
This emission control system is warranted for two years, subject to provisions set forth below . If, during the warranty period, emission related part on your engine is defective in materials or workmanship, the part will be repaired or replaced by CPE .
OWNER WARRANTy RESPONSIBILITIES:
As the small off-road engine owner, you are responsible for the performance of the required maintenance listed in your Owner’s Manual . CPE recommends that you retain all your receipts covering maintenance on your small off- road engine, but CPE cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance .
As the small off-road engine owner, you should however be aware that CPE may deny you warranty coverage if your small, off-road engine or a part has failed due to abuse, neglect, improper maintenance or unapproved modifications.
You are responsible for presenting your small off-road engine to an Authorized CPE service outlet or alternate service outlet as described in (3)(f .) below, CPE dealer or CPE, Santa Fe Springs, Ca . as soon as a problem exists . The warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days .
If you have any questions regarding your warranty rights and responsibilities, you should contact:
Champion Power Equipment, Inc.
Customer Service
10006 Santa Fe Springs Road
Santa Fe Springs, CA 90670
1-877-338-0999
The emission warranty is a defects warranty . Defects are judged on normal engine performance . The warranty is not related to an in-use emission test .
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EMISSION CONTROL SySTEM WARRANTy
The following are specific provisions relative to your Emission Control System Warranty Coverage.
Emission Control System Warranty (ECS Warranty) for 1995 and later model year California small off-road engines
(for other states, 1997 and later model year engines):
1. APPLICABILITY: This warranty shall apply to 1995 and later model year California small off-road engines (for other states, 1997 and later model year engines) . The ECS Warranty Period shall begin on the date the new engine or equipment is delivered to its original, end-use purchaser, and shall continue for 24 consecutive months thereafter .
2. GENERAL EMISSIONS WARRANTY COVERAGE
CPE warrants to the original, end-use purchaser of the new engine or equipment and to each subsequent purchaser that each of its small off-road engines is: a . Designed, built and equipped so as to conform with all applicable regulations adopted by the Air Resources
Board pursuant to its authority in Chapters 1 and 2, Part 5, Division 26 of the Health and Safety Code, and b . Free from defects in materials and workmanship that cause the failure of a warranted part to be identical in all material respects to the part as described in the engine manufacturer’s application for certification for a period of two years .
3. THE WARRANTY ON EMISSION-RELATED PARTS WILL BE INTERPRETED AS FOLLOWS:
a . Any warranted part that is not scheduled for replacement as required maintenance in the Owners Manual shall be warranted for the ECS Warranty Period . If any such part fails during the ECS Warranty Period, it shall be repaired or replaced by CPE according to Subsection “d” below . Any such part repaired or replaced under the
ECS Warranty shall be warranted for any remainder of the ECS Warranty Period .
b . Any warranted, emissions-related part which is scheduled only for regular inspection as specified in the Owners
Manual shall be warranted for the ECS Warranty Period . A statement in such written instructions to the effect of “repair or replace as necessary”, shall not reduce the ECS Warranty Period . Any such part repaired or replaced under the ECS Warranty shall be warranted for the remainder of the ECS Warranty Period .
c . Any warranted, emissions-related part which is scheduled for replacement as required maintenance in the
Owner’s Manual shall be warranted for the period of time prior to the first scheduled replacement point for that part . If the part fails prior to the first scheduled replacement, the part shall be repaired or replaced by CPE according to Subsection “d” below . Any such emissions-related part repaired or replaced under the
ECS Warranty, shall be warranted for the remainder of the ECS Warranty Period prior to the first scheduled replacement point for such emissions-related part .
d . Repair or replacement of any warranted, emissions-related part under this ECS Warranty shall be performed at no charge to the owner at a CPE Authorized Service Outlet .
e . The owner shall not be charged for diagnostic labor which leads to the determination that a part covered by the
ECS Warranty is in fact defective, provided that such diagnostic work is performed at a CPE Authorized Service
Outlet .
f . CPE shall pay for covered emissions warranty repairs at non-authorized service outlets under the following circumstances: i . The service is required in a population center with a population over 100,000 according to U .S .
Census 2000 without a CPE Authorized Service Outlet AND ii . The service is required more than 100 miles from a CPE Authorized Service Outlet . The 100 mile
limitation does not apply in the following states: Alaska, Arizona, Colorado, Hawaii, Idaho,
Montana, Nebraska, Nevada, New Mexico, Oregon, Texas, Utah and Wyoming .
g . CPE shall be liable for damages to other original engine components or approved modifications proximately caused by a failure under warranty of an emission-related part covered by the ECS Warranty .
h . Throughout the ECS Warranty Period, CPE shall maintain a supply of warranted emission-related parts sufficient to meet the expected demand for such emission-related parts .
i . Any CPE Authorized and approved emission-related replacement part may be used in the performance of any
ECS Warranty maintenance or repair and will be provided without charge to the owner . Such use shall not reduce CPE’s warranty obligation .
j . Unapproved add-on or modified parts may not be used to modify or repair a CPE engine . Such use voids this
ECS Warranty and shall be sufficient grounds for disallowing an ECS Warranty claim . CPE shall not be liable hereunder for fai lures of any warranted parts of a CPE engine caused by the use of such an unapproved addon or modified part .
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EMISSION-RELATEd PARTS INCLUdE THE FOLLOWING
(using those portions of the list applicable to the engine)
:
Systems covered by this warranty
Fuel Metering System
Air Induction System
Ignition System
Exhaust System
Miscellaneous Parts
Evaporative Emissions
Parts Description
Fuel regulator, Carburetor and internal parts
Air cleaner, Intake manifold
Spark plug and parts, Magneto ignition system
Exhaust manifold, catalytic converter
Tubing, Fittings, Seals, Gaskets, and Clamps associated with these listed systems
Fuel Tank, Fuel Cap, Fuel Line, Fuel Line Fittings, Clamps, Pressure
Relief Valves, Control Valves, Control Solenoids, Electronic Controls,
Vacuum Control Diaphragms, Control Cables, Control Linkages, Purge
Valves, Vapor Hoses, Liquid/Vapor Separator, Carbon Canister,
Canister Mounting Brackets, Carburetor Purge Port Connector
TO OBTAIN WARRANTY SERVICE:
You must take your CPE engine or the product on which it is installed, along with your warranty registration card or other proof of original purchase date, at your expense, to any Champion Power Equipment dealer who is authorized by Champion Power Equipment, Inc . to sell and service that CPE product during his normal business hours .
Alternate service locations defined in Section (3)(f .) above must be approved by CPE prior to service . Claims for repair or adjustment found to be caused solely by defects in material or workmanship will not be denied because the engine was not properly maintained and used .
If you have any questions regarding your warranty rights and responsibilities, or to obtain warranty service, please write or call Customer Service at Champion Power Equipment, Inc.:
Champion Power Equipment, Inc.
10006 Santa Fe Springs Road
Santa Fe Springs, CA 90670
1-877-338-0999
Attn .: Customer Service
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Key features
- 6800 Starting Watt / 5500 Rated Watt engine
- 5.9 gallon fuel tank
- 120/240V / 30A Twist-Lock receptacle
- 120V / 20A Duplex (2) outlets