Ricoh FS-108R Installation manual

© 2005 Ricoh Printing Systems, Ltd.

March, 2007

N904116

Installation

Manual

Rev. for

Manual

00

01

02

03

04

05

06

07

Machine

Rev.

-

-

U5

-

-

-

-

-

Revision Table for manual

Page No.(Contents)

First Edition

Table of Contents ii(01) 2-3(01), 2-4(01), 2-5(01),

4-4(01), 4-15(01), 5-1(01), 5-2(00) to 5-7(00)

RoHS Compliance. 2-4(02),2-5(02),2-7(01) to 2-10(01),2-16(01)

3-2(01),3-4(01),3-9(01) to 3-11(01),3-15(01),4-5(01),4-7(01),

4-10(01) to 4-12(01),4-19(01),4-21(01) to 4-23(01),4-25(01),

4-27(01) to 4-29(01),4-32(01) to 4-35(01),

2-4(03),2-5(03)

5-8(00)

Table of Contents i(01),ii(02),1-1(01),1-2(01) ,4-1(01), 4-37(02),

Added pages : 2-17(00),2-18(00),2-19(00),3-16(00) ,

4-5(00),4-14(00),4-15(00),4-16(00),4-17(00),4-18(00),4-19(00),

4-20(00),4-44(00),4-45(00),4-46(00),4-47(00),

4-48(00),4-49(00),4-50(00), 4-51(00),Appendix9(00),

Appendix10(00),Appendix11(00), Appendix12(00)

2-17(01),4-17(01),4-18(01)

2-17(02),2-18(01) ,4-17(02),4-18(02), 4-48(01),4-49(01)

Date

May, 23. ’05

Oct, 21. ’05

Mar, 24. ‘06

Mar, 5. ‘07

Jan,22.’08

Mar,28.’08

Apl, 10.’08

Jun, 18.’08

© 2005 Ricoh Printing Systems, Ltd. All rights reserved.

No part of this document may be reproduced without the expressed permission of Ricoh Printing

Systems, Ltd.

The material in this document is for informational purposes and is subject to change without notice.

Ricoh Printing Systems, Ltd. assumes no responsibility for errors or omissions in this document. No liability is assumed for any damages resulting from the use of the information it contains.

This manual describes information for handling and operating the DDP184 laser printer.

NOTICE TO USER

In an effort to meet the demands of a rapidly changing technology, the manufacturer is continually developing new features and functions to meet your changing printing or printer needs. As a result, this manual may not exactly reflect future changes made to the product. Please be sure to consult all manual updates or addenda when using this product’s documentation.

INTRODUCTION

This manual provides essential information to install the DDP70 laser printer.

Carefully read and understand the safety instructions in this manual before starting installation.

Keep this manual on hand for reference.

DDP70 represent the model LB070B### laser printer.

(#:0-9, A-Z or blank).

BLANK

Table of Contents

SAFETY SUMMARY

1. General Safety Guidelines …………………………………………………………………. Safety-1

2. Hazard Warning Statements ……………………………………………………………… Safety-2

2.1 WARNING Statement …………………………………………………………………. Safety-2

CHAPTER 1. INSTALLATION REQUIREMENTS ........................................1-1

1.1 A PPLICATION ......................................................................................................................1-1

1.2 I NSTALLATION A REA ...........................................................................................................1-1

1.3 I NSTALLATION U NIT ............................................................................................................1-1

1.4 T OOLS R EQUIRED .............................................................................................................1-2

1.5 E NVIRONMENTAL C ONDITIONS ...........................................................................................1-2

1.6 I NPUT L INE V OLTAGE .........................................................................................................1-2

CHAPTER 2. UNPACKING ............................................................................2-1

2.1 U NPACKING OF THE E NGINE ...............................................................................................2-1

2.1.1

Components in the package................................................................................................ 2-1

2.1.2

Unpacking Procedures ........................................................................................................ 2-2

2.1.3

Parts Check in the Accessory Box ...................................................................................... 2-4

2.2 U NPACKING OF THE F INISHER ............................................................................................2-6

2.2.1

Components in the package................................................................................................ 2-6

2.2.2

Unpacking Procedures ........................................................................................................ 2-7

2.2.3

Parts Check in the Accessory Box ...................................................................................... 2-9

2.3 U NPACKING OF THE H IGH C APACITY H OPPER ..................................................................2-11

2.3.1

Confirmation of Parts Quantities.........................................................................................2-11

2.3.2

Unpacking Procedures .......................................................................................................2-11

2.4 U NPACKING OF THE C ONTAINER S TACKER 1 OR 2............................................................2-13

2.4.1

Confirmation of Parts Quantities........................................................................................ 2-13

2.4.2

Unpacking Procedures ...................................................................................................... 2-14

2.4.3

Parts Check in the Accessory Box .................................................................................... 2-16

2.5 U NPACKING OF THE T RANSIT P ASS U NIT T YPE DDP .......................................................2-17

2.5.1


2.5.2

Confirmation of the Accessories Parts .............................................................................. 2-17

2.5.3


2.6 U NPACKING OF THE F INISHER SR5000............................................................................2-19

2.6.1


2.6.2


CHAPTER 3. PREPARATION FOR INSTALLATION...................................3-1

3.1 P REPARATION FOR I NSTALLATION OF THE P RINTER .............................................................3-1

II L 01

Table of Contents i

3.1.1

Removing the Protection Tape and Mat from the Engine.................................................. 3-1

3.1.2

Set the PS Air Filter for the Engine Rear Cover.................................................................. 3-2

3.1.3

Removing the Protection Tape from 2000 Sheet Hopper. ................................................. 3-3

3.1.4

Removing the Protection Tape from 500 Sheet Hopper ; 2 portion................................ 3-3

3.2 P REPARATION FOR I NSTALLATION OF THE F INISHER ............................................................3-4

3.3 P REPARATION FOR I NSTALLATION OF THE H IGH C APACITY H OPPER ..................................3-12

3.4 P REPARATION FOR INSTALLATION OF THE C ONTAINER S TACKER 1 OR 2............................3-14

3.5 P REPARATION FOR INSTALLATION OF THE T RANSIT P ASS U NIT T YPE DDP ......................3-16

CHAPTER 4. INSTALLATION.........................................................................4-1

4.1 I NSTALLATION IN THE COMPOSITION OF THE P RINTER AND F INISHER / F INISHER SR5000 ...4-1

4.2 I NSTALLATION IN THE COMPOSITION WITH THE H IGH C APACITY H OPPER ...........................4-21

4.3 I NSTALLATION IN THE COMPOSITION WITH THE C ONTAINER S TACKER 1 OR 2.....................4-24

4.3.1

Connection of the Engine and Container Stacker 1 or 2.................................................. 4-24

4.3.2

Connection of the Container Stacker 1 and Container Stacker 2 .................................... 4-32

4.3.3

Connection of the Container Stacker 2 and Finisher / Finisher SR5000......................... 4-37

CHAPTER 5. CHECKS ...................................................................................5-1

5.1 C ONFIRMATION OF THE PAPER SIZE INDICATION ..................................................................5-1

5.2 P RINTING OF THE STATUS REPORTS ...................................................................................5-4

5.3 C HECK THE PRINT CONTAMINATION ....................................................................................5-5

5.4 C ONFIRMATION OF THE STAPLING .......................................................................................5-5

5.5 A DJUSTMENT OF PAPER FEEDING POSITION OF T RAY 1.......................................................5-6

APPENDIX 1. INSTALLATION AREA INFORMATION....................................1

APPENDIX 2. LOCATIONS OF THE LEVELING BOLT AND CASTER ......10

II L 02

Table of Contents ii

SAFETY SUMMARY

The hazard warnings which appear on the warning labels on the machine or in the manual have one of the following alert headings consisting of an alert symbol and a signal word, DANGER, WARINIG, or

CAUTION.

This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.

DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

WARNING: Indicated a potentially hazardous situation which, if not avoided, can result in death or serious injury.

CAUTION: Indicates a hazardous situation which, if not avoided, will or can result in minor or moderate injury, or serious damage of product.

CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in property damage.

1. General Safety Guidelines

Before operating the machine, read the following instructions carefully:

• Follow all the installation procedures provided in this manual.

• Pay special attention to and follow all the hazard warnings on the machine and in the manual.

Failure to do so can cause injury to yourself or damage to the machine.

• Do not perform any installation in any way other than as provided in this manual.

• Keep in mind that the hazard warnings in this manual or on the machine cannot cover every possible case, as it is impossible to predict and evaluate all circumstances beforehand. Be alert and use your common sense.

II L 00

Safety 1

SAFETY SUMMARY (Continued)

2. Hazard Warning Statements

The following are the hazard warning statements contained in this manual.

2.1 WARNING Statement

• Leave over than 400mm at the rear of the Printer for ventilation. Otherwise print quality may be degraded.

(Section 1.2,Page 1-1)

• Be careful when unpacking using the crane or forklift. Do not to drop device, hit it against something, or turn it over on its side.




• Perform unpacking where there is no dust or water leaking.






• Do not place heavy objects which weigh 5 kg or more on device.





• Be careful when lifting device with the forklift so device is well-balanced on the arms of the lift. Also put the packing (cushion) between device and the forklift so device is not damaged.




II L

Safety 2

00


• Observe the speed limit of 300 mm/sec. (1.08 km/hr) when moving device. Do not move device on unleveled floor. Do not tilt device 15 ° or more.





• Choose the location to place device where the slope is less than 15 °. (Only left and right direction from view of operator’s side.)




• Choose the location to place device where there is no condensation.





• Choose the location to place device where the slope is less than 15 °.


• The voltage is constantly in unless the machine is unplugged or Breaker Switch is turned off.


• Unplug the Power Supply Cable prior to connecting the power supply source.


• Be careful not to have other personnel plug in the power cable while performing the connecting.



II L

Safety 3

00


• Unplug the Power Supply Cable prior to connecting.


• Be careful not to have other personnel plug in the power cable while performing the connecting.


• Be sure to use power supply cable which complies with the following specification :

Power plug rating ; Min. AC 250V, Min. 15A (2-Pole, 3-Wire, Grounded)

6-15P UL Listed, CSA Certified in North America

Type CA, Conformed to IEC 950 in Europe

Power cable rating ; Min. AC 250V, Min. 15A

Type SJT or SVT, UL Listed, CSA Certified in North America

Conformed to IEC 950 in Europe


• Use the Power Supply Cable which is approximately 50 mm longer for the FG. The cable should be designed as below, so the FG power cable remains connected if the other cables are accidentally disconnected.


• Make sure that the power cables are connected to the correct terminals (“L”, “N” ) on the power plug and Terminal Block. ( FG power cable is connected to chassis.)


• The socket-outlet shall be installed near the printer and be easily accessible.


II L

Safety 4

00

Chapter 1. Installation Requirements

1.1 Application

This specification is applied to the DDP70 Printer for Unpacking, Installing and Adjustment.

1.2 Installation Area

Installation area is shown in Appendix 1.1–1.12 corresponding to Table 1.1.

1.1

1.2

1.7

1.8

1.9

1.10

1.3

1.4

1.5

1.6

1.11

1.12

Table 1.1 Installation area

Appendix Printer Finisher

Transit Pass

Unit Type

DDP

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

Finisher

SR5000

X

X

X

X

High Capacity

Hopper

X

X

X

X

X

X

Container

Stacker 1

X

X

X

X

Container

Stacker 2

X

X: Composed

X

X

X

X

X

WARNING

Leave over than 400mm at the rear of the Printer for ventilation. Otherwise print quality may be degraded.

1.3 Installation Unit

Locations of the leveling bolt and Caster is shown in Appendix 2.1–2.4.

Installation Requirements 1-1

1.4 Tools Required

Table 1.2 Tools Required

Item Name

1 Cutter

2 Phillips Screw Driver NO.2 shaft length; approx. 40 and 100mm

3 Adjustable Open End Wrench

4 Level Meter

Usage

Unpacking

Removing and installing the screw for covers

Leveling the bolt

Fixing the leveling the bolts

Installation the Container Stacker

1.5 Environmental Conditions

Table 1.3 Environmental Conditions

Items

Temperature

Humidity

Altitude

10 ~32 °C (50 ~ 89.6°F)

20 ~80 %RH

Value

(Wet Bulb 26 °C (78.8 °F ) max.)

0 to 2,100 m (0 to 7,000 feet) max.

1.6 Input Line Voltage

Table 1.4 Print Engine Input Line Voltage

Input Line Voltage AC 200V ~ AC 240V

Phase

Frequency

Single Phase, two wires and grounding wire

50/60 Hz ±1Hz

Transient (Static) ±10%

Transient (Dynamic) –18% / +15% 500ms

Drop out -100%, 20ms

Installation Requirements 1-2

Chapter 2. Unpacking

2.1 Unpacking of the Engine

WARNING

1) Be careful when unpacking using the crane or forklift. Do not to drop device, hit it against something, or turn it over on its side.

2) Perform unpacking where there is no dust or water leaking.

3) Do not place heavy objects which weigh 5 kg or more on device.

4) Be careful when lifting device with the forklift so device is well-balanced on the arms of the lift. Also put the packing (cushion) between device and forklift so device is not damaged.

5) Observe the speed limit of 300 mm/sec. (1.08 km/hr) when moving device. Do not move device on unleveled floor. Do not tilt device 15 ° or more.

6) Choose the location to place device where the slope is less than 15 °.

(Only left and right direction from view of operator’s side.)

7) Choose the location to place device where there is no condensation.

2.1.1 Components in the package

Table 2.1 Components in the package

Unit of Packing Quantity

Engine

Accessory Box

1

1

II L 00

Unpacking 2-1

2.1.2 Unpacking Procedures

1) Cut the V Bands and remove the Cap.

2) Remove the screws.

3) Remove the Packing, Accessory box, Ramps, Upper Packing.

4) Remove the Box, Corner Packing.

Box

Packing

Ramp

Screw

Cap

Upper Packing

Accessory Box

Corner Packing

Corner Packing

Flat Pallet

Base Packing

Under Tray

II L 00

Unpacking 2-2

5) Jack up the Engine by rotating the leveling bolts.

Put the wood spacer (It is taken out from the accessories box.) under four leveling bolts.

Jack up the Engine by rotating the leveling bolts.

Down

Up

Leveling Bolt

6) Remove the Base Packing.

7) Place all Casters in the same direction.

Caster

8) Lower the Engine on the Under Tray and screw the leveling bolts in all the way.

9) Attach the four Ramps under the Platform.

10) Carefully roll the Engine off the Tray.

Ramp

Platform

Unpacking 2-3

2.1.3 Parts Check in the Accessory Box

Developer Bottle

Toner(Black)

Wood Spacer

Notes For Users

User’s Guide Installation Manual

Maintenance Panel Ass’y

CD-ROM

(Documentation)

Wire Cleaning Tool

Interlock Stopper Special Tool

Cable Clamp CD-ROM

(S/W & Manual)

CD-ROM

(Driver / JT)

Unpacking 2-4

No.

Table 2.2 Parts list in the Accessory Box

Parts Name

1 USER’S GUIDE

2 DEVELOPER BOTTLE

3 MAINTENANCE PANEL ASSY

4 WIRE CLEANING TOOL

5 INTERLOCK STOPPER

6 TONER(BLACK)

7 INSTALLATION MANUAL

8

SOFTWARE LICENSE

AGREEMENT

9 CD-ROM (DOCUMENTATION)

10 CD-ROM (DRIVER / JT)

11 WOOD SPACER

12 PS AIR FILTER

13 NOTES FOR USERS

1

4

1

1

1

1

Qty

1

1

1

1

1

1

1

Use

For Customer

For Developer exhaust

For Customer Engineer



For Customer


For Customer

For Engineer

For Engineer



For Customer

Unpacking 2-5

2.2 Unpacking of the Finisher

WARNING









2.2.1 Components in the package


Unit of Packing

Finisher

Accessory Box

Quantity

1

1

II L 00

Unpacking 2-6


[FS-104H] (No RoHS Compliance Unit)

1) Cut the V Bands and remove the Outside Box.

2) Remove the two Upper packing, Accessory Box.

3) Remove the Tape of Protection Bag and take down the Protection Bag.

4) Carefully lift the Finisher by two persons and stand on Floor.

Unpacking 2-7

[FS-108R] (RoHS Compliance Unit)

1) Cut the V Bands and remove the Outside Box.

2) Remove the two Upper packing, Accessory Box.

3) Remove the Tape of Protection Bag and take down the Protection Bag.

4) Carefully lift the Finisher by two persons and stand on Floor.

Screws Packing

Main Fixed Plate/1 : 2

M4 Truss Screw : 3

M4 TP Screw : 9

M3 SEMS Screw : 2

Booklet Tray (Booklet model only)

II II L L

Unpacking 2-8



No.


Parts Name

1 Connecting stay

2 Main MT Plate

3 Guide plate/(G)

4 Guide plate/(H) Ass’y

5 Connecting Cover(F)

6 Connecting Cover(R)

7 Rear MT plate

1

1

1

2

Qty

1

1

1

---

---

---

---

Use

---

---

---

Unpacking 2-9


No.


Parts Name

1 JOINT COVER /F

2 JOINT COVER /U

3 JOINT COVER /R

Qty

1

1

1

Use

---

---

---

II II L L

Unpacking 2-10

2.3 Unpacking of the High Capacity Hopper

WARNING


2) Do not place heavy objects which weight 5 kg or more on device.





2.3.1 Confirmation of Parts Quantities


Unit of Packing Quantity

High Capacity Hopper 1


1) Cut the V Bands and remove the Cap.

Cap

II L 00

Unpacking 2-11

2) Remove the two Upper Packing, Outside Packing.

3) Remove the High Capacity Hopper.

II L 00

Unpacking 2-12

2.4 Unpacking of the Container Stacker 1 or 2

WARNING










Unit of Packing

Container Stacker 1 or

Container Stacker 2

Accessory box

Quantity

1

1

2.4.2

II L 00

Unpacking 2-13


1) Remove the V band from the shipping box using a cutter and remove the cap.

2) Remove the accessory box, spacer box, spacer packing, ramp, and upper packing.

3) Remove the shipping box, P.P band and four corner packing.

4) Peeling off the adhesive tapes, remove the plastic bag.

5) Cut the tape for corner on pallet, and push down the side of pallet to outside.

Spacer box

Spacer packing

Ramp

Upper packing

Shipping box

Cap

Spacer packing

Ramp

Upper packing

Accessory box

Spacer box

Corner packing

Plastic bag

Container Stacker

Corner packing

Base packing

Base packing

Pallet

II L 00

Unpacking 2-14

6) Remove the tape for leveling bolt, and take out four wood spacers from accessory box, it puts on the bottom of leveling bolts (under plastic bag), turned the leveling bolt by using the

Adjustable Open End Wrench, and raised the Container Stacker.

7) Remove the four base packing.

Wood spacer Down

Up

Leveling bolt

8) Turned the all casters in the same direction.

Caster

9) Install the ramp to the bottom of an inclination board. (Ramp is two pieces to both sides).

ramp

10) Raised the leveling bolt and remove the wood spacer.

11) Carefully lift down the Container Stacker on the floor.

II L 00

Unpacking 2-15

Inclination board


Cover Guard

(Only Container Stacker2)

Basket (small)

Screw *

Joint bracket (L)

Guide plate (L) *

Hopper spacer *

Wood spacer

Partition

Joint bracket (U)

Guide plate (U)

User’s Guide

Accessory box


No.

Parts Name

1 JOINT BRACKET (L)

2 JOINT BRACKET (U)

3 GUIDE PLATE (L)

4 GUIDE PLATE (U)

5 COVER GUARD

6 BASKET (SMALL)

7 HOPPER SPACER

8 WOOD SPACER

2

6

1

6

4

Qty

1

1

1

Note

9 SCREW 12

(1) M3 x 8 2 pieces

(2) M4 x 8 4 pieces

(3) M4 x 12 6 pieces

10 USER’S GUIDE 1

[Note]

In the case of composition of that the Container Stacker 1 and 2 connect, the Hopper

Spacer and the Guide plate (L) and the two M3 x 8 Screws in one of the two

Accessories are not used.

Unpacking 2-16

2.5 Unpacking of the Transit Pass Unit Type DDP

WARNING



3) Observe the speed limit of 300 mm/sec. (1.08 km/hr) when moving device.




Unit of Packing

Transit Pass Unit Type DDP

Quantity

1

2.5.2 Confirmation of the Accessories Parts

Ground Plate and

Screws

Signal Cable (CS)

SB Cover Paper Guide

Block Sponge

FC Cover

Shipping box

Sheet

Relay Cable x 2

N.P


Table 2.10 List of the Accessories Parts

Unit of Packing

Ground Plate

FC Cover


M4x10 Tapping Screw

M4x8 Screw

M3x6 Screw

Block Sponge

Signal Cable (CS)

N.P

Relay Cable

Sheet

Quantity

1

1

1

2

1

1

1

2

1

4

6

II L

Unpacking 2-17


1) Open the Shipping box.

2) Remove the Accessories parts and two Upper Packing.

3) Remove the Transit Pass Unit Type DDP.

Corner Packing

Signal Cable (CS)

Corner Packing

Ground Plate and Screws

FC Cover

Upper Packing


Block Sponge

Upper Packing

Side Packing

Plastic bag

Lower Packing


Sheet

Relay Cable x 2

N.P

Lower Packing

Shipping box

Palette

II L

Unpacking 2-18

2.6 Unpacking of the Finisher SR5000

WARNING



3) Observe the speed limit of 300 mm/sec. (1.08 km/hr) when moving device.




Unit of Packing

Finisher SR5000

Quantity

1


1) According to the Unpacking Procedure of the Finisher SR5000.

II L 00

Unpacking 2-19

Chapter 3. Preparation for Installation

3.1 Preparation for Installation of the Printer

3.1.1 Removing the Protection Tape and Mat from the Engine

1) Remove the Tapes and Mats from the Engine.

Mat

Tape

Tape

2) Open the Front Cover.

3) Remove the Tapes and TH Packing.

Mat

Mat

Tape

Tape

Hopper Cover

Front Cover

Tape

Tape

Tape

TH Packing

II L 00

Preparation for Installation 3-1

4) Turn the TH handle clockwise to open the TH Unit.

5) Remove the Tapes and Mat.

TH handle

TH Unit Tape Mat

6) Turn the TH Handle counterclockwise to close the TH Unit.

3.1.2 Set the PS Air Filter for the Engine Rear Cover

1) Take out the PS Air Filter from Accessory Box.

2) Install the PS Air Filter to Engine Rear Cover.(Refer to shown below)

PS Air Filter

Engine Rear Cover


3.1.3 Removing the Protection Tape from 2000 Sheet Hopper.

2000 Sheet Hopper

Tape

2000 Sheet Hopper

Tape

3.1.4 Removing the Protection Tape from 500 Sheet Hopper ; 2 portion

500 Sheet Hopper

Tape

Tape

II L 00


3.2 Preparation for Installation of the Finisher


1) Remove the Protection Tapes from the Finisher.

2) Remove the Shift Tray and Screws from the Finisher.


Unscrew the five screws to remove the Rear cover of the Finisher.

3) Remove two Lock materials attached to the Staple portion.

(Loosen the M3 x 6 Screws.)

II L 00


4) Remove three Lock materials from each guide plate.


5) Remove the Lock material from the Staple plate unit.


II L 00


6) Install the Rear MT plate.

7) Install the Connecting Cover (F).

II L 00


8) Install the Shift Tray to the up-down portion (paper exit side) of Finisher.

(Truss screw M4x6: 2)

CAUTION

When installing the Shift tray, fit the four auxiliary fittings to the guide holes of the

Main tray before fixing screws.

Shift Tray

II L 00



1) Unscrew the five screws to remove the Rear cover of the Finisher.

2) Remove three lock materials from each guide plate.

3) Remove two stacker lock materials (right and left).


4) Remove two lock materials inside the stacker (on the side to be joined to the main body).

5) Remove two lock materials inside the stacker (lower).


6) Install the Main tray on the up-down portion (paper exit side) of the Finisher.

(Truss screw M4x6: 2)

CAUTION

When installing the Main tray, fit the four auxiliary fittings to the guide holes of the

Main tray before fixing screws.

Main tray


3.3 Preparation for Installation of the High Capacity Hopper

1) Remove the Protection Tapes from the High Capacity Hopper.

2) Remove the Paper.

Tape High Capacity Hopper

Tape

Tape

High Capacity Hopper

Paper

3) Remove the Protection Tape and Mirror Mat from the High Capacity Hopper.

II L 00


4) Confirm the Paper Guide position of the High Capacity Hopper. (LT or A4)

Usually, Paper Guide position is set in “LT” at the shipment. When the customer wish to use the High Capacity Hopper in A4 paper, change the Paper Guide position according to the following steps.

[Change procedure of the Paper Guide Position]

1. Open the Front door, and remove two M4 Screws.

2. Lift up the Paper Guide and move to the outside.

3. Insert the upper and lower of the Paper Guide to a Guide hole for“A4”. At that time, the Paper

Guide is outside of the Size Guide Sensor.

4. Fix the M4 Screw in a Screw hole for “A4”.

Paper Guide

Size Guide Sensor

Front Door

A Screw hole for “A4” (Outside)

Upper Guide hole for “A4”(Outside)

M4 Screw

A Screw hole for “LT” (Inside)

Size Guide Sensor

Upper Guide hole for “LT”(Inside)

Paper Guide

M4 Screw

A Screw hole for “A4” (Outside)

Upper Guide hole for “A4”(Outside)

Lower Guide hole for “A4”(Outside)

Lower Guide hole for “LT”(Inside)

II L 00


Lower Guide hole for “A4”(Outside)

3.4 Preparation for installation of the Container Stacker 1 or 2

1) Peel off the Protection Tapes and cushion from the Container Stacker 1 or 2.

2) Open the Front Cover L and peel off the Protection Tapes.

3) Peel off the mat under the Basket.

Adhesive tape

Basket

Front cover L

Cushion

Adhesive tape

Adhesive tape

Adhesive tape

Adhesive tape

Adhesive tape

Front cover L

< Opening procedure of the Front Cover L >

1) Open the front cover R.

2) Push A section in the direction of the arrow with Philips screwdriver and open the front cover L.

Front Cover L Container Stacker 1 or 2

Phillips Screwdriver

A Front Cover R

Arrow

II L 00


4) Take the CP417 P/K(No RoHS Compliance Unit) or CP627 P/K(RoHS Compliance Unit)

out of the lower basket.

CP417 P/K

(No RoHS Compliance Unit)

CP627 P/K

(RoHS Compliance Unit)

Basket


3.5 Preparation for installation of the Transit Pass Unit Type DDP

1) Remove the Protection Tapes from the Transit Pass Unit Type DDP.

Tape

Tape

Tape

II L 00


Chapter 4. Installation

4.1 Installation in the composition of the Printer and Finisher / Finisher

SR5000

CAUTION

Don't install the Printer in any place where it will be subjected to direct sunlight since it may cause adverse effects on performance of the Printer.

1) Releasing the Rear Cover

(2) Unscrew the six M4 Screws.

(3) Unhook the bottom of the Rear Cover and release the Rear Cover.

(Release the Rear Cover by lifting up and pulling forward.)

M4 screws

Rear cover

M4 screws



2) Remove the two M3 x 8 Screws and Static electricity eliminator from Printer.

3) Install the Guide plate/(G) with the Static electricity eliminator by using the two

M3 x 8 Screws.

4) Install the Guide plate/(H) Ass’y.


5) Install the Connecting stay and Main MT plate.

II L 00



6) Install the Joint cover/U, Joint cover/F, and the Joint cover/R. and install the Main Fixed plate/1.


[Finisher SR5000] with Transit Pass Unit Type DDP

7) Install the SB Cover Paper Guide to the Printer.


M3x6 Screw

II L 00


8) Connecting the Power Supply Cable

Please connect the cable according to this procedure when you use cables other than the cable appended to the machine.

(1) Put the Power Supply Cable and put it through the Cord Lock and pull it out of the

Terminal Block.

(2) Connect the Power Supply Cable to the Terminal Block and chassis.

(3) Fasten the Power Supply Cable by the Cord Lock.

WARNING

1) The voltage is constantly in unless the machine is unplugged or Breaker

Switch is turned off.

2) Unplug the Power Supply Cable prior to connecting the power supply source.

3) Be careful not to have other personnel plug in the power cable while performing the connecting.

Cord Lock

Power Supply Cable

Cord Lock

Power Supply Cable

Star Washer

Protective Erathing Symbol

Rear internal view of Printer View of Power Supply

M4


WARNING

1) Unplug the Power Supply Cable prior to connecting.

2) Be careful not to have other personnel plug in the power cable while performing the connecting.

3) Be sure to use power supply cable which complies with the following specification :

Power plug rating ; Min. AC 250V, Min. 15A (2-Pole, 3-Wire, Grounded)

6-15P UL Listed, CSA Certified in North America

Type CA, Conformed to IEC 950 in Europe

Power cable rating ; Min. AC 250V, Min. 15A

Type SJT or SVT, UL Listed, CSA Certified in North

America

Conformed to IEC 950 in Europe

4) Use the Power Supply Cable which is approximately 50 mm longer for the FG. The cable should be designed as below, so the FG power cable remains connected if the other cables are accidentally disconnected.

L interna

N

FG

Power Cable Approx. 50mm

5) Make sure that the power cables are connected to the correct terminals

(“L”, “N” ) on the power plug and Terminal Block. ( FG power cable is connected to chassis.)

6) The socket-outlet shall be installed near the printer and be easily accessible.

II L 00



9) Install the Finisher to the Printer.

CAUTION

Adjust the gap between Finisher and Printer by turning the adjustment bolt of Finisher.

(1) Adjust the gap between Finisher’s paper guide and Printer’s paper guide become 0 to

3mm.

(2) Adjust the gap between Finisher and Printer is equal from the top through the bottom.


10) Connect the connectors of Printer with the Finisher.

CAUTION

1) When connecting the connectors of printer with the finisher, pass the cable through the Hole of the Printer and clamp the cable with the cable clamp to protect the cable from the flame edge.

2) Switch on No.8 of SW1 of on the print circuit board of the Printer.

Flame

Tube

Edge Cable

Cable Cramp

II L 00


11) Install the Connecting Cover(R).

12) Install the Rear cover of Printer and Finisher.

II L 00



13) Install the Finisher to the Printer.

(4) Fit the hooks on the main body installation plates (upper and lower) into the upper and lower holes on the Finisher as illustrated below, then lock them by pushing the Finisher to the back.

CAUTION

When installing the Finisher, don’t hit following “A” part to the Printer.

Confirm the SB cover opens and shuts smoothly after attaching.

M4x6 TP

(3 Places)

A

Printer


Printer

CAUTION

If the gap between the Finisher and Printer is not equal from the top through the bottom, adjust it by the height of the front and rear casters on the paper exit side of the Finisher.

The jack of the printer is adjusted when the SB cover doesn't open and shut smoothly, the printer is lowered, and the SB cover opens and shuts smoothly.

A=B A

(5) Fix the Finisher to the Printer (front side only).

(TP screw M4x6: 3)

B


14) Connect the connectors of the Printer with the Finisher.

(1) When connecting the connectors of printer with the Finisher, pass the two cables through the Hole of the Printer and Finisher.

(2) Connect the I/F Cable to the CN7 connector on the Print Circuit Board through the cable clamps with other cables like following figure.

(3) Connect the Power Cable to the Relay Connector like following figure.

(4) Switch on No.8 of SW1 of on the Print Circuit Board of the Engine.

(5) Switch on No.8 of SW2 on the Print Circuit Board of the Printer.

(6) Switch off No.7 of SW2 on the Print Circuit Board of the Printer.

(7) Turn on the “L” of the SW1 mounted on the P/K of the Standard Finisher(FS-108R)

(8) Install the Rear Covers of the Printer and Finisher.

Flame

CN7

I/F

Cable

Power

Cable

Print Circuit Board

Cable Cramp

Relay Connector


H

SW1

L


15) Releasing the Rear Cover of the Transit Pass Unit Type DDP.

(1) Unscrew the three M4 Screws.

(2) Unhook the lower hook of the Rear Cover and release the Rear Cover.

(3) (Release the Rear Cover by lifting up and pulling forward.)

16) Install the Block Sponge to the Transit Pass Unit Type DDP.

Block Sponge


17) Open the Front Cover and Lower paper guide.

Lower paper guide

Front Cover

M4x8 Screw

Rear Cover

II L 00


18) Install the Transit Pass Unit Type DDP to the Printer.

NOTE

Install it carefully so that Upper Paper Guide and SB Cover Paper Guide do not collide

M4x8 Screw


Upper Paper Guide


Projection

M4x8 Screw

Projection

(1) Insert the two Projections in the Gap.

Printer Cover

Gap Projection of Transit Pass Unit Type DDP Gap

II L 00


Printer Cover

CHECK

Open and close the SB Cover.

When the SB cover does not open, adjust Transit Pass Unit Type DDP to an arrow direction.

Lower Paper Guide SB Cover

Adjust arrow direction


(2) Install the Transit Pass Unit Type DDP by using the four M4x8 Screws.

(3) Close the Lower paper guide and Front Cover.

CHECK

Open and close the Lower paper guide. When Lower Paper Guide and SB Cover Paper

Guide collide, repair it by hand because SB Cover Paper Guide may transform it.

Upper Paper Guide

Lower Paper Guide

Lower Paper Guide



II L 00


19) Connect the connector of cables to the Printer and Transit Pass Unit Type DDP.

(1) Pass the three cables through the Hole of Printer and Transit Pass Unit Type DDP from

Transit Pass Unit Type DDP to Printer.

- AC cable (white 2pin connector) x2

- Signal cable (black 20pin (small) / black 14pin connector / black 22pin)

- GND cable

(2) Pass the one cable through the Hole of Printer and Transit Pass Unit Type DDP from Printer to Transit Pass Unit Type DDP.

- FNS IF cable (white 4pin / black 20pin connector)

(3) Remove OCxxx PK.

(4) Connect the Signal Cable to the connector on the CP board as follows.

(Connection 1)

- black 20pin connector (small size ) -> J747 (another side is not be connected)

- black 22pin connector -> between J717 and the original cable

- black 14pin connector

(5) Attach the OCxxx PK.

-> J791(another side is not be connected)

(6) Discinnect the CE AC cable from J236 on the Low Voltage Power Supply of Printer.

Connect the AC cable to the J236 on the Low Voltage Power Supply of Printer.

And connect the CE AC cable that is disconnected from J236 to the white 2pin connector of the AC cable.

(Connection 2)

(7) Mount the FG cable on Printer frame by using M4 screw.

(Connection 3)

(8) Connect the FNS IF cable to the white 4pin connector in the Transit Pass Unit Type DDP.

(Connection 4)

(9) Connect the FNS IF cable to the black 20pin (plug type with lock) connector in the Transit

Pass Unit Type DDP.

(Connection 5)

(10) Switch on No.8 of SW1 on the CP board of the Printer.


Note 1) Signal Cable (CS) in the Transit Pass Unit Type DDP is not used.

II L


CP board

CP board J717

J791

J747 connection 3 connection 4,5

Location of connection 1 and DIP SW

L.V.P.S

J236

CE AC cable connector : white 2pin

AC cable connector : white 2pin

Location of connection 2

II L


20) Install the Rear Cover of the Printer and Transit Pass Unit Type DDP.

M4x8 Screw

M4x8 Screw Rear Cover of the Printer

21) Install the Ground Plate to the Transit Pass Unit Type DDP.

M4x8 Screw

Rear Cover of the Transit Pass Unit Type DDP

Ground Plate

M4x8 Screw

II L 00


22) Install the Finisher SR5000 to the Transit Pass Unit Type DDP.

(1) Refer to the Installation Procedure of the Finisher SR5000.

(2) Install the FC Cover to the front door on the Finisher SR5000.

FC Cover

Finisher SR5000


M4x8 Screw

Front door

II L 00


4.2 Installation in the composition with the High Capacity Hopper

1) Install components other than the High Capacity Hopper.

2) Draw the 2000 Sheet Hopper of the Engine.

3) Remove the two M4 screws and Side Cover.

II L 00


4) Connecting the two connectors (3pin and 14pin) to the HPxxx Ass’y of the Engine.

5) Connecting the High Capacity Hopper.

(1) Put the Positioning Pin in the hole A and slide the High Capacity Hopper in the arrow direction.

(2) Make sure that the Cable does not get caught between the Printer and High Capacity

Hopper.

6) Tighten the two M4 screws.

7) Return the 2000 Sheet Hopper.

II L 00


8) Remove the six M4 screws and Rear Cover.

9) Switch on No.6 of SW1 on the CP P/K of the Engine.

10) Install the Rear Cover.

M4 Screw

11) Turn the leveling bolt ( 2 Places) to make the bottom of the High Capacity Hopper parallel with the floor, judging by your eyes.

II L 00


4.3 Installation in the composition with the Container Stacker 1 or 2

4.3.1 Connection of the Engine and Container Stacker 1 or 2

1) Drawer the 2000 Sheets Hopper and set the paper guide at the position of 8.5” paper size.

2) Remove the M4 Screw and the 2000 Sheets Hopper.

Paper guide

Lever

M4 Screw

2000 Sheets Hopper

3) Turn the four leveling bolts until casters are floated.

4) Adjust the horizontal level of the printer with the Level Meter putting on the frame.

Caster

Floor

Level Meter

Leveling Bolt

Gap

(Max 1mm)

II L 00


5) Install the 2000 Sheets Hopper.

M4 Screw

2000 Sheets Hopper

6) Remove the two M3x8 Screws and Electrostatic Eraser from the Engine.

7) Install the Guide plate (U) with the Electrostatic Eraser (“FRONT” letter is surface.) by using the two M3x8 Screws. (Be careful that the hair of the Electrostatic Eraser does not fall.)

8) Install the Guide plate (L) by using the two M3x8 Screws with washer.

9) Install the Joint Bracket (U) and Joint Bracket (L) by using the two M4x8 Screws.

Guide plate (U)

Guide plate (L)

Static electricity eliminator

M3x8 Screw

M3x8 Screw with washer

M4x8 Screw

M4x8 Screw

Joint bracket (L)

Joint bracket (U)

Guide Plate (L) view from front side.

Guide Plate (U) view from front side.

II L 00


10) Releasing the Rear Cover of the Engine.

(1) Unscrew the six M4 Screws.



M4 screws

M4 screws

11) Remove the six M4 screws and the Rear Cover of the Container Stacker

Container Stacker

Rear cover

M4 screws

Rear cover

II L 00


12) Attach the Container Stacker to the Engine.

(1) Pass the AC Relay cable (2-pin white connector) and FNS IF cable (20-pin black connector) through opening “A” in the Engine, and then through opening “B” in the

Container Stacker.

(2) Pass the CST FG cable and CST AC cable (2-pin white connector) through opening

“B” in the Container Stacker, and then through opening “A” in the engine.

(3) Attach the Engine to the Container Stacker (6 M4x12 screws).

Important: Do not tighten the screws all the way.

M4x12 Screws

Engine

M4x12

Screws

Frame

projection part

Opening ”B”

Opening ”A”

13) In order to adjust the height of Container stacker, turn 180 degrees each of four leveling bolts, and satisfy the following conditions, and bolt the screw of a temporary tight.

(1) When the Front cover R is shut and it looks into the space between the Printer and

Container stacker from front side, the height of the Frame’s projection of Container stacker and the Guide plate U’s projection is the same.

[Note] As for the way of opening front cover L, refer to the item 3.3.

Level Meter

Stacker frame

Guide plate U

Projection

Front cover R

Front cover L Leveling bolts

Same height

Connection part Details


Projection

(2) It looks into the space between Printer and Container stacker from a rear side, the height of the Frame’s upper part of Container stacker and the Guide plate U’s upper part is the same.

(3) Put the Level Meter on two places of Container stacker is level.

Guide plate (U)

Frame

Connection part details

CHECK

Check the Gaps of A,B,C,D are nearly equal each other.

Adjust the gap in parallel

C

B

II L 00


D

CHECK

Open the L paper guide A of the Container Stacker make sure that the SB cover can be opened.

When not open, re- adjusts to implement the item 4.3.1.12) and to lift the Container

Stacker.

L paper guide A

SB cover

14) Remove the OC P/K ass’y from the printer. Remove the CPXXX P/K and CP P/K holder.

15) Remove the nv-RAM from the CPXXX P/K by using IC gripper. Install the removed nv-RAM

into the CPXXX P/K(No RoHS Compliance Engine only)

CP P/K Holder

M4 Screw

OC P/K Ass’y

Dent side

CST AC Cable

CST FG Cable

CPXXX P/K

M4 Screw nv-RAM

(No RoHS Compliance

Engine only)

M4 Screw


16) Connect the CST AC cable coming from the Container Stacker to the J236 on the power supply of the printer (Connection 1 on the below figure). At this time, connect CE AC cable that is disconnected from the J236 to the connector of the CST AC cable (Connection 2 on the below figure)

17) Mount the CST FG cable coming from Container Stacker side on the printer frame by using

M4 screw (Connection 3 on the below figure).

18) Install the CPXXX P/K on the CP P/K holder, and then install it with OC P/K ass’y in the

Engine.

19) Connect FNS IF cable of 20 pin black connector coming from the printer to the J680 connector of ST09X P/K board in Container Stacker (Connection 4 on the below figure).

(Do not use the 4 pin white connector Disconnection 2 on the below figure).

20) Disconnect the 4 pin white connector of the DC IF cable of the printer from the FNS IF cable

(Disconnection 1 on the below figure). Then connect it to the RB cable of 4 pin white connector coming from Container Stacker. (Connection 5 on the below figure)

[Note] Put the cable through the opening “A” of the Engine for connection.

CTS AC cable

[No RoHS Compliance Unit]

M4 screw

(Connection 3)

Engine

Opening “A”

FNS IF cable

Container

Connection 1

PS

Disconnection 2

(4 pin white)

Connection 4

(20 pin black)

Disconnection 3

(2 pin white)

Connection 2

PS

CE AC cable CST FG cable

RB cable

DC IF cable

Details of Connection 1 and Connection2.

Connection 5

(4 pin white)

CE AC Cable

[RoHS Compliance Unit]

J236

PS

Connector : 2 pin white

CST AC Cable

Connector : 2 pin white

Disconnection 1

(4 pin white)


21) Turn on the No.5 and Turn off the No.2 and 8 of the SW1 mounted on the CPXXX P/K of the

Engine. (No RoHS Compliance Unit)

22) Turn on the No.5 and turn off the No.2 and 8 of the SW1 mounted on the CPXXX P/K of the

Engine. Turn off the No.7 and 8 of the SW2 mounted on the CPXXX P/K of the Engine.


23) Install the Rear Cover of the Engine and Container Stacker.

M4 screw


4.3.2 Connection of the Container Stacker 1 and Container Stacker 2

1) Perform item 4.3.1.

2) Remove the two M3x8 Screws and Electrostatic Eraser from the Container stacker 2.

3) Install the Guide plate (U) with the Electrostatic Eraser (“FRONT” letter is surface.) by using the two M3 Screws. (Be careful that the hair of the Electrostatic Eraser does not fall.)

4) Install the Joint Bracket (U) and Joint Bracket (L) by using the two M4x8 Screws.

5) Remove the six M4 screws and remove the rear cover from the Container Stacker 1.

Container Stacker 1

M4 screws

Rear Cover

II L 00


6) Install the Container Stacker 1 to the Container Stacker 2. The screw is the thing of the temporary stopping.

Container stacker 1

M4x12 screws

M4x12 screws

Container stacker 2

M4x12 screws Frame projection part

7) In order to adjust the height of Container stacker, turn 180 degrees each of four leveling bolts, and satisfy the following conditions, and bolt the screw of a temporary tight.

(1) When Front cover R is shut and it looks into the space between Container stacker 2 and Container stacker 1 from a front side, the height of the Frame’s projection of

Container stacker and the Guide plate U’s projection is the same.

[Note] As for the way of opening front cover L, refer to the item 3.3.

Stacker frame Guide plate U

Level Meter

Projection Projection

Front cover L

Front cover R

Leveling bolt

Same height



(2) It looks into the space between the Container stacker 2 and Container stacker 1 from a rear side, the height of the Frame’s upper part of Container stacker 1 and the Guide plate U’s upper part is the same.

(3) Put the Level Mater on two places of Container stacker is level.

Guide plate (U) Frame


CHECK

Check the Gaps of A,B,C,D are nearly equal each other.

Adjust the gap in parallel

A

C

B

D

II L 00


8) Connect the FNS IF cable (4 pin white connector) coming from the Container Stacker 2 to the

J680 on the ST09X P/K of the Container Stacker 1. (Connection 1 on the below figure)

9) Take out the CST AC cable (2 pin white connector) from the Container Stacker 1 and connect it to the CST AC cable (2 pin white connector) of the Container Stacker 2. (Connection 2 on the below figure)

10) Take out the RB cable (4 pin white connector) from the Container Stacker 1 and connect it to the RB cable (4 pin white translucence) of the Container Stacker 2. (Connection 3 on the below figure)

11) Mount the CST FG cable coming from the Container Stacker 1 on the frame of the Container

Stacker 2 by using M4 screw (Connection 4 on the below figure).

12) Turn on the No. 4 and 5 and turn off the No. 2 and 8 of the SW1 mounted on the CPXXX P/K of the Engine. (No RoHS Compliance Unit)

13) Turn on the No.4 and 5 and turn off the No.2 and 8 of the SW1 mounted on the CPXXX P/K

of the Engine. Turn off the No.7 and 8 of the SW2 mounted on the CPXXX P/K of the Engine.


[Note] Put the cable through the opening “A” of the Engine for connection.

RB cable

(For Container Stacker 2)

Connection 3

(4 pin white)

RB cable

(For Container Stacker 1)

AF cable

14)

Engine

Container Stacker 2

(W/ Through path)

Container Stacker 1

(W/ Sample tray)

No RoHS Compliance

Unit

M4 screw

Connection 4

CST FG cable

Connection 2

(2 pin white)

CST AC cable

Opening “A” Connection 1

(20 pin black)

Disconnection 2

(2 pin white)

Disconnection 1(4 pin white)

RoHS Compliance Unit


14) Install the Rear Covers of the Engine, Container Stacker 1 and Container Stacker 2.

M4 screws

Rear Cover of the Engine

M4 screws

Rear Cover of the

Container Stacker 2

M4 screws

Rear Cover of the

Container Stacker 1


4.3.3 Connection of the Container Stacker 2 and Finisher / Finisher SR5000


1) Remove the two M3 screws and the discharging brush from the Container Stacker 2.

2) Install the Guide plate (G) with the Static electricity eliminator (“FRONT” letter is surface.) by using the two M3 Screws. (Be careful that the hair of the Static electricity eliminator does not fall.)

3) Install the guide plate (H), connecting stay and main MT plate.

Connecting stay

M4 screws

M3 screws

M3 screws with washer

Guide plate (G)

Container stacker 2

Static electricity eliminator

M4 screws

Guide plate (H)

Main MT plate

4) Remove the rear covers from the Engine, Container Stacker 2 and Finisher.


5) Install the Standard Finisher to the Container Stacker 2.

Container stacker 2

Standard finisher

M4 screws

Finisher paper guide

M4 screws

0 to 3 mm

A

Container stacker 2 paper guide

Adjust the gap in parallel.

Adjustment bolt

Loosen

CHECK

Adjust a difference between the paper guide of stacker side and printer side by 0-3 mm.

Check the Gaps of A, B, C, D are nearly equal each other.

If they are not, re-adjust by adjusting leveling bolts.

II L 00


6) Connect the FNS IF cable (4 pin white connector) coming from the Container Stacker 2 to the

4 pin white connector in the Finisher (Connection 1 on the below figure).

7) Connect the FNS IF cable (20 pin black connector) coming from the Container Stacker 2 to the CN7 connector on the Finisher main P/K (Connection 2 on the below figure).

8) Turn on the No. 5 and 8 and turn off the No. 2 of the SW1 mounted on the CPXXX P/K of the

Engine.

[Note] Put the cable through the opening “A” of the Container Stacker 2 for connection.

Opening “A” AF cable

Connection 2

(20 pin black)

Printer

Container Stacker 2

(W/ Through path)

Standard Finisher

Disconnection 1

(4 pin white)

Disconnection 2

(2 pin white)

Connection 1

(4 pin white)

9) Install the Rear Covers of the Printer, Container Stacker 2 and Finisher.

II L 00



10) Install the Joint Cover /F, Joint Cover /U and Joint Cover /R to the Container Stacker 2, and install the two Main Fixed Plate/1 to the Joint Cover /R.

M4x6 Truss screw

6-M4x6 TP screws

Main Fixed Plate/ 1

Joint cover / R

Main Fixed Plate/ 1

Joint cover / U

Joint cover / F

Container Stacker 2

11) Remove the rear covers from the Engine, Container Stacker 2 and Finisher.


12) Install the Finisher to the Container Stacker

(1) Fit the hooks on the Container Stacker installation plates (upper and lower) into the upper and lower holes on the Finisher as illustrated below, then lock them by pushing the Finisher to the back.

CAUTION

When installing the Finisher, don’t hit following “A” part to the Printer.

Confirm the SB cover opens and shuts smoothly after attaching.

M4x6 screws

3 Places

Upper view

Finisher Container Stacker 2

Holes

Lower view

Finisher

Hooks

Container Stacker 2


CAUTION

If the gap between the Finisher and Container Stacker is not equal from the top through the bottom, adjust it by the height of the front and rear casters on the paper exit side of the Finisher.

The jack of the printer is adjusted when the SB cover doesn't open and shut smoothly, the printer is lowered, and the SB cover opens and shuts smoothly.

A=B

A

B

(2) Fix the Finisher to the Printer (front side only).

(TP screw M4x6: 3)


13) Connect the FNS IF cable (4 pin white connector) coming from the Container Stacker 2 to the 4 pin white connector in the Finisher (Connection 1 on the below figure).

14) Connect the FNS IF cable (20 pin black connector) coming from the Container Stacker 2 to the CN7 connector on the Finisher main P/K (Connection 2 on the below figure).

15) Turn on the No. 5 and 8 and turn off the No. 2 of the SW1 mounted on the CPXXX P/K of the

Engine.

Turn on the No.8 and Turn off the No.7 of the SW2 mounted on the CPXXX P/K of the

Engine.

Turn on the No.2 and 4 of the SW1 mounted on the ST09X P/K of the Container Stacker 2.

Turn on the “L” of the SW1 mounted on the P/K of the Standard Finisher(FS-108R).

[Note] Put the cable through the opening “A” of the Container Stacker 2 for connection.

Opening “A” AF cable

Connection 2

(20 pin black)

Printer

Container Stacker 2

(W/ Through path)

Standard Finisher

Disconnection 1

(4 pin white)

Disconnection 2

(2 pin white)

Connection 1

(4 pin white)

H

SW1

L

16) Install the Rear Covers of the Printer, Container Stacker 2 and Finisher.



17) Install the SB Cover Paper Guide to the Container Stacker.


M3x6 Screw

II L 00


18) Releasing the Rear Cover of the Transit Pass Unit Type DDP.

(1) Unscrew the three M4 Screws.



19) Install the Block Sponge to the Transit Pass Unit Type DDP.

Block Sponge

M4x8 Screw

Rear Cover


20) Open the Front Cover and Lower paper guide.

Lower paper guide

Front Cover

II L 00


21) Install the Transit Pass Unit Type DDP to the Container Stacker.

NOTE

Install it carefully so that Upper Paper guide and SB Cover Paper Guide do not collide

Upper Paper Guide


Projection


M4x8 Screw

M4x8 Screw

Projection

(1) Insert the two Projections in the Gap.

Container Stacker Cover Container Stacker Cover

Gap Projection of Transit Pass Unit Type DDP Gap

(2) Install the Transit Pass Unit Type DDP by using the four M4x8 Screws.

II L 00


(3) Close the Lower paper guide and Front Cover.

CHECK

Open and close the Lower paper guide. When Lower Paper Guide and SB Cover Paper

Guide collide, repair it by hand because SB Cover Paper Guide may transform it.

Upper Paper Guide

Lower Paper Guide


Lower Paper Guide


II L 00


22) Connect the connector of cables to Container Stacker and Transit Pass Unit Type DDP.

(1) Disconnect the Signal Cable from EDxxx PK in the Transit Pass Unit Tyoe DDP.

(white 8pin connector and black 22pin connector)

(2) Connect the Signal Cable(CS) to EDxxx P/K of the Transit Pass Unit Type DDP.

(white 8pin connector and black 22pin connector)

(3) Pass the three cables through the Hole of Container Stacker and Transit Pass Unit Type

DDP from Transit Pass Unit Type DDP to Container Stacker.

- AC cable (white 2pin connector) x2

- Signal cable(CS) (black 20pin (big size) / black 20pin (small size) / black 14pin

/ black 22pin connector)

- GND cable

(4) Pass the one cable through the Hole of Container Stacker and Transit Pass Unit Type

DDP from Container Stacker to Transit Pass Unit Type DDP.

- FNS IF cable (white 4pin / black 20pin connector)

(5) Disconnect the FNS I/F cable from J681 connector on the ST board. (Disconnection 1)

Connect the Signal Cable(CS) to the connector on the ST board as follow. (Connection 1)

- black 20pin connector (big size) -> J681

(6) Pass the one cable through the Hole of Printer and Container Stacker from Container

Stacker to Printer.

- Signal cable(CS) (black 20pin (small size) / black 14pin connector / black 22pin connector)

(7) Remove the OCxxx PK.

(8) Connect the Signal Cable(CS) to the connector on the CP board as follows.

(Connection 2)


- black 20pin connector (small size)


(9) Attach the OCxxx PK.

-> between J717 and the original cable



(10) Connect the AC cable (white 2pin connector).

Then, another side connector of AC cable is not used.

(Connection 3)

(11) Mount the FG cable on Container Stacker frame by using M4 screw.

(Connection 4)

(12) Connect the FNS IF cable to the white 4pin connector in the Transit Pass Unit Type DDP.

(Connection 5)




Note 1) Green flat cable (20pin) of FNS IF cable in the Container Stacker and Transit Pass

Unit Type DDP is not used.

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CP board connection 2 disconnection 1 / connection1 connection 4 connection 3 connection 5

CP board

J791

J717

SW2 SW1

J747

Location of connection 2 and DIP SW

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23) Install the Rear Cover of the Printer, Container Stacker and Transit Pass Unit Type DDP.

M4x8 Screw

M4x8 Screw

Rear Cover of the Printer

M4x8 Screw

Rear Cover of the Container Stacker

M4x8 Screw

Rear Cover of the Transit Pass Unit Type DDP

24) Install the Ground Plate to the Transit Pass Unit Type DDP.

Ground Plate

M4x8 Screw

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25) Install the Finisher SR5000 to the Transit Pass Unit Type DDP.

(1) Refer to the Installation Procedure of the Finisher SR5000.

(2) Install the FC Cover to the front door on the Finisher SR5000.

FC Cover

Finisher SR5000


M4x8 Screw

Front door

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Chapter 5. Checks

5.1 Confirmation of the paper size indication

1) Adjust the size guide of tray 1 to the A4 size or the Letter size.

Size Guide

2) Adjust the sensor plate of tray 1 to A4 or LTR.

Sensor Plate

3) Place the A4 size paper or the Letter size paper into the tray 1.

Installation 5-1

4) Adjust the size guide of tray 2 and tray 3 to the A4 size or the Letter size

Size Guide

5) Adjust the sensor plate of tray 2 and tray 3 to A4 or LTR.

Sensor Plate

6) Place the A4 size paper or the Letter size paper into the tray 2 and the tray 3.

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Installation 5-2

7) Push the [information] switch in the main menu screen.

[Main Menu]

Information

8) Push the [Printer] switch in the information menu screen.

[Information Menu]

Printer

9) Confirm that the paper size of the tray 1,2,3 is the A4 size or the Letter size in the information printer screen.

10) Push button twice, and return to the main menu screen.

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Installation 5-3

5.2 Printing of the status reports

1) Push the [Reports] switch in the main menu screen.

[Main Menu]

Reports

2) Push the [Status] switch in the reports menu screen.

[Reports Menu]

Status

3) It is returned automatically to the main menu, and the Status page is printed.

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Installation 5-4

5.3 Check the print contamination

1) Push the [Printer] switch in the main menu screen.

[Main Menu]

Printer

2) Push the [Test Print] switch in the printer menu screen.

[Printer Menu]

Test Print

3) The way of test printing is as follows.

Printer / Test Print / Print Quality / Text File 4% / Tray * / Elevator Tray /

Color Duplex / 1 (Copies)

* Input either tray

4) Confirm that there is no printing contamination when sampling print samples. If contaminated print samples, clean the contaminated parts or continuous printing.

5.4 Confirmation of the stapling

When DDP92/184 Standard Finisher or DDP92/184 Booklet Finisher was installed.

1) The way of test printing is as follows.

Printer / Test Print / Finishing Test / Staple : Booklet / 1 (Tray)

2) It is returned automatically to the main menu, and three sheets of paper are stapled.

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Installation 5-5

5.5 Adjustment of paper feeding position of Tray 1

When Container Stacker 1 or Container Stacker 2 was installed.

This adjustment is applied to DDP70 and DDP92.

When container stacker 1 and container stacker 2 are installed, confirm paper feeding position in container stacker 2.

1) Print the same sized paper from tray 1 and tray 2, and check the paper feeding position.

2) In case that the configuration includes Container Stacker 1, check the paper feeding position on the sample tray.

3) In case that the configuration includes Container Stacker 2, open the Top Cover of the

Container Stacker 2 , insert the cheater in the interlock switch, and check the paper feeding position on the slit between paper guides.

-The cheater is in the accessory box of the printer.

4) Set a standard point in the sample tray and the frame of Container Stacker and check the gap of the paper feeding position between tray 1 and tray 2, whether the paper is closer to the front side or the rear side.

5) When the paper from Hopper 1 is closer to the front side compared with the paper from Hopper

2, there is no need to add Hopper Spacer.

6) When the paper from tray 1 is closer to the rear side by 1-2mm compared with the paper from tray 2, add 1 piece of Hopper Spacer at each location as shown in the following figure.

7) When the paper from tray 1 is closer to the rear side by 2mm or more compared with the paper from tray 2, add 2 pieces of Hopper Spacer at each location as shown in the following figure.

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Installation 5-6

Container Stacker 2

15

(20)

Hopper Spacer

Top Cover

Interlock switch

Measurement position

(slit between paper guides)

(20)

100

(20)

100

Hopper Spacer

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Installation 5-7

8) If printed-paper have “dog-eared corners”, check the next item.

Because paper may touch a tip of entrance paper guide.

(1) Check which of “Disable”, “Enable” and “Auto select” the de-curler function of the container stacker selects in OCP.

(2) Install the container stacker slightly than the printer above.

Check the mark position of front side and the mark frame of rear side, and adjust the leveling bolt.

(3) Check contact condition of the feeding paper and tip of entrance paper guide on container stacker, when the container’s de-curler function selects “Disable”.

(4) Check contact condition of the feeding paper and tip of entrance paper guide on container stacker, when the container’s de-curler function selects “Enable”.

(5) If printed-paper have “dog-eared corners”, readjust the height of the container stacker in a leveling bolt, and repeat work (3), (4).

(6) Return to original de-curler function of container stacker selects in OCP.

Upper

Upper

Mark position

Entrance paper guide

Details of connection part at front

Mark frame

Upper

Details of connection part at rear

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Installation 5-8

Appendix 1.Installation Area Information

CAUTION

* Don't install the Server in the following place.

The position in which the Cover and the Tray cannot be opened.

Under the tray of the Finisher.

Front of exhaust fan.

Top of the Printer.

Appendix 1.1 Installation/maintenance area of the Printer and Finisher.

Finisher

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Appendix 1

Unit : mm

Appendix 1.2 Installation/maintenance area of the Printer, High Capacity Hopper and Finisher.

700

2565

(665) 1200

Operator Side

Area for Maintenance work

(Unit: mm)

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Appendix 2

Appendix 1.3 Installation/maintenance area of the Printer and Container Stacker 1 (including sample tray).

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Appendix 3

Appendix 1.4 Installation/maintenance area of the Printer, High Capacity Hopper and

Container Stacker 1 (including sample tray).

700 (622)

2565

(671)

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Appendix 4

Appendix 1.5 Installation/maintenance area of the Printer, Container Stacker 1 (including sample tray) and Container stacker 2 (including through path unit).

700 665 1200

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Appendix 5

Appendix 1.6 Installation/maintenance area of the Printer, High Capacity Hopper, Container

Stacker 1 (including sample tray) and Container stacker 2 (including through path unit).

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Appendix 6

Appendix 1.7 Installation/maintenance area of the Printer, Container Stacker 2 (including through path unit) and Finisher.

700 665 1200

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Appendix 7


Stacker 2 (including through path unit) and Finisher.

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Appendix 8

Appendix 1.9 Installation/maintenance area of the Printer, Transit Pass Unit Type DDP and

Finisher SR5000.

Operator Side

672 (728)

2600


1200

(Unit : mm)

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Appendix 9

Appendix 1.10 Installation/maintenance area of the Printer, High Capacity Hopper, Transit Pass

Unit Type DDP and Finisher SR5000.

Operator Side

672 (728)

2600


1200

(Unit : mm)

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Appendix 10

Appendix 1.11 Installation/maintenance area of the Printer, Container Stacker 2 (including through path), Transit Pass Unit Type DDP and Finisher SR5000.

Operator Side

672 (728)

2600


1200

(Unit : mm)

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Appendix 11


Stacker 2 (including through path), Transit Pass Unit Type DDP and Finisher

SR5000.

Operator Side

672 (728)

2600

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Appendix 12


1200

(Unit : mm)

Appendix 2. Locations of the Leveling Bolt and Caster

Appendix 2.1 Locations of the Leveling Bolt and Caster of the Printer

CAUTION

Make sure that the ground under the floor where the Leveling Bolt is installed is reinforced by the stand or other. If the ground is not reinforced, because of the holes on the floor, the Printer may tilt and maybe the paper path will be affected.

Caster Circling Dia.

Leveling Bolt Dia.

Operator’s Side

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Appendix 13

Appendix 2.2 Locations of the Leveling Bolt and Caster of the Finisher

Finisher

Appendix 2.3 Locations of the Leveling Bolt and Caster of the High Capacity Hopper

Engine

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Appendix 14

Appendix 2.4 Locations of the Leveling Bolt and Caster of the Container Stacker.

Leveling bolt

Container Stacker

Caster

Operator’s side

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Appendix 15

Ricoh FS-108R Installation manual

Assistant Bot

Installation

Manual

NOTICE TO USER

INTRODUCTION

BLANK

Table of Contents

SAFETY SUMMARY

CHAPTER 1. INSTALLATION REQUIREMENTS ........................................1-1

CHAPTER 2. UNPACKING ............................................................................2-1

CHAPTER 3. PREPARATION FOR INSTALLATION...................................3-1

CHAPTER 4. INSTALLATION.........................................................................4-1

CHAPTER 5. CHECKS ...................................................................................5-1

APPENDIX 1. INSTALLATION AREA INFORMATION....................................1

APPENDIX 2. LOCATIONS OF THE LEVELING BOLT AND CASTER ......10

SAFETY SUMMARY

1. General Safety Guidelines

SAFETY SUMMARY (Continued)

2. Hazard Warning Statements

2.1 WARNING Statement

SAFETY SUMMARY (Continued)

SAFETY SUMMARY (Continued)

Chapter 1. Installation Requirements

1.1 Application

1.2 Installation Area

1.3 Installation Unit

1.4 Tools Required

1.5 Environmental Conditions

1.6 Input Line Voltage

Chapter 2. Unpacking

2.1 Unpacking of the Engine

2.2 Unpacking of the Finisher

2.3 Unpacking of the High Capacity Hopper

2.4 Unpacking of the Container Stacker 1 or 2

2.5 Unpacking of the Transit Pass Unit Type DDP

2.6 Unpacking of the Finisher SR5000

Chapter 3. Preparation for Installation

3.1 Preparation for Installation of the Printer

3.2 Preparation for Installation of the Finisher

3.3 Preparation for Installation of the High Capacity Hopper

3.4 Preparation for installation of the Container Stacker 1 or 2

3.5 Preparation for installation of the Transit Pass Unit Type DDP

Chapter 4. Installation

4.1 Installation in the composition of the Printer and Finisher / Finisher

SR5000

4.2 Installation in the composition with the High Capacity Hopper

4.3 Installation in the composition with the Container Stacker 1 or 2

C

B

D

Engine

Container

Engine

Printer

Printer

Chapter 5. Checks

5.1 Confirmation of the paper size indication

5.2 Printing of the status reports

5.3 Check the print contamination

5.4 Confirmation of the stapling

5.5 Adjustment of paper feeding position of Tray 1

672 (728)

2600

1200

672 (728)

2600

1200

672 (728)

2600

1200

672 (728)

2600

1200

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