Quincy Compressor Net$ync Power$ync Gateway Owner's Manual

QUINCY COMPRESSOR NET$YNC II – POWER$YNC GATEWAY Ma
bar
Quincy Powersync
GATEWAY Ma
NET$YNC™ QUINCY POWERSYNC GATEWAY Ma
Contents:
1.0
Safety
1.1
1.2
1.3
1.4
2.0
3.0
Version notes
Introduction
3.1
3.2
3.3
3.4
3.5
4.0
4.10
Commissioning procedure
Physical checks
Air compressor pressure set points
Quincy Powersync GATEWAY Ma configuration
Quincy Powersync GATEWAY Ma network address
Input pressures
Input pressure sensor
Output pressure signal calibration
Pressure set points
Menu navigation
Menu items and settings
5.11.1
Menu map
5.11.2
Operating pressure set points
5.11.3
Error log menu
5.11.4
Pressure unit select
5.11.5
Network address
5.11.6
Pressure averaging factor
5.11.7
Internal pressure sensor enable
5.11.8
Delivery pressure maximum level
5.11.9
Internal pressure maximum level
5.11.10
Pressure calibration
5.11.11
Aux alarm input configuration
5.11.12
Analogue output function
5.11.13
Error log reset
5.11.14 Quincy Powersync GATEWAY Ma operating hours
Diagnostics
Operation
7.1
7.2
7.3
7.4
7.5
7.6
7.7
7.8
7.9
7.10
7.11
7.12
8.0
9.0
10.0
Guidelines
Location
Interconnecting cables
Power supply
Airbus485™ connection
Device terminal PCB
Airmaster™ XPM Ao2 module
Airbus485™ signal cable routing
Pressure sensor connection
4.9.1
4-20mA Delivery pressure sensor
4.9.2
4-20mA Delivery pressure sensor & Internal pressure sensor
Q485 interface connection
4.10.1
Q485 general
4.10.2
Compressor status monitoring
4.10.3
Pressure switch regulation control
4.10.4
Service maintenance switch
4.10.5
Aux alarm input
4.10.6
Aux trip input
4.10.7
Remote output
Commissioning
5.1
5.2
5.3
5.4
5.5
5.6
5.7
5.8
5.9
5.10
5.11
6.0
7.0
Net$ync
Quincy Powersync GATEWAY Ma
Basic requirements
Air compressor pressure monitoring
General operation
Installation
4.1
4.2
4.3
4.4
4.5
4.6
4.7
4.8
4.9
5.0
Warning
Installation
Operation
Maintenance
User interface
Display
Status symbols
Indicators
Start
Stop
Compressor status
Quincy Powersync GATEWAY Ma status
User menu items
Power failure auto restart
Fault codes
Quincy Powersync GATEWAY Ma status block diagram
Parts list
Technical data
Wiring diagram
Limit of Liability
Trademarks
The publisher and the author make no
representation or warranties with respect to the
accuracy or completeness of the contents of this
work and specifically disclaim all warranties,
including without limitation warranties of fitness for a
particular purpose. No warranty may be created or
extended by sales or promotional materials.
Neither the publisher nor the author shall be liable
for damages arising here from. The fact that an
organisation or website is referred to in this work as
a citation and/or a potential source of further
information does not mean that the author or the
publisher endorses the information the organisation
or website may provide or recommendations it may
make. Further, readers should be aware that
internet websites listed in this work may have
changed or disappeared between when this work
was written and when it is read.
Copyright © 2011 Compressor Quincy Compressor.
All rights reserved.
Page 1
QUINCY NET$YNC II - POWER$YNC GATEWAY Ma
SOFTWARE LICENSE AGREEMENT
PLEASE READ THIS SOFTWARE LICENSE
AGREEMENT CAREFULLY BEFORE USING THE
EQUIPMENT THAT CONTAINS THIS PRODUCT, YOU
ARE CONSENTING TO BE BOUND BY THIS
AGREEMENT.
IF YOU DO NOT AGREE TO ALL OF THE TERMS OF
THIS AGREEMENT, RETURN THE PRODUCT TO THE
PLACE OF PURCHASE.
Quincy Compressor LLC ("QUINCY COMPRESSOR") and
its suppliers grant to Customer ("Customer") a
nonexclusive and non-transferable single user license to
use the QUINCY COMPRESSOR software ("Software") in
object code form solely on a single Net$ync™ product.
EXCEPT AS EXPRESSLY AUTHORIZED ABOVE,
CUSTOMER SHALL NOT: COPY, IN WHOLE OR IN
PART, SOFTWARE OR DOCUMENTATION; MODIFY
THE SOFTWARE; REVERSE COMPILE OR REVERSE
ASSEMBLE ALL OR ANY PORTION OF THE
SOFTWARE; OR RENT, LEASE, DISTRIBUTE, SELL,
OR CREATE DERIVATIVE WORKS OF THE
SOFTWARE.
Customer agrees that aspects of the licensed materials,
including the specific design and structure of individual
programs, constitute trade secrets and/or copyrighted
material of QUINCY COMPRESSOR. Customer agrees
not to disclose, provide, or otherwise make available such
trade secrets or copyrighted material in any form to any
third party without the prior written consent of QUINCY
COMPRESSOR. Customer agrees to implement
reasonable security measures to protect such trade
secrets and copyrighted material. Title to Software and
documentation shall remain solely with QUINCY
COMPRESSOR.
LIMITED WARRANTY
PRACTICE, ARE HEREBY EXCLUDED TO THE EXTENT
ALLOWED BY APPLICABLE LAW.
IN NO EVENT WILL QUINCY COMPRESSOR OR ITS
SUPPLIERS BE LIABLE FOR ANY LOST REVENUE,
PROFIT, OR DATA, OR FOR SPECIAL, INDIRECT,
CONSEQUENTIAL, INCIDENTAL, OR PUNITIVE
DAMAGES HOWEVER CAUSED AND REGARDLESS
OF THE THEORY OF LIABILITY ARISING OUT OF THE
USE OF OR INABILITY TO USE THE SOFTWARE EVEN
IF QUINCY COMPRESSOR OR ITS SUPPLIERS HAVE
BEEN ADVISED OF THE POSSIBILITY OF SUCH
DAMAGES. In no event shall QUINCY COMPRESSOR' or
its suppliers' liability to Customer, whether in contract, tort
(including negligence), or otherwise, exceed the price paid
by Customer. The foregoing limitations shall apply even if
the above-stated warranty fails of its essential purpose.
The above warranty DOES NOT apply to any beta
software, any software made available for testing or
demonstration purposes, any temporary software modules
or any software for which QUINCY COMPRESSOR does
not receive a license fee. All such software products are
provided AS IS without any warranty whatsoever.
This License is effective until terminated. Customer may
terminate this License at any time by destroying product
including any documentation. This License will terminate
immediately without notice from QUINCY COMPRESSOR
if Customer fails to comply with any provision of this
License.
Software, including technical data, is subject to Belgium
export control laws. Customer agrees to comply strictly
with all such regulations.
This License shall be governed by and construed in
accordance with the laws of Belgium. If any portion hereof
is found to be void or unenforceable, the remaining
provisions of this License shall remain in full force and
effect. This License constitutes the entire License between
the parties with respect to the use of the Software.
QUINCY COMPRESSOR warrants that for a period of
ninety (90) days from the date of shipment from QUINCY
COMPRESSOR the Software substantially conforms to its
published specifications. Except for the foregoing, the
Software is provided AS IS. This limited warranty extends
only to Customer as the original licensee. Customer's
exclusive remedy and the entire liability of QUINCY
COMPRESSOR and its suppliers under this limited
warranty will be, at QUINCY COMPRESSOR or its service
centre’s option, repair, replacement, or refund of the
Software if reported (or, upon request, returned) to the
party supplying the product to Customer. In no event does
QUINCY COMPRESSOR warrant that the Software is
error free or that Customer will be able to operate the
Software without problems or interruptions.
This warranty does not apply if the software (a) has been
altered, except by QUINCY COMPRESSOR, (b) has not
been installed, operated, repaired, or maintained in
accordance with instructions supplied by QUINCY
COMPRESSOR, (c) has been subjected to abnormal
physical or electrical stress, misuse, negligence, or
accident, or (d) is used in ultra hazardous activities.
DISCLAIMER
EXCEPT AS SPECIFIED IN THIS WARRANTY, ALL
EXPRESS OR IMPLIED CONDITIONS,
REPRESENTATIONS, AND WARRANTIES INCLUDING,
WITHOUT LIMITATION, ANY IMPLIED WARRANTY OF
MERCHANTABILITY, FITNESS FOR A PARTICULAR
PURPOSE, NONINFRINGEMENT OR ARISING FROM A
COURSE OF DEALING, USAGE, OR TRADE
Page 2
QUINCY NET$YNC II - POWER$YNC GATEWAY Ma
Section 1: Safety
Section 1.1:
Safety warning:
and that there is no risk to persons or property.
Failure to observe safety precautions or
implement safe working practises may be
considered dangerous practice or misuse of
the product.
Section 1.2: Installation
Warning:
Warning:
Warning:
Warning:
Risk of danger
Risk of electric shock
Risk of high pressure
Consult manual
Do not install or operate the Net$ync Quincy
Powersync GATEWAY Ma (hereinafter can be
referred to as the device) until you and all
personnel concerned have read and
established a working understanding of the
device inclusive of duties to be performed
while installing, operating and maintaining the
device.
This manual contains IMPORTANT SAFETY
DATA and should be kept with the device at all
times.
When installing, commissioning, operating or
carrying out service or maintenance on the
device, personnel must use relevant safe
working practise and observe all relevant local
health and safety requirements and
regulations.
Lethal voltages are used within the device.
Electricity has the potential to cause severe
personal injury or death. Isolate the source of
power to the device when required to do so.
Use extreme caution when carrying out
electrical checks.
Compressed air has the potential to cause
severe personal injury or death. Use extreme
caution when carrying out compressed air
related checks.
A requirement of fault-free operation and
fulfilment of any right to claim under guarantee
is that documentation is observed.
This document is subject to changes without
notice, if in doubt, do not proceed!
It is not possible to anticipate every
circumstance that might represent a potential
hazard. If the operator employs an operating
procedure, an item of equipment or a method
of working which is not specifically
recommended the user must ensure the
product will not be damaged or made unsafe
Installation work must only be carried out by a
competent person under qualified supervision.
A fused isolation switch must be fitted between
the main power supply and the device.
The device should be mounted in such a
location as to allow operational and
maintenance access without obstruction or
hazard and to allow clear visibility of indicators
at all times.
Section 1.3: Operation
Operation may only be done by trained
personnel according to safe engineering
practises and with the observance of all
relevant local health and safety requirements
and regulations.
Never remove or tamper with safety devices,
guards or insulation materials fitted to the
device.
The device must only be operated at the
supply voltage and frequency for which it is
designed.
Do not open access panels or touch electrical
components while voltage is applied unless it
is necessary for measurements, tests or
adjustments. This work must only be carried
out by a qualified electrician or technician
equipped with the correct tools and
appropriate protection against electrical
hazards.
All air compressors and/or other machine
equipment connected too, and controlled by,
the device should have a warning sign
attached stating ‘THIS UNIT MAY START
WITHOUT WARNING' next to the display
panel.
If an air compressor and/or other machine
equipment connected too, and controlled by,
the product is to be started remotely, attach
warning signs to the machine stating ‘THIS
UNIT CAN BE STARTED REMOTELY’ in a
prominent location, one on the outside of the
machine, the other inside the machine control
compartment.
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QUINCY NET$YNC II - POWER$YNC GATEWAY Ma
1.4 Maintenance
Maintenance must only be carried out by
competent personnel under qualified
supervision.
If replacement parts are required use only
genuine parts from the original equipment
manufacturer.
Before competent personnel under qualified
supervision remove any access panels or
carry out work on the device, isolate from the
source of supply power using relevant and
local safe isolation procedures.
Ensure that all instructions concerning
operation and maintenance are strictly
followed and that the complete device, with all
accessories and safety devices, is kept in
good working order.
The accuracy of sensor devices must be
checked on a regular basis. They must be
renewed when acceptable tolerances are
exceeded. Always ensure any pressure within
a compressed air system is safely vented to
atmosphere before attempting to remove or
install a sensor device.
The product must only be cleaned with a damp
cloth, using mild detergents if necessary.
Avoid the use of any substances containing
corrosive acids or alkalis.
Net$ync products can reduce energy usage by
well over 30%, typically delivering savings in
the tens of thousands of pounds, dollars or
Euros per year (consult your product supplier
or visit www.Net$ync.eu)
3.2 Quincy Powersync GATEWAY Ma
The Quincy Powersync GATEWAY Ma is a
specialised air compressor supervisory and
control unit designed to function in cooperation
with an air compressor management system.
The Quincy Powersync GATEWAY Ma can be
integrated with an Quincy PowerSync air
compressor to provide advanced management
system supervisory and control functionality.
Each Quincy PowerSync air compressor in a
system, that requires Quincy Powersync
GATEWAY Ma integration, must be equipped
with an individual Quincy Powersync
GATEWAY Ma. A management system can
accommodate multiple Quincy Powersync
GATEWAY Ma.
The Quincy Powersync GATEWAY Ma is
intended to provide a method of system
integration for a Quincy PowerSync air
compressor that is not equipped with any
inherently available or accessible means of
remote connectivity. The Quincy Powersync
GATEWAY Ma will provide all required
functionality to enable total synergy with the
energy control functions of the management
system.
3.3 Basic requirements
Do not paint the control facial or obscure any
indications, controls, instructions or warnings
Section 2: Version notes:
Version
E**
Notes
**
The Quincy Powersync air compressor must
be equipped with a 4-20mA type pressure
sensor, that is used for regulation control.
A Quincy Powersync GATEWAY Ma will
accommodate a pressure sensor range of
1.0bar to 600bar.
3.4 Air compressor pressure monitoring
Section 3: Introduction
3.1 Net$ync™
Net$ync™ is the compressor and vacuum
system product range of QUINCY
COMPRESSOR LLC. Net$ync™ products are
used to fully integrate compressed air or
vacuum systems on a production site, optimise
air or vacuum generation and manage key
aspects of the system with dedicated, but easy
to use, visual software. For multiple
compressor or vacuum pump installations,
Some Quincy Powersync air compressors are
equipped with a package delivery pressure
sensor and a second internal pressure sensor.
The internal pressure sensor is generally used
for internal air/oil filtration differential pressure
monitoring and/or internal pressure safety
functions. The Quincy Powersync GATEWAY
Ma is able to accommodate this requirement
without affecting functionality of the
compressor control system internal pressure
sensor feature(s).
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QUINCY NET$YNC II - POWER$YNC GATEWAY Ma
3.5 General operation
Most air compressors are equipped with a
method of sensing pressure. An air
compressor regulates using the compressor
package delivery pressure as a control signal.
This functionality also enables the Quincy
Powersync GATEWAY Ma to continuously
compensate for any pressure differential that
may occur across local air treatment, along air
pipe work or between different locations in a
compressed air network. The Quincy
Powersync GATEWAY Ma will automatically
compensate for any pressure differential in a
system.
For example:
P
PC
4-20mA
PS
PN
The Quincy Powersync GATEWAY Ma
monitors the compressor pressure sensor as
an input and simulates the pressure sensor
signal as an output. The Quincy Powersync
GATEWAY Ma uses this method to modify the
pressure signal and manipulate the behaviour
of the air compressor. This functionality
enables the management system to utilise the
compressor in a coherent manner and
optimise total system efficiency and maintain
air quality.
4-20mA
The Quincy Powersync GATEWAY Ma
becomes the air compressor pressure sensor.
The Quincy Powersync GATEWAY Ma also
monitors compressor status and continuously
reports status information to the Net$ync™
management system. This function enables
the Quincy Powersync GATEWAY Ma to
simulate the features of standard network
compressor integration.
PD
If the Net$ync™ management system is
detecting a network air pressure (PN) of
6.9bar, and the system target pressure
requirement (P) is 7.0bar, the Quincy
Powersync GATEWAY Ma will immediately
calculate that a pressure rise of 0.1bar is
required to achieve and maintain system
target pressure (P). Due to pressure
differential across a local compressed air
treatment system (PD) the compressor is
currently operating at 7.4bar. The Quincy
Powersync GATEWAY Ma will manipulate the
compressor pressure signal (PS) to cause the
compressor to increase delivery pressure (PC)
to 7.5bar. This action will increase system
pressure to the required target pressure. The
Quincy Powersync GATEWAY Ma will
continuously re-calculate and manipulate the
compressor pressure signal (PS) to
accommodate changes in demand and
compensate for any local or compressed air
network pressure differentials.
Section 4: Installation
System pressure and management system
‘target’ pressure information is routinely
transmitted to the Quincy Powersync
GATEWAY Ma. Quincy Powersync
GATEWAY Ma uses this information to
calculate the difference between the
compressor delivery pressure and the system
‘target’ pressure. The Quincy Powersync
GATEWAY Ma utilises pressure signal
manipulation to continuously re-align
compressor output with system requirements.
4.1 Guidelines
Information regarding the compressor control
system, method of operation and regulation
settings, is required. Knowledge of Quincy
Powersync compressor regulation methods,
experience working with compressor control
systems and basic principle knowledge of
compressed air systems, is also required to be
able to successfully install and commission
this product.
Page 5
XPM-TAC24
1
2
3
4
X01
QUINCY NET$YNC II - POWER$YNC GATEWAY Ma
L N
Dependent on compressor type and
installation eLLCironment additional fixings,
wiring, cabling, terminations and terminals will
be required for installation.
E
L N E
Check the input voltage select link wires on
the Quincy Powersync GATEWAY Ma power
supply PCB, adjust if necessary.
4.2 Location
XPM-TAC24
1
The Quincy Powersync GATEWAY Ma is wall
mounting using coLLCentional screw fixings.
The Quincy Powersync GATEWAY Ma must
be located adjacent to the air compressor so
as to limit 4-20mA pressure sensor cable
length between the Quincy Powersync
GATEWAY Ma and the air compressor to less
than10 metres (32 feet).
4.5
2
3
4
X04
VOLTAGE SELECT
230Vac
1
2
3
4
X04
VOLTAGE SELECT
115Vac
4.3 Interconnecting cables
Airbus485™ connection
10m
ma
C0
LED
LED
C0
1
C0
C0
Q485
2
2
4
3
3
1
6wire : 1.0-1.5mm2
earth shielded
i-PCB
2
#1
Delivery Pressure
2wire, twisted pair
0.5-1.0mm2, earth shielded
3
#2
? Internal Pressure
2wire, twisted pair
0.5-1.0mm2, earth shielded
2wire + earth
115/230Vac, 5A
4
Note:
Cables identified as type (3) are
only required for a two pressure
sensor type compressor
installation.
The Quincy Powersync GATEWAY Ma is
intended to operate as part of a Net$ync™
management system using the Airbus485™
network protocol. Device networking uses a
two-wire, twisted pair, earth shielded (cable
type ‘2’) RS485 data cable. Connect the data
cable wires to terminal X07 located on the
Quincy Powersync GATEWAY Ma’s
Airmaster™ S1 device controller.
X07
2
L2
L2
L1
Note:
L1
Polarity is important.
4.6 Device terminal PCB
Check the Quincy Powersync GATEWAY Ma
terminal PCB type selector (J1) is correct for a
Quincy Powersync GATEWAY Ma.
28
KC-
27 26 25 24 23 22 21 20 19
VSD/EX
KC- 18 17 16 15 14 13 12 11 10
4.4 Power supply
1
2
X01
3
5
4
6
7
X02
9
10
8
X03
X04
11
13 15
12
14 16
17
18
X05
19 21
20 22
X06
23
24
9
25
26
8
7
6
X07
27 29
28 30
5
4
3
X08 X09
31 32 33 34
J1
A fused switching isolator must be installed to
the main incoming power supply, external to
the Quincy Powersync GATEWAY Ma. The
isolator must be fitted with a fuse of the correct
rating to provide adequate protection to the
power supply cable used (in accordance with
local electrical and safety regulations).
Connect the main incoming power supply
wires to the Quincy Powersync GATEWAY Ma
power supply PCB as illustrated:
R05 R06
4.7 Airmaster™ XPM-Ao2 module
Check the 4-20mA output mode selectors of
Quincy Powersync GATEWAY Ma Ao2
module are in the ‘PASSIVE’ mode position.
To do this, locate the back plate DIN rail
mounted Airmaster™ XPM Ao2 module and
remove its top cover.
Page 6
2
1
E
QUINCY NET$YNC II - POWER$YNC GATEWAY Ma
4.9 Pressure sensor connection
X06
X03
4-20mA(2)
C010
Pressure sensor connectivity is dependent on
air compressor and control system type.
1) Disconnect the air compressor pressure
sensor wires from the compressor controller
and connect to the Quincy Powersync
GATEWAY Ma terminals as indicated on the
following connection diagrams.
2) If it is necessary to follow the route of power
supply cables for a short distance (for
example: from a compressor unit to a wall
along a suspended cable tray) attach the
RS485 or signal cable on the outside of an
earthed cable tray such that the cable tray
forms an earthed electrical interference shield.
3) Where possible, never route an RS485 or
signal cable near to equipment or devices
that may be a source of electrical
interference (for example: 3-phase power
supply transformer, high voltage
switchgear unit, frequency iLLCerter drive
module, radio communications antenna).
3
2
1
2
L1
RS485
X05
1
2
1
ANA2 -
1
LED1
2
screen
L2
VDC
X06
4-20mA(2)
X03
#2
X04
Ao2
+24VDC
1) Never route an RS485 data
communications or low voltage signal cable
alongside a high voltage 3-phase power
supply cable. If it is necessary to cross the
path of a power supply cable(s), always cross
at a right angle.
3
ANA2 +
These terminals are not located on the
main terminal PCB of the Quincy
Powersync GATEWAY Ma!
Note:
RS485 data communications and other
low voltage signals can be subject to electrical
interference. This potential can result in
intermittent malfunction or anomaly that is
difficult to diagnose. To avoid this possibility
always use earth shielded cables, securely
bonded to a known good earth at one end. In
addition, give careful consideration to cable
routing during installation.
X01
#1
X02
- ANA1
4.8 Airbus485™ and signal cable routing
Pressure signal output terminals are located
on the XPM-Ao2 module within the Quincy
Powersync GATEWAY Ma.
+ ANA1
X02
2) Connect the Quincy Powersync GATEWAY
Ma output pressure signal terminals to the air
compressor control system pressure sensor
terminals as indicated on the following
connection diagrams.
ANA3 -
4-20mA(1)
ANA3 +
C03
0V
PASSIVE MODE
4-20mA(1)
Failure to protect low voltage pressure signals
between the compressor and Quincy
Powersync GATEWAY Ma will result in
unstable and/or erratic pressure readings;
resulting in unstable and/or erratic compressor
regulation behaviour.
Always use earth shielded, twisted
Page 7
QUINCY NET$YNC II - POWER$YNC GATEWAY Ma
pair, cables. Ensure the earth
shielding is securely bonded to a
known good earth at the Quincy
Powersync GATEWAY Ma end.
4.9.1 ‘4 – 20mA’ delivery pressure sensor
1
4-20mA
1
4-20mA
+
-
+VDC
+VDC
signal
signal
Powersync GATEWAY
+ Delivery
Pressure
- Sensor
XPM-Ao2
4-20mA(1)
X07
IC = 1
25 26 27 28 29 30
ANA1
+
#1
X02
1
+
-
+VDC
+VDC
signal
signal
+ Delivery
Pressure
- Sensor
Page 8
QUINCY NET$YNC II - POWER$YNC GATEWAY Ma
4.9.2
4 – 20mA Delivery pressure sensor
&
4 – 20mA Internal pressure sensor
1
4-20mA
2
4-20mA
1
4-20mA
+VDC
+
-
+VDC
signal
signal
+ Delivery
Pressure
- Sensor
4-20mA
+
-
+VDC
+VDC
signal
signal
+ Internal
Pressure
- Sensor
2
4-20mA(1)
4-20mA(2)
X07
IC = 2
25 26 27 28 29 30
ANA2
+ -
XPM-Ao2
ANA1
- +
#2
#1
X03
X02
1
+
-
+
-
+VDC
+VDC
signal
signal
+VDC
+VDC
signal
signal
+ Delivery
Pressure
- Sensor
+ Internal
Pressure
- Sensor
2
Page 9
QUINCY NET$YNC II - POWER$YNC GATEWAY Ma
determine air compressor status. All three
status-monitoring input signals are required.
READY
4.10 ‘Q485’ Interface connection
4.10.1 ‘Q485’ general
An ‘Q485’ is a requirement for a Quincy
Powersync GATEWAY Ma installation.
The ‘Q485’ is a DIN rail mountable unit
designed to be installed within the air
compressor control or switchgear area and
connected to the Quincy Powersync
GATEWAY Ma using a six-wire cable.
The ‘Ready’ connection is intended to indicate
that the compressor is in a ‘started’ state, has
no operational inhibiting fault condition and is
ready to respond to Quincy Powersync
GATEWAY Ma regulation without manual
intervention.
Ready Input
READY LAMP
0V
+V
The
The ‘Q485’ is used for air compressor status
monitoring.
C01
C02
C04
ALARM
RUN
READY
C04
i-PCB
READY input will accept 12V to 250V ac
(50/60Hz) or dc.
5
Caution: Do not connect a voltage greater than
250Vac/dc to this input.
C03
1 2
3
4
6
LED 1 LED 2
X01
VSD Box
1 2
3
4
5
6
The ‘Q485’ uses a 12V to 250V ac/dc input
voltage detection system and universal relay
contact control outputs (250Vac/dc @ 5A
maximum). Integrated directly into the circuits
of an air compressor, the ‘Q485’ avoids the
need for additional relays or remote inputs.
The ‘Q485’ also acts as an electrical barrier
between the compressor and the Quincy
Powersync GATEWAY Ma providing
protection and voltage isolation.
4.10.2 Compressor status monitoring
The ‘Q485’ is fitted with a six-pin terminal C04
for compressor monitoring. The ‘Q485’ uses
three inputs (Ready, Run and Loaded) to
This input must be connected to the terminals
of a ‘ready’ or ‘operational’ lamp, or other
circuit of the air compressor control system,
that will be energised when the air compressor
is in started (standby or running) condition.
The voltage to this input must de-energise
when the air compressor is stopped and
unavailable to produce air upon a load signal
or the Emergency Stop button is pressed or
when the air compressor experiences a fault
that prevents the air compressor from running.
When the air compressor ready lamp, or other
control circuit, is energised the ‘Q485’ will
detect the voltage and signal the Quincy
Powersync GATEWAY Ma that the air
compressor is ready and available to load and
produce air when a load request signal is
given.
Note: The ‘Q485’ input common terminal must
always be connected to the neutral, common
or 0V line of the applied input
Ready Input, Alternative Connection Method:
In instances where a coLLCenient voltage
Page 10
QUINCY NET$YNC II - POWER$YNC GATEWAY Ma
signal for a air compressor ready condition is
not available the ‘Ready’ input can be
connected directly to a constant air
compressor control system power supply
voltage (12V to 250Vac or dc). This will signal
the Quincy Powersync GATEWAY Ma that the
air compressor is ready and available at all
times when power is applied to the air
compressor. The Quincy Powersync
GATEWAY Ma has a built-in function to
determine when a air compressor is not
responding, or is in a shutdown condition,
regardless of a constant ready signal. If the
Quincy Powersync GATEWAY Ma requests a
compressor to run/load, but fails to detect a
RUN signal within 60 seconds, the Quincy
Powersync GATEWAY Ma will regard the air
compressor as ‘not ready’ and indicate the air
compressor as not available. If a RUN signal is
detected at any time, the Quincy Powersync
GATEWAY Ma will automatically reset the air
compressor ‘not ready’ condition and reestablish control.
+Vac
F1
12V to 250Vac must be applied to the ‘Run’
MAIN (LINE) CONTACTOR
0V
+V
ALARM
RUN
READY
C04
terminals when the air compressor motor is
running.
For a fixed speed air compressor this input
can be connected to the control terminals A1
and A2 (coil) of the main starter contactor of
the air compressor. When the air compressor
control system energises the main contactor,
the ‘Q485’ will detect the voltage across the
contactor coil terminals and signal the Quincy
Powersync GATEWAY Ma that the air
compressor is running.
MAIN (LINE) CONTACTOR
+V
0V
0Vac
+V
0V
AUXILIARY SWITCH
READY
Safety: Never connect the READY input
positive connection directly to the output of a
control system transformer; always connect
after a fuse or circuit breaker.
If a normally closed contact of an Emergency
Stop button is included in the air compressor
power supply circuit, connect after the
Emergency Stop button contacts. This will
instantly indicate a air compressor ‘not ready’
condition if the Emergency Stop button is
activated.
RUNNING
ALARM
RUN
READY
C04
Alternatively, if the main contactor coil voltage
is greater than 250Vac, a contactor auxiliary
switch can be used to apply a suitable voltage
to the ‘Run’ input terminals.
Note: The ‘Q485’ input common terminal must
always be connected to the neutral, common
or 0V line of the applied input voltage.
LOADED
The RUN input will accept 12V to 250V ac
(50/60Hz) only (DC cannot be used).
Caution: Do not connect a voltage greater
than 250V to this input.
ALARM = LOAD
The Quincy Powersync GATEWAY Ma uses
the ‘Q485’ ALARM input to detect the load
condition of the air compressor. There is no
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QUINCY NET$YNC II - POWER$YNC GATEWAY Ma
Alarm input facility on the ‘Q485’ when used
with a Quincy Powersync GATEWAY Ma. An
auxiliary ‘Alarm’ input terminal within the
Quincy Powersync GATEWAY Ma is
available.
variable speed types).
Note: A fault, which stops the air compressor,
and/or prevents the air compressor from
running, is determined from the ‘Run’ and
‘Ready’ inputs; Alarm detection is optional and
is not a requirement.
‘Q485’ Internal Output Circuits
+V
LOAD
SOLENOID
The
input
accept
250V
LOAD
will
12V to
ac
0V
C
OUT
NO
1
Load
C
Seq
IN
NO
OUT
C
IN
C
3
OUT
NC
ALARM
RUN
2
IN
NC
READY
C04
SEQ
Relay
1&2
(50/60Hz) or dc.
LOAD
Relay
3
Contacts :250Vac/dc @ 5A
maximum
Caution: Do not connect a voltage greater
than 250Vac/dc to this input.
The ‘Load’ input can be connected to the
terminals of the air compressor’s load
solenoid; or other accessible part of the control
circuit that is energised when the air
compressor is loaded.
Note: The ‘Q485’ input common terminal must
always be connected to the neutral, common
or 0V line of the applied input voltage.
Running
0v
4.10.3
ALARM
RUN
READY
C04
Pressure switch regulation control
In ‘Pressure Control’ mode the Quincy
Powersync GATEWAY Ma will also control the
‘Q485’ load/unload relay outputs in
accordance with the set load and unload
pressure set points. The ‘Q485’ load/unload
relay contacts can be used for air compressor
controllers that have ‘pressure switch’
load/unload regulation (fixed speed and
C03
SEQ LOAD GND
CONT UNL
DI1
DI2
+20V
24Vac
The C01 and C02 terminal functions of the
‘Q485’ are intended to control load and unload
regulation of the air compressor.
Pressure Switch Regulation:
For air compressors fitted with an electromechanical pressure switch a six-pin terminal
C02 has been provided to enable connection
to a pressure switch that has a two wire or
three-wire connection.
When connected the pressure switch remains
in circuit. If the Quincy Powersync GATEWAY
Ma is stopped or experiences a failure or loss
of power, pressure control will automatically
revert back to the pressure switch and the air
compressor will continue to operate in ‘Local’
mode.
Note: The NC (normally closed) and NO
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QUINCY NET$YNC II - POWER$YNC GATEWAY Ma
(normally open) terminal references of the
‘Q485’ are related to internal connection
functions and should not be referenced to the
connections of a air compressor pressure
switch (which will generally be in reverse
order).
contact closure for remote pressure control
enable.
A remote load enable input provides the facility
to change the air compressor load regulation
from internal control to a remote switching
source.
Note: Air compressors that use electronic
pressure detection but are not equipped with a
remote pressure control enable feature will not
automatically revert to local control if the
Quincy Powersync GATEWAY Ma is stopped
or experiences a fault or loss of power.
Two Wire Pressure Switch Connections:
0V
Load and Sequence Connection:
+V
COMPRESSOR CONTROLLER
INPUTS
LOAD
SOLENOID
Local/Remote
or
Remote Load Enable
Remote Load
C
NC
NO
C
NC
NO
Inputs Common
IN
OUT
C02
LOAD
SOLENOID
0V
+V
RUN-ON
TIMER
C
SEQ
C
Three Wire Pressure Switch Connections:
LOAD
C01
Note: Air compressor controller inputs
common voltage may be 0V or +V.
The local/remote pressure regulation input
and/or remote load input logic of some
electronic pressure sensor type controllers are
reversed, in this instance the ‘pressure switch’
outputs (terminal C02) can be used to
establish alternative logic control connections.
NC
C
NO
NC
C
NO
For Example:
IN
OUT
C02
Remote Load/Unload Regulation:
For air compressors fitted with a
‘Remote/Local Pressure Regulation’ and a
‘Remote Load/Unload’ digital input a four-pin
terminal C01 has been provided.
If the air compressor controller ‘Local/Remote
Pressure Control’ input is a normally open
type; Remote when closed, but the ‘Remote
Load’ input is a normally closed type; load
when open, the ‘Q485’ pressure switch
terminal contacts can be used to achieve the
correct switching logic.
C02
NO
This terminal provides volt free contact closure
for load control and also provides volt free
OUT
C
NC
NO
IN
C
NC
Local/Remote
common
Exam
ine
the
Remote Load
common
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QUINCY NET$YNC II - POWER$YNC GATEWAY Ma
4.10.4 Service maintenance switch
The ‘Q485’ is equipped with a volt-free input
(terminal C05) that can be used to remove the
air compressor from Net$ync™ management
system control, without generating a fault
condition, during maintenance or servicing
periods.
C05
1
2
When the ‘Service Maintenance Switch’ input
terminal pins are connected together, using a
volt-free switching contact, the Net$ync™
management device will indicate that the air
compressor is not available but will not
generate an Alarm, Trip or Shutdown
condition. The Net$ync™ management device
will also remove the air compressor from the
sequence strategy and substitute with an
alternative available air compressor if
necessary. When the ‘Service Maintenance
Switch’ inputs are open circuit again the air
compressor will automatically be accepted
back in to the sequence strategy and will be
utilised as and when next required.
The use of a ‘key switch’ is recommended for
this purpose and to prevent the switch
contacts being inadvertently left in the closed
circuit condition after service maintenance is
complete.
DO NOT connect any external voltage
source to the pins of terminal C05.
Note: This function is only available with
management unit models equipped with
‘Service Maintenance Switch’ functionality. For
4.10.5 Auxiliary alarm input
The Quincy Powersync GATEWAY Ma is
equipped with an auxiliary ‘Alarm’ input. This
input can be used to detect a air compressor
‘Warning’ or ‘Alarm’ condition. The input can
also be used to detect an ‘Alarm’ condition of
auxiliary equipment associated with the air
compressor.
The Net$ync™ management system unit will
regard the alarm as a air compressor alarm.
X04
As
Aux Alarm
13 14 15 16
Do not attempt to utilise the
Load/Sequence ‘Electronic Pressure
Control’ (terminal C01) and the ‘Pressure
Switch Control’ (terminal C02) output
connections at the same time. These two
output functions are internally connected
and a short circuit condition and/or
malfunction may result.
Net$ync™ management units that do not
provide this function the pins of terminal C05
must not be utilised. Activating the ‘Service
Maintenance Switch’ function with a
Net$ync™ management device not equipped
for the function will disrupt the ‘Air compressor
Loaded’ detection facility.
default the auxiliary ‘Alarm’ input is normally
open, Alarm on closed circuit condition. If
required this can be reversed in the Quincy
Powersync GATEWAY Ma setup menu to be
normally closed, alarm on open circuit.
4.10.6 Auxiliary trip input
The Quincy Powersync GATEWAY Ma is
equipped with an auxiliary ‘Trip’ input. The
input can be used to detect a air compressor
shutdown trip condition. The input can also be
used to monitor other auxiliary equipment
associated with the air compressor and initiate
a air compressor trip condition.
The management system unit will regard the
trip as a air compressor shutdown trip and will
remove the air compressor from sequence; the
air compressor will run-on for the air
compressor controller’s set run-on time and
stop.
X04
As
13 14 15 16
‘Q485’ internal output circuit diagram to
establish any desired switching logic that may
differ from normal practice.
Aux Trip
default the auxiliary ‘Trip’ input is normally
open, Trip on closed circuit condition. If
required this can be reversed in the Quincy
Powersync GATEWAY Ma setup menu to be
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QUINCY NET$YNC II - POWER$YNC GATEWAY Ma
normally closed, trip on open circuit.
5.2 Physical checks
Note: The maximum cable length for Auxiliary
‘Alarm’ or ‘Trip’ inputs is 100m.
4.10.7 Remote outputs
Air compressor running:
The Quincy Powersync GATEWAY Ma is
equipped with a volt-free relay contact output
(R5) to indicate when the air compressor is
detected as running. The output contacts will
close when the air compressor is running.
Before applying power to the Quincy
Powersync GATEWAY Ma ensure that the
power supply connections are correct and
secure and that the operating voltage selector
is set correctly for the power supply voltage in
use; 115Vac or 230Vac (+-10%), 50/60Hz; see
‘Installation’.
Check and ensure all pressure sensor, output
pressure signal and ‘Q485’ connections are
correctly installed and secure.
Group Alarm:
5.3 Air compressor pressure set points
The Quincy Powersync GATEWAY Ma is
equipped with a volt-free relay contact output
(R6) to indicate Group Alarm. The Group
Alarm relay contacts are normally closed and
will open in the following conditions:-
Establish the following pressure set point
values from the air compressor control system.
1) Quincy Powersync GATEWAY Ma
power failure
2) Quincy Powersync GATEWAY Ma
internal fault condition
3) Input pressure sensor fault
4) Air compressor ‘Not Ready’
R6
R5
31 32 33 34
X09
Group Alarm
Compressor
Running
X08
Relay contact rating:
CE: 250V @ 4A max
UL: 115V @ 4A max
Establishing the correct air compressor
pressure set point values is critical to
successful Quincy Powersync GATEWAY Ma
operation.
1) Air compressor ‘Load’ pressure set point.
The pressure at which the air compressor will
start/load.
2) Air compressor ‘Unload’ pressure set point.
The pressure at which the air compressor will
stop/offload.
3) The maximum Delivery pressure level (and
maximum Internal pressure level if used) set in
the air compressor controller. This value will
be the Excess or High pressure Alarm safety
level.
COMPRESSOR
Pressure Set Points
Excess or Alarm Pressure
5.0 Commissioning
5.1 Commissioning procedure
It is recommended that installation and
commissioning be carried out by an authorised
and trained product supplier.
Information regarding the compressor control
system, method of operation and regulation
settings, is required. Knowledge of Quincy
PowerSync air compressor regulation
methods, experience working with compressor
control systems and basic principle knowledge
of compressed air systems, is also required to
be able to successfully install and commission
this product.
0.5bar (7psi)
Unload Pressure
0.5bar (7psi)
Load Pressure
If the air compressor pressure set points have
been set with small differentials then the
pressure set points of the air compressor will
require adjustment before proceeding.
It is recommended that the pressure
differential between the ‘load’ and ‘unload’
pressures is a minimum of 10 psi.
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QUINCY NET$YNC II - POWER$YNC GATEWAY Ma
5.4
Quincy Powersync GATEWAY Ma
configuration
pressure sensor are required for Quincy
Powersync GATEWAY Ma ‘input’ pressure
sensor calibration.
Apply power to the Quincy Powersync
GATEWAY Ma. If the Quincy Powersync
GATEWAY Ma automatically starts (the green
started indicator illuminates or flashes) press
the STOP button.
The main value display should show a
pressure value; for example 0.0 bar. If the
display shows dashes (- - - -) check the
‘Delivery‘ pressure sensor connections.
Note: Wire polarity is important.
Using the Quincy Powersync GATEWAY Ma
menu routines set the ‘IC’ (I/O Configuration Type) item of menu P03 to the correct setting
for the pressure sensor input/output
configuration.
If an ‘Internal’ pressure sensor is in use press
DOWN to view the ‘P2’ pressure value in the
User menu ‘items’ display. The ‘P2’ value
display should show a pressure value; for
example 0.0 bar. If the display shows dashes
(- - - -) check the ‘Internal’ pressure sensor
connections.
See ‘Installation Configurations’ and ‘Menu
Items’.
Note: Wire polarity is important.
5.5
Quincy Powersync GATEWAY Ma
network address
Using the Quincy Powersync GATEWAY Ma
menu routines set the ‘Ad’ (Airbus485™
Network Address) item of menu P03 to the
Net$ync™ management system controller air
compressor identification number (1 to 12).
Each air compressor in a system must have a
unique Airbus485™ network address (air
compressor identification number) and each
must correspond to the Net$ync™
management system setup.
At this stage the displayed pressure values will
probably be incorrect; this is normal.
Calibrate the input ‘Delivery’ pressure sensor,
and input ‘Internal’ pressure sensor if used,
following the input ‘Pressure Sensor
Calibration’ procedure below:
Input and Output pressure calibration is
critical for successful Quincy Powersync
GATEWAY Ma operation.
5.7 Input pressure sensor calibration
5.6 Input pressure sensor(s)
The offset and range of the pressure sensor(s)
used on the air compressor must be
established for Quincy Powersync GATEWAY
Ma pressure sensor calibration. Generally this
information is indicated on the pressure sensor
label.
The majority of pressure sensor(s) have a
minimum pressure (offset) of 0(zero) bar
gauge with a ‘range’ applicable to the
application. For example “0.0 – 16.0 bar” where 0(zero) bar is the ‘offset’ minimum and
16.0 bar is the ‘range’ or maximum.
Some pressure sensor(s) have non-zero
offset. For example -1.0 (minus 1bar) to 15bar;
this type of pressure sensor can measure
negative or vacuum pressure. In this instance
the ‘offset’ is “–1.0 bar” (minus 1bar) and the
‘range’ is 16.0 bar. Remember the ‘range’ is
the difference between the minimum and
maximum values and not the maximum value
referenced to 0(zero) bar ‘atmospheric’.
The correct ‘offset’ and ‘range’ values of each
Using the Quincy Powersync GATEWAY Ma
menu navigation procedure, select menu page
P04 (Input Pressure Calibration). The ‘items’
of this menu enable calibration of the pressure
sensor(s) connected to the Quincy Powersync
GATEWAY Ma.
Enter the ‘OFFSET’ value for the ‘Delivery’
pressure sensor in the ‘Do’ menu item.
For example: if the pressure sensor is (0 to
16.0 bar) enter ’0.0 bar’ as the offset value; if
the pressure sensor is (–1.0 to 15 bar) enter ’1.0 bar’ (minus 1bar) as the offset value.
Enter the ‘RANGE’ value for the ‘Delivery’
pressure sensor in the ‘Dr’ menu item.
For example: if the pressure sensor is (0 to
16.0 bar) enter ’16.0 bar’ as the range value; if
the pressure sensor is (–1.0 to 15 bar) then
the range value is also ‘16.0 bar’.
When the ‘Delivery’ pressure sensor offset and
range menu items are selected the menu page
display value will change to show the actual
detected ‘Delivery’ pressure measurement.
This value can be used to compare with a
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QUINCY NET$YNC II - POWER$YNC GATEWAY Ma
‘known’ pressure applied to the ‘Delivery’
pressure sensor for accurate calibration
purposes. An independent and accurate
means of measuring the applied pressure is
required.
1) Subject the ‘Delivery’ pressure sensor to
atmosphere (0bar).
2) Adjust the ‘Do’ pressure ‘offset’ value until
the ‘Delivery’ pressure displayed by the
Quincy Powersync GATEWAY Ma shows
0(zero) bar.
3) Apply a known pressure to the ‘Delivery’
pressure sensor. It is recommended that the
applied pressure is representative of normal
working pressure levels. It is not important if
the applied pressure is static or continuously
fluctuating.
4) Adjust the ‘Dr’ pressure ‘range’ value until
the ‘Delivery’ pressure displayed by the
Quincy Powersync GATEWAY Ma shows the
same as the ‘known’ applied pressure.
If an ‘Internal’ pressure sensor is also in use,
follow the same procedure described above
applying adjustments to the ‘Io’ (Internal offset)
and ‘Ir’ (Internal range) menu items. When
these menu items are selected the menu page
display value will change to show the actual
detected ‘Internal’ pressure measurement.
5.8 Output Pressure Signal Calibration
Using the Quincy Powersync GATEWAY Ma
menu navigation procedure, select menu page
P05 (Output Pressure Calibration). The ‘items’
of this menu enable calibration of the pressure
signal(s) transmitted to the air compressor
controller.
Enter the ‘OFFSET’ value for the ‘Delivery’
pressure signal in the ‘Do’ menu item. Set this
value will to same as the initial ‘Delivery’
pressure sensor input ‘offset’.
Enter the ‘RANGE’ value for the ‘Delivery’
pressure signal in the ‘Dr’ menu item. Set this
value to the same as the initial ‘Delivery’
pressure sensor input ‘range’.
When the output ‘Delivery’ pressure signal
offset and range menu items are selected the
menu page display value will change to show
the actual detected input ‘Delivery’ pressure
measurement. This value represents the
pressure the Quincy Powersync GATEWAY
Ma is attempting to transmit to the air
compressor controller and can be used to
compare with the air compressor controller’s
displayed pressure value.
1) Subject the input ‘Delivery’ pressure sensor
to atmosphere (0bar).
2) Adjust the ‘Do’ pressure signal ‘offset’ value
until the compressor controller’s delivery
pressure display value shows 0(zero) bar.
3) Apply a known pressure to the input
‘Delivery’ pressure sensor. It is recommended
that the applied pressure is representative of
normal working pressure levels. It is not
important if the applied pressure is static or
continuously fluctuating.
4) Adjust the ‘Dr’ pressure signal ‘range’ value
until the compressor controller’s delivery
pressure display value shows the same as the
Quincy Powersync GATEWAY Ma delivery
pressure.
If an ‘Internal’ pressure sensor is also in use,
follow the same procedure described above
applying adjustments to the ‘Io’ (Internal offset)
and ‘Ir’ (Internal range) pressure output signal
menu items. When these menu items are
selected the menu page display value will
change to show the actual detected ‘Internal’
pressure measurement.
It is recommended that Input and Output
pressure calibration is examined, and adjusted
if necessary, on a routine periodic basis.
5.9 Pressure Set Points
Establishing and implementing the
correct pressure set points is critical for
successful Quincy Powersync GATEWAY Ma
operation.
Using Quincy Powersync GATEWAY Ma
menu navigation, select menu page P03
(Configuration).
1) Set the ‘Dm’ (Delivery Pressure Maximum
Limit) to the air compressor’s ‘Excess Delivery
Pressure Alarm’ or ‘Immediate Stop’ pressure
setting.
2) If an ‘Internal’ pressure sensor is in use set
the ‘Im’ (Internal Pressure Maximum Limit) to
the air compressor’s ‘Excess Internal Pressure
Alarm’ pressure setting. Typically this value
will be at least 0.8bar (12psi) above the
excess or alarm ‘delivery’ pressure limit.
Using Quincy Powersync GATEWAY Ma
menu navigation, select menu page P01
(Pressure Set Points).
1) Set the ‘Pu’ (Unload) pressure set point to
the air compressor’s ‘Unload’ pressure set
point value.
2) Set the ‘PL’ (Load) pressure set point to the
Page 17
QUINCY NET$YNC II - POWER$YNC GATEWAY Ma
compressor’s ‘Load’ or ‘Target’ pressure set
point value.
Quincy Powersync GATEWAY Ma Pressure
Set Point Control:
display list is page ‘P00’. All parameters and
options are assigned to menu mode pages
‘P01’ or higher. All Page ‘P00’ items are view
only and cannot be adjusted.
Normal operational Mode (Page P00):
When the Quincy Powersync GATEWAY Ma
‘loads’ the air compressor it will force the
output ‘Delivery’ pressure signal to a pressure
value 0.2bar (3psi) below the set ‘Unload’
pressure set point. This manipulation will force
the compressor to respond to the low pressure
value and the compressor will load. When the
Quincy Powersync GATEWAY Ma detects the
air compressor has loaded the pressure signal
is returned to normal active ‘pressure control’
values.
When the Quincy Powersync GATEWAY Ma
‘unloads’ the air compressor it will force the
output ‘Delivery’ pressure signal to a pressure
value 0.2bar (3psi) above the set ‘Unload’
pressure set point. This manipulation will force
the air compressor to respond to the high
pressure value and the air compressor will
unload. The Quincy Powersync GATEWAY
Ma will hold this pressure value to maintain
offload operation regardless of actual delivery
pressure fluctuations.
COMPRESSOR
Pressure Set
Powersync GATEWAY
Control Pressures
Powersync
Pressure Set
Excess or Alarm Pressure
Pu
Unload Pressure
Load Pressure
Unload Request
P - Unload Pressure
Pu -
Max Control Pressure
P - Load Pressure
PL -
Load Request
5.10 Menu navigation
Page 0
Page 1
Page 2
Item 1
Item 2
Item 3
Item 4
Item 5
Item 6
Value
Value
Value
Value
Value
Value
Page 3
Page 4
Page 5
Item 1
Item 2
Item 3
Item 4
Item 5
At device initialization, all display elements
and LED indicators are switched on for three
seconds, the display will then show the
software version code for a further 3 seconds
before initialization is complete and the normal
operating display (Page P0) is shown. In page
P00 ‘normal operational display mode’ the
main display will continuously show the
detected delivery pressure and the Item
display will show the first item of the ‘User’
menu. User menu ‘Items’ can be selected
using the Up or Down buttons at any time.
Pressing the Enter button will lock any
selected Item display and inhibit return to the
default display. When an Item display is locked
the lock key symbol will slow flash. To unlock
an Item display press Up or Down to view an
alternative Item display or press Reset or
Escape. No Item values, options or
parameters can be adjusted in page ‘P00’. If a
fault condition occurs the fault code becomes
the first list item and the display will
automatically jump to display the fault code.
More than one active fault code item can exist
at any one time.
Value
Value
Value
Value
Value
Access Code:
Access to page list displays higher than page
‘P00’ is restricted by access code. To access
menu mode pages press UP and DOWN
together, an access code entry display is
shown and the first code character will flash.
Use PLUS or MINUS to adjust the value of the
first code character then press ENTER. The
next code character will flash; use UP or
DOWN to adjust then press ENTER. Repeat
for all four code characters.
Display Item Structure:
All value, parameter or option selection
displays are grouped into menu lists. Items are
assigned to a list according to type and
classification. Items that can be used to select
options or modify functions are assigned to
‘menu mode’ lists. Items that a User may
require to view during routine operation,
detected pressure for example, are assigned
to the normal operational mode list. Lists are
identified by page number; the normal User
If the code number is less than 1000 then the
first code character will be 0(zero). To return to
a previous code character press ESCAPE.
When all four code characters have been set
to an authorized code number press ENTER.
An iLLCalid code will return the display to
normal operational mode; page ‘P00’.
Access Code Timeouts:
When in menu mode, if no key activity is
Page 18
QUINCY NET$YNC II - POWER$YNC GATEWAY Ma
detected for a period of time the display will
automatically reset to the normal operational
display; Page ‘P00’.
Menu Mode Navigation:
In menu mode the main value display will flash
and show the Page number. To select a page
press UP or DOWN. For each page the
display will show the first Item of the page list.
To view a page list press ENTER, the Page
number will stop flashing and the Item display
will flash. Press UP or DOWN to view the
selected page list items. To select an Item
value for modification press ENTER, the Item
display will stop flashing and the Value display
will flash. The value or option can now be
modified by pressing UP(Plus) or
DOWN(Minus). To enter a modified value or
option in memory press ENTER; alternatively
the modification can be abandoned, and the
original setting maintained, by pressing
ESCAPE.
Press ESCAPE at any time in menu mode to
step backwards one stage in the navigation
process. Pressing ESCAPE when the page
number is flashing will exit menu mode and
return the display to normal operational mode;
page ‘P00’.
Page 0
Page 1
P age 2
Item 1
It em 2
It em 3
It em 4
It em 5
It em 6
Value
Value
Value
Value
Value
Value
Page 3
Page 4
Page 5
It em 1
It em 2
It em 3
It em 4
It em 5
Value
Value
Value
Value
Value
Press and hold RESET for two seconds at
any time to immediately exit menu mode and
return to the normal operational mode display.
Any value or option adjustment that has not
been confirmed and entered into memory will
be abandoned and the original setting
maintained.
A flashing Key symbol displayed with
any Item indicates the Item is locked and
cannot be modified. This will occur if the Item
is view only (non adjustable) or in instances
where the item cannot be adjusted while the
Quincy Powersync GATEWAY Ma is in the
operational STARTED state.
5.11 Menu items and settings
5.11.1 Menu map
MENU P00 - User
P1 Delivery Pressure - Output (view only)
P2 Internal Pressure - Output (view only)
OP Output Percentage (view only)
MENU P01 - Pressure Set Points
Pu Unload Pressure
PL Load Pressure
MENU P02 – Error Log
Hr
PowerSync IO Interface Operating
Hours
01
Error Log #1
to
15’ Error Log #15
MENU P03 - Configuration
P> Pressure Units Select
Ad Network Address (Compressor No.)
PA Pressure Averaging Factor
IP
I/O Configuration (Type)
Dm Delivery Pressure Maximum Level
Im
Internal Pressure Maximum Level
MENU P04 – Input Pressure Calibration
Do Delivery Pressure ‘Offset’
Dr
Delivery Pressure ‘Range’
Io
Internal Pressure ‘Offset’
Ir
Internal Pressure ‘Range’
MENU P05 – Output Pressure Calibration
Do Delivery Pressure ‘Offset’
Dr
Delivery Pressure ‘Range’
Io
Internal Pressure ‘Offset’
Ir
Internal Pressure ‘Range’
MENU P06 / Diagnostics
See ‘Diagnostics’
MENU P10 – Unit Configuration
D7
Aux Alarm Input Configuration
D8
Aux Trip Input Configuration
Page 19
QUINCY NET$YNC II - POWER$YNC GATEWAY Ma
Ao
Er
Hr
Analogue Output Function (4-20mA)
Error Log Reset
PowerSync IO Interface Operating
Hours Adjust
MENU P16 – Analogue Output Diagnostic
See ‘Diagnostics’
Note: Menus P07, 8, 9 and 11 to 15 are not
used.
5.11.2 Operating pressure set points
Establishing and maintaining the correct
pressure set point values (Pu and PL) is
critical to the successful operation of Quincy
Powersync GATEWAY Ma control functions.
See ‘Commissioning - Pressure Set Points’
5.11.3 Error log menu
The first item of the log error menu is the
Quincy Powersync GATEWAY Ma operational
hours (Hr). This is an indication of the
accumulated hours the Quincy Powersync
GATEWAY Ma has been operational and is
used to time-stamp fault codes in the error log.
The hours counter has no other function.
The Quincy Powersync GATEWAY Ma
operating hours counter is NOT intended
as a measure of compressor operation or
running hours; the hours counter will differ
from, and operate independently from, the
compressor hours counter.
Each error log item will show the fault code
alternating with the Quincy Powersync
GATEWAY Ma operational hours when the
fault occurred. The error log stores the last 15
faults in chronological order; item ‘01’ is the
most recent fault.
5.11.4 Pressure units select
Selects the display pressure units (bar, psi or
kPa)
5.11.5 Network address
System network address; must be set to the
compressor identification number used by the
management system controller for the
compressor (1 to 12). Each air compressor in
a system must have a unique identification
number.
5.11.6 Pressure averaging factor
Pressure corrections supplied by the
Net$ync™ management system are averaged
to prevent abrupt changes and enable smooth
and controlled pressure adjustments. The
Net$ync™ management device updates
pressure information approximately every two
seconds. The ‘Pressure Averaging Factor’ is
the number of previous pressure corrections
that are used for averaging. For example: a
factor of ‘2’ will average the most recent
pressure correction value received with the
previous two values received. If system
Page 20
QUINCY NET$YNC II - POWER$YNC GATEWAY Ma
volume is large and/or pressure variations are
slow a higher ‘Pressure Averaging Factor’ can
be used to dampen response and smooth
control pressure changes. If system volume is
small and/or pressure variations are fast a
lower ‘Pressure Averaging Factor’ should be
used to enable a faster response. In some
instances pressure differential across air
treatment and/or small diameter pipework can
result in sudden and abrupt changes in
detected pressure.
See ‘Commissioning - Pressure Sensor
Calibration’.
5.11.11 Auxiliary alarm input configuration
Determines the input configuration for the
auxiliary Alarm input:
‘0’ – Normally open, Alarm when closed
‘1’ – Normally closed, Alarm when open
6
A higher ‘Pressure Averaging Factor’ can be
used to dampen this effect.
Auxiliary Trip Input Configuration
Determines the input configuration for the
auxiliary Trip input:
5.11.7 Internal pressure sensor enable
0: No internal pressure sensor connected
1: Internal pressure function enabled
If the internal pressure sensor function is
disabled (0) the second analogue output will
replicate the first analogue output
5.11.8 Delivery pressure maximum level
If the detected Delivery pressure input
exceeds this setting ‘Pressure Control’ is
disabled and the detected Delivery pressure
(and Internal pressure if in use) is transmitted
directly to the air compressor controller without
alteration. This is intended as a safety feature
that will allow the safety functions of the air
compressor controller to respond to excess
pressure situations.
5.11.9 Internal pressure maximum level
If the detected internal pressure input exceeds
this setting ‘Pressure Control’ is disabled and
the detected Delivery and Internal pressure is
transmitted directly to the air compressor
controller without alteration. This is intended
as a safety feature that will allow the safety
functions of the air compressor controller to
respond to excess pressure situations.
Note: Internal air compressor pressure will
increase over time with an increase in air/oil
separator element differential and will
generally be 0.8bar (12psi) above delivery
pressure.
‘0’ – Normally open, Trip when closed
‘1’ – Normally closed, Trip when open
5.11.12 Analogue output function
The Quincy Powersync GATEWAY Ma
controller is equipped with a 4-20mA auxiliary
output. The output can be used to remotely
signal the selected analogue value.
‘0’ – Disabled
‘9’ – Detected Delivery pressure
‘10’ – Detected Internal pressure
5.11.13 Error log reset
Adjust to ‘RST’ and press ENTER to clear and
reset the ‘Error Log’ menu.
5.11.14 Quincy Powersync GATEWAY Ma
operating hours
Allows adjustment of the Quincy Powersync
GATEWAY Ma operating hours counter. The
accumulated hours counter is used for ‘Error
Log’ time-stamp only and has no other
function.
6.0 Diagnostics
The Quincy Powersync GATEWAY Ma
controller is equipped with comprehensive
diagnostic functions. Each input can be
examined individually and each output can be
manually activated or manipulated individually.
5.11.10 Pressure calibration
Input and Output pressure calibration is
critical to the successful operation of
Quincy Powersync GATEWAY Ma functions
and must be examined, and adjusted if
necessary, periodically on a routine basis.
Airmaster™ S1 Controller Diagnostics:
MENU P06 / Diagnostics
Page 21
QUINCY NET$YNC II - POWER$YNC GATEWAY Ma
D1 Digital Input 1
D2 Digital Input 2
D3 Digital Input 3
D4 Digital Input 4
D5 Digital Input 5
D6 Digital Input 6
D7 Digital Input 7
D8 Digital Input 8
------------------------------------------------------------R1 Relay Output 1
R2 Relay Output 2
OFF
R3 Relay Output 3
R4 Relay Output 4
ON
R5 Relay Output 5
R6 Relay Output 6
------------------------------------------------------------A1 Analogue Input 1
bar <> mA
A2 Analogue Input 2
bar <> mA
A3 Analogue Input 3
bar <> +VDC
------------------------------------------------------------Ao Analogue Output
4.0 to 20.0mA
Analogue Output:
The output can be manually adjusted by
selecting the item. Use PLUS and MINUS to
adjust and ENTER. The output will return to
normal operational value upon menu exit.
XPM-Ao2 Module Diagnostics:
MENU P16 / XPM-Ao2 Diagnostics
A1
Analogue Output 1
4-20mA #1
A2
Analogue Output 2
4-20mA #2
A3
Analogue Output 3
Not used
Analogue Outputs:
Each output can be manually adjusted by
selecting the item. Use PLUS and MINUS to
adjust and ENTER. The output will return to
normal operational value upon menu exit.
Digital Inputs:
A1:
A2:
A3:
Delivery Pressure 4-20mA
Internal Pressure 4-20mA
Not used
D2 and D6 (connected to the ‘Q485’) are the
only digital inputs that will detect a pulsing
signal.
7.0 Operation
7.1 User Interface
D2:
Q485 Compressor Ready/Run Status
OFF
Not Ready
ON
Ready
Pulsing
Running
5
9
2
bar
6
D6:
Q485 Compressor Load/Maintenance
OFF
Loaded
ON
Not Loaded
Pulsing
Service Maintenance
3
7
4
The pulse signal is 24VDC at 50/60Hz. A DC
voltage meter will detect this as 12VDC +-4V.
1
8
10
Relay Outputs:
Each relay output can be energised and deenergised manually by selecting the item. Use
PLUS and MINUS to adjust and ENTER.
1)
2)
3)
4)
5)
6)
7)
8)
9)
Analogue Inputs:
The item will alternate between the detected
value and the electrical measurement on the
input terminals. An independent measuring
device can be used to check the displayed
electrical measurement.
A1:
A2:
A3:
10)
LCD Display
START Button
STOP Button
RESET Button
ESCAPE Button
UP, PLUS Button
DOWN, MINUS Button
ENTER Button
Quincy Powersync GATEWAY Ma
Active Indicator
FAULT Indicator
Delivery Pressure 4-20mA
Internal Pressure 4-20mA
Not used
7.2
Display
Page 22
QUINCY NET$YNC II - POWER$YNC GATEWAY Ma
Run Indicator (Green LED)
A
OFF - Pressure Control Off, Stopped
The
prim
bar
psi
ary
kPa
displ
ay
valu
e (A)
will
conti
B
nuo
usly show the detected ‘Delivery’ pressure.
The pressure is derived from the compressor
‘Delivery’ pressure sensor and the displayed
value is not manipulated or adjusted.
The compressor controller ‘Pressure
Display’ may not represent the actual
true local pressure(s) when Quincy Powersync
GATEWAY Ma ‘Pressure Control’ is active.
Use the PowerSync IO Interface ‘Input’
pressure display(s) for local pressure
reference.
The ‘User Menu’ item display (B) will show the
selected user menu item. Press UP or DOWN
to scroll through the display ‘items’ list.
7.3
Status Symbols
Power Failure Auto Restart (always on)
Communicating with System
Management Controller
Flashing - No Communications with
System Management Controller
Compressor Running
Compressor Loaded
Flashing - Not Responding, Compressor
Not Running When Required
Flashing - Not Responding, Compressor
Not Loading When Required
Service Maintenance function active
Delivery Pressure or Internal Pressure
has exceeded the maximum set limit
Compressor Not Ready
Fault, Auxiliary Input Alarm/Trip
Pressure Control OFF or inhibited
Load Request to compressor
Unload Request to compressor
Pressure Control Active
7.4
Indicators
Flashing - Pressure Control ON, waiting
for compressor to respond
ON - Pressure Control On, Started
Fault Indicator (Red LED)
OFF – No fault
Flashing – Quincy Powersync
GATEWAY Ma Fault Condition (see
Fault Codes)
The Quincy Powersync GATEWAY Ma will
report that the air compressor is ‘Not Available’
to the system management controller when
the Quincy Powersync GATEWAY Ma is in a
stopped or fault condition.
7.5
Start
Press START to activate Quincy Powersync
GATEWAY Ma pressure control. The run
indicator (9) will illuminate or flash.
The air compressor must be in a started
state (running or in standby) before
Quincy Powersync GATEWAY Ma pressure
control will function.
When started the Quincy Powersync
GATEWAY Ma will begin to manipulate the
pressure signal(s) to the air compressor
controller – ‘Pressure Control’ is active.
Pressure Control will de-activate
automatically if communications
with the system management controller is
disrupted or not connected; the detected
pressure from the pressure sensor(s) is retransmitted to the air compressor control
directly.
When communications are reestablished the Quincy Powersync
GATEWAY Ma will automatically re-activate
‘Pressure Control’.
7.6
Stop
Press STOP to de-activate Quincy Powersync
GATEWAY Ma pressure control. The run
indicator (9) will extinguish.
When stopped the Quincy Powersync
GATEWAY Ma will not manipulate or adjust
the pressure signal(s) to the air compressor
Page 23
QUINCY NET$YNC II - POWER$YNC GATEWAY Ma
controller; the detected pressure from the
pressure sensor(s) is re-transmitted to the air
compressor control directly.
The Quincy Powersync GATEWAY Ma will
report that the air compressor is ‘Not Available’
to the Net$ync™ system management
controller when the Quincy Powersync
GATEWAY Ma is in a stopped condition.
Note: During air compressor service or routine
maintenance the Quincy Powersync
GATEWAY Ma can be stopped to return the
air compressor to normal local pressure
regulation.
Internal Output Pressure:
The internal output pressure is manipulated
during ‘Pressure Control’ to simulate and
maintain the actual detected differential
between the ‘Input’ delivery pressure and the
‘Input’ Internal pressure. This functionality
allows compressor controller differential
pressure monitoring functions to be
maintained regardless of Quincy Powersync
GATEWAY Ma output pressure signal
manipulation.
Powersync IO Interface Status:
Compressor status
7.7
The detected status of the compressor is
indicated by the PowerSync IO Interface
display status symbols (see Status Symbols)
7.8
Quincy Powersync GATEWAY Ma
status
Quincy Powersync GATEWAY Ma operation is
indicated by the ‘Run’ LED indicator (see
Indicators). Pressure Control status is
indicated by the ‘pressure’ status symbols (see
Status Symbols).
7.9
User menu items
To view the ‘User Menu Items’ press UP or
DOWN. The ‘Item’ display value will scroll
through the available items.
P1
P2*
OP
C>
Status
‘Delivery’ output pressure transmitted
to the air compressor controller.
‘Internal’ output pressure transmitted
to the air compressor controller.
Output Percentage
Quincy Powersync GATEWAY Ma
The central ‘item’ display value (B) is the
compressor system identification number
(network address number). This is the same
as the compressor system identification
number shown on the system management
controller.
The ‘right hand’ display value indicates the
Quincy Powersync GATEWAY Ma status
condition (see Status Block Diagram).
7.10
Power failure auto restart is always active and
cannot be de-activated.
The Quincy Powersync GATEWAY Ma will restart if the Quincy Powersync GATEWAY Ma
was in an operational started status before the
break or failure of the main power supply
occurred.
The Quincy Powersync GATEWAY Ma will not
re-start if it was not in an operational started
status before the break or failure of the main
power supply occurred.
7.11
(*) The ‘Internal’ output pressure item is only
shown if the ‘Internal’ pressure control function
is activated (IC = 2).
Power failure auto-restart
Fault Codes
If a Quincy Powersync GATEWAY Ma fault, or
auxiliary input fault, occurs the ‘Item’ display
will show a fault code:
Delivery Output Pressure:
The delivery output pressure is manipulated
during ‘Pressure Control’ and will differ from
the actual ‘Input Delivery’ pressure displayed
as the main display value. Pressure control
function can be observed by comparing the
‘Output’ delivery pressure with the actual
detected ‘Input’ delivery pressure. The two
pressures will be identical when ‘Pressure
Control’ is not active.
0080E Auxiliary Input Shutdown Trip
0115E 4-20mA Delivery P. Sensor Fault
0125E 4-20mA Internal P. Sensor Fault
0135E 4.5VDC Delivery .P. Sensor Fault
0821E Short Circuit Condition Detected
Check all inputs and outputs.
0845E S1 Controller Communications with
XPM-Ao2 unit disrupted
2070A Auxiliary Input Alarm
Page 24
QUINCY NET$YNC II - POWER$YNC GATEWAY Ma
Press RESET to reset the fault code display
when the fault condition is resolved.
7.12
Quincy Powersync GATEWAY Ma
status block diagram
The Quincy Powersync GATEWAY Ma User
menu ‘Status’ display item (C>) continuously
shows the network address and the Quincy
Powersync GATEWAY Ma status block
number.
For Example:
Network Address = 1 (Compressor 1)
State Block = 3 (Ready To Start)
The ‘status block number’ enables Quincy
Powersync GATEWAY Ma operational status
to be established from the status block
diagram.
STARTED:
The Quincy Powersync GATEWAY Ma is in a
started state. The START button has been
pressed or the Auto-Restart has started the
Quincy Powersync GATEWAY Ma. The
‘Active’ indicator (9) will be illuminated or
flashing.
relay will pulse every 10 seconds. If the air
compressor fails to respond within 60 seconds
the Quincy Powersync GATEWAY Ma will
regard the air compressor as ‘not available’.
The Net$ync™ management system will
indicate that the air compressor is not
available and will remove the compressor from
sequence. The Quincy Powersync GATEWAY
Ma will continue to pulse the ‘Q485’ load relay
every 10 seconds.
If the air compressor was shutdown or
stopped, and is manually re-started, the load
pulses will cause the air compressor to start
and run. This action will automatically reset the
‘not available’ condition.
If the appropriate air compressor status
signals are re-established the Quincy
Powersync GATEWAY Ma will automatically
reset the ‘not available’ condition and pressure
control will resume. The Net$ync™
management system will automatically reset
and accept the air compressor back into
sequence.
Power On
GATEW
Fault State
GATEW
Fault
1
2
Initialise
No Fault
Initialisation
Complete
PRESSURE CONTROL:
3
Ready
To Start
The Quincy Powersync GATEWAY Ma is
regulating the air compressor.
Start
OR
AutoStart
STARTED
If communications with the management
system exist the Quincy Powersync
GATEWAY Ma will manipulate the pressure
signal(s) and switch the ‘Q485’ load/unload
relay contacts.
If no communications with the Net$ync™
management system exist the Quincy
Powersync GATEWAY Ma will not manipulate
the pressure signal(s) but will switch the
‘Q485’ load/unload relay contacts. The
detected pressure(s) are transmitted directly to
the air compressor controller.
STOP
Compressor
NOT READY
Ready
= False
NO RESPONSE
STOP
No RUN
Response
6
No Load
Request
5
Run
= False
Ready = True
AND
Run = True
Run = True
STOP
Run
= False
Ready AND Run = True
Compressor
RUNNING
7
Ready = False
Load Response Timeout
Ready
= False
No LOAD
Response
8
No Load
Request
Load = True
The Quincy Powersync GATEWAY Ma is
attempting to run and load the air compressor
but the air compressor is not responding. The
‘Active’ indicator (9) will flash.
Compressor
READY
Run Response Timeout
Ready
= False
STOP
NO RESPONSE:
PRESSURE
CONTROL
Ready
= True
STOP
Ready = True
4
STOP
Load
= False
Ready = True
AND
Run = True
AND
Load = True
Compressor
LOADED
9
Run
= False
Ready = False
When the Quincy Powersync GATEWAY Ma
fails to detect the correct air compressor
‘running’ and ‘loaded’ signals the ‘Q485’ load
Page 25
QUINCY NET$YNC II - POWER$YNC GATEWAY Ma
8.0 Parts List
Quincy Powersync GATEWAY Ma
Item Part No.
Description
-
2014000039
Kit, Quincy
Powersync mA-
1
2014000029
Unit, Q485
XPM-Ao2
XPM-PSU24
XPM
-TA
C24
3
4
5
2
AirMaster S1
1
6
9.0 Technical data
7
i-PCB
Quincy Powersync GATEWAY Ma
Dimensions
Weight
Mounting
Enclosure
Supply
Power
Temperature
Humidity
291mm x 241mm x 152mm
6.5kg (14lb)
wall, 4 x screw fixings
IP54, NEMA 12
230Vac +/- 10%
115Vac +/- 10%
50VA
0°C to 46°C (32°F to 115°F)
95% RH non-condensing
Installation and Mounting Dimensions
24mm
238mm
24mm
236mm
188mm
8mm Ø
286mm
Page 26
QUINCY NET$YNC II - POWER$YNC GATEWAY Ma
Wiring diagram
X09
Group Alarm
R5
R5
Compressor
Running
4
3
R6
2
31 32 33 34
1
R5
X02
R6
R6
X08
C023
S1 Controller
VSD Box
10.0
C039
A-GND
C040
Ai3
+
+C
Di7 Aux Alarm
+C
Di8 Aux Trip
C025
C024
C045
C046
C047
9 10
7 8
C049
X02
R3 R2 R1
C044
GND
6
+
5
X01
3
2
+20VDC
3
X06
-
X03
-
X02
Ao1 +
1
2
Ao2 +
1
2
1
XPM
Ao2
PASSIVE
C03 & C010
+ -
24VDC
X01
L2 L1
X05
2
1
1
2
3
A-GND
Ao3
2
2
1
2
1
X01
X02
24VDC 24Vac
230Vac 10%
115Vac 10%
XPM-PSU24
L
N
E
J1
1
0Vac
SEQ
Di2 Ready/Run
Di6 Load/Service
- GND
R4 LOAD
R1 SEQ
C043
1
R1
R3
GND
4
24Vac
2
C042
R2
GND
i-PCB
10k
X03
XPM-TAC24
X02
X01
E
E
+
X06
X05
C026
X04
C027
X03
17 18 19 20 21 22
X04
C028
Di5
+C
Di4 Speed Signal
+C
Di3
+C
11 12
C029
R4
X01
24Vac
2
2
1
L
Ao
- A-GND
13 14 15 16
C031
C030
C041
N
Delivery P. < IN
C032
C048
1
- Ai1 4-20mA
23 24
X06
8 7 6 5 4 3 2 1 C+ Ao
C033
X03
RS485#1
RS485#2
X07
L2 L1
L2 L1
X08
Multi485
XPM485
Internal P. < IN
C034
A-GND
L2 Enercon
L1 Network
+
C038
Ai2
Ai3 0.5 to 4.5VDC
Delivery P. < IN
- Ai2 4-20mA
+
C037
+VDC
X07
C036
Ai1
X05
25 26 27 28 29 30
C035
+VDC
-
0.5-4.5VDC
+ Delivery P. > OUT
4-20mA
+ Internal P. > OUT
4-20mA
+ Delivery P. > OUT
Page 27
QUINCY NET$YNC II - POWER$YNC GATEWAY Ma
XPM-TAC24 Power supply unit
BLACK
BLUE
ORANGE
BROWN
WHITE
RED
GREEN
VIOLET
1
T3.15A T1.6A
T1.6A
T1.0A
FH4
FH3
FH2
FH5
2
3
4
X04
1
VOLTAGE SELECT
2
3
4
230V +-10%
230V
115V
115V +-10%
IEC
5x20mm
T1.0A
X02
X03
2
1
1
2
24Vac/1
isolated
XPM-Ao2 (Analogue Output)
X01
1
X01
#2
X04
X02
+24VDC
- ANA1
#1
+ ANA1
X01
0V
+24VDC
Ao2
4-20mA(1)
PSU24
X05
X02
X03
X04
+
-
+
-
+
-
1
2
1
2
1
2
-
+
1
2
LED2
X03
2
0VDC
X06
3
+8VDC
4-20mA(2)
0VDC
ANA3 +
L1
screen
L2
1
VDC
RS485
X05
2
1
LED1
2
NL E
0Vac
1
E
24Vac
2
ANA2 -
3
E
XPM-PSU24 (24Vac to 24VDC)
ANA2 +
1
ANA3 -
2
LED1
3
4
2
N L
24Vac/2
earthed
3
FH1
LED 1
LED 2
XPM-Ao2 setup
ACTIVE MODE
PASSIVE
X03
4-20mA(2)
+
-
-
PASSIVE
+
X02
4-20mA(1)
+
+12-30VDC
C010
-
500R
max
-
-
PASSIVE MODE
-
ACTIVE
C03
XPM-Ao2
+
+24VDC
0VDC
+
ACTIVE
500R
max
0VDC
+24VDC
Page 28
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