Quincy Compressor Net$ync II Conductor 12 SX Parts Manual

MANY0706A.GB – Net$ync II Conductor 12 Technical Manual
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Net$ync II
Conductor 12
Net$ync II Conductor 12
Index
1.0 Safety Precautions
1.1 Installation
1.2 Operational
1.3 Maintenance and Repair
2.0 Introduction
2.1 Compressor Connectivity
2.2 Pressure Detection and Control
3.0 Features and Functions
3.1 Pressure Control
3.2 Tolerance
3.3 Damping
3.4 System Volume
3.5 Sequence Control Strategies
3.6 Priority Settings
3.7 Prefill
3.8 Pressure Schedule
3.9 Insufficient Capacity Alarm
3.10 Restricted Capacity Alarm
4.0 Installation
4.1 Unit Location
4.2 Power Supply
4.3 Pressure Sensor Location
4.4 Pressure Sensor Connection
4.5 Compressor Interface PCB
4.6 Compressor Multi485 Interface
4.7 ‘Direct connect Gateway’ Expansion Module (option)
4.8 Auxiliary Input ‘AI’
4.9 Auxiliary Output ‘AO’
4.10 RS485 Communications
7.16 Fault Codes
8.0 Parts List
9.0 Technical Data
10.0 Wiring Connection Diagram
Refere to Section Indicated
Note
Important or Caution, Safety
5.0 Commissioning
5.1 Physical Checks
5.2 Pressure Display
5.3 Unit Configuration
5.4 Optional Features and Functions
6.0 Menu Navigation
6.1 Menus
6.2 Menu Items
6.3 Diagnostics
7.0 Operation
7.1 User Interface
7.2 Unit Status
7.3 Compressor Status Indicators
7.4 System Alarms
7.5 Unit Functions
7.6 User Menu
7.7 Information Displays
7.8 Manual Sequence Rotation
7.9 Compressor Identification
7.10 Stop
7.11 Start
7.12 Power Failure Auto-Restart
7.13 Failure Mode
7.14 Reset
7.15 Compressor Fault Indications
Page 1
Technical Manual
1. Safety Precautions
The product must only be operated at the supply
voltage and frequency for which it is designed.
ALWAYS EMPLOY SAFE WORKING
PRACTESES AND PROCEDURES
When mains power is switched on, lethal voltages
are present in the electrical circuits and extreme
caution must be exercised whenever it is necessary
to carry out any work on the unit.
WARNING: Risk of Danger
WARNING: Risk of Electric Shock
WARNING: Risk of High Pressure
WARNING: Consult Manual
When installing, commissioning, operating or
carrying out service or maintenance on a product,
personnel must use safe working practices and
observe all relevant local health and safety
requirements and regulations. Attention of users in
the UK is drawn to the Health and Safety at Work
Act, 1974, and to the Regulations and
Recommendations of the Institution of Electrical
Engineers (IEE).
Lethal voltages are used within the product. Use
extreme caution when carrying out electrical checks.
Isolate the power supply before starting any
maintenance work.
Do not open access panels or touch electrical
components while voltage is applied unless it is
necessary for measurements, tests or adjustments.
This work must only be carried out by a qualified
electrician or technician equipped with the correct
tools and appropriate protection against electrical
hazards.
All air compressors and/or other machine equipment
connected too, and controlled by, the product should
have a warning sign attached stating ‘THIS UNIT
MAY START WITHOUT WARNING’ next to the
display panel.
If an air compressor and/or other machine
equipment connected too, and controlled by, the
product is to be started remotely, attach warning
signs to the machine stating ‘THIS UNIT CAN BE
STARTED REMOTELY’ in a prominent location,
one on the outside of the machine, the other inside
the machine control compartment.
1.3 Service Maintenance and Repair
It is not possible to anticipate every circumstance
that might represent a potential hazard. If the user
employs an operating procedure, an item of
equipment or a method of working which is not
specifically recommended the user must ensure the
product will not be damaged or made unsafe and
that there is no risk to persons or property. Failure to
observe safety precautions or implement safe
working practises may be considered dangerous
practice or misuse of the product.
Service, maintenance, repairs or modifications must
only be carried out by competent personnel under
qualified supervision.
1.2 Installation
•
Installation work must only be carried out by a
competent person under qualified supervision.
A fused isolation switch must be fitted between the
main power supply and the product.
The product should be mounted in such a location
as to allow operational and maintenance access
without obstruction or hazard and to allow clear
visibility of indicators at all times.
If raised platforms are required to provide access to
the product they must not interfere with normal
operation or obstruct access. Platforms and stairs
should be of grid or plate construction with safety
rails on all open sides.
1.3 Operation
The product must only be operated by competent
personnel under qualified supervision.
Never remove or tamper with safety devices, guards
or insulation materials fitted to the unit.
Page 2
If replacement parts are required use only genuine
parts from the original equipment manufacturer, or
an alternative approved source.
Carry out the following operations before opening or
removing any access panels or carrying out any
work on the product :-
•
Isolate from the main electrical power supply.
Lock the isolator in the ‘OFF’ position and
remove the fuses.
Attach a label to the isolator switch and to the
product stating ‘WORK IN PROGRESS - DO
NOT APPLY VOLTAGE’. Do not switch on
electrical power or attempt to start the unit if
such a warning label is attached.
Ensure that all instructions concerning operation
and maintenance are strictly followed and that the
complete product, with all accessories and safety
devices, is kept in good working order.
The accuracy of sensor devices must be checked
on a regular basis. They must be renewed when
acceptable tolerances are exceeded. Always ensure
any pressure within a compressed air system is
safely vented to atmosphere before attempting to
remove or install a sensor device.
The product must only be cleaned with a damp
cloth, using mild detergents if necessary. Avoid the
use of any substances containing corrosive acids or
alkalis.
Do not paint the control facial or obscure any
indications, controls, instructions or warnings.
Net$ync II Conductor 12
2. INTRODUCTION
The Net$ync II Conductor 12 is a
specialised supervisory and control product
designed to provide energy efficient optimised
pressure and sequence management of up to 12 air
compressors operating on a common air
system. The Net$ync II Conductor 12
general operating mode can be modified by a
number of adjustable parameters and priorities to
enable operation to be matched to site
requirements and characteristics.
As default the Conductor 12 is supplied with four
direct connect terminals and a data communications
network port enabling a further eight
compressors to be integrated using remote
integration modules. Further direct connect
terminals (up to a maximum of 12 in total) can
be added to the Conductor 12 using optional local direct
connect modules (iX Modules).
Consult the air compressor manual or your
air compressor supplier/specialist for details
before installing the Conductor 12 unit.
2.1 Compressor Connectivity
2.2 Pressure Detection and Control
Each air compressor in the system can be
integrated with the Conductor 12 using a number
of methods:
1) Two wire data communications; for
compressor controllers equipped with an
RS485 port utilising the Multi485 protocol
2) One of several optional integration units
designed to accommodate various types of
compressor and regulation methods.
3) Direct connect utilising an interface module
that is designed to enable connection to
almost any positive displacement air
compressor (regardless of make or
manufacturer) that operates using a single
pressure switch type control with a control
voltage between 12V to 250V, 50 or 60Hz.
The Net$ync II Conductor 12 utilises the signal
from an electronic pressure sensor that can be
mounted remotely from the Net$ync II Conductor 12 in a
suitable location in the compressed air
system.
The direct connect
interface module (Q485) is
installed within the
compressor control area
and connected to the Conductor
12 using a six-wire cable.
1
2
3
4
5
6
7
8
9
10
11
12
CAP
As default the Net$ync II Conductor 12
is setup for operation with a 16bar (232psi)
pressure sensor but can accept input from any
4-20mA type pressure sensor with a range
from 1.0bar (14.5psi) up to 600bar (8700psi).
Each air compressor must be equipped with a
load/unload regulation system and, if not
regulated with a single electro-mechanical
pressure switch, have a facility for a remote
load/unload control with the ability to accept a
volt free switching contact input for remote
load/unload.
Page 3
Technical Manual
3. Features and Functions
3.1 Pressure Control:
The primary function of the Conductor 12’s pressure
control strategy is to maintain system pressure
between the ‘High Pressure’ set point (PH adjustable) and the ‘Low Pressure’ set point
(PL - adjustable) in conjunction with targeting
optimum achievable system energy efficiency.
The Conductor 12 calculates a ‘Target’ pressure
level (PT), the mid-point between the two set points,
which is used as the nominal ‘target’ pressure
level for the system.
a
If demand for air is abruptly, or significantly,
increased, and the capacity output of the
compressor loaded at the Low Pressure set
point (b) is insufficient, the pressure will
continue to decrease at a reduced rate.
The Conductor 12 will accommodate for this event
by loading an additional compressor.
The instance at which the additional
compressor is loaded (c) is dynamically
calculated and is determined by the rate of
pressure decrease (the urgency or time limit)
and the acceptable deviation of system
pressure (the ‘Tolerance’) from the normal
control limits.
PH
PT
b
PL
a
PH
PT
b
When system pressure increases to the High
Pressure set point (a) a compressor is
unloaded. Pressure is allowed to decrease to
the Low Pressure set point (b) before a
compressor is loaded again to add capacity
output and increase pressure. This process
will continue under a steady demand for air in
a continuous stable cycle.
For systems that consist of a variable capacity
(or variable speed) compressor, the
compressor must be set, or controlled, to
achieve and maintain the calculated system
‘Target’ pressure level (PT).
PH
PT
PL
Where abrupt, or significant, changes in air
demand, beyond the capacity scope of the
variable capacity compressor, are
experienced, the loading and unloading of
other compressors is implemented in exactly
the same way as described above.
Page 4
PL
c
The same method is implemented in reverse
(above the High Pressure set point) when an
abrupt, or significant, decrease for air demand
is experienced.
Rate of change of pressure, and the stability of
pressure control, is largely determined by
system volume and the scale, and/or
abruptness, of air demand fluctuations; these
characteristics will differ from installation to
installation. To accommodate for variations in
installation characteristics the ‘Tolerance’
pressure level (TO) and an influence on the
dynamic reaction time (or ‘Damping’) of the
Conductor 12 (DA) is adjustable.
Net$ync II Conductor 12
3.2 Tolerance:
3.3 Damping:
Tolerance is a pressure band above and
below the set pressure control levels that
accommodates for an exceptional instance of
abrupt and/or significant increase, or
decrease, in demand without compromise to
optimal energy efficient control.
In situations where the loading of an additional
compressor, at the PL pressure set point, is
inadequate to match a significant and/or
abrupt increase in air demand the additional
reaction of the Conductor 12, while pressure
deviates into the ‘tolerance’ limit, is dynamically
calculated. The time before an additional
compressor is loaded, to increase generation
capacity further, will vary in accordance with
the urgency of the situation.
PH + TO
TO
PH
PT
PL
TO
PL - TO
Tolerance (TO) is expressed as a pressure
defining the width of the tolerance ‘band’.
For example; a tolerance setting of 3psi
(0.2bar) means the Conductor 12 will implement
appropriate optimal energy efficient
response(s) during a deviation of pressure
3psi below the set PL pressure level. If
pressure ever deviates beyond the ‘tolerance’
limit the Conductor 12 will proportionally increment
an emergency response, abandoning optimum
energy efficiency, until pressure is returned to
normal levels.
If system volume is inadequate, and/or
demand fluctuations are significantly large, it is
advisable to increase the ‘Tolerance’ band to
maintain optimum energy efficiency, and
reduce over-reaction, during such transition
periods.
If system volume is generous, rate of pressure
change is slow and demand fluctuations are
insignificant and gradual, the ‘Tolerance’ band
can be reduced to improve pressure control
without compromise to optimum energy
efficiency.
The Conductor 12’s dynamic reaction algorithm is
pre-set by default to accommodate for the majority of
installation characteristics.
In some situations, of which the following are
examples, the rate of pressure change may be
aggressive and disproportionate:
a) Inadequate system volume
b) Excessive air treatment equipment
pressure differential
c) Inadequately sized pipe work
d) Delayed compressor response
In such instances the Conductor 12 may over-react
and attempt to load an additional compressor that
may not be necessary once the initial
compressor is running, loaded, and able to
contribute adequate additional generation
capacity. If an increase in the ‘tolerance’ band
is insufficient, the Conductor 12’s dynamic reaction
response can be influenced by increasing the
‘Damping’ factor (DA) reducing tendency to
over-react.
The ‘Damping’ factor is adjustable and scaled
from 0.1 to 10 with a default factor of 1. A
factor of 0.1 equates to 10 times faster than
default and a factor of 10 equates to 10 times
slower than default.
Page 5
Technical Manual
3.4 System Volume:
3.3.1 Fixed Cascade Mode
This mode is intended for special
applications and is not recommended for use
in normal situations. Avoid setting the damping
factor to ‘0.0’ unless the installation specifically
requires this mode of operation.
To implement fixed pressure set point
‘cascade’ mode adjust the ‘damping’ factor
(DA) to 0.0(zero). In this mode automated
single pressure band control is disabled and
each compressor is assigned fixed load and
unload pressure set points; simulating a
multiple pressure switch cascade system. The
set points are determined by the PH (unload)
and PL (load) pressure levels and are
‘cascaded’ below these settings at differentials
determined by the set ‘tolerance’ band (TO).
DA = 0
Comp ‘A’ Unload
TO
Comp ‘B’ Unload
TO
Comp ‘C’ Unload
TO
Comp ‘D’ Unload
Comp ‘A’ Load
TO
Comp ‘B’ Load
TO
Comp ‘C’ Load
TO
Comp ‘D’ Load
PH
PH - (1 x TO)
PH - (2 x TO)
PH - (3 x TO)
PL
PL - (1 x TO)
PL - (2 x TO)
PL - (3 x TO)
It is permissible for the ‘Unload’ and ‘Load’
levels to overlap if the ‘PH’ and ‘PL’ levels are
set close together.
Comp ‘A’ Unload
Comp ‘A’ Load
Comp ‘B’ Load
Comp ‘C’ Load
PH
Comp ‘B’ Unload
PH
Comp ‘C’ Unload
Comp ‘D’ Unload
Comp ‘D’ Load
The pressure set points are not dynamic
and remain fixed and unchanging. The
‘average’ system pressure will decrease
dependant on the number of compressor(s)
running as demand increases.
This is not an energy efficient focused
mode of operation.
Page 6
-
+
Pressure control of a system is a ‘feedback
loop’ response derived from increasing, or
decreasing, air generation output capacity. If
output capacity is greater than demand for air
the pressure in a system will increase, if
demand is greater than output capacity system
pressure will decrease. The rate of change of
pressure to changing generation and demand
capacity situations is largely dependant on
system volume. If system volume is small in
comparison to recommended size the rate of
change of pressure will be fast and abrupt
inhibiting effective control and compromising
optimum system energy efficiency. If system
volume is large the rate of change of pressure
will be slow and gradual. In this instance an
enhanced control of pressure can be
achieved, the system response times can be
reduced and optimum system energy
efficiency will generally be increased as a
result.
The rule below provides an approximation for
recommended minimum system volume:
1) For systems comprising of fixed capacity
output (or fixed speed) compressors:
m3 = (m3/min) / (bar.g – 1)
The approximation only works in metric
units; convert psi and ft3 to metric units first.
1.0 m3 1.0 m3/min
1.0 bar = 35.315 ft3
= 35.315 cfm
= 14.5 psi
Example: for a system that operates with a
maximum normal demand air flow of 36m3/min
at a nominal pressure of 7.0bar =
36m3/min / (7.0bar – 1) = 6.0 m3 (212 ft3)
2) For systems consisting of variable output
capacity (or variable speed) compressor(s) the
system volume should be doubled.
m3 = 2 x ((m3/min) / (bar.g – 1))
Net$ync II Conductor 12
3.5 Sequence Control Strategies:
The Conductor 12 provides three basic sequence
control strategies or modes. Each sequence control
strategy consists of two sub strategies:
1) The compressor ‘Rotation’ strategy
2) The compressor load ‘Control’
strategy
The ‘Rotation’ strategy defines how the
compressors are re-arranged, or re-ordered, in
to a new sequence at each routine ‘Rotation’
event. Rotation events are triggered by a
cyclic interval time, a set time of day each day,
or a set time of day once a week.
The compressor load ‘Control’ strategy
defines how the compressors are utilised in
response to variations in system pressure.
Compressor Sequence Arrangements:
Each compressor in a system is initially
assigned to the Conductor 12 with a fixed and
unchanging number reference, 1 to 4.
The ‘duty’ that a compressor is assigned in
any set ‘Rotation’ sequence arrangement is
defined by a letter, A to D.
A = the ‘Duty’ compressor, the first to be
utilised.
B = The ‘Standby’ compressor, the second to
be utilised.
C = The ‘Second Standby’ compressor, the
third to be utilised.
D = The ‘Third Standby’ compressor, the forth
to be utilised.
Compressor ‘duty’ assignments are reviewed,
and re-arranged as appropriate in accordance
with the selected rotation strategy, at each
rotation event.
Equal Hours Run Mode
The primary function of EHR mode is to
maintain a close relationship between the
running hours of each compressor in the
system. This provides an opportunity to
service all compressors at the same time
(providing the service interval times for all
compressors are the same or similar).
EHR is not an energy efficient focused
mode of operation.
Rotation:
Each time the rotation interval elapses, or the
rotation time is reached, the sequence order of
compressors is reviewed and re-arranged
dependant on the running hours recorded for
each compressor. The compressor with the
least recorded running hours is assigned as
the ‘duty’ compressor, the compressor with the
greatest recorded running hours is assigned
as the ‘last standby’ compressor. For systems
with more than two compressors, the
remaining compressor(s) are assigned in
accordance with there recorded running hours
in the same way.
Example: The compressors in a fourcompressor
system have the following
recorded running hours at the ‘Rotation’ time.
Compressor 1 = 2200 hrs
Compressor 2 = 2150 hrs
Compressor 3 = 2020 hrs
Compressor 4 = 2180 hrs
The new sequence order arrangement after a
rotation event would be:
Compressor 1 = D
Compressor 2 = B
Compressor 3 = A
Compressor 4 = C
Compressor 3, that has the least recorded
running hours, will now be utilised to a greater
extent in the new sequence arrangement;
potentially increasing the running hours at a
faster rate.
The Conductor 12 continuously monitors the
running status of each compressor and maintains a
record of the accumulated running hours.
These are available, and adjustable, in the
Conductor 12’s compressor running hour’s menu.
The Conductor 12 uses these values in EHR mode.
The Conductor 12’s running hours record should be
routinely checked, and adjusted if necessary, to
ensure a close match with the actual run hours
displayed on each compressor.
If a compressor is operated independently
from the Conductor 12 the running hours record may
not be accurately updated.
The running hours meter display on most
compressors are intended for approximate
service interval indication only and may
deviate in accuracy over a period of time.
Page 7
Technical Manual
Control:
Compressors are utilised, in response to
changing demand, using a ‘FILO’ (First In,
Last Out) strategy. The ‘duty’ compressor (A)
is utilised first followed by (B) if demand is
greater than the output capacity of (A). As
demand increases (C) is utilised followed by
(D) if demand increases further. As demand
reduces (D) is the first compressor to be
unloaded, followed by (C) and then (B) if
demand continuous to reduce. The last
compressor to be unloaded, if demand
reduces significantly, is (A). The compressor
assigned as (A) in the sequence is the first to
be loaded and the last to be unloaded.
The ‘duty’ compressor (A) is utilised first
followed by (B) if demand is greater than the
output capacity of (A). As demand increases
(C) is utilised followed by (D) if demand
increases further.
As demand reduces (D) is the first compressor
to be unloaded, followed by (C) and then (B) if
demand continues to reduce.
The last compressor to be unloaded, if
demand reduces significantly, is (A). The
compressor assigned as (A) in the sequence
is the first to be loaded and the last to be
unloaded.
Timer Rotation Mode
The primary function of Timer Rotation mode
is to efficiently operate a compressed air
system consisting of fixed capacity output
compressors. The routine rotation
assignments can be modified using ‘Priority’
settings to accommodate for a differentially
sized or variable capacity output
compressor(s).
Rotation:
Each time the rotation interval elapses, or the
rotation time is reached, a sequence rotation
occurs and the sequence assignment for each
compressor is re-arranged. The compressor
that was assigned for duty (A) is re-assigned
as last standby (D) and all other compressor
assignments are incremented by one.
1
2
3
4
#1
A
B
C
D
#2
D
A
B
C
#3
C
D
A
B
#4
B
C
D
A
The sequence assignment pattern can be
modified by ‘Priority’ settings.
Energy Control Mode
The primary function of Energy Control mode
is achieving and maintaining demand matched
optimum system efficiency. Energy Control
mode can accommodate differential capacity,
variable capacity and variable speed air
compressor types in any combination or
configuration.
Control and Rotation:
Compressor control and utilisation is
dynamically automated and is not based on
pre-determined rotation configurations or time
intervals.
The system management unit is aware of
compressor capacity relationships and
variable capacity capabilities, where
applicable, and is able to dynamically
implement and continuously review ‘best fit’
configurations as demand variations occur.
The basic principle of the Energy Control
strategy is the efficient utilisation of available
resources matched to fluctuations in demand.
100%
80%
2
40%
20%
0%
Tables; Priority Settings
Control:
Compressors are utilised, in response to
changing demand, using a ‘FILO’ (First In,
Last Out) strategy.
Page 8
0%
1
1: Demand
2: Generation
Not all potential combinations are shown.
100%
Net$ync II Conductor 12
Energy Control mode incorporates adaptive
strategies and dynamic responses that
continuously modify basic principles. With
‘built-in’ knowledge of individual compressor
capabilities the management unit adapts to
accommodate system characteristics under
varying demand situations.
1
2
Tables:
PC
The Conductor 12 operates in
accordance with settings that are
T01
programmed in to a number of
PH - - - menu ‘Tables’. Each table
PL - - - Pm - - - defines the operational
SQ - - - parameters and mode of
operation of the Conductor 12.
The Conductor 12 can be instructed to change from
one table to another at any time from an external
remote source or from settings in the real time
clock ‘Pressure Schedule’
This functionality enables the Conductor 12 to switch
from one set of operational parameters, and/or
from one mode of operation, to another at any
time without disruption to routine control.
The time the system will take to complete the
transition from one pressure target to another
is determined by the ‘Pressure Change’ time
(PC). This value can be adjusted to
accommodate installation characteristics to
achieve the transition at optimal energy
efficiency.
If the Conductor 12 is able to achieve the transition
without compromising energy efficiency in a
shorter time than set, the pressure change
event time will be automatically reduced.
An aggressively short time setting will
compromise system optimal energy efficiency.
Table Parameters:
Sequence Rotation:
Each table consists of the following
parameters; the parameters can be set
differently in each table.
A sequence ‘Rotation’ event can be
automatically triggered on a routine basis
using a pre-determined interval, a predetermined
time each day or a pre-determined
day and time each week.
1) PH: High pressure set point
2) PL: Low pressure set point
3) Pm: Minimum pressure warning level
4) SQ: Sequence rotation mode
5) 01: Compressor 1 Priority setting
6) 02: Compressor 2 Priority setting
7) 03: Compressor 3 Priority setting
8) 04: Compressor 4 Priority setting
The ‘maximum’ pressure fault level and the
rotation interval, or rotation time, are set
independently in a configuration menu and are
unchanging regardless of Table selected.
Pressure Change Time:
When pressure set points change, a change
from one ‘Table’ to another, the Conductor 12 will
increase, or decrease, the pressure target
levels towards the new table settings in a
gradual transition over a period of time.
This feature is intended to allow the system to
react to changes in pressure target levels in a
smooth and energy efficient manner without
abrupt overreaction.
S01 04.01
RP
#1
18:00
Enter the rotation period menu item (RP); the
‘day’ setting will flash.
Select the ‘day’ or day function as
required:
#1 = Monday to #7 = Sunday
#8 = each working day of the week, excluding
Saturday and Sunday
#9 = each working day of the week.
#- (dash) = deactivate
Select the required hour and minutes of the
day(s) using the same method.
Page 9
Technical Manual
A day starts at 00:00hrs and ends at
23:59hrs (24hr clock system).
To define an interval time (more than
one rotation event a day) select ‘#t’ for the day
function and press Enter:
S01 04.02
RP
#t
12:00
2
An ‘intervals per day’ value will appear and
flash. Select the required number of rotation
events per day (1 to 96). The hour and
minutes display will now show the interval time
between each rotation event; 1 = every 24hrs
to 96 = every 15 minutes (example: 2 = every
12hrs).
The first automated rotation event each day
will occur at 00:00hrs and then every set
rotation interval time throughout the day.
1
2
3
4
1
2
2
2
#1
A
B
C
D
#2
A
C
D
B
#3
A
D
B
C
#4
A
B
C
D
Example 2:
For a four-compressor system, that includes a
compressor (for example compressor 4) that is
less efficient, or otherwise less desirable to
operate for other reasons, it may be
convenient to ensure the compressor is only
utilised as an emergency backup. To achieve
this assign compressor number 4 with a lower
priority.
Compressors 1 to 3 = priority 1
Compressor 4 = priority 2
1
2
3
4
1
1
1
2
#1
A
B
C
D
#2
B
C
A
D
#3
C
A
B
D
#4
A
B
C
D
3.6 Priority Settings:
Priority settings can be used to modify the
‘Rotation’ sequence assignment. Compressors
can be assigned a ‘priority’ of 1 to 12; where 1
is the highest priority. Any compressor can be
assigned any priority and any number of
compressors can have the same priority.
Example 1:
For a four-compressor system, that includes a
single variable speed compressor assigned as
compressor number ‘1’, it may be desirable to
ensure the variable speed compressor is
continuously utilised in any sequence
arrangement as the ‘duty’ or ‘top-up’ unit.
To achieve this assign compressor number 1
with a higher priority than the remaining three
fixed speed compressors.
Compressor 1 (variable speed) = priority 1
Compressors 2 to 4 (fixed speed) = priority 2
Page 10
Example 3:
For a four-compressor system that includes a
variable speed compressor (compressor
number 1) and a fixed speed compressor that
is only required as an emergency backup
(compressor number 4) it may be desirable to
ensure the variable speed compressor is
always utilised first, and the backup
compressor utilised last, in any sequence
arrangement.
Compressor 1 (variable speed) = priority 1
Compressors 2 and 3 = priority 2
Compressor 4 (back-up) = priority 3
Net$ync II Conductor 12
1
2
3
4
1
2
2
3
#1
A
B
C
D
#2
A
C
B
D
#3
A
B
C
D
#4
A
C
B
D
Example 4:
Compressors can be separated in to rotation
groups. In this example compressors 1 and 2,
of a four-compressor system, have been set
as a high priority group and compressors 3
and 4 as a lower priority group. Compressors
1 and 2 will always be utilised first in any
sequence arrangement and will be rotated at
each ‘Rotation’ event. Compressors 3 and 4
will always be utilised as lower priority in any
sequence arrangement and will be rotated at
each ‘Rotation’ event.
1
2
3
4
1
1
2
2
#1
A
B
C
D
#2
B
A
D
C
#3
A
B
C
D
#4
B
A
D
C
3.7 Prefill:
The Prefill feature provides a controlled
and energy efficient method of increasing
pressure to normal operating levels at system
start. This feature avoids the inefficient
potential for all available system compressors
to start and load before pressure reaches the
normal operating level.
At system start (manual start or automated
start from standby) the Conductor 12 will only load
compressors that have been pre-determined
for prefill operation, for a pre-set period of
time. The prefill time (PT) can be adjusted to
suit system characteristics. The aim is to
increase pressure to normal operational
levels, using only the pre-determined
compressors, prior to the prefill time expiring.
If normal operational pressure is reached prior
to the set prefill time, the prefill function will
automatically cease and normal operational
control begin. If normal operational pressure is
not reached by the end of the prefill time the
Conductor 12 will utilise as many available
compressors as required to achieve normal
operational pressure as quickly as possible.
Normal operational control will then begin.
Three prefill modes are available. ‘Backup’
and ‘Standard’ modes require compressor preselection
and function in the same way;
differing only in response to a failure, or loss,
of a prefill compressor. Automatic mode
requires no compressor pre-selection.
Backup Mode: Compressor(s) can be preselected
as ‘Primary Prefill’ compressor(s) or
‘Backup Prefill’ compressor(s). If a primary
prefill compressor experiences a shutdown, or
is stopped, a pre-defined backup compressor
replaces it and prefill continues.
! X Standard Mode: If one or more of the
pre-defined prefill compressors experiences a
shutdown, or is stopped, the prefill function is
cancelled and normal operation begins.
A Automatic Mode: No Prefill
compressor selection is necessary; any
selection set is ignored. The management unit
automatically selects compressor(s)
dynamically to achieve pressure in
accordance with the set Prefill time. If a
compressor is stopped, or shuts down, it is
automatically substituted with an alternative
compressor.
To manually skip Prefill mode, press and
hold Start for several seconds.
Page 11
Technical Manual
3.8 Pressure Schedule:
3.9 Insufficient Capacity Alarm
The Conductor 12 is equipped with a real time
clock feature and pressure schedule facility. The
‘Pressure Schedule’ function can be used to
provide automation of the system.
The pressure schedule consists of 28
individual settings that instruct the system to
change from one ‘Table’ to another, or put the
system in to ‘Standby’ mode, dependant on
time of day and day of the week. The pressure
schedule will cycle from 00:00 hours Monday
(day #1) to 23:59 hours on Sunday (day #7)
each calendar week.
P01 01.0#
01
# -
--:----
0# =
01
02
04
03
CAP
The Net$ync II is equipped with a dedicated
‘Insufficient Capacity’ Advisory Alarm
(Warning) indication.
This indication will illuminate if all available
compressors are loaded and system pressure
is continuing to decrease. The indication will
generally occur prior to any set low pressure
Alarm (Warning) and is intended to provide an
advanced warning of a potential ‘Low
Pressure’ situation.
The ‘Insufficient Capacity’ advisory alarm is
intended as an advanced warning and is not
recorded in the fault history log but is included
as a Group Alarm (Warning), or Group Fault
item.
01) Day of the Week
#1 = Monday to #7 = Sunday
#8 = every working day of the week;
Monday to Friday, eSXluding Saturday and
Sunday.
#9 = every working day of the week.
Select “-“ (dash) and enter to delete a
setting from the schedule.
‘Insufficient Capacity’ is available as a
dedicated data communications item and as a
dedicated ‘virtual relay’ function.
02) Hours; time of day (24hr format)
03) Minutes; time of day
04) The required table, T01 to T04, or
“-X-“ = Standby (unload all compressors).
3.10 Restricted Capacity Alarm
Adjust the ‘day of the week’ sub-setting first
and then press Enter to increment to the next
setting. Repeat until all item sub-settings are
entered. The complete ‘Pressure Schedule’
item will not be set in Conductor 12 memory until the
last sub-setting is entered. Press Escape to step
back one sub-item if required.
The ‘Insufficient Capacity’ advisory alarm
function can be de-activated. In this instance
the unit’s Alarm indicator will still illuminate but
no group alarm, group fault, ‘virtual relay’ or
remote indication is generated.
CAP
The Net$ync II is equipped with a dedicated
‘Restricted Capacity’ Advisory Alarm
(Warning) indication.
This indication will flash if all available
compressors are loaded and further capacity
is required but one, or more, compressors are:
a) inhibited from use in a ‘Table’ priority setting
b) inhibited from use by the short-term
Service/Maintenance function
Page 12
Net$ync II Conductor 12
c) inhibited from use in the long term
maintenance menu.
The ‘Restricted Capacity’ advisory alarm is
intended to indicate that all available
compressors are already loaded and further
capacity is required but one, or more, system
compressor(s) have been restricted from use.
The ‘Restricted Capacity’ advisory alarm is not
recorded in the fault history log but is included
as a Group Alarm (Warning), or Group Fault
item.
‘Restricted Capacity’ is available as a
dedicated data communications item and as a
dedicated ‘virtual relay’ function.
The ‘Restricted Capacity’ advisory alarm
function can be de-activated. In this instance
the unit’s Alarm indicator will still flash but no
group alarm, group fault, ‘virtual relay’ or
remote indication is generated.
Page 13
Technical Manual
4. Installation
It is recommended that installation and
commissioning be carried out by an authorised
and trained product supplier.
4.1 Unit Location
The Conductor 12 is wall mounting using
conventional screw fixings. The Conductor 12 can
be located remote from the compressors but within
100 m (330ft) cable length from each compressor
and within 100 m (330ft) cable length from the system
pressure sensor.
System pressure will be lower than the set
‘generation’ pressure due to pressure
differential losses across air treatment
equipment. The nominal system pressure will
reduce as the air treatment differential
pressure increases.
System (Demand Side) Pressure Control:
2
4.2 Power Supply
A fused switching isolator must be installed to
the main incoming power supply, external to
the Conductor 12. The isolator must be fitted with
a fuse of the correct rating to provide adequate
protection to the power supply cable used (in
accordance with local electrical and safety
regulations).
P
1
2
3
P
2
4
X04
230Vac
Ensure each compressor is equipped with
independent excess pressure shutdown; an
increase in pressure differential across air
treatment equipment can result in excess
compressor discharge pressure.
115Vac
Regular routine monitoring of pressure
differential across air treatment equipment is
recommended.
VOLTAGE SELECT
1
2
3
4
X04
VOLTAGE SELECT
Check the input voltage select links on the Conductor
12 power supply PCB (XPM-TAC24).
Adjust if necessary.
4.3 Pressure Sensor Location
The system pressure sensor (P) must be
located in a position that will continuously
experience pressure that is common to all
compressors.
Generation Side Pressure Control:
4.4 Pressure Sensor Connection
The pressure sensor must be connected to
terminal X05 of the Conductor 12 using an earth
screened, two-core (0.5mm2 CSA minimum),
cable no greater than (100m) 330ft in length.
X05
-
26
25
+
P
2
Page 14
P
1
XPM-TAC24
1
P
P
1
P
Wire polarity is important
+
4-20mA
Net$ync II Conductor 12
4.5 Compressor Interface PCB
The ‘Q485’ is designed to interface a
compressor with the Conductor 12 using a 6-core,
earth shielded, cable no greater than 100m (330ft)
in length.
Each compressor in the system must be
assigned a unique identification number from
1 up to the number of compressors in the
system. The identification number should be
clearly indicated on each compressor for
operational reference.
For each compressor connected to the Conductor
12 utilising an ‘Q485,’ the signal wires must be
connected to the Conductor 12 terminals dedicated
for the assigned compressor reference number.
The ‘Q485’ uses a 12V to 250V input voltage
detection system and universal relay contact
control outputs (250V ‘CE’ / 115V ‘UL’ @ 5A
maximum). Integrated directly into the circuits
of an air compressor, the ‘Q485’ avoids the
need for additional relays or remote inputs.
The ‘Q485’ also acts as an electrical barrier
between the compressor and the Conductor 12
providing protection and voltage isolation.
4.5.1 Input Functions
The ‘Q485’ is fitted with a six-pin terminal C04
for compressor monitoring. The ‘Q485’ uses
two inputs (Ready and Run) to determine
compressor status. An Alarm input can be
used if compressor alarm indication is
available and required. The Alarm input is
optional and is not necessary for system
operation.
Ready Input:
C01
C02
Q485
C04
#1
C03
1
2 3
4
5
C05
6
LED 1
LED 2
The ‘Ready’ connection is intended to indicate
that the compressor is in a ‘started’ state, has
no operational inhibiting fault condition and is
ready to respond to Conductor 12 regulation
without manual intervention.
READY LAMP
0V
+V
X01
1 2
3
4
5
6
The ‘Q485’ is a DIN rail mountable module
designed to be installed within the compressor
control or switchgear area.
Each air compressor must be equipped with a
load/unload regulation system and, if not
regulated with a single electro-mechanical
pressure switch, have a facility for a remote
load/unload control with the ability to accept a
volt-free switching contact input for remote
load/unload.
Consult the air compressor manual or your
air compressor supplier/specialist for details
before installing the Conductor 12.
ALARM
RUN
C04
READY
The READY input will accept 12V to 250V ac
(50/60Hz) or dc.
Do not connect a voltage greater than
250Vac/dc to this input.
This input must be connected to the terminals
of a ‘ready’ or ‘operational’ lamp, or other
circuit of the compressor control system, that
will be energised when the compressor is in a
started (standby or running) condition.
The voltage to this input must de-energise
when the compressor is stopped and
unavailable to produce air upon a load signal,
or the Emergency Stop button is pressed, or
when the compressor experiences a fault that
prevents the compressor from running.
Page 15
Technical Manual
When the compressor ready lamp, or other
control circuit, is energised the ‘Q485’ will
detect the voltage and signal the Conductor 12 that
the compressor is ready and available to load and
produce air when a load request signal is
given.
Run Input:
MAIN (LINE) CONTACTOR
0V
+V
The ‘Q485’ input common terminal must
always be connected to the neutral, common
or 0V line of the applied input voltage.
Ready Input, Alternative Connection Method:
In instances where a convenient voltage signal
for a compressor ready condition is not
available the ‘Ready’ input can be connected
directly to a constant compressor control
system power supply voltage (12V to 250Vac
or dc). This will signal the Conductor 12 that the
compressor is ready and available at all times
when power is applied to the compressor. The
Conductor 12 has a built-in function to determine
when a compressor is not responding, or is in a
shutdown condition, regardless of a constant
ready signal. If the Conductor 12 requests a
compressor to run/load, but fails to detect a RUN
signal within 60 seconds, the Conductor 12 will
regard the compressor as ‘not ready’ and indicate
the compressor as not available. If a RUN signal
is detected at any time, the Conductor 12 will
automatically reset the compressor ‘not ready’
condition and re-establish control.
+Vac
F1
ALARM
RUN
READY
C04
The RUN input will accept 12V to 250V ac
(50/60Hz) only (DC cannot be used).
Do not connect a voltage greater than
250V to this input.
12V to 250Vac must be applied to the ‘Run’
terminals when the compressor motor is
running.
This input can be connected to the control
terminals A1 and A2 (coil) of the main starter
contactor of the compressor. When the
compressor control system energises the main
contactor, the ‘Q485’ will detect the voltage
across the contactor coil terminals and signal
the Conductor 12 that the compressor is running.
Alternatively, if the main contactor coil voltage
is greater than 250Vac, a contactor auxiliary
switch can be used to apply a suitable voltage
to the ‘Run’ input terminals.
0Vac
MAIN (LINE) CONTACTOR
+V
0V
READY
+V
Never connect the READY input positive
connection directly to the output of a control
system transformer, always connect after a
fuse or circuit breaker.
If a normally closed contact of an Emergency
Stop button is included in the compressor
power supply circuit, connect after the
Emergency Stop button contacts. This will
instantly indicate a compressor ‘not ready’
condition if the Emergency Stop button is
activated.
Page 16
0V
AUXILIARY SWITCH
ALARM
RUN
READY
C04
In instances where a motor starter contactor is
not available or accessible, any part of a
compressor control circuit that is energised
when the compressor is running can be
monitored. For example: fan contactor or
voltage signal to a remote starter.
Net$ync II Conductor 12
The ‘Q485’ input common terminal must
always be connected to the neutral, common
or 0V line of the applied input voltage.
Alarm Input (optional):
The ‘Q485’ is equipped with an alarm (or
warning) input that can be used to detect
alarm or warning conditions.
A fault, that stops the compressor, and/or
prevents the compressor from running, is
determined from the ‘Run’ and ‘Ready’ inputs;
Alarm detection is optional and is not a
requirement.
4.5.2 Output Functions
The Conductor 12 will control the ‘Q485’ load/
unload relay outputs in accordance with the active
system load and unload pressure set points.
The ‘Q485’ load/unload relay contacts can be
used for compressor controllers that have
‘pressure switch’ load/unload regulation.
‘Q485’ Internal Output Circuits
C
OUT
NO
1
Load
C
Seq
Alarm Lamp
0V
+V
IN
NO
OUT
C
IN
C
3
OUT
NC
2
SEQ
Relay
1&2
IN
NC
LOAD
Relay
3
Contacts :250Vac/dc @ 5A
maximum
C03
Alarm
Run
Ready
C04
The Alarm input will accept 12V to 250V ac
(50/60Hz) or dc.
Do not connect a voltage greater than
250Vac/dc to this input.
This input can be connected to the terminals of
an alarm lamp or other accessible part of the
control circuit that is energised when the
compressor is in an alarm condition.
If an alarm condition is experienced the
compressor alarm lamp, or alarm circuit, will
energise. The ‘Q485’ will detect the voltage
and signal the Conductor 12 that an alarm has
occurred. If the compressor has no accessible alarm
circuit, or this function is not required, the ‘Q485’
alarm terminals can be ignored.
The ‘Q485’ input common terminal must
always be connected to the neutral, common
or 0V line of the applied input voltage.
SEQ LOAD
CONT UNL
GND
DI1
DI2
+20V
24Vac
The C01 and C02 terminal functions of the ‘Q485’
are intended to control load and unload
regulation of the compressor.
Pressure Switch Regulation:
For air compressors fitted with an electromechanical
pressure switch a six-pin terminal
C02 has been provided to enable connection
to a pressure switch that has a two wire or
three-wire connection.
When connected the pressure switch can be
switched in and out of circuit automatically. If
the Conductor 12 is stopped or experiences a
failure or loss of power, pressure control will
automatically revert back to the pressure
switch and the compressor will continue to
operate in ‘Local’ mode.
The local pressure settings of all
compressors in the system should be set in a
cascaded manner such that the system will
operate normally in the event of Conductor 12
inoperability.
Page 17
Technical Manual
The NC (normally closed) and NO
(normally open) terminal references of the ‘Q485’
are related to internal connection
functions and should not be referenced to the
connections of a compressor pressure switch;
which will generally be in reverse order.
Remote Load/Unload Regulation:
Lethal voltages may be present on the
terminals of the air compressor pressure
switch. Isolate the air compressor power
supply before starting any work.
This terminal provides volt free contact closure
for load control and also provides volt free
contact closure for remote pressure control
enable.
Two Wire Pressure Switch Connections:
A remote load enable input provides the facility
to change the compressor load regulation from
internal control to a remote switching source.
0V
For air compressors controllers fitted with
‘Remote/Local Pressure Regulation’ digital
inputs, a 4-pin connector C01 has been
provided.
Note: Compressors that use electronic
pressure detection but are not equipped with a
remote pressure control enable feature will not
automatically revert to local control if the Conductor
12 is stopped or experiences a fault or loss of
power.
+V
LOAD
SOLENOID
Load and Sequence Connection:
C02
C
NC
NO
C
NO
OUT
NC
COMPRESSOR CONTROLLER
INPUTS
IN
Local/Remote
or
Remote Load Enable
Remote Load
Inputs Common
Three Wire Pressure Switch Connections:
LOAD
SOLENOID
0V
C02
IN
NC
C
NO
NC
C
NO
OUT
C
SEQ
C01
C
RUN-ON
TIMER
LOAD
+V
Compressors that use electronic pressure
detection but are not equipped with a remote
pressure control enable feature will not
automatically revert to local control if the Conductor
12 is stopped or experiences a fault or loss of
power.
Compressor controller inputs common
voltage may be 0V or +V.
Page 18
Net$ync II Conductor 12
For Example:
If the compressor controller ‘Local/Remote
Pressure Control’ input is a normally open
type; remote when closed, but the ‘Remote
Load’ input is a normally closed type; load
when open, the ‘Q485’ pressure switch
terminal contacts can be used to achieve the
correct switching logic.
C02
NO
OUT
C
NC
NO
IN
C
Local/Remote
common
Remote Load
common
NC
Examine the ‘Q485’ internal output circuit
diagram to establish any desired switching
logic that may differ from normal practise.
Do not attempt to utilise ‘Digital Pressure
Regulation Control’ (terminal C01) and the
‘Pressure Switch Control’ (terminal C02)
output connections at the same time for
different products. These two output functions
are internally connected and a short circuit
condition and/or malfunction may result.
The ‘Q485’ connection examples shown in
this manual are intended to provide a guide
for the majority of compressor control
systems in use. Some compressors have
variations in operation and/or function;
consult your compressor
supplier/specialist for advice.
Service Maintenance Switch:
The ‘Q485’ is equipped with a volt-free input
(terminal C05) that can be used to remove the
compressor from Conductor 12 control, without
generating a fault condition, during short-term
maintenance or servicing periods.
1
2
C05
When the ‘Service Maintenance Switch’ input
terminal pins are connected together, using a
volt-free switching contact, the Conductor 12 will
indicate that the compressor is not available but
will not generate an Alarm, Trip or Shutdown
condition. The Conductor 12 will also remove the
compressor from the sequence strategy and
substitute with an alternative available
compressor if necessary. When the ‘Service
Maintenance Switch’ inputs are open circuit
again the compressor will automatically be
accepted back in to the sequence strategy and
will be utilised as and when next required.
The use of a ‘key switch’ is recommended for
this purpose in order to prevent the switch
contacts being inadvertently left in the closed
circuit condition after service maintenance is
complete.
DO NOT connect any external voltage
source to the pins of terminal C05.
4.6 Compressor Multi485 Interface
Each air compressor in the system can be
integrated with the EnergAir Net$ync II Conductor
12 using a Multi485 network connection, for
compressor controller’s equipped with
Multi485 communications, or using one of a
number of networkable EnergAir Net$ync II
compressor integration products.
X07
Multi485
L2
L1
25 26 27 28
The local/remote pressure regulation input
and/or remote load input logic of some
electronic pressure sensor type controllers are
reversed, in this instance the ‘pressure switch’
outputs (terminal C02) can be used to
establish alternative logic control connections.
L2
L1
L2
L1
RS485
L1
L2
The Net$ync II Conductor 12 is not equipped
with any direct connect, hardwire, ‘Q485’ interface
terminals as standard.
Page 19
Technical Manual
4.7 ‘Direct Connect Gateway’ Expansion Modules (Option)
‘Direct Connect Gateway’ module connection:
Direct connect, hardwire ‘Q485’ interface
modules, can be added with the use of
optional ‘Direct Connect Gateway’ Module(s).
Each ‘Direct Connect Gateway’ module adds four
direct connect ‘Q485’ terminals. Up to three
‘Direct Connect Gateway’ modules can be connected
to the Conductor 12 to provide a maximum of 12
direct connect ‘Q485’ terminals.
1
2
3
4
5
6
7
8
9
10
11
12
CAP
X01
1
2
1
X01
XPM485
L1 L2
The ‘Direct Connect Gateway’ Module is wall
mounting and must be located adjacent to the
Net$ync II Conductor 12 unit.
XPM-LED
C5-8
C9-12
X06
X06
27 28 29 30
27 28 29 30
L1 L2 L1 L2
L1 L2
10m (33ft) max
The ‘Direct Connect Gateway’ Expansion Module
can be set to function as ‘Q485’ connections for:
a) C:5-8
b) C:9-12
Compressors 5 to 8
Compressors 9 to 12
The Conductor 12 is already equipped with ‘Q485’
terminals dedicated for compressors 1 to 4; do
not set the ‘Direct Connect Gateway’ for ‘C:1-4’
mode in this instance.
To set the ‘Direct Connect Gateway’ module function:
a) Press the Up and Down buttons
simultaneously. The display will show an
‘Access Code’ entry screen.
b) Enter access code ‘0021’ and press Enter.
c) Press Down to select the ‘P01’ menu and
press Enter.
d) Press Enter to select the first menu item;
the setting will flash.
e) Press Up or Down to select the required
function (C:5-8 or C:9-12) and Enter.
The Conductor 12 will register the presence of an
‘Direct Connect Gateway’ Module(s) at power-up.
After registration the appropriate compressor(s) can
be selected for ‘Q485’ type in the Conductor 12 compressor
configuration menu.
Failure to continuously detect an ’Direct Connect
Gateway’ Module after initial registration and
compressor configuration will result in an Error condition.
Page 20
Use a twisted pair, earth shielded,
0.25mm2-1.0mm2 data communications cable
with a total length no greater than 10m (33ft).
Conductor: Terminal X01 of the ‘XPM-LED’ PCB
Expansion Module(s): Terminal X06
Polarity is important.
‘Direct Connect Gateway’ module power supply:
Each ‘Direct Connect Gateway’ Module is
equipped with the same type of power supply
PCB as the Conductor and requires a dedicated
115Vac or 230Vac (+- 10%), 50/60Hz @ 50VA
power supply connection.
XPM-TAC24
1
2
3
1
4
2
3
4
X04
E
E
L VOLTAGE
N SELECT
X01
N L E
230Vac
1
2
3
4
X04
VOLTAGE SELECT
115Vac
Before applying power to the ‘Direct Connect
Gateway’ Module ensure that the power supply
connections are correct and secure and that
the operating voltage selector is set correctly for
the power supply voltage in use; 115Vac or 230Vac
(+-10%), 50/60Hz.
Net$ync II Conductor 12
4.8 Auxiliary Input (Option)
4.10 RS485 Communications
The Conductor 12 is equipped with an auxiliary
input; terminals 31 and 32 (X07).
The Conductor 12 is equipped with an RS485
network communications capability using the
Multi485 protocol. This facility can be used for
remote connectivity to optional networked units
and modules with Multi485 communications
capabilities.
The function of the input is menu selectable
and can be adapted for differing application
requirements.
Menu Items – S02:AI
X07
32
31
The input is designed to detect a remote ‘voltfree’
switching contact (rated for a minimum
24VDC @ 10mA).
4.9 Auxiliary Output (Option)
The Conductor 12 is equipped with a remote
relay contact output; terminals 33 and 34 (X08).
The function of the output is menu selectable
and can be adapted for differing application
requirements.
Menu Items – S02:AO
X08
R6
34
33
The remote output relay contacts are rated for
240V ‘CE’ / 115V ‘UL’ @ 5A maximum.
X06
L1
L2
L1
L2
30
29
28
27
RS485
RS485 data communications and other
low voltage signals can be subject to electrical
interference. This potential can result in
intermittent malfunction or anomaly that is
difficult to diagnose. To avoid this possibility
always use earth shielded cables, securely
bonded to a known good earth at one end. In
addition, give careful consideration to cable
routing during installation.
a) Never route an RS485 data
communications or low voltage signal cable
alongside a high voltage or 3-phase power
supply cable. If it is necessary to cross the
path of a power supply cable(s), always cross
at a right angle.
b) If it is necessary to follow the route of power
supply cables for a short distance (for
example: from a compressor Conductor 12 to a
wall along a suspended cable tray) attach the
RS485 or signal cable on the outside of an
earthed cable tray such that the cable tray
forms an earthed electrical interference shield.
c) Where possible, never route an RS485 or
signal cable near to equipment or devices that
may be a source of electrical interference (for
example: 3-phase power supply transformer,
high voltage switchgear unit, frequency
inverter drive module, radio communications
antenna).
Page 21
Technical Manual
5.0 COMMISSIONING
5.3 Unit Configuration
Commissioning Procedure
Before successful basic operation can be
established the following items must be set (in
the order show) to suit installation
requirements.
When commissioning the Conductor 12, carry
out the following procedures before attempting to
start.
It is recommended that an authorised and
trained product supplier carry out
commissioning.
5.1 Physical Checks
Before applying power to the Conductor 12 ensure
that the power supply connections are correct and
secure and that the operating voltage selector
is set correctly for the power supply voltage in
use; 115Vac or 230Vac (+-10%), 50/60Hz.
Open the front panel of the Conductor 12 and check
the location of the link(s) connected to the ‘Voltage
Selection’ terminals of the power supply PCB.
If necessary, change the link wire locations.
Installation
Switch on the power supply to the Conductor 12.
The control program identification will be
displayed for a short period followed by the
normal operational User display.
5.2 Pressure Display
Check the displayed system pressure. If the
pressure is incorrect, or inaccurate, check the
type and range of the sensor and carry out the
pressure sensor commissioning and
calibration procedure.
Menu Navigation
Menus and Menu Items
S04 – 1O
S04 – 1R
Page 22
Sensor Offset Calibration
Sensor Range Calibration
Features and Functions; Menu Items
S02 - NC
S02 - PM
S02 - CF
Number of Compressors
Maximum Pressure Alarm
Stop Control Function
S01 - Ct
S01 - AR
S01 - RP
Real Time Clock Set
Auto Restart Enable
Rotation Interval
C03 – 01/12
Compressor #1-12
Configuration
C01 - 01/12
Compressor #1-12
Running Hours
T01 - PH
T01 - PL
T01 - Pm
T01 - SQ
T01 – 01/12
High Pressure Set Point
Low Pressure Set Point
Minimum Pressure Alarm
Sequence Algorithm
Compressor #1-12 Priority
5.4 Optional Features and Functions
Installation requirements may involve the
implementation of additional or optional
functions and features; implement as required.
Features and Functions; Menu Items
Net$ync II Conductor 12
6.0 Menu Navigation
Access Code:
Display Item Structure:
Access to adjustable menu page items is
restricted by access code. To access menu
mode pages press MENU (or UP and DOWN
together); an access code entry display is
shown and the first code character will flash.
All operational system status and values are
accessible from the normal User display. To
view status or values, that are not normally
visible on the default screen, press UP or
DOWN. All standard User display items are
view only and cannot be adjusted. The
standard User display items are regarded as
‘Menu Page 00’ items.
All adjustable value, parameter or option item
displays are grouped into ‘menu mode’ lists.
Items are assigned to a list according to type
and classification. Item lists are identified by
page number (or menu number); All adjustable
parameters and options are assigned to menu
mode pages ‘P01’ or higher.
Normal Operational Display (Menu Page P00):
At controller initialisation, all LED indicators
are switched on for several seconds before
initialisation is complete and the normal
operating display (Page P00) is shown. In
normal operational display mode the main
display will continuously show the detected
system pressure and the Item display will
show the first item of the ‘Page 00’ menu. User
menu ‘Items’ can be selected using the Up or
Down buttons at any time. Pressing the Enter
button will lock any selected Item display and
inhibit return to the default display. When an
Item display is locked the lock key symbol will
be shown. To unlock an Item display press Up
or Down to view an alternative Item display or
press Reset or Escape. No Item values,
options or parameters can be adjusted in page
‘P00’. If a fault condition occurs the fault code
becomes the first list item and the display will
automatically jump to display the fault code.
More than one active fault code item can exist
at any one time and can be viewed by
pressing UP or DOWN. The most recent
‘active’ fault will be at the top of the list.
0000
Use UP(plus) or DOWN(minus) to adjust the
value of the first code character then press
ENTER. The next code character will flash;
use UP or DOWN to adjust then press
ENTER. Repeat for all four code characters.
If the code number is less than 1000 then the
first code character will be 0(zero). To return
to a previous code character press ESCAPE.
When all four code characters have been set
to an authorized code number press ENTER.
An invalid code will return the display to
normal operational mode; page ‘P00’.
Access Code Accepted
Access Code Rejected
Access Code Timeout:
When in menu mode, if no key activity is
detected for a period of time the access code
is cancelled and the display will automatically
reset to the normal operational display.
Menu Mode Navigation:
In menu mode the menu ‘page’ number will be
highlighted at the top of the display.
P00
To select a menu ‘page’ press UP or DOWN.
To enter the highlighted menu ‘page’ press
ENTER; the first item of the menu ‘page’ will
be highlighted. Press UP or DOWN to scroll
though the selected menu ‘page’ items.
Page 23
Technical Manual
To select an item value or parameter for
modification press ENTER; an adjustment
screen for the item will be displayed.
The value or option can now be modified by
pressing UP(Plus) or DOWN(Minus). To enter
a modified value or option in to memory press
ENTER.
Page 0
Page 1
Page 2
Item 1
Item 2
Item 3
Item 4
Item 5
Item 6
Value
Value
Value
Value
Value
Value
Page 3
Page 4
Page 5
Item 1
Item 2
Item 3
Item 4
Item 5
Value
Value
Value
Value
Value
Press ESCAPE at any time in menu mode to
step backwards one stage in the navigation
process. Pressing ESCAPE when the page
number is flashing will exit menu mode and
return the display to normal operational mode.
Page 1
Page 0
Page 2
Item 1
Item 2
Item 3
Item 4
Item 5
Item 6
Value
Value
Value
Value
Value
Value
Page 3
Page 4
Page 5
All menu items have a unique reference
consisting of the menu page ID (a) and the
menu page item number (b). Each item in a
menu also has a unique two alphanumeric
character code (c). All three references are
visible at the top of every menu item display.
a
b
P01 01.02
c
AB
Some menu items may consist of several
individual settings. Each setting of the menu
item is also referenced as a sub-item number.
For example: P01-01.02 references sub-item
‘02’ of menu item ‘01’ in menu page ‘P01’.
Sub-item settings, where applicable, are
always displayed together on the same ‘Item’
adjustment display screen. Most menu items
are single value or single option only in which
case the single item is referenced as sub-item
number ‘01’ (for example: P01-01.01).
Page 24
Item 1
Item 2
Item 3
Item 4
Item 5
Value
Value
Value
Value
Value
Press and hold RESET for several
seconds at any time to immediately exit menu
mode and return to the normal operational
display. Any value or option adjustment that
has not been confirmed and entered into
memory will be abandoned and the original
setting maintained.
The Conductor 12 will retain an ‘access code’ for a
short period after menu exit allowing the menu
structure to be re-entered without the need to
re-enter the access code again. To
immediately clear access code retention press
and hold RESET for several seconds.
A ‘locked’ symbol displayed with any item
indicates the item is locked and cannot be
modified. This will occur if the Item is view only
(not adjustable) or in instances where the item
cannot be adjusted while the Conductor 12 is in an
operational state; stop the Conductor 12 first.
Net$ync II Conductor 12
6.1
Menus
USER Level Menus (0011)
1
TABLE #1
T01
igh Pressure Set Point
PH H
ow Pressure Set Point
PL L
inimum Pressure Alarm
Pm M
equence Algorithm
SQ S
ompressor #1 Priority
01 C
to 12 C ompressor #12 Priority
2
TABLE #2
Pressure Schedule
P01
01 S
to 28 S
chedule Setting #1
chedule Setting #28
Prefill
P02
PF P
PT P
PP P
01 C
to 12 C
refill Function
refill Time
refill Pressure
ompressor #1
ompressor #12
T02
igh Pressure Set Point
PH H
ow Pressure Set Point
PL L
inimum Pressure Alarm
Pm M
equence Algorithm
SQ S
ompressor #1 Priority
01 C
to 12 C ompressor #12 Priority
3
User Configuration
S01
Ct R
PS P
AR A
RP R
TS D
BL D
TABLE #3
T03
Compressor Running Hours
igh Pressure Set Point
PH H
ow Pressure Set Point
PL L
inimum Pressure Alarm
Pm M
equence Algorithm
SQ S
ompressor #1 Priority
01 C
to 12 C ompressor #12 Priority
4
eal Time Clock Set
ressure Schedule Enable
uto Restart Enable
otation Interval
efault Table Select
isplay Backlit Adjust
C01
01 C
to 12 C
ompressor #1 Running Hours
ompressor #12 Running Hours
Compressor Maintenance
TABLE #4
T04
igh Pressure Set Point
PH H
ow Pressure Set Point
PL L
inimum Pressure Alarm
Pm M
equence Algorithm
SQ S
ompressor #1 Priority
01 C
to 12 C ompressor #12 Priority
C02
01 C
to 12 C
ompressor #1 Maintenance
ompressor #12 Maintenance
Fault Log
E01
01 F
to 15 F
ault Log #1 (most recent)
ault Log #15
Page 25
Technical Manual
SERVICE Level Menus (0021)
High Level Menus (0032)
Configuration
Diagnostic Menu 1
S02
P> P
NC N
PM M
CF S
TO T
DA D
PC P
AI A
AO A
CA C
MA M
ER E
D01
ressure Units
umber Of Compressors
aximum Pressure Alarm
top Control Function
olerance
amping
ressure Change Time
uxiliary Input Function
uxiliary Output Function
AP Alarm Inhibit
ax Cap Restricted Alarm Inhibit
rror Log Reset
D1 D
to
D8 D
R1 O
to
R6
A1 A
A2
A3
Ao
igital Input #1 (Di 1)
igital Input #8 (Di 8)
utput Relay #1 (R1)
Output Relay #6 (R6)
nalogue Input #1 (Ai1)
Analogue Input #2 (Ai2)
Analogue Input #3 (Ai3)
Analogue Output (Ao)
Diagnostic Menu 2
D02
Auxiliary Box Monitoring
S03
01 A
02 A
BT R
uxiliary Box #1 Enable
uxiliary Box #2 Enable
S485 Timeout
Sensor Calibration
S04
1O P
1R P
ressure Offset
ressure Range
Compressor Configuration
C03
01 C
to
12 C
Page 26
ompressor #1 Configuration
ompressor #12 Configuration
SI
LT L
Screen Invert
ED Panel Test
Net$ync II Conductor 12
6.2 Menu Items:
P01
T01
16
01
02
03
04
12
PH
PL
Pm
SQ
1
7.0
6.8
0
TR
bar
bar
bar
( )
28
01
02
03
04
T0# - PL
Low Pressure Set Point
The ‘lower’ or ‘load’ pressure set point that will
be used when the ‘Table’ is active.
T0# - Pm
Minimum Pressure Alarm
The miniumum pressure ‘Warning’ or ‘Alarm’
level that will be used when the ‘Table’ is
active.
T0# - SQ
Sequence Strategy
The sequence control strategy mode that will
be used when the table is active.
T0# - 01
Compressor #1 Priority
The ‘priority’ setting for compressor number 1
that will be used when the table is active.
- . --:-- . --:-- . --:-- . --:-- . --:--
P01 – 01 to 28
The ‘Pressure Schedule’ items 01 to 28
P02
07
01
02
03
04
04
PF
PT
PP
01
X
X
- MIN
0 BAR
X
Prefill
P02 - PF
Prefill Function
Determines the ‘Prefill’ strategy or function that
will be used at system startup.
T0# - 02
Compressor #2 Priority
The ‘priority’ setting for compressor number 2
that will be used when the table is active.
= Prefill function OFF
T0# - ‘n’ Compressor #’n’ Priority
The ‘priority’ setting for compressor number ’n’
that will be used when the table is active.
! X = Prefill, Standard Mode
A = Prefill, Automatic Mode
‘n’ = number of compressors in the system.
# = Table T01 to T04
Priority Settings:
: compressor(s) can be inhibited from use
while a table is active by selecting “X” priority.
The compressor will be held offload and will
not be utilised under any circumstances.
-----------
Pressure Schedule
Tables
T0# – PH
High Pressure Set Point
The ‘upper’ or ‘unload’ pressure set point that
will be used when the ‘Table’ is active.
28
01
02
03
04
= Prefill, Back-up Mode
P02 - PT
Prefill Time
Sets the maximum time allowed for a system
‘Prefill’ at startup.
P02 - PP
Prefill Pressure
If pressure is at, or above, this setting at
system startup the prefill function will be
abandoned immediately and normal pressure
control and sequence strategy will be
implemented. This setting is intended to inhibit
‘Prefill’ operation if pressure is already at an
acceptible level at system startup.
Page 27
Technical Manual
P02 – 01 to 04 Compressor 1 to ‘n’
The function of compressor 1 to ‘n’ during the
‘Prefill’ period.
‘n’ = number of compressors in the system.
= do not use
= use for primary prefill
!
= use for emergency backup
These settings are applicable to Prefill –
Standard and Prefill - Back-up modes only. In
Automatic mode the system management unit
dynamically utilises compressors as required.
Press and hold ‘Start’ for 5 seconds to
manually skip Prefill mode at startup.
S01
BL
Ct
PS
AR
RP
06
08
08
08
08
5
1 . 18:00
X
9 . 00:00
S01 - TS
Default Table Select
Determines the ‘Table’ that will be used by
default when ‘Pressure Schedule’ is not active
and no table is selected remotely on a digital
input.
S01 - BL
Display Backlight Adjust
Adjustable: 1 to 7, default 5
The display will temporarily increase
brightness by 2 levels when a key is pressed
and return to normal setting after a period of
no keypad activity. The default display
backlight level has been set to enable a
‘continuous use service life’ in excess of
90000 hours while providing good readability
in all ambient light conditions. LCD display
‘service life’ is defined as the time period
before the backlight reduces to 50% of initial
brightness. Typically the display will remain
usable for a much longer period for time.
Adjusting the backlight to high levels will
reduce service life.
C01
01
02
03
04
01
02
03
04
0
0
0
0
hrs
hrs
hrs
hrs
Features and Functions
S01 - Ct
Real Time Clock Set
Adjustment for the internal real time clock.
(Hours, Minutes, Date, Month, Year)
The ‘Day of the Week’ (1= Monday to
7=Sunday) is automatically calculated and set
in accordance with the Day, Month and Year.
S01 - PS
Pressure Schedule Enable
= inhibit Pressure Schedule
= enable Pressure Schedule
S01 - AR
Auto Restart Enable
= inhibit Power Failure Auto Restart
= enable Power Failure Auto Restart
The SX will only automatically restart when
power is restored if the Conductor 12 was in an
operational ‘Started’ state when the power
loss or disruption occurred.
S01 - RP
Rotation Interval
Sets the sequence ‘Rotation’ interval or time.
Page 28
Control - Equal Hours Run Mode
Record of detected ‘running’ hours for each
compressor. The run hours value can be
manually adjusted, at any time, to match the
running hours meter/display value of each
compressor.
C01 - 01
to
C01 – ‘n’
Run Hours; Compressor 1
Run Hours; Compressor ‘n’
‘n’ = number of compressors in the system.
Net$ync II Conductor 12
To return to the main error log menu screen
press Escape.
C02
01
02
03
04
To view the second information screen press
Enter.
01
02
03
04
E01 01.01
1
= Remove compressor from operation
= Compressor can be utilised
For a compressor(s) that is unavailable for use
for a prelonged period for time due to
maintenance or repair. The compressor will
not be utilised under any circumtances; any
Alarm (Warning) or Trip (shutdown) fault will
be ignored.
E01
-: --- . -E : ERR . 01
-:--- . --:--- . --:--- . --
15
01
02
03
04
E01 – 01 to 15
Error Log; presented in chronological order;
entry 01 = most recent.
Each error log item will show the error code.
To view details for the selected error log item
press Enter.
16/05/2006
3
4
The operational status of each compressor, at
the time the error occurred, is displayed
symbollically (see: Compressor Status
Displays).
To return to the first information screen press
Enter or Escape.
S02
10
01
02
03
04
ER
P>
NC
PM
CF
X
BAR
4
10.0 BAR
X
Pressure Control; Tables
S02 - P>
Pressure Units
Selects the display pressure units:
Bar, psi or kPa.
S02 – F>
Air Flow Meter Units
Selects the display units for the optional 420mA air flow sensor monitoring feature:
m3/min: cubic meters per minute
cfm: cubic feet per minute
S02 - NC
Number of Compressors
Sets the number of compressors connected
to, and controlled by, the Conductor 12. This value
must be set to match the system at commissioning.
E01 01.01
E: ERR.01
2
14:25
1
The first information display shows the:
a) The Error Code
b) Error Code symbols (if applicable)
c) The date the error occurred
d) The time the error occurred
e) The active operational functions of the
SX at the time the error occurred;
(see: Conductor 12 Status Display)
S02 - PM
Maximum Pressure Alarm
High pressure ‘Fault’ level. This value remains
active at all times and is the same for all
‘Tables’. Set just below system pressure relief
value(s) and below the maximum system
pressure rating of all air system components
Page 29
Technical Manual
S02 - CF
Stop Control Function
Determines if the Conductor 12 maintains control
of the compressors when the Conductor 12 is stopped.
= Stop: return pressure control to the
compressors.
= Standby: maintain control and
continouosly hold compressors ‘off load’.
S02 - TO
Tolerance
The pressure control ‘Tolerance’ band setting.
S02 - DA
Damping
The pressure control ‘Damping’ setting.
S02 - PC
Pressure Change Time
The time that the Conductor 12 will implement a
smooth and controlled change from one ‘target’
pressure level to another when a table change
is made.
S02 - AI
Auxiliary Input Function
S02 08.01
01:T1
AI
NO
The function of the Auxiliary input.
01:T1
02:T2
03:T3
04:T4
05:TS
06:SS
07:AA
08:AR
09:TA
10:TR
Override > Table 1
Override > Table 2
Override > Table 3
Override > Table 4
Override > Standby
Remote Start/Stop **
Remote Alarm (always active)
Remote Alarm (active when unit
running, inhibited when unit stopped
or in Standby)
Remote Trip (always active)
Remote Trip (active when unit
running, inhibited when unit stopped
or in Standby)
NO (Normally Open)
The selected function is activated when the
input is closed circuit (input terminals are
connected together by remote volt-free
contacts)
NC (Normally Closed)
The selected function is activated when the
input is open circuit (input terminals are open
circuit)
Page 30
** Remote Start/Stop
Remote Start and Stop commands are
activated by a ‘change of state’ of the Auxiliary
input (a transition from open circuit to closed
circuit or visa versa). The local panel Start and
Stop functions remain active; both local and
remote Start/Stop functions will function. The
most recent command, from a local or remote
source, will override any previous command,
from a local or remote source.
The Remote Start/Stop function can be
selected for normally open (NO) or normally
closed (NC) operation. For ‘fail safe’ operation
select normally closed (NC); the Conductor 12 will
start if the Auxiliary input changes state from ‘open
circuit’ to ‘closed circuit’ and stop if the input
changes state from ‘closed circuit’ to ‘open
circuit’. Any remote cabling or switch contact
failure that results in an open circuit condition
will stop the Conductor 12.
S02 - AO
Auxiliary Output Function
S02 09.01
01:AF
AO
NO
The function of the Auxiliary output ‘volt-free’
relay contacts.
01:AF
Any Fault
Any Alarm (Warning), Shutdown (Trip)
or Compressor Not Available.
02:AT Any Trip
any Shutdown (Trip) or Compressor
Not Available.
03:CF Compressor Fault
Any compressor Alarm (Warning),
Shutdown (Trip) or Not Available
04:CA Compressor Alarm
Any compressor Alarm (Warning)
05:CT Compressor Trip
Any compressor Shutdown (Trip) or
Not Available
06:SF System Fault
Any unit Alarm (Warning) or Shutdown
(Trip)
07:ON System On
Unit Started and Active, including PreFill period and Standby (not active
when unit stopped)
Net$ync II Conductor 12
08:SA System Active
Unit Active, including Pre-Fill period
(not active when unit stopped or in
standby)
09:SP System Pressure Control Active
Unit Active excluding Pre-Fill (not
active when unit stopped, or in
standby, or in Pre-Fill mode)
10:LP Low Pressure Alarm
11:HP High Pressure Alarm
12:PO Pressure Control Override
Normal, or Pressure Schedule’
operation is being manually
overridden
NO (Normally Open)
The auxiliary output relay contacts are
normally open and will close circuit when the
set function is active or true.
NC (Normally Closed)
The auxiliary output relay contacts are
normally closed and will open circuit when the
set function is active or true; or in the event of
a P4 shutdown or power supply disruption.
The contacts of the Auxiliary output relay
are rated for 115V (UL), 240V (CE), at 5 Amps
maximum.
S02 – CA
Capacity Alarm Enable
= inhibit Capacity Alarm
S03
01 01
02 02
03 BT
60 sec
S03 – 01 or 02
I/O Gateway Monitoring
= Disabled
= Enabled
The Conductor 12 will monitor the selected I/O
Gateway and display any ‘Fault’ detected on the I/O
Gateway inputs; dependant on I/O Gateway set-up.
Examine the I/O Box manual for details.
S03 – BT
Communications Timeout
The general operation of the selected I/O Gateway
is also monitored. If the I/O Gateway fails to
communicate on the RS485 network within the
set ‘Communications Broadcast Timeout’ (BT)
the Conductor 12 will display an I/O Gateway
RS485 communications Error.
= enable Capacity Alarm
When inhibited the Capacity Alarm panel
indication will still function; alarm code
generation and remote alarm indications are
inhibited.
S02 – MA
S04
01 1O
02 1R
0 BAR
16.0 BAR
Restricted Cap. Alarm Enable
= inhibit Restricted Capacity Alarm
= enable Restricted Capacity Alarm
When inhibited the Restricted Capacity
Alarm panel indication will still function; alarm
code generation and remote alarm indications
are inhibited.
S02 - ER
Error Log Reset
Clears and resets the ‘Error Log’. Adjust the
item setting to ‘ ’ and press ENTER. The
display will return to the main menu and all
existing entries in the error log will be
perminantly deleted.
S04 - 1O
S04 - 1R
Pressure Sensor Offset
Pressure Sensor Range
Pressure Sensor Calibration Procedure:
1) Commissioning
Initially set the ‘Offset’ (minimum) to the
minimum or lowest pressure value for the
sensor. Set the ‘Range’ (maximum) to the
maximum or highest value for the sensor.
For example:
If the pressure sensor is a 0 to 16bar (0 to
232psi) type set the ‘offset’ to 0bar (0psi) and
the ‘Range’ to 16.0bar (232psi).
Page 31
Technical Manual
If the sensor is a –1.0(minus one bar.g) to
15.0bar type, set the ‘offset’ to –1.0bar (minus
one bar) and the range to 15.0bar.
Note: The ‘range’ value equates to the
maximum value not the scope of the sensor.
Execute the calibration procedure.
C02 - 01
to
C02 – ‘n’
C03 01.01
a) Offset: Expose the sensor to atmosphere
and adjust the ‘offset’ setting (if necessary)
until the detected pressure display shows
0.0bar (0psi).
The detected pressure is displayed with the
calibration menu item and will change to
match the new calibration setting as the
setting is adjusted.
There is no need for the applied pressure
to be static; it can be dynamic and changing.
This enables calibration to be carried out on a
fully operational system where changing
system pressure can be accurately verified
from another source.
Correct pressure sensor set-up and
calibration is critical for successful system
operation. It is recommended that pressure
sensor calibration is examined, and adjusted if
necessary, annually or a pre-determined
routine periodic basis.
C03
01
02
03
04
01
02
03
04
Q485
Q485
Q485
Q485
Installation – Compressor Connections
The type, method of connection, and the
control functionality, of each compressor
connected to the Conductor 12.
Page 32
Compressor ‘n’
‘n’ = number of compressors in the system.
2) Calibration Procedure
b) Range: Apply an accurately know pressure
to the pressure sensor and adjust the ‘Range’
setting until the detected pressure display
matches the applied pressure. An applied
pressure equal too, or greater than, the
nominal system working pressure is
recommended.
Compressor 1
01
1
100 %
V-485
50 %
10 sec
60 %
Compressor connectivity and functionality
settings.
1
Compressor Connectivity:
Q485
Fixed speed, load/unload; connected
to Conductor 12, or ‘Direct Connect
Gateway’ Expansion Module
(option), using ‘Q485’.
(0/100%) 0% or 100% regulation
I-485
Fixed speed, load/unload; connected
to Conductor 12 on Multi485 network.
(0/100%) 0% or 100% regulation
V-485
Variable Capacity/Speed; connected
to Conductor 12 on Multi485 network.
(0 . . 100%) variable %Load regulation
Compressor Start Time:
Set to match the time that the compressor
takes to start it’s main motor and load. This
time will typically be equivalent to the
compressors ‘Star/Delta’ time. If unknown, the
time can be established by experiment;
manually start the compressor, from a stopped
condition, and determine the time from
pressing the start button until the compressor
loads and contributes capacity output to the
system.
This time is used by the Conductor 12 for
‘staggered starting’ of multiple compressors and
other operational calculations. An accurate time is
important for successful Conductor 12 operation.
Net$ync II Conductor 12
% Maximum Output Capacity
% Minimum Efficiency
The maximum output capacity of each
compressor must be set as a percentage with
reference to the highest output capacity (the
largest) compressor in the system. The heist
output capacity compressor must be assigned
with 100% capacity. Equal capacity (equal
sized) compressors should be assigned the
same % capacity value.
Only applicable for a variable output
compressor (V-485).
For example:
The percentage value is directly related, and
scaled, to the maximum and minimum output
percentage values.
Compressor 1
Compressor 2
Compressor 3
Compressor 4
Compressor 5
Compressor 6
5 m³/min
10 m³/min
12 m³/min
12 m³/min
20 m³/min
20 m³/min
25%
50%
60%
60 %
100%
100%
% Minimum Output Capacity
Only applicable for a variable output
compressor (V-485).
The minimum output capacity of a variable
output compressor must be set as a
percentage of the compressor’s maximum
output scaled in accordance with the %
maximum capacity output value. Minimum
output capacity is regarded as the output
capacity at the lowest possible speed (variable
speed compressor) or the minimal output
achievable (stepping or other variable
regulation control compressor).
For example 1:
For a variable speed compressor that has
been assigned a maximum capacity output
percentage of 100%, and is able to reduce
speed to 50% of maximum speed:
Minimum Output Capacity = 50%
For example 2:
For a variable speed compressor that has
been assigned a maximum capacity output
percentage of 50%, and is able to reduce
speed to 50% of maximum speed:
Minimum Output Capacity = 25%
The minimum efficiency point is regarded as
the speed, or step, below which another
smaller capacity compressor in the system
could achieve the equivalent output at a higher
efficiency.
For example:
For a variable speed compressor that is able
to reduce speed to 50% of full speed, which
has been assigned a maximum output
capacity of 50% and a minimum output
capacity of 25%.
If another compressor in the system is able to
provide 60% of the compressor’s full speed
output more efficiently, set the % Minimum
Efficiency value to 30%. This percentage value
represents 60% of the full speed output of the
compressor.
When the compressor is detected as operating
below the % Minimum Efficiency value the
system management unit will re-evaluate
utilisation and re-configure, if possible, to
utilise a smaller capacity compressor, or
combination of compressors. This process is
automatic and executed dynamically in
accordance with prevailing operational
conditions at the time.
The intent of this feature is to prevent a
variable output capacity compressor operating
at minimal speed, or minimal output, for
prolonged periods of time. Generally a variable
output compressor operating at minimal
capacity is less efficient than a smaller
capacity compressor that is able to achieve
the same output at higher, or maximum, output
capacity.
For example 3:
For a 3-step (0/50/100) reciprocating
compressor that has been assigned a
maximum capacity output percentage of 60%,
the minimum output capacity is the half-output
regulation step:
Minimum Output Capacity = 30%
Page 33
Technical Manual
6.3 Diagnostics
D01
Relay Outputs:
Each relay output can be energised and deenergised
manually by selecting the item. Use
UP(plus) and DOWN(minus) to adjust and
ENTER.
Diagnostics
D01
20
01
02
03
04
Ao
D1
D2
D3
D4
4.00 mA
0
0
1
2
The Conductor 12 is equipped with comprehensive
diagnostic functions. Each input can be
examined individually and each output can be
manually activated or manipulated individually.
AirMaster T1 Controller Diagnostics:
D1 D
D2 D
D3 D
D4 D
D5 D
D6 D
D7 D
D8 D
igital Input 1
igital Input 2
igital Input 3
igital Input 4
igital Input 5
igital Input 6
igital Input 7
igital Input 8
ON
OFF
Pulsing
D9 Digital signal detected on A2
DA D igital signal detected on A3
------------------------------------------------------------R1 R elay Output 1
R2 R elay Output 2
OFF
R3 R elay Output 3
R4 R elay Output 4
ON
R5 R elay Output 5
R6 R elay Output 6
------------------------------------------------------------A1 A nalogue Input 1
bar <> mA
A2 A nalogue Input 2
v (i-PCB#4)
A3 A nalogue Input 3
v (AI)
------------------------------------------------------------Ao A nalogue Output
0.0 to 20.0mA
Digital Inputs:
OFF (open circuit)
ON (closed circuit)
Pulsing
The pulse signal from an ‘Conductor 12’ is 0V to
24VDC at 50/60Hz. A typical DC voltage
meter, or multimeter, will detect this as 12VDC
+-4V.
Page 34
Analogue Inputs:
The item will alternate between the detected
value and the electrical measurement on the
controller input terminals. An independent
measuring device can be used to check the
displayed electrical measurement.
A1:
A2:
A3:
System Pressure, 4-20mA
Digital Input #9, voltage
Auxiliary Digital Input, voltage
Analogue inputs 2 and 3 are equipped with
voltage ACM modules designed to function as
a digital inputs in conjunction with preconditioning
components on the Terminal
PCB.
Analogue Output:
The analogue output can be manually
adjusted. Use UP(plus) and DOWN(Minus) to
adjust and ENTER. The output will return to
normal operational value upon menu exit.
To Display the Software Version:
Press and hold Reset then press Escape.
Net$ync II Conductor 12
7.0 OPERATION
Unit Status:
Stopped
7.1 User Interface
Standby
Graphic Display:
a
d
7.0
1
Started and Running
b
BAR
Alarm (Warning)
c
17:30 #1
e
Shutdown (Trip)
Indicators
Off
On
Intermittant:
a) System Pressure Value
b) System Pressure Units
c) Unit Status
d) Unit Active Functions
e) User Menu Item
1sec
Slow Flash:
Keypad:
d
a
1sec
e
b
Fast Flash:
c
1sec
f
g
a) Start
b) Stop
c) Reset
d) Escape (Cancel)
e) Up (Plus)
f) Down (Minus)
g) Enter
7.2 Unit Status:
System Pressure:
Increasing to normal operational levels
(Prefill, target pressure change or at
system start)
Below the active lower, or load, pressure
set point
Between the lower, or load, and upper, or
unload, active pressure set points
Above the upper, or unload, active
pressure set point
Unit Indicators
Unit Run Indicator (Green LED)
OFF – Not Active, Stopped
Slow Flash: Active, Standby Mode
ON – Active, Running
Unit Fault Indicator (Red LED)
Fast Flash: Shutdown (Trip)
Slow Flash: Alarm (Warning)
The Conductor 12 fault indicator does not
indicate compressor fault states; see Compressor
Status Indicators.
Page 35
Technical Manual
7.3 Compressor Status Indicators:
Fast Flash – One or more compressors
Not Available, Shutdown Fault or
Stopped
a
b
c
Slow Flash – One or more compressors
Alarm (Warning)
1
Each compressor in the system has a set of
dedicated status indicators. The indicators will
continuously show the status of each
compressor at all times.
b) Insufficient Capacity Alarm (Warning)
On – Insufficient Capacity
c) Restricted Capacity Alarm (Warning)
a) Load Status
Slow Flash – Restricted Capacity
OFF – Not Loaded, Offload
7.5 Unit Functions:
Slow Flash – The compressor has been
requested to load but is not loaded (load
or re-load delay period)
ON – Loaded
Operating Mode:
Equal Hours Run
Timer Rotation
b) Run Status
OFF – Not Running
Slow Flash – The compressor has been
requested to load but is not running
(blowdown delay or other start delay)
ON – Running
Power Failure Auto-Restart
Table #1 Active
2
Table #2 Active
OFF – No Commpressor Connected
3
Table #3 Active
Fast Flash – Not Available, Shutdown
Fault or Stopped
4
Table #4 Active
Slow Flash – Alarm (Warning)
Intermittent Flash – The compressor
has been intentionally removed from
service.
Available, OK
7.4 System Alarms (Warnings):
a
CAP
c
a) Group Compressor Fault
OFF – All Compressors OK
Page 36
Active Functions:
1
c) Available (Started)
b
Energy Control
Standby Mode Active
Prefill Function
Pressure Schedule
Function Inhibited (manual override)
Remote Manual Override
Net$ync II Conductor 12
7.6 User Menu
Primary Detected Pressure:
A number of User menu information displays
are available that can be accessed directly
from the front panel using the Up and Down
navigation buttons.
Real Time Clock:
17:30
bar
The pressure detected on the unit’s primary
pressure sensor.
#1
17:30 (24hr system)
#1 = Monday to #7 = Sunday
Compressor Detailed Status:
1
7.0
A: 100%
Compressor 1
‘A’ (Duty) sequence assignment
‘100%’ percentage load
Next Scheduled Sequence Rotation:
00:00
#1
The next scheduled sequence rotation:
00:00 Time (24hr system)
#1
Monday
A setting of zero hundred hours (00:00hrs)
on Monday (#1) equates to a sequence
rotation at one second past midnight on
Sunday.
Status Symbol:
Standby
Running, Offload
Running, Loaded
#
Removed From Service in Table
Priority Selection (# = Table Number)
Removed From Service in Long Term
Maintenance Menu
Removed From Service by Short Term
Q485 Maintenance Switch Function
Alarm (Warning)
Not Available, Shutdown (Trip), Stopped
Network Communications Error
(RS485 connectivity only)
The detailed status of each compressor in the
system is shown separately.
Page 37
Technical Manual
7.7 Information Displays
Primary Detected Pressure:
To view detailed information applicable to
the selected User menu display item press
Enter.
Press Escape to return to the normal user
menu display items.
P00
1
1
7.2 bar
2
6.8 bar
3
6.0 bar
4
Real Time Clock:
P00
2
#1
18:30
3
T2
4
1
1
ABCD
Compressor Status:
P00
1
2
1:
2:
3:
4:
5:
6:
V-485
3
100 %
20 %
4
30%
6
Compressor Number
Priority Setting
Compressor/Connection Type
Maximum Capacity % Setting
Minimum Capacity % Setting
Minimum Efficiency % Setting
Item values 5 and 6 are only shown if
compressor type is V-485 (variable
capacity/speed).
Page 38
18:00
18 / 05 / 2006
The Current Active Table
Day (#1=Monday, #7=Sunday)
Time (24hr system)
Table
1
Sequence Rotation:
#4
Items 2 and 3 show the day and time that
the unit will change to use the ‘Table’ shown in
item 4.
1
Active Table
Upper (Unload) Pressure Set Point
Lower (Load) Pressure Set Point
Minimum Pressure Alarm (Warning)
P00
Shows the next Pressure Schedule event.
1:
2:
3:
4:
1:
2:
3:
4:
5
Day of the week (#4: Thursday), the
time of day (18:00) and the date (18/05/2006)
of the next automated sequence rotation
event.
The active ‘mode’ of operation
“ABCD” The current active rotation sequence
assignment.
7.8 Manual Sequence Rotation:
The sequence assignment can be manually
rotated at any time. When viewing the
‘Sequence Rotation’ information screen press
Enter:
The manual rotation symbols will
appear and flash. Press Enter again to
execute a manual rotation or Escape to
abandon the manual rotation.
Automated sequence rotation is not disrupted
by a manual rotation; the next scheduled
automated sequence rotation event will still
occur.
Net$ync II Conductor 12
7.9 Compressor Identification
Each compressor connected to the Conductor 12
will have a unique assigned compressor
identification number; starting at compressor 1
increasing sequentially to the number of
compressors connected to the Conductor 12.
1
2
3
4
5
6
7
8
9
10
11
12
To manually skip the Start function, press
and hold Start for several seconds.
If the Prefill function is enabled, and system
pressure is below the set prefill pressure, the
system will enter Prefill mode for the set Prefill
time.
Prefill
CAP
To manually skip the Prefill function, press
and hold Start for several seconds.
When Prefill is complete, if applicable, the Conductor
12 will enter normal operating mode.
1
2
3
4
7.10 Stop:
The Conductor 12 will operate in accordance
with the parameters and options set in the active
‘Table’.
Tables
To stop the Conductor 12 press Stop.
The Conductor 12 will respond dependant on the
setup of item ‘CF’ in menu S02:
Pressure regulation control is automatically
transferred back to each compressor. The
compressor(s) will continue to operate using
the pressure settings programmed or set in
the individual compressor controller(s).
The Conductor 12 will hold each compressor
in an offload state. If the compressor is equipped
with a main motor run-on-time function the
compressor will run offload for a period of time
and then stop in to a ‘standby’ or ‘auto restart’
state.
The design of some air compressor control
systems may inhibit automatic transfer of
pressure regulation control to local operation
mode. In this instance the compressor will not
continue production of compressed air –
consult the air compressor manual or your air
compressor supplier / specialist for details
before installing the Conductor 12.
7.11 Start:
Each compressor in the system must be
started (running or in a standby or auto restart
condition) before Conductor 12 control of the compressor
can be established. The Conductor 12 will not start a
compressor that is in a stopped condition.
7.12 Power Failure Auto-Restart
If the power failure auto-restart function is
enabled the Conductor 12 will automatically start,
when power is restored after a disruption or failure, if
the Conductor 12 was in a ‘started’ state when the
power disruption or failure occurred.
The Conductor 12 will not automatically restart
if the Conductor 12 was in a stopped state when the
power disruption or failure occurred.
7.13 Failure Mode
If the Conductor 12 experiences a disruption to
normal control, or an Conductor 12 shutdown fault
occurs, pressure regulation control is automatically
transferred back to each compressor. The
compressor(s) will continue to operate using
the pressure settings programmed or set in
the individual compressor controller(s).
To start the Conductor 12 press Start.
If the ‘Start Function’ is enabled there will be a
period of time before any compressor is
requested to load.
Start Function
Page 39
Technical Manual
7.14 Reset
Trip (Shutdown):
To reset an Conductor 12 Alarm (Warning)
or Shutdown condition press Reset.
Compressor Alarm (Warning) conditions are
automatically reset when the condition has
been resolved and reset on the compressor.
Compressor Not Available (Shutdown, Trip)
conditions are automatically reset when the
condition has been resolved and reset on the
compressor; and the compressor has been
restarted.
7.15 Compressor Fault Indications
Compressor fault conditions are displayed by
the compressor indicators and in the user user
menu status screen. Compressor fault
conditions are not regarded as Conductor 12 unit
fault conditions.
Compressor Status Sysmbols and
Comressor Status Indicators
7.16 Fault Codes
1sec
The Fault LED will ‘fast flash’ to indicate a Trip
(Shutdown) condition. A Trip (Shutdown)
condition will stop normal operation of the Conductor
12. Pressure regulation control will automatically
revert to the individual compressors that will
continue to operate using the pressure settings
for their own control systems. All Trip
(Shutdown) conditions are registered in the Conductor
12 Error Log. All Trip (Shutdown) conditions must
be manually reset.
Fault Codes:
Each individual fault has a unique numeric
code.
ERR.01
Pressure Sensor Fault
The signal from the control pressure sensor is
out-of-range (<3.5mA or >21.8mA).
Fault codes are separated in to unit faults
‘ERR’ and system Alarms (Warning) ‘SYS’.
ERR.04
Internal 24V Fault
The 24VDC power supply, internal to the unit’s
controller, is below 19.2V (internal controller
fault)
ERR: Unit faults are errors with the Conductor 12
controller itself and are all conditions that
prevent normal operation from continuing.
SYS: System faults are items that arise from
conditions external to the Conductor 12 controller;
the Conductor 12 itself continues to function correctly.
ERR.05
Emergency Stop
The wire link between terminals ‘+C’ and ‘C1’
of the unit’s controller is open circuit. These
terminals are permanently connected together
on the SX Terminal PCB: this error will never
occur in normal operational circumstances.
There are two types of Fault condition:
ERR.06
Real Time Clock Error
The Real Time Clock device, internal to the
unit’s controller, has failed.
Alarm (Warning):
1sec
The Fault LED will ‘slow flash’ to indicate an
Alarm (Warning) condition. An Alarm
(Warning) indicates that the Conductor 12 is
continuing with normal operation but user attention is
required. All Alarm (Warning) conditions are
registered in the Conductor 12 Error Log. All Alarm
(Warning) conditions must be manually reset.
Page 40
ERR.07
XPM-LED Module Error
Data communications with the internal XPMLED
(Status LED Display) module have been
disrupted or lost.
ERR.12
Q485 Expansion Module C5-8
Data communications with the external Q485
Expansion module ‘C:5-8’ have been
disrupted or lost.
Net$ync II Conductor 12
ERR.13
Q485 Expansion Module C5-8
Short Circuit condition detected on external Q485
Expansion module ‘C:5-8’.
ERR.14
Q485 Expansion Module C9-12
Data communications with the external Q485
Expansion module ‘C:9-12’ have been
disrupted or lost.
ERR.15
Q485 Expansion Module C9-12
Short Circuit condition detected on external Q485
Expansion module ‘C:9-12’.
SYS.01
Excess Pressure (PM)
Pressure has eSXeeded the set Maximum
Pressure Limit.
SYS.02
Min Pressure (Pm)
Pressure has fallen below the set Minimum
Pressure Limit (see ‘Tables’)
SYS.04
Capacity Alarm (Warning)
Insufficient Capacity; all available
compressors are loaded and pressure is still
decreasing.
SYS.05
Remote Alarm (Warning)
Auxiliary Input Function ‘AA’
The auxiliary Input is set for ‘Alarm (always
active)’ function and is in a Fault condition.
SYS.06
Remote Alarm (Warning)
Auxiliary Input Function ‘AR’
The auxiliary Input is set for ‘Alarm (active
when unit running)’ function and is in a Fault
condition.
SYS.07
Remote Trip (Shutdown)
Auxiliary Input Function ‘TA’
The auxiliary Input is set for ‘Trip/Shutdown
(always active)’ function and is in a Fault
condition.
SYS.08
Remote Trip (Shutdown)
Auxiliary Input Function ‘TR’
The auxiliary Input is set for ‘Trip/Shutdown
(active when unit is running)’ function and is in
a Fault condition.
Page 41
Technical Manual
Internal Controller Fault ‘E’ Codes:
‘E’ code errors are specific to the unit’s
‘internal to controller’ digital logic circuits and
will only occur in the most exceptional of
circumstances.
All ‘E’ code conditions are Trip
(Shutdown) type faults. The ‘Fault’ (red) LED
will ‘fast flash’ and the condition is registered in
the Error Log. If an ‘E’ code fault condition
persists, consult your product supplier for
advise or renew the unit’s controller.
E0836: PLL Unlock; Internal failure or
excessively high external electrical
interference detected.
The main timing circuit (processor clock) has
been disrupted and the processor is running
on an ‘internal to chip’ back-up clock.
The back-up clock is intended to keep the
processor running, at a much slower
processing speed, to enable emergency
actions to be taken. The controller is unable to
continue running the main software application
in this condition.
The unit will Shutdown; compressors will
continue to operate using local pressure
regulation.
The controller’s main power supply must be
removed and re-applied to reset this condition.
E0866: Controller internal power supply fault
The low voltage logic processing power
supply, internal to the unit’s controller, is below
minimum operational levels; internal to
controller fault. Renew the controller if this
fault condition persists. The Trip must be
manually reset from the keypad.
E5000: Internal memory map error
The unit’s controller has detected disruption to
the internal operational memory storage
(RAM). The integrity of the RAM memory
contents are suspect; the controller must be
reset to clear and re-map the memory. Renew
the controller if this fault condition persists.
The controller’s main power supply must be
removed and re-applied to reset this condition.
E5001: Internal memory failure
The unit’s controller has detected disruption to
the internal permanent application memory
storage (FLASH). The integrity of the FLASH
memory contents is suspect. Re-load the main
application software in the first instance; renew
the controller if the condition persists.
The controller’s main power supply must be
removed and re-applied to reset this condition.
To Display the Software Version:
Press and hold Reset then press Escape.
The user menu display item will show the
software version ID (example: “E01”).
Page 42
Net$ync II Conductor 12
8.0 Parts List
Item
Part No.
Description
2014000026
2014000025
- 1 2 3 4 5 6 Net$ync II Conductor 12, Kit
Net$ync II Conductor 12
Manual, User CD
Unit, Controller
Unit, XPM-PSU24
Unit, XPM-TAC24
PCB, Terminal
Unit, XPM-LED
Gland, Set - Pg13.5
7
2014000029
8
2014000042
Module, Q485
Y04CM29.00 Sensor, Pressure
4-20mA, 232psi (16bar)
3
4
5
2
1
6
Engineering
7
20mm
IEC
Qty
5mm
Part No.
10 10 10 Description
IEC Fuse T1.0A
IEC Fuse T1.6A
IEC Fuse T3.15A
9.0 Technical Data
Mounting Dimensions:
27mm
Dimensions
Weight Mounting wall,
Enclosure
Supply Power Temperature
Humidity
8
Q485
340mm x 241mm x 152mm
13.40” x 9.45” x 6.0”
7.5kg (16.5lb)
4 x screw fixings
IP54, NEMA 12
230Vac +/- 10%
115Vac +/- 10%
100VA
0°C to 46°C (32°F to 115°F)
95% RH, non-condensing
286mm
27mm
188mm
8mm Ø
Page 43
Technical Manual
Conductor 12
10.0 Wiring Connection Diagram
C024
C025
C026
C027
C011
X02
C012
C031/1
C015
150k
C019
C012
C016
C017
C023
C026
XPM-PSU24
C027
C028
C018
C029
C030
C034
10k
C022
C026
C016
7
C032
0Vac - earthed
24Vac
10k
X01
2
X02
24VDC
1
2
1
2
X03
X02
XPM-LED
24Vac
1
X03
24VDC
1
2
C029
C028
C021
C025
C015
X01
1
X03
6
2
5
X01
XPM-TAC24
X02
1
2
3
C023
C027
C031
N
E
E
L
Page 44
1 L1
2 L2
10k
C025
C033
C018
0Vac
XPM485
SEQ
C021
2 3 4
X03
C015
24Vac
A
B
24Vac
C020
X02
C014
R4
X01
C06
C018
GND
C013
R3
3
C034
C024
150k
8 9 10 11 12
C031/2
R2
1 L1
2 L2
10k
R-SEQ
C016
C022
R1
230Vac 10%
115Vac 10%
31 32
C019
C024
N E L
27 28 29 30
2
1
C03
C014
0VDC
iX
C04
C013
1
X01
X07
RS485#1
24Vac
L2 L1
R6
1
C012
2
Multi485
C010
C011
C017
R5
C09
C09
C010
SEQ
C023
C010
C09
+
C022
C08
C07
-
C021
C08
SEQ
GND
GND
RS485#2
B
C020
X04
X08
A
C019
C06
C07
X08
C08
X07
C07
Ai3
X06
3
+VDC
X05
4
C05
X04
C04
C06
X03
C05
Ai2
33 34 35 36
+VDC
C01
C03
25 26
C04
19 20 21 22 23 24
Ai1
13 14 15 16 17 18
C03
C+
1
2
3
4
5
6
7
8
L2 L1
XPM485
X09
Ao
Terminal PCB
+VDC
24Vac
A-GND
X05
X06
T1-46-311-R6-DiC-CB
X08
33 34 35 36
Terminal PCB
240V 'CE' / 115V 'UL' @ 5A maximum.
X07
Auxiliary Input ‘AI’
X06
L1
L2
Multi485
L1
L2
X05
- Ai1 System
100m (330ft) max
L1
L2
100m (330ft) max
Pressure
+
5
Ai2 Alarm/Serv. 4
3
- GND
2
R5 LOAD
1
R1 SEQ
+
4-20mA
6
i-PCB 4
+20VDC
Di5 Ready/Run
X04
19 20 21 22 23 24
25 26
27 28 29 30
31 32
Auxiliary Output ‘AO’
100m (330ft) max
4
6
Di4 Ready/Run 5
Di8 Alarm/Serv. 4
3
- GND
2
R4 LOAD
1
R1 SEQ
i-PCB 3
+20VDC
X03
13 14 15 16 17 18
I-PCB 6-core
100m (330ft) max
3
6
Di3 Ready/Run 5
Di7 Alarm/Serv. 4
3
- GND
2
R3 LOAD
1
SEQ
R1
i-PCB 2
X02
+20VDC
7
8 9 10 11 12
I-PCB 6-core
100m (330ft) max
2
I-PCB 6-core
X01
6
Di2 Ready/Run 5
Di6 Alarm/Serv. 4
3
- GND
2
R2 LOAD
1
R1 SEQ
i-PCB 1
6
+20VDC
5
2 3 4
1
Conductor 12
Net$ync II Conductor 12
100m (330ft) max
I-PCB 6-core
1
Page 45
Technical Manual
XPM-TAC24
BLACK
BLUE
ORANGE
BROWN
WHITE
RED
GREEN
VIOLET
1
T3.15A T1.6A
T1.6A
T1.0A
FH4
FH3
FH2
FH5
2
3
4
X04
1
VOLTAGE SELECT
230V
2
3
4
230V +-10%
115V
115V +-10%
IEC
5x20mm
T1.0A
X03
2
1
X02
1
2
3
N L
24Vac/2
earthed
Page 46
4
2
24Vac/1
isolated
NL E
E
FH1
X01
E
Net$ync II Conductor 12
Net$ync II
Conductor 12 Commissioning Form
Customer
Contact
Customer Ref:
Phone
Internal Ref:
Installation/Site
Commission Date
Ser No.
Software
Commission Engineer
3
#1
bar m /min
kW VA Hz
Comp #1 Manufacturer
Comp #1 Model/Type
Comp #1 Working Pressure
Comp #1 Full Load Capacity
bar/psi
m3/min
#2
bar m3/min
kW VA Hz
Comp #2 Manufacturer
Comp #2 Model/Type
Comp #2 Working Pressure
Comp #2 Full Load Capacity
bar/psi
m3/min
#3
bar m3/min
kW VA Hz
Comp #3 Manufacturer
Comp #3 Model/Type
Comp #3 Working Pressure
Comp #3 Full Load Capacity
bar/psi
m3/min
#4
bar m3/min
kW VA Hz
Comp #4 Manufacturer
Comp #4 Model/Type
Comp #4 Working Pressure
Comp #4 Full Load Capacity
bar/psi
m3/min
3
#5
bar m /min
kW VA Hz
Comp #5 Manufacturer
Comp #5 Model/Type
Comp #5 Working Pressure
Comp #5 Full Load Capacity
bar/psi
m3/min
#6
bar m3/min
kW VA Hz
Comp #6 Manufacturer
Comp #6 Model/Type
Comp #6 Working Pressure
Comp #6 Full Load Capacity
bar/psi
m3/min
#7
bar m3/min
kW VA Hz
Comp #7 Manufacturer
Comp #7 Model/Type
Comp #7 Working Pressure
Comp #7 Full Load Capacity
bar/psi
m3/min
#8
bar m3/min
kW VA Hz
Comp #8 Manufacturer
Comp #8 Model/Type
Comp #8 Working Pressure
Comp #8 Full Load Capacity
bar/psi
m3/min
Page 47
Technical Manual
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3
#9
bar m /min
kW VA Hz
Comp #9 Manufacturer
Comp #9 Model/Type
Comp #9 Working Pressure
Comp #9 Full Load Capacity
bar/psi
m3/min
#10
bar m3/min
kW VA Hz
Comp #10 Manufacturer
Comp #10 Model/Type
Comp #10 Working Pressure
Comp #10 Full Load Capacity
bar/psi
m3/min
#11
bar m3/min
kW VA Hz
Comp #11 Manufacturer
Comp #11 Model/Type
Comp #11 Working Pressure
Comp #11 Full Load Capacity
bar/psi
m3/min
#12
bar m3/min
kW VA Hz
Comp #12 Manufacturer
Comp #12 Model/Type
Comp #12 Working Pressure
Comp #12 Full Load Capacity
bar/psi
m3/min
T01
T01
T01
T01
T01
T01
T01
T01
T01
T01
T01
T01
T01
T01
T01
T01
PH
PL
Pm
SQ
01
02
03
04
05
06
07
08
09
10
11
12
High Pressure Set Point
Low pressure Set Point
Minimum Pressure Alarm
Sequence Rotation Mode
Comp #1 Priority
Comp #2 Priority
Comp #3 Priority
Comp #4 Priority
Comp #5 Priority
Comp #6 Priority
Comp #7 Priority
Comp #8 Priority
Comp #9 Priority
Comp #10 Priority
Comp #11 Priority
Comp #12 Priority
T02
T02
T02
T02
T02
T02
T02
T02
T02
T02
T02
T02
T02
T02
T02
T02
PH
PL
Pm
SQ
01
02
03
04
05
06
07
08
09
10
11
12
High Pressure Set Point
Low pressure Set Point
Minimum Pressure Alarm
Sequence Rotation Mode
Comp #1 Priority
Comp #2 Priority
Comp #3 Priority
Comp #4 Priority
Comp #5 Priority
Comp #6 Priority
Comp #7 Priority
Comp #8 Priority
Comp #9 Priority
Comp #10 Priority
Comp #11 Priority
Comp #12 Priority
T03
T03
T03
T03
T03
T03
T03
T03
PH
PL
Pm
SQ
01
02
03
04
High Pressure Set Point
Low pressure Set Point
Minimum Pressure Alarm
Sequence Rotation Mode
Comp #1 Priority
Comp #2 Priority
Comp #3 Priority
Comp #4 Priority
EHR
EHR
EHR
TR
TR
TR
ENERGY
ENERGY
ENERGY
bar/psi
bar/psi
bar/psi
bar/psi
bar/psi
bar/psi
bar/psi
bar/psi
bar/psi
Net$ync II Conductor 12
T03
T03
T03
T03
T03
T03
T03
T03
05
06
07
08
09
10
11
12
Comp #5 Priority
Comp #6 Priority
Comp #7 Priority
Comp #8 Priority
Comp #9 Priority
Comp #10 Priority
Comp #11 Priority
Comp #12 Priority
T04
T04
T04
T04
T04
T04
T04
T04
T04
T04
T04
T04
T04
T04
T04
T04
PH
PL
Pm
SQ
01
02
03
04
05
06
07
08
09
10
11
12
High Pressure Set Point
Low pressure Set Point
Minimum Pressure Alarm
Sequence Rotation Mode
Comp #1 Priority
Comp #2 Priority
Comp #3 Priority
Comp #4 Priority
Comp #5 Priority
Comp #6 Priority
Comp #7 Priority
Comp #8 Priority
Comp #9 Priority
Comp #10 Priority
Comp #11 Priority
Comp #12 Priority
P02
P02
P02
P02
P02
PF
PT
PP
-
Prefill Function
Prefill Time
Prefill Pressure
Primary Compressors
Backup Compressors
S01
S01
S01
S01
PS
AR
RP
TS
Pressure Schedule
Auto Restart
Rotation Interval
Default Table Select
S02
S02
S02
S02
S02
S02
S02
S02
S02
S02
NC
PM
CF
TO
DA
PC
AI
AO
CA
MA
Number of Compressors
Max Pressure Alarm
Stop Control Function
Tolerance
Damping
Pressure Change Time
Auxiliary Input
Auxiliary Output
Capacity Alarm
Capacity Restricted Alarm
S03
S03
S03
01
02
BT
Aux I/O Box #1
Aux I/O Box #2
RS485 Timeout
sec
S04
S04
1o
1r
Pressure Offset
Pressure Range
bar/psi
bar/psi
EHR
TR
bar/psi
bar/psi
bar/psi
ENERGY
!>X
A^^
1
1
2
2
3
3
4
4
5
5
6
6
7
7
8
8
9
9
10
10
1
2
3
4
5
6
7
8
9
10
sec
bar/psi
11
11
12
12
11
12
bar/psi
min
Page 49
Technical Manual
Page 50
C01
C01
C01
C01
C01
C01
C01
C01
C01
C01
C01
C01
01
02
03
04
05
06
07
08
09
10
11
12
Compressor #1 Hours
Compressor #2 Hours
Compressor #3 Hours
Compressor #4 Hours
Compressor #5 Hours
Compressor #6 Hours
Compressor #7 Hours
Compressor #8 Hours
Compressor #9 Hours
Compressor #10 Hours
Compressor #11 Hours
Compressor #12 Hours
hrs
hrs
hrs
hrs
hrs
hrs
hrs
hrs
hrs
hrs
hrs
hrs
C03
C03
C03
C03
C03
01
-
Compressor #1 Type
Start Time
Max Capacity
Min Capacity
Min Efficiency
I-PCB
I-485
V-485
C03
C03
C03
C03
C03
02
-
Compressor #2 Type
Start Time
Max Capacity
Min Capacity
Min Efficiency
I-PCB
I-485
V-485
C03
C03
C03
C03
C03
03
-
Compressor #3 Type
Start Time
Max Capacity
Min Capacity
Min Efficiency
I-PCB
I-485
V-485
C03
C03
C03
C03
C03
04
-
Compressor #4 Type
Start Time
Max Capacity
Min Capacity
Min Efficiency
I-PCB
I-485
V-485
C03
C03
C03
C03
C03
05
-
Compressor #5 Type
Start Time
Max Capacity
Min Capacity
Min Efficiency
I-485
V-485
I-PCB
C03
C03
C03
C03
C03
06
-
Compressor #6 Type
Start Time
Max Capacity
Min Capacity
Min Efficiency
I-485
V-485
I-PCB
C03
C03
C03
C03
C03
07
-
Compressor #7 Type
Start Time
Max Capacity
Min Capacity
Min Efficiency
I-485
V-485
I-PCB
C03
C03
C03
C03
C03
08
-
Compressor #8 Type
Start Time
Max Capacity
Min Capacity
Min Efficiency
I-485
sec
%
%
%
sec
%
%
%
sec
%
%
%
sec
%
%
%
sec
%
%
%
sec
%
%
%
sec
%
%
%
V-485
I-PCB
sec
%
%
%
Net$ync II Conductor 12
C03
C03
C03
C03
C03
09
-
Compressor #9 Type
Start Time
Max Capacity
Min Capacity
Min Efficiency
I-485
V-485
I-PCB
C03
C03
C03
C03
C03
10
-
Compressor #10 Type
Start Time
Max Capacity
Min Capacity
Min Efficiency
I-485
V-485
I-PCB
C03
C03
C03
C03
C03
11
-
Compressor #11 Type
Start Time
Max Capacity
Min Capacity
Min Efficiency
I-485
V-485
I-PCB
C03
C03
C03
C03
C03
12
-
Compressor #12 Type
Start Time
Max Capacity
Min Capacity
Min Efficiency
I-485
V-485
I-PCB
sec
%
%
%
sec
%
%
%
sec
%
%
%
sec
%
%
%
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Technical Manual
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