MANY0706A.GB – Net$ync II I/O Gateway User Manual
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Net$ync II
I/O Gateway
Net$ync II I/O Gateway
Index
1.0 Introduction
1.1 Net$ync II Connectivity
2.0 Management System Fault Codes
Health and Safety
Refer to Net$ync II Safety Manual
3.0 Operation
3.1 User Interface
3.2 Display
3.3 Status Symbols
3.4 Indications
3.5 Operation
3.6 Digital Input Status Indicators
3.7 Analogue Input Displays
3.8 Relay Output Displays
3.9 Power Failure Auto-Restart
3.10 Pressure Sensor Fault
3.11 Shutdown Faults, Fault Codes
4.0 Parts List
5.0 Technical Data
6.0 Wiring Connection Diagram
Refere to Section Indicated
Note
Important or Caution, Safety
Page 1
User Manual
1.0 INTRODUCTION
An I/O Gateway provides additional general
purpose I/O (input/output) for a system
enhancing monitoring capabilities and
providing distributed system automation.
1.1 Net$ync II Connectivity
#1
#2
I/O Gateway
I/O Gateway
More than one I/O Gateway can be installed in a
system (the maximum number is dependant
on management unit model). Each I/O Gateway
features:
8
3
6
Digital Inputs
Analogue Inputs
Relay Outputs
Digital inputs can be used to monitor switching
contact devices. Each input can be set to act
as an Alarm or High Level Alarm input or used
for system-wide automation. Digital inputs can
also be used for metering (for example m3, ft3,
kWh) providing an accumulative count of
pulses from a metering device.
Analogue inputs can be used to monitor
sensor devices (for example: pressure,
differential, temperature, dewpoint, flow,
current, power, bearing condition). Each input
is equipped with adjustable high or low level
detection that can be used to activate an
Alarm or High Level Alarm or used for systemwide
automation.
Relay outputs use ‘Virtual Relay Automation’
technology and are totally configurable with
duel input logic functions. Relay functions can
be assigned utilising any status or condition
information available on a system network
from any compatible unit connected to the
network.
Page 2
The I/O Gateway is designed to connect to a
Net$ync II management system using an
industrial 2-wire RS485 data network, with a
total cable length up to 500m (1650ft).
Net$ync II I/O Gateway
2.0 Management Unit Fault Codes
Digital; Input Identification Codes:
The system management unit can be set to
monitor an IO Gateway. In this condition any ‘A’
Alarm or ‘T’ High Level Alarm indication will
also be displayed by the management
system.
Input No.
A
T
10
20
30
40
50
60
70
80
1
2
3
4
5
6
7
8
17
18
19
20
21
22
23
24
The management system will display an IO
Gateway fault code that describes the IO
Gateway system number and the input (digital
or analogue) identification. All inputs on all
system IO Gateway(s) will have a unique
alarm code in the format:
B’nn’.’XX’
Analogue; Input Identification Codes:
‘nn’ = IO Gateway number (01 to 12)
‘XX’ = Input identification Code
Input No.
A
T
The alarm code will also differ dependant on
the alarm type for a particular input (Alarm ‘A’
or High Level Alarm ‘T’).
14
25
35
45
9
0
1
2
57
58
59
60
Network Communications Error:
B’nn’. - - (IO Gateway identification followed by dashes)
RS485 network communication disruption or
loss. The management system is no longer
receiving data from the IO Gateway.
Page 3
User Manual
3.0 OPERATION
3.3 Status Symbols
5
9
2
I/O Gateway Status (always displayed):
Power Failure Auto Restart (always on)
6
3
Network communications established
Flashing - No Communications
7
1
8
10
4
Input Alarm Condition
Input High Level Alarm Condition
3.1 User Interface
1)
2)
3)
4)
5)
6)
7)
8)
9)
10)
LCD Display
Start Function
Stop Function
Reset Function
ESCAPE Button
UP, PLUS Button
DOWN, MINUS Button
ENTER Button
I/O Box Active Indicator
FAULT Indicator
Input Alarm or High Level Alarm conditions do
not stop or inhibit I/O Gateway operation. Examine
the User menu item list to identify the source
of an Alarm indication.
3.4 Indicators
Run Indicator (Green LED)
OFF I/O Gateway Shutdown Fault
ON I/O Gateway Active
Fault Indicator (Red LED)
3.2 Display
OFF – No fault
The upper display will continuously show the
assigned I/O Gateway number.
Slow Flash:
RP Sensor fault (display “- - - -“)
If the ‘Reference Pressure’ function is
active the upper display item will continuously
show the detected pressure instead of the I/O
Auxiliary Gateway number.
Fast Flash:
I/O Gateway Shutdown Fault
The lower display will show the default, or
selected, User menu item.
User menu items show the value being
detected on analogue input(s) and the state or
condition of digital input(s) and relay outputs.
After a period of no keypad activity the User
menu item will automatically default to show
the set ‘default item’ (adjustable in menu S01).
Digital or analogue inputs that have not
been activated will not be shown in the User
menu item list.
3.5 Operation
The I/O Gateway is always active and cannot be
stopped. The Start and Stop buttons (if fitted)
DO NOT affect the operation of the I/O Gateway.
Virtual Relay Automation:
Start, Stop and Resert button functions
3.6 Digital Input Status Indications
When activated a ‘Digital Input’ will show the
input status and condition in the User menu
item list.
User Menu Items:
A01-A04
D01-D08
R01-R06
Page 4
Analogue Inputs 1 to 4
Digital Inputs 1 to 8
Relay Outputs 1 to 6
0 = remote contact is open circuit
1 = remote contact is closed circuit
Net$ync II I/O Gateway
Dependant on the input setup, the display will
also show:
OK
NOT
A
T
S
OK Condition
Not OK Condition
Alarm State Condition
High Level Alarm State Condition
Signal State Condition
Digital Inputs: Configuration
Pulse Count Mode:
If the digital input is setup in pulse count
mode, the User menu item will show the ‘pulse
count’ since last reset.
The number of detected pulses will represent
an accumulative metered value dependant on
the device providing the pulses.
For example: 1627384 may represent m2 of air
produced or kWh of power consumed.
If the ‘manual pulse count reset’ option is
enabled each individual digital input pulse
count can be reset from the keypad:
Press and hold ENTER then
press CANCEL. The pulse count will be
cleared and start immediately again from zero.
3.7 Analogue Input Display
When activated an ‘Analogue Input’ will show
a value in the User menu item list. The value
displayed will be dependant on analogue input
setup and configuration.
Analogue inputs can be set to indicate an
Alarm, High Level Alarm or Signal condition.
If one of these conditions occurs the analogue
input User menu item will also display:
A
T
S
Alarm Condition
High Level Alarm Condition
Signal Condition
3.8 Relay Output Display
When activated a ‘Relay Output’ will show the
output status of the contacts in the User menu
item list.
Relay Off: contacts open circuit
Relay On: contacts closed circuit
The function and activation of each relay
output is dependant on setup and
configuration.
Virtual Relay Automation
3.9 Power Failure Auto-Restart
The I/O Gateway will always automatically start
when power is re-applied after a power supply
disruption or failure.
After a power failure event the power symbol #
will flash to indicate that a power failure event
occurred. Press RESET to remove the power
failure indication from the screen.
3.10 Pressure Sensor Fault (Option)
If an RP pressure sensor fault is detected (if
the RP pressure sensor option is enabled) the
I/O Box will display “- - - -“ dashes on the
upper display and indicate the condition with
an Alarm symbol. The I/O Gateway will continue to
operate normally without interruption.
3.11 Shutdown Faults
1sec
The Fault LED will ‘fast flash’ to indicate a
Shutdown condition. A Shutdown condition will
stop normal operation of the IO Gateway. All
Shutdown conditions must be manually reset.
Analogue Inputs: Configuration
Page 5
User Manual
Fault Codes:
Each individual fault has a unique numeric
code.
E0010
Emergency Stop
The wire link between terminals ‘+C’ and ‘C1’
of the unit’s controller is open circuit. These
terminals are permanently connected together
on the IO Gateway Terminal PCB: this error will
never occur in normal operational
circumstances.
E0506
XPM-Ai4 Short Circuit
Short circuit condition detected on the XPMAi4
module (Analogue inputs 1 to 4).
E0821
Short Circuit
Short Circuit condition detected on the main
controller unit (digital inputs)
E0836
PLL Unlock
Internal failure or excessively high external
electrical interference detected.
The main timing circuit (processor clock) has
been disrupted and the processor is running
on an ‘internal to chip’ back-up clock.
The controller’s main power supply must be
removed and re-applied to reset this condition.
E0840
XPM-Ai4 Communications
Data communications with the XPM-Ai4
module (analogue inputs 1 to 4) have been
disrupted or lost.
E5000
Internal Memory Map Error
The unit’s controller has detected disruption to
the internal operational memory storage
(RAM). The integrity of the RAM memory
contents are suspect; the controller must be
reset to clear and re-map the memory. Renew
the controller if this fault condition persists.
The controller’s main power supply must be
removed and re-applied to reset this condition.
Page 6
E5001
Internal Memory Failure
The unit’s controller has detected disruption to
the internal permanent application memory
storage (FLASH). The integrity of the FLASH
memory contents is suspect. Re-load the main
application software in the first instance; renew
the controller if the condition persists.
The controller’s main power supply must be
removed and re-applied to reset this condition.
Net$ync II I/O Gateway
4.0 Parts List
Net$ync II I/O Gateway
Item
Part No.
Description
2014000041
- 1 2
3
4
5
6
Unit, IO Gateway
Manual, User CD
Controller, S1
XPM-PSU24
XPM-Ai4
Unit, XPM-TAC24
PCB, Terminal
Gland, Set - Pg13.5
XPM-Ai4
XPM-PSU24
XPM
-T A
C24
3
4
5
2
1
6
20mm
IEC
Qty
5mm
Part No.
10
10
10
ACM (Analogue Conditioning Modules)
Description
IEC Fuse T1.0A
IEC Fuse T1.6A
IEC Fuse T3.15A
Y07CM50.00
Technician Kit, ACM
Quantity 4 of type 1, 2, 4, 6, 7, 8
Quantity 8 of type 3 and 5
Refill Packs (quantity 4):
Y07CM51.00
Y07CM52.00
Y07CM53.00
Y07CM54.00
Y07CM55.00
Y07CM56.00
Y07CM57.00
Y07CM58.00
Type 1; Digital Input
Type 2; 0-10V DC
Type 3; 4-20mA
Type 4; 4-20mA Earth Referenced
Type 5; KTY / RTD Temperature
Type 6; PT100 Temperature
Type 7; PT1000 Temperature
Type 8; 10k NTC Temperature
5.0 Technical Data
Net$ync II I/O Gateway
Installation and Mounting Dimensions
24mm
Dimensions
Weight Mounting
Enclosure
Supply Power Temperature
Humidity
291mm x 241mm x 152mm
11.45” x 9.45” x 6.0”
6.5kg (14Ib)
wall, 4 x screw fixings
IP54, NEMA 12
230Vac +/- 10%
115Vac +/- 10%
50VA
0°C to 46°C (32°F to 115°F)
95% RH non-condensing
238mm
24mm
188mm
236mm
8mm Ø
286mm
Page 7
User Manual
C030
4
C010
3
C09
C024
Ai2
C030
C013
+VDC
C010
Ai3
C025
C031
C014
A-GND
C012
Ao
C033
C024
C013
C016
C03
C08
C016
C028
C06
C06
C033
C012
0VDC
Ao
C011
X07
C032
25 26 27 28
C08
C028
C010
C029
C015
L2
L1
L2
Multi485
Network
L1
X06
C08
C031
21 22 23 24
C034/6
C028
X05
C034/5
FI Fault Inhibit
+C
- RP REF Pressure
4-20mA
C034/2
C025
C023
C022
0Vac - earthed
2
24Vac
1
X03
X01
1
24Vac
XPM-PSU24
2
24VDC
X02
XPM-Ai4
Di1 Digital Input 1
+C
X05 20
19
18
17
Di8 Digital Input 8
+C
Di7 Digital Input 7
+C
X04 16
15
14
13
Di6 Digital Input 6
+C
Di5 Digital Input 5
+C
7
C034/1
X03
C023
C014
Di4 Digital Input 4
+C
Di3 Digital Input 3
+C
Di2 Digital Input 2
+C
X02
C07
C026
C030
C09
5 6
C022
C027
X04
C021
8 9 10 11 12
C020
C020
XPM-TAC24
X01
C03
X01
X03
X02
C017
17 18 19 20
X02
S1-20-311
24Vac
2
1
L
N
E
E
C04
C017
C027
C021
Page 8
Ai2 Analog Input 2
C
Ai1 Analog Input 1
C
C018
C034/4
R3
1
C04
C05
C034/3
R4
230Vac 10%
115Vac 10%
C018
C019
C07
R1
2
Ai4 Analog Input 4
C
Ai3 Analog Input 3
C
C027
R6
2
C07
C05
C026
R5
N E L
R4 Relay Output 4
C014
R2
1 X01
C026
C019
C023
C025
X04
RS485#1
C032
1
+VDC
C+
1
2
3
4
5
6
7
8
X07
C011
C032
35 36 37 38
C029
R5 Relay Output 5
C021
C022
31 32 33 34
Ai1
C020
29 30
C015
C033
C011
13 14 15 16
X05
X06
C031
C012
1 2 3 4
X01
X03
2
1
L2 L1
X08
L2 L1
RS485#2
C05
C019
L2 L1
Multi485
C
Ai4
X13
C04
C018
X12
5
C
Ai3
R6 Relay Output 6
X11
6
C09
X10
C029
C017
X09
C03
Ai2
X08
C
XPM-Ai4
39 40 41 42 43 44
C015
2
X04
C06
C016
+VDC
240V’CE’
115V 'UL' @ 4A max
C034
C
Ai1
24VDC
XPM-PSU24
XPM485
I/O Gateway
6.0 Wiring Diagram
Terminal PCB
X01 4
3
2
1
R3 Relay Output 3
R2 Relay Output 2
R1 Relay Output 1
RC Common
R3
R2
R1
RC
24V max
RC=8A max
Net$ync II I/O Gateway
XPM-TAC24
BLACK
BLUE
ORANGE
BROWN
WHITE
RED
GREEN
VIOLET
1
T3.15A T1.6A
T1.6A
T1.0A
FH4
FH3
FH2
FH5
2
3
4
X04
1
VOLTAGE SELECT
230V
2
3
4
230V +-10%
115V
115V +-10%
IEC
5x20mm
T1.0A
X03
2
1
X02
1
2
3
N L
24Vac/2
earthed
4
2
24Vac/1
isolated
E
FH1
X01
E
NL E
Page 9
User Manual
Page 10
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