Quincy Compressor Net$ync II QVC Gateway CX Parts Manual

QVC Gateway Technical Manual
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QVC Gateway CONTROLLER TECHNICAL MANUAL
Net$ync II QVC Gateway
Index
1.0 Safety Precautions
1.1 Installation
1.2 Operational
1.3 Maintenance and Repair
10.0 Wiring Diagrams
2.0 Introduction
2.1 Management System Connectivity
2.2 Interface Mode: Regulation Types
3.0 Installation
3.1 Unit Location
3.2 Power Supply
3.3 Delivery Pressure Sensor
3.4 Internal Pressure Sensor (Option)
3.5 System Pressure Sensor (Option)
3.6 Auxiliary Fault Input (Options)
3.7 Inhibit Function (Option)
3.8 Speed Monitoring Input (Option)
3.9 R2 – 24Vac Output (Option)
3.10 AR1/2 Auxiliary Output (Options)
3.11 Temperature Sensor (Options)
3.12 QVC Gateway Extension Unit, A01 to A04
3.13 RS485 Network Connection
3.14 Compressor Interface PCB
Refere to Section Indicated
Note
Important or Caution, Safety
4.0 Commissioning
4.1 Commissioning Procedure
4.2 Physical Checks
4.3 Management System
4.4 Delivery Pressure Sensor
4.5 Pressure Set Points
4.6 Regulation Mode
4.7 Optional Features and Functions
5.0 Menu Navigation
5.1 Menu Items
5.2 Diagnostics
6.0 Operation
6.1 User Interface
6.2 User Menu Items
6.3 Status
6.4 Active Functions
6.5 Compressor Identification
6.6 Operation
6.7 Power Failure Auto-Restart
6.8 Failure Modes
6.9 Compressor Shutdown (Trip)
6.10 Compressor Alarm (Warning)
6.11 Sensor Fault Levels
6.12 Sensor Fault
6.13 Fault Input (Options)
6.14 Fault Codes
7.0 Parts List
8.0 Technical Data
9.0 Connection Diagrams
Page 1
Technical Manual
1. Safety Precautions
ALWAYS EMPLOY SAFE WORKING
PRACTISE AND PROCEDURES
WARNING: Risk of Danger
WARNING: Risk of Electric Shock
WARNING: Risk of High Pressure
WARNING: Consult Manual
When installing, commissioning, operating or
carrying out service or maintenance on a product,
personnel must use safe working practise and
observe all relevant local health and safety
requirements and regulations. Attention of users in
the UK is drawn to the Health and Safety at Work
Act, 1974, and to the Regulations and
Recommendations of the Institution of Electrical
Engineers (IEE).
Lethal voltages are used within the product. Use
extreme caution when carrying out electrical checks.
Isolate the power supply before starting any
maintenance work.
It is not possible to anticipate every circumstance
that might represent a potential hazard. If the user
employs an operating procedure, an item of
equipment or a method of working which is not
specifically recommended the user must ensure the
product will not be damaged or made unsafe and
that there is no risk to persons or property. Failure to
observe safety precautions or implement safe
working practises may be considered dangerous
practice or misuse of the product.
1.2 Installation
Installation work must only be carried out by a
competent person under qualified supervision.
A fused isolation switch must be fitted between the
main power supply and the product.
The product must only be operated at the supply
voltage and frequency for which it is designed.
When mains power is switched on, lethal voltages
are present in the electrical circuits and extreme
caution must be exercised whenever it is necessary
to carry out any work on the unit.
Do not open access panels or touch electrical
components while voltage is applied unless it is
necessary for measurements, tests or adjustments.
This work must only be carried out by a qualified
electrician or technician equipped with the correct
tools and appropriate protection against electrical
hazards.
All air compressors and/or other machine equipment
connected too, and controlled by, the product should
have a warning sign attached stating ‘THIS UNIT
MAY START WITHOUT WARNING’ next to the
display panel.
If an air compressor and/or other machine
equipment connected too, and controlled by, the
product is to be started remotely, attach warning
signs to the machine stating ‘THIS UNIT CAN BE
STARTED REMOTELY’ in a prominent location,
one on the outside of the machine, the other inside
the machine control compartment.
1.3 Service Maintenance and Repair
Service, maintenance, repairs or modifications must
only be carried out by competent personnel under
qualified supervision.
If replacement parts are required use only genuine
parts from the original equipment manufacturer, or
an alternative approved source.
Carry out the following operations before opening or
removing any access panels or carrying out any
work on the product :•
•
Isolate from the main electrical power supply.
Lock the isolator in the ‘OFF’ position and
remove the fuses.
Attach a label to the isolator switch and to the
product stating ‘WORK IN PROGRESS - DO
NOT APPLY VOLTAGE’. Do not switch on
electrical power or attempt to start the unit if
such a warning label is attached.
The product should be mounted in such a location
as to allow operational and maintenance access
without obstruction or hazard and to allow clear
visibility of indicators at all times.
Ensure that all instructions concerning operation
and maintenance are strictly followed and that the
complete product, with all accessories and safety
devices, is kept in good working order.
If raised platforms are required to provide access to
the product they must not interfere with normal
operation or obstruct access. Platforms and stairs
should be of grid or plate construction with safety
rails on all open sides.
The accuracy of sensor devices must be checked
on a regular basis. They must be renewed when
acceptable tolerances are exceeded. Always ensure
any pressure within a compressed air system is
safely vented to atmosphere before attempting to
remove or install a sensor device.
1.3 Operation
The product must only be operated by competent
personnel under qualified supervision.
Never remove or tamper with safety devices, guards
or insulation materials fitted to the unit.
Page 2
The product must only be cleaned with a damp
cloth, using mild detergents if necessary. Avoid the
use of any substances containing corrosive acids or
alkalis.
Do not paint the control facial or obscure any
indications, controls, instructions or warnings.
Net$ync II QVC Gateway
2. INTRODUCTION
2.1 Management System Connectivity
The QVC Gateway is intended as an advanced
compressor interface unit with inherent
functionality for monitoring and regulation of a
compressor that is equipped with a compatible
variable output regulation system.
PD
CX Box
PS
The QVC Gateway connects to a Management
System using an industrial two wire RS485
data network (Multi485).
DP
The QVC Gateway provides optional ‘local pressure
sensor’ connections. The compressor delivery
pressure (PD), local system pressure (PS) and
air treatment differential pressure (DP) can be
monitored and displayed. The detected local
pressure (delivery or system) is available on
the system network and can be utilised by a
management system unit for advanced
pressure related functions. A local air
treatment differential pressure alarm can also
be implemented.
PD
PI
The QVC Gateway provides ‘Internal’ reclaimer vessel, or
sump, pressure detection. The differential
pressure between the internal pressure (PI)
and delivery pressure (PD) can be monitored
and displayed. An internal air/oil filtration
differential pressure alarm, and excessive
internal pressure alarm, can be implemented.
The QVC Gateway is equipped with several digital
(remote volt-free contact) and analogue
temperature/pressure inputs. Each can be set
to monitor and display status or value with the
option to respond with an Alarm(Warning) or
Trip(Shutdown) condition. With the addition of
the optional QVC Gateway Expansion Box, additional
digital and analogue inputs can be made
available.
2.2 Interface Mode: Regulation Types
The QVC Gateway provides advanced monitoring
and control functionality for the following
compressor types:
Load/Unload (L mode)
For a compressor equipped with single
pressure switch, or remote load/unload digital
input, regulation.
3-Step (3S mode)
For a 3-step reciprocating type compressor
fitted with two pressure switches.
5-Step (5S mode)
For a 5-step reciprocating type compressor
fitted with four pressure switches.
Poppet Valve (V mode)
Rotary Screw; where each valve can be
energised from a volt-free relay contact.
The QVC Gateway can accommodate 2 valve, 3
valve and 4 valve regulation systems.
Modulation Valve (AR mode)
Rotary Screw or Vane; where the modulation
valve can be controlled with the use of a 420mA proportional pressure regulation valve.
Spiral Valve (AR mode)
Rotary Screw; where a pressure activated
spiral valve can be controlled with the use of a
4-20mA proportional pressure regulation valve.
Variable Speed Inverter Drive (AR mode)
Inverter Drive; where the inverter drive can be
regulated from a 4-20mA signal.
The QVC Gateway is equipped with a ‘compressor
control mode’. This mode enables total control
and monitoring (including Star/Delta motor,
Fan and Load solenoid control) of a
compressor unit that is not equipped with it’s
own control system.
Page 3
Technical Manual
3. Installation
It is recommended that installation and
commissioning be carried out by an authorised
and trained product supplier.
The pressure sensor must be connected to
terminal X07 of the QVC Gateway using an earth
screened, two-core (0.5mm2 CSA minimum),
cable no greater than (10m) 33ft in length.
3.1 Unit Location
X07
The QVC Gateway is wall mounting using conventional
screw fixings. The QVC Gateway can be located remote
from the compressor but within 10 m (33ft)
cable length from the compressor and within
100 m (330ft) cable length from the system
pressure sensor.
100m
(330ft)
max
Pd
26
25
-
+
+
Pd
Wire polarity is important
3.2 Power Supply
A fused switching isolator must be installed to
the main incoming power supply, external to
the QVC Gateway . The isolator must be fitted with a fuse
of the correct rating to provide adequate
protection to the power supply cable used (in
accordance with local electrical and safety
regulations).
3.4 Internal Pressure Sensor (option)
The compressor internal pressure sensor (PI)
must be located internal to the compressor in a
position that will detect internal, or sump,
pressure prior to air/oil filter separation and
minimum pressure valve.
XPM-TAC24
1
2
3
1
4
2
3
4
X04
L
N
E
E
VOLTAGE SELECT
X01
L N E
PD
PI
230Vac
1
2
3
4
X04
VOLTAGE SELECT
115Vac
Check the input voltage select links on the QVC Gateway
power supply PCB (XPM-TAC24).
Adjust if necessary before applying power.
3.3 Delivery Pressure Sensor
The compressor delivery pressure sensor (Pd)
must be located in a position suitable to be
able to continuously detect the delivery
pressure of the compressor package; prior to
any external air treatment, non-return valve or
isolation valve.
The internal pressure sensor is optional.
The pressure sensor must be connected to
terminal X07 of the QVC Gateway using an earth
screened, two-core (0.5mm2 CSA minimum),
cable no greater than (10m) 33ft in length.
X07
PI
30
29
-
+
10m
(33ft)
max
Pd
Wire polarity is important
NRV
The delivery pressure sensor is a
mandatory QVC Gateway requirement.
Page 4
Internal Pressure Sensor
+
PI
Net$ync II QVC Gateway
3.5 System Pressure Sensor (option)
3.8 Speed Monitoring Input (Option)
The system pressure sensor (PS) must be
located in a position that is downstream of any
air treatment associated with the compressor
and is common to the air system network.
Only applicable in ‘L’ load/unload mode;
ignored in all other control modes.
Pd
PS
DP
The system pressure sensor is optional.
The pressure sensor must be connected to
terminal X07 of the QVC Gateway using an earth
screened, two-core (0.5mm2 CSA minimum),
cable no greater than (10m) 33ft in length.
The QVC Gateway is equipped with a ‘speed
detection’ input designed to function with a
‘VSD Speed Monitoring Kit’ (available
separately). This optional feature is intended
for use when the QVC Gateway is utilised for
frequency inverter drive variable speed control.
The feature will provide a percentage
speed/output display and all required
functionality to enable total synergy with the
energy control, VSD compressor aware,
functions of a management system equipped
with this capability.
X04
16
15
14
PS
-
28
13
10m
(33ft)
max
X07
-
+
27
+
+
PS
rpm
3.9 R2 - 24Vac Output (option)
Output R2 is 24Vac and must be connected to
the coil of a 24Vac relay to provide a remote
volt-free output function contact.
Wire polarity is important
S02-RT = ‘L’ (load/unload regulation Mode)
R2 = Fan Function
System Pressure Sensor
Menu Items; ‘Fan’ Function, AR1/2
3.6 Auxiliary Fault Inputs (option)
S02-RT = ‘AR’ (load/unload regulation Mode)
R2 = Active Function
X05
22
21
20
19
18
17
F1
Aux Fault #1
F2
Aux Fault #2
F3
Aux Fault #3
R6
X04
R5
31 32 33 34
X09
3.7 Inhibit Function (option)
16
S02-RT = ‘3S’, ‘5S’ or ‘V’ regulation modes:
R2 is used for regulation control dependant of
regulation mode type.
3.10 AR1/2 Auxiliary Outputs (option)
Fault Inputs
15
Menu Items; ‘Active’ Function, AR1/2
AR1
AR2
X08
IH
Inhibit
Volt-free relay contact outputs
CE: 240V, UL 115V @ 4A maximum).
14
13
Inhibit Function
Menu Items, AR1/2 Functions
Page 5
Technical Manual
3.11 Temperature Sensor (options)
Temperature Sensor Functions
Connections for temperature sensor T1 to T4
options are located on the XPM-Ai4 module
that is mounted inside the QVC Gateway unit.
The XPM-Ai4 module is equipped with ACM
(Analogue Conditioning Modules: hardware
PCB) designed for ‘KTY 6’ type temperature
sensors. For other types of temperature
sensor the ACM module must be changed to
suit the sensor type.
Connect the temperature sensor(s) wires
directly to XPM-Ai4 module terminal X03.
3.11.1 ACM (Analogue Conditioning Module)
XPM
Ai4 #1
T4
Ai3
1
2
3
4
5
Ai2
0VDC
6
T3
Ai1
0VDC
0VDC
7
T2
0VDC
Ai4
8
T1
The electrical input
characteristics of the four
adjustable temperature
inputs (T01 to T04) can be
individually altered to
different types of
temperature sensor using
ACM devices.
ACM devices are hardware modules that
plug in to the analogue input circuit and
condition the incoming signal.
10m (33ft) max
X03
For a particular temperature sensor type the
correct ACM device must be selected and
fitted.
XPM-Ai4
T04 T03 T02 T01
XPM-Ai4
Ai4
Ai3
Ai2
Ai1
X03
8 7 6 5 4 3 2 1
X01
X02
XPM-Ai4
X03
ACM 4
3
2
1
Ai4 Ai3 Ai2 Ai1
XPM-Ai4
X04
X04
Ai1
4
4
Page 6
3
3
2
1
Ai2
4
4
3
3
2
1
1
Net$ync II QVC Gateway
3.11.2 To change an ACM device:
To install an ACM device:
Remove the power from the unit.
ACM devices for temperature sensor inputs
T1 to T4 are located within the unit’s XPMAi4
module.
To gain access to the ACM devices remove
the cover of the XPM-Ai4 module. The ACM
devices can be removed and inserted by
hand without the use of a tool.
Before inserting an ACM device check the
pins of the ACM and the XPM-Ai4 socket.
To remove an ACM device:
1
1
2
3
2
4
Never use a metallic tool (screwdriver tip
for example) to remove an ACM device.
ACM devices are designed to mount in the
XPM-Ai4 socket at an angle. This is intended
to retain the device securely in the socket in
the instance of mechanical vibration.
Antistatic Precaution
ACM devices contain electronic components;
take all necessary antistatic precautions
including:
1)
2)
3)
Before handling an ACM device
touch an exposed earthed surface to
discharge any body static.
Always store in an anti-static
container or package; never place on
a non anti-static surface.
Handle the device by the edges;
never touch the electronic
components on the device.
Page 7
Technical Manual
3.11.3 ACM Identification
When an ACM device is fitted the ‘AM:
ACM Type’ menu setting for the temperature
sensor input must be adjusted to match the
ACM type number.
# ACM devices are classified by a number
and can be readily identified by colour:
ACM types 5 to 8 can be fitted to a
temperature sensor input socket. ACM
devices can be fitted in the XPM-Ai4 module
in any required combination.
Menus: T01 to T04
Temperature Sensor
Do not use ACM types 1 to 5 for
temperature sensor inputs.
Example: for temperature input 1 (Ai1):
ACM
4
3
2
1
#
Ai4 Ai3 Ai2 Ai1
T01 X03
2 1
5: KTY
ACM #
KTY
5: RTD
2 1
RTD
6: PT1
2 1
5
PT100
COPPER
6
RED (Blue)
2 1
7: PTk
7
PT1000
GREEN (Blue)
2 1
8: NTC
NTC 10k
8
BLUE (Blue)
ACM
4
3
2
1
XPM-Ai4
4
3
2
1
Ai4
Ai3
Ai2
Ai1
T04 T03 T02 T01
Page 8
#
Net$ync II QVC Gateway
3.12 CX Extension Unit A01 to A04
The location of ACM devices within the
XPMAi4#2 module is identical to the main QVC Gateway
XPM-Ai4 module (see: 4.11).
The QVC Gateway Extension unit is equipped with an
XPM-Ai4#2 module with four ‘mA’ type inputs.
As standard the XPM-Ai4#2 module is fitted
with type 3 ACM’s. In some instances it may
be necessary to fit a type 4 ‘mA’ ACM module
where the sensor device is ‘earth’ referenced
and the ‘mA’ signal is detected on the +24VDC
power supply wire.
Only ACM type 3 (20mA active) or type 4
(20mA passive) can be fitted to a QVC Gateway
Extension XPM-Ai4#2 module. (see 4.11 for
ACM removal and insertion).
A01 X03
31 32
4: 4mA
31 32
4: 0mA
4-20mA
+24VDC
31 32
3: 4mA
0-20mA
+24VDC
0-20mA
31 32
3: 0mA
ACM #
4-20mA
3
GREEN
4
BLUE
ACM
4
3
2
1
XPM-Ai4 #2
4
3
2
1
Ai4
Ai3
Ai2
Ai1
A04 A03 A02 A01
3
4
+V
31 32
31 32
#
+
+V
+
-
31 32
+V
A GND
+
0V
Page 9
Technical Manual
3.13 RS485 Network Connection
The QVC Gateway is intended to operate as part of a
management system.
CX Box
Connection to the management unit network is
two-wire, twisted pair, earth shielded RS485
data cable. Connect the RS485 data cable
wires to terminal X07 located on the rear of the
QVC Gateway ‘S1’ main controller.
X07
L2
L2
L1
L1
Polarity is important.
The maximum ‘total’ network cable length is
1250m (4000 ft).
Page 10
RS485 data communications and other
low voltage signals can be subject to electrical
interference. This potential can result in
intermittent malfunction or anomaly that is
difficult to diagnose. To avoid this possibility
always use earth shielded cables, securely
bonded to a known good earth at one end. In
addition, give careful consideration to cable
routing during installation.
1) Never route an RS485 data
communications or low voltage signal cable
alongside a high voltage 3-phase power supply
cable. If it is necessary to cross the path of a
power supply cable(s), always cross at a right
angle.
2) If it is necessary to follow the route of power
supply cables for a short distance (for
example: from a compressor unit to a wall
along a suspended cable tray) attach the
RS485 or signal cable on the outside of an
earthed cable tray such that the cable tray
forms an earthed electrical interference shield.
3) Where possible, never route an RS485 or
signal cable near to equipment or devices that
may be a source of electrical interference (for
example: 3-phase power supply transformer,
high voltage switchgear unit, frequency
inverter drive module, radio
Net$ync II QVC Gateway
3.14 Compressor Interface PCB
The ‘Q485’ is designed to interface a
compressor with the QVC Gateway using a 6-core,
earth shielded, cable no greater than 100m (330ft) in
length.
Each compressor in the system must be
assigned a unique identification number from 1
up to the number of compressors in the
system. The identification number should be
clearly indicated on each compressor for
operational reference.
For each compressor connected to the QVC Gateway
utilising an ‘Q485,’ the signal wires must be
connected to the QVC Gateway terminals dedicated for
the assigned compressor reference number.
The ‘Q485’ uses a 12V to 250V input voltage
detection system and universal relay contact
control outputs (240V ‘CE’ / 115V ‘UL’ @ 5A
maximum). Integrated directly into the circuits
of an air compressor, the ‘i-PCB’ avoids the
need for additional relays or remote inputs.
The ‘Q485’ also acts as an electrical barrier
between the compressor and the QVC Gateway
providing protection and voltage isolation.
4.14.1 Input Functions
The ‘Q485’ is fitted with a six-pin terminal C04
for compressor monitoring. The ‘Q485’ uses
two inputs (Ready and Run) to determine
compressor status. An Alarm input can be
used if compressor alarm indication is
available and required. The Alarm input is
optional and is not necessary for system
operation.
Ready Input:
C01
C02
i-PCB
C04
#1
C03
1
2 3
4
5
C05
6
The ‘Ready’ connection is intended to indicate
that the compressor is in a ‘started’ state, has
no operational inhibiting fault condition and is
ready to respond to QVC Gateway regulation
without manual intervention.
READY LAMP
LED 1
LED 2
0V
+V
X01
1 2
3
4
5
6
ALARM
The ‘Q485’ is a DIN rail mountable module
designed to be installed within the compressor
control or switchgear area.
Each air compressor must be equipped with a
load/unload regulation system and, if not
regulated with a single electro-mechanical
pressure switch, have a facility for a remote
load/unload control with the ability to accept a
volt-free switching contact input for remote
load/unload.
Consult the air compressor manual or your
air compressor supplier/specialist for details
before installing the QVC Gateway.
RUN
C04
READY
The READY input will accept 12V to 250V ac
(50/60Hz) or dc.
Do not connect a voltage greater than
250Vac/dc to this input.
This input must be connected to the terminals
of a ‘ready’ or ‘operational’ lamp, or other
circuit of the compressor control system, that
will be energised when the compressor is in a
started (standby or running) condition.
The voltage to this input must de-energise
when the compressor is stopped and
unavailable to produce air upon a load signal,
or the Emergency Stop button is pressed, or
when the compressor experiences a fault that
prevents the compressor from running.
Page 11
Technical Manual
When the compressor ready lamp, or other
control circuit, is energised the ‘Q485’ will
detect the voltage and signal the QVC Gateway
that the compressor is ready and available to load
and produce air when a load request signal is
given.
Run Input:
MAIN (LINE) CONTACTOR
0V
+V
The ‘Q485’ input common terminal must
always be connected to the neutral, common
or 0V line of the applied input voltage.
Ready Input, Alternative Connection Method:
In instances where a convenient voltage signal
for a compressor ready condition is not
available the ‘Ready’ input can be connected
directly to a constant compressor control
system power supply voltage (12V to 250Vac
or dc). This will signal the QVC Gateway that the
compressor is ready and available at all times
when power is applied to the compressor. The
QVC Gateway has a built-in function to determine
when a compressor is not responding, or is in a
shutdown condition, regardless of a constant
ready signal. If the QVC Gateway requests a
compressor to run/load, but fails to detect a RUN
signal within 60 seconds, the QVC Gateway will
regard the compressor as ‘not ready’ and indicate
the compressor as not available. If a RUN signal is
detected at any time, the QVC Gateway will
automatically reset the compressor ‘not ready’
condition and re-establish control.
+Vac
F1
ALARM
RUN
READY
C04
The RUN input will accept 12V to 250V ac
(50/60Hz) only (DC cannot be used).
Do not connect a voltage greater than
250V to this input.
12V to 250Vac must be applied to the ‘Run’
terminals when the compressor motor is
running.
This input can be connected to the control
terminals A1 and A2 (coil) of the main starter
contactor of the compressor. When the
compressor control system energises the main
contactor, the ‘Q485’ will detect the voltage
across the contactor coil terminals and signal
the QVC Gateway that the compressor is running.
Alternatively, if the main contactor coil voltage
is greater than 250Vac, a contactor auxiliary
switch can be used to apply a suitable voltage
to the ‘Run’ input terminals.
MAIN (LINE) CONTACTOR
0Vac
+V
READY
Never connect the READY input positive
connection directly to the output of a control
system transformer, always connect after a
fuse or circuit breaker.
If a normally closed contact of an Emergency
Stop button is included in the compressor
power supply circuit, connect after the
Emergency Stop button contacts. This will
instantly indicate a compressor ‘not ready’
condition if the Emergency Stop button is
activated.
Page 12
0V
+V
0V
AUXILIARY SWITCH
ALARM
RUN
READY
C04
In instances where a motor starter contactor is
not available or accessible, any part of a
compressor control circuit that is energised
when the compressor is running can be
monitored. For example: fan contactor or
voltage signal to a remote starter.
Net$ync II QVC Gateway
The ‘Q485’ input common terminal must
always be connected to the neutral, common
or 0V line of the applied input voltage.
Alarm Input (optional):
The ‘Q485’ is equipped with an alarm (or
warning) input that can be used to detect
alarm or warning conditions.
A fault, that stops the compressor, and/or
prevents the compressor from running, is
determined from the ‘Run’ and ‘Ready’ inputs;
Alarm detection is optional and is not a
requirement.
Alarm Lamp
0V
+V
4.14.2 Output Functions
The QVC Gateway will control the ‘Q485’ load/
unload relay outputs in accordance with the active
system load and unload pressure set points.
The ‘Q485’ load/unload relay contacts can be
used for compressor controllers that have
‘pressure switch’ load/unload regulation.
‘Q485’ Internal Output Circuits
C
OUT
NO
1
Load
C
Seq
IN
NO
OUT
C
IN
C
3
OUT
NC
2
SEQ
Relay
1&2
IN
NC
LOAD
Relay
3
Contacts :250Vac/dc @ 5A
maximum
C03
Alarm
Run
Ready
C04
The Alarm input will accept 12V to 250V ac
(50/60Hz) or dc.
Do not connect a voltage greater than
250Vac/dc to this input.
This input can be connected to the terminals of
an alarm lamp or other accessible part of the
control circuit that is energised when the
compressor is in an alarm condition.
If an alarm condition is experienced the
compressor alarm lamp, or alarm circuit, will
energise. The ‘Q485’ will detect the voltage
and signal the QVC Gateway that an alarm has occurred.
If the compressor has no accessible alarm
circuit, or this function is not required, the ‘iPCB’ alarm terminals can be ignored.
The ‘Q485’ input common terminal must
always be connected to the neutral, common
or 0V line of the applied input voltage.
SEQ LOAD
CONT UNL
GND
DI1
DI2
+20V
24Vac
The C01 and C02 terminal functions of the ‘i-Q485’ are
intended to control load and unload
regulation of the compressor.
Pressure Switch Regulation:
For air compressors fitted with an electromechanical
pressure switch a six-pin terminal
C02 has been provided to enable connection
to a pressure switch that has a two wire or
three-wire connection.
When connected the pressure switch can be
switched in and out of circuit automatically. If
the QVC Gateway is stopped or experiences a
failure or loss of power, pressure control will
automatically revert back to the pressure
switch and the compressor will continue to
operate in ‘Local’ mode.
The local pressure settings of all
compressors in the system should be set in a
cascaded manner such that the system will
operate normally in the event of QVC Gateway
inoperability.
Page 13
Technical Manual
The NC (normally closed) and NO
(normally open) terminal references of the ‘Q485’
are related to internal connection
functions and should not be referenced to the
connections of a compressor pressure switch;
which will generally be in reverse order.
Remote Load/Unload Regulation:
Lethal voltages may be present on the
terminals of the air compressor pressure
switch. Isolate the air compressor power
supply before starting any work.
This terminal provides volt free contact closure
for load control and also provides volt free
contact closure for remote pressure control
enable.
Two Wire Pressure Switch Connections:
A remote load enable input provides the facility
to change the compressor load regulation from
internal control to a remote switching source.
0V
For air compressors controllers fitted with
‘Remote/Local Pressure Regulation’ digital
inputs, a 4-pin connector C01 has been
provided.
Note: Compressors that use electronic
pressure detection but are not equipped with a
remote pressure control enable feature will not
automatically revert to local control if the QVC
Gateway is stopped or experiences a fault or loss
of power.
+V
LOAD
SOLENOID
Load and Sequence Connection:
C02
C
NC
NO
C
OUT
NC
NO
COMPRESSOR CONTROLLER
INPUTS
IN
Local/Remote
or
Remote Load Enable
Remote Load
Inputs Common
Three Wire Pressure Switch Connections:
LOAD
SOLENOID
0V
+V
Page 14
C02
NC
C
NO
NC
C
NO
OUT
C
SEQ
C
LOAD
C01
RUN-ON
TIMER
Compressors that use electronic pressure
detection but are not equipped with a remote
pressure control enable feature will not
automatically revert to local control if the QVC
Gateway is stopped or experiences a fault or loss
of power.
IN
Compressor controller inputs common
voltage may be 0V or +V.
Net$ync II QVC Gateway
The local/remote pressure regulation input
and/or remote load input logic of some
electronic pressure sensor type controllers are
reversed, in this instance the ‘pressure switch’
outputs (terminal C02) can be used to
establish alternative logic control connections.
For Example:
If the compressor controller ‘Local/Remote
Pressure Control’ input is a normally open
type; remote when closed, but the ‘Remote
Load’ input is a normally closed type; load
when open, the ‘Q485’ pressure switch
terminal contacts can be used to achieve the
correct switching logic.
C02
NO
OUT
C
NC
NO
IN
C
Local/Remote
common
Remote Load
common
NC
Examine the ‘Q485 internal output circuit
diagram to establish any desired switching
logic that may differ from normal practise.
Do not attempt to utilise ‘Digital Pressure
Regulation Control’ (terminal C01) and the
‘Pressure Switch Control’ (terminal C02)
output connections at the same time for
different products. These two output functions
are internally connected and a short circuit
condition and/or malfunction may result.
Service Maintenance Switch:
The ‘Q485’ is equipped with a volt-free input
(terminal C05) that can be used to remove the
compressor from management system control,
without generating a fault condition, during
short-term maintenance or servicing periods.
C05
1
2
When the ‘Service Maintenance Switch’ input
terminal pins are connected together, using a
volt-free switching contact, the QVC Gateway will
indicate that the compressor is not available but
will not generate an Alarm, Trip or Shutdown
condition. The management system unit will
remove the compressor from the sequence
strategy and substitute with an alternative
available compressor if necessary. When the
‘Service Maintenance Switch’ inputs are open
circuit again the compressor will automatically
be accepted back in to the sequence strategy
and will be utilised as and when next required.
The use of a ‘key switch’ is recommended for
this purpose in order to prevent the switch
contacts being inadvertently left in the closed
circuit condition after service maintenance is
complete.
DO NOT connect any external voltage
source to the pins of terminal C05.
The ‘Q485’ connection examples shown in
this manual are intended to provide a guide
for the majority of compressor control
systems in use. Some compressors have
variations in operation and/or function;
consult your compressor
supplier/specialist for advice.
Page 15
Technical Manual
4. COMMISSIONING
Each compressor connected to a Net$ync II
management system must be assigned a
unique compressor identification number (1 to
12). This number will be the ‘network address’
number for the compressor.
4.1 Commissioning Procedure
Commissioning Procedure
It is recommended that an authorised and
trained product supplier carry out
commissioning.
The number should be clearly marked on the
compressor for identification purposes.
4.2 Physical Checks
CX Box
Before applying power to the QVC Gateway Box
ensure that the power supply connections are correct
and secure and that the operating voltage
selector is set correctly for the power supply
voltage in use; 115Vac or 230Vac (+-10%),
50/60Hz; see ‘Installation’.
XPM-TAC24
1
2
3
1
4
2
3
4
N
E
E
VOLTAGE SELECT
X01
L N E
230Vac
1
2
3
3
ID and Network Address
Menus and Menu Items
4.4 Delivery Pressure Display
4
X04
VOLTAGE SELECT
115Vac
General Checks:
Check and ensure all connections from remote
sensors or devices, and other connections, are
correctly installed and secure.
Close the front panel of the QVC Gateway and
apply power.
Installation
Switch on the power supply to the QVC Gateway.
The control program identification will be
displayed for a short period followed by the
normal operational User display.
4.3 Management System
For each compressor connected to the
Net$ync II management unit using a QVC Gateway,
ensure the connection type for the compressor
is defined as “I-485” for load/unload, or “V-485”
for regulating type, (RS485 network
communication) in the Net$ync II
management system configuration.
Page 16
2
Example:
Compressor 3 = RS485 network address 03
S02 – AD
X04
L
1
Check the displayed delivery pressure. If the
pressure is incorrect, or inaccurate, check the
type and range of the sensor and carry out the
pressure sensor commissioning and
calibration procedure.
P01 – Po
P01 – Pr
Sensor Offset Calibration
Sensor Range Calibration
Also set the high delivery pressure Alarm
(Warning) and shutdown Trip levels.
P01 – PA
P01 – PT
Maximum Delivery P. Alarm
Maximum Delivery P. Trip
Menus and Menu Items
4.5 Pressure Set Points
Set the local operating pressure set points to suit
system requirements when the QVC Gateway is
functioning in local mode.
S01-PH S01-PL High Pressure Set Point
Low Pressure Set Point
For variable speed or variable regulation type
compressors the ‘PL’ lower pressure set point
will be the ‘Target’ pressure.
Net$ync II QVC Gateway
4.6 Regulation Mode
Set the regulation mode for the QVC Gateway to
suit the compressor regulation type.
S02 – RT
Regulation Type
Dependant on the regulation mode, set the
regulation parameters in the appropriate
control regulation menu:
C01-RC
C01-AC
C01-VC
Regulation Control
Analogue Output
Control
Valve Control
Menus and Menu Items
4.7 Optional Features and Functions
Installation requirements may involve the
implementation of additional or optional
functions and features; implement as required.
As default additional and optional functions are
deactivated or inhibited.
Features and Functions; Menu Items
Page 17
Technical Manual
5.0 Menu Navigation
Access Code:
Display Item Structure:
Access to adjustable menu page items is
restricted by access code. To access menu
mode pages press MENU (or UP and DOWN
together); an access code entry display is
shown and the first code character will flash.
All operational system status and values are
accessible from the normal User display. To
view status or values, that are not normally
visible on the default screen, press UP or
DOWN. All standard User display items are
view only and cannot be adjusted. The
standard User display items are regarded as
‘Menu Page 00’ items.
All adjustable value, parameter or option item
displays are grouped into ‘menu mode’ lists.
Items are assigned to a list according to type
and classification. Item lists are identified by
page number (or menu number); All adjustable
parameters and options are assigned to menu
mode pages ‘P01’ or higher.
Normal Operational Display (Menu Page P00):
At controller initialisation, all LED indicators
are switched on for several seconds before
initialisation is complete and the normal
operating display (Page P00) is shown. In
normal operational display mode the main
display will continuously show the detected
system pressure and the Item display will
show the first item of the ‘Page 00’ menu. User
menu ‘Items’ can be selected using the Up or
Down buttons at any time. Pressing the Enter
button will lock any selected Item display and
inhibit return to the default display. When an
Item display is locked the lock key symbol will
be shown. To unlock an Item display press Up
or Down to view an alternative Item display or
press Reset or Escape. No Item values,
options or parameters can be adjusted in page
‘P00’. If a fault condition occurs the fault code
becomes the first list item and the display will
automatically jump to display the fault code.
More than one active fault code item can exist
at any one time and can be viewed by
pressing UP or DOWN. The most recent
‘active’ fault will be at the top of the list.
0000
Use UP(plus) or DOWN(minus) to adjust the
value of the first code character then press
ENTER. The next code character will flash;
use UP or DOWN to adjust then press
ENTER. Repeat for all four code characters.
If the code number is less than 1000 then the
first code character will be 0(zero). To return to
a previous code character press ESCAPE.
When all four code characters have been set
to an authorized code number press ENTER.
An invalid code will return the display to
normal operational mode; page ‘P00’.
Access Code Accepted
Access Code Rejected
Access Code Timeout:
When in menu mode, if no key activity is
detected for a period of time the access code
is cancelled and the display will automatically
reset to the normal operational display.
Menu Mode Navigation:
In menu mode the menu ‘page’ number will be
highlighted at the top of the display.
P00
To select a menu ‘page’ press UP or DOWN.
To enter the highlighted menu ‘page’ press
ENTER; the first item of the menu ‘page’ will
be highlighted. Press UP or DOWN to scroll
though the selected menu ‘page’ items.
Page 18
Net$ync II QVC Gateway
To select an item value or parameter for
modification press ENTER; an adjustment
screen for the item will be displayed.
The value or option can now be modified by
pressing UP(Plus) or DOWN(Minus). To enter
a modified value or option in to memory press
ENTER.
Page 0
Page 1
Page 2
Item 1
Item 2
Item 3
Item 4
Item 5
Item 6
Value
Value
Value
Value
Value
Value
Page 3
Page 4
Page 5
Item 1
Item 2
Item 3
Item 4
Item 5
Value
Value
Value
Value
Value
Press ESCAPE at any time in menu mode to
step backwards one stage in the navigation
process. Pressing ESCAPE when the page
number is flashing will exit menu mode and
return the display to normal operational mode.
Page 1
Page 0
Page 2
Item 1
Item 2
Item 3
Item 4
Item 5
Item 6
Value
Value
Value
Value
Value
Value
Page 3
Page 4
Page 5
All menu items have a unique reference
consisting of the menu page ID (a) and the
menu page item number (b). Each item in a
menu also has a unique two alphanumeric
character code (c). All three references are
visible at the top of every menu item display.
a
b
P01 01.02
c
AB
Some menu items may consist of several
individual settings. Each setting of the menu
item is also referenced as a sub-item number.
For example: P01-01.02 references sub-item
‘02’ of menu item ‘01’ in menu page ‘P01’.
Sub-item settings, where applicable, are
always displayed together on the same ‘Item’
adjustment display screen. Most menu items
are single value or single option only in which
case the single item is referenced as sub-item
number ‘01’ (for example: P01-01.01).
Item 1
Item 2
Item 3
Item 4
Item 5
Value
Value
Value
Value
Value
Press and hold RESET for several
seconds at any time to immediately exit menu
mode and return to the normal operational
display. Any value or option adjustment that
has not been confirmed and entered into
memory will be abandoned and the original
setting maintained.
The QVC Gateway will retain an ‘access code’
for a short period after menu exit allowing the
menu structure to be re-entered without the
need to re-enter the access code again. To
immediately clear access code retention press
and hold RESET for several seconds.
A ‘locked’ symbol displayed with any item
indicates the item is locked and cannot be
modified. This will occur if the Item is view only
(not adjustable) or in instances where the item
cannot be adjusted while the QVC Gateway is in
an operational state; stop the QVC Gateway first.
Page 19
Technical Manual
5.1 Menu Items
USER Level Menus (0011)
User Configuration
S01
PH H
PL L
Control Regulation
C01
RC
AC
VC V
Regulation Control
Analogue Output Control
alve Control
igh Pressure Set Point
ow Pressure Set Point (Target)
Delivery Pressure Sensor
P01
Fault Log
E01
01 F
to 15
ault Log #1 (most recent)
Fault Log #15
PA M
PT M
Po O
Pr R
aximum Delivery P. Alarm
aximum Delivery P. Trip
ffset Calibration
ange Calibration
System Pressure Sensor
SERVICE Level Menus (0021)
Configuration
S02
RT
AD N
P> P
T>
IA ‘
FL
FH F
FR F
HT H
IH I
DO D
DI D
RE R
BL B
Compressor Regulation Type
etwork Address (1 to 12)
ressure display units
Temperature display units
i-PCB’ Alarm Input 0V/+V
Fan Temp. Control Low Level
an Temp. Control High Level
an Minimum Run Time
eater Control Temperature
nhibit Timeout
rain Open Time
rain Interval Time
eset Error Log
acklight Adjust
Speed Monitoring
S03
Enable
EN
inimum %Speed
S% M
requency at Minimum Speed
FL F
requency at Maximum Speed
FH F
Page 20
P02
EN E
DA D
DD
SP B
Po O
Pr R
nable
ifferential Pressure Alarm
Alarm Delay
roadcast System Pressure
ffset Calibration
ange Calibration
Internal Pressure Sensor
P03
EN E
PA M
PT M
DA D
DD
Po O
Pr R
nable
aximum Internal P. Alarm
aximum Internal P. Trip
ifferential Pressure Alarm
Alarm Delay
ffset Calibration
ange Calibration
Net$ync II QVC Gateway
Temperature #3
Fault Input Configuration
T03
F01
F1
F2
F3
Fault Input #1
Fault Input #2
Fault Input #3
F4* F
F5* F
F6* F
F7* F
F8* F
F9* F
ault Input #4
ault Input #5
ault Input #6
ault Input #7
ault Input #8
ault Input #9
DT F
ault Delay Time
* only available with QVC Expansion Box
Auxiliary Output Configuration
TE E
HF H
LF L
FT F
AM A
nable
igh Fault Level
ow Fault Level
ault Type
CM Type
Temperature #4
T04
TE E
HF H
LF L
FT F
AM A
nable
igh Fault Level
ow Fault Level
ault Type
CM Type
R01
AR1 A
AR2 A
uxiliary Output #1
uxiliary Output #2
AR3* A
AR4* A
AR5* A
AR6* A
uxiliary Output #3
uxiliary Output #4
uxiliary Output #5
uxiliary Output #6
* only available with QVC Expansion Box
Temperature #1
T01
TE E
HF H
LF L
FT
AM
nable
igh Fault Level
ow Fault Level
Fault Type
ACM Type
Temperature #2
T02
TE E
HF H
LF L
FT
AM
nable
igh Fault Level
ow Fault Level
Fault Type
ACM Type
Auxiliary Analogue Input #1
A01
TE E
ST S
Ut D
Vo O
Vr R
DF D
FH F
FL F
Fn F
Dt F
nable
ignal Type (0mA or 4mA)
isplay Units
ffset; Display Value at (0mA or 4mA)
ange; Display Valve at (20mA)
isplay Function
ault High Level
ault Low Level
ault Function
ault Delay Time
only available with QVC Expansion Box
Auxiliary Analogue Input #2
A02
TE E
ST S
Ut D
Vo O
Vr R
DF D
FH F
FL F
Fn F
Dt F
nable
ignal Type (0mA or 4mA)
isplay Units
ffset; Display Value at (0mA or 4mA)
ange; Display Valve at (20mA)
isplay Function
ault High Level
ault Low Level
ault Function
ault Delay Time
only available with QVC Expansion Box
Page 21
Technical Manual
HIGH Level Menus (0032)
Auxiliary Analogue Input #3
A03
TE E
ST S
Ut D
Vo O
Vr R
DF D
FH F
FL
Fn F
Dt F
nable
ignal Type (0mA or 4mA)
isplay Units
ffset; Display Value at (0mA or 4mA)
ange; Display Valve at (20mA)
isplay Function
ault High Level
Fault Low Level
ault Function
ault Delay Time
only available with QVC Gateway Expansion Box
Diagnostic
D01
D1 D
to
D8 D
R1 O
to
R6
A1 A
A2
A3
Ao
igital Input #1 (Di 1)
igital Input #8 (Di 8)
utput Relay #1 (R1)
Output Relay #6 (R6)
nalogue Input #1 (Ai1)
Analogue Input #2 (Ai2)
Analogue Input #3 (Ai3)
Analogue Output (Ao)
Auxiliary Analogue Input #4
A04
TE E
ST S
UT D
Vo O
Vr R
DF D
FH F
FL
Fn F
DT F
nable
ignal Type (0mA or 4mA)
isplay Units
ffset; Display Value at (0mA or 4mA)
ange; Display Valve at (20mA)
isplay Function
ault High Level
Fault Low Level
ault Function
ault Delay Time
only available with QVC Gateway Expansion Box
XPM-Ai4 Diagnostic
D02
A1 A
A2
A3
A4
nalogue Input #1 (T01)
Analogue Input #2 (T02)
Analogue Input #3 (T03)
Analogue Input #3 (T04)
XPM-Di8R4 Diagnostic
D03
D1 D
to
D6 D
D7 D
D8 D
R1 O
to
R4
igital Input #1 (F4)
igital Input #6 (F9)
igital Input #7
igital Input #8
utput Relay #1 (AR3)
Output Relay #4 (AR6)
only available with QVC Gateway Expansion Box
XPM-Ai4#2 Diagnostic
D04
A1 A
A2
A3
A4
nalogue Input #1 (A01)
Analogue Input #2 (A02)
Analogue Input #3 (A03)
Analogue Input #3 (A04)
only available with QVC Gateway Expansion Box
Page 22
Net$ync II QVC Gateway
S01
01 PH
02 PL
7.0 BAR
6.5 BAR
PH
High Pressure Set Point
Compressor ‘Unload’ pressure set point.
PL
Low Pressure Set Point
Compressor ‘Load’ pressure set point.
Also used as the ‘Target’ pressure for
analogue output regulation control.
AD Comp. Number (Network Address)
The compressor network address number
must be unique; if two compressors are
assigned the same network address number
system management unit control will be
disrupted.
P>
Pressure Display Units
bar, psi, kPa
T>
Temperature Display Units
oC, oF
IA
‘Q485’ Alarm Input 0V/+V
The ‘Q485’ Alarm input configuration.
+V=! An Alarm condition is
generated if the ‘Q485’ Alarm input
detects a voltage between 12250Vac/dc (default).
S02
15
01
02
03
RT
BL
RT
AD
P>
5
3S
1
0 BAR
Compressor Regulation Type
RC: Regulation Control
L:
0 or 100%, Load/Unload control.
For single pressure switch type
regulation.
AR: 0 to 100% analogue output regulation
with Load/Unload control.
AC: Analogue Output Control
3S: 0/50/100% regulation control.
For duel pressure switch type
regulation of 3-stepping reciprocating
compressors.
5S: 0/25/50/75/100% regulation control.
For quad pressure switch type
regulation of 5-stepping reciprocating
compressors.
V:
Poppet value regulation control.
0V=! An Alarm condition is
generated if the ‘i-PCB’ Alarm input
detects no voltage.
Set to default ‘+V=!’ if not used.
FL
Fan Low Temperature Level
Fan temperature control option: fan output will
de-activate when temperature T01 falls below
the ‘FL’ level.
FH
Fan High Temperature Level
Fan temperature control option: fan output will
activate when temperature T01 exceeds the
‘FH’ level.
Auxiliary Relay Output Functions
FR
Fan Minimum Run Time
Fan temperature control option: once activated
the Fan output will not de-activate untill ‘FR’
time has elapsed, regardless of temperature
levels. This function is intended to limit Fan
motor starts-per-hour.
HT
Heater Control Temperature
-20oC to 20oC (-4oF to 68oF), default 0oC
The Heater output function is always active
(except in the instance of a Shutdown Trip
condition) regardless of status.
VC: Valve Control
Page 23
Technical Manual
The Heater output function will activate when
the temperature (detected on Temperature
Sensor T01) falls below the set ‘HT’
temperature. The output function will
deactivate when the temperature rises above
the set ‘HT’ temperature + 2oC (4oF).
Auxiliary Relay Output Functions
IH
Inhibit Timeout
Auxiliary Relay Output Functions
DI
Condensate Drain Interval Time
While loaded the Condensate Drain function
will continuously cycle between the set Open
and Interval time. The Drain Interval time
determines the period between each Drain
Open event each cycle.
0 to 30 seconds; 0(zero) seconds default
Auxiliary Relay Output Functions
To activate the ‘Inhibit’ function increase the
‘Inhibit Timeout’ above 0(zero). To deactivate
the function set the timeout to 0(zero)
seconds.
RE
Will inhibit an Q485 Load signal when the
input is de-activated and the compressor is not
detected as running.
To clear the ‘Error Log’ adjust to ‘RST’ and
press Enter.
When a load condition is required, and the
Inhibit input is not active, the Q485 load signal
will be delayed until the input becomes active
or the ‘Inhibit Timeout’ occurs. During the
inhibit timeout period the QVC Gateway will report
the compressor as ‘Ready’ but not running or
loaded. If a timeout occurs the QVC Gateway will
trip (shutdown) and the compressor will become
‘Not Available’. A manual reset is required to
reset this condition.
If the ‘Inhibit’ input is deactivated at any time
during the normal loaded running of the unit
the QVC Gateway will immediately trip (shutdown)
and the compressor will become ‘Not
Available’. A manual reset is required to reset
this condition.
This function can be used to prevent a
compressor start/load until an auxiliary device
is started and ready (water or oil pump for
example).
When the auxiliary equipment is ready, or
running, the ‘Inhibit’ input should be activated
(using a flow switch or pressure switch for
example). Use an auxiliary output, set for the
‘AT: Active’ function to initiate the auxiliary
equipment.
DO
Condensate Drain Open Time
While loaded the Condensate Drain function
will continuously cycle between the set Open
and Interval time. The Drain Open time
determines the period the Drain function will
be active each cycle.
Page 24
Reset Error Log
Error Log
BL
Display Backlight Adjust
Adjustable: 1 to 7, default 5
The display will temporarily increase
brightness by 2 levels when a key is pressed
and return to normal setting after a period of
no keypad activity. The default display
backlight level has been set to enable a
‘continuous use service life’ in excess of
90000 hours while providing good readability in
all ambient light conditions. LCD display
‘service life’ is defined as the time period
before the backlight reduces to 50% of initial
brightness.
Typically the display will remain usable for a
much longer period for time. Adjusting the
backlight to high levels will reduce service life.
S03
04
01
02
03
FH
EN
S%
FL
EN
Enable
50.0 Hz
1
40 %
20.0 Hz
Only applicable in ‘L’ load/unload control
mode; ignored in all other regulation modes.
Net$ync II QVC Gateway
Used for optional ‘Speed Monitoring Kit’ (if
fitted). Intended for monitoring the frequency
output (speed) of an inverter drive variable
speed type compressor.
When enabled the ‘User’ menu %Speed value
will be the detected speed determined by the
‘Speed Monitoring Kit’.
S%
Minimum %Speed
Set to match the minimum speed, or output, of
the compressor in comparison with the
maximum speed, or output.
C01
01 RC
02 AC
03 VC
0 %
0 %
0 %
Regulation control settings:
For example:
If the minimum speed is 40% of the maximum
speed (sometimes expressed as 60% turndown),
set the S% value to 40%. This value is
used to calculate and display the %Speed, or
%Output, value.
Regulation
Mode
FL
L
ignore RC, AC and VC
AR
set RC and AC; ignore VC
Frequency at Minimum Speed
3S
set RC; ignore AC and VC
The inverter drive output frequency at the
compressor’s minimum operating speed. By
restricting the output air from the compressor
the compressor inverter drive can be forced to
minimum speed. Set the value to the lowest
frequency detected.
5S
set RC; ignore AC and VC
V
set RC and VC; ignore AC
The detected frequency and %Speed values
are shown for reference.
RC
Regulation Control
C01 01.01
RC
The frequency setting must represent the
lowest inverter drive output frequency that will
occur in normal operation.
CP:
0%
P:
40
FL
OP:
0%
I:
10
Frequency at Maximum Speed
The inverter drive output frequency at the
compressor’s maximum operating speed.
By creating a demand for air the compressor
inverter drive can be forced to maximum
speed. Set the value to the highest frequency
detected.
The detected frequency and %Speed values
are shown for reference.
The frequency setting must represent the
maximum (100%) inverter drive output
frequency that will occur in normal operation.
CP and OP are view only.
The ‘RC’ set-up menu determines the
response of the internal ‘control percentage’
(CP) value to changes in detected ‘Delivery’
pressure (Pd).
The ‘control percentage’ value is determined
from a P&I algorithm using the detected
‘Delivery’ pressure (Pd) as input. The value will
increase towards 100% as pressure deceases
below the set ‘PL’ (lower pressure) set point
and will decrease towards 0% as pressure
increases above the set ‘PL’ set point.
Page 25
Technical Manual
Control
5-Step
Control
100.0
100.0
%
%
90.0
90.0
80.0
80.0
70.0
70.0
60.0
60.0
50.0
50.0
40.0
40.0
30.0
30.0
20.0
20.0
10.0
10.0
0.0
25%
0.0
The internal ‘control percentage’ value is used
to control the response of outputs in
accordance with the set regulation type.
The control percentage value is internal only
and is not directly displayed or used for output
control.
3-Step Regulation Control Mode:
For 3-Step reciprocating compressor
regulation the control percentage value is used
to determine the ‘steps’ in pressure switch
outputs. The ‘display output percentage’ (OP)
is determined by the ‘steps’ as a fixed 0%,
50% and 100% value (where 0% is offload).
3-Step
Control
100.0
%
90.0
66.6
60.0
Analogue Output Control
C01 02.01
AC
mA
CP:
Ao:
%L:
AH:
AL:
AO:
AU:
0%
4.0
40%
20.0
4.0
16.0
4.0
The ‘AC’ (analogue output control) menu
parameters determine the 4-20mA analogue
output response to changes of the ‘control
percentage value’.
Control
50.0
4-20mA
100.0
%
40.0
90.0
33.3
30.0
80.0
20.0
70.0
10.0
60.0
0.0
50%
100%
Display %
5-Step Regulation Control Mode:
For 5-Step reciprocating compressor
regulation the control percentage value is used
to determine the ‘steps’ in pressure switch
outputs. The ‘display output percentage’ (OP)
is determined by the ‘steps’ as a fixed 0%,
25%, 50%, 75% and 100% value (where 0% is
offload).
Page 26
100%
The analogue output control parameters
determine the response of the 4-20mA (active)
output to changes of the ‘control percentage
value’.
80.0
70.0
AC
50%
75%
Display %
50.0
40.0
30.0
20.0
10.0
0.0
%L
4.0mA
Display %
100.0%
20.0mA
The analogue output (4-20mA) is always
active and will function regardless of regulation
mode. If not required, ignore and do not
connect.
Net$ync II QVC Gateway
CP
Ao
control percentage
mA output %L
Minimum % speed/output
AH
AL
AO
AU
Maximum output
Minimum output
Optimum output
Offload output
(view only)
(view only)
mA
mA
mA
mA
%L: Minimum %Speed/Output
Set to match the minimum speed, or output, of
the compressor in comparison with the
maximum speed, or output.
For example:
If the minimum speed is 40% of the maximum
speed (sometimes expressed as 60% turndown),
set the %L value to 40%. This value is
used to calculate and display the %Speed, or
%Output, value.
Maximum and Minimum mA (AH and AL):
The mA output will not exceed the set ‘AH’
maximum mA output level regardless of
control percent value.
100.0
AU: Offload mA
When the unit is offload the mA output will go
to the set ‘offload’ mA level.
Set to “-“ (dash) to inhibit offload function.
In ‘AR’ mode the Output Percentage ‘User’
menu item will show a % value dependant on
the set ‘AH’ and ‘AL’ limits, and the set ‘%L’
minimum percentage, in accordance with
changes in the control percentage value. The
display output percentage value is scaled
linearly between the set ‘AL’ and ‘AH’ limits
from ‘%L’ at ‘AL’ to 100% at ‘AH’. The Output
Percentage value will show 0% when the
compressor is off load.
Reversed Output:
4-20mA
AL > AH
Control
4-20mA
AH > AL
Control
Ao: Optimum mA
In remote regulation mode, the mA output will
bias towards the set ‘Optimum’ mA level when
the unit is instructed to work in ‘base-load’
mode. When instructed to operate in ‘top-up’
mode the optimum bias does not apply.
Set to “-“ (dash) to inhibit optimum function.
100.0
AL min
%
90.0
AH max
%
80.0
90.0
70.0
80.0
60.0
70.0
50.0
60.0
40.0
50.0
30.0
40.0
20.0
30.0
10.0
20.0
AH max
0.0
10.0
4.0mA
AL min
0.0
4.0mA
%L
Display %
%L
Display %
100.0%
20.0mA
100.0%
20.0mA
When the control percentage value relates to a
’mA’ output that is higher than the set ‘AH’
value the output will remain at the set ‘AH’
value until the control percentage reduces.
The mA output will not reduce below the set
‘AL’ minimum mA output level regardless of
control percent value. When the control
percentage value relates to a ’mA’ output that
is lower than the set ‘AL’ value the output will
remain at the set ‘AL’ value until the control
percentage increases.
If the ‘AH’ value is set below the ‘AL’ value the
4-20mA output is reversed. The mA output will
decrease towards 4.0mA as pressure
deceases below the set ‘PL’ (lower pressure)
set point and will increase towards 20.0mA as
pressure increases above the set ‘PL’ set
point. The display output percentage value is
not reversed; the percentage will increase
towards 100% as the mA output decreases.
Page 27
Technical Manual
VC
Valve Control
4 x Valve
Control
C01 03.01
%
CP:
OP:
NV:
V1:
V2:
V3:
V4:
0
0
4
AC
100.0
90
80
70
60
80.0
%
90.0
83.3
70.0
66.7
60.0
50.0
50.0
40.0
33.3
For ‘Poppet’ valve compressor regulation the
control percentage value is used to determine
the ‘steps’ in valve control outputs. The
‘display percentage’ is determined by the
‘steps’ in accordance with the set ‘step’
percentage values (V1 to V4) and the number
of valves (NV).
2 x Valve
Control
100.0
%
90.0
80.0
20.0
60.0
0.0
V4
40.0
V3
V2
V1
Display %
100%
CP
OP
control percentage
output percentage
NV
V1
number of valves (2, 3 or 4)
percent output when valve V1 is
activated
percent output when valves V1 and
are activated
percent output when valves V1 to V3
are activated
percent output when all valves V1 to
are activated
V4
V4
50.0
16.7
10.0
V2
V2
V3
70.0
(view only)
(view only)
The valve control output percentages (V1 to
V4) determine the output display percentage
value as ‘poppet valve’ outputs are activated in
responce to changes of the ‘control
percentage value’.
30.0
20.0
10.0
0.0
V2
V1
100%
Display %
3 x Valve
Control
100.0
%
If the number of valves is less than four, the
unused valve percentage values are ignored.
For example: if number of valves = 2 then V3
and V4 parameters are ignored.
Valve control is only applicable when the
regulation type is set to ‘V’ mode.
90.0
80.0
In ‘V’ mode the Output Percentage ‘User’
menu item will show a % value dependant on
the set ‘V1’ to ‘V4’ percentage values. The
display output percentage value will show the
set percentages as the valves are activated in
accordance to changes of the control
percentage value. The Output Percentage
value will show 100% when no valves are
activated and 0% when the compressor is off
load.
70.0
60.0
50.0
40.0
30.0
20.0
10.0
0.0
V3
Page 28
30.0
V2
V1
Display %
100%
Net$ync II QVC Gateway
P1 – Delivery Pressure Sensor:
P01
04
01
02
03
Pr
PA
PT
Po
16.0
7.6
8.0
0.0
BAR
BAR
BAR
BAR
The ‘Delivery’ pressure sensor (Pd) input is
intended for monitoring the ‘delivery’ pressure
of the compressor prior to any isolation valve,
non-return valve or air treatment.
Pd
Delivery Pressure Alarm Limit
If the set Alarm (Warning) limit is exceeded the
compressor will be unloaded, regardless of
remote load command.
The compressor will be inhibited from loading
again until the detected pressure has reduced
below the Alarm limit, and remains below the
Alarm limit, for longer than 10 seconds. If, after
re-loading, pressure exceeds the Alarm limit
again, the cycle is repeated.
When pressure exceeds the Alarm limit the
‘excess pressure symbol’ will flash. This
indication will remain until manually reset.
PT
Delivery Pressure Trip Limit
If the set Trip (Shutdown) limit is exceeded the
compressor will be unloaded and become
unavailable. Requires manual reset.
Po
Pr
Range Calibration
The value can be adjusted for any sensor
range between 1.0bar (22psi) and 630bar
(9135psi). Default = 16.0bar (232psi).
If the sensor does not have a 0(zero) bar
offset, the range value must be the same as
the ‘maximum’ pressure value of the sensor.
For example: if the sensor is a –1.0bar (minus
1.0bar) to 15bar type then:
Offset = -1.0bar NRV
PA
For sensors with ‘minus’ offset values any
detected pressure below 0(zero)bar will be
displayed, and transmitted on the network, as
0(zero)bar.
Offset Calibration
The value can be adjusted between –1.5bar
(minus 1.5bar) and +1.5bar (-22 to +22psi).
Default = 0.0bar (0psi).
The ‘offset’ value can be used for atmospheric
(0bar-g) calibration; expose the senor to
atmosphere and adjust until the display
pressure shows 0(zero)bar. The main display
value will show the actual detected pressure
when this menu item is selected.
Range = 15.0bar
The ‘range’ value can be used for calibration:
expose the senor to a known accurate
pressure and adjust the ‘range’ value until the
display pressure matches the applied
pressure. The main display value will show the
actual detected pressure when this menu item
is selected.
P02 – System Pressure Sensor:
P02
06
01
02
03
16.0 bar
1
0.8 bar
20 sec
Pr
EN
DA
DD
The ‘System’ pressure sensor (PS; optional)
input is intended for monitoring system, or ‘dryside’
pressure downstream of local air
treatment or other potential airflow restriction
that may cause a pressure differential.
Pd
PS
DP
Page 29
Technical Manual
When this option is installed and enabled the
normal operational ‘User’ menu will display the
differential pressure between the ‘Delivery’
pressure sensor (Pd) and ‘System’ pressure
sensor (PS).
For sensors with ‘minus’ offset values any
detected pressure below 0(zero)bar will be
displayed, and transmitted on the network, as
0(zero)bar.
EN
Pr
Enable
= Disable: No sensor connected
= Enable System Pressure
DA
Differential Pressure Alarm
Maximum differential pressure level. An Alarm
will be generated if the differential pressure
remains above the set limit for longer than the
set differential ‘Alarm Delay’ time (DD).
To deactivate the differential pressure function
set the Alarm level to 0(zero) bar/psi; the
differential pressure will not be shown in the
‘User’ menu display.
DD
Alarm Delay
Delay before a ‘Differential Pressure’ Alarm is
generated if pressure differential remains
above the set limit (DA).
SP
The value can be adjusted for any sensor
range between 1.0bar (15psi) and 630bar
(9135psi). Default = 16.0bar (232psi).
If the sensor does not have a 0(zero) bar
offset, the range value must be the same as
the ‘maximum’ pressure value of the sensor.
For example: if the sensor is a –1.0bar (minus
1.0bar) to 15bar type then:
Offset = -1.0bar = Broadcast ‘Delivery’ pressure (default)
= Broadcast ‘System’ pressure
Offset Calibration
The value can be adjusted between –1.5bar
(minus 1.5bar) and +1.0bar (-15 to +22psi).
Default = 0.0bar (0psi).
Range = 15.0bar
The ‘range’ value can be used for calibration:
expose the senor to a known accurate
pressure and adjust the ‘range’ value until the
display pressure matches the applied
pressure. The main display value will show the
actual detected pressure when this menu item
is selected.
P03 – Internal Pressure Sensor:
Broadcast System Pressure
When the ‘System’ pressure sensor option is
enabled, and the ‘broadcast system pressure’
(SP) option is set to ‘1’, the QVC Gateway will
transmit the detected ‘System’ (PS) pressure
on the network instead of the ‘Delivery’
pressure (Pd). This feature will enable the
system management unit to use the system
pressure value for advanced pressure control
functions.
Po
Range Calibration
P03
06
01
02
03
Pr
EN
PA
PT
16.0 bar
1
7.6 bar
8.0 bar
The ‘Internal’ pressure sensor (PI; optional)
input is intended for monitoring compressor
internal, or sump, pressure.
If the ‘Differential Pressure’ function is
deactivated, the input can be used to monitor
Oil pressure, for example, on a reciprocating
compressor.
The ‘offset’ value can be used for atmospheric
(0bar-g) calibration; expose the senor to
atmosphere and adjust until the display
pressure shows 0(zero)bar.
The main display value will show the actual
detected pressure when this menu item is
selected.
Page 30
PD
PI
Net$ync II QVC Gateway
When this option is installed and enabled the
normal operational ‘User’ menu will display the
differential pressure between the ‘Internal’
pressure sensor (PI) and ‘Delivery’ pressure
sensor (PD).
For sensors with ‘minus’ offset values any
detected pressure below 0(zero)bar will be
displayed, and transmitted on the network, as
0(zero)bar.
EN
Pr
Enable
= Disable: No sensor connected
= Enable Internal Pressure
PA
Internal Pressure Alarm Limit
When pressure exceeds the Alarm limit the
‘excess pressure symbol’ will flash. This
indication will remain until manually reset.
PT
Internal Pressure Trip Limit
If the set Trip (Shutdown) limit is exceeded the
compressor will be unloaded and become
unavailable (stop). Requires manual reset.
DA
Differential Pressure Alarm
Maximum differential pressure level. An Alarm
will be generated if the differential pressure
remains above the set limit for longer than the
set differential ‘Alarm Delay’ time (DD).
To deactivate the differential pressure function
set the Alarm level to 0(zero) bar/psi; the
differential pressure will not be shown in the
‘User’ menu display.
DD
Alarm Delay
Delay before a ‘Differential Pressure’ Alarm is
generated if pressure differential remains
above the set limit (DA).
Po
Offset Calibration
The value can be adjusted between –1.5bar
(minus 1.5bar) and +1.0bar (-15 to +22psi).
Default = 0.0bar (0psi).
The ‘offset’ value can be used for atmospheric
(0bar-g) calibration; expose the senor to
atmosphere and adjust until the display
pressure shows 0(zero)bar.
The main display value will show the actual
detected pressure when this menu item is
selected.
Range Calibration
The value can be adjusted for any sensor
range between 1.0bar (15psi) and 630bar
(9135psi). Default = 16.0bar (232psi).
If the sensor does not have a 0(zero) bar
offset, the range value must be the same as
the ‘maximum’ pressure value of the sensor.
For example: if the sensor is a –1.0bar (minus
1.0bar) to 15bar type then:
Offset = -1.0bar Range = 15.0bar
The ‘range’ value can be used for calibration:
expose the senor to a known accurate
pressure and adjust the ‘range’ value until the
display pressure matches the applied
pressure. The main display value will show the
actual detected pressure when this menu item
is selected.
F01 - Fault Input Configuration:
F01
09
01
02
03
F9
F1
F2
F3
---AA O
AA O
TA O
The set-up for each ‘Auxiliary Fault Input’. The
inputs can be utilised for compressor fault
detection or fault detection of auxiliary
equipment associated with the compressor.
F1/9
Fault Input Function
“- - -“ No function, input ignored
Fn
Input Function
Alarm (Warning):
AA
AR
AD
AL
Always active
Active when running
Active when running; Delayed
Active when loaded
Page 31
Technical Manual
AR1/2 Relay Output Function
Trip (Not Available/Shutdown):
TA
TR
TD
TL
IT
Always active
Active when running
Active when running; Delayed
Active when loaded
Input Type
O
C
Normally Open,
Closed = Fault
Normally Closed,
Open = Fault
Delayed: becomes active when
compressor running and after the ‘Fault Delay
Time’. Once active the input will respond
immediately.
Loaded = Q485 load signal output active.
Running = Q485 ‘Run’ input active.
DT
Fault Delay Time
Any fault input function selected with a delay
(AD or TD) will not become active until the
compressor motor is running and then after the
delay time has expired. Once the delay time
has expired fault detection is immediate.
R01 - Auxiliary Output Configuration:
R01
06
01
02
03
AR6
AR1
AR2
AR3
-GF
GT
--
-0
0
--
Volt-Free relay contact outputs AR1 and
AR2 rated for 240V ‘CE’ / 115V ‘UL’ @ 4A
maximum.
Emergency Stop Button Option: all outputs
will deactivate (open contact) regardless of
function, configuration or status if the
emergency stop input is activated (open
circuit).
Page 32
Fn
Output Function
GF
GA
GT
SM
AT
FN
TF
DR
HE
RN
LD
L%
M%
H%
Group Fault (Alarm+Trip)
Not including Serv./Maintenance
Group Alarm
Group Trip
Service/Maintenance Active
Active
Fan
Temp. Controlled Fan
Drain
Heater
Running
Loaded (Q485 #1 Load)
Control % > 25% (while loaded)
Control % > 50% (while loaded)
Control % > 75% (while loaded)
OTOutput Type
O
C
Normally Open contact,
Closed Contact when active
Normally Closed contact
Open contact when active
Fn:AT (Active):
Becomes immediately active when a Load
request is present (regardless of ‘Inhibit
Timeout’ function). Once activated will remain
active while the Q485 ‘Run’ signal is present.
Can be used for reciprocating compressor Oil
pump or Water pump control for example.
Fn:FN (Fan):
Becomes immediately active when the
compressor motor is detected as running.
Fn:TF (Temp. Controlled Fan)
Becomes immediately active when the
compressor motor is detected as running.
When active the fan output will activate when
temperature ‘T01’ increases above the set fan
high temperature setting (S02-FH) and will deactivate
when temperature falls below the set
fan low temperature setting (S02-FL). Once
activated the fan output will remain activated,
regardless of temperature or temperature
settings, for a minimum period in accordance
with the set fan minimum run time (S02-FR).
Net$ync II QVC Gateway
The fan minimum run time function is
intended to limit the number of fan motor starts
per hour. For example: if the starts-per-hour
limit for a fan motor is 20; set the minimum fan
run time to 180 seconds.
Fn:DR (Drain):
The drain output will become active when the
Q485 ‘Load’ output is active. The drain output
will remain de-activated in all other conditions.
When active, the drain output will continuously
cycle between the set drain open time (S02DO) and the set drain interval time (S02-DI).
The drain output will activate during the drain
open time period. Each time the ‘Load’
condition becomes active the drain output will
begin to cycle starting with the set drain open
time.
The drain output function is intended for
condensate drain solenoid valve automation.
Fn:HE (Heater):
The heater output function is active at all times
except for a compressor ‘Not Available’
condition.
The heater output will activate when
temperature ‘T01’ decreases below the set
heater control temperature (S02-HT) and will
de-activate when temperature rises above the
set heater control temperature +2oC.
The heater output function is intended for
temperature control automation of cabinet,
enclosure or sump heater devices.
T01/06 – Temperature Input Configuration:
T01
05
01
02
03
AM
TE
HF
LF
TE
Enable
KTY
1
110.0
1.0
= Disable: No sensor connected
= Enable Temperature Detection
When enabled the detected temperature is
displayed as a menu item in the normal
operational display ‘User’ menu.
If a sensor fault (out-of-range) occurs the
‘User’ menu display will show “- - -“ (dashes)
and the set ‘Fault’ type will be generated. If ‘No
Fault’ is set, no sensor error is generated.
HF
High Fault Level
Fault generated if temperature
exceeds this setting
LF
Low Fault Level
Fault generated if temperature falls
below this setting
FT
Fault Type:
“-“ No Fault
A Alarm (Warning)
T Trip (Shutdown)
AM
ACM Type: 5, 6, 7 or 8
ACM type setting must match ACM
hardware fitted: see Commissioning ‘ACM’.
A01/A04 – Analogue Input Configuration:
A01
10
01
02
03
DT
TE
ST
UT
TE
Enable
10 sec
1
4MA
o
C
= Disable: No sensor connected
o
C
C
o
= Enable 0mA/4mA to 20mA Detection
When enabled the detected value, in
accordance with the ‘Display’ value settings, is
displayed as a menu item in the normal
operational display ‘User’ menu.
ST
Signal Type
The minimum ‘mA’ signal value:
0mA or 4mA
If set for ‘0mA’ an (out-of-range) sensor
fault cannot be detected for ‘open circuit’ or ‘no
signal’ conditions.
Page 33
Technical Manual
If a sensor fault (out-of-range) occurs the
‘User’ menu display will show “- - -“ (dashes)
and the set ‘Fault’ type will be generated. If ‘No
Fault’ is set, no sensor error is generated.
UT
Display Units
The display units item selects the ‘text’ that will
be shown in the User menu item display
together with the analogue input value.
UT = mBr, BAR, PSI, kPa, mPa, dP, oC, oF,
m3m, m3h, cfm, m3, ft3, L/s, L/m, L/h, rpm,
SPM, dBn, kW, kWh, mV, V, kV, mA, A, %
There are 27 ‘unit texts’, any of which can be
selected.
Alternatively select “- - -“ (dashes) for no units
text display; the analogue input value will be
displayed with no units.
For example:
If the displayed value for analogue input #1 is
pressure in bar; select “BAR” as the units text.
Example:
ACM
ST: Sensor:
type 3
4mA
4-20mA, 0-16bar
The display must show 16.0 when the signal is
20.0mA; set Vr to “16000”
It is not possible to implement decimal
point values, in this instance set a value that is
‘1000’ times the required display value (1.0bar
= 1000mBar) then set ‘DF’ to display the value
at “divide by 1000 to one decimal place” - see
DF setting.
DF
Display Function
The display function determines how the
resulting ‘value’ (as determined by the ‘Vo’ and
‘Vr’ settings) is displayed in the User menu.
Standard DF Functions:
01:
Show value directly
Value: 155 = Display: 155
02:
Divide ‘value’ by 10
Display to one decimal place
Value: 155 = Display: 15.5
03:
Divide ‘value’ by 100
Display to one decimal place
Value: 155 = Display: 1.6
04:
Divide ‘value’ by 1000
Display to one decimal place
Value: 155 = Display: 0.2
This is the ‘value’ that must be displayed when
the signal is at minimum.
05:
Example:
ACM
ST: Sensor:
Divide ‘value’ by 100
Display to two decimal places
Value: 155 = Display: 1.55
06:
Divide ‘value’ by 1000
Display to two decimal places
Value: 155 = Display: 0.16
The display units ‘text’ has no influence on
the analogue input, or accossiating displayed
value, or used in any calculation or remote
communications.
Vo
Value Offset
type 3
4mA
4-20mA, 0-16bar
The display must show 0(zero) when the
signal is 4.0mA; set ‘Vo’ to 0(zero).
It is not possible to implement decimal
point values, in this instance set a value that is
‘1000’ times the required display value (1.0bar
= 1000mBar) then set ‘DF’ to display the value
at “divide by 1000 to one decimal place” - see
DF setting.
Vr
Value Range
This is the ‘value’ that must be displayed when
the signal is at maximum.
Page 34
For DF = 01 to 06 the value transmitted in
remote communications is always the direct
result of the set ‘Vo’ and ‘Vr’ settings; any
display DF function is ignored.
Any set FH (Fault High Level Set Point) or
FL (Fault Low Level Set Point) is referenced to
the direct result of the set ‘Vo’ and ‘Vr’
settings; any display DF function is ignored.
Net$ync II QVC Gateway
FH
Fault High Level Set Point
If ‘Value’ exceeds this setting the ‘Fault
Function’ (Fn) is triggered.
The setting must be referenced to the same
value, or resulting value, units as the set ‘Vo’
and ‘Vr’ settings.
For example:
If the analogue input is Temperature the
‘Value’ will be oC x 10. If a fault condition
needs to be triggered when temperature
exceeds 85oC the FH level should be set to
850 (850 / 10 = 85 oC).
If not required set to, or above, the ‘Vr’ setting.
FL
Fault Low Level Set Point
If ‘Value’ decreases below this setting the
‘Fault Function’ (Fn) is triggered.
The setting must be referenced to the same
value, or resulting value, units as the set ‘Vo’
and ‘Vr’ settings.
For example:
If the analogue input is Temperature the
‘Value’ will be oC x 10. If a fault condition
needs to be triggered when temperature
reduces below -10oC (minus 10oC) the FL level
should be set to -100 (-100 / 10 = -10 oC).
If not required set to, or below, the ‘Vr’ setting.
Fn
Fault Function
If ‘Value’ reduces below the set ‘FL’ level or
increases above the set ‘FH’ level the fault
function is triggered:
“-“
A
T
no action
Alarm (Warning)
Shutdown Trip
In the event of a Shutdown Trip the
compressor will be held offload and become
unavailable to the management system.
DT
Fault Delay Time
When the conditions for a fault become active
(FH, FL and Fn) the fault condition must
remain for longer than the set delay time ‘DT’
(seconds) before the fault actually becomes
active and is displayed as a fault condition.
Set ‘DT’ = 0(zero) for immediate fault
detection.
Page 35
Technical Manual
5.2 Diagnostics
D02
The QVC Gateway controller is equipped with
comprehensive diagnostic functions. Each
input can be examined individually and each
output can be manually activated or
manipulated individually.
D1 D igital Input 1
D2 D igital Input 2
ON
D3 D igital Input 3
D4 D igital Input 4
OFF
D5 D igital Input 5
Pulsing
D6 D igital Input 6
D7 D igital Input 7
D8 D igital Input 8
------------------------------------------------------------R1 R elay Output 1
OFF
R2 R elay Output 2
R3 R elay Output 3
ON
R4 R elay Output 4
QVC Gateway Controller Diagnostics:
D1 D igital Input 1
D2 D igital Input 2
ON
D3 D igital Input 3
D4 D igital Input 4
OFF
D5 D igital Input 5
Pulsing
D6 D igital Input 6
D7 D igital Input 7
D8 D igital Input 8
------------------------------------------------------------R1 R elay Output 1
R2 R elay Output 2
OFF
R3 R elay Output 3
R4 R elay Output 4
ON
R5 R elay Output 5
R6 R elay Output 6
------------------------------------------------------------A1 A nalogue Input 1
bar <> mA
A2 A nalogue Input 2
bar <> mA
A3 A nalogue Input 3
bar <> mA
Relay Outputs:
Each relay output can be energised and deenergised
manually by selecting the item. Use
PLUS and MINUS to adjust ‘on’ (1) or ‘off (0)
and then ENTER.
Analogue Inputs:
The item will alternate between the detected
value and the electrical measurement on the
input terminals. An independent measuring
device can be used to check the displayed
electrical measurement.
A1:
A2:
A3:
Delivery Pressure, 4-20mA
System Pressure option, 4-20mA
Internal Pressure option, 4-20mA
D03
Diagnostics – XPM-Di8R4
Diagnostics – XPM-Ai4 Module
Temperature Inputs T01 to T04:
A1 A
A2 A
A3 A
A3 A
nalogue Input 1
nalogue Input 2
nalogue Input 3
nalogue Input 4
o
C <>V
C <>V
o
C <>V
o
C <>V
o
CX Expansion Unit (option):
D04
Diagnostics – XPM-Di8R4#2
D1 D igital Input 1
D2 D igital Input 2
ON
D3 D igital Input 3
D4 D igital Input 4
OFF
D5 D igital Input 5
Pulsing
D6 D igital Input 6
D7 D igital Input 7
D8 D igital Input 8
------------------------------------------------------------R1 R elay Output 1
OFF
R2 R elay Output 2
R3 R elay Output 3
ON
R4 R elay Output 4
D05
Diagnostics – XPM-Ai4#2 Module
20mA Inputs A01 to A04:
A1 A
A2 A
A3 A
A3 A
Page 36
nalogue Input 1
nalogue Input 2
nalogue Input 3
nalogue Input 4
mA
mA
mA
mA
Net$ync II QVC Gateway
6. OPERATION
All optional analogue valve(s), from enabled
optional sensors (pressure or temperature for
example) can be viewed in the User menu. To
view each item pressure Up or Down. The
‘User Menu Item ID’ will show the analogue
valve ID:
6.1 User Interface
Display:
a
b
7.0
d
BAR
84.8 C
o
f
T01
C:01
For example:
c
e
g
T01 = Temperature Input #1
A01 = 20mA Analogue Input #1
6.3 Status:
Delivery Pressure:
Below the active lower, or load, pressure
set point
Between the lower, or load, and upper, or
unload, active pressure set points
Above the upper, or unload, active
pressure set point
a) S ystem Pressure Value
b) S ystem Pressure Units
c) S tatus Symbols
d) U nit Active Functions
e) U ser Menu Item
f) U ser Menu Item ID
g) C ompressor Number
Compressor Status:
Keypad:
Standby, Not Running
d
a
Running Offload
Running Onload
e
b
f
Alarm (Warning)
Not Available (Stopped, Shutdown Trip)
Service Maintenance
g
c
a) S tart
b) S top
c) R eset
d) E scape
e) U p (Plus)
f) D own (Minus)
g) E nter
6.2 User Menu Items:
As default the User Menu item will show the
compressor percentage load (0% - 100%).
To view ‘run hours’ and ‘loaded hours’
pressure Down.
hrs : Hours Run Total
hrs : Hours On Load
Pressure Limit Exceeded
QVC Active Indicator (Green LED)
OFF – Stopped or Shutdown
ON – Started, Active
QVC Fault Indicator (Red LED)
Slow Flash: Alarm (Warning)
Fast Flash: Shutdown (Trip)
6.4 Active Functions:
QVC Gateway Status (always displayed):
Power Failure Auto Restart (always on)
Communicating with Net$ync II System
Management Controller (Remote Mode)
Flashing - No Communications with
Net$ync II System Management
Controller (Local Mode)
Page 37
Technical Manual
6.5 Compressor Identification
Each compressor connected to a Net$ync II
management system must be assigned a
unique compressor identification number (1 to
12). This number will be the ‘network address’
number for the compressor.
The QVC Gateway will show this number in the
bottom right-hand of the display (g).
The number should be clearly marked on the
compressor for identification purposes.
CX Box
1
2
3
Example: C:03
Compressor 3, RS485 network address 03
6.6 Operation
Start:
To start the QVC Gateway press Start; the
active indicator (green LED) will illuminate.
The QVC Gateway will automatically switch
between ‘Remote’, when under management
system control, or ‘Local’ if communications
with the management system are disrupted or
lost.
Stop:
To stop the QVC Gateway press Stop; the active
indicator will extinguish.
When stopped the QVC Gateway will release
control of the compressor. The 4-20mA analogue
output, if utilised, will continuously provide
100% load control output.
The QVC Gateway will become unavailable to
the management system unit.
6.7 Power Failure Auto-Restart
Power failure automatic restart is always active
and cannot be deactivated. If the QVC Gateway
was in a started and active condition prior to a
power disruption or loss the QVC Gateway will
restart when power is restored.
Page 38
6.8 Failure Modes
If communications with the Net$ync II
management system are disrupted, the QVC
Gateway will switch to ‘Local’ mode. The
compressor will continue to operate using the
pressure settings programmed or in the QVC
Gateway menu.
If a Shutdown Trip condition occurs the
compressor is unloaded and becomes
‘Unavailable’ to the management system.
The QVC Gateway will automatically switch back to
‘Remote’ mode when communications with the
management system are re-established, or the
QVC Gateway fault is reset.
6.9 Compressor Shutdown (Trip)
If a compressor shutdown fault or stopped
condition is detected the ‘status’ display will
indicate a fault condition (see Status). The QVC
Gateway ‘Fault’ indicator will flash to attract
attention. A Compressor fault condition will be
communicated to the management system and
the compressor will become ‘Unavailable’.
The QVC Gateway will not display a Shutdown
Fault code; examine the compressor unit to
establish the nature or description of the
detected Stopped or Shutdown Fault condition.
The Fault condition will reset automatically
when the condition is reset locally on the
compressor.
6.10 Compressor Alarm (Warning)
If a compressor Alarm (Warning) condition
is detected the ‘status’ display will indicate an
Alarm condition (see Status). The QVC Gateway
‘Fault’ indicator will illuminate to attract
attention. Compressor Alarm conditions will be
communicated to the Net$ync II management
system. The compressor will continue to
operate and will remain ‘Available’.
The QVC Gateway will not display an Alarm
(Warning) code; examine the compressor unit
to establish the nature or description of the
detected Alarm condition.
The Alarm condition will reset automatically
when the condition is reset locally on the
compressor.
Net$ync II QVC Gateway
6.11 Sensor Fault Levels.
If the set Alarm (Warning) level for an
optional sensor is exceeded the QVC Gateway
will display an Alarm indication and a unique
Alarm code. The Alarm condition is transmitted
to the management unit; the compressor
remains ‘Available’ and will continue to
operate.
If the set Trip (Shutdown) level for an
optional sensor is exceeded the QVC Gateway
will unload the compressor and shutdown.
The QVC Gateway will display a Trip indication
and a unique Trip code. The Trip condition is
transmitted to the management unit and the
compressor will become ‘Unavailable’.
Fault Codes
6.12 Sensor Fault
If a sensor fault is detected (for sensors that
have been enabled) the QVC Gateway will unload
the compressor and indicate a compressor
‘Shutdown Trip’ condition together with a
unique fault code. The associated sensor
display will show “- - - -“ dashes.
For a 20mA type optional sensor that is set
for 0mA minimum signal level a sensor open
circuit, or no signal, fault condition cannot
detected.
Fault Codes
6.13 Fault Input (Options)
If an Alarm (Warning) input is activated
the QVC Gateway will display an Alarm indication
and a unique Alarm code. The Alarm condition
is transmitted to the management unit; the
compressor remains ‘Available’ and will
continue to operate.
If the Trip (Shutdown) input is activated
the QVC Gateway will unload the compressor
and shutdown.
The QVC Gateway will display a Trip indication
and a unique Trip code. The Trip condition is
transmitted to the management unit and the
compressor will become ‘Unavailable’.
Fault Codes
Page 39
Technical Manual
6.14 Fault Codes:
In the event of a QVC Gateway ‘Fault’ the QVC
Gateway will display a fault code. The fault code
becomes an item in the User operational display
menu. If more than one ‘active’ fault occurs each
will be displayed as a separate item in the
operational User menu; press Up or Down to
view all active fault codes or to view the
normal status display.
Fault codes are separated in to ‘A:’ Alarm
(Warning) and ‘E:’ Shutdown Trip.
Compressor initiated fault states are
displayed as part of the normal operational
status display and do not generate fault codes.
Examine the compressor unit to establish the
nature or description of the detected fault
condition.
Page 40
QVC Gateway Controller Fault Codes:
E:0821 Short circuit, or excessive
current, detected on main T1
controller input(s). Check
analogue sensors or digital
inputs.
E:0506 XPM-Ai4#1 Module short
circuit, or excessive current,
detected.
E:0507 XPM-Ai4#2 Module short
circuit, or excessive current,
detected.
E:0840 XPM-Ai4#1 communications
disrupted or module failure.
E:0841 XPM-Ai4#2 communications
disrupted or module failure.
E:0842 XPM-Di8R4 communications
disrupted or module failure.
E:0836 PLL Unlock; Internal failure or
excessively high external
electrical interference
E:0866 Controller internal power
supply fault
E:5000 Internal memory map error
E:5001 Internal memory failure
Net$ync II QVC Gateway
E: Shutdown (Trip)
E:0010 Emergency Stop
E:0030 E:0040 E:0050 E:0410 E:0420 E:0430 E:0440 E:0450 E:0460 Fault Input #3 – Trip
Fault Input #2 – Trip
Fault Input #1 – Trip
Fault Input #4 – Trip
Fault Input #5 – Trip
Fault Input #6 – Trip
Fault Input #7 – Trip
Fault Input #8 – Trip
Fault Input #9 – Trip
E:0070 Inhibit Function Timeout
E:0115 E:0119 Delivery Pressure Sensor Fault
High Delivery Pressure
E:0125 E:0129 A: Alarm (Warning)
A:2050 A:2040 Fault Input #1 – Alarm
Fault Input #2 – Alarm
A:2030 A:2410 A:2420 A:2430 A:2440 A:2450 A:2460 Fault Input #3 - Alarm
Fault Input #4 – Alarm
Fault Input #5 – Alarm
Fault Input #6 – Alarm
Fault Input #7 – Alarm
Fault Input #8 – Alarm
Fault Input #9 – Alarm
A:2118 High Delivery Pressure
A:2128 High System Pressure
A:2138 High Internal Pressure
System Pressure Sensor Fault
High System Pressure
A:2512 A:2518 Low Temperature #1
High Temperature #1
E:0135 E:0139 Internal Pressure Sensor Fault
High Internal Pressure
A:2522 A:2528 Low Temperature #2
High Temperature #2
E:0515 E:0519 Temp #1 Sensor Fault
High/Low Temperature #1
A:2532 A:2538 Low Temperature #3
High Temperature #3
E:0525 E:0529 Temp #2 Sensor Fault
High/Low Temperature #2
A:2542 A:2548 Low Temperature #4
High Temperature #4
E:0535 E:0539 Temp #3 Sensor Fault
High/Low Temperature #3
A:2612 A:2618 Low Analogue #1
High Analogue #1
E:0545 E:0549 Temp #4 Sensor Fault
High/Low Temperature #4
A:2622 A:2628 Low Analogue #2
High Analogue #2
E:0611 E:0615 E:0619 Low Analogue #1
Analogue #1 Sensor Fault
High Analogue #1
A:2632 A:2638 Low Analogue #3
High Analogue #3
E:0621 E:0625 E:0629 Low Analogue #2
Analogue #2 Sensor Fault
High Analogue #2
A:2642 A:2648 Low Analogue #4
High Analogue #4
E:0631 E:0635 E:0639 Low Analogue #3
Analogue #3 Sensor Fault
High Analogue #3
E:0641 E:0645 E:0649 Low Analogue #4
Analogue #4 Sensor Fault
High Analogue #4
Page 41
Technical Manual
7.0 Parts List
Item
Part No.
- -
1
2
3
4
5
6
Description
Unit, CX Box
Manual, User CD
Controller, T1 CX
Unit, XPM-PSU24
Unit, XPM-Ai4#1
Unit, XPM-TAC24
PCB, Terminal
Gland, Set - Pg13.5
Part No.
1
Description
10
11
Y07ENER12.00 Unit, CX Exp. Box
Y07CM30.00
Unit, XPM-Ai4#2
Y04CM83.00
Unit, XPM-Di8R4
24
4
5
6
Net$ync II QVC Gateway (option)
Part No.
-TA
C
AirMaster T1
7
7
Y04CM59.00
Unit, Q485
8
Y01ENER35.00 Module, Relay 24Vac
9
Y04CM29.00
Sensor, Pressure
4-20mA, 0-16.0bar
Item
XPM-PSU24
3
2
Optional Accessories:
Item
XPM
XPM-Ai4
Q485
XPM
Ai4 #2
8
21
11
24
14
22
12
A2
A1
9
XPM
Di8R4
Description
10
11
6
8.0 Technical Data
Net$ync II QVC Gateway
Installation
Mounting
Dimensions:
Installation
andand
Mounting
Dimensions:
CXand
andQVC
CX Expansion
QVC
Expansion
24mm
Dimensions
Weight Mounting
Enclosure
Supply Power Temperature
Humidity
291mm x 241mm x 152mm
6.5kg (14lb)
wall, 4 x screw fixings
IP54, NEMA 12
230Vac +/- 10%
115Vac +/- 10%
50VA
0°C to 46°C (32°F to 115°F)
95% RH non-condensing
238mm
24mm
188mm
236mm
8mm Ø
286mm
Page 42
Net$ync II QVC Gateway
Q485
C01
C02
C04
Q485 #1
C03
1 2
3
4
5
6
LED 1 LED 2
1 2 3 4 5 6 C03
6-wire
S02-RT
L
6 5 4 3 2
Load/Unload
1
X01
1 2 3 4 5 6 X01
QVC Gateway
Terminal PCB
Q485
C01
C02
Q485 #2
C01
C04
100%
Q485 #1
6
1 2
3
4
50%
5
3
4
5
6
LED 1 LED 2
LED 1 LED 2
1 2 3 C03
6-wire
1 2 3 4 5 6 C03
10 9 8 X02
1 2 3 4 5 6 X01
GND
SEQ
3-wire
LOAD
C04
C03
C03
1 2
C02
10 9 8 7
X02
S02-RT
3S
6 5 4 3 2
1
X01
QVC Gateway
Terminal PCB
3-step
Page 43
Page 44
3
4
C03
6
LED 1 LED 2
C04
1 2
3
12 X03
R2
1 2 C03
32 33 X08
12 11
4
C03
5
Q485 #3
C01
6
2 C03
X03
6-wire
LED 1 LED 2
75%
C02
C04
3
4
C03
5
10 9 8 7
1 2
Q485 #2
C01
6
LED 1 LED 2
50%
C02
10 9 8 X02
X02
C04
6-wire
3
4
C03
5
6
1
S02-RT
AR1
X01
C04
QVC Gateway
Terminal PCB
LED 1 LED 2
25%
C02
6 5 4 3 2
1 2
Q485 #1
C01
1 2 3 4 5 6 X01
X08
5
100%
C02
1 2 3 4 5 6 C03
34 33 32 31
1 2
Q485 #4
C01
Technical Manual
Q485
1 2 3 C03
5-step
5S
Net$ync II QVC Gateway
Terminal PCB
LED 1 LED 2
6 5 4 3 2
6
5
4
3
X06
1 2
C03
Q485 #1
X01
1 2 3 4 5 6 X01
C01
C02
C04
1 2 3 4 5 6 C03
1 QVC Gateway
Q485
4-20mA
24 23
Speed Control
20mA
rpm
4mA
10m (33ft) max
Variable Frequency
Inverter Drive
rpm
S02-RT
AR
4-20mA
Page 45
Technical Manual
1
LED 1 LED 2
6 5 4 3 2
6
5
4
3
24 23
X06
1 2
C03
Q485 #1
X01
1 2 3 4 5 6 X01
C01
C02
C04
1 2 3 4 5 6 C03
QVC Gateway
Terminal PCB
Q485
10m (33ft) max
4-20mA
Miniature
Proportional
Valve
S02-RT
AR
4-20mA
mA
mA
Page 46
AL > AH
Net$ync II QVC Gateway
Q485
LED 1 LED 2
6 5 4 3 2
6
5
4
3
C03
A2
A1
14
11
10 9 8 7
6-wire
X02
1 2
C01
C02
Q485 #1
X01
1 2 3 4 5 6 X01
24Vac
#1
Terminal PCB
1 QVC Gateway
C04
1 2 3 4 5 6 C03
A2
A1
14
11
12 11
X03
12
24Vac
#2
R2
12
S02-RT
V(2)
2 Valve
Page 47
Technical Manual
Q485
LED 1 LED 2
6 5 4 3 2
6
5
4
3
C03
A2
10 9 8 7
6-wire
X02
1 2
C01
C02
Q485 #1
X01
1 2 3 4 5 6 X01
A1
24Vac
#1
Terminal PCB
1 QVC Gateway
C04
1 2 3 4 5 6 C03
14
11
A2
A1
14
11
12 11
X03
12
24Vac
#2
R2
A2
34 33 32 31
AR1
X08
12
A1
24Vac
#3
14
11
12
S02-RT
V(3)
3 Valve
Page 48
Net$ync II QVC Gateway
1 QVC Gateway
C04
1 2 3 4 5 6 C03
LED 1 LED 2
6 5 4 3 2
6
5
4
3
C03
A2
10 9 8 7
6-wire
X02
1 2
C01
C02
Q485 #1
X01
1 2 3 4 5 6 X01
A1
24Vac
#1
14
Terminal PCB
Q485
11
A2
A1
14
11
12 11
X03
12
24Vac
#2
R2
A2
A1
14
11
34 33 32 31
AR1
X08
12
24Vac
#3
12
AR2
A2
A1
14
11
24Vac
#4
12
S02-RT
V(4)
4 Valve
Page 49
Aux Out #2
X08
AR1
Aux Out #1
4
3
R6
AR2
X09
31 32 33 34
2
X02
1
R5
J2 10k
C032
C+
1
2
3
4
5
6
7
8
ES
X07
C033
Ao
C031
C030
C029
C028
X04
L2 L1
RS485#1
X07
X06
L2 RS485
L1 Network
C034
A-GND
C027
C026
PS 4-20mA
not used
F1
+C
F2
+C
F3
+C
4-20mA
Internal P.
System P.
+
-
PD 4-20mA
Delivery P.
+
C040
Ai3
-
X06
C039
PI
X05
C038
Ai2
17 18 19 20 21 22
X05
C037
+VDC
-
25 26 27 28 29 30
C036
Ai1
23 24
C035
+VDC
+VDC
Multi485
CE: 240V
UL: 115V
4A max
C023
T1-46-333-DiC-R6-CG
QVC Gateway 1a/3
Technical Manual
C025
Aux Fault #1
Aux Fault #2
Aux Fault #3
C024
X01
24Vac
R4
24Vac
2
C042
1
C043
R2
Inhibit
Speed Signal
(24Vac)
GND (0Vac)
not used
+20VDC
L N E
230Vac 10%
115Vac 10%
24Vac
0Vac
XPM-PSU24
1
(2/3)
S02-RT
L
Load/Unload
Page 50
6
Di2 Ready/Run 5
Di6 Alarm/Serv. 4
3
- GND
2
R4 LOAD
1
R1 SEQ
J1
0Vac
X01
X03
1
N
E
E
2
(2/3)
XPM-TAC24
C041
X02
2
L
C049
2
1
XPM485
L1
L2
C048
+C
IH
+C
SD
i-PCB 1
C047
X04
R3
X03
C046
X02
R2
X01
C045
13 14 15 16
R1
11 12
C044
1 2 3 4 5 6
L2 L1
RS485#2
X08
X03
10k
7 8 9 10
ES
Aux Out #2
X08
AR1
Aux Out #1
C033
Ao
J2 10k
C032
C+
1
2
3
4
5
6
7
8
ES
C031
C030
C029
C028
X04
L2 L1
RS485#1
X07
X06
L2 RS485
L1 Network
C034
A-GND
C027
C026
-
PS 4-20mA
4-20mA
Internal P.
System P.
+
X07
C040
Ai3
PI
-
PD 4-20mA
Delivery P.
+
C039
-
C025
+
C038
Ai2
X06
C037
+VDC
17 18 19 20 21 22
X05
Ai1
X05
C036
25 26 27 28 29 30
C035
+VDC
23 24
4
3
R6
AR2
X09
31 32 33 34
2
X02
1
R5
+VDC
Multi485
CE: 240V
UL: 115V
4A max
C023
T1-46-333-DiC-R6-CG
QVC Gateway 1b/3
Net$ync II QVC Gateway
-
Ao 4-20mA
Output
F1
+C
F2
+C
F3
+C
Aux Fault #1
Aux Fault #2
Aux Fault #3
C024
24Vac
2
C042
1
C043
Inhibit
not used
R2
(24Vac)
GND (0Vac)
not used
+20VDC
6
Di2 Ready/Run 5
Di6 Alarm/Serv. 4
3
- GND
2
R4 LOAD
1
R1 SEQ
J1
0Vac
X01
X03
1
N
E
E
2
(2/3)
XPM-TAC24
C041
X02
2
L
C049
+C
IH
i-PCB 1
X01
24Vac
R4
2
1
XPM485
L1
L2
C048
X04
C047
X03
R3
X02
C046
X01
R2
13 14 15 16
C045
11 12
R1
2 3 4 5 6
C044
1
L2 L1
RS485#2
X08
X03
10k
7 8 9 10
ES
L N E
230Vac 10%
115Vac 10%
24Vac
0Vac
XPM-PSU24
1
(2/3)
S02-RT
AR
4-20mA
Page 51
Aux Out #2
X08
AR1
Aux Out #1
C033
Ao
J2 10k
C032
C+
1
2
3
4
5
6
7
8
ES
C031
C030
C029
C028
X04
L2 L1
RS485#1
X07
X06
L2 RS485
L1 Network
C034
A-GND
C027
C026
PI
-
PS 4-20mA
4-20mA
Internal P.
+
System P.
-
PD 4-20mA
Delivery P.
+
C040
Ai3
-
C025
+
C039
X07
C038
Ai2
X06
C037
+VDC
17 18 19 20 21 22
X05
Ai1
X05
C036
25 26 27 28 29 30
C035
+VDC
23 24
4
3
R6
AR2
X09
31 32 33 34
2
X02
1
R5
+VDC
Multi485
CE: 240V
UL: 115V
4A max
C023
T1-46-333-DiC-R6-CG
QVC Gateway 1b/3
Technical Manual
-
Ao 4-20mA
Output
F1
+C
F2
+C
F3
+C
Aux Fault #1
Aux Fault #2
Aux Fault #3
C024
24Vac
2
C042
1
C043
Inhibit
not used
R2
(24Vac)
GND (0Vac)
not used
+20VDC
L N E
230Vac 10%
115Vac 10%
24Vac
0Vac
XPM-PSU24
1
(2/3)
S02-RT
AR
4-20mA
Page 52
6
Di2 Ready/Run 5
Di6 Alarm/Serv. 4
3
- GND
2
R4 LOAD
1
R1 SEQ
J1
0Vac
X01
X03
1
N
E
E
2
(2/3)
XPM-TAC24
C041
X02
2
L
C049
+C
IH
i-PCB 1
X01
24Vac
R4
2
1
XPM485
L1
L2
C048
X04
C047
X03
R3
X02
C046
X01
R2
13 14 15 16
C045
11 12
R1
2 3 4 5 6
C044
1
L2 L1
RS485#2
X08
X03
10k
7 8 9 10
ES
Aux Out #2
X08
AR1
Aux Out #1
C033
Ao
J2 10k
C032
C+
1
2
3
4
5
6
7
8
ES
C031
C030
C029
C028
X04
L2 L1
RS485#1
X07
X06
L2 RS485
L1 Network
C034
A-GND
C027
C026
-
PS 4-20mA
4-20mA
Internal P.
System P.
+
X07
C040
Ai3
PI
-
PD 4-20mA
Delivery P.
+
C039
-
C025
+
C038
Ai2
X06
C037
+VDC
17 18 19 20 21 22
X05
Ai1
X05
C036
25 26 27 28 29 30
C035
+VDC
23 24
4
3
R6
AR2
X09
31 32 33 34
2
X02
1
R5
+VDC
Multi485
CE: 240V
UL: 115V
4A max
C023
T1-46-333-DiC-R6-CG
QVC Gateway 1b/3
Net$ync II QVC Gateway
-
Ao 4-20mA
Output
F1
+C
F2
+C
F3
+C
Aux Fault #1
Aux Fault #2
Aux Fault #3
C024
1
+C
IH
Inhibit
not used
R2
(24Vac)
GND (0Vac)
not used
+20VDC
6
J1
Di2 Ready/Run 5
Di6 Alarm/Serv. 4
3
- GND
2
R4 LOAD
1
R1 SEQ
i-PCB 1
24Vac
2
C042
C043
0Vac
X01
X03
1
N
E
E
2
(2/3)
XPM-TAC24
X02
C041
X04
X01
24Vac
2
L
C049
2
1
XPM485
L1
L2
C048
R4
X03
C047
X02
R3
X01
C046
13 14 15 16
R2
11 12
C045
2 3 4 5 6
R1
1
L2 L1
RS485#2
X08
X03
10k
C044
7 8 9 10
ES
L N E
230Vac 10%
115Vac 10%
24Vac
0Vac
XPM-PSU24
1
(2/3)
S02-RT
AR
4-20mA
Page 53
Aux Out #2
X08
AR1
Aux Out #1
4
3
R6
AR2
X09
31 32 33 34
2
X02
1
R5
C033
Ao
J2 10k
C032
C+
1
2
3
4
5
6
7
8
ES
C031
C030
C029
C028
X04
L2 L1
RS485#1
X07
X06
L2 RS485
L1 Network
C034
A-GND
C027
C026
PS 4-20mA
not used
F1
+C
F2
+C
F3
+C
+
X07
C040
Ai3
-
4-20mA
Internal P.
System P.
PD 4-20mA
Delivery P.
+
C039
PI
X06
C038
Ai2
-
X05
C037
+VDC
17 18 19 20 21 22
X05
Ai1
25 26 27 28 29 30
C036
23 24
C035
+VDC
+VDC
Multi485
CE: 240V
UL: 115V
4A max
C023
T1-46-333-DiC-R6-CG
QVC Gateway 1e/3
Technical Manual
C025
Aux Fault #1
Aux Fault #2
Aux Fault #3
C024
24Vac
2
C042
1
C043
X04
Inhibit
not used
R2 VALVE #2
GND (0Vac)
R1
R3
VALVE #1
GND (0Vac)
GND (0Vac)
+20VDC
L N E
230Vac 10%
115Vac 10%
24Vac
0Vac
XPM-PSU24
1
(2/3)
S02-RT
V(2)
2 Valve
Page 54
6
Di2 Ready/Run 5
Di6 Alarm/Serv. 4
3
- GND
2
R4 LOAD
1
R1 SEQ
J1
0Vac
X01
X03
1
N
E
E
2
(2/3)
XPM-TAC24
X02
C041
+C
IH
i-PCB 1
X01
24Vac
2
L
C049
2
1
XPM485
L1
L2
C048
R4
X03
C047
X02
R3
X01
C046
13 14 15 16
R2
7 8 9 10
C045
2 3 4 5 6
R1
1
L2 L1
RS485#2
X08
X03
10k
C044
11 12
ES
Aux Out #2
X08
Valve #3
24Vac
4
3
R6
AR2
X09
31 32 33 34
2
X02
1
R5
A-GND
C033
Ao
J2 10k
C032
C+
1
2
3
4
5
6
7
8
ES
C031
C030
C029
C028
X04
L2 L1
RS485#1
X07
X06
L2 RS485
L1 Network
C034
not used
F1
+C
F2
+C
F3
+C
C027
C026
+
X07
C040
Ai3
PS 4-20mA
-
4-20mA
Internal P.
System P.
PD 4-20mA
Delivery P.
+
C039
-
X06
C038
PI
X05
C037
Ai2
17 18 19 20 21 22
X05
Ai1
+VDC
-
25 26 27 28 29 30
C036
23 24
C035
+VDC
+VDC
Multi485
CE: 240V
UL: 115V
4A max
C023
T1-46-333-DiC-R6-CG
QVC Gateway 1f/3
Net$ync II QVC Gateway
C025
Aux Fault #1
Aux Fault #2
Aux Fault #3
C024
24Vac
2
C042
1
C043
X04
X03
Inhibit
not used
R2 VALVE #2
GND (0Vac)
R1
R3
VALVE #1
GND (0Vac)
GND (0Vac)
+20VDC
6
Di2 Ready/Run 5
Di6 Alarm/Serv. 4
3
- GND
2
R4 LOAD
1
R1 SEQ
J1
0Vac
X01
X03
1
N
E
E
2
(2/3)
XPM-TAC24
X02
C041
+C
IH
i-PCB 1
X01
24Vac
2
L
C049
2
1
XPM485
L1
L2
C048
R4
X02
C047
X01
C046
R3
13 14 15 16
R2
7 8 9 10
C045
2 3 4 5 6
R1
1
L2 L1
RS485#2
X08
X03
10k
C044
11 12
ES
L N E
230Vac 10%
115Vac 10%
24Vac
0Vac
XPM-PSU24
1
(2/3)
S02-RT
V(3)
3 Valve
Page 55
X09
Valve #3
24Vac
4
3
R6
Valve #4
24Vac
X08
31 32 33 34
2
X02
1
R5
A-GND
C033
Ao
J2 10k
C032
C+
1
2
3
4
5
6
7
8
ES
C031
C030
C029
C028
X04
L2 L1
RS485#1
X07
X06
L2 RS485
L1 Network
C034
F1
+C
F2
+C
F3
+C
C027
C026
+
not used
-
4-20mA
Internal P.
System P.
PD 4-20mA
Delivery P.
+
C040
Ai3
PS 4-20mA
X07
C039
-
X06
C038
PI
X05
C037
Ai2
17 18 19 20 21 22
X05
Ai1
+VDC
-
25 26 27 28 29 30
C036
23 24
C035
+VDC
+VDC
Multi485
CE: 240V
UL: 115V
4A max
C023
T1-46-333-DiC-R6-CG
QVC Gateway 1g/3
Technical Manual
C025
Aux Fault #1
Aux Fault #2
Aux Fault #3
C024
24Vac
2
C042
1
C043
X04
X03
Inhibit
not used
R2 VALVE #2
GND (0Vac)
R1
R3
VALVE #1
GND (0Vac)
GND (0Vac)
+20VDC
L N E
230Vac 10%
115Vac 10%
24Vac
0Vac
XPM-PSU24
1
(2/3)
S02-RT
V(4)
4 Valve
Page 56
6
Di2 Ready/Run 5
Di6 Alarm/Serv. 4
3
- GND
2
R4 LOAD
1
R1 SEQ
J1
0Vac
X01
X03
1
N
E
E
2
(2/3)
XPM-TAC24
X02
C041
+C
IH
i-PCB 1
X01
24Vac
2
L
C049
2
1
XPM485
L1
L2
C048
R4
X02
C047
X01
C046
13 14 15 16
R2
R3
7 8 9 10
C045
2 3 4 5 6
R1
1
L2 L1
RS485#2
X08
X03
10k
C044
11 12
ES
1
2
1
+ -
X03
X01
3
(3/3)
2
1
+ -
X02
24VDC
5W
2 3
24Vac
Expansion Option
1
(1/3)
+24VDC
-
1
0VDC
+
+
XPM-TAC24
do not use
-
0Vac
2
+ -
X04
XPM-PSU24
QVC Gateway 2/3
Net$ync II QVC Gateway
24Vac
L2 L1
1
2
T2
Temperature
T3
Temperature
T4
Temperature
3
2
Temperature
4
5
6
X04
L1
X03
1
2
L2
X02
3
+
L1
+
L2 L1
-
-
XPM-Ai4 #1
X01
3
L2
(1/3)
2
XPM485
7
1
2
- +
+
T1
8
-
0VDC
Ai1
0VDC
Ai2
0VDC
Ai3
0VDC
Ai4
1
100m (330ft) max
XPM485
4
(3/3)
Expansion Option
2m (6ft) max
XPM-TAC24
XPM
Ai4 #1
3
4
2-wire + Earth,
1.0-1.5mm2
2-wire, 0.5-1.0mm 2
Twisted Pair
Earth Shielded
XPM
PSU24
3
4
Auxiliary Qvc Gateway
(option)
3
4
2m (6ft) max
Page 57
CE: 240V
UL: 115V
4A max
L1
L2
XPM485
(2/3)
R4
AR3
8
4
7
Aux Out #3
3
6
AR4
Aux Out #4
5
2
L1 L2
R3
AR5
4
X02
1
R2
Aux Out #5
XPM-Di8R4
AR6
2
R1
2
3
F4
Aux Fault #4
F5
Aux Fault #5
F6
Aux Fault #6
F7
Aux Fault #7
F8
Aux Fault #8
F9
Aux Fault #9
X03
L2 L1
1
2
Di6
Di7
3
Di8
8
9
16 15 14 13 12 11 10
Di5
X04
XPM485
X01
+
Di4
7
1
2
-
- +
Di3
4
Di2
5
Di1
1
1
Aux Out #6
6
3
(2/3)
+24VDC
0VDC
3
X05
QVC Gateway 3/3
Technical Manual
not used
100m (330ft) max
not used
1
2
Ai1
2
+VDC
3
-
+
-
+
-
5
6
+VDC
Ai4
+
-
4-20mA
A1 Analogue Input #1
4-20mA
A2 Analogue Input #2
4-20mA
A3 Analogue Input #3
4-20mA
A4 Analogue Input #4
X01
3
2
1
L2 L1
(5555)
XPM-Ai4 #2
X04
+
X03
1
2
- +
Ai3
7
-
+VDC
8
X02
Ai2
+
4
1
+VDC
3
L2 L1
100m (330ft) max
XPM
Ai4 #2
XPM
Di8R4
3
Page 58
3
4
2-wire + Earth,
1.0-1.5mm 2
2-wire, 0.5-1.0mm 2
Twisted Pair
Earth Shielded
CX Box
3
2m (6ft) max
4
Auxiliary Qvc Gateway
4
Net$ync II QVC Gateway
CX Box to CX Auxiliary Box Connections
4
L1
L2
XPM485
XPM485
XPM485
XPM-Ai4#2
24VDC
XPM-Di8R4
24VDC
XPM-Ai4
X04
XPM-Ai4
X04
3
0VDC
+24VDC
24VDC
3
2-wire + Earth,
1.0-1.5mm 2
XPM
Ai4 #2
4
2-wire, 0.3-1.0mm2
Twisted Pair
Earth Shielded
XPM
Di8R4
3
3
QVC Gateway
4
Auxiliary QVC Gateway
4
2m (6ft) max
Page 59
Technical Manual
LED 1
X01
4
3
2
1
C
5
C
6
Ai1
X02
7
C
8
1
Ai2
2
C
3
Ai3
1
Ai4
2
L1
3
L2
LED 2
X03
RS485
XPM-Ai4
(XPM-Ai4 #2)
X04
24VDC
1
XPM-Ai4
2
X04
X03
XPM-Di8R4
X01
1
2
X04
Page 60
XPM-Ai4
2
3
4
5
6
R4
R3
R1
1
R2
X02
24VDC
7
8
7
6
5
4
3
2
1
+VDC
Di3
+VDC
Di2
+VDC
Di1
+VDC
Di5
RS485
8
+VDC
Di6
X04
X05
+VDC
16 15 14 13 12 11 10 9
Di4
1
Di7
2
+VDC
3
Di8
1
LED 2
+VDC
2
L1
3
L2
LED 1
Net$ync II QVC Gateway
XPM-TAC24
BLACK
BLUE
ORANGE
BROWN
WHITE
RED
GREEN
VIOLET
1
T3.15A T1.6A
T1.6A
T1.0A
FH4
FH3
FH2
FH5
2
3
4
X04
1
VOLTAGE SELECT
230V
2
3
4
230V +-10%
115V
115V +-10%
IEC
5x20mm
T1.0A
X03
2
24Vac/2
earthed
1
X02
1
2
3
4
N L
E
E
2
24Vac/1
isolated
FH1
X01
NL E
Page 61
Technical Manual
Page 62
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