Manufacturer Instructions for Roush Rear Spoiler Fastback 2015-2016

Manufacturer Instructions for Roush Rear Spoiler Fastback 2015-2016
2015 Mustang Fastback Rear Spoiler
Installation Instructions
P/N: 421883 • 421884 • 421885 • 421886
421887 • 421888 • 421889 • 421890
421891 • 421892 • 421893
39555 Schoolcraft Rd, Plymouth MI, 48170 | 800.59.ROUSH
2015 Mustang Fastback Rear Spoiler
2015 Mustang Fastback
Rear Spoiler
Installation Instructions
P/N: 421883 (R1315-SPOILERXX) Primed
421884 (R1315-SPOILERCY) – Competition Orange
421885 (R1315-SPOILERH3) – Triple Yellow
421886 (R1315-SPOILERHN) – Guard Metallic
421887 (R1315-SPOILERJ4) – Deep Impact Blue
421888 (R1315-SPOILERJ7) – Magnetic
421889 (R1315-SPOILERPQ) – Race Red
421890 (R1315-SPOILERRR) – Ruby Red
421891 (R1315-SPOILERUA) – Black
421892 (R1315-SPOILERUX) – Ingot Silver
421893 (R1315-SPOILERYZ) – Oxford White
Application: 2015+ Ford Mustang Fastback Only (Does Not Fit Convertible Decklid)
Important Note:
Before installing your ROUSH Performance Product(s), read through the entire installation procedure and check
to make sure all items are present. Contact ROUSH Customer Service at 1-800-59-ROUSH, weekdays from
9:00 AM to 5:00 PM EST, with any questions regarding fit, missing parts or instructions that are unclear to you.
Note: The ROUSH spoiler is not recommended to be used as replacement on a vehicle equipped from the
factory with a spoiler. There will be exposed holes in the decklid if the factory spoiler is removed and this spoiler
is installed.
1315-6341602IM-AA 01272016
1
800.59.ROUSH
2015 Mustang Fastback Rear Spoiler
TABLE OF CONTENTS
Packing List for 2015 Mustang Fastback Rear Spoiler..............................................................................................3
Equipment and Supplies Required.............................................................................................................................3
Limit of Liability Statement.........................................................................................................................................3
Safety Precautions.....................................................................................................................................................4
Work Safely!...............................................................................................................................................................4
Rear Spoiler Installation.............................................................................................................................................5
1315-6341602IM-AA 01272016 2
800.59.ROUSH
2015 Mustang Fastback Rear Spoiler
PACKING LIST FOR 2015 MUSTANG FASTBACK REAR SPOILER
Description
Rear Spoiler Kit
Rear Spoiler
M6 Bolts
Part Number
Quantity
1315-SPOILERXX
1
1315-6341602
1
98093A430
2
M6 Push Nut
0162872
3
M6 Nuts
W704521
2
BPF-SI-413
4
1315-SPLRTMPL
1
1.0" Rubber Hole Plugs
Drill Template
EQUIPMENT AND SUPPLIES REQUIRED
•
•
•
•
•
•
•
•
Isopropyl Alcohol Packets or 50/50 Alcohol/Water Solution
Drop Cloth
Scissors
Masking Tape
Drill
Drill Bits: 1/8", 5/16", 3/8", 1.0" Hole Saw,
Deburr Tool
Corrosion Inhibitor (Motorcraft PMP-19500-6000
Clear Topcoat recommended)
•
•
•
•
•
•
1/4" Drive Ratchet
1/4" Extension
1/4" 10 mm Socket
Round File
Rubber Roller
Trim Panel Remover
If you are missing any items, please call us toll free at 1-800-59-ROUSH.
1315-6341602IM-AA 01272016
3
800.59.ROUSH
2015 Mustang Fastback Rear Spoiler
LIMIT OF LIABILITY STATEMENT
The information contained in this publication was accurate and in effect at the time the publication was approved
for printing and is subject to change without notice or liability. ROUSH Performance Products (RPP) reserves the
right to revise the information presented herein or to discontinue the production of parts described at any time.
SAFETY PRECAUTIONS
STOP
STOP
CAREFULLY READ THE IMPORTANT SAFETY PRECAUTIONS and WARNINGS BEFORE PROCEEDING
WITH THE INSTALLATION!
Appropriate disassembly, assembly methods and procedures are essential to ensure the personal safety of
the individual performing the kit installation. Improper installation due to the failure to correctly follow these
instructions could cause personal injury or death. Read each step of the installation manual carefully before
starting the installation.
• Always wear safety glasses for eye protection.
• Place ignition switch in the OFF position.
• Always apply the parking brake when working on a vehicle.
• Block the front and rear tire surface to prevent unexpected vehicle movement.
• If working with a lift, always consult vehicle manual for correct lifting specifications.
• Operate the engine only in well-ventilated areas to avoid exposure to carbon monoxide.
• Do not smoke or use flammable items near or around the fuel system.
• Use chemicals and cleaners in well-ventilated areas.
• Batteries produce explosive gases, which can cause personal injury. Therefore, do not allow flames, sparks or
flammable substances to come near the battery.
• Keeps hands and any other objects away from the radiator fan blades.
• Keep yourself and your clothing away from moving parts when the engine is running.
• Do not wear loose clothing or jewelry that can get caught in rotating parts or scratch surface finishes.
• Allow the engine, cooling system, brakes and exhaust to cool before working on a vehicle.
WORK SAFELY!
Perform this installation on a good clean level surface for maximum safety and with the engine turned off.
PAINTED PART PREPARATION
STOP
STOP
Unpainted/primed parts purchased from ROUSH require further preparation prior to being painted. Removal of
any excess plastic flashing and sanding of the primed parts is required prior to paint application. The primed
parts as received should not be painted without further surface preparation.
1315-6341602IM-AA 01272016 4
800.59.ROUSH
2015 Mustang Fastback Rear Spoiler
REAR SPOILER INSTALLATION
1. Make sure the vehicle’s sheet metal is clean and
dry. The sheet metal should be between 61°-81°F
(16°-31°C).
2. Open the trunk lid and remove eleven (11) plastic
clips from the liner and the two (2) rubber bump
stops (twist off). Remove the inner trunk lid
liner and gently pull around the trunk release
mechanism. Keep these items to re-install later.
3. Remove and retain the two (2) OE rubber hole
plugs, one (1) per side.
6. Align the LH and RH inner template and secure
to the inner sheet metal with masking tape, as
indicated.
Attention: Confirm template is properly centered and
aligned before moving onto the next step.
7. Create four (4) access holes in the trunk’s inner
sheet metal by center punching four (4) hole
locations, two (2) per side. Drill each center
punched location with a 1/8" drill bit. Enlarge each
1/8" hole with a 1.0" hole saw.
Care should be taken not to damage the outer
sheet metal of the vehicle trunk lid.
4. Place a large drop cloth into trunk luggage area
underneath where you will be drilling the trunk lid.
8. Deburr and apply corrosion inhibitor to each of
the four (4) 1.0" access holes. Allow to dry.
5. Carefully cut out the LH and RH inner drill
templates from the larger template sheet
(1315-SPLRTMPL).
1315-6341602IM-AA 01272016
5
800.59.ROUSH
2015 Mustang Fastback Rear Spoiler
9. Carefully cut out the large outer drill template.
Take extra care in the areas indicated with the
black arrows. These areas are crucial to the
correct alignment of the template.
12. Test fit the rear spoiler. Align the five (5) studs on
the rear spoiler through the holes drilled into the
trunk lid. Secure the rear spoiler to the trunk lid
with masking tape.
10. Install the trunk lid outer sheet metal drill
template. With the trunk lid closed, align the large
outer drill template onto the outer sheet metal of
the trunk lid as shown. Secure template to trunk
lid with masking tape.
Attention: Confirm template is properly centered and
aligned before continuing to the next step.
13. Open the trunk lid and inspect each of the seven
(7) mounting holes. Confirm that the rear spoiler
fasteners are properly aligned with the holes
drilled in the trunk lid outer sheet metal.
11. Drill seven (7) rear spoiler mounting holes. Center
punch the seven (7) hole locations indicated on
the template. Drill each center punch location with
a 1/8" drill bit. Enlarge each 1/8" hole to the size
indicated on the template. Note that the center
hole should be enlarged to 5/16" while the other
six (6) holes should be enlarged to 3/8".
1315-6341602IM-AA 01272016 14. If the fasteners and holes are not aligned,
remove the rear spoiler and use a round file to
adjust the holes in the trunk lid outer sheet metal
accordingly.
6
800.59.ROUSH
2015 Mustang Fastback Rear Spoiler
19. Install the rear spoiler through the holes drilled
into the trunk lid. Do not allow the exposed
double-sided tape to adhere to the sheet metal
until you have confirmed the spoiler is centered,
then push down.
15. Close the trunk lid and remove the rear spoiler.
16. Clean the trunk lid with 50/50 (alcohol/water)
solution and allow to dry.
20. Remove all ten (10) tape liners in the direction
indicated below.
17. Deburr and apply corrosion inhibitor to all the
holes drilled in the outer sheet metal. Allow to dry.
21. Using a rubber roller or the palm of your hand,
apply 15 ft-lb of force to the tape area to ‘wet-out’
the tape. Start from the center of vehicle and work
outwards.
18. Prepare rear spoiler for installation. Peel back
2.0" (50.0 mm) of each tape liner and secure each
liner to the outer surface of the rear spoiler using
masking tape.
1315-6341602IM-AA 01272016
7
800.59.ROUSH
2015 Mustang Fastback Rear Spoiler
22. Fasten the rear spoiler to the trunk lid. Open the
rear trunk lid and install the two (2) M6 nuts at
position 2 and two (2) M6 bolts at position 3.
Install the three (3) M6 push nuts onto the studs in
position 1. Tighten all fasteners to 3.5 Nm in the
order shown below.
23. Re-install the two (2) OE rubber hole plugs
removed in step 3. Install four (4) new 1.0" rubber
holes plugs into the access holes drilled in Step 7.
24. Re-install the trunk lid inner liner and clips, rubber
bump stops and re-route the rear trunk latch wire.
25. Carefully remove the drop cloth, making sure
not to spill any of the metal shavings into the
trunk luggage area. Vacuum up any stray metal
shavings.
Congratulations!!! You have completed the
installation of the ROUSH Performance Rear Spoiler
Kit.
1315-6341602IM-AA 01272016
8
800.59.ROUSH
Was this manual useful for you? yes no
Thank you for your participation!

* Your assessment is very important for improving the work of artificial intelligence, which forms the content of this project

Download PDF

advertisement