1

2

3

4

UK

Ireland

Australia

New Zealand

2

A

6 5

7

8

11

9 10

12

B

15

14

13

5

15

14

13

4

D

12

18

F

17

16

4

C

15

14

13

5

12

20

E

19

G

A

6 5

7

8

11

9 10

12

B

15

14

13

5

15

14

13

4

D

12

18

F

17

16

4

C

15

14

13

5

12

20

E

19

G

3

4

K

H

21

20

9

J1

22

8

19

8

7

19

20

7

23 11 20 19

8

7

I M

J2 O

25 24

1

L P2

3

N

P1

H

21

20

9

J1

22

8

19

8

7

19

20

7

23 11 20 19

8

7

I M

J2 O

25 24

1

K L P2

3

N

P1

5

Intended use

Your Black & Decker sander has been designed for sanding wood, metal, plastics and painted surfaces. This tool is intended for consumer use only.

Safety instructions

General power tool safety warnings

@ Warning! Read all safety warnings and all

instructions. Failure to follow the warnings and instructions listed below may result in electric shock, fire and/or serious injury.

Save all warnings and instructions for future reference.

The term "power tool" in all of the warnings listed below refers to your mains operated (corded) power tool or battery operated

(cordless) power tool.

1. Work area safety

a. Keep work area clean and well lit. Cluttered or dark areas invite accidents.

b. Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases

or dust. Power tools create sparks which may ignite the dust or fumes.

c. Keep children and bystanders away while operating a

power tool. Distractions can cause you to lose control.

2. Electrical safety a. Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs

with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.

b. Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and

refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.

c. Do not expose power tools to rain or wet conditions.

Water entering a power tool will increase the risk of electric shock.

d. Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away

from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.

e. When operating a power tool outdoors, use an

extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.

f. If operating a power tool in a damp location is unavoidable, use a residual current device (RCD)

protected supply. Use of an RCD reduces the risk of electric shock.

3. Personal safety a. Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs,

alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.

b. Use personal protective equipment. Always wear eye

protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.

c. Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source

and/or battery pack, picking up or carrying the tool.

Carrying power tools with your finger on the switch or energising power tools that have the switch on invites accidents.

d. Remove any adjusting key or wrench before turning

the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.

e. Do not overreach. Keep proper footing and balance at

all times. This enables better control of the power tool in unexpected situations.

f. Dress properly. Do not wear loose clothing or jewellery.

Keep your hair, clothing and gloves away from moving

parts. Loose clothes, jewellery or long hair can be caught in moving parts.

g. If devices are provided for the connection of dust extraction and collection facilities, ensure these are

connected and properly used. Use of dust collection can reduce dust-related hazards.

4. Power tool use and care a. Do not force the power tool. Use the correct power tool

for your application. The correct power tool will do the job better and safer at the rate for which it was designed.

b. Do not use the power tool if the switch does not turn it

on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.

c. Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power

tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.

d. Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or

these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.

e. Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tools operation. If damaged, have the power tool repaired

before use. Many accidents are caused by poorly maintained power tools.

6

f. Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.

g. Use the power tool, accessories and tool bits etc., in accordance with these instructions, taking into account the working conditions and the work to be

performed. Use of the power tool for operations different from those intended could result in a hazardous situation.

5. Service a. Have your power tool serviced by a qualified repair

person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.

Additional power tool safety warnings

@ Warning! Additional safety warnings for sanders











Hold power tool by insulated gripping surfaces,

because the belt may contact its own cord. Cutting a

"live" wire may make exposed metal parts of the power tool "live" and shock the operator.

Use clamps or another practical way to secure and

support the workpiece to a stable platform. Holding the work by hand or against your body leaves it unstable and may lead to loss of control.

Warning! Contact with or inhalation of dusts arising from sanding applications may endanger the health of the operator and possible bystanders. Wear a dust mask specifically designed for protection against dust and fumes and ensure that persons within or entering the work area are also protected.

Thoroughly remove all dust after sanding.

Take special care when sanding paint which is possibly lead based or when sanding some woods and metal which may produce toxic dust:

- Do not let children or pregnant women enter the work area.

- Do not eat, drink or smoke in the work area.

- Dispose of dust particles and any other debris safely.



This tool is not intended for use by persons (including children) with reduced physical, sensory or mental

 capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety. Children should be supervised to ensure that they do not play with the appliance.

The intended use is described in this instruction manual.

The use of any accessory or attachment or performance of any operation with this tool other than those recommended in this instruction manual may present a risk of personal injury and/or damage to property.

Vibration

The declared vibration emission values stated in the technical data and the declaration of conformity have been measured in accordance with a standard test method provided by EN 60745 and may be used for comparing one tool with another.

The declared vibration emission value may also be used in a preliminary assessment of exposure.

Warning! The vibration emission value during actual use of the power tool can differ from the declared value depending on the ways in which the tool is used. The vibration level may increase above the level stated.

When assessing vibration exposure to determine safety measures required by 2002/44/EC to protect persons regularly using power tools in employment, an estimation of vibration exposure should consider, the actual conditions of use and the way the tool is used, including taking account of all parts of the operating cycle such as the times when the tool is switched off and when it is running idle in addition to the trigger time.

Labels on tool

The following pictograms are shown on the tool:

: Warning! To reduce the risk of injury, the user must read the instruction manual.

Electrical safety

# This tool is double insulated; therefore no earth wire is required. Always check that the power supply corresponds to the voltage on the rating plate.



If the supply cord is damaged, it must be replaced by the manufacturer or an authorised Black & Decker Service

Centre in order to avoid a hazard.

Features

This tool includes some or all of the following features.

1. On/off switch

2. Gel comfort grip (KA270GT(K) only)

3. Dust cassette

4. Random orbit sanding base (KA270(GT)K only)

Fig. A

5. Large detail sanding base

6. Sanding base tip (KA270(GT)K only)

7. Profile attachment (KA270(GT)K only)

8. Sanding profiles (KA270(GT)K only)

9. Detail finger attachment (KA270(GT)K only)

10. Spare sanding base tip (KA270(GT)K only)

11. Louvre attachment (KA270LDK only)

7

Assembly

Warning! Before assembly, make sure that the tool is switched off and unplugged.

KA270(GT)K - Random orbit sanding base

With this sanding base, you can use the tool as a random orbit sander.

Fitting and removing the sanding base (fig. B)



Place the sanding base (4) onto the spindle (12).









Place the washer (13) onto the spindle.

Insert the Allen screw (14) into the screw hole in the spindle.

Tighten the Allen screw using the Allen key (15) supplied.

To remove the sanding base, remove the Allen screw (14) and washer (13).

Fitting sanding sheets (fig. C)



Hold the tool with the sanding base (4) facing upwards.



Place the sanding sheet (16) onto the sanding base (4).

The holes in the sheet do not need to line up with the holes in the base.

Large detail sanding base

With this sanding base, you can use the tool as a detail sander or an orbital sander.

Fitting and removing the sanding base (fig. D & E)

For detail sanding, the pointed end should face forward as in fig. D. For sanding large areas, the pointed end should face to the back as in fig. E.







Place the sanding base (5) onto the spindle (12). Make sure that the legs of the base locate into the tool.

Place the washer (13) onto the spindle.

Insert the Allen screw (14) into the screw hole in the spindle.





Tighten the Allen screw using the Allen key (15) supplied.

To remove the sanding base, remove the Allen screw (14) and washer (13).

Fitting sanding sheets (fig. F)



Detach the two diamond-shaped tips (17) from the



 sanding sheet (18).

Hold the tool with the sanding base facing upwards.

Place the sanding sheet (18) onto the sanding base, making sure that the holes in the sheet line up with the holes in the base.

The diamond-shaped tip (17) can be reversed and replaced when worn.



When the front part of the tip is worn, detach it from the

 sheet, reverse it and press it onto the sanding base again.

When the whole tip is worn, remove it from the sanding base and fit a new tip.

Tip of the sanding base (fig. G)

When the sanding base tip (19) is worn, it can be reversed or replaced. When the tip holder is worn, it can be replaced.

Spare parts are available from your Black & Decker dealer.







Remove the screw (20).

Reverse or replace the worn part.

Fit and tighten the screw.

KA270(GT)K - Finger attachment (fig. H)

The finger attachment is used for fine detail sanding.





Remove the screw (20).

Remove the diamond-shaped tip holder (19) from the





 sanding base.

Fit the finger attachment (9) onto the sanding base.

Fit and tighten the screw.

Fit the appropriate sanding sheet (21) onto the finger attachment.

KA270(GT)K - Profile attachment

The profile attachment is used for contour sanding.

Fitting the profile attachment (fig. I)



Remove the screw (20).







Remove the diamond-shaped tip holder (19) from the sanding base.

Fit the profile attachment (7) onto the sanding base.

Fit and tighten the screw.

Fitting and removing a sanding profile (fig. J1 & J2)



Choose the sanding profile most suitable for your application.







Place one end of the sanding profile (8) into the recess at the front end of the profile attachment (7).

Push the other end of the sanding profile until it clicks into place.

To remove the sanding profile (8), push it forward and pull the rear end out of the profile attachment (7).

Fitting a sanding sheet onto a sanding profile (fig. K)



Align the sanding sheet (22) with the sanding profile (8).



Press the sanding sheet onto the sanding profile, making sure that the sanding sheet follows the shape of the profile.

KA270(GT)K - Louvre attachment (fig. L)

With the louvre attachment you can work in crevices.



Remove the screw (20).









Remove the diamond-shaped tip holder (19) from the sanding base.

Fit the louvre attachment (11) onto the sanding base.

Fit and tighten the screw.

Fit the appropiate sanding sheet (23) onto the louvre attachment.

8

The additional piece of velcro fastener (23) can be attached to the top surface of the louvre attachment to allow for sanding using both sides.



Remove the backing paper from the velcro fastener (23).





Stick the velcro fastener to the top surface of the louvre attachment.

Fit the sanding piece (23) to the velcro fastener.

Use

Warning! Let the tool work at its own pace. Do not overload.

Warning! Do not cover the ventilation slots when using the tool.

Hold the tool as shown in fig. P1 & P2. Make sure that the sanding base is flat on the workpiece.

Switching on and off (fig. M)





To switch the tool on, set the on/off switch (1) to position I.

To switch the tool off, set the on/off switch to position O.

Automatic brake system (ABS)

This tool has an automatic brake system. When the tool is not on the work surface, this feature keeps the speed of the disc below the speed of the motor. When the tool is switched off, the disc will stop very quickly.

Emptying the dust cassette (fig. N & O)

The dust cassette should be emptied every 10 minutes of use.



Pull the dust cassette (3) to the rear and off the tool.





Remove the cover (24) by twisting it counterclockwise.

Hold dust cassette with the filter (25) facing down and shake the cassette to empty the contents. Shake the cover to empty the contents.





Refit the cover (24) onto the dust cassette, twisting it clockwise until it locks into place.

Refit the dust cassette onto the tool.

Cleaning the dust cassette filter

The dust cassette filter is re-usable and should be cleaned regularly.



Empty the dust cassette (3) as described above.





Pull the filter (25) off the dust cassette.

Shake off excess dust by tapping the filter into a dustbin.

Warning! Do not brush or use compressed air or sharp objects to clean the filter. Do not wash the filter.







Replace the filter.

Refit the cover.

Refit the dust cassette onto the tool.

Hints for optimum use



For user comfort, the tool can be operated with one or two hands (fig. P1 & P2). Do not place your hands over the ventilation slots.













Do not exert too much pressure on the tool.

Regularly check the condition of the sanding sheet.

Replace when necessary.

Always sand with the grain of the wood.

When sanding new layers of paint before applying another layer, use extra fine grit.

On very uneven surfaces, or when removing layers of paint, start with a coarse grit. On other surfaces, start with a medium grit. In both cases, gradually change to a fine grit for a smooth finish.

Consult your retailer for more information on available accessories.

Accessories

The performance of your tool depends on the accessory used.

Black & Decker and Piranha accessories are engineered to high quality standards and designed to enhance the performance of your tool. By using these accessories you will get the very best from your tool.

Maintenance

Your tool has been designed to operate over a long period of time with a minimum of maintenance. Continuous satisfactory operation depends upon proper tool care and regular cleaning.

Warning! Before performing any maintenance, switch off and unplug the tool.



Regularly clean the ventilation slots in your tool using a soft brush or dry cloth.



Regularly clean the motor housing using a damp cloth.

Do not use any abrasive or solvent-based cleaner.

Mains plug replacement (U.K. & Ireland only)

If a new mains plug needs to be fitted:



Safely dispose of the old plug.





Connect the brown lead to the live terminal in the new plug.

Connect the blue lead to the neutral terminal.

Warning! No connection is to be made to the earth terminal.

Follow the fitting instructions supplied with good quality plugs.

Recommended fuse: 5 A.

Protecting the environment

Z Separate collection. This product must not be disposed of with normal household waste.

Should you find one day that your Black & Decker product needs replacement, or if it is of no further use to you, do not dispose of it with household waste. Make this product available for separate collection.

9

10 z Separate collection of used products and packaging allows materials to be recycled and used again.

Re-use of recycled materials helps prevent environmental pollution and reduces the demand for raw materials.

Local regulations may provide for separate collection of electrical products from the household, at municipal waste sites or by the retailer when you purchase a new product.

Black & Decker provides a facility for the collection and recycling of Black & Decker products once they have reached the end of their working life. To take advantage of this service please return your product to any authorised repair agent who will collect them on our behalf.

You can check the location of your nearest authorised repair agent by contacting your local Black & Decker office at the address indicated in this manual. Alternatively, a list of authorised Black & Decker repair agents and full details of our after-sales service and contacts are available on the Internet at: www.2helpU.com

Technical data

Input voltage

Power input

Oscillations (no load)

Orbits (no load)

Weight

V

AC

KA270/KA270GT/KA272

230 min

W 170 min

-1

-1

22,000

11,000 kg 1.53

EC declaration of conformity

KA270/KA270GT/KA272

Black & Decker declares that these products conform to:

98/37/EC, EN 60745

Level of sound pressure according to EN 60745:

Sound pressure (L pA

) 78 dB(A), uncertainty (K) 3 dB(A)

Acoustic power (L

WA

) 89 dB(A), uncertainty (K) 3 dB(A)

Vibration total values (triax vector sum) according to EN 60745:

Vibration emission value (a h

) 11.2 m/s 2 , uncertainty (K) 1.5 m/s 2

The undersigned is responsible for compilation of the technical file and makes this declaration on behalf of Black & Decker.

_

Kevin Hewitt

Director of Consumer Engineering

Spennymoor, County Durham DL16 6JG,

United Kingdom

1-10-2007

Guarantee

Black & Decker is confident of the quality of its products and offers an outstanding guarantee. This guarantee statement is in addition to and in no way prejudices your statutory rights.

The guarantee is valid within the territories of the Member

States of the European Union and the European Free Trade

Area.

If a Black & Decker product becomes defective due to faulty materials, workmanship or lack of conformity, within 24 months from the date of purchase, Black & Decker guarantees to replace defective parts, repair products subjected to fair wear and tear or replace such products to ensure minimum inconvenience to the customer unless:



The product has been used for trade, professional or hire purposes;







The product has been subjected to misuse or neglect;

The product has sustained damage through foreign objects, substances or accidents;

Repairs have been attempted by persons other than authorised repair agents or Black & Decker service staff.

To claim on the guarantee, you will need to submit proof of purchase to the seller or an authorised repair agent. You can check the location of your nearest authorised repair agent by contacting your local Black & Decker office at the address indicated in this manual. Alternatively, a list of authorised

Black & Decker repair agents and full details of our after-sales service and contacts are available on the Internet at: www.2helpU.com

Please visit our website www.blackanddecker.co.uk to register your new Black & Decker product and to be kept up to date on new products and special offers. Further information on the Black & Decker brand and our range of products is available at www.blackanddecker.co.uk

17

16

8

12

KA270 - KA272

9

60

GB

52

59

TYP.

1

53

54

2

15

KA270K - KA270GTK

36

57

7

6

5

18

1

KA270K - KA270GTK

43 40 41

37

19

42 39 38

KA270K - KA270GTK -

KA270LDK

47

48

20

21

33

28

18

30

51

55

30

10

16 34

23

KA270GTK

46

45

13

49

KA270LDK

27

26

25

56

E14366

35

50 www.2helpU.com

821

25 - 01 - 08

Australia

Black & Decker (Australia) Pty. Ltd.

20 Fletcher Road, Mooroolbark,

Victoria, 3138

New Zealand

Black & Decker

5 Te Apunga Place

Mt Wellington

Auckland 1060

United Kingdom

Black & Decker

210 Bath Road

Slough, Berkshire SL1 3YD

Tel. 03-8720 5100

Fax 03-9727 5940

Tel. +64 9 259 1133

Fax +64 9 259 1122

Tel. 01753 511234

Fax 01753 551155

Helpline 01753 574277

90531596 01/08