WASHING MACHINE

R1033GWC/YLW

R1233GWC/YLW

R833GW/YLW

SERVICE Manual

WASHING MACHINE CONTENTS

Caution for the safety during servicing

1. SPECIFICATIONS

2. SAFETY DEVICES

3. OVERVIEW OF THE WASHING MACHINE

4. OVERVIEW OF THE CONTROL PANEL

5. MAIN FUNCTION

6. TECHNICAL POINT

7. GENERAL ERROR FUNCTION

8. TROUBLE DIAGNOSIS

9. TEST MODE

10. DESIGNATION OF MAIN COMPONENTS

11. PCB SCHEMATIC DIAGRAM

11-1. PCB CIRCUIT DIAGRAM

12. SETTING UP A WASH MACHINE

13. ASSEMBLE AND DISASSEMBLE

14 . TOOLS FOR DISASSEMBLY AND ASSEMBLY

15. EXPLODED VIEW AND PARTS LIST

Caution for the safety during servicing

1. Do not allow the customer to repair the product.

☞ The person may be injured or the product life may be shortened.

2. Execute A/S after unplugging the power supply unit.

☞ Be care of the electric shock.

3. Do not plug several plugs in the same outlet.

☞ It may cause the fire due to overheat.

4. Check the damage, pressing or burning of the power plug or outlet.

☞ Replace it promptly if it has problem.(may cause the electric shock or fire)

5. Do not clean the main body with the water.

☞ It may cause the electric shock and fire and shorten the product life.

6. The wiring of the harness shall be free from the moisture and tightened during serving.

☞ It shall not be deviated by certain impact.

7. Remove any dust or filth on the housing section,wiring section,connection section during servicing.

☞ Protect the cause of the fire such as the tracking,and etc.

8. Check any mark of the moisture on the electrical parts, harness section and etc.

☞ Replace the parts or remove the moisture.

9. Check the assembly status of the parts after servicing.

☞ Maintain the status before servicing.

10. Pull out the power cord with holding the plug.

☞ Be care of the electric shock and fire when the cord is damaged.

11. Unplug the power plug from the outlet when the wash machine is not used.

☞ Be care of the electric shock and fire due to the strike of the lightening.

12. Do not use or store the spray or flammable materials(including gasoline,alcohol and etc.) around the wash machine.

☞ Be care of the explosion or fire due to the electric spark.

13. Do not put the bowl of water or wet laundry on the wash machine.

☞ If the water is penetrated to the wash machine, this may cause the electric shock or fire.

14. Do not install the wash machine in the place where the snow or rain falls.

☞ It may cause the electric shock and fire and shorten the product life.

15. Do not push the control buttons with the awl,pin, or sharp materials.

☞ It may the electric shock and trouble.

16. Check the wash machine is leveled horizontally and installed properly on the floor.

☞ The vibration may shorten the product life.

17. Joint the wire by the connector correctly.

☞ When the wire is jointed by the tape, this may cause the fire due to the tracking.

18. When the wash machine is to be laid for the service, put the pad on the floor and lay the product at side slowly.

☞ If the wash machine is laid front, the relay may be damaged by the tub.

19. When the wash-heater is replaced, check it is inserted in the bracket-heater and screw the nut.

☞ If the wash--is not inserted in the bracket-heater properly, this may cause the noise and leakage since it is contacted to the drum.

1

1. Specifications

WASH TYPE

DIMENSION

GROSS

NET

WATER PRESSURE

WEIGHT

WATER CONSUMPTION

SPIN REVOLUTION

GROSS

NET

WASH and SPIN CAPACITY

POWER CONSUMPTION

WASHING

WASHING and

HEATING

SPIN

MODEL

230V

PUMPING

MODEL rpm

FRONT LOADING TYPE

W 665mm X D 576mm X H 890mm

W 598mm X D 450mm X H 844mm

50 kPa ~ 800 kPa

69 kg

66 kg

5.2 kg (DRY LAUNDRY)

220 V

240 V

220 V

240 V

R833

430W

R833

800

R1033

500W

34 W

49ℓ(STANDARD COURSE)

R1033

1000

180 W

180 W

1900 W

2200 W

R1233

550W

R1233

1200

2

2. Safety Devices

※ We adapt 5 safety devices for users to use this wash machine safely.

1) Balancing device (ASSY-Main PCB)

→ When the laundry is out of balance, to prevent the noises and vibrations, the unbalance detecting sensor helps the laundry laid even and continue the dehydating process.

2) Anti-over water supply device

→ Because water supply value is broken, once water is supplied to the 2/3 level of the door, the water supplied is drained automatically, Over -flow error is displayed on the panel

3) Temperature-regulating device(thermistor)

→ To prevent over-heating over the temperature setted up, THERMISTOR senses the temperature of the machine continuously and helps the wash machine to work at the temperature given by users.

4 Overheating- controlling system

→ Under the circumstances of THERMISTOR inferiority or abnormal condition, if wash-heater is overheated, automatically, assy -thermal fuse cuts off the power supply to protect the machine to keep it safe.

5) Delicate clothing safeguard function(ASSY-Main PCB)

→ To protect the clothings which is weak to high temperature, the wash machine senses the temperature inside the washing tub. if the temperature rises over 50℃ wool washing course and

Delicate washing course display abnormal water temperature on the panel , after draining the water.

3

3. Overview of the Washing Machine

4

4. Overview of the control panel

Pre Wash Rinse Spin

Door

Lock

No Spin

Rinse Hold

Child Lock Cotton

Sock wash Synthetic

Rinse+ Hand Wash

Pre wash Spin

Coloreds

Delicate

Quick

Rinse+Spin

Delay Temp Spin Option

Child Lock

Course

Start/Pause

Power

5

5. Main function

1) Auto power S/W off function

● After power on, the auto power S/W off function automatically switches power off for you if you do not press selection button for 10 minutes

● After selecting the function, the auto power S/W off function automatically switches power off for you if you do not press start/pause button for 10 minutes

● After finishing the last function, the auto power S/W off function automatically switches power off for you if you do not re-select the course button or manual button

2) Door open function

● If door is open during the operating, all operating is halted, and door error message will be displayed and error molody wil coming out.

● Door open error can be cleared by colosing the door. the operating keeps going on

3) No spin function

● If no spin function selected, the operating is finished after last rinse

6

5. Main function

4) Power-out compensation function

● If power is out on selected process, the process before power out is stored to EEPROM, once power is back the process before power out continues.

● When power is back, washing process starts from the process at the point of the power out, rinse/drain process starts from the initial process.

POWER-OUT COMPENSATION FUNCTION PROCESS

START WASHING RINSE/DRAIN

START

FINISH

POWER OUT

SAVE DATA to EEPROM POWER BACK

READ DATA

(PROCESS+TIME)

MICOM RESTORE

RESTART

PROCESS

SAVE DATA to EEPROM

RINSE/DRAIN

PROCESS

POWER OUT

POWER BACK

MICOM RESTORE

5) Water heater Error function

① This function starts working, when the heater works abnormally.

(this function begins sensing the heater 1 minutes later, after the heater operating)

② The value of the initial thermistor(A1) is compared with that of the thermistor(A2) in 2 minutes (Y=A2-A1)

- For 10 minutes, the variance of temperature(Y) is less than 2℃ "The display shows 'E5' " message is displayed on the panel.

③ The value of the initial thermistor(A1) is compared with that of the thermistor(A2) in 2 minutes (Y=A2-A1)

- For 2 minute the variance of temperature increases more than 7℃ "The display shows 'E5' " message is displayed on the panel.

④ At this time heater, Error "course led 8ea on 30℃/60℃ led on" is displayed and all working process off

⑤ The heater operating continues during heating hours, if washing hour is left over, the residual washing process keeps going without heating.

7

5. Main function

6) Fuzzy washing function ( weight-sensing)

☞ After finishing initial water supply, when the fall of the water level needs supplementary water supply,

Sensing function perceives the weght with the supplementary water supply numbers and starts to work.

Under the course of Cotton, if the supplementary water supply numbers become 3 - 4 times the function is going at default condition ( high water level ), if 1-2 below that is going at middle level, if 0 below low water level, heating hours and rinse hours depend on the above data.

High

Middle

Low

Washing hours

Cotton

Default

Default-12 min

Default-25 min

Rinse water level

Default

23.30KHZ

23.70KHZ

※ After sensing weight, above hours is decreased from above default hours

7) Bubble -detecting function

At the each condition of washing&dehydrating , rinse&dehydrating , hydrating, bubble -detecting function works, this function works 5times normally, if the function detects bubbles at 6 times , the bubble-detecting function stops and go on to the next process.

● The bubble-detecting function during washing & dehydrating to rinse & dehydrating after 2 times instant dehydrating and before main dehydrating, if the water level is under 25.45KHZ, Bubble

→ Detecting function thinks there are bubbles and add the bubbles-removing rinse, needing hours are above hours and 6 min 40 sec.

→ The bubble-detecting function during single hydrating process after 2 times instant dehydrating and before main dehydrating , if the water level is 25.45KHZ below or during main dehydrating, water level data is 23.80KHZ below Bubble-detecting function thinks there are bubbles and add the bubbles-removing rinse 1 times, needing hours are above hours and 5 min 50 sec.

Bubble-detecting function operating process

210rpm

210rpm

20 sec laundry scattering draining &reverse

1 min 20sec unbalance detecting range

20sec 5sec 15sec 5sec bubble detection

(default water level 25.45KHZ below)

8

15sec

5. Main function

8) Unbalance detecting & laundry balance positioning system

① Just before the hydrating process and just after reversal rotation for balancing laundry position, this function is carried out

② The initial 6 sec is the period of reversal rotation for balancing laundry position , Drum rotates 50rpm for initial 6 sec

③ Next 10 sec, the rotation increases the speed from 50 rpm to 90 rpm slowly

④ During the next 18 sec, drum rotates at the speed of 90 rpm, the sensor decides the degree of laundry unbalance with TACHO data which is attached to motor

⑤ If the degree of unbalanced laundry is over 6 times to default value, laundry balancing system carryies out feed back process 6 times

9

6. Technical point

1) Final dehydrating r.p.m at each course

Course

Cotton

Colour

Synthetics

Delicates

Wool

Quick

Model

R833

600

600

800

800

800

800

R1033

1000

1000

800

600

600

1000

※ You can change the r.p.m to the above a table by use spin button under no spin situation.

R1233

1200

1200

800

600

600

1000 unit:rpm

2) The water level data at each course

Water level

Course

Washing

Cotton/Colour

Rinse

Synthetics

Delicates

Wool

Quick

Washing

Rinse

Washing

Rinse

Washing

Rinse

Washing

Rinse

Default water level(khz) large middle small

23.60

23.00

23.30

23.70

23.60

23.10

23.25

23.00

23.00

22.80

23.50

22.45

Supplemetary water

START(Khz)

24.20

unit:Khz

Supplemetary water end(khz)

23.85

24.20

24.20

24.20

24.00

24.20

24.00

23.80

24.00

24.00

23.90

23.90

23.90

23.70

23.90

23.70

23.50

23.70

23.50

10

6. Technical point

3) The other water level data

unit:Khz

The water data unter each conditon

1st water supply (only preparation) 24.60

20.50

Overflow error

Bubble detectingatwashing/rinse/dehydrating

Bubble detecting rinse water level

Water level which can open door

Water level which can drive heater

Water level which can reset the drain

25.45

22.60

1st water supply level to washing tub

The water supplied reach 2/3 of door

Bubble -detecting water level

The water level which can detect bubbles

24.10 over It is possible to open the door

24.50(3.5ℓ) Safety water level of wash heater

24.50

The water level can be detected after 1st draining

※ If water level is 15KHZ below or 30 KHZ above , sensor-pressur is out of order so needs changing.

11

7. General Error Function

l

When an error occurs, this function starts to keep generating error melody sounds and displays error indicators as shown in the followings per corresponding error by blinking in 0.5sec interval until the error status is completely cleared out.

In this case, all the driving devices are turned off until the error is cleared out.

1. WATER SUPPLY ERROR

- Display shows ‘ E1’ .

- Water Supply Error occurs when water level frequency does not show changes more than 100Hz or water is not supplied up to the water level presetting for 20 min or more at the time of initial water supply.

- The error status can be cleared by turning POWER S/W OFF and resuming the POWER ON initial status.

2. WATER DRAIN ERROR

- Display shows ‘ E2’ .

- In case the water level frequency is 25.5KHz or less in the initial phase of UNB-detecting cycle.

- Water Drain error can be cleared by turning POWER S/W OFF and resuming the POWER ON initial status.

3. OVER-FLOW ERROR

- Display shows ‘ E3’ .

- Over-Flow error occurs when the water level is in abnormal operation. It can be cleared by turning POWER S/W OFF.

Water is drained prior to POWER S/W OFF and it is forced to be drained for 2 min if a frequency of more than 25.24

KHz is detected.

4. DOOR OPEN ERROR

- Display shows ‘door’

- Door Open error can be cleared by closing the door.

5. UNBALANCE ERROR

- Display shows ‘ E4’ .

- Laundry load is unbalanced; loosen any tangled laundry.

- If only one item of clothing needs washing, such as a bathrobe or jeans, the final spin result might be unsatisfactory and an

“ E4” error message will be shown in the display window.

- Unbalance error is cleared by POWER S/W OFF and by resuming the POWER ON initial status.

6. WATER HEATER ERROR

- Display shows ‘ E5,E6’ .

- In case the water temperature rises by 7°C or more in 1 min. or by 2°C less in 10 min after heating is started.

- It can be cleared by turning POWER S/W OFF.

7. ASS’ Y PRESSURE S/W ERROR

* Generated Frequency Signal of WATER LEVEL(W/L) S/W (KHz)

Level

Abnormal W/L Frequency

Low Level

30.00 KHz

High Level

15.00 KHz

- If the same signal as the above table is detected for more than 5 seconds, it is a PRESSURE S/W Error.

- When the error occurs, water drain pump will operate for 3 min. and then turn off the water drain pump.

Then the display shows ‘ E7’ indicating a pressure s/w error indicator.

8. ABNORMAL WATER TEMPERATURE ERROR

Course Water Temp

Delicate

Wool

50°C or more

50°C or more

- In case the water temperature is 50°C or more in Delicate and Wool course.

- At the time of initial water supply, if the water temperature is not appropriate, water starts to be drained and it is forced to be drained for 2 min when the abnormal frequency of 25.24 KHz is detected.

- Display shows ‘ E8’ .

- This error can be cleared by POWER S/W OFF.

9. WATER LEAKAGE ERROR (E9)

- Water Leakage error occures when water is drained naturally after washing program starts.

12

7. General Error Function

10. Tacho Error

- This error occurs in case motor thaco is out of order or tacho siganals inputted are fewer than 2

- "EA" displayed

- This error can be cleared by power s/w off

11. Motor Triac short Error

- This error occurs in case over 300 per 1 sec tacho signals are inputted power S/w should be off.

- "Eb" diplayed.

- This error can be cleared by power s/w off

12. Thermistor error

- This error occurs, when Thermistor circuit is abnormal or the detected electrical volt is 0.2v below or 4.5v over

- "Ec" displayed

- This error can be cleared by power s/w off

13

8. Trouble Diagnosis

- As the micom wash machine is configured of the complicate structure, there might be the service call.

Below information is prepared for exact trouble diagnosis and suitable repair guide.

Caution for the Repair and Replacement

Please follow below instruction for the trouble diagnosis and parts replacement.

1) As some electronic components are damaged by the charged static electricity from the resin part of wash machine or the human body, prepare the human body earth or remove the potential difference of the human body and wash machine by contacting the power supply plug when the work contacting to PCB is executed.

POWER SUPPLY PLUG

2) Since AC220~240V is applied to the triac T1 and T2 on P.C.B, the electric shock may occur by touching and be careful that the strong and weak electricity are mixed.

3) As the P.C.B assembly is designed for no trouble, do not replace the P.C.B assembly by the wrong diagnosis and follow the procedure of the trouble diagnosis when the micom is not operated normally.

14

8-1. Trouble Diagnosis

No

1

2

3

4

The drum does not rotate during washing.

Item

The power is not supplied

The water is not supplied.

The wash does not start though the water supply is stopped.

Cause and treatment

- Is the PCB connector connected well?

- Is the voltage normal?

- Is the power supply plug connected well?

- Is the noise filter connected well?

- Is the secondary output of the power supply transformation normal?

- Is the fuse disconnected? (option)

• If above points are not found, the PCB assembly is out of order.

Replace it.

- Is the knob open?

- Did you push START/PAUSE button after selecting the course?

- Is the water supply valve connected well?

- Is the winding of the water supply valve continuous?

- Is the connection and operation of the pressure switch normal?

• If above points are not found, the PCB assembly is out of order.

Replace it.

- Is the connection and operation of the pressure switch normal?

- Is the pressure switch hose damaged so that the air is leaked?

- Is the pressure switch hose bent?

- Check the operation of the water level switch.

• If above points are not found, the PCB assembly is out of order.

Replace it.

- Is the belt connected well?

- Is the winding of the motor continuous?

(Rotor winding, stator winding, generator)

- Is the motor protector normal?

• If above points are not found, the PCB assembly is out of order.

Replace it.

5

6

7

8

9

10

The drum rotates by one direction during washing. (The drum rotates to one direction for SPIN.)

- The PCB assembly is out of order. Replace it.

(Inversion relay open trouble)

Drainage problem.

Dehydration problem.

Abnormal noise during SPIN.

Leak breaker or current/leak breaker is down during washing.

The heating is not executed.

- Is the drainage hose bent?

- Is the winding of the drainage pump continuous?

- Is the drain filter clogged by the waste?

• If above points are not found, the PCB assembly is out of order.

Replace it.

- The unbalance is detected.

- Put in the laundry uniformly and start again.

- Is the pulley nut loosen?

- Is the transport safety device removed?

- Is the product installed on the level and stable place?

(Little noise may be generated during the high-speed SPIN.)

<When the leak breaker and current breaker is installed separately>

- When the leak breaker is down, check and make the earth of the outlet.

- When the current is down, the current is leaked.

<Is the breaker down when the leak/current breaker is combined?>

- Check the rated capacity of the current and leak breaker.

The current breaker may be down due to the lack of the current when the wash machine and other apparatus are used.

In this case, execute the cold water wash to check whether the current capacity is lack.

- Is the wash heater terminal unplugged?

- Is the wash heater normal?

- If above points are not found, the PCB assembly is out of order.

Replace it.

15

8-2 . Problem Checkking And Method Of Pcb

8-2-1 The Part Of Power Source

NO Power On

YES

The Voltage Of

Betweenⓐand ⓑIs

As Big As 12V?

YES

The Voltage Of

Betweenⓒand ⓓ Is

As Big As 12V?

NO

NO

YES

The Voltage Of

Betweenⓔand ⓓ Is

As Big As 5V?

YES

NO

Check The Trans

Check The Diode(D16,17,18,19,

23) And Condenser(CE6)

Exchange TR14(KSD288) And

Check The Condenser(CE4)

16

8-2-2. Reset Part

The Value Of

Measurement Result Of

Between Micom 26 And

Gnd Is 5V?

YES

Check IC3

NO

Check The Power Source

IC3

7042

R22

R23

CE2 1UF

26

8-2-3. Interrupt Part

Check The Curve

Output Of ⓐ ?

Check The Micom

Number 11 ?

Check D16 - D19

Check TR12, R41

Check The Part Of

Oscillator ⓐ R44 2.2K

C15

R45 C16

TR12 KSC815Y

R41 4.7K

11

C13

17

8-2-4. Checking The Part Of An Oscillator

When The Micom 27,28

Check, The Value Is

8Mhz?

YES

Exchange Micom And Check R25

NO

Check Resonator

R25 1M

28

RESO

8MHz

27

18

8-2-5. Driving Part Checking

◆ Confirm The Output Of DC5V, When The Every Part Of Micom Number Check,

According To The Some Problem Condition ex) When The Drain Is Not Operating But Pump Motor Is Operating, Check

The 5Voltage Of Micom

Micom Number, 17 Is

5Voltage?

NO

Micom Bad

YES

The Part Of ⓐ Is

0 Voltage?

YES

Check R58, TRIAC2

NO

Check The IC 65003

+12V

TRIAC5 R57

MICOM ⓐ

IC65003

POWER

37 ⓐ DOOR

16

TRIAC3

TRIAC4

TRIAC2

R60

R62

R58 ⓐ ⓐ

COLD

182

PRE

38

PUMP

17

※ Check The Micom 12th In The Above Method When The Cold Water Is Bad

19

8-2-6. Confirm The Driving Part Of Motor

Motor Is Not Spinning

NO

Motor Is Not Turnning

Right And Left

NO

Check The Tacho Part

YES

YES

Check BD1, TRIAC1

Check RELAY4

12V

COIL2

BD1

CM2

R71

COIL1

CM1

R70

TRIAC1

RELAY4

D20

IC 65003

R56

1W 300

MICOM

22

15

20

8-2-7. Checking The Tacho Part

Have The Motor Turn In Hand

Is The Rectangular

Curve In The Micom 8

,10th ?

YES

Exchange The Motor

NO

Check The Surroundings

Circuit And TR11

R47 1K

R46

C17

TR11

+5V

R40 4.7K

KSC815Y

MICOM

C12

10

8

21

9. Test Mode

Pre Wash Rinse Spin

Door

Lock

No Spin

Rinse Hold

Child Lock Cotton

Sock wash Synthetic

Rinse+ Hand Wash

Pre wash Spin

Coloreds

Delicate

Quick

Rinse+Spin

Delay Temp Spin Option

Child Lock

Course

Start/Pause

Power

① ② ③

1. Driving Compartment Test Mode

A. Hold down “ 1” and “ 2” keys simultaneously and then press POWER S/W “ 4” on.

B. The driving compartment can be tested when you press “ 3” key right after entering into the initial stage of the TEST MODE.

• Driving Compartment Test

COLD VALVE ON(0.3sec) → OFF(0.3sec) → RRE VALVE ON(0.3sec) → OFF(0.3sec) →

Pump MOTOR ON(0.3sec) → OFF(0.3sec) → MOTOR Left (0.5sec) → OFF(0.5 sec) →

MOTOR Right (0.5sec) → OFF(0.3sec) → HEATER RELAY ON(0.3sec) → OFF(0.3sec)

④

22

10. Designation of Main Components

10-1 Normal / Reverse Revolution of Motor and R. P. M. Control

1 2 3 4 5 6 7 8 9 10

8

5

Rotor

Stator coil

9

+

10

-

CW

8

Rotor

9

+

Stator coil

5

-

10

CCW

STATOR

5

<Figure1>

WASHING MOTOR

<Figure2>

H

(± 7%) STATOR(51) ROTOR(8.9) TACHO(3.4) PROTECTOR(6.7) "H"(mm) Code-No.

Remark

Resistance value

2.08Ω 1.99Ω 38.8Ω 0 39 DC31-00002E R1033

R1233

R833

Rated value

220~240V/50Hz

10-2 Door safety Device

1)Capacity

Code No : DC64-00652A

3P 1 - 2 Locking : 135Ω ±10%

2 - 3 UnLocking : 135Ω ±10%

4P 1 - 2 Door Lock 250V 16A

3 - 4 Door close 250V (16)1A

23

10-3 Heater

1) Capacity : AC 230V/1900W

2) Location : Bottom of TUB

3) Function : Raise the water temperature supplied at the wash process.

4) Resistance value : 23~29

5) Thermal Fuse : 169°C

Thermistor

10-4 Detergent tub and water supply value

A Detergent tub is composed of housing and 3 drawers . supplied water flows into the 3 drawer-detergent tub by way of classifier at each washing process.

three open drainage way whith detergent and supplied water by way of connector located under the housing flows into washing tub.

the water supply valve is composed of a hot water valve(1 way) and a cold water valve(2way) and water flow per min in the valve is below.

water flow(L/min) resistance value power consumption usable water pressure

Hot water valve(1 way)

10L

4.3㏀

AC 220v ~ 240V 50/60㎐

0.5 ~ 8 ㎏/㎤

10-5 Shock absorber and buffer spring

This wash machine is equipped with 2 Shock absorbers with same capacity and with 2 buffer springs. 2 Shock absorber are placed under the tub and outside case , 4 buffer springs are placed on the right and left of the upper side of outside case.

Shock absorber function: during wash, dehydration absorb the shock.

buffer spring: buffering the vibration device

Shock absorber capacity of Shock absorber

8±2kg

24

10-6 ASSY-TUB BACK

OUT-BEARING

B

INNER-BEARING

A C

OIL-SEAL

TYPE INNER-BEARING(A) OUT-BEARING(B)

I ø 30 ø 25

OIL-SEAL(C)

ø 34

10-7 ASSY- DRUM

Assy-Housing Bearing(D)

DC97-05168A

(unit : mm)

Assy-Tub Back

DC97-00214R

C

A

B

TYPE

I

(A)

ø 30

(B)

ø 23

10-8 ASSY-PUMP DRAIN

1) Capacity : AC 230V 34W

2) Location : Front bottom(R)

3) Resistance : 150Ω ~ 180Ω

(C)

ø 35

CODE-NO.

DC97-01463H

(unit : mm)

REMARK

25

11. PCB Schematic Diagram

26

11-1. PCB CIRCUIT DIAGRAM

This Document can not be used without Samsung's authorization.

27

11-1. ASSY-PCB Part List

WB003

WB006

WB006

WB006

WB006

WB006

WB007

WB008

WB002

WB002

WB003

WB004

WB004

WB004

WB004

WB010

WB007

WB007

WB009

WB010

WB011

WB012

13

14

15

16

9

10

11

12

7

8

5

6

3

4

1

2

17

18

19

20

21

22

NO. Part Code Code NO Q'ty

1401-001007

1401-001024

0402-001023

3501-001180

3501-001156

3501-001157

3501-001007

DC26-00005B

0402-000137

0504-000130

DE13-20016A

0504-000159

0504-001080

0501-000465

1202-000141

2802-001058

DE13-20017A

1103-001160

DE30-20016A

3404-001022

DE07-20040A

0703-001056

1

1

2

1

1

2

6

2

1

1

2

3

1

1

1

5

1

7

3

1

*

1

Description Spercificatio

THYRISTOR-TRIAC

THYRISTOR-TRIAC

DIODE-BRIDGE

RELAY-MINIATURE

RELAY-POWER

RELAY-POWER

RELAY

TRANS-FORMER

DIODE-RECTIFIER

TR-DIGITAL

IC-VOLTREGU

TR-DIGITAL

TR-DIGITAL

TR-SMALL

IC-DRIVE

RESONATOR-CERAMIC

IC-DRIVE

IC-EEPROM

BUZZER

SWITCH-TACT

LED LAMP

LED DISPLAY

10A,SM10LZ47(TOSHIBA)

2A,SM2LZ47(TOSHIBA)

RBV1506,600V,15A,SIP-4

12VDC,RTE24012

12VDC,0.53W16000MA,1FORMC

12VDC,0.53W16000MA,1FORMC

12Vdc,200mW,5A,(TAKAMISAYA)

450MA,220~240VAC,11VDC

1N4007,1000V,1A

KSR1105

KA7805A

KSR2105

KRC246S

MMBT390X

7033,SOT-89

8MHz,02%,TP,10×5×8mm

KID65003AP,DIP,STICK

4C010,128×8BIT,DIP,8P

CBE2220BA,STICK

15V,20mA,130°±40gf,6×6×5mm

SLH-34VC70F,RED,T,P15

Y-GRN,4dig,7seg,46×19×24.6mm

Remark

TRIAC4

TRIAC2

BD1

RELAY3

RELAY5

RELAY1,2

RELAY6

TRANS

D15~D19

TR3,TR4

TR7

TR1,TR2

TR3,TR4

TR11-13

IC4

RESO

IC3,IC5,IC6

IC2

BZ

SW1~7

28

12. Setting up a wash machine.

12-1 Remove the safety device for carriage

1) Remove 3 safety device volts with a enclosed wrench for safety device remove

2) Plug the 3 holes with 3 caps after removing the 3 safety device volts.

* Take care of 3 safety device volts and a wrench , you need these when you move wash machine safely.

Caution

You must remove safety device before use , if not, you have much vibration or much load can br impacted on the machine.

1. Remove safety device behind of machine

● To protect the machine, remove the assembled 3 safety device

2. Plug the 3 holes

● Plug the 3 holes after safety device with the caps enclosed inside of washing tub

①

② ③

12-2 Install the wash machine on the leveled place

.

With the water level adjustment device, adjust the 4 adjustment legs to install the machine leveled on the right, left, front and rear side. machine's install condition and size is following.

12-2-1 Initial assembled condition (ass'y cover top)

1) Adjustment legs are stick to the bottom of the machine, when the machine comes out of factory. this condition is ideal for vibration and noise.

2) When you install the machine initially or move the machine in use, unscrew the 4 legs to the left and place the machine level and spin the locking nuts and tighten it strongly.

29

12. Setting up a wash machine.

3) Even though adjustment legs came out all the way, if machine is not levled , prop up the machine with the wood or brick to make it even.

(Do not use fragile material or slippery material such as laminated paper)

598

12-2-2 The condition of setting up sink( Disassembled Ass'y- Cover Top)

1) Spin the adjustment leg to the left and remove them from the front and rear side of the machine.

2) Remove the 4 locking nuts from adustment legs, and put only adjustment legs back whert those were.

3) After removing the fixing screws(each on right, left side) from the machine whichi is behind ass'y- cover top, disassemble the assy-cover top.

4) Install the sink.

598

30

12. Setting up a wash machine.

12-3.

Door Opening Dimension(Slim Model)

840 mm

②

Side

①

● (When The Door Vertically Open )

The distance between door

①

and the rear side

②

is 760mm

Upper

①

②

③

225 mm

255 mm

● (When the door extremely open ※)

The distance between the door edge(①) and the left side of washing machine(②) is 255mm

※ Maximum door angle(③) is 170°

31

13. Assemble and Disassemble

1. ASS’ Y-COVER TOP

1) Remove two screws fixing the top-cover on back side.

2) Push the top-cover back about 15mm and pull it up.

3) It’ s possible to exchange and service Assy-Panel

(PCB), the pressure-sensor, the noise-filter, the water valve and trans(option).

15m m

SCREW

2. FRAME FRONT

1) Remove the top-cover and the ass’ y drawer.

2) Remove two screws fixing the control-panel on front side and the screw on right side.

3) Remove the cover-front(L) by using the (-)driver.

4) Pull the lever and open the ass’ y-door.

5) Part the diaphragm and the wire diaphragm away from the frame-front.

6) Remove the eight screws fixing the frame-front.

7) It’ s possible to exchange and service the heater, the pump, the shock-absorber and the door lock s/w.

32

13. Assemble and Disassemble

3. BELT

1) Remove the top-cover.

2) Disassemble and assemble the belt.

3) Check the belt is located at center of the motor-pulley.

<When assemble the belt>

Hook the belt on the motor pulley 1) and place it around the pulley 2).

2

PULLEY

BELT

1

MOTOR

4. MOTOR

1) Lay down the washer on left side.

2) Remove the wire housing from the motor.

3) Remove the bolt fixing the motor with the box drive on back side.

4) Remove the motor.

Motor Assemble Hole

33

14. Tools for Disassembly and Assembly

NO.

À

Box driver

TOOL

10mm

13mm

19mm

Heater (1)

Motor (1), Balance (5)

1 Pulley hole

Á

Double-ended spanner

10, 13,19mm Replaceable for the box driver.

Â

Vice pliers Tool to protect the idle and abrasion of the bolt for the box driver.

Ã

Other(Driver, Nipper, Long nose) General tools for the after service.

Ä

JIG for the Tub 1 (Disassemble and Assemble)

à 
Ä Á Ã Â

34

15. TOP(FRONT) - Exploded View

J006

C010

C051

C008

C021

G013

A057

G007

Y001 P003

C053

V001

V009

F004

V024

V016

35

V031

P002

V010

V017

J014

15. TUB - Exploded View

R015

V007

R013

R003

R026

R014

R025

R020

R008

T031

R018

R005

R016 R007

R021

R024

R028

R010

R023

R006

36

15. CASE - Exploded View

C013

G018

C007

T024

C023

R017

J010

J012

C010

J012

J008

G008

G003

P001

G020

R012

R012

G009

B006

G025

37

15. PARTS LIST

G009

G013

G013

G013

G013

G013

G018

G020

C051

C051

C051

C053

F004

G003

G007

G008

C008

C008

C010

C010

C013

C021

C021

C023

NO.

A057

B006

C007

C008

G025

J006

J008

J010

J012

J012

J014

J014

P001

P002

P003

DC97-02297T

DC97-02297S

DC97-02297V

DC61-00889A

DC64-00646A

DC97-00139E

DC97-05469R

DC96-00146A

DC96-00149A

DC64-00175B

DC64-00173B

DC64-00174C

DC64-00173A

DC64-00175A

DC64-00693A

DC61-10672A

CODE NO.

DC61-70181A

DC97-02079D

DC96-00634A

DC64-00791C

DC64-00791B

DC64-00791D

DC61-10316B

DC62-00024F

DC63-00455A

DC64-00176J

DC64-00630F

DC32-30006P

DC62-10289B

DC61-00366A

DC29-00006B

DC67-00051B

DC61-00708A

DC61-00708B

DC97-06572C

DC97-02132C

DC99-00415A

DC97-00702A

DC97-00417A

DESCRIPTION;SPECIFICATION

SPRING-BUTTON;SEW-745DW,STS304,-,-,-,-,-

ASSY-LEG;SBP2,SD455,SD405,FLANG TYPE/25M

ASSY-M.WIRE HARNESS;F1235,EMZ-DOOR

PANEL-CONTROL;R1033,ABS,-,-,-,-,S/WHITE,

PANEL-CONTROL;R1233,ABS,-,-,-,-,S/WHITE,

PANEL-CONTROL;R833,ABS,-,-,-,-,S/WHITE,I

CAP-RINSE;SEW-740DR,PP(TB-52),-,-,-,WHT,

VALVE-WATER;B1215J,NYLON66/250TRMN,-,-,N

COVER-TOP;SD455-PJT,ABS,-,-,-,-,-,SNOW/W

INLAY-PANEL;R1033GWC~833GW,PC,T=0.5,-,-,

INLAY-PANEL;R1233GWC/YLR,ACRYL,-,-,-,HAL

SENSOR PRESSURE;DN-S14(P1291),TERMINAL-T

ASSY-PANEL CONTROL;R1033GWC/CR-BOTTON,WH

ASSY-PANEL CONTROL;R1233GWC/CR-BOTTON,WH

ASSY-PANEL CONTROL;R833GW/WHT-BOTTON,WHT

HINGE-DOOR;HAUZEN(DOM),ZNDC,-,-,-,-,-,18

HANDLE-DOOR;SD455-PJT,POM,-,-,-,-,WHT,RO

ASSY-HOSE DRAIN(O);SB-PJT,PP/L1770/CHINA

ASSY-PANEL FRONT;F1033,WHT/CHINA

ASSY-POWER CORD;P1291~P6091,250V/16A(PV)

ASSY-PUMP DRAIN;P8091/P6091,220~240V/50H

BUTTON-PUSH;FES/START&STOP,ABS,-,-,CR CO

BUTTON-PUSH;FES/FUNCTION,ABS(HG-0760),-,

BUTTON-PUSH;SEW-HW955/POWER,ABS(HG-0760)

BUTTON-PUSH;FES/FUNCTION,ABS(HG-0760),-,

BUTTON-PUSH;FES/START&STOP,ABS,-,-,P/WHT

SHUTTER;SD455,PP,4,-,-,WHT,45CM SLIM

COVER-FRONT(L);SWF-P12,PP(BJ-730),-,-,-,

HOSE-WATER(C);WIP4013SRW,PVC+NYLON,ID10.

BODY-DRAWER;SL-600,TB-53,-,-,-,-,-,-

FILTER-EMI;CDFC-2712R,SLIM,250V,12A,PI38

HOSE-DRAWER;Q1636GW/XEU,EPDM,ID9.0,OD14.

SPRING-HANGER;F-PJT,HSWR,CD2.8,-,-,L170,

SPRING-HANGER;F-PJT,HSWR,CD2.8,-,-,L181,

ASSY-HOUSING DRAWER;SD-PJT(R),2WAY/COLD/

ASSY-HOUSING DRAWER;S1093~S6093/2-WAY,SL

ASSY-PAINT;SD455/WHT,COLD

ASSY-FRAME FRONT;P6091,ROUND-TYPE

ASSY-FRAME PLATE(U);SWF-P12,FRAME-PLATE(

38

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

Q'TY

1

4

1

1

REMARK

FRAME

R1033

R1233

R833

R1033,R833

R1233

R1033

R1233

R833

PUMP-MOTOR

FRAME

R1033,R1233

R1033,R1233

R1033,R1233

R833

R833

1

1

1

2

1

1

1

1

1

0.42

COLD/PRE-WASH

2

15. PARTS LIST

V007

V009

V010

V016

V017

V024

V031

R021

R023

R024

R025

R026

R028

T024

T031

V001

V001

R008

R010

R012

R013

R014

R015

R016

R017

R018

R020

NO.

R003

R005

R006

R007

Y001

Y001

Y001

DC62-00160A

DC61-00365B

DC62-20311A

DC67-00042B

DC67-00050B

DC62-40183A

DC96-00648A

DC61-00041A

DC63-00391B

DC63-00391A

DC91-12078A

DC61-00013A

DC64-00652A

DC66-00358A

DC66-00333A

DC61-00890A

DC61-00888B

CODE NO.

DC91-12077A

DC97-01463H

DC47-00006B

DC97-00214R

6602-001072

DC61-00856A

DC66-00320A

DC61-20219E

DC62-10303A

DC62-10305A

DC62-00121A

DC67-00107A

DC31-00002E

DC66-10176F

MFS-R1033-00

MFS-R1233-00

MFS-R833-00

DESCRIPTION;SPECIFICATION

ASSY-CLAMP DIAPHGRAM;SWF-P12,TUB

ASSY-DRUM;SD405/SD455/LEFTER,5.2KG/NEW-D

HEATER;KAWAI,P-SLIM MODEL,SUS316L,-,-,23

ASSY-TUB BACK;SD405/SD455,5.2KG/1200rpm

BELT-TIMING GEAR;POLYURETHAN,L1270,J5,ME

BRACKET-HEATER;SB-PJT,STS430,-,-,-,-,-

DAMPER-SHOCK;SB-PJT,ABS,-,-,-,-,WHT,AKS-

DOOR-DIAPHRAGM;SEW-HW107,EPDM,-,-,-,-,GR

HOSE-AIR;-,EPDM,ID24,-,-,L130,BLK,SWF-P1

HOSE-DRAWER TUB;-,EPDM,ID35,-,-,L158,BLK

HOSE-FILTER TUB;S1005J,EPDM,ID65,-,-,-,-

HOSE-PRESSURE;S821,PE-BLOW,ID13.2,OD6.2,

MOTOR-DRUM;HXGN2I.02,SFW-P8,-,50Hz,-,-,L

PULLEY;SD405/SD455,ALDC,-,-,-,D297,-,DRU

SEAL-OIL;TS0-PJT,NBR(SD35),BLK,-,-,-,JIN

TUB-FRONT;SL-600,FRPP(GR15%)SAMBAK,-,-,-

VANE-CHECK;SWF-P12,EPDM,-,-,BLK,-,

WEIGHT-BALANCER;F1215,GC-150(CHINA),-,-,

WEIGHT-BALANCER;F-1215,GC-150,-,-,-,-,F-

PACKING-TUB;SWF-P12,EPDM,-,-,-,-,-,BLK,-

ASSY-WIRE HARNESS;F1235,SUB(LOW)

CUSHION-MOTOR;SWF-6V,BUTYL,-,-,-,ID16/OD

COVER-DOOR;HAUZEN(DOM),ABS,-,-,-,-,-,CR-

COVER-DOOR;HAUZEN(DOM),ABS,-,-,-,-,-,WHT

ASSY-WIRE DIAPHRAGM;SWF-P12,FRAME-FRONT

DOOR-GLASS;GLASS,NTR,SWF-P12

DOOR-LOCK S/W;38.0092,PA-GF,-,H107,W60,-

LEVER-DOOR;SEW-HW105,ZNDC,-,-,-,-,CR-COA

LEVER;Q1636GW/XEU,PE,-,-,-,-,-,TS-2 PJT

SPRING-HANDLE;HAUZEN(DOM),STS304,CD1.0,-

HOLDER-GLASS;SEW-HW107,ABS,,,,GRY,

ASSY PCB PARTS;MFS-R1033-00,ROLD,SD405

ASSY PCB PARTS;MFS-R1233-00,ROLD,SD405

ASSY PCB PARTS;MFS-R833-00,ROLD,SD405

39

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

2

1

1

1

Q'TY

1

1

1

1

1

1

1

REMARK

DIAPHRAGM

TUB-FRONT

TUB-FRONT

TUB-FRONT

TUB-BACK

R1033,R1233

R833

DIAPHRAGM

DOOR-S/W

R1033

R1233

R833

15. Screw/Bolt List

CODE NO.

DESCRIPTION

DC97-02412A ASSY-BOLT

DC97-02412A ASSY-BOLT

DC97-02412A ASSY-BOLT

DC97-06080A ASSY-BOLT

6011-001421 BOLT-FLANGE

6011-001421 BOLT-FLANGE

6011-001492 BOLT-FLANGE

SPECIFICATION

SWF-P12,MOTOR, M8*L62

SWF-P12,MOTOR, M8*L62

SWF-P12,MOTOR, M8*L62

SEW-3HR107,BOLT+WASHER

M7,L61(29.4),ZPC(YEL),SWRCH18A

M7,L61(29.4),ZPC(YEL),SWRCH18A

M8,L25,PASS,STS304,NYLOCK,P1.25

6011-001447 BOLT-HEX

6011-001448 BOLT-HEX

6011-001499 BOLT-HEX

DC60-40005A BOLT-HEX

DC60-40144A BOLT-HEX

DC60-40146A BOLT-SPANER

DC61-00201A BRACKET-NUT

DC61-00201A BRACKET-NUT

M8,L123(25),ZPC(YEL),SWRCH18A,WP,NYLOCK

M8,L170(25),ZPC(YEL),SWRCH18A,WP,NYLOCK

M8,L104.5(50),ZPC(YEL),SWCH10AK,2BODY,DAMPER

M4,L60,ZPC2(YEL),SS41C,-,-,-,-

M10,L41,ZPC2(YEL),SM10C/DAMPER

-,-,OD36,T2.5,L52,FE,FZY,-,P12

SBHG-R,P1291,T3,-,-,-,NO-PAINT/MOTOR

SBHG-R,P1291,T3,-,-,-,NO-PAINT/MOTOR

DC61-40348B BRACKET-NUT

DC61-40348B BRACKET-NUT

DC60-50010A NUT-DIAPHRAGM

DC60-50010B NUT-DIAPHRAGM

SBHG-R,P1291,T3,-,-,-,NO-PAINT

SBHG-R,P1291,T3,-,-,-,NO-PAINT

EGI,M4,-,-,2.5TX20X8

EGI,M4.2,-,-,2.5TX20X8

DD60-50018A NUT-FLANGE -,M5XP0.8,FZY,MSWR10,-

6006-001170 SCREW-ASSY TAPP WS,TH,+,M4,L10,ZPC(YEL)

6006-001170 SCREW-ASSY TAPP WS,TH,+,M4,L10,ZPC(YEL)

6006-001170 SCREW-ASSY TAPP WS,TH,+,M4,L10,ZPC(YEL)

6006-001172 SCREW-ASSY TAPP WE,TH,+,M4,L12,ZPC(YEL)

6006-001172 SCREW-ASSY TAPP WE,TH,+,M4,L12,ZPC(YEL)

6001-001773 SCREW-MACHINE

6009-001342 SCREW-SPECIAL

TH,+,M5,L12,

TH,+,,M5,L11,ZPC(YEL)

6009-001343 SCREW-SPECIAL

6002-000213 SCREW-TAPPING

6002-000213 SCREW-TAPPING

6002-000213 SCREW-TAPPING

PH,TORX,,M4,L10,PASS

TH,+,1,M4,L12,ZPC(YEL),SWRCH18

TH,+,1,M4,L12,ZPC(YEL),SWRCH18

TH,+,1,M4,L12,ZPC(YEL),SWRCH18

6002-000444 SCREW-TAPPING

6002-000445 SCREW-TAPPING

6002-000471 SCREW-TAPPING

6002-000525 SCREW-TAPPING

6002-000630 SCREW-TAPPING

6002-000630 SCREW-TAPPING

6002-001006 SCREW-TAPPING

6002-001006 SCREW-TAPPING

TH,+,2S,M4,L14,NTR,STS304

TH,+,2S,M4,L18,NTR,STS304

TH,+,1,M4,L12,PASS,STS304,-

FH,+,1,M4,L12,PASS,STS304

PH,+,2S,M3,L8,ZPC(YEL),SWRCH18

PH,+,2S,M3,L8,ZPC(YEL),SWRCH18

TH,+,2S,M4,L12,-,STS410

TH,+,2S,M4,L12,-,STS410

6002-001006 SCREW-TAPPING

6002-001327 SCREW-TAPPING

6003-000226 SCREW-TAPTITE

6003-000226 SCREW-TAPTITE

DC60-60040A WASHER-NYLON

DC60-60044A WASHER-PLAIN

DC60-60044B WASHER-PLAIN

TH,+,2S,M4,L12,-,STS410

PWH,+,1,M4,L12,NI PLT

TH,+,S,M4,L8,ZPC(YEL),SWRCH18A

TH,+,S,M4,L8,ZPC(YEL),SWRCH18A

-,ID10.5,OD32,T2,-,PBSP-1/2H

-,ID10.5,OD30,T3,-,STS304

SBC,ID8.4,OD30,T3,-,-,-

2

2

2

1

2

2

2

2

2

11

1

2

1

1

1

2

3

1

1

1

3

1

1

2

1

2

1

1

1

1

3

1

1

Q'TY

1

1

1

1

1

2

1

7

4

1

1

2

2 -

-

-

REMARK

MOTOR

WEIGHT BALANCE(R)

WEIGHT-BALANCER(L)

PULLEY+SHAFT

-

WEIGHT(L)

-

WEIGHT(U)

WEIGHT(U)

TUB+DAMPER

-

DAMPER+FRAME

ACCESSORY

MOTOR

-

-

HINGE+FRAME

E/W(SUB)+FRAME(F)

B/K-PRESSURE+FRAME

P/CORD(E/W)

FRAME+FRAME FRONT

FRAME+PLATE UPPER

HINGE+FRAME

FRAME(TOP)

P/CORD

C-PANEL+PCB

-

TUB-FRONT+PRESSURE

B/K-HEATER

PANEL+FRM+HOUSING-D

VANE-CHECK

C-PANEL+FRAME

-

B/K+PRE-S/W

DOOR-S/W

-

PUMP+FRAME

C/TOP+FRAME

W/V+FRAME

EARTH

FIXER

DAMPER+TUB

FIXER

40

ELECTRONICS

This Service Manual is a property of Samsung Electronics Co.,Ltd.

Any unauthorized use of Manual can be punished under applicable

International and/or domestic law.

©Samsung Electronics Co., Ltd. February. 2004

Printed in Korea

Code No. : DC68-02085A

41