APS YC250I Installation And User Manual

ALTENERGY POWER SYSTEM, INC.
APS M1P
Single-phase Photovoltaic
Grid-connected Inverter
Installation and User Manual
Version: 1.0
ALTENERGY POWER SYSTEM, INC.
All rights reserved
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ALTENERGY POWER SYSTEM, INC.
Contact Information
ALTENERGY POWER SYSTEM Inc.
1 Yatai Road, Jiaxing, PR China 314050
Phone: +86-21-68889199
Fax: +86-21-33928752
www.altenergy-power.com
[email protected]
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ALTENERGY POWER SYSTEM, INC.
Table of Contents
1.
IMPORTANT SAFETY INFORMATION ..................................................................................................... 4
Safety Instructions .............................................................................................................................................. 4
2.
APS Micro-inverter System Introduction ....................................................................................................... 5
3.
APS Single-phase Micro-inverter M1P series Introduction ................................................................... 7
4.
APS Micro-inverter System Installation ......................................................................................................... 9
Installation Kits from APS .................................................................................................................................. 9
Required Parts and Tools .................................................................................................................................... 9
Installation Procedures ...................................................................................................................................... 10
Step 1 –Installing the AC Branch Circuit Junction Box ................................................................................ 10
Step 2 –Attaching the APS Micro-inverters to the Racking or the PV Module Frame ..................................11
Step 3 - Connecting the APS Micro-inverter AC Cables .............................................................................. 12
Step 4 - Connecting APS Micro-inverters to the PV Module ....................................................................... 12
Step 5 – Ground the System ......................................................................................................................... 12
Step 6 - Completing the APS Installation Map ............................................................................................. 13
5.
APS micro-inverter system operating instructions ....................................................................................... 14
6.
Troubleshooting ............................................................................................................................................ 14
Startup LED .................................................................................................................................................. 14
Operation LED ............................................................................................................................................. 14
Other Faults .................................................................................................................................................. 14
Troubleshooting a Non-operating APS Micro-inverter ..................................................................................... 15
7.
Replacing a Micro-inverter ........................................................................................................................... 15
8.
Technical Data .............................................................................................................................................. 17
YC250A/YC250I Technical Specifications .................................................................................................. 14
YC500A/YC250I Technical Specifications .................................................................................................. 19
9.
Appendix ...................................................................................................................................................... 20
9.1
Sample Wiring Diagram – Single Phase .............................................................................................. 20
9.2
Sample Wiring Diagram – 208V Three Phase ..................................................................................... 21
9.3
Sample Wiring Diagram – 480V Three Phase ..................................................................................... 22
9.4
Installation Map Template ................................................................................................................... 23
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1.
IMPORTANT
SAFETY
INSTRUCTIONS
This manual contains important instructions to follow during installation and maintenance of the APS
Photovoltaic Grid-connected Inverter (Micro-inverter). To reduce the risk of electrical shock and ensure the safe
installation and operation of the APS Micro-inverter, the following symbols appear throughout this document to
indicate dangerous conditions and important safety instructions.
SAVE THESE INSTRUCTIONS– This manual contains important instructions for Models
YC250A/YC250I, YC500A/YC500I that shall be followed during installation and maintenance of the
Photovoltaic Grid-connected Inverter.
WARNING: This indicates a situation where failure to follow instructions
may cause a serious hardware failure or personnel danger if not applied
appropriately. Use extreme caution when performing this task.
NOTE: This indicates information that is important for optimized
Micro-inverter operation. Follow these instructions closely.
Safety Instructions
•
Only qualified professionals should install and/or replace APS Micro-inverters.
•
Perform all electrical installations in accordance with local electrical codes.
•
Before installing or using the APS Micro-inverter, please read all instructions and
cautionary markings in the technical documents and on the APS Micro-inverter
system and the PV-array.
•
Be aware that the body of the APS Micro-inverter is the heat sink and can reach a
temperature of 80°C. To reduce risk of burns, do not touch the body of the
Micro-inverter.
•
Do NOT disconnect the PV module from the APS Micro-inverter without first
•
Do NOT attempt to repair the APS Micro-inverter. If it fails, contact APS Customer
disconnecting the AC power.
Support to obtain an RMA number and start the replacement process. Damaging or
opening the APS Micro-inverter will void the warranty.
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2.
APS Micro-inverter System Introduction
The APS Micro-inverter is an inverter system for use in utility-interactive applications,
comprised of three key elements:
•
Altenergy Power Systems Micro-inverter
•
Altenergy Power Systems Energy Communication Unit (ECU)
•
Altenergy Power Systems Energy Monitor and Analysis (EMA) web-based monitoring
and analysis system
•
This integrated system improves safety; maximizes solar energy harvest; increases system
reliability; simplifies photovoltaic (PV) system design, installation, maintenance, and
management.
The APS Micro-inverters maximize energy production from photovoltaic (PV)
arrays. Each PV module has individual Maximum Peak Power Tracking (MPPT) controls,
which ensures that the maximum power is exported to the utility grid regardless of the
performance of the other PV modules in the array. When PV modules in the array are
affected by shading, soiling, orientation, or mismatch, the APS Micro-inverter ensures top
performance from the array by maximizing the performance of each module within the
array.
The APS Micro-inverter system is more reliable than centralized or string
inverters. The distributed Micro-inverter system ensures that no single point of system
failure exists across the PV system. APS Micro-inverters are designed to operate at full
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power at ambient temperatures of up to 65°C. The inverter housing is designed for outdoor
installation and complies with the IP65 environmental enclosure rating.
PV systems using APS Micro-inverters are very simple to install. You can install
individual PV modules in any combination of module quantity, orientation, type, and power
rate.
The Ground wire (PE) of the AC cable is connected to the chassis inside of
the Micro-inverter, eliminating the installation of grounding wire.
The APS Micro-inverter system provides smart system performance monitoring
and analysis.
The APS Energy Communication Unit (ECU) is installed by simply plugging it into any wall
outlet and providing an Ethernet or Wi-Fi connection to a broadband router or modem. After
installing the ECU, the full network of APS Micro-inverters automatically reports to the APS
Energy Monitor and Analysis (EMA) web server. The EMA software displays performance
trends, informs you of abnormal events, and controls system shutdown when it is needed.
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3. APS Single-phase Micro-inverter M1P series Introduction
The APS M1P series Micro-inverters connect with the single-phase grid, and operate with
most 60 and 72 cell PV modules. For more information, please see the section 8 Technical
Date of this manual.
Model Number
AC grid
PV Module
Module Connector
YC250A
60Hz/240V
60,72 Cell
MC-4 Type or Customize
YC250I
60Hz/240V
60,72 Cell
MC-4 Type or Customize
YC500A
60Hz/240V
60,72 Cell
MC-4 Type or Customize
YC500I
60Hz/240V
60,72 Cell
MC-4 Type or Customize
Max. units per branch of YC250A/YC250I:
Maximum parallel combination of modules 21 per branch for 25 A breaker .
Maximum parallel combination of modules 17 per branch for 20 A breaker .
Max. units per branch of YC500A/YC500I:
Maximum parallel combination of modules 10 per branch for 25 A breaker .
Maximum parallel combination of modules 8 per branch for 20 A breaker .
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The following figure shows the APS YC250A/YC250I micro-inverter schematic:
APS YC500A/YC500I has two independent DC inputs, with independent MPPT
control and date monitoring.
The following figure shows the APS YC500A/YC500I micro-inverter schematic:
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4.
APS Micro-inverter System Installation
A PV system using APS Micro-inverters is simple to install. Each Micro-inverter easily
mounts on the PV racking, directly beneath each PV module. Low voltage DC wires connect
from the PV module directly to the Micro-inverter, eliminating the risk of high DC voltage.
Installation shall comply with local regulations and technical rules.
WARNING: Perform all electrical installations in accordance with local
electrical codes.
WARNING: Be aware that only qualified professionals should install and/or
replace APS Micro-inverters.
WARNING: Before installing or using an APS Micro-inverter, please read all
instructions and warnings in the technical documents and on the APS
Micro-inverter system itself as well as on the PV array.
WARNING: Be aware that installation of this equipment includes the risk of
electric shock.
WARNING: Do not touch any live parts in the system, including the PV array,
when the system has been connected to the electrical grid.
Installation Kits from APS
APS micro-inverter installation kit includes following items:
•
An AC interconnect cable
•
Protective end caps
Required Parts and Tools from you
In addition to your PV array and its associated hardware, you need to provide the following:
•
An AC connection junction box
•
Mounting hardware suitable for module racking
•
Sockets and wrenches for mounting hardware
•
Continuous grounding conductor and grounding washers
•
A Phillips screwdriver
•
A torque wrench
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Installation Procedures
Installing the APS Micro-inverter System involves 6 key steps:
1. Installing the AC branch circuit junction box.
2. Attaching the APS Micro-inverters to the racking or the PV module frame.
3. Connecting the APS Micro-inverter AC cables.
4. Connect the Micro-inverters to the PV modules.
5. Ground the System
6. Completing the APS installation map.
WARNING: Do NOT connect APS Micro-inverters to the utility grid or energize
the AC circuit until you have completed all of the installation procedures as
described in the following sections.
For bracket installation, after the completion of system installation rendering as follows:
Joint distribution box
Step 1 - Installing the AC Branch Circuit Junction Box
a. Install an appropriate junction box at a suitable location on the PV racking system
(typically at the end of a branch of modules).
b. Connect the open wire end of the AC interconnect cables into the junction box using
an appropriate gland or strain relief fitting.
c. Wire the conductors: L- RED; N - BLACK; PE -WHITE.
d. Connect the AC branch circuit junction box to the point of utility interconnection.
NOTE: Be sure to size the AC wire to account for voltage drop between the
AC branch circuit junction box and the point of utility interconnection.
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Maximum external wiring distance (meter)
2
Wire (mm )
2.5
4
6
10
16
10
23
37
59
94
149
Module number in branch
11
12
13
14
17
14
11
9
26
22
18
14
42
35
29
23
67
55
45
37
106
88
72
58
15
7
11
18
28
45
Step 2 – Attaching the APS Micro-inverters to the Racking or the PV Module
Frame
a. Mark the location of the Micro-inverter on the rack, with respect to the PV module
junction box or any other obstructions.
b. Mount one Micro-inverter at each of these locations using hardware recommended
by your module racking vendor.
WARNING: Prior to installing any of the micro-inverters, verify that the utility
voltage at the point of common connection matches the voltage rating on
micro-inverter label.
WARNING: Do not mount the Micro-inverter in a location that allows
exposure to direct sunlight. Allow a minimum of 1.5 centimeters between the
top of the roof and the bottom of the Micro-inverter.
Step 3 - Connecting the APS Micro-inverter AC Cables
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a. Check the Micro-inverter rating label for the maximum allowable number of
Micro-inverters on one AC branch circuit.
b. Plug the AC female connector of the first Micro-inverter into the male connector of
the next Micro-inverter, and so on, to form a continuous AC branch circuit.
c. Install a protective end cap on the open AC connector of the last Micro-inverter in
the AC branch circuit.
WARNING: Do NOT exceed the maximum number of Micro-inverters in an AC
branch circuit, as displayed on the unit label.
Step 4. Ground the System
NOTE: If you already use grounding washers to ground the microinverter chassis to the PV
module racking as described in step 4, skip this step.
Step 5 –Connecting APS Micro-inverters to the PV Module
Photovoltaic panels and micro-inverter DC input cable connection according to demand.
- +
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WARNING: Ensure that all AC and DC wiring is correct. Ensure that none of
the AC and DC wires are pinched or damaged. Ensure that all junction boxes
are properly closed.
NOTE: Step 1~4 can change sequence for convenience of installation.
Step 6 - Completing the APS Installation Map
The APS Installation Map is a diagram of the physical location of each Micro-inverter in your
PV installation. You can use the blank map in the Appendix to record Micro-inverter
placement for your system. When your map is complete, send it to APS as described below.
APS uses this information to provide you with detailed information about the performance of
your PV system and to allow you to see a graphic representation of your PV system on APS’s
EMA web-based monitoring and analysis system. Feel free to provide your own layout if a
larger or more intricate installation map is required.
a. Each APS Micro-inverter has a removable serial number label located. Peel the label off,
and affix it to the respective location on the APS installation map, which is available in the
Appendix section of this manual or on the APS website at
www.altenergy-power.com/quickstart.
b. Send the installation map to APS after completion.
c. After APS creates a graphical view of your PV system on the EMA website, use the EMA
website to view detailed performance information for your PV system. Please go to
www.altenergy-power.com for more information on APS’s EMA web-based monitoring and
analysis system.
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5. APS micro-inverter system operating instructions
To operate the APS micro-inverter PV system:
1. Turn ON the AC circuit breaker on each micro-inverter AC branch circuit.
2. Turn ON the main utility-grid AC circuit breaker. Your system will start producing power
after a two-minute wait time.
Note: once DC power is applied, the Status LED of each micro-inverter will
blink green three times to indicate normal start-up operation.
3. The APS micro-inverters will start to send performance data over power line to the ECU.
The time required for all the micro-inverters in the system to report to the ECU will vary with
the number of micro-inverters in the system. You can verify proper operation of the APS
micro-inverters via the ECU. See the ECU Installation and Operation Manual for more
information.
6. Troubleshooting
Qualified personnel can use the following troubleshooting steps if the PV system does not
operate correctly.
Status Indications and Error Reporting
Startup LED
When DC power is first applied to the micro-inverter:
•
Three short green blinks when DC power is first applied to the micro-inverter
indicate a successful micro-inverter startup
Operation LED
Flashing Slow Green (10s gap) - Producing power and communicating with ECU
Flashing Fast Green (2s gap) – Producing power and not communicating with ECU
Flashing Red – Not producing power
Other Faults
All other faults are reported to the ECU. Refer to the ECU Installation and Operation Manual
for a list of additional faults and troubleshooting procedures.
WARNING: Be aware that only qualified personnel should troubleshoot the
APS micro-inverter.
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WARNING: Never disconnect the DC wire connectors under load. Ensure that
no current is flowing in the DC wires prior to disconnecting. An opaque
covering may be used to cover the module prior to disconnecting the module.
WARNING: Always disconnect AC power before disconnecting the PV module
wires from the APS micro-inverter. The AC connector of the first micro-inverter
in a branch circuit is suitable as a disconnecting means once the AC branch
circuit breaker in the load center has been opened.
WARNING: The APS micro-inverter is powered by PV module DC power.
Make sure you disconnect and reconnect the DC connections to watch for the
three short LED flashes.
Troubleshooting a non-operating APS micro-inverter
To troubleshoot a non-operating APS micro-inverter, follow the steps below in order:
1.
2.
Verify the utility voltage and frequency are within ranges shown in the in section 8
Technical Data of this manual.
Check the connection to the utility grid. Verify utility power is present at the inverter
in question by removing AC, then DC power. Never disconnect the DC wires
while the micro-inverter is producing power. Re-connect the DC module
connectors and watch for three short LED flashes.
3.
Check the AC branch circuit interconnection between all the micro-inverters. Verify
5.
Check the DC connections between the micro-inverter and the PV module.
7.
If the problem persists, please call APS Energy customer support.
4.
6.
each inverter is energized by the utility grid as described in the previous step.
Make sure that any AC breaker are functioning properly and are closed.
Verify the PV module DC voltage is within the allowable range shown in the Section
8 Technical Data of this manual.
WARNING: Do not attempt to repair the APS micro-inverter. If
troubleshooting methods fail, please return the micro-inverter to your
distributor for replacement.
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7. Replace a micro-inverter
Follow the procedure to replace a failed APS micro-inverter.
1. Disconnecting the APS micro-inverter from the PV Module, in the order shown
below:
1) Disconnect the AC by opening the branch circuit breaker.
2) Cover the module with an opaque cover.
3) Disconnect the first AC connector in the branch circuit.
4) Disconnect the PV module DC wire connectors from the micro-inverter.
5) Remove the micro-inverter from the PV array racking.
2. Install a replacement micro-inverter to the rack.
3. Connect the AC cable of the replacement micro-inverter and the neighboring
micro-inverters to complete the branch circuit connections.
4. Close the branch circuit breaker, and verify operation of the replacement
micro-inverter.
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8. Technical Data
WARNING: Be sure to verify the voltage and current specifications of your PV
module match with those of the micro-inverter. Refer to the APS website
http://www.altenergy-power.com for a list of approved PV modules.
WARNING: You must match the DC operating voltage range of the PV module
with the allowable input voltage range of the APS micro-inverter.
WARNING: The maximum open circuit voltage of the PV module must not
exceed the specified maximum input voltage of the APS micro-inverter.
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YC250A/YC250I Technical Specifications
Type
YC250A/YC250I
Input Data (DC)
Recommended
PV
Module
Power
(STC)Range
180W-280W
MPPT Voltage Range
22V-45V
Maximum Input Voltage
55V
Maximum Input Current
9.87A
Output Data (AC)
Maximum Output Power
225W
Maximum Output Current
0.937A
Nominal Output Voltage
240V
Output Voltage Range
211V-264V
1
Nominal Output Frequency
60Hz
Output Frequency Range
59.3Hz-60.5Hz
1
Power Factor
>0.99
Total Harmonic Distortion
<3%
Maximum units per branch
22
Efficiency
Peak inverter efficiency
95.0%
Mechanical Data
Storage temperature range
Operating
temperature
o
o
o
o
-40 C to +85 C
range
(Ambient)
-40 C to +65 C
Dimensions (W x H x D)
160mmX 150mmX 29mm
Weight
1.5kg
Raintight enclosure
NEMA 3R
Cooling
Natural Convection
Features & Compliance
Communication
Powerline
Design lifetime
25yrs
Grid
connection
and
Safety
class
UL Std.1741，CSA Std.C22.2
No.107.1-01
compliance
1
Programmable through ECU to meet customer need.
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YC500A/YC500I Technical Specifications
Type
YC500A/YC500I(for 2 panels)
Input Data (DC)
Recommended PV module power
(STC) range
180W-280W
MPPT voltage range
22V-45V
Maximum input voltage
55V
Maximum input current
9.87 Ax 2
Output Data (AC)
Rated output power
450W
Max. Output current
1.87A
Nominal output voltage
240V
output voltage range
211V-264V
1
Nominal output frequency
60Hz
Output frequency range
59.3Hz-60.5Hz
1
Power factor
>0.99
Total Harmonic Distortion
<3%
Maximum units per branch
11
Efficiency
Peak inverter efficiency
95.5%
Mechanical Data
Storage temperature range
Operating
temperature
-40ºC to +85ºC
range
(Ambient)
Dimensions (W x H x D)
o
o
-40 C to +65 C
220mm X 160mm X 29mm
Weight
2.5kg
Raintight enclosure
NEMA 3R
Cooling
Natural Convection
Features & Compliance
Communication
Powerline
Design lifetime
25yrs
Grid connection and Safety class
UL Std.1741，CSA Std.C22.2
No.107.1-01
compliance
1
Programmable through ECU to meet customer need.
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9. Appendix
9.1 Sample Wiring Diagram – Single Phase
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9.2 Sample Wiring Diagram – 208V Three Phase
Note: The ECU functions properly when connected any one of L1, L2, and L3.
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9.3 Sample Wiring Diagram – 480V Three Phase
Note: The ECU functions properly when connected any one of L1, L2, and L3.
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9.4 Installation Map Template
1
2
3
A
B
C
D
E
F
G
H
I
J
K
L
M
N
O
23
4
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