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Cybex Eagle® Leg Press
Owner’s and Service Manual
Strength Systems
Part Number 11040-999 J
www.cybexinternational.com
Cybex Eagle® Leg Press
Owner’s and Service Manual
Strength Systems
Part Number 11040-999 J
Cybex® and the Cybex logo are registered trademarks of Cybex International, Inc.
Eagle® and its mark are registered trademarks of Cybex International, Inc.
DISCLAIMER: Cybex International, Inc., makes no representations or warranties regarding the contents of this manual. We reserve the right to
revise this document at any time or to make changes to the product described within it without notice or obligation to notify any person of such
revisions or changes.
© Copyright 2010, Cybex International, Inc. All rights reserved.
Printed in the United States of America.
10 Trotter Drive Medway, MA 02053 • 508-533-4300 • FAX 508-533-5183
www.cybexinternational.com • techhelp@cybexintl.com • 11040-999 J • March 2010
Table of Contents
1 Safety
Safety. . . . . . . . . . . . . . . . . . . . . . . . . .
Warning/Caution Decals . . . . . . . . . . .
Regular Maintenance Activities . . . . . .
Using Proper Form . . . . . . . . . . . . . . .
1-1
1-2
1-5
1-5
2 Exercises
General Exercise Guidelines . . . . . . . . 2-1
3 Customer Service
Contacting Service. . . . . . . . . . . . . . . .
Ordering parts . . . . . . . . . . . . . . . . . . .
Return Material Authorization (RMA). .
Damaged Parts . . . . . . . . . . . . . . . . . .
3-1
3-1
3-1
3-2
4 Assembly
Assembly . . . . . . . . . . . . . . . . . . . . . . . 4-1
5 Maintenance
Daily Procedures . . . . . . . . . . . . . . . . .
Weekly Procedures . . . . . . . . . . . . . . .
Yearly Procedures . . . . . . . . . . . . . . . .
Environment. . . . . . . . . . . . . . . . . . . . .
Storage . . . . . . . . . . . . . . . . . . . . . . . .
5-1
5-4
5-6
5-7
5-7
6 Service
Parts Lists . . . . . . . . . . . . . . . . . . . . . . 6-4
Exploded-View Diagram . . . . . . . . . . . 6-5
Page i
Cybex Eagle 11040 Leg Press Owner’s Manual
1 - Safety
Safety
Read the Owner’s Manual carefully before assembling, servicing or using the equipment.
It is the responsibility of the facility owner and/or owner of the equipment to instruct users on proper operation of the
equipment and review all labels.
WARNING: Serious injury could occur if these safety precautions are not observed:
User Safety Precautions
•
Obtain a medical exam prior to beginning an exercise program.
•
Read and understand warning labels and user manual prior to exercising. Obtain instruction
prior to use.
•
Keep body and clothing free from and clear of all moving parts.
•
Inspect machine prior to use. DO NOT use if it appears damaged or inoperable.
•
DO NOT attempt to fix a broken or jammed machine. Notify floor staff.
•
Use the machine only for the intended use. DO NOT modify the machine.
•
Be sure that the weight pin is completely inserted. Use only the pin provided by the manufacturer.
If unsure seek assistance.
•
Never pin the weights in an elevated position. DO NOT use the machine if found in this condition.
See assistance from floor staff.
•
Children must not be allowed near these machines. Teenagers must be supervised.
•
DO NOT use if guards are missing or damaged.
•
DO NOT use dumbbells or other incremental weights, except those provided by the manufacturer.
•
Inspect all cables and belts and connections prior to use. DO NOT use if any components are worn, frayed or
damaged.
•
DO NOT remove any labeling from equipment. Replace any damaged labels.
•
Stop exercising if you feel faint, dizzy or experience pain at any time while exercising and consult your
physician.
Facility Safety Precautions
•
Read the Owner’s Manual carefully before assembling, servicing or using the equipment.
•
Securely anchor each machine to the floor using the anchor holes provided in each machine.
NOTE: Cybex is not responsible for the actual anchoring of equipment. Consult with a professional
contractor.
NOTE: Use fasteners having a minimum of 500 lbs. tensile capacity (3/8” grade 2 bolts or better).
NOTE: If legs/frame does not contact surface, DO NOT pull down with anchors. Shim any
leg or frame not in contact with surface using flat washers.
Safety
Page 1-1
Cybex Eagle 11040 Leg Press Owner’s Manual
•
Make sure that each machine is set up and operated on a solid level surface. Do not install equipment on an
uneven surface.
•
Make sure that all users are properly trained on how to use the equipment.
•
Make sure there is enough room for safe access and operation of the equipment.
•
Perform regular maintenance checks on the equipment. Also pay close attention to all areas most susceptible to wear,
including (but not limited to) cables, pulleys, belts and grips.
•
Immediately replace worn or damaged components. If unable to immediately replace worn or damaged components
then remove from service until the repair is made.
•
Use only Cybex supplied components to maintain/repair the equipment.
•
Keep a repair log of all maintenance activities.
•
Inspect all cables and belts and connections prior to use. DO NOT use if any components are worn, frayed or
damaged.
NOTE: It is the sole responsibility of the user/owner or facility operator to ensure that regular maintenance is performed.
Safety Guidelines And Practices
Cybex recommends that all fitness equipment be used in a supervised area. It is recommended that the equipment be
located in an access controlled area. Control is the responsibility of the owner. The extent of control is at the discretion of
the owner.
It is the responsibility of the purchaser/user of Cybex products to read and understand the owner’s manual, and warning
labels; as well as instruct all individuals, whether end users or supervising personnel, on proper usage of the equipment.
PROPER USAGE:
Use machine only as described in the manual. Failing to follow proper instructions may result in injury.
Do Not Lean Against or Pull On the framework, weight stack, or any component, whether machine is at rest or in use.
Inappropriate or improper use may result in injury to users or third parties (bystanders).
Do not use machine if it is not located on a solid level surface or is improperly installed.
Provide an adequate safety perimeter between the machine, walls and other equipment to ensure that the facility has the
proper clearance for usage and training.
SECURING EQUIPMENT:
The machine has holes in the feet, which allow for ease in anchoring to the floor. Cybex strongly recommends that,
to eliminate rocking, tipping or falling over due to incorrect usage and misuse, equipment be secured to a solid, level
surface.
1. The solid, level surface should not deviate more than 1/8” over a 10’ distance or as defined and required by local
building and architectural codes.
2. Anchoring of equipment must be completed by a qualified licensed contractor.
Safety
Page 1-2
Cybex Eagle 11040 Leg Press Owner’s Manual
3. Anchoring holes are provided on the feet of the frame. All anchoring locations must be used when anchoring the
equipment to the floor.
4. Due to the wide variation of flooring on which machines may be anchored or installed, verify anchoring method and
anchoring fasteners with a qualified and licensed contractor.
5. A minimum pull out force of 220 lbs/100 kgs is required for each anchor position..
6. Do not use machine until it is properly anchored.
MAINTENANCE:
Preventative maintenance allows proper equipment operation and reduces the risk of injury. Perform the maintenance
requirements as specified in the manual.
STANDARD COMPLIANCE:
Cybex products meet or exceed applicable ASTM and EN Standards.
Warning/Caution Decals
Warning decals indicate a potentially hazardous situation, which, if not avoided, could result in death or serious injury.
Caution decals indicate a potentially hazardous situation, which, if not avoided, could result in minor or moderate injury.
The warning and caution decals are shown on the following page. The diagrams following the decals show where each
decal is located.
Safety
Page 1-3
Cybex Eagle 11040 Leg Press Owner’s Manual
A
CAUTION
B
Personal injury may occur.
Keep away from moving
parts to avoid injury.
4000Y316-4
C
CAUTION
D
Keep away from moving
parts. Failure to do so could
result in personal injury.
8500-026-4
4605-381-4 A
E
CAUTION
Back cushion may drop when knob is pulled. Support
back cushion while adjusting.
Be sure detent pin is fully engaged before use. Return
back cushion to lowest position when not in use.
Failure to do so could result in personal injury.
8500-028-4
Safety
Page 1-4
Cybex Eagle 11040 Leg Press Owner’s Manual
Leg Press - 11040
A
B
B
C
B
D
D
E
A.
B.
C.
D.
E.
DESCRIPTION
PART NO.
Warning Label ...................4605-381-4
Caution Decal ...................4000Y316-4
Caution Decal ...................8500-025-4
Caution Decal ...................8500-026-4
Caution Decal................... 8500-028-4
Safety
Page 1-5
Cybex Eagle 11040 Leg Press Owner’s Manual
Regular Maintenance Activities
Preventative maintenance activities must be performed to maintain normal operation of your equipment.
Keeping a log sheet of all maintenance actions will assist you in staying current with all preventative
maintenance activities. The preventative maintenance actions are described in detail in Chapter 5.
Briefly, they include:
Daily
1. Clean upholstery.
Weekly
1. Inspect all nuts and bolts for looseness. Tighten as required.
2. Inspect all cables and belts for damage or wear (see Chapter 5). If a cable or belt is worn or
damaged, immediately discontinue use until cable or belt has been replaced.
3. Check for worn handles, worn snap links, and worn warning labeling. Replace all worn parts
immediately.
4. Inspect for loose or worn grips. Replace all loose or worn grips immediately.
5. Inspect weight stacks for proper alignment and operation. Correct all improper alignment and
operation issues immediately.
6. Lubricate guide rods using automotive engine oil only.
Yearly
1. Replace all cables belts at least annually.
Using Proper Form
Before working out, read and understand the exercises located on the placard and in Chapter 2.
Safety
Page 1-6
Cybex Eagle 11040 Leg Press Owner’s Manual
2 - Exercise
MUSCLES USED
Intended Use
The intended use of this equipment is to aid or
improve general physical fitness and exercise.
For Commercial use.
Instructions
Read and understand all instructions and warnings
prior to using this machine. See Chapter 1, Safety in
the Eagle Owner’s Manual or consult with floor staff.
Quadriceps, Gluteus Maximus
Hamstings
FINISH
START
NOTE: Motion Developed: Hip Extension, Knee Extension
NOTE: All adjustment points on the machine have yellow handles or knobs.
NOTE: See next page for “Set Up” and “Movement”.
NOTE: Do not turn knob when weight stack is elevated.
Exercise
Page 2-1
Cybex Eagle 11040 Leg Press Owner’s Manual
Set Up
1. Adjust back to desired angle.
2. Adjust foot plate to desired start position of about 90 degrees at the knee.
3. Position feet on foot plate shoulder width apart and toes pointed slightly outward.
Movement
1. Press shoulders and back into back pad by extending legs. NOTE. Do not hyperextend knees.
Exercise
Page 2-2
Cybex Eagle 11040 Leg Press Owner’s Manual
3 - Customer Service
Contacting Service
Hours of phone service are Monday through Friday from 8:30 to 6:00 p.m. Eastern Standard Time.
For Cybex customers living in the USA, contact Cybex Customer Service at 888-462-9239.
For Cybex customers living outside the USA, contact Cybex Customer Service at 508-533-4300
or fax 508-533-5183.
Find information on the web at www.cybexintl.com or by e-mail at techhelp@cybexintl.com.
Ordering Parts
Fax order to 508-533-5183. To speak with a customer service representative, call 888-462-9239 (for customers
living within the USA) or 508-533-4300 (for customers outside the USA). You may also contact us through e-mail
at techhelp@cybexintl.com
Having the following information ready when calling will assist our Cybex representatives in serving you.
•
•
Unit Serial Number
Product Name
The unit serial number and product name can be found on the serial number decal. See Chapter 6 for exact
location of serial number decal.
•
•
Part Description
Part Number
Part descriptions and part numbers are located in Chapter 6 of this manual.
•
•
Shipping Address
Contact Name
Return Material Authorization (RMA)
In addition to your shipping address and contact name, your account number is helpful but not required.
The Return Material Authorization (RMA) system outlines the procedures to follow when returning
material for placement, repair or credit. The system assures that returned materials are properly handled and
analyzed. Follow the following procedures carefully.
Contact your authorized Cybex dealer on all warranty-related matters. Your local Cybex dealer will request a RMA
from Cybex, if applicable. Under no circumstances will defective parts or equipment be accepted by Cybex without
proper RMA and an Automated Return Service (ARS) label.
Customer
Service
Page 3-1
Cybex Eagle 11040 Leg Press Owner’s Manual
1. Call the Customer Service Hot Line listed above for the return of any item that is defective.
2. Provide the technician with a detailed description of the problem you are having or the defect in the
item you wish to return.
3. Provide the model and serial number of your Cybex equipment.
4. At Cybex’s discretion, the technician may request that you return the problem part(s) to Cybex for
evaluation and repair or replacement. The technician will assign you a RMA number and will send
you an ARS label. The ARS label and the RMA numbers must be clearly displayed on the outside
of the package that contains the item(s) to be returned. Include the description of the problem, the
serial number of the equipment and the name and address of the owner in the package along with
the part(s).
5. Forward the package through UPS to Cybex.
Attn: Customer Service Department
Cybex International, Inc.
1975 24th Ave SW
Owatonna, MN 55060
NOTE: Merchandise returned without an RMA number on the outside of the package or shipments sent
COD will not be accepted by the Cybex receiving department.
Damaged Parts
Materials damaged in shipment should not be returned for credit. Shipping damages are the responsibility
of the carrier (UPS, Federal Express, trucking companies, etc.)
Apparent Damage - Upon receipt of your shipment, check all items carefully. Any damage seen with a
visual check must be noted on the freight bill and signed by the carrier’s agent. Failure to do so will result
in the carriers refusal to honor your damage claim. The carrier will provide you with the required forms for
filing such claims.
Concealed Damage - Damage not seen with a visual check upon receipt of a shipment but
notices later must be reported to the carrier as soon as possible. Upon discovery of the
damage, a written or phone request to the carrier asking them to perform an inspection of the materials
must be made within ten days of the delivery date. Keep all shipping containers and packing materials as
they will be needed in the inspection process. The carrier will provide you with an inspection report and
the necessary forms for filing a concealed damage claim.
Concealed damage claim is the carrier’s responsibility.
Customer
Service
Page 3-2
Cybex Eagle 11040 Leg Press Owner’s Manual
4 - Assembly
TOOLS REQUIRED
•
•
•
•
•
•
•
7/32” Allen wrench
3/4” Allen wrench
9/16” Wrench
External snap ring pliers
Phillips screwdriver
Medium weight automotive engine oil
Torque Wrench
NOTE: Two people will be required for this procedure.
NOTE: It is the responsibility of the facility owner/owner of the equipment to ensure that
there is appropriate clearance around each machine to allow for safe use and passage.
1. Read and understand all instructions thoroughly before starting any of the procedures
listed on this instruction sheet.
2. Verify you have received the appropriate configuration.
A. Verify that you received the correct color machine that you ordered.
B. Verify you received weight plates and weight plate decals.
C. Verify you received the Cybex Eagle Leg Press Owner’s Manual.
D. Verify you received the warranty sheet.
3. Move to desired location.
A. Note the diminsions of the machine:
Idle 68 L x 42 W x 75 H inches
172.72 L x 106.68 W x 190.5 H cm
In use - 95 L x 42 W x 75 H inches
241.3 L x 106.68 W x 190.5 H cm
Machine Weight with weight stack - 1031 lbs. (467.65 kg)
B. Determine if you can move your machine through the required doorway(s).
C. If the machine fits through the the doorway(s), move machine to desired location and skip to step 5.
D. If weight stacks need to be installed proceed to step 6.
E. If the machine does not fit through the door-way(s) then see step 4.
4. Doorway Instructions.
NOTE: If your machine fits through the doorway then skip step 4.
If your machine does not fit through the doorway, then perform step 4.
A. Carefully remove each (standard) cone-shaped shipping support using a 3/4” socket or wrench.
B. Make a note of the current belt routings and connections. This will assist you in reinstalling them properly.
C. Cut Shipping tie securing top weight.
Assembly
Page 4-1
Cybex Eagle 11040 Leg Press Owner’s Manual
D. Remove the five Phillips screws securing the shield near
the cam and remove shield. See Figure 1A.
Phil Hex
Washer (5)
E. Rotate cam and disconnect weight stack belt from cam
(by loosening the two set screws on the belt clamp with
a 7/32” Allen wrench). See Figure 1B.
F. Locate the belt attached near the adjusting tube.
See Figure 2.
Shield
Figure 1A
G. Loosen both set screws securing belt.
Cam
H. Remove belt from clamp and “unroute” belt so that it can
be easily removed from the machine when pulley shaft is
removed.
Set
Screws
I.
Remove one of the two BHSCS (Button Head Socket Cap
Screws) securing the pivot shaft. See Figure 3.
Shield
Figure 1B
J. Carefully remove pivot shaft and pulley shaft. See Figure 3.
NOTE: Be extremely careful when removing shaft so you
don’t ruin the threads on the shaft.
Belt
K. With an assistant, carefully remove the eight BHSCS securing the
two halves of the frame. See Figure 4.
Set
Screws
L. Carefully move each half through the door-way to the desired location.
M. With an assistant, carefully attach each half together using the eight BHSCS
removed in step 4K. See Figure 4.
Figure 2
N. Carefully attach pulley shaft using the pivot shaft and
BHSCS removed in steps 4I and 4J. See Figure 3.
BHSCS
O. Properly route and connect belt to belt clamp (removed
in step 4H).
Washer
P. Connect the weight stack belt to the belt clamp of cam
(removed in step 4E). See Figure 1B.
Q. Install shield and secure using the five Phillips head
screws (removed in step 4D).
Pulley Shaft
Pivot Shaft
Figure 3
R. Continue on with Step 5B.
5. Remove shipping feet and remove the back shrouds.
A. Carefully remove each (standard) cone-shaped shipping
support) using a 3/4” socket or wrench).
Nylon Locknut (8)
B. Cut shipping tie securing top weight.
C. Carefully place rubber feet (supplied with machine)
on each foot of the frame.
D. Lift top weight and turn the Increment Weight Adjusting
Knob to select all 15 lbs. (three increment weights each
side).
Assembly
Page 4-2
BHSCS (qty 8)
Figure 4
Cybex Eagle 11040 Leg Press Owner’s Manual
E. Remove the three Phillips head screws securing the
top (back) shroud and carefully remove the shroud.
See Figure 5.
F. Loosen bottom two screws shown in Figure 6.
NOTE: Do not remove the bottom two screws.
G. Remove the top two screws securing the back shroud.
See Figure 7.
Phillips Head
Screw (3)
Figure 5
H. Carefully slide rear shroud assembly upward and remove.
6. Install the weight stack.
Screw (loosen do not remove)
A. Note how the increment weights are installed.
B. With an assistant holding the increment weights, move the adjusting
knob to 0 lbs. and remove all six increment weights (three each side).
Figure 6
C. Using an external snap ring pliers, remove the upper
snap ring from one of the guide rods and carefully lower
the guide rod. See Figure 8.
D. Remove lower snap ring and wave washer from the guide
rod. Repeat steps 6C and 6D to remove both snap rings
from other guide rod.
Screw
Figure 7
E. If possible, lean guide rods outward, away from machine
in order to provide the most room for installing weight
plates.
Frame
Upper snap ring
F. Slide top weight up and out of machine and carefully
set it aside.
Wave washer
G. Wipe guide rods clean over entire length. Lubricate with
light coating of medium weight automotive engine oil.
H. Carefully install each weight plate one at a time.
NOTE: When installing weight plates, position plates
so wide edges of bushing face upward and narrow edges
of bushing face downward. See Figures 9A and 9B.
T
C
E
RR
CO
WIDE bushing
edge faces
upward
Figure 9A
Guide rod
Lower snap ring
Figure 8
G
N
RO
W
NARROW
bushing edge
NOTE: The narrow bushing
edge must face downward.
Figure 9B
Assembly
Page 4-3
Cybex Eagle 11040 Leg Press Owner’s Manual
I.
Slide top weight onto guide rods.
J. Place lower snap ring and wave washer onto guide
rod (about 3” from the top end of guide rod).
K. Raise guide rod up through mounting hole and install
the upper snap ring.
L. Lower guide rod and secure lower snap ring. Repeat
steps 6J - 6L for the other guide rod.
7. Belt Routing.
A. Verify belt is routed through top of pulley bracket
and then route end of belt down to the top weight.
B. Carefully lift top weight and verify that the position of
the belt clamp (on the top weight) is aligned properly
with the top pulley bracket (on the machine). See
Figure 10.
Insert and Set Screws (not
shown) are on this side.
Belt
Increment
Weight
Adjusting
Knob
Top Pulley
Figure 10 (top view from pulley down to belt clamp)
Correct belt routing
Wrong belt routing
Insert
Insert
Belt
Belt
Stem
Stem
Figure 11A
Figure 11B
C. Slide belt through slot in belt clamp.
D. Verify belt and insert are installed properly, as shown in
Figure 11A. NOTE: Do not install the insert backwards
as shown in Figure 11B.
Belt
E. Pull belt tight and secure belt to clamp with the two set
screws. NOTE: Torque set screws 300-350 in./lbs.
See Figure 12.
Belt clamp
insert
F. Place weight stack pin in each plate to verify proper installation.
Set screws
Belt clamp
G. Without selecting any resistance, lift top weight up and
down (simulating normal operation).
H. Have an assistant verify that the belt is moving smoothly
and is routed straight from the top pulley bracket to the
to weight belt clamp.
I.
Figure 12
Reinstall the six increment weights that were removed
in step 6B. See Figure 13.
J. Turn the Increment Weight Adjusting Knob to select
all 15 lbs.
Grooves
Increment Weights
8. Install back shrouds.
A. Carefully place shroud back into position on the two
bottom screws. See Figure 14.
Figure 13
Screw
Figure 14
Assembly
Page 4-4
Cybex Eagle 11040 Leg Press Owner’s Manual
B. Install the top two screws securing the back shroud.
See Figure 15.
C. Install the three Phillips head screws securing the
top (back) shroud. See Figure 16.
9. Install weight plate decals.
Screw
NOTE: You have the option to use pounds, kilograms or both.
A. Slowly and carefully peel off back side of decal. See
Figure 17. NOTE: When peeling off back cover, make
sure that the decals remain attached to the front sticker.
Figure 15
B. Align holes in decal with appropriate holes in weight
stack. NOTE: Do not allow the adhesive to touch
weight stack at this time.
C. Insert a guide pin through each hole of the template.
NOTE: A guide pin can be anything that fits through the
weight stack hole, such as a weight stack selector pin.
D. Carefully align decal and rub it onto weight plates.
E. Carefully remove front side, leaving decals adhering
to weight plates. See Figure 18.
NOTE: It is important that you perform regular inspection and
maintenance activities on your equipment. See the
Cybex Eagle Owner’s Manual for inspection and
maintenance activities. If you do not have a Cybex
Eagle Owner’s Manual or if you have any questions
or concerns, call Cybex Customer Relations
at 888-462-9239.
10. Verify proper operation
Phillips Head
Screw (3)
Figure 16
Front
Back
Figure 17
Guide Rod
11. Anchor machine to the floor.
A. Securely anchor machine to the floor using the anchor
holes provided in each machine.
9.0
20
60
80
NOTE: Cybex is not responsible for the actual anchoring of
equipment. Consult with a professional contractor.
18.0
40
Weight Stack
100
120
140
160
180
200
220
NOTE: Use fasteners having a minimum of 500 lbs. tensile
capacity (3/8” grade 2 bolts or better).
240
260
280
300
320
340
NOTE: If legs/frame does not contact surface, DO NOT pull
down with anchors. Shim any leg or frame not in
contact with surface using flat washers.
360
380
400
36.0
45.0
54.0
63.0
72.0
81.0
90.0
99.0
108.0
117.0
126.0
135.0
144.0
153.0
162.0
171.0
180.0
Kilograms
Pounds
Figure 18
Assembly
Page 4-5
Cybex Eagle 11040 Leg Press Owner’s Manual
This page intentionally left blank.
Assembly
Page 4-6
Cybex Eagle 11040 Leg Press Owner’s Manual
Chapter 5 - Maintenance
All preventive maintenance activities must be performed on a regular basis. Performing
routine preventive maintenance actions can aid in providing safe, trouble-free operation of all Cybex
Strength Systems equipment.
NOTE:
Cybex is not responsible for performing regular inspection and maintenance actions
for your machines. Instruct all personnel in equipment inspection and maintenance
actions and also in accident reporting/recording. Cybex phone representatives are
available to answer any questions or concerns that you may have.
NOTE: All inspections and
repairs must be
performed by trained
service personnel only.
Cybex will void warranty if
non-Cybex replacement parts
are used.
Daily Procedures
1. Upholstery - Wipe down all upholstery as per the recommendations listed below for light
soiling and more difficult stains.
Light Soiling
• A solution of 10% household liquid dish soap with warm water applied with a soft damp
cloth.
• If necessary, a solution of liquid cleanser and water applied with a soft bristle brush.
Wipe away the residue with a water dampened cloth.
Maintenance
Page 5-1
Cybex Eagle 11040 Leg Press Owner’s Manual
More Difficult Stains
• Dampen a soft white cloth with a solution of 10% household bleach (sodium hypochlorite), 90%
water. Rub gently. Rinse with a water dampened cloth to remove bleach concentration.
• The same procedure can be used with full strength household bleach, if necessary.
• Allow bleach to puddle on the affected area or apply with a soaked cloth for approximately 30 minutes.
Rinse with a water dampened cloth to remove any remaining bleach concentration.
Alternative Method for Difficult Stains
• Dampen a soft white cloth with rubbing alcohol and rub gently. Rinse with a water dampened cloth to
remove any remaining rubbing alcohol concentration.
NOTE: To restore luster, a light coat of spray furniture wax can be used. Apply for 30 seconds and
follow with a light buffing using a clean white cloth.
Please Review Carefully
When using strong cleaning agents such as rubbing alcohol or bleach, it is advisable to first test in an
inconspicuous area. Other cleaning agents may contain harsh or unknown solvents and are subject to
formula changes by the product manufacturer without notice. Should you desire to use other cleaning
agents, carefully try them in an inconspicuous area to determine potential damage to the material.
Never use harsh solvents or cleaners which are intended for industrial applications. To clean stained or
soiled areas, a soft white cloth is recommended. Avoid use of paper towels.
Cleaning products may be harmful/irritating to your skin, eyes, etc. Use protective gloves and eye
protection. Do not inhale or swallow any cleaning product. Protect surrounding area/clothing from
exposure. Use in a well ventilated area. Follow all product manufacturer’s warnings. CYBEX and its
vendors cannot be held responsible for damage or injuries resulting from the use or misuse of cleaning
products.
2. Frames - Wipe down all frames using a mild solution of warm water and car wash soap. Be sure to dry
thoroughly. AVOID acid or chlorine based cleaners and also cleaners containing abrasives as these
could scratch or damage the equipment.
3. Chrome - Clean chrome tubes, first using chrome polish and then using a car wax seal. Neutral
cleaners with a pH between 5.5 and 8.5 are recommended. Be sure to dry thoroughly. AVOID acid or
chlorine based cleaners and also cleaners containing abrasives as these could scratch or damage the
equipment.
Maintenance
Page 5-2
Cybex Eagle 11040 Leg Press Owner’s Manual
4. Guidelines for cleaning front panel:
•
Use clean soft cloths or sponges for application of cleaners and again for washing and rinsing.
•
Follow up the application with warm water rinse.
•
Don’t use abrasives or high alkaline cleaners.
•
Don’t leave cleaners on for long periods, wash immediately.
•
Don’t apply cleaners in direct sunlight or at elevated temperatures.
•
Don’t use scrapers, squeegees or razors.
•
Don’t clean with gasoline.
Compatible Cleaners and Detergents:
•
Formula 409
•
Top Job
•
Joy
•
Palmolive
•
Windex with Ammonia D
To Minimize Fine or Hairline Scratches:
Mild automotive polish applied and removed with a soft, clean cloth will help fill scratches.
Suggested Polishes:
•
Johnson Paste Wax
•
Mirror Glaze #10 Plastic Polish (by Mirror Bright Polish Co.)
•
Novus Plastics Polish #1, #2 (by Novus Inc.)
Maintenance
Page 5-3
Cybex Eagle 11040 Leg Press Owner’s Manual
Weekly Procedures
1. Check all nuts and bolts for looseness. Tighten as required.
2. Inspect all belts (entire length) for any non-uniformity and wear.
Immediately replace belt if any of the following conditions are present:
Maintenance
Page 5-4
Cybex Eagle 11040 Leg Press Owner’s Manual
3. Some machines use cables in addition to belts. Inspect all cables for wear or damage and proper
tension. When inspecting cables, run your fingers on the cable, paying particular attention to bends
in the cable and attachment points.
Replace all worn cables immediately. The following conditions may indicate a worn
cable:
•
A tear or crack in the cable sheath that exposes the cable. See Figure 1.
Figure 1
•
A kink in the cable. See Figure 2.
Figure 2
•
A curled sheath. See Figure 3.
Figure 3
•
“Necking”, a stretched cable sheath. See Figure 4.
Figure 4
Maintenance
Page 5-5
Cybex Eagle 11040 Leg Press Owner’s Manual
4. Inspect bars and handles for wear, paying particular attention to tab area connecting
points.
Replace all worn handles immediately.
5. Inspect snap links for proper latching (indicates wear).
Replace all worn snap links immediately.
6. Inspect for loose or worn grips.
Replace all loose or worn grips immediately.
7. Inspect all labeling for readability. This includes instructional placards, warning and caution decals.
Replace all worn labeling immediately.
8. Inspect all weight stacks for proper alignment and operation.
Correct all improper alignment and operation issues immediately.
9. Wipe Weight Stack Guide Rods clean over entire length. Lubricate with a light coat of medium
weight automotive engine oil.
Yearly Procedures
1. Replace all belts and cables at least annually.
Maintenance
Page 5-6
Cybex Eagle 11040 Leg Press Owner’s Manual
Environment
Static Electricity - Depending upon where you live, you may experience dry air, causing a common experience of
static electricity. This may be especially true in the winter time. You may notice a static build-up just by walking across a
carpet and then touching a metal object. The same can hold true while working out on your unit. You may experience a
shock due to the build-up of static electricity on your body and the discharge path of the unit. If you experience this type
of situation, you may want to increase the humidity to a comfortable level through the use of a humidifier.
Humidity - The unit is designed to function normally in an environment with a relative humidity range of 30% to 75%.
NOTE: Do not install or use the unit in an area of high humidity, such as in the vicinity of a steam room, sauna, indoor
pool or outdoors. Exposure to extensive water vapor, chlorine and/or bromine could adversely affect the electronics as
well as other parts of the machine.
Temperature - The unit is designed to function normally in an environment with an ambient
o
o
o
o
temperature range of 50 F (10 C) to 104 F (40 C) degrees.
Storage
Humidity - The unit can be shipped and stored in an environment with a relative humidity range of 10% to 90%.
NOTE: Do not store the unit in an area of high humidity, such as in the vicinity of a steam room, sauna, indoor pool or
outdoors. Exposure to extensive water vapor, chlorine and/or bromine could adversely affect the electronics as
well as other parts of the machine.
o
o
Temperature - The unit can be shipped and stored in an environment with an ambient temperature range of 32 F (0 C)
o
o
and 140 F (60 C) degrees.
Maintenance
Page 5-7
Cybex Eagle 11040 Leg Press Owner’s Manual
Maintenance
Page 5-8
Cybex Eagle 11040 Leg Press Owner’s Manual
6 - Service
Please refer to the next several pages for parts lists, exploded-view diagrams.
NOTE: All inspections
and repairs must be
performed by trained
service personnel only.
Cybex will void warranty if
non-Cybex replacement parts
are used.
Service
Page 6-1
Cybex Eagle 11040 Leg Press Owner’s Manual
This page intentionally left blank
Service
Page 6-2
Cybex Eagle 11040 Leg Press Owner’s Manual
LEG PRESS
PRODUCT NO. 11040
G
Q
F
H
O
E
A
J
B
I
A
K
C
A
D
NOTE: See exploded-view diagram for location of L
(serial number decal), M (See top weight
assembly detail ), N (68A and 68B) and P (#46) and R
(Increment Weight Decal).
DESCRIPTION
A.
B.
C.
D.
E.
F.
G.
H.
I.
PART NO.
Caution Decal ................... 4000Y316
Caution Decal .................... 8500-025
Caution Decal .................... 8500-026
Caution Decal .................... 8500-028
WarningDecal .................... 4605-381
Placard Decal .................... 11040-610
Eagle Plaque ...................... 11040-789
Back Pad w/Wear Cover ... 4800-184
Seat Pad............................. 4800-164
DESCRIPTION
J.
K.
L.
M.
N.
O.
P.
Q.
R.
PART NO.
Non-slip ........................ 11040-562
Grip................................ 4605-521
Serial Number Decal
Weight Selector Pin........ BH030207
Belt ................................ GB000202
Wear Cover (Item H) ..... 4800-187
Cybex Decal .................. 3900-441
Grip................................ 4605-501
Increment Weight Decal. 11000-407
Service
Page 6-3
Cybex Eagle Leg Press Owner’s Manual
ITEM
QTY
PART NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
1
1
1
1
1
1
1
1
1
1
1
2
1
1
2
2
2
2
2
1
1
2
2
2
1
2
1
1
2
1
1
2
2
1
1
1
1
1
1
2
2
2
2
2
5
1
1
4
2
1
1
1
1
2
1
1
2
4
2
2
4
2
1
11040-202
11040-203
11040-205
11040-206
11040-213
11040-215
11040-218
11040-219
11040-220
11040-222
11040-227
11040-225
11040-301
11040-321
11040-344
11040-440
11040-752
11040-755
11040-753
11040-770
11040-768
11040-776
11040-777
11040-763
11040-761
11040-499
11040-529
11040-530
11040-531
11040-551
11040-553
11040-554
11040-557
11040-560
11040-561
11040-562
11040-563
11040-610-X*
11040-999-X*
11050-375
11080-337
11090-369
11090-374
11090-376
11090-392
3900-441
4605-381-X*
4000Y316-X*
4505-331
4605-322
4605-511
51198
8500-025-X*
8500-026-X*
8500-028-X*
9100-314
9100-315
BR030203
BR030210
BR030212
BR030214
BS070201
CM000211
DESCRIPTION
ITEM
FOOT PLATE
LINKAGE
SEAT
CUSHION PLATE
FRAME
PIVOT
CAM
PIVOT
FRAME
OUTER ADJUSTING TUBE
ADJUSTING BAR
COATED BEARING HOUSING
CLAMP BLOCK INSERT
P/ADJUSTING ARM
SHAFT
KNOB
EXT INC WT CHANNEL
EXTRUDED GUARD
EXT INC WT CHANNEL
COVER, TOP
COVER, TOP
CHASSIS
TRAY, BOTTOM
PANEL, SHROUD FRONT
PANEL, SHROUD BACK
P/CHANNEL
SHAFT, PIVOT
SHAFT, PIVOT
WT ROD .625 DIA X 64.50
DECAL, ADJUSTING
HANDLE SHAFT
GLIDE
P/SPACER
DECAL, WEIGHT PLATE (10 - 290)
DECAL, WEIGHT PLATE (310- 490)
NON-SLIP
SHIELD
PLACARD, EAGLE LEG PRESS
OWNERS’ MANUAL
PIVOT PIN
SHAFT PIVOT
SHAFT, PIVOT
END CAP
RING, HANDLE GRIP
FOOT COVER
DECAL, CYBEX INTERNATIONAL
WARNING LABEL
DECAL, CAUTION
BUMPER, 1.50 DIA
PIN, DETENT
INSERT,PLASTIC 5.94
WARRANTY BOOK (NOT SHOWN)
DECAL, CAUTION
DECAL, CAUTION
DECAL, CAUTION
CYLINDER, DAMPNER
CLIP, DAMPNER SAFETY
RETAINING RING
RETAINING RING, 17mm
RETAINING RING, 1.575 INTERNAL
RETAINING RING, .625 DIA
COM SPRING .56 x .66 1.50 LG
DECAL, PATENT PENDING
*Language Key
1-German
2-French
3-Spanish
English
5-Japanese
7-Swedish
8-Russian
64
65
66
67
68A
68B
69
70
71
72
73
74
75
76
77
78
79
QTY
PART NO.
DESCRIPTION
10
4
6
4
118”
94”
4
1
2
4
4
2
11
4
2
15
2
FB030232
FB110200
FB130207
FS110200
GB000202
GB000202
GP000209
GP000212
HC620414
HC700415
HC700416
HC700428
HC700430
HC700432
HF449063
HF540200
HN-60065
80
81
82
83
21
18
4
2
HN704901
HS347600
HS387300
HS407100
84
4
HT102214
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100A
100B
101
102
103
104
105
106
107
108
109
110
111
112
113
114
23
2
8
2
2
2
16
4
6
2
1
2
2
2
2
2
1
1
2
1
4
2
2
4
1
1
4
4
1
1
1
HT542514
HX-60184
HY740000
JC620412
JC620422
JC660412
JC700412
JC780417
JC700420
JD343331
PP090202
PP090208
PR060005
PR069400
PR250203
4605-521
4605-501
PU060201
WW150003
11040-566
JS347400
11040-568
11000-384
JC620415
12040-357
11040-789
HN575100
HT572512
4800-164
4800-184
4800-187
BEARING, RADIAL 17 mm EXT. RACE
BRG, LINEAR 1.50
BRG FLG 17mm X 19mm X 25mm
SEAL, LINEAR BEARING
BELT .95 WIDE 118” LG
BELT .95 WIDE 94” LG
PULLEY ASSEMBLY-3.50
PULLEY ASSEMBLY-3.50
BHSCS .250-20 X .625
BHSCS .375-16 X .75
BHSCS .375-16 X .875
BHSCS .375-16 X 2.25
BHSCS .375-16 X 2.50
BHSCS .375-16 X 2.75
INSERT 3/4 X 1/4-20
GROMMET, NYLON
NUT, HEX SELF- LOCK .312-18
BLK ZINC
LOCKNUT, .375-16 NYLON
WASHER, SAE .375
LOCKWASHER EXT. TOOTH .500
WASHER, SPRING .650 ID x .790
OD x .062 THK
PHIL, HEX, WASH. HD, TYPE 23,
10-24
PN HD PHIL SC # 8 X .625 BLK
BALL STUD, .312 - 18 UNC x 10 mm
SET SCREW
BHSCS .250-20 X .50
BHSCS .250-20 x 1.50
BHSCS .312-18 X .50
BHSCS .375-16 X .50
BHSCS .500-13 X 1.00
BHSCS .375-16 X 1.25
S BOLT .500 X 3.50 .375-16
INSERT, PLASTIC 1.50 x 3.00 x 11 GA
INSERT, PLASTIC 1.75 DIA. RIBBED
BUMPER, WEIGHT
BUMPER, RECESS
STRIP, FOAM .12 X .25 X ROLL
GRIP 1.38 OD X .96 ID 8.25”
GRIP 1.38 OD X .96 ID 5.00”
BUMPER
WHEEL, 4.00 DIA.
DECAL, SEAT ADJUSTING
LOCKWASHER, INT TOOTH .375
CLAMP BLOCK INSERT
BLOCK, STOP
BHSCS .250-20 X .75
PIN, DETENT
EAGLE PLAQUE
LOCKNUT .190-No 10-24
TAP SC NO. 10-24 X .50 PN HD PHIL
SEAT PAD
BACK PAD W/WEAR COVER
WEAR COVER
115
116
117
118
119
120
121
1
1
1
2
2
1
1
13000-402
13000-400
HT552515
HT512517
PP090213
11000-407-X*
11040-790
MOUNT, WATER BOTTLE HOLDER
HOLDER, WATER BOTTLE
TAP SC NO 8-16X.75
TAP SC 10-24 X 1.00 TYPE WB
INSERT PLASTIC
DECAL, INCREMENT WEIGHT
DECAL, MADE IN USA
64
91
81
41
6
66
64
75
10
80
81
50
62
81
42
53
64
66
51
91
1
72
81
31
91
11
81
41
91
87
91
79
86
81
92
72
81
79
91
27
49
69
91
81
26
76
82
76
80
105
92
71
91
93
104
4
114
80 106
28
119
112
81
80
74
81
104
105
82
75
91
96
100
A
59
2
77
44
96 89
43
59
86
64
64
57
60
91
60
45
66
56
30
72
81 42
16
36
100 81
B
80
113
45
87
95
64
7
9
74
78
101
63
SERIAL
NUMBER
64
78
5
107
13
14
87
103
98
93
EAGLE LEG PRESS MAIN ASSEMBLY DETAIL
78
75
80
85
69
78
48
81
37 78
91
117
80
118
69
115
78
80
116
Cybex Eagle Leg Press Owner’s Manual
Service
Page 6-5
Cybex Eagle 11040 Leg Press Owner’s Manual
SHROUD AND GUIDE ROD ASSEMBLY DETAIL
85
21
22
20
110
61
85
83
109
61
111
19
61
83
85
61
19
68A
85
111
85
99
46
29
24
25
38
84
17
120
18
97
47
121
23
24
85
17
84
85
Service
Page 6-6
85
23
Cybex Eagle 11040 Leg Press Owner’s Manual
SEAT AND CARRIAGE ASSEMBLY DETAIL
81
55
91
81
66
104
108
62
54
93
66
91
3
93
94
81
88
48
8
64
91
69
58
33
102
80
33
80
75
67
16
81
54
64
58
32
40
91
70
94
88
73
32
67
80
102
15
65
48
12
90
65
67
58
15
Service
Page 6-7
Cybex Eagle 11040 Leg Press Owner’s Manual
TOP WEIGHT ASSEMBLY DETAIL
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
QTY
1
1
2
2
1
1
1
1
1
1
1
4
2
1
1
2
4
PART NO.
11040-366
11040-367
11040-369
11040-370
11040-427
11040-426
11040-424
11040-416
11040-425
BH030207
4700-253
BR030209
BR030220
HP016820
HP266765
HS720004
HT562715
DESCRIPTION
Top Weight Assembly, Molded
Hub, Molded
Rod, Linkage
Pin
Rod
Stem
Cover Plate
Cover, Top Weight
Knob
Pin, Weight Selector
Lifting Post 25
External Retaining Ring .188
Internal Retaining Ring 1.250
Cotter Pin .125 X 1.25
Roll Pin, .125 X .938
Felt Washer, .641 1.250 .125 T
Tap SC NO 10 x .750 F Phil
ITEM
18
19
20
21
22
23
24
25
26
QTY
4
2
12
6
1
1
1
1
1
PART NO.
HT582510
11040-409
11040-572
11040-573
11040-216
11040-301
11040-428
11040-429
HT552512
27
28
29
30
31
32
33
3
2
2
1
23
1
1
HY740000
HC702817
HN704901
11030-348
4000C101
4701-012
4701-014
DESCRIPTION
Tap SC NO 10 x .375 PN HD Phil
Molded Bumper Pad
Guard, Increment Weight
Weight Increment
Belt Clamp
Clamp Block Insert
Adjustment Decal
Rotation Decal
Screw, Pan HD Phil HD Self
Tapping 8-16 x .50, Type WB
Set Screw
SHCS 3/8 x 16 1
Lock Nut 38 X 16
Weight Plate
Weight Stack Plate
Weight Pack (Not Shown)
Weight Pack (Not Shown)
23
27
22
TOURQUE SET SCREWS
300-350 IN./LBS
8
12
3
2
3
4
12
14
13
5
16
15
26
1
6
24
4
28
7
18
10
9
25
17
21
20
30
19
29
11
31
Service
Page 6-8
Cybex Eagle 11040 Leg Press Owner’s Manual
BELT ROUTING ASSEMBLY DETAIL
68A
68B
Service
Page 6-9
Cybex Eagle 11040 Leg Press Owner’s Manual
This page intentionally left blank
Service
Page 6-10
10 Trotter Drive Medway, MA 02053 • 508-533-4300 • FAX 508-533-5183
www.cybexinternational.com • techhelp@cybexintl.com
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