RITE-HITE FLASHFOLD FLSFLD Manual
RITE-HITE FLASHFOLD FLSFLD is a bottom-up curtain designed to provide isolation from flying debris and flash protection in welding or machine guarding areas. It operates automatically, offering hands-free operation and smooth, fast opening. The heavy-duty UV-protected curtain fabric protects operators from intense light and flying debris.
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TM FLASHFOLD TM FLASHFOLD Bottom-Up Curtain Bottom-Up Curtain This manual to remain with the unit: Date Installed:____________________ This manual to remain with the unit: Date Installed:____________________ This Manual Covers Serial No. 42994 and Units Shipped to Date, Refer to FLSFLDB for Units Prior to 3-13-2008. This Manual Covers Serial No. 42994 and Units Shipped to Date, Refer to FLSFLDB for Units PriorPublication to 3-13-2008. No. FLSFLDG PRINTED IN U.S.A. email: [email protected] PRINTED IN U.S.A. email: [email protected] Manual Part #: 39500147 September 2015 Publication No. FLSFLDG September 2015 Publication: AMEN00395 2020-07-06 FLASHFOLD™ MODEL FLSFLD PRODUCT INTRODUCTION CHAPTER 1 SAFETY WARNINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 INSTALLATION INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . .4 CHAPTER 2 GUIDE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 HEADER INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 DRIVE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 CHAPTER 3 CURTAIN INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . .10 COVER INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 CHAPTER 4 LIMIT SWITCH INSTALLATION . . . . . . . . . . . . . . . . . . . . . . .12 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 MAINTENANCE PROCEDURES . . . . . . . . . . . . . . . . . . . . . .13 CHAPTER 5 ELECTRICAL DRAWINGS . . . . . . . . . . . . . . . . . . . . . . . . . .14 CHAPTER 6 EXPLODED VIEWS & PARTS LIST . . . . . . . . . . . . . . . . . . .16 CHAPTER 7 ARCHITECTURAL DRAWING . . . . . . . . . . . . . . . . . . . . . . . .19 WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .back page SPECIAL FEATURES NOTICE TO END USER Our mission is to “Improve Industrial Safety, Security and Productivity Worldwide Through Quality and Innovation.” Thank you for purchasing the FLASHFOLD™ barrier unit by RITE-HITE® MACHINE GUARDING. The FLASHFOLD is intended to provide isolation to employees from flying debris and flash protection in welding areas or machine guarding areas. This curtain is intended to open from the bottom and close or separate going up to provide safety and access to work areas. The FLASHFOLD, which is supplied with a motor assembly, frame, curtain and offers an optional interlock switch, curtain guides and a control box. The information contained in this manual will allow you to operate and maintain the door in a manner which will insure maximum life and trouble free operation. When ordering parts through Aftermarket or Warranty department, always include your model serial or SO# to be sure that you receive the correct parts. The SO# and serial # for your product is located on a label on the side of the control box. The actual parts used on your door may be different than shown in this manual due to special engineering or product improvement. Your local representative provides a Planned Maintenance Program (P.M.P.) which can be fitted to your specific operation. Call your local representative or RITEHITE MACHINE GUARDING at 1-563-587-4401 or toll free at 1-800-553-5560. If any procedures for the installation, operation or maintenance of the FLASHFOLD system have been left out of this manual or are not complete, contact Technical Support at 1-563-589-2722. Minimal space requirements Smooth, fast opening operation. Automatic, ergonomically correct, allows hands free operation. Heavy-Duty, U.V. protected curtain fabric protects operator from intense light and flying debris. INSTALLATION TOOLS REQUIRED Fork and scissors lift Hydro level 10’ [3048] Step ladder Cordless Drill (3/8” or 1/2”) [10 or 13] 25’ [7620] Tape measure Wire strippers and Side cutters 6’ [1829] Carpenters level Utility knife Allen Wrench Set Retaining Ring Pliers (2) 15/16” [24] open end wrenches Hammer Multi-Meter Phillips Screwdriver 2 2 Hammer Drill and Cordless Drill (3/8” [10] or 1/2” [13]) #2 Square Driver, and Phillips Bit For Drill Plumb Bob and Chalkline 13mm Socket Extension Cord 18” [457] Clamps (2) Straps For Lifting Header (optional) 3/8” [10], 1/2” [13], 5/8” [16] masonry and drill bit for thru bolting 7/16” & 9/16” [11 & 14] open end and/or socket wrench 11/16” x 12” [17 x 305] drill bit for thru bolting 5/16” [8] Hex Driver Bit For Drill Straight screwdriver (small 1/8” [3] spade) Hardware for mounting, shimming and anchoring to the floor are not provided. PUB. NO. FLSFLDG SEPTEMBER 2015 Publication: AMEN00395 2020-07-06 FLASHFOLD™ MODEL FLSFLD CHAPTER 1 - SAFETY WARNINGS SAFETY IDENTIFICATION DANGER NOTICE Danger indicates the presence of a hazard that will cause severe personal injury, death. Notice communicates installation, operation, or maintenance information that is safety related but not hazard related and may cause equipment or property damage. ! ! WA R N I N G Warning indicates the presence of a hazard that can cause severe personal injury, death. ! CAUTION NOTE: A Note is used to inform you of important installation, operation or maintenance information. Caution indicates the presence of a hazard that will or can cause minor personal injury, death. GENERAL SAFETY NOTICES DANGER NOTICE When working with electrical or electronic controls, make sure that the power source has been locked out and tagged according to OSHA regulations and approved local electrical codes. Do not drill holes on top of control box to run conduit, as dust particles and moisture may cause damage to electrical components. The safest location is at the bottom. Failure to do so will void warranty. ! ! DANGER A qualified electrician should install the wiring in accordance with local and national electrical codes. Use lockout and tagout procedures to avoid injury. ! DANGER To reduce risk of injury or death, an earth ground connection MUST BE made to the green/yellow control box ground terminal. If metal conduit is used as the ground connector, an N.E.C. approved ground bushing and green/yellow wire MUST BE properly attached to the conduit for connection to the ground terminal. ! WA R N I N G Make sure to barricade the door opening on both sides to prevent unauthorized use until the door has been completely installed. NOTICE Damage or debris may fall into electrical components causing failure or severe equipment damage, when drilling holes in the box. DO NOT turn control box upside down or go too deeply into the box. NOTICE In freezer and cooler applications where a conduit passes from a warm to cold temperature zone, the conduit must be plugged with epoxy. This will help prevent condensation from forming in the conduit. For more information, see Section 300-7a of the National Electric Code. PUB. NO. FLSFLDG SEPTEMBER 2015 Publication: AMEN00395 2020-07-06 LOCKOUT/TAGOUT PROCEDURES The Occupational Safety and Health Administration requires that, in addition to posting safety warnings and barricading the work area, the power supply has been locked in the OFF position or disconnected. It is mandatory that an approved lockout device is utilized. An example of a lockout device is illustrated. The proper lockout procedure requires that the person responsible for the repairs is the only person who has the ability to remove the lockout device. In addition to the lockout device, it is also a requirement to tag the power control in a manner that will clearly note that repairs are under way and state who is responsible for the lockout condition. Tagout devices have to be constructed and printed so that exposure to weather conditions or wet and damp locations will not cause the tag to deteriorate or become unreadable. RITE-HITE Corporation does not recommend any particular lockout device, but recommends the utilization of an OSHA approved device (refer to OSHA regulation 1910.147). RITE-HITE Corporation also recommends the review and implementation of an entire safety program for the Control of Hazardous Energy (Lockout/Tagout). These regulations are available through OSHA publication 3120. 3 3 FLASHFOLD™ MODEL FLSFLD CHAPTER 2 - INSTALLATION INSTRUCTIONS NOTE: The FLASHFOLD can be installed as a free standing unit or mounted to a wall or a machine structure in a machining, welding type of environment: 1. Which workstation will I be working at and which side of the workstation is the unit to be located? 2. Check that floor is in sound condition, does not have cracks or flaws and is there anything buried in the floor where the anchors go? 3. Does the installation allow for clearance for robotic, machining, welding or other types of operation? 4. Does the installation meet all applicable robotic, machining, welding or other workstation safety requirements such as is contained in the following: a. OSHA Instruction CPL 2-1.24 (Mechanical Power Presses) b. UL Standard for Safety UL 325 (Door, Drapery, Gate, Louver and Window Operators and Systems) c. ANSI RIA R 15.06-1986 (Industrial Robots and Robot Systems-Safety Requirements) 5. Are any special work permits required? 6. Are there any overhead obstructions? 7. Is a qualified electrician ready to bring in the power and wire up the controls? 8. Can electrical power to the workstation be shut off without interfering with other plant operations? 9. Can material handling equipment (forklifts) be detoured during installation. 10. How will the work area be barricaded? 11. Does the customer wish to be present to observe? 12. Check floor across the width using a long level. QUANTITY PARTS PACKAGES DESCRIPTION Crate Containing the following Header 1 Container Covers 2/4 Curtain Container 1 Curtain Container Floor a/r Header Guides 2 Curtain 1 Motor/Brake/Gearbox Assembly w/13’ of cable 1 Motor Mount 1 Drive Shaft Assembly 1 Drive Shroud 1 Control Box w/ Owner’s Manual (optional) 1 Curtain Guides (optional) 4 Reversing Edge (optional) 1 Reversing Edge Chain (optional) 1 Reversing Edge Cable (optional) 1 Interrupt Switch Assembly (optional) 1 Photoeye Assembly (optional) 1 Long Side Mounting Brackets (optional) 2/4 Parts Box Containing the Following Owners Manual 1 Non-Drive Guide Cap 1 Short Side Mounting Brackets (only if long are 4 not chosen) Belt Idle (long) 1 Drive Belt (short w/2 loops) 1 Idle Belt Attachment Brackets 2 Idle Belt Attachment Plates 2 Limit Switch Sprocket Large w/Set Screws (2) 1 Chain (#35) Limit Switch (15 3/4”) 1 Limit Switch Chain Link (#35) 1 3/16” x 1/4” x 4 1/2” Key 1 Retaining Ring 1 M8 x 1.25 x 25mm Bolts 4 3/8-16 X 3/4” Bolts 4 3/8” Lock Washers 4 1/4” Lock Washers 8 1/4-20 x 3/4” Hex Head Bolts 20 1/4” “T” Nuts 20 #12-14 x 3/4” Self Tap/Drill Screws 30 NOTE: The floor must be level so that the header and curtain container will be level and the header guides will be plumb. 13. Based on the floor or wall mounting brackets provided, anchor as follows. Concrete Floor: Anchors, minimum 3/8” x 2 3/4” [10x70] long. 2”x4” [51x102] Wood Wall Minimum : 3/8” x 1 1/2” [10x38] Lag screws. Steel Wall 7ga Minimum: Weld, 3/8” [10] Tap/Drill, 1/2” [13] Thru Bolt or 1/4”-14 [6] Self Tap/Drill 4 4 PUB. NO. FLSFLDG SEPTEMBER 2015 Publication: AMEN00395 2020-07-06 FLASHFOLD™ MODEL FLSFLD CHAPTER 2 - GUIDE INSTALLATION C D F A B Figure 4.2 Figure 3.1 NOTE: Curtain guides are rough placed at this point, and will need to be set in proper position later. 1. Floor space the size of the unit is required for installation 2. Remove the curtain container (A) from the crate and position in front of the machine (B) with the bottom braces toward the weld unit, Figure 3.1. 3. Remove curtain container cover toward weld unit facing up. 4. Remove header guides and position them next to the curtain container. Groove w/o tabs (C) toward the top on right side. Groove with tabs (D) toward the bottom on left side. Non-drive side w/Interrupt switch will be 4” [102] longer. 5. Loosen the 1/4” [6] bolts and nuts (E) on the container, Figure 4.1. 6. Slide the “T” nuts (F) into the groove on the header guides and place flush (G) with the bottom of the curtain container and tighten all bolts. In special ordered situations the curtain container may need to be mounted some pre-determined distance of the floor, Figures 4.2 & 4.3. E G 8. Figure 4.3 Locate the mounting brackets supplied in the parts box, and assemble brackets to the header guides with the required 1/4-20 [6] bolts and “T” nuts, Figure 4.4. Brackets may be turned 90° for mounting to wall or weld unit. Floor mount bracket for both sides of header guides (H). Single outside floor mount bracket (I). 9. Attach the belting pressure plate (J) to the idle belt attachment bracket with the (2) 1/4-20 x 3/4” [6x19] bolts and lock washers provided, Figure 4.5. Repeat on non-drive side. 10. Install idle belt attachment bracket on the inside of the drive header guide flush with the bottom, using two 1/4-20 x 3/4” [6x19] bolts and “T” nuts, Figure 4.5. 11. Tip both header guides to stand unit up. Figure 4.1 PUB. NO. FLSFLDG SEPTEMBER 2015 Publication: AMEN00395 2020-07-06 5 5 FLASHFOLD™ MODEL FLSFLD CHAPTER 2 - GUIDE INSTALLATION J Figure 4.5 I H Figure 4.4 6 6 PUB. NO. FLSFLDG SEPTEMBER 2015 Publication: AMEN00395 2020-07-06 FLASHFOLD™ MODEL FLSFLD CHAPTER 2 - HEADER INSTALLATION L Frame and Header Installation K M K Figure 5.1 HEADER GUIDE INSTALLATION 1. Locate the header and position in front of the machine. Determine drive and non-drive side, Figure 5.1. 2. Locate the drive (shorter w/2 loops) belt and fasten to the drive side of the header by removing the center pin on the bolt, looping belt through and tightening nut. 3. Locate the idle (longer) belt (K) and route through the header so 2’ [610] hangs out the drive side and the rest out the non-drive side under the idle pulley (L). NOTE: To ease belting installation, elevate one end of the header so the belt slides downhill. 4. Set blocks (N) onto the curtain container frame so the header can rest on them, Figure 5.2. 5. Install idle belt attachment bracket to the inside at the top of the non-drive header guide and fasten the idle belting to the bracket. Make sure belting is tight and not twisted, Figure 6.4. 6. Optional Reversing Edge (M). Figure 5.3 OPTIONAL INTERRUPT SWITCH PLACEMENT NOTE: The interrupt switch is a cam style switch. It is at the top of the non-drive curtain guide. 1. Place the curtain in the up position. 2. Adjust position of switch in curtain guide until switch is aligned with the curtain, Figure 5.4. 3. Secure switch assembly. 4. Wire switch directly into the control circuit, Page 12. N Figure 5.2 PUB. NO. FLSFLDG SEPTEMBER 2015 Publication: AMEN00395 2020-07-06 Figure 5.4 7 7 FLASHFOLD™ MODEL FLSFLD CHAPTER 2 - DRIVE INSTALLATION DRIVE SYSTEM INSTALLATION 1. Remove the drive shroud from the mounting plate. 2. Slide the drive mount plate onto the guides with the (4) 1/4-20 x 3/4” [6x19] allen head, “T” nuts. (DO NOT tighten yet) 3. Fasten the drive mount plate to the top of the header guides using the (2) 3/8-16 x 3/4” [10x19] hex head bolts and lock washers (A). Tighten the 3/8” [10] bolts and then the previous 1/4” [6] bolts. 4. Install motor assembly onto the drive bracket using (4) M8-1.25 x 25mm bolts, lock washers (B) and a 13mm socket, Figure 8.1. Tighten to 230 in-lb [26Nm] torque. 5. Locate pulley shaft assembly and install into gearbox with the 3/16” x 1/4” x 3 1/2” [8x6x89] key and snap ring provided (C), Figure 8.1. Wiring, Figure 8.5. 6. Route the drive belting from the header attachment point up to the idler pulley onto the backside (D) of the idler pulley (E), to the front side (F) of the drive pulley and over the top, Figure 8.2. Fasten with the 1/4” x 1 3/4” [6x44] clevis pin (G) provided with 1 1/2 pre-wraps in place, Figure 8.3. 7. F D E Figure 8.2 Non-drive header guide idler pulley / belting and pressure plate w/ 1/4-20 x 1/2” [6x13] bolts, Figure 8.4. G B A Figure 8.3 C Figure 8.1 8 8 PUB. NO. FLSFLDG SEPTEMBER 2015 Publication: AMEN00395 2020-07-06 FLASHFOLD™ MODEL FLSFLD CHAPTER 2 - DRIVE INSTALLATION Drive and Curtain Installation Figure 8.4 Figure 8.5 PUB. NO. FLSFLDG SEPTEMBER 2015 Publication: AMEN00395 2020-07-06 9 9 FLASHFOLD™ MODEL FLSFLD CHAPTER 3 - CURTAIN INSTALLATION A 1. Figure 10.1 Locate the 4” [102] wide black painted steel strip(s) (A) and place them on the bottom of the curtain container so the seams fall onto a brace, Figure 10.1. 2. Raise the header approximately 3’-4’ [914-1219] off the floor. 3. Locate and unroll the curtain with windbars preinstalled in front of the unit with the hook/loop fasteners toward the unit and the ABS pressure strips away from the unit. 4. If the unit is equipped without a reversing edge, wrap (B) the curtain around the header and fasten with the hook/loop fastener, Figure 10.2. 5. If the unit is equipped with a reversing edge, hook & loop fasten the curtain to each side of the header, Figure 10.5. 6. Place the bottom of the curtain into the bottom of Figure 10.3 the curtain container and tek screw the ABS strip, and the steel strip at the bottom braces on the frame of the curtain container with the #12-14 x 3/4” [19] self tap/drill screws provided, Figure 10.3. 7. If optional curtain guides are equipped, they are fastened with 1/4-20 x 3/4” [6x19] bolts and “T” nuts (C) to all holes on curtain guide to all (4) pieces. They are installed by lifting to the top of the sideframe and slid into the groove. Leave a 1/8” [3] gap between the end of the curtain guide and the top of the curtain container to allow for the front and rear cover installation. If overhead clearance is not available, the unit may need to be tipped down to gain access, Figure 10.4. B C Figure 10.2 10 10 Figure 10.4 PUB. NO. FLSFLDG SEPTEMBER 2015 Publication: AMEN00395 2020-07-06 FLASHFOLD™ MODEL FLSFLD CHAPTER 3 - COVER INSTALLATION D F E 8. Figure 10.5 Place reversing edge housing (D) on top of curtain bar and fasten evenly spaced every 12” -18” [305 457]. Route reversing edge cable/chain (E) in the groove on the header guides and fasten with bolt (F) on motor plate. Chain will curl to the inside of the guide on right hand motor and opposite on left hand motor, Figure 10.5. Position so the FlashFold stickers are in the upper outside corners and the pinch point sticker is in the middle at the top, Figure 10.6. 10. Install non-drive header guide top cap with (2) 3/8”16 [10] hex head bolts, Figure 10.8. Figure 10.6 PUB. NO. FLSFLDG SEPTEMBER 2015 Publication: AMEN00395 2020-07-06 Cover and Limit Switch Installation 9. Figure 10.7 Figure 10.8 11 11 FLASHFOLD™ MODEL FLSFLD CHAPTER 4 - LIMIT SWITCH INSTALLATION F E D B A C Figure 12.1 1. The limit switch is pre-mounted to the top of the motor mount bracket with the small sprocket attached. 2. Locate the large sprocket, chain and connector in the parts box. 3. Slide the large sprocket onto the belt pulley shaft and using a straight edge align with the small sprocket on the limit switch shaft. 4. For ease of installing chain onto the sprockets allow the connector link to fall onto the large sprocket, Figure 8.2. 5. Move unit to the near open position. 6. Loosen the two phillips screws and remove cover. 7. Adjust open limit switch cam (A) by loosening the center screw and turn the cam locking screw labeled #2 (B) until you hear the contact click, Figure 12.1. 8. To adjust the closed limit switch cam (C), move unit to the near closed position. Pay attention to rotation of the cam so when limit is adjusted, it will be on the proper side of the large cam. Turn the cam locking screw labeled #1 (D) until you hear the contact click, Figure 12.1. 9. The limit switches are normally closed. 10. For a Right Hand Drive unit, turn the #2 open limit switch screw clockwise to raise the door and counter-clockwise to lower the curtain. 11. For a Right Hand Drive unit, turn the #1 close/photoeye limit switch screw counter-clockwise to raise the curtain and clockwise to lower the curtain. PULLEY GUARD INSTALLATION 1. Install pulley guard over the pulley using (2) 1/4-20 x 3/4” [6x19] bolts, flat washers and (2) “T” nuts, Figure 12.2. 2. Slide “T” nuts into grooves of Header Guides. Figure 12.2 12. For a Left Hand Drive unit, turn the #2 open limit switch screw counter-clockwise to raise the curtain and clockwise to lower the curtain. 13. For a Left Hand Drive unit, turn the #1 close/photoeye limit switch screw clockwise to raise the curtain and counter-clockwise to lower the curtain. 14. Be sure to tighten the center locking screw (E) when complete. 1. Assemble components necessary to control 3 phase power at either 230 or 460 volts. 15. Contact block and wiring layout (F). 2. If the curtain goes in the wrong direction, the phase is reversed. Immediately stop the unit, disconnect power, lock out and tag power source, and reverse motor leads. Reconnect power and check operation. 12 12 NOTICE Do not connect or install any activation device until power up/start up process is completed. POWER UP/START UP PUB. NO. FLSFLDG SEPTEMBER 2015 Publication: AMEN00395 2020-07-06 FLASHFOLD™ MODEL FLSFLD CHAPTER 4 - TROUBLESHOOTING / MAINTENANCE ITEM DESCRIPTION Brake Check the following concerning the brake: a) Brake does not release, check connection in junction box. b) Curtain travels past limit switches, check brake air gap. Curtain The curtain provides a barrier against sparks, harmful light emissions and physical contact with the machine by the operator. The curtain is manufactured of hypalon fire retardant material. Barrier bars are sewn in to add rigidity. Full width vision or weld screen is available. check the following: a) Curtain runs in the opposite direction of the button pushed. Check the motor phasing, switch two of the three lead wires with the power removed. b) Curtain remains open and does not close, check for activation device failure or activity. c) Tracks off to the side, check for plumb header guides and a level curtain container. d) Make sure unit is secured to the floor, wall or structure. Curtain container The curtain container is the base of the unit and stores the curtain in the open position. Curtain Guides (optional) The curtain guides, manufactured from an aluminum angle and help guide the curtain in the event of wind or negative pressure. Header guides The header guides made of extruded aluminum and are bolted to the curtain container to make up the units frame. Interrupt Switch (Optional) The interrupt switch keeps the machine from functioning unless the curtain is in position. The switch mounts in the bottom of the curtain guide and is activated by the curtain when it comes into the closed position. Limit Switch Check the following concerning the limit switches: a) Curtain does not stop at limit switch, check for loose connections and is limit switch hold down bolt tight. b) Check for continuity when the limit is activated. Motor The motor assembly includes the motor, gearbox, and brake. The motor assembly lowers the curtain before the machine cycle begins and raises the curtain back up when the machine cycle is complete. Check the following concerning the motor: Motor will not run, check for loose connections at motor junction box. Photoeyes Check the following concerning the optional photoeyes: a) Make sure nothing is blocking the path of the photoeyes. b) Check photoeye alignment Standard Operating Conditions Operate the curtain under normal conditions. Observe the curtain opening to make sure that it opens fully and does not open so far that it comes out of the curtain guides. Observe the closing action to make sure that the curtain operates smoothly, and fully closes without excessive curtain ripple near the bottom. CUSTOMER: RHC# RITE-HITE MACHINE GUARDING PLANNED MAINTENANCE Model FLSFLD - FLASHFOLD™ Periodic Cycle Check: Planned Maintenance Activation Devices Chain SERIAL# 1 • Recommended P.M. Intervals (Time Shown In Months) 4 8 12 18 24 30 • • • • • • Curtain • • Electrical Connections Frame and Hardware • • • • • Interrupt Switch (optional) • • • Labels and Instructions Limit Switch • • • • • • • • • • • • Belting Curtain Basket Reversing Edge (optional) PUB. NO. FLSFLDG SEPTEMBER 2015 Publication: AMEN00395 2020-07-06 • • • • • DATE: Inspect and Perform the Following (See Manual) 36 • Check for proper operation. • The break-in period is 30 days or 50,000 cycles. Tension must be maintained. • Operate to verify proper operation. Clean with warm non abrasive soapy water. Check for damage or wear and repair any tears. • Perform visual inspection and tighten. • Perform visual inspection and tighten. Blow dust and dirt from the frame assembly. • Verify switch shuts off the proper machine components when activated. • Replace if missing. • Make sure barrier curtain stops at the proper open and closed positions. Inspect chain and sprockets for wear, and lubricate. • Check for wear, proper operation and tension. • Vacuum curtain basket as needed. • Check reversing edge function. 13 13 14 14 (LESS THAN 30 VOLTS) LOW VOLTAGE TERMINALS ADDITIONAL TERMINALS PROVIDED FOR LIMIT SWITCH FEEDBACK NOTE: REMOVE FACTORY INSTALLED JUMPER BETWEEN PE1 AND PE2 TO INSTALL SECOND PHOTOEYE NOTE: REMOVE FACTORY INSTALLED JUMPER BETWEEN STP AND AC TO ENABLE EXTERNAL STOP AC BRN BLU BLK 2 3 4 WHT LS1 YEL RED AC 1 ORG LS2 NO OPEN L.S. NO CLOSE L.S. NC OPEN L.S. NC 4 GN/YE AC 4 2 BK CLOSE L.S. 2 3 BR 3 1 1 SET TO LIGHT OPERATE SET TO LIGHT OPERATE BU GRN SN4 CU2 SN3 CU1 BU AC COM OG PE2 BR BK AC PE1 BR PE1 BU OG COM BK AC REVERSING PHOTO EYE #1 SN4 CU2 SN3 CU1 REVERSING EDGE REVERSING PHOTO EYE #2 BK#3 BK#2 BK#1 34 33 22 21 12 11 SHOWN WITH GUARD OPEN NO NC NC BLUE ORANGE GREEN CLEAR RED BLACK DRAIN/BRAID GN BK#6 TRIM FOIL SHEATH L3 L2 L1 PE W V U BK#4 BK#5 OPTIONAL INTERLOCK SWITCH WIRING ** NOTE: END USER MUST PROVIDE DISCONNECT AND BRANCH CIRCUIT PROTECTION. NOTE: REVERSE WIRES IN TERMINALS U & V TO CHANGE MOTOR ROTATION PE PE B1 AC (GREATER THAN 100 VOLTS) HIGH VOLTAGE TERMINALS B2 EXTERNAL STOP INPUT EXTERNAL CLOSE INPUT OPTIONAL INPUTS FOR EXTERNAL OPEN/CLOSE/STOP INPUTS FROM CUSTOMER SUPPLIED PUSH BUTTONS OR PLC OUTPUTS. STP PB2 LS2 PB1 EXTERNAL OPEN INPUT END USER'S SAFETY STOP CIRCUIT 13 FEET OF 22 A.W.G. 6 CONDUCTOR CABLE 3 INCOMING POWER PE MTR1 NOT USED ON MODEL 1390 SEE 5241M453 FOR DETAILS BRK1 FLASHFOLD™ MODEL FLSFLD CHAPTER 5 - FIELD WIRING DIAGRAM PUB. NO. FLSFLDG SEPTEMBER 2015 Publication: AMEN00395 2020-07-06 C 2007 RITE-HITE DOORS INC. R 0.125 0.25 1.25 5 15 40 80 +/- 1 DEG 0 0.125 0.25 1.25 5 15 40 80 ANGLES FINISH 0.005 0.010 0.020 0.030 0.040 0.060 0.100 0.125 INCH TOLERANCES OVER UP TO +/- QTY DATE REF 5537 DATE ISSUED 11/2/2007 INITIAL ECN APPROVED BY 9/20/2007 SCALE C SIZE TITLE PART NO. MM-DD-YY DATE DATE LIP CHECKED BY DRAWN BY DO NOT SCALE DRAWING ITEM 9"=1' 1340/50/60 PART # DWG NO 5210E030 1746.... SHEET R 12/11/2014 DOORS INC. MACHINE GUARDING WIRING DIAGRAM MODEL NUMBER DATE 9/1/2010 RITE-HITE PARTS LIST / MATERIAL DESCRIPTION 6967 IR RELAY FOR 1390 B ECN 6168 ADD POWER SUPPLY FOR PILZ OPTION REVISION HISTORY A DESCRIPTION BY TAH LIP B REV APPROVED REV SHEET REV CHAPTER 5 - ELECTRICAL WIRING DIAGRAM DWG NO PUB. NO. FLSFLDG SEPTEMBER 2015 Publication: AMEN00395 2020-07-06 15 15 Electrical Drawings NEXT ASSEMBLY FLASHFOLD™ MODEL FLSFLD FLASHFOLD™ MODEL FLSFLD CHAPTER 6 - CONTROL BOX LAYOUT 5210E031 Rev. C 10/04/2011 Control Box Layout 19 25 11 13 28 26 17 20 16 18 21 8 9 25 3 4 23 6 24 23 27 7 25 22 5 29 2 6 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 16 16 24 QTY 1 1 1 2 2 2 1 1 1 2 1/2 1 1/2 2 1 1 1/2 1 1 2/3 1 1 1 1 4 23/25/29 3 4 2 1 1 1 30 31 10 12 14 29 11 13 DESCRIPTION Control Box Assembly Circuit Breaker, Overload, 1.6-5A Contactor, Interlock, MCS Contactor 24VAC, 16 AMP, 50/60Hz, 1NO Contactor Auxiliary, 2NO Contact, 3 Across N.O. Contact, 3 Across N.C. Controller, Vital 1, Jokab Controller, Pnoz, Pilz Fuse, .5AMP, 60)V, Time Delay(>= 380V) Fuse 1AMP, 250V, Time Delay Fuse Holder, 2 Pole, 600V, 30A Fuse Holder, 1 Pole,300V,12A Fuse, 1AMP, 600V, CC, Time Delay (< =240V) Power Supply, Din, 24VDC,18W Relay SPDT 12VAC 10A (Rev Edge only) Relay DPDT 24VAC 5A (Stand, Rev Edge or Photoeye option) Relay SPDT 24VAC 10A (photoeye option) Resistor, 200 Ohm, 10 Watt (Rev Edge only) Relay Socket 2 Pole (Standard, Rev Edge or Photoeye option) Relay Socket 1 Pole (Photoeye or Rev Edge option) Switch, Push button, Red 22.5MM Switch, Push button, Green 22.5MM Switch, Push button, Yellow 22.5MM Terminal, End, Stop, Screwless Terminal, PH, Cage, 20A, 3 Hole (2 - Photoeye option or 4-Rev Edge) Terminal, PH, Cage, 20A, 3 Hole, Bar Terminal, PH, Cage, 20A, Jump, 2P Terminal, PH, Cage, 20A, 3 Hole, Gnd Transformer 100VA 208/230/460V 24/115V Transformer 100VA 380/415/575V 24/115V 27 15 PART NUMBER 1746.... 16660008 17000010 17000020 17000021 17200012 17200013 17500011 17500012 51000001 51000002 51000003 51000004 51000023 65700006 66450002 66450003 66450004 66550017 70350001 70350002 72700006 72700085 72700086 73100024 73100085 73100086 73100081 73100087 73550029 73550030 PUB. NO. FLSFLDG SEPTEMBER 2015 Publication: AMEN00395 2020-07-06 FLASHFOLD™ MODEL FLSFLD CHAPTER 6 - SERVICE PARTS 42 41 41 12 Service Parts 12 8 8 12 3 3 12 7 48 38 51 18 13 17 14 26 1 59 4 5 6 18 2 44 15 9 16 10 30 62 22 43 24 25 33 23 16 60 61 29 19 28 32 PUB. NO. FLSFLDG SEPTEMBER 2015 Publication: AMEN00395 2020-07-06 53 63 47 17 45 20 19 46 46 31 34 35 36 21 27 11 17 17 FLASHFOLD™ MODEL FLSFLD CHAPTER 6 - SERVICE PARTS LIST ITEM QTY DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 1 1 4 1 PART # 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 1 1 1 1 1 a/r 4 1 2 1 1 3 1 1 1 10 1 4 16 4 2 4 2 2 1 2 45750007 59 60 61 a/r 1 1 Chain Connector Link #35 54400008 Motor 208/230/460V 55250169 Motor 575V 55250170 Motor 400V 55250171 Nut, Hex, #10-24, znc 55600006 Nut, T, 1/4-20 55610017 Nut, Hex, Nylock, 5/16-18, Z5 55620010 Nut, Hex, Nylock, 3/8-16, Z5 55630005 Plate Belt Attachment 65000367 Header Guide, Non-Drive Top Cap 65000368 Plate, Flange, Gearbox, FLSFLD 65000860 Idle Pulley Assembly 65750040 Rectifier, Bridge, 230/460V 66270009 Rectifier, Bridge, 575V 66270012 Retaining Ring 67020016 Screw, Self Tap/Drill, #12-14 x 3/4” 67850004 Screw, RHMS, Phillips, #10-24 x 2, znc 67850031 Screw, 1/4-20 x 1/2” 67860002 Screw, 1/4-20 x 3/4” 67860003 Screw, FHMS, Allen, 1/4-20 x 1, GR5 67860031 Screw, Set, 1/4-20 x 1/4“ 67860038 Screw, HHMS, 5/16-18 x 1 3/4, GR5, znc 67870008 Screw, HHMS, 3/8-16 x 1, GR5, znc 67880002 Screw, 3/8-16 x 3/4” 67880008 Screw, FHMS, Allen, 3/8-16 x 3.25, blk 67880123 Screw, BHMS, SCKT, M5-.8x6,B10.9 67930019 (Shroud) (=> 7/23/2015) Seal, Rubber, Bottom 68350001 Shroud Drive Pulley Guard (< 7/23/2015) 69200090 Shroud, FLSFLD, Guide, Drive 69200159 62 63 64 65 66 1 1 4 8 2 Sprocket Driven (on limit shaft) Sprocket Drive (on drive shaft) Washer, Flat, 1/4”, znc Washer, Lock, 1/4”, znc Washer, Lock, 3/8”, znc Belt, Curtain 1261.... Belt, Drive 1262.... Curtain Guide 1465.... Container, Curtain Ass’y 1721.... (Includes Covers, Floor & HDW) 1 Container, Curtain Weldment 1722.... a/r Cover,Side,Curtain Container,FLSFLD 1873.... 1 Curtain Assembly 2853.... 2 Guide, Header, FLSFLD 5145.... 1 Header Ass’y (w/wo rev edge) 5218.... 1 Header Weldment 5219.... 1 Drive Assembly 5543.... a/r Curtain Barrier Bar 6450.... a/r Strip, Curtain Container, FLSFLD 7172.... 1 Reversing Edge 7273.... 1 Reversing Edge Cable Carrier 14500371 Chain Female Bracket 4 Mounting Bracket Short Side 14500728 0/2/4 Mounting Bracket Long Side 14500729 2 Bracket, Idle Belt Attachment 14500734 1 Bracket Ass’y Drive Mount, FLSFLD 14501000 1 Cable, Ass’y, Motor, FLSFLD 15650320 1.427’ Chain Drive #35 16600019 1 Reversing Edge Cable Carrier Chain 16600022 1 Cover, Rotary Limit Switch, Defender 17900181 1 1 1 1 1 a/r 1 1 1 (=> 7/23/2015) Flange, GRBX, Nord, SZ50 (=> 7/23/2015) Gearbox, Worm, Sz 50 Reversing Edge Housing Kit, FLSFLD, Interrupt Switch Kit, FLSFLD, Drive Pulley Kit, Photoeye Kit, FLSFLD, SW, Rot, 2 Pos, 50:1 Kit, FLSFLD, Drive Mount Kit, FLSFLD, Drv Pulley, SZ50 51250014 52930005 53700362 53700365 53700366 53700945 53700947 53700948 (=> 7/23/2015) 70800012 70800013 74110001 74110004 74130002 (=> 7/23/2015) 18 18 PUB. NO. FLSFLDG SEPTEMBER 2015 Publication: AMEN00395 2020-07-06 FLASHFOLD™ MODEL FLSFLD CHAPTER 6 - ARCHITECTURAL DRAWING Architectural Drawings PUB. NO. FLSFLDG SEPTEMBER 2015 Publication: AMEN00395 2020-07-06 19 19 FLASHFOLD™™ MODEL FLSFLD FLASHFOLD MODEL FLSFLD RITE-HITE RITE-HITE MACHINE MACHINE GUARDING GUARDING WARRANTY WARRANTY LIMITED LIMITED WARRANTY WARRANTY RITE-HITE Company, LLC and its affiliates (collectively “RITE-HITE”) warrants that the FlashFold unit sold to the Owner will be free RITE-HITE LLC andand its affiliates (collectively “RITE-HITE”) warrants that the FlashFold the Owner will be free of defects inCompany, design, materials workmanship (ordinary wear and tear excepted) for the periodsunit set sold forthtobelow (“Limited of defects in design, materials and workmanship (ordinary wear and tear excepted) for the periods set forth below (“Limited Warranty”). Warranty”). One (1) Year on all mechanical and electrical parts. One (1) Year on all mechanical and electrical parts. One (1) Year labor, based on approved travel and labor repair times. One (1) Year labor, based on approved travel and labor repair times. REMEDIES REMEDIES Parts. RITE-HITE’s obligations under this Limited Warranty is limited to repairing or replacing, at RITE-HITE’s option, any part Parts. RITE-HITE’s under thisdefective Limited Warranty limited to repairing replacing, RITE-HITE’s option, shall any part which is determined obligations by RITE-HITE to be during theis applicable warranty or period. Suchat repair or replacement be RITEwhich determined byand RITE-HITE to beexclusive defectiveremedy during the applicable warranty period. Such repair or replacement shall be RITEHITE’sissole obligation the Owner’s under this Limited Warranty. HITE’s sole obligation and the Owner’s exclusive remedy under this Limited Warranty. Labor. RITE-HITE will provide warranty service without charge for labor in the first year of the warranty period. Thereafter, a charge Labor. RITE-HITE will provide warrantyunder service for labor in the first year of the warranty period. Thereafter, a charge will apply to any repair or replacement thiswithout Limitedcharge Warranty. will apply to any repair or replacement under this Limited Warranty. CLAIMS. Claims under this Limited Warranty must be made (i) within 30 (thirty) days after discovery and (ii) prior to expiration of CLAIMS. Claims under this Limited Warranty beinmade (i) or within 30 (thirty) the daysrepresentative after discovery andwhom (ii) prior expiration the applicable warranty period. Claims shall bemust made writing by contacting from thetoProduct wasof the applicable warranty period. shall be made writingaor by contacting the representative fromProduct whom the Product was purchased directly. Owner mustClaims allow RITE-HITE or itsinagent, reasonable opportunity to inspect any claimed to be purchased directly. must allow RITE-HITE or its agent, a reasonable opportunity to to inspect anypremises Product claimed to be of defective and shall, Owner at RITE-HITE’s option, either (x) grant RITE-HITE or its agent access Owner’s for the purpose defective and shall, atthe RITE-HITE’s either (x) grant RITE-HITE or its agent access to Owner’s premises for the purpose of repairing or replacing Product oroption, (y) return of the Product to the RITE-HITE, f.o.b. RITE-HITE’s factory. repairing or replacing the Product or (y) return of the Product to the RITE-HITE, f.o.b. RITE-HITE’s factory. NOT WARRANTED. RITE-HITE does not warrant against and is not responsible for wear items such as fuses, batteries, bulbs, NOT does not against is not responsible for wear items as fuses, bulbs, visionWARRANTED. and seals. No RITE-HITE implied warranty shallwarrant be deemed to and cover, damages that result directly or such indirectly from: batteries, (i) the unauthorized vision and seals. No implied warranty(ii)shall be deemed cover,neglect, damages that result directly or indirectly from: maintenance, (i) the unauthorized modification or repair of the Product, damage due to to misuse, accident, failure to provide necessary or modification repair to misuse, neglect, accident, for failure to provide necessary maintenance, or normal wear or and tear of of the the Product, Product, (ii) (iii)damage failure todue follow RITE-HITE’s instructions installation, failure to operate the Product normal wear and tear of the Product,and/or (iii) failure to follow RITE-HITE’s instructions installation, failurethe to operate within the Product’s rated capacities specified design parameters, or failure for to properly maintain Product,the (iv)Product use of the within theinProduct’s and/or design parameters, or failure to properly maintain the Product, use of the Product a mannerrated that iscapacities inconsistent withspecified RITE-HITE’s guidelines or local building codes, (v) movement, settling, (iv) distortion, or Product manner that withtoRITE-HITE’s guidelines local building (v) movement, settling, or collapse in of athe ground, orisofinconsistent improvements which the Products areor affixed, (vi) fire, codes, flood, earthquake, elements ofdistortion, nature or acts collapse of thecivil ground, or ofwar, improvements whichbeyond the Products are affixed, (vi) fire, flood, earthquake, elements of nature or acts of God, riots, disorder, or any othertocause the reasonable control of RITE-HITE, (vii) improper handling, storage, of God,or riots, civil of disorder, war, or otherorcause the reasonable control of RITE-HITE, (vii) improper handling, storage, abuse, neglect the Product byany Owner by anybeyond third party. abuse, or neglect of the Product by Owner or by any third party. DISCLAIMERS. THIS LIMITED WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER REPRESENTATIONS AND DISCLAIMERS. THIS LIMITED WARRANTY EXCLUSIVE AND IN LIEU OF ALL OTHER REPRESENTATIONS AND WARRANTIES, EXPRESS OR IMPLIED, ANDISRITE-HITE EXPRESSLY DISCLAIMS AND EXCLUDES ANY IMPLIED WARRANTIES, EXPRESS OR IMPLIED,OR AND RITE-HITE AND EXCLUDES ANY IMPLIED WARRANTIES OF MERCHANTABILITY FITNESS FOREXPRESSLY PURPOSE. DISCLAIMS RITE-HITE SHALL NOT BE SUBJECT TO ANY OTHER WARRANTIES OR FITNESS SHALL WARRANTY, NOT BE SUBJECT ANY OTHER OBLIGATIONS OF OR MERCHANTABILITY LIABILITIES, WHETHER ARISING FOR OUT PURPOSE. OF BREACHRITE-HITE OF CONTRACT, TORT TO (INCLUDING OBLIGATIONS OR LIABILITIES, WHETHER ARISINGTHEORIES OUT OF BREACH CONTRACT, TORT (INCLUDING NEGLIGENCE AND STRICT LIABILITY) OR OTHER OF LAW,OF WITH RESPECTWARRANTY, TO THE PRODUCTS SOLD OR NEGLIGENCE AND STRICT LIABILITY) OR OTHER THEORIES OF ACTS, LAW, WITH RESPECT TO THE PRODUCTS SOLD OR SERVICES RENDERED BY RITE-HITE, OR ANY UNDERTAKINGS, OR OMISSIONS RELATING THERETO. SERVICES RENDERED BY RITE-HITE, OR ANY UNDERTAKINGS, ACTS, OR OMISSIONS RELATING THERETO. LIMITATION OF LIABILITY. IN NO EVENT SHALL RITE-HITE BE RESPONSIBLE FOR, OR LIABLE TO ANYONE FOR, SPECIAL, LIMITATION OF LIABILITY.PUNITIVE, IN NO EVENT SHALL RITE-HITE BE RESPONSIBLE FOR, OR LIABLE TO ANYONE INDIRECT, COLLATERAL, INCIDENTAL, OR CONSEQUENTIAL DAMAGES, EVEN IF RITE-HITE HASFOR, BEENSPECIAL, INDIRECT, COLLATERAL, PUNITIVE, INCIDENTAL, OR Such CONSEQUENTIAL DAMAGES, IFnot RITE-HITE HAS BEENinjury, ADVISED OF THE POSSIBILITY OF SUCH DAMAGES. excluded damages include,EVEN but are limited to, personal ADVISED THE POSSIBILITY OF loss SUCH DAMAGES. Such damages include, but areproduct, not limited to, personal injury, damage toOF property, loss of goodwill, of profits, loss of use,excluded cost of cover with any substitute interruption of business, damage to property, loss of goodwill, of profits, loss of use, cost of cover with any substitute product, interruption of business, or other similar indirect financial loss. loss Rite-Hite 2.1.14 or other similar indirect financial loss. Rite-Hite 2.1.14 RITE-HITE DOORS, INC. is covered by one or more of the following U.S. patents, including patents applied for, pending, or RITE-HITE DOORS, INC. is covered by one or more5,915,448, of the following U.S. patents, including patents applied for, pending,6,212,826, or issued:5,579,820, 5,638,883, 5,794,678, 5,887,385, 5,944,086, 6,089,305, 6,145,571, 6,148,897, 6,192,960, issued:5,579,820, 5,638,883, 5,794,678, 5,887,385, 5,915,448, 5,944,086, 6,089,305, 6,145,571, 6,148,897, 6,192,960, 6,212,826, 6,321,822, 6,325,195, 6,330,763, 6,360,487, 6,481,487, 6,560,927, 6,598,648, 6,612,357, 6,615,898, 6,688,374, 6,698,490, 6,321,822, 6,612,357, 7,151,450, 6,615,898, 7,578,097, 6,688,374, 7,699,089, 6,698,490, 6,837,296, 6,325,195, 6,901,703, 6,330,763, 6,942,000, 6,360,487, 6,964,289, 6,481,487, 7,034,682, 6,560,927, 7,045,764, 6,598,648, 7,111,661, 7,114,753, 6,837,296, 7,748,431, 6,901,703, 7,757,437, 6,942,000, 8,037,921, 6,964,289, 8,167,020, 7,034,682, 8,113,265. 7,045,764, 7,111,661, 7,114,753, 7,151,450, 7,578,097, 7,699,089, 7,748,431, 7,757,437, 8,037,921, 8,167,020, 8,113,265. RITE-HITE® , RITE-HITE® DOORS, RITE-HITE® GUARDING, DEFENDER™, FLASHFOLD™, VERTIGUARD™, ® MACHINE RITE-HITE®, ROLLSHILED™, RITE-HITE® DOORS, RITE-HITE MACHINE GUARDING, DEFENDER™, SLIDEAIR™, ROLLTOP™, ROBOGUARD™ and XTEN™ are trademarksFLASHFOLD™, of RITE-HITE®VERTIGUARD™, . SLIDEAIR™, ROLLSHILED™, ROLLTOP™, ROBOGUARD™ and XTEN™ are trademarks of RITE-HITE®. RITE-HITE MACHINE GUARDING RITE-HITE MACHINE GUARDING 4343 Chavenelle Drive 4343 Chavenelle Drive P.O. Box 1200 P.O. Box 1200 Dubuque, Iowa 52002-2654 Dubuque, Iowa 52002-2654 Toll Free Sales: 800-553-5560 Toll Free Sales: 800-553-5560 Sales: 563-589-4401 Sales: 563-589-4401 Sales Fax: 563-589-2776 Sales Fax: 563-589-2776 Service: 563-589-2722 Service: 563-589-2722 Service Fax: 563-589-2737 Service Fax: 563-589-2737 Representatives in All Major Cities Representatives in All Major Cities www.ritehite.com/machineguard www.ritehite.com/machineguard www.ritehite.com www.ritehite.com 20 20 20 PUB. NO. FLSFLDG SEPTEMBER 2015 PUB.Publication: NO. FLSFLDG SEPTEMBER 2015 AMEN00395 2020-07-06 ">
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Key features
- Bottom-up curtain
- Isolation from debris
- Flash protection
- Automatic operation
- Heavy-duty fabric
- UV protection
Frequently asked questions
The FLASHFOLD FLSFLD is designed to provide safety in welding or machine guarding areas by isolating operators from flying debris and flash protection.
The FLASHFOLD FLSFLD is an automatic, bottom-up curtain that opens and closes smoothly and quickly. It operates hands-free.
The FLASHFOLD FLSFLD curtain is made from heavy-duty, UV-protected hypalon fire retardant material with barrier bars sewn in for rigidity.
The serial number is located on a label on the side of the control box.