Farm King Series II - 7' ROTARY CUTTER Operator and Parts Manual
Farm King Series II - 7' is a heavy-duty rotary cutter designed for efficient mowing and mulching of various types of vegetation. With its robust construction and versatile features, this cutter is suitable for a wide range of agricultural and landscaping applications. The machine is easy to connect to a compatible tractor and offers adjustable cutting height for precise results. Equipped with a gearbox, the cutter ensures smooth operation and long-lasting performance.
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OPERATOR AND PARTS MANUAL Series II Rotary Cutter Model 728 052020 FK416 728 Series II Rotary Cutter Table Of Contents Manufacturer’s Statement: For technical reasons, Buhler Industries Inc. reserves the right to modify machinery design and specifications provided herein without any preliminary notice. Information provided herein is of descriptive nature. Performance quality may depend on soil fertility, applied agricultural techniques, weather conditions, and other factors. Warranty Registration Form 1 Introduction 3 Owner’s Information 5 Equipment Identification 6 Safety 9 Safety Instructions 11 Fire Prevention 14 Safety Signs And Equipment Decals 16 Safety Sign-Off Form 19 Operation 21 Pre-Operation Checklist 23 Tractor Requirements 23 Entering The Operator’s Position 24 Leaving The Operator’s Position 24 Connecting To Tractor 24 Connecting The PTO Driveline 27 Adjusting Deck Height 31 Theory Of Operation 32 Transporting 34 Maintenance 35 Troubleshooting 37 Service Schedule Chart 39 Lubrication 40 Gearbox 42 Blades 42 Parts Identification 45 General Parts Information 47 Chain Kit 47 Deck Assembly 48 Three-Point Hitch 50 Trailing Hitch 52 PTO - Three-Point Hitch 54 PTO - Trailing Hitch 56 i 728 Series II Rotary Cutter Specifications And Shipping Kit Numbers Specifications 61 Shipping Kit And Bundle Numbers 62 Hardware Torque Values 63 Warranty Farm King Base Limited Warranty ii 59 65 67 Warranty Registration Form - 728 Series II Rotary Cutter Warranty Registration Form This form must be filled out by the dealer and signed by both the dealer and the customer at the time of delivery. Customer Name: Dealer Name: Customer Address: Dealer Address: City: Prov / State: City: Prov / State: Postal / Zip Code: Phone: Postal / Zip Code: Phone: Equipment Model: Serial Number: Delivery Date: I have thoroughly instructed the buyer on the above described equipment which review included the Operator and Parts Manual content, equipment care, adjustments, safe operation and applicable warranty policy. Dealer Inspection Report Safety Bearings Turn Freely Safety Chain On Hitch Check Gear Box Oil Level All Decals Installed Tines Properly Oriented Guards And Shields Installed And Secure Fasteners Tight Review Operating And Safety Instructions Lubricate Machine Check Gear Box For Leaks Skid Shoes Properly Adjusted Slip Clutch (If equipped) Is Properly Adjusted Date: Dealer Rep. Signature: The above equipment and Operator And Parts Manual have been received by me and I have been thoroughly instructed as to care, adjustments, safe operation and applicable warranty policy. Date: Customer / Owner Signature: Remove this Warranty Registration Form from the Operator And Parts Manual. Make two copies of the form. Send original Warranty Registration Form to Farm King. Give one copy to the customer and the dealer will keep one copy. 1 Warranty Registration Form - 728 Series II Rotary Cutter 2 Introduction - 728 Series II Rotary Cutter Introduction This Operator And Parts Manual was written to give the owner / operator instructions on the safe operation, maintenance and part identification of the Farm King equipment. READ AND UNDERSTAND THIS OPERATOR AND PARTS MANUAL BEFORE OPERATING YOUR FARM KING EQUIPMENT. If you have any questions, see your Farm King dealer. This manual may illustrate options and accessories not installed on your Farm King equipment. Owner’s Information 5 Serial Number Location 5 Manual Storage 5 Equipment Identification 6 Component Location - Three-Point Hitch Model 6 Component Location - Trailing Hitch Model 7 3 Introduction - 728 Series II Rotary Cutter 4 Introduction - 728 Series II Rotary Cutter Owner’s Information Serial Number Location Thank you for your decision to purchase a Farm King Rotary Cutter. To ensure maximum performance of your equipment, it is mandatory that you thoroughly study the Operator and Parts Manual and follow the recommendations. Proper operation and maintenance are essential to maximize equipment life and prevent personal injury. Please enter the model and serial number in the space provided for easy reference. Figure 1 Operate and maintain this equipment in a safe manner and in accordance with all applicable local, state, and federal codes, regulations and / or laws. Follow all on-product labeling and instructions. Make sure that all personnel have read this Operator and Parts Manual and thoroughly understand safe and correct operating, installation and maintenance procedures. Farm King is continually working to improve its products. Farm King reserves the right to make any improvements or changes as deemed practical and possible without incurring any responsibility or obligation to make any changes or additions to equipment sold previously. Although great care has been taken to ensure the accuracy of this publication, Farm King, makes no warranty or guarantee of any kind, written or expressed, implied or otherwise with regard to the information contained within this manual. Farm King assumes no responsibility for any errors that may appear in this manual and shall not be liable under any circumstances for incidental, consequential or punitive damages in connection with, or arising from the use of this manual. Keep this manual available for frequent reference. All new operators or owners must review the manual before using the equipment and annually thereafter. Contact your Farm King Dealer if you need assistance, information, or additional copies of the manual. Visit our website at www.farm-king. com for a complete list of dealers in your area. The directions left, right, front and rear, as mentioned throughout this manual, are as viewed from the rear of the equipment. 1 Model Number: Serial Number: The serial number plate (Item 1) [Figure 1] is located on the LH hitch mount. Always use your serial number when requesting information or when ordering parts. Manual Storage Figure 2 1 The operator and parts manual and other documents can be stored in the canister (Item 1) [Figure 2]. 5 Introduction - 728 Series II Rotary Cutter Equipment Identification Component Location - Three-Point Hitch Model TRAILING WHEEL GEARBOX THREE-POINT HITCH PTO CHAIN 6 HEIGHT ADJUSTMENT BRACKET Introduction - 728 Series II Rotary Cutter Component Location - Trailing Hitch Model TRAILING WHEEL RATCHET JACK GEARBOX PTO LEVELING ROD HITCH JACK CHAIN 7 Introduction - 728 Series II Rotary Cutter 8 Safety - 728 Series II Rotary Cutter Safety Safety Instructions 11 Safe Operation is The Operator’s Responsibility 11 Safe Operation Needs A Qualified Operator 11 Use Safety Rules 12 Safety Rules For Power Take-Off (PTO) Driven Equipment 12 Machine Requirements And Capabilities 13 Transport Safety 13 Fire Prevention 14 Maintenance 14 Operation 14 Starting 14 Electrical 14 Hydraulic System 14 Fueling 14 Welding And Grinding 15 Fire Extinguishers 15 Safety Signs And Equipment Decals 16 Safety Sign-Off Form 19 9 Safety - 728 Series II Rotary Cutter 10 Safety - 728 Series II Rotary Cutter Safety Instructions Safe Operation Needs A Qualified Operator Safe Operation isThe Operator’s Responsibility WARNING Safety Alert Symbol This symbol with a warning statement means: “Warning, be alert! Your safety is involved!” Carefully read the message that follows. CAUTION The signal word CAUTION on the machine and in the manuals indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices. DANGER The signal word DANGER on the machine and in the manuals indicates a hazardous situation which, if not avoided, will result in death or serious injury. WARNING The signal word WARNING on the machine and in the manuals indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. Operators must have instructions before operating the machine. Untrained operators can cause injury or death. For an operator to be qualified, he or she must not use drugs or alcohol which impair alertness or coordination while working. An operator who is taking prescription drugs must get medical advice to determine if he or she can safely operate a machine and the equipment. Understand the written instructions, rules and regulations: • The written instructions from Farm King include the Warranty Registration, Dealer Inspection Report, Operator And Parts Manual and machine signs (decals). • Check the rules and regulations at your location. The rules may include an employer’s work safety requirements. Regulations may apply to local driving requirements or use of a Slow Moving Vehicle (SMV) emblem. Regulations may identify a hazard such as a utility line. Have Training with Actual Operation: • Operator training must consist of a demonstration and verbal instruction. This training is given by the machine owner prior to operation. • The new operator must start in an area without bystanders and use all the controls until he or she can operate the machine safely under all conditions of the work area. Always fasten seat belt before operating. Know the Work Conditions: • IMPORTANT Clear working area of all bystanders, especially small children and all obstacles that might be hooked or snagged, causing injury or damage. • Know the location of any overhead or underground power lines. Call local utilities and have all underground power lines marked prior to operation. This notice identifies procedures which must be followed to avoid damage to the machine. • Wear tight fitting clothing. Always wear safety glasses when doing maintenance or service. 11 Safety - 728 Series II Rotary Cutter Use Safety Rules • Read and follow instructions in this manual and the tractor’s Operators Manual before operating. • Under no circumstances should young children be allowed to work with this equipment. • This equipment is dangerous to children and persons unfamiliar with its operation. • Check for overhead and / or underground lines before operating equipment (if applicable). • In addition to the design and configuration of equipment, hazard control and accident prevention are dependent upon the awareness, concern, prudence and proper training of personnel involved in the operation, transport, maintenance and storage of equipment. Safety Rules For Power Take-Off (PTO) Driven Equipment • Keep PTO shields and all guards in place. Replace damaged or missing shields and guards before operating. • Follow warnings and instructions on machine signs (decals). Replace damaged or missing decals. • Do not wear loose or bulky clothing around the PTO or other moving parts. • Keep bystanders away from PTO driven equipment, and never allow children near machines. • Read and understand the manuals for the PTO driven equipment and be aware of safe operating procedures and hazards that may not be readily apparent. • Never operate over 540 rpm. • Always walk around equipment to avoid coming near a turning PTO driveline. Stepping over, leaning across or crawling under a turning PTO driveline can cause entanglement. • Check that the equipment is securely fastened to the tractor / towing vehicle. • Make sure all the machine controls are in the NEUTRAL position before starting the machine. • Operate the equipment only from the operator’s position. • Operate the equipment according to the Operator And Parts Manual. Position the machine and equipment hitch correctly to prevent driveline stress and separation. • Use caution when raising PTO driven equipment. • Excessive driveline angle can cause driveline damage. • • When learning to operate the equipment, do it at a slow rate in an area clear of bystanders, especially small children. • DO NOT permit personnel to be in the work area when operating the equipment. • The equipment must be used ONLY on approved tractors / transport vehicles. • DO NOT modify the equipment in any way. Unauthorized modification may impair the function and / or safety and could affect the life of the equipment. • Stop tractor engine, place all controls in neutral, set park brake, remove ignition key and wait for all moving parts to stop before servicing, adjusting, repairing, unplugging or filling. • DO NOT make any adjustments or repairs on the equipment while the machine is running. • Keep shields and guards in place. Replace if damaged. • Keep hands, feet, hair and clothing away from all moving parts. 12 Safety - 728 Series II Rotary Cutter Machine Requirements And Capabilities Transport Safety • • Do not exceed 20 mph (32 kph). Reduce speed on rough roads and surfaces. • Comply with state and local laws governing highway safety and movement of machinery on public roads. • The use of flashing amber lights is acceptable in most localities. However, some localities prohibit their use. • Local laws should be checked for all highway lighting and marking requirements. • Always yield to oncoming traffic in all situations and move to the side of the road so any following traffic may pass. • Always enter curves or drive up or down hills at a low speed and at a gradual steering angle. • Never allow riders on either tractor or equipment. • Keep tractor / towing vehicle in a lower gear at all times when traveling down steep grades. • Maintain proper brake settings at all times (if equipped). Fasten seat belt securely. If equipped with a foldable Roll-Over Protective Structure (ROPS), only fasten seat belt when ROPS is up and locked. DO NOT wear seat belt if ROPS is down. • Stop the machine and engage the parking brake. Install blocks in front of and behind the rear tires of the machine. Install blocks underneath and support the equipment securely before working under raised equipment. • Keep bystanders clear of moving parts and the work area. Keep children away. • Use increased caution on slopes and near banks and ditches to prevent overturn. • Make certain that the Slow Moving Vehicle (SMV) emblem is installed so that it is visible and legible. When transporting the equipment, use the flashing warning lights (if equipped) and follow all local regulations. • • Operate this equipment with a machine equipped with an approved Roll-Over Protective Structure (ROPS). Always wear seat belt when the ROPS is up. Serious injury or death could result from falling off the machine. Before leaving the operator’s position: 1. Always park on a flat level surface. 2. Place all controls in neutral. 3. Engage the parking brake. 4. Stop engine. 5. Wait for all moving parts to stop. • Carry passengers only in designated seating areas. Never allow riders on the machine or equipment. Falling off can result in serious injury or death. • Start the equipment only when properly seated in the operator’s seat. Starting a machine in gear can result in serious injury or death. • Operate the machine and equipment from the operator’s position only. • The parking brake must be engaged before leaving the operator’s seat. Roll-away can occur because the transmission may not prevent machine movement. 13 Safety - 728 Series II Rotary Cutter Fire Prevention Electrical • Check all electrical wiring and connections for damage. Keep the battery terminals clean and tight. Repair or replace any damaged part or wires that are loose or frayed. • Battery gas can explode and cause serious injury. Do not jump start or charge a frozen or damaged battery. Keep any open flames or sparks away from batteries. Do not smoke in battery charging area. Maintenance • • • The machine and some equipment have components that are at high temperatures under normal operating conditions. The primary source of high temperatures is the engine and exhaust system. The electrical system, if damaged or incorrectly maintained, can be a source of arcs or sparks. Flammable debris (leaves, straw, etc.) must be removed regularly. If flammable debris is allowed to accumulate, it can cause a fire hazard. Clean often to avoid this accumulation. Flammable debris in the engine compartment is a potential fire hazard. The operator’s area, engine compartment and engine cooling system must be inspected every day and cleaned if necessary to prevent fire hazards and overheating. All fuels, most lubricants and some coolant mixtures are flammable. Flammable fluids that are leaking or spilled onto hot surfaces or onto electrical components can cause a fire. Hydraulic System • Check hydraulic tubes, hoses and fittings for damage and leakage. Never use open flame or bare skin to check for leaks. Hydraulic tubes and hoses must be properly routed and have adequate support and secure clamps. Tighten or replace any parts that show leakage. • Always clean fluid spills. Do not use gasoline or diesel fuel for cleaning parts. Use commercial nonflammable solvents. Fueling Operation • The Farm King machine must be in good operating condition before use. • Check all of the items listed on the service schedule under the 8 hour column before operation. (See Maintenance section) • Do not use the machine where exhaust, arcs, sparks or hot components can contact flammable material, explosive dust or gases. Starting • Do not use ether or starting fluids on any engine that has glow plugs. These starting aids can cause explosion and injure you or bystanders. • Use the procedure in the tractor’s operator’s manual for connecting the battery and for jump starting. 14 • Stop the engine and let it cool before adding fuel. No smoking. Do not refuel a machine near open flames or sparks. Fill the fuel tank outdoors. Safety - 728 Series II Rotary Cutter Welding And Grinding • Always clean the machine and equipment, disconnect the battery, and disconnect the wiring from the machine controls before welding. Cover rubber hoses, battery and all other flammable parts. Keep a fire extinguisher near the machine when welding. • Have good ventilation when grinding or welding painted parts. Wear dust mask when grinding painted parts. Toxic dust or gas can be produced. • Dust generated from repairing nonmetallic parts such as hoods, fenders or covers can be flammable or explosive. Repair such components in a well ventilated area away from open flames or sparks. Fire Extinguishers • Know where fire extinguishers and first aid kits are located and how to use them. Inspect the fire extinguisher and service the fire extinguisher regularly. Obey the recommendations on the instructions plate. 15 Safety - 728 Series II Rotary Cutter Safety Signs And Equipment Decals Follow the instructions on all the signs (decals) that are on the equipment. Replace any damaged signs (decals) and be sure they are in the correct locations. Equipment signs are available from your Farm King equipment dealer. Figure 3 3 3 1 1 11 15 12 5 10 14 2 4 16 9 8 13 6 7 Safety - 728 Series II Rotary Cutter Safety Signs And Equipment Decals [Figure 3] REFLECTIVE 2 X 9 RED - 967053 (Item 1) DANGER ROTATING BLADES - 918276 (Item 6) DANGER ROTATING BLADES CAN CAUSE SERIOUS INJURY OR DEATH -Stay clear of rotating parts. -Blades may rotate for several minutes after power shut off. -Do not place hands or feet under or into cutter. -Disengage power, stop engine, set park brake, remove ignition key and make sure blades have stopped turning before leaving cab. 918276 WARNING CHECK PTO SHAFT - 108431 (Item 2) DANGER DAMAGED BLADES - 918277 (Item 7) DANGER DAMAGED BLADES CAN CAUSE SERIOUS INJURY OR DEATH -Inspect blades daily for chips, cracks, wear, and abnormal bends. -Replace blades with genuine Farm King blades only. -Unbalanced blades are dangerous. Replace blades in pairs. 728 ROTARY CUTTER - 820279 (Item 3) 918277 WARNING HIGH PRESSURE - 918280 (Item 8) WARNING HIGH PRESSURE FLUID CAN PIERCE SKIN CAUSING SERIOUS INJURY OR DEATH FARM KING - 820270 (Item 4) -Relieve pressure on system before repairing or adjusting. -Wear proper hand and eye protection when searching for leaks. Use wood or cardboard instead of hands. -Keep all components in good repair. 918280 WARNING 540 PTO - 918281 (Item 9) WARNING MISSING SHIELD HAZARD - 915861 (Item 5) 540 PTO ONLY 918281 17 Safety - 728 Series II Rotary Cutter CAUTION SAFETY POINTS - 918283 (Item 10) CAUTION OWNERS MANUAL - 919219 (Item 13) CAUTION CAUTION 1. Read and understand Operator's Manual. Review annually. 2. Always keep bystanders and co-workers a minimum of 300 ft (100 m) away. 3. Perform routine inspections and corrective/preventative maintenance. Keep all shields and guards in place. 4. Operate only with tractor equipped with ROPS and seatbelts. 5. Before leaving seat: Set brake, stop engine, remove key, and wait until all moving parts have stopped. 6. Always inspect the area before cutting. Remove all foreign debris. 7. Never allow riders, especially children, on tractor or equipment. 8. Stay clear of rotating or moving parts. 9. Never allow the cutter blades to contact solid objects or foreign materials. 10. Inspect blades daily for chips, cracks, wear, and abnormal bends. Unbalanced blades are dangerous. Replace damaged blades in pairs with genuine Farm King blades only. 11. Do not operate with blades above specified operating position. See Operator's Manual for wing operating range. 12. Purge all air from hydraulic system before attempting to raise or lower this implement. 13. Lower the implement and relieve pressure before working on hydraulic system. Use a piece of cardboard or wood when searching for leaks. 14. Securely block up implement on firm ground before working underneath unit. 15. Transport with clean reflectors, SMV, and working lights as required by federal, provincial/state, and local laws. 16. Ensure transport safety chain and all hitch components are secure and in proper working order at all times. 17. Engage all safety locks before transporting. 18. Decrease speed when turning, be careful on slopes or uneven terrain when wings are in raised position. 19. Keep mower deck clear of debris. There is a risk of fire if too much debris accumulates. 20. Do not transport above speeds of 20 mph (32 km/h). Exceeding this speed may result in a loss of control. 21. Do not operate in raised position. Objects may be thrown under guards. 918283 An OPERATOR'S MANUAL and a WARRANTY REGISTRATION CARD were attached to this implement during final assembly at the factory. If they were not attached at the time of purchase, please contact the selling dealer at once. -Read and understand the Manual before operating the implement. -Complete, sign and mail in the Warranty Registration Card immediately. 919219 DANGER THROWN OBJECT - 919272 (Item 14) DANGER THROWN OBJECT HAZARD -Avoid bodily injury. Object may be thrown great distance by cutting blade rotating under deck. -Stay clear and watch out for bystanders. Stop if bystanders come close to work area. Keep all shields in place. Use protective shields on all discharge openings at front and rear of deck whenever possible. -Before working on mower: Disengage power, shut off engine, remove key and make sure all blades have stopped turning. 919272 ATTENTION TORQUE - 926844 (Item 15) ATTENTION TORQUE - 918298 (Item 11) ATTENTION ATTENTION Torque blade nuts to 765 ft lbs before operating unit. 918298 ATTENTION OIL LEVEL - 918406 (Item 12) ATTENTION Check oil level in all gearboxes before operating unit. 18 918406 Torque blade carrier castle nuts to 480 ft lbs before operating unit. 926844 Safety - 728 Series II Rotary Cutter Safety Sign-Off Form WARNING Instructions are necessary before operating or servicing equipment. Read and understand the Operator And Parts Manual and safety signs (decals) on equipment. Follow warnings and instructions in the manuals when making repairs, adjustments or servicing. Check for correct function after adjustments, repairs or service. Untrained operators and failure to follow instructions can cause injury or death. Farm King follows the general Safety Standards specified by the American Society of Agricultural and Biological Engineers (ASABE) and the Occupational Safety and Health Administration (OSHA). Anyone who will be operating and / or maintaining the equipment must read and clearly understand ALL Safety, Operating and Maintenance information presented in this manual. Annually review this information before the season start-up and make these periodic reviews of SAFETY and OPERATION a standard practice for all of your equipment. An untrained operator is unqualified to operate this machine. The following sign-off sheet is provided for your record and to show that all personnel who will be working with the equipment have read and understand the information in this Operator And Parts Manual and have been instructed in the operation of the equipment. SIGN-OFF SHEET Date Employee’s Signature Employer’s Signature 19 Safety - 728 Series II Rotary Cutter 20 Operation - 728 Series II Rotary Cutter Operation Pre-Operation Checklist 23 Tractor Requirements 23 Entering The Operator’s Position 24 Leaving The Operator’s Position 24 Connecting To Tractor 24 Trailing Hitch 25 Three-Point Hitch 26 Connecting The PTO Driveline 27 PTO Driveline Length Check 28 PTO Driveline Bottoming Out Check 28 Reducing The PTO Driveline Length 29 PTO Driveline Engagement Check 30 Adjusting Deck Height 31 Three-Point Hitch 31 Trailing Hitch 31 Theory Of Operation 32 Starting Operation 33 Cutting Process 33 Finishing Operation 33 Transporting 34 21 Operation - 728 Series II Rotary Cutter 22 Operation - 728 Series II Rotary Cutter Pre-Operation Checklist Tractor Requirements Before operating the equipment for the first time and each time thereafter, check the following items: The tractor must satisfy the following requirements, depending on model. WARNING 728 Models • 35 HP Min. w/ Cat. I / II hitch WARNING AVOID INJURY OR DEATH • Disengage the PTO, engage the machine’s parking brake, stop the engine and make sure all rotating components are completely stopped before connecting, disconnecting, adjusting or cleaning any PTO driven equipment. • Always keep PTO shields and all guards in place when using PTO driven equipment. • Do NOT exceed 540 RPM PTO. • Disengage PTO for road travel. • Keep PTO shields and all guards in place. • Keep hands, feet and clothing away. • Keep away from moving parts. • Keep bystanders away. WARNING AVOID INJURY OR DEATH Wear safety glasses to prevent eye injury when any of the following conditions exist: 1. • When fluids are under pressure. • Flying debris or loose material is present. • Engine is running. • Tools are being used. IMPORTANT Towing Vehicle / Tractor must have adequate braking capacity to safely control GVW trailing load. Do not exceed 20 mph (32 km/h). Lubricate the equipment per the schedule outline in the Maintenance Section. 2. Check the rotary cutter hitch for damaged, loose or missing parts. Repair as needed before operation. 3. Check laminated tire and yoke for damage. 4. Fully clean the equipment. 5. Inspect all safety reflective decals, slow moving vehicle decals and lights where applicable. 23 Operation - 728 Series II Rotary Cutter Entering The Operator’s Position Connecting To Tractor Enter the operator’s position, start the engine, and release the parking brake. Always inspect the tractor’s hitch and equipment’s hitch before connecting. See the tractor’s owner’s manual. IMPORTANT Follow the instructions in your tractor’s operation manual for the correct procedure. Move the tractor into position in front of the equipment. WARNING Leaving The Operator’s Position Always perform the following steps when leaving the operator’s position: WARNING AVOID INJURY OR DEATH Before you leave the operator’s position: • Always park on a flat level surface. • Place all controls in NEUTRAL. • Engage the park brake. • Stop the engine and remove the key. • Wait for all moving parts to stop. AVOID INJURY OR DEATH Keep fingers and hands out of pinch points when connecting and disconnecting equipment. WARNING AVOID INJURY OR DEATH Before moving the tractor, look in all directions and make sure no bystanders, especially small children are in the work area. Do not allow anyone between the tractor and the equipment when backing up to the equipment for connecting. 24 Operation - 728 Series II Rotary Cutter Trailing Hitch Enter the operator’s position. Move the tractor backwards, aligning the drawbar hitch pin hole with the equipment. Leave the operator’s position. Figure 4 Install the hitch pin and retaining pin to securely fasten the equipment hitch to the tractor drawbar. Attach the safety chain around the drawbar. 2 1 IMPORTANT Always use a hitch pin of adequate size and strength and a retaining pin with a locking device. Adjust the tractor’s drawbar in / out, until the center of the hitch pin hole (Item 1) is 13.78 inches (350 mm) (Item 2) from the end of the tractor’s PTO shaft. See your tractor’s owner’s manual for correct adjustment procedures [Figure 4]. Enter the operator’s position. Move the tractor into position in front of the equipment. Move the tractor backwards, aligning the drawbar with the equipment hitch. Leave the operator’s position. Figure 5 1 2 Adjust the equipment jack (Item 1) to align the tractor drawbar and equipment hitch (Item 2) [Figure 5]. Turn the handle to lower or raise the equipment hitch until aligned with the tractor’s drawbar. 25 Operation - 728 Series II Rotary Cutter Three-Point Hitch Move the tractor drawbar into the storage position or remove (if necessary) to prevent interference with operation (see the tractor’s operator’s manual for the correct procedure). Figure 6 1 Lower the top link of the three-point hitch until it aligns with the equipment’s upper mount. Reinstall the top mounting pin and lynch pin. Note: It may be necessary to lengthen or shorten the top link to align it with the equipment’s mounting hole (see the tractor’s operator’s manual for the correct procedure). The equipment can be leveled front to back by adjusting the top link (see the tractor’s operator’s manual for the correct procedure). Adjust the lower link sway chains or blocks on the tractor to restrict side movement of the equipment when operating. 2 2 Remove the top implement mounting pin (Item 1) [Figure 6] and lynch pin from the equipment. Remove the 7/8” washers and cotter pins from the left and right lower mounts (Item 2) [Figure 6]. Enter the operator’s position. Move the tractor backwards, aligning the tractor’s three-point hitch and equipment’s three-point mounts. Leave the operator’s position. Install the left and right lower three-point mounts of the tractor between the clevis plates on the equipment. IMPORTANT 728 model rotary cutters are equipped with sleeves on the lower mounting pins to convert between Cat. I or II hitches. Reinstall the 7/8” washers and cotter pins to lower mounting pins (Item 2) [Figure 6]. 26 IMPORTANT Always use a hitch pins of adequate size and strength and a retaining pin with a locking device. Operation - 728 Series II Rotary Cutter Connecting The PTO Driveline Figure 7 Stop the engine and leave the operator’s position (See “Leaving The Operator’s Position” in Operator’s section). 1 WARNING 2 AVOID INJURY OR DEATH Warnings on the machine and in the manuals are for your safety. Failure to obey warnings can cause serious injury or death. Note: Clean and grease tractor’s PTO shaft and PTO driveline coupling each time driveline is connected. IMPORTANT Improper hitch installation can cause PTO driveline damage. • Do not modify the three point hitch. • Make sure the PTO driveline is of adequate length and that u-joints are in the correct phase. Retract the collar (Item 1) [Figure 7] and slide the PTO driveline onto the tractor PTO shaft. Release the collar and the driveline will lock onto the shaft. Push and pull the PTO driveline back and forth several times and make sure it is securely attached to the PTO shaft. Install PTO driveline safety chain (Item 2) [Figure 7]. Note: The PTO driveline must have a means to retain it to the PTO shaft on the tractor. WARNING Remove the PTO driveline from the storage position (if applicable). • Do NOT exceed 540 RPM PTO. • Keep PTO shields and all guards in place. • Keep away from moving parts. • Keep bystanders away. 27 Operation - 728 Series II Rotary Cutter PTO Driveline Length Check PTO Driveline Bottoming Out Check Due to variations in distances between tractor PTO shafts and implement input shafts, drivelines may need to be shortened or a longer shaft may be required. Stop the engine and leave the operator’s position (See “Leaving The Operator’s Position” in Operation section). When fitting the implement to the tractor, the PTO driveline, with telescoping sections, must be inspected. When the sections are at the most compressed operating position, the sections must not “bottom out”. Make sure the PTO driveline and all rotating components have come to a complete stop before leaving the operator’s position (if applicable). Figure 8 RETRACTED (COMPRESSED LENGTH) At its shortest length, there must be at least 2 in. (50.8 mm) of clearance between each section end and opposite section end at the most compressed operating position. When the sections are at the most extended position, there must be sufficient engagement between the sections. At its farthest operating extension, a minimum section engagement of 33% of shaft length must be maintained. 2” (50.8 mm) WARNING AVOID INJURY OR DEATH • Do NOT exceed the rated implement PTO speed. • Stay clear of rotating driveline. • Keep bystanders away. • Keep hands, feet, clothing and long hair away. • Keep PTO shields and all guards in place. • Disengage PTO, move the tractor controls to the Neutral position, stop the engine and make sure all rotating components are stopped before leaving the operator’s position. • Do NOT service the tractor or implement with the PTO engaged. • Do NOT service the implement in a raised position unless properly blocked and with all rotating components stopped. • Disengage PTO for road travel. 28 MARK INNER GUARD HERE 1. Disconnect the PTO driveline from the tractor and slide the PTO driveline together until fully retracted (compressed). 2. Measure the retracted (compressed) length of PTO driveline [Figure 8]. 3. Extend the PTO driveline 2 in. (50.8 mm) from the retracted length and place a mark on the inner guard at the end of the outer guard [Figure 8]. 4. Reattach the PTO driveline to the tractor PTO shaft. 5. Enter the operator’s position. Start the engine. 6. With the rear PTO DISENGAGED, raise and lower the implement and watch the PTO driveline extend and retract. 7. If the outer PTO driveline guard slides in (retracts) over the mark at any point of travel, the PTO driveline needs to be shortened. Operation - 728 Series II Rotary Cutter Reducing The PTO Driveline Length Figure 9 Stop the engine and leave the operator’s position (See “Leaving The Operator’s Position” in the Operation section). Make sure the PTO driveline and all rotating components have come to a complete stop before leaving the operator’s position. 2 1 WARNING AVOID INJURY OR DEATH • Do NOT exceed the rated implement PTO speed. • Stay clear of rotating driveline. • Keep bystanders away. • Keep hands, feet, clothing and long hair away. • Keep PTO shields and all guards in place. • Disengage PTO, move the tractor controls to the Neutral position, stop the engine and make sure all rotating components are stopped before leaving the operator’s position. • Do NOT service the tractor or implement with the PTO engaged. • Do NOT service the implement in a raised position unless properly blocked and with all rotating components stopped. • IMPLEMENT PTO SHAFT 1 TRACTOR PTO SHAFT 1. 2 Hold PTO driveline sections parallel to one another and measure back 2 in. (50.8 mm) (Item 1) [Figure 9] from the yoke of each section and place mark on opposite section. Cut the plastic shield at this length (Item 2) [Figure 9]. Figure 10 IMPLEMENT PTO SHAFT 2 1 Disengage PTO for road travel. Remove the PTO driveline from the tractor and place in storage position (if equipped). Enter the operator’s position (See “Entering The Operator’s Position” in the Operation section). Start the engine. Raise or lower the three-point implement to get the shortest distance between the tractor PTO shaft and three-point implement gearbox PTO shaft. Stop the engine and leave the operator’s position. Pull the PTO driveline apart and reinstall each individual section; one half to the tractor PTO shaft and one half to the implement gearbox PTO shaft. TRACTOR PTO SHAFT 2 2. Using the plastic guard lengths that were cut off in [Figure 9], align the cut off lengths (Item 1) [Figure 10] with the end of the inner & outer shafts. Place a mark (Item 2) [Figure 10] on the inner & outer shafts and cut the inner & outer shafts off at this length. 3. Round off all sharp edges and debur. 4. Thoroughly grease and install the PTO driveline halves together. 5. Recheck for proper operation. 29 Operation - 728 Series II Rotary Cutter PTO Driveline Engagement Check Stop the engine and leave the operator’s position (See “Leaving The Operator’s Position” in the Operation section). Make sure the PTO driveline and all rotating components have come to a complete stop before exiting the tractor. WARNING AVOID INJURY OR DEATH • Do NOT exceed the rated implement PTO speed. • Stay clear of rotating driveline. • Keep bystanders away. • Keep hands, feet, clothing and long hair away. • Keep PTO shields and all guards in place. • Disengage PTO, move the tractor controls to the Neutral position, stop the engine and make sure all rotating components are stopped before leaving the operator’s position. • Do NOT service the tractor or implement with the PTO engaged. • Do NOT service the implement in a raised position unless properly blocked and with all rotating components stopped. • Disengage PTO for road travel. 1. 7. Stop the engine and leave the operator’s position. Make sure the PTO driveline and all rotating components have come to a complete stop before leaving the operator’s position. 8. Measure the length of the PTO driveline between the bases of the plastic shields [Figure 11] to determine the maximum operating length. If the measured maximum operating length is less than the Maximum Operating Length calculation (from Step 3), the PTO driveline has adequate engagement If the measured maximum operating length is equal to or more than the Maximum Operating Length calculation (from Step 3), the PTO driveline does not have adequate engagement and should be replaced with a longer driveline. See your Farm King dealer for available PTO drivelines. Figure 11 IMPLEMENT PTO SHAFT TRACTOR PTO SHAFT 3. Multiply the retracted driveline length by 1.667 to determine the PTO driveline Maximum Operating Length. (i.e.: 25.5 in. (647.7 mm) x 1.667= 42.5 in. (1079.7 mm) Maximum Operating Length). 4. Attach the PTO driveline to the tractor PTO output shaft. 5. Enter the operator’s position. (See “Entering The Operator’s Position” in the Operation section) RETRACTED (COMPRESSED LENGTH) MAXIMUM OPERATING LENGTH Disconnect the PTO driveline from the tractor and fully slide the driveline sections together (retracted). 2. Measure the retracted (compressed) length of the PTO driveline between the bases of the plastic guards [Figure 11]. 30 6. With the PTO driveline attached, position the threepoint implement to where the telescoping PTO driveline is at its maximum operating extension. TRACTOR PTO SHAFT IMPLEMENT PTO SHAFT Operation - 728 Series II Rotary Cutter Adjusting Deck Height Adjust the cutting height for the conditions: Light Material / Normal Cutting - Set front of deck slightly lower or level to the rear. Brush / Dense Tall Weeds - Set front of deck higher than the rear. Rough Ground Cutting - Adjust the front of the cutter two - three inches (51 - 76 mm) higher than the rear to hold the front blade up, keeping the front blade from contacting the rough ground. Adjust the deck height by raising or lowering the trailing wheel in the mount (Item 1) [Figure 12]. Attach the trailing wheel in mount using one 1/2” x 5” hex bolt, two 1.5” x 0.531” x 0.25” flat washers, and one 1/2” lock nut. Deck height and angle may also be adjusted by the tractor’s three-point top link (see the tractor operator manual for the correct procedure). Trailing Hitch Figure 13 IMPORTANT Adjust the deck height to the tractor’s drawbar. Drawbar heights vary depending on the tractor being used. 1 The Rotary Cutter usually performs best with the front raised higher than the rear. Three-Point Hitch Figure 12 1 Adjust the deck height by adjusting the ratchet jack (Item 1) [Figure 13]. 31 Operation - 728 Series II Rotary Cutter Theory Of Operation DANGER CAUTION • Read operator and parts manual before operating the implement. • Do not permit riders. • Stop engine, set brake, remove key and wait for all moving parts to stop before servicing, adjusting, repairing and unplugging. • Remove bystanders, especially children, before starting or while operating. • Block up before working beneath unit. • DAMAGED BLADES CAN CAUSE SERIOUS INJURY OR DEATH • Inspect blades daily for chips, cracks, wear and abnormal bends. • Replace blades with genuine Farm King blades only. Review safety instructions annually. • Unbalanced blades are dangerous. • Do NOT exceed 540 RPM PTO speed. • Replace blades in pairs. • Verify that the PTO driveine does not contact the cutter when raising, lowering, or cornering. DANGER DANGER THROWN OBJECT HAZARD ROTATING BLADES CAN CAUSE SERIOUS INJURY OR DEATH • Stay clear of rotating parts. • Blades may rotate for several minutes after power shut off. • Do not place hands or feet under or into cutter. • Disengage power, stop engine, set park brake, remove ignition key and make sure blades have stopped turning before leaving cab. 32 To prevent serious injury or death from thrown objects: • Stay clear and watch out for bystanders. Stop if bystanders come close to work area. Keep all shields in place. Use protective shields on all discharge openings at front and rear of deck whenever possible. • Before working on mower: Disengage power, shut off engine, remove key and make sure all blades have stopped turning. Operation - 728 Series II Rotary Cutter Starting Operation Finishing Operation 1. 1. Connect the rotary cutter to the tractor. 2. Adjust rotary cutter to the desired height. 3. Move the tractor and rotary cutter to work area. 4. Adjust engine speed to low idle. When the desired work has been completed, stop the tractor, lower the engine speed and disengage the tractor PTO. 2. Fully raise the rotary cutter into the transport position and move the tractor and equipment to next work site. 5. Slowly engage the tractor PTO to start blade rotation. 6. Slowly increase engine speed to 540 RPM. Do not exceed 540 RPM. Cutting Process 1. Start driving forward at the desired speed. Watch for and avoid obstructions and obstacles that may cause damage to the rotary cutter. CAUTION Do not fully raise the implement when the PTO is engaged. Damage to the tractor and implement may occur. NOTE: Loss of power / PTO speed will result in uneven cutting. Adjust travel speed as required for material being cut, while maintaining the rated operating PTO speed (540 rpm PTO speed). IMPORTANT Recommended operating ground speed is 0 5 mph (0 - 8 km/h). Use slower speeds when operating on or near steep slopes, ditches, drop-offs, rough terrain, overhead obstructions, power lines, or when avoiding obstacles and other foreign debris. 33 Operation - 728 Series II Rotary Cutter Transporting Always comply with federal, state, local and provincial laws regarding the transport of farm equipment on pubic roadways. WARNING AVOID INJURY OR DEATH • Disengage PTO for road travel. • Keep PTO shields and all guards in place • Keep bystanders away. • Do not allow riders. • Always use hazard flashers on the tractor when transporting unless prohibited by law. • Always follow local regulations when transporting on public roadways. Check with your local authorities. IMPORTANT Never exceed 20 mph (32 kph). WARNING Use of an unapproved hitch or tractor / tow vehicle can result in loss of control, leading to serious injury or death. Tractor / tow vehicle and hitch must have the rated capacity to tow equipment. 34 Verify that the tractor / tow vehicle is approved for transporting the equipment and that the equipment is securely attached to the tractor / tow vehicle. Verify safety chain is installed and properly connected before transporting equipment. Verify that the SMV (Slow Moving Vehicle) emblem, all lights and reflectors are clean and visible. The ratio of the tractor / tow vehicle weight to the loaded equipment weight plays an important role in defining acceptable travel speed. TRAVEL SPEED - Acceptable travel speed. WEIGHT RATIO - Weight of fully equipped or loaded implement(s) relative to weight of tractor / tow vehicle. Travel Speed Weight Ratio 20 mph (32 kph) Less than 1 to 1 10 mph (16 kph) Less than 2 to 1 DO NOT TOW More than 2 to 1 Maintenance - 728 Series II Rotary Cutter Maintenance Troubleshooting 37 Service Schedule Chart 39 Lubrication 40 Recommendations 40 PTO Driveline Grease Locations 40 Trailing Hitch Grease Locations 41 Three-Point Hitch Grease Locations 41 Gearbox 42 Checking Gear Oil Level 42 Changing Oil 42 Blades Removal And Installation 42 42 35 Maintenance - 728 Series II Rotary Cutter 36 Maintenance - 728 Series II Rotary Cutter Troubleshooting WARNING Instructions are necessary before operating or servicing equipment. Read and understand the Operator And Parts Manual and safety signs (decals) on equipment. Follow warnings and instructions in the manuals when making repairs, adjustments or servicing. Check for correct function after adjustments, repairs or service. Untrained operators and failure to follow instructions can cause injury or death. If a problem is encountered that is difficult to solve, even after having read through this troubleshooting section, please call your local distributor or dealer. Before you call, please have this Operator And Parts Manual and the serial number of your machine at hand. PROBLEM Slip clutches slipping under light load. CAUSE Scalping the ground. Raise cutting height. Clutch out of adjustment. Adjust clutch. Worn clutch plates Replace clutch plates. Debris or foreign object between clutch plate. PTO driveline failure. CORRECTION caught Remove foreign object. Slip clutch seized. Adjust or replace slip clutch. Shock load. Avoid blades from contacting solid objects. PTO driveline dry. Lubricate PTO driveline. PTO driveline contacting cutter frame. Reduce lift height in transport position. PTO driveline contacting tractor draw bar. Re-position draw bar. PTO driveline bottoming out. Shorten driveline. PTO driveline binding. Lubricate PTO driveline. PTO driveline telescoping tube failure. Shock load. Keep blades from contacting solid objects. PTO driveline telescoping tube wearing. PTO driveline dry. Lubricate PTO driveline. Excessive skid wear. Ground contact. Adjust cutter height. Rotary cutter set too low. Adjust cutter height. Bent PTO driveline shaft. 37 Maintenance - 728 Series II Rotary Cutter PROBLEM Gearbox seal leaking. CAUSE CORRECTION Gearbox over-filled. Drain excess gear oil from gearbox. Damaged or worn seals. Replace seals. Debris wrapped around shaft. Remove debris and inspect seals. Replace as needed. Tractor equipped with instant on PTO. Engage PTO at low RPM, then slowly increase engine RPMs to full PTO speed. Tractor equipped with instant off PTO. Decrease engine RPMs slowly to an idle before disengaging PTO. Operating on sandy ground. Adjust cutter height. Blades contacting the ground. Adjust cutter height. Shaft nut loose. Tighten shaft nut to correct torque. Gearbox bearings or shaft damaged. Replace bearings, shaft or gearbox as needed. Damaged blade carrier. Contacting solid objects. Keep blades from contacting solid objects. Blades loosening. PTO operating RPMs too high. Lower RPMs speed to correct operating speed. Blade bolts not torqued properly. Tighten blade bolts to proper torque. Lock nut worn out. Replace lock nut. Cutting in very wet conditions. Allow work area to dry. Cutting too low, scalping ground. Raise cutting height. Cutting too low in rocky conditions. Raise cutting height. Cutting too low in rocky conditions. Raise cutting height. Damaged or extremely worn blades. Replace blades. Blades do not rotate. Excessive blade wear. Blade carrier loose. Blades breaking. 38 Maintenance - 728 Series II Rotary Cutter Service Schedule Chart Maintenance work must be done at regular intervals. Failure to do so will result in excessive wear and early failures. The service schedule is a guide for correct maintenance of the equipment. # DESCRIPTION SERVICE PROCEDURES CHECK CLEAN LUBE CHANGE COVER DRAIN Daily Maintenance (every 8 hours of use) 1 Wheel Bolts 2 PTO Cross and Bearings 3 Blades BI-Weekly (or every 20 hours) 4 PTO Telescoping Tubes 5 PTO Quick Disconnect 6 PTO Guard Bushings Weekly (every 50 hours of use) 7 Three-Point Hitch 8 Gearbox Annually (every 500 hours of use) 9 Gearbox (Oil) 39 Maintenance - 728 Series II Rotary Cutter Lubrication PTO Driveline Grease Locations Recommendations IMPORTANT Always use a good quality multi-purpose / lithium base grease when lubricating the equipment. IMPORTANT Do not over-grease bearings. Greasing too often can damage seals and lead to premature bearing failure. • Always use a hand-held grease gun. • Clean fitting before greasing, to avoid injecting dirt and grit. • Replace and repair broken fittings immediately. • If fittings will not take grease, remove and clean thoroughly. Replace fitting if necessary. Fluid such as engine oil, hydraulic fluid, coolants, grease, etc. must be disposed of in an environmentally safe manner. Some regulations require that certain spills and leaks on the ground must be cleaned in a specific manner. See local, state and federal regulations for the correct disposal. Figure 14 2-3 1 1 WARNING AVOID INJURY OR DEATH Stop engine, set brake, remove ignition key, and wait for all moving parts to stop before servicing, adjusting, repairing, or unplugging. Apply two to three pumps of grease to the cross and bearings (Item 1) [Figure 14] on the PTO driveline. Support the equipment with blocks or safety stands before working beneath it. Grease every 8 hours. Follow good shop practices: • Keep service area clean and dry • Be sure electrical outlets and tools are properly grounded • Use adequate light for the job. Use only tools, jacks, and hoists of sufficient capacity for the job. Replace and secure all shields removed during servicing before operating. Use heavy leather gloves to handle sharp objects. 40 Note: Images may not show your exact PTO driveline but the procedure is correct. Maintenance - 728 Series II Rotary Cutter Trailing Hitch Grease Locations Figure 15 1 2 2-3 1 2 8-10 Figure 17 1 1 1 2 2-3 Apply two to three pumps of grease to the guard bushings (Item 1) [Figure 15]. Apply eight to ten pumps of grease to the telescoping member (Item 2) [Figure 15]. Grease every 20 hours. Apply two to three pumps of grease to the hitch pivots (Item 1) [Figure 17]. Apply grease to the tail wheel hub bushing (Item 2) [Figure 17]. Figure 16 2-3 Grease every 50 hours of use. Three-Point Hitch Grease Locations 1 Figure 18 1 2 Apply two to three pumps of grease to the PTO quick disconnect (Item 1) [Figure 16]. Grease every 20 hours. 2-3 Apply two to three pumps of grease to the tail wheel spindle sleeve (Item 1) [Figure 18]. Apply grease to the tail wheel hub bushing (Item 2) [Figure 18]. 41 Maintenance - 728 Series II Rotary Cutter Gearbox Blades Figure 19 Removal And Installation Fully raise the rotary cutter and position blocking under frame, allowing access to blades. 2 IMPORTANT 1 Always use lifting devices, vehicles, chains, or straps of adequate size and strength when unloading and assembling components. DANGER Checking Gear Oil Level Park the tractor and Rotary Cutter on a flat level surface. IMPORTANT Allow gear oil to settle into the bottom cavity of the gearbox for approximately 15-20 min. before checking level. Remove check plug (Item 1). Oil level should be at the bottom edge of the plug [Figure 19]. DAMAGED BLADES CAN CAUSE SERIOUS INJURY OR DEATH • Inspect blades daily for chips, cracks, wear and abnormal bends. • Do Not modify blades in any way such as sharpening, straightening or welding. • Replace blades with genuine Farm King blades only. • Unbalanced blades are dangerous. • Replace blades in pairs. Changing Oil Remove fill plug (Item 2) [Figure 19]. Add SAE 80W-90 gear oil and check oil level. 42 Maintenance - 728 Series II Rotary Cutter Figure 20 IMPORTANT Both blades must be replaced at the same time to maintain the proper balance in the cutting unit. 1 Use Farm King replacement blades only. Using substitute blades may cause equipment damage or injury. Remove access plug (Item 1). Rotate blade assembly until desired blade and hardware is visible [Figure 20]. Figure 21 1 Remove the 1-1/2” hex shoulder bolt, 0.048” blade shim, 1” ID flat washer, and 1” nut from blade (Item 1) [Figure 21]. Replace the blade and reinstall hardware. Torque blade nuts to 765 FT LB. Replace the access plug. 43 Maintenance - 728 Series II Rotary Cutter 44 Parts Identification - 728 Series II Rotary Cutter Parts Identification General Parts Information 47 Chain Kit 47 Deck Assembly 48 Three-Point Hitch 50 Trailing Hitch 52 PTO - Three-Point Hitch 54 PTO - Trailing Hitch 56 45 Parts Identification - 728 Series II Rotary Cutter 46 Parts Identification - 728 Series II Rotary Cutter General Parts Information The parts identification section list descriptions, part numbers and quantities for all North American Base Model 728 Series II Rotary Cutters. Contact your Farm King dealer for additional parts information. Chain Kit 7 8 10 8 9 4 5 6 1 2 7 3 8 10 8 4 5 6 9 X3992 ITEM PART NUMBER DESCRIPTION QTY. 1 818900 PLATE - CHAIN HOLDER 728 RC 2 818901 ROD - CHAIN ROD 728 RC 2 3 966596 CHAIN, 5 LINK_5&6RC 86 4 812363 3/8" LOCK NUT (PL) 6 5 81570 WASHER - 3/8" STD FLAT (PL) 6 6 81914 3/8" X 1" CARRIAGE BOLT (PL) 6 7 81525 1/4" X 3/4" HEX BOLT (PL) 2 8 812624 1/4" FLAT WASHER PL 4 9 84498 1/4" LOCK NUT (PL) 2 10 86050346 P-CLIP - 0.375 2 2 47 Parts Identification - 728 Series II Rotary Cutter Deck Assembly 15 5 10 19 4 7 6 11 1 13 13 3 16 2 9 18 14 12 17 4 6 8 F2207 48 Parts Identification - 728 Series II Rotary Cutter ITEM PART NUMBER DESCRIPTION QTY. 1 810149 3/4" X 3 1/2" HEX BOLT (PL) 4 2 812362 5/16" LOCK NUT (PL) 2 3 812365 3/4" LOCK NUT (PL) 4 4 812623 WASHER - 5/16" SAE FLAT (PL) 6 5 966194 SPEED UP GEARBOX RC30-250045 1 6 81549 5/16" X 3/4" HEX BOLT (PL) 6 7 81569 5/16" LOCK WASHER PL 4 8 817752 7' RC BLADE WITH 1.5" BOLT HOLE 2 9 818769 WELDMENT - STUMP JUMPER 6/7' RC 1 10 818887 WELDMENT - 728 RC DECK 1 11 819071 SHIELD - ROTARY CUTTER PTO 1 12 819145 PLATE - SHIM 0.048" THK 2 13 84050 3/4" S.A.E. FLAT WASHER (PL) 8 14 84522 1" ID SAE FLAT WASHER (PL) 2 15 908725 SAE 80W-90 GEAR OIL 1.36 16 909277 MANUAL HOLDER 3 1/2" X 12" 1 17 915848 BOLT-1.5" BLADE HOLE HEX SHOULDER 2 18 916025 NUT-1-14UNS DEFORMED THREAD 2 19 918201 HOLE PLUG-3.00 DIA X 0.250 THICK 1 49 Parts Identification - 728 Series II Rotary Cutter Three-Point Hitch 13 20 20 19 14 14 19 5 19 9 2 9 7 19 8 18 1 18 19 15 19 20 26 24 25 6 11 10 10 12 20 19 14 19 17 3 17 23 21 22 19 4 16 19 20 X3993 50 Parts Identification - 728 Series II Rotary Cutter ITEM PART NUMBER DESCRIPTION QTY. 1 116786 SPACER 1.26ID, TAILWHEEL 4'RC/5'RC 1 2 818663 WELDMENT - TAIL WHEEL MOUNT 1 3 818877 WELDMENT - 3 PT HITCH 6/7' RC 1 4 818892 PLATE - REAR LINKAGE ARMS 728 RC 2 5 819294 PLATE- TOP LINKAGE 628/728 RC 2 6 819297 WHEEL - LAMINATED TIRE 15" W/ YOKE 1 7 84583 SCREW IN GREASE FITTING 1 8 811790 3/4" X 4 1/2" HEX BOLT GR5 (PL) 1 9 819041 TUBE - TAILWHEEL SPACER 2 10 813581 WASHER FLAT 1.5 X 0.531 X 0.25 PL 2 11 81633 1/2 X 5" HEX BOLT (PL) 1 12 812364 1/2" LOCK NUT (PL) 1 13 818406 BUSHING - 1.000" OD x 0.782" ID 1 14 818612 BUSHING - 3 PT LINKAGE PIVOT (PL) 4 15 818882 BUSHING - 1.0 OD X .109W X .844 2 16 819336 BUSHING - 1.0 OD X .109W X .422 2 17 84346 3/4" X 2 1/2" HEX BOLT (PL) 4 18 88742 3/4" X 3" HEX BOLT GR.5 (PL) 3 19 84050 3/4" S.A.E. FLAT WASHER (PL) 16 20 812365 3/4" LOCK NUT (PL) 8 21 907315 84" HITCH PIN 2 22 907316 PIN SLEEVE 7/64"W X 1 1/8" X 2 7/8" 2 23 81972 WASHER - 7/8" FLAT SAE (PL) 2 24 818546 BUSHING - 1.000" OD x 0.782" ID x 2.00" 1 25 965807 CAT. 1 TOP LINK PIN 1 26 965911 LINCH PIN 7/16 1 51 Parts Identification - 728 Series II Rotary Cutter Trailing Hitch 15 14 11 5 7 27 25 30 24 24 26 22 12 31 32 29 9 13 18 2 21 17 19 23 23 28 5 8 1 16 10 3 6 6 4 X3994 52 Parts Identification - 728 Series II Rotary Cutter ITEM PART NUMBER DESCRIPTION QTY. 1 104719 PIN 1.0 DIA X 6.0 LG 1 2 810010 NUT-SLOTTED 7/8 UNF (BR) 2 3 811688 BOLT-5/16" X 2 1/4" (PL) GR.5 1 4 812362 5/16" LOCK NUT (PL) 1 5 812364 1/2" LOCK NUT (PL) 4 6 812623 WASHER - 5/16" SAE FLAT (PL) 2 7 81627 1/2" X 3" HEX BOLT (PL) 2 8 818823 WELDMENT - CAT II SWIVEL CLEVIS 1 9 818920 WELDMENT - TRAILING ARM 728 RC 1 10 818924 WELDMENT - TRAILER HITCH 728 RC 1 11 818935 WELDMENT - LEVEL ROD 728 RC 2 12 9812433 3/16" X 1 1/2" COTTER PIN 2 13 84583 SCREW IN GREASE FITTING 2 14 915668 SHAFT-REMOVABLE SGL SPINDLE 2 15 915679 HUB-HA517 2 16 921284 JACK-5000 LB CAP, SIDE CRANK 1 17 967499 RATCHET JACK C/W HARDWARE & HANDLE 1 18 967713 7/8" SAE FLAT WASHER (BR) 2 19 9812486 1/8" X 1 1/2" COTTER PIN (BR) 2 21 811796 1/2" X 2 1/2" HEX BOLT GR5 (PL) 2 22 966524 PIN CTRL ROD 2 23 813581 WASHER FLAT 1.5 X 0.531 X 0.25 PL 4 24 81700 3/4" HEX NUT (PL) 4 25 819032 WELDMENT - CONTROL ROD BOLT 2 26 819037 BAR - CONTROL ROD KEEPER 2 27 819079 TUBE - CONTROL KEEPER SLEEVE 2 28 819338 BUSHING - 1.0 OD X .219W X 1.156 2 29 81972 WASHER - 7/8" FLAT SAE (PL) 2 30 84050 3/4" S.A.E. FLAT WASHER (PL) 2 31 907315 84" HITCH PIN 2 32 907316 PIN SLEEVE 7/64"W X 1 1/8" X 2 7/8" 2 53 Parts Identification - 728 Series II Rotary Cutter PTO - Three-Point Hitch 10 11 9 4 10 1 2 12 3 5 6 4 7 2 8 F2216 54 Parts Identification - 728 Series II Rotary Cutter ITEM PART NUMBER DESCRIPTION 1 818226 FRICTION CLUTCH WITH CONIC BOLT HP TYPE 2 925293 CROSS KIT WITH GREASE NIPPLE 3 925308 INBOARD YOKE FOR INNER TUBE 4 925360 ELASTIC PIN 5 819261 TRIANGULAR TUBE L=1195 WITH PIN HOLE 6 819263 TRIANGULAR TUBE L=1195 WITH PIN HOLE 7 819061 INBOARD YOKE FOR OUTER TUBE 8 817804 YOKE WITH QL BALL TYPE 9 819264 SHAFT SHIELD 10 817774 CHAIN 11 817808 RETAINER 12 817809 RETAINER - F2216 PTO COMPLETE 55 Parts Identification - 728 Series II Rotary Cutter PTO - Trailing Hitch 3 15 8 2 3 5 16 6 15 4 7 13 1 14 11 10 9 10 12 F2217 56 Parts Identification - 728 Series II Rotary Cutter ITEM PART NUMBER DESCRIPTION 1 818578 RING FOR ANTI-VIBRATING SLEEVE 2 819265 SHAFT SHIELD 3 925361 CHAIN 4 818606 INBOARD YOKE FOR OUTER TUBE 5 819266 FRICTION CLUTCHES 4 PLATES - F4 6 925353 CROSS KIT WITH GREASE NIPPLE 7 819267 LEMON TUBE L=1500 WITH ANTI-VIBRATING SLEEVE AND PIN HOLE 8 925360 ELASTIC PIN 9 925366 CV WIDEANGLE DOUBLE YOKE 80 DEG 10 925355 CROSS KIT WITH GREASE NIPPLE 11 818603 CV WIDEANGLE INBOARD YOKE FOR INNER TUBE 12 818604 CV WIDEANGLE YOKE WITH QL BALL TYPE STEEL VERSION 13 819268 RILSAN LEMON TUBE L=1505 WITH PIN HOLE 14 925358 ELASTIC PIN 15 818610 RETAINER 16 925342 RETAINER - F2217 PTO COMPLETE 57 Parts Identification - 728 Series II Rotary Cutter 58 Specifications And Shipping Kit Numbers - 728 Series II Rotary Cutter Specifications And Shipping Kit Numbers Specifications 61 Shipping Kit And Bundle Numbers 62 Hardware Torque Values 63 Metric Chart 63 Imperial Chart 64 59 Specifications And Shipping Kit Numbers - 728 Series II Rotary Cutter 60 Specifications And Shipping Kit Numbers - 728 Series II Rotary Cutter Specifications Model 728 Cutting Width 84” Cutting Height 2” - 12” Blade Tip Speed 14,369 fpm Spring Steel Blades Deck Material 1/2” x 3” heat treated 10 gauge (deck), 7 gauge (sides) Gearbox Closed, 540 rpm Gearbox Rating 65 hp Tractor Requirement 35 hp minimum PTO Shaft Slip clutch 3-point Hitch Category I / II Stump Jumper 24” diameter Weight 3-point model 1175 lbs. Trailing model 1476 lbs. Trailing model (hitch) 670 lbs. 61 Specifications And Shipping Kit Numbers - 728 Series II Rotary Cutter Shipping Kit And Bundle Numbers The following is a list of Kit Numbers for this product and the Bundle Numbers, Descriptions, and Quantities for each Kit. Qty. Bundle Description Y728S - Model 728 Series 2 Rotary Cutter (3-point) 1 F2207 728 Deck Assembly 1 X3993 Three-Point Hitch w/ PTO Y728T - Model 728 Series 2 Rotary Cutter (Trailing) 1 F2207 728 Deck Assembly 1 X3994 Trailing Hitch w/ PTO Standard Chain Kit 1 62 X3992 728 Chain Kit Specifications And Shipping Kit Numbers - 728 Series II Rotary Cutter Hardware Torque Values Metric Chart NOTE: Do not use the values listed in the charts if a different torque value or tightening procedure is specified in this manual for a specific application. Torque values listed are for general use only. Use the following charts to determine the correct torque when checking, adjusting or replacing hardware. Torque values are listed in newton-meters (inch* or foot pounds) for normal assembly applications. Class 5.8 Nominal Size M4 Class 8.8 Class 10.9 Lock nuts Unplated Plated W / ZnCr Unplated Plated W / ZnCr Unplated Plated W / ZnCr CL.8 W/ CL. 8.8 Bolt 1.7 (15*) 2.2 (19*) 2.6 (23*) 3.4 (30*) 3.7 (33*) 4.8 (42*) 1.8 (16*) M6 5.8 (51*) 7.6 (67*) 8.9 (79*) 12 (102*) 13 (115*) 17 (150*) 6.3 (56*) M8 14 (124*) 18 (159*) 22 (195*) 28 (248*) 31 (274*) 40 (354*) 15 (133*) M10 28 (21) 36 (27) 43 (32) 56 (41) 61 (45) 79 (58) 30 (22) M12 49 (36) 63 (46) 75 (55) 97 (72) 107 (79) 138 (102) 53 (39) M16 121 (89) 158 (117) 186 (137) 240 (177) 266 (196) 344 (254) 131 (97) M20 237 (175) 307 (226) 375 (277) 485 (358) 519 (383) 671 (495) 265 (195) M24 411 (303) 531 (392) 648 (478) 839 (619) 897 (662) 1160 (855) 458 (338) NOTE: Torque values shown with * are inch pounds. Identification of Hex Cap Screws and Carriage Bolts - Classes 5 and up MANUFACTURER’S IDENTIFICATION XYZ AB CD 8.8 8.8 PROPERTY CLASS Identification of Hex Nuts and Lock Nuts - Classes 5 and up MANUFACTURER’S IDENTIFICATION AB 8 AB 8 AB PROPERTY CLASS CLOCK MARKED 63 Specifications And Shipping Kit Numbers - 728 Series II Rotary Cutter Hardware Torque Values (Cont’d) Imperial Chart NOTE: Do not use the values listed in the charts if a different torque value or tightening procedure is specified in this manual for a specific application. Torque values listed are for general use only. Use the following charts to determine the correct torque when checking, adjusting or replacing hardware. Torque values are listed in newton-meters (inch* or foot pounds) for normal assembly applications. SAE Grade 5 Nominal Size SAE Grade 8 LOCK NUTS Unplated or Plated Silver Plated W / ZnCr Gold" Unplated or Plated Silver Plated W / ZnCr Gold" Unplated or Plated Silver Plated W / ZnCr Gold" Grade W / Gr. 5 Bolt Grade W / Gr. 8 Bolt 1/4 6.2 (55*) 8.1 (72*) 9.7 (86*) 12.6 (112*) 13.6 (121*) 17.7 (157*) 6.9 (61*) 9.8 (86*) 5/16 13 (115*) 17 (149*) 20 (178*) 26 (229*) 28 (250*) 37 (324*) 14 (125*) 20 (176*) 3/8 23 (17) 30 (22) 35 (26) 46 (34) 50 (37) 65 (48) 26 (19) 35 (26) 7/16 37 (27) 47 (35) 57 (42) 73 (54) 80 (59) 104 (77) 41 (30) 57 (42) 1/2 57 (42) 73 (54) 87 (64) 113 (83) 123 (91) 159 (117) 61 (45) 88 (64) 9/16 81 (60) 104 (77) 125 (92) 163 (120) 176 (130) 229 (169) 88 (65) 125 (92) 5/8 112 (83) 145 (107) 174 (128) 224 (165) 244 (180) 316 (233) 122 (90) 172 (127) 3/4 198 (146) 256 (189) 306 (226) 397 (293) 432 (319) 560 (413) 217 (160) 306 (226) 7/8 193 (142) 248 (183) 495 (365) 641 (473) 698 (515) 904 (667) 350 (258) 494 (364) 1 289 (213) 373 (275) 742 (547) 960 (708) 1048 (773) 1356 (1000) 523 (386) 739 (545) NOTE: Torque values shown with * are inch pounds. Identification of Hex Cap Screws and Carriage Bolts GRADE 2 SAE BOLT GRADE 5 SAE BOLTS GRADE 8 SAE BOLTS GRADE 2 SAE NUTS GRADE 5 SAE NUTS GRADE 8 SAE NUTS Identification of Hex Nuts and Lock Nuts B MARKS NOTCHES GRADE IDENTIFICATION GRADE IDENTIFICATION GRADE IDENTIFICATION GRADE A: NO NOTCHES GRADE A: NO MARK GRADE A: NO MARKS GRADE B: ONE CIRCUMFERENTIAL NOTCH GRADE B: LETTER B GRADE B: THREE MARKS GRADE C: TWO CIRCUMFERENTIAL NOTCHES GRADE C: LETTER C GRADE C: SIX MARKS MARKS NEED NOT BE LOCATED AT CORNERS 64 Warranty - 728 Series II Rotary Cutter Warranty Farm King Base Limited Warranty 67 Repair Parts Limited Warranty 67 What Is Not Covered 67 Authorized Dealer And Labor Costs 67 Warranty Requirements 68 EXCLUSIVE EFFECT OF WARRANTY AND LIMITATION OF LIABILITY 68 65 Warranty - 728 Series II Rotary Cutter 66 Warranty - 728 Series II Rotary Cutter Farm King Base Limited Warranty Farm King provides this warranty only to original retail purchasers of its products. Farm King warrants to such purchasers that all Farm King manufactured parts and components used and serviced as provided for in the Operator’s Manual shall be free from defects in materials and workmanship for a period following delivery to the original retail purchaser of one (1) year. This limited warranty applies only to those parts and components manufactured by Farm King. Parts and components manufactured by others are subject to their manufacturer’s warranties, if any. Farm King will fulfill this limited warranty by, at its option, repairing or replacing any covered part that is defective or is the result of improper workmanship, provided that the part is returned to Farm King within thirty (30) days of the date that such defect or improper workmanship is, or should have been, discovered. Parts must be returned through the selling representative and the buyer must prepay transportation charges. Farm King will not be responsible for repairs or replacements that are necessitated, in whole or part, by the use of parts not manufactured by or obtained from Farm King. Under no circumstances are component parts warranted against normal wear and tear. There is no warranty on product pump seals, product pump bearings, rubber product hoses, pressure gauges, or other components that require replacement as part of normal maintenance. Repair Parts Limited Warranty Farm King warrants genuine Farm King replacement parts purchased after the expiration of the Farm King Limited Warranty, and used and serviced as provided for in the Operator’s Manual, to be free from defects in materials or workmanship for a period of thirty (30) days from the invoice date for the parts. Farm King will fulfill this limited warranty by, at its option, repairing or replacing any covered part that is defective or is the result of improper workmanship, provided that the part is returned to Farm King within thirty (30) days of the date that such defect or improper workmanship is, or should have been, discovered. Such parts must be shipped to the Farm King factory at the purchaser’s expense. What Is Not Covered Under no circumstances does this limited warranty cover any components or parts that have been subject to the following: negligence; alteration or modification not approved by Farm King; misuse; improper storage; lack of reasonable and proper maintenance, service, or repair; normal wear; damage from failure to follow operating instructions; accident; and/or repairs that have been made with parts other than those manufactured, supplied, and or authorized by Farm King. Authorized Dealer And Labor Costs Repairs eligible for labor under this limited warranty must be made by Farm King or an authorized Farm King dealer. Farm King retains the exclusive discretion to determine whether it will pay labor costs for warranty repairs or replacements, and the amount of such costs that it will pay and the time in which the repairs will be made. If Farm King determines that it will pay labor costs for warranty work, it will do so by issuing a credit to the dealer’s or distributor’s account. Farm King will not approve or pay invoices sent for repairs that Farm King has not previously approved. Warranty service does not extend the original term of this limited warranty. 67 Warranty - 728 Series II Rotary Cutter Warranty Requirements To be covered by warranty, each new product must be registered with Farm King within thirty (30) days of delivery to original retail purchaser. If the customer decides to purchase replacement components before the warranty disposition of such components is determined, Farm King will bill the customer for such components and then credit the replacement invoice for those components later determined to be covered by this limited warranty. Any such replacement components that are determined not be covered by this limited warranty will be subject to the terms of the invoice and shall be paid for by the purchaser. EXCLUSIVE EFFECT OF WARRANTY AND LIMITATION OF LIABILITY TO THE EXTENT PERMITTED BY LAW, FARM KING DISCLAIMS ANY WARRANTIES, REPRESENTATIONS, OR PROMISES, EXPRESS OR IMPLIED, AS TO THE QUALITY, PERFORMANCE, OR FREEDOM FROM DEFECT OF THE COMPONENTS AND PARTS COVERED BY THIS WARRANTY AND NOT SPECIFICALLY PROVIDED FOR HEREIN. TO THE EXTENT PERMITTED BY LAW, FARM KING DISCLAIMS ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ON ITS PRODUCTS COVERED HEREIN, AND DISCLAIMS ANY RELIANCE BY THE PURCHASER ON FARM KING’S SKILL OR JUDGMENT TO SELECT OR FURNISH GOODS FOR ANY PARTICULAR PURPOSE. THE PURCHASER’S ONLY AND EXCLUSIVE REMEDIES IN CONNECTION WITH THE BREACH OR PERFORMANCE OF ANY WARRANTY ON FARM KING’S PRODUCTS ARE THOSE SET FORTH HEREIN. IN NO EVENT SHALL FARM KING BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES (INCLUDING, BY WAY OF EXAMPLE ONLY AND NOT LIMITATION, LOSS OF CROPS, LOSS OF PROFITS OR REVENUE, OTHER COMMERCIAL LOSSES, INCONVENIENCE, OR COST OF REPLACEMENT OF RENTAL EQUIPMENT). IN NO EVENT SHALL FARM KING’S CONTRACT OR WARRANTY LIABILITY EXCEED THE PURCHASE PRICE OF THE PRODUCT. (Note that some states do not allow limitations on how long an implied warranty lasts or the exclusion or limitation of incidental or consequential damages, so the above limitations and exclusion may not apply to you.) This warranty gives you specific legal rights and you may also have other rights, which vary from state to state. Farm King neither assumes nor authorizes any person or entity, including its selling representatives, to assume any other obligations or liability in connections with the sale of covered equipment, or to make any other warranties, representations, or promises, express or implied, as to the quality, performance, or freedom from defect of the components and parts covered herein. No one is authorized to alter, modify, or enlarge this limited warranty, or its exclusions, limitations and reservations. Corrections of defects and improper workmanship in the manner, and for the applicable time periods, provided for herein shall constitute fulfillment of all responsibilities of Farm King to the purchaser, and Farm King shall not be liable in negligence, contract, or on any other basis with respect to the subject equipment. This limited warranty is subject to any existing conditions of supply which may directly affect Farm King’s ability to obtain materials or manufacturer replacement parts. Buhler Industries Inc. reserves the right to make improvements in design or changes in specifications to its products at anytime, without incurring any obligation to owners of units previously sold. 68 www.farm-king.com 1330 43rd Street North Fargo, ND, 58102 Toll Free: 887.447.6008 E-mail: [email protected] www.farm-king.com Equipment shown is subject to change without notice. ©2020 Buhler Trading Inc. Printed in USA TSX:BUI a division of Buhler Industries Inc. ">
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Key features
- 7' cutting width for efficient coverage
- Heavy-duty construction for durability
- Adjustable cutting height for versatility
- Adjustable transport width for easy maneuvering
- Safety features for operator protection
- Easy maintenance for reduced downtime
Frequently asked questions
7 feet
Yes, the cutting height is adjustable to suit your specific needs.
Yes, the transport width is adjustable for easy maneuvering.
The Series II - 7' includes a variety of safety features for operator protection, such as a safety chain on the hitch and guards and shields to protect against flying debris.
The Series II - 7' is easy to maintain with regular lubrication and periodic inspections.