Avlite Pilot Activated Lighting Control (FAA) Installation Manual
Below you will find brief information for Pilot Activated Lighting Control AV-PALC-01. The Avlite Pilot Activated Lighting Control (PALC) has been integrated with the Avlite 2.4 GHz RF wireless network to allow approaching aircraft to activate Avlite’s solar lighting on airfields and helipads. The Avlite PALC is ideal for solar lighting applications. The energy stored in the light is used only as needed increasing the overall autonomy of each light.
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AV-PALC-01 Pilot Activated Lighting Control Installation & Service Manual Version 1.0 (Rev F) AV-PALC-01 Pilot Activated Lighting Control Version No. 1.0 Description Manual launch Date May 2012 Approved S. Turner Latest products and information available at www.avlite.com 2 AV-PALC-01 Pilot Activated Lighting Control Table of Contents Introduction...........................................................................................Page 4 Technology............................................................................................Page 4 Safety Notice.........................................................................................Page 5 AV-PALC-01...........................................................................................Page 6 Section 1: L-854 Introduction..............................................................Page 8 Section 2: L-854 Cabinet & Antenna Installation.............................Page 10 Section 3: Wiring Connections.........................................................Page 13 Section 4: Controls & Indicators.......................................................Page 15 Section 5: Trouble Shooting & Repair..............................................Page 18 Section 6: Maintenance.....................................................................Page 20 Section 7: Theory of Operation.........................................................Page 21 Section 8: 118–136MHz Tuning & Squelch Guide............................Page 22 Section 9: RF Controller Menu Operation........................................Page 29 Section 10: Trouble Shooting RF Controller....................................Page 34 Addendum A: FCC Part–15 Compliance..........................................Page 35 Appendix A: Parts Lists, Required Parts & Tools Not Supplied....Page 36 Appendix B: Typical Wiring Diagram................................................Page 37 Appendix C: Certificate of Conformance.........................................Page 38 Appendix D: Antenna Installation.....................................................Page 39 Avlite Light Warranty..........................................................................Page 42 Latest products and information available at www.avlite.com 3 AV-PALC-01 Pilot Activated Lighting Control Introduction Congratulations! By choosing to purchase an Avlite light, you have become the owner of one of the most advanced solar LED airfield lights in the world. Avlite Systems draws on more than 25 years experience in the design and manufacture of navigation aids, and particular care has been taken to ensure your light gives years of trouble free service. As a commitment to producing the highest quality products for our customers, Avlite has been independently certified as complying with the requirements of ISO 9001:2008 quality management system. By taking a few moments to browse through this booklet, you will become familiar with the versatility of your light, and be able to maximise its operating function. Please remember to complete the Avlite warranty registration card accompanying your light. Technology Avlite Systems is a world-class solar lighting systems manufacturer with a proven reputation for rapid, innovative, and agile technology solutions designed specifically for defense, government, civil and humanitarian aid operations in the most remote, toughest environments. Electronics Avlite employs leading in-house electronic engineers in the design and development of software and related circuitry. All individual electronic components are sourced directly by Avlite procurement staff ensuring that only the highest quality components are used in our products. LED Technology All aviation lights use the latest advancements in LED (Light Emitting Diode) technology as a light source. The major advantage of LEDs over traditional light sources is well established in that they typically have an operational life in excess of 100,000 hours, resulting in substantial savings to maintenance and servicing costs. Precision Construction Commitment to investing in the design and construction of injection-moulded parts including optic lenses, light bases and a range of other components ensures that all Avlite products are of a consistent and superior quality. Optical Performance Avlite manufactures a range of aviation LED lenses moulded from multi-cavity dies. The company has superior in-house lens manufacturing capabilities to support outstanding optical performance. Award-winning, Patented Technology Several United States and Australian patent registrations are held on Avlite’s range of innovative designs, with other regional patents pending in Canada, United Kingdom and Europe. Latest products and information available at www.avlite.com 4 AV-PALC-01 Pilot Activated Lighting Control Safety Notice Important 1.Dangerous voltages are present in airfield lighting equipment and only qualified personnel should service or install airfield lighting equipment. 2.Always read and understand the entire installation manual prior to connecting the radio receiver to any equipment. Comply with limitations of load and maximum current contained in this manual. Always follow all local electrical safety codes for the installation of this equipment. Removing power from the radio receiver may not always remove control power from the device…always follow appropriate lock out and tag out procedures whenever servicing the radio receiver or associated control equipment. Latest products and information available at www.avlite.com 5 AV-PALC-01 Pilot Activated Lighting Control AV-PALC-01 The Avlite Pilot Activated Lighting Control (PALC) has been integrated with the Avlite 2.4 GHz RF wireless network to allow approaching aircraft to activate Avlite’s solar lighting on airfields and helipads. The Avlite PALC is ideal for solar lighting applications. The energy stored in the light is used only as needed increasing the overall autonomy of each light. This lighting control system is specifically designed for use at airfields and helipads where Avlite’s solar lighting is installed and on demand lighting is desired. The PALC allows the solar lighting to be off and commanded on only when needed by approaching aircraft. The system is set to a user specified field adjustable time-out period in order to extinguish the lights automatically after landing. Latest products and information available at www.avlite.com 6 AV-PALC-01 Pilot Activated Lighting Control SPECIFICATIONS•* AV-PALC-01-12 AV-PALC-01-24 AV-PALC-01-UM 12VDC 24VDC 120–250VAC General Characteristics Frequency Intensity Adjustments Time out Adjustments Field tuneable 118 – 136MHz Field tuneable 118 – 136MHz Field tuneable 118 – 136MHz 3 step 3 step 3 step 4 4 4 Electrical Characteristics Voltage Nominal Current Draw Active (mA) Current Draw Standby (mA) Current Draw 100w Heater On (mA) Circuit protection Operating Temperature 12VDC 275 155 N/A CB 10Amp -20 to 55oC 24VDC 61 59 N/A CB 10Amp -20 to 55oC 90–264VAC 100 88 1400 CB 10Amp -55 to 55oC Multicrystaline 90 14 N/A N/A N/A N/A N/A N/A N/A N/A SLA (Sealed Lead Acid) 80 12 Up to 20 days N/A N/A N/A N/A N/A N/A N/A N/A Powder Coated Steel Wall Mount 4 x 10mm (⅜ inch) holes, 448 x 360mm (17¾ x 14¼ inches) 485 / 19 405 / 16 320 / 12½ 23 / 50 Up to 10 years Powder Coated Steel Wall Mount 4 x 10mm (⅜ inch) holes, 448 x 360mm (17¾ x 14¼ inches) 485 / 19 405 / 16 320 / 12½ 23 / 50 Up to 10 years Powder Coated Steel Wall Mount 4 x 10mm (⅜ inch) holes, 448 x 360mm (17¾ x 14¼ inches) 485 / 19 405 / 16 320 / 12½ 25 / 55 Up to 10 years Complies to L-854 Radio Control Equipment ISO9001:2008 NEMA 4 Complies to L-854 Radio Control Equipment ISO9001:2008 NEMA 4 Certified to L-854 Radio Control Equipment ISO9001:2008 NEMA 4 AVLITE® is a registered trademark of Avlite Systems 1 year warranty AVLITE® is a registered trademark of Avlite Systems 1 year warranty AVLITE® is a registered trademark of Avlite Systems 1 year warranty Optional Solar Characteristics Solar Module Type Output (watts) Solar Module Efficiancy (%) Charging Regulation Optional Power Supply Battery Type Battery Capacity (Ah) Nominal Voltage (VDC) Autonomy @ 5 x 30 minute activations and 80Ahr Battery Physical Characteristics Body Material Mounting Height (mm/inches) Width (mm/inches) Depth (mm/inches) Mass (kg/lbs) Product Life Expectancy Certifications FAA Quality Assurance Waterproof Intellectual Property Trademarks Warranty * Options Available • Solar power supply (12VDC only) • Specifications subject to change or variation without notice * Subject to standard terms and conditions † Intensity setting subject to solar availability Latest products and information available at www.avlite.com 7 AV-PALC-01 Pilot Activated Lighting Control Section 1: L-854 Introduction Operators Notice: Read the entire manual prior to installing or operating this equipment. Avlite Systems assumes no liability for installation, use or modifications completed by the installer. Overview: 1. The L-854 is an air to ground radio receiver/decoder designed to reliably control airfield lighting over a preset VHF frequency by closing one of four single pole double throw dry contact relays in response to the “clicks” counted (3, 5 or 7) in a 5 second period. The controller has a selectable timeout feature of 1, 15, 30 and 60 minutes and will maintain the pilot commanded state until the preset timeout has expired or a new command set is received. An integrated heater is provided to allow operations in subzero environments. 2. This radio receiver is capable of a wide range of operating voltages from 12VDC, 24VDC or 90-264VAC, 60 or 50 Hz with no modifications through the use of a switching power supply. All input power is fused using a secondary panel mounted inline 5A fuse. Radio power, including the integrated heater, is controlled via a single on/off toggle switch on the face plate (see Figure 6). 3. This unique configuration allows the AV-PALC-01 to control a myriad of Avlite solar airfield equipment directly without any additional relay panels or logic boards. Important Information: 1. Read the entire manual before installing or operating! 2. Avlite Systems reserves the right to revise the contents of this manual at any time. 3. Only qualified personnel should install, maintain and repair airfield electrical equipment and the equipment should only be utilized as designed. Field modifications will void all warrantees and may result in equipment damage, serious injury or death. 4. Follow all state, local and federal building and safety codes when installing or servicing this equipment. Always follow lock out and tag out procedures whenever working around or on airfield electrical equipment. Lethal voltages are present; removing radio power may not remove all control power to associated equipment. The radio is not intended to function as an electrical lock out. 5. Always ensure all equipment is properly grounded, appropriately fused and all antenna lines have the provided surge suppressors properly installed. Latest products and information available at www.avlite.com 8 AV-PALC-01 Pilot Activated Lighting Control Equipment Orientation Figure 1. Radio Layout Latest products and information available at www.avlite.com 9 AV-PALC-01 Pilot Activated Lighting Control Section 2: L-854 Cabinet & Antenna Installation Site Selection: 1. Radio control equipment should be located as close as possible to the antenna and secured to a sturdy structure. All antenna cabling should be routed in a conduit by itself, away from power and control wiring which may induce unintended radio signals through the cabling. Cable distances in excess of 75’ induce high losses and reduce radio performance and thus should be avoided. 2. All mounting positions must have a power source (solar, AC or DC) and earth ground available. Grounding the unit to existing conduit or other devices may induce unwanted electrical interference and will not meet surge arrestor requirements. ALWAYS use a primary earth ground. Indoor Cabinet Mounting / Conduit Entry: The radio receiver is housed inside a NEMA 12/4 enclosure of the highest quality. Utilize all mounting holes for a secure wall mount. 1. Temporarily place the unit on the wall in the desired location and level the enclosure. 2. Mark locations for the four mounting holes. 3. Remove the enclosure and set aside. 4. Drill four holes in the pre-marked locations and install appropriate anchoring hardware. 5. Install the anchors in the wall. 6. Secure Radio to wall or other surface, in desired location. 7. Plumb electrical conduits as required using a separate conduit run for antenna cabling away from all other electrical cables to avoid interference. Avoid penetrating the top of the enclosure if you wish to maintain the NEMA 4 rating of the enclosure! Figure 2. Cabinet Mounting Latest products and information available at www.avlite.com 10 AV-PALC-01 Pilot Activated Lighting Control Latest products and information available at www.avlite.com 11 AV-PALC-01 Pilot Activated Lighting Control Antenna Connections: Any suitable air band antenna may be used with the L-854 receiver / decoder using these general procedures: 1. Ensure all antenna wiring is routed away from power and control cabling that may introduce noise and unwanted operations. 2. All antennas must have a lightning arrestor placed in line with the antenna cabling, preferably immediately below the antenna with a direct earth ground attached. 3. Antenna locations should be selected to allow line of sight to transmitting radios, either from the ground or air as appropriate. Failure to achieve line of sight to the antenna will create inconsistent control results. 4. Avoid grounding the antenna against a structure or other object. The antenna must stand in free space clear of vegetation, building materials or other items that may create a path to ground and lower antenna gain. 5. For Air to Ground communication, utilize a BNC connector to connect with the receiver plug located in the L-854 cabinet. 6. For PALC to solar lighting, utilize a SMA connector to connect the reciever plug location on the L-854 cabinet. 7. Connections are critical to efficient radio operations; avoid modifying the factory connectors on the radio or antennas. If you are using the provided antenna please refer to the L-854 Antenna Information and Kit Installation Instructions in Appendix E of this manual. Latest products and information available at www.avlite.com 12 AV-PALC-01 Pilot Activated Lighting Control Section 3: Wiring Connections This section describes the required connections to place your L-854 Receiver/Decoder into service. These instructions assume the technician is familiar with airfield regulator control wiring and is not intended to replace a thorough review of technical documentation for all connected equipment. If you are unsure of any connections do not proceed! Terminal Strips: All field power connections are made using cage clamp style terminal blocks, see Figure 3. Additional terminal block entry points are provided for jumpers and field connections. Wire connections to these terminal blocks are made as follows 1. Strip the wire approximately 3/8” (9-10mm). Wire gauges from 12AWG-28AWG are suitable, either stranded or solid. 2. To open the terminal strip place a small flat blade screwdriver into the square opening and firmly push down. A spring cage clamp will open and the wire should easily move in or out of the receptacle. 3. To secure the wire remove the flat blade screwdriver. 4. Test each connection by gently pulling the wire. 5. To remove a wire simply reinsert the screwdriver and release the cage clamp. Terminals may be opened and closed an unlimited number of times. Power Source Connections—Powering the Radio (AC Power): Choose a suitable power source with a primary interrupt breaker or fuse. Any source from 90V to 264V AC, 50-60 Hz may be connected. Make the following connections: (see figure 3) 1. Line in to terminal “L” 2. Neutral to terminal “N” 3. Earth Ground to terminal “GND”. Ensure that you use a dedicated ground conductor to a ground bus. Do not rely on conduit grounds or grounds that run through equipment generating substantial electrical noise. Power Source Connections—Powering the Radio (DC Power): Choose a suitable DC power source or solar power supply with a primary interrupt breaker or fuse. 12VDC or 24VDC depending on the model ordered. 1. 12VDC Positive to “+” 2. 12VDC Negatiive to “-” 3. Earth ground to terminal “GND”. Ensure that you use a dedicated ground conductor to a ground bus. Do not rely on conduit grounds or grounds that run through equipment generating substantial electrical noise. Latest products and information available at www.avlite.com 13 AV-PALC-01 Pilot Activated Lighting Control Figure 3. Power Connections Latest products and information available at www.avlite.com 14 AV-PALC-01 Pilot Activated Lighting Control Section 4: Controls & Indicators Operating Controls: The radio is configured with a raised faceplate where all controls and indicators are positioned as depicted in Figure 6. Each labeled item is described below: Figure 6. Controls Layout Fuse: A single 5A, 250V inline fuse is provided for supplementary protection of all components. On / Off Selector: This SPST switch removes all power from the receiver, encoder and heater assembly. Parallel / Serial Selector: This two position switch will place the radio outputs either in Serial (singular) or Parallel (cumulative) mode. See Table 1: Relay Outputs for a complete functional description. Timeout Selector: This rotary selector switch is used to vary the timeout of radio outputs. A 15 minute standard timeout is default in the 12 o’clock position with selectable values of 1, 30, and 60 minutes for unique site requirements. Changing this switch while a current timing scheme is underway will have no effect until the new radio input is received at which time the newly selected time will be used by the processor. A text display and timer countdown will appear in the controller display to show both the selected timeout as well as present time elapsed in that period. Latest products and information available at www.avlite.com 15 AV-PALC-01 Pilot Activated Lighting Control Carrier Test Pushbutton: This momentary contact pushbutton is designed to simulate the reception of a “click” on the tuned frequency. The words “Carrier Detect” will appear in the controller display whenever this pushbutton is used. Reset Pushbutton: Depressing the reset pushbutton will reset any active timing scheme underway, de-energize all relays, and clear the carrier detect count cycle. This is normally a maintenance function for troubleshooting purposes only. Using this button while the radio is in service will cancel any pilot commanded light settings...use caution! Controller Display: The controller display is used to pass information on the operating status of the radio receiver. The following messages are displayed 1. “Rural Electric 480 984-1488”—Default message when the controller is powered up and idle 2. “Carrier Detect” – Either the carrier test button was depressed or a valid “click” was detected. This message is displayed for a minimum of 300 milliseconds after the detection to aid operator viewing so individual clicks of a duration shorter than 300 milliseconds will result in “carrier detect” remaining in view steady. 3. “XX: XX” countdown timer appears whenever a valid series of clicks has been received and the decoder is executing the programmed timeout scheme. Directly below the countdown timer the programmed timeout is displayed. The fidelity of the countdown timer varies with the timeout setting 4. 1 Minute timeouts use a seconds and decimal seconds display 5. 15-60 Minute timeouts use a minutes and seconds display Delete / Alt / Menu / OK / Esc Buttons: These buttons are used during programming and factory maintenance. They are locked out during normal field use. Relay Active Lights (not shown): Each of the four output relays will illuminate when the output coil is energized. The relays are arranged from left to right as RA, R3, R5 and R7. Each relay has a normally open (NO) and normally closed (NC) contact sharing a common input. Energizing the relay will open the NC contact and close the NO contact. Latest products and information available at www.avlite.com 16 AV-PALC-01 Pilot Activated Lighting Control Component Layout: Figure 7 depicts the internal component connections within the L-854 receiver. Internal components connections are coupled using detachable connectors to aid in field service. Figure 7. Component Layout Radio Latest products and information available at www.avlite.com 17 AV-PALC-01 Pilot Activated Lighting Control Section 5: Trouble Shooting & Repair Radio Quick Solutions Guide: No power to controller display: The controller display should always show some text, lack of a controller display is indicative of a power input problem or controller failure: 1. Check power inputs at each terminal strip for proper line and neutral orientation, repair as necessary. 2. Verify power switch is on. 3. Verify fuse continuity by removing the fuse from the canister (remove power first), repair as necessary. 4. Verify 12V power at the “+ “and“-“terminals beside relay R7. If DC power is present but still no display suspect controller failure. Relays do not cycle with radio commands: Relay cycling can be confirmed by viewing the output indicating lights atop each relay: 1. Confirm power to the controller display above, correct as necessary. 2. Confirm click count is > 3 in a 5 second period, correct as necessary. 3. Cycle “Carrier Test” and verify text appears in controller display, if no response from the carrier test but controller has a display suspect a controller or wiring failure. 4. If relays cycle normally using carrier test move on to “Verifying Radio Receiver Operations” Verifying Radio Receiver Operations: Either an appropriately tuned handheld radio or signal generator may be used to test for receiver operation: 1. Confirm power and relay cycling as listed above, correct power problems as necessary. 2. Confirm the receiver frequency matches the transmitter frequency. Correct as necessary, refer to Addendum A at the end of this manual for detailed instruction. 3. Remove the BNC connection at the small metal receiver box. 4. Verify the antenna cable has an “Open” circuit, between the Center Conductor (of the cable) and Shield (shell of the BNC connector). If a short is indicated investigate the cable, cable connectors, antenna mount method and lightning arrestor for the source of the short. Correct as necessary. 5. Using an appropriately tuned handheld radio near the open BNC connector, cycle the transmitter and observe for carrier detect. Alternatively connect a signal generator to the BNC connector and at 5 µV input signal and verify carrier detect on the controller screen. If no carrier detect and the appropriate frequency is used, suspect receiver failure. Latest products and information available at www.avlite.com 18 AV-PALC-01 Pilot Activated Lighting Control CCR does not cycle with radio commands: 1. Verify CCR is in “Remote”, field wiring is correct per manufacturer and CCR is powered on. Correct as necessary. 2. Verify relays cycle with radio commands as listed above. 3. Verify intended input voltage is present at each relay input terminal strip, correct as necessary. 4. Verify output voltage is present at the output terminals to each CCR. If correct voltage is present problem exists in the regulator or regulator control wiring. If no output voltage exists... 5. Remove all relay input power connections and validate relay closure with ohmmeter between the input and NO contacts. If relay cycles but contacts do not close replace removable relay modules. Replacing relay modules: 1. Remove control power and radio power sources. 2. Loosen the cover plate retaining screws (4) and cover plate. 3. Remove the faulty module by pressing the small release tab up while gently pulling the module out. 4. Insert a replacement module, depress until it “clicks” into place. 5. Replace the cover plate retaining screws (4) and cover plate. Latest products and information available at www.avlite.com 19 AV-PALC-01 Pilot Activated Lighting Control Section 6: Maintenance Radio Your AV-PALC-00 is a robust piece of equipment designed for harsh environments but, like any electronic device it should be routinely inspected for environmental conditions that may cause failures. Follow these guidelines to help prevent issues- Annually: 1. Inspect the enclosure housing for evidence of dust or water penetration. Repair gaskets or conduit entries as required. 2. Cycle relays to confirm proper operation. 3. Inspect control wiring for failing insulation, open conductors or other wiring flaws. 4. Always leave the enclosure door closed for peak performance and environmental protection. Subjecting the interior components to environmental conditions by leaving the door open may void the warranty. Latest products and information available at www.avlite.com 20 AV-PALC-01 Pilot Activated Lighting Control Section 7: Theory of Operation L-854 General Components: Your AV-PALC-01 radio receiver is a complete kit featuring (1) radio receiver, (1) antenna with mounting bracket, 20’ RG58U coax cable terminated with BNC connectors, and (1) VHF lightning suppressor. No mast or other mounting hardware is provided. L-854 Operation: 1. Major radio receiver subcomponents include the RE101 receiver, RE L12DWD controller; RE-TLD switched power supply, relays, terminal blocks and cabinet heater. Power inputs are made at the terminal block (see Figure 3) using any voltage source from 90-264Vac (50 or 60 Hz). A single on/ off switch controls power to all receiver components and is supplementary protected by a 5A inline fuse. 2. When in operation the receiver awaits a squelch break on the tuned VHF frequency and begins counting “clicks” in a 5 second period to determine pilot intent. If the radio is keyed 3, 5, or 7 times the controller will process the click count and energize relay coils RA, R3, R5 and R7 depending upon the setting of the serial / parallel selector switch (see Figure 6 and Table 1). The pilot commanded output is held by the controller for a predetermined time interval (FAA standard is 15 minutes) that is adjustable by using the timeout selector knob (see Figure 6) to 15, 1, 30 or 60 minutes. 3. It is important to understand that the 5 second click count period begins upon receipt of the first squelch break and the control sequence will respond to the click counts from 3, 5, 7 and stop. As an example, cycling the microphone button rapidly 12 times in 5 seconds will command 3, 5 and 7. Similarly, slowly clicking 7 times may result in the 5 second timing period expiring prior to getting to the 7th input click. 4. After the expiration of the preset timeout the radio will reset itself to the idle state and await further inputs. Anytime during the timeout period the radio is capable of receiving additional commands and will begin another timeout period at the newly commanded state immediately. The ground operator may reset the radio at any time by either cycling the power switch or depressing the reset button. 5. Operator interfaces and maintenance controls are provided via the faceplate for selecting timeout length, operating mode, simulating radio reception and resetting control inputs. Detailed descriptions of these controls are provided in section 4. Latest products and information available at www.avlite.com 21 AV-PALC-01 Pilot Activated Lighting Control Section 8: 118–136MHz Tuning & Squelch Guide This L-854 has a receiver which is 100% field tunable throughout the airband, 118-136MHz, in .025MHz increments. The unit is shipped from the factory set to 122.800MHz unless a different frequency is requested at the time of order. This frequency will be noted on a white label attached to the clear receiver faceplate. To verify the frequency setting of your unit, or to change the desired frequency of operation, refer to Tables: 3a-d DIP Switch Settings. NOTE THAT “0” ON THE CHARTS MEANS THE SWITCH IS “OFF” OR DOWN, AND THAT “1” MEANS THE SWITCH IS “ON”, OR UP. Squelch is set to an optimum level at the factory. Should it be necessary to adjust the squelch, use the instructions & Table 2: Squelch Settings Latest products and information available at www.avlite.com 22 AV-PALC-01 Pilot Activated Lighting Control IMPORTANT NOTE: NEVER ADJUST SWITCHES WITH THE POWER ON. TURN THE POWER SWITCH ON THE FRONT PANEL OFF BEFORE MAKING ANY CHANGES TO FREQUENCY OR SQUELCH SETTINGS! 1. DIP Switches: The operating frequency and squelch (sensitivity) is set via DIP switches located on the receiver. Figure 8 shows the location and numbering for the switches and the Carrier Detect LED indicator. SW1 (1-8), and SW2 (1-4) adjust the receiver’s frequency. Refer to Tables: 3a-d DIP Switch Settings to find the correct switch settings for your particular frequency. The switches are set according to binary code and begin with SW1-1 as the least significant digit, increasing to the right with SW2-4 as the most significant digit. Refer to page 28 for SW2 (5-7) adjust the squelch. SW2-8 (Marked “X” on faceplate) is for factory use only and is inactive in normal operation. It should be left in the OFF position. When you have the switches set according to the charts, test operation with a handheld or nearby mobile transmitter: Turn the power switch of the L-854 to ON. Set the transmitter to the correct frequency and press and hold the transmit button. You should see the decoder display show “CARRIER DETECT” and the Red Carrier Detect LED on the Receiver Board will be energized (see Figure 8). This indicates that the receiver is operating on the correct frequency and receiving signals. Providing you see the “CARRIER DETECT” display you can now test the decoder operation using short clicks of the transmitter. If you don’t see the display change, push the “CARRIER TEST” button on the front panel. You should see the display indicate “CARRIER TEST”. If this is the case turn the unit OFF and check the frequency switch settings again. If the frequency settings are correct and pushing the transmitter button doesn’t show the “CARRIER DETECT” display, the squelch setting should be checked: Figure 8. DIP Switch Locations (Frequency & Squelch) Latest products and information available at www.avlite.com 23 AV-PALC-01 Pilot Activated Lighting Control 2. Squelch Control: SW2 5-7 adjust the squelch. The squelch will ship from the factory set at the optimum level. It is possible to increase or decrease the sensitivity as shown here: The switches are shown in the table below reading from left to right, SW2 (5, 6 and 7): There are two settings below the factory setting to increase the sensitivity and five settings to decrease the sensitivity. Normally the factory setting will work well. If the sensitivity needs to be increased, the antenna connections and installation should be inspected. Refer to Appendix E for the recommended antenna installation instructions. In some cases local interference may require decreasing the sensitivity to minimize unwanted operation. Frequency Settings: 1. The frequency settings are shown in Tables: 3a-d DIP Switch Settings 2. Switch Settings are shown SW1 1-8 & SW2 1-4 From LEFT to RIGHT as shown on the FACEPLATE Squelch Settings Sw2 #5 #6 #7 -6dB 1 1 1 -3dB 1 1 0 Nominal (Factory Setting) 1 0 1 +3dB 1 0 0 +6dB 0 1 1 +9dB 0 1 0 +12dB 0 0 1 15dB 0 0 0 Table 2: Squelch Settings Latest products and information available at www.avlite.com 24 AV-PALC-01 Pilot Activated Lighting Control 118.000 118.025 118.050 118.075 118.100 118.125 118.150 118.175 118.200 118.225 118.250 118.275 118.300 118.325 118.350 118.375 118.400 118.425 118.450 118.475 118.500 118.525 118.550 118.575 118.600 118.625 118.650 118.675 118.700 118.725 118.750 118.775 118.800 118.825 118.850 118.875 118.900 118.925 118.950 118.975 119.000 119.025 119.050 119.075 119.100 119.125 119.150 119.175 119.200 119.225 119.250 119.275 111111111111 011111111111 101111111111 001111111111 110111111111 010111111111 100111111111 000111111111 111011111111 011011111111 101011111111 001011111111 110011111111 010011111111 100011111111 000011111111 111101111111 011101111111 101101111111 001101111111 110101111111 010101111111 100101111111 000101111111 111001111111 011001111111 101001111111 001001111111 110001111111 010001111111 100001111111 000001111111 111110111111 011110111111 101110111111 001110111111 110110111111 010110111111 100110111111 000110111111 111010111111 011010111111 101010111111 001010111111 110010111111 010010111111 100010111111 000010111111 111100111111 011100111111 101100111111 001100111111 119.300 119.325 119.350 119.375 119.400 119.425 119.450 119.475 119.500 119.525 119.550 119.575 119.600 119.625 119.650 119.675 119.700 119.725 119.750 119.775 119.800 119.825 119.850 119.875 119.900 119.925 119.950 119.975 120.000 120.025 120.050 120.075 120.100 120.125 120.150 120.175 120.200 120.225 120.250 120.275 120.300 120.325 120.350 120.375 120.400 120.425 120.450 120.475 120.500 120.525 120.550 120.575 Frequency: 118.000 to 123.175 110100111111 120.600 111010011111 010100111111 120.625 011010011111 100100111111 120.650 101010011111 000100111111 120.675 001010011111 111000111111 120.700 110010011111 011000111111 120.725 010010011111 101000111111 120.750 100010011111 001000111111 120.775 000010011111 110000111111 120.800 111100011111 010000111111 120.825 011100011111 100000111111 120.850 101100011111 000000111111 120.875 001100011111 111111011111 120.900 110100011111 011111011111 120.925 010100011111 101111011111 120.950 100100011111 001111011111 120.975 000100011111 110111011111 121.000 111000011111 010111011111 121.025 011000011111 100111011111 121.050 101000011111 000111011111 121.075 001000011111 111011011111 121.100 110000011111 011011011111 121.125 010000011111 101011011111 121.150 100000011111 001011011111 121.175 000000011111 110011011111 121.200 111111101111 010011011111 121.225 011111101111 100011011111 121.250 101111101111 000011011111 121.275 001111101111 111101011111 121.300 110111101111 011101011111 121.325 010111101111 101101011111 121.350 100111101111 001101011111 121.375 000111101111 110101011111 121.400 111011101111 010101011111 121.425 011011101111 100101011111 121.450 101011101111 000101011111 121.475 001011101111 111001011111 121.500 110011101111 011001011111 121.525 010011101111 101001011111 121.550 100011101111 001001011111 121.575 000011101111 110001011111 121.600 111101101111 010001011111 121.625 011101101111 100001011111 121.650 101101101111 000001011111 121.675 001101101111 111110011111 121.700 110101101111 011110011111 121.725 010101101111 101110011111 121.750 100101101111 001110011111 121.775 000101101111 110110011111 121.800 111001101111 010110011111 121.825 011001101111 100110011111 121.850 101001101111 000110011111 121.875 001001101111 121.900 121.925 121.950 121.975 122.000 122.025 122.050 122.075 122.100 122.125 122.150 122.175 122.200 122.225 122.250 122.275 122.300 122.325 122.350 122.375 122.400 122.425 122.450 122.475 122.500 122.525 122.550 122.575 122.600 122.625 122.650 122.675 122.700 122.725 122.750 122.775 122.800 122.825 122.850 122.875 122.900 122.925 122.950 122.975 123.000 123.025 123.050 123.075 123.100 123.125 123.150 123.175 Table 3a DIP Switch Settings (Frequencies 118.000 – 123.175) Latest products and information available at www.avlite.com 25 110001101111 010001101111 100001101111 000001101111 111110101111 011110101111 101110101111 001110101111 110110101111 010110101111 100110101111 000110101111 111010101111 011010101111 101010101111 001010101111 110010101111 010010101111 100010101111 000010101111 111100101111 011100101111 101100101111 001100101111 110100101111 010100101111 100100101111 000100101111 111000101111 011000101111 101000101111 001000101111 110000101111 010000101111 100000101111 000000101111 111111001111 011111001111 101111001111 001111001111 110111001111 010111001111 100111001111 000111001111 111011001111 011011001111 101011001111 001011001111 110011001111 010011001111 100011001111 000011001111 AV-PALC-01 Pilot Activated Lighting Control 123.200 123.225 123.250 123.275 123.300 123.325 123.350 123.375 123.400 123.425 123.450 123.475 123.500 123.525 123.550 123.575 123.600 123.625 123.650 123.675 123.700 123.725 123.750 123.775 123.800 123.825 123.850 123.875 123.900 123.925 123.950 123.975 124.000 124.025 124.050 124.075 124.100 124.125 124.150 124.175 124.200 124.225 124.250 124.275 124.300 124.325 124.350 124.375 124.400 124.425 124.450 124.475 111101001111 011101001111 101101001111 001101001111 110101001111 010101001111 100101001111 000101001111 111001001111 011001001111 101001001111 001001001111 110001001111 010001001111 100001001111 000001001111 111110001111 011110001111 101110001111 001110001111 110110001111 010110001111 100110001111 000110001111 111010001111 011010001111 101010001111 001010001111 110010001111 010010001111 100010001111 000010001111 111100001111 011100001111 101100001111 001100001111 110100001111 010100001111 100100001111 000100001111 111000001111 011000001111 101000001111 001000001111 110000001111 010000001111 100000001111 000000001111 111111110111 011111110111 101111110111 001111110111 124.500 124.525 124.550 124.575 124.600 124.625 124.650 124.675 124.700 124.725 124.750 124.775 124.800 124.825 124.850 124.875 124.900 124.925 124.950 124.975 125.000 125.025 125.050 125.075 125.100 125.125 125.150 125.175 125.200 125.225 125.250 125.275 125.300 125.325 125.350 125.375 125.400 125.425 125.450 125.475 125.500 125.525 125.550 125.575 125.600 125.625 125.650 125.675 125.700 125.725 125.750 125.775 Frequency: 123.200 to 128.375 110111110111 125.800 111000110111 010111110111 125.825 011000110111 100111110111 125.850 101000110111 000111110111 125.875 001000110111 111011110111 125.900 110000110111 011011110111 125.925 010000110111 101011110111 125.950 100000110111 001011110111 125.975 000000110111 110011110111 126.000 111111010111 010011110111 126.025 011111010111 100011110111 126.050 101111010111 000011110111 126.075 001111010111 111101110111 126.100 110111010111 011101110111 126.125 010111010111 101101110111 126.150 100111010111 001101110111 126.175 000111010111 110101110111 126.200 111011010111 010101110111 126.225 011011010111 100101110111 126.250 101011010111 000101110111 126.275 001011010111 111001110111 126.300 110011010111 011001110111 126.325 010011010111 101001110111 126.350 100011010111 001001110111 126.375 000011010111 110001110111 126.400 111101010111 010001110111 126.425 011101010111 100001110111 126.450 101101010111 000001110111 126.475 001101010111 111110110111 126.500 110101010111 011110110111 126.525 010101010111 101110110111 126.550 100101010111 001110110111 126.575 000101010111 110110110111 126.600 111001010111 010110110111 126.625 011001010111 100110110111 126.650 101001010111 000110110111 126.675 001001010111 111010110111 126.700 110001010111 011010110111 126.725 010001010111 101010110111 126.750 100001010111 001010110111 126.775 000001010111 110010110111 126.800 111110010111 010010110111 126.825 011110010111 100010110111 126.850 101110010111 000010110111 126.875 001110010111 111100110111 126.900 110110010111 011100110111 126.925 010110010111 101100110111 126.950 100110010111 001100110111 126.975 000110010111 110100110111 127.000 111010010111 010100110111 127.025 011010010111 100100110111 127.050 101010010111 000100110111 127.075 001010010111 127.100 127.125 127.150 127.175 127.200 127.225 127.250 127.275 127.300 127.325 127.350 127.375 127.400 127.425 127.450 127.475 127.500 127.525 127.550 127.575 127.600 127.625 127.650 127.675 127.700 127.725 127.750 127.775 127.800 127.825 127.850 127.875 127.900 127.925 127.950 127.975 128.000 128.025 128.050 128.075 128.100 128.125 128.150 128.175 128.200 128.225 128.250 128.275 128.300 128.325 128.350 128.375 Table 3b DIP Switch Settings (Frequencies 123.200 – 128.375) Latest products and information available at www.avlite.com 26 110010010111 010010010111 100010010111 000010010111 111100010111 011100010111 101100010111 001100010111 110100010111 010100010111 100100010111 000100010111 111000010111 011000010111 101000010111 001000010111 110000010111 010000010111 100000010111 000000010111 111111100111 011111100111 101111100111 001111100111 110111100111 010111100111 100111100111 000111100111 111011100111 011011100111 101011100111 001011100111 110011100111 010011100111 100011100111 000011100111 111101100111 011101100111 101101100111 001101100111 110101100111 010101100111 100101100111 000101100111 111001100111 011001100111 101001100111 001001100111 110001100111 010001100111 100001100111 000001100111 AV-PALC-01 Pilot Activated Lighting Control 128.400 128.425 128.450 128.475 128.500 128.525 128.550 128.575 128.600 128.625 128.650 128.675 128.700 128.725 128.750 128.775 128.800 128.825 128.850 128.875 128.900 128.925 128.950 128.975 129.000 129.025 129.050 129.075 129.100 129.125 129.150 129.175 129.200 129.225 129.250 129.275 129.300 129.325 129.350 129.375 129.400 129.425 129.450 129.475 129.500 129.525 129.550 129.575 129.600 129.625 129.650 129.675 111110100111 011110100111 101110100111 001110100111 110110100111 010110100111 100110100111 000110100111 111010100111 011010100111 101010100111 001010100111 110010100111 010010100111 100010100111 000010100111 111100100111 011100100111 101100100111 001100100111 110100100111 010100100111 100100100111 000100100111 111000100111 011000100111 101000100111 001000100111 110000100111 010000100111 100000100111 000000100111 111111000111 011111000111 101111000111 001111000111 110111000111 010111000111 100111000111 000111000111 111011000111 011011000111 101011000111 001011000111 110011000111 010011000111 100011000111 000011000111 111101000111 011101000111 101101000111 001101000111 129.700 129.725 129.750 129.775 129.800 129.825 129.850 129.875 129.900 129.925 129.950 129.975 130.000 130.025 130.050 130.075 130.100 130.125 130.150 130.175 130.200 130.225 130.250 130.275 130.300 130.325 130.350 130.375 130.400 130.425 130.450 130.475 130.500 130.525 130.550 130.575 130.600 130.625 130.650 130.675 130.700 130.725 130.750 130.775 130.800 130.825 130.850 130.875 130.900 130.925 130.950 130.975 Frequency: 128.400 to 133.575 110101000111 131.000 111011111011 010101000111 131.025 011011111011 100101000111 131.050 101011111011 000101000111 131.075 001011111011 111001000111 131.100 110011111011 011001000111 131.125 010011111011 101001000111 131.150 100011111011 001001000111 131.175 000011111011 110001000111 131.200 111101111011 010001000111 131.225 011101111011 100001000111 131.250 101101111011 000001000111 131.275 001101111011 111110000111 131.300 110101111011 011110000111 131.325 010101111011 101110000111 131.350 100101111011 001110000111 131.375 000101111011 110110000111 131.400 111001111011 010110000111 131.425 011001111011 100110000111 131.450 101001111011 000110000111 131.475 001001111011 111010000111 131.500 110001111011 011010000111 131.525 010001111011 101010000111 131.550 100001111011 001010000111 131.575 000001111011 110010000111 131.600 111110111011 010010000111 131.625 011110111011 100010000111 131.650 101110111011 000010000111 131.675 001110111011 111100000111 131.700 110110111011 011100000111 131.725 010110111011 101100000111 131.750 100110111011 001100000111 131.775 000110111011 110100000111 131.800 111010111011 010100000111 131.825 011010111011 100100000111 131.850 101010111011 000100000111 131.875 001010111011 111000000111 131.900 110010111011 011000000111 131.925 010010111011 101000000111 131.950 100010111011 001000000111 131.975 000010111011 110000000111 132.000 111100111011 010000000111 132.025 011100111111 100000000111 132.050 101100111111 000000000111 132.075 001100111111 111111111011 132.100 110100111111 011111111011 132.125 010100111111 101111111011 132.150 100100111111 001111111011 132.175 000100111111 110111111011 132.200 111000111111 010111111011 132.225 011000111111 100111111011 132.250 101000111111 000111111011 132.275 001000111111 132.300 132.325 132.350 132.375 132.400 132.425 132.450 132.475 132.500 132.525 132.550 132.575 132.600 132.625 132.650 132.675 132.700 132.725 132.750 132.775 132.800 132.825 132.850 132.875 132.900 132.925 132.950 132.975 133.000 133.025 133.050 133.075 133.100 133.125 133.150 133.175 133.200 133.225 133.250 133.275 133.300 133.325 133.350 133.375 133.400 133.425 133.450 133.475 133.500 133.525 133.550 133.575 Table 3c DIP Switch Settings (Frequencies 128.400 – 133.575) Latest products and information available at www.avlite.com 27 110000111111 010000111111 100000111111 000000111111 111111011111 011111011111 101111011111 001111011111 110111011111 010111011111 100111011111 000111011111 111011011111 011011011111 101011011111 001011011111 110011011111 010011011111 100011011111 000011011111 111101011111 011101011111 101101011111 001101011111 110101011111 010101011111 100101011111 000101011111 111001011111 011001011111 101001011111 001001011111 110001011111 010001011111 100001011111 000001011111 111110011111 011110011111 101110011111 001110011111 110110011011 010110011011 100110011011 000110011011 111010011011 011010011011 101010011011 001010011011 110010011011 010010011011 100010011011 000010011011 AV-PALC-01 Pilot Activated Lighting Control 133.600 133.625 133.650 133.675 133.700 133.725 133.750 133.775 133.800 133.825 133.850 133.875 133.900 133.925 133.950 133.975 134.000 134.025 134.050 134.075 134.100 134.125 134.150 134.175 134.200 134.225 134.250 134.275 134.300 134.325 134.350 134.375 134.400 134.425 134.450 134.475 134.500 134.525 134.550 134.575 134.600 134.625 134.650 134.675 134.700 134.725 134.750 134.775 134.800 134.825 134.850 134.875 111100011011 011100011011 101100011011 001100011011 110100011011 010100011011 100100011011 000100011011 111000011011 011000011011 101000011011 001000011011 110000011011 010000011011 100000011011 000000011011 111111101011 011111101011 101111101011 001111101011 110111101011 010111101011 100111101011 000111101011 111011101011 011011101011 101011101011 001011101011 110011101011 010011101011 100011101011 000011101011 111101101011 011101101011 101101101011 001101101011 110101101011 010101101011 100101101011 000101101011 111001101011 011001101011 101001101011 001001101011 110001101011 010001101011 100001101011 000001101011 111110101011 011110101011 101110101011 001110101011 134.900 134.925 134.950 134.975 135.000 135.025 135.050 135.075 135.100 135.125 135.150 135.175 135.200 135.225 135.250 135.275 135.300 135.325 135.350 135.375 135.400 135.425 135.450 135.475 135.500 135.525 135.550 135.575 135.600 135.625 135.650 135.675 135.700 135.725 135.750 135.775 135.800 135.825 135.850 135.875 135.900 135.925 135.950 135.975 136.000 Frequency: 133.600 to 136.000 110110101011 010110101011 100110101011 000110101011 111010101011 011010101011 101010101011 001010101011 110010101011 010010101011 100010101011 000010101011 111100101011 011100101011 101100101011 001100101011 110100101011 010100101011 100100101011 000100101011 111000101011 011000101011 101000101011 001000101011 110000101011 010000101011 100000101011 000000101011 111111001011 011111001011 101111001011 001111001011 110111001011 010111001011 100111001011 000111001011 111011001011 011011001011 101011001011 001011001011 110011001011 010011001011 100011001011 000011001011 111101001011 Table 3d DIP Switch Settings (Frequencies 133.600 – 136.000) Latest products and information available at www.avlite.com 28 AV-PALC-01 Pilot Activated Lighting Control Section 9: RF Controller Menu Operation How Does the System Work? The Avlite ALS System works by using a radio controller to activate and setup an entire airfield, airport or air base. The system utilises an embedded R/F module operating in the 2.4GHz ISM Band. The lights can be configured for up to 15 different light groups. This allows the airfield to independently control different areas, such as multiple runways, taxiways and helipads. The standard radio controller broadcasts a command message to all lights within range. This range is approximately 1.4km (0.8 miles). If a higher gain antenna is used the range can be extended. Each light within range will receive, decode and re-send the message to all surrounding lights. Each light also has an operational range of up to 1.4km. For distances, greater than 1.4km there may be a delay in those lights receiving the command. The further away the lights are from the controller the longer it will take the command to propagate to all lights. Standard Operating Procedure To get the most from your ALS please use the following setup 1. Set the “Operation Mode” to STANDBY. 2. Set the “PALC Mode” Setting to ENABLE This will allow the L-854 VHF PALC controller to operate the Avlite lights. The standard Avlite controller commands may still be accessible from the menu. Best Practice It is best to locate the controller centrally about the runway when sending commands to achieve the minimum response time. If the controller is situated at one end of a 3.2km (12 000’) runway, it will take longer to activate all lights than from a central position. The battery inside the light will require extra charge time the following day if the lights are run at HIGH intensity for more than the recommended time. This can be negated by connecting the lights to an external power supply. If these lights are plugged into an external power supply they can be run at any intensity for any length of time without depleting the battery. Latest products and information available at www.avlite.com 29 AV-PALC-01 Pilot Activated Lighting Control Radio Controller Menu This section of the document will provide a short explanation of all the menu screens on the control unit. Modes of Operation The operational Mode defines how the light will respond to different environmental conditions & user inputs. There are three operational modes that can be selected via the controller. ALWAYS ON, STANDBY & DUSK till DAWN. ALWAYS ON Operational Mode The light is Always On. The light will be lit both day & night. While the light is in this mode it will only turn off when the battery drops below the Flat Battery Voltage level. STANDBY Operational Mode The light is Always Off. While the light is in this mode it will still respond to and pass on commands, sent by the controller. This mode should be used if the lights have been installed outside but are not currently required. Note: The light is not completely powered down in a manner suitable for storage. If the light is to be stored in a warehouse or other dark environment the ON/OFF switch should be turned off. DUSK till DAWN Operational Mode The light is turned on and off based on the light sensor internal to each light. If the light is in the darkness, it will turn on. If the light is in daylight, it will turn off. Light Group This menu is used to select the current light group. The light group of each light is selected via rotary switch A found on the bottom of the circuit board, in the Light Head. The controller can select any one of the 10 individual light groups (0 -> 9) or select all radio lights at once. Note: The units are set with a light group of 0 in the factory. LED Intensity Default = LOW This menu is used to select the intensity of the LEDs on the light. The options include Low, Medium & High. a. Low – LED intensity is set to low setting (approx 10%) b. Medium - LED intensity is set to medium intensity (approx 30%). c. High - LED intensity is set to high intensity (approx 100%) Note: this menu will not be enabled if the selected operational mode is STANDBY Timeout Mode This menu is used to setup the LED high intensity timeout feature found in each light. The options include Enabled LOW, Disable. a. Enabled LOW – The immediate LED intensity is selected via the LED Intensity menu, after Timer Duration the LED Intensity will revert back to the LOW setting b. Disable – The high intensity LED timeout is disabled. The LED intensity will be selected via the LED intensity menu. Note: this menu will not be enabled if the selected operational mode is STANDBY Latest products and information available at www.avlite.com 30 AV-PALC-01 Pilot Activated Lighting Control Timeout Duration This menu is only visible when the timeout Mode is enabled. This menu is used to select the timeout duration, the time before the LED intensity reverts back to its LOW intensity state. The timeout duration can be set from 1 minute to 60 minutes. LED Bank Setup All Avlite ALS systems can have the option of having the lights built with multiple colours, in different LED banks. This can allow a runway to be changed from Visible to I/R at the press of a button. The options include VISIBLE & IR. Note: this menu will not be enabled if the selected operational mode is STANDBY Battery Diagnostic Default = Disable This feature can be used to check the battery voltage in every light in the ALS. The command can be sent any time and it will not affect the current state of the light. If the light is in STANDBY mode the light will turn on as shown below and revert to STANDBY mode after the diagnostic has been completed. • If the battery voltage is within operational range the light will turn off for 1 second, flash once, then turn off for 1 second. • If the battery voltage is low the light with turn off for 1 second, flash twice, then turn off for 1 second. Sending Commands Every time the SEND button is pressed a command is sent containing all the current settings in the Radio Controller. The SEND button can be used after changing one setting or after changing multiple settings. For further information see section under “How does the System Work”. PALC Mode Default = Enable This is used to enable and disable Avlite responses to PALC commands received from the L-854 VHF controller. Latest products and information available at www.avlite.com 31 AV-PALC-01 Pilot Activated Lighting Control 9. Using the Radio Control to Activate the Airfield Lighting System (ALS) The Radio Controller is very easy to use and by reading through the How To section below, all of the advanced features will be well within your grasp. Make sure that all the lights in the same Light Group have had the rotary switches set correctly. Turn All the Lights ON • Turn the Radio Controller On • Use the arrow keys to adjust the operational Mode to ALWAYS ON • Press MENU button once to reach Light Group • Set the Light Group to ALL • Press SEND button • Every radio light within range of the control unit will now turn on. Setup the Lights to Operate in DUSK till DAWN mode • Turn the Control unit On • Use the arrow keys to adjust the operational Mode to DUSK till DAWN • Press MENU button once to reach Light Group • Set the Light Group to ALL • Press SEND button • Every radio light within range of the control unit will now turn on at night, during the day the lights will turn off automatically. Runway B Only is to be HIGH Intensity, but Runway A will Remain in Current Configuration • On Runway A, set the rotary switches to A=0 B=0 inside the light head. • On Runway B, set the rotary switches to A=1 B=0 inside the light head. Rotary Switch A can be set to any value that is different from Runway A. • Turn the Control unit On • Use the arrow keys to adjust the operational Mode to ALWAYS ON • Press MENU button once to reach Light Group • Set the Light Group to 1 • Press MENU button once to reach LED Intensity • Use the arrow keys to adjust the LED Intensity to HIGH • Press MENU button until you reach LED Bank Setup • Use the arrow keys to adjust the LED Bank to Visible • Press SEND button - Runway A will not change state. - Runway B will now be High Intensity. Latest products and information available at www.avlite.com 32 AV-PALC-01 Pilot Activated Lighting Control Runway B Only is to be HIGH Intensity, with a Timeout of 8 Minutes and Runway A will be I/R Low Intensity • On Runway A, set the rotary switches to A=0 B=0 inside the light head. • On Runway B, set the rotary switches to A=1 B=0 inside the light head. Rotary Switch A can be set to any value that is different from Runway A. • Turn the Control unit On • Use the arrow keys to adjust the operational Mode to On • Press MENU button once to reach Light Group • Set the Light Group to 1 • Press MENU button once to reach LED Intensity • Use the arrow keys to adjust the LED Intensity to HIGH • Press MENU button once to reach Timeout Mode • Use the arrow keys to adjust the Timeout Mode to Enabled LOW • Press MENU button once to reach Timeout Duration • Use the arrow keys to adjust the Timeout Duration to 8 Minutes • Press MENU button once to reach LED Bank Setup • Use the arrow keys to adjust the LED Bank to Visible • Press SEND button - Runway A will not change state. - Runway B will now be High Intensity. After 8 minute Runway will revert back to LOW intensity. • Press MENU button until you reach Light Group • Set the Light Group to 0 • Press MENU button once to reach LED Intensity • Use the arrow keys to adjust the LED Intensity to LOW • Press MENU button until you reach LED Bank Setup • Use the arrow keys to adjust the LED Bank to IR • Press SEND button - - Runway A will be in LOW Intensity IR mode Runway B will not change state. Lights on Runway B will still receive and pass on the message intended for Runway A. NOTE: For further operating instructions, refer to the manual supplied with your light(s). Latest products and information available at www.avlite.com 33 AV-PALC-01 Pilot Activated Lighting Control Section 10: Trouble Shooting RF Controller Problem Remedy Light will not activate. • Ensure internal toggle switch on the light is set to the “ON” position • Wait at least 60 seconds for the program to initialise in darkness if the light is set for DUSK till DAWN Mode • Ensure battery is properly connected • Ensure battery is sufficiently charged. Refer to the user manual for your light. Light will not operate for the entire night. • Expose light to direct sunlight and monitor operation for several days Avlite products typically require 1.5 hours of direct sunlight per day to retain full autonomy. From a discharged state, the light may require several days of operational conditions to ‘cycle’ up to full autonomy • Reducing the light output intensity will reduce current draw on the battery • Ensure solar module is clean and not covered by shading, fouling or dust during the day Lights are constantly on during the day. • Ensure the Radio Controller is not set to ALWAYS ON (see “Modes of Operation” section of manual) & change the setting as required Latest products and information available at www.avlite.com 34 AV-PALC-01 Pilot Activated Lighting Control Addendum A: FCC Part–15 Compliance This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures: 1. Reorient or relocate the receiving antenna 2. Increase the separation between the equipment and receiver 3. Connect the equipment into an outlet on a circuit different from that to which the receiver is connected 4. Consult the dealer or an experienced radio technician for help Modifications not expressly approved by the manufacturer could void the user’s authority to operate the equipment under FCC rules Latest products and information available at www.avlite.com 35 AV-PALC-01 Pilot Activated Lighting Control Appendix A: Parts Lists, Required Parts & Tools Not Supplied Bill of Materials: Field replaceable components are listed below. Subassemblies are not field serviceable, see Figure 1 for the relative positioning of these parts. Part Number Description Rating RE-857-303 Relay Assembly 250VAC, 6A Max, 12V Coils RE-857-150 Replaceable Relay Modules 250VAC, 6A Max, 12V Coil RE-CSF060 Heater 120VAC/240VAC - 100 watt RE-TLD-12 Switching Power Supply Input 90-264VAC, 50-60 Hz Output 12VDC 3.3A 40 Watts Max RE-101 VHF FM Receiver Assembly 12VDC, 118-136MHz RE-L12DWD Controller Assembly 12VDC RE-854-681 Terminal Block Assembly 12-28AWG, 35A Max RE-Ant Antenna, VHF 22” ¼ dipole, 50Ω RE-Arr1 Lightning Arrestor, VHF 70W, 20kA, 90-130V breakdown, 50Ω RE-12126 Cabinet NEMA 12/4, Flange Mount Polyester Powder Coated Finish RG-58U Cabling, VHF Antenna PVC Jacket, Braided Coax, 50Ω AV-ALS- RF Controller 12VDC PDN-28-000031 Antenna RF 2.4GHz Omnidirectional, 4dBi, 2.4GHz, 50Ω, 20ft PDN-28-001760 Surge Protector 600V, Co-axial, N-type Male, 50Ω AV-CBL-RF-01 Cabling, RF Antenna 600V, Co-axial, N-Type Male, 50Ω, 20ft Table 4: Bill of Material Required Parts & Tools Not Supplied: Each installation will vary, below is a list of common parts not provided with the standard radio: • Antenna Masts • Antenna Mast Mounting Bolts (Bracket is designed for standard U-Bolt) • Silicone Sealant for sealing building penetrations • Conduit, Conduit hubs for control and communication wiring • Cabinet Mounting Hardware • Hand Tools for installation Latest products and information available at www.avlite.com 36 AV-PALC-01 Pilot Activated Lighting Control Appendix B: Typical Wiring Diagram Latest products and information available at www.avlite.com 37 AV-PALC-01 Pilot Activated Lighting Control Appendix C: Certificate of Conformance Radio Latest products and information available at www.avlite.com 38 AV-PALC-01 Pilot Activated Lighting Control Appendix D: Antenna Installation SAFETY NOTICE: Antenna Installation 1. 2. 3. 4. READ ALL INSTRUCTIONS PRIOR TO BEGINNING ANY WORK Always keep the antenna away from any overhead or other power line source. Always install an appropriate Lightning Discharge Element in-line with the antenna cable Always ground the Lightning Arrestor directly to earth ground. Do not use conduits or building structures that are not directly grounded via an earth ground rod. 5. Never route antenna lines adjacent to power or control lines. Installation Diagram: Notes: - Antenna base height should be approximately 6 feet above roof - If a metallic supporting mast is used it must be connected to earth ground - Longest-range reception is accomplished with this type of mounting - Supporting mast and clamps are not provided - Cable connection at bulkhead connector must be protected from the elements - Heat-shrink is for waterproofing BNC Type Lightning Arrester - BNC Type Arrester must be connected to an Earth Ground VHF Antenna RF 2.4GHz Antenna RF Antenna 20ft coaxial cable VHF Antenna Figure 9. Antenna Installation (Typical) Latest products and information available at www.avlite.com 39 AV-PALC-01 Pilot Activated Lighting Control Antenna Detail: Figure 10. Antenna Details (VHF) 8 6 7 4 5 3 2 1 REVISIONS THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF L-COM, INC. ANY REPRODUCTION IN PART OR WHOLE WITHOUT THE WRITTEN PERMISSION OF L-COM, INC. IS PROHIBITED. APPROVED DATE DESCRIPTION REV A INITIAL RELEASE 1/4/2012 D.GRIFFIN - - - - D 7.8 197 D C C 1.3 32 MOUNTING BRACKET W/ HARDWARE N-FEMALE CONNECTOR 3.2 81 B B 2.0 50 4.0 100 Compliant Figure 11. AntennaRoHS Details (RF 2.4GHz) UNLESS OTHERWISE SPECIFIED, A NOTES: PACKAGING: COMPONENT SHALL BE INDIVIDUALLY PACKAGED IN ACCORDANCE WITH L-COM SPECIFICATION PKG-00085 APPROVALS DIMENSIONS ARE IN INCHES [mm] DRAWN BY DIMENSIONAL TOLERANCES: CHECKED BY .X = ±.1 .XX = ±.01 .XXX = ±.005 B.PUCHASKI P.PESA 45 BEECHWOOD DRIVE NORTH ANDOVER, MA 01845 DATE 12/29/12 12/29/12 CATEGORY P.PESA 12/29/12 Latest products and information available at www.avlite.com - ALL DIMENSIONS FOR REFERENCE - ANGULAR TOLERANCES: 40 PROJECTION ALL = ± 1° CONFIGURATION DETAILS OF UNDIMENSIONED FEATURES MAY VARY COLOR VARIATIONS MAY OCCUR A ANTENNA APPROVED BY PRODUCT DESCRIPTION SIZE A 2.4GHz 4dBi OMNI ANTENNA W/ N-FEMALE CONNECTOR FSCM NO. 43321 DWG. NO. HGV-2404U REV. A AV-PALC-01 Pilot Activated Lighting Control Notes Latest products and information available at www.avlite.com 41 AV-PALC-01 Pilot Activated Lighting Control Avlite Light Warranty V1.2 Activating the Warranty Upon purchase, the Avlite Systems warranty must be activated for recognition of future claims. To do this you need to register on-line. Please complete the Online Registration Form at: www.avlite.com Avlite Systems will repair or replace your lantern in the event of electronic failure for a period of up to three years from the date of purchase. Avlite Systems will repair or replace any ancillary or accessory products in the event of failure for a period of up to one year from the date of purchase, as per the terms & conditions below. The unit must be returned to Avlite freight prepaid. Warranty Terms 1. Avlite Systems warrants that any Avlite aviation products fitted with telemetry equipment including but not limited to AIS, GSM, GPS or RF (“Telemetry Products”) will be free from defective materials and workmanship under normal and intended use, subject to the conditions hereinafter set forth, for a period of twelve (12) months from the date of purchase by the original purchaser. 2. Avlite Systems warrants that any rotationally-moulded products (“Roto-Moulded Products”) and accessory products (“Accessory Products”) will be free from defective materials and workmanship under normal and intended use, subject to the conditions hereinafter set forth, for a period of twelve (12) months from the date of purchase by the original purchaser. 3. Avlite Systems warrants that any Avlite aviation products other than the Telemetry Products, RotoMoulded Products and Accessory Products (“Avlite Products”) will be free from defective materials and workmanship under normal and intended use, subject to the conditions hereinafter set forth, for a period of three (3) years from the date of purchase by the original purchaser. 4. Avlite Systems will repair or replace, at Avlite’s sole discretion, any Telemetry Products, RotoMoulded Products, Accessory Products or Avlite Products found to be defective in material and workmanship in the relevant warranty period so long as the Warranty Conditions (set out below) are satisfied. 5. If any Telemetry Products or Avlite Products are fitted with a rechargeable battery, Avlite Systems warrants the battery will be free from defect for a period of one (1) year when used within original manufacturer’s specifications and instructions. Warranty Conditions This Warranty is subject to the following conditions and limitations; 1. The warranty is applicable to lanterns manufactured from 1/1/2009. 2. The warranty is void and inapplicable if: a. the product has been used or handled other than in accordance with the instructions in the owner’s manual and any other information or instructions provided to the customer by Avlite; b. the product has been deliberately abused, or misused, damaged by accident or neglect or in being transported; or c. the defect is due to the product being repaired or tampered with by anyone other than Avlite or authorised Avlite repair personnel. 3. The customer must give Avlite Systems notice of any defect with the product within 30 days of the customer becoming aware of the defect. 4. Rechargeable batteries have a limited number of charge cycles and may eventually need to be replaced. Typical battery replacement period is 3-4 years. Long term exposure to high temperatures will shorten the battery life. Batteries used or stored in a manner inconsistent with the manufacturer’s specifications and instructions shall not be covered by this warranty. 5. No modifications to the original specifications determined by Avlite shall be made without written approval of Avlite Systems. 6. Avlite lights can be fitted with 3rd party power supplies and accessories but are covered by the 3rd Latest products and information available at www.avlite.com 42 AV-PALC-01 Pilot Activated Lighting Control party warranty terms and conditions. 7. The product must be packed and returned to Avlite Systems by the customer at his or her sole expense. Avlite Systems will pay return freight of its choice. A returned product must be accompanied by a written description of the defect and a photocopy of the original purchase receipt. This receipt must clearly list model and serial number, the date of purchase, the name and address of the purchaser and authorised dealer and the price paid by the purchaser. On receipt of the product, Avlite Systems will assess the product and advise the customer as to whether the claimed defect is covered by this warranty. 8. Avlite Systems reserves the right to modify the design of any product without obligation to purchasers of previously manufactured products and to change the prices or specifications of any product without notice or obligation to any person. 9. Input voltage shall not exceed those recommended for the product. 10. Warranty does not cover damage caused by the incorrect replacement of battery in solar lantern models. 11. This warranty does not cover any damage or defect caused to any product as a result of water flooding or any other acts of nature. 12. There are no representations or warranties of any kind by Avlite or any other person who is an agent, employee, or other representative or affiliate of Avlite, express or implied, with respect to condition of performance of any product, their merchantability, or fitness for a particular purpose, or with respect to any other matter relating to any products. Limitation of Liability To the extent permitted by acts and regulations applicable in the country of manufacture, the liability of Avlite Systems under this Warranty will be, at the option of Avlite Systems, limited to either the replacement or repair of any defective product covered by this Warranty. Avlite Systems will not be liable to Buyer for consequential damages resulting from any defect or deficiencies in accepted items. Limited to Original Purchaser This Warranty is for the sole benefit of the original purchaser of the covered product and shall not extend to any subsequent purchaser of the product. Miscellaneous Apart from the specific warranties provided under this warranty, all other express or implied warranties relating to the above product is hereby excluded to the fullest extent allowable under law. The warranty does not extend to any lost profits, loss of good will or any indirect, incidental or consequential costs or damages or losses incurred by the purchaser as a result of any defect with the covered product. Warrantor Avlite Systems has authorised distribution in many countries of the world. In each country, the authorised importing distributor has accepted the responsibility for warranty of products sold by distributor. Warranty service should normally be obtained from the importing distributor from whom you purchased your product. In the event of service required beyond the capability of the importer, Avlite Systems will fulfil the conditions of the warranty. Such product must be returned at the owner’s expense to the Avlite Systems factory, together with a photocopy of the bill of sale for that product, a detailed description of the problem, and any information necessary for return shipment. Information in this manual is subject to change without notice and does not represent a commitment on the part of the vendor. Sealite products are subject to certain Australian and worldwide patent applications. Latest products and information available at www.avlite.com 43 AV-PALC-01 Pilot Activated Lighting Control Other Avlite Products Available Solar Aviation Lighting Helipad Lighting Obstruction Lighting Airfield Markers & Accessories Typical Applications • Temporary & permanent airfield lighting • Remote, emergency & defence airfield lighting • Barricade, hazard & perimeter lighting • Helipad lighting • Obstruction lighting For a complete list of product compliances including ICAO & FAA, please contact Avlite today Area & Sign Lighting Head Office Avlite Systems 11 Industrial Drive Somerville, Vic 3912 Australia Tel: +61 (0)3 5977 6128 Fax: +61 (0)3 5977 6124 Email: [email protected] Internet: www.avlite.com A subsidiary of Sealite Pty Ltd www.sealite.com Latest products and information available at www.avlite.com 44 ">

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Key features
- Pilot Activated Lighting Control
- 2.4 GHz RF wireless network
- Solar lighting activation
- On-demand lighting
- Field adjustable time-out period
Frequently asked questions
The Avlite PALC is designed to allow approaching aircraft to activate Avlite’s solar lighting on airfields and helipads.
The Avlite PALC uses a 2.4 GHz RF wireless network to communicate with aircraft. Once an aircraft transmits a signal, the PALC activates the solar lights.
The time-out period is a user-specified time period after which the lights will automatically extinguish. This can be adjusted to 1, 15, 30, or 60 minutes.