Case IH AXIAL-FLOW 9230 Service Manual
Case IH AXIAL-FLOW 9230 is a powerful and versatile combine harvester designed for efficient grain harvesting in various conditions. This model features advanced technology like the Axial-Flow threshing system, which provides gentle grain handling and high-quality separation. You can also find options for efficient residue management and operator comfort, including a spacious cab with climate control.
PDF
Download
Document
Advertisement
Advertisement
SERVICE MANUAL AXIAL-FLOW® 7230 AXIAL-FLOW® 8230 AXIAL-FLOW® 9230 Rotary Combine 1/6 Part number 48040837 AXIAL-FLOW® 7230 AXIAL-FLOW® 8230 AXIAL-FLOW® 9230 Rotary Combine SERVICE MANUAL Part number 48040837 English August 2017 © 2017 CNH Industrial Latin America LTDA. All Rights Reserved. SERVICE MANUAL AXIAL-FLOW® 7230 Machine Standard Tier III produced in Brazil., AXIAL-FLOW® 7230 Machine with Power Guide Axle Tier III produced in Brazil, AXIAL-FLOW® 8230 Macine Standard Tier III produced in Brazil., AXIAL-FLOW® 8230 Machine with Power Guide Axle Tier III produced in Brazil. , AXIAL-FLOW® 9230 Machine Standard Tier III produced in Brazil., AXIAL-FLOW® 9230 Machine with Power Guide Axle Tier III produced in Brazil. 48040837 15/08/2017 EN Find manuals at https://best-manuals.com Link Product / Engine Product AXIAL-FLOW® 7230 Máquina com Power Guide Axle Tier III produzida no Brasil AXIAL-FLOW® 7230 Máquina com Power Guide Axle Tier III produzida no Brasil AXIAL-FLOW® 8230 Máquina com Power Guide Axle Tier III produzida no Brasil. AXIAL-FLOW® 8230 Máquina com Power Guide Axle Tier III produzida no Brasil. AXIAL-FLOW® 9230 Máquina com Power Guide Axle Tier III produzida no Brasil. AXIAL-FLOW® 9230 Máquina com Power Guide Axle Tier III produzida no Brasil. Market Product Latin America Engine F3AE9684A*E001 Latin America F3AE9684A*E001 Latin America F3BE3684A*E001 Latin America F3BE3684A*E001 Latin America F3BE3684B*E002 Latin America F3BE3684B*E002 48040837 15/08/2017 Find manuals at https://best-manuals.com Contents INTRODUCTION Engine....................................................................................... 10 [10.202] Air cleaners and lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1 [10.216] Fuel tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.2 [10.218] Fuel injection system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.3 [10.310] Aftercooler. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.4 [10.400] Engine cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.5 [10.414] Fan and drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.6 [10.418] Rotary screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.7 [10.450] Engine air compressor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.8 [10.500] Selective Catalytic Reduction (SCR) exhaust treatment . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.9 Main gearbox and drive ............................................................... 14 [14.100] Main gearbox and drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.1 Transmission.............................................................................. 21 [21.100] Mechanical transmission hydraulic components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.1 [21.114] Mechanical transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.2 [21.130] Mechanical transmission external controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.3 [21.145] Gearbox internal components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.4 [21.182] Differential. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.5 Front axle system ....................................................................... 25 [25.100] Powered front axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25.1 [25.108] Final drive hub, steering knuckles, and shafts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25.2 [25.310] Final drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25.3 Rear axle system........................................................................ 27 [27.100] Powered rear axle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27.1 [27.124] Final drive hub, steering knuckles, and shafts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27.2 48040837 15/08/2017 Find manuals at https://best-manuals.com [27.550] Non-powered rear axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27.3 Hydrostatic drive......................................................................... 29 [29.100] Transmission and steering hydrostatic control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29.1 [29.134] Two-speed assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29.2 [29.202] Hydrostatic transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29.3 [29.218] Pump and motor components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29.4 [29.300] Rear hydrostatic transmission. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29.5 Power Take-Off (PTO) ................................................................. 31 [31.146] Front Power Take-Off (PTO) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31.1 Brakes and controls .................................................................... 33 [33.110] Parking brake or parking lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33.1 [33.202] Hydraulic service brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33.2 Hydraulic systems....................................................................... 35 [35.000] Hydraulic systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.1 [35.102] Pump control valves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.2 [35.106] Variable displacement pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.3 [35.220] Auxiliary hydraulic pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.4 [35.300] Reservoir, cooler, and filters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.5 [35.350] Safety and main relief valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.6 [35.359] Main control valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.7 [35.410] Header or attachment height system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.8 [35.415] Header or attachment tilting system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.9 [35.440] Grain tank unload system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.10 [35.518] Reel control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.11 [35.536] Crop processor system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.12 [35.796] Chaff spreader control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.13 Steering..................................................................................... 41 [41.101] Steering control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.1 48040837 15/08/2017 Find manuals at https://best-manuals.com [41.200] Hydraulic control components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.2 [41.216] Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.3 [41.432] Autoguidance steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.4 Wheels ...................................................................................... 44 [44.511] Front wheels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44.1 [44.520] Rear wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44.2 Tracks and track suspension ........................................................ 48 [48.130] Track frame and driving wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48.1 Cab climate control ..................................................................... 50 [50.100] Heating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50.1 [50.104] Ventilation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50.2 [50.200] Air conditioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50.3 Electrical systems ....................................................................... 55 [55.015] Engine control system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.1 [55.100] Harnesses and connectors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.2 [55.408] Warning indicators, alarms, and instruments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.3 [55.988] Selective Catalytic Reduction (SCR) electrical system . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.4 [55.DTC] FAULT CODES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.5 Attachments/Headers.................................................................. 58 [58.130] Attachment/Header frame. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58.1 Product feeding .......................................................................... 60 [60.105] Floating roll, feed chain, and drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60.1 [60.110] Feeder housing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60.2 [60.112] Stone trapping system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60.3 [60.122] Length-of-cut gearbox. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60.4 [60.150] Feeder drive system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60.5 [60.220] Pickup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60.6 48040837 15/08/2017 Find manuals at https://best-manuals.com Threshing .................................................................................. 66 [66.000] Threshing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66.1 [66.105] Concave. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66.2 [66.110] Concave control system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66.3 [66.260] Threshing mechanism drive system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66.4 [66.331] Rotor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66.5 Separation ................................................................................. 72 [72.220] Discharge beater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72.1 [72.420] Rotary separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72.2 Residue handling........................................................................ 73 [73.210] Straw chopper drive system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73.1 [73.215] Straw chopper electro-magnetic clutch support. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73.2 [73.230] Straw chopper. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73.3 [73.AAA] Residue handling generic sub-group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73.4 [73.430] Straw spreader . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73.5 Cleaning .................................................................................... 74 [74.000] Cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74.1 [74.100] Self-leveling frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74.2 [74.101] Cleaning drive systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74.3 [74.110] Grain pan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74.4 [74.114] Upper shaker shoe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74.5 [74.118] Lower shaker shoe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74.6 [74.130] Fan housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74.7 [74.136] Fan drive system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74.8 [74.140] Tailings return system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74.9 Crop storage / Unloading ............................................................. 80 [80.101] Clean grain elevator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80.1 [80.150] Grain tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80.2 48040837 15/08/2017 Find manuals at https://best-manuals.com [80.175] Grain tank unload drive system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80.3 [80.180] Grain tank unload . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80.4 Platform, cab, bodywork, and decals ............................................. 90 [90.105] Machine shields and guards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.1 [90.118] Protections and footboards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.2 [90.124] Pneumatically-adjusted operator seat. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.3 [90.150] Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.4 [90.151] Cab interior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.5 48040837 15/08/2017 Find manuals at https://best-manuals.com 48040837 15/08/2017 Find manuals at https://best-manuals.com INTRODUCTION 48040837 15/08/2017 1 Find manuals at https://best-manuals.com Contents INTRODUCTION Basic instructions - Important notice regarding equipment servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Safety rules Signal word definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Personal safety (*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Safety rules - Ecology and the environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Safety rules Repair and maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Basic instructions - Shop and assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Torque - Minimum tightening torques for normal assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Torque - Standard torque data for hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Basic instructions - Chain Wear Tables - Roller Chains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Machine specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 General specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Product identification - Machine orientation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 (*) See content for specific models 48040837 15/08/2017 2 INTRODUCTION Basic instructions - Important notice regarding equipment servicing All repair and maintenance work listed in this manual must be carried out only by qualified dealership personnel, strictly complying with the instructions given, and using, whenever possible, the special tools. Anyone who performs repair and maintenance operations without complying with the procedures provided herein shall be responsible for any subsequent damages. The manufacturer and all the organizations of its distribution chain, including - without limitation - national, regional, or local dealers, reject any responsibility for damages caused by parts and/or components not approved by the manufacturer, including those used for the servicing or repair of the product manufactured or marketed by the manufacturer. In any case, no warranty is given or attributed on the product manufactured or marketed by the manufacturer in case of damages caused by parts and/or components not approved by the manufacturer. The information in this manual is up-to-date at the date of the publication. It is the policy of the manufacturer for continuous improvement. Some information could not be updated due to modifications of a technical or commercial type, or changes to the laws and regulations of different countries. In case of questions, refer to your CASE IH Sales and Service Networks. 48040837 15/08/2017 3 INTRODUCTION Safety rules Signal word definitions Personal safety This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible death or injury. Throughout this manual you will find the signal words DANGER, WARNING, and CAUTION followed by special instructions. These precautions are intended for the personal safety of you and those working with you. Read and understand all the safety messages in this manual before you operate or service the machine. DANGER indicates a hazardous situation that, if not avoided, will result in death or serious injury. WARNING indicates a hazardous situation that, if not avoided, could result in death or serious injury. CAUTION indicates a hazardous situation that, if not avoided, could result in minor or moderate injury. FAILURE TO FOLLOW DANGER, WARNING, AND CAUTION MESSAGES COULD RESULT IN DEATH OR SERIOUS INJURY. Machine safety NOTICE: Notice indicates a situation that, if not avoided, could result in machine or property damage. Throughout this manual you will find the signal word Notice followed by special instructions to prevent machine or property damage. The word Notice is used to address practices not related to personal safety. Information NOTE: Note indicates additional information that clarifies steps, procedures, or other information in this manual. Throughout this manual you will find the word Note followed by additional information about a step, procedure, or other information in the manual. The word Note is not intended to address personal safety or property damage. 48040837 15/08/2017 4 INTRODUCTION Personal safety AXIAL-FLOW® 9230 LA WARNING Risk of harm during maintenance of the machine! Before you start servicing the machine, attach a DO NOT OPERATE warning tag to the machine in a visible area. Failure to comply could result in death or serious injury. W1242A Attach a DO NOT OPERATE (TAG) to the machine in an area that is clearly visible whenever the machine is not operating properly and/or requires service. Complete the tag information for the "REASON" the tag is attached by describing the malfunction or service required. Validate the reason for attaching the tag by signing your name in the designated area on the tag. The tag should only be removed by the person who signed and attached the tag, after validating the repairs or services have been completed. 48040837 15/08/2017 5 INTRODUCTION Safety rules - Ecology and the environment Soil, air, and water quality is important for all industries and life in general. When legislation does not yet rule the treatment of some of the substances that advanced technology requires, sound judgment should govern the use and disposal of products of a chemical and petrochemical nature. Familiarize yourself with the relative legislation applicable to your country, and make sure that you understand this legislation. Where no legislation exists, obtain information from suppliers of oils, filters, batteries, fuels, anti-freeze, cleaning agents, etc., with regard to the effect of these substances on man and nature and how to safely store, use, and dispose of these substances. Helpful hints • Avoid the use of cans or other inappropriate pressurized fuel delivery systems to fill tanks. Such delivery systems may cause considerable spillage. • In general, avoid skin contact with all fuels, oils, acids, solvents, etc. Most of these products contain substances that may be harmful to your health. • Modern oils contain additives. Do not burn contaminated fuels and or waste oils in ordinary heating systems. • Avoid spillage when you drain fluids such as used engine coolant mixtures, engine oil, hydraulic fluid, brake fluid, etc. Do not mix drained brake fluids or fuels with lubricants. Store all drained fluids safely until you can dispose of the fluids in a proper way that complies with all local legislation and available resources. • Do not allow coolant mixtures to get into the soil. Collect and dispose of coolant mixtures properly. • The air-conditioning system contains gases that should not be released into the atmosphere. Consult an air-conditioning specialist or use a special extractor to recharge the system properly. • Repair any leaks or defects in the engine cooling system or hydraulic system immediately. • Do not increase the pressure in a pressurized circuit as this may lead to a component failure. • Protect hoses during welding. Penetrating weld splatter may burn a hole or weaken hoses, allowing the loss of oils, coolant, etc. Battery recycling Batteries and electric accumulators contain several substances that can have a harmful effect on the environment if the batteries are not properly recycled after use. Improper disposal of batteries can contaminate the soil, groundwater, and waterways. CASE IH strongly recommends that you return all used batteries to a CASE IH dealer, who will dispose of the used batteries or recycle the used batteries properly. In some countries, this is a legal requirement. Mandatory battery recycling NOTE: The following requirements are mandatory in Brazil. Batteries are made of lead plates and a sulfuric acid solution. Because batteries contain heavy metals such as lead, CONAMA Resolution 401/2008 requires you to return all used batteries to the battery dealer when you replace any batteries. Do not dispose of batteries in your household garbage. Points of sale are obliged to: • Accept the return of your used batteries • Store the returned batteries in a suitable location • Send the returned batteries to the battery manufacturer for recycling 48040837 15/08/2017 6 INTRODUCTION Safety rules Repair and maintenance All repair and maintenance works listed in this manual must be carried out only by qualified dealership personnel, strictly complying with the instructions given; and using, whenever possible, the special tools. Anyone who carries out the above operations without complying with the procedures shall be responsible for the subsequent damages. The manufacturer and all the organizations of it's distribution chain, including - without limitation - national, regional, or local dealers, reject any responsibility for damages due to the anomalous behavior of parts and/or components not approved by the manufacturer himself, including those used for the servicing or repair of the product manufactured or marketed by the manufacturer. In any case, no warranty is given or attributed on the product manufactured or marketed by the manufacturer in case of damages due to an anomalous behavior of parts and/or components not approved by the manufacturer. The information in this manual is up-to-date at the date of the publication. It is the policy of the manufacturer for continuous improvement. Some information could not be updated due to modifications of a technical or commercial type, as well as to suit the laws and regulations of different countries. In case of questions, refer to your Sales and Service Networks. 48040837 15/08/2017 7 INTRODUCTION Basic instructions - Shop and assembly Shimming For each adjustment operation, select adjusting shims and measure the adjusting shims individually using a micrometer, then add up the recorded values. Do not rely on measuring the entire shimming set, which may be incorrect, or the rated value shown on each shim. Rotating shaft seals For correct rotating shaft seal installation, proceed as follows: 1. Before assembly, allow the seal to soak in the oil it will be sealing for at least thirty minutes. 2. Thoroughly clean the shaft and check that the working surface on the shaft is not damaged. 3. Position the sealing lip facing the fluid. NOTE: With hydrodynamic lips, take into consideration the shaft rotation direction and position the grooves so that they will move the fluid towards the inner side of the seal. 4. Coat the sealing lip with a thin layer of lubricant (use oil rather than grease). Fill the gap between the sealing lip and the dust lip on double lip seals with grease. 5. Insert the seal in its seat and press down using a flat punch or seal installation tool. Do not tap the seal with a hammer or mallet. 6. While you insert the seal, check that the seal is perpendicular to the seat. When the seal settles, make sure that the seal makes contact with the thrust element, if required. 7. To prevent damage to the seal lip on the shaft, position a protective guard during installation operations. O-ring seals Lubricate the O-ring seals before you insert them in the seats. This will prevent the O-ring seals from overturning and twisting, which would jeopardize sealing efficiency. Sealing compounds Apply a sealing compound on the mating surfaces when specified by the procedure. Before you apply the sealing compound, prepare the surfaces as directed by the product container. Spare parts Only use CNH Original Parts or CASE IH Original Parts. Only genuine spare parts guarantee the same quality, duration, and safety as original parts, as they are the same parts that are assembled during standard production. Only CNH Original Parts or CASE IH Original Parts can offer this guarantee. When ordering spare parts, always provide the following information: • Machine model (commercial name) and Product Identification Number (PIN) • Part number of the ordered part, which can be found in the parts catalog 48040837 15/08/2017 8 INTRODUCTION Protecting the electronic and/or electrical systems during charging and welding To avoid damage to the electronic and/or electrical systems, always observe the following practices: 1. Never make or break any of the charging circuit connections when the engine is running, including the battery connections. 2. Never short any of the charging components to ground. 3. Always disconnect the ground cable from the battery before arc welding on the machine or on any machine attachment. • Position the welder ground clamp as close to the welding area as possible. • If you weld in close proximity to a computer module, then you should remove the module from the machine. • Never allow welding cables to lie on, near, or across any electrical wiring or electronic component while you weld. 4. Always disconnect the negative cable from the battery when charging the battery in the machine with a battery charger. NOTICE: If you must weld on the unit, you must disconnect the battery ground cable from the machine battery. The electronic monitoring system and charging system will be damaged if this is not done. 5. Remove the battery ground cable. Reconnect the cable when you complete welding. WARNING Battery acid causes burns. Batteries contain sulfuric acid. Avoid contact with skin, eyes or clothing. Antidote (external): Flush with water. Antidote (eyes): flush with water for 15 minutes and seek medical attention immediately. Antidote (internal): Drink large quantities of water or milk. Do not induce vomiting. Seek medical attention immediately. Failure to comply could result in death or serious injury. W0111A Special tools The special tools that CASE IH suggests and illustrate in this manual have been specifically researched and designed for use with CASE IH machines. The special tools are essential for reliable repair operations. The special tools are accurately built and rigorously tested to offer efficient and long-lasting operation. By using these tools, repair personnel will benefit from: • Operating in optimal technical conditions • Obtaining the best results • Saving time and effort • Working in safe conditions 48040837 15/08/2017 9 INTRODUCTION Torque - Minimum tightening torques for normal assembly METRIC NON-FLANGED HARDWARE NOM. SIZE CLASS 8.8 BOLT and CLASS 8 NUT PLATED UNPLATED W/ZnCr M4 M5 M6 M8 2.2 N·m (19 lb in) 4.5 N·m (40 lb in) 7.5 N·m (66 lb in) 18 N·m (163 lb in) M10 37 N·m (27 lb ft) M12 64 N·m (47 lb ft) M16 M20 M24 158 N·m (116 lb ft) 319 N·m (235 lb ft) 551 N·m (410 lb ft) CLASS 10.9 BOLT and CLASS 10 NUT PLATED UNPLATED W/ZnCr LOCKNUT CL.8 W/CL8.8 BOLT LOCKNUT CL.10 W/CL10.9 BOLT 2.9 N·m (26 lb 3.2 N·m (28 lb 4.2 N·m (37 lb 2.9 N·m (26 lb 2 N·m (18 lb in) in) in) in) in) 5.9 N·m (52 lb 6.4 N·m (57 lb 8.5 N·m (75 lb 5.8 N·m (51 lb 4 N·m (36 lb in) in) in) in) in) 10 N·m (89 lb 11 N·m (96 lb 15 N·m (128 lb 6.8 N·m (60 lb 10 N·m (89 lb in) in) in) in) in) 25 N·m (217 lb 26 N·m (234 lb 35 N·m (311 lb 17 N·m (151 lb 24 N·m (212 lb in) in) in) in) in) 49 N·m (36 lb 70 N·m (51 lb 33 N·m (25 lb 48 N·m (35 lb 52 N·m (38 lb ft) ft) ft) ft) ft) 85 N·m (63 lb 121 N·m (90 lb 58 N·m (43 lb 83 N·m (61 lb 91 N·m (67 lb ft) ft) ft) ft) ft) 210 N·m 225 N·m (166 lb 301 N·m (222 lb 143 N·m (106 lb 205 N·m (151 lb (155 lb ft) ft) ft) ft) ft) 425 N·m 440 N·m (325 lb 587 N·m (433 lb 290 N·m (214 lb 400 N·m (295 lb (313 lb ft) ft) ft) ft) ft) 735 N·m 1016 N·m 762 N·m (560 lb 501 N·m (370 lb 693 N·m (510 lb (500 lb ft) (750 lb ft) ft) ft) ft) NOTE: M4 through M8 hardware torque specifications are shown in pound-inches. M10 through M24 hardware torque specifications are shown in pound-feet. 48040837 15/08/2017 10 INTRODUCTION METRIC FLANGED HARDWARE NOM. SIZE CLASS 8.8 BOLT and CLASS 8 NUT UNPLATED M4 M5 M6 M8 M10 M12 M16 M20 M24 PLATED W/ZnCr CLASS 10.9 BOLT and CLASS 10 NUT UNPLATED LOCKNUT CL.8 W/CL8.8 BOLT LOCKNUT CL.10 W/CL10.9 BOLT PLATED W/ZnCr 2.4 N·m (21 lb in) 4.9 N·m (43 lb in) 8.3 N·m (73 lb in) 20 N·m (179 lb in) 3.2 N·m (28 lb 3.5 N·m (31 lb 4.6 N·m (41 lb 2.2 N·m (19 lb 3.1 N·m (27 lb in) in) in) in) in) 6.5 N·m (58 lb 7.0 N·m (62 lb 9.4 N·m (83 lb 4.4 N·m (39 lb 6.4 N·m (57 lb in) in) in) in) in) 11 N·m (96 lb 12 N·m (105 lb 16 N·m (141 lb 7.5 N·m (66 lb 11 N·m (96 lb in) in) in) in) in) 27 N·m (240 lb 29 N·m (257 lb 39 N·m (343 lb 18 N·m (163 lb 27 N·m (240 lb in) in) in) in) in) 54 N·m (40 lb 77 N·m (56 lb 40 N·m (30 lb ft) 57 N·m (42 lb ft) 37 N·m (27 lb ft) 53 N·m (39 lb ft) ft) ft) 93 N·m (69 lb 100 N·m (74 lb 134 N·m (98 lb 70 N·m (52 lb ft) 63 N·m (47 lb ft) 91 N·m (67 lb ft) ft) ft) ft) 174 N·m (128 lb 231 N·m (171 lb 248 N·m (183 lb 331 N·m (244 lb 158 N·m (116 lb 226 N·m (167 lb ft) ft) ft) ft) ft) ft) 350 N·m (259 lb 467 N·m (345 lb 484 N·m (357 lb 645 N·m (476 lb 318 N·m (235 lb 440 N·m (325 lb ft) ft) ft) ft) ft) ft) 1118 N·m 607 N·m (447 lb 809 N·m (597 lb 838 N·m (618 lb 552 N·m (407 lb (824 lb ft) ft) ft) ft) ft) IDENTIFICATION Metric Hex head and carriage bolts, classes 5.6 and up 20083680 1 1. Manufacturer's Identification 2. Property Class Metric Hex nuts and locknuts, classes 05 and up 20083681 2 48040837 15/08/2017 11 INTRODUCTION 1. Manufacturer's Identification 2. Property Class 3. Clock Marking of Property Class and Manufacturer's Identification (Optional), i.e. marks 60° apart indicate Class 10 properties, and marks 120° apart indicate Class 8. INCH NON-FLANGED HARDWARE NOMINAL SIZE SAE GRADE 5 BOLT and NUT UNPLATED or PLATED SILVER 1/4 5/16 3/8 7/16 1/2 9/16 5/8 3/4 7/8 1 SAE GRADE 8 BOLT and NUT UNPLATED PLATED W/ZnCr or PLATED GOLD SILVER LOCKNUT GrB W/ Gr5 BOLT LOCKNUT GrC W/ Gr8 BOLT PLATED W/ZnCr GOLD 12 N·m 16 N·m 12.2 N·m (109 lb 8 N·m (71 lb 11 N·m (97 lb 8.5 N·m (75 lb in) (106 lb in) (142 lb in) in) in) in) 17 N·m 23 N·m 24 N·m 32 N·m 17.5 N·m (155 lb 25 N·m (220 lb (150 lb in) (204 lb in) (212 lb in) (283 lb in) in) in) 40 N·m 43 N·m (31 lb 57 N·m (42 lb 30 N·m (22 lb 31 N·m (23 lb ft) 44 N·m (33 lb ft) (30 lb ft) ft) ft) ft) 65 N·m 48 N·m (36 lb 68 N·m (50 lb 91 N·m (67 lb 50 N·m (37 lb ft) 71 N·m (53 lb ft) (48 lb ft) ft) ft) ft) 98 N·m 104 N·m 139 N·m 108 N·m (80 lb 74 N·m (54 lb 76 N·m (56 lb ft) (73 lb ft) (77 lb ft) (103 lb ft) ft) ft) 107 N·m 142 N·m 150 N·m 201 N·m 156 N·m (115 lb 111 N·m (82 lb ft) (79 lb ft) (105 lb ft) (111 lb ft) (148 lb ft) ft) 147 N·m 196 N·m 208 N·m 277 N·m 153 N·m (113 lb 215 N·m (159 lb (108 lb ft) (145 lb ft) (153 lb ft) (204 lb ft) ft) ft) 261 N·m 348 N·m 369 N·m 491 N·m 271 N·m (200 lb 383 N·m (282 lb (193 lb ft) (257 lb ft) (272 lb ft) (362 lb ft) ft) ft) 420 N·m 561 N·m 594 N·m 791 N·m 437 N·m (323 lb 617 N·m (455 lb (310 lb ft) (413 lb ft) (438 lb ft) (584 lb ft) ft) ft) 630 N·m 841 N·m 890 N·m 1187 N·m 654 N·m (483 lb 924 N·m (681 lb (465 lb ft) (620 lb ft) (656 lb ft) (875 lb ft) ft) ft) NOTE: For Imperial Units, 1/4 in and 5/16 in hardware torque specifications are shown in pound-inches. 3/8 in through 1 in hardware torque specifications are shown in pound-feet. 48040837 15/08/2017 12 INTRODUCTION INCH FLANGED HARDWARE NOMSAE GRADE 5 BOLT and SAE GRADE 8 BOLT and INAL NUT NUT SIZE PLATED UNPLATED PLATED UNPLATED W/ZnCr or PLATED W/ZnCr or PLATED GOLD SILVER GOLD SILVER 1/4 5/16 3/8 7/16 1/2 9/16 5/8 3/4 7/8 1 LOCKNUT GrF W/ Gr5 BOLT 12 N·m (106 lb 13 N·m (115 lb 17 N·m (150 lb 12 N·m (106 lb 8 N·m (71 lb in) in) in) in) in) 19 N·m (168 lb 25 N·m (221 lb 26 N·m (230 lb 35 N·m (310 lb 17 N·m (150 lb 24 N·m (212 lb in) in) in) in) in) in) 33 N·m (25 lb 44 N·m (33 lb 47 N·m (35 lb 63 N·m (46 lb 30 N·m (22 lb ft) 43 N·m (32 lb ft) ft) ft) ft) ft) 53 N·m (39 lb 71 N·m (52 lb 75 N·m (55 lb 100 N·m (74 lb 48 N·m (35 lb ft) 68 N·m (50 lb ft) ft) ft) ft) ft) 153 N·m 104 N·m (77 lb 81 N·m (60 lb 108 N·m (80 lb 115 N·m (85 lb 74 N·m (55 lb ft) (113 lb ft) ft) ft) ft) ft) 156 N·m 165 N·m 221 N·m 157 N·m (116 lb 117 N·m (86 lb 106 N·m (78 lb ft) (115 lb ft) (122 lb ft) (163 lb ft) ft) ft) 216 N·m 228 N·m 304 N·m 147 N·m (108 lb 207 N·m (153 lb 162 N·m (119 lb (159 lb ft) (168 lb ft) (225 lb ft) ft) ft) ft) 383 N·m 405 N·m 541 N·m 287 N·m (212 lb 261 N·m (193 lb 369 N·m (272 lb (282 lb ft) (299 lb ft) (399 lb ft) ft) ft) ft) 617 N·m 653 N·m 871 N·m 462 N·m (341 lb 421 N·m (311 lb 594 N·m (438 lb (455 lb ft) (482 lb ft) (642 lb ft) ft) ft) ft) 925 N·m 979 N·m 1305 N·m 693 N·m (512 lb 631 N·m (465 lb 890 N·m (656 lb (682 lb ft) (722 lb ft) (963 lb ft) ft) ft) ft) 9 N·m (80 lb in) IDENTIFICATION Inch Bolts and free-spinning nuts 20083682 3 Grade Marking Examples 1 2 3 LOCKNUT GrG W/ Gr8 BOLT Grade 2 - No Marks Grade 5 - Three Marks Grade 8 - Five Marks SAE Grade Identification 4 Grade 2 Nut - No Marks 5 Grade 5 Nut - Marks 120° Apart 6 Grade 8 Nut - Marks 60° Apart 48040837 15/08/2017 13 INTRODUCTION Inch Lock Nuts, All Metal (Three optional methods) 20090268 4 Grade Identification Grade Grade A Grade B Grade C Corner Marking Method (1) No Notches One Circumferential Notch Two Circumferential Notches Flats Marking Method (2) No Mark Letter B Letter C 48040837 15/08/2017 14 Clock Marking Method (3) No Marks Three Marks Six Marks INTRODUCTION Torque - Standard torque data for hydraulics INSTALLATION OF ADJUSTABLE FITTINGS IN STRAIGHT THREAD O RING BOSSES 1. Lubricate the O-ring by coating it with a light oil or petroleum. Install the O-ring in the groove adjacent to the metal backup washer which is assembled at the extreme end of the groove (4). 2. Install the fitting into the SAE straight thread boss until the metal backup washer contacts the face of the boss (5). NOTE: Do not over tighten and distort the metal backup washer. 23085659 1 3. Position the fitting by turning out (counterclockwise) up to a maximum of one turn. Holding the pad of the fitting with a wrench, tighten the locknut and washer against the face of the boss (6). STANDARD TORQUE DATA FOR HYDRAULIC TUBES AND FITTINGS TUBE NUTS FOR 37° FLARED FITTINGS SIZE TUBING OD THREAD SIZE TORQUE O-RING BOSS PLUGS ADJUSTABLE FITTING LOCKNUTS, SWIVEL JIC- 37° SEATS TORQUE 4 5 6 8 10 12 14 16 20 24 32 6.4 mm (1/4 in) 7.9 mm (5/16 in) 9.5 mm (3/8 in) 12.7 mm (1/2 in) 15.9 mm (5/8 in) 19.1 mm (3/4 in) 22.2 mm (7/8 in) 25.4 mm (1 in) 31.8 mm (1-1/4 in) 38.1 mm (1-1/2 in) 50.8 mm (2 in) 7/16-20 1/2-20 9/16-18 3/4-16 7/8-14 1-1/16-12 1-3/16-12 1-5/16-12 1-5/8-12 1-7/8-12 2-1/2-12 12 – 16 N·m (9 – 12 lb ft) 16 – 20 N·m (12 – 15 lb ft) 29 – 33 N·m (21 – 24 lb ft) 47 – 54 N·m (35 – 40 lb ft) 72 – 79 N·m (53 – 58 lb ft) 104 – 111 N·m (77 – 82 lb ft) 122 – 136 N·m (90 – 100 lb ft) 149 – 163 N·m (110 – 120 lb ft) 190 – 204 N·m (140 – 150 lb ft) 217 – 237 N·m (160 – 175 lb ft) 305 – 325 N·m (225 – 240 lb ft) 8 – 14 N·m (6 – 10 lb ft) 14 – 20 N·m (10 – 15 lb ft) 20 – 27 N·m (15 – 20 lb ft) 34 – 41 N·m (25 – 30 lb ft) 47 – 54 N·m (35 – 40 lb ft) 81 – 95 N·m (60 – 70 lb ft) 95 – 109 N·m (70 – 80 lb ft) 108 – 122 N·m (80 – 90 lb ft) 129 – 158 N·m (95 – 115 lb ft) 163 – 190 N·m (120 – 140 lb ft) 339 – 407 N·m (250 – 300 lb ft) These torques are not recommended for tubes of 12.7 mm (1/2 in) OD and larger with wall thickness of 0.889 mm (0.035 in) or less. The torque is specified for 0.889 mm (0.035 in) wall tubes on each application individually. Before installing and torquing 37° flared fittings, clean the face of the flare and threads with a clean solvent or Loctite cleaner and apply hydraulic sealant to the 37° flare and the threads. Install fitting and torque to specified torque, loosen fitting and retorque to specifications. 48040837 15/08/2017 15 INTRODUCTION PIPE THREAD FITTING TORQUE PIPE THREAD FITTING Before installing and tightening pipe fittings, clean the threads with a clean solvent or Loctite cleaner and apply sealant for all fittings including stainless steel or for most metal fittings. For high filtration/zero contamination systems use . Thread Size 1/8-27 1/4-18 3/8-18 1/2-14 3/4-14 Torque (Maximum) 13 N·m (10 lb ft) 16 N·m (12 lb ft) 22 N·m (16 lb ft) 41 N·m (30 lb ft) 54 N·m (40 lb ft) INSTALLATION OF ORFS (O-RING FLAT FACED) FITTINGS When installing ORFS fittings thoroughly clean both flat surfaces of the fittings (1) and lubricate the O-ring (2) with light oil. Make sure both surfaces are aligned properly. Torque the fitting to specified torque listed throughout the repair manual. NOTICE: If the fitting surfaces are not properly cleaned, the O-ring will not seal properly. If the fitting surfaces are not properly aligned, the fittings may be damaged and will not seal properly. NOTICE: Always use genuine factory replacement oils and filters to ensure proper lubrication and filtration of engine and hydraulic system oils. The use of proper oils, grease, and keeping the hydraulic system clean will extend machine and component life. 48040837 15/08/2017 16 50011183 2 INTRODUCTION Basic instructions - Chain Wear Tables - Roller Chains Chain wear The individual joints in a roller chain articulate as they enter and leave the sprockets. This articulation results in wear on the pins and bushings. Material that is worn away from these surfaces will cause the chain to gradually elongate. Chains do not stretch. Material is worn from pin and bushing. Critical dimensions of the chain are as follows: • (1) 2X pitch • (2) Wear plus 2X pitch • (3) Elongation due to pin and bushing wear 96091478 1 96091469 2 Elongation is normal and may be minimized by proper lubrication and drive maintenance. The rate of wear is dependent upon: the relationship between the load and the amount of bearing area between pin and bushing, the material and surface condition of the bearing surfaces, the adequacy of lubrication, and the frequency and degree of articulation between pins and bushings. The latter is determined by the quantity of sprockets in the drive, their speeds, the number of teeth and the length of the chain in pitches. An accurate wear measurement (1) can be made by using the above illustration. Measure as closely as possible from the center of one pin to the center of another. The more pitches (pins) contained within the measurement increase the accuracy. If the measured value exceeds the nominal by more than the allowable percentage the chain should be replaced. The maximum allowable wear elongation is approximately 3% for most industrial applications, based upon sprocket design. The allowable chain wear in percent can be calculated using the relationship: 200/ (N), where (N) is the number of teeth in the large sprocket. This relationship is often useful since the normal maximum allowable chain wear elongation of 3% is valid only up to 67 teeth in the large sprocket. In drives having fixed center distances, chains running in parallel or where smoother operation is required, wear should be limited to approximately 1.5%. For example, if 12 pitches (12 pins) of a #80 chain were measured and the result was 313.944 mm (12.360 in) or greater (using 3% as the maximum allowable wear), the chain should be replaced. Anything less than 313.944 mm (12.360 in) would still be acceptable by most industrial standards. 48040837 15/08/2017 17 INTRODUCTION WEAR LIMITS ON ROLLER CHAIN Strand No. 40 Chain (08A) No. 50 Chain (10A) No. 60 Chain (12A) No. 80 Chain (16A) Length Replace Replace Replace Replace in New New New New Pitches 40P 50P 60P 70P 80P 90P 100P 508 mm (20.0 in) 635 mm (25.0 in) 762 mm (30.0 in) 889 mm (35.0 in) 1016 mm (40.0 in) 1143 mm (45.0 in) 1270 mm (50.0 in) 523 mm (20.591 in) 654 mm (25.748 in) 784 mm (30.866 in) 914 mm (36.0 in) 1047 mm (41.220 in) 1177 mm (46.339 in) 1308 mm (51.496 in) 635 mm (25.0 in) 793 mm (31.220 in) 952 mm (37.480 in) 1111 mm (43.740 in) 1270 mm (50.0 in) 1428 mm (56.220 in) 1578 mm (62.126 in) 654 mm 762 mm 787 mm (25.748 in) (30.0 in) (31.0 in) 817 mm 952 mm 981 mm (32.165 in) (37.480 in) (38.622 in) 981 mm 1143 mm 1177 mm (38.622 in) (45.0 in) (46.339 in) 1144 mm 1333 mm 1371 mm (45.039 in) (52.480 in) (54.0 in) 1308 mm 1524 mm 1568 mm (51.496 in) (60.0 in) (61.732 in) 1473 mm 1714 mm 1765 mm (58.0 in) (67.480 in) (69.488 in) 1635 mm 1905 mm 1962 mm (64.370 in) (75.0 in) (77.244 in) 1016 mm (40.0 in) 1270 mm (50.0 in) 1524 mm (60.0 in) 1778 mm (70.0 in) 2032 mm (80.0 in) 2286 mm (90.0 in) 2540 mm (100.0 in) 1047 mm (41.220 in) 1308 mm (51.496 in) 1568 mm (61.732 in) 1828 mm (72.0 in) 2095 mm (82.480 in) 2355 mm (92.717 in) 2616 mm (103.0 in) STANDARD ROLLER CHAIN SIZES - NEW CHAINS Chain No. 40 50 60 80 100 120 140 160 180 200 150 Chain No. 08A 10A 12A 16A 20A 24A 28A 32A * 40A Pitch Width Roller Diameter 12.7 mm (0.5 in) 15.8 mm (0.622 in) 19 mm (0.748 in) 25.4 mm (1.000 in) 31.7 mm (1.248 in) 38.1 mm (1.500 in) 44.4 mm (1.748 in) 50.8 mm (2.000 in) 57.1 mm (2.248 in) 63.4 mm (2.496 in) 7.9 mm (0.311 in) 9.5 mm (0.374 in) 12.7 mm (0.500 in) 15.8 mm (0.622 in) 19 mm (0.748 in) 25.4 mm (1.000 in) 25.4 mm (1.000 in) 31.7 mm (1.248 in) 35.7 mm (1.406 in) 38.1 mm (1.500 in) 7.9 mm (0.311 in) 10.1 mm (0.398 in) 11.9 mm (0.469 in) 15.8 mm (0.622 in) 19 mm (0.748 in) 22.2 mm (0.874 in) 25.4 mm (1.000 in) 28.5 mm (1.122 in) 35.7 mm (1.406 in) 39.6 mm (1.559 in) * No. 150 Number does not exist. 48040837 15/08/2017 18 INTRODUCTION Capacities Unit FPT Cursor 11 FPT Cursor 13 FPT Cursor 16 Traction gearbox 11:111 Final drive 1:13.09 Final drive Idler hub Without date code (see below) Idler hub With date code (see below) Roller Final drive Main hydraulic system 7240, 8240 9240 Unloading lower gearbox Unloading elbow gearbox PTO gearbox/hydrostatic system with out Powered Rear Axle (PRA) PTO gearbox/hydrostatic system with Powered Rear Axle (PRA) Tailings gearbox Bubble Up Gearbox (front) Bubble Up Gearbox (rear) Rotor Gearbox Feeder Conveyor Gearbox Header Gearbox Fluid Type (recommended) Engine Engine oil ( CASE IH AKCELA NO. 1™ ENGINE OIL SAE 15W-40) CASE IH AKCELA ACTIFULL™ OT EXTENDED LIFE COOLANT Engine oil ( CASE IH AKCELA NO. 1™ ENGINE OIL SAE 15W-40) CASE IH AKCELA ACTIFULL™ OT EXTENDED LIFE COOLANT Engine oil ( CASE IH AKCELA NO. 1™ ENGINE OIL SAE 15W-40) CASE IH AKCELA ACTIFULL™ OT EXTENDED LIFE COOLANT Ground Drive Gear lube ( CASE IH AKCELA GEAR 135 H EP 80W-90) Gear lube ( CASE IH AKCELA GEAR 135 H EP 80W-90) Gear lube ( CASE IH AKCELA GEAR 135 H EP 80W-90) Quad Tracks SAE 50W engine oil SAE 30 CASE IH AKCELA NO. 1 ENGINE OIL 30 CASE IH AKCELA GEAR 135 H EP 80W-90 Capacity 26 l (6.9 US gal) 62 l (16.4 US gal) 28 l (7.4 US gal) 69 l (18 US gal) 32 L (8.5 US gal) 74.0 L (19.5 US gal) 19 l (5 US gal) 7.85 l (2.1 US gal) 6.7 l (1.8 US gal) 444 ml (15 US fl oz) 480 ml (16.2 US fl oz) 237 ml (8 US fl oz) 6.7 L (1.77 US gal) Hydraulic fluid ( CASE IH AKCELA HY-TRAN® ULTRACTION) 65.2 l (17.2 US gal) Hydraulic fluid ( CASE IH AKCELA HY-TRAN® ULTRACTION) 68.2 L (18.0 US gal) Standard 0.6 l (0.6 US qt) Gear lube ( CASE IH AKCELA GEAR 135 H EP 80W-90) High capacity 0.75 l (0.79 US qt) Gear lube ( CASE IH AKCELA GEAR 135 H EP 80W-90) Standard 0.4 l (0.5 US qt) Gear lube ( CASE IH AKCELA GEAR 135 H EP 80W-90) High capacity 0.6 l (0.6 US qt) Gear lube ( CASE IH AKCELA GEAR 135 H EP 80W-90) Hydraulic fluid ( CASE IH AKCELA HY-TRAN® ULTRACTION) 54.5 l (14.4 US gal) Hydraulic fluid ( CASE IH AKCELA HY-TRAN® ULTRACTION) 66 l (17.4 US gal) Hydraulic fluid ( CASE IH AKCELA HY-TRAN® ULTRACTION) Hydraulic fluid ( CASE IH AKCELA HY-TRAN® ULTRACTION) Hydraulic fluid ( CASE IH AKCELA HY-TRAN® ULTRACTION) Hydraulic fluid ( CASE IH AKCELA HY-TRAN® ULTRACTION) Hydraulic fluid ( CASE IH AKCELA HY-TRAN® ULTRACTION) Hydraulic fluid ( CASE IH AKCELA HY-TRAN® ULTRACTION) 0.15 l (0.2 US qt) 0.5 l (0.5 US qt) 0.5 l (0.5 US qt) 7 l (1.8 US gal) 2.8 l (3.0 US qt) 2.9 l (3.1 US qt) 48040837 15/08/2017 19 INTRODUCTION Location of etched date code, indicating type of idler hub. If date code is present, use SAE 30 weight oil. If no date code is present, use SAE 50W engine oil. 48040837 15/08/2017 20 BAIL15SBA0337AA 1 BAIL15SBA0338EA 2 INTRODUCTION Machine specifications 7230 8230, 9230 Feeder 4 557 HD Units without rock trap 42 Units equipped with rock trap 36 Roll Formed Serrated U-Slat Gearbox and Shaft Gearbox and Shaft-CVT Friction 75 mm (3 in) High capacity 90 mm (3.5 in) Hydraulic Beater/Sump Number of Chains Chain type Number of Slats Slat type Driveline, fixed Driveline, variable Feeder Clutch Header Lift cylinders, diameter. Reverser System Stone Trap (Opt.) Threshing Threshing Drive Drive Type Rotor Speed Range Speed Control Gearbox and Shaft-CVT 220 – 1180 RPM Electronic Rotor Rotor Diameter Rotor Length Length of auger section Length of threshing section Length of separation section Length of discharge section 762 mm (30 in) 2623 mm (103.3 in) 515 mm (20.3 in) 886 mm (34.9 in) 886 mm (34.9 in) 305 mm (12 in) Rotor Corn 56 8 No 4 2 Number of Non Spiked Rasp Bars Number of Spiked Rasp Bars High Alloy Number Straight Separator Bars Number Helical Separator Bars Small Grain 64 8 No 4 2 Number of Non Spiked Rasp Bars Number of Spiked Rasp Bars High Alloy Number Straight Separator Bars Number Helical Separator Bars ST 40 Yes 2 Number of Non Spiked Rasp Bars Spiked, High Alloy Number Helical Separator Bars Rotor Modules 4 4 120 mm (4.7 in) 180° Centrifugal force Number of separating sections Number of threshing sections Clearance Range Wrap Angle Separation Concept 48040837 15/08/2017 21 INTRODUCTION 7230 8230, 9230 Small Wire Threshing Module 14 36 4.76 mm (0.19 in) 6.1 mm (0.24 in) Number of bars Number of wires Wire Diameter Distance between wires Large Wire Threshing Module 14 15 6.35 mm (0.25 in) 18.4 mm (0.7 in) Number of bars Number of wires Wire Diameter Distance between wires Slotted Threshing Module Slot length Slot width % Open Area 50 mm (1.97 in) 25 mm (0.98 in) 35 Round Bar Threshing Module 14 6 mm (0.2 in) 34 mm (1.3 in) Optional Number of bars Bar diameter Distance between bars Smooth Threshing Module Discharge Beater Type Speed Width Diameter Drive 3 Blade 800 RPM 1285 mm (50.6 in) 476 mm (18.7 in) 3HB Belt Beater Concave Grate Width Wrap Angle Grate Type Number of perforations Opening size Setting 1167 mm (45.9 in) 40° perforated sheet 176 (22 rows of 8) 15 mm (0.59 in) x 40 mm (1.57 in) Spring loaded CLEANING SHOE Frame Width Cleaning Shoe Type Drive 1580 mm (62.2 in) Self leveling 1HC belt Upper Shaker Shoe 270 RPM 1571 mm (61.9 in) 1320 mm (52.0 in) 2.36 m² (3658 in²) 1580 mm (62.2 in) 757 mm (29.8 in) 1.47 m² (2278 in²) 2 x 790 mm (31 in) 1446 mm (56.9 in) 2.3 m² (3565 in²) 1940 cm² (301 in²) Standard Speed Grain Pan width Grain Pan length Grain Pan + rake surface Pre-sieve width Pre-sieve length Pre-sieve area (with rake) Upper sieve width Upper sieve length Upper sieve area Upper sieve grate surface Lower Shaker Shoe Lower sieve length Lower sieve width 1446 mm (56.9 in) 2 x 790 mm (31.1 in) 48040837 15/08/2017 22 INTRODUCTION 7230 Lower sieve area Total sieve area under wind control 8230, 9230 22840 cm² (3540 in²) 6.5 m² (10075 in²) CLEANING FAN Type Drive Fan speed range Speed Control Number of blades Cross-Flow Hydraulic 300 – 1150 RPM Closed Loop 40 RETURN SYSTEM Tailings Return Type Cross auger speed Bottom impeller speed Middle impeller speed Top impeller speed Triple Impeller Crop Processor 548 RPM 548 RPM 481 RPM 657 RPM GRAIN TANK, UNLOAD Central filling, foldable bubbler Std. Grain tank capacity 11100 l (315 Bu) 12334 l (350 Bu) In-cab control of grain tank Optional extension/covers Unloading concept Over the top unloading Unloading tube length, from centerline of combine Standard capacity 6.7 m (22 ft) Standard capacity with 914 mm 7.6 m ( 24 ft 10 in) (36 in) extension Standard capacity with 1321 mm 8 m ( 26 ft 2 in) (52 in) extension High capacity 7.2 m ( 23 ft 7 in) High capacity with extension 8.8 m ( 28 ft 8 in) Bubble up auger speed 338 RPM 464 RPM Bubble up auger speed - Optional high speed (corn) STRAW CHOPPER & SPREADER Integral - Fixed 28, 2-row helix 21 Straw chopper (Opt) Number of knives-Standard cut Number of counterknives Standard cut 40, 2-row helix 120, 3-row helix 40 800 RPM low or 3000 RPM high 3HB Belt Vertical dual impeller 350 – 750 RPM Hydraulic Number of knives-Fine cut Number of counterknives-Fine cut Speed Chopper Drive Spreader type Spreader speed Spreader drive Optional Dual disc spreader Spreader type Spreader speed Spreader drive Horizontal dual disc 100 – 575 RPM Hydraulic HYDRAULIC SYSTEM Reservoir capacity 29.5 l (7.8 US gal) 48040837 15/08/2017 23 INTRODUCTION 7230 Total system capacity Pump type Pump capacity Maximum pressure Steering Valve Maximum pressure 8230, 9230 57 l (15 US gal) Closed center load sensing 160 l/min (42 US gpm) 21029 kPa (3050 psi) Hydrostatic Load Sense 16500 kPa (2390 psi) HYDROSTATIC SYSTEM Pump capacity (cc/rev) Motor capacity (cc/rev) Fixed displacement Variable displacement Maximum pressure, forward Maximum pressure, rearward 117 (125 w/planetary final drives) 125 107 (125 w/planetary final drives) 125 140 46484 kPa (6742 psi) 46484 kPa (6742 psi) CAB Deluxe Air Ride Padded ATC ATC Opt. Std. Std. Cab type Operator Seat Instructional Seat Air conditioning Heating Power adjust and heated mirrors Wipers Windshield Washer TRACTION Transmission Oil capacity Differential Differential Lock Steering axle Powered Rear Axle type 4 speed hydrostatic 19 l (5 US gal) 16/71 (20/61 w/planetary final drive) 20/61 Opt. Adjustable Cam lobe swivel motor steerable wheel drives, available in two-speed version Brakes Manual dual caliper disc Spring applied, hydraulically released Services brakes type Park brake type Final drives Type Ratio Bull gear/Opt. Planetary 11:111 (1:13.09 w/planetary final drive) Weight (approximate) 7230 With single drive tires and without Power Guide Axle (PGA) 8230 17280 kg (38095 lb) 17735 kg (39100 lb) 48040837 15/08/2017 24 Planetary 1:13.09 9230 INTRODUCTION ENGINE 7230 8230 9230 Type Gross Power (ISO TR14396) Tier 4a equipped machines Peak power Governor Rated Speed Low idle speed High idle speed Cylinder displacement Crankcase capacity (w/filters) Battery Alternator type Fuel tank FPT Cursor 9 300 kW (402 Hp) FPT Cursor 13 350 kW (476 Hp) FPT Cursor 13 390 kW (523 Hp) 330 kW (449 Hp) Electronic 2100 RPM 1000 RPM 2100 RPM 9 l (549 in³) 27 l (7.7 US gal) 380 kW (517 Hp) Electronic 2100 RPM 1000 RPM 2100 RPM 12.9 l (787 in³) 35 l (9.2 US gal) 420 kW (571 Hp) Electronic 2100 RPM 1000 RPM 2100 RPM 12.9 l (787 in³) 35 l (9.2 US gal) 2 x 12 V - 950 CCA 185 A 12 V 1000 l (264 US gal) 2 x 12 V - 950 CCA 185 A 12 V 1000 l (264 US gal) 2 x 12 V - 950 CCA 185 A 12 V 1000 l (264 US gal) 48040837 15/08/2017 25 INTRODUCTION General specification 7230 8230 Feeder 4 557 HD Units without rock trap 42 Units equipped with rock trap 36 Roll Formed Serrated U-Slat Gearbox and Shaft Gearbox and Shaft-CVT Friction 75 mm (3 in) High capacity 90 mm (3.5 in) Hydraulic Beater/Sump Number of Chains Chain type Number of Slats Slat type Driveline, fixed Driveline, variable Feeder Clutch Header Lift cylinders, diameter. Reverser System Stone Trap (Opt.) Threshing Threshing Drive Drive Type Rotor Speed Range Speed Control Gearbox and Shaft-CVT 220 – 1180 RPM Electronic Rotor Rotor Diameter Rotor Length Length of auger section Length of threshing section Length of separation section Length of discharge section 762 mm (30 in) 2623 mm (103.3 in) 515 mm (20.3 in) 886 mm (34.9 in) 886 mm (34.9 in) 305 mm (12 in) Rotor Corn 56 8 No 4 2 Number of Non Spiked Rasp Bars Number of Spiked Rasp Bars High Alloy Number Straight Separator Bars Number Helical Separator Bars Small Grain 64 8 No 4 2 Number of Non Spiked Rasp Bars Number of Spiked Rasp Bars High Alloy Number Straight Separator Bars Number Helical Separator Bars ST 40 Yes 2 Number of Non Spiked Rasp Bars Spiked, High Alloy Number Helical Separator Bars Rotor Modules 4 4 120 mm (4.7 in) 180° Centrifugal force Number of separating sections Number of threshing sections Clearance Range Wrap Angle Separation Concept 48040837 15/08/2017 26 INTRODUCTION 7230 8230 Small Wire Threshing Module 14 36 4.76 mm (0.19 in) 6.1 mm (0.24 in) Number of bars Number of wires Wire Diameter Distance between wires Large Wire Threshing Module 14 15 6.35 mm (0.25 in) 18.4 mm (0.7 in) Number of bars Number of wires Wire Diameter Distance between wires Slotted Threshing Module Slot length Slot width % Open Area 50 mm (1.97 in) 25 mm (0.98 in) 35 Round Bar Threshing Module 14 6 mm (0.2 in) 34 mm (1.3 in) Optional Number of bars Bar diameter Distance between bars Smooth Threshing Module Discharge Beater Type Speed Width Diameter Drive 3 Blade 800 RPM 1285 mm (50.6 in) 476 mm (18.7 in) 3HB Belt Beater Concave Grate Width Wrap Angle Grate Type Number of perforations Opening size Setting 1167 mm (45.9 in) 40° perforated sheet 176 (22 rows of 8) 15 mm (0.59 in) x 40 mm (1.57 in) Spring loaded CLEANING SHOE Frame Width Cleaning Shoe Type Drive 1580 mm (62.2 in) Self leveling 1HC belt Upper Shaker Shoe 270 RPM 1571 mm (61.9 in) 1320 mm (52.0 in) 2.36 m² (3658 in²) 1580 mm (62.2 in) 757 mm (29.8 in) 1.47 m² (2278 in²) 2 x 790 mm (31 in) 1446 mm (56.9 in) 2.3 m² (3565 in²) 1940 cm² (301 in²) Standard Speed Grain Pan width Grain Pan length Grain Pan + rake surface Pre-sieve width Pre-sieve length Pre-sieve area (with rake) Upper sieve width Upper sieve length Upper sieve area Upper sieve grate surface Lower Shaker Shoe Lower sieve length Lower sieve width 1446 mm (56.9 in) 2 x 790 mm (31.1 in) 48040837 15/08/2017 27 INTRODUCTION 7230 Lower sieve area Total sieve area under wind control 8230 22840 cm² (3540 in²) 6.5 m² (10075 in²) CLEANING FAN Type Drive Fan speed range Speed Control Number of blades Cross-Flow Hydraulic 300 – 1150 RPM Closed Loop 40 RETURN SYSTEM Tailings Return Type Cross auger speed Bottom impeller speed Middle impeller speed Top impeller speed Triple Impeller Crop Processor 548 RPM 548 RPM 481 RPM 657 RPM GRAIN TANK, UNLOAD Central filling, foldable bubbler Std. Grain tank capacity 11100 l (315 Bu) 12334 l (350 Bu) In-cab control of grain tank Optional extension/covers Unloading concept Over the top unloading Unloading tube length, from centerline of combine Standard capacity 6.7 m (22 ft) Standard capacity with 914 mm 7.6 m ( 24 ft 10 in) (36 in) extension Standard capacity with 1321 mm 8 m ( 26 ft 2 in) (52 in) extension High capacity 7.2 m ( 23 ft 7 in) High capacity with extension 8.8 m ( 28 ft 8 in) Bubble up auger speed 338 RPM 464 RPM Bubble up auger speed - Optional high speed (corn) STRAW CHOPPER & SPREADER Integral - Fixed 28, 2-row helix 21 Straw chopper (Opt) Number of knives-Standard cut Number of counterknives Standard cut 40, 2-row helix 120, 3-row helix 40 800 RPM low or 3000 RPM high 3HB Belt Vertical dual impeller 350 – 750 RPM Hydraulic Number of knives-Fine cut Number of counterknives-Fine cut Speed Chopper Drive Spreader type Spreader speed Spreader drive Optional Dual disc spreader Spreader type Spreader speed Spreader drive Horizontal dual disc 100 – 575 RPM Hydraulic HYDRAULIC SYSTEM Reservoir capacity 29.5 l (7.8 US gal) 48040837 15/08/2017 28 INTRODUCTION 7230 Total system capacity Pump type Pump capacity Maximum pressure Steering Valve Maximum pressure 8230 57 l (15 US gal) Closed center load sensing 160 l/min (42 US gpm) 21029 kPa (3050 psi) Hydrostatic Load Sense 16500 kPa (2390 psi) HYDROSTATIC SYSTEM Pump capacity (cc/rev) Motor capacity (cc/rev) Fixed displacement Variable displacement Maximum pressure, forward Maximum pressure, rearward 117 (125 w/planetary final drives) 125 107 (125 w/planetary final drives) 125 140 46484 kPa (6742 psi) 46484 kPa (6742 psi) CAB Deluxe Air Ride Padded ATC ATC Opt. Std. Std. Cab type Operator Seat Instructional Seat Air conditioning Heating Power adjust and heated mirrors Wipers Windshield Washer TRACTION Transmission Oil capacity Differential Differential Lock Steering axle Powered Rear Axle type 4 speed hydrostatic 19 l (5 US gal) 16/71 (20/61 w/planetary final drive) 20/61 Opt. Adjustable Cam lobe swivel motor steerable wheel drives, available in two-speed version Brakes Manual dual caliper disc Spring applied, hydraulically released Services brakes type Park brake type Final drives Type Ratio Bull gear/Opt. Planetary 11:111 (1:13.09 w/planetary final drive) Weight (approximate) 7230 With single drive tires and without Power Guide Axle (PGA) Planetary 1:13.09 8230 17280 kg (38095 lb) 17735 kg (39100 lb) 48040837 15/08/2017 29 INTRODUCTION ENGINE Type Gross Power (ISO TR14396) Tier 2 equipped machines Peak power Governor Rated Speed Low idle speed High idle speed Cylinder displacement Crankcase capacity (w/filters) Battery Alternator type Fuel tank 7230 8230 FPT Cursor 9 285 kW (387 Hp) FPT Cursor 13 335 kW (455 Hp) 330 kW (449 Hp) Electronic 2100 RPM 1000 RPM 2100 RPM 9 l (549 in³) 27 l (7.7 US gal) 2 x 12 V - 950 CCA 185 A 12 V 1000 l (264 US gal) 380 kW (517 Hp) Electronic 2100 RPM 1000 RPM 2100 RPM 12.9 l (787 in³) 35 l (9.2 US gal) 2 x 12 V - 950 CCA 185 A 12 V 1000 l (264 US gal) 48040837 15/08/2017 30 INTRODUCTION Product identification - Machine orientation To determine "left-hand" (LH) and "right-hand" (RH) side, stand at the rear of the machine and face the normal direction of travel. NOTE: The arrow indicates the normal direction of travel. NHIL12AF02754AA 1 NHIL12AF02758AA Left-hand side NHPH12AF03454AA 2 Right-hand side 3 NHPH12AF03455AA Front Rear 48040837 15/08/2017 31 4 INTRODUCTION 48040837 15/08/2017 32 SERVICE MANUAL Engine AXIAL-FLOW® 7230 Machine Standard Tier III produced in Brazil., AXIAL-FLOW® 7230 Machine with Power Guide Axle Tier III produced in Brazil, AXIAL-FLOW® 8230 Macine Standard Tier III produced in Brazil., AXIAL-FLOW® 8230 Machine with Power Guide Axle Tier III produced in Brazil. , AXIAL-FLOW® 9230 Machine Standard Tier III produced in Brazil., AXIAL-FLOW® 9230 Machine with Power Guide Axle Tier III produced in Brazil. 48040837 15/08/2017 10 Contents Engine - 10 [10.202] Air cleaners and lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1 [10.216] Fuel tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.2 [10.218] Fuel injection system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.3 [10.310] Aftercooler. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.4 [10.400] Engine cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.5 [10.414] Fan and drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.6 [10.418] Rotary screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.7 [10.450] Engine air compressor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.8 [10.500] Selective Catalytic Reduction (SCR) exhaust treatment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.9 48040837 15/08/2017 10 Engine - 10 Air cleaners and lines - 202 AXIAL-FLOW® 7230 Machine Standard Tier III produced in Brazil., AXIAL-FLOW® 7230 Machine with Power Guide Axle Tier III produced in Brazil, AXIAL-FLOW® 8230 Macine Standard Tier III produced in Brazil., AXIAL-FLOW® 8230 Machine with Power Guide Axle Tier III produced in Brazil. , AXIAL-FLOW® 9230 Machine Standard Tier III produced in Brazil., AXIAL-FLOW® 9230 Machine with Power Guide Axle Tier III produced in Brazil. 48040837 15/08/2017 10.1 [10.202] / 1 Contents Engine - 10 Air cleaners and lines - 202 SERVICE Air intake system Remove from 8230 and 9230 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Install to 8230 and 9230 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Remove from 7230 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Install to 7230 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 48040837 15/08/2017 10.1 [10.202] / 2 Engine - Air cleaners and lines Air intake system - Remove from 8230 and 9230 1. Remove the rear left end shield (1) by pulling out and lifting up. This panel is secured by two ball studs located on cover frame that latch onto two spring clips on the shield. NHPE13AF00440AA 1 NHPE13AF00542AA 2 NHPE13AF00543AA 3 2. Remove the connector from the restriction sensor (1) on the air intake tube (2). 3. Remove the harness connector (1) from the pressure switch (2) on the air filter housing. 48040837 15/08/2017 10.1 [10.202] / 3 Engine - Air cleaners and lines 4. Loosen the two hose clamps (1) and remove the two tubes (2) from the air intake tube. NOTE: there will only be a second hose connection only if the combine is equipped with the engine blow off kit installed. NHPE13AF00446AB 4 NHPE13AF00446AA 5 NHPE13AF00541AA 6 NHPE13AF00449AA 7 5. Loosen the two air intake tube clamps (1) to the turbo charger and the air intake assembly. 6. Remove the two bolts and washers (2) and carefully remove the air intake tube from the engine compartment. 7. Loosen clamp (1) connecting the exhaust aspirator hose (2) to the filter housing tube (3). Slide hose off of the filter housing tube. 8. Remove the three bolts (1) securing the air box frame to the deck. The bolts are secured by weld nuts in platform so they can be removed easily by one person. 48040837 15/08/2017 10.1 [10.202] / 4 Engine - Air cleaners and lines 9. Loosen clamp (1) at the air plenum (2). 10. Carefully work the air cleaner off of the plenum and remove the air cleaner and set aside, out of the way and in a safe place. NHPE13AF00448AA 8 NHPE13AF00539AA 9 11. If removing the air plenum (1) , remove the six flange bolts (2) securing the air plenum to the cooler box. Next operation: Air intake system - Install to 8230 and 9230 (10.202) 48040837 15/08/2017 10.1 [10.202] / 5 Engine - Air cleaners and lines Air intake system - Install to 8230 and 9230 Prior operation: Air intake system - Remove from 8230 and 9230 (10.202) 1. If the air plenum (1) was removed, position it to the cooler box and install the six flange bolts (2) securing the air plenum to the cooler box. Torque to 6 N·m (4 lb ft) ± 2 N·m (1 lb ft) NHPE13AF00539AA 1 NHPE13AF00448AA 2 NHPE13AF00449AA 3 2. Carefully install the air cleaner assembly (1) onto the air plenum (2) and position the clamp (3). Tighten the clamp. 3. To install the air filter housing, align the air cleaner base (1) to the existing mounting holes in the rear platform and install three M10 x 25mm (2) flange bolts. Tighten to standard torque. 48040837 15/08/2017 10.1 [10.202] / 6 Engine - Air cleaners and lines 4. Slide the hose (1) of the air intake tube (aspirator) (2) onto the filter housing tube (3). Position the clamp (4) and tighten. NHPE13AF00541AA 4 NHPE13AF00446AA 5 NHPE13AF00446AA 6 NHPE13AF00446AB 7 5. Carefully install the vacuum tube (1) to the turbo charger (2) and the air filter housing (3). Position the clamps (4) and tighten 6. Install the two bolts and washers (1) to the air intake tube. Tighten bolts to zero clearance, then add one full turn. 7. Install the tube or tubes (1) to the air intake tube (2). Position the hose clamp(s) (3) and tighten. NOTE: there will be a second tube connection only if the combine is equipped with the engine blow off kit installed. 48040837 15/08/2017 10.1 [10.202] / 7 Engine - Air cleaners and lines 8. Install the connector (1) to the restriction sensor (2) on the air intake tube. NHPE13AF00542AA 8 NHPE13AF00543AA 9 NHPE13AF00440AA 10 9. Install the harness connector (1) to the pressure switch (2) on the air filter housing. 10. Set the end shield (1) into the platform bracket (2) and push the top of the shield into the stud balls on hood frame to secure the shield. 48040837 15/08/2017 10.1 [10.202] / 8 Engine - Air cleaners and lines Air intake system - Remove from 7230 1. Remove the rear left end shield (1) by pulling out and lifting up. This panel is secured by two ball studs located on cover frame that latch onto two spring clips on the shield. NHPE13AF00440AA 1 NHPE13AF00542AA 2 NHPE13AF00543AA 3 2. Remove the connector from the restriction sensor (1) on the air intake tube (2). 3. Remove the harness connector (1) from the pressure switch (2) on the air filter housing. 48040837 15/08/2017 10.1 [10.202] / 9 Engine - Air cleaners and lines 4. Loosen the hose clamp (1) and remove the hose (2) from the air intake tube. NHPE13AF00540AA 4 NHPE13AF00446AA 5 NHPE13AF00541AA 6 NHPE13AF00449AA 7 5. Loosen the two air intake tube clamps (1) to the turbo charger and the air intake assembly. 6. Remove the two bolts and washers (2) and carefully remove the air intake tube from the engine compartment. 7. Loosen clamp (1) connecting the exhaust aspirator hose (2) to the filter housing tube (3). Slide hose off of the filter housing tube. 8. Remove the three bolts (1) securing the air box frame to the deck. The bolts are secured by weld nuts in platform so they can be removed easily by one person. 48040837 15/08/2017 10.1 [10.202] / 10 Engine - Air cleaners and lines 9. Loosen clamp (1) at the air plenum (2). 10. Carefully work the air cleaner off of the plenum and remove the air cleaner and set aside, out of the way and in a safe place. NHPE13AF00448AA 8 NHPE13AF00539AA 9 11. If removing the air plenum (1) , remove the six flange bolts (2) securing the air plenum to the cooler box. Next operation: Air intake system - Install to 7230 (10.202) 48040837 15/08/2017 10.1 [10.202] / 11 Engine - Air cleaners and lines Air intake system - Install to 7230 Prior operation: Air intake system - Remove from 7230 (10.202) 1. If the air plenum (1) was removed, position it to the cooler box and install the six flange bolts (2) securing the air plenum to the cooler box. Torque to 6 N·m (4 lb ft) ± 2 N·m (1 lb ft) NHPE13AF00539AA 1 NHPE13AF00448AA 2 NHPE13AF00449AA 3 2. Carefully install the air cleaner assembly (1) onto the air plenum (2) and position the clamp (3). Tighten the clamp. 3. To install the air filter housing, align the air cleaner base (1) to the existing mounting holes in the rear platform and install three M10 x 25mm (2) flange bolts. Tighten to standard torque. 48040837 15/08/2017 10.1 [10.202] / 12 Engine - Air cleaners and lines 4. Slide the hose (1) of the air intake tube (aspirator) (2) onto the filter housing tube (3). Position the clamp (4) and tighten. NHPE13AF00541AA 4 NHPE13AF00446AA 5 NHPE13AF00446AA 6 NHPE13AF00540AA 7 5. Carefully install the air intake tube (1) to the turbo charger (2) and the air filter housing (3). Position the clamps (4) and tighten 6. Install the two bolts and washers (1) to the air intake tube. Tighten bolts to zero clearance, then add one full turn. 7. Install the hose (1) to the air intake tube (2). Position the hose clamp (3) and tighten. 48040837 15/08/2017 10.1 [10.202] / 13 Engine - Air cleaners and lines 8. Install the connector (1) to the restriction sensor (2) on the air intake tube. NHPE13AF00542AA 8 NHPE13AF00543AA 9 NHPE13AF00440AA 10 9. Install the harness connector (1) to the pressure switch (2) on the air filter housing. 10. Set the end shield (1) into the platform bracket (2) and push the top of the shield into the stud balls on hood frame to secure the shield. 48040837 15/08/2017 10.1 [10.202] / 14 Index Engine - 10 Air cleaners and lines - 202 Air intake system - Install to 7230 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Air intake system - Install to 8230 and 9230 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Air intake system - Remove from 7230 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Air intake system - Remove from 8230 and 9230 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 48040837 15/08/2017 10.1 [10.202] / 15 48040837 15/08/2017 10.1 [10.202] / 16 Engine - 10 Fuel tanks - 216 AXIAL-FLOW® 7230 Machine Standard Tier III produced in Brazil., AXIAL-FLOW® 7230 Machine with Power Guide Axle Tier III produced in Brazil, AXIAL-FLOW® 8230 Macine Standard Tier III produced in Brazil., AXIAL-FLOW® 8230 Machine with Power Guide Axle Tier III produced in Brazil. , AXIAL-FLOW® 9230 Machine Standard Tier III produced in Brazil., AXIAL-FLOW® 9230 Machine with Power Guide Axle Tier III produced in Brazil. 48040837 15/08/2017 10.2 [10.216] / 1 Contents Engine - 10 Fuel tanks - 216 TECHNICAL DATA Fuel tank Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 48040837 15/08/2017 10.2 [10.216] / 2 Engine - Fuel tanks Fuel tank - Capacity Fuel System Fuel Tank Capacity 1000 l (264 US gal) 48040837 15/08/2017 10.2 [10.216] / 3 Index Engine - 10 Fuel tanks - 216 Fuel tank - Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48040837 15/08/2017 10.2 [10.216] / 4 3 Engine - 10 Fuel injection system - 218 AXIAL-FLOW® 7230 Machine Standard Tier III produced in Brazil., AXIAL-FLOW® 7230 Machine with Power Guide Axle Tier III produced in Brazil, AXIAL-FLOW® 8230 Macine Standard Tier III produced in Brazil., AXIAL-FLOW® 8230 Machine with Power Guide Axle Tier III produced in Brazil. , AXIAL-FLOW® 9230 Machine Standard Tier III produced in Brazil., AXIAL-FLOW® 9230 Machine with Power Guide Axle Tier III produced in Brazil. 48040837 15/08/2017 10.3 [10.218] / 1 Contents Engine - 10 Fuel injection system - 218 FUNCTIONAL DATA Fuel injection system Dynamic description - Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Common rail Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Fuel injectors Overview - Fuel actuators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Fuel injectors - Dynamic description Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 SERVICE Common rail Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 48040837 15/08/2017 10.3 [10.218] / 2 Engine - Fuel injection system Fuel injection system - Dynamic description - Electrical The Pump Control Valve L-52 is one of the output devices associated with the fuel system. The solenoid controls the supply oil that flows to the high pressure pump, by receiving a Pulse Width Modulation PWM signal from the Engine Control Unit A-01. Simplified Circuit Diagram NHPE11CR00089AA 1 Figure 1 NOTE: Figure 1 is a simplified functional diagram of the Fuel High Pressure circuit. At key-on, A-01 will receive key switched power from Key Switch S-02 and its ignition circuit is complete. Prior to fuel system operation, the (normally open contact) Seat Switch S-02 must be closed and the (normally open contact) Park Brake Switch S-28 must be in the ON position. After starting the combine with the S-28 in the ON position, the A-01 monitors to fuel temperature, pressure, and the amount of water in the fuel. The Water in Fuel Sensor B-59 detects if water is present in the fuel and reports to the A-01. The Fuel Level Sensor R-01 monitors the fuel level in the fuel tank. As the fuel level rises or lowers the variable resistance of the sensor changes and those changes are recorded the Combine Control Module2 CCM-2 and the CCM-2 displays the appropriate level on the operator gauge and sends the level data to A-01, using the shared CAN lines. The main component of the fuel system is the volatility level and the fuel pressure and temperature dictates that level. The Fuel Temperature Sensor B-36 and the Fuel Pressure Sensor B-67 monitors the temperature and pressure, then reports any changes to A-01. The fuel temperature has to be maintain so the fuel can be easily vaporizes. And the fuel pressure has to be high enough to atomizes the fuel. In the case when the fuel pressure is too low, the A-01 sends an 12 V output signal to the L-52. The energized L-52 opens a path for the supply oil to flow to the high pressure pump, to increase the fuel pressure for proper atomization. The fuel system then routes the high pressure fuel to the fuel rail, where it is stored until the A-01 energizes one of the engine's fuel injectors. 48040837 15/08/2017 10.3 [10.218] / 3 Engine - Fuel injection system Module Control Power Source Engine Control Unit A-01 Key Switch Power from S-02 Engine ground Connector X193 pin 40 Connector X193 pins 5,6,10,11 Module Control Output 12 V output signal Connector X515 pin 9 Output Device Power Source Pump Control Valve L-52 Signal ground from A-01 Position signal from A-01 Connector X203 pin 1 Connector X203 pin 2 Components/Devices Associated with Output Device Operation Fuel Temperature Sensor B-36 Signal ground from A-01 Control signal from A-01 Connector X372 pin 1 Connector X372 pin 2 Water in Fuel Sensor B-59 Switched power from CCM-1 Power Relay K-24 Position signal to A-01 Front frame ground Connector X424 pin 3 Connector X424 pin 1 Connector X424 pin 2 Fuel Pressure Sensor B-67 Signal ground from A-01 Position signal to A-01 Control signal from A-01 Connector X431 pin 1 Connector X431 pin 2 Connector X431 pin 3 Seat Switch S-05 Switched power from CCM-3 cab power relay K-26 Position signal to CCM-2 Connector X317 pin A Connector X317 pin B Park Brake Switch S-09 Position signal to RHM Switched power from K-26 Position signal to RHM Connector X386 pin 11 Connector X-386 pin 14 Connector X-386 pin 24 Fuel Level Sensor R-01 Position signal to CCM-2 Reference ground from CCM-2 Connector X184 pin 2 Connector X184 pin 1 Frames For more in depth schematic information, refer to: Wiring harnesses - Electrical schematic sheet 02 - Starting and charging (55.100) Wiring harnesses - Electrical schematic sheet 03 - Engine control (55.100) 48040837 15/08/2017 10.3 [10.218] / 4 Engine - Fuel injection system Wiring harnesses - Electrical schematic sheet 05 - Engine control (55.100) 48040837 15/08/2017 10.3 [10.218] / 5 Engine - Fuel injection system Common rail - Overview NHIL13ENG0993EA (1) Fuel return (2) Pipelines to injectors 1 (3) Pressure sensor (4) Fuel supply (5) Rail (6) Overpressure valve The common rail has an internal volume sized to quickly pressurize the fuel at start up, while having a sufficient volume to support full load fuelling rates. The volume in the common rail is sufficient to allow the injectors to supply fuel to the cylinders under full load, while still maintaining a stabile rail pressure, from fuel supplied by the high pressure pump. A fuel pressure sensor (3) is screwed into the one end of the common rail. It provides feedback to the engine electronic control unit where the sensor values are monitored. Rail pressure is changed as needed based on sensor feedback and other engine operating parameters. An overpressure valve (6) is installed in the other end. It protects the common rail and associated components by exhausting excess pressure in the rail to the return line and back to the fuel tank. It opens at about 1850 – 1950 bar (26825 – 28275 psi). 48040837 15/08/2017 10.3 [10.218] / 6 Engine - Fuel injection system Fuel injectors - Overview - Fuel actuators The fuel actuators (1) are an integral fuel injector and solenoid assembly mounted in the cylinder head. The timing and duration of fuel delivery is controlled by the solenoid. 73074473 1 The wire pair of each solenoid terminates at Engine Control Unit (ECU) electro-injector connector X515, via the Iveco engine wire harness. The actuators and their associated solenoids and connectors are: Actuator 1 2 3 Solenoid L-34 L-36 L-38 X515 pins Connector X376 4 & 13 X378 11 & 6 X380 5 & 12 Actuator 4 5 6 Solenoid L-35 L-37 L-39 X515 pins Connector X377 3 & 14 X379 2 & 15 X381 1 & 16 The ECU monitors the fuel actuator circuits. If a fault occurs in a solenoid itself or in the wiring to the solenoid, a fault code will appear on the cab monitor display. 1 Cylinder Solenoid L-34 2 L-36 Fault Codes E1581-03 – Cylinder 1 injector mechanical response fault (replace injector) Shorted to high source Troubleshooting procedure: Injection control - Short circuit to B+ (55.010) E1588-02 – Cylinder1 - Short Circuit Low/High - Data incorrect Troubleshooting procedure: Injection control - Incorrect value (55.010) E1588-03 – Cylinder1 injector circuit - Shorted to high source Troubleshooting procedure: Injection control - Short circuit to B+ (55.010) E1588-12 – Cylinder1 - Short Circuit Low/High - Bad intelligent device Troubleshooting procedure: Injection control - Bad intelligent device (55.010) E1594-02 – Cylinder1 - Open Load - Data incorrect Troubleshooting procedure: Injection control - Incorrect value (55.010) E1594-03 – Cylinder1 - Open Load - Shorted to high source Troubleshooting procedure: Injection control - Short circuit to B+ (55.010) E1582-03 – Cyl. #2 Specific Errors - Shorted to high source Troubleshooting procedure: Injection control - Short circuit to B+ (55.010) E1589-02 – Cylinder2 - Short Circuit Low/High - Data incorrect Troubleshooting procedure: Injection control - Incorrect value (55.010) E1589-03 – Cylinder2 - Short Circuit Low/High - Shorted to high source Troubleshooting procedure: Injection control - Short circuit to B+ (55.010) E1589-12 – Cylinder2 - Short Circuit Low/High - Bad intelligent device Troubleshooting procedure: Injection control - Bad intelligent device (55.010) E1592-02 – Cylinder5 - Short Circuit Low/High - Data incorrect Troubleshooting procedure: Injection control - Incorrect value (55.010) E1595-03 – Cylinder2 - Open Load - Shorted to high source Troubleshooting procedure: Injection control - Short circuit to B+ (55.010) 48040837 15/08/2017 10.3 [10.218] / 7 Engine - Fuel injection system Cylinder 3 Solenoid L-38 4 L-35 5 L-37 6 L-39 Fault Codes E1583-03 – Cyl. #3 Specific Errors - Shorted to high source Troubleshooting procedure: Injection control - Short circuit to B+ (55.010) E1590-02 – Cylinder3 - Short Circuit Low/High - Data incorrect Troubleshooting procedure: Injection control - Incorrect value (55.010) E1590-03 – Cylinder3 - Short Circuit Low/High - Shorted to high source Troubleshooting procedure: Injection control - Short circuit to B+ (55.010) E1590-12 – Cylinder3 - Short Circuit Low/High - Bad intelligent device Troubleshooting procedure: Injection control - Bad intelligent device (55.010) E1596-02 – Cylinder3 - Open Load - Data incorrect Troubleshooting procedure: Injection control - Incorrect value (55.010) E1596-03 – Cylinder3 - Open Load - Shorted to high source Troubleshooting procedure: Injection control - Short circuit to B+ (55.010) E1584-03 – Cyl. #4 Specific Errors - Shorted to high source Troubleshooting procedure: Injection control - Short circuit to B+ (55.010) E1591-02 – Cylinder4 - Short Circuit Low/High - Data incorrect Troubleshooting procedure: Injection control - Incorrect value (55.010) E1591-03 – Cylinder4 - Short Circuit Low/High - Shorted to high source Troubleshooting procedure: Injection control - Short circuit to B+ (55.010) E1591-12 – Cylinder4 - Short Circuit Low/High - Bad intelligent device Troubleshooting procedure: Injection control - Bad intelligent device (55.010) E1597-02 – Cylinder4 - Open Load - Data incorrect Troubleshooting procedure: Injection control - Incorrect value (55.010) E1597-03 – Cylinder4 - Open Load - Shorted to high source Troubleshooting procedure: Injection control - Short circuit to B+ (55.010) E1586-03 – Cyl. #6 Specific Errors - Shorted to high source Troubleshooting procedure: Injection control - Short circuit to B+ (55.010) E1593-02 – Cylinder6 - Short Circuit Low/High - Data incorrect Troubleshooting procedure: Injection control - Incorrect value (55.010) E1593-03 – Cylinder6 - Short Circuit Low/High - Shorted to high source Troubleshooting procedure: Injection control - Short circuit to B+ (55.010) E1593-12 – Cylinder6 - Short Circuit Low/High - Bad intelligent device Troubleshooting procedure: E1593-12 - Cylinder6 - Short Circuit Low/High - Bad intelligent device (55.010) E1599-02 – Cylinder6 - Open Load - Data incorrect Troubleshooting procedure: Injection control - Incorrect value (55.010) E1599-03 – Cylinder6 - Open Load - Shorted to high source Troubleshooting procedure: Injection control - Short circuit to B+ (55.010) E1585-03 – Cyl. #5 Specific Errors - Shorted to high source Troubleshooting procedure: Injection control - Short circuit to B+ (55.010) E1592-02 – Cylinder5 - Short Circuit Low/High - Data incorrect Troubleshooting procedure: Injection control - Incorrect value (55.010) E1592-03 – Cylinder5 - Short Circuit Low/High - Shorted to high source Troubleshooting procedure: Injection control - Short circuit to B+ (55.010) E1592-12 – Cylinder5 - Short Circuit Low/High - Bad intelligent device Troubleshooting procedure: Injection control - Bad intelligent device (55.010) E1598-02 – Cylinder5 - Open Load - Data incorrect Troubleshooting procedure: Injection control - Incorrect value (55.010) E1598-03 – Cylinder5 - Open Load - Shorted to high source Troubleshooting procedure: Injection control - Short circuit to B+ (55.010) Schematic references: 9.0L Engine - Wiring harnesses - Electrical schematic sheet 05 (55.100) 10.3L Engine - Wiring harnesses - Electrical schematic sheet 04 (55.100) 48040837 15/08/2017 10.3 [10.218] / 8 Engine - Fuel injection system Fuel injectors - Dynamic description Electrical The Injector Cylinders 1-6 L-34 through L-39 are some of the output devices associated with the fuel system. These solenoids deliver an accurate amount of fuel to each cylinder, by receiving a Pulse Width Modulation PWM signal from the Engine Control Module A-01. For additional information concerning the system, see Fuel injectors - Overview Fuel actuators (10.218) Simplified Circuit Diagram NHPE11CR00089AA 1 Figure 1 NOTE: Figure 1 is a simplified functional diagram of the fuel injectors circuit. At key on, A-01 will receive key switched power from Key Switch S-02 and its ignition circuit is complete. Prior to the operation, the combine engine must be running, the (normally open contact) Seat Switch S-05 must be closed, and the (normally open contact) Park Brake Switch S-09 must be in the ON position. When the combine engine is running the operator can increase or decrease the engine speed by using the Engine Throttle Potentiometer R-21. The engine speed will increase by moving the lever forward or decrease by moving the lever to the rear. The Right-Hand Module RHM sends the engine speed data to Combine Control Module2 CCM-12, using the shared CAN signal lines. Then CCM-2 uses the engine speed to calculate the amount of air entering the combine and sends the data to the A-01. The A-01 uses this data to adjust the amount fuel to be delivered to the cylinders. The A-01 also uses data from the Coolant Temperature Sensor B-44, the Engine Camshaft RPM Sensor B-07, and the Engine Flywheel RPM Sensor B-05. The B-44 is used to monitor the engine temperature and calculate the proper fuel ratio. The B-07 is used to monitor the camshaft position to determine which injector to fire. Lastly, the B-05 is used to monitor the crankshaft position to determine which injector to fire. When the A-01 has determine which injector to fire, it energizes the injector's solenoid and high pressurized fuel will began to flow through the valve and squirt out through the nozzle into the cylinder. Module Control Power Source Engine Control Unit A-01 48040837 15/08/2017 10.3 [10.218] / 9 Engine - Fuel injection system Key Switched power from S-02 Engine ground Connector X193 pin 40 Connector X193 pins 5,,6, 10, 11 Module Control Output Control signal to L-34 (cyl 1) Control signal to L-36 (cyl 2) Control signal to L-38 (cyl 3) Control signal to L-35 (cyl 4) Control signal to L-39 (cyl 5) Control signal to L-37 (cyl 6) Connector X515 pin 4 Connector X515 pin 11 Connector X515 pin 5 Connector X515 pin 3 Connector X515 pin 1 Connector X515 pin 2 Output Device Power Source Fuel Actuator 1 L-34 Control signal from A-01 Signal ground from A-01 Connector X376 pin 2 Connector X376 pin 1 Fuel Actuator 2 L-35 Control signal from A-01 Signal ground from A-01 Connector X377 pin 2 Connector X377 pin 1 Fuel Actuator 3 L-36 Control signal from A-01 Signal ground from A-01 Connector X378 pin 2 Connector X378 pin 1 Fuel Actuator 4 L-37 Control signal from A-01 Signal ground from A-01 Connector X379 pin 2 Connector X379 pin 1 Fuel Actuator 5 L-38 Control signal from A-01 Signal ground from A-01 Connector X380 pin 2 Connector X380 pin 1 Fuel Actuator 6 L-39 Control signal from A-01 Signal ground from A-01 Connector X381 pin 2 Connector X381 pin 1 Components/Devices Associated with Output Device Operation Engine Flywheel RPM Sensor B-05 Control signal from A-01 Signal ground from A-01 Connector X519 pin 1 Connector X519 pin 2 Engine Camshaft RPM Sensor B-07 Control signal from A-01 Signal ground from A-01 Connector X518 pin 1 Connector X518 pin 2 Coolant Temperature Sensor B-44 Control signal from A-01 Signal ground from A-01 Connector X373 pin 1 Connector X373 pin 2 48040837 15/08/2017 10.3 [10.218] / 10 Engine - Fuel injection system Seat Switch S-05 Switched power from CCM-3 cab power relay K-26 Position signal to CCM-2 Connector X317 pin A Connector X317 pin B Park Brake Switch S-09 Position signal to RHM Switched power from K-26 Position signal to RHM Connector X386 pin 11 Connector X-386 pin 14 Connector X-386 pin 24 Related fault Codes In event of fault occurs with L-34 thru L-39, or their wiring, a fault code will be displayed. These codes may include: E1588-03 - Cylinder1injector circuit - Shorted to high source (55.010) E1589-03 - Cylinder2 - Short Circuit Low/High - Shorted to high source (55.010) E1590-03 - Cylinder3 - Short Circuit Low/High - Shorted to high source (55.010) E1591-03 - Cylinder4 - Short Circuit Low/High - Shorted to high source (55.010) E1592-03 - Cylinder5 - Short Circuit Low/High - Shorted to high source (55.010) E1593-03 - Cylinder6 - Short Circuit Low/High - Shorted to high source (55.010) Frames For more in depth schematic information, refer to: Wiring harnesses - Electrical schematic sheet 05 - Engine control (55.100) 48040837 15/08/2017 10.3 [10.218] / 11 Engine - Fuel injection system Common rail - Remove 1. Disconnect the harness from the rail pressure sensor (1). NHVM17ENG0223AA 1 NHVM17ENG0224AA 2 NHVM17ENG0225AA 3 NHVM17ENG0226AA 4 2. Loosen the high pressure fuel pipe connections at each injector (2). 3. Disconnect all of the high pressure fuel pipes (3) and the rail return pipe (4) from the rail. 4. Remove the bolts and spacers (5) that secure the rail to the cylinder head. 48040837 15/08/2017 10.3 [10.218] / 12 Engine - Fuel injection system 5. Remove the rail (6). NHVM17ENG0227AA 48040837 15/08/2017 10.3 [10.218] / 13 5 Engine - Fuel injection system Common rail - Install Prior operation: Common rail - Remove (10.218) 1. Install the high pressure common rail (2) and tighten the screws (1) by hand. NOTICE: The fuel injectors and new fuel pipes should be installed prior to torquing the rail screws. Refer to Fuel injectors - Install (10.218) for the proper procedure. 2. Torque the screws. NHIL13ENG0913AA 48040837 15/08/2017 10.3 [10.218] / 14 1 Index Engine - 10 Fuel injection system - 218 Common rail - Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Common rail - Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Common rail - Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Fuel injectors - Dynamic description Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Fuel injection system - Dynamic description - Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Fuel injectors - Overview - Fuel actuators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 48040837 15/08/2017 10.3 [10.218] / 15 48040837 15/08/2017 10.3 [10.218] / 16 Engine - 10 Aftercooler - 310 AXIAL-FLOW® 7230 Machine Standard Tier III produced in Brazil., AXIAL-FLOW® 7230 Machine with Power Guide Axle Tier III produced in Brazil, AXIAL-FLOW® 8230 Macine Standard Tier III produced in Brazil., AXIAL-FLOW® 8230 Machine with Power Guide Axle Tier III produced in Brazil. , AXIAL-FLOW® 9230 Machine Standard Tier III produced in Brazil., AXIAL-FLOW® 9230 Machine with Power Guide Axle Tier III produced in Brazil. 48040837 15/08/2017 10.4 [10.310] / 1 This as a preview PDF file from best-manuals.com Download full PDF manual at best-manuals.com ">
Advertisement
Key features
- Axial-Flow threshing system
- Power Guide Axle
- Residue handling options
- Spacious cab with climate control
- Engine Tier III
- Selective Catalytic Reduction (SCR) exhaust treatment
Frequently asked questions
According to the viewed document, this model is equipped with a F3BE3684B*E002 engine.
The viewed document discusses various components related to the Axial-Flow threshing system, which includes the concave, rotor, and cleaning system. However, it does not provide a detailed explanation of its operation. You might find detailed information in other related documents or contact Case IH support.
The viewed document mentions straw chopper, straw spreader, and residue handling generic sub-group. To find specific details about the residue handling options for this model, you might need to consult other documentation or contact Case IH support.