Zenith9000 Service Manual 999-0844-190G.pdf

Zenith9000 Service Manual 999-0844-190G.pdf

ZENITH

SERIES

INSTRUCTIONS FOR USE

SERVICE MANUAL

To avoid personal injury or damage to bed, read all sections pertaining to the bed model before use.

GF Health Products, Inc. - www.grahamfield.com

ETL/UL/CSA APPROVED

UL 60601-1

IEC 60601-2-38

CSA 22.2 601.1

Zenith Series Service Manual 999-0844-190G APR 2015

This service manual covers the following Zenith Models:

76" and 80" Full Electric with Pedal Lock Caster System and Grid Decks = ZZ98174

Basic American Medical Products

336 Trowbridge Drive

Fond du Lac, WI 54937

For Zenith 9000 Bed service parts, contact our Customer Service Department at 770-368-4700

Manufactured by:

GF Health Products, Inc.

2935 Northeast Parkway

Atlanta, GA 30360 www.grahamfield.com

Made in the USA

To order a Zenith 9000 bed, contact a GF Health Products, Inc. sales representative at 770-368-4700

IMPORTANT NOTICE

GF Health Products, Inc. is not responsible for typographical errors.

All illustrations, specifications, packaging, and warranties contained in this Service Manual are based on the latest product information available at the time of printing.

The most current product information can be found online at www.grahamfield.com.

Check all parts for shipping damage and test before using.

In case of damage, DO NOT USE.

ZENITH SERIES

TABLE OF CONTENTS

IMPORTANT SAFETY AND WARNING INFORMATION ...........................................4

IMPORTANT SAFETY AND WARNING INFORMATION ......................................... 5

ENTRAPMENT AND COMPLIANCE INFORMATION.............................................. 5

RECOMMENDED MAINTENANCE ......................................................................... 6

OPERATING CONDITIONS ..................................................................................... 7

STORAGE AND TRANSPORT CONDITIONS ......................................................... 7

RFI (RADIO FREQUENCY INTERFERENCE) ........................................................ 7

DISPOSAL OF EQUIPMENT AND ACCESSORIES ................................................ 7

SECTION A: BED SETUP INSTRUCTIONS ...............................................................8

UNPACKING THE BED ............................................................................................ 8

HEADBOARD AND FOOTBOARD ASSEMBLY ...................................................... 9

STANDARD MATTRESS RETAINER INSTALLATION........................................... 10

STANDARD WIREFORM WALLSAVER INSTALLATION ...................................... 11

PLUGGING IN THE FOOTBOARD STAFF CONTROL ......................................... 12

HAND CONTROL PENDANT OPERATION ........................................................... 13

BED OPERATIONS - STAFF CONTROL PANEL .................................................. 14

OPTIONAL PIVOTING ASSIST BAR INSTALLATION AND OPERATION ............. 15

SECTION B: ASSIST DEVICES ...............................................................................15

OPTIONAL PLASTIC HALF RAIL INSTALLATION AND OPERATION .................. 16

OPTIONAL TRAPEZE SUPPORT INSTALLATION ............................................... 17

SECTION C: MECHANICAL AND ELECTRICAL INFORMATION ..........................18

SECTION D: SERVICE/REPLACEMENT PARTS ....................................................21

SECTION E: DECK/MECHANICAL SERVICE PARTS ............................................25

SECTION F: TROUBLESHOOTING .........................................................................28

LIMITED WARRANTY ...............................................................................................31

LABEL SYMBOL DEFINITIONS

!

Consult

Accompanying

Documents

!

Safe

Working

Load

GF Health Products, Inc. - www.grahamfield.com

Double

Insulated

Protected

Grounded

Device

Type B

Equipment and

Applied Parts

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Zenith 9000 Service Manual 999-0844-190G

ZENITH SERIES

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IMPORTANT SAFETY AND WARNING INFORMATION

This product is a variable height, adjustable mattress platform, which will provide comfort and convenience for residents/patients and caregivers in long term care settings.

The MAXIMUM SAFE WORKING LOAD for the

Zenith 9000 Bed with weight evenly distributed, including bedding, resident/patient, support surface, and all accessories, is 600 lb.

NEVER operate the bed if a Power Cord or Plug is damaged or not working properly. Contact qualified

Service Personnel for examination and repair.

Always unplug the Power Cord before performing maintenance on the bed.

DO NOT open assemblies such as the Actuators,

Hand Control Pendant, or Control Box. If unauthorized personnel perform work on these components, the manufacturer’s warranty becomes void.

DO NOT use unauthorized parts, accessories, or adaptors other than those specified/authorized by GF

Health Products, Inc.

When operating the HI/LO, Knee, or Back Functions of the bed, ALWAYS ensure the confined individual is positioned properly within the confines of the bed. DO NOT let any extremities protrude over the side or between the bed rails when performing these functions.

DO NOT lower the bed when objects are beneath it.

Failure to inspect under the bed can result in personal injury or property damage.

The bed’s Hand Control Pendant Cable MUST BE

ROUTED AND SECURED PROPERLY to ensure it does not become entangled and eventually severed during use. Also ensure electrical cords DO NOT get tangled around the bed, side rails, or legs during transport or normal operation of the bed.

When using nasal-type or masked-type administering equipment, all oxygen or air tubing MUST BE

ROUTED AND SECURED PROPERLY to ensure that the tubing does not become entangled and eventually severed during the normal operation of the bed.

Keep all moving parts free of obstructions (i.e. blankets/sheets, heating blankets/pads, wiring, etc.).

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Beds manufactured by Basic American Medical

Products are designed for use within an institutional healthcare environment (i.e. assisted living, skilled nursing, transitional care, rehabilitation care, etc.).

DO NOT use the assist devices as push handles for moving the bed. Assist devices can be deformed or broken if excessive side pressure is exerted. Assist devices are not meant for patients considered high risks for entrapment (i.e. patients with pre-existing conditions such as confusion, restlessness, lack of muscle control, altered mental status, either organic or medicinal, or a combination thereof). Additional safety measures should be considered for such highrisk patients.

NEVER permit more than one person on/in the bed at any time.

Body weight should be evenly distributed over the sleeping surface of the bed. DO NOT allow the patient to lie, sit, or lean in such a way that their entire body weight is placed only on the raised head or foot section of the bed. This especially applies when repositioning or transferring a patient in or out of the bed. Increased risk may occur when the patient’s size and/or weight are inappropriate for the bed’s dimensions or weight capacity.

Risk of entanglement or injury may occur if the mattress used with mattress retainers does not fill the entire width between stops or which compresses to less than 1.50 inches under user’s weight.

Mattress must be properly sized to fit the mattress support platform and must remain centered on the support platform relative to State and Federal guidelines. Recommended minimum dimensions of mattress are 35 inches wide and 6 inches deep.

Length should match the mattress support platform.

Use of an improperly fitted mattress could result in injury or death.

IMPORTANT:

Powered air mattress surfaces may pose a risk of entrapment. Prior to use, ensure the therapeutic benefits outweigh the risk of entrapment.

The bed is intended for use within a temperature range of 10˚C to 40˚C. It has a water resistance rating of IPX4 and IS NOT to be power washed or submerged.

GF Health Products, Inc. - www.grahamfield.com

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Zenith 9000 Service Manual 999-0844-190G

ZENITH SERIES

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IMPORTANT SAFETY AND WARNING INFORMATION

The head/back and knee/foot decks can be lifted freely by hand for easy cleaning access when patients are not in the bed. If you lift the head/back or knee/ foot deck for any reason, take great care when lowering back down to the prone position - ensure all body parts are clear of the space between the deck and the bed prior to slowly lowering any deck manually. To avoid injury, DO NOT LET DECKS

FALL FREELY FROM ANY ANGLE.

Notice for California Customers - California

Proposition 65 WARNING: This product contains a chemical known to the State of California to cause cancer and reproductive or developmental harm.

!

Proper routing and tie-off of electrical cabling, especially the power cord, is essential for proper operation and to ensure safety from electrical shock.

In the event you are replacing any electrical cabling on your bed, you must ensure the cables are free from pinch points, obstructions, or stretched so tight that they may come loose or become damaged. In addition, cables should be tied off in such a way to secure them and keep them free from tangling on any part of the bed during normal operation. Refer to your service manual’s electrical section for proper cable routing.

ENTRAPMENT AND COMPLIANCE INFORMATION

On April 10, 2006, the FDA (U.S. Food and Drug

Administration) released long-awaited guidelines for reducing the risk of bed entrapment: “Hospital Bed System Dimensional and Assessment Guidance to Reduce Entrapment”. The new

Guidance identifies potential entrapment areas and those body parts most at risk for entrapment; provides design criteria for manufacturers of new hospital/convalescent beds; recommends particular test methods to assess the conformance of existing hospital/convalescent bed systems; and answers frequently-asked questions about entrapment issues.

It is also essential to have the correct bed components/ accessories that correspond with the needs of the patient/ resident and the particular bed you have purchased. Matching the correct bed component that correlates with the regulatory guidelines can be a daunting task. Our sales team at GF

Health Products, Inc. and our friendly Customer Service

Representatives at Basic American Medical Products can help you sift through the wide array of compliance and bed options.

We will help you determine which bed/bed part is best for the patient’s/resident’s particular needs and help you with any compliance issues.

The new Guidance was a result of a long-standing collaboration between the FDA and the Hospital Bed Safety

Workgroup (HBSW), formed in 1999. GF Health Products,

Inc.’s Long Term Care Bed division: Basic American Medical

Products, is an HBSW charter member. As a result of our commitment to product safety,

all our current long-term care beds have been strictly tested and conform to the new

FDA Guidance

.

The Zenith 9000 bed and accessories listed in this manual are in full compliance with FDA guidelines for reducing the risk of bed entrapment:

“Hospital Bed System Dimensional and Assessment Guidance to Reduce Entrapment”.

Details can be found at www.fda.gov.

The guidelines set forth by the FDA Guidance layout specific dimensional limitations on potentially injury-threatening gaps and spaces that can occur between bed system components, such as rails, when not properly installed. GF Health Products,

Inc. and Basic American Medical Products have conformed to these guidelines from a manufacturing aspect. However, entrapment issues can often arise when a healthcare provider/ facility has not correctly assembled the components on a bed.

It is essential that the provider/facility fully understand their responsibility in complying to the guidelines set forth by the

FDA in order to avoid injury. To that end, we have provided the FDA’s web address at right as a resource for understanding and following these guidelines for the safety of patients/ residents.

GF Health Products, Inc. - www.grahamfield.com

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Zenith 9000 Service Manual 999-0844-190G

ZENITH SERIES

ITEM

RECOMMENDED MAINTENANCE

Regular maintenance of the Long Term Bed is necessary to ensure continuing proper and safe operation.

Read and observe the following recommended maintenance schedule.

RECOMMENDED

INSPECTION PERIODS

Inspect on Receipt

Every

3 Months

Every

6 Months

Maintenance Inspection of All Components at Receipt of Shipment

Ensure all parts/components are included (see “Unpacking The Bed”).

Check all bed components for obvious damage.

Inspect the power cord for any cuts and/or damage.

Check to see all actuator/motor cables are routed and connected properly to the control box.

Mechanical Inspection of Assemblies

Inspect all welds on the sleeping surface, frame, and base assemblies for stress fractures.

Inspect all fasteners for wear and looseness.

Mechanical Inspection of Casters and Pedal Locking Mechanism

Check the pedal locking mechanism to ensure it engages and disengages properly.

Check the casters and stationary foot pads on both the head end and foot end for any damage, wear, or debris. Replace if needed.

Check all rolling casters to ensure that they roll properly and are unobstructed.

Electrical Inspection of Control Box, Hand Control Pendant, and Staff Control

Check the external power cord that plugs into the control box for any chafing, cuts, or wear. Replace if damaged.

Ensure all attaching hardware is securely tightened.

Check all electrical connections for wear or fractures.

Check the external backup battery (if you have one). Replace if needed.

Check the hand control pendant cable for chafing, cuts, or wear.

Check all hand control pendant functions - check to ensure each button and associated function work properly (i.e. head section rises when the HEAD UP button is activated).

Electrical Inspection of Actuators/Motors

Check the actuator/motor cables for any chafing, cuts, or wear.

Check the range of movement on all motors to ensure they do not bind in the Full Up or

Full Down positions.

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

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Zenith 9000 Service Manual 999-0844-190G

ZENITH SERIES

The following warning labels have been placed on the bed to help protect you and the bed from damage. Do not remove any labels from the bed.

WARNING!

DO NOT LOWER BED WHEN OBJECTS ARE

BENEATH BED. FAILURE TO INSPECT UNDER

BED CAN RESULT IN DAMAGE TO PROPERTY

OR PERSONAL INJURY.

ATTENTION:

S’assurer de ne pas faire descendre le lit lorsque des objets se trouvent sous le lit. Ne pas inspecter le dessous du lit pourrait entrainer des dommages materiels et des risques de blessures.

CAUTION

THIS BED IS SUITABLE FOR USE ONLY WITH

OXYGEN ADMINISTERING EQUIPMENT OF

THE NASAL OR MASK TYPE OR A TENT

COVERING ONLY THE UPPER HALF (HEAD

END) OF THE BED. OXYGEN TENT CANOPIES

SHOULD NOT EXTEND BELOW BED SPRING

LEVEL. LOCK HAND CONTROL AT FOOT OF

BED WHEN USING OXYGEN ADMINISTERING

EQUIPMENT.

WARNING!

DO NOT LOWER BED WHEN

OBJECTS ARE BENEATH BED.

FAILURE TO INSPECT UNDER

BED CAN RESULT IN DAMAGE

TO PROPERTY OR PERSONAL

INJURY.

ATTENTION:

CE LIT PEUT ETRE UTILISE UNIQUEMENT

AVEC UN EQUIPMENT DESTINE A

L’ADMINISTRATION D’OXYGENE DE TYPE

NASAL OU MASQUE OU AVEC UNE TENTE

RECOUVRANT SEULEMENT LA MOTTIE

AVENT (TETE) DU LIT. LES COTES DE LAS

TENTE OXYGENE NE DOIVENT PAS SE

PROLONGER PLUS DAS QUE LA SOMMIER

DU LIT.

ENVIRONMENTAL SPECIFICATIONS AND RFI INFORMATION

OPERATING CONDITIONS

Ambient Temperature 10°C to 40°C

Relative Humidity

Atmospheric Pressure

Protected Against

Splashing Water

30% to 75% Non-Condensing

700 hPa to 1060 hPa

IPX4

STORAGE AND TRANSPORT CONDITIONS

Temperature -40°C to 70°C

Relative Humidity

Atmospheric Pressure

10% to 100%

500 hPa to 1060 hPa

RFI (RADIO FREQUENCY INTERFERENCE)

RFI influences most electronic equipment. Caution should be exercised with regard to the use of portable communications equipment in the area around such equipment. If RFI causes erratic behavior, shut the bed off immediately. Leave it off while the transmission is in progress.

DISPOSAL OF EQUIPMENT AND ACCESSORIES

Follow local governing ordinances and recycling plans regarding disposal of the device or components normally used in operation. The device does not generate waste or residue in operation. Any accessories not part of the device MUST be handled in accordance with the individual product marking for disposal.

GF Health Products, Inc. - www.grahamfield.com

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Zenith 9000 Service Manual 999-0844-190G

ZENITH SERIES

UNPACKING THE BED

• Ensure all parts/components are included.

• Check all bed components for obvious damage.

• Inspect the Power Cord for cuts or damage.

• Ensure all actuator/motor cables are routed and connected properly to the control box.

1

SECTION A: BED SETUP INSTRUCTIONS

2

DISCARD

1. Middle Foam Block

2. Large Block

3. Large Cable Tie - CUT

4. Notched 2 x 4 Board

5. Small Side Blocks

6. Foam Wrapping

7. End Caps with Foam

8. Notched Leg Foam

9. Small Cable Tie - CUT

KEEP

10. Wireform Wallsaver

11. Two Mattress Retainers

12. Service Manual/Documents

13. Hand Control Pendant Holster

NOTE:

END OF POWER CABLE IS

COILED FOR SHIPPING AND

TIED, WITH CABLE TIE, TO GRID

WIRE WITH HAND CONTROL

PENDANT, PENDANT CABLE AND

HOLSTER.

CUT AND DISCARD CABLE TIE

AROUND CABLES WHEN YOU

UNPACK THE BED.

6

10

4

2

3

7

9

6

7

5

11

11

Cut and discard cable tie.

8

13

12

8

GF Health Products, Inc. - www.grahamfield.com

DISCARD TOP

AND BOTTOM

CARTONS

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Zenith 9000 Service Manual 999-0844-190G

ZENITH SERIES

HEADBOARD AND FOOTBOARD ASSEMBLY

1. HEADBOARD INSTALLATION

• The headboard comes with four pre-installed inserts - consider this the inside of the headboard.

• Position two mounting tubes on the outside of the headboard with “L” facing inward.

• Align the mounting tube top holes with the headboard top holes.

• Insert a 40mm long socket head cap screw through each of the top holes and bottom holes and screw into each insert. Tighten with the hex key included in the kit.

• At the head deck end, slide the mounting tube “L” portions into the main frame rail hollow ends.

FOR 80" BEDS:

Slide the mounting tubes in until the first tube hole aligns with the first rail hole. See illustration below.

FOR 76" BEDS:

Slide the mounting tubes in until the first tube hole aligns with the second rail hole. See illustration below.

2. FOOTBOARD INSTALLATION

• The footboard comes with four pre-installed inserts - consider this the outside of the footboard.

• Position two mounting tubes on the inside of the footboard with “L” facing inward.

• Align the mounting tube top holes with the footboard top holes.

• Insert a 40mm long socket head cap screw through each of the top holes and bottom holes and screw into each insert. Tighten with the hex key included in the kit.

• At the foot deck end, slide the mounting tube “L” portions into the main frame rails hollow ends.

FOR 80" BEDS:

Slide the mounting tubes in until the first tube hole aligns with the second rail hole. See illustration below.

FOR 76" BEDS:

Slide the mounting tubes in until the first tube hole aligns with the third rail hole. See illustration below.

HEADBOARD

Inserts on inside

CENTER

OF BED

FOOTBOARD

Inserts on outside

40mm

Bolts

40mm

Bolts CENTER

OF BED

76" hole position

(2nd hole in)

80" hole position

(1st hole in)

1st tube hole

IMPORTANT:

76" OR 80" HEADBOARD AND

FOOTBOARD POSITIONS

MUST MATCH RETAINER AND

WALLSAVER POSITIONS. SEE

PAGES 10 AND 11.

GF Health Products, Inc. - www.grahamfield.com

76" hole position

(3rd hole in)

80" hole position

(2nd hole in)

1st tube hole

NOTE: The 1st hole at the foot end is reserved for attaching the Optional 4" pan extension.

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Zenith 9000 Service Manual 999-0844-190G

ZENITH SERIES

STANDARD MATTRESS RETAINER INSTALLATION

(USING 2 MATTRESS RETAINERS 999-0844-124SP)

1. Determine if you need to position your bed in an 80" or

76" configuration (80" outside holes; 76" inside holes - see

Details A and B).

2. On the foot end, carefully squeeze the Mattress Retainer ends inward, toward the center of the retainer, and insert the ends into the proper holes (see Details A and B).

3. Lay the Mattress Retainer down so that the elbows rest on the decks and the long cross rod is on the foot end side as shown.

4. On the head end, carefully squeeze the Mattress Retainer ends inward, toward the center of the retainer, and insert the ends into the proper holes (see Details A and B).

5. Lay the Mattress Retainer down so that the elbows rest on the decks and the long cross rod is on the head end side as shown.

DETAIL A:

INSERT HEAD END

MATTRESS RETAINER

Outside holes for 80" Beds

Inside holes for 76" Beds

DETAIL B:

INSERT FOOT END

MATTRESS RETAINER

IMPORTANT

Ensure all three adjustable parts are properly positioned for 76" or 80" configurations

(See pages 9 and 11)

!

Be sure to use a mattress that is properly sized to fit the sleep deck, which will remain centered on the deck relative to State and Federal Guidelines. Use of an improperly fitted mattress could result in injury or death.

GF Health Products, Inc. - www.grahamfield.com

!

Use a properly sized mattress in order to minimize the gap between the side of the mattress and assist devices. This gap must be small enough to prevent resident/patient from getting their head or neck caught in this location.

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ZENITH SERIES

STANDARD WIREFORM WALLSAVER INSTALLATION

WALLSAVER ASSEMBLY

1. Position the Wireform Wallsaver (Part no.

999-0844-180SP

) with bent end facing upward and tab ends facing inward as shown at right.

2. Determine the position desired (see bottom of page).

3. Gently squeeze the wallsaver tab ends inward toward the center of the wallsaver and, holding the tabs parallel with the caster base holes (see

DETAIL A), slide the tabs into the holes while letting the wallsaver gently expand outward.

4. Turn the wallsaver downward until it rests on the floor (See Detail B).

HEAD END

Wireform Wallsaver

Bend faces upward

Start with tab held horizontally

Finish with

Wallsaver resting on floor

WALLSAVER REMOVAL

1. To remove or move the wallsaver to a new position, raise the wallsaver off the floor until the end tabs are horizontal.

2. Squeeze the ends toward the center of the wallsaver until the end tabs slide out of the caster base holes.

WALLSAVER POSITIONS

1. The Zenith 9000 wallsaver features two standard positions for easy bed/mattress length reconfigurations - 76" and 80".

2. For 76" beds, position the wallsaver ends in the BACK caster base holes (toward the foot end). For 76" beds using an optional

Trapeze unit, position the wallsaver ends in the FRONT caster base holes (toward the head end.)

3. For 80" beds, position the wallsaver ends in the FRONT caster base holes (toward the head end).

76" Bed Wallsaver

Position without Trapeze

76" Bed Wallsaver

Position with Trapeze or

80" Bed without Trapeze

80" Bed Wallsaver

Position with Trapeze

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ZENITH SERIES

PLUGGING IN THE FOOTBOARD STAFF CONTROL

STEP 1 - ATTACHING THE FOOTBOARD

You can order an optional Staff Control for the Zenith 9000 which includes a Staff Control Assembly and Shroud Cover pre-installed on the Footboard at the manufacturing facility.

To attach the Footboard assembly (with Staff Control) to the main frame rails, see the instructions on page 9 of this manual.

Staff Control

Assembly

STEP 2 - CONNECTING THE CABLES:

REFER TO DETAIL A BELOW

a. At the foot end, unplug the Black Staff Control cable from the end of the T-Cable (cables were attached for shipping).

b. Insert the phone jack plug in the male end of the staff control cable into the cylindrical plug of the Black Control Cable that extends out the foot end.

Ensure the phone jack is positioned properly inside the cable.

c. Insert the T-Cable end (extending out the foot end with phone jack) into the cylindrical plug of the female staff control cable.

Ensure the phone plug is seated properly inside the female plug.

d. Screw on the round lock onto the

Staff Control’s female plug and short Black Control Cable plug

(see DETAIL B).

Phillips Screws attach Shroud and Staff Control

Assembly from inside of board

Shroud

(Cable Cover)

Cable Tie Staff

Control Cables to right Mounting

Tube

Footboard with cutout

FOOT

END

Loop Male Staff Control Cable and cable tie through mounting tube hole with Female Staff

Control Cable

SEE PAGE 9 OF THIS

MANUAL FOR PROPER

ASSEMBLY OF ELBOW

MOUNTING BRACKETS

(TUBES) AND FOOTBOARD

DETAIL A:

STAFF CONTROL

CABLE CONNECTION

GF Health Products, Inc. - www.grahamfield.com

Female end of Staff Control Cable plugs into T-Cable

End of T-Cable at foot end - WHITE

(“T” runs on either side of Seat Pan for attaching your Hand Controller)

Male end of Staff Control Cable plugs into short Black Control Cable

Short Black Control Cable running from Control Box

DETAIL B:

ENSURE LOCK END

CAPS ARE SCREWED

ON SECURELY

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Zenith 9000 Service Manual 999-0844-190G

1

3

ZENITH SERIES

HAND CONTROL PENDANT OPERATION

The Hand Control Pendant comes standard on the Zenith 9000 series and can be plugged into either side of the bed. The plug features a lock-on cap.

A pendant holster for attaching to optional assist devices is also provided.

2

4

3

4

1

2

5

6

HAND CONTROL PENDANT OPERATION

HEAD DECK ANGLE UP BUTTON

HEAD DECK ANGLE DOWN BUTTON

HI/LO UP BUTTON (RAISE ENTIRE BED)

HI/LO DOWN BUTTON (LOWER ENTIRE BED)

KNEE AND FOOT DECK ANGLE UP BUTTON

KNEE AND FOOT DECK ANGLE DOWN BUTTON

6

5

The Hand Control

Pendant Holster

999-0791-000SP comes standard with the Zenith

9000 bed.

HAND CONTROL PENDANT

The Zenith 9000 bed comes with

Alligator Clip attached to Hand

Control Pendant Cable.

To order a replacement Hand

Control Pendant, see page 21.

The Hand

Control

Pendant

Cable has a phone jack connector.

NOTE:

THE ZENITH 9000 HAND CONTROL PENDANT CAN BE PLUGGED INTO THE T-CABLE PLUGS ON EITHER SIDE OF

THE BED FOR EASY ACCESS. THE OPPOSITE SIDE OF THE T-CABLE SHOULD ALWAYS HAVE THE PROVIDED

CAP ATTACHED FOR SAFETY.

IN ORDER TO MAXIMIZE THE EASE OF USE AS WELL AS MAINTAIN THE LONGEVITY OF THE ZENITH 9000 BED,

THE MICROPROCESSOR-CONTROLLED CONTROL SYSTEM MONITORS ALL HAND CONTROL PENDANT INPUTS.

THE HAND CONTROL PENDANT IS INTENDED FOR USE BY THE PATIENT TO MAXIMIZE COMFORT OR BY THE

CAREGIVER FOR REPOSITIONING.

TO DETER MISUSE BY A PATIENT, IF THE SYSTEM DETECTS REPEATED BUTTON OPERATIONS, IT WILL BLOCK

THE NEXT SIGNALS TO ENSURE THE WELLBEING OF THE PATIENT AND TO PROTECT THE SYSTEM. SHOULD

THIS OCCUR, THE USER WILL NOTICE A TWO (2) SECOND DELAY WHEN DEPRESSING A FUNCTION, OR MUST

WAIT FOR TWO SECONDS BEFORE OPERATING THE BED AGAIN.

GF Health Products, Inc. - www.grahamfield.com

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ZENITH SERIES

BED OPERATIONS - STAFF CONTROL PANEL

When you purchase your boards directly from our company, you have the option of ordering a Staff

Control Assembly which would come pre-installed in the footboard at the manufacturing facility.

Operations are listed below.

4 5

8

9

12 13

2

3 1

10

11

8

9

12

13

3

4

1

2

5

6

7

SELECT/HOLD BUTTON

HEAD/BACK UP BUTTON

HEAD/BACK DOWN BUTTON

HEAD/BACK LOCKOUT BUTTON

HEAD/BACK LOCKOUT LIGHT

HI/LO (HORIZONTAL) UP BUTTON

HI/LO (HORIZONTAL) DOWN BUTTON

HI/LO (HORIZONTAL) LOCKOUT BUTTON

HI/LO (HORIZONTAL) LOCKOUT LIGHT

FOOT/KNEE UP BUTTON

FOOT/KNEE DOWN BUTTON

FOOT/KNEE LOCKOUT BUTTON

FOOT/KNEE LOCKOUT LIGHT

GF Health Products, Inc. - www.grahamfield.com

6 7

10 11

HEAD/BACK FUNCTIONS

1. To raise the head/back deck to upright angle press 1 and 2.

2. To lower the head/back deck to horizontal press 1 and 3.

3. To lock the head/back hand control pendant function press 1 and 4 -

Lockout light 5 will illuminate.

4. To unlock the head/back pendant function press 1 and 4 -

Lockout light 5 will de-illuminate.

HI/LO FUNCTIONS

5. To raise the bed horizontally (HI/LO Up) press 1 and 6.

6. To lower the bed horizontally (HI/LO Down) press 1 and 7.

7. To lock the HI/LO pendant function press 1 and 8 -

Lockout light 9 will illuminate.

8. To unlock the head/back pendant function press 1 and 8 -

Lockout light 9 will de-illuminate.

FOOT/KNEE FUNCTIONS

9. To raise foot/knee decks to upright angle press 1 and 10.

10. To lower foot/knee decks to horizontal press 1 and 11.

11. To lock foot/knee pendant function press 1 and 12 -

Lockout light 13 will illuminate.

12. To unlock head/back pendant function press 1 and 12 -

Lockout light 13 will de-illuminate.

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ZENITH SERIES

SECTION B: ASSIST DEVICES

OPTIONAL PIVOTING ASSIST BAR INSTALLATION AND OPERATION

KIT ZA85400 - (Illustration shows bar positioned on left side of bed)

1. At the head end of the bed, position the Pivoting Assist Bar (#2) bracket over the Head Deck (#1) frame and align the two Assist

Bar bracket holes with the two frame rail holes on either side of the head deck.

2. From the outside, insert the Clevis Pins (#3) through the pivot bracket and deck frame holes.

3. From the inside, insert a Hair Pin Clip (#4) through each of the clevis pin small holes.

1

Position the Assist Bar

Bracket ON TOP of the

Deck Frame, aligning holes in the bracket with holes in the frame.

2

3

3

ORDER KIT # ZA85400.

THE KIT INCLUDES ONE PIVOTING ASSIST BAR ASSEMBLY

AND TWO LANYARD ASSEMBLIES WITH CLEVIS PINS AND

HAIR PIN CLIPS. (

A STATIONARY ASSIST BAR IS ALSO

AVAILABLE AS AN OPTION - KIT # ZA85000

)

THE PIVOTING AND FIXED ASSIST BARS CAN BE POSITIONED ON

EITHER THE RIGHT OR LEFT SIDE OF THE HEAD DECK.

ASSIST BARS ARE NOT INTENDED FOR USE AT THE FOOT

END OF THE BED.

4

4

PIVOTING ASSIST BAR OPERATION

1. To release the pivoting assist bar from its vertical lock position, hold onto the top of the bar with one hand and slightly pull out the black knob on the outside of the pivot assembly with the other hand to release the locking mechanism. For ease of patient access, it is recommended that you pivot the rail toward the headboard until it stops and rests in place.

2. To return the assist bar to its upright locked position, grab the top of the assist bar with one hand and pivot the assembly upward until the black knob mechanism snaps into place, locking the assist bar vertically.

!

TO AVOID PINCHING FINGERS,

ENSURE FINGERS ARE CLEAR OF

SIDES OR UNDERSIDES OF THE

PIVOTING ASSEMBLY WHEN

POSITIONING THE ASSIST BAR

UP OR DOWN.

GF Health Products, Inc. - www.grahamfield.com

!

TO AVOID PERSONAL INJURY,

ENSURE THE PIVOTING ASSIST BAR

IS ALWAYS IN THE FULL, VERTICAL,

LOCKED POSITION WHENEVER

RESIDENT/PATIENT IS LEFT

UNATTENDED.

!

POWERED AIR MATTRESS SURFACES

MAY POSE A RISK OF ENTRAPMENT.

PRIOR TO USE, ENSURE THE

THERAPEUTIC BENEFITS

OUTWEIGH THE RISK OF

ENTRAPMENT.

15

Zenith 9000 Service Manual 999-0844-190G

ZENITH SERIES

OPTIONAL PLASTIC HALF RAIL INSTALLATION AND OPERATION

KIT ZA84200 - (ILLUSTRATION SHOWS RAIL POSITIONED ON RIGHT SIDE OF BED)

RH Plastic Half Rail

Assembly (#2)

1. Position the Plastic Half Rail (#2) as shown, with the taller, straight edge toward the head end of the bed and arms angled toward the center of the bed.

2. From the outside, insert the two welded grooved pins on the rail arms into the two large holes in the side of the head deck.

3. From the inside, install the metal hair pin clip end of the Lanyard

Assembly (#3) onto the exposed grooves at the end of the pins.

4. Position the other terminal end of the Lanyard

Assemblies (#3) over the small hole on the inside of the deck frame. Secure with a small Phillips Screw (#4).

Head Deck (#1)

TOW

ARD CENTER

OF BED

Small

Hole

ORDER PLASTIC RAIL KIT #ZA84200,

WHICH INCLUDES A RIGHT AND LEFT HALF

RAIL, FOUR LANYARD ASSEMBLIES, AND TWO

PHILLIPS SCREWS (OR TWO OPTIONAL HEX

HEAD SCREWS). ORDER BAG #999-0842-905

FOR JUST THE REPLACEMENT HARDWARE.

THE PLASTIC RAIL CAN BE INSTALLED ON

EITHER THE HEAD OR FOOT END OF 80"

BEDS.

IT SHOULD ONLY BE INSTALLED ON

THE HEAD END OF 76" BEDS.

Lanyard

Assembly (#3)

Phillips

Screw (#4)

Lanyard

Assembly (#3)

Straight

Edge toward

Head End

HEAD END

PLASTIC HALF RAIL OPERATION

SLEEP

SURFACE

SLEEP

SURFACE

!

TO AVOID PINCHING FINGERS,

HOLD THE HALF RAIL FROM THE

TOP WITH ONE HAND AND

CAREFULLY DEPRESS THE BLACK

RELEASE LEVER WITH THE OTHER.

ENSURE THERE ARE NO OBJECTS IN

THE WAY THAT MAY HINDER THE

FULL MOVEMENT OF THE RAIL.

!

TO AVOID PERSONAL INJURY,

ENSURE THE HALF RAIL IS

ALWAYS IN THE FULL UP

LOCKED POSITION WHENEVER

RESIDENT/PATIENT IS LEFT

UNATTENDED.

GF Health Products, Inc. - www.grahamfield.com

!

POWERED AIR MATTRESS SURFACES

MAY POSE A RISK OF ENTRAPMENT.

PRIOR TO USE, ENSURE THE

THERAPEUTIC BENEFITS

OUTWEIGH THE RISK OF

ENTRAPMENT.

16

Zenith 9000 Service Manual 999-0844-190G

ZENITH SERIES

OPTIONAL TRAPEZE SUPPORT INSTALLATION

(THE TRAPEZE SUPPORT IS ATTACHED TO THE HEAD SECTION OF THE BED.)

ORDER KIT NUMBER ZA79000

Trapeze Unit ZA78100

(includes the bar, chain, triangle, and support) is ordered separately.

Use first holes in

Trapeze Support to mount to main frame tubes.

Use third hole from the end of the main frame tubes.

1. Begin by removing the headboard panel assembly

(#2), if previously assembled to the bed, by pulling out the two Clevis Pins and two Hair Pin Clips that attach the main frame tubes to the headboard’s mounting tubes. Set all pins aside for later use.

2. Detach the headboard panel from the mounting tubes by unscrewing the four 40mm long Socket Head Cap

Screws that fasten the board to the tubes (these will be replaced with the longer Phillips Head Pan Screws from the trapeze adaptor hardware bag). Do not remove the four 1/4-20 inserts (#3) from the board.

They will be used again to mount the board to the trapeze support.

3. Assemble the Trapeze Support (#1) to the main frame tubes using the two Clevis Pins and Hair Pin

Clips you removed in Step 1.

The first holes in the

Trapeze tubes must line up with the fourth hole from the end in the main frame tubes as shown; the main frame shown is for 80" deck.

USE SAME CLEVIS PINS AND HAIR PIN CLIPS

THAT WERE USED TO CONNECT HEADBOARD

TO MOUNTING TUBES.

4. Insert the

1

1 /

4

-20 x 2.50" long Carriage Bolt (#5) into the vertical support as shown and fasten with a

/

4

-20 Hex Lock Nut (#6). Both parts should be in the hardware bag.

5. Assemble the headboard to the inside of the Trapeze

Support so that the side of the headboard with the inserts is facing away from the Trapeze Support.

From the outside, insert the four 1 /

4

-20 x 1.75" long

Machine Screws (#4) from the hardware bag through the holes in the Trapeze Support, screwing them into the inserts in the headboard.

GF Health Products, Inc. - www.grahamfield.com

17

Zenith 9000 Service Manual 999-0844-190G

ZENITH SERIES

SECTION C: MECHANICAL AND ELECTRICAL INFORMATION

ZENITH 9000 MECHANICS

NOTE: ALL DIMENSIONS ARE ±.25 INCHES

• Overall Bed Length (with boards and wallsaver) .

82"/86"

• Overall Bed Width (with boards) . . . . . . . . . . . .

36.00"

• Maximum Height* . . . . . . . . . . . . . . . . . . . . . . .

30.00"

• Minimum Height* . . . . . . . . . . . . . . . . . . . . . . . .

7.00"

• Maximum Head/Back Deck Angle . . . . . . . . . . . . .70°

• Maximum Knee/Foot Deck Angle . . . . . . . . . . . . . .30°

• Maximum Safe Working Load . . . . . . . . . . . . .

WITH WEIGHT EVENLY DISTRIBUTED

- includes bedding, resident, support surface,

and all accessories

600 lb

• Mass of bed (without assist devices or boards) =

204 lb

*

Bed height calculated from floor surface to top of

sleep deck.

ZENITH 9000 ELECTRICAL

• Power/Frequency . . . . . . . . . . . . . .

120 Volt/ 50/60 Hz

• Output Rating . . . . . . . . . . . . . . . . . . . . . 12/33V IPX4

• Overall Movement Draw . . . . . . . . . . . . . . . 4.50 Amps

• Power (Electrical) Cord . . . . .

#18 AWG 3 Conductor

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Type SJT

• Mode of Operations . . . . . . . . .

. . . . . . . . . . . . . . . . .

10% Max. Duty Cycle

(2 minutes on/18 minutes off)

• Internal Battery Backup . . . . . . . . . . . . . . .

9V Battery

Pack and Charger can be purchased separately as an accessory.

TYPICAL ZENITH 9000 BED IDENTIFICATION LABELS with Grounded Electrical Cable

PRODUCTS, INC.

ATLANTA, GA 30360

DUTY CYCLE - 2 min Continuous/18 min

MODE OF OPERATION - Intermittent

!

=

600 lbs

SAFE WORKING LOAD

ZZ98174

MODEL NO. 808-0000-000000

IPX6

ZENITH 808 SERIES

PATENT PENDING

ZENITH 9000

MFG DATE 4/01/13

MODEL NO

808-0000-000000

MFG. DATE

4/01/13

VOLT HZ AMP TYPE

110-120 50/60 4.5 AC

SERIAL NO

000000000000

SERIAL ZZ9

Bed labels are an important part of identifying the bed’s make and model when ordering replacement parts.

The Serial Number is essential if you are claiming parts or service under warranty. These helpful labels can be located on the main frame rails, immediately below the sleep decks on either side of the bed.

Have this IMPORTANT information ready when calling our Customer

Service or Technical Support staff at 770-368-4700; it will allow us to better assist you and quickly answer your questions and concerns.

000000000000

ZZ98174

GF Health Products, Inc. - www.grahamfield.com

18

Zenith 9000 Service Manual 999-0844-190G

Plug for

Optional

Battery

Backup

ZENITH SERIES

ZENITH 9000 SERIES ELECTRICAL COMPONENTS

Control/Junction Box

Part # 999-0844-300SP

Quantity = 1

Box and cable color = White

To order a replacement

3-Prong Power Cord:

Part # 999-0844-208SP

Quantity = 1

Color = White

Head Motor/Actuator

Part # 999-0844-052SP

Quantity = 1

Color = White Casing

Foot Motor/Actuator

Part # 999-0844-053SP

Quantity = 1

Color = White Casing

Hand Control Pendant

Part # 999-0775-305SP

Quantity = 1

Phone Jack Plug for

Hand Control Pendant/

Staff Control

Short Control Cable

Part # 999-0844-200SP

Quantity = 1

Color = Black

9 Pin DIN Plug for Control Box

Phone Jack Plug for

Hand Control Pendant

White Single T-Cable

Part # 999-0844-201SP

Quantity = 1

Color = White

Unused Phone Jack Plug for Hand Control Pendant

(with screw-on protective cap)

Phone Jack Plug for Control Box

HI/LO Motor/Actuator

Part # 999-0844-051SP

Quantity = 2

Color = White Casing

Pendant Holster

Part # 999-0791-000SP

Quantity = 1

(included with your bed)

Clipped on Pendant when bed first shipped.

!

DO NOT use unauthorized parts, accessories, or adaptors other than those specified/authorized by GF Health Products, Inc.

DO NOT open assemblies such as the Actuators, Hand Control Pendant, or Control Box. If unauthorized personnel perform work on these components, the manufacturer’s warranty becomes void. NEVER operate the bed if a Power Cord or Plug is damaged or not working properly. Contact qualified Service Personnel for examination and repair.

ALWAYS UNPLUG THE POWER CORD BEFORE PERFORMING MAINTENANCE ON THE BED.

GF Health Products, Inc. - www.grahamfield.com

19

Zenith 9000 Service Manual 999-0844-190G

ZENITH SERIES

ZENITH 9000 SERIES ELECTRICAL CABLING

POWER CORD

T-CABLE

HEAD CABLE

FOOT CABLE

HI/LO CABLE (FOOT)

HI/LO CABLE (HEAD)

BLACK CONTROL CABLE

GROUND WIRE

I II III IIII

Control Cable (crown)

Head - Port I

Foot - Port II

HI/LO (Foot) - Port III

HI/LO (Head) - Port IIII

9V Battery

Compartment

Ground

Wire

Optional Battery

Backup Plug-in

Power Cord

Plug-in

NOTE: 9V Battery included in top of box is only good for one lowering and flattening of the bed in the event of a power outage. You will need to replace it after each single use. An optional portable Ilcon Battery Backup unit is recommended for longer periods where power is not available. Contact your sales representative for more information.

GF Health Products, Inc. - www.grahamfield.com

Control Cable plugged into

T-Cable for Shipping

20

Zenith 9000 Service Manual 999-0844-190G

ZENITH SERIES

Part Number

SECTION D: SERVICE/REPLACEMENT PARTS

SERVICE/REPLACEMENT PART RECORD (Page 1)

DECKING

Description QTY Order Date

999-0844-920SP Head/Back Deck and Hardware Pack 1 Deck

999-0844-930SP

999-0844-940SP

Separate

Hardware Pack

999-0844-990

Part Number

999-0843-051SP

999-0844-052SP

999-0844-053SP

Separate

Hardware Pack

999-0844-991

Part Number

999-0844-300SP

Separate

Hardware Pack

999-0844-992

999-0844-300A

999-0844-208

Part Number

999-0808-305SP

999-0791-000SP

4

5

2

OR - Foot Deck and Hardware Pack

OR - Knee Deck and Hardware Pack

Deck Hardware Pack - INCLUDES . . .

Clevis Pins

5/16" Retaining Rings (Deck Brackets)

12mm Retaining Rings (Cntrl Arms to Decks)

1 Deck

1 Deck

1 Pkg

1 Installation Instruction Sheet

MOTORS (ACTUATORS)

Description

HI/LO Motor (Cable attached) and Hardware Pack

QTY

1 Motor

OR - Head Motor (Cable attached) and Hardware Pack

OR - Foot Motor (Cable attached) and Hardware Pack

2

2

Motor Hardware Pack- INCLUDES . . .

12mm Retaining Rings

Hair Pin Clips

2

8

Snap Rings

Standard Cable Ties

1 Motor

1 Motor

1 Pkg

1 Installation Instruction Sheet

CONTROL BOX AND POWER CABLES

Description QTY

Control Box Service Pack (includes control cable) 1 Kit

8

1

1

1

Service Pack - INCLUDES . . .

Adaptor Control Cable 999-0844-200

Ground Screw

Standard Cable Ties

Installation Instruction Sheet

Control Box (includes 9V battery) 1 Box

Detachable Ilcon 3-Prong Power Cable 1 Cable

HAND CONTROL PENDANT

Description QTY

Hand Control Pendant (Standard Model) 1 Pendant

Hand Control Pendant Holster (Standard for all pendants) 1 Holster

Order Date

Order Date

Order Date

GF Health Products, Inc. - www.grahamfield.com

Price

Price

Price

Price

21

Zenith 9000 Service Manual 999-0844-190G

ZENITH SERIES

Part Number

999-0844-201SP

SERVICE/REPLACEMENT PART RECORD (Page 2)

SINGLE T-CABLE

Description QTY Order Date

White Single T Control Cable 1 Pack

1

T Cable Hardware Pack - INCLUDES . . .

Split Stem Cable Retainer (Bumper)

1 Pkg

Separate

Hardware Pack

999-0844-993

Part Number

999-0844-200SP

No Separate

Hardware Pack

Part Number

999-0775-901SP

ZL788000

SEE PAGE 12

FOR

INSTALLATION

INSTRUCTIONS

Part Number

100-4200-004PK

100-4700-015PK

100-4700-017PK

100-4700-021PK

100-4700-018PK

100-4715-011PK

999-0775-001PK

100-4762-002PK

100-4738-005PK

2

6

1

Push Cable Ties

Standard Cable Ties

Installation Instruction Sheet

SHORT BLACK CONTROL CABLE

Description QTY

Black Control Cable Kit 1 Pack

1 Pkg

Control Cable Service Pack - INCLUDES . . .

2 Standard Cable Ties

1 Installation Instruction Sheet

STAFF CONTROL

Description

Switch Pad with Bezel and Cables

QTY

1 Unit

Order Date

Order Date

3

1

1

6

Staff Control Service Pack - INCLUDES . . .

1 Switch Pad with Bezel and Cables

Shroud (Cable Cover)

#6 Phillips Head Truss Screws

4” Nylon Cable Tie

1 Pkg

Installation Instruction Sheet

CAPS AND PLUGS

Description QTY Order Date

NOTE: CAPS AND PLUGS CAN ONLY BE PURCHASED IN SETS OF 12

1.25" x 1.25" Square Caps Pack

1.00" x 1.00" Square Caps Pack (arm ends)

1.00" x 2.00" Rectangular Caps Pack

.75" x 1.50" Rectangular Caps Pack

1.25" x 2.00" Rectangular Caps Pack

1.50" Round End Caps Pack (cover arm bearings)

Half Moon End Caps Pack (caster bases)

5/8" Round Plugs Pack (both sides of foot deck)

12/pkg

12/pkg

12/pkg

12/pkg

12/pkg

12/pkg

12/pkg

12/pkg

3/8" Round Plugs (on main frame rails - foot end)

12/pkg

SEE PAGES 26 AND 27 FOR GENERAL CAP/PLUG DIAGRAMS

GF Health Products, Inc. - www.grahamfield.com

Price

Price

Price

Price

22

Zenith 9000 Service Manual 999-0844-190G

ZENITH SERIES

SERVICE/REPLACEMENT PART DIAGRAM - ELECTRONICS

CONTROL BOX

FOOT-END

HI/LO MOTOR

END OF BLACK

CONTROL CABLE

(BLACK)

FOOT-END

OF T-CABLE

(WHITE)

LONGER SIDE OF T-CABLE

WITH PUSH CABLE TIE IN

SMALL HOLE AND CAP

HEAD-END

HI/LO MOTOR

FOOT

END

FOOT/KNEE

MOTOR

HEAD

END

LONG “T” OF T-CABLE

SECURED TO ROD

AND MAIN FRAME

BRACKET WITH

CABLE TIES

HEAD

MOTOR

SHORTER SIDE OF T-CABLE WITH

PUSH CABLE TIE IN SMALL HOLE

CABLE PROTECTION GROMMET

IN SEAT PAN KEY HOLE

POWER CABLE SECURED TO ROD

WITH CABLE TIES

POWER CORD

PLUG AT HEAD END

• TO ORDER A REPLACEMENT

H I/LO M OTO R US E SE R VI CE PAC K

999-0844-051SP

(Includes motor, mounting hardware, and installation instruction sheet).

• TO ORDER A REPLACEMENT

HEAD M OTO R USE S E R VI CE PAC K

999-0844-052SP

(Includes motor, mounting hardware, and installation instruction sheet).

• TO ORDER A REPLACEMENT

C ONT R O L B OX US E PART NO.

999-0844-300SP

(Includes control box, detachable power cord, control cable, ground wire screw, cable ties, and installation instruction sheet).

• T O ORDER A REPLAC E M ENT

SINGLE T-CABLE USE SERVICE

PACK 999-0844-201SP

(Includes

T-Cable, cable ties, grommets, and installation instruction sheet).

• TO ORDER A REPLACEMENT

FOOT M OTO R USE SE R VI CE PAC K

999-0844-053SP

(Includes motor, mounting hardware, and installation instruction sheet).

• TO ORDER A REPLACEMENT

CONTROL CABLE U SE PART NO.

999-0844-200S P

(Includes cable, two cable ties, and installation instruction sheet).

WHEN ORDERING REPLACEMENT PARTS FROM CUSTOMER SERVICE,

HAVE THE BED SERIAL NUMBER AVAILABLE TO CONFIRM

WHETHER THE PART IS COVERED UNDER WARRANTY.

(SEE PAGE 18 FOR LOCATION OF SERIAL NUMBER ID LABEL.)

GF Health Products, Inc. - www.grahamfield.com

23

Zenith 9000 Service Manual 999-0844-190G

ZENITH SERIES

REPLACEMENT OF 9V BATTERY AND OPTIONAL

BATTERY BACKUP CHARGER AND BATTERY PACK

REPLACING YOUR INTERNAL 9V BATTERY:

1. Remove battery cover on the underside of your control box by unscrewing the two Phillips screws as shown.

2. Remove the existing battery connected to the

Connector Cable from the battery slot.

3. Unplug the existing battery and discard. Plug in the new battery to the Connector Cable and reinsert into slot. Replace battery cover.

NOTE: THE 9V BATTERY INCLUDED WITH YOUR CONTROL BOX IS ONLY GOOD FOR

ONE LOWERING AND FLATTENING OF THE BED IN THE EVENT OF A POWER OUTAGE.

YOU WILL NEED TO REPLACE IT AFTER EACH SINGLE USE. A STRONGER BATTERY PACK

IS AVAILABLE AS A SEPARATE PURCHASE. ORDER WITH BACKUP CHARGER.

Battery Charger

Adaptor Cable

Plugs directly into optional

ILCOCHARGE

Backup Battery and Battery

Pack purchased separately.

To plug in battery charger, first remove the protective cap with small screwdriver.

GF Health Products, Inc. - www.grahamfield.com

24

Zenith 9000 Service Manual 999-0844-190G

ZENITH SERIES

SECTION E: DECK/MECHANICAL SERVICE PARTS

SERVICE/REPLACEMENT PARTS DIAGRAM - DECKING

HEAD DECK

TO MAIN FRAME

SEAT PAN BRACKETS

DETAIL OF DECK

ATTACHMENT

(Similar for all decks)

KNEE DECK

TO MAIN FRAME

SEAT PAN BRACKETS

DETAIL OF EDEMA

RATCHET REATTACHMENT

(Use existing ratchets and hardware)

FOOT DECK

TO KNEE DECK

MOUNTING BRACKETS

TO ORDER A REPLACEMENT

HEAD DECK USE SERVICE PACK

999-0844-920SP

(includes deck, mounting hardware, and installation instruction sheet).

TO ORDER A REPLACEMENT

KNEE DECK USE SERVICE PACK

999-0844-940SP

(includes deck, mounting hardware, and installation instruction sheet).

TO ORDER A REPLACEMENT

FOOT DECK USE SERVICE PACK

999-0844-930SP

(includes deck, mounting hardware, and installation instruction sheet).

Reuse existing edema ratchets and ratchet hardware.

WHEN ORDERING REPLACEMENT PARTS FROM CUSTOMER SERVICE,

HAVE THE BED SERIAL NUMBER AVAILABLE TO CONFIRM

WHETHER THE PART IS COVERED UNDER WARRANTY.

(SEE PAGE 18 FOR LOCATION OF SERIAL NUMBER ID LABEL.)

GF Health Products, Inc. - www.grahamfield.com

25

Zenith 9000 Service Manual 999-0844-190G

HEAD

END

ZENITH SERIES

SERVICE/REPLACEMENT PARTS DIAGRAM -

MAIN FRAME CAPPING

FOOT

END

CAPS AND PLUGS ARE NOT COVERED UNDER WARRANTY

(PACKS OF 12 CAN BE ORDERED IN THE EVENT YOU DAMAGE OR LOSE

ANY BED CAPS OR PLUGS - SEE BOTTOM OF PAGE 22 FOR ORDER NUMBERS)

GF Health Products, Inc. - www.grahamfield.com

26

Zenith 9000 Service Manual 999-0844-190G

ZENITH SERIES

SERVICE/REPLACEMENT PARTS DIAGRAM -

HEAD, KNEE, AND FOOT DECK CAPPING

CAPPING ON ARMS AND LEGS

2X 100-4700-018

End Caps

2X 100-4700-018 Rectangular End Caps

4X 100-4715-011

Round End Caps

2X 100-4700-021

Rectangular End Caps

CAPS AND PLUGS ARE NOT COVERED UNDER WARRANTY

(PACKS OF 12 CAN BE ORDERED IN THE EVENT YOU DAMAGE OR LOSE

ANY BED CAPS OR PLUGS - SEE BOTTOM OF PAGE 22 FOR ORDER NUMBERS)

GF Health Products, Inc. - www.grahamfield.com

27

Zenith 9000 Service Manual 999-0844-190G

ZENITH SERIES

SECTION F: TROUBLESHOOTING

ELECTRONIC TROUBLESHOOTING QUICK REFERENCE

To troubleshoot the Zenith 9000 Series Bed, follow the steps below in the order shown to determine the cause of the problem and appropriate component replacement:

HEAD, FOOT, OR HI/LO MOTOR DOES NOT

GO UP AND/OR DOWN:

1. Verify that there is power in the wall outlet.

2. Inspect all cables for pinched or damaged insulation. Check all motor and power cable connections.

3. Inspect motor condition - inspect for cracked housing, scratches, bent shaft, etc.

4. If you have another known good hand control pendant, switch out the pendant and retest all functions. If the problem continues, continue with the Troubleshooting steps below.

STAFF CONTROL DOES NOT FUNCTION:

1. Ensure staff control cable connectors are fully connected to black and white connecting cables and retest.

2. If problem continues, unplug bed power cord.

3. Ensure staff control cables are fully connected to back of staff control switch by removing cable shroud inside footboard and verifying that cables are both completely inserted into the back of the staff control switch. Reattach shroud to footboard. DO not overtighten. Reconnect staff control cables to black control box cable and white

T-cable; reconnect hand control pendant to bed side connector and retest.

4. If problem continues, follow the steps for troubleshooting the control box and motors.

Note: If the staff control must be replaced, follow the instructions on page 30 to perform that operation.

HEAD OR FOOT MOTOR DOES NOT

FUNCTION:

1. Unplug bed power cord. Switch head and foot motor cable plug positions at control box.

2. Plug in bed power cord and retest. If same function does not work, replace that motor.

3. If opposite motor now doesn’t work, replace control box.

GF Health Products, Inc. - www.grahamfield.com

28

Zenith 9000 Service Manual 999-0844-190G

HEAD AND FOOT DECK FUNCTION

PROPERLY, BUT ONE OR BOTH HI/LO

MOTORS DOES NOT:

This may occur if for some reason the system has lost the known position of one or both of the HI/LO motors. If so, it will need to be resynchronized to correct it. When this happens, one or both HI/LO motors may run in very small amounts if at all. To correct for lost position:

1. Unplug bed power cord for 15 seconds and then plug it back in.

2.

Press Hand Control Pendant buttons only in the following specific sequence:

a. Press and hold the HI/LO DOWN button

for 15 seconds. This will put the

electronics into

resynchronize

mode.

b. Push the HI/LO DOWN button and hold it

for 5 seconds; it will likely lower only a

small amount.

c. Release the HI/LO DOWN button for

5 seconds.

d. Press the HI/LO DOWN button again for

5 seconds and repeat at 5 second

intervals until HI/LO motors have

lowered the bed completely to the

lowest position.

e. If HI/LO motors do not move,

simultaneously press and hold the

HI/LO DOWN and FOOT DOWN

buttons until HI/LO motors have

lowered bed completely to the lowest

position.

Note that pressing and releasing

the buttons too quickly will cause

malfunction, and if any other buttons

are pressed, the system will leave the

resynchronize mode and you will

need to start the sequence over.

3. Once you believe the bed is all the way down, repeat steps 1 and 2 above.

a. If either Hi/LO motor moves, repeat

step 2 above until no further movement

occurs.

GF Health Products, Inc. - www.grahamfield.com

ZENITH SERIES

b. If no further movement occurs, the

system should now be back in a known

position and the HI/LO UP/DOWN

functions should work properly.

4. If HI/LO problem still continues:

a. Unplug bed power cord.

b. Unplug the two HI/LO Motor Cables at

the control box and replug them into the

control box opposite their original

locations (see control box diagram

below for correct plug locations).

c. Plug in bed power cord and retest.

5. If the same HI/LO motor moves and the other still does not, replace the HI/LO motor that does not move.

If only the opposite HI/LO motor moves, replace the control box. In either case, the HI/LO function will need to be resynchronized when the replacement component has been installed.

If the problem continues, contact

Technical Support at 770-368-4700.

HI/LO (Head)

HI/LO (Foot)

Foot

Head

29

Zenith 9000 Service Manual 999-0844-190G

ZENITH SERIES

TROUBLESHOOTING — REPLACING THE STAFF CONTROL

!

ALWAYS UNPLUG THE POWER CORD BEFORE

PERFORMING MAINTENANCE ON THE BED.

1. Unplug the power cord from the wall outlet.

2. Unscrew the four Phillips screws (#1) that attach the shroud (cable cover) to the footboard and set aside.

Staff Control

Assembly

3. At the foot end of the bed, unscrew the

T-Cable retaining cap (#3) and unplug the two cables.

4. Unscrew the two remaining Phillips screws (#2) that attach the staff control assembly bevel to the footboard from the inside of the footboard. Set aside screws for later reassembly.

(#2)

Staff Control

Bevel

Screws

Footboard with cutout

5. Remove the old staff control assembly and feed the old cable out through the large hole.

6. Feed the cable of the new staff control assembly through the large hole from the outside and insert the bevel into the cutout on the outside of the footboard.

(#2)

Staff Control

Bevel Screws

(#1)

Shroud Screws

(#4)

(#3)

(#5)

7. Secure the staff control by reinserting the two Phillips screws (#2) you removed in step 4.

8. Reposition the shroud on the inside of the footboard and secure with the four Phillips screws (#1) you removed in step 2.

Single T-Cable foot end - White

(“T” runs along either side of Seat

Pan to attach Pendant Hand Control).

9. Plug the T-Cable (#5) into the staff control cable (#4), ensuring the phone jack plug is seated correctly in the staff control cable plug. Screw on the retaining cap (#3) to secure.

Important:

10. Run a cable tie through the right footboard mounting tube large end hole.

IMPORTANT:

Run a cable tie through the mounting tube end hole, loop the excess cable, run the cable tie around the looped cable, and pull tight to secure.

Cut off excess cable tie.

Staff Control

Cable female end

Locking

End Cap

11. Loop the excess staff control cable. Run the cable tie around the cable and pull tight to secure.

Cut off any excess cable tie.

GF Health Products, Inc. - www.grahamfield.com

30

Zenith 9000 Service Manual 999-0844-190G

ZENITH SERIES

LIMITED WARRANTY

SCOPE OF WARRANTY

GF Health Products, Inc. (“GF”) warrants to the original purchaser only that it will replace or repair components, at GF’s sole discretion, that are defective in material or workmanship under normal use and service. All warranties are conditioned upon the proper use of the products strictly in accordance with good commercial practice and applicable GF instructions and manuals, including proper use and maintenance. To the extent that a component is warranted by a third party, GF conveys all of its rights under that warranty to the original purchaser, to the extent permitted.

This limited warranty shall only apply to defects that are reported to GF’s customer service team within the applicable warranty period and which, upon examination by GF or its authorized representative, prove to be a warranty item. This limited warranty is not transferable.

The warranted components and time period are set forth below:

Main Frame and welds: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

fifteen years

Control Box and Actuator Motors: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

five years

Hand Control Pendant, Staff Control, and Cabling . . . . . . . . . . . . . . . . . . . . . . .

three years

Headboard and Footboard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

one year

All other durable components not listed above: . . . . . . . . . . . . . . . . . . . . . . . . .

two years

Subsequent service parts under warranty until the original warranty set forth above expires, or for one year, whichever is greater.

The applicable warranty period shall commence from date of shipment to the original customer, unless there is an expiration date on the component in which case the warranty shall expire on the earlier of warranty period or the expiration date.

OBTAINING WARRANTY SERVICE

This limited warranty shall only apply to defects that are reported to the Distributor from whom the Customer purchased the product within the applicable warranty period. If there is not a Distributor, you must contact GF directly by calling

770-368-4700, sending a fax request to 770-368-2386, or by e-mailing a request to [email protected] Specific directions will be provided by the Customer Service Representative. Failure to abide by the specific directions will result in denial of the warranty claim.

EXCLUSIONS

The warranty does not cover and GF shall not be liable for the following:

1) Defects, damage, or other conditions caused, in whole or in part, by misuse, abuse, negligence, alteration, accident, freight damage, tampering or failure to seek and obtain repair or replacement in a timely manner;

2) Products which are not installed, used, or properly cleaned and maintained as required in the official manual for the applicable product;

3) Products considered to be of a non-durable nature including, but not limited to: casters, filters, fuses, gaskets, lubricants, and charts;

4) Accessories or parts not provided by GF;

5) Charges by anyone for adjustments, repairs, replacement parts, installation or other work performed upon or in connection with such products which are not expressly authorized in writing, in advance, by GF;

6) Any labor or shipping charges incurred in the replacement part installation or repair;

7) Costs and expenses of regular maintenance and cleaning; and

8) Representations and warranties made by any person or entity other than GF.

GF Health Products, Inc. - www.grahamfield.com

31

Zenith 9000 Service Manual 999-0844-190G

ZENITH SERIES

ENTIRE WARRANTY, EXCLUSIVE REMEDY AND CONSEQUENTIAL DAMAGES DISCLAIMER

THIS WARRANTY IS GF’S ONLY WARRANTY AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR

IMPLIED. GF MAKES NO IMPLIED WARRANTIES OF ANY KIND INCLUDING ANY IMPLIED WARRANTIES OF

MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.

IF ANY MODEL OR SAMPLE WAS SHOWN TO THE CUSTOMER, SUCH MODEL OR SAMPLE WAS USED MERELY

TO ILLUSTRATE THE GENERAL TYPE AND QUALITY OF THE PRODUCT AND NOT TO REPRESENT THAT THE

PRODUCT WOULD NECESSARILY CONFORM TO THE MODEL OR SAMPLE IN ALL RESPECTS.

THIS WARRANTY IS LIMITED TO THE REPAIR OR REPLACEMENT OF THE DEFECTIVE PARTS. GF SHALL

NOT BE LIABLE FOR AND HEREBY DISCLAIMS ANY DIRECT, SPECIAL, INDIRECT, INCIDENTAL, EXEMPLARY

OR CONSEQUENTIAL DAMAGES, INCLUDING, BUT NOT LIMITED TO: DAMAGES FOR LOSS OF PROFITS OR

INCOME, LOSS OF USE, DOWNTIME, COVER, OR EMPLOYEE OR INDEPENDENT CONTRACTOR WAGES,

PAYMENTS AND BENEFITS.

The warranties contained herein contain all the representations and warranties with respect to the subject matter of this document, and supersede all prior negotiations, agreements and understandings with respect thereto. The recipient of this document hereby acknowledges and represents that it has not relied on any representation, assertion, guarantee, warranty, collateral contract or other assurance, except those set out in this document.

For additional information on this product or this warranty, contact a GF Customer Service Representative.

NOTES:

1) Additional terms and conditions may apply.

2) Freight claims must be notated on the appropriate shipping documents and must be made with immediacy.

International, federal and state regulations govern specific requirements for freight claims. Failure to abide by those regulations may result in a denial of the freight claim. GF will assist you in filing the freight claim.

3) Claims for any short shipment must be made within three (3) days of the invoice date.

GF Health Products, Inc.

2935 Northeast Parkway

Atlanta, GA 30360

Tel 770-368-4700

Fax 770-368-2386 www.grahamfield.com

If you have questions regarding a bed’s warranty, contact Basic American Medical Products at 770-368-4700.

GF Health Products, Inc. - www.grahamfield.com

32

Zenith 9000 Service Manual 999-0844-190G

NOTES:

ZENITH SERIES

GF Health Products, Inc. - www.grahamfield.com

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Zenith 9000 Service Manual 999-0844-190G

NOTES:

ZENITH SERIES

GF Health Products, Inc. - www.grahamfield.com

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Zenith 9000 Service Manual 999-0844-190G

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ZENITH SERIES

GF Health Products, Inc. - www.grahamfield.com

35

Zenith 9000 Service Manual 999-0844-190G

www.grahamfield.com

GF Health Products, Inc.

2935 Northeast Parkway

Atlanta, Georgia 30360

Customer Service: phone 770-368-4700, fax 770-368-2386

© 2011 GF Health Products, Inc., All Rights Reserved

Basic American Medical Products and Zenith are registered trademarks of GF Health Products, Inc.

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