999-0843-190F Zenith 7000 Service Manual.pdf

999-0843-190F Zenith 7000 Service Manual.pdf
ZENITH
SERIES
Model ZZ78174 shown
INSTRUCTIONS FOR USE
SERVICE MANUAL
To avoid personal injury or damage to bed,
read all sections pertaining to the bed model before use.
ETL/UL/CSA APPROVED
UL 60601-1
IEC 60601-2-38
CSA 22.2 601.1
GF Health Products, Inc. - www.grahamfield.com
Zenith Series Service Manual 999-0843-190F - MAY 2015
This service manual covers the following Zenith Models:
76" and 80" Full Electric with Pedal Lock Caster System and Grid Decks = ZZ78174;
76" and 80" Full Electric with 4.00" Caster Lock System and Grid Decks = ZG78174
Basic American Medical Products
336 Trowbridge Drive
Fond du Lac, WI 54937
For Zenith 7000 Bed service parts,
contact our Customer Service Department
at 770-368-4700
Manufactured by:
GF Health Products, Inc.
2935 Northeast Parkway
Atlanta, GA 30360
www.grahamfield.com
Made in the USA
To order a Zenith 7000 bed,
contact a GF Health Products, Inc. sales representative
at 770-368-4700
IMPORTANT NOTICE
GF Health Products, Inc. is not responsible for typographical errors.
All illustrations, specifications, packaging, and warranties contained in this Service Manual
are based on the latest product information available at the time of printing.
The most current product information can be found online at www.grahamfield.com.
Check all parts for shipping damage and test before using.
In case of damage, DO NOT USE.
ZENITH SERIES
TABLE OF CONTENTS
IMPORTANT SAFETY AND WARNING INFORMATION............................................4
IMPORTANT SAFETY AND WARNING INFORMATION.......................................... 5
ENTRAPMENT AND COMPLIANCE INFORMATION.............................................. 5
RECOMMENDED MAINTENANCE.......................................................................... 6
OPERATING CONDITIONS...................................................................................... 7
STORAGE AND TRANSPORT CONDITIONS.......................................................... 7
RFI (RADIO FREQUENCY INTERFERENCE)......................................................... 7
DISPOSAL OF EQUIPMENT AND ACCESSORIES................................................. 7
SECTION A: BED SETUP INSTRUCTIONS................................................................8
UNPACKING THE BED............................................................................................. 8
HEADBOARD AND FOOTBOARD ASSEMBLY....................................................... 9
STANDARD MATTRESS RETAINER INSTALLATION........................................... 10
STANDARD WIREFORM WALLSAVER INSTALLATION....................................... 11
PLUGGING IN THE FOOTBOARD STAFF CONTROL.......................................... 12
HAND CONTROL PENDANT OPERATION............................................................ 13
BED OPERATIONS - STAFF CONTROL PANEL................................................... 14
SECTION B: ASSIST DEVICES................................................................................15
OPTIONAL PIVOTING ASSIST BAR INSTALLATION AND OPERATION.............. 15
OPTIONAL PLASTIC HALF RAIL INSTALLATION AND OPERATION................... 16
OPTIONAL TRAPEZE SUPPORT INSTALLATION................................................ 17
SECTION C: MECHANICAL AND ELECTRICAL INFORMATION...........................18
SECTION D: SERVICE/REPLACEMENT PARTS.....................................................21
SECTION E: DECK/MECHANICAL SERVICE PARTS.............................................25
SECTION F: TROUBLESHOOTING..........................................................................28
LIMITED WARRANTY................................................................................................31
LABEL SYMBOL DEFINITIONS
!
!
Consult
Accompanying
Documents
Safe
Working
Load
GF Health Products, Inc. - www.grahamfield.com
Double
Insulated
Protected
Grounded
Device
Type B
Equipment and
Applied Parts
3
Zenith 7000 Service Manual 999-0843-190F
ZENITH SERIES
IMPORTANT SAFETY AND WARNING INFORMATION
!
!
!
!
!
!
!
!
!
!
This product is a variable height, adjustable
mattress platform, which will provide comfort and
convenience for residents/patients and caregivers in
long term care settings.
The MAXIMUM SAFE WORKING LOAD for the
Zenith 7000 Bed with weight evenly distributed,
including bedding, resident/patient, support surface,
and all accessories, is 500 lb.
!
!
NEVER operate the bed if a Power Cord or Plug is
damaged or not working properly. Contact qualified
Service Personnel for examination and repair.
Always unplug the Power Cord before performing
maintenance on the bed.
DO NOT open assemblies such as the Actuators,
Hand Control Pendant, or Control Box. If
unauthorized personnel perform work on these
components, the manufacturer’s warranty becomes
void.
DO NOT use unauthorized parts, accessories, or
adapters other than those specified/authorized by GF
Health Products, Inc.
When operating the HI/LO, Knee, or Back Functions
of the bed, ALWAYS ensure the confined individual
is positioned properly within the confines of the
bed. DO NOT let any extremities protrude over the
side or between the bed rails when performing these
functions.
DO NOT lower the bed when objects are beneath it.
Failure to inspect under the bed can result in personal
injury or property damage.
The bed’s Hand Control Pendant Cable MUST BE
ROUTED AND SECURED PROPERLY to ensure
it does not become entangled and eventually severed
during use. Also ensure electrical cords DO NOT
get tangled around the bed, side rails, or legs during
transport or normal operation of the bed.
When using nasal-type or masked-type administering
equipment, all oxygen or air tubing MUST BE
ROUTED AND SECURED PROPERLY to ensure
that the tubing does not become entangled and
eventually severed during the normal operation of the
bed.
Keep all moving parts free of obstructions (i.e.
blankets/sheets, heating blankets/pads, wiring, etc.).
GF Health Products, Inc. - www.grahamfield.com
!
!
!
!
!
!
Beds manufactured by Basic American Medical
Products are designed for use within an institutional
healthcare environment (i.e. assisted living, skilled
nursing, transitional care, rehabilitation care, etc.).
DO NOT use the assist devices as push handles for
moving the bed. Assist devices can be deformed or
broken if excessive side pressure is exerted. Assist
devices are not meant for patients considered high
risks for entrapment (i.e. patients with pre-existing
conditions such as confusion, restlessness, lack of
muscle control, altered mental status, either organic
or medicinal, or a combination thereof). Additional
safety measures should be considered for such highrisk patients.
NEVER permit more than one person on/in the bed at
any time.
Body weight should be evenly distributed over the
sleeping surface of the bed. DO NOT allow the
patient to lie, sit, or lean in such a way that their
entire body weight is placed only on the raised head
or foot section of the bed. This especially applies
when repositioning or transferring a patient in or
out of the bed. Increased risk may occur when the
patient’s size and/or weight are inappropriate for the
bed’s dimensions or weight capacity.
Risk of entanglement or injury may occur if the
mattress used with mattress retainers does not fill the
entire width between stops or which compresses to
less than 1.50 inches under user’s weight.
Mattress must be properly sized to fit the mattress
support platform and must remain centered on
the support platform relative to State and Federal
guidelines. Recommended minimum dimensions
of mattress are 35 inches wide and 6 inches deep.
Length should match the mattress support platform.
Use of an improperly fitted mattress could result in
injury or death.
IMPORTANT: Powered air mattress surfaces may
pose a risk of entrapment. Prior to use, ensure the
therapeutic benefits outweigh the risk of entrapment.
The bed is intended for use within a temperature
range of 10˚C to 40˚C. It has a water resistance
rating of IPX4 and IS NOT to be power washed or
submerged.
4
Zenith 7000 Service Manual 999-0843-190F
ZENITH SERIES
IMPORTANT SAFETY AND WARNING INFORMATION
!
!
The head/back and knee/foot decks can be lifted
freely by hand for easy cleaning access when patients
are not in the bed. If you lift the head/back or knee/
foot deck for any reason, take great care when
lowering back down to the prone position - ensure
all body parts are clear of the space between the
deck and the bed prior to slowly lowering any deck
manually. To avoid injury, DO NOT LET DECKS
FALL FREELY FROM ANY ANGLE.
Notice for California Customers - California
Proposition 65 WARNING: This product contains a
chemical known to the State of California to cause
cancer and reproductive or developmental harm.
!
Proper routing and tie-off of electrical cabling,
especially the power cord, is essential for proper
operation and to ensure safety from electrical shock.
In the event you are replacing any electrical cabling
on your bed, you must ensure the cables are free
from pinch points, obstructions, or stretched so tight
that they may come loose or become damaged. In
addition, cables should be tied off in such a way to
secure them and keep them free from tangling on any
part of the bed during normal operation. Refer to your
service manual’s electrical section for proper cable
routing.
ENTRAPMENT AND COMPLIANCE INFORMATION
On April 10, 2006, the FDA (U.S. Food and Drug
Administration) released long-awaited guidelines for reducing
the risk of bed entrapment: “Hospital Bed System Dimensional
and Assessment Guidance to Reduce Entrapment”. The new
Guidance identifies potential entrapment areas and those
body parts most at risk for entrapment; provides design
criteria for manufacturers of new hospital/convalescent beds;
recommends particular test methods to assess the conformance
of existing hospital/convalescent bed systems; and answers
frequently-asked questions about entrapment issues.
The new Guidance was a result of a long-standing
collaboration between the FDA and the Hospital Bed Safety
Workgroup (HBSW), formed in 1999. GF Health Products,
Inc.’s Long Term Care Bed division: Basic American Medical
Products, is an HBSW charter member. As a result of our
commitment to product safety, all our current long-term
care beds have been strictly tested and conform to the new
FDA Guidance.
It is also essential to have the correct bed components/
accessories that correspond with the needs of the patient/
resident and the particular bed you have purchased. Matching
the correct bed component that correlates with the regulatory
guidelines can be a daunting task. Our sales team at GF
Health Products, Inc. and our friendly Customer Service
Representatives at Basic American Medical Products can help
you sift through the wide array of compliance and bed options.
We will help you determine which bed/bed part is best for the
patient’s/resident’s particular needs and help you with any
compliance issues.
The Zenith 7000 bed and accessories listed in this manual
are in full compliance with FDA guidelines for reducing the
risk of bed entrapment: “Hospital Bed System Dimensional
and Assessment Guidance to Reduce Entrapment”.
Details can be found at www.fda.gov.
The guidelines set forth by the FDA Guidance layout specific
dimensional limitations on potentially injury-threatening gaps
and spaces that can occur between bed system components,
such as rails, when not properly installed. GF Health Products,
Inc. and Basic American Medical Products have conformed
to these guidelines from a manufacturing aspect. However,
entrapment issues can often arise when a healthcare provider/
facility has not correctly assembled the components on a bed.
It is essential that the provider/facility fully understand their
responsibility in complying to the guidelines set forth by the
FDA in order to avoid injury. To that end, we have provided
the FDA’s web address at right as a resource for understanding
and following these guidelines for the safety of patients/
residents.
GF Health Products, Inc. - www.grahamfield.com
5
Zenith 7000 Service Manual 999-0843-190F
ZENITH SERIES
RECOMMENDED MAINTENANCE
Regular maintenance of the Long Term Bed is necessary to ensure continuing proper and safe operation.
Read and observe the following recommended maintenance schedule.
RECOMMENDED
INSPECTION PERIODS
ITEM
Inspect
on Receipt
Every
3 Months
Every
6 Months
Maintenance Inspection of All Components at Receipt of Shipment
Ensure all parts/components are included (see “Unpacking The Bed”).
X
Check all bed components for obvious damage.
X
Inspect the power cord for any cuts and/or damage.
X
Check to see all actuator/motor cables are routed and connected properly to the control
box.
X
Mechanical Inspection of Assemblies
Inspect all welds on the sleeping surface, frame, and base assemblies for stress
fractures.
X
Inspect all fasteners for wear and looseness.
X
Mechanical Inspection of Casters and Pedal Locking Mechanism
Check the pedal locking mechanism to ensure it engages and disengages properly.
X
Check the casters and stationary foot pads on both the head end and foot end for any
damage, wear, or debris. Replace if needed.
X
Check all rolling casters to ensure that they roll properly and are unobstructed.
X
Electrical Inspection of Control Box, Hand Control Pendant, and Staff Control
Check the external power cord that plugs into the control box for any chafing, cuts, or
wear. Replace if damaged.
X
Ensure all attaching hardware is securely tightened.
X
Check all electrical connections for wear or fractures.
X
Check the external backup battery (if you have one). Replace if needed.
X
Check the hand control pendant cable for chafing, cuts, or wear.
X
Check all hand control pendant functions - check to ensure each button and associated
function work properly (i.e. head section rises when the HEAD UP button is activated).
X
Electrical Inspection of Actuators/Motors
Check the actuator/motor cables for any chafing, cuts, or wear.
X
Check the range of movement on all motors to ensure they do not bind in the Full Up or
Full Down positions.
X
GF Health Products, Inc. - www.grahamfield.com
6
Zenith 7000 Service Manual 999-0843-190F
ZENITH SERIES
The following warning labels have been placed on the bed to help protect you and the bed from
damage. Do not remove any labels from the bed.
WARNING!
DO NOT LOWER BED WHEN OBJECTS ARE
BENEATH BED. FAILURE TO INSPECT UNDER
BED CAN RESULT IN DAMAGE TO PROPERTY
OR PERSONAL INJURY.
ATTENTION:
S’assurer de ne pas faire descendre le lit
lorsque des objets se trouvent sous le lit. Ne
pas inspecter le dessous du lit pourrait entrainer
des dommages materiels et des risques de
blessures.
CAUTION
THIS BED IS SUITABLE FOR USE ONLY WITH
OXYGEN ADMINISTERING EQUIPMENT OF
THE NASAL OR MASK TYPE OR A TENT
COVERING ONLY THE UPPER HALF (HEAD
END) OF THE BED. OXYGEN TENT CANOPIES
SHOULD NOT EXTEND BELOW BED SPRING
LEVEL. LOCK HAND CONTROL AT FOOT OF
BED WHEN USING OXYGEN ADMINISTERING
EQUIPMENT.
ATTENTION:
WARNING!
DO NOT LOWER BED WHEN
OBJECTS ARE BENEATH BED.
FAILURE TO INSPECT UNDER
BED CAN RESULT IN DAMAGE
TO PROPERTY OR PERSONAL
INJURY.
CE LIT PEUT ETRE UTILISE UNIQUEMENT
AVEC UN EQUIPMENT DESTINE A
L’ADMINISTRATION D’OXYGENE DE TYPE
NASAL OU MASQUE OU AVEC UNE TENTE
RECOUVRANT SEULEMENT LA MOTTIE
AVENT (TETE) DU LIT. LES COTES DE LAS
TENTE OXYGENE NE DOIVENT PAS SE
PROLONGER PLUS DAS QUE LA SOMMIER
DU LIT.
ENVIRONMENTAL SPECIFICATIONS AND RFI INFORMATION
OPERATING CONDITIONS
STORAGE AND TRANSPORT CONDITIONS
Ambient Temperature
10°C to 40°C
Temperature
-40°C to 70°C
Relative Humidity
30% to 75% Non-Condensing
Relative Humidity
10% to 100%
Atmospheric Pressure 700 to 1060 hPa
Protected Against
Splashing Water
Atmospheric Pressure 500 to 1060 hPa
IPX4
RFI (RADIO FREQUENCY INTERFERENCE)
RFI influences most electronic equipment. Caution should be exercised with regard to the use
of portable communications equipment in the area around such equipment. If RFI causes erratic
behavior, shut the bed off immediately. Leave it off while the transmission is in progress.
DISPOSAL OF EQUIPMENT AND ACCESSORIES
Follow local governing ordinances and recycling plans regarding disposal of the device or
components normally used in operation. The device does not generate waste or residue in
operation. Any accessories not part of the device MUST be handled in accordance with the
individual product marking for disposal.
GF Health Products, Inc. - www.grahamfield.com
7
Zenith 7000 Service Manual 999-0843-190F
ZENITH SERIES
SECTION A: BED SETUP INSTRUCTIONS
UNPACKING THE BED
•
•
•
•
DISCARD
1.
2.
3.
4.
5.
6.
7.
8.
9.
Ensure all parts/components are included.
Check all bed components for obvious damage.
Inspect the Power Cord for cuts or damage.
Ensure all actuator/motor cables are routed
and connected properly to the control box.
KEEP
Middle Foam Block
Large Block
Large Cable Tie - CUT
Notched 2 x 4 Board
Small Side Blocks
Foam Wrapping
End Caps with Foam
Notched Leg Foam
Small Cable Tie - CUT
10.Wireform Wallsaver
11.Two Mattress Retainers
12.Service Manual/Documents
13.Hand Control Pendant Holster
NOTE:
END OF POWER CABLE IS
COILED FOR SHIPPING AND
TIED, WITH CABLE TIE, TO GRID
WIRE WITH HAND CONTROL
PENDANT, PENDANT CABLE AND
HOLSTER.
2
1
CUT AND DISCARD CABLE TIE
AROUND CABLES WHEN YOU
UNPACK THE BED.
6
10
4
2
3
7
9
6
5
7
11
11
Cut and
discard
cable tie.
8
13
12
8
GF Health Products, Inc. - www.grahamfield.com
DISCARD TOP
AND BOTTOM
CARTONS
8
Zenith 7000 Service Manual 999-0843-190F
ZENITH SERIES
HEADBOARD AND FOOTBOARD ASSEMBLY
1. HEADBOARD INSTALLATION
• The headboard comes with four pre-installed
inserts - consider this the inside of the
headboard.
• Position two mounting tubes on the outside
of the headboard with “L” facing inward.
• Align the mounting tube top holes with the
headboard top holes.
• Insert a 40mm long socket head cap screw
through each of the top holes and bottom
holes and screw into each insert. Tighten
with the hex key included in the kit.
• At the head deck end, slide the mounting
tube “L” portions into the main frame rail
hollow ends.
• FOR 80" BEDS: Slide the mounting tubes
in until the first tube hole aligns with the first
rail hole. See illustration below.
• FOR 76" BEDS: Slide the mounting tubes
in until the first tube hole aligns with the
second rail hole. See illustration below.
HEADBOARD
2. FOOTBOARD INSTALLATION
• The footboard comes with four pre-installed
inserts - consider this the outside of the
footboard.
• Position two mounting tubes on the inside
of the footboard with “L” facing inward.
• Align the mounting tube top holes with the
footboard top holes.
• Insert a 40mm long socket head cap screw
through each of the top holes and bottom
holes and screw into each insert. Tighten
with the hex key included in the kit.
• At the foot deck end, slide the mounting
tube “L” portions into the main frame rails
hollow ends.
• FOR 80" BEDS: Slide the mounting tubes
in until the first tube hole aligns with the
second rail hole. See illustration below.
• FOR 76" BEDS: Slide the mounting tubes
in until the first tube hole aligns with the
third rail hole. See illustration below.
FOOTBOARD
Inserts
on inside
CENTER
OF BED
Inserts
on outside
40mm
Bolts
40mm
Bolts
CENTER
OF BED
76" hole position
(3rd hole in)
80" hole position
(2nd hole in)
76" hole position
(2nd hole in)
80" hole position
(1st hole in)
1st tube hole
IMPORTANT:
76" OR 80" HEADBOARD AND
FOOTBOARD POSITIONS
MUST MATCH RETAINER AND
WALLSAVER POSITIONS. SEE
PAGES 10 AND 11.
GF Health Products, Inc. - www.grahamfield.com
1st tube hole
NOTE: The 1st hole at the foot end is reserved for
attaching the Optional 4" pan extension.
9
Zenith 7000 Service Manual 999-0843-190F
ZENITH SERIES
STANDARD MATTRESS RETAINER INSTALLATION
(USING 2 RETAINERS 999-0844-124SP)
1. Determine if you need to position your bed in an 80" or
76" configuration (80" outside holes; 76" inside holes - see
DETAILS A and B).
2. On the foot end, carefully squeeze the Mattress Retainer
ends inward, toward the center of the retainer, and insert
the ends into the proper holes (see DETAILS A and B).
3 Lay the Mattress Retainer down so that the elbows rest on
the decks and the long cross rod is on the foot end side as
shown.
4. On the head end, carefully squeeze the Mattress Retainer
ends inward, toward the center of the retainer, and insert
the ends into the proper holes (see DETAILS A and B).
5. Lay the Mattress Retainer down so that the elbows rest on
the decks and the long cross rod is on the foot end side as
shown.
DETAIL A:
INSERT HEAD END
MATTRESS RETAINER
Outside holes for 80" Beds
Inside holes for 76" Beds
DETAIL B:
INSERT FOOT END
MATTRESS RETAINER
IMPORTANT
Ensure all three adjustable parts are properly
positioned for 76" or 80" configurations
(See pages 9 and 11)
!
Be sure to use a mattress that is properly sized to fit
the sleep deck, which will remain centered on the
deck relative to State and Federal Guidelines. Use of
an improperly fitted mattress could result in injury or
death.
GF Health Products, Inc. - www.grahamfield.com
!
Use a properly sized mattress in order to minimize
the gap between the side of the mattress and assist
devices. This gap must be small enough to prevent
resident/patient from getting their head or neck
caught in this location.
10
Zenith 7000 Service Manual 999-0843-190F
ZENITH SERIES
STANDARD WIREFORM WALLSAVER INSTALLATION
WALLSAVER ASSEMBLY
1. Position the Wireform Wallsaver (Part no. 999-0844-180SP) with bent end
facing upward and tab ends facing inward as shown at right.
2. Determine the position desired (see bottom of page).
3. Gently squeeze the wallsaver tab ends inward toward the center of the
wallsaver and, holding the tabs parallel with the caster base holes (see
DETAIL A), slide the tabs into the holes while letting the wallsaver gently
expand outward.
HEAD END
4. Turn the wallsaver downward until it rests on the floor (See DETAIL B).
Wireform Wallsaver
Bend faces upward
WALLSAVER REMOVAL
1. To remove or move the wallsaver to
a new position, raise the wallsaver
off the floor until the end tabs are
horizontal.
WALLSAVER POSITIONS
1. The Zenith 7000 wallsaver features two
standard positions for easy bed/mattress
length reconfigurations - 76" and 80".
2. For 76" beds, position the wallsaver ends in
the BACK caster base holes (toward the foot
end). For 76" beds using an optional Trapeze
unit, position the wallsaver ends in the
FRONT caster base holes (toward the head
end.)
IMPORTANT NOTE: When positioning the
Wallsaver for a particular bed length, (i.e. 76"
or 80"), ensure the other bed adjustments
(Headboard and Footboard positions and
Mattress Retainer positions) are in the same
configuration. Refer to pages 9 and 10.
GF Health Products, Inc. - www.grahamfield.com
76" Bed Wallsaver
Position with Trapeze or
80" Bed without Trapeze
80" Bed Wallsaver
Position with Trapeze
HEAD END
3. For 80" beds, position the wallsaver ends in
the FRONT caster base holes (toward the
head end).
76" Bed Wallsaver
Position without Trapeze
FOOT END
Start with tab held
horizontally
Finish with
Wallsaver
resting on
floor
2. Squeeze the ends toward the center
of the wallsaver until the end tabs
slide out of the caster base holes.
11
Zenith 7000 Service Manual 999-0843-190F
ZENITH SERIES
PLUGGING IN THE FOOTBOARD STAFF CONTROL
STEP 1 - ATTACHING THE FOOTBOARD
You can order an optional Staff Control for the Zenith 7000 which includes a Staff Control Assembly
and Shroud Cover pre-installed on the Footboard at the manufacturing facility.
To attach the Footboard assembly (with Staff Control)
to the main frame rails, see the instructions on
Staff Control
page 9 of this manual.
Assembly
STEP 2 - CONNECTING THE CABLES:
REFER TO DETAIL A BELOW
1. At the foot end, unplug the Black Staff Control
cable from the end of the T-Cable (cables were
attached for shipping).
2. Insert the phone jack plug in the male end of
the staff control cable into the cylindrical plug
of the Black Control Cable that extends out
the foot end. Ensure the phone jack is
positioned properly inside the cable.
3. Insert the T-Cable end (extending out the foot
end with phone jack) into the cylindrical plug
of the female staff control cable. Ensure
the phone plug is seated properly
inside the female plug.
4. Screw on the round lock onto the
Staff Control’s female plug and
short Black Control Cable plug
(see DETAIL B).
Phillips Screws
attach Shroud
and Staff Control
Assembly from
inside of board
Shroud
(Cable Cover)
FOOT
END
Cable Tie Staff
Control Cables
to right Mounting
Tube
Loop Male Staff Control Cable
and cable tie through mounting
tube hole with Female Staff
Control Cable
Footboard
with cutout
SEE PAGE 9 OF THIS
MANUAL FOR PROPER
ASSEMBLY OF ELBOW
MOUNTING BRACKETS
(TUBES) AND FOOTBOARD
Female end of Staff Control Cable plugs into T-Cable
End of T-Cable at foot end - WHITE
(“T” runs on either side of Seat Pan
for attaching your Hand Controller)
Male end of Staff Control Cable plugs into short Black Control Cable
DETAIL A:
STAFF CONTROL
CABLE CONNECTION
GF Health Products, Inc. - www.grahamfield.com
Short Black Control Cable running
from Control Box
DETAIL B:
ENSURE LOCK END
CAPS ARE SCREWED
ON SECURELY
12
Zenith 7000 Service Manual 999-0843-190F
ZENITH SERIES
HAND CONTROL PENDANT OPERATION
The Hand Control Pendant comes standard on the Zenith 7000 series and can
be plugged into either side of the bed. The plug features a lock-on cap.
A pendant holster for attaching to optional
assist devices is also provided.
2
1
HAND CONTROL PENDANT OPERATION
4
3
1
HEAD DECK ANGLE UP BUTTON
2
HEAD DECK ANGLE DOWN BUTTON
3
HI/LO UP BUTTON (RAISE ENTIRE BED)
4
HI/LO DOWN BUTTON (LOWER ENTIRE BED)
5
KNEE AND FOOT DECK ANGLE UP BUTTON
6
KNEE AND FOOT DECK ANGLE DOWN BUTTON
6
5
HAND CONTROL PENDANT
The Zenith 7000 bed comes with
Alligator Clip attached to Hand
Control Pendant Cable.
To order a replacement Hand
Control Pendant, see page 21.
The Hand Control
Pendant Holster
999-0791-000SP
comes standard
with the Zenith
7000 bed.
The Hand
Control
Pendant
Cable has
a phone jack
connector.
NOTE:
THE ZENITH 7000 HAND CONTROL PENDANT CAN BE PLUGGED INTO THE T-CABLE PLUGS ON EITHER SIDE OF
THE BED FOR EASY ACCESS. THE OPPOSITE SIDE OF THE T-CABLE SHOULD ALWAYS HAVE THE PROVIDED
CAP ATTACHED FOR SAFETY.
IN ORDER TO MAXIMIZE THE EASE OF USE AS WELL AS MAINTAIN THE LONGEVITY OF THE ZENITH 7000 BED,
THE MICROPROCESSOR-CONTROLLED CONTROL SYSTEM MONITORS ALL HAND CONTROL PENDANT INPUTS.
THE HAND CONTROL PENDANT IS INTENDED FOR USE BY THE PATIENT TO MAXIMIZE COMFORT OR BY THE
CAREGIVER FOR REPOSITIONING.
TO DETER MISUSE BY A PATIENT, IF THE SYSTEM DETECTS REPEATED BUTTON OPERATIONS, IT WILL BLOCK
THE NEXT SIGNALS TO ENSURE THE WELLBEING OF THE PATIENT AND TO PROTECT THE SYSTEM. SHOULD
THIS OCCUR, THE USER WILL NOTICE A TWO (2) SECOND DELAY WHEN DEPRESSING A FUNCTION, OR MUST
WAIT FOR TWO SECONDS BEFORE OPERATING THE BED AGAIN.
GF Health Products, Inc. - www.grahamfield.com
13
Zenith 7000 Service Manual 999-0843-190F
ZENITH SERIES
BED OPERATIONS - STAFF CONTROL PANEL
When you purchase your boards directly from our company, you have the option of ordering a Staff
Control Assembly which would come pre-installed in the footboard at the manufacturing facility.
Operations are listed below.
2
4
5
3
1
9
8
6
7
12
10
13
11
HEAD/BACK FUNCTIONS
1
SELECT/HOLD BUTTON
2
HEAD/BACK UP BUTTON
2. To lower the head/back deck to horizontal press 1 and 3.
3
HEAD/BACK DOWN BUTTON
3. To lock the head/back hand control pendant function press 1 and 4 Lockout light 5 will illuminate.
4
HEAD/BACK LOCKOUT BUTTON
4. To unlock the head/back pendant function press 1 and 4 Lockout light 5 will de-illuminate.
5
HEAD/BACK LOCKOUT LIGHT
HI/LO FUNCTIONS
6
HI/LO (HORIZONTAL) UP BUTTON
7
HI/LO (HORIZONTAL) DOWN BUTTON
8
HI/LO (HORIZONTAL) LOCKOUT BUTTON
9
HI/LO (HORIZONTAL) LOCKOUT LIGHT
10
FOOT/KNEE UP BUTTON
11
FOOT/KNEE DOWN BUTTON
10.To lower foot/knee decks to horizontal press 1 and 11.
12
FOOT/KNEE LOCKOUT BUTTON
11.To lock foot/knee pendant function press 1 and 12 Lockout light 13 will illuminate.
13
FOOT/KNEE LOCKOUT LIGHT
12.To unlock head/back pendant function press 1 and 12 Lockout light 13 will de-illuminate.
GF Health Products, Inc. - www.grahamfield.com
1. To raise the head/back deck to upright angle press 1 and 2.
5. To raise the bed horizontally (HI/LO Up) press 1 and 6.
6. To lower the bed horizontally (HI/LO Down) press 1 and 7.
7. To lock the HI/LO pendant function press 1 and 8 Lockout light 9 will illuminate.
8. To unlock the head/back pendant function press 1 and 8 Lockout light 9 will de-illuminate.
FOOT/KNEE FUNCTIONS
9. To raise foot/knee decks to upright angle press 1 and 10.
14
Zenith 7000 Service Manual 999-0843-190F
ZENITH SERIES
SECTION B: ASSIST DEVICES
OPTIONAL PIVOTING ASSIST BAR INSTALLATION AND OPERATION
KIT ZA85400 - (Illustration shows bar positioned on left side of bed)
1. At the head end of the bed, position the Pivoting Assist Bar (#2)
bracket over the Head Deck (#1) frame and align the two Assist
Bar bracket holes with the two frame rail holes on either side of
the head deck.
Position the Assist Bar
Bracket ON TOP of the
Deck Frame, aligning
holes in the bracket with
holes in the frame.
2. From the outside, insert the Clevis Pins (#3) through the
pivot bracket and deck frame holes.
3. From the inside, insert a Hair Pin Clip (#4) through
each of the clevis pin small holes.
1
3
3
ORDER KIT # ZA85400.
THE KIT INCLUDES ONE PIVOTING ASSIST BAR ASSEMBLY
AND TWO LANYARD ASSEMBLIES WITH CLEVIS PINS AND
HAIR PIN CLIPS. (A STATIONARY ASSIST BAR IS ALSO
AVAILABLE AS AN OPTION - KIT # ZA85000)
4
THE PIVOTING AND FIXED ASSIST BARS CAN BE POSITIONED ON
EITHER THE RIGHT OR LEFT SIDE OF THE HEAD DECK.
ASSIST BARS ARE NOT INTENDED FOR USE AT THE FOOT
END OF THE BED.
PIVOTING ASSIST BAR OPERATION
2
4
1. To release the pivoting assist bar from its
vertical lock position, hold onto the top
of the bar with one hand and slightly pull
out the black knob on the outside of the
pivot assembly with the other hand to
release the locking mechanism. For ease
of patient access, it is recommended that
you pivot the rail toward the headboard
until it stops and rests in place.
2. To return the assist bar to its upright
locked position, grab the top of the
assist bar with one hand and pivot the
assembly upward until the black knob
mechanism snaps into place, locking the
assist bar vertically.
!
TO AVOID PINCHING FINGERS,
ENSURE FINGERS ARE CLEAR OF
SIDES OR UNDERSIDES OF THE
PIVOTING ASSEMBLY WHEN
POSITIONING THE ASSIST BAR
UP OR DOWN.
GF Health Products, Inc. - www.grahamfield.com
!
TO AVOID PERSONAL INJURY,
ENSURE THE PIVOTING ASSIST BAR
IS ALWAYS IN THE FULL, VERTICAL,
LOCKED POSITION WHENEVER
RESIDENT/PATIENT IS LEFT
UNATTENDED.
!
POWERED AIR MATTRESS SURFACES
MAY POSE A RISK OF ENTRAPMENT.
PRIOR TO USE, ENSURE THE
THERAPEUTIC BENEFITS
OUTWEIGH THE RISK OF
ENTRAPMENT.
15
Zenith 7000 Service Manual 999-0843-190F
ZENITH SERIES
OPTIONAL PLASTIC HALF RAIL INSTALLATION AND OPERATION
KIT ZA84200 - (ILLUSTRATION SHOWS RAIL POSITIONED ON RIGHT SIDE OF BED)
RH Plastic Half Rail
Assembly (#2)
1. Position the Plastic Half Rail (#2) as shown, with the taller, straight
edge toward the head end of the bed and arms angled toward the
center of the bed.
2. From the outside, insert the two welded grooved pins on the
rail arms into the two large holes in the side of the head deck.
3. From the inside, install the metal hair pin clip end of the Lanyard
Assembly (#3) onto the exposed grooves at the end of the pins.
4. Position the other terminal end of the Lanyard
Assemblies (#3) over the small hole on the
inside of the deck frame. Secure with a
small Phillips Screw (#4).
ORDER PLASTIC RAIL KIT #ZA84200,
WHICH INCLUDES A RIGHT AND LEFT HALF
RAIL, FOUR LANYARD ASSEMBLIES, AND TWO
PHILLIPS SCREWS (OR TWO OPTIONAL HEX
HEAD SCREWS). ORDER BAG #999-0842-905
FOR JUST THE REPLACEMENT HARDWARE.
Head Deck (#1)
TO
W
AR
OF D C
BE EN
D T
ER
Small
Hole
Lanyard
Assembly (#3)
Straight
Edge toward
Head End
Phillips
Screw (#4)
Lanyard
Assembly (#3)
THE PLASTIC RAIL CAN BE INSTALLED ON
EITHER THE HEAD OR FOOT END OF 80"
BEDS. IT SHOULD ONLY BE INSTALLED ON
THE HEAD END OF 76" BEDS.
HEAD END
PLASTIC HALF RAIL OPERATION
SLEEP
SURFACE
!
TO AVOID PINCHING FINGERS,
HOLD THE HALF RAIL FROM THE
TOP WITH ONE HAND AND
CAREFULLY DEPRESS THE BLACK
RELEASE LEVER WITH THE OTHER.
ENSURE THERE ARE NO OBJECTS IN
THE WAY THAT MAY HINDER THE
FULL MOVEMENT OF THE RAIL.
GF Health Products, Inc. - www.grahamfield.com
SLEEP
SURFACE
!
TO AVOID PERSONAL INJURY,
ENSURE THE HALF RAIL IS
ALWAYS IN THE FULL UP
LOCKED POSITION WHENEVER
RESIDENT/PATIENT IS LEFT
UNATTENDED.
!
POWERED AIR MATTRESS SURFACES
MAY POSE A RISK OF ENTRAPMENT.
PRIOR TO USE, ENSURE THE
THERAPEUTIC BENEFITS
OUTWEIGH THE RISK OF
ENTRAPMENT.
16
Zenith 7000 Service Manual 999-0843-190F
ZENITH SERIES
OPTIONAL TRAPEZE SUPPORT INSTALLATION
(THE TRAPEZE SUPPORT IS ATTACHED TO THE HEAD SECTION OF THE BED.)
ORDER KIT NUMBER ZA79000
Trapeze Unit ZA78100
(includes the bar, chain,
triangle, and support)
is ordered separately.
Use first holes in
Trapeze Support
to mount to main
frame tubes.
Use third hole
from the end of the
main frame tubes.
1. Begin by removing the headboard panel assembly
(#2), if previously assembled to the bed, by pulling
out the two Clevis Pins and two Hair Pin Clips that
attach the main frame tubes to the headboard’s
mounting tubes. Set all pins aside for later use.
2. Detach the headboard panel from the mounting tubes
by unscrewing the four 40mm long Socket Head Cap
Screws that fasten the board to the tubes (these will
be replaced with the longer Phillips Head Pan Screws
from the trapeze adapter hardware bag). Do not
remove the four 1/4-20 inserts (#3) from the board.
They will be used again to mount the board to the
trapeze support.
USE SAME CLEVIS PINS AND HAIR PIN CLIPS
THAT WERE USED TO CONNECT HEADBOARD
TO MOUNTING TUBES.
4. Insert the 1/4-20 x 2.50" Carriage Bolt (#5) into the
vertical support as shown and fasten with a 1/4-20
Hex Head Lock Nut (#6). Both parts should be in the
hardware bag.
5. Assemble the headboard to the inside of the Trapeze
Support so that the side of the headboard with the
inserts is facing away from the Trapeze Support.
From the outside, insert the four 1/4-20 x 1.75" long
Machine Screws (#4) from the hardware bag through
the holes in the Trapeze Support, screwing them into
the inserts in the headboard.
3. Assemble the Trapeze Support (#1) to the main
frame tubes using the two Clevis Pins and Hair Pin
Clips you removed in Step 1. The first holes in the
Trapeze tubes must line up with the fourth hole
from the end in the main frame tubes as shown;
the main frame shown is for 80" deck.
GF Health Products, Inc. - www.grahamfield.com
17
Zenith 7000 Service Manual 999-0843-190F
ZENITH SERIES
SECTION C: MECHANICAL AND ELECTRICAL INFORMATION
ZENITH 7000 MECHANICS
NOTE: ALL DIMENSIONS ARE ±.25 INCHES
• Overall Bed Length (with boards and wallsaver). 82"/86"
• Overall Bed Width (with boards). . . . . . . . . . . . . 36.00"
• Maximum Height*. . . . . . . . . . . . . . . . . . . . . . . . 30.00"
• Minimum Height* . . . . . . . . . . . . . . . . . . . . . . . . . 7.95"
• Maximum Head/Back Deck Angle . . . . . . . . . . . . . 70°
• Maximum Knee/Foot Deck Angle. . . . . . . . . . . . . . 30°
• Maximum Safe Working Load . . . . . . . . . . . . . . 500 lb
WITH WEIGHT EVENLY DISTRIBUTED
- includes bedding, resident, support surface,
and all accessories
• Mass of bed (without assist devices or boards) =
204 lb
ZENITH 7000 ELECTRICAL
• Power/Frequency. . . . . . . . . . . . . . 120 Volt/ 50/60 Hz
• Output Rating. . . . . . . . . . . . . . . . . . . . . . 12/33V IPX4
• Overall Movement Draw. . . . . . . . . . . . . . . 4.50 Amps
• Power (Electrical) Cord . . . . . . #18 AWG 3 Conductor
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Type SJT
• Mode of Operations. . . . . . . . . . 10% Max. Duty Cycle
. . . . . . . . . . . . . . . . . . (2 minutes on/18 minutes off)
• Internal Battery Backup . . . . . . . . . . . . . . . 9V Battery
Pack and Charger can be purchased separately as
an accessory.
* Bed height calculated from floor surface to top of
sleep deck.
TYPICAL ZENITH 7000 BED IDENTIFICATION LABELS
with Grounded Electrical Cable
MODEL NO
GF HEALTH
PRODUCTS, INC.
808-0000-000000
MFG. DATE
4/01/13
ATLANTA, GA 30360
VOLT HZ AMP TYPE
110-120 50/60 4.5
AC
DUTY CYCLE - 2 min Continuous/18 min
MODE OF OPERATION - Intermittent
!
= 500 lbs
SAFE WORKING LOAD
ZZ78174
IPX6
ZENITH 808 SERIES
PATENT PENDING
ZENITH 7000
MODEL NO. 808-0000-000000
SERIAL NO
000000000000
SERIAL ZZ7
MFG DATE 4/01/13
Bed labels are an important part of
identifying the bed’s make and model
when ordering replacement parts.
The Serial Number is essential if you
are claiming parts or service under
warranty. These helpful labels can
be located on the main frame rails,
immediately below the sleep decks
on either side of the bed.
Have this IMPORTANT information
ready when calling our Customer
Service or Technical Support staff
at 770-368-4700; it will allow us to
better assist you and quickly answer
your questions and concerns.
000000000000
ZZ78174
GF Health Products, Inc. - www.grahamfield.com
18
Zenith 7000 Service Manual 999-0843-190F
ZENITH SERIES
ZENITH 7000 SERIES ELECTRICAL COMPONENTS
Plug for
Optional
Battery
Backup
Control/Junction Box
Part # 999-0844-300SP
Quantity = 1
Box and cable color = White
Hand Control Pendant
Part # 999-0775-305SP
Quantity = 1
To order a replacement
3-Prong Power Cord:
Part # 999-0844-208SP
Quantity = 1
Color = White
Short Control Cable
Part # 999-0844-200SP
Quantity = 1
Color = Black
Head Motor/Actuator
Part # 999-0844-052SP
Quantity = 1
Color = White Casing
9 Pin DIN Plug
for Control Box
Phone Jack Plug for
Hand Control Pendant/
Staff Control
White Single T-Cable
Part # 999-0844-201SP
Quantity = 1
Color = White
Foot Motor/Actuator
Part # 999-0844-053SP
Quantity = 1
Color = White Casing
Unused Phone Jack Plug
for Hand Control Pendant
(with screw-on protective cap)
Phone Jack Plug for
Hand Control Pendant
Phone Jack Plug
for Control Box
HI/LO Motor/Actuator
Part # 999-0843-251SP
Quantity = 2
Color = White Casing
!
Pendant Holster
Part # 999-0791-000SP
Quantity = 1
(included with your bed)
Clipped on Pendant
when bed first shipped.
DO NOT use unauthorized parts, accessories, or adapters other than those specified/authorized by GF Health Products, Inc.
DO NOT open assemblies such as the Actuators, Hand Control Pendant, or Control Box. If unauthorized personnel perform
work on these components, the manufacturer’s warranty becomes void. NEVER operate the bed if a Power Cord or Plug is
damaged or not working properly. Contact qualified Service Personnel for examination and repair.
ALWAYS UNPLUG THE POWER CORD BEFORE PERFORMING MAINTENANCE ON THE BED.
GF Health Products, Inc. - www.grahamfield.com
19
Zenith 7000 Service Manual 999-0843-190F
ZENITH SERIES
ZENITH 7000 SERIES ELECTRICAL CABLING
White HI/LO (Head) Cable
III IIII
White HI/LO (Foot) Cable
II
White Foot Motor Cable
9V Battery
Compartment
I
White Head Motor Cable
Control Cable (crown)
Head - Port I
Foot - Port II
HI/LO (Foot) - Port III
HI/LO (Head) - Port IIII
Black Control Cable
POWER CORD
T-CABLE
HEAD CABLE
FOOT CABLE
HI/LO CABLE (FOOT)
HI/LO CABLE (HEAD)
BLACK CONTROL CABLE
GROUND WIRE
Optional Battery
Backup Plug-in
Ground
Wire
Power Cord
Plug-in
NOTE: 9V Battery included in top of box is only
good for one lowering and flattening of the bed
in the event of a power outage. You will need
to replace it after each single use. An optional
portable Ilcon Battery Backup unit is
recommended for longer periods where power
is not available. Contact your sales
representative for more information.
GF Health Products, Inc. - www.grahamfield.com
Control Cable plugged into
T-Cable for Shipping
20
Zenith 7000 Service Manual 999-0843-190F
ZENITH SERIES
SECTION D: SERVICE/REPLACEMENT PARTS
SERVICE/REPLACEMENT PART RECORD (Page 1)
DECKING
Part Number
Description
QTY
999-0844-920SP
Head/Back Deck and Hardware Pack
1 Deck
999-0844-930SP
OR - Foot Deck and Hardware Pack
1 Deck
999-0844-940SP
OR - Knee Deck and Hardware Pack
1 Deck
Deck Hardware Pack - INCLUDES . . .
1 Pkg
Separate
Hardware Pack
999-0844-990
4
Clevis Pins
5
5/16" Retaining Rings (Deck Brackets)
2
12mm Retaining Ring (Cntrl Arms to Decks)
1
Installation Instruction Sheet
Order Date
Price
Order Date
Price
Order Date
Price
Order Date
Price
MOTORS (ACTUATORS)
Part Number
Description
QTY
999-0843-251SP
HI/LO Motor (Cable attached) and Hardware Pack
1 Motor
999-0844-052SP
OR - Head Motor (Cable attached) and Hardware Pack
1 Motor
999-0844-053SP
OR - Foot Motor (Cable attached) and Hardware Pack
1 Motor
Motor Hardware Pack- INCLUDES . . .
1 Pkg
Separate
Hardware Pack
999-0844-991
2
12mm Retaining Rings
2
Hair Pin Clips
2
Snap Rings
8
Standard Cable Ties
1
Installation Instruction Sheet
CONTROL BOX AND POWER CABLES
Part Number
999-0844-300SP
Description
QTY
Control Box Service Pack (includes control cable)
1 Kit
Service Pack - INCLUDES . . .
Separate
Hardware Pack
999-0844-992
1
Adapter Control Cable 999-0844-200
1
Ground Screw
8
Standard Cable Ties
1
Installation Instruction Sheet
999-0844-300B
Control Box (includes 9V battery)
1 Box
999-0844-208
Detachable Ilcon 3-Prong Power Cable
1 Cable
HAND CONTROL PENDANT
Part Number
999-0808-305SP
999-0791-000SP
Description
Hand Control Pendant (Standard Model)
Hand Control Pendant Holster (Standard for all pendants)
GF Health Products, Inc. - www.grahamfield.com
QTY
1 Pendant
1 Holster
21
Zenith 7000 Service Manual 999-0843-190F
ZENITH SERIES
SERVICE/REPLACEMENT PART RECORD (Page 2)
SINGLE T-CABLE
Part Number
Description
999-0844-201SP
Separate
Hardware Pack
999-0844-993
QTY
White Single T Control Cable
1 Pack
T Cable Hardware Pack - INCLUDES . . .
1 Pkg
1
Split Stem Cable Retainer (Bumper)
2
Push Cable Ties
6
Standard Cable Ties
1
Installation Instruction Sheet
Order Date
Price
Order Date
Price
Order Date
Price
Order Date
Price
SHORT BLACK CONTROL CABLE
Part Number
Description
QTY
999-0844-200SP
Black Control Cable Kit
1 Pack
Control Cable Service Pack - INCLUDES . . .
1 Pkg
No Separate
Hardware Pack
2
Standard Cable Ties
1
Installation Instruction Sheet
STAFF CONTROL
Part Number
Description
QTY
999-0775-901SP
Switch Pad with Bezel and Cables
1 Unit
ZL788000
Staff Control Service Pack - INCLUDES . . .
1 Pkg
SEE PAGE 12
FOR
INSTALLATION
INSTRUCTIONS
1
Switch Pad with Bezel and Cables
1
Shroud (Cable Cover)
6
#6 Phillips Head Truss Screws
3
4” Nylon Cable Tie
1
Installation Instruction Sheet
CAPS AND PLUGS
Part Number
Description
QTY
NOTE: CAPS AND PLUGS CAN ONLY BE PURCHASED IN SETS OF 12
100-4200-004PK
1.25" x 1.25" Square Caps Pack
12/pkg
100-4700-015PK
1.00" x 1.00" Square Caps Pack (arm ends)
12/pkg
100-4700-017PK
1.00" x 2.00" Rectangular Caps Pack
12/pkg
100-4700-021PK
.75" x 1.50" Rectangular Caps Pack
12/pkg
100-4700-018PK
1.25" x 2.00" Rectangular Caps Pack
12/pkg
100-4715-011PK
1.50" Round End Caps Pack (cover arm bearings)
12/pkg
999-0775-001PK
Half Moon End Caps Pack (caster bases)
12/pkg
100-4762-002PK
5/8" Round Plugs Pack (both sides of foot deck)
12/pkg
100-4738-005PK
3/8" Round Plugs (on main frame rails - foot end)
12/pkg
SEE PAGES 26 AND 27 FOR GENERAL CAP/PLUG DIAGRAMS
GF Health Products, Inc. - www.grahamfield.com
22
Zenith 7000 Service Manual 999-0843-190F
ZENITH SERIES
SERVICE/REPLACEMENT PART DIAGRAM - ELECTRONICS
END OF BLACK
CONTROL CABLE
(BLACK)
FOOT-END
OF T-CABLE
(WHITE)
CONTROL BOX
FOOT-END
HI/LO MOTOR
LONGER SIDE OF T-CABLE
WITH PUSH CABLE TIE IN
SMALL HOLE AND CAP
HEAD-END
HI/LO MOTOR
FOOT
END
FOOT/KNEE
MOTOR
HEAD
MOTOR
LONG “T” OF T-CABLE
SECURED TO ROD
AND MAIN FRAME
BRACKET WITH
CABLE TIES
SHORTER SIDE OF T-CABLE WITH
PUSH CABLE TIE IN SMALL HOLE
HEAD
END
CABLE PROTECTION GROMMET
IN SEAT PAN KEY HOLE
POWER CORD
PLUG AT HEAD END
POWER CABLE SECURED TO ROD
WITH CABLE TIES
• TO ORDER A REPLACEMENT
HI/LO MOTOR USE SERVICE PACK
999-0843-251SP (Includes motor,
mounting hardware, and installation
instruction sheet).
• TO ORDER A REPLACEMENT
HEAD MOTOR USE SERVICE PACK
999-0844-052SP (Includes motor,
mounting hardware, and installation
instruction sheet).
• TO ORDER A REPLACEMENT
FOOT MOTOR USE SERVICE PACK
999-0844-053SP (Includes motor,
mounting hardware, and installation
instruction sheet).
• TO ORDER A REPLACEMENT
CONTROL BOX USE PART NO.
999-0844-300SP (Includes control
box, detachable power cord, control
cable, ground wire screw, cable ties,
and installation instruction sheet).
• TO ORDER A REPLACEMENT
SINGLE T-CABLE USE SERVICE
PACK 999-0844-201SP (Includes
T-Cable, cable ties, grommets, and
installation instruction sheet).
• TO ORDER A REPLACEMENT
CONTROL CABLE USE PART NO.
999-0844-200SP (Includes cable,
two cable ties, and installation
instruction sheet).
WHEN ORDERING REPLACEMENT PARTS FROM CUSTOMER SERVICE,
HAVE THE BED SERIAL NUMBER AVAILABLE TO CONFIRM
WHETHER THE PART IS COVERED UNDER WARRANTY.
(SEE PAGE 18 FOR LOCATION OF SERIAL NUMBER ID LABEL.)
GF Health Products, Inc. - www.grahamfield.com
23
Zenith 7000 Service Manual 999-0843-190F
ZENITH SERIES
REPLACEMENT OF 9V BATTERY AND OPTIONAL
BATTERY BACKUP CHARGER AND BATTERY PACK
REPLACING YOUR INTERNAL 9V BATTERY:
1. Remove battery cover on the underside of your
control box by unscrewing the two Phillips screws as
shown.
2. Remove the existing battery connected to the
Connector Cable from the battery slot.
3. Unplug the existing battery and discard. Plug in the
new battery to the Connector Cable and reinsert into
slot. Replace battery cover.
NOTE: THE 9V BATTERY INCLUDED WITH YOUR CONTROL BOX IS ONLY GOOD FOR
ONE LOWERING AND FLATTENING OF THE BED IN THE EVENT OF A POWER OUTAGE.
YOU WILL NEED TO REPLACE IT AFTER EACH SINGLE USE. A STRONGER BATTERY PACK
IS AVAILABLE AS A SEPARATE PURCHASE. ORDER WITH BACKUP CHARGER.
Battery Charger
Adapter Cable
Plugs directly
into optional
ILCOCHARGE
Backup Battery
and Battery
Pack purchased
separately.
To plug in battery charger,
first remove the protective
cap with small screwdriver.
GF Health Products, Inc. - www.grahamfield.com
24
Zenith 7000 Service Manual 999-0843-190F
ZENITH SERIES
SECTION E: DECK/MECHANICAL SERVICE PARTS
SERVICE/REPLACEMENT PARTS DIAGRAM - DECKING
HEAD DECK
TO MAIN FRAME
SEAT PAN BRACKETS
DETAIL OF DECK
ATTACHMENT
(Similar for all decks)
KNEE DECK
TO MAIN FRAME
SEAT PAN BRACKETS
DETAIL OF EDEMA
RATCHET REATTACHMENT
(Use existing ratchets
and hardware)
• TO ORDER A REPLACEMENT
HEAD DECK USE SERVICE PACK
999-0844-920SP (includes deck,
mounting hardware, and installation
instruction sheet).
• TO ORDER A REPLACEMENT
KNEE DECK USE SERVICE PACK
999-0844-940SP (includes deck,
mounting hardware, and installation
instruction sheet).
FOOT DECK
TO KNEE DECK
MOUNTING BRACKETS
• TO ORDER A REPLACEMENT
FOOT DECK USE SERVICE PACK
999-0844-930SP (includes deck,
mounting hardware, and
installation instruction sheet).
Reuse existing edema ratchets
and ratchet hardware.
WHEN ORDERING REPLACEMENT PARTS FROM CUSTOMER SERVICE,
HAVE THE BED SERIAL NUMBER AVAILABLE TO CONFIRM
WHETHER THE PART IS COVERED UNDER WARRANTY.
(SEE PAGE 18 FOR LOCATION OF SERIAL NUMBER ID LABEL.)
GF Health Products, Inc. - www.grahamfield.com
25
Zenith 7000 Service Manual 999-0843-190F
ZENITH SERIES
SERVICE/REPLACEMENT PARTS DIAGRAM MAIN FRAME CAPPING
HEAD
END
FOOT
END
CAPS AND PLUGS ARE NOT COVERED UNDER WARRANTY
(PACKS OF 12 CAN BE ORDERED IN THE EVENT YOU DAMAGE OR LOSE
ANY BED CAPS OR PLUGS - SEE BOTTOM OF PAGE 22 FOR ORDER NUMBERS)
GF Health Products, Inc. - www.grahamfield.com
26
Zenith 7000 Service Manual 999-0843-190F
ZENITH SERIES
SERVICE/REPLACEMENT PARTS DIAGRAM HEAD, KNEE, AND FOOT DECK CAPPING
CAPPING ON ARMS AND LEGS
2X 100-4700-018
End Caps
2X 100-4700-018 Rectangular End Caps
4X 100-4715-011
Round End Caps
2X 100-4700-021
Rectangular End Caps
CAPS AND PLUGS ARE NOT COVERED UNDER WARRANTY
(PACKS OF 12 CAN BE ORDERED IN THE EVENT YOU DAMAGE OR LOSE
ANY BED CAPS OR PLUGS - SEE BOTTOM OF PAGE 22 FOR ORDER NUMBERS)
GF Health Products, Inc. - www.grahamfield.com
27
Zenith 7000 Service Manual 999-0843-190F
ZENITH SERIES
SECTION F: TROUBLESHOOTING
ELECTRONIC TROUBLESHOOTING QUICK REFERENCE
To troubleshoot the Zenith 7000 Series Bed, follow the steps below in
the order shown to determine the cause of the problem and appropriate
component replacement:
HEAD, FOOT, OR HI/LO MOTOR DOES NOT
GO UP AND/OR DOWN:
1. Verify that there is power in the wall outlet.
2. Inspect all cables for pinched or damaged
insulation. Check all motor and power cable
connections.
3. Inspect motor condition - inspect for
cracked housing, scratches, bent shaft, etc.
4. If you have another known good hand
control pendant, switch out the pendant and
retest all functions. If the problem continues,
continue with the Troubleshooting steps
below.
STAFF CONTROL DOES NOT FUNCTION:
1. Ensure staff control cable connectors
are fully connected to black and white
connecting cables and retest.
2. If problem continues, unplug bed power
cord.
3. Ensure staff control cables are fully
connected to back of staff control switch by
removing cable shroud inside footboard and
verifying that cables are both completely
inserted into the back of the staff control
switch. Reattach shroud to footboard. DO
not overtighten. Reconnect staff control
cables to black control box cable and white
T-cable; reconnect hand control pendant to
bed side connector and retest.
GF Health Products, Inc. - www.grahamfield.com
4. If problem continues, follow the steps for
troubleshooting the control box and motors.
Note: If the staff control must be replaced,
follow the instructions on page 30 to
perform that operation.
HEAD OR FOOT MOTOR DOES NOT
FUNCTION:
1. Unplug bed power cord. Switch head and
foot motor cable plug positions at control
box.
2. Plug in bed power cord and retest. If same
function does not work, replace that motor.
3. If opposite motor now doesn’t work, replace
control box.
28
Zenith 7000 Service Manual 999-0843-190F
ZENITH SERIES
HEAD AND FOOT DECK FUNCTION
PROPERLY, BUT ONE OR BOTH HI/LO
MOTORS DOES NOT:
This may occur if for some reason the system
has lost the known position of one or both
of the HI/LO motors. If so, it will need to be
resynchronized to correct it. When this happens,
one or both HI/LO motors may run in very small
amounts if at all. To correct for lost position:
1. Unplug bed power cord for 15 seconds and
then plug it back in.
2. Press Hand Control Pendant buttons
only in the following specific sequence:
a. Press and hold the HI/LO DOWN button
for 15 seconds. This will put the
electronics into resynchronize mode.
b. Press and hold the HI/LO DOWN button
for 5 seconds; it will likely lower only a
small amount.
c. Release the HI/LO DOWN button for
5 seconds.
d. Press and hold the HI/LO DOWN button
for 5 seconds and repeat at 5 second
intervals until HI/LO motors have
lowered the bed completely to the
lowest position.
e. If HI/LO motors do not move,
simultaneously press and hold the
HI/LO DOWN and FOOT DOWN
buttons until HI/LO motors have
lowered bed completely to the lowest
position.
Note that pressing and releasing
the buttons too quickly will cause
malfunction, and if any other buttons
are pressed, the system will leave the
resynchronize mode and you will
need to start the sequence over.
3. Once you believe the bed is all the way
down, repeat steps 1 and 2 above.
a. If either Hi/LO motor moves, repeat
step 2 above until no further movement
occurs.
GF Health Products, Inc. - www.grahamfield.com
b. If no further movement occurs, the
system should now be back in a known
position and the HI/LO UP/DOWN
functions should work properly.
4. If HI/LO problem still continues:
a. Unplug bed power cord.
b. Unplug the two HI/LO Motor Cables at
the control box and replug them into the
control box opposite their original
locations (see control box diagram
below for correct plug locations).
c. Plug in bed power cord and retest.
5. If the same HI/LO motor moves and the
other still does not, replace the HI/LO motor
that does not move.
If only the opposite HI/LO motor moves,
replace the control box. In either case,
the HI/LO function will need to be
resynchronized when the replacement
component has been installed.
If the problem continues, contact
Technical Support at 770-368-4700.
HI/LO (Head)
HI/LO (Foot)
Foot
Head
Control
Cable
29
Zenith 7000 Service Manual 999-0843-190F
ZENITH SERIES
TROUBLESHOOTING — REPLACING THE STAFF CONTROL
!
ALWAYS UNPLUG THE POWER CORD BEFORE
PERFORMING MAINTENANCE ON THE BED.
Staff Control
1. Unplug the power cord from the wall outlet.
Assembly
2. Unscrew the four Phillips screws (#1) that attach the
shroud (cable cover) to the footboard and set aside.
3. At the foot end of the bed, unscrew the
(#2)
T-Cable retaining cap (#3) and unplug
Staff Control
the two cables.
Bevel
Footboard
Screws
with cutout
4. Unscrew the two remaining Phillips
screws (#2) that attach the staff control
assembly bevel to the footboard from
the inside of the footboard. Set aside
(#2)
Staff Control
screws for later reassembly.
Bevel Screws
(#1)
5. Remove the old staff control assembly
Shroud Screws
and feed the old cable out through
the large hole.
(#4)
6. Feed the cable of the new staff
(#3)
control assembly through the
(#5)
large hole from the outside
and insert the bevel into
the cutout on the
IMPORTANT: Run a cable tie
outside of the
through the mounting tube end
hole, loop the excess cable, run
footboard.
the cable tie around the looped
cable, and pull tight to secure.
7. Secure the staff
Cut off excess cable tie.
control by reinserting
the two Phillips screws (#2)
you removed in step 4.
8. Reposition the shroud on the
inside of the footboard and
secure with the four Phillips
screws (#1) you removed in
Single T-Cable foot end - White
(“T” runs along either side of Seat
step 2.
Staff Control
Pan to attach Pendant Hand Control).
Cable female end
9. Plug the T-Cable (#5) into
the staff control cable (#4),
Locking
ensuring the phone jack plug is
End Cap
seated correctly in the staff
control cable plug. Screw on the
retaining cap (#3) to secure.
Important:
10.Run a cable tie through the right footboard mounting tube large end hole.
11.Loop the excess staff control cable. Run the cable tie around the cable and pull tight to secure.
Cut off any excess cable tie.
GF Health Products, Inc. - www.grahamfield.com
30
Zenith 7000 Service Manual 999-0843-190F
ZENITH SERIES
LIMITED WARRANTY
SCOPE OF WARRANTY
GF Health Products, Inc. (“GF”) warrants to the original purchaser only that it will replace or repair components, at GF’s
sole discretion, that are defective in material or workmanship under normal use and service. All warranties are conditioned
upon the proper use of the products strictly in accordance with good commercial practice and applicable GF instructions
and manuals, including proper use and maintenance. To the extent that a component is warranted by a third party, GF
conveys all of its rights under that warranty to the original purchaser, to the extent permitted.
This limited warranty shall only apply to defects that are reported to GF’s customer service team within the applicable
warranty period and which, upon examination by GF or its authorized representative, prove to be a warranty item. This
limited warranty is not transferable.
The warranted components and time period are set forth below:
Main Frame and welds: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . fifteen years
Control Box and Actuator Motors: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . five years
Hand Control Pendant, Staff Control, and Cabling. . . . . . . . . . . . . . . . . . . . . . . three years
Headboard and Footboard. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . one year
All other durable components not listed above:. . . . . . . . . . . . . . . . . . . . . . . . . two years
Subsequent service parts under warranty until the original warranty set forth above expires, or for one year, whichever
is greater.
The applicable warranty period shall commence from date of shipment to the original customer, unless there is an
expiration date on the component in which case the warranty shall expire on the earlier of warranty period or the
expiration date.
OBTAINING WARRANTY SERVICE
This limited warranty shall only apply to defects that are reported to the Distributor from whom the Customer purchased
the product within the applicable warranty period. If there is not a Distributor, you must contact GF directly by calling
770-368-4700, sending a fax request to 770-368-2386, or by e-mailing a request to [email protected] Specific
directions will be provided by the Customer Service Representative. Failure to abide by the specific directions will result in
denial of the warranty claim.
EXCLUSIONS
The warranty does not cover and GF shall not be liable for the following:
1) Defects, damage, or other conditions caused, in whole or in part, by misuse, abuse, negligence, alteration, accident,
freight damage, tampering or failure to seek and obtain repair or replacement in a timely manner;
2) Products which are not installed, used, or properly cleaned and maintained as required in the official manual for the
applicable product;
3) Products considered to be of a non-durable nature including, but not limited to: casters, filters, fuses, gaskets,
lubricants, and charts;
4) Accessories or parts not provided by GF;
5) Charges by anyone for adjustments, repairs, replacement parts, installation or other work performed upon or in
connection with such products which are not expressly authorized in writing, in advance, by GF;
6) Any labor or shipping charges incurred in the replacement part installation or repair;
7) Costs and expenses of regular maintenance and cleaning; and
8) Representations and warranties made by any person or entity other than GF.
GF Health Products, Inc. - www.grahamfield.com
31
Zenith 7000 Service Manual 999-0843-190F
ZENITH SERIES
ENTIRE WARRANTY, EXCLUSIVE REMEDY AND CONSEQUENTIAL DAMAGES DISCLAIMER
THIS WARRANTY IS GF’S ONLY WARRANTY AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR
IMPLIED. GF MAKES NO IMPLIED WARRANTIES OF ANY KIND INCLUDING ANY IMPLIED WARRANTIES OF
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.
IF ANY MODEL OR SAMPLE WAS SHOWN TO THE CUSTOMER, SUCH MODEL OR SAMPLE WAS USED MERELY
TO ILLUSTRATE THE GENERAL TYPE AND QUALITY OF THE PRODUCT AND NOT TO REPRESENT THAT THE
PRODUCT WOULD NECESSARILY CONFORM TO THE MODEL OR SAMPLE IN ALL RESPECTS.
THIS WARRANTY IS LIMITED TO THE REPAIR OR REPLACEMENT OF THE DEFECTIVE PARTS. GF SHALL
NOT BE LIABLE FOR AND HEREBY DISCLAIMS ANY DIRECT, SPECIAL, INDIRECT, INCIDENTAL, EXEMPLARY
OR CONSEQUENTIAL DAMAGES, INCLUDING, BUT NOT LIMITED TO: DAMAGES FOR LOSS OF PROFITS OR
INCOME, LOSS OF USE, DOWNTIME, COVER, OR EMPLOYEE OR INDEPENDENT CONTRACTOR WAGES,
PAYMENTS AND BENEFITS.
The warranties contained herein contain all the representations and warranties with respect to the subject matter of this
document, and supersede all prior negotiations, agreements and understandings with respect thereto. The recipient of
this document hereby acknowledges and represents that it has not relied on any representation, assertion, guarantee,
warranty, collateral contract or other assurance, except those set out in this document.
For additional information on this product or this warranty, contact a GF Customer Service Representative.
NOTES:
1) Additional terms and conditions may apply.
2) Freight claims must be notated on the appropriate shipping documents and must be made with immediacy.
International, federal and state regulations govern specific requirements for freight claims. Failure to abide by those
regulations may result in a denial of the freight claim. GF will assist you in filing the freight claim.
3) Claims for any short shipment must be made within three (3) days of the invoice date.
GF Health Products, Inc.
2935 Northeast Parkway
Atlanta, GA 30360
Tel 770-368-4700
Fax 770-368-2386
www.grahamfield.com
If you have questions regarding a bed’s warranty,
contact Basic American Medical Products at 770-368-4700.
GF Health Products, Inc. - www.grahamfield.com
32
Zenith 7000 Service Manual 999-0843-190F
ZENITH SERIES
NOTES:
GF Health Products, Inc. - www.grahamfield.com
33
Zenith 7000 Service Manual 999-0843-190F
ZENITH SERIES
NOTES:
GF Health Products, Inc. - www.grahamfield.com
34
Zenith 7000 Service Manual 999-0843-190F
ZENITH SERIES
NOTES:
GF Health Products, Inc. - www.grahamfield.com
35
Zenith 7000 Service Manual 999-0843-190F
www.grahamfield.com
GF Health Products, Inc.
2935 Northeast Parkway
Atlanta, Georgia 30360
Customer Service: phone 770-368-4700, fax 770-368-2386
© 2013 GF Health Products, Inc., All Rights Reserved
Basic American Medical Products and Zenith are
registered trademarks of GF Health Products, Inc.
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