Process Weighing Lean Process Flow with Optimized Automation and Control Weighing in Your Process Real Benefits for Each of Your Applications Streamline your production line, improve equipment efficiency, increase functionality with no additional cost, reduce waste, no more trade-off between accuracy and throughput. These are your challenges… and ours as well. Your Application Page 4 – 9 Page 10 Page 11 Integration, communication, and control fully compliant with your industry's specific requirements Tank weighing for raw material storage Tank weighing for temporary storage and / or material transfer We support you in every step of your production Goods-in and Material stock Material Transfer Your Benefits Seamless integration of weighing solutions into your industry's specific processes We understand your business and offer you tailored solutions Easy integration and process control with broad connectivity 2 METTLER TOLEDO Process Weighing Inventory Management •Fulltransparencyofstock material •Accurateplanningofstock material •Minimizedmaterialwaste •IntegrationwithERP Material Transfer •Real-timestockdata availability •Avoidingmaterial shortages •Optimizedmaterialusage •Reducedmaintenancecost Courtesy Linde Page 12 – 19 Page 20 – 21 Page 22 – 23 Sequential or simultaneous addition of multiple raw materials by weight to produce a specified product Gain-in-Weight applications Checkweighing applications, integration of Product Inspection equipment and Weighbridges into the production line Processing Batching, Filling, Dispensing •Increasedproductivityandyield •Simultaneousmaterialbatching •AutomaticMaterialTransfer Control •Minimizedcross-contamination •Minimizedproductioncosts Feeding •Highestaccuracy •Maximizedproductivity Packaging Filling •High-speedofexecution •Maximizedaccuracyand throughput •Automatedtrackingandtracing •Minimizedhumanintervention •Minimizedmaterialwaste Dispatch and Goods-out Vehicle Solutions •Highlyaccurateinventory management •Minimaldowntimethanksto predictive diagnostic and sturdy design Checkweighing / Product Inspection •Highestthroughputandaccuracy •Easyandquickproduct changeover •Compliancewithnetcontent legislation METTLER TOLEDO Process Weighing 3 ForEachandEveryIndustry How do You Integrate Weighing into Your Process? Getting the design and operational specifications right and selecting the proper equipment for your process are essential steps for success. Easy-to-operate for End-users Your brand is related to high-quality products. We help you deliver predictable and consistent quality in compliance with the latest regulations. No compromises on safety and productivity. Easy-to-integrate for OEM / System Integrators / Engineering Companies Fromequipmentselectiontoinstallation,operation,andmaintenance,weprovideyouwithacompetent consultationpackage.Ourtechnicalexpertiseandleading-edgeweighingtechnologyofferyoustate-of-the-art weighing solutions tailored to your processes. Petrochemicals & Bulk Chemicals Fine & Specialty Chemicals Keep up with market demands by boosting production, reducing waste and maintaining continuous uptime in demanding environments (harsh, riskofexplosion,extremeoperating conditions). Create value through differentiation. Innovation makes your products globally competitive and your company flourish. Your industry requires higher efficiency and lower costs. Weighing equipment with high functionality combined with rugged industrial design, high ingress protection and hazardous area approvals. State-of-the-art technology that empowers you to develop high-performance and reliable processes. These are essential to achieve cost reduction and to increase your return on investment. CourtesyBASF Your Industry Our Solutions 4 METTLER TOLEDO Process Weighing c1 c4 c41 CV1 c6 cp2 CV11 TNK5 c10 c14 c7 c5 2 c13 CV3 CV2 c8 c9 c16 c15 cp3 TNK2 CV16 c38 HE1 c3 TNK1 c42 cp1 CV8 TNK6 TNK3 CV4 c11 c25 FRN1 c19 c17 c39 c24 cp4 c22 c45 c23 c18 cp5 CV15 CV9 HE2 c2D c34 RCT1 c40 CV10 c30 c21 c28 HE3 CV7 TNK4 c36 c29 CV6 TNK7 c31 c27 CV5 c16 c32 TNK8 CV7 c33 TNK10 Pharmaceuticals & Biotechnology TNK9 c26 CV12 cl2 c43 CV13 c35 c44 cp7 CV14 c37 TNK11 Food & Beverage Traceable automatic, semi-automatic and manual batching, dosing, filling and portioning in wet areas with HACCPrequirements,whileminimizing overfilling and complying with strict underfilling requirements. Courtesy Luzi Heavilyregulatedenvironments need special consideration! GMP and GAMP compliance set the pace of your process. Accuracy and hygiene are critical to quality. Formulationsoftwarewithreporting tools and central data management. High-resolutionscalesandplatforms, monitoring features and service tools guarantee that you are delivering consistent high quality. Accurate weighing equipment, developed strictly according to EHEDG,NSFandGMPguidelines. Statistical quality control solutions monitor quality, compliance, and costs. METTLER TOLEDO Process Weighing 5 Addressing Each of Your Needs We Understand Your Business and Offer You Tailored Solutions A process weighing solution is ideally complemented with industry-specific knowledge. We are your reliable partner, understanding your needs and working with you to elaborate cost-effective and quality-compliant solutions, anywhere around the globe. Safety Compliance •Safetyandattentiontothe environment are legally enforced •Global/localapprovals, e. g.ATEX,FM,UL,NEPSI,TIIS •Seamlessintegrationinto the process •Samefunctionalityandperformance regardless the Zone / Div. •Compliant/qualifiedequipment •Optimalvalidatedprocess •Sterileorharshenvironments •QualityAssurance •TrackingandTracing Uncompromised safety and performance Minimization of the audit risk •Acomprehensiverangeof certified products •Compliancetothemostrecent global and local regulations •Legalfortradesolutions •DesignapplyingHACCP,EHEDG, NSFandGMP •Equipmentqualificationtools •StatisticalQualityControl software •Automaticdatacollectionand reporting tools Courtesy Akzo Nobel Your Requirements Our Answer 6 METTLER TOLEDO Process Weighing Global Partnership Ensures Your Success Global partnership means: •ApplicationConsulting •QualityandCompliance •CustomizationService •InstallationandIntegration •UptimeAssurance •GlobalExportServiceSupport •CalibrationandMaintenance •GlobalPartsSupport Productivity Connectivity Service •Equipmentfunctionality •Productionspeed •Adaptabilitytochanges •Reliabilityformaximizeduptime •Minimizedcostsandwaste •Real-timedataavailability •Communicationviamultiple protocols •Reliableconnectivityinharsh environments •Lowerout-of-specification product liability •Reliableoperationandmanaged maintenanceexpense •Minimized maintenance downtime and costs •Easyinstallation,calibrationand qualification of equipment Courtesy Luzi Courtesy Takasago Our global distribution, sales and service are nearby in Europe, the Americas and Asia. This ensures that you can receive support and services according to your needs everywhere around the globe. Efficient and reliable equipment Flexible communication for easy control Preventive / predictive maintenance and qualified installation •Ruggedstainlesssteeldesign •High-speedfillingandmaterial transfer control •High-speeddataprocessing •Multiple-speedcapabilities •Selfdiagnosticandpredictive maintenance •Broadconnectivityusing all major global protocols •Directcontrolofvalvesand other discrete I/O devices •DirectconnectivitytoPLC and PCs •Calibrationspecifictoprocess, industry and regulatory requirements •Minimumweightdetermination and certification •PreventativeandPredictivemaintenance services •Equipmentinstallation,calibration and qualification GMP METTLER TOLEDO Process Weighing 7 Communication and Process Control Easy Integration and Process Control with Broad Connectivity Enterprise Level (Plant Network, Ethernet) Production Management Level (Ethernet IP, Profinet) METTLER TOLEDO Industrial PC SCADA Visualization METTLER TOLEDO Weighing terminals and controllers IND890 Controllers Control Level (Profibus®, Allen-Bradley® RIO, ControlNet™, Modbus TCP) and Bridges METTLER TOLEDO Weighing terminals and controllers Controllers and Bridges Links, Servo drive amplifier IND780 IND560 Sensor Level (DeviceNet®) IND131 Remote I/O Switches, push-buttons, lights, valves, electro motors, … Flow, pressure, level transmitters IND331 METTLER TOLEDO Weight transmitters and weighing terminals Valves Dedicated solutions for fast communication and real-time process control. 8 METTLER TOLEDO Process Weighing Weigh Modules, Load Cells, Platforms IND110 Weight Transmitter IND131 Process Transmitters State-of-the-art weighing technologies to meet most quality standards. Weighing ranges from few grams to several hundred tons. The IND110 provides an economical way to connect an analog strain gauge scale or weigh module via 4 – 20mA to process control equipment. Ultra-fastA/Dconversion and digital filtering with a compact footprint. A crisp OLED display makes configuration very convenient. Know-how Flexible communication interfacing with multiple standards Consult our Industrial and Weighing Component Catalogs for the full solution portfolio. Speed and flexibility in process control Choose between direct PLC or PC communication interfaces and / or digital I/O control for direct control of valves without the need of an additional PLC. The weighing terminal provides target / setpoint control. METTLERTOLEDOprocess terminals update weight measurement atthefrequencyof366HzandPLCandDIOupdatesofupto50Hz. Your operations can be controlled faster and more reliably. Order your free calalog: www.mt.com/ind-catalog www.mt.com/weighingcomponent-catalog IND331 Process Terminals IND560 Process and Conveyor Terminal IND690 Application Terminal IND780 High End Process Terminal Offer the same functionality of an IND131, but with an additional panel-mount display. The design allows for remote installation of the display, separated from the electronics. Dedicated software for process weighing, dosing, filling and in-motion weighing in conveyors. Controls up to 4 scales for formulation, dosing, filling, totalizing, classifying and counting. The IND690 can also be customized to fit any special requirements. Controls up to 4 scales with ultrafast A/D conversion and I/O update rate. Software pacs for batching, formulation, vehicle weighing and customized applications. METTLER TOLEDO Process Weighing 9 Goods-in and Material Transfer Lean Inventory Control No More Than Needed to Get the Job Done! Effective inventory control is vital for your business performance. Very often CEOs and CFOs believe that their companies carry 25 to 40 percent excess inventory. Weighing makes you lean! Courtesy Altana An efficient inventory monitoring strategy utilizes the right hardware to ensure that the stocked materials such as solids, liquids, and gases are quantified accurately. This means reliable weighing, whether they are stored in tanks, big bags, or barrels. With our solutions, i. e. weigh modules and data transmitterscombinedtoexpertweighing systems, you are laying the foundation for an efficient inventory monitoring strategy. CourtesyDaQingPetrochemicalCompany www.mt.com/weigh_modules 10 METTLER TOLEDO Process Weighing Weigh Modules Also benefit from: •Sturdycomponentdesign •Nocross-contamination •Accuratemeasurementof material inside vessels with nonstandard shape or uneven accumulation PinMount SWC515 Convert any structure, tank, or conveyor into a robust and accurate scale.From5kgupto300tons, for dynamic or static applications, in tension or in compression. Accurate and reliable measurements also with: •Slurries •Gases •Fluidswithfluctuatingdensity •Aggressivechemicalmaterials •Foamingmaterials Courtesy Altana Tips and Tricks Accurate, reliable, and traceable results with the appropriate calibration method Real-time data, speed, and flexibillity for optimal inventory planning Accuratemeasuring,flexiblecommunications,real-timedatatransferwith PLCs and direct control of the system elements: each process requires dedicated solutions. The equipment needs to be rugged to withstand any industrialenvironment.Expectationsfromprocessequipmentaretherefore very high. The new IND131 and IND331 compact terminals bring unrivalled versatility and uncompromised speed and accuracy to the basic weighing applications in process control. •DirectconnectivitytoPLCand DCS via all commonly used standard communication protocols. •SDmemorycardforsavinguser configurations and ensuring fast restoration or duplication of settings on replacement terminals. www.mt.com/ind131 IND131 / 331: Four versions, one family Besides the traditional calibration method with independent zero and span calibration, step calibration uses a combination of certified weights and mass substitution. Additionally,METTLERTOLEDO offersCalFREE™.Thisisourelectronic calibration method without test weights for large tanks or silos where the use of test weights is not practical. www.mt.com/calfree Consult also our "Weigh ModuleSystemsHandbook" to read more about tank weighing applications. IND131 + detachable panel display = IND331 IND131junctionbox scale terminal IND331 The IND131 terminal unit is DIN rail mounted. The IND331 terminal consists of an IND131 unit and a detachable panel display with scale function keys. TheIND131junctionbox scale terminal features an IND131 DIN unit and a load cell summing board mounted in a robust stainless steel IP69K-rated enclosure. The IND331 terminal, desk or wall mounted, is housed in a stainless steel enclosure with an IP66 rating for harsh environments. www.mt.com/ ind-system-handbook METTLER TOLEDO Process Weighing 11 Processing–Batching,Filling,Dispensing Your Formulation Task Plug-and-PlayorFreelyProgrammable IND560 Every weighing task has its own special conditions and requires a specialist’s knowledge and experience. This is why experts in the industry and our development department have created the application-specific software pacs to configure the weighing terminal with total flexibility to your specific requirements. Fill-560 Weigh-in / weigh-out sequences WiththeFill-560application,the IND560 becomes capable of handlingcombinationsofcomplex, multi-material filling and dosing sequences.Fillwithonematerialor blend up to four materials in the weigh-in cycle. Dump the entire contents or dose out multiple times into containers. Any specific application can be easily configured and customized precisely to your needs. Fill / Dump Blend / Dose •Fill •Fill/Dump •Fill/Dose •Dose •Blend •Blend/Dump •Blend/Dose Fill-560:theplugandplayfillingsolutionofthe IND560 www.mt.com/IND560fill www.mt.com/IND560 Fill-560 and FormWeigh.Net® TheFill-560canworktogetherwiththeFormWeigh.Net® Dispensing module for automatically dosing different components. The quantities are automatically dispensed and controlled by the recipe stored in FormWeigh.Net®. Automated and manual dosing can be easily combined for thehighestaccuracy,speed,andflexibilityofyourformulation processes. Expandablewith more than 4 valves per IND560 and with several IND560-fill stations Ethernet Full SAP integration Supervisor monitoring station FormWeigh.Net® station IND560-fill FormWeigh.Net ® FormWeigh.Net ® is a formulation system. It consists of a weighing terminal, weighing platforms, a barcode reader, and a printer. It allows for central data management and full traceable paper-free formulation for easy compliance with your quality assurance system. IND560-fill Dispensingingredientssequentiallyinto,forexample,acontaineronaplatformand/or into a tank on weigh modules. 12 METTLER TOLEDO Process Weighing Courtesy Takasago TaskExpert®: configure standard applications or develop your customized task. TaskExpert®istheeasywaytoconfigurecomplexapplicationsby graphical programming with function blocks. It also helps create databases to keep track of the batching operations and manage weighingmeasurements.TaskExpert® is compatible with the IND560 and IND780 weighing terminals. www.mt.com/ind-taskexpert Unique terminals for countless applications … Yours! Fill-690 Fastandreliableindustrialdispensingofsinglecomponents. Speed up your production line while avoiding wasting time and materials. Just specify the target and the IND690fill automatically switches from one componenttoanotherwithextremelyprecisecut-offs. IND690 IND780 Batch-690 Batch-780 Fullyautomaticmulti-componentdispensing.The compact solution allows to store up to 50 formulas with up to 32 components each. Easy to install and userfriendly,itoffersfastprecisiondispensingwiththeflexibility of accommodating to your changing needs. The new Batch-780 application pac is specifically designed to meet any process-basedapplicationmaximizingproductivityandminimizingoperating costs. Batch-780 is capable of handling and controlling multi-scale batching and any combination of multi-material filling, manual formulation, blending, or dosing simultaneously on 4 scales without the need of an additional PLC. www.mt.com/IND780 www.mt.com/IND690 METTLER TOLEDO Process Weighing 13 Processing – Advanced Batching Applications Fast Batching atMinimalRejectionRate Multiple functions, self-diagnostic tools, digital filtering and real-time process control ensure that your batching processes deliver consistent quality – day-in, day-out – at the highest accuracy and without unexpected failure. Valve IND780 ThecolorQVGA LCD display with the SmartTrac™graphical mode enhances the visual display of weighing information . MixingTank Weigh Modules RAADBox Self diagnostics for maximized uptime TheIND780weighingterminalfeaturesavirtualembeddedmaintenancetechnicianorTraxEMT™.TraxEMT™, togetherwithPOWERCELL®PDXtechnologyoraRAADboxconnectedtoanalogloadcells,allowstheweighing terminal to monitor continuously the condition of each individual load cell and to predict failures before they occur. In the rare case of a failing load cell, the faulty load cell is virtually replaced. The production process can continue to function until the service technician is on-site to repair the faulty cell. www.mt.com/traxemt Total noise control filters out any difficult environment TraxDSP™ Digital Signal Processing is a combination of multi-stage filters that clean out background noises and vibrations introduced by nearby machinery and / or the vessel agitation. Data are transferred at high speed while maintaining the same high degree of accuracy. www.mt.com/traxdsp 14 METTLER TOLEDO Process Weighing Courtesy Smoby The manufacturing challenge: accuracy or throughput? TheQ.iMPACT’sanswer:Notrade-offbetweenaccuracyandthroughput!Feedtheexactamountofmaterial in the shortest possible time … every time! By removing the slow-feed control step of the usual multispeedcontrolsystems,Q.i.™ provides significantly shorter material transfer time. Manufacturing throughput increases, precision of the material transfer cut-off improves dramatically while raw material waste isreduced.Q.i.™ also minimizes design engineering, equipment maintenance, spare parts inventory and overall capital costs. Q.i.™ single-feed – on/off material transfer control Q.iMPACT is the innovative material feed measurement and cut-off control system for batching, blending, filling, dosing or formulation processes.Q.i.™ is a real- time, predictive, adaptive optimization of filling and batching processes. The algorithm builds a real-time mathematical model for each material transfer, learning and compensating automatically for natural process variations in every operation. www.mt.com/qi ZONE 2/22 DIVISION 2 The IND780Q.iMPACT controller works together with PLC or DCS systems. As many as 20 terminals can be clustered to control upto198measurements.EachIND780Q.i.works simultaneously with up to 4 scales, load cell systems and flow meters. METTLER TOLEDO Process Weighing 15 Processing – Totally Integrated Automation Simpler Design – More Performance forFeedingBulkSolids Loss in Weight Feeders are commonly used in continuous processes for accurately dispensing solids and liquids. Accuracy factors such as reproducibility, linearity, stability, and drift are maximized by using METTLER TOLEDO weigh modules. Key requirements for bulk solids feeders AcharacteristicofLossinWeightFeedersisthecyclicalchangebetweencontrolledgravimetricdispensingand uncontrolledvolumetricdispensingduringrefilling.Uncontrolledvolumetricdispensingduringtherefillingcycle is as brief as possible to achieve accurate results. Highest accuracy in the production METTLERTOLEDOoffersweighmoduleswithMonobloctechnologyforLossinWeightFeeders.Theirvery high weighing capacity combined with the highest resolution and fast signal processing allows to meet the above mentioned requirements without compromise. These modules can typically carry larger feeders, hoppers and metering devices and still dispense with the same high-accuracy of lower range scales. www.mt.com/apw Dis Re f i lling Fillinglevelinhopper WMHplatforms pen s in Loss in Weight Feeders: Material stock in the hopper over time g WMHplatformsallowforfasterrefillcyclesandlonger dispensing modes. Time withWMHplatform 16 METTLER TOLEDO Process Weighing with a traditional scale Fast, Accurate, Automatic withMaximumProtection In a closed sterile environment, a meticulous series of automated checks and controls must assure total compliance for each step of the process. When handling potent harmful agents there is no room for mistakes. A failure can have dramatic consequences: unplanned shortfall of workers, costs increase, and, worst of all, lawsuits. Set up your process with best-in-class technology. Courtesy Loccioni The high-speed high-precision WM weigh modules are the core elements for a reliable dispensing system. With a very fast update rate, the WM weigh modules are able to measure in the milligram range in a fraction of a second. These sensors are able to communicate withPLCsfortheextremelyfastandaccuratecontrol of the dosing valve. www.mt.com/apw Courtesy Loccioni Born for automation Formulationofcytostaticmedicationinvials,syringesandbagsbyCytocare;thetotally automated robot developed by the Loccioni Group. PC/PLC WM weigh modules Totally Integrated Automation TheWMandWMHproductscanbedirectlyconnected to a Siemens PLC for a variety of automated applications. This solution is jointly certified from Siemens WeighingandBatchingSystemandMETTLERTOLEDO under “Totally Integrated Automation”. RS232 RS422* Profibus® DeviceNet® ControlNet™ Ethernet IP IND690 Terminal Weighing Sensors Simatic S7 + Siwarex FTA* *only in conjunction with WM and WMH products METTLER TOLEDO Process Weighing 17 HazardousAreas Performance and Productivity in Classified Areas Intrinsically safe design, high-speed process control and internal active /active valve controllers set the benchmark for weighing and control in potentially explosive areas. Face any challenge in classified areas TheIND560xcombinesperformanceandhighfunctionality into the Zone 1/21 and Div. 1 classified areas. Many direct PLC and PC communication interfaces and digital I/O make controlling most processes in hazardous areas practical. www.mt.com/ind560x Easy data transfer: ACM500 communication module •Highvolumedatatransferwithanultra-fastcommunication rate of up to 115 kbaud. •Connect to multiple devices using 3 different protocols simultaneously: PLC, Ethernet TCP/IP, and serial. Hazardous Area Safe Area IND560x connectable to 1analogOR1digitalplatformORasetofweighmodules ACM500 Communication module Digital I/O to control valves directly Basic Weighing PLC interface Fillingand Multi-material Blending ARM100I/Ocontroller Over/Under Checkweighing Simple VehicleWeighing PC interface Serial printer 18 METTLER TOLEDO Process Weighing CourtesyRohmandHaas Know-how Would your plant pass an inspection by your local authorities? A certain number of analyses must be carried out and the results properly documented. Don’twaituntilyouhaveasurpriseduringaninspectionorevenworsedramaticconsequences after an accident. Address the hazardous area risk proactively in your facility at: www.mt.com/ind-hazrisk How do you know your plant complies with the regulations? METTLERTOLEDOhasbeenproviding intrinsically safe weighing equipmentforover20years.Find the full solution portfolio in our hazardous catalog as well as case studies and application stories in our competence brochure. Joinouronlinewebinarsfreeofcharge,namely‘Hazardous–TheBasics’and‘Hazardous– Advanced’,andlearnmoreabouttheapplicableregulationsinyourcountry,themechanisms ofexplosionprotectionandthetechnologiesavailable.Pleaselogonto: www.mt.com/webinars ZONE 1/21 DIVISION 1 ZONE 2/22 DIVISION 2 Order your free calalog: www.mt.com/ind-hazcat www.mt.com/ind-hazbrochure IND131xx IND226x IND560 IND560x IND780 IND331xx IND690xx IND4_9xx METTLER TOLEDO Process Weighing 19 Packaging–FillingApplications Obtain Significant Revenues withHighPrecisionWeighing Fast update rates and multiple speed capabilities allow for precise cut-offs. This way, filling regulations are fully matched and over-filling is minimized. Waste and associated costs are drastically reduced. Our weighing terminals provide control over quality, compliance and costs. Filling application by weighing on a platform Courtesy Stoppil No need for a PLC: the IND560 provides direct control of the filling valve at high speed until the final target is reached precisely. This is how costly overfilling is minimized and the whole system works faster, more efficiently,withahigherdegreeofflexibility.Plus,the investment costs related to installation and wiring are drasticallyreduced.Finally,thesystemeasilycomplies with the regulation for automatic gravimetric filling instruments according to MID (EC directive 2004 / 22 / EC) andtherelatedOIMLRecommendationR61-1. Match constantly your quality standards. Systems built around METTLERTOLEDOcomponentsimprovespeed,accuracy,and reliability. IND560 Bench scales, floor scales and platforms 20 METTLER TOLEDO Process Weighing Courtesy Altana Courtesy Bayer Schering Pharma AG Filling application by weighing on the weigh cell Checkweighing application to adjust filling heads for filling operations The IND780 controls up to 4 filling devices simultaneously.High-speedfilling,fastupdateratesandmultiple speed capabilities ensure that the target weights are achieved quickly and accurately. The digital I/O allows for direct valve control for highly precise cut-offs while thePLCtakescommandoftheoperation’ssequence and start-up. The direct connectivity to PLC and PC makes this platform unique. The PLC gives feedback to the two filling valves to adjust their opening and closing time and target the final weight with extremelyhighspeed and accuracy. PLC PLC IND780 WMS weigh modules WMHplatforms METTLER TOLEDO Process Weighing 21 Goods-out and Dispatch Correctly Checked Dispatch Quantities ProtectsyourCompany’sReputation Integrate scales or load cells into your conveyor systems to ensure transparent and cost-effective production, accurate classification and dispatch procedures. Scales controller for reliable in-motion weighing Enhanced checkweighing and classification control The IND560dyn controller provides a robust and reliable interface to conveyor scales for in-motion weighing. Items can be weighed at speeds up to 100mperminute.Exceptionalperformanceeven in tough applications. The user-friendly IND690-control software pac optimises your production flow with fully automatic weighing. The Control-690 pac adds efficiency, automation, and accuracy to the industrial conveyor systems for goods-in, production, and dispatch. Connectable to up to 4 scales for measuring ranges from milligrams to tons. Product inspection maximizes quality and safety with leading-edge technology Courtesy KAO Consult our authoritative guides and technical papers about the full range of solutions for your automated product inspection and select the right solution for your process. www.mt.com/pi-guides 22 METTLER TOLEDO Process Weighing Garvens Safeline® Safeline® Checkweighing Metal Detection X-RayInspecGuide Guide tion Guide Vision Inspection Guide Productivity in Vehicle Weighing Enhances your Profits Quickly and reliably control your inbound and outbound vehicle traffic while ensuring accuracy for compliance with the law and minimizing goods give-away. Keep vehicle traffic moving over your scales CourtesyRepsol Speed up filling and eliminate product give-away OverDrive™ is designed to fully control inbound / outboundvehicletransactionsatyourfacility.AnRFID interface allows for quick identification at the entry or exitgate.OverDrive™ logs each transaction in a detailed database, providing you with a wealth of information for administration, billing, inventory control and compliance. Turn your vehicle scale into a stand alone, high-accuracy filling system. After the vehicle stops on the weighbridge, a weight target is selected from storage tables. The terminal tares the scale, manages the material delivery system, fills the vehicle and logs all relevant data for the transaction. Easy integration into higher level systems makes this information available for further processing. Unequaled durability and performance •Nomorejunctionboxwiring:thePOWERCELL® PDX load cells are networked in series. This minimizes wiring, simplifies installation and reduces investment. •Provenlightningprotection:theStrikeShield™ system prevents costly downtime by safeguarding the entire scale network: cells, cables, and terminals. •Built-inpredictivediagnostics:self-monitoringcapability enables proactive service and alert to potential problems. www.mt.com/powercell www.mt.com/powercellpdx ThePOWERCELL® PDX sets new standards in vehicle weighing. METTLER TOLEDO Process Weighing 23 Process Performance when Service is Precise Obtaining your expected short and long-term results also depends on precise installation, setup, calibration, and maintenance: equipment and service together deliver performance, reliability, security, and longevity. We have designed weighing solutions for efficient service and will tailor and schedule our services to your process, production, and business needs. We help you obtain and sustain accurate, dependable, legal, and accountable weighing results. Service Consultation Installation & Setup EquipmentQualification Calibration Preventative Maintenance Benefits •Correct equipment selection to meet process weighing needs •Application consulting ensures production meets specification •Recommendationstoensurecompliancewithregulations •Proper installation for accurate, repeatable weighing results •Functionsconfiguredtomeetprocessrequirements •Installation that meets local regulatory requirements •Interfaces to other systems configured and tested for reliability •Ensures precise, efficient, and on-time process start-up •Documents that performance meets process requirements •Provides procedures for periodic testing in production •Reducestheriskofnon-compliancewithregulations •Conciseandregulatory-compliantcalibrationcertificates •Digitalcertificatearchivalfortrustworthyauditretrieval •Applicationofindustryandregulatorytolerancestandards •Reducesproductgive-awayand/orover-charges •Improvesproductionqualityandinventoryaccountingaccuracy •Lowerout-of-specificationproductliability •Checkscriticalcomponentstoidentify&eliminatepotentialfailure •Examinesauditanderrorlogstoavoidunexpecteddowntime •Testsoperationforweighingandapplicationperformance •Ensuresreliableoperationandavoidsunexpectedexpenditures •Increasesthelongevityofequipmentandyourreturnoninvestment www.mt.com/ind-process-weighing Formoreinformation Mettler-Toledo AG CH-8606Greifensee Switzerland Tel. +41 44 944 22 11 Fax+41449443060 Subject to technical changes © 05/2011 Mettler-Toledo AG Printed in Switzerland MarCom Industrial MTSI 44098091
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