Challenger Lifts 15002 Installation, Operation & Maintenance Manual

Installation, Operation & Maintenance Manual
Two Post Surface Mounted Lift
MODEL 15000
15,000 LB CAPACITY - 3750 LB PER ARM
MODEL 18000
18,000 LB CAPACITY – 4500 LB PER ARM
2311 South Park Rd Louisville, Kentucky 40219
Email:[email protected] Web site:www.challengerlifts.com
Office 800-648-5438 / 502-625-0700 Fax 502-587-1933
IMPORTANT: READ THIS MANUAL COMPLETELY BEFORE
INSTALLING or OPERATING LIFT
Rev. 2/14/19
Model 15000-18000
Installation, Operation and Maintenance
GENERAL SPECIFICATIONS
See Figure 1
A Column Height
B Floor to Overhead Switch
C Rise Height (Screw Pads Highest Position)
D Screw Pad Height
E Inside of Columns
F Overall Width
Arm Reach (Min.-Max.)
Drive Thru Clearance
Ceiling Height Required
* Lifting Capacity
15000
15002
18000
18002
174” [14’-6”]
167” [13’-11”]
198” [16’-6”]
191” [15’-11”]
174” [14’-6”]
167” [13’-11”]
198” [16’-6”]
191” [15’-11”]
85”
6 5/8” to 16"
119 7/8”
154 3/4"
38.5”-62”
104 1/4”
176”
200”
15,000 lbs (3750 lbs. Per Arm)
176”
200”
18,000 lbs (4500 lbs. Per Arm)
(2150 psi)
(2575 psi)
(Hydraulic Pressure at Cap.)
** Rise Time
Motor
77 Sec. (approximate)
2HP, 1PH, 60Hz, 208/230 VAC
3HP, 1PH, 60Hz, 208/230 VAC
Optional – 2HP, 3PH, 50/60Hz,
Optional – 2HP, 3PH, 50/60Hz,
for 208/230 or 460 VAC
for 208/230 or 460 VAC
* Lift capacity ratings are based on loads equally distributed on all four arms.
** Lifting and lowering speeds may vary depending on the weight of the vehicle.
Fig. 1a - General Specifications
Fig. 1b - Service Bay Layout
Page 2
Rev. 2/14/19
15-18000-IOM-A.doc
Model 15000-18000
Installation, Operation and Maintenance
VERTICAL CLEARANCE
Check the height of the area where the lift is to be
installed. Clearance should be calculated based on
the full raised height of the lift.
Failure by purchaser to
WARNING provide adequate clearance
could result in unsatisfactory
lift performance, property damage, or personal
injury.
FLOORING
Be certain you have the proper concrete floor to
properly handle the loaded lift. Floor should be in
generally good condition with no large cracks,
spalling or deterioration.
Minimum requirements for concrete are 4 inches
minimum depth, with steel reinforcement, 3500
psi, cured for 28 days per local commercial
practice. Floor should be level within 3/8 inch over
the installation area. No anchors should be installed
within 8 inches of any crack, edge, or expansion
joint. If these conditions cannot be met, a pad may
be poured to accommodate the lift.
Check with local building inspectors and/or permits
office for any special instructions or approvals
required for your installation.
A qualified person should be consulted to address
seismic loads and other local or state requirements.
Failure by purchaser to
WARNING provide the recommended
mounting surface could result
in unsatisfactory lift performance, property
damage, or personal injury.
READ ENTIRE MANUAL BEFORE ASSEMBLING,
INSTALLING, OPERATING, OR SERVICING THIS
EQUIPMENT.
PROPER MAINTENANCE AND INSPECTION IS NECESSARY
FOR SAFE OPERATION.
DO NOT OPERATE A DAMAGED LIFT.
Safety decals similar to those shown here are found
on a properly installed lift. Be sure that all safety
decals have been correctly installed on the Power
Unit reservoir. Verify that all authorized operators
know the location of these decals and fully
understand their meaning. Replace worn, faded, or
damaged decals promptly.
Do not attempt to raise a
WARNING vehicle on the lift until the lift
has been correctly installed
and adjusted as described in this manual.
LOCATION
This lift has been evaluated for indoor use only with
an operating ambient temp. range of 5 – 40°C (41–
104°F)
ELECTRICAL REQUIREMENTS
For lift installation and operation it is necessary to
have a dedicated circuit with circuit breaker or time
delay fuse. Refer to wiring diagram for circuit sizing.
AIR REQUIREMENTS
This lift is equipped with an air operated lock release
system. The air supplied to the lift must be clean,
dry, lubricated, and regulated to 90-120 psi, FRL
(Filter/Regulator/Lubricator).
The FRL must be
within 30 feet of lift. Failure to provide clean, dry,
lubricated, and pressure regulated air will void
warranty on pneumatic components.
SAFETY NOTICES AND DECALS
For your safety, and the safety of others, read and
understand all of the safety notices and decals
included here.
Page 3
Rev. 2/14/19
15-18000-IOM-A.doc
Model 15000-18000
Installation, Operation and Maintenance
RECEIVING
The shipment should be thoroughly inspected as
soon as it is received. The signed bill of lading is
acknowledgement by the carrier of receipt in good
condition of shipment covered by our invoice.
If any of the goods called for on this bill of lading are
shorted or damaged, do not accept them until the
carrier makes a notation on the freight bill of the
shorted or damaged goods. Do this for your own
protection.
NOTIFY Challenger Lifts AT ONCE if any hidden
loss or damage is discovered after receipt.
IT IS DIFFICULT TO COLLECT FOR LOSS OR
DAMAGE AFTER YOU HAVE GIVEN THE
CARRIER A CLEAR RECEIPT.
File your claim with Challenger Lifts promptly.
Support your claim with copies of the bill of lading,
freight bill, and photographs, if available.
Component Packing List
PART #
15000
18000
QTY/
LIFT
12001
12001-18
1
POWER COLUMN ASS’Y
12002
12002-18
1
IDLER COLUMN ASS’Y
12004
1
OVERHEAD PACK
15-18000-HW-A
1
HARDWARE BOX
B12048S-1
4
ARM ASSEMBLY
12102
12022
12074
12045
12100
12019
B12069
B12068
12071
12093
12119 12087-19
12089 12089-19
15-18000-LP-A
2
1
1
2
4
2
2
4
1
1
DESCRIPTION
IMPORTANT: Always wear safety glasses while installing lift.
TOOLS (MINIMUM REQUIRED)
a. Tape measure, 16ft
b. Chalk line
c. 4ft level
d. 10” adjustable wrench
e. Standard open end wrenches 7/16”, 1/2",
(2) 9/16”, (2) 11/16”, 3/4"
f. 5/16” allen wrench
g. Needle nose pliers
h. Hammer drill with 3/4” diameter carbide tipped
bits
i. 2 lb hammer
j. Torque wrench: 150 foot pounds minimum with 1
1/8” socket
k. 12 ft. Step ladder
l. Anti-Seize lubricant (for arm pins and foot pad
screw threads and stop rings)
LAYOUT
1) Layout the service bay according to the
architect’s plans or owners instructions (see Fig.
1b). Failure to install in this orientation can
result in personal and property damage. Be
certain that the proper conditions exist, see page
3.
2) Assemble column extension to column using
3/8”-16 x 3/4" lg Hex flange head bolt. Repeat for
opposite column and extension.
3) Erect and align both column assemblies.
LOCK RELEASE/PAWL
COLUMN EXT. (14’-6” O.A. HT.)
COLUMN EXT. (16’-6” O.A. HT.)
OVERHEAD SHUTOFF BAR ASS’Y
OVERHEAD LIMIT SWITCH
SYNC. CABLE ASS’Y (14’-6”)
SYNC. CABLE ASS’Y (16’-6”)
ADAPTER EXTENSION (4”)
ADAPTER EXTENSION (8”)
ADAPTER RACK
ARM RESTRAINT ASSEMBLY
POWER UNIT – SINGLE PHASE
POWER UNIT – THREE PHASE
LITERATURE PACK
ACCEPTED OILS – Do not use oils with detergents
Hydraulic fluid is not provided with the lift shipment
-10 wt. anti-foam, anti-rust hydraulic / biodegradable oil
-Dexron III ATF
INSTALLATION
SAFETY REQUIREMENTS FOR INSTALLATION AND
SERVICE
Refer to ANSI/ALI ALIS (current edition)
Page 4
Fig. 2 – Locking Pawl Assembly
4) Install the locking pawl, actuator, and spring
(Fig. 2). Adjust air cylinder clevis to retract lock
against inside of back of column when air
cylinder is fully extended. Tighten air cylinder
clevis jam nut against clevis.
Rev. 2/14/19
15-18000-IOM-A.doc
Model 15000-18000
Installation, Operation and Maintenance
ANCHORING
5) The anchor bolts must be installed at least 8”
from any crack, edge, or expansion joint.
6) Use a concrete hammer drill with a 3/4 inch
carbide bit. Tip diameter should conform to ANSI
Standard B94.12-1977 (.775 to .787). Do not use
excessively worn bits or bits which have been
incorrectly sharpened. A core bit may be
necessary if an obstruction is encountered.
Never substitute with shorter anchor.
OVERHEAD
12) Before raising overhead into position install 4
each (2 per column) hex flange bolts and nuts in
bottom hole of column extension (see Fig. 4
Installation Aid) for temporary support of
overhead. Lift overhead assembly up into
position and install with 8 each (4 per column)
3/8”-16 x 3/4” lg. hex flange bolts and hex flange
nuts per side as shown in Fig. 4.
7) Recheck “Inside of Columns” dimension (Fig. 1).
Drill the anchor holes using the base plate as a
template. Drill through the floor if possible or to a
depth of 5 inches minimum.
Complete steps 8 thru 11 for the six (6) exposed
anchors around each column, then raise the
carriages. Repeat steps 8 thru 11 for the two (2)
anchors under each carriage.
8) Vacuum dust from the hole for proper holding
power.
9) Shim both columns to plumb using the shims
provided as shown in Fig. 3. DO NOT shim more
than 1/2" at any given point. Use a level no less
than 24” in length to plumb columns.
10) Assemble washer and nut to anchor with nut just
below impact section of bolt. Drive anchor into
hole until nut and washer contact base.
Fig. 4 – Overhead Assembly
13) Check idler column shimming. Use additional
shims (see Fig. 3) to remove any gaps that may
have been created while installing overhead
beam. Tighten anchor bolts and re-check column
for plumb. Torque to 150 foot pounds.
Fig. 3 – Column Shimming
11) Tighten power column anchors and recheck
column for plumb. Re-shim if necessary. Torque
to 150 foot pounds to set anchors.
Page 5
Rev. 2/14/19
15-18000-IOM-A.doc
Model 15000-18000
Installation, Operation and Maintenance
14) Install Overhead Limit Switch to the Overhead
Beam using the rear set of holes on the Power
Side of the lift. Fig. 5.
16) Assemble the cable trapping hardware with a
3/8”-16 x 3” Lg bolt with (2) 3/8”-16 flange nuts at
each upper sheave location. For the lower
sheaves, use a 3/8”-16 x 3/4" Lg. bolt and a 1/4"
dia. x 1 3/4" Lg. clevis pin (Fig. 7). At the upper
and lower sheave connections, disassemble and
reassemble the cable trapping hardware.
Fig. 5 – Overhead Limit Switch Power Side
15) Install the Idler Bracket to the Overhead Beam
using the rear set of holes on the Idler Side of
the lift. Fig. 6. Note the orientation of the Idler
Bracket. The narrow slot needs to be facing
towards the Power Column. Slide the Shutoff
Bar over the limit switch on the Power Side. Pin
the Shutoff Bar to the Idler Side Bracket with the
10mm dia. x 55mm Lg. clevis pin & hairpin
cotter.
Fig. 7 – Cable Trapping
Fig. 6 – Overhead Bracket Idler Side
Page 6
Rev. 2/14/19
15-18000-IOM-A.doc
Model 15000-18000
Installation, Operation and Maintenance
SYNCHRONIZER CABLES
17) Manually raise the carriages to a common lock
position, to gain access to the top of the
carriage.
Insure that the top of the hydraulic cylinder is
out of the way but still retained in the
opening of the top plate of the carriage as
shown in Fig 8.
Failure to follow previous step
could result in personal injury.
CAUTI ON
POWER UNIT & HYDRAULIC LINES
19) Mount Power Unit to power column as shown in
Fig. 10. The mounting hardware, (4) 5/16”-18
hex nuts, are pre-installed on power unit
mounting bracket.
Fig. 10 – Power Unit Mounting
20) Connect the cylinder line to the overhead line
using a tee. Install the power unit line to the tee
in the Power column and to the power unit outlet
port. Install hose clamps with a 3/8”-16 x 3/4”
hex flange bolt and 3/8”-16 hex flange nut. Install
(2) hose clamps in overhead and (1) hose clamp
in each column extension (Fig. 11).
Fig. 8 – Cable Assembly
18) Route the synchronizer cables as shown in Fig.
9. Routing the cable from the inner hole location
on the top of the carriage down to the column
pulley and up to the overhead pulley. From the
other hole location rout the cable up to the
overhead pulley.
Fig. 9 – Cable Assembly/Cable Extensions
Fig. 11– Power Side Column Ext.
Hyd. Routing
Page 7
Rev. 2/14/19
15-18000-IOM-A.doc
Model 15000-18000
Installation, Operation and Maintenance
21) Thread 9/16”-18 O-ring elbow (in hardware box) into
power unit. Attach free end of power unit hose
to elbow. See Fig 12. CAUTION do not damage
rubber O-ring.
23) Hoses should connect to cylinders with a 90
degree elbow rotated 25 degrees upward and
be routed thru hose guide (Fig. 13B).
Fig. 13B-Hose Connection
Fig. 12-Power Unit Connection
22) Install (1) hose clamp on the outside of the
power column with a 3/8”-16 x 3/4” hex flange
bolt and 3/8”-16 hex flange nut. Install (1) line
clamp with a 1/4”-20 x 3/4” hex flange bolt and
hex flange nut (Fig. 13).
24) BE CERTAIN ALL FITTINGS AND CONNECTIONS ARE
TIGHT. IT IS THE INSTALLERS RESPONSIBILITY TO
INSURE SYSTEM IS LEAK-FREE. Fill the Power Unit
with three gallons of clean 10wt anti-foam antirust hydraulic oil or Dexron III ATF. DO NOT USE
OILS WITH DETERGENTS.
LOCK RELEASE
25) On the Power Column, attach the 1/8” air line
from the lock release air cylinder to the push-lock
tee fitting. Run another section of 1/8” air line
from the button valve to the tee (Fig. 14).
26) Connect the rest of the 1/8” air line to the top of
the tee and run it up the column attaching it to
the hydraulic line using wire ties (Fig. 14).
Fig. 13-Hose and Line Clamps
Page 8
Rev. 2/14/19
15-18000-IOM-A.doc
Model 15000-18000
Installation, Operation and Maintenance
30) Make sure all the arm bolts are tight using a 3/8”
hex key. Slide all the arms out so they are fully
extended making sure that the male is retained
in the female.
ADAPTER RACK INSTALLATION
31) Locate the two pre-drilled holes on the back of
each column 19” up from the top of the base
plate and tap 5/16”-18. Center the adapter rack
and attach with 3/8”-16 x 3/4" Lg hex flange cap
screw and 3/8”-16 hex flange nut (Fig. 16).
Fig. 14-Lock Release
27) After running the 1/8” air line along the hydraulic
line in the overhead and out the other opening in
the Idler Column (Fig. 14), run the air line down
the column using adhesive tab and wire ties.
Attach it to the lock release air cylinder (Fig. 14).
ARM INSTALLATION
Fig. 16-Adapter Rack Installation
28) Lubricate the arm pin or carriage arm pin hole
with “anti-seize” and install the arms. Insure that
the arm restraint gears engage and disengage
properly. Arm restraints should disengage when
lift is fully lowered (Fig. 15).
29) Extend the footpad to both extents and apply
“anti-seize” to the retaining ring.
ELECTRICAL
See Figure 17 for the following steps.
32) Wire tie Limit Switch cord to column hydraulic
line and power unit line.
33) Connect the Overhead Limit Switch Cord to
Power Unit as shown in Fig. 17.
34) Connect Power Unit to suitable electrical source
as shown in Fig. 17.
35) IMPORTANT: AFTER
WIRING
HAS
BEEN
COMPLETED, TEST OPERATION OF POWER UNIT &
OVERHEAD LIMIT SWITCH. WHILE RAISING LIFT,
OPERATE OVERHEAD SHUTOFF BAR. POWER UNIT
MOTOR SHOULD STOP WHEN SHUTOFF BAR IS
RAISED.
Fig. 15-Arm Installation
Page 9
Rev. 2/14/19
15-18000-IOM-A.doc
Model 15000-18000
Installation, Operation and Maintenance
FINAL ADJUSTMENTS HYDRAULICS
36) Lower the lift to the floor and raise the lift
approximately one foot.
37) Start with Idler side first. Slowly and carefully
loosen the bleed plug on top of the cylinder just
enough to allow the entrapped air to escape.
Repeat for power side.
38) Raise lift 6 inches. Repeat step 36 until no air
comes out of cylinder.
39) Pressure test hydraulic system. Energize power
unit, raise lift to full rise and continue to run
motor for additional 10 seconds. (NOTE:
pressure relief will make a high pitch squeal
sound for these 10 seconds.) Check hydraulic
system for leaks.
40) Energize power unit again for 10 seconds. With
a clean rag, wipe down both cylinder rods. (The
cylinders are shipped with a small amount of
clear anti-corosive lubricant that will be forced
out through the wiper when the lift reaches full
rise.) If lubricant is not wiped clean from the
cylinder rod, the cylinder will apear to be
leaking.
45) Return all provided literature (including this
manual) to the literature pack envelope and
deliver the envelope to the
owner/operator/employer.
46) Complete the online warranty registration (refer
to the included warranty statement).
SYNCHRONIZING CABLES
41) Raise lift and insure carriages lower into same
lock position.
42) Adjust synchronizing cables so the tension is
equal in both cables and carriages are firmly
sitting on locks.
43) Cycle lift to insure that latches operate
simultaneously. Adjust if necessary.
FINAL CHECKOUT PROCEDURE
44) Demonstrate the operation of the lift to the
owner/operator/employer using a typical vehicle
and review correct and safe lifting procedures
using the Lifting It Right booklet as a guide.
Page 10
Rev. 2/14/19
15-18000-IOM-A.doc
Model 15000-18000
Installation, Operation and Maintenance
Wiring Diagram
FOR SINGLE PHASE
(Normally Open)
1
4
6
FIELD
CONECTIONS
M
5
FIELD
CONECTIONS
FOR THREE PHASE
A1
A2
FACTORY WIRED FOR
208−240V
T1
L1
T1
2
1
L2
T2
4
3
L3
T3
6
5
T7
T2
T8
M
T4
T5
T6
T3
T9
RECONNECTIONS FOR
440−480V
T4
2
1
4
3
6
5
T1
T2
T3
T7
M
T5
T8
T6
T9
Fig 17 – Electrical Wiring Diagram
Page 11
Rev. 2/14/19
15-18000-IOM-A.doc
Model 15000-18000
Installation, Operation and Maintenance
OPERATION PROCEDURE
SAFETY NOTICES AND DECALS
This product is furnished with graphic safety
warning labels, which are reproduced on page 3
of these instructions. Do not remove or deface
these warning labels, or allow them to be
removed or defaced. For your safety, and the
safety of others, read and understand all of the
safety notices and decals included.
OWNER/EMPLOYER RESPONSIBILITIES
This lift has been designed and constructed according to
ANSI/ALI ALCTV-2017 standard. The standard applies to
lift manufactures, as well as to owners and employers.
The owner/employer’s responsibilities as prescribed by
ANSI/ALI ALOIM-2008, are summarized below. For exact
wording refer to the actual standard provided with this
manual in the literature pack.
The Owner/Employer shall insure that lift operators
are qualified and that they are trained in the safe use
and operation of the lift using the manufacturer’s
operating instructions; ALI/SM 93 -1, ALI Lifting it
Right safety manual; ALI/ST-90 ALI Safety Tips
card; ANSI/ALI ALOIM-2008, American National
Standard for Automotive Lifts-Safety Requirements
for Operation, Inspection and Maintenance; ALI/WL
Series, ALI Uniform Warning Label Decals/Placards;
and in case of frame engaging lifts, ALI/LP-GUIDE,
Vehicle Lifting Points/Quick Reference Guide for
Frame Engaging Lifts.
The Owner/Employer shall establish procedures to
periodically inspect the lift in accordance with the lift
manufacturer’s instructions or ANSI/ALI ALOIM2008, American National Standard for Automotive
Lifts-Safety Requirements for Operation, Inspection
and Maintenance; and the employer shall insure that
the lift inspectors are qualified and that they are
adequately trained in the inspection of the lift.
The Owner/Employer shall establish procedures to
periodically maintain the lift in accordance with the
lift manufacturer’s instructions or ANSI/ALIOIM2008, American National Standard for Automotive
Lifts-Safety Requirements for Operation, Inspection
and Maintenance; and the employer shall insure that
the lift maintenance personnel are qualified and that
they are adequately trained in the maintenance of
the lift.
The Owner/Employer shall maintain the periodic
inspection and maintenance records recommended
by the manufacturer or ANSI/ALI ALOIM-2008,
American National Standard for Automotive LiftsSafety Requirements for Operation, Inspection and
Maintenance.
The Owner/Employer shall display the lift
manufacturer’s operating instructions; ALI/SM 93 -1,
ALI Lifting it Right safety manual; ALI/ST-90 ALI
Safety Tips card; ANSI/ALI ALOIM-2008, American
National Standard for Automotive Lifts-Safety
Requirements for Operation, Inspection and
Page 12
Maintenance; and in the case of frame engaging lift,
ALI/LP-GUIDE,
Vehicle
Lifting
Points/Quick
Reference Guide for Frame Engaging Lifts; in a
conspicuous location in the lift area convenient to
the operator.
IMPORTANT SAFETY INSTRUCTIONS
When using your garage equipment, basic safety
precautions should always be followed, including the
following:
1. Read all instructions.
2. Care must be taken as burns can occur from
touching hot parts.
3. To reduce the risk of fire, do not operate
equipment in the vicinity of open containers of
flammable liquids (gasoline).
4. Keep hair, loose clothing, fingers, and all parts
of body away from moving parts.
5. Use only as described in this manual. Use only
manufacturer’s recommended attachments.
6. ALWAYS
WEAR
SAFETY
GLASSES.
Everyday eyeglasses only have impact
resistant lenses, they are not safety glasses.
SAVE
THESE
INSTRUCTIONS
Rev. 2/14/19
15-18000-IOM-A.doc
LIFTING A VEHICLE
Model 15000-18000
Installation, Operation and Maintenance
LOSS OF POWER
1) Insure that the lifting arms are parked, out to full
drive thru position.
2) Center the vehicle between the columns in the
service bay and position the vehicle’s center of
gravity midpoint between the columns. NOTE: the
center of gravity is based on the weight
distribution and is not the same as the center point
of the vehicle.
DO NOT EXCEED 3750 POUNDS PER ARM (15K).
DO NOT EXCEED 4500 POUNDS PER ARM (18K).
DO NOT ATTEMPT TO LIFT THE VEHICLE WITH ONLY TWO
ARMS, AS THIS WILL VOID THE WARRANTY
INSURE THAT THE HIGHEST POINT ON THE VEHICLE WILL
CONTACT THE OVERHEAD LIMIT SWITCH BAR.
DO NOT PLACE THE VEHICLE IN THE SERVICE BAY
BACKWARDS.
REFER TO THE VEHICLE MANUFACTURERS SERVICE
MANUAL, TECHNICAL BULLETINS, “VEHICLE LIFTING
POINTS
GUIDE”
(ALI/LP-GUIDE)
OR
OTHER
PUBLICATIONS TO LOCATE THE RECOMMENDED LIFTING
POINTS.
3) Position the arms and adapters so all four pads
contact the vehicle simultaneously.
The vehicle should remain level during lifting.
4) Raise the lift until all four wheels are off the
ground. Test the stability of the vehicle by
attempting to rock the vehicle. Check adapters for
secure contact with vehicle lift points. If the vehicle
seems unstable, lower the lift and readjust the
arms. If the vehicle is stable, raise the vehicle to a
height a few inches above the desired working
height.
5) Lower the vehicle until the safety latches on both
columns engage. The vehicle should remain level
when both latches are engaged. If one side
engages and the other continues to descend, stop
lowering the vehicle, raise it several inches, and
try again to engage both latches.
Always lower lift into locks before entering the
area beneath the vehicle.
Always use safety stands when removing or
installing heavy components.
LOWERING A VEHICLE
1) Insure that the area under the vehicle is clear of
personnel and tools.
2) Raise the vehicle until both locks are free.
3) Disengage the locks by pressing and holding the
lock release palm button.
4) Lower the vehicle by depressing the lowering
valve handle.
5) Continue to lower the vehicle until the carriages
stop against the base plate. Retract the extension
arms, and park them.
Page 13
If for any reason the lift will not raise off the locks or
the locks will not retract, consult factory authorized
personnel.
DO NOT OVERRIDE ANY SAFETY FEATURE IN AN
ATTEMPT TO LOWER THE LIFT.
MAINTENANCE
To avoid personal injury, permit only qualified
personnel to perform maintenance on this equipment.
Maintenance personnel should follow lockout/tagout
instructions per ANSI Z244.1.
The following maintenance points are suggested as
the basis of a routine maintenance program. The
actual maintenance program should be tailored to the
installation. See ANSI/ALI ALOIM booklet for periodic
inspection checklist and maintenance log sheet.
 If lift stops short of full rise or chatters, check fluid
level and bleed both cylinders per Installation
Instructions.
 Replace all Safety, Warning or Caution Labels if
missing
or
damaged
(See
Installation
instructions page 3.)
Daily
 Keep lift components clean.
 Check for loose or broken parts.
 Check hydraulic system for fluid leaks.
 Check adapters for damage or excessive wear.
Replace as required with genuine Challenger Lifts
parts.
 Check lock release activation. When properly
adjusted, the idler column lock should rest firmly
against the back of the column when engaged and
against the spring mount tab when disengaged.
Weekly
 Check synchronizer cables and sheaves for wear.
Replace as required with genuine Challenger Lifts
parts.
 Check synchronizer cable tension per Installation
Instructions. Adjust if necessary. If both threaded
ends of either cable have run out of adjustment,
then replace both cables. (Cables should always be
replaced in sets.)
Monthly
 Torque concrete anchor bolts to 80 ft-lbs.
 Visually inspect concrete floor for cracks and/or
sprawls within 12” of base plate
 Check overhead shutoff switch. While raising lift,
operate overhead shutoff bar. Power Unit motor
should stop when bar is raised.
 Lubricate carriage slide tracks with heavy viscous
grease. (Grease all (4) corners of both columns.)
If any problems are encountered, contact your
local service representative.
Rev. 2/14/19
15-18000-IOM-A.doc
Model 15000-18000
Installation, Operation and Maintenance
PARTS BREAKDOWN
Fig A. Column Extension & Overhead
ITEM #
1
2
PART #
12025
12026
12102
12022
QTY/LIFT DESCRIPTION
1
2
POWER COLUMN WELD
IDLER COLUMN WELD
COLUMN EXTENSION (14’-6” O.A. Ht.)
COLUMN EXTENSION (16’-6” O.A. Ht.)
3
12039
1
4
A2067
1
SHUTOFF BAR
5
31129
1
SHUTOFF BAR CUSHION
6
B2064-01
1
7
B2065-3
4
M6 x 14mm PHILLIPS PAN HEAD SCREW
8
B2065-4
4
M6 SERRATED FLANGE HEX NUT
9
B2065-5
1
CLEVIS PIN 10mm x 55 Lg.
10
GJY12-3
1
HAIRPIN COTTER
11
A1153
24
3/8”-16NC HEX. FLG. HD. C.S x 3/4” Lg.
12
A1154
32
3/8”-16NC HEX. FLG. NUT
13
A1122-12
4
HOSE CLAMP (.68”) FOR 3/8” HOSE
14
A2159
4
12116H
12117H
1
OVERHEAD
LIMIT SWITCH PACKAGE
(INCLUDES SWITCH w/ CORD, BOTH BRACKETS, & ITEMS 7-10)
3/8”-16NC x 3” Lg. HEX HEAD CAP SCREW
COLUMN EXTENSION PACK (14’-6” O.A. Ht.) Items (2, 64, 65, 66, 67)
COLUMN EXTENSION PACK (16’-6” O.A. Ht.) Items (2, 50, 64, 65, 66, 67)
Replace all worn, damaged, or broken parts with parts approved by Challenger Lifts Inc.
or with parts meeting Challenger Lifts Inc. specifications.
Contact your local Challenger Lifts Parts Distributor for pricing and availability.
(Call Challenger Lifts Inc. (502) 625-0700 for the Parts Distributor in your area)
Page 14
Rev. 2/14/19
15-18000-IOM-A.doc
Model 15000-18000
Installation, Operation and Maintenance
PARTS BREAKDOWN (continued)
Fig B. Lock-Power/Idler
Page 15
Rev. 2/14/19
15-18000-IOM-A.doc
Model 15000-18000
Installation, Operation and Maintenance
ITEM #
PART #
QTY/LIFT
20
37019
1
ELBOW 1/8” NPTM x 1/8” PUSH-LOCK
DESCRIPTION
21
37022
2
#8-32 x 1 1/4” Lg. PAN HEAD SCREW
22
37015
1
BUTTON VALVE BRACKET
23
37016
1
AIR VALVE
24
12105
1
Ø1/8” NYLON AIR LINE x 35’ Lg.
25
37020
1
STREET ELBOW 1/8” NPTM x 1/8” NPTF
26
37021
1
HOSE BARB 1/8” NPTM x 3/8” BARB
27
37024
2
#8-32 HEX NUT
28
37023
2
#8 LOCK WASHER
29
37119
2
CLEVIS PIN KIT
30
37120
2
ROD END
31
37026
2
AIR CYLINDER
32
37041
2
SWIVEL ELBOW, 1/8” PUSH-LOCK
33
12088
2
EXTENSION SPRING
34
37042
2
CYLINDER PIVOT ROD
35
37031
4
5/32” SPEED NUT
36
12073
4
5/16”-18 x 1/2" Lg. BUTTON HEAD CAP SCREW
37
12037
2
LOCK RETAINER
38
12033
2
LOCK WELD
39
12071
2
ADAPTER ORGANIZER RACK
40
A1153
4
3/8”-16NC x 3/4” Lg. HEX. FLG. HD. C.S.
41
A1154
4
3/8”-16NC HEX. FLG. NUT
42
B12069
4
STACK ADAPTER EXTENSION – 4”
43
B12068
2
STACK ADAPTER EXTENSION – 8”
44
37072
2
SNAP ON LOCK COVER
45
37032
1
1/8” UNION TEE PUSH-LOCK
Replace all worn, damaged, or broken parts with parts approved by Challenger Lifts Inc.
or with parts meeting Challenger Lifts Inc. specifications.
Contact your local Challenger Lifts Parts Distributor for pricing and availability.
(Call Challenger Lifts Inc. (502) 625-0700 for the Parts Distributor in your area)
Page 16
Rev. 2/14/19
15-18000-IOM-A.doc
Model 15000-18000
Installation, Operation and Maintenance
PARTS BREAKDOWN (continued)
Fig C. Hydraulics
ITEM # PART #
QTY/LIFT DESCRIPTION
47
15075
2
HYD. CYLINDER (69” STROKE)
48
49
50
51
52
12111
12258
12539-024
16167
12256
2
1
3
3
1
CYLINDER SPACER
POWER HOSE ASSEMBLY
EXTENSION HYD. LINE (16’-6” O.A. HT. ONLY)
O-RING ELBOW
IDLER HOSE ASSEMBLY
53
39103
1
HYD. TEE
54
12257
1
POWER UNIT HOSE ASSEMBLY
55
12119
POWER UNIT – SINGLE PHASE
12089
POWER UNIT – THREE PHASE
12087-19
1
12089-19
56
57
58
59
60
61
31025
40085
A2125
A1122-12
A1153
A1154
POWER UNIT – SINGLE PHASE
POWER UNIT – THREE PHASE
1
1
1
1
1
1
15000
18000
LINE CLAMP
1/4”- 20 HEX FLANGE NUT
1/4” -20 x 3/4” LG. HEX FLANGE BOLT
HOSE CLAMP
3/8” -16 x 3/4” LG. HEX FLANGE BOLT
3/8” -16 HEX FLANGE NUT
Replace all worn, damaged, or broken parts with parts approved by Challenger Lifts Inc.
or with parts meeting Challenger Lifts Inc. specifications.
Contact your local Challenger Lifts Parts Distributor for pricing and availability.
(Call Challenger Lifts Inc. (502) 625-0700 for the Parts Distributor in your area)
Page 17
Rev. 2/14/19
15-18000-IOM-A.doc
Model 15000-18000
Installation, Operation and Maintenance
PARTS BREAKDOWN (continued)
Fig D. Synchronizer
ITEM #
PART #
QTY/LIFT
DESCRIPTION
62
A1153
2
3/8-16 x 3/4" Lg. LOCK HEX FLG. HD.CAP SCREW
63
A2158
2
Ø1/4” x 1 3/4” Lg. CLEVIS PIN
64
31019
6
PULLY ASSEMBLY
65
31020
6
WASHER
66
31021
6
1 3/8” RETAINING RING
12100
2
SYNC. CABLE ASSEMBLY (14’-6” O.A. Ht.)
12019
2
SYNC. CABLE ASSEMBLY (16’-6” O.A. Ht.)
67
Replace all worn, damaged, or broken parts with parts approved by Challenger Lifts Inc.
or with parts meeting Challenger Lifts Inc. specifications.
Contact your local Challenger Lifts Parts Distributor for pricing and availability.
(Call Challenger Lifts Inc. (502) 625-0700 for the Parts Distributor in your area)
Page 18
Rev. 2/14/19
15-18000-IOM-A.doc
Model 15000-18000
Installation, Operation and Maintenance
PARTS BREAKDOWN (continued)
Fig E. Carriage & Arms
ITEM #
PART #
QTY/LIFT
DESCRIPTION
75
12021
8
SLIDE BLOCK
76
B12007-18
2
CARRIAGE WELD
77
B12046
4
ARM PIN WELD
78
B12162S
4
78A
A1104-H
FOOT PAD ASSEMBLY – 15/18K
4
PAD
Items (78A, 78B, 78C, 78D)
78B
B12163S
4
FOOT PAD WELD
78C
B17257
4
3 x 45mm ROUND WIRE RETAINING RING
78D
B12067
4
THREADED INSERT
79
B12049
4
FEMALE ARM WELD
80
B12054
4
MALE ARM WELD
81
12084
4
1/2” INTERNAL TOOTH LOCKWASHER
82
12072
4
1/2"-13 x 5/8” SOCKET HD. C.S.
83
12060
4
LINK WELD
84
31112
8
1/2"-13 x 1 1/2” Lg. SOCKET HEAD CAP SCREW
85
31108
4
INSERT
86
31109
4
COMPRESSION SPRING
87
12096
4
SLEEVE WELD
88
B1084
4
45mm External Retaining Ring
89
B2026-3
2
DOOR GUARD
90
X10-088
4
M8 x 30 SOCKET HEAD CAPSCREW
B12048S-1
4
ARM ASSEMBLY – 15/18K
Items (42, 77, 78, 79, 80, 81, 82,88)
Replace all worn, damaged, or broken parts with parts approved by Challenger Lifts Inc.
or with parts meeting Challenger Lifts Inc. specifications.
Contact your local Challenger Lifts Parts Distributor for pricing and availability.
(Call Challenger Lifts Inc. (502) 625-0700 for the Parts Distributor in your area)
Page 19
Rev. 2/14/19
15-18000-IOM-A.doc