American Bicycle Security Company Cycle Station 2 Specifications and Assembly Instructions

Cycle Station 2
The Cycle Station 2
provides scalable, highcapacity, secure bike
parking for bicycle
commuters. With a high
roof and open platform,
the Cycle Station 2 allows
bike corrals, vertical, or
two-tiered bike racks
configured to meet your
specific needs.
The Cycle Station 2 is
available in 12′, 16′ and 20′
widths, and can be
expanded lengthwise by as
many 4′ sections as you like,
giving you the flexibility to
accommodate your capacity
requirements, no matter
how big or small.
American Bicycle Security Company
P.O. Box 7359
Ventura, CA 93006
Ph: (800) 245-3723 or (805) 933-3688
Fax: (805) 933-1865
www.ameribike.com
Email: [email protected]
Cycle Station 2
Product
Cycle Station 2
Materials
Uprights: 4” x 3/16” square tube.
Base Plates: 1/2” plate
Roof Truss: 4”x 3” x 1/4” square tube
Roof Purlins: 3” x 1/8” square tube
Roof Panels: 24g steel ribbed panel
Panels: 2” x 1/4” steel wire mesh with 3” steel framing
Installation
Methods
Surface Mount. It is the responsibility of the installer to
ensure that all base materials into which the shelter will
be installed can support the rack and will not be damaged
by any required installation procedures. See structural
drawings for details.
Load Data
Dead Load: 2.5psf, self-weight of structure
Live Load: 40 psf
Wind Load: 96 mph, exposure B, risk category II
Seismic Risk: Category II
Footing: see separate page
Anchors: 5/8” Ø x 4-1/2” embed Simpson Strong-Bolt 2
wedge anchors
Solar powered lights for the shelter exterior are available for an
additional charge
American Bicycle Security Company
Page 1 of 13
P.O. Box 7359
Ventura, CA 93006
Ph: (800) 245-3723 or (805) 933-3688
Fax: (805) 933-1865
www.ameribike.com
Email: [email protected]
Cycle Station 2
Finish Options:
Options
Galvanized (Roof trusses are galvanized only. Uprights and mesh panels may have a powder coat
color or galvanized finish.)
Powder Coated
Roofing:
Doors:
Capacities:
RAL 9005
Flat Black
RAL 9003
RAL 2004
RAL 1023
Bright Yellow
RAL 6016
RAL 6018
RAL 6005
RAL 5005
RAL 5015
Purple
RAL 7011
RAL 7042
RAL 9007
RAL 1001
RAL 8014
Bronze
RAL 3003
RAL 3005
Roof panels are available in a variety of colors.
Hawaiian
Blue
Crimson
Red
Fern
Green
Burnished
Slate
Cobalt
Blue
Charcoal
Gray
Light
Stone
Ash
Gray
Saddle
Tan
Desert
Sand
Koko
Brown
Rustic
Red
Polar
White
Solar
White
Door(s) may be placed between any uprights for greatest flexibility in layout. A standard door
includes an electronic strike, exterior keyed handle, interior push bar, and door closer. Access
system not included. A variety of door handles, locks, and closers are available per spec.
Sample capacities for 3 Unit Configurations shown below
American Bicycle Security Company
Page 2 of 13
P.O. Box 7359
Ventura, CA 93006
Ph: (800) 245-3723 or (805) 933-3688
Fax: (805) 933-1865
www.ameribike.com
Email: [email protected]
Cycle Station 2
Parts List
American Bicycle Security Company
Page 3 of 13
P.O. Box 7359
Ventura, CA 93006
Ph: (800) 245-3723 or (805) 933-3688
Fax: (805) 933-1865
www.ameribike.com
Email: [email protected]
Cycle Station 2
Footing Details
American Bicycle Security Company
Page 4 of 13
P.O. Box 7359
Ventura, CA 93006
Ph: (800) 245-3723 or (805) 933-3688
Fax: (805) 933-1865
www.ameribike.com
Email: [email protected]
Cycle Station 2
Installation Instructions
Tools Needed:
Hammer Drill
Masonry Bits: 3/8”, 5/8”
Large Hammer
Level
Chalk Line
Tape Measure
Tall Ladders
Forklift
Wrenches: 9/16”, 3/4”, 15/16”
Socket Wrench with Sockets: 9/16”, 3/4”, 15/16”
Drill
Nut Driver: 5/16”
Metal Shears (up to 24g steel)
1.
Place uprights on concrete foundation (see foundation design
drawing).
Confirm all uprights are properly spaced and square. All uprights
should be at the same elevation; use non-shrink grout risers if
needed. Longer anchors may be needed to maintain minimum 4
5/8” concrete embedment.
Using the upright base as a template, drill (4) 5/8” diameter
holes at each upright. Install wedge anchors with a minimum
embedment of 4 5/8”.
Add nuts and washers and leave finger tight. See shelter
assembly drawing for specific upright placement locations.
2.
Lift trusses into place and fasten to uprights every 8’ with (4)
1/2” x 5 1/2” carriage bolts, lock washers, and nuts at each
upright. Leave finger-tight.
American Bicycle Security Company
Page 5 of 13
P.O. Box 7359
Ventura, CA 93006
Ph: (800) 245-3723 or (805) 933-3688
Fax: (805) 933-1865
www.ameribike.com
Email: [email protected]
Cycle Station 2
Installation Instructions
3.
Attach the joists with (2) 1/2” x 5 1/2” carriage bolts, lock washers and nuts at both ends. Attach the joist to the middle
upright with (4) 1/2” x 1 1/2” carriage bolts, lock washers and nuts. Leave finger-tight.
4.
Attach the purlins with (2) 1/2” x 5 1/2” carriage bolts, lock washers and nuts at both ends. Leave finger-tight.
5.
Tighten all fasteners:
• Confirm spacing of upright bases and tighten wedge anchors. All uprights are 48” on-center.
• Tighten bolts at upright tops and trusses.
• Tighten bolts at purlins and trusses.
• Tighten bolts at joist ends and trusses.
• Tighten bolts at remaining upright tops and joists.
American Bicycle Security Company
Page 6 of 13
P.O. Box 7359
Ventura, CA 93006
Ph: (800) 245-3723 or (805) 933-3688
Fax: (805) 933-1865
www.ameribike.com
Email: [email protected]
Cycle Station 2
Installation Instructions
6.
Attach the upper panels to the trusses with (2) 3/8” x 5 1/2” carriage bolts, lock washers and nuts at both top ends.
Attach to the joists with (3) 3/8” x 1” carriage bolts, lock washers and nuts at bottom.
7.
Attach roof panels with manufacturer’s instructions.
American Bicycle Security Company
Page 7 of 13
P.O. Box 7359
Ventura, CA 93006
Ph: (800) 245-3723 or (805) 933-3688
Fax: (805) 933-1865
www.ameribike.com
Email: [email protected]
Cycle Station 2
1.
Panel Instruction
At every location a panel is to be installed, drill a 3/8” dia. hole in the concrete through the existing hole in the upright base.
Attach the panel brackets with a 3/8” x 3” wedge anchor.
2. At every location a panel is to be installed on the front or back of the shelter, remove the (2) outer carriage bolts at the top of
the uprights and add the offset panel brackets below the upright flanges with the same carriage bolts. The offset brackets angle
towards the shelter.
American Bicycle Security Company
Page 8 of 13
P.O. Box 7359
Ventura, CA 93006
Ph: (800) 245-3723 or (805) 933-3688
Fax: (805) 933-1865
www.ameribike.com
Email: [email protected]
Cycle Station 2
Panel Instruction
3. At every location a panel is to be installed on the sides of the shelter, remove the (4) inner carriage bolts at the top of the
uprights and add the panel brackets below the upright flanges with the same carriage bolts.
4. Attach panels to each bracket with (2) 3/8” x 1” carriage bolts, washers and nuts. (1) Nut at each bracket will be a Penta nut
for security. There are (4) brackets per panel. Typically, the panels adjacent to the door(s) will be solid for extra security. Consult
the job specific plan for more detail.
American Bicycle Security Company
Page 9 of 13
P.O. Box 7359
Ventura, CA 93006
Ph: (800) 245-3723 or (805) 933-3688
Fax: (805) 933-1865
www.ameribike.com
Email: [email protected]
Cycle Station 2
Panel Instruction
Front or Back Doors:
A)
At every location a door is to be installed on the front or back of the shelter, remove the (2) outer carriage bolts at the
top of the uprights and add the offset panel brackets below the upright flanges with the same carriage bolts. The offset
brackets angle towards the shelter.
B)
C)
Below these panel brackets, remove the (4) inner 5/8” wedge anchor nuts and washers at the base of the uprights.
Attach the bottom of the door frame to the upright bases with the 5/8” wedge anchor nuts and washers.
American Bicycle Security Company
Page 10 of 13
P.O. Box 7359
Ventura, CA 93006
Ph: (800) 245-3723 or (805) 933-3688
Fax: (805) 933-1865
www.ameribike.com
Email: [email protected]
Cycle Station 2
D)
Panel Instruction
Attach the top of the door frame to each bracket with (2) 3/8” x 1” carriage bolts, washers and nuts. (1) Nut at each
bracket will be a Penta nut for security.
E)
Attach the door and hinges to door frame with supplied hardware.
American Bicycle Security Company
Page 11 of 13
P.O. Box 7359
Ventura, CA 93006
Ph: (800) 245-3723 or (805) 933-3688
Fax: (805) 933-1865
www.ameribike.com
Email: [email protected]
Cycle Station 2
Panel Instruction
Side Doors:
A)
B)
C)
At every location a door is to be installed on the sides of the shelter, remove the (4) inner carriage bolts at the top of the
uprights and add the panel brackets below the upright flanges with the same carriage bolts.
Below these panel brackets, remove the (4) inner 5/8” wedge anchor nuts and washers at the base of the uprights.
Attach the bottom of the door frame to the upright bases with the 5/8” wedge anchor nuts and washers.
American Bicycle Security Company
Page 12 of 13
P.O. Box 7359
Ventura, CA 93006
Ph: (800) 245-3723 or (805) 933-3688
Fax: (805) 933-1865
www.ameribike.com
Email: [email protected]
Cycle Station 2
Panel Instruction
D)
Attach the top of the door frame to each bracket with (2) 3/8” x 1” carriage bolts, washers and nuts. (1) nut at each
bracket will be a Penta nut for security
E)
Attach the door and hinges to door frame with supplied hardware.
American Bicycle Security Company
Page 13 of 13
P.O. Box 7359
Ventura, CA 93006
Ph: (800) 245-3723 or (805) 933-3688
Fax: (805) 933-1865
www.ameribike.com
Email: [email protected]