Relay IM001GC Manual

Relay IM001GC Manual

Relay IM001GC is a 1-channel pulse collector designed for M-Bus system integration of consumption measuring instruments like electricity, gas or water meters. It can handle both reed contact and S0 interface outputs, requiring 12V to 27VDC power supply for S0 interface. The device can be easily configured using MBCONF software, converting scanned impulses to units like kWh, m3, J, and others. Battery backup ensures continuous metering even during M-Bus failures, maintaining meter readings and configuration. The PadPuls M1C can be protected against unauthorized configuration using a special M-Bus telegram.

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Relay IM001GC Manual - M-Bus Pulse Collector | Manualzz
GmbH, Stettiner Str. 38, D-33106 Paderborn
PadPuls M1C
Art. no.: IM001GC
(Valid from M-Bus generation: $07)
1-channel pulse collector with case for rail mounting
(reed contact or S0 interface)
Contents
1 Functional description...................................................................................................2
2 Installation and startup .................................................................................................3
2.1 Mounting the case..................................................................................................3
2.2 Opening the front cover..........................................................................................3
2.3 Connecting.............................................................................................................3
3 Parameterization using MBCONF ................................................................................5
3.1 Installation..............................................................................................................5
3.2 Operation ...............................................................................................................5
3.3 Sheet Info...............................................................................................................6
3.3 Sheet PadPuls M1 .................................................................................................9
4 M-Bus Telegrams .......................................................................................................12
5 Technical data ............................................................................................................14
PadPuls M1C User Manual
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GmbH, Stettiner Str. 38, D-33106 Paderborn
1 Functional description
The PadPuls M1C serves for the adaptation to the M-Bus system of consumption
measuring instruments, such as, current, gas or water meters. However, the meters to
be adapted must either have a floating pulse output or an ouput according to DIN 43864
(S0). Only for usage of the S0 interface a power supply of 12V to 27VDC is necessary.
The user can configure the PadPuls M1C with the MBCONF program so that the
scanned impulses are converted to kWh, m3, J and other units. The configuration is very
easy with the MBCONF user interface.
When connected to the M-Bus the PadPuls M1C is powered from the bus. A built-in
battery ensures that metering continues even if the M-Bus fails for longer than the
normal calibration time for the water meter or heat counter. The battery also ensures
that the meter readings and the configuration data is maintained in RAM. The battery
jumper should therefore be plugged in at all times. The jumper serves only to
disconnect the battery from the circuitry should the battery need to be replaced.
Device data can be protected against unauthorized configuration. The PadPuls M1C
can be switched to protection mode with a special M-Bus telegram. Subsequent
changes to device parameters cannot be made in this operating mode. The protection
mode can then only be disabled by opening the sealable housing and pressing the
unprotect pushbutton.
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2 Installation and startup
2.1 Mounting the case
On the rear side of the housing there is a special mechanism for fixing the device on a
rail TS35 according to DIN EN 50022. Please pull the mechanism to the open position
using a small screw driver. When you press the device onto the rail the mechanism
automatically snaps in. Please ensure that the case is mounted with the the serial no.
label on the top side.
2.2 Opening the front cover
To deactivate the write protection the front cover of the housing cover can be removed
by use of a small screw driver. The unprotect pushbutton is then accessible from
outside; the unit is unprotected by pressing this button.
Attention: Afterwards please fix the cover oriented with the notch at the top. You can
use a suitable adhesive seal to prevent the housing from being opened unnoticed.
2.3 Connecting
The following picture shows a typical installation including the PadPuls M1C:
level converter
PC
-Bus
power supply
24V
+
-
PadPuls M1C
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•
The M-Bus is connected polarity independent to the terminal “M” and “M”.
•
Impulse devices with floating contacts (reed contacts) are connected to the terminals
marked “P-“ and “P+” using any polarity. If cable shielding is available, it can be
wired single-sided to the terminal marked “S”.
•
Impulse devices with optocouplers or electrically isolated transistor outputs must be
connected to “P-“ and “P+” with the correct polarity.
•
Impulse devices with S0 interface according to DIN 43864 are connected to the “S0+”
and “S0-“ terminals with consideration of the correct polarity. An additional power
supply of 12VDC to 27VDC sourcing minimum 30mA current must be wired to the
terminals “U+” and “U-“.
Note: You can use only one of the two pulse inputs of PadPuls M1C.
M
S
M
P-
P+
U - U+
So+ So-
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3 Parameterization using MBCONF
The configuration of the device must be adapted by the customer to the respective
installation. We include the software MBCONF with delivery. You can get the old
software PADCON for MS DOS or MS Windows 3.1 systems from our web page
www.relay.de.
3.1 Installation
The software MBCONF for configuration of the pulse adaptor is a 32-bit application,
which can be executed on IBM-PC compatible computers under the operating systems
Windows 95 / 98 / NT 4.0. The desktop PC or laptop must have a free serial RS232C
interface to connect the M-Bus level converter. The PadPuls M1C to be parameterized
must be connected directly (i.e. as only M-Bus device) to the M-Bus output of the level
converter.
Please start the file “MBCONF_SETUP.EXE” from Windows Explorer or via “Start –
Execute” to install the software from version 1.40 up. Subsequently you select the
language of the installation procedure. The setup software can create a program group
and a link on the desktop on demand. You can then execute both versions for German
and English language either from start menu or desktop.
3.2 Operation
After program start the user operates the software according to the Windows
conventions with the mouse or the keyboard. If you stay with the mouse on a button or
an input field, then a hint to its function appears. Light-grey fields and boxes are not
capable for editing.
All input fields and buttons have an underlined letter. The function can be activated by
simultaneous pressing of the keys [ALT] and the respective letter. Within dialogs the
cursor can be moved with the keys [TAB] or [SHIFT][TAB ] forwards and back.
[SPACE ] activates or deactivates selection boxes. Multiple selection boxes (arrow at
the right edge) can be activated with [⇓]. The user then selects an entry with [⇓] and [⇑].
By pressing [RETURN] the selected entry is taken over. With [ESC] the selection box is
left without transfer.
The program is arranged as a sheet system. The sheet “Info” contains general options
of the communication with the M-Bus device to be configured. In this sheet the user can
select the serial port of the PC, the baudrate of the PC, the baudrate of the M-Bus
device and the M-Bus primary address which is used for communication. After a
successful connection with the M-Bus device, further manufacturer information is shown
in the sheet “Info” and additional device-specific sheets are displayed.
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3.3 Sheet Info
This sheet shows some photos of supported M-Bus devices from the product range of
the Relay GmbH, the PadMess GmbH and further manufacturer. Here are also links to
the Internet page, from which the current version of the program can be downloaded,
and to the email address for criticism and suggestions to the program.
The lower third of this card is likewise visible in every other card. Here the following
input fields and buttons are always attainable:
COM-Port
is the serial port of the PC to which the M-Bus level converter is
connected. The selected port will be saved in an INI file and will be
restored on startup. Therefore the COM-Port has to be configured
only once.
Baudrate
ist the transmission speed of the serial port of the PC used for
parameterization. Possible selections for this used M-Bus baudrate
are 300, 2400 or 9600 baud. Attention: Baudrates of more than
2400 baud are not supported by all M-Bus level converters which
are available on the market! The selected baudrate must be
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identical to the baudrate of the M-Bus device. (see: “New M-Bus
Baudrate”). The PadPuls M1C supports the baudrates 300, 2400
and 9600Bd.
New M-Bus
Baudrate
allows reprogramming the baudrate of the M-Bus device. The new
baudrate is sent to the M-Bus device after a change in the
appropriate selection box. If the M-Bus slave accepts this
command, it acknowledges the telegram with the single character
„$E5“ ($ for hexadecimal notation) using the old baudrate.
Afterwards the device switches to the new baudrate. This button is
not needed for the PadPuls M1C, since it automatically detects the
baudrate used by the master.
M-Bus Address
is the primary address of the connected M-Bus slave. In a direct
connection with only one slave you can use the broadcast address
254. Using this address every M-Bus device must answer
regardless of its own address.
Connect
to meter
is used to request data from the slave. The type of device is then
automatically recognized. The items “Manufact.”, “Generation”,
“Type” and “M-Bus State” will then be refreshed. New sheets are
generated depending on manufacturer and type of the M-Bus
device. In case of PadPuls M1C a sheet labelled with “PadPuls M1”
appears.
Manufact.
is an item that shows the 3-letter manufacturer code after
successful reading (“Connect to meter”). The item is read only.
Generation
shows the software revision of the firmware of the connected MBus device. The item is read only.
Type
shows the type (here: PadPuls M1) of the connected device. This
item is read only.
M-Bus State
shows the M-Bus state of the connected device. This item is read
only.
ZVEI optical
mode
If this option is activated, devices with an optical interface and
protocol according to EN 1434-3 can be read and programmed
using an optical reading head (e.g. PadPuls M4 / M4L).
Autom. readout
The software always reads the data after writing, if this option is
activated (useful for checking the correct programming).
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Log-Window
The so-called log window is always visible. All M-Bus communication steps are logged
in this window. Data is displayed in hexadecimal notation. It is possible to mark outputs
in the log window and copy them with the keys “CTL-C” to the windows clipboard. Then
the data can be easily imported to any text editor for documentation. As soon as the
max. storage capacity of the window is achieved, no more data is logged. If you want to
log further, you must delete the logged data.
The following buttons are also always visible:
Erase log
clears all outputs inside the log window.
Exit
terminates the program and stores the current setting of serial port
(port no.) into the INI file.
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3.3 Sheet PadPuls M1
These sheet shows the actual settings and values of the PadPuls M1C. The following
input boxes and buttons are used to change the params of the pulse adapter:
Primary address
is the M-Bus address of the device. Values between 1 and 250 can
be entered in this field for new assignment of the address. After
pressing the “Write” button the software programs this primary
address and further variable settings on this sheet into the M-Bus
device.
ID (sec. adr.)
is the 8 digit M-Bus ID (identification no.), which is also used for
secondary addressing of this adapter.
Fabric. no.
is insignificant for PadPuls M1C.
Medium
describes the measured medium of the connected meter.
Examples: Oil, Water, Heat, Electricity
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Multiplicator
is the pulse increment (multiplicator) of the connected meter. For
each registered pulse the device adds “multiplicator” to the counter.
The numerator can take values between 0 (no counting) and 255,
the denominator between 1 and 255.
Unit
is the physical unit of the counter and of the pulse increment. All
proper units including variants with power of ten from the DIN EN
1434-3 are offered in the selection list.
Counter
is the accumulated counter. It has to be related to the unit
mentioned above. The counter can be programmed equal to the
counter of the connected meter in a range of 0 to 0 to 1x1012 or in
detail 1.099.511.627.775 ( = 00 FF FF FF FF FF hex.).
State
is the M-Bus state in hexadecimal notation.
Write protection
is marked, if the device is protected against programming. Then
you cannot configure the adapter. The protection can be removed
after opening the sealable front cover of the housing and pressing
the “Unprotect” pushbutton.
Permanent error
is insignificant for the PadPuls M1C.
Write protect
Transmits a command to the PadPuls M1C to activate write
protection. The PadPuls then allows no further configuration. It is
protected against unnoticed manipulation.
Read
reads the M-Bus device and refreshes the data on the selected
sheet.
Write
sends the current options to the pulse converter, which stores this
data into the battery buffered memory. The PadPuls M1C changes
the options only if the write protect is deactivated. It is
recommended to read the data after writing and check it.
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Notes:
1. Please press first the button „Connect to meter“ after connecting a new M-Bus
device. Afterwards all sheets are refreshed.
1. Examples for configuration of pulse increment and unit:
•
Water meter with counter = 45120 l and 1 Pulse = 10 l:
Choice 1: Unit = 10 l, Multiplicator = 1 / 1, Counter = 4512 ( x 10 l)
Choice 2: Unit = 1 l, Multiplicator = 10 / 1, Counter = 45120 ( x 1 l)
•
Electricity meter with counter = 78346 kWh and 64 pulses / kWh:
Choice: Unit = 1kWh, Multiplicator = 1 / 64, Counter = 78346 ( x 1kWh)
•
Electricity meter with counter = 112,345 kWh and 1000 pulses / kWh:
Choice: Unit = 1Wh, Multiplicator = 1 / 1, Counter = 1123454 ( x 0,001Wh)
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4 M-Bus Telegrams
1) General
•
•
•
•
Communications according to EN1434-3
Transmission rates 300, 2400 and 9600 Bd with auto-baud detect
Primary and secondary addressing with wild cards
SND_NKE / E5, SND_UD / E5, REQ_UD2 / RSP_UD is supported
2) Definitions
• All values are specified in hexadecimal
• Empty fields in the “Contents” line are variable
• Index 1 designates the least-significant byte in fields containing several bytes
3) RSP_UD Telegram
Byte
Name
1
Start
2
Length
3
Length
4
Start
5
C
Inhalt
68
1B
1B
68
08
Byte
Name
14
GEN
15
MED
16
TC
17
Status
18
SIG1
19
SIG2
20
DIF
00 / 80
00
00
06
30
31
Numerator
Denominator
32
CS
33
Stop
Inhalt
Byte
Name
27
Count6
28
Spez.
29
Index
Variable
00
0F
01
6
A
7
CI
8
ID1
9
ID2
10
ID3
11
ID4
72
21
VIF
22
Count1
23
Count2
24
Count3
12
MAN1
13
MAN2
AC
48
25
Count4
26
Count5
16
Notes:
• Manufacturer MAN = “REL” (48AC)
• Generation GEN ( at this time $08, reserved range from $01 to $0F)
• Status bit 7 (MSB):
1→
0→
write protection set
write protection removed
• VIF: Set by the user; VIF = unit with decimal power (MSB not set)
• Count: Meter reading (most-significant byte = Count6 always zero)
• Numerator / Denominator: Impulse value (increment in multiples of the VIF per
impulse):
1 Pulse =
12
Numerator
Denominator
26.09.01, Version 1.3
• VIF
PadPuls M1C User Manual
GmbH, Stettiner Str. 38, D-33106 Paderborn
4) Configuration Telegram
Byte
Name
1
Start
2
Length
3
Length
4
Start
5
C
Inhalt
68
1C
1C
68
53
Byte
Name
14
ID2
15
ID3
16
ID4
17
MAN1
18
MAN2
6
A
19
GEN
7
CI
8
DIF1
9
VIF1
51
01
7A
20
MED
21
DIF3
22
VIF3
Inhalt
Byte
Name
10
PAdr
23
Count1
11
DIF2
12
VIF2
13
ID1
07
79
24
Count2
25
Count3
26
Count4
06
27
Count5
Inhalt
28
Count6
29
Spez.
30
Index
00
0F
01
31
32
Numerator
Denominator
33
CS
34
Stop
16
Notes:
• Variables to be configured can only be changed when no write protection is set
• Grey fields can be altered:
•
•
•
•
•
•
Padr = Address (range 0–250)
ID = ID number (BCD)
MED = Medium
VIF3 = Unit and decimal power of the meter reading (MSB = 0)
Count = Pulse count (5 bytes binary, Count6 is always 00h)
Meter / denominator: impulse value (range 1–255 each)
• Miscellaneous fields (MAN and GEN are ignored)
• ID, MAN, GEN and MED are coded as in the fixed header of the variable data
structure from EN1434-3
• The data block “Protect index denominator numerator” is specific to the manufacturer
and is optional
4) Telegram to Set the Write Protection
Byte
Name
1
Start
2
Length
3
Length
4
Start
5
C
Inhalt
68
05
05
68
53
6
A
7
CI
8
Spez.
9
Protect
51
0F
55
10
CS
11
Stop
16
The write protection can only be reset by pressing the pushbutton on the circuit board.
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5 Technical data
26
Case:
Rail according to DIN EN 50022 (35 x 7,5 mm)
W x D x H:
(26 x 75 x 111) mm
75
Protective class IP 40
Polyamid, light-grey (RAL 7035)
CE marking:
The device is CE proofed.
111
Environment:
Operating temperature
0°C .. 60°C
Storage temperature
-25°C .. 60°C
Humidity (non condensing)
10% .. 70%
Specifications for the pulse-generator-impulse contact
Potential
Floating, insulation to earth > 1MΩ
Resistance
Open > 10MΩ, closed < 10kΩ
Capacity (with cable)
< 2 nF
Minimum contact duration
5 ms
Minimum interval between 2 pulses 40 ms
Maximum pulse frequency
12,5 Hz with pulse length = pause length (1:1)
PadPuls contact input
Contact voltage
2.5V to 3.4V
Contact current
2µA to 4µA
Guaranteed debounce time
1.2ms
Connection cable
Maximum 2 m twisted pair with shielding
connected only on the PadPuls side
S0-Interface
Supply voltage
12VDC to 27VDC, minimum 30mA
Detecting level
4mA
Current limit
20mA
Guaranteed debouncing time
0.25ms
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Current consumption
Principle
Remote power supply from M-Bus with automatic
changeover to battery backup upon bus failure
Battery
Lithium 3V, model 2/3AA, 1700mAh
Bus operation
max. 1.5mA (1 unit load),
no battery loading
Battery operation
Max. 13µA at 25°C
Max. 15µA at 60°C
additionally 4µA with continuously closed contact
Battery service life
In battery operation
> 9 years at 25°C
> 7 years at 60°C
Max 50 million impulses per annum each
Service life minus 10% with additional 30 million
impulses per annum
M-Bus: physical characteristics
M-Bus quiescent current
typ. 1.25 mA, max. 1.5mA (1 unit load)
Space (0-bit) current
quiescent current + typ. 14 mA
M-Bus interface
TI TSS721 with 2 x 215Ω protection resistors
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Notes:
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Key Features

  • M-Bus integration
  • Reed contact & S0 interface
  • MBCONF software for configuration
  • Battery backup
  • Write protection
  • Easy installation
  • TS35 rail mounting

Frequently Answers and Questions

What types of meters can I use with the Relay IM001GC?
It can be used with meters that have either a floating pulse output or an output according to DIN 43864 (S0).
How do I configure the Relay IM001GC?
Configuration is done using the MBCONF software, which allows you to set parameters like pulse increment, unit, and counter.
What happens if the M-Bus fails?
The built-in battery ensures that metering continues, and the meter readings and configuration data are maintained.
Can I protect the Relay IM001GC from unauthorized changes?
Yes. You can activate write protection using a special M-Bus telegram.

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