SPM Airius Instructions Manual
SPM Airius is a battery-powered wireless sensor that enables condition monitoring in potentially explosive atmospheres. It measures acceleration in three directions and temperature, using Wi-Fi and Bluetooth for remote communication. The sensor has an external push button and three RGB-LEDs for local user interface. It is compatible with both Condmaster.NET and Condmaster Ruby software, and can be configured using the SPM Connect app.
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Instructions 1 1.800.561.8187 www. .com [email protected] Contents 1. Safety 3 1.1 Special conditions for safe use 3 1.2 Marking and list of standards 3 2. Description 4 3. Technical specifications 5 4. Installation of Airius Ex sensor 6 4.1 Screw installation 6 4.2 Glue installation 8 5. Sensor operation 10 5.1 Reset to factory default 10 5.2 Clear settings via SPM Connect app 10 5.3 Setting up Airius with SPM Connect 11 5.4 Setting up vibration measurements in Condmaster Ruby 12 5.5 Setting up vibration measurements in Condmaster.NET 14 6. Maintenance and service 16 6.1 Battery replacement 16 Technical data subject to change without notice. ISO 9001 certified. © SPM 2022-08. 72258 B Rev.2 2 1.800.561.8187 www. .com [email protected] 1. Safety 1.1 Special conditions for safe use This sensor must only be installed, used and maintained by competent personnel. Such personnel shall have undergone training that included instruction on the various types of protection and installation practices, the relevant rules and regulations, and on the general principles of area classification. Appropriate refresher training shall be given on a regular basis (see EN 60079-17). None. 1.2 Marking and list of standards I M1 Ex ia I Ma II 1G Ex ia IIC T4 Ga II 1D Ex ia IIIC T135 °C Da Ta –40 °C to +85 °C CML 19ATEX2081 CML 21UKEX2595 IECEx CML 19.0018 The installation, use and maintenance of this sensor must comply with the appropriate European, national and local regulations, which may include reference to the IEC standards IEC60079-14, IEC60079-17 and IEC60079-19. In addition, particular industries or end-users may have specific requirements relating to safety (or health) and these requirements should also be met. Instructions and specifications issued by the manufacturer must be followed. Standards are listed in the EU Declaration of Conformity. Warning – Use only SPM 18425 battery. Immediately remove the sensor from Ex-hazardous areas if safety is questioned or compromised. Return the product to SPM Instrument AB for examination. Sensor marking. For configuring the Airius sensor, only certified mobile ­devices are allowed to be used in Ex-hazardous areas. The batteries are classified as dangerous goods, when transported. Transportation of batteries must be in full compliance with the appropriate regulatory provisions. UN3090 is applicable for the batteries and UN3091 is applicable when the battery is contained in the sensor. Battery marking. 3 1.800.561.8187 www. .com [email protected] 2. Description The battery-powered wireless sensor AIR01-EX, which enables wireless condition monitoring in potentially explosive atmosphere, measures acceleration in three directions, ­ and temperature. For remote communication, Wi-Fi and Bluetooth are used. An external push button and three RGB-LEDs are local user interfaces. The product enclosure consists of a metal body and an ESD-protected plastic lid. To enable battery replacement, the lid is removable. Screw or glue installation on a machine is performed with an installation foot. Depending on the ­installation foot and place of installation, the metal body may be earthed or unearthed. There are different versions of AIR01-EX, specified as AIR01-xy-EX-Szz, where variations do not affect Ex safety. The letters ‘xy’ denote measurement performance (e.g. frequency bandwidth) and ‘Szz’ denote variations of operating software. AIR01-Ex is a member of the Airius family of wireless sensors. The Airius sensor is compatible with both Condmaster.NET, the application providing easy access to measurement data through a user-friendly interface, and the analysis and diagnostic software Condmaster Ruby. The SPM Connect app, downloadable for mobile devices, is used to configure the parameters required for connection to Condmaster Entity Server (CES) or SPM Cloud. 4 1.800.561.8187 www. .com [email protected] 3. Technical specifications Typical capacity cases: • Four measurements per day for four years, ±0 to +40 °C, RSSI ≥ −70 dB. Sleeping sensor power consumption is increased by high ambient temperature. • Eight years of sensor deep sleep only, ±0 to +40 °C. Approvals/Certificates: CE, ATEX, IECEX, UKEX, FCC, Canadian RSS, China MIIT, Japan MIC, Korean CRM, Taiwan NCC, WiFi Alliance, Bluetooth SIG Enclosure: stainless steel body, acid proof; plastic lid, ESD protected The sensor calculates the remaining number of measurements Weight: 215 g based on; time from manufacture, time spent in configuration mode (BL), time between measurements, ambient temperature Power supply: replaceable lithium battery, SPM 18425 only and Wi-Fi signal strength (RSSI). Battery capacity 13 Wh1 Battery shelf life 12 months2 2 Battery Shelf Life is 12 months. After 12 months the battery caAcceleration measurement: See part numbers: pacity might be reduced. Ongoing long-time tests are performed, Range, Resolution with the aim to prove an expected longer battery shelf life. Bandwidth, Resolution Temperature measurement: Part numbers Range –40 °C to +85 °C (–40 °F to +185 °F) AIR01-01-EX Airius Ex sensor, 2/4/8 g, 16 bits, Resolution 0.1 °C 10-1000 Hz, 800/1600 lines Accuracy +/– 2 °C AIR01-10-EX Airius Ex sensor, 2/4/8/16 g, 16 bits Ambient temperatures: 10-5000 Hz, 800/1600 lines or Operational –20 °C to +85 °C (–4 °F to +185 °F) Airius Ex sensor, 10/20/40 g, 20 bits Ex safety –40 °C to +85 °C (–40 °F to +185 °F) 2-1000 Hz, 800/1600 lines Storage –40 °C to +85 °C (–40 °F to +185 °F) Accessories Protection class: IP69 18470 Installation kit (installation foot, M4 screw, Relative humidity: 0 to 100% (non-condensing) M4 washer, M6 screw) Wi-Fi: 802.11 b/g/n, 2412 MHz-2472 MHz, 19.9 dBm 18471 Installation kit (installation foot, M8 screw) Wi-Fi Security: WPA/WPA2 PSK/WPA2 Enterprise (PEAP-MSCHAPv2 18466 Installation foot, glue installation and TTLS-MSCHAPv2 without certificates) Bluetooth: v4.2 BLE, 2402 MHz-2480 MHz, 2.7 dBm Spare parts Antenna: Internal PCB antenna only, 3.7 dBi 100065 Ex spare part kit (battery, lid with Installation: Installation foot, glue (Loctite 326 and activator Loctite 7646) gasket, 4 pcs M3x8 screws) or screw (M4, M6, M8, UNF ¼”) 1 Battery cell capacity is 13Wh. Affected by ambient temperature, current profile of load and shelf life above 12 months. Active sensor power consumption increases by Radio (Wi-Fi or BL) low signal strength or high traffic intensity. 5 1.800.561.8187 www. .com [email protected] 4. Installation of Airius Ex sensor 4.1 Screw installation Installation must only be performed by competent personnel. There are two methods for installing Airius Ex sensors, either by screw installation or glue installation. Position the sensor in such a way that it can optimally perform measurements while having good Wi-Fi signal strength. 1. Drill a screw hole where the sensor should be placed. 2. Drill a counterbore with 30 mm diameter on the machine. 3. Align the longest flat side of the installation foot with the x-axis of the intended measurement direction. 4. Screw the installation foot onto the machine. See table for screw torque. 5. Screw the sensor onto the installation foot. See table for sensor torque. 6. Check that the marking of the sensor aligns with the intended measurement directions. If the markings are not aligned with the intended measurement directions, adjust the installation foot. NOTE: There are markings for z, x and y on the ­sensor, indicating the directions of the measurement. 6 1.800.561.8187 www. .com [email protected] 1 2 3 Ø 30 mm 4 5 Screw torque: M4 with washer 2 Nm M6 7 Nm M8 17 Nm UNF 1/4” 8 Nm 6 Sensor torque: M4 with washer M6 M8 UNF 1/4” 2 Nm 7 Nm 7 Nm 7 Nm 7 1.800.561.8187 www. .com [email protected] 4.2 Glue installation 1. Drill a counterbore with 30 mm diameter on the machine where the sensor should be placed. 2. Screw the sensor onto the installation foot. Tightening torque: 7 Nm. 3. Apply glue (Loctite 326) and activator (Loctite 7649) to the installation foot. 4. Check that the markings of the sensor align with the intended measurement directions. Press the sensor onto the flat surface. Hold steady for three minutes. NOTE: There are markings for z, x and y on the sensor, indicating the directions of the measurement. 8 1.800.561.8187 www. .com [email protected] 1 2 Ø 30 mm Sensor torque: 7 Nm 3 4 9 1.800.561.8187 www. .com [email protected] 5. Sensor Operation LED indication and push-button management are shown in the functional state diagram to the right. Bad/disconnected battery 5.1 Reset to factory default From any state Not configured Press and hold the internal push button while the battery is reconnected. Factory default clears all settings and ­reverts to the software installed during factory production. Recovered/connected battery Exit, button pressed, 20 s timeout or connection lost Configured Not configured 5.2 Clear settings via the SPM Connect app Clear settings continue to use the latest software while all settings are cleared. For more information, see chapter ‘Setting up Airius with SPM Connect’. Button pressed Button pressed and hold Configured Timer expired No server Server available On Fast flash Slow flash E.g. measure and send data to server. Set timer. Off 10 1.800.561.8187 www. .com [email protected] 5.3 Setting up Airius with SPM Connect 1. Download the SPM Connect app via App Store or Google Play. 2. Press and hold the button on the Airius sensor until it lights blue. 3. Open the SPM Connect app. 4. Swipe down to search for a sensor. Choose a sensor in the list (A). 5. Select Configure (B). 6. Choose Wi-Fi from the list and enter a password (C). To connect to a hidden network, select Enter SSID manually. 7. Choose dynamic (”Obtain IP address automatically (DHCP)”) or static IP addressing (D). If static, enter IP address. 8. Choose SPM Cloud or Condmaster Entity Server (CES), depending on the method of connection. Enter server address, server port and whether SSL should be activated or not (E). 9. To create a password for the sensor, select Password protect device (F). 10. Select APPLY (G). 11. To perform a function and connection test, press the button on the sensor. Immediate green flashing means that the sensor works. When the connection to the server is successful, the sensor flashes green. The number of flashes corresponds to the Wi-Fi signal strength (1-3). If the connection is unsuccessful, the sensor lights red. 12. Follow the steps in ‘Setting up vibration measurements in Condmaster Ruby’ or ‘Setting up vibration measurements in Condmaster.NET’, depending on your software. 11 1.800.561.8187 www. .com [email protected] 5.4 Setting up vibration measurements in Condmaster Ruby 1. Go to the Graphical Overview tab and select View as tree in the ribbon bar. 2. Expand Components. 3. Right-click Components, choose Create and select Component. 4. Enter component number and name. 5. Select Save. 6. Right-click the created component, choose Create and select Measuring point. 7. Enter Measuring point number and name. 8. Choose a vibration measurement technique (Vibration, 2 or 3 channel vibration, or ISO 10816) and select Add. 9. Choose Online under Instrument, choose settings as desired and select OK. 10. Go to the Online tab, select the Airius sensor and direction (z, x or y) under Address. Select OK. 11. Go to the Settings tab, name the assignment and edit the settings as desired. 12. For settings regarding conditions and filtering of results, go to the Online Advanced tab. 13. Go to RPM and enter fixed or variable speed (as a global value). 14. Select Save. For further information regarding these steps, see chapter ’Setting up measuring assignments for Airius Ex vibration sensors’ in the ’Condmaster Ruby User guide’ (72261). 12 1.800.561.8187 www. .com [email protected] 13 1.800.561.8187 www. .com [email protected] 5.5 Setting up vibration measurements in Condmaster.NET 1. Open Condmaster.NET and log in. If required, choose a database. 2. Select Settings. 3. Select Components. 4. Select Add. 5. Enter the component details. 6. Select Create. 7. Select Measuring points. 8. Select Add. 9. Enter the measurement point details. 10. Select Create. 11. Enter a name for the measuring assignment. 12. Choose a sensor under Measuring device. 13. To edit measuring interval, operational hours or measuring range for the Airius sensor, select Edit device settings. 14. Select the axes (z, x, y) to be measured. 15. Choose frequency range. 16. Choose spectrum unit. 17. Set alarm limit for each condition parameter that should have an alarm limit. 18. Select Create. For further information regarding these steps, see chapter ’Getting started’ in the ’Condmaster.NET User guide’ (72239). 14 1.800.561.8187 www. .com [email protected] 15 1.800.561.8187 www. .com [email protected] 6. Maintenance and service 1. Loosen the screws and remove the lid. The installed sensor may only be maintained, inspected or repaired by competent personnel. Note: Observe the position of the lid. 2. Remove the battery and disconnect the plug. Immediately remove the sensor from Ex-hazardous areas if the safety is questioned or compromised. Return the product to SPM Instrument AB for examination. Note: If the battery is stuck, carefully pull the cables or use a long thin hook. 3. Connect the plug and insert the new battery. Battery assembly, lid and screws may be replaced. All other repair measures may only be performed by SPM Instrument AB. To clean the external surfaces of the product, wipe the enclosure with a damp cloth and mild detergent. Always take necessary ESD precautions when the sensor is maintained or repaired. Warning: Use only SPM battery. 4. Carefully press down the plug and cables below the top of the battery. 5. Clean the surfaces between the lid and the sensor body. 6.1 Battery replacement 6. Screw on the new lid with new screws. Tightening torque: 0.5 Nm. Note: Ensure the lid protrusion is above the battery. 7. Ensure the battery health indicator is aware of the battery replacement. For more information, see chapter ’Setting up measuring assignments for ­Airius Ex vibration sensors’ in the ’Condmaster Ruby User guide’ (72261) or ’Getting started’ in the ’­Condmaster.NET User guide’ (72239), depending on your software. 0.5 Nm 16 1.800.561.8187 www. .com [email protected] This product must be disposed as electronic waste and is marked with a crossed-out wheeled bin symbol in order to prevent it being discarded with household waste. When the life cycle of the product is over You can return it to Your local SPM representative for correct treatment, or dispose it together with your other electronic waste. 17 1.800.561.8187 www. .com [email protected]
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Key Features
- Wireless condition monitoring
- Explosion-proof
- 3-axis acceleration
- Temperature measurement
- Wi-Fi & Bluetooth
- SPM Connect App
- Condmaster.NET compatible
- Condmaster Ruby compatible
Frequently Answers and Questions
What types of batteries can be used with the Airius sensor?
The Airius sensor uses a replaceable lithium battery, specifically the SPM 18425 battery. It is crucial to use only this specific battery type for the sensor to function correctly and safely.
How do I reset the Airius sensor to factory defaults?
To reset the sensor to factory defaults, press and hold the internal push button while reconnecting the battery. This clears all settings and reverts the sensor to the software installed during factory production.
What is the operating temperature range for the Airius sensor?
The operational temperature range for the Airius sensor is -20 °C to +85 °C (-4 °F to +185 °F). The sensor can also operate in Ex-hazardous areas with a temperature range of -40 °C to +85 °C (-40 °F to +185 °F).