- Home
- Domestic appliances
- Large home appliances
- Ovens
- MKN
- FlexiCombi MagicPilot Series
- Installation Guide
- 48 Pages
MKN FlexiCombi MagicPilot Series Installation Instructions Manual
The MKN FlexiCombi MagicPilot Series is a high-performance combi steamer designed for commercial kitchens. It offers versatile cooking options, including steaming, combi-steaming, and hot air. The unit features a user-friendly control panel, a powerful heating system, and a variety of safety features. It's perfect for preparing a wide range of dishes, from delicate vegetables to hearty roasts.
advertisement
Assistant Bot
Need help? Our chatbot has already read the manual and is ready to assist you. Feel free to ask any questions about the device, but providing details will make the conversation more productive.
▼
Scroll to page 2
of
48
Read the operating instructions prior to commissioning Installation instructions Translation from the original document • 10013865-0AIDE-B • 14/10/2016 Combisteamer Unit Type of energy Unit type Model FlexiCombi MagicPilot Electric Countertop unit FKECOD615 FKECOD621 FKECOD115 FKECOD121 Floor-standing unit FKECOD215 FKECOD221 10013865-0AIBE-B en-GB Manufacturer MKN Maschinenfabrik Kurt Neubauer GmbH & Co. KG Halberstädter Strasse 2a 38300 Wolfenbüttel Germany Phone +49 5331 89-0 Fax +49 5331 89-280 Internet www.mkn.eu Copyright All rights to text, graphics and pictures in this documentation are held by MKN Maschinenfabrik Kurt Neubauer GmbH & Co. KG. Distribution or duplication is only permitted with the prior written consent of MKN. Copyright by MKN Maschinenfabrik Kurt Neubauer GmbH & Co. KG. 2 Installation instructions Directory of contents 1 Introduction ......................................................................... 5 1.1 About this manual ............................................................................ 5 1.1.1 Explanation of signs .................................................................................. 6 1.2 Use of the unit ................................................................................... 7 1.3 Warranty ............................................................................................ 7 2 Safety information .............................................................. 8 3 Description of the unit ..................................................... 10 3.1 Overview of the unit ....................................................................... 10 3.2 Planning drawing ............................................................................ 12 3.3 Equipment and connection data ................................................... 13 4 Transporting the unit ....................................................... 18 4.1 Transporting the unit to the installation site ............................... 18 4.2 Unpacking the unit ......................................................................... 19 5 Setting up the unit ............................................................ 20 5.1 Maintaining minimum clearances ................................................. 21 5.2 Lifting the unit off the pallet .......................................................... 22 5.3 Setting up the unit on the equipment legs ................................... 22 5.4 Setting up the unit on a base frame .............................................. 23 5.4.1 Installing the support rack ....................................................................... 24 5.5 Aligning the unit ............................................................................. 24 5.5.1 Aligning countertop unit ........................................................................... 24 5.5.2 Aligning floor-standing units .................................................................... 24 6 Connecting the unit .......................................................... 26 6.1 Opening and closing the housing ................................................. 26 6.1.1 Removing and attaching side wall ........................................................... 26 6.2 Making the power connection ....................................................... 27 6.2.1 Matching the unit to the connection voltage ............................................ 6.2.2 Connecting the power connection cable ................................................. 6.2.3 Connecting the power optimisation system ............................................. 6.2.4 Connecting to the potential equalisation circuit ....................................... 29 31 32 33 6.3 Connecting the kitchen management system ............................. 33 6.4 Making the basic control setting ................................................... 35 6.4.1 Changing the basic control setting .......................................................... 35 6.5 Making the water connection ........................................................ 36 6.5.1 Connecting the tap water connection line ............................................... 37 6.5.2 Connecting softened tap water to both connections ............................... 38 10013865-0AIBE-B 6.6 Making the wastewater connection .............................................. 39 6.6.1 Connecting the wastewater line to a permanent connection ................... 39 6.7 Making the exhaust air connection .............................................. 40 6.7.1 Connecting the exhaust air line ............................................................... 40 Installation instructions 3 Directory of contents 7 Testing the function ......................................................... 41 7.1 Checking the controls .................................................................... 41 7.2 Checking the monitoring of the cooking zone door ................... 42 7.3 Running the self-diagnosis ........................................................... 42 8 Putting the unit into service ............................................ 43 10013865-0AIBE-B 8.1 Filling out the Commissioning report ........................................... 43 4 Installation instructions Introduction 1 Introduction 1.1 About this manual The instruction manual is part of the unit and contains information on safe installation of the unit. Observe and adhere to the following instructions: • Read the instruction manual in its entirety prior to installation. • Make the instruction manual available to the installer at the operating site at all times. • Preserve the installation manual throughout the service life of the unit. • Insert any supplements from the manufacturer. • Pass on the installation manual to any subsequent operator of the unit. Target group The target group for the installation manual is trained technical personnel that is familiar with installing and operating the unit. 10013865-0AIBE-B Figures All figures in this manual are intended as examples. Discrepancies between these and the actual unit can arise. Installation instructions 5 Introduction 1.1.1 Explanation of signs DANGER Imminent threat of danger Failure to comply will lead to death or very severe injuries. WARNING Possible threat of danger Failure to comply can lead to death or very severe injuries. CAUTION Dangerous situation Failure to comply can lead to slight or moderately severe injuries. ATTENTION Physical damage Failure to comply can cause physical damage. Notes for better understanding and operation of the unit. Symbol / sign Meaning • Listing of information. Action steps, which can be performed in any sequence. 1. Action steps, which must be performed in the specified sequence. 2. 10013865-0AIBE-B Result of an action performed or additional information about it. 6 Installation instructions Introduction 1.2 Use of the unit This unit is intended to be used solely for commercial purposes, particularly in commercial kitchens. The use of the unit is prohibited in the following countries: • USA • Canada 1.3 Warranty The warranty is void and safety is no longer assured in the event of: Improper conversion or technical modifications of the unit, • Improper use, • Incorrect startup, operation or maintenance of the unit, • Problems resulting from failure to observe these instructions. 10013865-0AIBE-B • Installation instructions 7 Safety information 2 Safety information The unit complies with applicable safety standards. Residual risks associated with operation or risks resulting from incorrect operation cannot be ruled out and are mentioned specifically in the safety instructions and warnings. The installer must be familiar with regional regulations and observe them. The installer must observe the safety instructions in these mounting instructions and in the "Safety information" chapter of the operating instructions. Ensuring conformity with Observe applicable international, European and national laws, standards regulations, standards and directives for the unit when transporting, setting up and connecting it. Improper installation Risk of property damage and personal injury from improper installation • Install the unit only as specified in these installation instructions. • Do not add anything to the unit or modify the unit. • Use only original spare parts. Transportation and storage Risk of personal injury and property damage from improper transportation and improper storage • Store the unit in a dry, frost-free environment. • Observe the safety regulations for the lifting gear used. • Attach the unit to the lifting gear securely during transport and setup, and prevent it from dropping. • Transport the unit in an upright position, do not tilt or stack. • Pay attention to protruding parts when transporting the unit without packaging. Fire prevention Risk of fire from combustible surfaces • Observe general fire prevention regulations. 8 • Identify hazard areas when transporting, setting up and connecting the unit. • Prior to starting the installation work, notify any operators present about the procedure. • Prior to starting the installation work, discuss how to behave in an emergency. • Use equipment and protective gear suitable for the activity. • Brace housing components to prevent them from falling over and dropping. Installation instructions 10013865-0AIBE-B Organisational measures Risk of property damage and personal injury from lack of organizational measures Safety information Setup Risk of property damage and personal injury from improper setup • Ensure that the installation area has adequate load-bearing capacity. • Wear safety shoes and protective gloves. Electrical connection Risk of fire from improper connection • Observe applicable regional regulations of the electrical utility. • Ensure that only electricians licensed by the electric utility connect the unit. • Ensure that the electrical system is earthed by a protective earthing conductor. • Note the information on the nameplate. Risk of electric shock from live components. • Prior to working on the electrical system, switch off the unit, disconnect the electrical system from the mains and prevent power from being switched on again. Check to ensure absence of voltage. • Use only insulated tools. Risk of electric shock • The unit must be incorporated into the potential equalisation circuit through use of the specified minimum wire sizes. Unit on casters Risk of a line breaking if subjected to high tensile load • Secure the unit with a chain as a strain relief for the power connection at the installation site so that no tensile load is applied to the power connection if the unit is moved. Commissioning Risk of property damage and personal injury from improper commissioning Read the operating instructions prior to commissioning. Observe the safety instructions in this installation manual and in the "Safety information" chapter of the operating instructions. • Put the unit into service only after a successful function test following assembly. • Put the unit into service only after it has reached room temperature. • Observe the units during operation. 10013865-0AIBE-B • Installation instructions 9 Description of the unit 3 Description of the unit 3.1 Overview of the unit s r q p a o b n c m d e l k j i h g f Image: Unit with tray rack trolley a b c d e f g h Tray rack Insulated window Door handle Cooking zone door Tray rack trolley (optional) Steam drain channel, door Steam drain channel, unit Guide rail for tray rack (optional) i USB port (covered) k l m n o p q r Nameplate Base frame (optional) Equipment leg Control unit Housing Air inlet Steam outlet Core temperature sensor (optional) s Connection for core temperature sensor (optional) 10013865-0AIBE-B j Hand shower (optional) 10 Installation instructions Description of the unit r q p o a n b m c d l k j i h g f e Image: Unit with tray trolley a b c d e f g h Tray rack Insulated window Door handle Cooking zone door Guide rail (right) Tray trolley Push handle Guide rail (left) Hand shower Nameplate Equipment leg Control unit Housing Air inlet Steam outlet Core temperature sensor (optional) r Connection for core temperature sensor (optional) 10013865-0AIBE-B i USB port (covered) j k l m n o p q Installation instructions 11 Description of the unit 3.2 Planning drawing B C D E D E G H F A Image: Size 6XX and 1XX A C H B Size 615, 621 115, 121 215, 221 A 50 50 50 B 997 997 1075 C 50 50 50 D 50 50 50 E 799 799 813 F 790 1060 --- G 850 580 --- H 1640 1640 1960 All dimensions in mm 12 Installation instructions 10013865-0AIBE-B Image: Size 2XX Description of the unit 3.3 Equipment and connection data Model: FKECOD Size 615 621 115 121 215 221 Dimensions Unit Length x Width x Height (mm) 997 x 799 x 790 997 x 799 x 1060 1075 x 813 x 1960 120 125 140 145 305 313 Latent heat (W) 1780* 3670* 2750* 5400* 5510* 10200 Sensible heat (W) 1190 2450 1840 3600 3670 7100 Noise level (db(A)) < 70 Weight (kg) unit Emissions * The stated value is reduced by 80 % when operating with a condensation hood; the sensible heat is increased by the amount of the reduction. Operating environment Temperature (°C) 5 — 40 Relative humidity (%) 95 Non-condensing 10013865-0AIBE-B Power connection Protection class IPX5, IPX6 (optional) Type of connection 3PE / AC 50/60 Hz, 3NPE / AC 50/60 Hz Voltage (V) 200 Connected load (kW) 10.1 16.3 14.7 25.5 29.4 50.9 Fuse (A) 3 x 35 3 x 50 3 x 50 3 x 80 3 x 100 3 x 180 Voltage (V) 208 Connected load (kW) 10.2 17.4 15.7 27.3 31.4 54.6 Fuse (A) 3 x 35 3 x 50 3 x 50 3 x 80 3 x 100 3 x 180 Voltage (V) 220 Connected load (kW) 11.6 19.7 17.7 30.8 35.4 61.4 Fuse (A) 3 x 35 3 x 63 3 x 63 3 x 100 3 x 125 3 x 180 Voltage (V) 230 Connected load (kW) 12.6 21.4 19.3 33.6 38.6 67 Fuse (A) 3 x 35 3 x 63 3 x 63 3 x 100 3 x 125 3 x 180 Voltage (V) 240 Connected load (kW) 13.7 23.3 21 36.5 42 72.9 Fuse (A) 3 x 35 3 x 63 3 x 63 3 x 100 3 x 125 3 x 180 Voltage (V) 380 Connected load (kW) 9.4 18.9 14.4 27.6 28.7 55 Fuse (A) 3 x 16 3 x 35 3 x 25 3 x 50 3 x 50 3 x 100 Installation instructions 13 Description of the unit Model: FKECOD Size 615 621 115 121 215 221 Voltage (V) 400 Connected load (kW) 10.4 20.9 15.9 30.5 31.7 60.9 Fuse (A) 3 x 16 3 x 35 3 x 25 3 x 50 3 x 50 3 x 100 Voltage (V) 415 Connected load (kW) 11.2 22.5 17.1 32.8 34.1 65.5 Fuse (A) 3 x 16 3 x 35 3 x 25 3 x 50 3 x 50 3 x 100 Voltage (V) 440 Connected load (kW) 10.4 20.9 15.8 30.5 31.5 60.9 Fuse (A) 3 x 16 3 x 35 3 x 25 3 x 50 3 x 50 3 x 100 Voltage (V) 480 Connected load (kW) 12.3 20.9 18.9 32.6 37.6 65.1 Fuse (A) 3 x 16 3 x 35 3 x 25 3 x 50 3 x 50 3 x 100 21 18 24 36 48 4,6 4 5,3 8 10,6 Soft water connection Type of water Soft water, cold Carbonate hardness CaCO3(mmol/l (°dH)) < 0,9 (5) Chloride Cl (mg/l) < 50 Iron Fe (mg/l) < 0.1 Connection pressure (kPa (bar)) 200 (2) — 600 (6) Connection (") R 3/4 Tap water connection Type of water Tap water, cold Carbonate hardness CaCO3(mmol/l (°dH)) < 4 (22) Connection pressure (kPa (bar)) 200 (2) — 600 (6) Connection (") R 3/4 Water consumption for steaming Soft water (l/h) 16 Water consumption for Combisteaming Soft water (l/h) 3,5 Water consumption for WaveClean cleaning program Soft water (l) 3 Tap water (l) 32 Wastewater type Dirty water, maximum 80 °C Connection to unit (mm) 50 Maximum length (m) 1 14 Installation instructions 10013865-0AIBE-B Wastewater connection Description of the unit Model: FKECOD Size 615 Temperature resistance (°C) 95 Maximum flow rate (l/min) 10 621 115 121 215 221 Exhaust air connection Connection to unit (mm) 53 Maximum length (m) 2,5 Temperature resistance (°C) 180 73 10013865-0AIBE-B Transformer voltage Type of connection 3NPE / AC 50/60 Hz Voltage range (V) 200 — 240 Transformer T1 Marking or colour of the cores Blue Voltage measured (V) Voltage at the transformer (V) 190 — 200 0 200 201 — 220 0 220 221 — 230 0 230 231 — 240 0 240 241 — 250 0 250 Type of connection 3NPE / AC 50/60 Hz Voltage range (V) 380 — 415 Transformer T1 Marking or colour of the cores Blue Voltage measured (V) Voltage at the transformer (V) 370 — 380 0 220 381 — 400 0 230 401 — 420 0 240 Type of connection 3PE / AC 50/60 Hz Voltage range (V) 380 — 480 Transformer T0 Marking or colour of the cores T0 - 0 V Voltage measured (V) Voltage at the transformer (V) 370 — 380 0 219 381 — 415 0 416 — 450 451 — 490 Red Red T1 T0 - 230 V T0 - 400 V Blue Red 400 0 230 230 400 0 230 0 230 440 0 230 0 230 480 0 230 Installation instructions 15 Description of the unit Basic control setting Basic setting Parameter s Standard value Date / time Unit of temperature Altitude 1 2 °C 0 — 999 Adjustment range Explanation yyyy - mm - dd Year - Month - Day hh : mm Hour : Minute °C Celsius (°C) °F Fahrenheit (°F) 0 — 999 m Request the altitude above sea level from the local weather station. If the altitude is unknown, set 0 – 999 m. 1000 m — 1999 m 2000 m — 2499 m 2500 m or higher 80 % power 3 100 80 % 100 % Power can be limited to 80 % (for special applications). Actual voltage 14 400 100 — 500 V Set the local, mean voltage between the line conductors. Audible signal volume 33 Medium Individual Sets the volume. Sound 1 Sound 1 — 4 There are 4 sets of different sounds available. ml (ml) Millilitre (ml) (fl.oz.) Fluid ounce (fl.oz.) Imperial (fl.oz.) Imperial (fl.oz.) Imperial fluid ounce U.S. (fl.oz.) U.S. fluid ounce Off On If a power optimisation system is connected, "On" must be selected for the unit to heat. Signal tones Unit of volume 34 35 Power optimisation system 42 Water filter maintenance 44 Off 0 0 — 99900 l Water quantity up to the maintenance message. 0 = No maintenance message Network DHCP Network address and DHCP Select and set interface. Kitchen management system Disabled Active Port and unit address can be set. Disabled Ethernet Ethernet Type of signal transmission Settings parameters 16 1. Set parameters via the roller. 2. Tap the "Read" button to display the set value. 3. Specify another value via the button panel. 4. Press the "Write" button to save the new value. Installation instructions 10013865-0AIBE-B Serial Description of the unit Basic control setting (Advanced) Basic setting Parameter s Standard value Adjustment range Explanation Ready2Cook preheating temperature 4 15 0 — 30 % If the unit is fully loaded with a large mass (roasts, loaves of bread), increase the preheat temperature so that the cooking zone temperature does not drop too suddenly. Time extension for condensation hood 5 60 0 – 600 s Time extension for the condensation hood, after the cooking zone door has been opened Preselect steaming temperature 9 100 30 °C — 130 °C Preset temperature for steaming Preselect Combisteaming temperature 10 150 30 °C — 250 °C Preset temperature for Combisteaming Preselect hot air temperature 11 180 30 °C — 250 °C Preset temperature for hot air Preselect regeneration temperature 12 130 30 °C — 150 °C Preset temperature for regeneration Maximum waiting time after Ready2Cook, for T < 250 °C 37 120 0 — 300 min Maximum waiting time after the Ready2Cook temperature is reached, for set value < 250 °C Maximum waiting time after Ready2Cook, for T > 250 °C 38 30 0 — 60 min Maximum waiting time after the Ready2Cook temperature is reached, for set value > 250 °C Generator mode 45 0 0 = No If a generator is used to supply electricity 1 = Yes Cleaning monitoring 46 0 0 = No 1 = Yes Steam elimination 48 1 0 = Low When cleaning monitoring is activated, a message appears if the cleaning program has not been started for more than 1 day. Sets the steam elimination level 1 = Normal 2 = High Time format 675 0 0 = 24 h Sets the 12 h or 24 h time format 10013865-0AIBE-B 1 = 12 h Installation instructions 17 Transporting the unit 4 Transporting the unit CAUTION Risk of property damage and personnel injury from tipping equipment • • Do not linger next to or behind raised equipment. Move raised equipment carefully. ATTENTION Risk of physical damage from improper transport • • • Transport the unit upright. Do not tilt or stack the unit. Pay attention to protruding parts when transporting the unpacked unit. Prior to transporting the unit to the installation site, ensure that: • The roadway has adequate load-bearing capacity. • Wall openings are large enough. 4.1 Transporting the unit to the installation site Image: Lengthwise and crosswise transport on pallet 10013865-0AIBE-B Use suitable transport means to move unit to installation site. 18 Installation instructions Transporting the unit 4.2 Unpacking the unit CAUTION Risk of injury from sharp edges • Wear protective gloves. When unpacking the unit, inspect it for transport damage. Do not install damaged units or put into service. 10013865-0AIBE-B 1. Remove the packaging. 2. Pull the protective film off the unit. 3. Remove the packaging material from the cooking zone completely. 4. Clean the unit (see "Cleaning and maintaining the unit" in the operating instructions). 5. Enter the information from the nameplate into the commissioning report. Installation instructions 19 Setting up the unit 5 Setting up the unit WARNING Risk of burns from spraying hot fat • Set up deep fat fryers outside the range of the hand shower. CAUTION Risk of crushing from improper setup • Protect the unit and work area during setup and alignment. CAUTION Risk of fire from failure to observe applicable regional fire prevention regulations • Observe applicable regional fire prevention regulations. ATTENTION Risk of physical damage from overheating of the unit Do not set up the unit close to heat sources. 10013865-0AIBE-B • 20 Installation instructions Setting up the unit 5.1 Maintaining minimum clearances A C D B Image: Minimum clearances to walls, ceiling or units A B C D* 50 100 500 50 All dimensions in mm * Recommended for service work 500 mm The following clearances from walls, ceilings or other equipment must be maintained when setting up the unit: Left, right and rear at least 50 mm. • For service work, 500 mm on the left is recommended. • For parking the tray trolley, 800 mm on the left. • Clearance from heat sources (baking oven), 500 mm on the left. • Clearance to deep-fat fryers, at least one length of the hand shower on the left and right. • There must be no water, gas or electric lines in the ceiling above the unit. 10013865-0AIBE-B • Installation instructions 21 Setting up the unit 5.2 Lifting the unit off the pallet CAUTION Risk of property damage and personnel injury from tipping equipment • • Do not linger next to or behind raised equipment. Move raised equipment carefully. ATTENTION Risk of physical damage from lifting the unit incorrectly • Place the forks of the lift truck next to the waste trap. Requirement Unit unpacked Protective film removed Unit cleaned Image: Lifting the unit off the pallet 1. Slide the forks of the pallet truck under the unit and to the right of the waste trap. 2. Lift the unit off the pallet. 5.3 Setting up the unit on the equipment legs 1. Lift the unit with the pallet truck. 2. Move the unit to the installation site. 3. Place the unit on the floor. 4. Set up the unit in accordance with the planning drawing (see "Planning drawing"). 22 Installation instructions 10013865-0AIBE-B Requirement The floor must carry the weight of the unit Setting up the unit 5.4 Setting up the unit on a base frame f e d c b a Image: Setting up the unit on a base frame a Lifting fork b Waste trap on the unit c Base frame d Stud bolt e Equipment leg f Unit Requirement The base frame must carry the weight of the unit Base frame levelled Base frame must be set up in accordance with the planning drawing 1. Lift the unit. 2. Place the unit over the stud bolts and onto the base frame. CAUTION Risk of scalding due to spillage of hot cooked food 10013865-0AIBE-B • Attach sticker if the upper slide-in rails are higher than 1.60 m. Image: Attach a warning sign about the shelf height 3. Clean the adhesive surface for the sticker. 4. Attach the sticker to the cooking zone door at a height of 1,6 m. Installation instructions 23 Setting up the unit 5.4.1 Installing the support rack Depending on the version, the base frame can be equipped with a support rack. The support rack is used to hold containers, metal trays and grates. A b a B c d c Image: A Stop profile, B Support rack a Stop profile b Pin c Outboard support rack d Inboard support rack Requirement Pins installed in the uprights of the base frame 1. Place the stop profiles on the pins (at the back). 2. Install the support racks. 5.5 Aligning the unit 5.5.1 Aligning countertop unit Requirement Base frame levelled Level the unit by screwing the equipment legs in or out. Fill out the Commissioning report. 5.5.2 Aligning floor-standing units ATTENTION Risk of water discharge from leaking cooking zone The cooking zone will leak if the tray trolley is not aligned. • Operate a floor-standing unit only with the tray trolley. • Align the tray trolley carefully. The tray trolley is needed to align a floor-standing unit. Prepare the tray trolley. 1. Level the unit by screwing the equipment legs in or out. 2. If the floor conditions are poor, insert spacers on the casters of the tray trolley. 24 Installation instructions 10013865-0AIBE-B Aligning tray trolley Requirement The floor under and in front of the unit is flat Setting up the unit 3. Open the cooking zone door. 4. Move the tray trolley into the unit until it stops and check the alignment. 5. Close the cooking zone door. The sheet metal seal on the tray trolley should make full contact (no gaps) with the door seal. The shelves in the unit should be horizontal. 6. Fill out the Commissioning report. Aligning tray trolley with insertion system The Combisteamer can be equipped with the EasyIn insertion system(optional). e d b c a f Image: Aligning the tray trolley with the insertion system a Tray trolley b Distance c Guide rail d Equipment leg e Support roller f Push handle 10013865-0AIBE-B 1. Level the unit by screwing the equipment legs in or out. 2. Open the cooking zone door. 3. Place the tray trolley against the guide rails. 4. Screw the equipment legs in or out, until the support rollers are 1 mm — 5 mm above the guide rails. 5. Retract the tray trolley. 6. Level the guide rails. 7. Move the tray trolley into the unit until it stops and check the alignment. The casters of the inserted tray trolley should no longer have floor contact. 8. Remove the push handle. 9. Close the cooking zone door. 10.Fill out the Commissioning report. Installation instructions 25 Connecting the unit 6 Connecting the unit DANGER Risk of personal injury and physical damage from electric shock • • Prior to working on the unit, ensure that the unit has been disconnected from the mains. Do not operate the unit with the housing open. CAUTION Risk of injury from sharp edges • Wear protective gloves. ATTENTION Risk of physical damage from damage to the lines • Remove and attach housing components carefully. 6.1 Opening and closing the housing 6.1.1 Removing and attaching side wall Removing the side wall A B 1. Unscrew the screws on the side wall. 2. Pull the bottom edge of the side wall forwards. 3. Remove the side wall. 26 Installation instructions 10013865-0AIBE-B Image: A Size 6XX and 1XX; B Size 2XX Connecting the unit Attaching side wall ATTENTION Risk of physical damage from leaky housing • • Check seals when attaching the housing parts. Replace damaged gaskets. 1. Insert the top edge of the side wall. 2. Carefully push the bottom of the side wall inwards. 3. Fasten the side wall with the screws. 4. Check that the side wall is in contact with the unit on all sides. 6.2 Making the power connection The unit must be connected on the basis of the information on the nameplate and this manual. ATTENTION Risk of physical damage from incorrect connection voltage • Before making the connection, measure the connection voltage and check the set voltage on the transformers in the unit. Wiring diagram The wiring diagram is included with the unit. The wiring diagram and additional documents are available on the manufacturer's Internet page by entering the serial number of the unit (see Impressum). Installation work Electrical installation work must be carried out by an electrician. Comply with the local regulations of the electrical utility company. Power connection cable Minimum requirements for the unit's power connection cable to the electric mains: Connection Power connection cable Permanent connection for fixed installation with a cable from the unit to a separate connection box. Rubber sheath cable, oil-resistant, shrouded and flexible in accordance with IEC 60245-57 (for example H05RN-F). Connection of the unit with a plug. PVC sheathed cable for permanent ducting in buildings or damp and wet rooms. 10013865-0AIBE-B Permanent connection for fixed installation with a permanently laid cable and direct connection to the unit. Installation instructions 27 Connecting the unit Permanent connection CAUTION Risk of property damage and personal injury from improper installation • In the case of a permanent electrical connection, install an all-phase disconnect switch before the unit. Install an all-phase disconnect switch if the unit will be connected permanently to the electric mains. Plug-in connection CAUTION Risk of property damage and personal injury from improper installation • The plug-in connection must be readily accessible. If the unit is connected with a plug to the power-supply mains, use plugs and sockets according to IEC60309. The socket must be readily accessible so that the unit can be disconnected from the electric mains at any time. Insulation monitoring If there is an unearthed network (IT network), the unit can be incorporated into the insulation monitoring. Fault current device Image: RCD switch type A, circuit symbol The unit can be connected to a fault current device. 10013865-0AIBE-B If a fault current device is used, a fault current device type A (RCD type A) must be installed, to ensure that AC fault currents and pulsating DC currents are detected. 28 Installation instructions Connecting the unit Equipotential bonding Image: Equipotential bonding symbol The unit must be included in a potential equalisation system by means of appropriately sized wiring. 6.2.1 Matching the unit to the connection voltage DANGER Risk of personal injury and physical damage from electric shock • • Prior to working on the unit, ensure that the unit has been disconnected from the mains. Do not operate the unit with the housing open. ATTENTION Risk of physical damage from incorrect connection voltage • Before making the connection, measure the connection voltage and check the set voltage on the transformers in the unit. When the unit is delivered, it is preset to a certain connection voltage or voltage range. If the connection voltage on site differs from the preset connection voltage, damage to the unit can arise. 10013865-0AIBE-B Before connecting the unit, the connection voltage must be measured and the transformers in the unit checked, and if necessary they must be reconnected. Installation instructions 29 B 110 V 120 V 200 V 208 V 220 V 230 V 240 V 250 V A N nc Connecting the unit X1 X2 T1 Image: A Transformer position T1; B Connection for transformer controls A B 0V 219 V 230 V 242 V 400 V 440 V 480 V T0 Image: A Transformer position T0, only for unit without neutral wire; B Transformer connection Requirement Unit not live Left side wall removed 1. Measure the connection voltage with a suitable measuring device. The voltage range must match that on the nameplate. If there are voltage fluctuations, the maximum expected voltage must be taken into account. 2. Check whether the transformer voltage is within the specified range (see "Equipment and connection data"). Document the new voltage set on the sticker. 3. In the case of units with several transformers, repeat the procedure for each transformer. 4. Close the housing (see "Opening and closing the housing"). 5. Fill out the Commissioning report. 30 Installation instructions 10013865-0AIBE-B If the set voltage differs, match the transformer voltage by reconnecting. Connecting the unit 6.2.2 Connecting the power connection cable DANGER Risk of personal injury and physical damage from electric shock • • Prior to working on the unit, ensure that the unit has been disconnected from the mains. Do not operate the unit with the housing open. DANGER Risk of personal injury and physical damage from electric shock • • Before connecting, ensure that the power connection cable has been disconnected from the power supply. Ensure that the power connection cable is undamaged. d a c b Image: Connecting the electric power cable c Electric power cable d Cable gland 10013865-0AIBE-B a Connection terminals b Cable tie Installation instructions 31 Connecting the unit Requirement Unit not live Power connection cable not live Unit matched to the connection voltage Side wall open 1. Route the power connection cable into the unit through the cable gland. 2. Connect the power connection cable in accordance with the wiring diagram. 3. Secure the power connection cable with cable ties. 4. Tighten the cable gland securely to provide strain relief. 5. Close the housing (see "Opening and closing the housing"). 6. Fill out the Commissioning report. 6.2.3 Connecting the power optimisation system DANGER Risk of personal injury and physical damage from electric shock • • Prior to working on the unit, ensure that the unit has been disconnected from the mains. Do not operate the unit with the housing open. DANGER Risk of personal injury and physical damage from electric shock • • Before connecting, ensure that the power connection cable has been disconnected from the power supply. Ensure that the power connection cable is undamaged. The unit can be connected to a power optimisation system. Requirement Unit not live Power connection cable not live Housing opened 10013865-0AIBE-B 1. Pull the power connection cable into the unit through the cable gland. 2. Bring the power connection cable to the connection terminals. 3. Connect the power connection cable in accordance with the wiring diagram. 4. Secure the power connection cable with cable ties. 5. Register the power optimisation system in the basic control settings (see "Making the basic control settings"). 6. Fill out the Commissioning report. 32 Installation instructions Connecting the unit 6.2.4 Connecting to the potential equalisation circuit Image: Connecting the potential equalisation circuit 1. Run and attach potential equalisation line to the identified terminal. 2. Fill out the commissioning report. 6.3 Connecting the kitchen management system The units can be connected with a RJ45 plug to a kitchen management system. DANGER Risk of personal injury and physical damage from electric shock • 10013865-0AIBE-B • Prior to working on the unit, ensure that the unit has been disconnected from the mains. Do not operate the unit with the housing open. Installation instructions 33 Connecting the unit Minimum requirements for the network cable Type of network Ethernet Cable quality 4-pair, shrouded patch cable Cat-6 S/FTP Connection to unit Shrouded RJ45 plug a e b d c Image: Connecting the kitchen management system a RJ45 socket b RJ45 plug c Network cable d Cable tie e Ferrite ring Requirement Unit not live Housing opened 10013865-0AIBE-B 1. Pull the network cable into the unit through the cable gland. 2. Lead the network cable through the two ferrite rings, with one winding through each. 3. Connect the network cable to the unit with the RJ45 plug. 4. Register the network in the basic control setting (see "Making the basic control setting"). 5. Fill out the Commissioning report. 34 Installation instructions Connecting the unit 6.4 Making the basic control setting e a b d c Image: Main menu a Main menu b FlexiHelp button c Language selection d "Equipment functions" button e Back button 6.4.1 Changing the basic control setting By entering the password "2100", the basic settings for the installation can be displayed and changed. The basic settings are made in the dialogue. Advanced settings are made via the parameters for the settings. Requirement The unit is switched on The Main menu is displayed 1. Tap the "Equipment functions" button. The Equipment functions menu is displayed. 2. Tap the "Equipment settings" field. The PIN window opens. 3. Enter the password. 4. Tap the Confirm button. The Equipment settings menu is displayed. 10013865-0AIBE-B The basic settings can be changed (see "Equipment and connection data"). 5. Fill out the Commissioning report. Installation instructions 35 Connecting the unit 6.5 Making the water connection Installation work involving drinking water must be performed by an authorised plumbing contractor. Observe applicable regional regulations with regard to drinking water installations and connection data (see "Equipment and connection data"). The unit has a connection for permanent attachment the drinking water system. The unit is equipped with a permanent connection for: • Softened drinking water for steam generation • Drinking water for cooling, rinsing and cleaning CAUTION Hygiene risk from contaminated drinking water • The connection to the drinking water supply must be equipped with a backflow preventer. ATTENTION Risk of physical damage from the wrong water quality • Ensure that the water quality complies with the equipment and connection data. 10013865-0AIBE-B Always connect both water connections to the unit. 36 Installation instructions Connecting the unit 6.5.1 Connecting the tap water connection line a f b c d e Image: Water connection a Soft water b Backflow preventer c Soft water connection d Tap water connection e Tap water connection line f Tap water Requirement Water pressure complies with the specified range (see "Equipment and connection data") Backflow preventer installed The connection lines are pressure-tight and suitable for tap water 10013865-0AIBE-B 1. Connect the connection lines to the tap water valves using seals. 2. Flush the connection lines thoroughly. 3. Insert dirt filters into the water connections on the unit. 4. Connect the tap water connection line to the unit. 5. Connect the soft water connection line to the unit. 6. Open the tap water valves and check the threaded connectors for leaks. 7. Fill out the Commissioning report. Installation instructions 37 Connecting the unit 6.5.2 Connecting softened tap water to both connections If only softened tap water is available at the installation site, use a Tpiece to connect both water connections on the unit to each other. a b c d e f g h Image: Connecting softened tap water to both connections a b c d Softened tap water Backflow preventer Connection line Softened tap water connection e f g h Tap water connection Dirt filter T-piece Seal Requirement Water pressure complies with the specified range (see "Equipment and connection data") Backflow preventer installed The connection line is pressure-tight and suitable for tap water 10013865-0AIBE-B 1. Connect the connection line to the tap water valve for soft water using a seal. 2. Flush the connection line thoroughly. 3. Insert dirt filters into the water connections on the unit. 4. Connect the T-piece to the unit. 5. Connect the connection line for soft water to the T-piece using a seal. 6. Open the tap water valve and check the threaded connectors for leaks. 7. Fill out the Commissioning report. 38 Installation instructions Connecting the unit 6.6 Making the wastewater connection Installation work involving wastewater must be performed by an authorised plumbing contractor. Observe the applicable regional regulations of the sewage utility involved. 6.6.1 Connecting the wastewater line to a permanent connection f e a a b c d b c Image: Wastewater line to a permanent connection a Wastewater connection b Wastewater line c Sewer system d Sewer system waste trap e Pipe clamp f Vacuum breaker If a waste trap is installed in the wastewater system, a vacuum breaker must be installed in the wastewater line. Requirement Wastewater line complies with the specifications (see "Equipment and connection data") 10013865-0AIBE-B 1. Install the wastewater line up to the connection at the sewer system. 2. Secure the wastewater line with pipe clamps. 3. Fill the waste trap on the unit with tap water. 4. Fill out the Commissioning report. Installation instructions 39 Connecting the unit 6.7 Making the exhaust air connection When setting up the unit under a ventilation system, observe the regional regulations for heating, ventilation and air conditioning systems. ATTENTION Risk of physical damage from fouling of the exhaust air ducts • Do not connect the exhaust air line directly to the ventilation system. ATTENTION Risk of corrosion damage from condensate • Install the exhaust air line such that condensate cannot collect. 6.7.1 Connecting the exhaust air line Image: Connecting the exhaust air line Requirement Exhaust air line complies with the specifications (see "Equipment and connection data") 10013865-0AIBE-B 1. Connect the exhaust air line to the steam outlet. 2. Route the exhaust air line with a 3° rise as far as the ventilation system. 3. Fasten the end of the exhaust air line 50 mm — 200 mm underneath the ventilation system. 4. Fill out the Commissioning report. 40 Installation instructions Testing the function 7 Testing the function DANGER Risk of personal injury and physical damage from unsuccessful operational check • • Do not put the unit into service. Contact customer service. Requirement Power connection made Water connection made Wastewater connection made Unit cleaned 7.1 Checking the controls 1. Switch on the unit and start any cooking program (see Operating instructions). Set the cooking zone temperature to a higher temperature than the current cooking zone temperature. The unit heats up. Once the set temperature is reached, heating switches off. The temperature no longer increases. 10013865-0AIBE-B The controls are functioning. 2. Switch off the unit. 3. Fill out the Commissioning report. Installation instructions 41 Testing the function 7.2 Checking the monitoring of the cooking zone door 1. Switch on the unit and start any cooking program (see operating instructions). The unit starts to heat. The fan wheel is turning. 2. Open the cooking zone door during operation. The unit shuts off the heating function. The fan wheel comes to a stop. The monitoring of the cooking zone door is functioning. 3. Close the cooking zone door. 4. Switch off the unit. 5. Fill out the commissioning report. 7.3 Running the self-diagnosis 1. Switch on the unit. 2. Start the "CombiDoctor" self-diagnosis program (see "Checking the unit" in the Operating instructions). 10013865-0AIBE-B If no errors are displayed, the unit is OK. 3. Switch off the unit. 4. Fill out the Commissioning report. 42 Installation instructions Putting the unit into service 8 Putting the unit into service If the unit is not put into service immediately after being connected and the function check, all inspections must be repeated. Requirement Power connection made Water connection established Wastewater connection established Exhaust connection made (if required by the customer) Operation successfully checked Housing closed 1. Instruct the operator. 2. Fill out the commissioning report. 8.1 Filling out the Commissioning report General Yes No Yes No Yes No Information from the nameplate entered? SN: _____________________________ Typ: _____________________________ E: ________________________________________________________________ Bez: ______________________________________________________________ Item-Nr.: _____________________________ (if listed) Obvious damage to the unit? What and where?: ______________________________________________________________________________ Unit levelled? Electrical connection Power connection made properly? Equipotential bonding Power optimizing system Floating contact … Electrical connections made properly? Residual-current protective device connected immediately before this unit? Residual-current protective device connected before this and other units? Connection voltage measured? Connection voltage: _______________ (V) Set transformer voltage 10013865-0AIBE-B T0: 0 V | ______ V | ______ V; T1: blue 0 V | red ______ V; T2/T3: blue ______ V | red ______ V Kitchen management system Has the kitchen management system been connected properly? Installation instructions 43 Putting the unit into service Basic control setting Yes No Yes No Unit of temperature set? °C °F Have date and time been set? Has software version been identified? Version: __________ Altitude set? 0 — 999 m 1000 m — 1999 m 2000 m — 2499 m 2500 m or higher 80 % power set? 100 % 80 % Current voltage set? Voltage: ________ V Audible signal volume set? quiet loud Has signal tone been selected? Volume unit set? ml fl.oz. (Imperial) fl.oz. (U.S.) Power optimisation system set? On Off Water filter maintenance set? No maintenance message Maintenance message at: _______________ l Has network configuration been set? DHCP IP address: ____________________________ Subnet mask: ____________________________ Gateway: ____________________________ Has kitchen management system been set? Active Disabled Ethernet Serial TCP port: __________ Unit address: __________ Unit address: __________ Water connection Connection pressure within indicated range? Connection pressure: _______________ ( _______________ ) kPa (bar) Water connection made properly? Water connections connected with T-piece? Connected only to softened tap water 44 Connected only to tap water Installation instructions 10013865-0AIBE-B Lines and connections leak-tight? Putting the unit into service Wastewater connection Yes No Yes No Yes No Yes No Wastewater connection made properly? Waste trap in the building Aerator Funnel drain Floor gutter Connection dimension of wastewater line: ____________________ mm Exhaust air connection Setting up below ventilation system? Connected to exhaust air duct? Connection dimension of exhaust air line: ____________________ mm Length of exhaust air line: ________________________ mm Function check Controls are functioning? Monitoring of the cooking zone door is functioning? Self-diagnostic program run without faults? Fault: _______________________________________________________________________ Final notes Was the unit put into service? Comments: Operator trained? Electrical installation was provided by: Company Installer City, date Signature The connection to a kitchen management system was made by: Company Installer Place, date Signature City, date Signature City, date Signature City, date Signature Water installation was provided by: Company Installer Wastewater installation was provided by: 10013865-0AIBE-B Company Installer Exhaust air connection was provided by: Company Installer Installation instructions 45 Putting the unit into service The function check was performed by: Company Installer City, date Signature City, date Signature Operator training was provided by: Installer 10013865-0AIBE-B Company 46 Installation instructions www.mkn.eu
advertisement
Key Features
- Commercial use
- Versatile cooking modes
- Precise temperature control
- Energy-efficient operation
- User-friendly interface
- Robust construction
Frequently Answers and Questions
What are the different cooking modes available on the MKN FlexiCombi MagicPilot Series?
The unit offers steaming, combi-steaming, and hot air cooking modes.
How do I connect the MKN FlexiCombi MagicPilot Series to a kitchen management system?
The unit has a dedicated connection for integrating with a kitchen management system. Refer to the Installation Instructions Manual for setup details.
What is the maximum length of the exhaust air line for the MKN FlexiCombi MagicPilot Series?
The maximum length of the exhaust air line is 2.5 meters.