AussieCarHoists High-Lift Equipment YL-350W Installation And Operation Manual

Installation and operation manual
TWO POST CLEAR FLOOR CAR HOIST
Model：YL-350W
TWO POST BASE PLATE CAR HOIST
Model：YL-250W
Mention of no responsibility
1：Please check whether the content of articles is in accordance with the list when the customer
accepts the equipment.Please check if your equipment is damaged or lost during the transportation
while you receive it from the transport company.
2：Please check carefully if the package looses when you receive the equipment and disassemble
it, to do so to avoid damaging the equipment and injuring the person.
3 ： Please engage the skillful workers and use the proper tools to disassemble the equipment,
otherwise the user should be responsible for injuring the person and damaging the equipment .
4：You should read the manual carefully before you operate this equipment and your operation must
be according with this manual. Otherwise, the user should be responsible for the injury and damage
caused by this.
5：We have already put safety first during designing and manufacturing. You must also put safety
first when you operate and maintenance this equipment.
6：The operator must be trained strictly and must have a high sense of responsibility.
7：Prohibit operating lift overload.
8：When you receive the equipment, please fill in the ‘productive warranty card’ and post the card to
our company in order to assure you rights and interests.
Product Warranty
What is not covered under this warranty:
a. Any failure that results from purchaser’s abuse, neglect or failure to operate, maintain or service
product in accordance with instructions provided in the owner’s manual(s) supplied.
b. Any damage caused by overloading lift beyond rated capacity.
c. Items or service normally required to maintain the product, i.e. lubricants, oil, etc.
d. Items considered general wear parts such as rubber pads, lifting cables, etc. unless wear or
failure is a direct result of manufacturer defect due to material and/or workmanship.
e. Any component damaged in shipment or any failure caused by installing or operating lift under
conditions not in accordance with installation and operation guidelines or damaged by contact with
tools or surroundings.
f. Motor or pump failure caused by rain, excessive humidity, corrosive environments or other
contaminants.
g. Rusted components due to improper maintenance or corrosive environments.
h. Cosmetic defects that do not interfere with product functionality.
i. Damage due to incorrect voltage or improper wiring.
j. Any incidental, indirect, or consequential loss, damage or expense that may result from any
defect, failure or malfunction of the product.
k. All electrical components (excluding power unit) are guaranteed for one year
NOTE
Every effort has been taken to ensure complete and accurate instructions have been included in
this manual, however possible product updates, revisions and/or changes may occur post
publication. We reserve the right to change specifications without incurring any obligation for
equipment previously or subsequently sold. No responsibilty taken for typographical errors.
Machine Parameters
• Compact design,minimizes the lift wear parts and breakdown ratio
• Dual hydraulic cylinders,designed and made on standards.
• Self-lubricating UHMW polyethylene slidrs and bronze bushings
• Single point security release and dual security design.
Model
YL-350W
Two-post Clear floor Hoist
Model
YL-250W
Two-post Base plate Hoist
Lift Capacity
5500KG
Lift Capacity
5500KG
Net Weight
880KG
Net Weight
750KG
Overall Height
4420mm
Overall Height 2794mm
Overall Width
3980mm
Overall Width
3980mm
Power
2.2KW
Power
2.2KW
Voltage
240V 50HZ SINGLE PHASE
Voltage
240V 50HZ SINGLE PHASE
Announcements for safe operation （You must read all of these content）
1. Please read the manual and learn about the safety cautions before you use the equipment.
2. Be careful of your hands and feet, keep them away from the equipment to avoid harm.
3. Keep the environment tidy and clean, the mess workshop will cause accident.
4. Check the work environment of the equipment, not to expose it in the rain, not to use it in wet
environment, there must be air through and good sunshine.
5. The operator must be trained strictly, not allow the untrained person to touch and operate the lift
6. Use the lift follow the regulations, we are not responsible for the matters caused by the parts
which are not from our company
7. Protect the safe unlock carefully. Check if the safe unlock is reliable before operating.
8. Please attention to keep away when the vehicle is raised or laid down
9. There must be enough space in the workspace to keep away if the automobile which is on the lift
is dangerous.
10. The lift must be in mechanical lock position when you maintain the automobile.
11. The operators must have labor protection, they had better take on work shoes which with ferric
protection
12. To protect the operator avoid from electric hurt, the earth wire of the motor must be reliable.
13. Notice: There will be sparkle when the switch on and off during the lift working, so the lift can’t
be operated in the workspace where exists inflammable gas!
14. Notice: You must cut the power supply down before maintaining the electrical equipment of the
power unit
15. It’s necessarily to have a clean environment and good equipment maintenance. To lubricate
and maintenance correctly will help the equipment to reliable. The controlling handle and button
must be kept clean and dry and avoid oil dirt.
16. The operator must keep a clear mind during working and must put safety first.
17. Check if there is any damaged part or component. Attention to the synchronous condition
between the main support arm and the branch support arm, you must stop operating immediately if
you find there is anything abnormal condition, then examine and remove the faults.
18. Don’t to disassemble any parts or components related to safety. Otherwise, prohibit operating
the lift.
19. Please check if every part is normal and safe carefully (especially if the support pad is in the
right position and substance)
20. There not allow being any obstacles which stop the support arm down when to operate the lift to
fall off.
21. When the lift raise to the highest limit, the mechanical safe hook must be in position and secure
(there must be any sound)
22. When the lift raise to the highest limit, the operator should release the rising controlling button.
Installation Guide
impact bit
drill(20mm)
hammer
leveling instrument(300mm)
spanner with crossing groove(8mm~24mm)
angle ruler Adjustable spanner(350mm)
crow bar
tailor’s chalk line and chalk
flat head screwdriver and crossing groove head screwdriver
tape measure(5m)
sharp-nose pliers
Steps of installation
Step1 ：Choose installation site
Check the follows before installation ：
1.Workplace：good building construct，enough work place，no stumbling block to stop working
2.The place where installing the equipment should not be any unsafe element, such as leakage of
rain、moist、inflammable、explosive.
3. Foundation of equipment: the installation should coincide with the basement drawings
Step 2：Basement、ground
1. The basement of the equipment must have the strength which fit to the requirement,otherwise,
the lift will crush the ground, cause the damage of equipment and injury & death of people.
2. The installation basement must assure certain levelness, the tolerance is not allowed over 5mm
(the tolerance within the extent can be adjusted by using washers)
3. Not allow to install lift on the pitch ground or other non-concrete ground (there must be the solid
and reliable basement).
4. Not install lift on the ground with craze or junk concrete ground
5. Prohibit installing lift on second floor or higher floor without the approval of architect.
6. The motor of power unit should be protected by security arrangement.Please not to install the lift
outdoor to avoid something wrong with the motor in rainy days.
7. Constructing according to the basement drawing we provided.(the last page)
8. The lift must be installed on the concrete base where the compressive strength is not lower than
200kg/cm², and the thickness of concrete basement is not lower than 300mm, the strength is not
lower than 250 class, the just finished concrete basement must be solidified and kept over 28 days.
Step3: The layout of equipment installation
1. Confirm the position of the lift installation first.
2. Confirm the position of the power unit and there must be enough space for the column of the
power unit installation.
3. Draw up the position of the baseboard of the column with chalk after the confirmation to assure
the tolerance within 3mm to avoid effecting the installation of the lift.
4. Draw up the outline of the baseboard with chalk after the confirmation of the position. (refer to the
specifications)
5. Check carefully to assure the layout is correct.
6. Put the two columns in their own position first before installing and connecting the lift, and further
watch the position. Attention: When erect the column to assure that there must be enough 、 no
obstacle and no influence of the maintenance working space (advice to choose 4000*7000mm).
Step4: Install the master column
（column with basement of power unit）
1. Check the dimension of the foot margin before installation to assure the baseboard of the column
align with the tailor’s chalk line.
2. Use the holes on the baseboard of the column as formwork to drill holes on the concrete ground
(the drill must perpendicular to the ground). Guarantee the drilling depth (about 160mm), not freely
chambering and swing the electric drill.
3. Clean the dust in the hole after drilling and check if the baseboard of the column within the range
of the tailor’s chalk line.
4. Knock the foundation bolt into the hole (screw the nut on the bolt, not to knock the bolt and nut
directly), till the washer contact with the baseboard.
5. If the column is not perpendicular to the ground, you should adjust the gap with thin washer.
When you assure the foundation bolt is screwed tighten, the column is perpendicular to the ground.
6. Screw the nut with spanner after the column is perpendicular to the ground, but not to screw
tightly for the moment.
Step5: Install slave post
Install the slave column in the position where lineation is finished, and then install the slave stand
column. (The step is same to the one for the master column) Screw the foundation bolt of the
master column and the slave column tightly and check the verticality of the column again at the
same time, otherwise you should adjust the verticality with the appropriate washer till it fits to the
requirement.
Notice for using the power unit
1. Not allow to start-up the pump if there isn’t any oil in it, lest to destroy the gear pump.
2. The electrical equipment must be kept dry; the damage caused by liquid such as water, acid or
detergent isn’t in the guarantee range.
3. The damage caused by false connection isn’t in the guarantee range.
4. Alone air switch or fuse for the power unit.
5. For 200-240 voltage, 25A fuse is used for single phase.
6. For 380-440voltage, 15A fuse is used for three-phases.
Warning
There is electric spark in the electric circuit when power unit starts, so you can’t use the power unit
in places where the inflammable gas exists.
safety locking system
Two-post Clear floor Lift
Two-post Base plate Lift
Two-post Clear floor Lift
Two-post Base plate Lift
steel cables assemble
Two-post Clear floor Lift
Two-post Base plate Lift
1. ADJUST SYNCHRONIZING CABLES
Carriages must be on first set of locks. Use vise grips to hold the cable fitting, meanwhile, use a
wrench to tighten the cable nut. Make sure the two cables have the same tension so the carriages
lift at the same time.
If the carriages do not synchronize when lifting, please read below
a. Press UP button to lift the carriages up to the position where the first safety lock of one carriage
is higher than the safety lock on the column. Lower the lift until the lower of the two carriages makes
contact with the safety lock on the column.
b. Loosen the safety lock cable. Release the safety lock on the side where the carriage is in the
higher position. The other side of the safety lock should be engaged at this time. Then lower the lift
and the side with the carriage in the lower position will remain locked in the same place and the
other side (higher side) is unlocked. Continue to lower down the lift until the higher carriage is at the
same level as the lower carriage.
c. Loosen the jam nut on the higher carriage synchronizing cable and tighten the tension nut until
the synchronizing cable has the same tension as the other synchronizing cable. Tighten the jam nut
and safety cable
2. ADJUST THE LOWER SPEED
You can adjust the lowering speed of the lift if needed. Loosen the locking nut on the throttle valve
and turn the throttle valve clockwise to
decrease the lowering speed or counterclockwise to increase the lowering speed. Do not forget to
tighten the locking nut after the lowering
speed adjustment has been done.
oil tubes
Two-post Clear floor Lift
Two-post Base plate Lift
Concrete strength
Install The Lift Arms
Install Inner arm
1. Place the appropriate lift arm assembly in the lift heads.
2. Install the lift head pins into the lift head and through the holes in the arm assembly.
3. Each arm restraint gear can be oriented in a left or right configuration on the arms. Each arm and
arm restraint gear must be positioned in the proper location in the lift head
4. Place each gear ring against the lift head pin and align the holes in the gear ring with the
threaded holes in the arm ears. Ensure that the teeth on the gear ring mesh smoothly with the teeth
on the gears of the lift head
5. Verify the operation of the arm restraints by pulling up on of the arm restraint pin. Pivot the arms
back and forth and test the operation of the arm restraint pin in various positions
6. Ensure that the arms do not move when a force of approximately 100 pounds or less is applied
laterally to the fully extended arms.
Exhaust and Debug
1. You need to exhaust and debug when you finish the lift installation.
2. Fill the oil tank with enough oil (not too full) and press the down-up button after connecting the
electric power, then the lift up and the hydro-cylinder works.
3. Make the lift continue to rise till to the highest position, and then not to press the button anymore
to avoid damaging the power unit.
4. Keep 10 seconds after rising to the highest position.
5. Pull out the lock release steel wire rope and press the down-handle which on the power unit,
then down the lift.
6. If there is any phenomenon such as jump or unbalance exist when the lift fall off,you should
adjust the balance wire rope repeat for many times, the car can be drove-on the lift when the
balance is guaranteed.
7. Start-up the motor and press the up-down button, then the lift rising, it’s normal for the slight
‘jump’ phenomenon from the cylinder.
Maintenance
1. Check if the support arm can be operated normally every class.
2. Check if the bolt and the hinge pin became free every class, tighten them when they are free.
3. Check if the safe device is reliable ever class.
4. Lubricate the slider which in the column and the entire axle chain every week (you can do this
depends on the reality).
5. Check if the foundation bolt is free or not, and tighten them when they are free.
6. Check if the column is deformed and perpendicular to the ground at regular intervals.
7. Check if the telescopic boom turns flexible and works reliable every class.
8. Check if the support pad is worn at regular intervals or it need to be changed.
9. Change the hydraulic oil every 500 working hours of the lift. You can change oil once within
1~1.5years when the lift is not used or not used frequently.
Troubleshooting
1 The lift doesn’t work
2 The lift doesn’t work when it is on load
3 The lift doesn’t lift off or lift much slowly.
4 Oil leakage outside
5 The sound is uncommon